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DATA DEL MUESTREO DE MOLIENDA

Fecha :

8-Feb-05

1.- CONTROL TONELAJE DE MOLINO PRIMARIO


MOLINO PRIMARIO
Lectura inicial
62632
Lectura final
63100
Horas muestreo
3 h
Toneladas Hmedas Faja
156.00 TMH
Factor de Balanza de faja
1.000
% de humedad
2.33 %
Toneladas secas de faja
152.37 t/h
Ampera. molinos
109.0
2.- RESULTADOS DE MUESTREO GENERAL
PTO.
NOMBRE
Balde

1
2
3
4
5
6

Alimento de tolva finos


Descarga Molino Primario
Alimento Ciclones
Overflow Ciclones
Underflow Ciclones
Descarga Molino Secundario

709.25
714.69
1422.49
920.5
928.1
707.8
1189.46

Balde +
Pulpa
6025.8
3893.1
8935
2881.5
2967.8
5041
7906

Pulpa
5316.6
3178.4
7512.01
1961
2039.7
4333.6
6716.54

Bandeja Bandeja +
Slido
825.0 6017.7
831.1 3391.7
1680.8 7613.1
731.8 1816.9
855.0 2494.5
849.7 4221.4
3169.0 8109.43

Slido
Agua % Slidos Grav. Densidad Dilucin
Kg
Kg
Especif.
(g/l)
(L/S)
5192.7
123.9
97.67 2.69
2560.6
617.8
80.56 2.92
2.126
0.241
5932.4 1579.66
78.97 3.05
2.131
0.266
1085.13 875.87
55.34 2.90
1.568
0.807
1639.53 400.17
80.38 3.17
2.222
0.244
3371.74 961.86
77.80 3.19
2.147
0.285
4940.43 1776.11
73.56 3.73
2.166
0.360

3 .- BALANCE DE MATERIA DEL CIRCUITO DE MOLIENDA YAULIYACU


PTO.

NOMBRE

MINERAL
TMSH

1
2
3
4
5
6

Alimento de tolva finos


Descarga Molino Primario
Alimento Ciclones
Overflow Ciclones
Underflow Ciclones
Descarga Molino Secundario
5.-

Malla
1/2"
3/8"
1/4"
m4
m6
m8
m12

152.4
152.4
425.8
152.37
273.4
273.4

GRANULOMTRIAS( PESOS )
CIRCUITO DE MOLIENDA # 1
Micron
1
2
3
12700
454.61
9500
434.95
6300
331.89
4750
157.26
3350
177.53
0.00
0.00
2360
76.99
31.62
36.10
1410
231.12
124.50 143.00

%PESO

100.0
100.0
279.4
100.0
179.4
179.4

4 (O/F)

0.00

PULPA

%Slid.

97.7
80.6
79.0
55.3
80.4
77.8

5(U/F)

0.00
17.54
89.30

G.e.

2.69
2.92
2.92
3.05
2.90
3.17

0.00
4.48
18.50

Dens.

2.588
2.126
2.079
1.592
2.111
2.138

AGUA

TPH

TPH

156.0
189.1
539.1
275.3
340.1
351.4

3.63
36.8
113.4
123.0
66.7
78.0

CAUDAL(lt/seg)
Slido

15.73
14.50
40.53
13.88
26.22
23.99

Agua

1.01
10.21
31.49
34.16
18.54
21.66

Pulpa

16.74
24.72
72.02
48.04
44.76
45.65

CAUDAL (GPM)
Agua
PULPA

16.0
161.9
499.2
541.5
293.8
343.4

265.4
391.8
1141.7
761.6
709.5
723.7

m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

1000
850
600
425
300
210
150
105
74
53
37

48.39
75.35
72.27
57.48
65.31
56.08
52.10
43.16
36.24
38.32
27.84
202.10
2639.0

40.39
69.58
66.82
50.42
54.62
43.05
37.94
30.34
24.77
20.72
19.54
136.01
750.32

49.75
95.92
110.05
102.56
135.47
131.71
128.61
100.93
74.36
63.79
47.45
281.37
1501.07

0.00
5.84
19.28
38.57
70.12
74.09
74.81
65.01
55.79
55.21
42.92
249.21
750.85

34.45
66.26
75.07
64.35
78.71
74.22
70.75
49.99
30.23
22.38
12.99
64.62
750.86

9.36
26.34
43.23
52.14
80.85
88.66
90.67
70.59
49.59
43.07
27.91
145.36
750.75

DATA DE EVALUACIN DE LA MOLIENDA EN CONCENTRADORA YAULIYACU


3,657 TMSD

TRATAMIENTO PROMEDIO DIARIO :

