KTM 300XCW 2011 Parts Manual

300 XC-W USA 2011
SPARE PARTS MANUAL: CHASSIS
ENGLISH
ART.NO.: 3CF7475K4EN
INDEX
300 XC-W USA 2011
FRONT FORK DISASSEMBLED
FRONT FORK, TRIPLE CLAMP
4x
FRAME
6x
SHOCK ABSORBER
9x
EXHAUST SYSTEM
SIDE / CENTER STAND
7x
SHOCK ABSORBER DISASSEMBLED
10x
AIR FILTER
14x
1
HANDLEBAR, CONTROLS
SWING ARM
11x
TANK, SEAT, COVER
15x
8x
13x
MASK, FENDERS
16x
17x
INDEX
300 XC-W USA 2011
DECAL
FRONT WHEEL
18x
BRAKE CALIPER REAR
19x
BRAKE CALIPER FRONT
23x
INSTRUMENTS / LOCK SYSTEM
WIRING HARNESS
20x
HAND BRAKE CYLINDER
22x
REAR BRAKE CONTROL
24x
25x
26x
28x
ACCESSORIES KIT
27x
2
REAR WHEEL
INDEX
300 XC-W USA 2011
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.
x
3
300 XC-W USA 2011

FIG
3
4
5
6
12
13
15
16
17
18
19
22
24
30
31
33
34
35
36
38
38
38
38
38
38
39
40
42
43
44
45
47
51
52
55
PART NUMBER
48600812S
48600481
48600046
46810340
48600736
48600698
48600429
48600013
48600347
48600070
48600400
48600428
48600557S
48600559
48600568
48600277
48600298
48600444
48600113
91410012S
91410013S
91410014S
91410015S
91410016S
91410017S
48600021
48600525
48600830S
48600299
48600511
48600576
48600382
48600455
48600575
40540486
105230130 / C108120130
DESCRIPTION
ADJUSTING KNOB + SCREW
VENT SCREW M4X8
O-RING NBR 3X1,5
O-RING NBR 45X2
OUTER TUBE L577 D54/60MM 2L
FORK PROTECTION RING
08
DU-BUSH D48XD52X12DDL02
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING 48X57,8X9,5 03
LOCK WASHER SB58
DUST CAP D=48 58,4X11,8
DU-BUSH D47XD49X20DDL02
HYDR.STOP L=200 D=31,9 CPL. 07
ADJUSTING TUBE L=520
07
PISTON ROD D=12 L=554 ALU
ADJUSTER NEEDLE
07
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
WASHER 32X42X2,5
SPRING 3,8N/MM SET D=4,9MM
SPRING 4,6N/MM SET
SPRING 4,8N/MM SET
INTERM. RING 26,2 X 43 X 3
GUIDING BUSH REBOUND SPRING
SCREW SLEEVE M27X0,8
O-RING 6X1,2 NBR
REBOUND SPRING L=32 C=17
PISTON ROD REBOUND
SHUTTLE VALVE SPRING C=0,4
PISTON RING 5X1X68
PISTON REBOUND SX
2007
NUT M6X0,5 REBOUND
* NEW PART
QTY
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
x
x
x
2
2
2
2
2
2
2
2
2
2
X AS REQUIRED
300 XC-W USA 2011

FIG
57
58
59
60
61
62
63
64
69
71
72
73
81
82
83
85
86
86
86
86
98
99
PART NUMBER
48600764
48600763
48600048
48600860SA
48600861S1
0025080256
48600163
48600202
48600586S
48600047
46811499
35480320
48600004
48600141
48600765S1
48600431S2
48600036
48600037
48600038
48600053
T511
R14016
105230130 / C108120130
DESCRIPTION
ADAPTER SLEEVE D23/D28
PIPE D23/L350
09
O-RING NBR 46 X 2
AXLE CLAMP L/S + TUBE CPL.
AXLE CLAMP R/S + TUBE CPL. 09
HH COLLAR SCREW M8X25 TX40
CHECK VALVE NUT M6X0,5 D=2
SPRING CHECK VALVE D=0,7
TAP COMPRESSION CPL.
07
PISTON COMPRESSION D=27,9
O-RING NBR 21X2
O-RING NBR 24X2
COPPER WASHER 29,5X33,5X1
RUBBER CAP D=35MM
FORK OIL SAE5 5L
2008
PRE-LOAD ADJ. M51X1,5
09
SPACER 42X26,5X2,5
SPACER 42X26,5X5
SPACER 42X26,5X10
SPACER 42X26,5X1,5
SILICONE GREASE F. DUST STRI
REPAIR-KIT EXC FRONT FORK 2009
* NEW PART
QTY
2
2
2
1
1
4
2
2
2
2
2
2
2
2
1
2
x
x
x
x
1
1
X AS REQUIRED
FRONT FORK, TRIPLE CLAMP
300 XC-W USA 2011

FIG
1
3
4
5
6
8
9
32
34
36
38
39
81
82
84
85*
86
91
92*
PART NUMBER
14187J0401
0025080256
0025080356
0025080256S
0912100356
0770025035
0017060204
7800103201930
5940103401930
54801036000
59401038000
59401039037
54201081100
54601084100
54601184000
7800108500028
54201086000
59001092050
7800109410028
095230110 / C115480110
DESCRIPTION
FORK KTM 250/300 EXC/F/W 2010
AH SCREW DIN6912-M10X35 10.9
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
BOT. TRI. CLAMP CPL. X=19MM 09
TOP TRIPLE CLAMP D=54MM 09
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
05
HANDLEB.SUPP. D=28MM H=37MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP F. SPEED. CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECT. L/S+R/S WHITE 09
* NEW PART
QTY
1
8
8
1
2
1
2
1
1
1
2
2
2
1
1
1
1
6
1
X AS REQUIRED
HANDLEBAR, CONTROLS
300 XC-W USA 2011

FIG
1
2*
5
10
11*
12
13
14
15
17
18
20
30
31
32
33
34
35
36
37
38
39
44
63
PART NUMBER
5480200130017
77202002100
60111094000
54802010100
44011076305
50302020000
59411074000
50302091000
50311089200
54802021200
44011076200
7700207900004
54802030044
54802031000
54802032000
54802003000
54802051000
54802052000
00062030000
54802037000
54802038100
54802046000
54802005100
54832063000
115480210 / C115480210
DESCRIPTION
HANDLEBAR NEKEN D=28MM EXC 07
BAR PAD CPL.
CLAMP 5/7 MM
06
THROTTLE GRIP CPL. 09
CABLE TIE 300/4,8MM BLACK
PROTECTION COVER '97
STARTER CONTROL
04
THROTTLE C. 125-380 DOM./KEIH.
SHORT CIRCUIT BUTTON
02
GRIP-SET GRAY/ORANGE
09
HAND GUARDS CPL.L/S+R/S OR. 06
MASTER CYLINDER CPL.
06
CLUTCH LEVER CPL. BREMBO 06
REP. KIT PISTON
06
COVER HYD. CLUTCH CPL.
VALVE
BOLT KPL.
BRAKE FLUID DOT5.1 0,25L
PROTECTION CAP
06
LEVER SCREW CPL.
06
PUSH ROD CPL.
CLAMP CPL.
06
CLUTCH PIPE
06
* NEW PART
QTY
1
1
2
1
2
1
1
1
1
1
x
1
1
1
1
1
1
1
1
1
1
1
2
1
X AS REQUIRED
SIDE / CENTER STAND
300 XC-W USA 2011

