Electrical Schematics

Electrical Schematics Manual
Indygo
Chassis Numbers: 72594 - 72617 Coach Numbers: 2301 - 2324
Click here to go to the Table of Contents Click here to go to the Introduction Click here to go to the Index by Description Click here to go to the Index by Drawing Number
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HOW TO CONTACT THE GILLIG CORPORATION

Additional copies of this or any other Gillig publication may be purchased by contacting the Gillig Parts Department. We hope you find this manual user-friendly and we welcome your comments, questions, or suggestions regarding this manual or your Phantom coach. You may contact the Gillig Corporation by phone, fax, or letter. Telephone: (800) 735-1500 Toll-free (510) 785-1500 Local (510) 887-0981 FAX (Parts) (510) 785-1348 FAX (Service) (510) 785-6819 FAX (Marketing/Pubs) Address: Gillig Corporation P.O. Box 3008 Hayward, CA 94540-3008
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Table of Contents
Introduction .............................................. 7 Electrical Connector Listing......................... 13 Harness Listing ....................................... 20 Chapter 1-Powertrain ................................ 23
Engine Control System................................................. Engine Power............................................................ Starting System ......................................................... Throttle Control ......................................................... Fast Idle .................................................................. Battery Disconnect Switch ............................................ Battery Fuses ............................................................ Transmission Interface ................................................ Transmission Retarder................................................. Rear Gauges............................................................. Anti-Lock Brakes ........................................................ Senders and Switches ................................................. 24 25 26 27 28 29 30 31 32 33 34 35
Chapter 2- Vehicle Systems......................... 36

Circuit Breakers ......................................................... Rear Electrical Panel .................................................. Charging System........................................................ Alternator Noise Suppression ........................................ Power Cables............................................................ Battery Fuse Panel .....................................................
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37 38 39 40 41 42
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Fire Alarm ............................................................... Horn ...................................................................... Kneeling System ........................................................ Destination Sign Power................................................ Fan Drive................................................................. Windshield Wipers .....................................................
43 44 45 46 47 48
Chapter 3- H V A C .................................... 49
HVAC Ladder Diagram ................................................. HVAC Schematic ........................................................ HVAC Interface .......................................................... Drivers Heater/Defroster .............................................. Heater Booster Pump .................................................. Auxiliary Defroster Fan ................................................ Drivers Booster Fan ................................................... Proheat Auxiliary Heater .............................................. 50 51 52 53 54 55 56 57
Chapter 4- Lighting ................................... 58

Exterior Lamp Test...................................................... Tail & Marker Lamps ................................................... Turn Signals ............................................................. Reverse Lamps ......................................................... Brake Lamps ............................................................ Head Lamps ............................................................. Interior Lighting......................................................... Rear Step Lighting ..................................................... Map Light ................................................................ Dash Panel Lamps ..................................................... 59 60 61 62 63 64 65 66 67 68
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Chapter 5- Doors...................................... 69
Door Control ............................................................. Brake/Throttle Interlock................................................ Stop Requested System ............................................... Passenger Ramp........................................................ Passenger Ramp Interface ............................................ Passenger Ramp Interconnect........................................ Passenger Ramp Interface ............................................ 70 71 72 73 74 75 76
Chapter 6 - Dash ...................................... 77

Dash Switches .......................................................... Two Way Radio Power ................................................. Fare Box Power ......................................................... Front Gauges ............................................................ Indicator Lamps......................................................... Low Air & Parking Brake Switches ................................... Low Hydraulic Fluid Warning ......................................... Check/Stop Engine Lamp .............................................. Overhead Electrical Panel............................................. 78 79 80 81 82 83 84 85 86
Chapter 7- Miscellaneous ........................... 87

Heated Mirrors .......................................................... Remote Controlled Mirrors............................................ PA System ............................................................... Electrical System Monitor ............................................. Crime Alarm ............................................................. 88 89 90 91 92
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Chapter 8- Multiplex System........................ 93

Communication Ring Diagram ....................................... PLC Power ............................................................... Multiplex System Inputs & Outputs .................................. Multiplex System Ladder Diagram................................... 94 95 96 97
Index (by Drawing Number) ........................ 123 Index (by Description) .............................. 124
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Introduction
This manual contains electrical schematics and other electrical system information for the Gillig Low Floor Transit Bus. The information pertains to standard installed equipment, optional equipment, and special features. All information and data in this manual are based on the latest product information available at the time of publication. The Gillig Corporation reserves the right to make product changes at any time. Service Bulletins and manual revisions may be published to supplement, supersede, or augment the information in this manual. The bulletins should be placed in the appropriate places in the manual for future reference.
IMPORTANT SAFETY INFORMATION

It is your responsibility to be completely familiar with the WARNINGS, CAUTIONS, and NOTICES described in this Electrical Schematics Manual. These highlighted messages advise against the use of specific service methods or procedures which can result in personal injury, damage to the equipment, or unsafe operating conditions. It is important to understand that these messages are not exhaustive. Gillig Corporation could not possibly know and evaluate all conceivable methods in which service might be done, nor could they advise the service trade of all possible consequences of each method. Therefore, Gillig has not undertaken such a broad evaluation. Accordingly, anyone who uses a service procedure or tool which is not recommended by Gillig Corporation must first be thoroughly satisfied that neither personal safety nor equipment integrity will be jeopardized by the service method selected. The WARNINGS, CAUTIONS, and NOTICES appear at appropriate places of the manual in special print. It is critical to the safety of service personnel and the coach that these warnings are diligently observed, especially while undertaking any of the procedures presented in this manual. WARNINGS, CAUTIONS, and NOTICES appear as follows:
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WARNING
Appears when an operating or service procedure, if not correctly followed, could result in personal injury or fatality.
CAUTION
Appears when an operating or service procedure, if not strictly observed, could result in injury to you or damage to the equipment.
NOTICE
Highlights an operating or service procedure which is essential for proper operation, maintenance, or repair.
VEHICLE IDENTIFICATION NUMBER (VIN)