FECHA

8-Feb-05

MOLIENDA PRIMARIA Y SECUNDARIA


ALIMENTO MOLINO PRIMARIO:
152.4 TMSH % CARGA CIRCULANTE
ALIMENTO TOTAL A MOLIENDA:

152.4 TMSH
273.4 TMSH

CARGA CIRC. MOL.SECUNDARIO

Malla
1/2"
3/8"
1/4"
m4
m6
m8
m12
m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

Cuadro 02 : RESULTADOS DE ANALISIS GRANULOMTRICOS


CIRCUITO DE MOLIENDA # 1
Micron
1
2
3
4(O/F)
5(U/F)
6
12700
17.23
0.00
0.00
0.00
0.00
0.00
9500
16.48
0.00
0.00
0.00
0.00
0.00
6300
12.58
0.00
0.00
0.00
0.00
0.00
4750
5.96
0.00
0.00
0.00
0.00
0.00
3350
6.73
0.00
0.00
0.00
0.00
0.00
2360
2.92
4.21
2.40
0.00
2.34
0.60
1410
8.76
16.59
9.53
0.00
11.89
2.46
1000
1.83
5.38
3.31
0.00
4.59
1.25
850
2.86
9.27
6.39
0.78
8.82
3.51
600
2.74
8.91
7.33
2.57
10.00
5.76
425
2.18
6.72
6.83
5.14
8.57
6.95
300
2.47
7.28
9.02
9.34
10.48
10.77
210
2.13
5.74
8.77
9.87
9.88
11.81
150
1.97
5.06
8.57
9.96
9.42
12.08
105
1.64
4.04
6.72
8.66
6.66
9.40
74
1.37
3.30
4.95
7.43
4.03
6.61
53
1.45
2.76
4.25
7.35
2.98
5.74
37
1.05
2.60
3.16
5.72
1.73
3.72
7.66
18.13
18.74
33.19
8.61
19.36
100.00 100.00 100.00
100.00
100.00
100.00

Cuadro 03 : GRANULOMETRA CLASIFICACION EN MOLIENDA


Malla Abertura
Alim. T. Finos Desc. Mol. Compo.primar.
Alim.ciclon
micron

1/2"
3/8"
1/4"
m4
m6
m8
m12
m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

304.7 %
425.8 TMSH

CARGA TOTAL MOL. SECUNDARIO

12700
9500
6300
4750
3350
2360
1410
1000
850
600
425
300
210
150
105
74
53
37

1
17.23
16.48
12.58
5.96
6.73
2.92
8.76
1.83
2.86
2.74
2.18
2.47
2.13
1.97
1.64
1.37
1.45
1.05
7.66
100.0
Ton 1 :

Ac(-)
82.8
66.3
53.7
47.8
41.0
38.1
29.4
27.5
24.66
21.93
19.75
17.27
15.15
13.17
11.54
10.17
8.71
7.66

152.37

2
0.00
0.00
0.00
0.00
0.00
4.21
16.59
5.38
9.27
8.91
6.72
7.28
5.74
5.06
4.04
3.30
2.76
2.60
18.13
100

Ac(-)
100.00
100.00
100.00
100.00
100.00
95.79
79.19
73.81
64.54
55.63
48.91
41.63
35.89
30.84
26.79
23.49
20.73
18.13

2+6
0.00
0.00
0.00
0.00
0.00
2.41
9.53
3.31
6.39
7.33
6.83
9.02
8.77
8.57
6.72
4.95
4.25
3.16
18.74
100.0

Ac(+)

0.00
2.41
11.93
15.25
21.64
28.97
35.80
44.83
53.60
62.17
68.89
73.85
78.09
81.26
100.0

Ac(-)
100.00
100.00
100.00
100.00
100.00
97.59
88.07
84.75
78.36
71.03
64.20
55.17
46.40
37.83
31.11
26.15
21.91
18.74

Desc. Mol.Secundario
6
Ac(+)
Ac(-)
0.00
0.00
0.00
0.00
0.00
0.60
2.46
1.25
3.51
5.76
6.95
10.77
11.81
12.08
9.40
6.61
5.74
3.72
19.36
100.0

0.00
0.00
0.00
0.00
0.00
0.60
2.46
1.25
4.76
10.51
17.46
28.23
40.04
52.11
61.52
68.12
73.86
77.58
96.94

100.00
100.00
100.00
100.00
100.00
99.40
96.94
95.69
92.18
86.43
79.48
68.71
56.90
44.82
35.42
28.82
23.08
19.36

4(O/F)

CICLN 3
Ac(-)
5(U/F)

0.00
0.00
0.78
2.57
5.14
9.34
9.87
9.96
8.66
7.43
7.35
5.72
33.19
100.0

100.00
100.00
100.00
99.22
96.65
91.52
82.18
72.31
62.35
53.69
46.26
38.91
33.19

0.00
2.34
11.89
4.59
8.82
10.00
8.57
10.48
9.88
9.42
6.66
4.03
2.98
1.73
8.61
100.0