FIG
1
2
3
4
5
6
7
PART NUMBER
78003023044
58605083014
78003023090
78003023080
0770180020
78003023070
81203024000
8
9
9
78003023182
0019080266S
0025080306
10
11
12
13
0770120020
78003023083
0770125015
78003023081
14
78003024100
15
29
78003023055
50303018000
085230360 / C105230360
DESCRIPTION
SIDE STAND CPL.
08
SCREW M5X14 TORX 25
07
SPRING BRACKET F. SIDE ST. 08
SIDE STAND BUSHING EXC USA 08
O-RING 18,00X2,00 NBR 70
SPACER BUSH. SPRING BRACKET
SIDE STAND SPRING EYE MOVEABLE
ONLY FOR EXC
SIDE STAND STOP SCREW M10X12
COUNTER-SUNK SCREW ISA45 M8X26
ONLY FOR EU
O-RING 12,00X2,00 NBR 70
WASHER F. SIDE STAND 12,2X29,5
O-RING 12,5X1,5 NBR
SIDE STAND BUSHING EXC-EU 08
ONLY FOR EU
SIDE STAND SPRING
08
ONLY FOR XC
STAND BASE
RUBBER L=145MM
* NEW PART
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
X AS REQUIRED
FRAME
300 XC-W USA 2011

FIG
1
2
3
4
5
7
8
9
12
14
15
16
17
18
19
20
25
26
27
28
36
40
41
42
43
44
45
46
47
50
59
62
63
64
PART NUMBER
5480340110030
77303002000
78003002010
78003002020
54803413000
50307012000
59001037000
0934080003
54603013000
0019080206S
56530079000
54803092050
44011076305
0738050250
54803092060
54403135000
54310086200
54310086100
0025080306
0025060306
78003040050
78003041050
54803044000
54603041000
0125100003
0094032253
78003040033
50303089000
55007016001
54803096000
77303053000
77303139000
77303094100
77303053010
095480312 / C115480310
DESCRIPTION
FRAME 250/300 "CB08"
08
SUB FRAME SX "Q7" 07
SUB FRAME APPLICATION LEFT 08
SUB FRAME APPLICATION RIGHT 08
REINFORCING B. 250 SX
07
ADH. FOIL TRANSP. 80X80 MM 04
SPECIAL SCREW M8X26 WS=10
HEXAGON NUT DIN0934-M 8
ENGINE BRAC.SCR. M10X105 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
COLLAR SCREW M8X42 WS=13 10.9
BLIND PLUG-IN NUT M5 WN 22A 03
COU.SUNK SCR. AH ISO7380 M5X25
BUSH F. FRAME PROTECTION 03
PLASTIC CAP SFL10
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
FOOTREST L/S
08
FOOTREST R/S
08
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTREST L/S + R/S CPL. 09
ANGLE PIECE
'97
PVC-HOSE 7X10 PER METER
SPROCKET COVER 250 SX
07
CHAIN SLIDING PIECE BELOW 07
BLIND RIVET NUT EM6-60LF/HX
PLASTIC FRAME PROTECTION SET
CHAIN SLIDING P. BELOW CPL. 07
* NEW PART
QTY
1
1
1
1
2
2
2
2
2
4
3
2
3
2
2
2
3
2
2
1
1
1
2
2
2
2
1
2
x
1
1
4
1
1
X AS REQUIRED
SHOCK ABSORBER
300 XC-W USA 2011

FIG
8
10
PART NUMBER
0025120506S
12187J0401
085030410 / C105480414
10
DESCRIPTION
MONOSH. PDS B07MA250/300EXC 10
* NEW PART
QTY
2
1
X AS REQUIRED

FIG
1
2
3
4
8
12
19
20
21
35
36
37
38
40
40
40
40
40
40
42
43
44
45
46
47
49
51
57
58
72
73
74
75
76
79
300 XC-W USA 2011

PART NUMBER
50180733SA
50180213S10
46180007
R12012
50180095
52000085
46810893
36120151
46811208
50180520S
50180327
50180818
50180114
91210053S
91210054S
91210055S
91210068S
91210069S
91210070S
50180273
50180463S
50180352
50180627
50180099
50180135
50180675
50180764
50180631
50180197
50180603S
50180113
50180107
50180604
50180605S
50180103
105230430 / C105480430
11
DESCRIPTION
TOP PART CPL. M57,5X1 H30,5 10
DCC-COMPR.DAMP.CONTROL CPL. 07
ADAPTOR BUSH KGW 12X24
REP. KIT BEAR./SEAL UP. 07
BLEED PLUG R 1/8
WP CAUTION (PDS KTM)
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
SPRING RETAINER M57,5X1 +SCREW
AH SCREW M5X30 DIN912
INTERM.RING SCREW SPRING RET.
INTERM.RING SCREW SPRING RET.
SPRING 250 63N/MM ORANGE
SPRING 250 76N/MM
CIRCLIP 58,2X2
SPRING RET. D=80 W. O-RING 05
O-RING VITON 66,27X3,53
PISTON ROD NUT M20X1
O-RING VITON 44,17X1,78
PISTON RING 50-8
PISTON D=20
TAP D20 M20X1 L45,3
09
REBOUND DISC D43 H0 T4
PISTON 6+6X7/4,5
ADAPTOR CPL. D=50 H=28 08
STEEL DISC 18X,5X43,7X6
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
O-RING 41X5
* NEW PART
QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
x
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED

FIG
80
81
85
86
87
90
91
93
94
96
97
98
99
300 XC-W USA 2011

PART NUMBER
46180119
50180606
50180126
50180626
50180600
50180512SA2
50180105
40540603
48600028
50180222
50180434S
50180342S1
R12015
105230430 / C105480430
12
DESCRIPTION
DU-BUSH 18X20X12
DUST SEAL 1828
08
CIRCLIP 53X1,75
RESERVOIR CAP D=50 H=10 09
BUMP RUBBER D58 D17 H59 2008
SHOCK ABS. LOWER PART CPL. 10
THREADED BUSH M12 PDS
STEEL BALL D=3MM
SPRING D=2,9 L=7,9
O-RING NBR 4X1,5
ADJUSTING SCREW REBOUND TRAVEL
SHOCK ABSORBER FLUID 5 LT '03
REPAIR KIT 5018 PDS
08
* NEW PART
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
X AS REQUIRED
SWING ARM
300 XC-W USA 2011

FIG
2*
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18*
24
25
26
27
28
29
98
99
PART NUMBER
77304030344
77304066000
77304066050
0009050103
77313047000
59009062013
54804034000
0760253270
54804032000
58033097000
54603036000
78004070100
59009062019
0025060456
77304070030
50304090144
55009086000
77304037000
54804038000
58404041100
77304066010
54603055051
77304070310
54804230210
115230490 / C115230490
13
DESCRIPTION
SWING ARM CPL.
2011
CHAIN SLIDING PROTECTION
BUSHING F. CHAIN SLIDING PR.07
SPECIAL SCREW M 5,0X10
BRAKE HOSE GUIDE LOWER 07
SPECIAL SCREW M6X13 WS=8 10.9
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE CPL.
INSERTION NUT F. CHAIN GUIDE
PIVOT BEARING+BUSH. PDS '11
PLUG SFL13
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER ROUND
03
CHAIN GUARD CPL.
06
PRESS IN NUT M6 STEEL ZINC
CHAIN GUIDE KIT REAR 08
SWINGARM REPAIR KIT 05-10
* NEW PART
QTY
1
1
2
2
1
2
4
6
2
4
2
1
1
1
1
1
2
1
1
4
1
1
1
x
X AS REQUIRED
EXHAUST SYSTEM
300 XC-W USA 2011