The Vehicle Identification Number (VIN) and other information about the coach is found on the Manufacturers ID plate which is located on the door of the main electrical panel above and to the left of the driver. The VIN serves as a legal identification number and appears on the vehicle certificate of title and registration papers. You may be asked to provide the VIN to Gillig Service or Parts personnel in order for them to properly investigate and answer your inquiry.
HOW TO USE THIS MANUAL

This manual simplifies the task of electrical troubleshooting on your Gillig Low Floor Coach. It is customized for your specific coaches, using the As-Built Bills of Material and associated Electrical Schematics.
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The electrical schematics and wiring diagrams in this manual are arranged in chapters covering the type of system in which they are employed. An extensive table of contents will help you identify the drawings or circuits included in this manual. A cross reference listing follows the Table of Contents to correlate drawing numbers with page numbers, so that you can find a drawing if you only know the engineering drawing number. Page numbers are consecutive thru the manual. Heavy tabbed divider pages separate the chapters to assist your search. Information in this manual is only for the Gillig Low Floor coaches designated on the front cover and again at the top of the Table of Contents page. Do not use this manual as a basis for trouble shooting electrical systems or circuits for any other Gillig coaches in your fleet.
WIRE COLOR IDENTIFICATION

Wire Color. Colors are abbreviated as follows:
Code BLK BLU BRN DK GRY
Color Black Blue Brown Dark Gray
Code GRN LT ORG PNK
Color Green Light Orange Pink
Code PPL RED TAN WHT YEL
Color Purple Red Tan White Yellow
TROUBLE SHOOTING EQUIPMENT

Volt-Ohmmeter (VOM). A volt-ohmmeter is a single test device in which the functions of both the voltmeter and ohmmeter are combined. It may be used to check voltage, check for a short to ground, check for continuity in a circuit, or to check to verify a ground. Voltmeter. A DC voltmeter is used to check the DC voltage to ground. There are two test leads: the negative lead, which is connected to the ground side of the circuit; and the positive lead, which should be connected to the hot side of the circuit.
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Ohmmeter. An ohmmeter may be used to measure resistance between two points of a circuit.
CAUTION
An ohmmeter must only be used on de-energized circuits. An energized circuit may cause meter damage or result in inaccurate resistance measurement.
Jumper Wire. A jumper wire may be used in trouble shooting procedures to bypass certain circuit components or circuit segments where an open is suspected. A jumper is a length of wire with clips or terminals used to connect two points of a circuit.
WARNING
Do not use a jumper wire to bypass high resistance loads, as this would short to ground and may cause damage to the circuit and/or injury to maintenance personnel.
TROUBLE SHOOTING PROCEDURES

Trouble shooting is a systematic approach to solving problems. Because of the many components and connections in an electrical circuit, it is necessary to follow a step-by-step procedure for an accurate diagnosis of any electrical problem. First, verify the problem or complaint by operating the circuit in which the problem is suspected. Once the problem is identified and verified, then refer to the Service Manual and the Electrical Schematics manual to inspect the schematic for the circuit in question. Next, trace the circuit and redraw it if necessary. This will help identify the connections, splices, grounds, and components in the problem circuit. After tracing the circuit, systematically test for faulty components, connections, or grounds to identify the problem. Finally, when the problem is isolated and a particular element of the circuit is determined to be the cause of the problem, make the necessary replacement or repair. Then operate the circuit to verify the repair.
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OPEN CIRCUITS
Many electrical system failures are caused by an open circuit. An open circuit is one in which power flow stops because of an interrupted or incomplete circuit path. An open circuit is caused by an improper ground, a loose or broken wire, a broken connector, a poor terminal contact, an open or faulty component, or a fuse or circuit breaker opened because of a short or overload. Testing to isolate an open circuit can be done by using a jumper wire to bypass a suspected open element. If the circuit operates with the jumper in place when the power is applied, then the open is in the segment of the circuit which was jumped or bypassed. Another procedure to pinpoint an open element in a circuit is to test for power along the circuit using a VOM. If the VOM indicates power at one point in the circuit, then is moved along to another point of the circuit and does not indicate power, the circuit is open between the two points. A third test, again using a VOM, can be conducted to detect an open in a component. First disconnect the component from the circuit. Then connect the leads of the VOM to the component. If there is no continuity, an open exists in the component.
SHORT CIRCUITS
Many electrical system problems are caused by short circuits. A short circuit is either a feed circuit which has been completed to ground before it reaches the intended operating unit or a ground circuit that is grounded prematurely. To diagnose a short to ground use a VOM to test for continuity to ground. First, disconnect the circuit from power and ground. Next, connect the VOM between the circuit and ground. There will be continuity if the circuit is shorted to ground. To isolate the short, open elements of the circuit one at a time until continuity is lost. The short is in the last element opened or in the segment of the circuit beyond the last element opened. To pinpoint the short, test each element of the isolated segment. A tripped circuit breaker or blown fuse usually indicates a short to ground. Use a VOM to isolate the short. First, turn off all elements of the circuit receiving power through the circuit breaker or fuse and disconnect all loads. Turn on power to the fuse, then connect one lead of the VOM to the power supply side of the circuit protector and the other lead to ground. The VOM should indicate power. Next, disconnect the ground lead of the VOM and connect it to the load side of the fuse. If the VOM does not indicate voltage, the short is in the disconnected equipment. If the VOM indicates voltage, the short is in the wiring. To pinpoint the short, disconnect circuit elements one at a time until the VOM does not indicate voltage. The short will be in the segment connecting the last element.
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WELDING PRECAUTIONS
Prior to performing any welding operation on the coach, sensitive electrical components must be protected from damage. The sequence below must be followed in the order shown or damage to the voltage equalizer, multiplexer, or any of the electronic control units (ECUs) may result. When the welding operation is completed, the components must be reconnected in the reverse order of disconnection.
CAUTION
Ensure the following precautions are accomplished prior to welding anywhere or anything on the coach, as permanent damage to electronic components may result. 1. 2. 3. 4. Place the main battery cut-off switch into the OFF position. Disconnect the battery ground from the voltage equalizer. Disconnect the battery cables from the batteries. Disconnect the power connectors from the ECUs and electronic equipment (ABS, engine, transmission, I/O DINEX multiplexing system, wheelchair ramp, destination sign, communication equipment, voice annunciation system, communication network (such as SAE J1708, J1939, etc.), surveillance system, and other electronic devices.
Disconnect the main power fuse from the multiplexer circuit (located in the lower drivers console). The welding ground cable should be attached to a chassis member as close to the weld site as possible, consistent with good welding practices. Do not connect welding cables to, or weld on, control components. Protect components from heat, sparks, and spatter, while welding. When welding is complete, reconnect the components in the reverse order of removal.
5.
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Electrical Connector Listing