Ac(-)

100.00
100.00
97.66
85.77
81.18
72.36
62.36
53.79
43.31
33.42
24.00
17.34
13.32
10.34
8.61

Cuadro 4 .- Cicln 1
f(x)
Over
0.00
0.00
0.00
0.00
0.78
2.57
5.14
9.34
9.87
9.96
8.66
7.43
7.35
5.72
33.19
100.00

Fecha:

r = U/O
Under
r=
0.00
#DIV/0!
2.34
(34.87)
11.89
4.026
4.59
2.602
8.82
2.305
10.00
1.787
8.57
0.976
10.48
(0.215)
9.88
(0.985)
9.42
(1.633)
6.66
29.232
4.03
2.669
2.98
2.445
1.73
1.785
8.61
1.425
100.00
J(r) =

J(r)
1.79
5,316.14
23,179.73
879.82
1,286.78
0.36
1,682.20
7,135.28
7,913.87
7,132.56
2,740.5
547.82
567.57
0.1
11,668.0
70,051

Feed
TPH
G(x)

F(x)

8-Feb-05

Sk

P1

P2

P3

f(x) c
Over
0.00
0.21
0.44
0.09
0.88
2.57
5.02
9.10
9.61
9.72
8.51
7.36
7.28
5.72
33.50
100.0

D/R
Under
0.00 #DIV/0!
2.71 1.794
12.68 1.794
4.74 1.794
9.01 1.794
9.99 1.794
8.36 1.794
10.05 1.794
9.42 1.794
8.99 1.794
6.39 1.794
3.90 1.794
2.86 1.794
1.73 1.794
9.16 1.794
100.0

Fraccin

Abertura

USastm

de malla

m6
m8
m12
m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

3350
2360
1410
1000
850
600
425
300
210
150
105
74
53
37
19

Fraccin

Abertura

Abertura

USastm

de malla

promedio

m6

3350
2360
1410
1000
850
600
425
300
210
150
105
74
53
37
19

3983.8

0.00

0.00

0.00

100.00

0.00

0.00

0.00 100.00

0.00

0.00

0.00

2806.5

1.82

7.74

1.82

98.18

0.21

0.26

0.21

99.79

2.71

5.99

2.71

97.29

77.37

22.63

1676.8

8.30

35.34

8.30

89.88

0.44

0.54

0.44

99.35

12.68

27.98

12.68

84.61

79.18

20.82

1189.2
1010.8
714.14
504.98
357.07
251.00
177.48
125.50
88.15
62.63
44.57

3.08
6.10
7.34
7.16
9.71
9.49
9.25
7.15
5.14
4.44
3.16

13.09
25.98
31.24
30.50
41.32
40.41
39.38
30.42
21.89
18.91
13.45

3.08
6.10
13.44
20.60
30.31
39.80
49.05
56.19
61.33
65.77
68.93

86.81
80.71
73.37
66.21
56.50
47.01
37.76
30.62
25.47
21.03
17.87

0.09
0.88
2.57
5.02
9.10
9.61
9.72
8.51
7.36
7.28
5.72

0.11
1.08
3.16
6.17
11.18
11.82
11.95
10.46
9.05
8.96
7.03

0.09
0.88
3.45
8.47
17.56
27.2
36.89
45.40
52.76
60.05
65.76

99.27
98.38
95.82
90.80
81.70
72.09
62.4
53.87
46.50
39.22
33.50

4.74
9.01
9.99
8.36
10.05
9.42
8.99
6.39
3.90
2.86
1.73

10.46
19.88
22.05
18.44
22.17
20.79
19.83
14.09
8.62
6.30
3.82

4.74
9.01
19.00
27.36
37.41
46.83
55.82
62.21
66.11
68.97
70.70

79.86
70.85
60.86
52.50
42.46
33.03
24.05
17.66
13.75
10.90
9.16

79.90
76.53
70.60
60.47
53.64
51.46
50.35
46.32
39.35
33.34
28.42

20.10
23.47
29.40
39.53
46.36
48.54
49.65
53.68
60.65
66.66
71.58

17.87

76.10

86.81

41.20

99.27

20.22

79.86

86.8

343.6

m8
m12
m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

Feed
0.00
2.40
9.5
3.31
6.39
7.33
6.83
9.02
8.8
8.6
6.72
4.95
4.25
3.16
18.74
100.00

f(x)c

Relacin de Pesos de Slidos:

0.000
21.023
43.899
8.553
10.343
-0.173
-11.826
-24.356
-25.651
-24.351
-15.095
-6.749
-6.869
0.106
31.146

-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79
-2.79

f(x)c

TPH

33.50

99.3

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Over Flow
G(x)
F(x)