FIG
1*
10
14
15*
16*
17*
18*
21*
25
26
27
28
29*
30*
31
32
38*
PART NUMBER
54805083200
0025060306
0137060003
54805083260
58605083010
54805183085
0011480800
0770740015
0024060106
0024060156
50305012000
54603048100
50205057000
54805107000
50305016000
0770440030
54805078315
115480510 / C115480510
14
DESCRIPTION
MAIN SILENCER 250-300 EXC
SPRING WASHER DIN0137-B 6
ENDCAP CPL.
SCREW TORX M5X10
05
SILENCER HOUS. CPL. W. HANGING
DUMMY RIVET 4,8X 8 NIRO
O-RING 74,00X1,50 FKM 75SH
SWINGELEMENT FOR EXHAUST PIPE
RANGE CHANGE METAL NUT M6
SILICON SLEEVE D=29/31MM
EXHAUST MANIFOLD
TEN.SPRING L=62MM EY.MOVEABLE
O-RING 44,00X3,00 VITON
ROCKWOOL 315G
* NEW PART
QTY
1
2
2
1
4
1
4
1
2
2
2
2
1
1
2
2
1
X AS REQUIRED
AIR FILTER
300 XC-W USA 2011

FIG
1
3
4
7
8
9
10
15
16
17
18
19
26
27
51
52
79
PART NUMBER
7730600111030
7730600300030
77306001020
54806008051
54806108052
54806008050
77306010000
78006015000
54806416000
77306017000
77306018000
77306019000
54806426000
51006027000
0017060204
0017060203
77304066050
105230610 / C105150610
15
DESCRIPTION
AIR BOX PART BLACK
AIR BOX COVER SX BLACK 07
REAR PART FILTER BOX
07
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
AIR FILTER
FILTER CARRIER 2S SX
07
FILTER SUPPORT CPL.
07
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 07
CABURETOR CONNECTING 2S 07
HOSE CLAMP 50-70MM
EJOT PT SCREW K60X20 WS=6
BUSHING F. CHAIN SLIDING PR.07
* NEW PART
QTY
1
1
1
2
4
2
1
1
1
1
1
1
1
1
x
1
2
X AS REQUIRED
TANK, SEAT, COVER
300 XC-W USA 2011

FIG
1*
5
6
7
8
11
14
15
17
18
19
22
35
38
50*
52
61
62
63
PART NUMBER
5480721306699
54807004000
0770110021
78007000270
78007008044X4
77307026000
50307014000
50307016000
58031005000
0017060203
0017060204
51030022000
77307040000
77307040050
7730805410004C
50308052000
0025060206
0025060126
0024060273
095230710 / C115230710
16
DESCRIPTION
FUEL TANK CPL. TRANSP. 11L XC
GAS COCK ON/OFF/RES
03
O-RING 11X2 VITON
PVC-HOSE 5,6X10X270MM
TANK PLUG ORANGE/BLACK
TANK BUSHING
07
TANK ROLLER 12X26X12
'98
FUEL PREFORMED HOSE SX 2001
CLAMP YDNAC 10128 12MM
ANGLE PIECE 90 DEGREE M10X1
SEAT SX
07
SEAT COVER
07
SPOILER KIT ORANGE EXC/XC-W 11
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
COLLAR SCREW M6X27
TX
* NEW PART
QTY
1
1
1
1
1
1
3
1
2
2
8
1
1
1
1
2
2
2
1
X AS REQUIRED
MASK, FENDERS
300 XC-W USA 2011

FIG
1
3
6
7
9
10
11
13
14
15
20*
22
23
24
25
26
33
PART NUMBER
7730800704404
7730802200004
0025050166
7730801000004
54808020000
0021060003
0025060406
0024060206
77308013010
77306001030
7800801300028
50314057050
54807048000
0025060256
50308052000
0025060206
0017060204
095230810 / C115230810
17
DESCRIPTION
START NUMBER PLATE ORANGE 07
BRAKE HOSE GUIDE ORANGE 07
FRONT FENDER
07
SPACER BUSHING
03
WASHER DIN9021-A 6,4
COLLAR BUSH. F.REAR FENDER 07
COLLAR BUSHING 4,5/12,6/23
REAR PART EXC WHITE
11
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
* NEW PART
QTY
1
1
2
1
4
1
1
4
2
1
1
1
1
1
1
2
1
X AS REQUIRED
DECAL
300 XC-W USA 2011

FIG
1*
2*
PART NUMBER
52308399500
54808491700
115480831 / C115480831
18
DESCRIPTION
DECAL KIT SX/XC/XC-W 2011
DISPLACEM. STICK. 300XC-W 2011
* NEW PART
QTY
1
1
X AS REQUIRED
FRONT WHEEL
300 XC-W USA 2011

FIG
1
2
3
4
6
8
10
11
12
13
15
16
17
20
21
30
32
33
38
40
PART NUMBER
7800900124430
78009010144
54809011000
0625069068
0760354771
78009012000
78009174226
50309072100
7800907000030
50309073000
78009015000
51009100100
50310090050
77309060000
59009062013
77309081000
54809082000
54809081050
55003135000
54809081070
085030910 / C105480911
19
DESCRIPTION
FRONT WHEEL CPL.1,6X21"EXC.10
FRONT WHEEL HUB CPL.
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 08
SPOKE M4,5x226-21" 08
SPOKE NIPPLE M4,5X0,75 8X21
RIM FRONT 1,6X21" EXCEL AL7
RIM BAND 21"
FRONT WHEEL REP. KIT
RIM LOCK VM1 (1,60")
NUT FOR WHEEL HOLDER
'96
BRAKE DISC FRONT 260
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06
* NEW PART
QTY
1
1
1
2
2
2
36
36
1
1
x
1
1
1
6
1
1
1
x
1
X AS REQUIRED
REAR WHEEL
300 XC-W USA 2011