Conn. #
1 1D 3 4 5 7 8 8A 8B 8C 9 10 11 12 14 14A 14B 15 16 17 17A 18 19 20 20 20A 21 21 31 31 32 35 36 37 38 39 40 49 52 56 63 67 71 71A 71B 75 82
Conn. Type
Varies Deutsch 31 WP 2-way WP 3-way WP 3-way AMP 4-way WP 22-way WP 22-way WP 6-way WP 4-way Amp 2-way WP 22-way DDC 2-way DDC 4-way Deutsch 31-way Deutsch 31-way Deutsch 31-way WP 2-way WP 2-way Amp 2-way WP 2-way WP 3-way WP 3-way WP 2-way Amp 8-way Amp 2-way WP 2-way Relay Socket 4-way WP 2-way WP 3-way WP 3-way WP 3-way WP 2-way WP 2-way Amp 9-way WP 3-way WP 3-way Amp 9-way Deutsch 6-way WP 6-way Amp 4-way WP 6-way Relay Socket Relay Socket Relay Socket Amp 4-way Relay Socket
Harness Description
Engine to Engine ECM Engine to Engine ECM (Cummins) Engine to Underseat Heaters Engine to Curbside Heater Engine to Roadside Heater Engine to Coolant Level Probe Engine to Rear Elect Panel Engine to Rear Elect Panel Engine Spares Engine to Reverse Lights Exit Door Panel to Door Lights Engine to Rear Run Box Engine to Inlet Air Temp Engine to Ambient Air Temp Engine to Ceiling Harness RH Ceiling to Ceiling Extension RH Ceiling Extension to Engine Engine to Coolant Probe (Cummins) Engine to Boost Pump Engine to Air Dryer Engine Spares Engine to Hyd Level Probe Engine to Rear Gauges Engine to Fan Solenoid (Cummins) Engine to Fan Control Engine to Water Temp Probe Engine to Fire Solenoid (Cummins) Engine to Fire Solenoid Engine Spares Console to Left Headlight Console to Right Headlight Console to Foot Dimmer Switch Console to Right Turn Foot Switch Console to Left Turn Foot Switch Dash to Console Console to Left Turn Light Console to Left Turn Light Dash to Console Rear Run Box Bulkhead Electrical Panel to Trans ECU Bulkhead Electrical Panel to ABS Relay Bulkhead Electrical Panel to Trans ECU Bulkhead Electrical Panel to Battery High Relay Bulkhead Electrical Panel to Battery Balance Relay Bulkhead Electrical Panel to Battery Low Relay Bulkhead Electrical Panel to ABS Relay Bulkhead Electrical Panel to Engine Ignition Relay
Location
Engine and Settee Area Engine and Settee Area Engine and Settee Area Front Chassis Front Chassis Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area RH Roof Duct Rear Run Box Area Engine and Settee Area Engine and Settee Area Engine and Settee Area RH Roof Duct Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Rear Run Box Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Headlight Channel Headlight Channel Dash Area Dash Area Dash Area Console Area Headlight Channel Headlight Channel Console Area Rear Run Box Area Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel
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Conn. #
83 84 84A 86 86A 87 88 90 93 94 95 96 96D 97 98 99 100 101 102 103 112 114 115 117 117 117A 117B 118 119 120 121 122 127 128 128 129 130 131 132 133 134 135 136 137 138 139 140A 141A 141C 141D
Conn. Type
Relay Socket Relay Socket Relay Socket WP 6-way WP 2-way WP 6-way Relay Socket Relay Socket Amp 12-way Amp 9-way Amp 15-way Amp 12-way Amp 6-way Amp 4-way Amp 3-way WP 3-way Deutsch 6-way Amp 15-way Amp 15-way Amp Mini Relay Socket Amp 3-way Relay Socket Relay Socket Amp 15-way WP 3-way WP 3-way WP 3-way Amp 2-way Amp 15-way Relay Socket Relay Socket Relay Socket Amp 9-way WP 3-way WP 2-way WP 3-way WP 2-way WP 2-way Amp 6-way WP 2-way WP 2-way WP 2-way WP 2-way WP 2-way Amp 2-way Amp 6-way WP 2-way WP 1-way WP 1-way WP 1-way
Harness Description
Bulkhead Electrical Panel to Trans Ignition Relay Bulkhead Electrical Panel to Hyd Probe Relay Bulkhead Electrical Panel to Low Hyd Oil Relay Engine to Rear Lights Engine to Decel Lights Bulkhead Extension to A/C Bulkhead Electrical Panel to Alternator Disable Relay Bulkhead Electrical Panel to Starter Disable Relay Dash to Left Dash Panel Dash to Center Dash Panel Dash to Right Dash Panel Dash to Ignition Switch Panel Dash to Ignition Switch Panel Dash to Heated Mirror Switch Dash to Door Control Switch Dash to Parking Brake Dash to Front Diagnostics RH Ceiling to Dash Main Electrical Panel to Dash Dash to Heated Mirror Relay Dash to Driver Seat Dash to Ramp Power Relay Dash to PLC Power Relay Main Electrical Panel to RH Ceiling Dash to Door Alarm Front Door to Door Alarm Door Alarm to Front Door Dash to Map Light Switch Main Electrical Panel to RH Ceiling Electrical Panel to Engine Stop Light Relay Electrical Panel to Engine Check Light Relay Electrical Panel to Fire Alarm Relay Electrical Panel to Light Bar RH Ceiling to Throttle Pedal Dash to Throttle Pedal RH Ceiling to Throttle Pedal RH Ceiling to LH Side Marker Light Front Cap to Right Marker Light RH Ceiling to Destination Sign Front Cap to Right Center Marker Light Front Cap to Center Marker Light Front Cap to Left Center Marker Light Front Cap to Left Marker Light Front Cap to Left Side Marker Light Main Electrical Panel to RH Front Stop Request Front Door to Exit Door Main Electrical Panel to Ext Speaker Main Electrical Panel to Ent Door Ground Light Main Electrical Panel to Ent Door Ground Light Main Electrical Panel to Ent Door Ground Light
Location
Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Engine and Settee Area Engine and Settee Area Engine and Settee Area Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Dash Area Dash Area Dash Area Console Area Console Area Console Area Console Area Console Area Dash Area Main Electric Panel Main Electric Panel Console Area Console Area Console Area Console Area Main Electric Panel Entrance Door Header Entrance Door Header Entrance Door Header Console Area Main Electric Panel Main Electric Panel Main Electric Panel Main Electric Panel Main Electric Panel Dash Area Dash Area Dash Area Front Cap Front Cap Front Cap Front Cap Front Cap Front Cap Front Cap Front Cap RH Roof Duct Entrance Door Header Front Chassis Entrance Door Header Entrance Door Header Entrance Door Header
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Conn. #
141E 142A 142B 143 144 145 145A 146 147 148 149 151 152 153 154 156 157 158A 158C 159 160 161 162 164 165 166 167 169 171 171A 172 173 174 175 176 177 180 181 182 182B 183 183B 184 185 186 189 190 191 192 193
Conn. Type
WP 1-way WP 1-way WP 1-way Amp 2-way Amp 3-way Amp 2-way Amp 3-way Amp 2-way Amp 2-way Amp 2-way Amp 2-way Amp 6-way Amp 12-way Amp 2-way Amp 3-way Amp 2-way Packard 2-way WP 1-way WP 1-way Amp 3-way Amp 4-way Packard 2-way WP 2-way Amp 4-way Amp 4-way Amp 4-way Amp 15-way Amp 3-way Amp 2-way Amp 3-way Amp 2-way Amp 3-way Amp 2-way Amp 2-way Amp 3-way Amp 2-way Amp 4-way Amp 12-way Deutsch 6-way Amp 6-way Deutsch 6-way Amp 6-way Packard 4-way Packard 6-way Deutsch 12-way Relay Socket Relay Socket WP 3-way WP 2-way WP 2-way
Harness Description
Main Electrical Panel to Ent Door Ground Light Main Electrical Panel to RH Side Turn Light Main Electrical Panel to RH Side Turn Light Main Electrical Panel to Kneel Solenoid Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast Main Electrical Panel to RH Ceiling Ballast RH Ceiling to Speakers Main Electrical Panel to Rear Door Main Electrical Panel to Raise Solenoid Main Electrical Panel to Hold Solenoid Main Electrical Panel to RH Stop Request RH Ceiling to Power Relay Main Electrical Panel to Ramp Light Main Electrical Panel to Ramp Light RH Ceiling to Diagnostic Switch Dash to Console Dash to Headlight Relay Dash to Driver Seat Dash to Engine Test Switch Dash to Ramp Counter Dash to Two-Way radio Main Electrical Panel to LH Ceiling LH Ceiling to Light Ballast LH Ceiling to Light Ballast LH Ceiling to Light Ballast LH Ceiling to Light Ballast LH Ceiling to Noise Sensor LH Ceiling to Light Ballast LH Ceiling to Light Ballast LH Ceiling to Noise Sensor LH Ceiling to Light Ballast Dash to Driver Heater Dash to Driver Heater Dash to Left Wiper Bulkhead Wiper Bulkhead to Wiper Motor Dash to Right Wiper Bulkhead Wiper Bulkhead to Wiper Motor Dash to Wipers Dash to Wipers Engine to Trans Interface Engine to Flag Panel Engine to Flag Panel Bulkhead Extension to Flag Panel Console to Battery Disconnect Switch Bulkhead Extension to Flag Panel
Location
Entrance Door Header Entrance Door Header Entrance Door Header Front Chassis RH Roof Duct RH Roof Duct RH Roof Duct RH Roof Duct RH Roof Duct RH Roof Duct RH Roof Duct LH Roof Duct Exit Door Header Front Chassis Front Chassis RH Roof Duct Console Area Console Area Console Area Console Area Console Area Console Area Console Area Dash Area Front Chassis Radio Box LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct LH Roof Duct Dash Area Dash Area Dash Area Dash Area Dash Area Dash Area Dash Area Dash Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Battery Area Engine and Settee Area
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Conn. #
193 194 195 196 197 198 199 200 201 203 203 204 207 207A 208 208A 209A 210 211 211 212 215 215 216 216 217 217 218 221 222 223 224 225 226 227 228 229 230 231 232 234A 234B 235A 235B 238A 238B 239A 239B 245 246