1.79

O/F=

0.36

SO =

55.34 %

U/F=

0.64

SU =

80.38 %

f(x)c

TPH

9.16

123.0

Porcentaje de Slidos:
SF =
78.97 %

U/O=

1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79
1.79

Feed
0.00
1.82
8.30
3.08
6.10
7.34
7.16
9.71
9.49
9.25
7.15
5.14
4.44
3.16
17.87
100.0

79.9

Under Flow
G(x)
F(x)

By pass calculado :
Agua en el Underflow = U/SU ( 100 - SU ) =
Agua en el overflow = O/SO ( 100 - SO )
Agua en alimento a Ciclon

Tamao de Corte grfico :


d50:
75 micron

Porcentajes Passing del d50 :


FO(d50):
55.00

Eficiencia de Clasificacin :
n1:
65.61%

Tamao de Corte calculado :

FF(d50):

30.00

n2:

77.97%

FU(d50):

15.00

n:

51.16%

99.7 micron

100.00 #DIV/0!

#DIV/0!

220.6

By pass Calculado

d50:

E corregido
E Uc
EO c

53.86

99.3

153.1

35.2 %

X.Y

X2

Obtencin de la Ecuacin de la curva de particin reducida


Malla

Abert.

ALIMENTO( TPH )

ASTM

promed. BY-PASS CLASIF.

m8
m12
m16
m20
+35m
+45m
+70m
+100m
+140m
+140m
+200m
+270m
+400m
-400m

2806.5
1676.8
1189.2
1010.8
714.14
504.98
357.07
251.00
177.48
125.50
88.15
62.63
44.57
31.95

0.00
2.72
12.43
4.61
9.14
10.99
10.73
14.53
14.21
13.85
10.70
7.70
6.65
4.73

5.0
22.9
8.5
16.8
20.2
19.8
26.8
26.2
25.5
19.7
14.2
12.3
8.7
190.3

TOTAL

Ecorreg X

DESCARGA( TPH )
BY-PASS

7.74
35.34
13.09
25.98
31.24
30.50
41.32
40.41
39.38
30.42
21.89
18.91
13.45

CLASIF.

0.00
2.11
9.84
3.68
6.99
7.76
6.49
7.80
7.31
6.97
4.96
3.03
2.22
1.34

0.0
3.9
18.1
6.8
12.9
14.3
12.0
14.4
13.5
12.9
9.1
5.6
4.1
2.5
101.1

(%)

TOTAL

0.00 #DIV/0!
5.99
77.4
27.98
79.2
10.46
79.9
19.88
76.5
22.05
70.6
18.44
60.5
22.17
53.6
20.79
51.5
19.83
50.4
14.09
46.3
8.62
39.4
6.30
33.3
3.82
28.4
53.2

log d

3.45
3.22
3.08
3.00
2.85
2.70
2.55
2.40
2.25
2.10
1.95
1.80
1.65
1.50
21.8

R
1/(1-Ec)
#DIV/0!
4.4
4.8
5.0
4.3
3.4
2.53
2.16
2.06
2.01
1.86
1.65
1.50
1.40
23

Y2

Ereduc.
(%)

log.ln(R)

-1.78
-0.78
0.22
1.22
2.22
0.09
-0.03
-0.11
-0.14
-0.15
-0.21
-0.30
-0.39
-0.48
0.49

-6.14
-2.52
0.68
3.67
6.34
0.24
-0.08
-0.27
-0.32
-0.32
-0.40
-0.54
-0.65
-0.72
3.27

11.89
10.40
9.46
9.03
8.14
7.31
6.52
5.76
5.06
4.40
3.78
3.23
2.72
2.26
49.2

3.1684
0.6084
0.0484
1.4884
4.9284
0.0077
0.001
0.013
0.0199
0.024
0.0425
0.0906
0.1536
0.2264
5.51

100.0
100.0
100.0
100.0
99.9
99.1
95.6
87.3
74.6
59.7
45.1
33.0
23.5
16.5

m = N x SUMA(X.Y) - SUMA(X) x SUMA(Y) / N x SUMA(X)2 - (SUMA(X))2


=
1.18
a = SUMA(X)2 x SUMA(Y) - SUMA(X) x SUMA(XY) / N x SUMA(X)2 - (SUMA(X))2 =
-2.52
2
r = N x SUMA(XY) - SUMA(X) x SUMA(Y) / RAIZ( [N x SUMA(X)2 - (SUMA(X))2] x [N x SUMA(Y)2 - (SUMA(Y))
] 0.69
=
Tambien:

log[ 0.6931 / (d50)m ] = a

d50 =

99.7 micrones
1.18

Ecuacion General E
: (x) = 100 - 100 exp[ -0.6931(x/d50) ]

