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This wiring diagram manual has been prepared to provide information on the electrical system of the 2004 PRIUS.
For service specifications and repair procedures of the above models other than those listed in this manual, refer to the following manuals;
Manual Name Y 2004 PRIUS Repair Manual Volume 1 Volume 2 Volume 3 Y 2004 PRIUS New Car Features
All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.
CAUTION When repairing the hybrid vehicle (HV), always follow the direction given in the repair manual listed above to prevent electrical shock, leakage or explosion.
NOTICE When handling supplemental restraint system components (removal, installation or inspection, etc.), always follow the direction given in the repair manuals listed above to prevent accidents and supplemental restraint system malfunction.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . HOW TO USE THIS MANUAL . . . . . . . . . . . . . . B . . . . TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . C . . . . ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . GLOSSARY OF TERMS AND SYMBOLS . . . . E . . . . RELAY LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . F . . . . ELECTRICAL WIRING ROUTING . . . . . . . . . . . G . . . . SYSTEM CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . H . . . . GROUND POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . . POWER SOURCE (Current Flow Chart) . . . . . J . . . . CONNECTOR LIST . . . . . . . . . . . . . . . . . . . . . . . . K . . . . PART NUMBER OF CONNECTORS . . . . . . . . . L . . . . OVERALL ELECTRICAL WIRING DIAGRAM . M . . . .
Y2003 All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation.
1
2004 PRIUS (EWD555U)
A INTRODUCTION
This manual consists of the following 13 sections: No. INDEX A INTRODUCTION B HOW TO USE THIS MANUAL TROUBLE SHOOTING ABBREVIATIONS GLOSSARY OF TERMS AND SYMBOLS RELAY LOCATIONS ELECTRICAL WIRING ROUTING INDEX Brief explanation of each section. Instructions on how to use this manual. Section Index of the contents of this manual. Description
C D
Describes the basic inspection procedures for electrical circuits. Defines the abbreviations used in this manual.
Shows position of the Electronic Control Unit, Relays, Relay Block, etc. This section is closely related to the system circuit. Describes position of Parts Connectors, Splice points, Ground points, etc. This section is closely related to the system circuit. Index of the system circuits. Electrical circuits of each system are shown from the power supply through ground points. Wiring connections and their positions are shown and classified by code according to the connection method. (Refer to the section, How to use this manual). The System Outline and Service Hints useful for troubleshooting are also contained in this section. Shows ground positions of all parts described in this manual. Describes power distribution from the power supply to various electrical loads. Describes the form of the connectors for the parts appeared in this book. This section is closely related to the system circuit. Indicates the part number of the connectors used in this manual.
H SYSTEM CIRCUITS
I J
GROUND POINT POWER SOURCE (Current Flow Chart) CONNECTOR LIST PART NUMBER OF CONNECTORS OVERALL ELECTRICAL WIRING DIAGRAM
2
2004 PRIUS (EWD555U)
HOW TO USE THIS MANUAL B This manual provides information on the electrical circuits installed on vehicles by dividing them into a circuit for each system. The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. (All circuit diagrams are shown with the switches in the OFF position.) When troubleshooting any problem, first understand the operation of the circuit where the problem was detected (see System Circuit section), the power source supplying power to that circuit (see Power Source section), and the ground points (see Ground Point section). See the System Outline to understand the circuit operation. When the circuit operation is understood, begin troubleshooting of the problem circuit to isolate the cause. Use Relay Location and Electrical Wiring Routing sections to find each part, junction block and wiring harness connectors, wiring harness and wiring harness connectors, splice points, and ground points of each system circuit. Internal wiring for each junction block is also provided for better understanding of connection within a junction block. Wiring related to each system is indicated in each system circuit by arrows (from__, to__). When overall connections are required, see the Overall Electrical Wiring Diagram at the end of this manual.
3
2004 PRIUS (EWD555U)
Stop Light
From Power Source System (See Page 66)
15A STOP
7.5A GAUGE 4 IB R L
[B]
3 IB 1 IB
[C]
W R R (W/G) L (S/D) 2 IB
[G]
[E]
Rear Lights
[D]
G W
[H]
1 G R BV1
G R
B18
[I]
[J]
G R
G R
4 Stop
3 Stop
G B
[K]
1
W B
W B
1 W B BV1
B18 W B
BO
[L]
50
[M]
2004 PRIUS (EWD555U)
W B
BL
W B
Y G 4
ABS ECU
G W
G W I5
[F]
B
[A] : System Title [B] : Indicates a Relay Block. No shading is used and only the Relay Block No. is shown to distinguish it from the J/B
Example: Indicates Relay Block No.1
[H] : Indicates the wiring color. Wire colors are indicated by an alphabetical code. B L P = Black = Blue = Pink W = White V Y = Violet = Yellow G = Green BR = Brown SB = Sky Blue LG = Light Green GR = Gray
R = Red O = Orange
[C] : ( ) is used to indicate different wiring and connector, etc. when the vehicle model, engine type, or specification is different. [D] : Indicates related system. [E] : Indicates the wiring harness and wiring harness connector. The wiring harness with male terminal is shown with arrows ( ). Outside numerals are pin numbers.
The first letter indicates the basic wire color and the second letter indicates the color of the stripe.
Example: LY
L (Blue)
Y (Yellow)
[I]
Female Male ( )
: Indicates a wiring Splice Point (Codes are E for the Engine Room, I for the Instrument Panel, and B for the Body).
The first letter of the code for each wiring harness and wiring harness connector(s) indicates the components location, e.g, E for the Engine Compartment, I for the Instrument Panel and Surrounding area, and B for the Body and Surrounding area. When more than one code has the first and second letters in common, followed by numbers (e.g, IH1, IH2), this indicates the same type of wiring harness and wiring harness connector. [F] : Represents a part (all parts are shown in sky blue). The code is the same as the code used in parts position. [G] : Junction Block (The number in the circle is the J/B No. and the connector code is shown beside it). Junction Blocks are shaded to clearly separate them from other parts.
The Location of splice Point I 5 is indicated by the shaded section. [J] : Indicates a shielded cable.
[K] : Indicates the pin number of the connector. The numbering system is different for female and male connectors.
Example: Numbered in order from upper left to lower right Numbered in order from upper right to lower left
Example:
3C indicates that it is inside Junction Block No.3
Female
Male
[L] : Indicates a ground point. The first letter of the code for each ground point(s) indicates the components location, e.g, E for the Engine Compartment, I for the Instrument Panel and Surrounding area, and B for the Body and Surrounding area. [M] : Page No.
5
2004 PRIUS (EWD555U)
[O]
Service Hints S6 Stop Light SW 21 : Closed with the brake pedal depressed L4 Light Failure Sensor 1, 2, 7Ground : Approx. 12 volts with the stop light SW on 4, 8Ground : Approx. 12 volts with the ignition SW at ON position 11Ground : Always continuity
[P]
Code C7 H17
: Parts Location
See Page 34 36 Code L4 R6 36 37 See Page Code R7 S6 37 35 See Page
[Q]
Code
: Relay Blocks
See Page 18 Relay Blocks (Relay Block Location) R/B No.1 (Instrument Panel Brace LH)
[R]
Code
IB 3C
[S]
Code
IE1 BV1
[T]
Code
: Ground Points
See Page 50 50 Ground Points Location Under the Left Center Pillar Back Panel Center
BL BO
[U]
Code
: Splice Points
See Page 44 Wire Harness with Splice Points Cowl Wire Code See Page 50 Wire Harness with Splice Points Luggage Room Wire
I5
B18
6
2004 PRIUS (EWD555U)
B
[N] : Explains the system outline. [O] : Indicates values or explains the function for reference during troubleshooting. [P] : Indicates the reference page showing the position on the vehicle of the parts in the system circuit. Example : Part L4 (Light Failure Sensor) is on page 36 of the manual. The letter in the code is from the first letter of the part, and the number indicates its order in parts starting with that letter.
[Q] : Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit. Example : Connector 1 is described on page 18 of this manual and is installed on the left side of the instrument panel. [R] : Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit. Example : Connector 3C connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this manual, and is installed on the instrument panel left side. [S] : Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring harness is shown first, followed by the male wiring harness). Example : Connector IE1 connects the floor wire (female) and Instrument panel wire (male). It is described on page 42 of this manual, and is installed on the left side kick panel. [T] : Indicates the reference page showing the position of the ground points on the vehicle. Example : Ground point BO is described on page 50 of this manual and is installed on the back panel center. [U] : Indicates the reference page showing the position of the splice points on the vehicle. Example : Splice point I5 is on the Cowl Wire Harness and is described on page 44 of this manual.
Example : L 4
I GROUND POINT
WB FAN MAIN Relay 5 WB FAN MAIN Relay 5 WB A/C Relay No.2 5 WB A/C Relay No.3 5 WB Radiator Fan Motor WB Headlight Cleaner Relay WB Headlight LH WB Headlight RH WB Front Turn Signal Light RH WB Front Clearance Light RH WB Front Turn Signal Light LH WB Front Clearance Light LH WB Door Lock Control SW WB Door Courtesy SW RH WB Door Lock Motor RH WB Door Lock Control Relay B4 B4 WB B4 WB 2 IA1 WB I4 E4 WB E6 WB E5 WB Brake Fluid Level SW E4 WB E4 WB Front Fog Light LH E5 WB Front Fog Light RH E4 7 3C 1 3D 3 3F 13 3G 5 3E 6 3E WB I5 WB WB I5 WB I5 15 WB WB B5 ID1 WB B5 EA WB WB Blower Resistor WB IdleUp SW WB A/C Amplifier I4 WB 8 WB I8 IB1 WB B5 WB B5 WB Door Lock Motor LH WB (4AGZE) 4 BR Radio and Player WB HEATER Relay BR Auto Antenna Motor 4 5 BA1 BR 4 WB I3 BR I3 BR Fuel Sender BR Combination Meter 4 4 4 WB I5 I5 WB 3 IC3 WB Woofer Speaker Amplifier BR Combination Meter Fuel Control SW Door Lock Control SW Door Courtesy SW LH Unlock Warning SW WB I2 WB I2 Combination SW WB WB Combination SW WB I2 WB Cruise Control ECU WB Remote Control Mirror SW WB Turn Signal Flasher WB Defogger SW WB E2 E3 E3 J1 Junction Connector 7 3B WB Combination Meter WB E3 Clock A A E3 O/D Main SW WB A A WB I6 WB Parking Brake SW Cigarette Lighter WB A I6 WB Blower SW WB Blower Motor WB A WB A/C Control Assembly
10 EA2 WB
WB
WB
WB
4 WB
IB
IC
The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
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2004 PRIUS (EWD555U)
BR
B
The Current Flow Chart section, describes which parts each power source (fuses, fusible links, and circuit breakers) transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully understood.
20A
STOP
10A
DOME
Power Source
40A DOOR LOCK CB W E6 W W Battery 3 EA2 1 EA1 W B 50A MAIN B E7 W B 2 2 W 7 EB1 I2 W W I2 I2 W 1 B E7 2 15A HAZRADIO 2 B INJECTION Relay 1 3 I8 Ignition SW 4 GW 1 3 1 7.5A AM2 2 W WR 6 EB1 WR W 2 1 TAIL Relay W 1 W 1.25B FL MAIN W 1 1 2 WL 1
W 1
7.5A DOME 1
BO 2 B E7 2
WB 2 BW 2
8 AM2
4 AM1
B 2 B
STARTER Relay 1 3
15A TAIL 1
WB 2 BW 2
E7 B
BY 1
20A DEFOG 1
WR
BY 1
PL
The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
9
2004 PRIUS (EWD555U)
I15
Gray
[A]
I16
Black
A A
J1
J2
A A A A
1 2
A B B D D A A B CC CD D
6 7 8
J3
[B]
J4
A A A A A A A A
K1
Dark Gray
K2
L1
A B B DD A A B CC CDD
1 1 2
1 2
L2
Gray
1
L3
L4
Black
M1
1 2 3 4 5 6 7 8 9 101112
M2
M3
[C]
1 2
1 2
1 2 3 45 6 78
1 2 3 4
M4
N1
Gray
[D]
N2
Gray
O1
Black
O2
Dark Gray
1 2 3
1 7
2 3 4 8 9 10
[A] : Indicates connector to be connected to a part. (The numeral indicates the pin No.) [B] : Junction Connector Indicates a connector which is connected to a short terminal.
Junction Connector
Junction connector in this manual include a short terminal which is connected to a number of wire harnesses. Always perform inspection with the short terminal installed. (When installing the wire harnesses, the harnesses can be connected to any position within the short terminal grouping. Accordingly, in other vehicles, the same position in the short terminal may be connected to a wire harness from a different part.) Wire harness sharing the same short terminal grouping have the same color.
Same Color Short Terminal
[C] : Parts Code The first letter of the code is taken from the first letter of part, and the numbers indicates its order in parts which start with the same letter. [D] : Connector Color Connectors not indicated are milky white in color.
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2004 PRIUS (EWD555U)
B
L PART NUMBER OF CONNECTORS
Code A1 A2 A3 A4 A5 A6 A7 [A] A8 A9 A10 A11 A12 A13 Part Name A/C Ambient Temp. Sensor A/C Condenser Fan Motor A/C Condenser Fan Relay A/C Condenser Fan Resistor A/C Magnetic Clutch A/T Oil Temp. Sensor ABS Actuator [B] ABS Actuator ABS Speed Sensor Front LH ABS Speed Sensor Front RH Airbag Sensor Front LH 9098011856 Airbag Sensor Front RH Airbag Squib 9098011194 9098011070 D15 D16 D17 Door Courtesy SW Rear RH Door Key Lock and Unlock SW LH 9098011170 Door Key Lock and Unlock SW RH Part Number 9098011070 9098011237 9098010940 9098010928 9098011271 9098011413 9098011151 [C] 9098011009 9098010941 9098011002 Code D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 Part Name Diode (Courtesy) Diode (Interior Light) Diode (Moon Roof) Door Lock Control Relay Door Lock Control SW LH 9098011148 Door Lock Control SW RH Door Courtesy SW LH 9098011097 Door Courtesy SW RH Door Courtesy SW Front LH Door Courtesy SW Front RH 9098011156 Door Courtesy SW Rear LH Part Number 9098011608 9098010962 9098011608 9098010848
[A] : Part Code [B] : Part Name [C] : Part Number Toyota Part Number are indicated. Not all of the above part numbers of the connector are established for the supply.
11
2004 PRIUS (EWD555U)
C TROUBLESHOOTING
To Ignition SW IG Terminal
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the check point. Example: [A] Ignition SW on [B] Ignition SW and SW 1 on [C] Ignition SW, SW 1 and Relay on (SW 2 off) (b) Using a voltmeter, connect the negative lead to a good ground point or negative battery terminal, and the positive lead to the connector or component terminal. This check can be done with a test light instead of a voltmeter.
Fuse [A]
SW 1 [B]
Voltmeter
Relay [C]
SW 2
Solenoid
Ohmmeter
SW
Ohmmeter
If the circuit has diodes, reverse the two leads and check again. When contacting the negative lead to the diode positive side and the positive lead to the negative side, there should be continuity. When contacting the two leads in reverse, there should be no continuity.
Diode
(c) Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting of the electrical circuit.
Digital Type Analog Type
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2004 PRIUS (EWD555U)
C
To Ignition SW IG Terminal
Test Light
CAUTION:
(a) Do not open the cover or the case of the ECU unless absolutely necessary. (If the IC terminals are touched, the IC may be destroyed by static electricity.) (b) When replacing the internal mechanism (ECU part) of the digital meter, be careful that no part of your body or clothing comes in contact with the terminals of leads from the IC, etc. of the replacement part (spare part).
Disconnect SW 2 Solenoid
Pull Up
Pull Up
Press Down
Press Down
13
2004 PRIUS (EWD555U)
C TROUBLESHOOTING
Reference:
10 3
1
Example: (Case 1)
0.2
(mm)
Up
Tool
3. DISENGAGE THE SECONDARY LOCKING DEVICE OR TERMINAL RETAINER. (a) Locking device must be disengaged before the terminal locking clip can be released and the terminal removed from the connector. (b) Use a special tool or the terminal pick to unlock the secondary locking device or terminal retainer. NOTICE: Do not remove the terminal retainer from connector body.
Terminal Retainer
[A]
Terminal Retainer
For NonWaterproof Type Connector HINT : The needle insertion position varies according to the connectors shape (number of terminals etc.), so check the position before inserting it. Case 1 Raise the terminal retainer up to the temporary lock position.
Stopper
Terminal Retainer
Example: (Case 2)
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2004 PRIUS (EWD555U)
C
Tool Tab
Tab
Example: (Case 1)
Terminal Retainer
[B]
Tool
For Waterproof Type Connector HINT : Terminal retainer color is different according to connector body. Example: Terminal Retainer Black or White Black or White Gray or White : Connector Body : Gray : Dark Gray : Black
Tool [Male]
[Female]
Case 1 Type where terminal retainer is pulled up to the temporary lock position (Pull Type). Insert the special tool into the terminal retainer access hole (YMark) and pull the terminal retainer up to the temporary lock position.
Retainer at Full Lock Position
HINT : The needle insertion position varies according to the connectors shape (Number of terminals etc.), so check the position before inserting it.
Example: (Case 2)
Terminal Retainer
Case 2 Type which cannot be pulled as far as Power Lock insert the tool straight into the access hole of terminal retainer as shown.
Tool
[Male]
Press Down
15
2004 PRIUS (EWD555U)
C TROUBLESHOOTING
Push the terminal retainer down to the temporary lock position.
[Female]
Locking Lug
(c) Release the locking lug from terminal and pull the terminal out from rear.
Tool
4. INSTALL TERMINAL TO CONNECTOR (a) Insert the terminal. HINT: 1. Make sure the terminal is positioned correctly. 2. Insert the terminal until the locking lug locks firmly. 3. Insert the terminal with terminal retainer in the temporary lock position.
(b) Push the secondary locking device or terminal retainer in to the full lock position. 5. CONNECT CONNECTOR
16
2004 PRIUS (EWD555U)
ABBREVIATIONS D
ABBREVIATIONS
The following abbreviations are used in this manual. A/C ABS ACIS BA BEAN CAN CHS DC EB ECU EPS ESA EVAP HID HV IC J/B LH MPX PTC R/B RH SFI SOC SRS SW TEMP. TRAC VSC VSV VVTi w/ w/o = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = Air Conditioning AntiLock Brake System Acoustic Control Induction System Brake Assist Body Electronics Area Network Controller Area Network Coolant Heat Storage System Direct Current Electrical Brake Electronic Control Unit Electric Motor Power Steering Electronic Spark Advance Evaporative Emission High Intensity Discharge Hybrid Vehicle Integrated Circuit Junction Block LeftHand Multiplex Positive Temperature Coefficient Relay Block RightHand Sequential Multiport Fuel Injection State of Charge Supplemental Restraint System Switch Temperature Traction Control Vehicle Stability Control Vacuum Switching Valve Variable Valve Timingintelligent With Without
The titles given inside the components are the names of the terminals (terminal codes) and are not treated as being abbreviations.
17
2004 PRIUS (EWD555U)
HEADLIGHTS Current flow causes a headlight 1. SINGLE filament to heat up and emit light. A FILAMENT headlight may have either a single (1) filament or a double (2) filament
2. DOUBLE FILAMENT
CIRCUIT BREAKER Basically a reusable fuse, a circuit breaker will heat and open if too much current flows through it. Some units automatically reset when cool, others must be manually reset. DIODE A semiconductor which allows current flow in only one direction.
IGNITION COIL Converts lowvoltage DC current into highvoltage ignition current for firing the spark plugs.
DIODE, ZENER
A diode which allows current flow in one direction but blocks reverse flow only up to a specific voltage. Above that potential, it passes the excess voltage. This acts as a simple voltage regulator.
LIGHT Current flow through a filament causes the filament to heat up and emit light.
PHOTODIODE The photodiode is a semiconductor which controls the current flow according to the amount of light.
LED (LIGHT EMITTING DIODE) Upon current flow, these diodes emit light without producing the heat of a comparable light.
DISTRIBUTOR, IIA Channels highvoltage current from the ignition coil to the individual spark plugs.
METER, ANALOG Current flow activates a magnetic coil which causes a needle to move, thereby providing a relative display against a background calibration. METER, DIGITAL Current flow activates one or many LEDs, LCDs, or fluorescent displays, which provide a relative or digital display. MOTOR A power unit which converts electrical energy into mechanical energy, especially rotary motion.
FUSE
A thin metal strip which burns through when too much current flows through it, thereby stopping current flow and protecting a circuit from damage.
FUEL
FUSIBLE LINK
(for Medium Current Fuse) A heavygauge wire placed in high amperage circuits which burns through on overloads, thereby protecting the circuit. The numbers indicate the crosssection surface area of the wires.
18
2004 PRIUS (EWD555U)
E
RELAY Basically, an electrically operated 1. NORMALLY switch which may be normally CLOSED closed (1) or open (2). Current flow through a small coil creates a magnetic field which either opens or closes an attached switch. 2. NORMALLY OPEN SPEAKER An electromechanical device which creates sound waves from current flow.
SWITCH, MANUAL 1. NORMALLY OPEN Opens and closes circuits, thereby i it th b stopping (1) or allowing (2) current flow.
RELAY, DOUBLE THROW A relay which passes current through one set of contacts or the other.
2. NORMALLY CLOSED
RESISTOR An electrical component with a fixed resistance, placed in a circuit to reduce voltage to a specific value.
SWITCH, DOUBLE THROW A switch which continuously passes current through one set of contacts or the other.
RESISTOR, TAPPED A resistor which supplies two or more different non adjustable resistance values.
SWITCH, IGNITION A key operated switch with several positions which allows various circuits, particularly the primary ignition circuit, to become operational.
RESISTOR, VARIABLE or RHEOSTAT A controllable resistor with a variable rate of resistance. Also called a potentiometer or rheostat. SENSOR (Thermistor) A resistor which varies its resistance with temperature. SWITCH, WIPER PARK Automatically returns wipers to the stop position when the wiper switch is turned off.
SENSOR, SPEED Uses magnetic impulses to open and close a switch to create a signal for activation of other components.
(Reed Switch Type)
TRANSISTOR A solidstate device typically used as an electronic relay; stops or passes current depending on the voltage applied at base.
WIRES Wires are always drawn as (1) NOT straight lines on wiring CONNECTED diagrams. Crossed wires (1) without a black dot at the junction are j not joined; tj i d crossed wires (2) with a black dot or octagonal ( ) (2) SPLICED mark at the junction are spliced (joined) connections.
SOLENOID An electromagnetic coil which forms a magnetic field when current flows, to move a plunger, etc.