Conn. Type
WP 3-way WP 3-way WP 1-way WP 1-way WP 1-way WP 1-way Amp 2-way Amp 2-way Amp 2-way WP 3-way Relay Socket WP 2-way WP 6-way WP 6-way WP 3-way WP 3-way WP 2-way WP 2-way Amp 2-way WP 2-way WP 6-way Packard 2-way WP 2-way Packard 2-way WP 2-way Packard 2-way WP 3-way WP 2-way WP 2-way WP 3-way WP 2-way WP 2-way WP 2-way WP 3-way WP 2-way WP 2-way WP 2-way WP 2-way WP 2-way WP 3-way WP 1-way WP 1-way WP 1-way WP 1-way WP 1-way WP 1-way WP 1-way WP 1-way WP 4-way WP 1-way
Harness Description
Console to Brake Pressure Switches Console to Brake Pressure Switches Console to Brake Pressure Switches Console to Brake Pressure Switches Console to Brake Pressure Switches Console to Brake Pressure Switches Console to Horn Engine to Air Temp Probe Bulkhead Extension to Bulkhead Electrical Panel Engine to Trans Power (Cummins) Engine to Engine Power Relay Engine to Auxiliary Heater Engine to Fuel Gauge Engine to Stop/Tail lights Bulkhead Electrical Panel to Trans ECU Bulkhead Electrical Panel to Trans ECU Engine to Battery Switch Engine to Trans Power Engine to Starter Engine to Decel lights Engine to Rear Cap Lights Electrical Panel to Ignition Relay 1 Engine to Tail Light Electrical Panel to Ignition Relay 2 Engine to Right Reverse Light Electrical Panel to Ignition Relay 3 Engine to Right Stop Light Engine to Rear Right Turn Engine to Rear Left Turn Engine to Left Stop Light Engine to Left Reverse Light Rear Cap to Right Marker Light Rear Cap to Right Marker Light Rear Cap to Upper Right Stop Light Rear Cap to Center Marker Lights Rear Cap to Center Marker Lights Rear Cap to Center Marker Lights Rear Cap to Left Marker Light Rear Cap to Left Marker Light Rear Cap to Upper Left Stop Light Engine to Rear Right Turn Engine to Rear Right Turn Engine to Rear Right Turn Engine to Rear Right Turn Engine to Rear Left Turn Engine to Rear Left Turn Engine to Rear Left Turn Engine to Rear Left Turn Engine to Fuel Tank Level Sensor Engine to Rear Step Light
Location
Front Chassis Front Chassis Front Chassis Front Chassis Front Chassis Front Chassis Headlight Channel Engine and Settee Area Rear Bulkhead Electric Panel Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Engine and Settee Area Main Electrical Panel Rear Cap Main Electrical Panel Rear Cap Main Electrical Panel Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Rear Cap Center Chassis Rear Chassis
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Conn. #
246G 249 250 250 250A 254 255 256 257 257 258 259 260 260 261 262 266 267 268 269 270 271 275 275A 301 301A 305 325 328 335 336 336 400 401 402 403 404 406 407 408 450 450 601 602 608 609 610 652 653 1939
Conn. Type
WP 1-way WP 2-way Diode Block WP 2-way Diode Block WP 2-way Amp 2-way Amp 2-way VDO 3-way Amp 2-way VDO 3-way VDO 3-way Amp 2-way VDO 3-way VDO 3-way 6-way Amp 6-way Amp 6-way Amp 6-way Amp 6-way Amp 6-way Amp 6-way Amp 2-way Amp 5-way WP 4-way WP 4-way WP 1-way Relay Socket WP 3-way Amp Mini Relay Socket Amp 4-way Amp 9-way Amp 2-way Amp 15-way Amp 15-way Amp 15-way Amp 15-way Amp 15-way Amp 15-way Amp 15-way Diode Block Relay Socket WP 6-way WP 6-way Amp 2-way Amp 2-way WP 2-way Relay Socket Relay Socket Deutsch 3-way
Harness Description
Engine to Rear Step Light Chassis to RH Center Marker Light Bulkhead Electrical Panel to Relay Panel Chassis to LH Center Marker Light Bulkhead Electrical Panel to Relay Panel Main Electrical Panel to RH Side Marker RH Ceiling to Front Cap Marker Lights Main Electrical Panel to RH Ceiling Ballast Rear Run Box Temp Gauge LH Ceiling to Light Ballast Rear Run Box Oil Pressure Gauge Center Dash Panel to Fuel Gauge RH Ceiling to Drivers Fan Center Dash Panel to Oil Pressure Gauge Center Dash Panel to Water Temp Gauge Center Dash Panel to Speedometer Electrical Panel to Relay Module 1 Electrical Panel to Relay Module 1 Electrical Panel to Relay Module 2 Electrical Panel to Relay Module 2 Electrical Panel to Relay Module 1 Electrical Panel to Relay Module 2 Engine to Coolant Module Engine to Coolant Probe Engine to Bulkhead Extension Bulkhead Extension to Bulkhead Electrical Panel Engine Spare Engine to Fan Relay Console to Farebox Dash to Fare Box Relay Dash to Crime Alarm Exit Door Panel to Door Controls Main Electrical Panel to RH Aid Passenger Bulkhead Electrical Panel to Bulkhead Extension Bulkhead Electrical Panel to Bulkhead Extension Bulkhead Electrical Panel to Bulkhead Extension Bulkhead Electrical Panel to Bulkhead Extension Bulkhead Electrical Panel to Relay Panel Bulkhead Electrical Panel to Relay Panel Bulkhead Electrical Panel to Relay Panel Bulkhead Electrical Panel to Diode Block Main Electrical Panel to Heated Destination Sign Engine to Rear Throttle Engine to Rear Throttle LH Ceiling to Stop Request LH Ceiling to Aid Passsenger LH Ceiling to Side Marker Light Bulkhead Electrical Panel to EPL Relay Bulkhead Electrical Panel to Wait Light Relay Engine to J-1939 Comm
Location
Rear Chassis Center Chassis Rear Bulkhead Electric Panel Center Chassis Rear Bulkhead Electric Panel Front Cap Front Cap RH Roof Duct Rear Run Box Area LH Roof Duct Rear Run Box Area Dash Area Dash Area Dash Area Dash Area Dash Area Main Electrical Panel Main Electrical Panel Main Electrical Panel Main Electrical Panel Main Electrical Panel Main Electrical Panel Engine and Settee Area Engine and Settee Area Engine and Settee Area Rear Bulkhead Electric Panel Engine and Settee Area Engine and Settee Area Console Area Console Area Console Area RH Roof Duct RH Roof Duct Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Main Electrical Panel Engine and Settee Area Engine and Settee Area LH Roof Duct LH Roof Duct LH Roof Duct Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Engine and Settee Area
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Conn. #
1939A A1 A2 B2 B3 C1 CBL1A CBL1B CBL2A CBL2B CBL3A CBL3B CBL4A CBL4B D1 D2 D3 LT-CON1-4 PMS RMP-CON SPARE
Conn. Type
Deutsch 3-way Amp 36-way Amp 36-way Amp 36-way Amp 36-way Amp 36-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Deutsch 8-way Amp 36-way Amp 36-way Amp 36-way WP 2-way Deutsch 2-way Deutsch 6-way Amp 6-way
Harness Description
Engine to J-1939 Comm Dash to A1 Module Dash to A2 Module Electrical Panel to B2 Module Electrical Panel to B3 Module Exit Door Panel to C1 Module RH Ceiling to Console I/O Modules RH Ceiling to Overhead I/O Modules RH Ceiling to Overhead I/O Modules RH Ceiling to Exit Door I/O Modules RH Ceiling to Exit Door I/O Modules RH Ceiling to Rear Bulkhead Modules RH Ceiling to Rear Bulkhead Modules RH Ceiling to Console I/O Modules Bulkhead Electrical Panel to D1 Module Bulkhead Electrical Panel to D2 Module Bulkhead Electrical Panel to D3 Module Engine to Compartment Lights Bulkhead Electrical Panel to I/O Power Module Dash to Ramp Dash Panel Controls Dash to Console
Location
Engine and Settee Area Console Area Console Area Main Electrical Panel Main Electrical Panel RH Roof Duct Console Area Main Electrical Panel Main Electrical Panel RH Roof Duct RH Roof Duct Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Console Area Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Bulkhead Electric Panel Rear Run Box Area Rear Bulkhead Electric Panel Dash Area Console Area
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HARNESS CONNECTION TABULATION
A - Electrical compartment above driver B - Console area at drivers left C - Area below A post D - Dash area E - Front cap and front door F - Chassis, front G - Roof, RH and rear door H - Air tank closeout J - Engine and settee area
K - Chassis, center L - Transmission area M - Rear run box area N - A/C compressor area P - Roof, LH R - Rear bulkhead electrical panel S - Rear cap T - Headlight channel
19
LOW FLOOR
Harness Listing
Indygo, August 2003
Chassis Numbers: 72594 - 72617 Coach Numbers: 2301 - 2324 Part Number 13-46297-003 13-46299-003 13-47890-002 13-48219N001 13-48220N000 13-50633-001 13-51250-002 50-23877-000 50-26461-005 50-26461-008 50-29989-000 50-36981-000 50-36981-003 50-37103-000 50-37769-002 50-37825-000 50-37899-000 50-38157-000 50-38158-000 50-38159-000 50-38598-000 50-39450-005 50-39453-006 50-39466-001 50-39468-000 Rev A B C A A A A A C C A L I N G F G C C B E C A G C Description Console Panel Door Panel Front Electrical Panel Auxiliary Heater Control (ProHeat) Auxiliary Heater Power (ProHeat) Rear Electrical Panel Rear Electrical Panel Tail Lamp Jumper Linear Fire Wire Linear Fire Wire Retarder Jumper Transmission Interface Transmission Interface Engine/Trans Power Tail Lamps ABS Front Axle Rear Cap Ignition Switch Panel Right Side Dash Panel Left Side Dash Panel Front Cap Marker Lamps Rear Side Turn Signals Bulkhead Extension Pressure Switches Third Brake Lamp
20
LOW FLOOR
Harness Listing (continued)