FIG
1*
2*
3
4
5
6
7
8
9
10*
11
12
13
15
19
19
19
19
19
19
19
19
19
21
22
23*
24*
33
34
38
39
40
41
42
43
PART NUMBER
7801000114430
78010010144
59010011000
0625060058
0472047175
0760324771
78010016000
78010174193
58309072100
7801007000030
77310060000
59009062013
50310073200
78010015000
58310051038
58310051042
58310151040
58310151045
58310151048
58310151049
58310151050
58310151051
58310151052
0019080266S
06923080003
78010167118
78010166000
54010100100
50310090050
55003135000
50210086000
77310085044
50310084000
50304040100
58414030000
085481010 / C107801011
20
DESCRIPTION
REAR WHEEL CPL. 2,15X18"EXC.09
REAR WHEEL HUB CPL.
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
BUSHING FOR HUB
08
SPOKE M5X193- 18"
SPOKE NIPPLE M5-TA 8X21MM
RIM 2,15X18" EXCEL AL7 BLACK
BRAKE DISC REAR 220
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
REAR SPROCKET 38-T
REAR SPROCKET 42-T
REAR SPROCKET 40-T
REAR SPROCKET 45-T
REAR SPROCKET 48-T
REAR SPROCKET 49-T
REAR SPROCKET 50-T
REAR SPROCKET 51-T
REAR SPROCKET 52-T
COUNTER-SUNK SCREW ISA45 M8X26
HEXAGON NUT DIN EN1661 M8 SW13
CHAIN DID 118 ROLLS
CONNECTING LINK F. 78010167118
RIM LOCK VM3 (2.15")
NUT FOR WHEEL HOLDER
'96
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
* NEW PART
QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
1
x
x
x
x
x
x
x
x
x
6
6
1
1
2
2
x
x
1
1
2
2
X AS REQUIRED
REAR WHEEL
300 XC-W USA 2011

FIG
44
PART NUMBER
50310099000
085481010 / C107801011
21
DESCRIPTION
HEXAGON NUT M20X1,5
QTY
1
'98
* NEW PART
X AS REQUIRED
WIRING HARNESS
300 XC-W USA 2011

FIG
1
7
8
9
10
11
12
13
14
14
20
40
53
54
56
58
59
66
67
68
69
73
88
PART NUMBER
59411075100
57013072100
77311055000
80011034000
0017060203
0025060126
55011599000
54814060050
44011076200
44011076305
54814060100
58011109110
77311053000
50303018000
58711086000
58211058000
55111059000
0009050103
58411097100
58411098100
58440099000
0985060003
0902060083
085481111 / C095481111
22
DESCRIPTION
WIRING HARNESS RACING USA 05
WIRING HOLDER 16MM
BATTERY CASING
VOLTAGE REGULATOR
04
PULL SWITCH LOOSE
SPEC. NUT F. PULL SWITCH WS=17
SPEEDOMETER BRACKET XC-W 08
FUSE 10 A
2000
BATTERY 12V 3AH YTX4L-BS
RUBBER L=145MM
WIRING HARNESS BATTERY DUKE'99
STARTER RELAY 12V
'99
STARTERCABLE 1100MM
07
SPECIAL SCREW M 5,0X10
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
PROTECTION CAP F. STARTER ENG.
SELF LOCK. NUT DIN0985-M 6
AH OVAL SCREW ISO 7380 M 6X8
* NEW PART
QTY
1
x
1
1
3
1
1
1
x
x
1
2
1
2
1
1
1
1
1
1
1
1
2
X AS REQUIRED
BRAKE CALIPER REAR
300 XC-W USA 2011

FIG
1
2
3
4
5
6
7
8
10
11
12
PART NUMBER
54813080101
50313081200
54813082000
54813090300
54813083000
54813018000
54813075000
54613218000
54813070000
62513020000
0603100141
095031390 / C105031390
23
DESCRIPTION
BRAKE CAL. RE. - WITHOUT PADS
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
BRAKE CALIPER SUPPORT REAR
CUP SET SHORT
BRAKE HOSE REAR 655MM
03
BLEEDER SCREW CPL.
05
COPPER GASKET DIN7603-10X14X1
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
2
X AS REQUIRED
BRAKE CALIPER FRONT
300 XC-W USA 2011

FIG
1
2
5
6
7
8
9
10
12
15
21
30
35
PART NUMBER
7701301500101
77013014000
77013021000
77013019000
77013017000
77013018000
77013020000
61013020100
54613218000
0025080356S
59013011000
0603100141
50213025000
097701361 / C105151360
24
DESCRIPTION
CALIPER NAT. WITHOUT PADS
BRAKE CALIPER SUPPORT FRONT 09
REP. KIT SEALS 24MM
REP. KIT PISTON 24MM
BOLT CPL.
09
RETAINING PLATE SET BREMBO
BRAKE PADS TOYO B153
BLEEDER SCREW WITH CAP
CUP SET SHORT
BRAKEHO. FRONT 1300MM 2000
HOLLOW SCREW M10X1X19
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
2
1
2
1
X AS REQUIRED
HAND BRAKE CYLINDER
300 XC-W USA 2011

FIG
1
9
10
11
12
15
20
21
23
30
31
32
34
80
PART NUMBER
77013001044
50313003000
54813008300
50313005000
0025060256
50313006100
54813002200
54813007300
50313004000
59013011000
54813020200
0603100141
54802051000
00062030000
097701310 / C115231310
25
DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 09
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=9MM 2009
CLAMP CPL. NATURE
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2009
ADJUSTING SCREW CPL. SX 2009
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1300MM 2000
BANJO SCREW
08
VALVE
* NEW PART
QTY
1
1
1
1
2
1
1
1
1
1
1
2
1
1
X AS REQUIRED
REAR BRAKE CONTROL
300 XC-W USA 2011

FIG
1
2
3
4
5
7
9
10
11
12
13
14
15
16
17
18*
19
20
21
22
35
64
80
PART NUMBER
54813060100
54813061200
54813062100
54813063000
54813020200
54813070000
0603100141
77313050044
54813051000
0025050126
54603062000
0025060206S
54813056000
0985060003
54813055000
0032100406S
59001037000
46030045000
0625060002
54630044000
0025060126
54813064200
00062030000
085031330 / C115231330
26
DESCRIPTION
REAR BRAKE CYLINDER CPL. 2004
REPAIR KIT PISTON 13MM 06
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
BANJO SCREW
08
BRAKE HOSE REAR 655MM
03
FOOT BRAKE LEVER CPL. 07
STEP PLATE FOR BRAKE LEVER
RETURN SPRING FOR BRAKE LEVER
PUSH ROD L=28MM
03
SWIVEL HEAD KA6
03
AH-COLLAR SCREW M10X40 ISA45
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
BELLOWS FOR REPAIR KIT 06
* NEW PART
QTY
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
X AS REQUIRED
INSTRUMENTS / LOCK SYSTEM
300 XC-W USA 2011

FIG
1
PART NUMBER
54814069100
2
3
4
10
11
12
13
19
21
22
24
25
26
27
42
54814069010
58314068000
54814069020
54814068100
55011022100
54814069050
0471009104
0021050003
0081050121
58214069051
0024060206
59030060050
54814060100
54814060051
54813026000
095231430 / C095231430
27
DESCRIPTION
SPEEDOMETER MPH F. 21" 2005
REPROGRAMMABLE: MPH - KM/H
BATTERY COVER F. SPEEDOM. 2005
BATTERY F. SPEEDOM. M.A.E. 02
SPEEDOMETER TOP PART
05
CABLE FOR DIGITAL SPEEDOM. 06
CLAMP D=6/8MM, BLACK
MAGNET FOR DIGITAL SPEEDOM. 03
CIRCLIP DIN0471- 9X1 INOX
SCREW FOR PLASTIC K50X12 T20
RUBBER GROMMET 16X10,8X3 02
BUSHING F. SPROCKET COVER RAC.
SPEEDOMETER BRACKET XC-W 08
SPACER TUBE SPEEDOM. XC-W 08
CABLE SUPPORT 10/6MM
06
* NEW PART
QTY
1
1
1
1
1
3
1
1
2
2
2
2
2
1
1
2
X AS REQUIRED
ACCESSORIES KIT
300 XC-W USA 2011