19
2004 PRIUS (EWD555U)
[Instrument Panel]
20
2004 PRIUS (EWD555U)
F [Body]
21
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
3
22
2004 PRIUS (EWD555U)
Memo
23
2004 PRIUS (EWD555U)
24
2004 PRIUS (EWD555U)
25
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
2
: Engine Room R/B No.2 Right Side of Reserve Tank (See Page 20)
26
2004 PRIUS (EWD555U)
F
Fusible Link Block Luggage Room Right (See Page 21)
27
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
: Driver Side J/B Lower Finish Panel (See Page 20)
28
2004 PRIUS (EWD555U)
29
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
: Driver Side J/B Lower Finish Panel (See Page 20)
30
2004 PRIUS (EWD555U)
Memo
31
2004 PRIUS (EWD555U)
32
2004 PRIUS (EWD555U)
33
2004 PRIUS (EWD555U)
34
2004 PRIUS (EWD555U)
35
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
: Center Connector No.1 Behind the Combination Meter (See Page 20)
36
2004 PRIUS (EWD555U)
Memo
37
2004 PRIUS (EWD555U)
38
2004 PRIUS (EWD555U)
39
2004 PRIUS (EWD555U)
F RELAY LOCATIONS
: Center Connector No.2 Instrument Panel Brace RH (See Page 20)
40
2004 PRIUS (EWD555U)
41
2004 PRIUS (EWD555U)
42
2004 PRIUS (EWD555U)
43
2004 PRIUS (EWD555U)
A A A A A A
1 2 3 4 5 6
A/C Condenser Fan Motor ABS & BA & TRAC & VSC Actuator ABS Speed Sensor Front LH ABS Speed Sensor Front RH Air Fuel Ratio Sensor (Bank 1 Sensor 1) Ambient Temp. Sensor
B 1 Brake Fluid Level Warning SW B 17 Brake Master Stroke Simulator Cylinder Assembly C 1 C 2 C 3 C 4 C 5 C 6 C 7 C19 C20 Camshaft Position Sensor Camshaft Timing Oil Control Valve Circuit Breaker Sensor Compressor Assembly (Motor) Converter Converter Crankshaft Position Sensor Coolant Heat Storage Tank Outlet Temp. Sensor Coolant Heat Storage Water Pump
F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9 F 10 H 1 H 2 H 3 H 4 H 5 H 6 H 7 H 8 H 9 H10
Front Airbag Sensor LH Front Airbag Sensor RH Front Fog Light LH Front Fog Light RH Front Side Marker Light LH Front Side Marker Light RH Front Turn Signal Light LH Front Turn Signal Light RH Front Washer Motor Front Wiper Motor Headlight Beam Level Control Actuator LH Headlight Beam Level Control Actuator RH Headlight Control ECU LH Headlight Control ECU LH Headlight Control ECU RH Headlight Control ECU RH Headlight LH Headlight RH Horn (High) Horn (Lo)
44
2004 PRIUS (EWD555U)
G
Position of Parts in Engine Compartment
I I I I I I I I I I I I I I I I J J J J
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4
Ignition Coil and Igniter No.1 Ignition Coil and Igniter No.2 Ignition Coil and Igniter No.3 Ignition Coil and Igniter No.4 Injector No.1 Injector No.2 Injector No.3 Injector No.4 Inverter Inverter Inverter Inverter Inverter Inverter Inverter Inverter Junction Connector Junction Connector Junction Connector Junction Connector
M 8 Motor Generator No.2 M 9 Motor Generator No.2 M10 Motor Generator No.2 N 1 Noise Filter (Ignition) O 1 Oil Pressure SW P 1 Pressure SW R 1 Radiator Fan Motor R 2 Rear Washer Motor S 1 S 2 S 3 S 27 S 28 Shift Control Actuator Short Connector Short Connector Short Connector (Water Pump) Short Connector (Water Pump)
T 1 Theft Deterrent Horn T 2 Throttle Control Motor T 3 Throttle Position Sensor V 1 VSV (EVAP)
K 1 Knock Sensor M M M M M M M 1 2 3 4 5 6 7 Mass Air Flow Meter Motor Generator No.1 Motor Generator No.1 Motor Generator No.1 Motor Generator No.1 Motor Generator No.2 Motor Generator No.2 W W W W W 1 3 4 5 6 Water Pump Motor (A/C) Water Pump Motor (Inverter) Water Temp. SW Water Valve Wireless Door Lock Buzzer
45
2004 PRIUS (EWD555U)
A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14 A 15 A 16 A 17 A 18 A 19 A 20 A 21 A 22 A 23 A 24
A/C Control Assembly A/C Control Assembly A/C Room Temp. Sensor A/C Solar Sensor A/C Thermistor ACC Relay Accel Position Sensor Air Inlet Control Servo Motor Air Mix Control Servo Motor Air Vent Mode Control Servo Motor Airbag Sensor Assembly Airbag Sensor Assembly Airbag Sensor Assembly Airbag Squib (Front Passenger Airbag Assembly No.1) Airbag Squib (Front Passenger Airbag Assembly No.2) Airbag Squib (Steering Wheel Pad) Antenna Amplifier Automatic Light Control Sensor
B B B B B B B
2 3 4 5 6 7 8
Blower Motor Blower Motor Controller Blower Motor Controller Body ECU Body ECU Body ECU Brake Pedal Stroke Sensor
46
2004 PRIUS (EWD555U)
G
Position of Parts in Instrument Panel
F 11 Front Passenger Seat Belt Warning Light F 17 Fuse Holder G 1 Gateway ECU G 2 Glove Box Light H 11 Hazard SW ODO/TRIP SW H12 Headlight Beam Level Control ECU H13 Heated Oxygen Sensor (Bank 1 Sensor 2) H14 Hybrid Vehicle Control ECU H15 Hybrid Vehicle Control ECU H16 Hybrid Vehicle Control ECU H17 Hybrid Vehicle Control ECU
D 1 Data Link Connector 3 D 2 Daytime Running Light Relay D 3 Diode (Daytime Running Light) E E E E 4 5 6 7 Engine Control Module Engine Control Module Engine Control Module Engine Control Module
47
2004 PRIUS (EWD555U)
J 5 J 6 J 7 J 8 J 9 J 10 J 11 J 12 J 13 J 14 J 15 J 16 J 17 J 18 J 19 J 20 J 21 J 22 J 23 J 24 J 25
Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector
K 2 Key Slot K 3 Key Slot M11 M12 M13 M14 Main SW Mirror Heater Relay MultiDisplay MultiDisplay
48
2004 PRIUS (EWD555U)
G
Position of Parts in Instrument Panel
O 2 Option Connector (Glass Breakage Sensor) P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 P 13 R R R R R R 3 4 5 6 7 8 Parking Brake SW Power Outlet No.1 Power Outlet No.2 Power Outlet Relay Power Source Control ECU Power Steering ECU Power Steering ECU Power Steering Motor Power Steering Torque Sensor Power SW PTC Heater PTC Heater Radio and Player Radio and Player Radio and Player Radio and Player Rheostat Room Oscillator
S 4 S 5 S 6 S 7 S 8 S 9 S 10 S 11 S 12 S 13 S 14 S 15 S 16
Shift Lever Position Sensor Shift Lever Position Sensor Skid Control Buzzer Skid Control ECU Skid Control ECU Skid Control ECU Skid Control ECU Smart Key ECU Smart Key System Cancel SW Steering Sensor Stereo Component Amplifier Stereo Component Amplifier Stop Light SW
49
2004 PRIUS (EWD555U)
A 25 ABS Speed Sensor Rear LH A 26 ABS Speed Sensor Rear RH B 9 B 10 B 11 B 12 B 13 B 14 B 15 B 16 B 18 C15 C16 C17 C18 Battery Blower Motor Battery Blower Motor Controller Battery ECU Battery ECU Battery ECU Battery Fan Relay Buckle SW Front LH Buckle SW Front RH Brake Control Power Supply Curtain Shield Airbag Sensor LH Curtain Shield Airbag Sensor RH Curtain Shield Airbag Squib LH Curtain Shield Airbag Squib RH
Door Control Receiver Door Courtesy Light Front LH Door Courtesy Light Front RH Door Courtesy SW Front LH Door Courtesy SW Front RH Door Courtesy SW Rear LH Door Courtesy SW Rear RH Door Lock Control SW Front RH Door Lock Motor Front LH Door Unlock Detection SW Front LH Door Lock Motor Front RH Door Unlock Detection SW Front RH Door Lock Motor Rear LH Door Unlock Detection SW Rear LH Door Lock Motor Rear RH Door Unlock Detection SW Rear RH Door Oscillator Front LH (w/ Sensor) Door Oscillator Front RH (w/ Sensor)
50
2004 PRIUS (EWD555U)
G
Position of Parts in Body
E 8 Electrical Key Antenna (Drivers Side) E 9 Electrical Key Antenna (Front Passengers Side) E 10 Electrical Key Antenna (Luggage Compartment Door) F 12 Front Door Speaker LH F 13 Front Door Speaker RH F 14 Fuel Pump Fuel Sender F 15 Fusible Link Block F 16 Fusible Link Block G 3 Garage Door Opener Inner Mirror H18 H19 H20 H21 Height Control Sensor High Mounted Stop Light Hybrid Vehicle Battery Hybrid Vehicle Battery
J 26 J 27 J 28 J 29 J 30 J 31 J 32 J 33 J 34
Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector
L 1 License Plate Light LH L 2 License Plate Light RH L 3 Luggage Compartment Courtesy SW Luggage Compartment Door Opener Motor L 4 Luggage Compartment Door Lock SW Luggage Compartment Door Opener SW L 5 Luggage Compartment Light L 6 Luggage Oscillator (Inner) L 7 Luggage Oscillator (Outer)
51
2004 PRIUS (EWD555U)
N 5 Noise Filter (High Mounted Stop Light) N 6 Noise Filter (Rear Window Defogger) N 7 Noise Filter (Rear Window Defogger) O 3 Overhead J/B P 14 P 15 P 16 P 17 P 18 P 19 P 20 P 21 P 22 P 23 Power Window Control SW Front RH Power Window Control SW Rear LH Power Window Control SW Rear RH Power Window Master SW Power Window Motor Front LH Power Window Motor Front RH Power Window Motor Rear LH Power Window Motor Rear RH Pretensioner LH Pretensioner RH
Rear Combination Light LH Rear Combination Light RH Rear Door Speaker LH Rear Door Speaker RH Rear Window Defogger Rear Window Defogger Rear Window Defogger Rear Window Defogger Rear Wiper Motor Rear Wiper Relay Mirror Heater LH Remote Control Mirror LH R20 Mirror Heater RH Remote Control Mirror RH R21 Remote Control Mirror SW
52
2004 PRIUS (EWD555U)
G
Position of Parts in Body
S 17 S 18 S 19 S 20 S 21 S 22 S 23 S 24 S 25 S 26
Seat Position Airbag Sensor Side Airbag Sensor LH Side Airbag Sensor RH Side Airbag Squib LH Side Airbag Squib RH System Main Relay System Main Relay System Main Relay System Main Relay System Main Relay
T T T T V V V V V V V
6 7 8 9 2 3 4 5 6 7 8
Tweeter Front LH Tweeter Front RH Tweeter Rear LH Tweeter Rear RH Vanity Light LH Vanity Light RH Vanity Light SW LH Vanity Light SW RH Vapor Pressure Sensor VSV (Canister Closed Valve) VSV (Parge Flow Switching Valve)
53
2004 PRIUS (EWD555U)
54
2004 PRIUS (EWD555U)
1 2
2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 5 4 3 2 1 13 12 11 10 9 8 7 6
Joining Wire Harness and Wire Harness (Connector Location) Engine Wire and Engine No.4 Wire (Near the Radiator Fan) Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)
55
2004 PRIUS (EWD555U)
56
2004 PRIUS (EWD555U)
Code IA1 IA2 IA3 IB1 IC1 ID1 ID2 ID3 ID4 IE1 IE2 IE3 IF1
Joining Wire Harness and Wire Harness (Connector Location) Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH) g ( y ) Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH) Engine Room Main Wire and Floor Wire (Cowl Side Panel LH)
Front Door LH Wire and Instrument Panel Wire (Left Kick Panel) ( ) Floor Wire and Engine Room Main Wire (Left Kick Panel)
57
2004 PRIUS (EWD555U)
58
2004 PRIUS (EWD555U)
Code IG1 IG2 IH1 II1 IJ1 IJ2 IJ3 IK1 IL1 IL2 IM1 IM2 IN1 IO1 IP1
Joining Wire Harness and Wire Harness (Connector Location) Instrument Panel Wire and Instrument Panel No 2 Wire (Behind the Combination Meter) No.2 Instrument Panel Wire and Instrument Panel No.1 Wire (Behind the Glove Box) Engine Wire and Instrument Panel Wire (Behind the Glove Box) Engine Room Main Wire and Instrument Panel Wire ( g (Behind the Glove Box) ) Engine Room Main Wire and Floor No.2 Wire (Cowl Side Panel RH) Front Door RH Wire and Instrument Panel Wire (Right Kick Panel) Instrument Panel Wire and Floor No 2 Wire (Right Kick Panel) No.2 Floor No.2 Wire and Engine Room Main Wire (Right Kick Panel) Instrument Panel Wire and Instrument Panel No.4 Wire (Front Console Box LH) Engine Room No.2 Wire and Engine Room Main Wire (Upper Parts of Front Body Pillar LH)
59
2004 PRIUS (EWD555U)
60
2004 PRIUS (EWD555U)
Joining Wire Harness and Wire Harness (Connector Location) Front Door LH Wire and Electrical Key LH Wire (Near the Front Door Outside Handle LH) Rear Door No.2 Wire and Floor Wire (Left Center Pillar) Floor Wire and Seat Airbag No.1 Wire (Under the Drivers Seat) Skid Control Sensor No.1 Wire and Floor Wire (Front Side of Left Quarter Panel) Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel) Floor No.2 Wire and Fuel Tank Wire (Near the Fuel Tank) Floor No.2 Wire and Seat Airbag No.2 Wire (Under the Front Passengers Seat)
61
2004 PRIUS (EWD555U)
62
2004 PRIUS (EWD555U)
Code BH1 BH2 BH3 BI1 BJ1 BK1 BK2 BL1 BM1
Joining Wire Harness and Wire Harness (Connector Location) Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel) ( ) Front Door RH Wire and Electrical Key RH Wire (Near the Front Door Outside Handle RH) Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar) Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel) No 1 No 2 Skid Control Sensor No.2 Wire and Floor No.2 Wire (Front Side of Right Quarter Panel) Floor No.2 Wire and Floor Wire (Rear Side of Right Quarter Panel)
63
2004 PRIUS (EWD555U)
Memo
64
2004 PRIUS (EWD555U)
SYSTEM CIRCUITS H
65
2004 PRIUS (EWD555U)
7. 5A ACC
7. 5A ECUIG
4 1L
7 1L
5 1K
8 5L
15 5H
70
2004 PRIUS (EWD555U)
G1 Gateway ECU
MPD1 3
MPD2 12
GND 24
SIL 7
B WB GR GR W 10 5C 11 5K 7 1E 3 1L GR B 11 5H 13 5D 7 4L 11 4F 8 5K 8 5M P D1 Data Link Connector 3 A J24 Junction Connector W 9 1G 7 17 (* 1) B B 5(A) Body ECU MPX1 SIL MPX2 15 A B 16 4L A B WB IH LG 11 4D 8 5J S11 Smart Key ECU GR B WB (*1) W
8 5C 9 II1
14 4I
4 5C
16 5C
2 4D
13 5J
2 5L
GR
MPX2
MPX2
MPX2
24
16
3 MPX+
MPX1 7
MPX1 19
MPX1 17
MPX2+ 11
GR
13 5G
7 4I
3 IG2
31 MPX1 GR (* 2) W
25 MPX
32
MPX+ 24
2 4C 2 IG1
GR
GR
GR
II1
MPX2
71
2004 PRIUS (EWD555U)
72
2004 PRIUS (EWD555U)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
73
2004 PRIUS (EWD555U)
7. 5A ACC
7. 5A ECUIG
4 1L
7 1L
5 1K
14 5C G O Y
12 5C
10 5C
2 5L 8 5L
15 5H O
CANH 31
CANL 30
CANH 3
CANL 2 (Shielded)
A (Shielded)
A (Shielded)
A A
A (Shielded)
WB
WB
WB
9 CANL
W B
WB
IH
74
2004 PRIUS (EWD555U)
G1 Gateway ECU
SIL 7
13 5C
CANL 7
CANH 1 (Shielded)
CANL 19
CANH 18 (Shielded)
CANL 18
CANH 19
11 5K
5 ID4
4 ID4
13 ID4
12 IA1
11
B IA1
13
IA1
(Shielded)
7 1E
(Shielded)
(Shielded)
3 1L
LG
8 5M
(Shielded)
(Shielded)
(Shielded)
9 CANL
10 CANH
14 CANL
CANH
SIL (Shielded) (Shielded) (Shielded) (Shielded) (Shielded) A S13 Steering Sensor 7 D1 Data Link Connector 3 (Shielded) A W B W
A WB A
B 6
B B
75
2004 PRIUS (EWD555U)
76
2004 PRIUS (EWD555U)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
77
2004 PRIUS (EWD555U)
7. 5A ACC
7. 5A ECUIG
4 1L
7 1L
5 1K
8 5L
15 5H
78
2004 PRIUS (EWD555U)
G1 Gateway ECU
GTX+ 6
GTX 21
GND 24
SIL 7
WB
16 5C
13 5C
6 5C
7 5C
2 5L
11 5K
6 5E
7 5E W W
7 1E
4 A TX1+
5 A TX1
3 1L
TX+ 13 B
TX 14 B
TX2+ 18 A
TX2 19 A
(*1)
(*1)
5 TX+
10 TX
9 B TX+
10 B TX WB
11 5H
8 5M
ATX+ 5 A
ATX 15 A
(* 2)
(* 2)
8 TX+
7 TX
WB
IH
W 7 SIL
N3 Navigation ECU
LG
79
2004 PRIUS (EWD555U)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
80
2004 PRIUS (EWD555U)
Memo
81
2004 PRIUS (EWD555U)
100A DC/DC
MREL 2 2 2 4 C W
IG2 Relay
1 3D W
1 3J Y
4 3J L
2 3J O
IGCT Relay
3 3J WB
3 WB
3I
2 3I V
1 3I W
1 IA3
IA1
1 4I
3 4I
1 4J V
5 4J W
WB
W V Y L
EE
EF
82
2004 PRIUS (EWD555U)
5 25A ACCB
5 5D Y
11 5D L
13 1A R 2 3 B R
11 IG2
9 IG2
1 G V Y
J6 Junction Connector
22 9 1K W G 17 1E WB
21
Security
(VFD)
2 WB
BEAN IC
13 4D WB
5 4H WB
14 BR
25 GR
15 4H WB BR
4 4C
4 IG1
W P W V Y L WB WB
W V Y L
IH
II
83
2004 PRIUS (EWD555U)
G G B R
G G B
5 1J
GR
GR
BR
GR
7. 5A ECUIG 7. 5A ACC
9 IG1
9 4C V V
4 5C
8 5K
7 4I GR R 8 II1
16 4I 13 9
13 5J
8 5J
7 4L 9 1G (* 1) 14 1G
GR
3 MPX+
11 MPX2+
31 (* 2) W MPX1 GR
GR
8 A SIND
17 MPX1
5 SIG
MPX2 32 B (* 1) 16 4L
MPX2 15 A
DCTY 26
KSW 9
21 1D B V
26 1E Y 3 4H 14 4D B
22 B SP1
2 4C 11 4F
28 D R
22 D G
32 A P
22 A L
35 B W
27 B B
31 C W
23 C B
11 4D
FL+
FL
FR+
FR
RL+
RL
RR+
RR
1 3 4J
84
2004 PRIUS (EWD555U)
SPD1 19 A
ST2 5 A
RDY 28 A
STP 3 B
ST1 2 B P
G B From Power Source System (See Page 66) From Power Source System (See Page 66) R Y L 7. 5A STOP G V
GR O
9 5F GR V 7 5K W
C 7. 5A AM1 C L
J9 Junction Connector
8 1G
C L
18 1A B 2 4
12 5D 7 4G 9 4G
9 5K 8 4G 6 4E 5 4E 4 4I 1 L 3
7 4J B
9 4J G
5 5G V
8 4J R
10 4J Y
11 4J R
6 4J L 1 STP
34 IG1D
11 ACCD
19 SPD
33 AM1
39 STSW
22 RDY
MPX1 7 GR
AM2 12 W
IG2D 35 V
13 5G
8 5G
13 5D Y B GR P W V Y L WB WB B
8 5C
GR
Y B GR GR Y L WB WB B
85
2004 PRIUS (EWD555U)
3 A 12 II1 KSW2
P11 Power SW
COM 2 A WB 9 5G
11 5G
5 P
30 LIN1
20 SOL2
3 SOL1
25 CDSW
14 SSW1
37 SSW2
13 INDW
4 INDS 10 5G WB GND2 5 5L WB
6 WB
A WB
A WB
A WB
Y B GR GR Y L WB WB B IH
Y B GR GR Y L WB WB B
86
2004 PRIUS (EWD555U)
IMI 18 A P GR O P GR W P
IMO 26 A
IGSW 7 A
GR O W O
5 A SOL1
1 A SOL2
* 3 : Shielded
12 4J
13 4J
14 4J
15 4J
16 4J
13 4G 10 4E
11 4E 13 4E
4 4G
A A WB
(* 3)
8 4D P
7 4D LG
6 4D L
5 4D Y
4 4D P
1 4D P
7 AGND
6 TXCT
21 CODE
20 VC5
14 LIN1
12 ACC
19 HEV0
CUWS 5 B
GND 22 WB
MPX1 17 B
MPX2 16 GR
L Y B GR GR Y L WB WB B GR
3 4D 2 4D
13 4I 14 4I
B GR GR Y L
87
2004 PRIUS (EWD555U)
GO 13 C
NEO 12 C
CANH 8 A
CANL 9 A
GR O W O
12 MPD2
LG
CA1H 17
CA1L 18 B W
MPD1 3 GR A B A B W 14 B 6 CANH D1 Data Link Connector 3 TC 13 P CANL SIL NE 34 A WB 7 W J15 Junction Connector
(* 3) W B B
(* 3) W A
(* 3)
NE+ 33 A
P (* 3) G R 8 5M
I3
11 5H LG
L BR
B GR GR Y L A A
GR Y L LG WB
A A BR EC
88
2004 PRIUS (EWD555U)
TC 6 A
BATT 6 B
+B2 6 C
+B1 7 C
O W O G1 Gateway ECU
GTX+ 6 B
10 5F 6 5C 7 5C
7. 5A IGN
2 7 5M 6 5E B 7 5E P L W L A A A L J3 Junction Connector 3 27 1A 15 1F O O
4 TX1+
5 TX1
M13 MultiDisplay
D L
A Y
GR Y L LG WB
GR
LG WB
89
2004 PRIUS (EWD555U)
2 3 WB B 3
5 3 G
MWA 1
MVA 6
MGNA 2 G
MUA 7
RE2 8
RZ1 4
RB 3
RA 5
RVC 9
14 BMA
PPOS 8
MPX2 18
MPX1 19 GR
SIL 20
E02 2 WB
E1 15 WB
W 7 II1
3 5I
11 5K
B A
B A
7 1E GR
8 EB1 3 1L WB
LG
LG WB
EF
90
2004 PRIUS (EWD555U)
WB
WB
EF
B B
B B
System Outline This is the system to change power supply mode by pushing power SW and to start hybrid system by operating power SW and brake pedal simultaneously. It also has function to hold the electrical key in the key slot and not to release the key from it unless the power supply condition and shift range position are met. If there is abnormality in the system, amber portion of power SW blinks to warn the driver. 1. ACC ON Operation When the electrical key turns on halfinserted SW and deepinserted SW after inserting in the key slot, transponder key computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is pushed without depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is not depressed from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID identification is normal, power source control ECU turns on ACC relay and changes indicator of power SW to green lighting. In consequence, power supply is set to ACC ON condition. 2. IG ON Operation If power SW is pushed without depressing brake pedal when ACC ON, power source control ECU confirms that the brake pedal is not depressed, and then turns on IG1 relay and IG2 relay as well as change indicator of power SW to amber lighting. Power supply is IG ON condition then. 3. Hybrid StartUp Operation (READY) When the electrical key turns on halfinserted SW and deepinserted SW after inserting in the key slot, transponder key computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is pushed with depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is depressed from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID identification is normal, the ECU turns on ACC relay, IG1 relay and IG2 relay, and changes indicator of power SW to amber lighting. Power supply is IG ON condition then. After that, power source control ECU sends startup signal to hybrid vehicle control ECU. Hybrid vehicle control ECU and transponder key computer make communication for startup permission. Hybrid vehicle control ECU controls to startup hybrid system (READY). At starting up hybrid system, power source control ECU controls to light off indicator of power SW. 4. Power Supply Off Operation When shift range is in P range If power SW is pushed with power supply at READY condition while the vehicle is stationary, power source control ECU confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and IG2 relay to put power supply in OFF condition. The ECU also controls to light off indicator of power SW. If power SW is pushed with power supply at IG ON condition and without depressing brake pedal while the vehicle is stationary, power source control ECU confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and IG2 relay to put power supply in OFF condition. The ECU also controls to light off indicator of power SW. If electrical key is taken off from key slot with power supply at ACC ON condition while the vehicle is stationary, power source control ECU controls to put power supply in OFF condition automatically, which lights off indicator of power SW. When shift range is in other than P range If power SW is pushed with power supply at IG ON (Including READY) condition while the vehicle is stationary, parking lock operation is carried out. After that, power source control ECU confirms that shift range is in P range and then turns off ACC relay, IG1 relay and IG2 relay to put power supply in OFF condition. The ECU controls to light off indicator of power SW. 5. Key Interlock Operation Power source control ECU controls to hold the electrical key in the key slot and not to release the key from it unless the power supply condition and shift range position are met. Power supply condition and shift range position during the key interlock in operation are as follows; At startingup hybrid system At power supply at IG ON At power supply at ACC ON and shift range at other than P range 6. Emergency Stop Operation of Hybrid System If power SW is kept pushed more than three seconds during driving, hybrid system stops and power supply is changed to ACC ON. 7. Power Supply Resuming Control Power source control ECU always stores power supply condition (OFF, ACC ON, IG ON) When power supply is resumed after shutting off power supply by disconnecting battery terminal, original power supply condition returns due to control of power source control ECU.
91
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
92
2004 PRIUS (EWD555U)
: Ground Points
Code EC EE EF IH II 54 54 56 56 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH
93
2004 PRIUS (EWD555U)
94
2004 PRIUS (EWD555U)
Memo
95
2004 PRIUS (EWD555U)
NODD 24 C
VLO 31 C
MREL 4 C W L O
From Power Source System (See Page 66) 1 15A AM2 2 2 4 3J L 2 3J O IGCT Relay 3 3J 20A HEV 1
1 3D
1 3C
1 3E W V L 5 A VLO
2 40A HTR
AMD
NODD
S 3 A
IGCT 1 A L
ID1 2 A
1 B
4 A
1 3J V 2 100A DC/DC Y
1 3I
IA2
WB
1 A
2 B
5A DC/DCS
V WB
120A MAIN
B 2 M 1
W V Y L L
Battery
WB
E3
EE
96
2004 PRIUS (EWD555U)
WB IH
WB
WB
1 B
1 A
WB
W L
W GR GR From Power Source System (See Page 66) V 1 1C 16 5L 5 4 2 HTR Relay 10A GAUGE 5 5D Y 11 5D L 13 1A R 2 3 1 1M 5 1N B V V Y B R 11 IG2 9 IG2 B 16 5H 8 1L 15A DOME P 1
J6 Junction Connector
GR
GR
22
21
4 5C
8 5K
11 5L
13 5J B
8 5J GR
10 5J (VFD) A 7(A), A 8(B) A/C Control Assembly 7 B HR Power Supply Circuit Buzzer Master 24 B 2 IG1 3 IG2 B TR SGTR 22 A W RH 9 A R
3 B MPX+
11 B MPX2+
IDH 18 B V
S5RM 10 A G
8 A B
BEAN IC
1 THR
2 GND
3 VO
4 S5
14 BR
25 GR
15 4H BR W V Y L L
4 4C
4 IG1
W P W V Y L L
II
97
2004 PRIUS (EWD555U)
W GR GR W GR
9 4C O V V
7 4I
GR GR 9 1G 17 MPX1 (* 2) GR W
31 MPX1
(* 1)
GR
TLP Relay 19 B 5(A) Body ECU D7 Door Courtesy SW Front LH B GR GR W V Y L L V LG TRLY DCTY 26 21 1D V 1 13 5G
13
16 4I
7 4L
II1
MPX2 32 (*1) B
MPX2 15 A B 11 4F 11 4D 13 5D 10 IG1 B
IA3 V
16 4L
26
2 4C W
W P W V Y L L
98
2004 PRIUS (EWD555U)
SPD1 19 A V
ST2 5 A
RDY 28 A
STP 3 B
ST1 2 B
GR From Power Source System (See Page 66) From Power Source System (See Page 66) R 7. 5A STOP G Y L 7 5K L W
GR O
9 5F
8 1G
7. 5A AM1 18 1A
14 IG2 W
8 1F 1 1J V
B 2 4
8 4G
12 5D
9 5K
6 4E
5 4E
1 L
C 8 4J R 10 4J Y 11 4J R C C J9 Junction Connector
33 AM1
39 STSW
22 RDY
MPX1 7 GR
AM2 12 W
IG2D 35 V
8 5G
8 5C
GR
L B GR GR W V Y L L V LG B GR Y L L V LG
99
2004 PRIUS (EWD555U)
IMI 18 A
IMO 26 A
IGSW 7 A
GR O
GR O O GR
P11 Power SW
10 4E 11 4E
(* 3)
SS1 5
SS2 7
INDW 8
INDS 4 6 WB
GND
A O 9 4D 10 4D W R O
(* 3)
13 4E
4 4G
19 HEV0
18 HEV1 7 4C
14 SSW1
37 SSW2
13 INDW
4 INDS 10 5G WB GND2 5 5L WB
A A WB
(* 3)
MPX1 17
MPX2 16 L
6 WB A
A A WB A
WB R
GR
L B GR Y L L V LG LG 10 4C 9 4E LG WB GR Y L L V LG
GR
GR IH
2 4D
14 4I
9 II1
100
2004 PRIUS (EWD555U)
GO 13 C
NEO 12 C
CANH 8 A
CANL 9 A
GR O O GR GR 3 MPD1 12 MPD2
* 3 : Shielded O O
G1 Gateway ECU
LG
CA1H 17
CA1L 18
(* 3) W B (* 3)
A W
B (*3) B 11 IA1 (* 3) (* 3) B
(* 3) W B (* 3) B A B
(* 3)
(* 3)
(* 3)
(* 3)
2 D GO
1 D NEO
31 C CANH
30 C CANL
WB
18 B CANL
W 18 C R
STP 14 B
SP1 22 B
D/G 28 B
TS 32 B
LG
A WB A
WB GR Y L L V LG
B IH
101
2004 PRIUS (EWD555U)
O O
G1 Gateway ECU
GTX 21 W
7. 5A OBD
6 5C
7 5C
5 1L G
4 TX1+
WB
(* 3)
16 BAT
SIL 7 W
SG 5 BR
TC 13
7 CANL
1 CANH
L W WB P GR Y L L
2 IA2 7 IA2
B Y
1 5H 6 5H
2 5I 8 5M
BR WB
4 II1
BR
10 5N
10 5M
B EC
102
2004 PRIUS (EWD555U)
GND1 1 A WB
GND2 4 A WB
TC 6 A
O O
O O
From Power Source System (See Page 66) GR 1 10A BATT FAN P 2 11 IN1 GR 3 B14 Battery Fan Relay 1 10 5F GR 3 5 2 7 5M P WB WB WB 11 5F B10 Battery Blower Motor Controller P 3 +B B9 Battery Blower Motor 2 M 1 GND 1 WB 3 5M 13 5F 12 5F SI 2 VM 4 Y A J32 Junction Connector 2 5L P B W V V BR LG LG
BR V
A WB
Y B W
WB P GR Y L L Y L L GR WB WB
B BQ
103
2004 PRIUS (EWD555U)
O (* 4)
O(* 4) O(* 4) O O
O O
1 A
H20(A), H21(B) Hybrid Vehicle Battery Service Plug Hybrid Vehicle Battery Busber Module 1 O O Hybrid Vehicle Battery Busber Module 2 LGR LGB GW LW GR LO YB
1 B
GRB
15 B VBB14