Part Number 50-39702-003 50-39773-000 50-40026-000 50-40504-000 50-40731-000 50-40996-000 50-41113-000 50-41123-000 50-41237-000 50-41416-002 50-41436-000 50-41824-001 50-42156-000 50-42278-001 50-42360-001 50-43518-000 50-43674-000 50-44200-009 50-45969-000 50-45970-000 50-47765-000 50-47767-002 50-47900-001 50-47901-000 50-48974-003 50-49028-000 50-49189-002 50-49202-001 Rev E C E G B E C A B C C D B B A A B A A B D C C A H A B B Description Towing Connector Exit Door Header Door Lamps Jumper Radio Harness 470CE Center Dash Panel Speedo Filter (VDO) Transmission Shifter (40) Transmission Interface Linear Fire Wire Data System Jumper Electric Windshield Wiper Jumper Auxiliary Dash Fan Door Lamp Jumper Drivers Heater Microphone Farebox Power PA System w/Remote Volume Control Bulkhead Extension Auxiliary Heater Power (ProHeat) Auxiliary Heater Control (ProHeat) Rear Run Box Engine, ISL Head Lights/Turn Signal Lights Head Lights/Turn Signal Lights Main Dash Speaker Control Voltage Regulator, ISL ABS Rear Axle
21
LOW FLOOR
Harness Listing (continued)