Ecuacin de circuito #1: E(x) = 100 - 100 exp[-0.6931( x /

De las curvas G.G.S. Se deduce lo siguiente :


F80 Alim. Fresco:
F80 feed cicln:
9500 micron
P80 desc.mol prim. :
P80 over cicln :
340 micron

345
155

micron
micron

Curvas GGS - Cicln 1


100.00

75.00

Feed

F80 undercicln

99.7 )

420 micron

75.00

Feed

Over
50.00

Under

25.00

0.00
10

100

1000

Eficiencia de Clasificacin
100.00

80.00

(%)

60.00

40.00

20.00

0.00
10

100
Malla promedio( micrones)

1000

ESTIMACIN DE RADIOS DE REDUCCIN EN CIRCUITOS DE MOLIENDA


1.-Distribucin granulometrica de alimentos y productos
Malla

Abertura
micron

1/2"
3/8"
1/4"
m4
m6
m8
m12
m16
m20
m30
m35
m48
m65
m100
m150
m200
m270
m400
-400

12700
9500
6300
4750
3350
2360
1410
1000
850
600
425
300
210
150
105
74
53
37

Alim. T. Finos
1
Ac(-)
17.23
16.48
12.58
5.96
6.73
2.92
8.76
1.83
2.86
2.74
2.18
2.47
2.13
1.97
1.64
1.37
1.45
1.05
7.66
100.0

82.77
66.29
53.72
47.76
41.03
38.11
29.35
27.52
24.66
21.93
19.75
17.27
15.15
13.17
11.54
10.17
8.71
7.66

Desc. Mol. Primario


2
Ac(+)
0.00
0.00
0.00
0.00
0.00
4.21
16.59
5.38
9.27
8.91
6.72
7.28
5.74
5.06
4.04
3.30
2.76
2.60
18.13
100.0

0
0
0
0
0
0
0
5.38
14.66
23.56
30.28
37.56
43.30
48.36
52.40
55.70
58.46
61.07
79.19

Ac(-)
100.00
100.00
100.00
100.00
100.00
95.79
79.19
73.81
64.54
55.63
48.91
41.63
35.89
30.84
26.79
23.49
20.73
18.13

Desc. Mol.Secundario
6
Ac(+)
Ac(-)
0.00
0.00
0.00
0.00
0.00
0.60
2.46
1.25
3.51
5.76
6.95
10.77
11.81
12.08
9.40
6.61
5.74
3.72
19.36
100.0

0
0
0
0
0
0
0
1.25
4.76
10.51
17.46
28.23
40.04
52.11
61.52
68.12
73.86
77.58
96.94

100.00
100.00
100.00
100.00
100.00
99.40
96.94
95.69
92.18
86.43
79.48
68.71
56.90
44.82
35.42
28.82
23.08
19.36

3 .- CURVAS GGS PARA RADIOS DE REDUCCIN DE MOLINOS PRIMARIO Y SECUNDARIO


F80 Molien. Primaria
P80 Molien. Primaria

13500
1600

micron
micron

Radio 1
8.4

F80 Molien. Secunda.


P80 Molien. Secunda.

1600
500

Radio 2
3.2

micron
micron

Curvas GGS para radios reduccin molinos secundarios


100.00

75.00

50.00

Alim. T. Finos
Desc. Mol. Primario

25.00

Desc. Mol.Secundario

0.00
10

100

1000

90311629.xls.ms_office

10000

100000

90311629.xls.ms_office

BALANCE CIRCUITO MOLIENDA ACTUAL


Fecha:

2/8/2005

TRATAMIENTO :

3657 TMSD
2.90

152.4
1.592

34.2

541.5

4
TMSPH

% Solid

G.e.

Dp(g/l)

TPHpulpa

Agua l/s

AguaGPM

PUNTO

Mineral tolva finos

GPMpulpa

2.69

152.4
-

1.01

16.0

97.7
-

5
3.2
18.5
3

AguaGPM

145.9

3.05
31.5

425.8
2.131
499.2

79.0
539.1
1141.7

273.4
2.111
293.8

80.4
340.1
709.5

AguaGPM

49.6

13'X20.8'
12'X13'

2
2.92
10.2

152.4
1.592
161.9

80.6
189.1
391.8

AguaGPM

155.8

6
3.2
21.7

273.4
2.138
343.4

77.8
351.4
723.7

55.3
275.3
761.6

Cuadro 6 .- CALCULO DEL VOLUMEN OCUPADO POR LAS BOLAS EN EL MOLINO

h: altura comprendida entre el piso de bolas y


la parte superior del molino.
r: radio del molino
2a: ngulo del sector circular

r
2a

VOLUM. DE BOLAS MOLINO # 1


Datos
FECHA :
6-Mar-03
L =
20.8 pies
r =
6.50 pies
D= 9.193 pies
h =
7.42 pies

VOLUM. DE BOLAS MOLINO # 2


Datos

L =
r =
h =

Vb = Vc-VT. (1)
Vc = Ac x L . (2)
VT = AT x L ... (3)

FECHA :

13 pies
6 pies
6.67 pies

6-Mar-03

D=

9.01 pies

Vb = Vc-VT. (1)
Vc = Ac x L . (2)
VT = AT x L ... (3)

Donde:
Vb : Volmen de llenado de bolas.
Vc : volmen de seccin circular.
VT : Volmen de seccin triangular

Donde:
Vb : Volmen de llenado de bolas.
Vc : Volmen de seccin circular.
VT : Volmen de seccin triangular.