5 B VBB13
16 B VBB12
6 B VBB11
17 B VBB10
7 B VBB9
18 B VBB8
8 B VBB7
19 B VBB6
9 B VBB5
20 B VBB4
10 B VBB3
21 B VBB2
11 B VBB1
22 B GBB0
FCTL1 10 A
VM 9 A
S1 24 A
CANH 18 A
GND 12 A
BR
6 BM1 BR V Y B W
5 BM1
4 BM1
Y L L GR WB
104
2004 PRIUS (EWD555U)
LB
GR
* 4 : High Voltage
H20(A), H21(B) Hybrid Vehicle Battery From Power Source System (See Page 66)
1 C TB1
2 C GB1
3 C TB2
4 C GB2
5 C TB3
6 C GB3
9 C TC1
10 C GC1
14 C GIB
15 C VIB
16 C IB
IGCT 2 A
IG2 13 A
21 1E 27 1A 15 1F O O O
1 4G G L O
IF1
IF1 22 ID3 5 4K Y O
A G A A
Y L L GR
Y L L GR
WB
J6 Junction Connector WB B
105
2004 PRIUS (EWD555U)
+B2 6 C O(*4)
+B1 7 C
PPOS 10 D
CON3 3 C Y
CON2 2 C G
CON1 1 C R 2 IC1 1 A R
(*4)
(*4)
1 E
1 D
3 A
2 A
1 C
1 B
8 L L GR PPOS
16 E2
4 RZ1
5 RB
6 RA
17 VC
MPX1 19
WB
106
2004 PRIUS (EWD555U)
EP1 27 C
EP2 35 C
VPA2 34 C
VCP2 33 C
VPA1 26 C
VCP1 25 C
MUU 9 B
MVU 10 B
MWU 11 B
GIMV 23 B
MIVT 19 B
MSDN 8 B
(*3)
5 EPA
2 EPA2
3 VPA2
1 VCP2
6 VPA
4 VCPA
(*3)
(* 4) O (* 4) 1 E 1 D +
9 B MUU
10 B MVU
11 B MWU
16 B GIMV
26 B MIVT
25 B MSDN
BW
YB
LB
LY
18 MUU
19 MVU
20 MWU
28 GIMV Inverter
3 MIVT
MSDN
IGCT 14 R
GND 15 R
BR 1
B GND1
IGCT 1 A
(* 3)
(* 3)
(* 3)
(* 3)
(* 3)
L WB
(* 3)
2 A
WB WB A A A A A A J5 Junction Connector
E3 WB
WB
IK
EF
107
2004 PRIUS (EWD555U)
MFIV 18 B
OVH 22 B
MIVA 30 B
MIVB 21 B
MIWA 29 B
MIWB 20 B
VN 26 B
GUU 15 B
GVU 14 B
GWU 13 B
GIVT 27 B
GSDN 16 B
GFIV 35 B
(* 3)
BR
(* 3)
(* 3) (* 3) (* 3) (* 3) (* 3) (* 3)
27 B MFIV
28 B OVH P
7 B MIVA
8 B MIVB
23 B MIWA
24 B MIWB
12 B VH
4 B GUU
5 B GVU
6 B GWU
21 B GIVT
20 B
22 B GSDN GFIV
GR
BR
GR
2 MFIV
16 OVH
25 MIVA
24 MIVB
27 MIWA
26 MIWB
17 VH Inverter
7 GUU
8 GVU
9 GWU
6 GIVT
4 GSDN
5 GFIV
WB
WB
WB
WB
108
2004 PRIUS (EWD555U)
GIVA 34 B
GIVB 33 B
GIWA 32 B
GIWB 31 B
OVL 22 C
FCV 20 C
VL 30 C
CPWM 10 C
CSDN 9 C
CT 21 C
GCNV 8 C
ILK 1 B
I17 Inter Lock SW (*3) (* 3) (* 3) (* 3) W W W G G R R B B Y B 2 B GIVA 3 B GIVB 18 B GIWA 19 B GIWB 31 B OVL 30 B FCV 15 B VL 13 B 29 B CPWM BRW CSDN 14 B CT 32 B GCNV
21 IC1
1 I CVSW
VW
GR
BR
PL
GRB
VR
GR
LG
12 GIVA
13 GIVB Inverter
10 GIWA
11 GIWB
5 OVH
12 OVL
13 FCV
4 VL
6 CPWM Converter
15 CSDN
3 CT
IGCT 8 R
GND 7
WB
WB
WR
V 1 ILK IRTN 2
V IC1
109
2004 PRIUS (EWD555U)
GRF 27 D
GRFG 26 D
GSN 22 D
GSNG 21 D (* 3)
I3
(* 3)
I3
(* 3)
I3
(* 3)
WB
WB
WB
WB
B A B A B A B A
B A
(* 3)
O(*4)
O(*4)
O(*4)
O(*4)
O(*4)
1 H U
2 H V
O(*4)
3 H W
1 C W
1 B V
1 A U
3 D GRF
6 D GRFG
2 D GSN
5 D GSNG
U 1 G
V 2 G
W 3 G
WB O(*4)
WB O(* 4)
WB
8 EB1
110
2004 PRIUS (EWD555U)
(* 3)
I3
GCS 23 D
GCSG 24 D
MRF 34 D
MRFG 33 D
MSN 20 D
MSNG 19 D
MCS 32 D
MCSG 31 D
MMT 18 D
MMTG 28 D
OMT 30 D
OMTG 29 D
(*3)
BR
(* 3)
BR
BR
(* 3)
(* 3)
BR
1 D GCS
4 D GCSG
1 D MRF
4 D MRFG
2 D MSN
5 D MSNG
3 D MCS
6 D MCSG
1 E MMT
4 E MMTG
3 E OMT
6 E OMTG
V 1 B O(* 4)
WB O(*4)
G WB
O(*4) O(*4)
111
2004 PRIUS (EWD555U)
VSX4 30 A
VCX4 31 A
VSX3 23 A
VCX3 21 A
VSX2 24 A
E2X2 14 A
VCX2 16 A
VSX1 25 A
E2X1 15 A
VCX1 17 A
ABFS 20 A L
ASIG 16 C
AS1 15 C
2 5F
(*3)
BR
SB
14 5L L
I2 3 1E
15 1E WB B 8 A VSX4 6 A VCX4 5 A VSX3 3 A VCX3 4 B VSX2 5 B E2X2 6 B VCX2 1 B VSX1 2 B E2X1 3 B VCX1 1 A18 Airbag Sensor Assembly SIF 2 SIF+
22 GSW2
14 4E
4 4H
WB
112
2004 PRIUS (EWD555U)
WB
O 7. 5A IGN 15 1F 8 3I 6 3I 5 3I
EFI M Relay
C/OPN Relay
21 1E
7 3I WB
8 3G B
7 3G G
5 3G B
6 3G 1 4G L
11
IF1
IA3
IA3
4 4K
L G B
B 1 BM1 14 4H
113
2004 PRIUS (EWD555U)
B G R
O B From Power Source System (See Page 66) 1 15A AM2 O I8 Injector No. 4 4 4G 12 4E O B B B B 1 I7 Injector No. 3 2 B B
E2
E2
E2
1 I5 Injector No. 1
1 I6 Injector No. 2
2 2 IG2 Relay
4 W
3I
3 3I WB
2 3I V
2 A # 10
3 A # 20
4 A #30
5 A # 40
9 C IGSW
6 D BATT
7 D MREL
35 B IG2D
4 EB1 B
G B
114
2004 PRIUS (EWD555U)
WB
EF
2 EB1
1 4J
* 3 : Shielded
10A ETCS
2 3
E2
E2
E2
M+ 2
M 1
(*3)
GR
6 B M+
5 B M
4 B GE01
5 D +BM
9 A IGT2
10 A IGT3
11 A IGT4
23 A IGF
THA 20 A
EVG 32 B
VG 33 B
VC 18 A R
VTA 32 A
VTA2 31 A
THW 19 A W
TAM 21 D W
E2 28 A
(* 3)
(* 3)
2 E2G
3 VG
D R
2 VTA1
3 VTA2
1 BR
+B 1
E2 5 BR
BR
3 EB1 BR
BR
B (* 3) (* 3) I3 BR
4 BR
B I3 BR I3 BR
115
2004 PRIUS (EWD555U)
30A RDI
7. 5A ECUIG
2 2 3B 24 1A B B B W 3 1 FAN NO. 1 Relay FAN NO. 2 Relay 3 4 3 5 3 WB LG 3 L BR 3 J9 Junction Connector E LG 8 D FAN E1 E 4(A), E 5(B), E 6(C), E 7(D) Engine Control Module 28 B BR NE+ 33 A NE 34 A G G2 26 A A A J12(A), J13(B) Junction Connector J14 Junction Connector A (* 3) (* 3) G G R A B A B C7 Crankshaft Position Sensor A A BR A A BR A A BR A A (* 3) (* 3) 1 I3 I3 1 R B B J4 Junction Connector
1 3G
2 3G
4 3G L
3 3G LG
116
2004 PRIUS (EWD555U)
B 2 E
* 3 : Shielded
Combination Meter
LG
LG
2 D GO
1 D NEO
31 C CANH
30 C CANL
18 C W
14 C TC
E03 7 C
ME01 3 B
E01 7 A
E02 6 A
E04 1 A
BR
BR
BR
3 4E
11 4I
13
BR
BR
II1
BR
BR
BR
EC
ED
BR
BR
117
2004 PRIUS (EWD555U)
30A ABS1
30A ABS2
2 3 3C B
2 4 3C L
J6 Junction Connector
C C
C A
Y L V
C A
L W Y V B L G
3 BCSS 2 BSR 1
30 D MR2
25 A MR1
BR
2 A
1 A
2 B
1 B
3 R
3 R GR Y
J1 Junction Connector
B P
GR
BR
B B
R G P B
F A P
F A P
118
2004 PRIUS (EWD555U)
From Power Source System (See Page 66) 1 10A ABS MAIN1 2 9 1A 3 2 3 1 10A ABS MAIN2
* 3 : Shielded
7. 5A IGN
15 D SR2
12 A SR1
5 B +BO1
4 C +BO2
5 D IG2
3 B +BI1
5 C +BI2
6 C VCSK
8 C SKG
21 C SKS1
7 C SSK
S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU R2+ 17 D BS2 7 D R1+ 2 A BS1 3 A SCSS 13 A MTT 29 A SLAFR+ 7 A SLAFR 6 A SLRFR+ 17 A
BR
8 FR+
5 FR
22 FR+
1 W B
BM2 R P 1
BM1 2
BS2 7
R G P B
19
P B
Y BS1
119
2004 PRIUS (EWD555U)
1 BD1
2 BD1
1 BL1
(*3)
(*3) 4 IF1
IF1
IF1
8 IN1
10 IN1
(*3)
(* 3)
I1 I1
BR BR
35 B RL+ S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU SLRFR 34 A SLAFL+ 1 D SLAFL 2 D SLRFL+ 8 D SLRFL 26 D SLARR+ 19 D
27 B RL
31 C RR+
23 C RR
SLARR 9 D
SLRRR+ 20 D
SLRRR 18 D
SLARL+ 15 A
SLARL 27 A
SLRRL+ 16 A
SLRRL 26 A
SMC1 4 A
SMC2 3 D
BR
LG
21 FR
13 FL+
14 FL
27 FL+
28 FL
12 RR+
11 RR
26 RR+
25 RR
10 RL+
9 RL
24 RL+
23 RL
20 SMC1
120
2004 PRIUS (EWD555U)
LG 6 SMC2
* 3 : Shielded
(* 3)
(* 3)
J9 Junction Connector
BR
10 B RSS
13 D FSS
S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU PCK2 21 D VCM2 14 D PMC2 27 D PFL 23 D PRR 31 D E2 29 D SG2 12 D VCM1 9 A E 8 A J 7(A), J 8(B) Junction Connector B B B A (* 3) (* 3) W G R B Y P L L SG1 20 A
BR
B A
(* 3)
42 PCK2
40 VCM2
43 PMC2
39 PFL
41 PRR
44 E2
35 VCM1
45 E1
121
2004 PRIUS (EWD555U)
7. 5A ECUIG
24 1A B Stop Light SW Combination Meter Hybrid Vehicle Control ECU Data Link Connector 3 B J4 Junction Connector B W W R V B 32 B TS 28 B D/G 14 B STP 22 B SP1 18 B CANL 19 B CANH 7 B IG1 S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU PCK1 31 A PACC 21 A PMC1 30 A PFR 23 A PRL 18 A GND 1 A GND2 2 B GND3 1 B GND4 2 C GND5 1 C GND6 4 D WB B L
WB
(* 3)
E3
E3
37 PCK1
46 PACC
38 PMC1
34 PFR
36 PRL
WB
GND1 31
WB WB
EF
122
2004 PRIUS (EWD555U)
WB
EE
WB
System Outline This system controls the following modes in order to achieve the most efficient operations to match the driving conditions. 1. Motor Generator Condition (1) Supply of electrical power from the HV battery to motor generator no.2 provides force to drive the wheels. (2) While the tires are driven by the engine via the planetary gears, motor generator no.1 activates to supply electricity via the planetary gears to motor generator no.2 to drive the wheels. (3) When the vehicle is decelerating, kinetic energy from the wheels is recovered into electrical energy and used to recharge the HV battery by motor generator no.2. The hybrid vehicle control ECU switches between these modes (1, 2, 1+2, or 3) according to the driving conditions. However, when the state of charge of the HV battery is low, the HV battery is charged by the engine turning motor generator no.1. 2. Inverter The inverter converts highvoltage direct current of HV battery to threephase alternating current for driving motor generator no.1 and motor generator no.2. The activation of the power transistors is controlled by the HV ECU. In addition, the inverter transmits necessary information for current control, such as the output amperage or voltage, to the HV ECU. Along with motor generator no.1 and motor generator no.2, the inverter is cooled by the exclusive radiator of the coolant system that is separated from that of the engine. In vehicle collision, circuit breaker sensor installed in the inverter outputs collision signal to stop the system. Boost converter has been adopted in the inverter, which increases rated voltage output from HV battery of DC 201.6V to DC 500V. After increasing voltage, the inverter converts direct current to alternating current. 3. Converter The power source for auxiliary equipment of the vehicle such as the lights, audio system, and the air conditioning system, as well as the ECUs, is based on a rated voltage of DC 12V system. Because the generator outputs at DC 201.6V, the converter is used to transform the voltage from rated voltage of DC 201.6V to DC 12V in order to recharge the auxiliary battery. The converter is installed on the underside of the inverter. 4. HV Battery In Prius, the sealed nickel hydride (NiMH) battery has been adopted. This HV battery has high power density, lightweight and longevity to match characteristics of TOYOTA hybrid system. Because TOYOTA hybrid system controls charge/discharge to maintain charge/discharge control to maintain SOC (State of charge) at constant level while the vehicle is operating normally, it does not have to rely on the use of external recharges. The HV battery, battery ECU, system main relay and the cooling fan are put in a signal case which is placed in the luggage compartment behind the rear seat to make more effective use of vehicle space. A service plug that shuts off circuit is provided in the middle of the 28 modules (Rated battery capacity = 201.6V). Before servicing any portion of the highvoltage circuits, make sure to remove the service plug. Please do not READY ON when you remove the service plug. There is a possibility that battery ECU breaks down. To ensure the HV batterys performance, the battery ECU controls the operation of the cooling fan to avoid the heat that is generated in the HV battery during charging and discharging. 5. Regenerative System Operation This system operates the motor as a generator to change the kinetic energy of the vehicle into the electricity when accel pedal is released or foot braking decelerates the vehicle speed, and store the electricity in the battery. Service Hints H14 (A), H15 (B), H16 (C) Hybrid Vehicle Control ECU (B) 6Ground : Always approx. 12 volts (C) 6, (C) 7Ground : Approx. 12 volts with the hybrid system at ON (READY) position (A) 7Ground : Approx. 12 volts with the power SW at IG ON position (B) 3Ground : Approx. 12 volts with the brake pedal depressed (A) 1, (A) 4Ground : Always continuity
123
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
124
2004 PRIUS (EWD555U)
125
2004 PRIUS (EWD555U)
: Ground Points
Code EC ED EE EF IH II IK BL BQ 54 54 56 56 56 60 60 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Cowl Side Panel RH Rear Side of Left Quarter Panel Rear Side of Right Quarter Panel
: Splice Points
Code E2 E3 I1 54 54 58 See Page Wire Harness with Splice Points Engine Wire Engine Room Main Wire Instrument Panel Wire Code I2 I3 58 58 See Page Wire Harness with Splice Points Instrument Panel Wire Engine Wire
126
2004 PRIUS (EWD555U)
Memo
127
2004 PRIUS (EWD555U)
Ignition
12
AM2
IG2D
25
5 4J
1 4J
B 3 4I W 1 4I V
J2 Junction Connector
A 2 EB1 A
4 IA1
IA3
1 3A
1 3K
1 3I
2 3I
3I
E2
2 60A P/I
15A AM2
1 3M 3 3I B 1
1 BE1
Battery
128
2004 PRIUS (EWD555U)
WB
EF
IG2 Relay
IGF
IGT1
IGT2
10
IGT3
11
IGT4
WB
ED
129
Ignition
Service Hints I1, I2, I3, I4 Ignition Coil and Igniter No.1, No.2, No.3, No.4 1Ground : Approx. 12 volts with the power SW at IG ON position 4Ground : Always continuity : Parts Location
Code E4 F15 I1 47 51 45 See Page Code I2 I3 I4 45 45 45 See Page Code J2 N1 P6 45 45 49 See Page
: Ground Points
Code ED EF 54 54 See Page Ground Points Location Engine Block Left Side of the Suspension Tower
: Splice Points
Code E2 54 See Page Wire Harness with Splice Points Engine Wire Code I3 58 See Page Wire Harness with Splice Points Engine Wire
130
2004 PRIUS (EWD555U)
Memo
131
2004 PRIUS (EWD555U)
Engine Control
7 MPX1
24 MPX2
AM2 GR W 12
IG2D 35
1 3A
1 3K 5 4J 1 4J 2 EB1
2 60A P/I
10A ETCS
15A EFI 1 2
15A AM2
1 3M W G R V B
1 BE1
1 3I
2 3I
8 3I
6 3I
5 3I
120A MAIN
IG2 Relay
EFI M Relay
WB
Battery
EF
132
2004 PRIUS (EWD555U)
WB
EE
GR GR GR B G R B B
GR GR GR B G R B
5 3G
From Power Source System (See Page 66) 1 J32 Junction Connector B B B B
C/OPN Relay
7. 5A IGN
2 B 4 IN1 11 IF1 G A A B B 4 IA3 G B L R J1 Junction Connector 1 4G 2 2 A 14 4H 3 1 4E 1 BM1 L G B 5 2 4 2 3 BR 2 IJ1 4 EB1 6 IA3 4 4K 1 CHS W/P Relay A A B 4 B F14 Fuel Pump M 5 WB C20 Coolant Heat Storage Water Pump L B 2 B G 3 8 3G 7 3G 6 3G 21 1E 15 1F
B B V
WB
G B O
WB BQ
EE
133
2004 PRIUS (EWD555U)
Engine Control
GR GR GR B G R B
GR GR GR
G R B
1 BF1 B
5 BF1 V8 VSV (Parge Flow Switching Valve) B V7 VSV (Canister Closed Valve) 2
1 L
1 R
6 BF1 L
IK1 L
IK1 W G R G 3 VG E2 5 BR R R R 2 E2G B V L
4 THA
2 B
+B 1
B B V G B O B B B
I3 I3
BR (* 1) BR B B O
134
2004 PRIUS (EWD555U)
GR GR GR GR GR
G R B
* 1 : Shielded
E2
E2
E2
1 I5 Injector No. 1
1 I6 Injector No. 2
1 I7 Injector No. 3
B 1 I8 Injector No. 4 2
2 A # 10
3 A # 20
4 A # 30
5 A #40
6 D BATT
7 D MREL
5 D +BM
WSL1 24 D
WSL2 23 D
WBAD 20 D
2 WSL2
5 WSAD
BR
4 VC
6 E2 5 EB1 6 EB1
GR
4 BF1 BR
3 BF1 R
BR
IK1
R (* 1) BR BR B B O
I3
135
2004 PRIUS (EWD555U)
Engine Control
GR GR
GR GR
M+ 2
M 1
(*1)
6 B M+
5 B M
4 B GE01
15 A OCV+
14 A OCV
VC 18 A
VTA 32 A
VTA2 31 A
THW 19 A W
THW2 33 D W 2 E1 Engine Coolant Temp. Sensor 1 BR 7 EB1 BR C19 Coolant Heat Storage Tank Outlet Temp. Sensor
(* 1)
5 R (* 1) BR B B O
II1
4 BR
BR
(* 1) (* 1) BR BR BR B B O
I3
I3
I3
136
2004 PRIUS (EWD555U)
* 1 : Shielded GR GR GR GR
E2
E2
E2
8 A IGT1
9 A IGT2
10 A IGT3
11 A IGT4
23 A IGF
E2 28 A
HA1A 7 B
A1A+ 23 B
A1A 22 B
HT1B 6 C (* 1)
OX1B 22 C I2 BR BR
(* 1)
BR
2 4E H13 Heated Oxygen Sensor (Bank 1 Sensor 2) A5 Air Fuel Ratio Sensor (Bank 1 Sensor 1)
4 4E 1 II1
3 AF+
4 AF
1 HT
3 OX BR 12 4I BR 10 4I BR
HT 1
+B 2
+B 2 B 4
E 2 II1 BR BR (* 1) (* 1)
BR
I3
(* 1) (* 1) BR B B O BR
I3
137
2004 PRIUS (EWD555U)
Engine Control
P GR GR From Power Source System (See Page 66) 1 B 30A RDI 7. 5A ECUIG GR GR
B B
2 B 3 3B 24 1A B R B R 1 3G
2 3G
3 3G LG
G2 26 A
(* 1)
(* 1)
A B
A B
A B
A A BR (* 1) (* 1)
A A BR
A A BR
A A BR
A A BR
A A
1 I3 I3
BR BR O O
138
2004 PRIUS (EWD555U)
P GR GR
P GR GR
* 1 : Shielded
CA1H 17
(*1)
BPA 5
EP2 2
VPA2 3
VCP2 1
VPA 6
VCPA 4 B A B A A B B W
(* 1)
(* 1)
27 C EP1
35 C EP2
34 C VPA2
33 C VCP2
26 C VPA1
25 C VCP1
8 A CANH
9 A CANL
(* 1)
2 D GO
1 D NEO
LG
31 C CANH
12 C
NEO
W A
KNK1 1 B
EKNK 2 B
E03 7 C
ME01 3 B
E01 7 A
E02 6 A
E04 1 A
MOPS 15 B
IGSW 9 C
W 18 C
(* 1)
3 4E 2 EA1 1 EA1
11 4I 1 O1 Oil Pressure SW
BR
BR
BR
BR
BR
LG
LG O BR BR BR BR O B O A O J5 Junction Connector EC ED IK
BR
139
2004 PRIUS (EWD555U)
Engine Control
16 MPX2
MPX1 17 6 5C 7 5C B
MPX1 19
6 5E B
7 5E
11 4D 8 II1
4 TX1+
5 B TX1 7 4I
GR
GR
11 4F
13 5D
9 1G GR
8 5K
(* 1)
8 5J
11 MPX2+
WB
A WB WB LG O O
A WB
IH
140
2004 PRIUS (EWD555U)
GR
MPX+ 3
GR
From Power Source System (See Page 66) 1 7. 5A OBD 15A DOME 5 1L 2 1 1M V R B 16 5L B R L 11 5D 11 IG2 9 IG2 16 5H V Y 8 1L P 22 21 7 5M (VFD) Master G P 12 5M 11 5F 13 5H 13 1A R P 7 5D Y J6 Junction Connector 3
10A GAUGE
13 TC
16 BAT
BEAN IC
CANH 6
CANL 14 W
CG 4 WB
SG 5 BR 10 5N 4 BR EC BR II1
24 B
25 GR
26 G
4 O
14 BR
9 V
7 W 9 4E B W LG O O P LG 12 4E 4 4G 15 4H
IA3 WB S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B ABS Speed Sensors V
22 B O O WB BR SP1 FL+ 28 D R
II
141
2004 PRIUS (EWD555U)
Engine Control
System Outline The engine control system utilizes a microcomputer and maintains overall control of the engine, transmission etc. An outline of the engine control is given here. 1. Input Signals (1) Engine coolant temp. signal circuit The engine coolant temp. sensor detects the engine coolant temp. and has a builtin thermistor with a resistance which varies according to the engine coolant temp. The engine coolant temp. is input into TERMINAL THW of the engine control module as a control signal. (2) Intake air temp. signal circuit The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input to TERMINAL THA of the engine control module as a control signal. (3) Oxygen sensor signal circuit The oxygen density in the exhaust emission is detected and is input from the heated oxygen sensors to TERMINAL OX1B of the engine control module as a control signal. (4) RPM signal circuit The camshaft position is detected by the camshaft position sensor, and is input into TERMINAL G2 of the engine control module as a control signal. Also, the engine RPM is detected by the crankshaft position sensor and the signal is input into TERMINAL NE+ of the engine control module. (5) Throttle position sensor signal circuit The throttle position sensor detects the throttle valve opening angle as a control signal, which is input into TERMINALS VTA and VTA2 of the engine control module. (6) Vehicle speed signal circuit ABS speed sensor detects vehicle speed and the speed signal is input from skid control ECU to engine control module. (7) Battery signal circuit Voltage is constantly applied to TERMINAL BATT of the engine control module. When the power SW is pushed on, the voltage for engine control module starts up power supply which is applied through the EFI M relay, to TERMINAL +B of the engine control module. The current from the IGN fuse flows to TERMINAL IGSW of the engine control module, and voltage is constantly applied to TERMINAL +BM. (8) Intake air volume signal circuit The intake air volume is detected by the mass air flow meter, and is input to TERMINAL VG of the engine control module as a control signal. (9) Water temp. (CHS) signal circuit The water temp. (CHS) sensor detects the water temp. (CHS) and has a builtin thermistor with a resistance which varies according to the water temp. (CHS). The water temp. (CHS) is input into TERMINAL THW2 of the engine control module as a control signal. (10) Engine knock signal circuit Engine knocking is detected by the knock sensor, and is input into TERMINAL KNK1 of the engine control module as a control signal. (11) Air fuel ratio signal circuit The air fuel ratio is detected and input into TERMINAL A1A+ of the engine control module as a control signal.
142
2004 PRIUS (EWD555U)
2. Control System SFI system The SFI system monitors the engine condition through the signals input from each sensors to the engine control module. The control signal is sent to the engine control module TERMINALS #10, #20, #30 and #40 to operate the injector (Fuel injection). The SFI system controls the fuel injection with the engine control module according to the driving conditions. ESA system The ESA system monitors the engine condition through the signals input from each sensors to the engine control module. The best ignition timing is decided according to this data and the data stored in the engine control module. The control signal is output to TERMINALS IGT1, IGT2, IGT3 and IGT4, and these signals control the igniter to provide the best ignition timing. Heater control system of heated oxygen sensor The heater control system of heated oxygen sensor turns the heater on when the intake air volume is low (Temp. of exhaust emission is low), and warms up the heated oxygen sensors to improve their detecting performance. The engine control module evaluates the signals from each sensors, and outputs current to TERMINAL HT1B to control the heater. Heater control system of air fuel ratio sensor The heater control system of air fuel ratio sensor turns the heater on when the intake air volume is low (Temp. of exhaust emission is low), and warms up the air fuel ratio sensor to improve detecting performance of the sensor. The engine control module evaluates the signals from each sensor, current is output to TERMINAL HA1A, controlling the heater. Fuel pump control system The engine control module supplies current to TERMINAL FC, and controls the operation of the fuel pump with the C/OPN relay. VVTi VVTi controls the intake camshaft to optimal valve timing in accordance with the engine condition. CHS system Engine control module controls CHS W/P relay to run electric pump to supply heated water stored in CHS tank to engine head. The electric pump stops when the water reaches certain temperature or certain time goes by. Warming engine head optimizes combustion conditions at engine start to reduce emission of incomplete combustion gas. 3. Diagnosis System When there is malfunction in the engine control module signal system, the malfunctioning system is recorded in the memory. The system can be found by reading the code displayed on the malfunction indicator lamp. 4. FailSafe System When malfunction has occurred in any system, there is possibility of engine trouble due to continuous control based on that system. In such a case, the failsafe system either controls the system using the data (Standard values) recorded in the engine control module memory, or stops the engine.
143
2004 PRIUS (EWD555U)
Engine Control
Service Hints E4 (A), E5 (B), E6 (C), E7 (D) Engine Control Module BATTE1 : Always approx. 914 volts +BE1 : 914 volts with the power SW at IG ON position VCE2 : 4.55.5 volts with the power SW at IG ON position IGFE1 : Pulse generation with the engine idling THAE2 : 0.53.4 volts with the engine idling and the intake air temp. 0~80C (32~176F) THWE2 : 0.21.0 volts with the engine idling and the engine coolant temp. 60~120C (140~248F) WE1 : 914 volts with the engine idling and malfunction indicator lamp off FCE1 : 914 volts with the power SW at IG ON position and the engine stopping : 03 volts with the engine idling +BME1 : Always approx. 914 volts MRELE1 : 914 volts with the power SW at IG ON position EVP1E1 : 914 volts with the power SW at IG ON position and the engine not running TCE1 : 914 volts with the power SW at IG ON position and the engine not running KNK1EKNK : Pulse generation with the engine idling NE+, G2NE : Pulse generation with the engine idling IGT1, IGT2, IGT3, IGT4E1 : Pulse generation with the engine idling E01, E02, E03, E04, E1, E2, ME01Ground : Always continuity : Parts Location
Code A5 A8 A13 B5 C1 C2 C7 C10 C19 C20 D1 E1 E4 E5 E6 E7 F14 F15 G1 H13 H14 H16 A C A B C D A 44 46 46 46 44 44 44 47 44 44 47 44 47 47 47 47 51 51 47 47 47 47 J12 J13 J14 J15 J16 J17 J18 J24 See Page Code I1 I2 I3 I4 I5 I6 I7 I8 J1 J2 J4 J5 J6 J9 A B 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 48 48 48 48 48 S7 S8 S9 S10 S11 T2 T3 T4 T5 V1 V6 V7 V8 W5 See Page Code J25 J32 K1 M1 M13 O1 P6 A B C D 48 51 45 45 48 45 49 49 49 49 49 49 45 45 49 49 45 53 53 53 45 See Page
: Relay Blocks
Code 2 3 26 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B No.2 (Right Side of Reserve Tank) Engine Room R/B (Engine Compartment Left)
144
2004 PRIUS (EWD555U)
145
2004 PRIUS (EWD555U)
Engine Control
: Ground Points
Code EC ED EE EF IH II IK BQ 54 54 56 56 56 60 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Cowl Side Panel RH Rear Side of Right Quarter Panel
: Splice Points
Code E2 I2 54 58 See Page Wire Harness with Splice Points Engine Wire Instrument Panel Wire Code I3 58 See Page Wire Harness with Splice Points Engine Wire
146
2004 PRIUS (EWD555U)
Memo
147
2004 PRIUS (EWD555U)
148
E B G (*2) E A G (* 2) 2 2 1 G 3 3 IJ3 (* 1) W 3 5 3 1 J 7(A), J 8(B) Junction Connector G 40A HEAD MAIN Y IJ3 3 3B W HLP Relay 2 1 V (* 4) 10A HLP HI RH 2 1 V 3 3 Y (* 3) 2 B 1 B From Power Source System (See Page 66) 1 A 2 A DIM Relay 1 2 3 3 L(*3) H 5(A), H 6(B) Headlight Control ECU RH 10A HLP HI LH B B 2 1 5 3 O(* 3) W 3 3 3 V(* 4) 15A HLP LO RH (*3) 10A HLP LO RH (*4) 2 1 L(*3) 3 L(*4) 15A HLP LO LH (*3) 10A HLP LO LH (*4) 2 1 P(* 3) 3 L(*4) 7. 5A DRL B(* 3) L(* 4) 3 3 3 B(* 3) B(* 1) 4 2 1 2 1 W(* 1) 2 P 2 3 (*1) 5 3 WB 2 (* 1 * 4) DRL NO. 4 Relay BR 2 (* 1 *4) B(* 1) 3 BR L(* 4) L(* 4) V(* 4) P(* 3) (*1 * 4) W(*1)
Headlight
WB
EA
(*3)
WB
(*3)
WB
E3
EE
O(*3)
V(* 4)
WB
WB
(* 3)
15A ECUB
5 1K
WB
(* 1)
(* 1)
(* 1)
(* 1)
BR
SB
9 (*1 * 4) BR
IA1 (* 1) BR
A Y
(* 1 * 4)
(* 1 * 4)
10 5K
BR
BR
7 5A H7 Headlight LH 3 H8 Headlight RH 3
Y D
SB(* 1) WB 1 2 (* 1)
* * * * 11 IA3
1 2 3 4
: w/ Daytime Running Light : w/o Daytime Running Light : w/ HID : w/o HID
(* 2 * 4)
(* 2 * 4)
V(* 4)
V(* 4)
L(*4)
L(*4)
WB
WB
W(* 1)
P(*3) O(* 3)
2 A
E3
E3
1 A
Y G
149
2004 PRIUS (EWD555U)
Headlight
PWM1 3 B
DRL/DIM 2 C
HRLY 20 C
HON 12 B
HEAD 3 C
CLTB 16 B
CLTS 15 B
CLTE 14 B
AUTO 18 A
HU 8
HF 22 C
GND 1
(* 1)
(* 1)
(* 1)