Part Number 50-50669-000 50-50703-000 50-50703-001 50-50741-002 50-51523-000 50-52321-000 50-52322-000 Rev A E E A A B B Description Auxiliary Brake Lights (4 Red) Transmission, Main (Allison) Transmission, Main (Allison) Dash Turn Signal/Parking Lamp Ceiling, LH (Street) Side 40 Ceiling, RH (Curb) Side 40
22
LOW FLOOR
Chapter 1-Powertrain
POWERTRAIN
23
LOW FLOOR
ENGINE CONTROL SYSTEM

1587-POS WHT 1587-NEG BLU C186-4 C186-9
TO ABS SYSTEM SEE ABS SCHEMATIC
J1587 DATA LINK (+) J1587 DATA LINK (-) VEHICLE SPEED SIGNAL
C1-49 C1-50 C1-8
1587-POS WHT 1587-NEG BLU
1587-POS WHT 1587-NEG BLU
C8A-J C8A-I
157 PPL CLS-LO YEL CLS-RET WHT CLS-HI BLU CLS-5V BLK
C8A-M
157 PPL
DIGITAL SPEED SIGNAL SEE TRANS. SCHEMATIC 12V 12V-IGN YEL IGN LOW COOLANT PROBE 12V IGN
COOLANT LEVEL LOW SIGNAL COOLANT LEVEL HIGH SIGNAL COOLANT LEVEL RETURN +5VDC SUPPLY ENGINE BRAKE ENABLE IDLE VALIDATION IDLE SIGNAL IDLE VALIDATION OFF-IDLE THROTTLE POSITION RETURN THROTTLE POSITION SIGNAL THROTTLE POSITION +5V REMOTE THROTTLE POSITION RETURN REMOTE THROTTLE POSITION SIGNAL REMOTE THROTTLE POSITION +5V REMOTE THROTTLE ENABLE ENGINE BRAKE 1 STOP ENGINE OVERRIDE DIAGNOSTIC DEC SW DIAGNOSTIC INC SW
A37 A27 A14 A49 C1D-O C1-26 C1-25 C1-19 C1-30 C1-29 C1-20 C1-09 C1-10 C1-45 C1-34 C1-27 C1-36 C1-35
C326-A C326-D C326-B C326-C 0-FUEL WHT ON-IDL BLU TPS-RET WHT TPS-5V RED TPS2 WHT OFF-IDL GRN TPS BLK TPS2-RET GRN
C7-A C7-D C7-B C7-C IVAL-COM ORG C14-19 C14-18 C14-20 C14-12 C14-11 C14-10
IVAL-COM GRN ON-IDL BLU TPS-RET WHT TPS-5V RED TPS2 WHT REM-THRO BLK OFF-IDL ORG TPS BLK TPS2-RET GRN TPS2-5V BLU
1587-POS C201-A TO TRANSMISSION WHT 1587-NEG C201-B SEE TRANS SCHEMATIC BLU 1587-POS C14-5 C49-A WHT 1587-NEG C14-4 C49-B BLU FRONT DDR READER GND C49-E GRN 12V-IGN C49-C YEL 1587-POS C10-N C49B-A WHT 1587-NEG C10-O C49B-B REAR DDR READER BLU GND C49B-E GRN IGN-12V C49B-C YEL C14A-19 129-A C14A-18 C14A-20 C14A-12 C14A-11 C14A-10 129-B 129-C 128-A 128-B 128-C C10-P C10-T C10-S C10-U IVAL-COM GRN C159-2 SPARE 3 WHT C159-1 IDL-INC BLU C159-3 OVERRIDE WHT ON-IDLE OFF-IDLE
REAR RUN BOX