% Volumen ocupado por bolas(%Vb):

% Volumen ocupado por bolas(%Vb):

%Vb=(Vb/Vm)*100
%Vb= 41.1

%Vb=(Vb/Vm)*100
%Vb= 42.9

PESO DE RECARGA REQUERIDO EN

PESO DE RECARGA REQUERIDO EN

MOLINO 1 PARA 38% DE LLENADO

MOLINO 2 PARA 38% DE LLENADO

MOLINO # 1

MOLINO # 2

3
Vol. de molino = 2760.8 pies
3
Vol. requerido = 1049.1 pies

Vol. de molino = 1470.3 pies

Vol. actual =
Daparente =

1133.4 pies
3
272.5 lb/pie

Diferencia =
-84.3 pies
Peso requerido = -22959 lb

3
3

Vol. requerido =

558.7 pies

Vol. actual =

631.3 pies

Daparente =

272.5 lb/pie

3
3

Diferencia =
-72.6 pies
Peso requerido = -19796 lb

-10414 Kg

DISTRIBUCION DE BOLAS M-1

3"

(h-

P. Unit.
%
P. Unit.
2.033
80 21/2" 1.376
# bolas
-4098
# bolas

-8979 Kg

DISTRIBUCION DE BOLAS M-2

%
20
-1514

3"

P. Unit.
2.033
# bolas

P. Unit.
80 21/2"
1.376
-3533
# bolas

%
20
-1305

ESTADSTICA DE INSPECCIONES DEL NIVEL DE BOLAS


7-Aug

Molino

Dimen. , pies Volumen D.Boca


Diam. Long.
pies3
pulg.

9.5
9.5

Molino 1
Molino 2

12
12

,
Datos de Bolas (MEPSA)
Diamet.
pulg.

1.50

851
851

Fracc.
Volum

35.5 35.1
37.5 37.4
:

Volumen
Densidad
pulg3 pies3 Kg/pulg3kg/pie3
0.264 1.767 0.001 0.149 258.2

9-Oct
Fracc.
Volum

13-Nov

7-Dec

Fracc.
Volum

Fracc.
Volum

41.3 38.5
39.6 38.5

36.0
36.8

17-Jan
Fracc.
Volum

31.8
38.0

7-Feb
Fracc.
Volum

36.5
46.1

2-Mar
Fracc.
Volum

36.1
34.1

11-Apr
Fracc.
Volum

38.1
39.9

Hasta Febrero-2002, el actual secundario # 1 fue molino de remolienda Zn y, el moli


Datos de Bolas (ADESUR)

Peso
Kg.

Diamet. Peso
pulg.
Kg.

0.264

1.50

Volumen
Densidad
pulg3 pies3 Kg/pulg3 kg/pie3
0.255 1.767 0.001 0.144 249.4

2.00
2.50
3.00
3.50

0.624
1.125
2.033
3.065

4.189
8.181
14.14
22.45

0.002
0.005
0.008
0.013

0.149
0.137
0.144
0.137

257.4
237.6
248.5
235.9

0.143 247.5

0.624
2.033
3.065

2.00
2.50
3.00

0.624
1.170
1.910

4.189
8.181
14.14

0.002
0.005
0.008

0.149 257.4
0.143 247.1
0.135 233.46

0.143 246.8

DO POR LAS BOLAS EN EL MOLINO

a
r

(h-r)

r2-(h-r)2

24-Apr

22-Aug 12-Set

10-Oct

7-Dec

24-Jan

6-Mar

Fracc.
Volum

Fracc.
Volum

9-May 19-May
Fracc.
Volum

Fracc.
Volum

11-Jul

Fracc.
Volum

Fracc.
Volum

Fracc.
Volum

Fracc.
Volum

Fracc.
Volum

Fracc.
Volum

44.5

43.0
42.9

46.2
40.0

39.7
37.8

38.0
38.5

38.5
39.4

41.6
40.9

Fracc.
Volum

42.1 39.2
40.0 36.7

37.3
36.7

3-May

io # 1 fue molino de remolienda Zn y, el molino 6 x 7 trabaj como molino secundario de molienda #2