(* 1)
(* 1)
SB
4 1I
16 IG2
17 IG2
18 IG2
(* 1)
(* 1)
(* 1)
7 4F
10 4F
28 1E
17 1E
9 4F WB WB IH BR
2 4F
3 4F 1
4 CLTS
CLTB 9 4I 8 4I
19 OFF
20
11
14 4F
1 4B
Light Control SW
SB(* 1) 5 4G
Dimmer SW
E W(*1) E E
Y G
150
2004 PRIUS (EWD555U)
10A GAUGE
7. 5A ECUIG
15A DOME
2 1 1M P V 30 1A 3
7 5D 11 5D V 13 1A B R 11 IG2 V 9 IG2 Y B
22
21
Beam
(VFD)
14 BR
24 B 2 IG1 W
4 IG1 G 4 4C 15 4H BR
GR W
II
151
2004 PRIUS (EWD555U)
Headlight
* 5 : w/ Smart Entry System * 6 : w/o Smart Entry System
PKB GR GR B 14 C
CANL 18 B
CANH 19 B
7 4I
8 5K
11 4F 8 II1 R
(Shielded)
7 4L
GR
8 5J GR
11 4D B
IA1
11 IA1
13
IA1
MPX2+
MPX1
MPX+ 3 B
MPX2 16 GR
MPX2 18
MPX2 32
1 9 4 5C GR 14 4I B II1
P2 Parking Brake SW
13 5J
2 4D
16 4L
G1 Gateway ECU
12 MPD2 2 4C
CA1H 17
CA1L 18 W
8 5C
A (Shielded)
A (Shielded)
MPX2 WB
MPX1 7
GR W A
WB
WB
WB
IH
152
2004 PRIUS (EWD555U)
(Shielded)
24
(* 5)
11
17
31
(* 5)
GR
System Outline Daytime Running Light Function When power SW is at IG ON position and the vehicle is ready to drive (READY lamp on the display in combination meter is on), releasing parking brake makes signal go into TERMINAL PKB of body ECU. In this condition, when light control SW is at Off/Tail/AUTO position (Headlight is not lit), body ECU sends daytime operation request from TERMINAL DRL/DIM to daytime running light relay. As a result, daytime running light relay dutyoperates headlights (Dimmer than regular lighting) Service Hints C11 Combination SW 2012 : Continuity with the light control SW at HEAD position 1712 : Continuity with the dimmer SW at FLASH position 1112 : Continuity with the dimmer SW at HIGH position : Parts Location
Code A8 A24 B5 B6 B7 C10 C11 D2 D3 G1 H3 H4 A B A B C 46 46 46 46 46 47 47 47 47 47 44 44 J7 J8 J9 J11 J15 J16 J17 See Page Code H5 H6 H7 H8 J6 A B A B 44 44 44 44 48 48 48 48 48 48 48 48 S8 S9 S11 T4 T5 See Page Code J18 J19 J24 J25 P2 P6 B C 48 48 48 48 49 49 49 49 49 49 49 See Page
: Relay Blocks
Code 2 3 26 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B No.2 (Right Side of Reserve Tank) Engine Room R/B (Engine Compartment Left)
153
2004 PRIUS (EWD555U)
Headlight
: Junction Block and Wire Harness Connector
Code 1A 1E 1G 1I 1K 1L 1M 3B 4B 4C 4D 4F 4G 4H 4I 4L 5A 5C 5D 5G 5H 5J 5K 5L 40 Instrument Panel Wire and Center Connector No 2 (Instrument Panel Brace RH) No.2 36 Instrument Panel Wire and Center Connector No 1 (Behind the Combination Meter) No.1 22 Engine Room Main Wire and Engine Room J/B (Engine Compartment Left) 28 Instrument Panel Wire and Driver Side J/B (Lower Finish Panel) 28 See Page Junction Block and Wire Harness (Connector Location) Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)
: Ground Points
Code EA EB EE IH II 54 54 56 56 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH
: Splice Points
Code E3 54 See Page Wire Harness with Splice Points Engine Room Main Wire Code See Page Wire Harness with Splice Points
154
2004 PRIUS (EWD555U)
Memo
155
2004 PRIUS (EWD555U)
GND 1
HEAD 3 C
HRLY 20 C
17 1E
28 1E
2 11 5M
7 5K
20 H
IJ3
3 7 5N 11 5N
Tail Head
E B
E A E A
D 7 D IJ3 17 IJ3
12 IA3
C11 Combination SW
10 HDLP H12 Headlight Beam Level Control ECU LHT 4 LH+ 14 LH 23 RHT 3 RH+ 13 RH 22 SGR 20
9 PRST
1 IG
12 SPDR
11 WNG
SHR 5
SBR 2
E1 24
WB
BR
LG
20 IC1
19 IC1
18 IC1
2 LH 1
3 LH 3
1 LH 4
2 RH 1
3 RH 3
1 RH 4
1 SHG
2 SHRL
3 SHB
WB
WB
J5 Junction Connector
IH
IK
156
2004 PRIUS (EWD555U)
10A GAUGE V 19 1A 1 1M V P V P B R
15A DOME
2 3
J6 Junction Connector
16 5N
9 5K
16 5L
16 5H
B R
9 5D P
12 5D W
7 5D Y
11 5D 13 1A L 9 IG2 8 1L P 21 Y
5 IG2
14 IG2
11 IG2
10
13
22
9 V
Master
Buzzer
(VFD)
14 BR 4 IG1 4 4C
9 IG1 BR
9 4C
16 4I 22 B SP1 7 IA3 V FL+ 28 D R FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU 15 4H V
BR II
157
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
158
2004 PRIUS (EWD555U)
: Ground Points
Code IH II IK 56 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Cowl Side Panel RH
159
2004 PRIUS (EWD555U)
15A DOME
100A DC/DC
7. 5A ECUIG
2 3
2 1 3D
W B 3 1 5 HLP Relay 2 3 B 3 3 30 1A R 3 B TLP Relay 19 TRLY B 5(A), B 6(B), B 7(C) Body ECU G CLTB 16 B CLTS 15 B CLTE 14 B HRLY 20 C AUTO 18 A GND 1 DBD2 18 J6 Junction Connector 1 1B
6 ECUB
5 SIG
28 1E
17 1E
3 1L
WB
BR
IJ3
16 IG2
17 IG2
18 IG2
1 CLTB
4 CLTS
3 4F
7 4F
14 4G
11 5H
3 CLTE 8 4I 2 4B 9 4B 8 5M
12
Head AUTO
C11 Combination SW
IH
160
2004 PRIUS (EWD555U)
W 7 SIL
LG
System Outline The automatic light control system works when the light control SW is turned to AUTO. The automatic light control sensor detects the brightness around the vehicle. By this function, the system automatically turns on the taillight and headlight if the brightness is below the certain level and turns off the taillight and headlight when the surroundings become brighter than the certain level. Service Hints C11 Combination SW 1912 : Continuity with the light control SW at AUTO position Body ECU 5Ground : Approx. 12 volts with the power SW at IG ON position 6Ground : Always approx. 12 volts 1Ground : Always continuity : Parts Location
Code A24 B5 B6 A B 46 46 46 See Page B7 C11 D1 Code C 46 47 47 See Page Code J6 48 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
161
2004 PRIUS (EWD555U)
15A FR FOG
10A TAIL
2 3 33 1A BR
B BR
LIB1 2 2 13 SB 3 1 FR FOG Relay 12 4F 5 2 10 IA3 14 4B SB Y C11 Combination SW Dimmer SW Low High Flash Off On 12 16 4 Fog SW G 9 4B D A D A J 7(A), J 8(B) Junction Connector 5 4B 14 4G BR 15 4B O LG F4 Front Fog Light RH 2 28 1E 1 17 1E WB WB WB EA IH 2 2 LG F B LG 1 EE
162
2004 PRIUS (EWD555U)
Service Hints FR FOG Relay 35 : Closed with the light control SW at TAIL position, dimmer SW at LOW position and fog light SW at ON position : Parts Location
Code B5 C11 F3 46 47 44 J7 J8 See Page Code F4 A B 44 48 48 See Page Code J11 48 See Page
: Relay Blocks
Code 2 3 26 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B No.2 (Right Side of Reserve Tank) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code EA EE IH 54 54 56 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH
163
2004 PRIUS (EWD555U)
15A DOME
100A DC/DC
7. 5A ECUIG
7. 5A ACC
2 3
2 1 3D
W B 3 1 5 HLP Relay 2 3 B 3 3 30 1A R 3 B TLP Relay 19 TRLY B 5(A), B 7(C) Body ECU HRLY 20 C (* 2) AUTO 18 A HEAD 3 C TAIL 21 C GND 1 DCTY 26 OBD2 18 J6 Junction Connector 1 1B
(* 2)
6 ECUB
5 SIG
21 ACC
E A
E B G
(*1)
28 1E
17 1E
21 1D
3 1L
WB
(* 1)
BR
IJ3
3 4F
7 4F
14 4F
8 4F
14 4G V
11 5H
8 4I
2 4B
1 4B
3 4B
9 4B
8 5M
(* 1)
LG
1 19 * 1 : w/ Daytime Running Light * 2 : w/o Daytime Running Light OFF Light Control SW Tail WB Head AUTO C11 Combination SW 12 20 18
7 SIL
IH
164
2004 PRIUS (EWD555U)
System Outline The light auto turn off system automatically turns off the taillights or headlights when the drivers side door is opened, which prevents the lights from being left on. If the power SW is pushed to OFF from IG ON with the headlights or taillights on, signal is input to the TERMINAL SIG of the body ECU. If the drivers side door is opened at that time, the signal from the door courtesy SW front LH is sent to the TERMINAL DCTY of the body ECU. The signal turns off the headlights, front fog lights or taillights. Service Hints Body ECU 6Ground : Always approx. 12 volts 5Ground : Approx. 12 volts with the power SW at IG ON position 1Ground : Always continuity : Parts Location
Code B5 B7 C11 A C 46 46 47 See Page Code D1 D7 J6 47 50 48 See Page J7 J8 Code A B 48 48 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
165
2004 PRIUS (EWD555U)
10A HAZ
10A GAUGE
2 3
32 1A
B 4 +B
1 IG Flasher Relay
GND 7
EHW 8
EL 5
ER 6
LL 3
LR 2
17 1E
28 1E
12 1E
17 1L
11 1L
12 1L
14 1A
31 1A
WB
WB
BR
7 4A
1 4A
12 4A
6 4B
8 8B
GR
LG
LG
13 TR 2
WB
14 4G
15 4G
11 4A
9 4B
WB
IH
EE
166
2004 PRIUS (EWD555U)
WB EA
G 2 1
G D
27 1D
28 1D
BN 19 13 1L 3 4A 11 4C 11 IG1 Y G G 18 G LG G
4 IG1
4 4C
BR
Turn LH
14
15 4H
Turn RH
BR
II
167
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code EA EE IH II BN 54 54 56 56 60 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Lower Back Panel Center
168
2004 PRIUS (EWD555U)
Memo
169
2004 PRIUS (EWD555U)
Interior Light
From Power Source System (See Page 66) B 5(A), B 7(C) Body ECU 7. 5A ECUIG 7. 5A ACC
SIG 5
ACC 21
TRLY 19
R 1 1J
AM2 12
SWIL 36
MPX1 7 GR
MPX2 24
8 4J 1 1B W W 8 4G R
5 4J
13 5G
8 5G
3 4I W
13 5D P
8 5C GR
1 3D
1 3A
1 3K
2 60A P/I
4 IA1 W
100A DC/DC
15A AM2
1 3I 1 3M W B GR
1 120A MAIN
WB
Battery
170
2004 PRIUS (EWD555U)
GR
P 13 5J 8 5J 8 5K 9 1G 4 5C 12 11 17 MPX1 MPX+ S11 Smart Key ECU 8 31 18 32 19 7 4I 7 4L B II1 MPX2 MPX1 MPX1 MPX2 (*1) (* 1) GR GR GR G1 Gateway ECU A8 A/C Control Assembly MPX2+ MPD1 MPD2 3 3 GR B GR GR W (* 2) B T4 Transmission Control ECU B 5(A), B 7(C) Body ECU 14 4I 11 4F 11 4D 9 16 17 15 A 2 4D B MPX2 MPX1 GR B B MPX2 II1 T5 Transponder Key Computer Light Control SW OFF Tail Head C11 Combination SW 18 Y T R
WB
16 4L
2 4C
21 C
9 4F
3 4B
TAIL
17 1E
WB
IH
25 C
LSWD
WB
LG
IH
10 C
LSWP
WB
WB
171
172
A A 9 6 7 4K 16 ID3 17 BB1 4 BB1 WB O O J28 Junction Connector D14 Door Unlock Detection SW Rear LH WB O A A 9 6 10 A 15 4F 6 4K 14 IM1 4 BJ1 17 BJ1 LSWR WB J29 Junction Connector D15 Door Unlock Detection SW Rear RH WB WB O O O O 23 A A 1 2 B 5(A), B 7(C) Body ECU 7 1D WB J30 Junction Connector L3 Luggage Compartment Courtesy SW WB R BCTY 18 3 1L 11 5H 8 5M 7 W LG OBD2 D1 Data Link Connector 3 SIL 26 1 21 1D V DCTY D7 Door Courtesy SW Front LH 20 24 1D 5 ID2 3 IM1 PCTY D8 Door Courtesy SW Front RH D9 Door Courtesy SW Rear LH D10 Door Courtesy SW Rear RH 1 BR BR BR 22 5 1D RCTY 1 R 20 1D 4 ID2 4 IM1 1 R R R
WB
Interior Light
WB
BL
WB
BQ
BL
WB
CYLB 7 A
CYLD 19 A
CYLP 14 A
GND 1
30 1A
17 1E
1 1O R
15A DOME R
R 2 3 17 R 4 4F Y L IE1 17 IL1
WB
B B B
21 ID3
J6 Junction Connector
16 4K 2
21
Door
1 5G BEAN IC
18
IE1
18
8 1L
7 1F
IL1
5 IB1
D R
24 B
25 GR
14 BR
3 ID3 R
2 IG1
3 IG2
4 IG1 G
15 4H P WB BR
WB
WB WB
II
IH
173
2004 PRIUS (EWD555U)
Interior Light
ILL 7
2 1O R R
27 1E B B
B R
1 R
2 2 4G W 1 2 2 4J R 6 4L O3 Overhead J/B DOOR B B L 1 7 1 6 K3 Key Slot IB1 3 4 WB A J33 Junction Connector J25 Junction Connector DOOR I18 Interior Light ON OFF 2 B 3 2 R WB L 6 8 4K 4 4H R A A A
174
2004 PRIUS (EWD555U)
WB IH
WB
WB
WB
WB IB1
WB A A
System Outline Interior light operates with control of body ECU. Illumination Control Lighting function of interior light, overhead J/B, power SW, electrical key holder When any door is opened, signal is sent from door courtesy SW to body ECU. Interior light, overhead J/B, power SW, and key slot light on gradually from unlit condition to fully lit condition within 1.5 seconds if lighting SW of interior light and overhead J/B is set for door. After that, when all the doors are shut and any one of the door is unlocked, interior light, overhead J/B, power SW, and key slot are lit up for about 15 seconds (Timer lighting) and then are lit off gradually. Under conditions that power SW is set at OFF position and all the doors are closed, when any one of the door is unlocked, interior light, overhead J/B, power SW, and key slot light on gradually from unlit condition to fully lit condition within 1.5 seconds, stay on for the certain time (Timer lighting) and then light off gradually. If power SW is turned from OFF position to ACC ON or IG ON position during timer lighting, the timer lighting function is cut off immediately and the light goes off gradually. Even though timer lighting conditions are satisfied when power SW is at ACC ON or IG ON position, the light does not stay on for certain time (For 15 sec.) after lighting, but goes off gradually. All the doors are locked during timer lighting, the timer lighting function is cut off immediately and the light goes off gradually. Service Hints Body ECU 5Ground : Approx. 12 volts with the power SW at IG ON position 21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position 6Ground : Always approx. 12 volts 1Ground : Always continuity 26Ground : Continuity with the drivers door open 20Ground : Continuity with the front passengers door open 22Ground : Continuity with the rear LH and/or RH door open : Parts Location
Code A8 B5 B7 C10 C11 D1 D5 D6 D7 D8 D9 D10 D12 D13 D14 A C 46 46 46 47 47 47 50 50 50 50 50 50 50 50 50 See Page Code D15 F15 G1 I18 J6 J23 J24 J25 J26 J27 J28 J29 J30 J31 J32 50 51 47 51 48 48 48 48 51 51 51 51 51 51 51 See Page Code J33 K3 L3 L5 O3 P6 P11 S11 T4 T5 V2 V3 V4 V5 51 48 51 51 52 49 49 49 49 49 53 53 53 53 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
175
2004 PRIUS (EWD555U)
Interior Light
: Junction Block and Wire Harness Connector
Code 1A 1B 1D 1E 1F 1G 1J 1L 1O 3A 3D 3I 3K 3M 4B 4C 4D 4F 4G 4H 4I 4J 4K 4L 5C 5D 5G 5H 5J 5K 5M 40 Instrument Panel Wire and Center Connector No.2 ( (Instrument Panel Brace RH) ) 36 Instrument Panel Wire and Center Connector No 1 (Behind the Combination Meter) No.1 22 Frame Wire and Engine Room J/B (Engine Compartment Left) 22 Engine Room Main Wire and Engine Room J/B (Engine Compartment Left) 28 Roof Wire and Driver Side J/B (Lower Finish Panel) 28 Instrument Panel Wire and Driver Side J/B (Lower Finish Panel) ( ) 28 28 See Page Junction Block and Wire Harness (Connector Location) Engine Room Main Wire and Driver Side J/B (Lower Finish Panel) Floor Wire and Driver Side J/B (Lower Finish Panel)
176
2004 PRIUS (EWD555U)
: Ground Points
Code IH II BL BQ 56 56 60 60 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Rear Side of Left Quarter Panel Rear Side of Right Quarter Panel
177
2004 PRIUS (EWD555U)
B V
J6 Junction Connector
B R
11 4F
16 5L
16 5H
13 1A
18 MPX2
7 5D Y
11 5D L
8 1L
MPX1 19
P GR
11 IG2
9 IG2 8
22
21
7 4I
8 5C
4 5C
Head (* 5) Tail (* 6)
7 4L
8 5G
13 5J
MPX1 (* 2) W
MPX2
BEAN IC
MPX2 32 (* 1)
MPX1 7 GR
14 BR
28 SB
29 R
25 GR
24 B
13 5G
13 5D P
31
(* 1)
GR
24
R 15 4H B
BR II
178
2004 PRIUS (EWD555U)
1 1B
6 1M
8 1M
9 1M
7 1N
10 1E
* * * *
TLP Relay
7. 5A PANEL
10A TAIL
8 4F
3 4B Y 1 BH1 BR BR BR BR
18 T Light Control SW OFF Tail Head F6 Front Side Marker Light RH C11 Combination SW 12 G 1 Tail 1 Tail 2 2 R10 Rear Combination Light RH F5 Front Side Marker Light LH R9 Rear Combination Light LH H EL
8 BK2
1 9 4B BR 28 1E
14 4G
17 1E
WB
WB
WB
WB
WB
R B
IH
EF
EA
BN
WB BO
WB A
BR 2 1
BR
179
2004 PRIUS (EWD555U)
L G G GR BR
L G GR
G GR GR 6 5M 12 5B LG G 4 5K 8 5A G
16 5K
13 5K
2 5A
1 5F
GR
2 M11 Main SW
12 ILL+
G 4 EAU
WB
WB
Illumination
5 5A
14 5F
9 5A
6 5L
15 5D
1 5L
WB
A WB
R B B
WB
C12 Combination SW
WB
WB
IH
180
2004 PRIUS (EWD555U)
C G
16 4G
13 4A
(* 4)
(* 4)
(* 3)
(* 3)
GR
2 T R7 Rheostat
TC 7 5
ILL 6
ILL 2
ILL 5 B
GND 7 A
ILL 12 A
GND 20 A
WB
WB
WB
WB
(* 4)
(* 4)
(* 3)
(* 3)
16 5M
5 5M
4 5M
14 5E
5 5E
10 4A
8 5D
5 5L
3 5L
4 5L
16 4H
WB
WB
(* 4)
WB
II
(* 3)
BR
BR
WB
GR
BR
BR
SB
H11 Hazard SW
GND
ILL+
GND
ILL+
6 C
10 A
6 C
2 A
G 4
181
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
182
2004 PRIUS (EWD555U)
: Ground Points
Code EA EF IH II BN BO 54 54 56 56 60 60 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Lower Back Panel Center Center of the Back Door Panel
183
2004 PRIUS (EWD555U)
Stop Light
From Power Source System (See Page 66)
7. 5A STOP
18 1A B 2 S16 Stop Light SW 1 L C J9 Junction Connector C L N5 Noise Filter (High Mounted Stop Light) H19 High Mounted Stop Light 2 WB A J34 Junction Connector A WB BN BO L
IF1
1 J31 Junction Connector L 3 BH1 10 BK2 R10 Rear Combination Light RH L 1 R9 Rear Combination Light LH Stop L L 2 5 Stop WB
184
2004 PRIUS (EWD555U)
WB
L 2 5
Service Hints S16 Stop Light SW 21 : Closed with the brake pedal depressed : Parts Location
Code H19 J9 J31 51 48 51 See Page Code J34 N5 R9 51 52 52 See Page Code R10 S16 52 49 See Page
: Ground Points
Code BN BO 60 60 See Page Ground Points Location Lower Back Panel Center Center of the Back Door Panel
185
2004 PRIUS (EWD555U)
BackUp Light
From Power Source System (See Page 66) 1
10A GAUGE
15A DOME
7 5D 6 3H Y
11 5D L
9 IG2
22
21
8 3H R
A R
IF1
14 IA3 14
Buzzer
A A A
4 BackUp
4 BackUp
4 4C
5 WB
5 WB
15 4H
BN
BR
II
186
2004 PRIUS (EWD555U)
G1 Gateway ECU
MPD1 3
CA1L CA1H 18 17
CANLCANH 8 9
VSX4 30
VCX4 31
VSX3 23
VCX3 21
VSX2 24
E2X2 14
VCX2 16
VSX1 25
E2X1 15
VCX1 17
(Shielded)
(Shielded)
(Shielded)
GR
BR
SB
8 A VSX4
6 A VCX4
5 A VSX3
3 A VCX3
4 B VSX2
5 B E2X2
6 B VCX2
1 B VSX1
2 B E2X1
3 B VCX1
8 5C
8 5G A
14 4E B
WB
4 4H WB
MPX1 7 A
GR
WB
IH
187
2004 PRIUS (EWD555U)
BackUp Light
Service Hints C10 Combination Meter 22Ground : Approx. 12 volts with the power SW at IG ON position 21Ground : Always approx. 12 volts 14Ground : Always continuity : Parts Location
Code C10 G1 H14 J6 J10 47 47 47 48 48 See Page Code J17 J18 J25 J31 P6 48 48 48 51 49 S4 S5 See Page Code R9 R10 A B 52 52 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH II BN 56 56 60 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Lower Back Panel Center
: Splice Points
Code I2 58 See Page Wire Harness with Splice Points Instrument Panel Wire Code See Page Wire Harness with Splice Points
188
2004 PRIUS (EWD555U)
Memo
189
2004 PRIUS (EWD555U)
Key Reminder
From Power Source System (See Page 66) B 5(A) Body ECU
10A GAUGE
7. 5A ACC
7. 5A ECUIG SIG 5 ACC 21 ECUB 6 From Power Source System (See Page 66) 1 MPX1 17
9 1G
2 8 5K 1 1M P 8 5J 16 5L R R L L GR 11 B R 11 IG2 V 9 IG2 J6 Junction Connector Y B B MPX+ 3 B A8 A/C Control Assembly W 11 5D V 13 1A MPX2+ 13 5J 4 5C G1 Gateway ECU Buzzer Power Supply Circuit C10 Combination Meter MPD1 3 GR MPD2 12 GR GR P6 Power Source Control ECU 16 5H 8 1L V 30 1A 3
7 5D
22
21
BEAN IC
8 5C 14 BR 24 B 25 GR 8 5G
24 MPX2
4 4C
13 5D MPX1 7
15 4H BR
13 5G GR
GR
II
190
2004 PRIUS (EWD555U)
4 IG1
2 IG1
3 IG2
GR
15A DOME
MPX2 15 A
DCTY 26
KSW 9
GND 1
21 1D
26 1E
17 1E
11 4F
7 4I
7 4L
3 4H
GR
17 MPX1
MPX1 (* 2) W
31
(*1)
GR
11 4D
3 4J
II1
MPX2 16 GR
32 2 (* 1)
GR
5 5L
II1 WB W
WB
WB
K2 Key Slot
MPX2
IH
WB IH
WB
191
2004 PRIUS (EWD555U)
Key Reminder
System Outline Key Reminder System If the drivers side door is opened with the power supply set at ACC or OFF position and with the electrical key remained in the key slot, signal from key slot is input to TERMINAL KSW of body ECU and that from courtesy SW at drivers side is input to TERMINAL DCTY of body ECU. The signal from body ECU to combination meter activates warning buzzer to send a message to the driver that electrical key remains in the key slot. Service Hints Body ECU 21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position 5Ground : Approx. 12 volts with the power SW at IG ON position 6Ground : Always approx. 12 volts 1Ground : Always continuity 26Ground : Continuity with the drivers door open : Parts Location
Code A8 B5 C10 D7 A 46 46 47 50 See Page Code G1 J6 J25 K2 47 48 48 48 See Page Code P6 S11 T4 T5 49 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
192
2004 PRIUS (EWD555U)
: Ground Points
Code IH II 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH
193
2004 PRIUS (EWD555U)
1 1M
6 1G
3 9 IG2 R
22
21
16 5L
6 5K
13 1A
Buzzer
(VFD)
7 5D
14 5D
8 1L
16 5H
11 IG2
1 IG2 14 BR 9 V 7 R 6 LG 3 IG1 R 3 4C 9 4K 15 ID3 B16 Buckle SW Front RH LG 2 1 WB J32 Junction Connector A A WB BL J30 Junction Connector LG B15 Buckle SW Front LH
O 4 IG1 V BR BR R 10 5D 15 5N 12 IM1 V S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU R 22 B SP1 BR FL+ 28 D R FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B 2 1 WB A ABS Speed Sensors A WB II BQ R 15 IA3 9 IG1 4 IG2
4 4C
9 4C
15 4H
16 4I V
194
2004 PRIUS (EWD555U)
System Outline If the driver does not have seat belt fastened when power SW is turned to IG ON position, the indicator in combination meter lights up. Buzzer sound for 6 seconds reminds the driver of seat belt fastening. After that, if seat belt has not been fastened yet, another buzzer sound goes on for 30 seconds when vehicle speed is 15 km/h or more. The buzzer sound also goes on when the driver unfastens seat belt from fastening condition with vehicle speed over 15 km/h. Sensor installed in front passenger seat detects whether passenger(s) is(are) seated on front passenger seat(s). If a passenger does not have seat belt fastened in front seat, passenger seat belt warning light blinks. Service Hints C10 Combination Meter 22Ground : Approx. 12 volts with the power SW at IG ON position 21Ground : Always approx. 12 volts 14Ground : Always continuity 6Ground : Continuity with the drivers seat belt not in use 7Ground : Continuity with front passenger sitting on front passenger seat and front passengers seat belt not in use : Parts Location
Code B15 B16 C10 F11 50 50 47 47 S7 See Page Code J6 J30 J32 A 48 51 51 49 See Page S8 S9 S10 Code B C D 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
195
2004 PRIUS (EWD555U)
196
2004 PRIUS (EWD555U)
Memo
197
2004 PRIUS (EWD555U)
20A WSH
30A WIP
Front Wiper SW
Front Washer SW
+B
+2
+1
+S
INT1
INT2
B1
W OFF ON
EW
36 1A
2 1I
2 1A
LG
LG
Wiper Relay
WF 3 A A J7 Junction Connector 5 B 2 B
+B 4 B
+2 3 B
+1 1 B G
+S 2 A
EW
15 5C
2 M 1 L
8 5N G
6 IA1 W LG
IA1 R
IA1 G 3 S
2 B
4 +2
1 +1
E 5 WB EA
198
2004 PRIUS (EWD555U)
System Outline With the power SW pushed to IG ON position, the current flows to TERMINAL (B) 2 of the wiper and washer SW, and TERMINAL 2 of the front wiper motor through the WIP fuse. 1. Low Speed Position With the wiper and washer SW turned to LO position, the current flows from TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4 to GROUND, which runs the front wiper motor at low speed. 2. High Speed Position With the wiper and washer SW turned to HI position, the current flows from TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 4 to TERMINAL 3 of the front wiper motor to TERMINAL 4 to GROUND, which runs the front wiper motor at high speed. 3. INT Position With the wiper and washer SW turned to INT position, the wiper relay operates and current flows from TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (A) 2 to GROUND. This activates the intermittent circuit and the current flows from TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4 to GROUND and then the wiper operates. Intermittent operation is controlled by a condensers charge and discharge function in the relay. 4. Washer Interlocking Operation With the wiper and washer SW pulled to washer position (Washer SW ON position), the current flows from the WSH fuse to TERMINAL 1 of the front washer motor to TERMINAL 2 to TERMINAL (A) 3 of the wiper and washer SW to TERMINAL (A) 2 to GROUND and runs the washer motor and the window washer to spray. Simultaneously, current flows from the WIP fuse to TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4 to GROUND, which activates the wiper. Service Hints C13 (A), C14 (B) Combination SW (A) 2Ground : Always continuity (B) 2Ground : Approx. 12 volts with the power SW at IG ON position (B) 3Ground : Approx. 12 volts with the power SW at IG ON position and the wiper and washer SW at LO position Approx. 12 volts every 1 to 10 seconds intermittently with the power SW at IG ON position and the wiper and washer SW at INT position (B) 1Ground : Approx. 12 volts with the power SW at IG ON position and unless the front wiper motor at STOP position (B) 4Ground : Approx. 12 volts with the power SW at IG ON position and the wiper and washer SW at HI position F10 Front Wiper Motor 21 : Closed unless the front wiper motor at STOP position : Parts Location
Code A8 C13 A 46 47 See Page Code C14 F9 B 47 44 See Page Code F10 J7 44 48 See Page
199
2004 PRIUS (EWD555U)
200
2004 PRIUS (EWD555U)
Memo
201
2004 PRIUS (EWD555U)
15A RR WIP
25 1D
WR
+1R
CIR
EW
5 B L
7 A B
6 A P
2 A
3 5C
2 5C
1 M 2 1 BH3 4 BH3 L
7 5H V
14 5I B
IA2
10 ID3
3 BH3 B
7 BK2
1 BK2
5 BK2 B
LG
LG
1 +B
4 S
3 +B
4 LM
6 SM LS
C1
3 +1
M
2 WB
A WB
BO
202
2004 PRIUS (EWD555U)
P 2
System Outline When the power SW is pushed to IG ON position, the current flows from the WSH fuse to rear washer motor TERMINAL 1, and the current flows from the RR WIP fuse to rear wiper relay TERMINAL 3, and to the rear wiper motor TERMINAL 1 respectively. 1. Rear Wiper Normal Operation When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned to ON position, the current flows from the rear wiper relay TERMINAL 3 to TERMINAL 6 to the rear wiper and washer SW TERMINAL (A) 7 to TERMINAL (A) 2 to GROUND, and turns on the rear wiper relay. As a result, the current flows from the rear wiper relay TERMINAL 3 to TERMINAL 4 to the rear wiper motor TERMINAL 3 to TERMINAL 2 to GROUND, and operates the rear wiper. 2. Rear Wiper Intermittent Operation When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned to INT position, the current flows from the rear wiper relay TERMINAL 3 to TERMINAL 2 to the rear wiper and washer SW TERMINAL (A) 6 to TERMINAL (A) 2 to GROUND, and the intermittent circuit in the rear wiper relay is controlled to operate the wiper intermittently. 3. Washer Operation When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned from OFF to WASHER position, the current flows from the WSH fuse to the rear washer motor TERMINAL 1 to TERMINAL 2 to the rear wiper and washer SW TERMINAL (B) 5 to TERMINAL (A) 2 to GROUND. This activates the rear washer motor, and the window washer sprays washer liquid. When the rear wiper and washer SW is turned to ON position, the window washer sprays washer liquid during normal operation of rear wiper. Service Hints R2 Rear Washer Motor 1Ground : Approx. 12 volts with the power SW at IG ON position 2Ground : Continuity with the rear wiper and washer SW at WASHER position R17 Rear Wiper Motor 1Ground : Approx. 12 volts with the power SW at IG ON position 2Ground : Always continuity : Parts Location