TPS2-RET GRN TPS2-5V BLU TPS2 WHT
OPTIONAL REMOTE THROTTLE POSITION SENSOR OPTIONAL REMOTE THROTTLE SWITCH

REAR IGNITION SWITCH
GND GRN
REM-THRO BLK
ON OFF
FRONT OFF REAR
IDLE VALIDATION SWITCH THROTTLE POSITION SENSOR
ENGINE TEST/ DIAGNOSTIC SWITCH
24V-IGN RED
C164-2
DIAG-REQ GRN
C-A2-8
A2-8 24V INPUT
SMART INDICATOR LIGHT BAR
TPS2-5V BLU REM-THRO BLK B-34 OVERRIDE PPL WHT IDL-INC BLU IDL-DEC ORG
24V BATT CB 47
B1-12
BAT-24V2 RED NEG-12 GRN C127-1 C127-9 PROCESSOR OUTPUT
WAIT TO START
FRAME GROUND
C14-25 C14-28 C14-27
IDL-DEC ORG
OVERRIDE WHT IDL-INC BLU
C14A-25 C14A-28 C14A-27 IDL-DEC ORG
C96D-6
OVERRIDE WHT
NEG GRN
STOP ENGINE OVERRIDE SWITCH (OPTIONAL)
B1-4
PROCESSOR OUTPUT
MAINTENANCE
J1939 DATA LINK (+) J1939 DATA LINK (-) J1939 DATA LINK (SHIELD) WATER IN FUEL SENSOR
A02 A12
YEL GRN
J1939-A J1939-B J1939-C
SEE ANTILOCK OR TRANS SCHEMATIC

WIF-SEN RED
TPS2-RET GRN
AIR INTAKE GRID HEATER
AIR INTAKE GRID HEATER SOLENOID MOUNTED IN ENGINE COMPARTMENT NEXT TO STARTER RELAY BOX
A44 GRAY C1-40
FRONT ELECTRICAL PANEL
C127-8
B1-5
PROCESSOR OUTPUT
WIF SENSOR (PART OF FUEL FILTER)