FIG
0
0
0
0
0
0
0
0
0
0
0
1*
1*
1*
29
30
31
32
33
PART NUMBER
00062030019
312305
312313
3210039
7700207900004
77202002100
77303094100
7730801000004
77308010099
77311053000
78003040033
3211600EN
3CF7475K4EN
3CM084680KEN
54829099000
53012028200
50329080100
50329071100
60029070200
085032001 / C115482002
28
DESCRIPTION
AIR FILTER OIL 100ML
DOCUMENTS BAG
2006
KTM BALLPOINT PEN ORANGE
CUSTOMER WELCOME LETTER
HAND GUARDS CPL.L/S+R/S OR. 06
BAR PAD CPL.
PLASTIC FRAME PROTECTION SET
FRONT FENDER
07
MOUNTING KIT FRONT FENDER
BATTERY 12V 3AH YTX4L-BS
FOOTREST L/S + R/S CPL. 09
OWN.MAN.125-300 XC-W/EXC 2011
SPM CHASSIS 300 XC-W USA 2011
SPM ENGINE 300 EXC-E EU-USA 11
ORIGINAL EQUIPMENT TOOL KIT
GRIP ORANGE B&F
WRENCH SW=17/21/27/32 B&F
WRENCH WS=13 B&F + OPENER
T-WRENCH WS=6/8/10 TX=45 B&F
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
300 EXC/XC-W/SD 2011

SPARE PARTS MANUAL: ENGINE
ENGLISH
ART.NO.: 3CM084680KEN
INDEX
REED VALVE CASE
CLUTCH COVER
3x
CRANKSHAFT, PISTON
4x
CARBURETOR
7x
TRANSMISSION II - COUNTERSHAFT
CYLINDER, CYLINDER HEAD
5x
CLUTCH
8x
KICK STARTER
12x
1
ENGINE CASE
TRANSMISSION I - MAIN SHAFT
10x
SHIFTING MECHANISM
13x
6x
11x
COOLING SYSTEM
14x
15x
INDEX
EXHAUST CONTROL
IGNITION SYSTEM
ELECTRIC STARTER
16x
18x
19x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.
x
2
REED VALVE CASE

FIG
30
31
32
34
43
62
PART NUMBER
54830050000
54830051244
54830052100
54330061000
0025060206
54830062100
085483070 / C095483070
DESCRIPTION
INTAKE FLANGE V-FORCE
04
REED VALVE ASSY V-FORCE CPL.07
REED VALVE SET V-FORCE 07
CLAMP 52/12 GEMI
GASKET REED VALVE CASE 04
* NEW PART
QTY
1
1
1
1
4
1
X AS REQUIRED
CLUTCH COVER

FIG
1
7
8
9
15
16
21
22
25
26
34
35
37
38
40
44
45
46
50
51
PART NUMBER
54830001044
58030120000
0770191015
49030090000
0910100003
0603100141
58030021000
58038022000
54830025000
5513002600015
54835003000
54835001000
54637107000
54837091100
0603061001
0025060126
0025060206
0025060256
0025060556
0025060606
095483020 / C105483020
DESCRIPTION
INTERM. CLUTCH COVER CPL. 03
OIL FILLER CAP M24x3 WITH O-R
O-RING 19,00X3,00 NBR
DOWEL 9,8 X 7 X 10
PLUG DIN0910-M 10X1
OILDRAIN PLUG W.MAG. M 12X1,5
CU-SEAL RING DIN7603-12X18X1,5
GASKET F. CLU.COVER 250/300 03
CLUTCH COVER OUTSIDE
09
GASKET WAPU-COVER 250 2003
WATERPUMP COVER 250/300 03
SEALING ELEMENT BOTTOM
SEALING CARRIER
07
CU-SEAL RING DIN7603-6X10X1
* NEW PART
QTY
1
1
1
5
1
1
1
1
1
1
1
1
2
1
1
1
7
2
2
4
X AS REQUIRED
ENGINE CASE

FIG
1
18
19
20
26
27
28
39
49
60
63
64
99
PART NUMBER
55130000144
59033018000
0912060083
0912060404
54830024000
54630027000
54830027000
54830039000
54634049000
0025060406
0025060556
0025060606
55130099000
085483012 / C105513010
DESCRIPTION
ENGINE CASE CPL. 250/300 08
BUSHING PIN
2000
AH SCREW DIN0912-M 6X 8
AH SCREW DIN0912-M 6X40 A2
CLUTCH COVER GASKET
2003
DOWEL BUSHING 13,8X11X12
DOWEL 21X12
03
ENGINE CASE GASKET
2003
RETAINING PLATE
GASKET SET 250/300
08
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
9
2
1
x
X AS REQUIRED
CYLINDER, CYLINDER HEAD

FIG
4
5*
6
7
8
15
16
17
18
20
21
22
23
24
25
27
30
30
30
30
36
37
38
47
50
51
99
PART NUMBER
54837001200
54830338200
54830306500
5483700700015
54837008000
5483700500015
54837006000
54830079000
56530080000
0770078020
0770105020
58336020090
31007107001
50303089000
0835100351
54630044000
54830030002
54830030004
54830030005
54830030075
0770116241
0770440030
51005074000
0912060303
58605083014
0402040980
54830097300
105483050 / C115483051
DESCRIPTION
INTERMEDIATE FLANGE 250/300 07
CYLINDER + PISTON CPL. 2011
CYLINDERHEAD 300 XC/EXC
CONTROL COVER R/S
09
GASKET FOR CONTROL COVER R/S
CONTROL COVER L/S
09
GASKET FOR CONTROL COVER L/S
COLLAR SCREW M 8X35 WS=13
CU-SEAL RING 8 X 16 X 1
O-RING 78,00X2,00 VIT. BLACK
O-RING 105,00X2,00
07
VACUUM CONNECTION M 6X1
PVC-HOSE 6X9 MM PER METER
ANGLE PIECE
'97
STUD DIN0835-M10X35
COLLAR NUT M10
WS=13
GASKET CYLINDER BASE 0,2MM 03
O-RING 11,3 X2,4 SILICON
RETAINING PLATE
AH SCREW DIN0912-M 6X30
SCREW M5X14 TORX 25
07
NEEDLE ROL.DIN5402 NRB 4X9,8
GASKET SET CYL. 300 EXC-E 08
* NEW PART
QTY
1
1
1
1
1
1
1
6
6
1
1
1
x
1
4
4
x
x
x
x
4
2
2
4
6
2
1
X AS REQUIRED
CRANKSHAFT, PISTON