Code C13 C14 J7 A B A 47 47 48 See Page J8 J31 J34 Code B 48 51 51 See Page Code R2 R17 R18 45 52 52 See Page
203
2004 PRIUS (EWD555U)
204
2004 PRIUS (EWD555U)
Memo
205
2004 PRIUS (EWD555U)
Power Window
From Power Source System (See Page 66) 1 15A DOME 7. 5A ACC 7. 5A ECUIG 1 100A DC/DC 1 From Power Source System (See Page 66)
30A POWER
10A GAUGE
20A FR DOOR
1 3D
17 1D 11 1H
2 1H
6 1G V
10 1H
J6 Junction Connector
6 5K W 6 5N V 16 IE1 V 3 IE2 W 7 BW PU 13 L PD 15 R 2 IE3 L R IE3 L 21 5 SIG 11 BDR P17 Power Window Master SW B 6 L 5 IE3 ACC Body ECU GND 1 KOF 13 1 1B PWR Relay 1 L A 17 1E L A A L J22 Junction Connector
30 1A
R 6 B DCTY 26 21 1D
L V
3 WB
IL2
IL2
IL2
R 2
3 Y
1 G 2 M 1
IH
206
2004 PRIUS (EWD555U)
Down
Up
SSRB 4 6
PLS2 3
PLS 5
D 1
U 2
GR
3 VCC
2 GND
17 PLS2
14 PLS
9 DD
RLU 12 O
RLD 10 G
RRU 18 B
RRD 16 W 1 WB A A W
4 L
IE3
IE3
IE2
6 IE2
7 ID4
6 ID4
6 IM2
9 IM2
8 IM2
2 BB1
7 BB1
1 BB1
2 BJ1
7 BJ1
1 BJ1
Down
W 2
3 Y
1 G
3 Y
1 G 2 M 1
Down
Up
Up
207
2004 PRIUS (EWD555U)
Power Window
System Outline 1. Manual Up and Down Function This function operates the window to open or close while the power window switch is being pulled up or pushed down (Drivers SW should be pulled up and down halfway for manual operation.). The window stops as soon as the switch is released. 2. Drivers Door OneTouch Auto Up and Down Function The drivers door onetouch auto up and down function enables the window of front doors to be fully opened or closed with a touch of the power window switch. 3. Jam Protection Function (Drivers Door) The jam protection function automatically stops the power window and moves it downward if a foreign object gets jammed in the course of the window during onetouch autoup operation. 4. Remote Control Function The up and down operation of the front passenger door windows and the rear door windows can be controlled by operating the power window master switch. 5. KeyOff Operation Function For about 45 seconds after pushing OFF the power SW or opening the drivers side door, this function enables the power window master switch to operate all the door windows and enables the switch of each passengers door to operate each window manually. Please note that the function becomes unavailable if the drivers side door is shut. (The onetouch auto up and down operation of the drivers side door is included as well) When the battery terminal or fuse is disconnected, the glass position of all door windows have to be reset to the initial positions, one by one, with the power window control switch by following the procedure below: A) Reconnect the battery terminal or fuse. B) Push the power SW to IG ON position C) Lower the window of each door halfway or more with the power window switch. D) Then close the window fully with the power window switch. Do not release the switch for at least one second after the window is fully closed. Service Hints P17 Power Window Master SW 7Ground : Always approx. 12 volts 11Ground : Approx. 12 volts with the push start SW at IG ON position 1Ground : Always continuity Body ECU 6Ground : Always approx. 12 volts 5Ground : Approx. 12 volts with the push start SW at IG ON position 21Ground : Approx. 12 volts with the push start SW at ACC ON or IG ON position 26Ground : Continuity with the drivers door open 1Ground : Always continuity 13Ground : Approx. 12 volts with the key off operation : Parts Location
Code D7 J6 J22 J24 J27 50 48 48 48 51 See Page Code P14 P15 P16 P17 P18 52 52 52 52 52 See Page Code P19 P20 P21 52 52 52 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
208
2004 PRIUS (EWD555U)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
209
2004 PRIUS (EWD555U)
15A DOME
7. 5A ECUIG
2 3
30 1A
3 1L
21 1D
17 1E
11 5H B B J6 Junction Connector R V
8 5M
7 SIL
210
2004 PRIUS (EWD555U)
WB IH
WB
LG
LSWD 25 C
UL3 9 C
L2 14
ACTD 5 C
ACT+ 2
L1 12
UL1 10
16 1H
8 1H
4 1H
5 1H
13 1H
14 1H
BR
LG
LG
15 IE1
13
IE1
14 IE1
10 IE2
IE2
IE3
IE3
13
IL1
15
BR
LG
LG
V IL1
10
5 L M
8 UL
WB
WB
A A A WB WB
IE2
10
IL2
WB
WB
A A A WB WB
IH
Unlock
Lock
211
2004 PRIUS (EWD555U)
ACT 3
LSWP 10 C
LSWR 10 A
9 1H G
17 1H Y
3 1D Y
4 1D G O 7 4K
15 4F
A A C Y G
6 4K
C G
IL2 G
IL2 Y
IL1 D13 Door Lock Motor Front RH Door Unlock Detection SW Front RH Y
5 BB1 Y
6 BB1 G
4 BB1 D14 Door Lock Motor Rear LH Door Unlock Detection SW Rear LH O
6 BJ1 G
5 BJ1 Y
4 BJ1 D15 Door Lock Motor Rear RH Door Unlock Detection SW Rear RH J29 Junction Connector A WB 17 BJ1 WB WB J32 Junction Connector A WB O 6 9 WB A A BQ
WB
17 BB1
WB
212
2004 PRIUS (EWD555U)
WB
BL
KSW 9
BCTY 23
BACT 1 C
DBKL 26 C LG
26 1E
7 1D 13 4F Y
9 4K 3 4H LG 15 ID3 Y 3 4J Y L3 Luggage Compartment Courtesy SW Luggage Compartment Door Opener Motor LG 2 4 2 B15 Buckle SW Front LH 1 1 3 A A J30 Junction Connector WB M WB A WB WB BL WB A R 12 ID4
4 K2 Key Slot 2 WB 9 5G 5 5L WB
213
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
214
2004 PRIUS (EWD555U)
: Ground Points
Code IH BL BQ 56 60 60 See Page Ground Points Location Cowl Side Panel LH Rear Side of Left Quarter Panel Rear Side of Right Quarter Panel
215
2004 PRIUS (EWD555U)
100A DC/DC
25A DOOR
7. 5A ACC
ACC 21
ALTB 4
TRLY 19
HRLY 20 C
3 3B W
W 1 1B 3 1 5 HLP Relay 2 3 B 3 3 G 3
(*1)
E A
E B (* 1) G
IJ3
216
2004 PRIUS (EWD555U)
(* 2)
GND 1
OBD2 18
SEC 1 B
DCTY 26
PCTY 20
RCTY 22
21 1D Y
24 1D
5 1D
20 1D
7. 5A ECUIG BR R 4 ID2 R 4 IM1 D8 Door Courtesy SW Front RH R 1 D10 Door Courtesy SW Rear RH WB B D9 Door Courtesy SW Rear LH R 1
7 1L
17 1E
1 1O
3 1L
IA1 5 ID2
WB
WB
15 5H
8 5L 1 W 11 5H
3 IM1
7 5L 8 5M 1 6 5I W
7 SIL
WB
IH
BR 1
BR
LG
217
2004 PRIUS (EWD555U)
BUZ 13 B
BCTY 23
BACT 1 C
LSWD 25 C
UL3 9 C
L2 14
ACTD 5 C
ACT+ 2
ACT 3
7 1D 16 1H R Y 8 1H 9 1H 17 1H
Y C A A C C G A Y Y Y G
IJ3
15
IE1
13
IE1
10
IE2
LG
IL2 G
IL2 Y
IL1 Y
10
1 Buzzer
WB
WB
WB
WB
WB B
EE
BL
218
2004 PRIUS (EWD555U)
LSWP 10 C
LSWR 10 A
L1 12
UL1 10
3 1D
4 1D 15 4F G 7 4K 6 4K
4 1H
5 1H
13 1H
14 1H
Y Y BR LG B G V 15 IL1 V
16 ID3 G Y
5 IM2
4 IM2
14 IM1
6 IE3
IE3
13
IL1
BR
LG
5 BB1 Y
6 BB1 G
4 BB1 O
6 BJ1 G
5 BJ1 Y
4 BJ1 O
5 L
8 UL
M E 1 WB 9 WB
3 WB
9 WB
17 BB1
17 BJ1
WB
WB WB B WB BL BQ
Unlock
Lock
219
2004 PRIUS (EWD555U)
ECUB 6 S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU 30 1A R SP1 22 B 7 IA3
10A GAUGE
10A HORN Y
2 1 1M HORN Relay V V
16 5L
16 4I
15A DOME
R R
11 IG2
22
5 1O
8 1L P 16 5H L
BEAN IC 11 5D
14 BR
25 GR
24 B
1 5G
4 IG1 BR
3 IG2 2 IG1
220
2004 PRIUS (EWD555U)
ILL 7 S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU 2 1O L FL+ 28 D R FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B 27 1E B
HAZ 25
B R J33 Junction Connector B 1 R B B B R 1 DOOR I18 Interior Light 2 4G 2 4J 6 4L 7 IB1 DOOR 4 WB A A WB J33 Junction Connector O3 Overhead J/B L ABS Speed Sensors R R R R B
L 3 ID3 WB R
A R
R R R R R R R R R W P WB WB WB WB B WB WB 6 IB1 W P WB WB WB WB B WB
221
2004 PRIUS (EWD555U)
MPX2 15 A
KSW 9
MPX1 17
B 23 1E B Y 26 1E B Y 9 1G B B R B GR R GR P 3 4H 14 4D 8 5K 4 5C Y
MPX2+
MPX1 3 B
222
2004 PRIUS (EWD555U)
11
PRG 24 C B
B B B R GR P Y
8 TSW6
29 RDA3
28 PRG
MPX2 32 B
+B1 1 R
KSW 4 Y
IG 18 B
SEL1 23 Y
SEN1 21 R
CLG1 13 P
TSW1 5 E8 Electrical Key Antenna (Driver s Side) B 11 IE1 TRG+ 3 SGT 6 R ANT1 5 G ANT2 2 L TRG 1 B 1 BA1 B
7 16 4L
IE1 Y
IE1 R
10 IE1 P 7 BA1 P
9 BA1 O 2 4C W
10 BA1 Y
2 SEL
3 SENS
4 CLG
5 SGT
6 ANT1
7 ANT2
Y +B R B R R R R R W WB WB 8 BA1 WB WB WB WB B A WB WB A J27 Junction Connector A A A WB WB 5 BA1 WB R 9 IE1 Y 6 BA1 R R R R D16 Door Oscillator Front LH (w/ Sensor) 1 V GND 8 BR W
WB WB
223
2004 PRIUS (EWD555U)
B B R GR P Y B
CLG5 36 G
CNSL 25 WB 17 WB
SEL2 24 B
SEN2 22 W
CLG2 14 R
8 1
IL1 B
IL1 W
10
IL1 R
R8 Room Oscillator
3 CLG
9 2 WB
BI1 O
10 BI1 Y
BI1 P
1 BI1 B
B 1 R
+B 5 WB
2 SEL 12 4L
3 SENS
4 CLG
5 SGT
6 ANT1
7 ANT2
11 4L
10 4L
GND 8 BR 8 BI1 WB
8 4K
4 4H
13 4D
5 4H
WB
WB
WB
R R R R
WB
12 IL1
6 BI1
R R WB
WB
WB
A A
A A A A
WB WB WB WB
10 IL2
WB
WB WB WB
WB
5 IE2
WB
IH
224
2004 PRIUS (EWD555U)
B B R GR P Y B GR
RCO 12 L
RDA 10 GR
RSS1 11 V
CLG7 38
CLG8 39
MPX1 31 GR L7 Luggage Oscillator (Outer) GND 8 ANT1 6 SB ANT2 7 O 1 ANT2 WB 2 ANT1 E10 Electrical Key Antenna (Luggage Compartment Door) A
14 ID2
13 ID2
12 ID2
1 ID2
BR
2 ID2
GR
BR
5 +5
4 DATA
3 RSS1
3 CLG
GND 2 WB
GND 1 WB
+B 1 R
GND 5 WB
11 ID2 WB
O 4 CLG +B 1
WB WB WB BL
WB WB WB
225
2004 PRIUS (EWD555U)
IMI 2 3 18 E W
IMO 26 E R
15 IA3
GND 7 B P
TXCT 5 B LG
CODE 4 B L
9 5G 11 4F 13 4I 12 4J 13 4J 14 4J 15 4J 10 4E 11 4E 14 4I 16 4J
5 5L
10 5G 11 5G
11 4D B
3 4D L
8 4D P
7 4D LG
6 4D L
5 4D Y B
9 4D 10 4D W R
2 4D GR
4 4D P 14 LIN1 GND 22 WB WB WB
WB
WB
WB
17 MPX1
3 CPUB
7 AGND
6 TXCT
21 CODE
20 VC5
5 CUWS
19 HEV0
18 HEV1
18 MPX2
WB WB WB
WB
226
2004 PRIUS (EWD555U)
7. 5A STOP
18 1A GR P GR B L P P11 Power SW GR GR GR B
13 5D
8 5C
J9 Junction Connector L
13 5G
8 5G
GND 6 WB
ILL 1 WB
SS1 5 B
SS2 7 Y
INDW 8 G
INDS 4 R
SWIL 2 G P L
GR
14 SSW1
37 SSW2
13 INDW
4 INDS
36 SWIL
30 LIN1
25 CDSW
1 STP
7 MPX1
24 MPX2
GR
4 4J
2 4I
12 II1
WB WB
WB
227
2004 PRIUS (EWD555U)
G1 Gateway ECU
PPOS 10 D W
CANH 8 E B
CANL 9 E W
MPD2 12
MPD1 3
CANH 17
CANL 18
GR
A 7 4L W B (Shielded)
B W B
II1 A
GR
8 PPOS
18 MPX2
19 MPX1 WB
RE2 16 P
RZ1 4 L
RB 5 GR
RA 6 LG
RVC 17 O
31 C CANH
30 C CANL
NE+ 5 RA 9 RVG BR I3 33 A
NE 34 A (Shielded)
8 RE2
4 RZ1
3 RB
A WB
A BR
IH
EC
228
2004 PRIUS (EWD555U)
System Outline Smart entry system is a system to enable, without operating the key, to lock/unlock doors, to unlatch luggage compartment door, to start engine (Motor). It owes interactive communication function of electrical key, which makes the vehicle to recognize where the key is. All that driver has to do is to have the key with him or her. If the electrical key runs out of dry battery, the key operates as normal key without the smart key system. 1. Smart Door Unlock Function When all the doors are locked, oscillator of each door sends signal regularly and forms detecting area outside of passenger room around 0.7 to 1m from each door handle. After forming the area, driver goes in the area with the electrical key, the key sends ID code signal. Smart key ECU receives the signal through electrical key antenna and identifies ID code. After identifying ID code, doors in the area get into unlock standby condition. At this time, sensors installed in door handles activate. Touching back of door handles unlocks the door locks, lights up hazard lamp and sounds wireless door lock buzzer (Except European vehicles). If any door is not opened within 30 seconds after unlocking the door lock, the doors lock again. 2. Smart Door Lock Function If driver gets off the vehicle with the electrical key and pushes lock SW of door handles when all doors are locked, smart key ECU sends signal to inside and outside of passenger room to identify the electrical key. In case identification with inside of the passenger room is NG and that with outside of it is OK, doors lock. Door ajar alarm sounds to tell a door is not shut properly when lock SW of door handle is pushed with any door opened. 3. Smart Luggage Compartment Door Unlatch Function If the driver stands in front of luggage compartment door with the electrical key and pushes unlock SW of luggage compartment door, ID code of the electrical key is identified with smart key ECU through luggage oscillator (Outer). After the ID code is identified, luggage compartment door is unlocked. To keep pushing luggage compartment door opener SW unlatches luggage compartment door. 4. Smart Ignition (READY) Function When the driver pushes the power SW with the electrical key with him or her, ID code of the electrical key is identified with smart key ECU by room oscillator in passenger room. After the ID code is identified, hybrid vehicle immobilizer is released and electric power is set at ACC ON to enable to start engine. Then pushing the power SW sets power supply at IG ON and another pushing sets it at OFF. Condition circulates from ACC ON to/from IG ON to/from OFF and to ACC ON. The vehicle gets READY to drive when the driver pushes power SW with applying brake pedal at any power supply condition. 5. Smart Alarm Function If any door is opened and then shut with shift at P range and the power SW at other than OFF position, smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in combination meter alarms (Once) and wireless door lock buzzer alarms (Three times), and smart warning light in combination meter lights up. If power supply is pushed OFF with power SW or identification of the electrical key with inside of passenger room is confirmed at the second time, the warning stops. If all the doors are closed with shift at P range and power SW at other than OFF position, pushing lock SW of door handle starts smart key ECU to identify ID code with inside and outside of passenger room. In case result of identification with inside is NG and that with outside is confirmed, wireless door lock buzzer alarms (For two seconds) and doors do not lock. If drivers side door is opened and then shut with shift at other than P range and power SW at other than OFF position, smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in combination meter and wireless door lock buzzer alarm continuously as well as smart warning light in combination meter lights up. Then, if shift is put into P range or the identification with inside is confirmed at the second time, the continuos alarming stops. If the driver turns electric power OFF with power SW or the identification with inside is confirmed at the second time, smart warning light goes off. If other doors than drivers side door is opened and then shut with shift at other than P range and power SW at other than OFF position, smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in combination meter alarms (Once) and wireless door lock buzzer alarms (Three times), and smart warning light in combination meter lights up. If power supply is pushed OFF with power SW or identification with inside of passenger room is confirmed at the second time, the warning stops. If lock SW of door handle is pushed with all the doors shut and power SW at OFF position, smart key ECU identifies ID code with inside of passenger room twice. In case the identification is confirmed then, wireless door lock buzzer alarms (For two seconds) but doors do not lock. If power supply is turned OFF with power SW after READY to drive condition are kept for about 20 minutes, smart key ECU identifies ID code of the electrical key with inside of passenger room. In case the ECU recognizes code of battery voltage decrease, buzzer in combination meter alarms once. If power SW is pushed ON, smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in combination meter alarms once and smart warning light lights up for about five seconds. Then, drivers operation of power SW is cancelled.
229
2004 PRIUS (EWD555U)
230
2004 PRIUS (EWD555U)
: Parts Location
Code A8 B5 B6 B7 C7 C10 D1 D4 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 E4 E6 E8 E9 E10 G1 A C A B C 46 46 46 46 44 47 47 50 50 50 50 50 50 50 50 50 50 50 50 47 47 51 51 51 47 J7 J8 J9 J10 J12 J14 J17 J18 J22 J23 J24 J25 J26 J27 J28 J29 J30 J31 J32 J33 J34 See Page Code H14 H17 I18 J6 A B E D 47 47 51 48 48 48 48 48 48 48 48 48 48 48 48 48 51 51 51 51 51 51 51 51 51 S7 S8 S9 S10 S11 S12 S16 T1 T4 T5 W6 See Page K2 K3 L3 L4 L6 L7 O3 P6 P11 P17 R8 S1 A B C D Code A B 48 48 51 51 51 51 52 49 49 52 49 45 49 49 49 49 49 49 49 45 49 49 45 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
231
2004 PRIUS (EWD555U)
232
2004 PRIUS (EWD555U)
: Ground Points
Code EC EE IH II BL BO BQ 54 54 56 56 60 60 60 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Rear Side of Left Quarter Panel Center of the Back Door Panel Rear Side of Right Quarter Panel
: Splice Points
Code I3 58 See Page Wire Harness with Splice Points Engine Wire Code See Page Wire Harness with Splice Points
233
2004 PRIUS (EWD555U)
ALTB 4
SIG 5
TRLY 19
HRLY 20 C
SEC 1 B
OBD2 18
3 3B W
1 3D G Y
3 1L
W 1 1B 3 1 5 HLP Relay 3 LG 11 5H T1 Theft Deterrent Horn 8 5M D1 Data Link Connector 3 * 1 : w/ HID * 2 : w/o HID W 7 SIL 3 4F 3 IA1
TLP Relay
8 4I Y G 1
2 3
3 3 B
E A
E B G
IJ3
234
2004 PRIUS (EWD555U)
(* 2)
DCTY 26
PCTY 20
RCTY 22
GND 1
HAZ 25
LSWD 25 C
ACTD 5 C
ACT+ 2
BR
WB
WB
LG
5 ID2
4 ID2
BR
15
IE1
10 IE2
LG
3 IM1
4 IM1
8 D8 Door Courtesy SW Front RH D10 Door Courtesy SW Rear RH D7 Door Courtesy SW Front LH D9 Door Courtesy SW Rear LH BR R
WB
IE2
WB
WB
IH
IH
Y IE2
235
2004 PRIUS (EWD555U)
ACT 3
LSWP 10 C
LSWR 10 A
9 1H G
17 1H Y
3 1D Y
4 1D G O 7 4K
15 4F
A A C Y G
6 4K
C G
IL2 G
IL2 Y
IL1 D13 Door Lock Motor Front RH Door Unlock Detection SW Front RH Y
5 BB1 Y
6 BB1 G
4 BB1 D14 Door Lock Motor Rear LH Door Unlock Detection SW Rear LH O
6 BJ1 G
5 BJ1 Y
4 BJ1 D15 Door Lock Motor Rear RH Door Unlock Detection SW Rear RH J29 Junction Connector A WB 17 BJ1 WB A J32 Junction Connector A WB WB O 6 9 WB A BQ
WB
WB
A WB
A WB
10
IL2
17 BB1
WB
WB WB BL
236
2004 PRIUS (EWD555U)
CYLD 19 A Y
CYLP 14 A L
ILL 7
30 1A
2 1O
27 1E R B B J33 Junction Connector R 2 4G 6 4L 7 IB1 1 2 4J O3 Overhead J/B R J33 Junction Connector WB DOOR B 3 4 K3 Key Slot 6 WB 8 4K 4 4H WB IB1 WB A A L
15A DOME R Y L
2 3 17 R IE1 17 IL1 B R B 6 DOOR I18 Interior Light 2 2 L WB L Y B J6 Junction Connector 2 2 R R 1 1 R R R 13 1A 5 1O 8 1L 7 1F 5 IB1 18 IE1 18 IL1 3 P R R R 16 5H A 9 5I 1 5G J23 Junction Connector R R A A WB R A ON OFF D6 Door Courtesy Light Front RH R 1 B D5 Door Courtesy Light Front LH L B
237
2004 PRIUS (EWD555U)
KSW 9
BCTY 23
BACT 1 C
PRG 24 C
HORN 15
BUZ 13 B
26 1E
7 1D 1 W G Y
28 1A R 10A HORN Y 2 14 ID2 8 IJ3 5 +B R W6 Wireless Door Lock Buzzer 1 Buzzer 2 WB EE 8 3J 7 3J HORN Relay B GND 1 WB A R R
3 4J L3 Luggage Compartment Courtesy SW Luggage Compartment Door Opener Motor WB 2 RDA Y V 3 D4 Door Control Receiver J30 Junction Connector PRG
4 K2 Key Slot
2 WB
9 5G
WB
5 5L
WB
IH
238
2004 PRIUS (EWD555U)
WB BL
WB A A
System Outline Door lock control (Lock and unlock) and panic control (Theft alarm and flash) is performed by remote control, without the key inserted in the door key cylinder, using lowpower electrical waves emitted from a transmitter. 1. Normal Operation Lock operation When the lock SW on the transmitter is pressed, all the doors will lock. Unlock operation When the unlock SW on the transmitter is pressed once, only the driver door will unlocks. When the unlock SW is pressed again within 3 seconds, all the doors will unlock. 2. Auto Lock Function When the door is not actually opened within 30 seconds after the door has been unlocked by the unlock SW on the transmitter, all the doors will automatically lock. If any one of the following conditions is detected, the wireless door lock does not function. Any door is opened. The electrical key is inserted in the key slot. Power SW is on 3. Wireless Door Lock Stop Function If any one of the following conditions is detected, the wireless door lock does not function. Lock operation When any door is open (Door courtesy SW on) The electrical key is inserted in the key slot (Unlock warning SW on) Power SW is on Unlock operation Power SW is on The electrical key is inserted in the key slot 4. Visual Confirmation of Lock or Unlock During lock operation, when the body ECU receives a lock signal from the door lock detection SW, the turn signal light flashes once. During unlock operation, when the body ECU receives an unlock signal from the door lock detection SW, the turn signal light flashes twice. 5. Remote Panic Operation Panic will function when doors are locked or unlocked, open or closed. When the panic button (Transmitter) is pushed once, interior lights light up, and theft alarm and horn sounds and turn signal lights, headlights and taillights flash. Then, any one of the button (Transmitter) is pushed once again, interior lights turn off, sounding and flashing will stop. Panic will not function when power SW is on. 6. Repeat Function If the lock detection signal is not received in response to the output signal after the body ECU has output the lock signal, the lock signal is output again. 7. Illuminated Entry Function When the body ECU detects the unlock state after the unlock operation has been made, it lights up the key slot, overhead J/B, power SW and interior light for approx. 15 sec. If all the doors are locked during this operation, lighting is cancelled and the lights immediately fade out. Service Hints Body ECU 4, 6Ground : Always approx. 12 volts 5Ground : Approx. 12 volts with the power SW at IG ON position 1Ground : Always continuity D4 Door Control Receiver 5Ground : Always approx. 12 volts 1Ground : Always continuity
239
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
240
2004 PRIUS (EWD555U)
: Ground Points
Code EE IH BL BQ 54 56 60 60 See Page Ground Points Location Left Side of the Suspension Tower Cowl Side Panel LH Rear Side of Left Quarter Panel Rear Side of Right Quarter Panel
241
2004 PRIUS (EWD555U)
25A DOOR
7 1D 5 4F
15 4K P 12 ID4 17 ID3 4 BH1 * 1 : w/ Smart Entry System * 2 : w/o Smart Entry System L3 Luggage Compartment Courtesy SW Luggage Compartment Door Opener Motor WB R Y P 3 BK2 2 4 M 1 3 WB A A WB J30 Junction Connector A A A WB
242
2004 PRIUS (EWD555U)
WB
P 2 1
11 4F B ECUB From Power Source System (See Page 66) 1 6 MPX1 17 MPX2 15 A 11 4D B 30 1A R 9 1G MPX1 GR 8 5C MPX2 MPD1 G1 Gateway ECU 3 16 P6 Power Source Control ECU 8 5G B GR T5 Transponder Key Computer S11 Smart Key ECU T4 Transmission Control ECU 17 10A GAUGE 15A DOME B 3 B R MPD2 12 GR GR 13 1A B 2 1 1M J6 Junction Connector 2 4D R V 24 MPX2 14 4I B 9 II1 B 18 MPX2 13 5D MPX1 19 3 IG2 GR V GR Y 8 22 21 25 GR (VFD) BEAN IC 7 4I Power Supply Circuit 7 4L 31 14 BR C10 Combination Meter 9 V 24 (*2) W B MPX1 MPX2 32 4 IG1 G 7 IA3 V V 9 IG1 BR 2 IG1 (* 1) B W S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU 4 4C FL+ 28 D R 15 4H BR FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W 22 B SP1 RR 23 C B 16 4I 2 4C 9 4C 16 4L II ABS Speed Sensors (* 1) GR II1 P 8 5K 8 1L P 4 5C MPX1 7 GR 8 5J 16 5L 16 5H B A8 A/C Control Assembly 13 5J 13 5G 3 7 5D V 11 5D L GR MPX+ MPX2+ 11 IG2 9 IG2 11
243
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
244
2004 PRIUS (EWD555U)
: Ground Points
Code IH II BL BO 56 56 60 60 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Rear Side of Left Quarter Panel Center of the Back Door Panel
245
2004 PRIUS (EWD555U)
Theft Deterrent
From Power Source System (See Page 66) 1 40A HEAD MAIN 2 1 B 5(A), B 6(B), B 7(C) Body ECU
100A DC/DC
25A DOOR
21
3 3B W
1 3D G 3 4F TLP Relay 8 4I
(*1)
E A
E B (* 1) G
IJ3
246
2004 PRIUS (EWD555U)
(* 2)
HCTY 5 B
SEC 1 B
SIG 5
GBS 6 B
GND 1
HAZ 25
WB
5 1K
7 1L
8 5M 9 5E
GBIG 3
E A
WB
7 SIL
D B
2 W
BR
LG
13 IA3
3 IA1
1 GBS1
GB+B 2
EF
WB
IH
WB
247
2004 PRIUS (EWD555U)
Theft Deterrent
DCTY 26
PCTY 20
RCTY 22
SIND 8 A
LSWD 25 C
ACTD 5 C
ACT+ 2
21 1D
24 1D
5 1D
20 1D
8 1H BR R
6 4F LG G Y 9 IE2 Y
5 ID2
4 ID2 1 4C
BR
15 1 IG1
IE1
10
IE2
LG
3 IM1
4 IM1 R
Security
BEAN IC
7 WB
14 BR
24
25 GR
5 4 IG1 G
IE2
WB
WB
WB WB II IH
248
2004 PRIUS (EWD555U)
BR
ACT 3
LSWP 10 C
LSWR 10 A
9 1H G
17 1H Y
3 1D Y
4 1D G O 7 4K
15 4F
A A C Y G
6 4K
C G
IL2 G
IL2 Y
IL1 D13 Door Lock Motor Front RH Door Unlock Detection SW Front RH Y
5 BB1 Y
6 BB1 G
4 BB1 D14 Door Lock Motor Rear LH Door Unlock Detection SW Rear LH O
6 BJ1 G
5 BJ1 Y
4 BJ1 D15 Door Lock Motor Rear RH Door Unlock Detection SW Rear RH J29 Junction Connector A WB 17 BJ1 WB A J32 Junction Connector A WB GR B WB O 6 9 WB A BQ
8 WB
9 WB
10
IL2
17 BB1
WB
GR B WB WB BL
249
2004 PRIUS (EWD555U)
Theft Deterrent
ILL 7
30 1A
2 1O
27 1E R B B J33 Junction Connector R 1 4 WB A A WB R 6 IB1 8 4K 4 4H R (* 3) WB WB J33 Junction Connector R (* 4) A A WB (* 3) GR B A J25 Junction Connector WB IH O3 Overhead J/B L
15A DOME R
