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HELI-TECH. INC. 3621 FRANKFORD AVE. PANAMA CITY, FL. 32405. F.A.A REPAIR STATION HBPR220K REPORT No. 112191

AUGUST 1, 1993 HUGHES 369 HEAT SHIELD REPLACEMENT INSTRUCTIONS

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TABLE OF CONTENTS

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PARTS ...............................

HEAT SHIELD INSTRUCTIONS.............3- 4 FIGURE 1 ......................... ..a.5 WEIGHT AND BALANCE ................ ...6

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PARTS : -103 B. c. D. E. F. G. H. and -104 HEAT SHIELD PATTERNS RIVNUTS. SCREWS. LOCKWASHER. NUT PLATE. AD3-3 RIVETS. FOR HT500-369A3018 HEAT SHIELD -103 ASSEMBLIES, and -104, ONE EACH. ONE EACH.

INSTALLATION 50. 50. 50. 10. 20. SS6K75

AN526C632R8 AN935C632 AN362-06K MS20426

INSTALLATION

INSTRUCTION

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INSTALLATION INSTRUCTIONS OF HEAT SHIELD.

1. REMOVE EXISTING 369A3016-9 HEAT SHIELD AND FASTENERS. NONE OF THESE PARTS WILL BE REUSED. 2. INSTALL PAPER PATTERN -103. WITH MASKING TAPE, ON TO THE LEFT SIDE OF THE UPPER ENGINE BAY, USING THE HOIST FITTING AND LOWER EDGES AS GUIDES. ENSURE THAT THE PAPER FITS TIGHTLY TO RIBS WITH A PENCIL

FROM TOP TO BOTTOM TO PREVENT HOLE MISALIGNMENT.

LOCATE PUSH PIN HOLES ALONG THE RIB LINE AND THE LOWER EDGE OF THE PATTERN. MAKE A SMALL PUNCTURE IN THE PATTERN AND CLECO

HOLES (17 PLACES). 3. REMOVE THE -103 PAPER PATTERN AND ALIGN IT UPON THE -103 STAINLESS HEAT SHIELD. SECURE WITH TAPE TO ENSURE PATTERN DOES NOT MOVE. LOCATE THE 17 HOLES MARKED ON THE PAPER PATTERN ON THB HEAT SHIELD WITH A CENTER PUNCH (A LIGHT TAP IS ADVISED). DRILL THE 17 CENTER PUNCHED HOLES WITH A #40 PILOT DRILL. 4. REPEAT STEPS 3 & 4 WITH THE -104 PATTERN AND -104 HEAT SHIELD ON THE RIGHT SIDE OF THE ENGINE BAY. 5. DRILL THROUGH THE PUSH PIN HOLES IN THE FUSELAGE (17 HOLES IN EITHER SIDE) WITH A #lO DRILL. EACH OF THE 34 HOLES. 6. INSTALL THE -104 HEAT SHIELD (RIGHT SIDE) FIRST WITH 17 AN526C632R8 SCREWS. 7. INSTALL THE -103 HEAT SHIELD (LEFT SIDE). WHERE -103 INSTALL SS6K75 RIVNUT IN

OVERLAPS -104. -103 HAS NINE PRE-DRILLED #27 HOLES. SCRIBE THE POSITION OF THE NINE HOLES ON -104 HEAT SHIELD. 3

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6. 9.

REMOVE THE -103 AND -104 STAINLESS HEAT SHIELDS. IN THE OVERLAPPING PORTION OF -104 HEAT SHIELD, USING A #27 DRILL, DRILL THE NINE HOLES MARKED IN STEP 7. USING A 6-32 NUT PLATE DRILL JIG. FIT NINE AN362-06K NUT PLATES USING AD3-3 RIVETS. THE NUT PLATES SHOULD BE FITTED SO AT FINAL ASSEMBLY

THE SCREWS PASS THROUGH THE -103 HEAT SHIELD INTO THE NUT PLATES ON -104 HEAT SHIELD. 10. DEBURR ALL DRILLED HOLES IN THE -103 AND -104 HEAT SHIELDS. 11. INSTALL THE HEAT SHIELDS WITH 46 AN526C632RE SCREWS, AND 46 AN935C632 LOCKWASHERS. TORQUE THE SCREWS TO 20 TO 25 INCH LBS.

INSTALLATION IS COMPLETE.

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I. RERR TO FM AC 43.~lA

AlRCRAF7 INSPECFION AND REPAIR FOR STANDARD StEE7 METAL REPAIR PROCEDURES UNLESS OMRWIK SPECIFIED. STA

STA 185.99 RING l&(120 IN.ZD.24, lX.CORlNG K~o2c

TOP CENTER LONGERa aOdD IK 7178-16 Al MY E S7A 16487 RING no16 IN. 2024~74 AL AL STA l.%..nRING~@DlN. 2LP4-14MMYl

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CHANHLKLQiDIN.

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UPPERwNGERDNhD6DIK mS-T6 AL MY EXTRUSICN)

RIBS Q DZ5 IN. 7~16 i-4 it 1

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PIPE SUFFORT FITTING

Lo~c~fttm nOdO IN. 7D75-16M MY)

t BODMFAIRIffi AllACHS To UAST SUPPORT SlRUCNRE tlC. 2-3) WIlli UPPER AND LomR UHXRCNS: AND TO UPPER AFT SECTION WITH LOmR LCNCERONSAND AT OvERlAPS OF STATION RINGS. L USEMS2D615M RIVETS Al Dw;INE COMPARIR AllAcHENlS. MSPllMD RIVEFS ARE USED MII Man OTlfR Al-fAC&UNcRRUClURf. 4. MATERIMS INDICATED ARE TO 8E USED AS A PATCH REPAIR GUlDEOt&Y. REFER7OTABCE 2-l FOR SUBSTITUFE MATERIALS. S. REFER TO TH SKIN PANELING DIAGRAMFOR MRIOR SKIN TliICKNESS AND MATERIM.
Y s Figure

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STA 155.nRlNGUL025IN.

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ENGINECrJMpl RI8 10016 IN. 15-7 CREsl MS206W AnAClHfNl RIVEIS AT ALL RINGS AND RIBS

STA l37 50 RING IO.016 IN. b-1 C_RfSI MSZ061%+ SKIN Al-lACtMENl RlmS

2-4.

BOOID fairing

and upper aft section

WEIGHT AND BALANCE. THE FIRBWALL IS LOCATED 137.5 AFT OF THE REFERENCE DATUM, OR AT STATION 137.5. TOTAL PARTS ADDED OR REMOVED ARE THEREFORE

LOCATED AT STATION 137.5. A. PARTS REMOVED: 369A3016-9 HEATSHIELD.............................1.5 39. 295097 PUSH PINS.............................. STAINLESS TAPE.................................... LBS.

.13 LBS. .19 LBS.

TOTAL............ .,............*.................. 1.62 LBS. B. PARTS ADDED. -103 & -104 HEAT SHIELDS..........................S.l RIVETS............................................ LBS.

.36 LBS.

SCRBWS.......... ..... ...... .......... ...... .. ... .. .56 LBS. WASHERS...... .... ............. ....... .......... ... .19 LBS. TOTAL ..... .... ...... ...... ....... .. ...... ........ .6.23 LBS. NET MOMENT ADDED ABOUT REFERENCE DATUM: MOMENT ADDED = (6.23-1.82) 137.5=606 IN LBS.

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