FIG
1*
1*
3
4
6
7
9
10
11
13
14
15
16
17
18
19
20
30
31
32
PART NUMBER
54830107200 I
54830107200 II
54030074000
54830233000
54630029000
58132072000
54830016000
0760385273
0625623204
54830118200
54430034000
0888030050
56530123200
6946005
0760253570
50230029012
49030021000
54830015144
0770250015
54830132000
085483060 / C115483061
DESCRIPTION
PISTON CPL. GR 1 D=71.925
PISTON CPL. GR 2 D=71.935
WIRE LOCK RING C18X1,5
PISTON PIN
HEX.NUT L/SH M18X1,5
LOCK WASHER VSK 18
SPACER SLEEVE 28X38X10 03
SHAFT SEAL RING 38X52X7BTSL
BALL BEARING 32X65X17 NTN
CRANKSHAFT 250/300 EXC-MXC 08
NEEDLE BEARING KBK 18X22X20
WOODRUFF KEY DIN6888-3X5X13
CYLIND.ROL.BEAR. NJ207ET2XCS42
WOODRUFF KEY 5X6,5 HARDED
SHAFT SEAL RING 25X35X7 BTSL
LOCKING RING VSK 12
COLLAR NUT M12X1 R/S
CONROD REP. KIT 250/300
O-RING 25,00X1,50 NBR 70
R-RING 72,0MM 300
2004
* NEW PART
QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
X AS REQUIRED
CARBURETOR

FIG
1
PART NUMBER
54831101044
54831201044
1*
54831201544
7
7
7
7
7
7
7
7
8
9
10
11
12
13
13
14
15
17*
18
19
20
21
23
23
23
23
23
23
23
54531607035
54531607038
54531607040
54531607042
54531607045
54531607048
54531607050
54831007138
57331008000
57331009000
54831010000
54831011000
54531612100
54831051050
54831051085
0016040163
54531615000
54831017000
54631118000
54631219100
54631220000
54531621000
54531623115
54531623150
54531623152
54531623155
54531623158
54531623160
54531623162
085033111 / C115513110
DESCRIPTION
CARBURETOR PWK36-S AG
04
ONLY FOR EXC-E AUS
CARB. KEIH. PWK 36S AG FK26 08
ONLY FOR EXC-E EU
CARBURET.KEIH.PWK 36S AG BC5
ONLY FOR XC/XC-W
IDLE JET 35 KEIHIN
IDLE JET 38 KEIHIN
IDLE JET 40 KEIHIN
IDLE JET 42 KEIHIN
IDLE JET 45 KEIHIN
IDLE JET 48 KEIHIN
IDLE JET 50 KEIHIN
IDLE JET SIZE 38X38 KEIHIN
ARM PIN FLOAT
FLOAT CPL.
GASKET FLOAT CHAMBER
FLOAT CHAMBER PWK38-S AG
RETAINING PLATE FOR BLEEDER
STARTER JET 50 KEIHIN
STARTER JET 85 KEIHIN
HH COLLAR SCREW M 4X16 WS=6
SPRING FOR ADJUSTMENT SCREW
STOP SCREW CPL.
SPRING
ADJUSTMENT SCREW M 5
FLOAT NEEDLE
CLAMP
MAIN JET 115 KEIHIN
MAIN JET 150 KEIHIN
MAIN JET 152 KEIHIN
MAIN JET 155 KEIHIN
MAIN JET 158 KEIHIN
MAIN JET 160 KEIHIN
MAIN JET 162 KEIHIN
* NEW PART
QTY
x
x
x
x
x
x
x
x
x
x
x
1
1
1
1
2
x
x
4
1
1
1
1
1
1
x
x
x
x
x
x
x
X AS REQUIRED
CARBURETOR

FIG
23
23
23
23
23
25
26
27
28
29
30
31
32
34
34
34
34
34
34*
34
35
40
PART NUMBER
54531623165
54531623168
54531623170
54531623172
54531623175
54831025000
54831029000
54831127000
54831028000
54531629000
54831030000
54631231000
54631232000
54731134100
54731134200
54731134600
54731134700
54731134800
54731134900
54831034100
54631035000
54831078000
44
58502096044
45
46
47
48
49
50
52
52
53
71
54631245000
54531696000
31007007101
52031137001
54531699000
0770180230
50331029038
52331029000
0770060018
54831071000
085033111 / C115513110
DESCRIPTION
MAIN JET 165 KEIHIN
MAIN JET 168 KEIHIN
MAIN JET 170 KEIHIN
MAIN JET 172 KEIHIN
MAIN JET 175 KEIHIN
SPECIAL-AH-SCREW M 4X12
THROTTLE CALBE HOLDER M6X0,75
CARBURETOR COVER PWK36-S AG
GASKET FOR CARBURETOR COVER
CLIP FOR JET NEEDLE
SLIDING SPRING
SPRING CAP
NIPPLE
JET NEEDLE KEIHIN N2ZW 08
JET NEEDLE KEIHIN N2ZJ 08
JET NEEDLE KEIHIN N2ZG 08
JET NEEDLE KEIHIN N2ZH 08
JET NEEDLE KEIHIN N2ZK 08
JET NEEDLE KEIHIN N2ZL 11
JET NEEDLE KEIHIN N84K
THROTTLE VALVE 7 FOR 38 PJ '00
CABLE F. COLD START ACT. 08
ONLY FOR EU
CONNECT. COLD START CABLE CPL.
ONLY FOR EU
STARTER PISTON CPL.
CLAMP 6 MM
PVC-HOSE 4X6MM
PVC-HOSE 3X5MM
PLUG M 18X1
O-RING 18,00X2,30 NBR 70
SLIDE STOP L=38MM
SLIDE STOP L=36
08
O-RING 6,00X1,78
WASHER ADJUSTING SCREW
* NEW PART
QTY
x
x
x
x
x
2
1
1
1
1
1
1
1
x
x
x
x
x
x
x
1
1
1
1
5
2
x
1
1
x
x
x
1
X AS REQUIRED
CARBURETOR

FIG
72
PART NUMBER
54831072000
085033111 / C115513110
10
DESCRIPTION
O-RING ADJUSTING SCREW
QTY
1
* NEW PART
X AS REQUIRED
CLUTCH

FIG
1
2
3
4
5
8
9
11
12
13
17
18
23
26
28
29
30
50
52
53
54
55
58
61
64
65
66
67
68
70
71
72
73
99
PART NUMBER
54832001072
54832002000
54632003100
54832001000
54832000026
58132081000
54832080000
54832011000
54832012100
57532013000
0936181505
56532018000
0733060150
58132026000
58132028000
56532095000
50332070000
50329050000
54637097200
50332054051
54832054000
54637098200
0993012000
54832061044
62513020000
54832067000
54832066000
0770300015
54832069000
0025060166
0025060356
0025060206
0603100141
54832011010
095483210 / C095483210
11
DESCRIPTION
OUTER CLUTCH HUB 72-T CPL. 03
INNER CLUTCH HUB 546/548 2003
PRESSURE CAP
OUTER CLUTCH HUB LOOSE 2003
PRIMARY GEAR 26T
2003
SPRING RETAINER 6,2 X 20 X 3,2
CLUTCH SPRING 2,5X43 8,75T
LINING DISC FCC
04
STEEL DISC
SUPPORTWASHER 22,2X35X3 HARDE.
HEXAGON NUT DIN0936-M18X1,5 R.
LOCK WASHER
CLUTCH RIVET DIN7338- 6X15
DAMPING ELEMENT
RETAINING PLATE
NEEDLE BEARING K26X30X22ZW.KSE
INNER RING WITH COLLAR
VENT INJEKTION HYDR. CLUTCH
AXIAL NEEDLE BEARING AXK 1226
PRESSURE PIECE 125-380 '98
PUSH ROD 250
2003
AXIAL WASHER AS1226 12X26X1
CIRCLIP DIN7993-RW12
OUTPUT CYLINDER CPL.
06
BLEEDER SCREW CPL.
05
O-RING
PISTON CPL.
O-RING 30,00X1,50 NBR 70
PRESSURE SPRING
CLUTCH KIT 250/300 '04-'10
* NEW PART
QTY
1
1
1
1
1
6
6
9
8
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
2
x
X AS REQUIRED
TRANSMISSION I - MAIN SHAFT