6 4L
13 1A
5 1O R
DOOR
8 1L
7 1F
5 IB1
16 5H WB
(* 4)
GR B WB
250
2004 PRIUS (EWD555U)
(* 3)
ON OFF
B 6
RDA 23 C
PRG 24 C
BCTY 23
HORN 15
7 1D 1 Y
28 1A
(*4)
(*4)
10A HORN Y 2
(* 3)
(* 3)
11 ID2
12 ID2
12 ID4
28 PRG
2 RDA
3 PRG
4 8 3J M B 7 3J
+B1 1 17
+B 5
GND 1
WB
(* 3)
(* 3)
WB
WB
WB
(* 4)
(* 4)
WB
(*4)
(*4)
12 4L
5 4H R (* 3) WB (* 3) WB
R (* 4) WB (* 3) GR B
(*4)
Y A A
GR B
BL
251
2004 PRIUS (EWD555U)
Theft Deterrent
* 3 : w/ Smart Entry System * 4 : w/o Smart Entry System
G1 Gateway ECU
MPX2 15 A B
MPX1 17
MPD2 12
MPD1 3
CANH 17
CANL 18
B GR 4 5C GR 8 5C 9 1G
8 5K
GR
14 4I
II1
8 5J GR
13 5J B
2 4D GR B T5 Transponder Key Computer 18 MPX2 T4 Transmission Control ECU A (Shielded) NE+ 33 A 16 4L (Shielded) J18 Junction Connector MPX1 19 GR
24 MPX2
16 MPX2
MPX+ 3
MPX1 7
MPX1 17
8 GR B
II1
GR
(* 3)
GR
B A
(* 4)
MPX2 32
WB
31 C CANH
(*3)
GR
GR B 2 IG1 W
2 4C
A WB
A BR
IH
EC
252
2004 PRIUS (EWD555U)
MPX1
31
W A A
Service Hints Body ECU 1Ground : Always continuity 4, 6Ground : Always approx. 12 volts 21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position 5Ground : Approx. 12 volts with the power SW at IG ON position : Parts Location
Code A8 B5 B6 B7 C7 C10 D1 D4 D7 D8 D9 D10 D12 D13 D14 D15 E3 A B C 46 46 46 46 44 47 47 50 50 50 50 50 50 50 50 50 44 J20 J21 J22 J23 J24 J7 J8 J12 J14 J17 J18 J19 A B See Page E4 E6 G1 I18 J6 A B Code A C 47 47 47 51 48 48 48 48 48 48 48 48 48 48 48 48 48 See Page Code J25 J26 J27 J28 J29 J30 J32 J33 K3 L3 O2 O3 P6 S11 T1 T4 T5 48 51 51 51 51 51 51 51 48 51 49 52 49 49 45 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
253
2004 PRIUS (EWD555U)
Theft Deterrent
: Junction Block and Wire Harness Connector
Code 1A 1B 1D 1E 1F 1G 1H 1K 1L 1O 3B 3D 3J 4C 4D 4F 4G 4H 4I 4J 4K 4L 5C 5D 5E 5G 5H 5I 5J 5K 5M 40 Instrument Panel Wire and Center Connector No.2 ( (Instrument Panel Brace RH) ) 36 Instrument Panel Wire and Center Connector No.1 (Behind the Combination Meter) ( ) 22 Engine Room Main Wire and Engine Room J/B (Engine Compartment Left) g g ( g ) 28 Roof Wire and Driver Side J/B (Lower Finish Panel) 28 Instrument Panel Wire and Driver Side J/B (Lower Finish Panel) 28 28 See Page Junction Block and Wire Harness (Connector Location) Engine Room Main Wire and Driver Side J/B (Lower Finish Panel) Floor Wire and Driver Side J/B (Lower Finish Panel)
254
2004 PRIUS (EWD555U)
: Ground Points
Code EC EF IH II BL BQ 54 54 56 56 60 60 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Rear Side of Left Quarter Panel Rear Side of Right Quarter Panel
: Splice Points
Code I3 58 See Page Wire Harness with Splice Points Engine Wire Code See Page Wire Harness with Splice Points
255
2004 PRIUS (EWD555U)
15A AM2
10A GAUGE
15A DOME
2 1 3I 1 1M V P
2 3
V 16 5H 8 1L
IGCT Relay
16 5L
4 IA1 1 3J 4 3J 2 3J 3 3J
7 5D Y
11 5D L
13 1A
WB
11 IG2
9 IG2 B B
9 IG1
9 4C V V
3 4I
J6 Junction Connector 22 5 4J 21 13 9 16 4I
Master
7 IA3
BEAN IC
Buzzer
14 BR
25 GR
24 B
4 IG1 G
3 IG2 P
2 IG1 W
BR
V 4 4C
W 15 4H P BR W Y L O
EE
II
256
2004 PRIUS (EWD555U)
MREL 4 C
SPD1 19 A
GR V V 9 5F GR GR GR From Power Source System (See Page 66) O 7 5K 7 4I 7. 5A ACC GR 7. 5A ECU IG V W 4 5C 8 5K 7. 5A AM1 From Power Source System (See Page 66) 7 4L 13 5J GR B 8 5J GR 9 1G 1 1J 14 IG2 3 S11 Smart Key ECU 31 MPX1 (* 2) GR W 12 5D IDH A8 A/C Control Assembly MPX2 15 A B B 5(A) Body ECU 5 5G 11 4F R 33 AM1 AM2 12 W MPX2 24 B 8 5G 8 5C GR V 8 4J 9 5K 8 4G 8 II1 MPX+ 11 MPX2+ 17 MPX1 21 ACC 5 W R SIG V 19 SPD MPX1 7 GR MPX2 16 GR 13 5G 2 4D 13 5D P 14 4I V 8 1F 8 1G MPX2 32 (* 1) B 16 4L P6 Power Source Control ECU 11 4D B 2 4C T5 Transponder Key Computer 17 MPX1 (* 1) GR
V B
W P W Y L O
GR
GR Y L
257
2004 PRIUS (EWD555U)
STP 3 B
ST1 2 B
PPOS 10 D
GR O W
7. 5A STOP
B B B
P11 Power SW
II1
1 L
A WB
A WB
WB V B GR V B GR
GR Y L
GR Y L
IH
258
2004 PRIUS (EWD555U)
CANL 9 A W
CANH 8 A B
GR O W
* 3 : Shielded O W
12 MPD2
G1 Gateway ECU
CA1H 17
CA1L 18
(*3) J17 Junction Connector W B A (*3) W B A A WB (* 3) A J18 Junction Connector B B (* 3) W J15 Junction Connector B A (* 3)
A B A B A
(* 3)
A W
B B 6 CANH TC 13 P W B GR GR Y L
A 13 IA1 A J16 Junction Connector A A S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU (* 3) W B 12 IA1 11 IA1
(*3)
FL 22 D G
FR+ 32 A P
FR 22 A L
RL+ 35 B W
RL 27 B B
RR+ 31 C W
RR 23 C B
SP1 22 B
SIL 7 W
WB V B GR
J9 Junction Connector
GR Y L 1 WB P2 Parking Brake SW
IH
259
2004 PRIUS (EWD555U)
TC 6 A
IGSW 7 A
BATT 6 B
O W W
G1 Gateway ECU
GTX+ 6 B
GTX 21 W
MPD1 3 GR
6 5C
7 5C
10 5F
7. 5A IGN
13 4E
6 5E
7 5E
7 5M P 27 1A O 15 1F O
4 4G O
4 TX1+
A Y P W B GR W B GR GR Y L L
260
2004 PRIUS (EWD555U)
J6 Junction Connector
M13 MultiDisplay
5 TX1
+B2 6 C
+B1 7 C
L A A A A L J3 Junction Connector
2 3 WB B 3
5 3 G
MWA 1
MVA 6
MGNA 2 G
MUA 7
RE2 8
RZ1 4
RB 3
RA 5
RVC 9
1 EB1
14 BMA
+B 1
MPX2 18
SIL 20
W B GR 11 5H 3 1L 9 II1 LG
W 5I WB 8 5M W 7 1E W 11 5K E3 WB WB EF
W II1
261
2004 PRIUS (EWD555U)
PCON 9 D From Power Source System (See Page 66) 1 7. 5A P CON MAIN
P1 17 B Y
GND1 1 A WB
2 3
5 L
M11 Main SW
IJ1
6 R L L
3 WB
4 Y 1 5A WB 8 5H 13 5F Y L
D L
6 5A
9 EB1 LG W L
14
II1 R
6 5L WB
8 PPOS
7 PCON
13 BATT
9 IND 9 IA2 WB A WB A A WB Y 2 5L
E1 15 WB
B B
B B
B A
B A
B A
B A
B A
B A
WB
WB WB WB
8 EB1
WB WB WB
IH
262
2004 PRIUS (EWD555U)
* 3 : Shielded
VSX4 30 A
VCX4 31 A
VSX3 23 A
VCX3 21 A
VSX2 24 A
E2X2 14 A
VCX2 16 A
VSX1 25 A
E2X1 15 A
VCX1 17 A
(*3)
BR
SB
I2
8 A VSX4
6 A VCX4
5 A VSX3
3 A VCX3
4 B VSX2
5 B E2X2
6 B VCX2
1 B VSX1
2 B E2X1
3 B VCX1
14 4E
4 4H
WB
WB WB WB WB
263
2004 PRIUS (EWD555U)
GRF 27 D
GRFG 26 D
GSN 22 D
GSNG 21 D
(* 3)
I3
(* 3)
I3
(* 3)
I3
(* 3)
(*3)
3 GRF
6 GRFG
2 GSN
GSNG
WB WB WB WB
264
2004 PRIUS (EWD555U)
(* 3)
I3
* 3 : Shielded
GCS 23 D
GCSG 24 D
MRF 34 D
MRFG 33 D
MSN 20 D
MSNG 19 D
MCS 32 D
MCSG 31 D
MMT 18 D
MMTG 28 D
OMT 30 D
OMTG 29 D
BR
BR
(* 3)
(* 3)
(* 3)
(* 3)
BR
(* 3)
(*3)
(* 3)
BR
(* 3)
1 GCS
4 GCSG
1 D MRF
4 D MRFG
2 D MSN
5 D MSNG
3 D MCS
6 D MCSG
1 E MMT
4 E MMTG
3 E OMT
6 E OMTG
265
2004 PRIUS (EWD555U)
266
2004 PRIUS (EWD555U)
: Parts Location
Code A8 B5 C10 D1 G1 H14 H15 H16 H17 J3 J6 J9 J10 J12 A A B C D A 46 46 47 47 47 47 47 47 47 45 48 48 48 48 M9 M10 M11 M13 P2 See Page Code J13 J14 J15 J16 J17 J18 J24 J25 M5 D E B 48 48 48 48 48 48 48 48 45 45 45 48 48 49 S4 S5 S7 S8 S9 S10 S11 S16 T4 T5 See Page Code P6 P11 S1 A B A B C D 49 49 45 49 49 49 49 49 49 49 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
267
2004 PRIUS (EWD555U)
: Ground Points
Code EE EF IH II 54 56 56 See Page Ground Points Location Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH
: Splice Points
Code E3 I2 54 58 See Page Wire Harness with Splice Points Engine Room Main Wire Instrument Panel Wire Code I3 58 See Page Wire Harness with Splice Points Engine Wire
268
2004 PRIUS (EWD555U)
Memo
269
2004 PRIUS (EWD555U)
Cruise Control
From Power Source System (See Page 66) 1 20A HEV 1 1
10A GAUGE
15A DOME
15A EFI
B 2 G R
2 1 1M
2 3
IGCT Relay
1 3J
4 3J
2 3J
3 3J
3I
6 3I
5 3I
WB
7 3I
13 1A
8 1L
16 5H
11 5D
WB
WB
L Y O L Y WB EE
EE
270
2004 PRIUS (EWD555U)
* 1 : Shielded
B G R 2 3
10A ETCS
M+ 2 B
M 1
6 D BATT
7 D MREL
4 D +B
5 D +BM
GR
6 B M+
5 B M
4 B GE01
15 A OCV+
VC 18 A
VTA 32 A
VTA2 31 A
(* 1)
2 VTA1
3 VTA2
D R
VC 1 R 4 BR
L Y O L Y
L Y O L Y
271
2004 PRIUS (EWD555U)
Cruise Control
* 1 : Shielded
O P
9 C IGSW
14 C TC
E1 28 B BR
E03 7 C
ME01 3 B
E01 7 A
E02 6 A
E04 1 A
P CANL 30 C
CANH 31 C
NEO 1 D
GO 2 D
BR
BR
BR
BR
LG
(* 1)
3 4E
A B
11 4I
BR
BR
A A
A A
Y 13 II1 BR BR BR BR B LG B W L Y O L Y L Y O L Y
EC
ED
272
2004 PRIUS (EWD555U)
MREL 4 C O P O
SPD1 19 A O P
9 5F
7 5K W 8 1G 8 1F V CRUISE Buzzer Power Supply Circuit 12 5D C10 Combination Meter (VFD) 9 5K BEAN IC 21 Y 22 V 14 BR 25 GR 24 B 13 V 9 V 9 IG2 L 11 IG2 Y 4 IG1 G 3 IG2 P 2 IG1 W 14 IG2 W 9 IG1 BR Y LG B W L Y O L Y 15 4H 4 4C W
Y LG B W W P BR L Y
BR II
273
2004 PRIUS (EWD555U)
Cruise Control
GO 13 C O P
NEO 12 C
CANH 8 A
CANL 9 A O P GR
GR
LG
(* 2)
GR
13 5J GR B
8 5J GR 9 1G (*1)
MPX2 32 (* 2) B
MPX1
MPX+
MPX2+
MPX1
(* 1)
MPX2 15 A
(* 1) B A
19
11
17
GR
7 4L
GR
4 5C
8 5K
GR
7 4I
GR
II1
(* 1)
16 4L 11 4F 9 2 4C W B 11 4D B II1
B A A WB (* 1) B (*1)
2 4D
MPX2 16 A
GR Y LG B W W P BR L Y 9 4C 16 4I P V L Y WB
274
2004 PRIUS (EWD555U)
12 MPD2
G1 Gateway ECU
CA1H 17
CA1L 18
MPD1 3 GR P P 10 5F
8 5C
11 5F
A J16 Junction Connector A A W A J18 Junction Connector A 13 IA1 11 IA1 12 IA1 B (*1) W
(*1) W B (* 1) B
(*1) W
8 5G B
7 5M P
(* 1) B
14 CANL
6 CANH
24 MPX2
A A
TC 13 P
MPX1 7 GR
19 B CANH
18 B CANL RR 23 C B
13 5G
SP1 WB 22 B V
FL+ 28 D R
FL 22 D G
FR+ 32 A P
FR 22 A L
RL+ 35 B W
RL 27 B B
RR+ 31 C W
13 5D
7 IA3
P V L Y WB
WB
L Y
IH
275
2004 PRIUS (EWD555U)
Cruise Control
+B2 6 C O
+B1 7 C
BATT 6 B
STP 3 B
ST1 2 B
IGSW 7 A
7. 5A STOP
7. 5A IGN 12 4E 13 4E
A A A
J3 Junction Connector
276
2004 PRIUS (EWD555U)
* 1 : Shielded
VSK4 30 A
VCK4 31 A
VSX3 23 A
VCX3 21 A
VSX2 24 A
E2X2 14 A
VCR2 16 A
VSX1 25 A
E2X1 15 A
VCX1 17 A
(*1)
BR
SB
I2
8 A VSX4
6 A VCX4
5 A VSX3
3 A VCX3
4 B VSX2
5 B E2X2
6 B VCX2
1 B VSX1
2 B E2X1
3 B VCX1
14 4E
4 4H
WB
WB
277
2004 PRIUS (EWD555U)
Cruise Control
GND1 1 A WB
GND2 4 A WB
CCS 13 A V
GRF 27 D
GRFG 26 D
GSN 22 D
GCNG 21 D
GCS 23 D
GCSG 24 D
6 5F BR W G R B Y
6 5B
1 CCS R
C12 Combination SW
ONOFF
4 B
ECC 2
WB
WB
CANCEL
+RES
SET
(* 1) 13 5F 12 5F 5 5B
(* 1) 2 5L (* 1) BR 4 GCSG W G
WB
6 GRFG
2 GSN
5 GSNG
WB
IH
278
2004 PRIUS (EWD555U)
Y 1 GCS
* 1 : Shielded
MRF 34 D
MRFG 33 D
MSN 20 D
MSNG 19 D
MCS 32 D
MCSG 31 D
MMT 18 D
MMTG 28 D
OMT 30 D
OMTG 29 D
BR
G (* 1)
I3
(* 1)
(* 1)
I3
(* 1)
(* 1)
I3
(* 1)
(* 1)
(* 1) BR G G
(* 1)
I3 WB WB WB WB B A B A WB 8 EB1 WB EF
B A 1 D MRF 4 D MRFG 2 D MSN 5 D MSNG 3 D MCS 6 D MCSG 1 E MMT 4 E MMTG 3 E OMT 6 E OMTG
B A
B A
279
2004 PRIUS (EWD555U)
Cruise Control
System Outline Cruise control is the speed control device, which can set desired speed by just operating the switch on the control panel without applying the accelerator pedal. The device can be used when driver would like to drive the vehicle at fixed speed. 1. Set Control If the cruise control switch is pushed to SET side and hand is released from the switch during driving, (The available range of set speed: between 40 and 200 km/h) with the ONOFF switch at ON (Power indicator comes on), the device stores vehicle speed at that time and controls it constantly at the set speed. 2. Set Speed Control The device compares the actual vehicle speed with the set speed, and controls the driving power of the motor and the engine by calculating the cruise control requirements to drive it constantly at the set speed. 3. Coast Control If the cruise control switch is kept pushed to the SET side during driving in the cruise control mode, the device recognizes the cruise control requirement is at zero and decelerates the vehicle speed. When hand is released from the cruise control switch, the device stores the vehicle speed while the vehicle speed is decelerating. From then on, vehicle speed is controlled to stay at that speed. Every time the switch is operated to SET side momentarily (For about 0.5 seconds), the set speed is decreased by about 1.6 km/h. However, in case of tapdown operation to make more than 5 km/h gap between the set speed and the actual vehicle speed, the device recalls the original set speed and controls it at the speed constantly. 4. Accel Control If the cruise control switch is kept pushed to the + RES side during driving in the cruise control mode, the device recognizes the cruise control is on the acceleration side and accelerates the vehicle speed. When hand is released from the cruise control switch, the device stores the vehicle speed at that time and controls it with the set speed constantly. Every time the switch is operated to + RES side momentarily (For about 0.5 seconds), the set speed is increased by about 1.6 km/h. However, in case of tapup operation to make more than 5 km/h gap between the set speed and the actual vehicle speed, the device does not change the set speed. (Tapup operation is not available.) 5. Resume Control After the cruise control mode is cancelled by any one the cancel switches, the mode can be resumed and controlled at the set speed by operating the cruise control switch in the + RES direction providing that the vehicle speed has not dropped below the low speed limit [Approx. 40 km/h (25 mph)]. The mode cannot be resumed if the vehicle speed once drops below the low speed limit, because the speed in the memory is cleared. 6. Manual Cancel Control If any of the following signals is sent to the device while the vehicle is running in the cruise control, the cruise control is cancelled accordingly. Stop light switch: ON (Depressing the brake pedal) CANCEL switch of control switch: ON ONOFF switch: OFF 7. Auto Cancel Function A) The set speed is cleared and the cruise control is canceled under the following conditions. The cruise main indicator blinks until the main switch is turned OFF. The speed control is unavailable unless the main switch is turned ON again. When the stop light switch open or shortcircuits. When signal of sudden change in the vehicle speed is sent. B) The set speed is cleared and the cruise control is canceled under the following conditions. When there is malfunction of the stop light switch input circuit. When the vehicle speed becomes lower than 40 km/h. When the vehicle speed becomes lower than the speed that 16 km/h is subtracted from the set speed. Service Hints C12 Combination SW 12 : Approx. 1540 with the CANCEL SW on Approx. 240 with the + RES SW on Approx. 630 with the SET SW on
280
2004 PRIUS (EWD555U)
: Parts Location
Code A8 B5 C2 C10 C12 D1 E4 E5 E6 E7 G1 H14 H15 H16 H17 A B C D A B C D A 46 46 44 47 47 47 47 47 47 47 47 47 47 47 47 M9 J12 J13 J14 J15 J16 J17 J18 J24 J25 M5 D See Page Code J1 J3 J6 J9 A B 45 45 48 48 48 48 48 48 48 48 48 48 48 45 45 S4 S5 S7 S8 S9 S10 S11 S16 T2 T3 T4 T5 See Page Code M10 P6 A B A B C D E 45 49 49 49 49 49 49 49 49 49 45 45 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
281
2004 PRIUS (EWD555U)
Cruise Control
: Connector Joining Wire Harness and Wire Harness
Code EB1 IA1 IA3 IG1 IG2 II1 54 56 58 58 See Page Joining Wire Harness and Wire Harness (Connector Location) Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B) Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH) Instrument Panel Wire and Instrument Panel No 2 Wire (Behind the Combination Meter) No.2 Engine Wire and Instrument Panel Wire (Behind the Glove Box)
: Ground Points
Code EC ED EE EF IH II 54 54 56 56 See Page Ground Points Location Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH
: Splice Points
Code I2 58 See Page Wire Harness with Splice Points Instrument Panel Wire Code I3 58 See Page Wire Harness with Splice Points Engine Wire
282
2004 PRIUS (EWD555U)
Memo
283
2004 PRIUS (EWD555U)
EPS
From Power Source System (See Page 66) From Power Source System (See Page 66) 1
10A GAUGE
15A DOME
7. 5A ECUIG
50A EPS
2
1 1M R 3 7 1L
B R V
13 1A 15 5H 8 1L P 9 5C 16 5L 16 5H
7 5D Y
11 5D L
11 IG2 V
9 IG2 Y B
22
21
B W B W 2 B SIL B GR V
Master
J6 Junction Connector
FL+ 28 D
FL 22 D
FR+ 32 A
FR 22 A
RL+ 35 B
RL 27 B
RR+ 31 C
RR 23 C
6 B (VFD) IG
1 A PIG
1 D M1
2 D M2
7 B CANL
1 B CANH
BEAN IC
Buzzer
TRQ1 5 C
TRQV 6 C
TRQ2 7 C
TRQG 8 C
GR
BR
4 IG1
9 IG1 WB
BR
4 4C
9 4C
15 4H
16 4I V
BR
II
IG
284
2004 PRIUS (EWD555U)
14
25
24
7. 5A STOP
7. 5A IGN
18 1A B
SP1 22 B (Shielded)
CANL 18 B
CANH 19 B
(Shielded)
4 G A
(Shielded)
(Shielded) G
B (Shielded)
W B W
(Shielded)
SIL 7 11 5C 8 5M
A WB
IA3 A
B GR WB V WB
WB
B GR
IH
285
2004 PRIUS (EWD555U)
EPS
G1 Gateway ECU
CA1L 18
CA1H 17 (Shielded)
B B
(Shielded)
2 B ST1
8 A CANH
9 A CANL
VSK4 30 A
VCK4 31 A
VSX3 23 A
VCX3 21 A
VSX2 24 A
E2X2 14 A
VCX2 16 A
VSX1 25 A
E2X1 15 A
VCX1 17 A
(Shielded)
W BR SB W P B
I2 8 A VSX4 6 A VCX4 5 A VSX3 3 A VCX3 4 B VSX2 5 B E2X2 6 B VCX2 1 B VSX1 2 B E2X1 3 B VCX1 WB 14 4E S 4(A), S 5(B) Shift Lever Position Sensor 4 4H WB A J25 Junction Connector B GR WB A
B GR
IH
286
2004 PRIUS (EWD555U)
G1 Gateway ECU
MPD2 12
MPD1 3
GTX+ 6
GTX 21
GR
GR
II1 4 5C 8 5C 6 5C 7 5C
GR
13 5J
8 5G
GR
6 5E
7 5E
MPX1 7
MPX2
31 MPX1 (* 2) W
GR
14 4I
GR
MPX2 32
2 4D (* 1) B
8 5J
13 5G
GR
13 5D
9 1G 3 IG2
2 IG1 11 4D
MPX2 15 A
B GR
11 4F
W 5 TX1
287
2004 PRIUS (EWD555U)
EPS
System Outline This is a system to assist the driver to steer the vehicle with easy steering force. Based on torque signal of steering from power steering torque sensor, and vehicle speed and other vehicle information from skid control ECU, power steering ECU calculates assisting current to control power steering motor. Under the system in abnormality, power source relay and motor relay in power steering ECU is shut down and master warning lamp on combination meter blinks as well as P/S warning is indicated, resulting to stop the assistance. Service Hints P7 (A), P8 (B) Power Steering ECU (B) 6Ground : Approx. 12 volts with the power SW at IG ON position (A) 1Ground : Always approx. 12 volts (A) 2Ground : Always continuity : Parts Location
Code A8 B5 C10 D1 G1 H14 H15 J6 J9 J15 J16 A B A 46 46 47 47 47 47 47 48 48 48 48 P7 P8 P9 P10 S4 See Page Code J17 J18 J24 J25 M13 P6 A B D C A 48 48 48 48 48 49 49 49 49 49 49 See Page S5 S7 S8 S9 S10 S11 S16 T4 T5 Code B A B C D 49 49 49 49 49 49 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
288
2004 PRIUS (EWD555U)
: Ground Points
Code IG IH II 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH
: Splice Points
Code I2 58 See Page Wire Harness with Splice Points Instrument Panel Wire Code See Page Wire Harness with Splice Points
289
2004 PRIUS (EWD555U)
A B J 7(A), J 8(B) Junction Connector C A C A Y L Y 3 3 5 2 A S 2(A), S 3(B) Short Connector 1 A 2 ABS NO. 1 Relay 3 BR P 1 3 3 B B B B P P B BR V B P B
5 IN1
7 IM1
6 IN1
7 IN1
BCSS 2
8 BC
5 IG
7 OUT2
1 OUT
2 B
GND 14 WB
DCTY 10 V
FAIL 13 P
ENA 12 B
BCTY 2 V
2 IM1 V
10 IK1 P
IK1 B
IK1 V
6 1F
290
2004 PRIUS (EWD555U)
WB
BQ
BR
30A ABS1
30A ABS2
2 3 3C B B W
2 4 3C L
J6 Junction Connector
C C C W W
Y L
Y L V L
P 3 D B J 7(A), J 8(B) Junction Connector 5 2 ABS NO. 2 Relay 5 1 ABS MTR Relay 5 1 ABS MTR 2 Relay 3 3 3 3 3 30 D MR2 25 A MR1
F A
F A
3 R
3 R GR Y P
P B BR V B P
GR
P B BR V B P R G P
291
2004 PRIUS (EWD555U)
15 D SR2
12 A SR1
5 B +BO1
4 C +BO2
3 B +BI1
5 C +BI2
6 C VCSK
8 C SKG
21 C SKS1
7 C SSK
S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU R2+ 17 D BS2 7 D R1+ 2 A BS1 3 A SCSS 13 A +BCTY 5 A ENA 30 B FAIL 20 B MTT 29 A SLAFR+ 7 A SLAFR 6 A SLRFR+ 17 A
BR
8 FR+
5 FR
22 FR+
1 W B
BM2 R P 1
BM1 2
BS2 7
19
P B
292
2004 PRIUS (EWD555U)
Y BS1
* 1 : Shielded
2 BD1
1 BL1
2 BL1
(*1)
2 BZ 1 VBZ 2
IF1
IF1
IF1
8 IN1
9 IN1
10 IN1
(*1)
BR
(* 1)
I1 I1
BR BR
12 B BZ
33 B VBZ
27 B RL
31 C RR+
33 C RR
SLRFR 34 A
SLAFL+ 1 D
SLAFL 2 D
SLRFL+ 8 D
SLRFL 26 D
SLARR+ 19 D
SLARR 9 D
SLRRR+ 20 D
SLRRR 18 D
SLARL+ 15 A
SLARL 27 A
SLRRL+ 16 A
SLRRL 26 A
SMC1 4 A
SMC2 3 D
BR
LG
21 FR
13 FL+
14 FL
27 FL+
28 FL
12 RR+
11 RR
26 RR+
25 RR
10 RL+
9 RL
24 RL+
23 RL
20 SMC1
LG 6 SMC2
293
2004 PRIUS (EWD555U)
(* 1)
J9 Junction Connector BR BR D D D BR
(* 1)
J9 Junction Connector I1 BR A BR A A BR
I1 28 D FL+ 22 D FL 32 A FR+ 22 A FR
10 B RSS
13 D FSS
S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU PCK2 21 D VCM2 14 D PMC2 27 D PFL 23 D PRR 31 D E2 29 D SG2 12 D VCM1 9 A E 8 A J 7(A), J 8(B) Junction Connector B B B A (* 1) (* 1) W G R B Y P L L SG1 20 A
BR
B A
(* 1)
42 PCK2
40 VCM2
43 PMC2
39 PFL
41 PRR
44 E2
35 VCM1
45 E1
294
2004 PRIUS (EWD555U)
7. 5A IGN
7. 5A STOP
7. 5A ECUIG
9 1A
* 1 : Shielded
L C J9 Junction Connector C B
B J4 Junction Connector
5 D IG2 S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU PCK1 31 A PACC 21 A PMC1 30 A PFR 23 A PRL 18 A
14 B STP
7 B IG1
GND 1 A
GND2 2 B
GND3 1 B
GND4 2 C
GND5 1 C
GND6 4 D
LBL 6 D
PKB 14 C
WB
WB
WB
37 PCK1
46 PACC
38 PMC1
34 PFR
36 PRL 2
1 WB WB
GND1 31 E1
WB WB WB
EF
EE
EA
P2 Parking Brake SW
J9 Junction Connector
(* 1)
295
2004 PRIUS (EWD555U)
2 3 R O B B J6 Junction Connector
B R P (*1) 8 5I 13 1A 8 1L 15 5H
(* 1)
8 5L W 7 1F
9 5E W B B (* 1)
7 5L
A S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU A R B J23 Junction Connector 5 5I
2 CANL
3 CANH
CANH 10
WB
B WB Y B W B 6 5H 1 5H W B 8 5M W 2 5M W W B L WB WB
7 SIL
12 TS
6 CANH
IH
IK
296
2004 PRIUS (EWD555U)
* 1 : Shielded P W B CA1H 17 W B (* 1) B CANL 30 C CANH 31 C B W B W 1 2 (* 1) B A B A A6 Ambient Temp. Sensor (* 1) A13 Accel Position Sensor EP2 VPA2 VCP2 2 R 3 W 1 G B A J18 Junction Connector A J17 Junction Connector A WB V A A A (* 1) VPA 6 L VCPA 4 (* 1) Y W B A CA1L 28 W G1 Gateway ECU E 4(A), E 6(C), E 7(D) Engine Control Module E2 28 A BR TAM 21 D P
35 C EP2
34 C VPA2
33 C VCP2
26 C VPA1
25 C VCP1
8 A CANH
9 A CANL (* 1) W B
(* 1)
(*1)
A (* 1) W A (* 1) W 7 B CANL M2 2 D B B 1 B CANH M1 1 D R B
11 B (* 1) W B W B W
B IA1
12 IA1
13
IA1
WB
297
2004 PRIUS (EWD555U)
MPD1 3 GR
GTX+ 6 B
GTX 21 W 7 5C 7 5E W 5 TX1
4 5C
14 4I 9 II1 8 5C
6 5C
13 5J
6 5E
GR
16 MPX2
24 MPX2
MPX2+ 11
MPX1 17
MPX1 19 GR
MPX1 7
M13 MultiDisplay
GR
II1 GR
GR
8 5J
11 4D
7 4I
13 5G
8 5K
11 4F
7 4L
13 5D
GR
MPX1 (*3)
MPX2 32
9 1G
MPX2 15 A
MPX1
16 4L
(* 2)
17
31
(* 2)
GR
B 4 TX1+
2 4C B
298
2004 PRIUS (EWD555U)
10A GAUGE
1 1M V 16 5L 7 5D P 16 5H
11 5D Y L 9 IG2 21 Y
11 IG2
22
Brake Control
BEAN IC
(VFD)
25 GR
24 B
9 V
14 BR
3 IG2 P
2 IG1 W
9 IG1 BR
4 IG1 G
9 4C W
4 4C
16 4I V
15 4H BR
II
Brake
VSC
ABS
Slip
299
2004 PRIUS (EWD555U)
300
2004 PRIUS (EWD555U)
: Parts Location
Code A2 A3 A4 A6 A8 A13 A25 A26 B1 B5 B8 B17 B18 C10 D1 D7 E4 E6 E7 A C D A 44 44 44 44 46 46 50 50 44 46 46 44 50 47 47 50 47 47 47 J7 J8 J9 J15 J16 J17 J18 J20 J23 J24 J25 H14 H16 J1 J4 J5 J6 A B See Page Code F17 G1 A C 47 47 47 47 45 45 48 48 48 48 48 48 48 48 48 48 48 48 48 S7 S8 S9 S10 S11 S13 S16 T4 T5 Y1 P8 P9 S2 S3 S6 A B C D See Page Code M13 P2 P6 B D A B 48 49 49 49 49 45 45 49 49 49 49 49 49 49 49 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
301
2004 PRIUS (EWD555U)
: Ground Points
Code EA EE EF IH II IK BQ 54 54 56 56 56 60 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Cowl Side Panel RH Rear Side of Right Quarter Panel
: Splice Points
Code E1 E3 54 See Page Wire Harness with Splice Points Engine Room Main Wire Code I1 58 See Page Wire Harness with Splice Points Instrument Panel Wire
302
2004 PRIUS (EWD555U)
SRS
NOTICE: When inspecting or repairing the SRS, perform service in accordance with the following precautionary instructions and the procedure, and precautions in the Repair Manual applicable for the model year. D Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery. D Work must be started more than 90 seconds after the power SW is pushed to the OFF position and the negative () terminal cable is disconnected from the battery. (The SRS is equipped with a backup power source so that if work is started within 90 seconds from disconnecting the negative () terminal cable of the battery, the SRS may deploy.) D When the negative () terminal cable is disconnected from the battery, the memory of the clock and audio system will be cleared. So before starting work, make a record of the contents in the audio memory system. When work is finished, reset the audio systems as they were before and adjust the clock. Some vehicles have power tilt steering, power telescopic steering, power seat and power outside rear view mirror which are all equipped with memory function. However, it is not possible to make a record of these memory contents. So when the work is finished, it will be necessary to explain it to your customer, and ask the customer to adjust the features and reset the memory. To avoid erasing the memory in each system, never use a backup power supply from outside the vehicle. D Before repair, remove the airbag sensor if shocks are likely to be applied to the sensor during repair. D Do not expose the following parts directly to hot air or flame; D Even in cases of a minor collision where the SRS does not deploy, the following parts should be inspected; D Never use SRS parts from another vehicle. When replacing parts, replace with new parts. D For the purpose of reuse, never disassemble and repair the following parts. D If the following parts have been dropped, or have cracks, dents and other defects in their case, bracket, and connector, replace with new one. D Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting electrical circuits of the system. D Information labels are attached to the periphery of the SRS components. Follow the instructions of the notice. D After work on the SRS is completed, check the SRS warning light. D If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair Manual.