CUADRO 1.- RESUMEN DE LA EVALUACION DEL SISTEMA DE MOLIENDA


CIRCUITO DE MOLIENDA # 1

8-Feb-05
DIMENSION DE MOLINO
ALIMENTO FRESCO( TMSH )
% CARGA CIRC. CIRCUITO
CARGA CIRCULAN. TOTAL
% DE CARGA CIRCULANTE
CARGA CIRCULAN. PARCIAL( TMSH )
CARGA POR CADA MOLINO( TMSH )

CARACTERIST. DEL MOLINO

DIMENS. CICLONES
CARACTERIST.
CICLONES "A"
(Angulo inclinacin: 21)
CARACTERIST.
CICLONES "B"
(Angulo inclinacin: 21)
CARACTERIST.
BOMBAS A CICLONES

% SLIDOS EN CICLON
MALLAS DE CONTROL +m70
EN EL OVERFLOW(%) -m200

-m400
F80 alimento fresco
F80 feed cicln:
P80 over cicln:
By - Pass( % )
EFICIENC.
CLASIFIC.

MOLINO SECUN. # 1

CIRCUITO DE MOLIENDA # 2
MOLINO # 2
MOLINO SECUN. # 2

8' x 4'

8' x 4'

91/2' x 12'
304.7

425.8
273.4

#REF!
0.0

#REF!
#REF!
#REF!
Pot.nomin(HP): 600
Voltaje:
2300
Amp.Nomin: 138
Amp. trabajo: 109

#REF!
#REF!
#REF!
Pot.nomin(HP): 200
Voltaje:
2300
Amp.Nomin: 53.1
Amp. trabajo: 0

#REF!
#REF!
#REF!
Pot.nomin(HP): 600
Voltaje:
2300
Amp.Nomin: 138
Amp. trabajo: 0

#REF!
#REF!
#REF!
Pot.nomin(HP):200
Voltaje:
2300
Amp.Nomin: 53.1
Amp. trabajo: 0

RPM
% Vcrtica :

19.2
76.9

RPM
% Vcrtica :

RPM
% Vcrtica :

RPM
% Vcrtica :

Diametro:
Apex :
Vortex :
Long. Vortex:
Apex :
Vortex :
Long. Vortex:

20"
3 1/4"

24.80
88.4

14"
3 1/4"
71/2"
14"

1A
1B
6 x 6, 40 HP
6 x 6, 48 HP
815 RPM (NO DATO)RPM

#REF!
#REF!

39.4
3.20

61.29
ALIMENTO :
OVERFLOW :
UNDERFLOW:

78.97
55.34
80.38

#REF!
#REF!
#REF!

ALIMENTO:
DESCARGA:

#REF!
73.56

ALIMENTO:
OVERFLOW:
UNDERFLOW :

#REF!
#REF!
#REF!

3.35
72.31
46.26

#REF!
#REF!
#REF!

99.7 micrones
9,500 micrones
345 micrones
155 micrones
35.2
n(finos) =
65.61%
n(gruesos)=
77.97%

#REF! micrones
#REF! micrones
#REF! micrones
#REF! micrones
#REF!
n(finos) =
#REF!
n(gruesos)=
#REF!
#REF!

51.2%

24.1
85.9

20"
3 1/4"
71/4"
Long. Vortex: 14"
Apex :
3 1/4"
7 1/2"
Vortex :
Long. Vortex: 14"

7 1/2"

38.5
8.44

19.1
76.8

Diametro:
Apex :
Vortex :

1A
1B
8 x 6, 48 HP
8 x 6, 48 HP
815 RPM (NO DATO)RPM

% NIVEL BOLAS
RADIO REDUCCION PARCIAL
RADIO REDUCC.DE CIRCUITO

D50

MOLINO # 1
91/2' x 12'
152.4

ALIMENTO:
DESCARGA:

#REF!
#REF!

P = V x I x coso x (3)1/2 / 1000 P = V x I x coso x (3)1/2 / 1000


ENERGIA ( Kw-h )
Energa especfica del circuito
Work Index de Planta

369.1 Kw-h
495 HP

0 Kw-h
0 HP
E = 2.42
Wi = 3.06

P = V x I x coso x (3)1/2 / 1000

P = V x I x coso x (3)1/2 / 1000

0.0 Kw-h
0 HP

0 Kw-h
0 HP
E = 0.00
Wi = #REF!

LEYENDA
LEYENDA DEL DIAGRAMA DE FLUJO DEL CIRCUITO DE MOLIENDA Y FLOTACION
PUNTO

ESPECIFICACION

CANTIDAD

TAMAO

HP

MARCA

1A

FAJA DE ALIMENTACION 11-A

24'' x 81.5'

4.8

YOKOHAMA

1B

FAJA DE ALIMENTACION 11-B

24'' x 81.5'