FIG
1*
2*
3*
5*
6*
10
11
15
16*
20
21
22
PART NUMBER
54833201000
54833202000
54833203000
54833205000
54833206000
0625062054
0405222613
54633015000
0417025000
0625160040
54833044000
54833043000
115483330 / C115483330
12
DESCRIPTION
MAIN SHAFT CPL.
SOLID GEAR
SLIDING GEAR 3./4.GANG,Z=20/22
IDLER GEAR 5.G, Z =25
IDLER GEAR 6. G, Z=26
BALL BEARING 6205 C3 NTN
NEEDLE BEAR. K 22X26X13 TN
STOP DISK 20,2X33X1,5
CIRCLIP SW25
GROOVED BALL BEAR. TM 16004 C3
STOP DISC 25X31X1,5
STOP DISC 25X0,8X30X30X7H
* NEW PART
QTY
1
1
1
1
1
1
2
1
2
1
1
1
X AS REQUIRED
TRANSMISSION II - COUNTERSHAFT
FIG
1*
2*
3*
4*
5*
6*
7*
8
9*
10*
11*
12*
13*
14*
15
25
26
27
28
29
29
30

PART NUMBER
54833210000
54833212000
54833215000
54833214000
54833213000
54833216000
54833211000
0405242812
54833044000
0417025000
54833043000
0405222611
54833080000
0405202612
56033030000
54833025000
0760324565
0770250020
54833032011
50033029013
50033029014
52033096000
115483360 / C115483360
13
DESCRIPTION
COUNTER SHAFT CPL.
IDLER GEAR 2. G., Z=26
SLIDING GEAR 5.G., Z=22
IDLER GEAR 4.G., Z=23
IDLER GEAR 3.G., Z= 25
SLIDING GEAR 6.G., Z=20
IDLER GEAR 1. G, Z=32
NEDDLE BEAR. K24X28X11,9 DIV.
STOP DISC 25X31X1,5
CIRCLIP SW25
STOP DISC 25X0,8X30X30X7H
NEEDLE BEAR.K 22X26X10 DIVIDED
STOP DISC 20,2X30X1
NEEDLE BEARING K 20X26X12
STOP DISC 17,2X30X1
BALL BEARING TM-SC05C20C4 NTN
SHAFT SEAL RING 32X45X6,5 BTSL
O-RING 25,00X2,00 NBR 70
SPACER SLEEVE DRIVE END 2003
FRONT SPROCKET 13-T
FRONT SPROCKET 14-T
LOCK RING DIN0471-25X1,64SD
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
3
2
2
1
1
1
1
1
1
1
x
x
1
X AS REQUIRED
KICK STARTER

FIG
1*
2
3
4
7
8
13
17
19
24
25
26
28
31
32
33
34
50
51
52
60
61
PART NUMBER
77133070044
0019080206S
54633037000
0760193070
0471170010
0471190120
54633074000
0405222610
59033069000
54833024000
54633025000
54633026000
58033028000
58033031000
59033080000
54633090000
0988172405
59033050100
54833051034
59033052000
0025060106
0025060206
115483390 / C115483390
14
DESCRIPTION
KICKSTARTER CPL.
FLAT HEAD SCREW M. ISA45 M8X20
WASHER 8MM GALVANIZED
SHAFT SEAL RING 19X30X7 B
CIRCLIP DIN0471-17X1
CIRCLIP DIN0471-19X1,2
SPRING HANGER
% NEEDLE BEARING K 22X26X10 A
BUMP PART
INTERMEDIATE GEAR
2003
KICKSTARTER SPRING
DRIVING HUB
RATCHET GEAR SPRING 1,2 MM
STOP DISK 22,2 X 30 X 1,5
SHIM 20X32X1
STOP DISK 17,2X25X1
SHIM WASHER DIN0988-17X24X0,5
KICKSTARTER SHAFT
KICKSTARTER GEAR 34-T
03
RATCHET GEAR KICKSTARTER
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
X AS REQUIRED
SHIFTING MECHANISM

FIG
1*
2*
3*
4
5
7
8
9
10
11
12*
13
14
15
16
17
18
19
20
23
24
25
26
27
31
32
33
34
35
36
37
38
39
40
PART NUMBER
54834201000
54834202000
54834203000
0402061480
54834005044
58038023200
54634008044
56534013100
54634020000
0625069034
54834212000
0625618052
54834014000
54834015000
0012060303
0912060083
54634049000
54834019000
54834020000
54834023000
50334024144
54634052300
0349000050
0025050206
54834031000
54634131000
54634031050
54634032100
54634050000
54632095000
0760142460
50232050001
50233041000
59009062016
115483410 / C115483410
15
DESCRIPTION
SHIFT FORK 5./6.G.
SHIFT FORK 2./4.G.
SHIFT FORK 1./3. G.
NEEDLE ROLLER DIN5402 6X14,8
SHIFTING SHAFT CPL.
03
PRESSURE SPRING 0,9MM
SLIDING PLATE CPL.
TENSIONING SPRING 0,8MM
SPRING GUIDE
BALL BEARING 6903 C4
SHIFTING DRUM
BALL BEARING 6805 C3 JR
RETURN SPRING
03
SHIFT LOCATING DRUM
2003
AH SCREW DIN6912 M6X30 8.8
RETAINING PLATE
SHIFT. RAIL MAIN SHAFT 250/300
SHIFT. RAIL C. SHAFT 250/300
LOCKING LEVER SPRING
03
LOCATING LEVER CPL.
08
SLEEVE FOR LOCKING LEVER
WASHER DIN7349-5X15X2
SHIFT LEVER CPL. 250/300 05
STEP PLATE FOR SHIFT LEVER 250
BOLT 6X25 FOR SHIFT LEVER
SHIFTING LEVER SPRING 250
STOP DISK 14X30X1
NEEDLE BEAR.HK 1412 14X20X12
SHAFT SEAL RING 14X24X6 B
STEEL WASHER 6,4X17X3
PAIR OF WASHERS M 6 NORDLOCK
* NEW PART
QTY
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
X AS REQUIRED
COOLING SYSTEM