Steering wheel pad Front Passenger airbag assembly Side airbag assembly Curtain shield airbag assembly Seat belt pretensioner Airbag sensor assembly Front airbag sensor assembly Curtain shield airbag sensor assembly Side airbag sensor assembly
303
2004 PRIUS (EWD555U)
SRS
From Power Source System (See Page 66)
7. 5A IGN
16 1E
SFL+ 2 YB
SFL 1 Y
SFR+ 2 YB
SFR 1 Y
ESL 1
VUPL 2
ESR 1
VUPR 2
1 BC1 YB
2 BC1 Y
1 BG1 YB
2 BG1 Y
21 B IG2
1 A SFD+
2 A SFD
8 C SFP+
7 C SFP
21 A ESD
19 A VUPD
20 C ESP
22 C VUPP
P+ 4 B
P 3 B
P2+ 1 B
P2 2 B
D+ 5 B
D 6 B
D2 7 B
YG
YR
YB
YG
YGR
YG
YR
1 P+
2 P
1 P2+
YP
2 P2
1 D+
1 IH1
2 IH1
IH1
4 IH1
2 D
3 D2
D2+
304
2004 PRIUS (EWD555U)
YR
YB
ESCL 1
VUCL 2
ESCR 1
VUCR 2
IGL+ 1
IGL 2
IGR+ 1
IGR 2
YB
YB
22 A ESCD
20 A VUCD
19 C ESCP
21 C VUCP
4 A ICD+
3 A ICD
5 C ICP+
6 C ICP
PD+ 5 A
PD 6 A
PP+ 4 C
PP 3 C
SL 28 B B
+SL 30 B W
SR 27 B B
+SR 29 B W
E1 25 B WB
E2 26 B WB 30 1E
YB
YB
17 1E 1 L+ 2 L 1 R+ 2 R 1 SL 2 +SL 1 SR 2 +SR
P22 Pretensioner LH
P23 Pretensioner RH
305
2004 PRIUS (EWD555U)
SRS
From Power Source System (See Page 66) 1
10A GAUGE
15A DOME
13 1A
7 5D
8 1L P
16 5H 11 IG2 G R Y V 11 5D L 18 A DBE 10 A DBE+ 9 A DSP+ 17 A DSP V Y C10 Combination Meter A17(A), A18(B), A19(C) Airbag Sensor Assembly 9 IG2 22 PBE+ 15 C G GSW2 22 B B TC 15 B G SIL 16 B W LA 14 B R 21
15 1E 3
13 1E
31 1E
32 1E
3 1E L
8 1E P
3 1L LG
10 1G Y
14 1L W 11 B 14 BR 4 IG1 G 4 4C 15 4H BR II
14 5L
5 5K
11 5H
1 2 5F WB L 7 5M P 8 5M W 9 5M Y 11 A/B
20 ABFS
13 TC
7 SIL
306
2004 PRIUS (EWD555U)
WB BQ
System Outline The SRS is a protection device for a driver and front passenger which has a supplemental role to the seat belts. When the power SW is pushed to IG ON position, the current from the IGN fuse flows to TERMINAL (B) 21 of the airbag sensor assembly. If an accident occurs while driving, when the frontal impact exceeds set level, the current from the IGN fuse flows to TERMINALS (B) 5, (B) 8, (B) 4, (B) 1, (A) 5 and (C) 4 of the airbag sensor assembly to the airbag squibs and the pretensioners to TERMINALS (B) 6, (B) 7, (B) 3, (B) 2, (A) 6 and (C) 3 of the airbag sensor assembly to TERMINAL (B) 25, (B) 26 or BODY GROUND to GROUND. The flowing current activates the airbag squibs and the pretensioners. When the side impact exceeds set level, the current from the SRS fuse flows to TERMINALS (A) 1, (C) 8, (A) 4 and (C) 5 of the airbag sensor assembly to the side airbag squibs and the curtain shield airbag squibs TERMINALS (A) 2, (C) 7, (A) 3 and (C) 6 of the airbag sensor assembly to TERMINAL (B) 25, (B) 26 or BODY GROUND to GROUND, which activates side airbag squibs and curtain shield airbag squibs. The airbag stored inside the steering wheel pad is instantaneously expanded to reduce the shock to the driver. The airbag stored inside the passengers instrument panel expands instantaneously to reduce shock to the front passenger. Side airbags expand instantaneously to reduce side shock to the driver and front passenger. The curtain shield airbag can reduce impact on the head of the front and rear passengers and reduce risk of injury. The pretensioner helps to maximize the seat belt restraint. : Parts Location
Code A17 A18 A19 A20 A21 A22 B16 C10 C15 A B C 46 46 46 46 46 46 50 47 50 See Page Code C16 C17 C18 D1 F1 F2 H14 J6 J32 50 50 50 47 44 44 47 48 51 See Page Code P22 P23 S17 S18 S19 S20 S21 52 52 53 53 53 53 53 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
307
2004 PRIUS (EWD555U)
SRS
: Connector Joining Wire Harness and Wire Harness
Code IG1 IG2 IH1 IJ2 BC1 BG1 58 58 58 60 60 See Page Joining Wire Harness and Wire Harness (Connector Location) Instrument Panel Wire and Instrument Panel No 2 Wire (Behind the Combination Meter) No.2 Instrument Panel Wire and Instrument Panel No.1 Wire (Behind the Glove Box) Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box) Floor Wire and Seat Airbag No.1 Wire (Under the Drivers Seat) Floor No.2 Wire and Seat Airbag No.2 Wire (Under the Front Passengers Seat)
: Ground Points
Code IH II BQ 56 56 60 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Rear Side of Right Quarter Panel
308
2004 PRIUS (EWD555U)
Memo
309
2004 PRIUS (EWD555U)
Horn
From Power Source System (See Page 66) 1
10A HORN
HORN Relay
7 3J
8 3J
28 1A
25 1E
J2 Junction Connector
B C C C B
16 5I
16 5B
HO C12 Combination SW L
2 Horn
310
2004 PRIUS (EWD555U)
H9 Horn (High)
B 1
Service Hints H9, H10 Horn (Low), (High) 1Ground : Approx. 12 volts with the horn SW on : Parts Location
Code C12 H9 47 44 See Page Code H10 J2 44 45 See Page Code See Page
311
2004 PRIUS (EWD555U)
Clock
From Power Source System (See Page 66) 1
7. 5A ACC
7. 5A PANEL
15A DOME
2 4 1L 9 1M 3
312
2004 PRIUS (EWD555U)
WB IH
WB A A
WB
Service Hints C9 Clock 1Ground : Always approx. 12 volts 4Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position 2Ground : Always continuity : Parts Location
Code C9 47 See Page Code J6 48 See Page Code J24 48 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
313
2004 PRIUS (EWD555U)
Power Outlet
From Power Source System (See Page 66)
2 1K
3 1N
LG
B B
GR
1 IO1
314
2004 PRIUS (EWD555U)
WB
GR
B A
B A
GR
Service Hints P5 Power Outlet Relay 35 : Closed with the power SW at ACC ON or IG ON position : Parts Location
Code J20 J21 A B 48 48 See Page Code J24 P3 48 49 See Page Code P4 P5 49 49 See Page
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
315
2004 PRIUS (EWD555U)
7. 5A ACC
4 1L
12 5H 8 B 9 5N
Right /Down
Right
Down
IE1 LH HL P 5 2 R Y WB G B V RH HR LH VL 4 3 RH VR M+ 6 E 7
IE1
IE1
IE1
IE1
11
IL1
IL1
IL1
5 IE2
3 MH M
5 MV M
4 M+
3 MH M
5 MV M
316
2004 PRIUS (EWD555U)
WB
WB
WB
IH
Select SW
Operation SW
Left
Left /Up
Up
Service Hints R21 Remote Control Mirror SW 86 : Continuity with the operation SW at DOWN or RIGHT position 67 : Continuity with the operation SW at UP or LEFT position 8Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position 7Ground : Always continuity : Parts Location
Code J24 J27 48 51 See Page Code R19 R20 52 52 See Page Code R21 52 See Page
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
317
2004 PRIUS (EWD555U)
15A DOME
B 16 5H 16 5L
11 5D
J6 Junction Connector
21
22
Rear DEF
BR
4 IG1
4 4C
15 4H
318
2004 PRIUS (EWD555U)
B TX1 5
MPX1
MPX2
3 5J
5 1K
13 5K
+B
1 B
WB 1 2 GND 12 B 3 5K 2 1M 1 5J RrDEF Y WB Y
IJ M12 Mirror Heater Relay 12 1N Y 2 A 15 5J 2 5K BR SW1 2 2 1J 1 ID1 B DEF Relay 15 A 16 5J A 7(A), A 8(B) A/C Control Assembly G SGST B V 5 1 1 2 A A 1 5K 3 5N WB IE1 J27 Junction Connector 10 A A 1 2 WB WB R20 Mirror Heater RH J26 Junction Connector V R19 Mirror Heater LH 1 WB W W IE2 B V IL1
10A GAUGE
14 5B
10
AC1
C12 Combination SW
Rear DEF
4 5B
EAC
40A DEF
WB
WB
IH
2 5N
WB
WB
2 BH2
WB
WB
BL
WB
1 B
WB
BO
1 B
WB
319
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
320
2004 PRIUS (EWD555U)
: Ground Points
Code IH II IJ BL BO 56 56 56 60 60 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH Instrument Panel Brace RH Rear Side of Left Quarter Panel Center of the Back Door Panel
: Splice Points
Code B1 62 See Page Wire Harness with Splice Points Back Door No.2 Wire Code See Page Wire Harness with Splice Points
321
2004 PRIUS (EWD555U)
15A DOME
7. 5A ECUIG
2 3 R 7 1L
J6 Junction Connector
B R
13 1A
15 5H
8 1L
8 5L
16 5H
7 5L
10 5I R
7 5I B 2 IB1 B 6 IG
1 IB1 R
10 +B
E 8 WB G3 Inner Mirror
11 IB1
4 5I
6 5L WB
WB
A WB
IH
322
2004 PRIUS (EWD555U)
Service Hints G3 Inner Mirror 10Ground : Always approx. 12 volts 8Ground : Always continuity 6Ground : Approx. 12 volts with the power SW at IG ON position : Parts Location
Code G3 51 See Page Code J6 48 See Page Code J24 48 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
323
2004 PRIUS (EWD555U)
15A DOME
7. 5A ECUIG
2 3 R 7 1L
J6 Junction Connector
B R
13 1A
15 5H
8 1L
8 5L
16 5H
7 5L
10 5I R
7 5I B 2 IB1 B 6 IG
1 IB1 R
10 +B
11 IB1
4 5I
6 5L WB
WB
A WB
IH
324
2004 PRIUS (EWD555U)
Service Hints G3 Garage Door Opener 10Ground : Always approx. 12 volts 8Ground : Always continuity 6Ground : Approx. 12 volts with the power SW at IG ON position : Parts Location
Code G3 51 See Page Code J6 48 See Page Code J24 48 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code IH 56 See Page Ground Points Location Cowl Side Panel LH
325
2004 PRIUS (EWD555U)
1 1M
19 1A (* 3) V R
13 1A
2 5E
E 13 IG1 (* 3) (* 3) W E (* 3) V V P
8 1L P
16 5H
16 5L
7 5D Y
11 IG2 14 IA3
(* 3)
13 ID4 7 3H (* 3) 8 3H (* 5)
5 ID4
4 ID4
(* 3)
(* 3)
B (* 5) B B
22
23
(* 5)
8 1G
8 1F (*3) BEAN IC V V
B W
15 B
31 BR
12 L
20 R
14 BR
25 GR
24 B
9 V
13 V
11 5E
12 IG2 G
13 IG2 R
10 IG2 L
8 IG2 R 4 IG1 G
9 IG1
14 IG2 12 5D A WB A W
2 5D
1 5D
5 5D
6 5D 4 4C
12 5I B
13 5I BR
15 5K L
14 5K R 15 4H
BR
6 IM1 B
5 IM1 BR
1 IM1 L
8 IM1 R
GR WB WB
5 Y
6 BRR
4 LR
2 Fuel Sender
Temp. Sensor
IH
326
2004 PRIUS (EWD555U)
R R(*3) V(* 3) V
CA1H 3 EB1 2 BR W 17
CA1L 18
21 D TAM
28 A E2
GR
II1
GR
CANL 7
CANH 1
CANH 8 B
CANL 9 W
CANH 31 C B
CANL 30 C W
19 MPX1
A MPX2 (*5) 18 7 4I B
A 7 4L (* 5) W (* 5) A W B (*1) GR B 9 II1
MPX1 (* 2) W
31
14 4I
MPX2 32
B W
* * * * V
1 : w/ Smart Entry System 2 : w/o Smart Entry System 3 : w/ Navigation System 5 : Shielded
16 4L 16 MPX2 2 4C MPX1 W 17 B
IA3 V
22 B SP1 FL+ 28 D R
FL 22 D G
FR+ 32 A P
FR 22 A L
RL+ 35 B W
RL 27 B B
RR+ 31 C W
RR 23 C B
A 11 4D
16 4I
WB
11 4F
GR
327
2004 PRIUS (EWD555U)
R R(*3) V(* 3)
MPD2 12
MPD1 3
GTX+ 6
GTX 21
15A ECUB
7. 5A ECUIG
7. 5A ACC
GR
GR
5 1K
7 1L
6 1L SB
4 5C
8 5C
6 5C
7 5C 14 5H 15 5H J19 Junction Connector D 13 5L D 9 5E B P A 10 5K J20(A) Junction Connector E A A GR J19 Junction Connector A GR (* 3) A GR 11 A ACC W A GR Y
13 5J
8 5G
6 5E
7 5E
3 MPX+
24 MPX2
10 5E
E A
MPX2+ 11
MPX1 7
GR
GR
5 A TX1
25 A SPD
12 A +B1
10 A IG
8 5J
13 5G
TC 7 A
DR 17 A
PKB 16 A
SGND 3 B
8 5K GR
13 5D (* 3) BR R P B
1 5E
4 1G
15 5L W
22 1A
MPX2 15 A
13 TC
B GR
II
328
2004 PRIUS (EWD555U)
(* 3)
BR
13 4H
R R(* 3)
13 1A
3 1M
SB
SB
B B B
V(* 3)
GR GR
(* 3)
(* 3)
(* 3)
SB
5 A SPD
14 A REV
9 A +B
ACC 18 A
MIC+ 3 C
MIC 5 C
VG 6 B
R 2 B
G 7 B
B 3 B
SYNC 8 B
VR 1 B
VO1 13 A
VO1+ 12 A
17 B SGND
18 B MCO+
19 B MCO
28 B VG
24 B R
25 B G
26 B B
27 B SYNC
23 B VR
20 B SLD
22 B IVO
MACC 6 B
MIN+ 4 B
GND1 3 A
(*3)
(*5)
(*3)
IB1
9 IB1
10
IB1
(*3)
BR
IB1
7 ACC
8 MI1+
9 MIC E B E B E B
O3 Overhead J/B
II
(*3)
(*5)
(*3)
(*3)
BR
D A
D A
BR
D A
329
2004 PRIUS (EWD555U)
SB
SB
GR GR
GR GR
TX 10 B
TX+ 5 B
SNSE 7 C
GND1 17 A
AUO+ 2 A (* 3) P
AUO 11 A (* 3) V
AUI 10 A (* 3) V
AUI+ 1 A (* 3) P
MUT2 15 A (* 3) W
WB
WB
(* 3)
(* 3)
TX2 19 A
TX2+ 18 A
P W
BR WB(*3) WB(*3)
BR
330
2004 PRIUS (EWD555U)
SB
C8 Center Speaker 2 1
3 W
10
IA1
A B
C A GR SB
C A SB
12 B ACC
1 A +B
10 A +B2
3 A CTR+
12 A CTR
WF2+ 8 A
WF2 19 A
WF1+ 9 A
WF1 20 A
RL+ 4 A B
RL 13 A Y
RR+ 5 A R
RR 14 A W 12 IM2 11 BJ1 W 2 3 W 2 1 W
1 ID4
2 ID4
13 IM2
(* 4)
(* 4)
LG
11 BB1 Y
10 BJ1 R
IE2
IE2
IL2
IL2
1 LG P V L B
3 Y
T9 Tweeter Rear RH
4 T8 Tweeter Rear LH
P W
W P W BR
BR
331
2004 PRIUS (EWD555U)
SB GR
T7 Tweeter Front RH 4 2
LG
IL2
IL2
1 IE2
LG
V IE2
7 A FR+
18 A FR
6 A FL+
17 A FL
GND 16 A
GND2 15 A
TX 7 B
TX+ 8 B
MUTE 1 B
SLD 6 B
L 2 B
L+ 3 B
R 4 B
R+ 5 B
WB
WB
(* 5)
GR
15 A TX
5 A TX+
7 A MUTE
10 A SLD
19 A L
9 A L+
18 A R
8 A R+
11 A ACC
1 A B
R 5(B), R 6(A) Radio and Player TX+ BR 9 B J20(A), J21(B) Junction Connector P TX 10 B W GND 20 A BR SW1 7 B B GND 6 B R SW2 8 B W ANT 13 A O 1 A23 Antenna Amplifier AU2 C12 Combination SW
A A
A A
3 5E
5 5E
4 5E
C B 1 5B WB P 3 5B G 2 5B B
6 AU1
4 EAU
P W Seek+ MODE
BR
Seek
Volume+ BR
II
Volume
332
2004 PRIUS (EWD555U)
SB
Service Hints R6 (A) Radio and Player (A)11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position (A) 1Ground : Always approx. 12 volts (A)20Ground : Always continuity S14 (A), S15 (B) Stereo Component Amplifier (B)12Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position (A) 1, (A) 10Ground : Always approx. 12 volts (A)15, (A) 16Ground: Always continuity N2 (A), N4 (C) Navigation ECU (A)18Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position (A) 9Ground : Always approx. 12 volts (A) 17, (C) 7Ground : Always continuity M13 (A), M14 (B) MultiDisplay (A)12Ground : Always approx. 12 volts (A)10Ground : Approx. 12 volts with the power SW at IG ON position (A)11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position (A) 3, (B) 3Ground : Always continuity : Parts Location
Code A6 A8 A23 B5 B7 B11 C8 C10 C12 D1 E4 E6 E7 F12 F13 F14 G1 H14 J6 A C D A C 44 46 46 46 46 50 47 47 47 47 47 47 47 51 51 51 47 47 48 M13 M14 N2 N3 N4 O3 P2 P6 J20 J21 J24 J25 A B A B C See Page Code J9 J10 J15 J16 J17 J18 J19 A B 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 52 49 49 S14 S15 T4 T5 T6 T7 T8 T9 S7 S8 S9 S10 S11 A B R5 R6 R11 R12 A B C D See Page Code P8 B A 49 49 49 52 52 49 49 49 49 49 49 49 49 49 53 53 53 53 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
333
2004 PRIUS (EWD555U)
: Ground Points
Code IH II 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH
334
2004 PRIUS (EWD555U)
Memo
335
2004 PRIUS (EWD555U)
R V
2 B 1 1M 3 R R B
J6 Junction Connector
10A GAUGE
15A DOME
13 1A CANL 19 8 1L P CANH 18 V 16 5L 16 5H
(Shielded)
7 5D Y
11 5D L
12 5E
11 IG2 V
9 IG2 Y
7 5K
13 ID4
ID4
4 ID4
(VFD)
(Shielded)
A (Shielded)
8 1G
BEAN IC
B B B
22
21
(Shielded)
8 1F 15 B 31 BR 12 L 20 R 14 BR 25 GR 24 B 9 V 13 V V
B W
12 IG2 G
13 IG2 R
10 IG2 L
2 5D
1 5D
5 5D
6 5D
12 5D 4 4C 12 5I B 13 5I BR 15 5K L 14 5K R
A WB A
6 IM1 B
5 IM1 BR
1 IM1 L
8 IM1 R
15 4H
W BR A
5 Y
6 BRR
4 LR
8 LY BR
GR WB WB
2 Fuel Sender
IH
336
2004 PRIUS (EWD555U)
R V G1 Gateway ECU
R V
BR
3 EB1 2 BR W
CA1L 18
TAM
E2
21 D
28 A
II1
CANL 7
CANH 1
CANH 8
CANL 9
CANH 31 C
CANL 30 C
GR
GR
MPX2 A (Shielded) 18 B
7 4I A (Shielded) (Shielded) W A W B
II1
(* 1)
GR
MPX2 32 (* 1) B
16 MPX2
16 4L W V 2 4C 7 IA3 V 22 B SP1 FL+ 28 D R 16 4I FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B 2 IG1 11 4F WB A S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU A J25 Junction Connector MPX1 17 B
11 4D
GR
7 4L
337
2004 PRIUS (EWD555U)
R V G1 Gateway ECU
MPD2 12
MPD1 3
GTX+ 6
GTX 21
15A ECUB
7. 5A ECUIG
7. 5A ACC
5 1K GR GR W B
7 1L
6 1L
4 5C
8 5C
6 5C
15 5H
14 5H
13 5J
8 5G
6 5E
7 5E
9 5E
13 5L
3 MPX+
24 MPX2
10 5E
MPX2+ 11
MPX1 7
GR
GR
5 TX1
25 SPD
12 +B1
10 IG
11 ACC
8 5J
13 5G
TC 7
DR 17
PKB 16
GND1 3
TX2 19
18
8 5K
13 5D BR W R P B P
GR
13 5E
1 5E
4 1G
3 IG2 7 5M 15 5L W 22 1A P W R
GR
9 1G
13 4H B 5(A), B 7(C) Body ECU MPX1 13 MPX2 15 A HSD1 16 C TC R B BR P2 Parking Brake SW 15 4F B P 17 B J9 Junction Connector
B GR
338
2004 PRIUS (EWD555U)
GR TX2+
SB
SB
Volume
Volume+
Seek
Seek+ R
MODE
C12 Combination SW
3 5B
GR
SB
3 A ACC
4 A +B
7 C SW1
6 C GND
8 C SW2
8 A ANT+
TX1+ 9 C
TX1 10 C
GND 7 A
FL 6 A
FL+ 2 A
FR+ 1 A
FR 5 A
RL 6 B
RL+ 2 B
RR+ 1 B
RR 3 B
BR
LG
2 IE2 P
IE2
IL2
IL2
2 ID4
1 ID4
13 IM2
12 IM2
LG
T7 Tweeter Front RH
T6 Tweeter Front LH
11 BB1 3 1
10 BB1
10 BJ1
11 BJ1
LG
II
339
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
340
2004 PRIUS (EWD555U)
: Ground Points
Code IH II 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH
341
2004 PRIUS (EWD555U)
Combination Meter
From Power Source System (See Page 66)
10A GAUGE P
15A DOME
1 1M V
16 5L
16 5H
8 1L R
7 5D Y
11 5D L
13 1A
J6 Junction Connector
B 11 IG2 9 IG2 R V Y
22
21
A/C AUTO
Front DEF
Rear DEF
(VFD)
Buzzer
13 V
9 V
14 IG2 W W V
9 IG1 BR
9 4C 7 5K 8 1G 8 1F 9 5K 12 5D
16 4I V 9 5F V 12 5E V 7 5N V 11 5E V 5 5G V
7 IA3
Inlet Air
22 B SP1
Navigation ECU
MultiDisplay
FL+ 28 D R
FL 22 D G
FR+ 32 A P
FR 22 A L
RL+ 35 B W
RL 27 B B
RR+ 31 C W
RR 23 C B
342
2004 PRIUS (EWD555U)
CRUISE
* 3 : USA * 4 : Canada
Brake Control
MAINT REQD
15 B
31 BR
12 L
20 R
28 SB
29 R
6 LG
7 R
11 B
Smart Entry 30 Y
Master
SRS
VSC
ABS
Slip
23 P BK/UP LP Relay
12 IG2 G
13 IG2 R
10 IG2 L
2 5D
1 5D
5 5D
6 5D
Rheostat
16 4C
12 5I B
13 5I BR
15 5K L
14 5K R
6 IM1
5 IM1
1 IM1
8 IM1
BR
5 Y
6 BRR
4 LR
2 Fuel Sender
1 Temp. Sensor
LY 2
R 8
343
2004 PRIUS (EWD555U)
344
Seat Belt Brake 10 L Door 3 8 IG1 8 4C GY Beam 25 3 IG2 GR P Y 1 6 IG1 6 4C V L 24 2 IG1 B W BEAN IC Security 2 8 R 5 IG1 5 4C Y B Body ECU Turn LH 19 Y G BR Turn RH Flasher Relay 18 G 14 4 IG1 4 4C Malfunction Indicator Lamp 4 26 7 4C 4 4G 7 IG1 G O L O C10 Combination Meter 15 1F From Power Source System (See Page 66) 7. 5A IGN S11 Smart Key ECU 8 31 32 18 19 16 4L 7 4I B MPX2 MPX1 GR GR II1 GR (* 1) B MPX1 MPX2 (* 1) W 2 4C 7 4L T4 Transmission Control ECU W (*2) P
14 4A
Combination Meter
ODO
H11 ODO/TRIP SW
16 4A
TC
15 4A
SB
BR
15 4H
II
II1
3 EB1 2 BR W
21 D TAM
28 A E2
CANL 9
CANH 31 C
CANL 30 C
17
MPX1
9 1G (Shielded) 13 5D (Shielded) B GR GR A B 13 5G
11 4F
8 5K
11 4D
8 5J
GR
A A A
17 MPX1
11 MPX2+
7 MPX1
MPX2 16 GR
MPX+ 3
MPX2 24
TXI+ 4
TXI 5
M13 MultiDisplay
2 4D
13 5J
8 5G
6 5E
7 5E
14 4I
4 5C
8 5C
6 5C
7 5C
GR
GR
G1 Gateway ECU
345
2004 PRIUS (EWD555U)
Combination Meter
Service Hints C10 Combination Meter 22Ground : Approx. 12 volts with the power SW at IG ON position 21Ground : Always approx. 12 volts 14Ground : Always continuity : Parts Location
Code A6 A8 B5 C10 D1 E4 E6 E7 F14 A C D A 44 46 46 47 47 47 47 47 51 See Page Code G1 H11 H14 J6 J17 J18 J25 M13 P6 47 47 47 48 48 48 48 48 49 See Page S7 S8 S9 S10 S11 T4 T5 Code A B C D 49 49 49 49 49 49 49 See Page
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
346
2004 PRIUS (EWD555U)
: Ground Points
Code IH II 56 56 See Page Ground Points Location Cowl Side Panel LH Instrument Panel Brace LH
347
2004 PRIUS (EWD555U)
30A RDI
7. 5A ECUIG
2 2 3B 24 1A
2 3 W B B B B B J4 Junction Connector 3
B B
1 3G
2 3G
3 4
4 3G L
3 3G LG LG
3 WB
3 L
3 W
3 L
J2 Junction Connector
B B B L J9 Junction Connector G B
LG
LG
2 M 1
IA2
2 M
E LG
3 IA2
2 5H
WB
14 RF
15 CF
WB
WB
WB E1 LG WB EA
EE
348
2004 PRIUS (EWD555U)
WB
EF
W4 Water Temp. SW
2 P1 Pressure SW
3 5H
(Shielded)
A (Shielded) W A
31 C CANH
9 CANL
8 CANH
FAN 8 D LG
LG
349
2004 PRIUS (EWD555U)
: Relay Blocks
Code 3 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B (Engine Compartment Left)
: Ground Points
Code EA EE EF IH 54 54 56 See Page Ground Points Location Right Side of the Fender Apron Left Side of the Suspension Tower Cowl Side Panel LH
: Splice Points
Code E1 54 See Page Wire Harness with Splice Points Engine Room Main Wire Code See Page Wire Harness with Splice Points
350
2004 PRIUS (EWD555U)
Memo
351
2004 PRIUS (EWD555U)
Air Conditioning
From Power Source System (See Page 66) From Power Source System (See Page 66)
1
10A A/C (HTR)
15A DOME
10A GAUGE
40A HTR
2
13 1A R 3
2
1 3C L 29 1A 10 1K V 2 HTR Relay 3 16 5L 1 5 1N B B C J10 Junction Connector C C V BR V
1 1C J6 Junction Connector
8 1L P
5 1 1M 4 V
16 5H
B R
11 5D L
19 1A 17 1E 9 IG2 11 IG2 Y V 7 5D V 22 Y WB
7 1J
21
A/C AUTO
Power Supply Circuit BR J12 Junction Connector M 1 B BY 1 B M S1 2 A B 3(A), B 4(B) Blower Motor Controller A B2 Blower Motor 2 BEAN IC (VFD) A BR B 7 IA3 V GR S 7(A), S 8(B), S 9(C), S10(D) Skid Control ECU B W FL 22 D G FR+ 32 A P FR 22 A L RL+ 35 B W RL 27 B B RR+ 31 C W RR 23 C B BR II ABS Speed Sensors IH IJ EC V 14 BR 9 V 25 GR 24 B C10 Combination Meter 4 IG1 G 9 IG1 BR 1 A +B 4 4C 9 4C GND 3 A 15 4H 16 4I WB WB V 2 B M+ 22 B SP1 FL+ 28 D R
Front DEF
Inlet Air
352
2004 PRIUS (EWD555U)
BR
B From Power Source System (See Page 66) 1 10A CHS W/P 2 3 G R 2 3 1 CHS W/P Relay 2 (Shielded) R A G E 4(A), E 5(B), E 6(C), E 7(D) Engine Control Module
10 5L
9 5J
WPL 15 D V
NE+ 33 A
NE 34 A G
THW 19 A W
CANH 31 C
CANL 30 C
G1 Gateway ECU
CA1H 17 (Shielded)
CA1L 18 A
(Shielded)
I3
5 2 L
2 2 BR V 1
3 EB1 BR
V BR V V 1 3H 6 C RW IG
B (Shielded)
A (Shielded)
1 F O
2 F O OUT W
3 F O OUT V OUT U
B (Shielded)
AC W/P Relay
BRW
GW
STB 5 3H 4 3H R 3 3H O 5 C W 3 C R
YW
TOINV 2 C Y
TOECU 4 C G
CLK 1 C
BW
LW
5 C WP
25 B STB
24 B ET1
14 C ITE
17 C CLK
WB
WB
WB
W WB
WB
A E3 B GR B W V WB WB
EF
IH
I11(C) Inverter
353
2004 PRIUS (EWD555U)
Air Conditioning
G1 Gateway ECU
GTX+ 6
GTX 21
MPD2 12
GR
GR
GR
II1 4 5C 8 5C
5 B IG
GR
6 5C
7 5C
MPX+ 3 B
MPX2+ 11 B
6 5E
7 5E
13 5J
8 5G GR B
7 4I
MPX2 18 B
5 TX1 7 4L 9 (* 1) GR
II1
MPX1 (* 2) W
MPX2
14 4I
MPX2 32
MPX1 7 2 4D 8 5J GR
(*1)
GR
16 4L
16 MPX2
2 4C
MPX1 17
9 1G
13 5D
11 4D 2 IG1 11 4F
MPX1
MPX2 15 A
3 IG2
GR B W V B W V
354
2004 PRIUS (EWD555U)
GR
17
31
24 GR
15A ECUB
10 5K
SGTR 22 A
RH 9 A
S5RM 10 A
S5TS 12 A
TS 21 A
TE 7 A
SGTE 5 A
WB
GR
BR
10 5J
11 5J
12 5J
11 5L 1 B THR 2 GND 3 VO 4
4 5D
3 5D
7 IG1
LG
S5
8 IG1
BR
1 2
B W V WB
Y V
IJ
355
2004 PRIUS (EWD555U)
Air Conditioning
TPM 18 A
SGTPM 23 A
S5TPM 11 A
AOF 16 B
AOD 24 B
PSW 6 A
ST1 2 A
SGST 15 A
ST2 1 A
BR
LG
7 5J
15 5J
16 5J
14 5J
5 5H 3 PT 2 GND 1 VZ 4 MFACE 5
14 5B
4 5B
15 5B
M 6 IA2
10 AC1
3 EAC
Front DEF
Rear DEF
P1 Pressure SW
WB
MDEF
LG
EA
356
2004 PRIUS (EWD555U)
Combination SW
P BR BR 17 A HTR AIF 23 B
LG
4 B WIP
14 B RF
15 B CF
12 B RrDEF
25 A HTR2
TP 20 A
SGTP 14 A
S5TP 13 A
AMC 19 B
AMH 17 B
TP1 19 A
SGTPI 4 A
S5TPI 3 A
P AIR 22 B
IDH 18 B
LG
6 5J
357
2004 PRIUS (EWD555U)
Air Conditioning
From Power Source System (See Page 66) 1 1 1
50A PS HTR
2 3 P BR
2 3
2 1 3B
2 2 2 2 2 1 1 3 PTC HTR 2 Relay 2 5 2 5 2 2 2 2 2 11 IJ3 10 IJ3 P L L 3 W+ P12 PTC Heater 1 R+ 1 1 3 PTC HTR 1 Relay 3
B 2
B 4
WB 2
WB
E1 WB V WB
EA
358
2004 PRIUS (EWD555U)
WB
WB
System Outline Air conditioning system operates when SW of multidisplay or that of steering wheel is turned on. Turning on the SW sends signal to A/C control assembly, running the air conditioning system. 1. Heater Blower Operation Manual operation When the blower speed is set to a certain level using the blower control SW, the A/C control assembly sends the signals to the blower control to control the blower motor speed. Auto operation When the auto SW is pushed, the A/C control assembly calculates necessary blower speed from setting of SWs and input of the sensors and sends the signals to the blower control to automatically control the blower motor speed. 2. Air Inlet Control Servo Motor Control When the FRESH/RECIRC select SW is set to RECIRC, the air inlet control servo motor starts rotating to move the damper toward the RECIRC side. The damper position is detected by the TERMINAL TPI of the A/C control assembly. The motor continuously rotates until the damper reaches its stop position. When the FRESH/RECIRC select SW is set to FRESH, the air inlet control servo motor starts rotating to move the damper toward the FRESH side. The damper position is detected by the TERMINAL TPI of the A/C control assembly. The motor continuously rotates until the damper reaches its stop position. In auto mode, A/C control assembly controls the damper to move to the best position for the conditions without operating the mode select SW. 3. Air Vent Mode Control Servo Motor Control When the mode select SW is pushed, the ECU in the A/C control assembly activates the air vent mode control servo motor. The servo motor rotates to the position (FACE, BILEVEL, FOOT, FOOT/DEF, DEF) selected by using the mode select SW, and moves the damper. In auto mode, A/C control assembly controls the damper to move to the best position for the conditions without operating the mode select SW. 4. Air Mix Control Servo Motor Control Based on the set temperature by the temperature control SW, the ECU in the A/C control assembly sends a signal to the air mix control servo motor. This signal drives the motor to reach the temperature set by the temperature control SW, and moves the film damper. 5. Humidity Sensor Control A/C control assembly detects humidity in passenger room when A/C is turned on, with humidity detecting function of A/C room temp. sensor and controls to dehumidify for comfortable condition 6. Air Conditioning Operation A/C control assembly calculates target cooled temperature from information such as that of operating SWs, room temperature, humidity, ambient temperature and insolation to have target running speed of compressor assembly (Motor). The calculated control signal is sent to inverter to drive compressor assembly (Motor) (Electric motor) with control of inverter, resulting in operating A/C. Service Hints P1 Pressure SW 14 : Open with the refrigerant pressure at less than approx. 196 kpa (2.0 kgf/cm2, 28.4 psi) or more than approx. 3140 kpa (32 kgf/cm2, 455 psi) A8 (B) A/C Control Assembly (B) 6Ground : Always approx. 12 volts (B) 5Ground : Approx. 12 volts with the power SW at IG ON position (B) 1Ground : Always continuity