4.8

YOKOHAMA

BALANZA ELECTRONICA

2A

MOLINO CONICO, SECUNDARIO

8' X 4'

200

HARDINGE

2B

MOLINO CONICO, SECUNDARIO

8' X 4'

200

COMESA

MOLINO CILINDRICO, PRIMARIO

9,5' X 12'

600

HARDINGE-KOPPERS

HIDROCICLON

D-20LB

BOMBA 3A-3B

DENVER-FIMA

CELDAS UNITARIAS SUB-A-1500

SRL 4X3
100 pies3

24 c/u

DENVER-FIMA

BOMBA 1A-1B

SRL 8X6

48

FACO

MOLINO CILINDRICO, SECUNDARIO

6' X 7'

200

COMESA

MOLINO CILINDRICO, PRIMARIO

HARDINGE-KOPPERS

CELDAS UNITARIAS SUB-A-1500

9,5' X 12'
100 pies3

600

24 c/u

DENVER-FIMA

BOMBA 2A

SRL 6X6

36

DENVER-FIMA

BOMBA 2B

SRL 6X6

48

DENVER-FIMA

10

HIDROCICLON

11

CELDAS DR-100

D-20LB
100 pies3

36 c/2 celdas

DENVER-FIMA

12

CELDAS DR-100

100 pies3

36 c/2 celdas

DENVER-FIMA

13

BOMBA 69A-B

SRL 3X3

18 c/u

DENVER-FIMA

14

BOMBA 68B

SRL 4X3

20

DENVER-FIMA

15

BOMBA 86A-86B

8X6

40

WARMAN

16

MOLINO CILINDRICO, REMOLIENDA Pb

5' X 5'

100

DENVER-COMESA

17

HIDROCICLON

D-10B

18

BOMBA 73A-73B

SRL 5X4

24

DENVER-FIMA

19

BOMBA 68A

20

DENVER-FIMA

20

CELDAS SUB-A-24

SRL 4X3
50 pies3

24 c/2 celdas

DENVER-FIMA

21

CELDAS SUB-A-24

50 pies3

24 c/2 celdas

DENVER-FIMA

22

CELDAS SUB-A-24

50 pies3

24 c/2 celdas

DENVER-FIMA

23

CELDA COLUMNA PARA PLOMO

0,76m x 10.45m

24

BOMBA 87B

SRL 2,5X2

3.6

DENVER-FIMA

25

BOMBA 87A

SRL 3x3

18

DENVER-FIMA

26-A

TANQUE ACONDICIONADOR # 0

13' X 10'

15

LIGTHNIN

26

TANQUE ACONDICIONADOR # 1

13' X 10'

18

FIMA

27

TANQUE ACONDICIONADOR # 2

FIMA

CELDAS DR-300

13' X 10'
300 pies3

18

28

36 c/u

DENVER-FIMA

29

BOMBA 88A- 88B

30

CELDAS DR-100

31

7A

MERRICK

KREBS

KREBS

KREBS

GOLDEX

75

DENVER-FIMA

SRL 10X8
100 pies3

36 c/2 celdas

DENVER-FIMA

CELDAS DR-100

100 pies3

36 c/2 celdas

DENVER-FIMA

32

BOMBA 89C

SRL 6X6

48

DENVER-FIMA

33

BOMBA 89A-B

48

DENVER-FIMA

34

CELDAS SUB-A-24

SRL 8X6
50 pies3

24 c/2 celdas

DENVER-FIMA

35

CAJON DISTRIBUIDOR

36

BOMBA 92B

SRL 5X4

24

DENVER-FIMA

37

BOMBA 92A

SRL 5X4

24

DENVER-FIMA

38

BOMBA 91A-B

SRL 5X4

18

DENVER-FIMA

40

CAJON DISTRIBUIDOR

41

CELDAS SUB-A-24

50 pies3

24 c/2 celdas

DENVER-FIMA

42

CELDAS SUB-A-24

50 pies3

24 c/2 celdas

DENVER-FIMA

43

BOMBA 90A

SRL 5x4

36

DENVER-FIMA

43

BOMBA 90B

SRL 5x4

40

DENVER-FIMA

44

BOMBA 96A-B

12"x10"

48 c/u

45

CELDA COLUMNA PARA ZINC

46

CELDAS SUB-A-24

3,05m x 10m
50 pies3

24 c/2 celdas

DENVER-FIMA

24 c/2 celdas

DENVER-FIMA

WARMAN
GOLDEX

47

CELDAS SUB-A-24

50 pies3

48

MOLINO CILINDRICO, REMOLIENDA Zn

5'X5'

50

COMESA

49

BOMBA

SRL 6X6

48

DENVER-FIMA

50

HIDROCICLON

D-10B

KREBS