FIG
7*
8*
9
19
20
21
23
24
25
26
27
31
32
34
35
40
41
42
PART NUMBER
54835007300
54835008400
77335016000
77335026000
10001020000
42013037400
50303089000
31007107001
54835426033
54835017000
54835027000
0770320020
0016040183
7733503400030
54835072000
41001052000
77335001000
0023060123
085483530 / C115483530
16
DESCRIPTION
RADIATOR L/S "55562"
11
RADIATOR R/S "55620"
11
RADIATOR CAP SMALL 1,8 BAR
T-CONNECTOR CPL. 07
HOSE CLAMP GEMI 16-27
HOSE CLAMP NORMA 12/24
ANGLE PIECE
'97
PVC-HOSE 6X9 MM PER METER
RADIATOR H. 250 W. THERM.55 08
THERMOSTAT 55C
2004
RADIATOR HOSE 18X25X130 MM 03
O-RING 32,00X2,00
SCREW FOR PLASTIC D=4X18
RADIATOR PROTECTION BLACK 07
HOSE CONNECTOR 2 STROKE 07
RUBBER SLEEVE D=12MM
WASHER FOR RADIATOR
08
COLLAR SCREW M6X12
TX
* NEW PART
QTY
1
1
1
1
6
2
1
x
1
1
1
1
3
2
1
4
4
4
X AS REQUIRED
EXHAUST CONTROL

FIG
1
2
3
4
5
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
36
40
41
43
44
45
46*
47
PART NUMBER
0019050103
54837362000
54837363000
0770160021
54837361044
54837361144
0912060203
54637067000
54637066000
54637085300
54637065000
54637068100
54837364044
54837364050
54737019000
0770150151
54837320100
0912060163
54637056100
0912060083
0014050123
0349000050
54835005000
0760082472
0137060003
0625160020
54837050044
54637098100
0014050203
54637070100
54837075000
0770021120
0770240020
54837069000
54837072000
095513710 / C115513710
17
DESCRIPTION
INT. TORX FLAT HEAD M 5X10 8.8
RETAINING PLATE 300 R/S 08
RETAINING PLATE 300 L/S 08
CONTROL VALVE 300 L/S CPL. 08
CONTROL VALVE 300 R/S CPL. 08
SPRING SLEEVE
OVERLOAD SPRING
RETAIN.PLATE CONTROL FLAP '92
CONTROL LEVER WITH BALL TYPE
BUSHING SLEEVE
GEAR SEGMENT RIGHT CPL. 08
GEAR SEGMENT 300 L/S
08
BEAR. SLEEVE F.CONTROL FLAP'97
CONTROL FLAP 300
08
WASHER 6,5X11X2
WASHER DIN7349-5X15X2
WATER PUMP WHEEL
07
SHAFT SEAL RING 8X24X7 A DUO
SPRING WASHER DIN0137-B 6
BALL BEARING 16002 C3
CENTRIFUGAL TIMER CPL. 250/300
BALL BEARING 626LLBC3/5K
COVER LID
250-380'98
SPRING GUIDE 250/300
O-RING 12,37X2,62 NBR70
O-RING 24,00X2,00 NBR70
ADJUST. SPRING
2003
AUXILIARY SPRING SOFT, RED
* NEW PART
QTY
4
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
x
1
1
1
2
1
1
1
1
1
x
X AS REQUIRED
EXHAUST CONTROL

FIG
47
47
48
50
51
52
53
60
61
PART NUMBER
54637072300
54837072100
54637071200
54637055244
0988101610
54637096000
54837057000
54637095344
50237195055
095513710 / C115513710
18
DESCRIPTION
AUXILIARY SPRING MID., YELLOW
AUXILIARY SPRING HARD, GREEN
SPRING INSERT
ANGLE LEVER CPL.
'91
SHIM WASHER DIN988 10X16X1
NEEDLE SLEEVE HK 1010
CONTROL LEVER
03
CONNECT.ROD CPL. L=109,5MM '91
SECURING DIN-71805-S-8
* NEW PART
QTY
1
x
1
1
2
2
1
1
2
X AS REQUIRED
IGNITION SYSTEM

FIG
1
2
4
5
6
7
8
10
12
13
16
19
31
32
33
38
39
40
41
42
43
44
45
46
PART NUMBER
55139005000
55139004000
55130040000
49030090000
5513000224433
55130041100
5513004524433
47039090000
50231012000
54739093000
59039006000
55140030100
54839331200
54839032300
80011034000
0025060126
0023060123
0014050123
0025060206
0025060256
0025060166
0025060306
0025060356
0025060706
095513910 / C115513910
19
DESCRIPTION
FLYWHEEL KOKUSAN
STATOR KOKUSAN
IGNITI.COVER GASKET
07
DOWEL 9,8 X 7 X 10
IGNITION COVER CPL.
IGN. OUT SIDE COV. GASKET 07
OUTER IGNITION COVER CPL.
SPARK PLUG CAP NGK REINFORC.04
SEALING CUP FOR SPARK PLUG
SPARK PLUG NGK BR7ES
IGNITIONCOIL "IG5128"
COLLAR BUSHING
CDI UNIT 300 EXC/XC
07
WIRING HARNESS F.CDI 2-ST.SX07
VOLTAGE REGULATOR
04
COLLAR SCREW M6X12
TX
* NEW PART
QTY
1
1
1
4
1
1
1
1
1
1
1
3
1
1
1
3
2
2
5
1
4
1
2
1
X AS REQUIRED
ELECTRIC STARTER

FIG
1
2
3*
4*
5
6
7
8
9
9
9
9
10
11
PART NUMBER
55140001000
55140026000
55140022100
55140040144
0770250030
0125060003
0985060003
50308052000
0988081401
0988081402
0988081403
0988081405
55140027000
55140002044
085484010 / C115484010
20
DESCRIPTION
E-STARTER ENGINE KPL.
07
BENDIX
2007
CROWN WHEEL E-STARTER
STARTER DRIVE COVER CPL.
O-RING 25,00X3,00 NBR 70
THRUST WASHER 8X14X0,1
BENDIXSPRING
BRUSH SET FOR STARTER
* NEW PART
QTY
1
1
1
1
1
1
1
1
x
x
x
x
1
1
X AS REQUIRED

KTM 300XCW 2011 Parts Manual

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KTM 300XCW 2011 Parts Manual

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300 XC-W USA 2011

SPARE PARTS MANUAL: CHASSIS

300 XC-W USA 2011

FRONT FORK DISASSEMBLED

FRONT FORK, TRIPLE CLAMP

SIDE / CENTER STAND

300 XC-W USA 2011

300 XC-W USA 2011

FRONT FORK DISASSEMBLED

300 XC-W USA 2011

FRONT FORK DISASSEMBLED

300 XC-W USA 2011

FRONT FORK, TRIPLE CLAMP

300 XC-W USA 2011

300 XC-W USA 2011

SIDE / CENTER STAND

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

SHOCK ABSORBER DISASSEMBLED

300 XC-W USA 2011

SHOCK ABSORBER DISASSEMBLED

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

TANK, SEAT, COVER

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

300 XC-W USA 2011

BRAKE CALIPER REAR

300 XC-W USA 2011

BRAKE CALIPER FRONT

300 XC-W USA 2011

HAND BRAKE CYLINDER

300 XC-W USA 2011

REAR BRAKE CONTROL

300 XC-W USA 2011

INSTRUMENTS / LOCK SYSTEM

300 XC-W USA 2011

300 XC-W USA 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

REED VALVE CASE

CYLINDER, CYLINDER HEAD

TRANSMISSION I - MAIN SHAFT

300 EXC/XC-W/SD 2011

REED VALVE CASE

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

CYLINDER, CYLINDER HEAD

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

300 EXC/XC-W/SD 2011

TRANSMISSION I - MAIN SHAFT

300 EXC/XC-W/SD 2011