359
2004 PRIUS (EWD555U)
Air Conditioning
: Parts Location
Code A6 A7 A8 A9 A10 A11 A14 A15 A16 B2 B3 B4 B5 C4 C7 C10 C12 D1 A B A F A B 44 46 46 46 46 46 46 46 46 46 46 46 46 44 44 47 47 47 H14 H15 H16 I11 J6 J10 J12 J14 J15 J16 J17 J18 E4 E5 E6 E7 G1 A B C C See Page Code E1 A B C D 44 47 47 47 47 47 47 47 47 45 48 48 48 48 48 48 48 48 S7 S8 S9 S10 S11 T4 T5 W1 See Page Code J19 J24 J25 M13 P1 P6 P12 P13 A B C D 48 48 48 48 45 49 49 49 49 49 49 49 49 49 49 45 See Page
: Relay Blocks
Code 2 3 26 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B No.2 (Right Side of Reserve Tank) Engine Room R/B (Engine Compartment Left)
360
2004 PRIUS (EWD555U)
: Ground Points
Code EA EC EF IH II IJ 54 54 54 56 56 56 See Page Ground Points Location Right Side of the Fender Apron Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Instrument Panel Brace RH
361
2004 PRIUS (EWD555U)
Air Conditioning
: Splice Points
Code E1 E3 54 See Page Wire Harness with Splice Points Engine Room Main Wire Code I3 58 See Page Wire Harness with Splice Points Engine
362
2004 PRIUS (EWD555U)
Memo
363
2004 PRIUS (EWD555U)
I GROUND POINT
PTC Heater
(WB)
WB
E1
WB
Front Side Marker Light RH Headlight Control ECU RH Front Turn Signal Light RH
WB
WB
WB (* 3) WB
WB
WB Pressure SW WB
E1
WB
WB WB
Water Temp. SW
WB
E1 WB WB A A
Headlight RH
WB
WB
(E1)
Headlight Control ECU RH Front Side Marker Light LH Engine Hood Courtesy SW
WB (* 3) WB EB
WB
IK
J5 Junction Connector
EA
WB
(GND3)
E3 WB
WB
7 3I
EFI M Relay
WB
(GND2)
E3
WB
(GND)
E3 WB
E3
WB
WB
WB
E3
WB (* 2) WB (* 3)
Headlight LH
WB
(GND2) 3 3I
WB WB
E3
WB
WB
IG2 Relay
WB
WB
IGCT Relay
WB
E3
WB
WB
Inverter
(GND)
WB
E3
WB
WB
Inverter
(GND1)
WB
WB
WB
E3 WB
WB
(GND4)
AC W/P Relay
WB
E3
WB
(GND5)
WB
WB
(E1)
WB
WB
WB
8 EB1
WB
(GND6) WB (*1) 2
WB
WB (*1) E3
2 IA1
WB (* 1) WB (* 3)
(E02)
WB
WB
WB
(E01)
WB EF EE
364
2004 PRIUS (EWD555U)
Luggage Compartment Courtesy SW Luggage Compartment Door Opener Motor Door Control Receiver Luggage Oscillator (Inner) Luggage Oscillator (Outer)
(ACT)
WB
WB
Buckle SW Front LH
(E)
WB
WB
Battery ECU
(GND)
WB
WB
WB
(L)
WB
A A
WB
(E)
WB
License Plate Light RH License Plate Light LH High Mounted Stop Light
WB
WB
WB
A 17 BB1 A WB WB A WB
WB
WB
WB
WB
WB
WB
WB
2 BH2
WB
2 BK1
WB
WB
BN
BL
BO
Buckle SW Front RH
WB
WB
17 BJ1
WB
WB
WB
A A
Fuel Pump
WB
WB
WB
WB
WB
8 BF1
WB
BQ
BP
BM
BR Ignition Coil and Igniter No. 3 Ignition Coil and Igniter No. 1 Ignition Coil and Igniter No. 2 Ignition Coil and Igniter No. 4 WB BR WB E2 WB 10 5M 3 4E B WB
(SG)
(ME01)
10 5N WB BR E2
11 4I BR BR
(E1)
BR 4 BR WB II1 BR 13 II1 BR B
A A
(E02)
A A BR
(E04)
BR
ED
EC
365
2004 PRIUS (EWD555U)
I GROUND POINT
IG1 Relay
HTR Relay 1 1O 1 1I 14 1E WB 30 1E 12 1E 28 1E WB 15 4G 14 4G WB
Body ECU
PWR Relay
Interior Light
Noise Filter
WB
(EW)
Combination SW
Flasher Relay
WB
WB
IG
Hazard SW
WB
11 IB1
BR
WB
(EL)
Combination SW
Main SW
(E)
WB
Clock
WB
WB
(CG)
WB
Gateway ECU
WB
IH
WB
WB
WB
Combination SW
(ECC)
2 5L WB
6 5L WB
WB
A WB
8 BA1 5 BA1 WB
BR
Door Oscillator Front LH (w/ Sensor) Electrical Key Antenna (Driver s Side) Power Window Master SW
A WB
Steering Sensor
WB
WB
A WB
5 WB A IE2
WB
Mirror Heater LH
WB
A A
WB
2 IO1
WB
366
2004 PRIUS (EWD555U)
Overhead J/B
WB
A WB
6 IB1
WB
8 4K 4 4H
10 4L 11 4L
WB
Vanity Light SW LH
WB
A A
WB
WB
Room Oscillator
Vanity Light SW RH
WB
WB
A WB
WB
13 4D A WB 5 4H 3 4G 12 4L
WB
Mirror Heater RH BR
WB
WB
ACC Relay
8 BI1
WB
WB
5 BI1
WB
A A
WB
10
IL2
10 5G 9 5G 11 5G
WB
(GND2)
WB
WB
Key Slot
WB
WB
WB
(GND)
Power SW
(GND)
WB
11 ID2
WB
WB
5 5L
5 5M
WB
Rheostat
WB
WB
(ILL)
Power SW
Combination Meter
BR
BR
BR 4 IG1 BR G D A D A D A A A A A E B E B WB
(GND1)
MultiDisplay
BR 4 4C BR 15 4H BR
WB
WB BR BR BR
C B
WB
MultiDisplay
(SGND)
BR
WB
(GND)
II
367
2004 PRIUS (EWD555U)
I GROUND POINT
: Parts Location
Code J5 J12 J13 J20 J21 A B A B 48 48 48 48 48 See Page Code J24 J25 J26 J27 J28 48 48 51 51 51 See Page Code J29 J30 J32 J33 J34 51 51 51 51 51 See Page
: Relay Blocks
Code 2 3 26 22 See Page Relay Blocks (Relay Block Location) Engine Room R/B No.2 (Right Side of Reserve Tank) Engine Room R/B (Engine Compartment Left)
368
2004 PRIUS (EWD555U)
I
: Connector Joining Wire Harness and Wire Harness
Code EB1 IA1 IB1 ID2 IE2 IG1 II1 IL2 IO1 BA1 BB1 BF1 BH2 BI1 BJ1 BK1 54 56 56 56 56 58 58 58 58 60 60 60 62 62 62 62 See Page Joining Wire Harness and Wire Harness (Connector Location) Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B) Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH) Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH) Instrument Panel Wire and Floor Wire (Left Kick Panel) Front Door LH Wire and Instrument Panel Wire (Left Kick Panel) Instrument Panel Wire and Instrument Panel No.2 Wire (Behind the Combination Meter) Engine Wire and Instrument Panel Wire (Behind the Glove Box) Front Door RH Wire and Instrument Panel Wire (Right Kick Panel) Instrument Panel Wire and Instrument Panel No.4 Wire (Front Console Box LH) Front Door LH Wire and Electrical Key LH Wire (Near the Front Door Outside Handle LH) Rear Door No.2 Wire and Floor Wire (Left Center Pillar) Floor No.2 Wire and Fuel Tank Wire (Near the Fuel Tank) Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel) Front Door RH Wire and Electrical Key RH Wire (Near the Front Door Outside Handle RH) Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar) Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)
: Ground Points
Code EA EB EC ED EE EF IG IH II IJ IK BL BM BN BO BP BQ 54 54 54 56 56 56 56 60 60 60 60 60 60 See Page Ground Points Location Right Side of the Fender Apron Engine Block Left Side of the Suspension Tower Cowl Side Panel LH Instrument Panel Brace LH Instrument Panel Brace RH Cowl Side Panel RH Rear Side of Left Quarter Panel Near the Fuel Tank Lower Back Panel Center Center of the Back Door Panel Front Side of Right Quarter Panel Rear Side of Right Quarter Panel
: Splice Points
Code E1 E2 54 54 See Page Wire Harness with Splice Points Engine Room Main Wire Engine Wire Code E3 54 See Page Wire Harness with Splice Points Engine Room Main Wire
369
2004 PRIUS (EWD555U)
370
2004 PRIUS (EWD555U)
371
2004 PRIUS (EWD555U)
J POWER SOURCE (Current Flow Chart) Engine Room R/B, Engine Room J/B (See Page 22)
Fuse 7.5A DRL System Headlight Push Button Start System and Hybrid Vehicle Immobilizer System Shift Control System Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) Brake Control System TOYOTA Hybrid System Brake Control System TOYOTA Hybrid System TOYOTA Hybrid System Air Conditioner Engine Control Cruise Control Engine Control TOYOTA Hybrid System Turn Signal and Hazard Warning Light Headlight Headlight Headlight Horn Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) Theft Deterrent Wireless Door Lock Control (w/o Smart Entry System) 15A ABS MAIN3 Brake Control System Engine Control Ignition Interior Light Push Button Start System and Hybrid Vehicle Immobilizer System Shift Control System TOYOTA Hybrid System Air Conditioner Automatic GlareResistant EC Mirror Automatic Light Control BackUp Light 15A DOME Brake Control System Clock Combination Meter Cruise Control Door Lock Control Engine Control These are the page numbers of the first page on which the related system is shown. Page 148 82 256 216 290 96 290 96 96 352 132 270 132 96 166 148 148 148 148 310 216 246 234 290 132 128 170 82 256 96 352 322 160 186 290 312 342 270 210 132
7.5A
P CON MAIN
10A
HORN
15A
AM2
372
2004 PRIUS (EWD555U)
J
Fuse System EPS Garage Door Opener Headlight Headlight Beam Level Control Interior Light Key Reminder Light Auto Turn Off System Luggage Compartment Door Opener MultiDisplay and Audio System (Builtin Amplifier) MultiDisplay and Audio System (Separate Amplifier) Power Window Push Button Start System and Hybrid Vehicle Immobilizer System Rear Window Defogger and Mirror Heater Seat Belt Warning Shift Control System Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) SRS Taillight and Illumination Theft Deterrent TOYOTA Hybrid System Wireless Door Lock Control (w/o Smart Entry System) 15A 15A 15A 15A EFI FR FOG HLP LO LH (w/ HID) HLP LO RH (w/ HID) Cruise Control Engine Control TOYOTA Hybrid System Front Fog Light Headlight Headlight Cruise Control Push Button Start System and Hybrid Vehicle Immobilizer System Shift Control System TOYOTA Hybrid System Brake Control System TOYOTA Hybrid System Brake Control System TOYOTA Hybrid System MultiDisplay and Audio System (Separate Amplifier) Radiator Fan and Condenser Fan Push Button Start System and Hybrid Vehicle Immobilizer System Shift Control System Air Conditioner Air Conditioner Page 284 324 148 156 170 190 164 242 336 326 206 82 318 194 256 216 303 178 246 96 234 270 132 96 162 148 148 270 82 256 96 290 96 290 96 326 348 82 256 352 352
15A
DOME
20A
HEV
ABS1 ABS2 AMP CDS FAN P CON MTR PTC HTR1 PTC HTR2
These are the page numbers of the first page on which the related system is shown.
373
2004 PRIUS (EWD555U)
40A
HEAD MAIN
120A
MAIN
7.5A
ACC
374
2004 PRIUS (EWD555U)
J
Fuse System MultiDisplay and Audio System (Separate Amplifier) Multiplex Communication System (AVCLAN Bus) Multiplex Communication System (BEAN Bus) Multiplex Communication System (CAN Bus) 7.5A ACC Power Window Push Button Start System and Hybrid Vehicle Immobilizer System Remote Control Mirror Shift Control System Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) Theft Deterrent Interior Light Push Button Start System and Hybrid Vehicle Immobilizer System Shift Control System TOYOTA Hybrid System Automatic GlareResistant EC Mirror Automatic Light Control Brake Control System Door Lock Control Engine Control EPS Garage Door Opener Headlight Interior Light Key Reminder Light Auto Turn Off System Luggage Compartment Door Opener 7.5A ECUIG MultiDisplay and Audio System (Builtin Amplifier) MultiDisplay and Audio System (Separate Amplifier) Multiplex Communication System (AVCLAN Bus) Multiplex Communication System (BEAN Bus) Multiplex Communication System (CAN Bus) Power Window Push Button Start System and Hybrid Vehicle Immobilizer System Radiator Fan and Condenser Fan Shift Control System Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) Theft Deterrent TOYOTA Hybrid System Wireless Door Lock Control (w/o Smart Entry System) Brake Control System Combination Meter Cruise Control Engine Control Page 326 78 70 74 206 82 316 256 216 246 170 82 256 96 322 160 290 210 132 284 324 148 170 190 164 242 336 326 78 70 74 206 82 348 256 216 246 96 234 290 342 270 132
7.5A
AM1
7.5A
IGN
These are the page numbers of the first page on which the related system is shown.
375
2004 PRIUS (EWD555U)
7.5A
IGN
10A
GAUGE
376
2004 PRIUS (EWD555U)
J
Fuse 10A TAIL System Front Fog Light Taillight and Illumination Air Conditioning Headlight MultiDisplay and Audio System (Builtin Amplifier) MultiDisplay and Audio System (Separate Amplifier) 15A ECUB Multiplex Communication System (AVCLAN Bus) Multiplex Communication System (BEAN Bus) Multiplex Communication System (CAN Bus) Rear Window Defogger and Mirror Heater Theft Deterrent 15A 15A 15A 15A 20A 20A 25A M/HTR PWR OUTLET PWR OUTLET FR RR WIP FR DOOR WSH ACCB Rear Window Defogger and Mirror Heater Power Outlet Power Outlet Rear Wiper and Washer Power Window Front Wiper and Washer Rear Wiper and Washer Push Button Start System and Hybrid Vehicle Immobilizer System Door Lock Control Luggage Compartment Door Opener Smart Entry System and Wireless Door Lock Control (w/ Smart Entry System) Theft Deterrent Wireless Door Lock Control (w/o Smart Entry System) 30A 30A 40A POWER WIP DEF Power Window Front Wiper and Washer Rear Window Defogger and Mirror Heater Page 162 178 352 148 336 326 78 70 74 318 246 318 314 314 202 206 198 202 82 210 242 216 246 234 206 198 318
25A
DOOR
These are the page numbers of the first page on which the related system is shown.
377
2004 PRIUS (EWD555U)
K CONNECTOR LIST
A1
Gray
A2
Gray
A3
Gray
A4
Gray
1 1 2 1 31 2 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A5
Dark Gray
A6
Black
A7
A8
1 2 3 4
1 2 1 2 3 4 5 6 1 2 3 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5 6
A9
Black
A10
Black
A11
A12
Brown
A13
Black
A14
Black
1 2 3 4
12
12 1
3 5 2
1 2 3 4 5 6
1 2 3 4 5
A15
Black
A16
Black
A17
Yellow 1 2 3 4 5 6 7 8
A18
Yellow 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5
1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A19
Yellow 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A20
Orange
A21
Black
A22
Yellow
A23
1 2
1 2 1 2 3 4
378
2004 PRIUS (EWD555U)
K
A24 A25
Black
A26
Black
B1
Black
B2
Black 1
B3
Black
1 2 1 2 3 4
1 2
2 1 2 3
B4
Black
B5
B6
B7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
B8
Black
B9
B10
Black
B11
1 2 3 4
4 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 10 11 12
B12
Orange
B13
B14
B15
B16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1
3 5 2
12
1 2 3
B17
Gray
B18
C1
C2
Black
C3
Yellow
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2
1 2
C4
Orange
C5
Gray
C6
Gray
C7
Black
C8
1 2 3 4 5 6
1 2
379
2004 PRIUS (EWD555U)
K CONNECTOR LIST
C9
Black
C10
C11
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
C12
C13
C14
C15
Yellow
1 2 3 4 5 6 7 8 9 10 11 12
1 4
2 56
3 7
1 5
4 10
6789
C16
Yellow
C17
Black
C18
Black
C19
Dark Gray 1 2
C20
Gray
1 2 1 2
1 2
D1
D2
D3
Black 1 2
3 4 5 6 7 8 9 10 11 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2 12 13 14 15 16 17 18 19 20
D4
D5
D6
D7
D8
D9
D10
1 1 2 3 4 5
D11
D12
D13
D14
2 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 9 10 5 6 7 8 9 10 5 6 7 8 9 10
3 4 5 6
380
2004 PRIUS (EWD555U)
K
D15 D16 D17 E1
Dark Gray 1 2 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 5 6 7 8 9 10
E3
E4
E5
E6
7 26 27 34 35
7 24 25 30 31
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 31 24 25 32 33
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29
E7
E8
E9
E10
F1
Yellow
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 2 3 4 5 6
1 2 3 4 5 6
2 1
F2
Yellow
F3
Brown
F4
Brown
F5
Black
F6
Black
2 1 2 1 2
F7
Gray
F8
Gray
F9
Black
F10
F11
F12
1 2 3 4 5
1 2 3 4 5 6
1 2
F13
F14
Gray
F15
F16
F17
1 2
1 5
2 6
3 7
4 8
1 1
381
2004 PRIUS (EWD555U)
K CONNECTOR LIST
G1 G2 G3
Black
H1
Black
12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 1 3 2
H2
Black
H3
H4
H5
H6
H7
1
1 3
1 2
1 2 3 4
1 2
1 2 3 4
H8
1 2 3
H9
Black 1
H10
Black 1
H11
1 2 3 4 5 6 7 8
H12
H13
Dark Gray
H14
Gray
1 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 4 1 2 3 4 5 6 7 24 25 30 31
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29
H15
Gray
H16
Gray
H17
Gray
7 26 27 34 35
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 31 24 25 32 33
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
H18
Black
H19
H20
H21
I1
Black
1 1 2 3 2 1
1 1 2 3 4
382
2004 PRIUS (EWD555U)
K
I2
Gray
I3
Black
I4
Gray
I5
Gray 1 2
I6
Gray 1 2
1 2 3 4
1 2 3 4
1 2 3 4
I7
Gray 1 2
I8
Gray 1 2 1
I9
I10
2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I11
Black
I12
Orange
I13
Orange
I14
Orange
1 2 3 4 5 6
1 1 1
I15
Orange 1 2 3
I16
1
I17
1 12
I18
2 3
J1
A A A B B A A A B B B B
J2
A A A B B CCCDD DB
J3
A A A A A A A A A A A A
J4
A A A B B A A A B B B B
J5
J6
A A A B B CCCDDDB
J7
J8
A A
A A
A A A A A A A
A A B B C C D D E E F F
A A B B C C D D E E F F
J9
J10
J11
A A A B B A A A B B B B
J12
A A A B B B C C C C C D D D D E E E E E E E
A A A B B B C C C C C D D D D E E E E E E E
A A A A A A B B B B B B
383
2004 PRIUS (EWD555U)
K CONNECTOR LIST
J13 J14 J15 J16
A A A A A A A A A A A A A A A A A A B B B B B B A A A B B B C C C C C D D D D E E E E E E E A A A A A A A A A A A B B B B B B B B B B B
J17
A A A A A A A A A A A A
J18
J19
J20
A A A A A A A A A A A B B B B B B B B B B B
A A A A A A A B B B B C C C C D D D D E E E
A A B B C C D D D E E E
J21
J22
A A B CC A A B B B CC
J23
A A A A A A A A A A A A
J24
A A A A A A A A A A A A
A A B B C C D D D E E E
J25
A A A A A A A A A A A A
J26
J27
J28
A A A A A A A
A A A A A A A
A A A A A A A
J29
J30
A A A A A A A A A A A A
J31
J32
A A A B B A A A CDB B
A A A A A A A
A A A B B B C C C C C D D D D E E E E E E E
J33
J34
AA A AAAAA
K1
Black 1 2
K2
A A A A A A A A A A A B B B B B B B B B B B
1 2 3 4 5
384
2004 PRIUS (EWD555U)
K
K3
Black
L1
Gray 1 2
L2
Gray 1 2
L3
L4
2 3 4 5 6
1 2 3 4
2 1 4 3
L5
L6
L7
M1
Black
M2
Black 1
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8
1 2 3 4 5
M3
Black 1
M4
Black 1
M5
Gray
M6
Black 1
M7
Black 1
M8
Black 1
1 2 3 4 5 6
M9
Gray
M10
Black
M11
Black
M12
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6 1
3 5 2
M13
M14
N1
Gray
1 2 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
N2
N3
N4
Black
N5
Black
N6
Black
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8
385
2004 PRIUS (EWD555U)
K CONNECTOR LIST
N7 O1
Gray
O2
O3
P1
Dark Gray
P2
1 2 3 1 2 3 4 5 6 7 8 9 10 11 12
1 4
1 3
P3
1 2 1
P4
P5
P6
2 1
3 5 2
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
P7
Gray
P8
P9
P10
P11
Black
1 2
1 2 3 4 5 6 7 8 9 10 11 12
1 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
P12
P13
P14
P15
P16
1 3
2 4
1 2 3 4 5 1 2
1 2 3 4 5
1 2 3 4 5
P17
P18
Black
P19
Black
P20
Black
1 1 2 3 4 5 6 7 8 9
3 4 5 6
3 4 5 6
3 4 5 6
10 11 12 13 14 15 16 17 18
P21
Black
P22
Yellow
P23
Yellow
R1
Gray
R2
Black
2 1 1 2 2
3 4 5 6
386
2004 PRIUS (EWD555U)
K
R3 R4 R5 R6
1 2
3 4
2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2 3 4 5 6 7 8 9 10
5 6 7 8 9 10
3 4 5 6
11 12 13 14 15 16 17 18 19 20
R7
Black
R8
R9
R10
R11
R12
1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 3 4 5 6
1 2 3 4 5 6 1 2 1 2
R13
1
R14
1
R15
1
R16
1
R17
R18
1 2 3 4
3 4 5 6
R19
R20
R21
S1
Black
2 1 3 5 4
2 1 3 5 4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
S2
Gray
S3
Gray
S4
S5
Black
S6
Black
2 1 2 3 4 5 6 7 8
1 2 3 4 5 6
1 2
S7
S8
S9
7 26 27 34 35
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 31 24 25 32 33
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
387
2004 PRIUS (EWD555U)
K CONNECTOR LIST
S10 S11 S12
7 24 25 30 31
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17
1 2
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
S13
Gray
S14
S15
1 2 3 1 2 3 4 5 6 7 8 9 10 10 11 12
4 5
6 7
8 9 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
13 14 15 16 17 18
S16
S17
S18
Yellow
S19
Yellow
S20
Yellow
1 3
2 4
1 2 3 4
1 2
S21
Yellow
S22
S23
S24
S25
1 1 2 1 2 3 4
S26
S27
Black 1 1 2
S28
Black 2 1
T1
Black 1
T2
Gray
T3
Black
1 2
1234
T4
T5
T6
1 2 3 4 1 2 3 4 5 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 10 11 12 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
388
2004 PRIUS (EWD555U)
K
T7 T8 T9 V1
Black 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2
V2
V3
V4
V5
V6
Black
V7
Black
V8
Blue
1 2
12
12
1 2 3 1 2
W1
Black
W3
Black
W4
Gray
W5
Black
W6
Black
1 2
1 2
1 2
1 2 3 4 5 6
Y1
Black
1 2 3 4 5
389
2004 PRIUS (EWD555U)
Note: Not all of the above part numbers of the connector are established for the supply.
390
2004 PRIUS (EWD555U)
L
Code E6 E7 E8 E9 E10 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 G1 G2 G3 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 Part Name Engine Control Module Engine Control Module Electrical Key Antenna (Drivers Side) Electrical Key Antenna (Front Passengers Side) Electrical Key Antenna (Luggage Compartment Door) Front Airbag Sensor LH Front Airbag Sensor RH Front Fog Light LH Front Fog Light RH Front Side Marker Light LH Front Side Marker Light RH Front Turn Signal Light LH Front Turn Signal Light RH Front Washer Motor Front Wiper Motor Front Passenger Seat Belt Warning Light Front Door Speaker LH Front Door Speaker RH Fuel Pump Fuel Sender Fusible Link Block Fusible Link Block Fuse Holder Gateway ECU Glove Box Light Garage Door Opener Inner Mirror Headlight Beam Level Control Actuator LH Headlight Beam Level Control Actuator RH Headlight Control ECU LH Headlight Control ECU LH Headlight Control ECU RH Headlight Control ECU RH Headlight LH Headlight RH Horn (High) Horn (Lo) Hazard SW ODO/TRIP SW Headlight Beam Level Control ECU Heated Oxygen Sensor (Bank 1 Sensor 2) Hybrid Vehicle Control ECU Hybrid Vehicle Control ECU Hybrid Vehicle Control ECU Hybrid Vehicle Control ECU 9098012091 9098012200 9098011028 9098012431 9098012429 9098012428 9098012430 9098010619 9098011314 9098011016 9098011255 9098010869 9098011255 9098010869 8282447180 8282447160 9098011775 9098010916 X186 9098012404 9098011918 9098010935 9098011599 9098012012 9098011019 9098011156 9098011096 9098011856 9098012382 Part Number 9098012142 9098012146 Code H18 H19 H20 H21 I1 9098010824 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 J24 Part Name Height Control Sensor High Mounted Stop Light Hybrid Vehicle Battery Hybrid Vehicle Battery Ignition Coil and Igniter No.1 Ignition Coil and Igniter No.2 Ignition Coil and Igniter No.3 Ignition Coil and Igniter No.4 Injector No.1 Injector No.2 Injector No.3 Injector No.4 Inverter Inverter Inverter Inverter Inverter Inverter Inverter Inverter Inter Lock SW Interior Light Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector Junction Connector 9098010803 9098011661 9098011915 9098010803 9098011915 9098011661 9098011915 9098010803 9098011661 9098010830 9098010803 9098010803 9098011148 9098012153 9098010988 9098012465 9098012464 9098012434 9098012433 9098011147 9098011918 8136668010 9098011875 9098011885 Part Number 9098011860 9098011967 8267547060 8267547070
391
2004 PRIUS (EWD555U)
Note: Not all of the above part numbers of the connector are established for the supply.
392
2004 PRIUS (EWD555U)
L
Code S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 Part Name Shift Control Actuator Short Connector Short Connector Shift Lever Position Sensor Shift Lever Position Sensor Skid Control Buzzer Skid Control ECU Skid Control ECU Skid Control ECU Skid Control ECU Smart Key ECU Smart Key System Cancel SW Steering Sensor Stereo Component Amplifier Stereo Component Amplifier Stop Light SW Seat Position Airbag Sensor Side Airbag Sensor LH Side Airbag Sensor RH Side Airbag Squib LH Side Airbag Squib RH System Main Relay System Main Relay System Main Relay System Main Relay System Main Relay 8267528380 9098009938 9098011864 9098010795 9098012241 Part Number 9098012446 9098011002 9098011003 9098011989 9098012303 9098010906 9098012144 9098012145 9098012146 9098012142 9098012388 9098010825 9098012162 9098010821 9098012200 9098011118 9098010942 Code S27 S28 T1 T2 T3 T4 T5 T6 T7 T8 T9 V1 V2 V3 V4 V5 V6 V7 V8 W1 W3 W4 W5 W6 Y1 Part Name Short Connector (Water Pump) Short Connector (Water Pump) Theft Deterrent Horn Throttle Control Motor Throttle Position Sensor Transmission Control ECU Transponder Key Computer Tweeter Front LH Tweeter Front RH Tweeter Rear LH Tweeter Rear RH VSV (EVAP) Vanity Light LH Vanity Light RH Vanity Light SW LH Vanity Light SW RH Vapor Pressure Sensor VSV (Canister Closed Valve) VSV (Parge Flow Switching Valve) Water Pump Motor (A/C) Water Pump Motor (Inverter) Water Temp. SW Water Valve Wireless Door Lock Buzzer Yaw Rate Sensor 9098011918 9098011143 9098011156 9098011859 9098010887 9098011162 9098011235 9098010988 9098011142 9098011904 9098010935 9098011156 9098012304 Part Number 9098011162 9098011168 9098010619 9098011162 909801071 1 9098012203 9098012404
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2004 PRIUS (EWD555U)