INTAKE AIR HEATER #2 INTAKE AIR HEATER #1 STOP ENGINE LIGHT CHECK ENGINE LIGHT WATER IN FUEL LIGHT LOW FLUIDS LIGHT WAIT TO START LIGHT DIAGNOSTIC REQUEST
C1-31 C1-41 C1-01 C1-03 C1-02 C1-04 C1-11 C1-37 IN-HTR2 BLU IN-HTR1 PPL STOP-LT RED WARN-LT PPL WIF YEL EPL ORG WAIT-LT YEL DIAG-REQ BRN INTRLOC BLU FAST-IDL YEL C1D-A BRAKE RED C1D-J ENG-RUN WHT
24V
ENGINE BLOCK GROUND
STOP ENG. LIGHT
FUSE 125A
GND GRN
C8-J C8-J C8-J C8-J C8C-D C8-L WAIT-LT YEL DIAG-REQ BRN INTRLOC BLU FAST-IDL YEL BRAKE RED ENG-RUN WHT EPL ORG
C406-13 C406-14 C402-9 C403-9 C403-7 C402-10 C403-4 157 PPL 157 PPL C208-C EPL ORG
GROUND INPUT
C-D1-3-4
STOP-LT PPL WARN-LT PPL WIF YEL
C-D1-2-9
D1-15 D1-16 D1-11
GROUND INPUT GROUND INPUT GROUND INPUT
C-D1-2-10
C127-7
B1-3
PROCESSOR OUTPUT
C-D1-2-3
CHECK ENG. LIGHT
D1-20
WAIT-LT YEL DIAG-REQ YEL NEG-9 GRN INTERLOC BLU NEG-9 GRN NEG-9 GRN FAST-IDL YEL
C-D1-3-1
D1-17
GROUND INPUT
C-D1-1-4 C-D1-1-12
D1-4 GROUND OUTPUT
THROTTLE INTERLOCK
C1-24
C8-N
C402-12
DIGITAL SPEED SIGNAL SEE TRANS. SCHEMATIC
C-D1-1-8 C-D1-1-12
D1-8 GROUND OUTPUT
REAR ELECTRICAL PANEL
REMOTE PTO KEY SWITCH INPUT SERVICE BRAKE SWITCH
C1-46 A05 C1-33
C8-I ENG-IGN PINK C8-R C8C-C ENG-IGN PINK
C402-7 C402-14 C406-4 ENG-IGN PINK

24V IGN CB 63
C-D1-1-7 C-D1-1-12
D1-7 GROUND OUTPUT
BRAK-ENG RED NEG-9 GRN ENG-RUN WHT
C-D1-1-3 C-D1-1-12
D1-3 GROUND OUTPUT
STARTER DISABLE
A01
C8-V
C403-3
C-D4-15
D4-20 24V INPUT
FAN CLUTCH SUPPLY #1 BATTERY GROUND BATTERY GROUND BATTERY GROUND BATTERY GROUND BATTERY GROUND BATTERY POWER BATTERY POWER BATTERY POWER
A41 A30 A20 A28 A29 A14 A39 A40 A39
C1D-N C1D-P C1D-E C1D-F C1D-H C1D-W C1D-B C1D-C C1D-M C1D-S BAT-5 RED BAT-2 RED ENG-NEG5 BLK ENG-NEG2 BLK ENG-NEG4 BLK ENG-NEG BLK
ENG-NEG1 BLK ENG-NEG3 BLK BAT-1 RED FUSE 7.5A BAT-4 RED FUSE 7.5A BAT-4A RED FUSE 10A BAT-5A RED FUSE 10A BAT-3 RED FUSE 7.5A 24V-BAT RED BAT-2A RED
FUSES LOCATED AT ENGINE COMPARTMENT, RH

BAT-1A RED
GROUND STUD AT VOLTAGE REGULATOR PANEL
ECM
POWER FOR TOOL BATTERY POWER

A50
C1D-D
MAIN POWER CUTOFF SWITCH
BATTERYS
BAT-3A RED
BATTERY BOX AREA
GROUND AT FRAME RAIL
13-45115R016A
08/03
24
LOW FLOOR
ENGINE POWER
BAT-24V1 RED FRT-IGN RED
START SELECTOR CENTER IS OFF ILLUSTRATED IN FRONT START OPTIONAL 4TH POLE ACTIVATES REAR THROTTLE
C10-F8 C10-D9
YEL
CB 44 (10A)
IGNITION RELAY #3 (24V)
IGNITION ORG
86
87
BAT-24V
IGN-CB PINK
C102-15
IGN-CB PINK
C96-12
85
30
RR-IGN ORG
C10-G1 C10-D1
86
BAT-12V
RED
87
IGNITION ORG
12V IGNITION TO C.B. 12 THRU 16
IGNITION RELAYS #1,2,3
C102-14
FR-IGN RED
REAR RUN BOX

CB 58 (10A) BAT-24V CB 63 (10A)
IGNITION PINK
IGN-CB FR-IGN PINK B 1 RED FRONT IGNITION SWITCH
BAT-24V1 RED
C404-4 C402-14
C8-R
NEG-3 GRN
C8A-V C8-P
85
30
ENG-IGN PNK
IGN-24V
BAT-24V
24V IGNITION
FR-IGN RED RR-IGN ORG
C101-11
FR-IGN RED
FR-IGN RED
C96-3
NEG-3 GRN
RED
86 87
TO C.B. 27 THRU 34
C101-14 A1-23 INPUT A1-17 INPUT FR-IGN RED MASTER RED C101-11 TO I/O PMS MODULE
WAKE GRN C250-D C250-E
85
87
NEG-1 GRN
IGNITION RELAYS
86 30
OVERHEAD ELECTRICAL COMP.

85 30
C-A2-23
RR-IGN ORG FR-IGN RED
IGNITION PNK
BAT-24V
C-A1-3
BAT-24V IGNITION PNK CA-05 CA-29 CA-30 CA-39 CA-40 C1D-A C1D-H C1D-P C1D-B C1D-C
ENG-NEG3 BLK ENG-NEG4 BLK BAT-1 RED FUSE 3
7.5A
C402-13 ENG-IGN PNK

ENG-NEG8 BLK
C14A-17 C14A-6 INPUT POWER TO I/O PMS MODULE
C14B-17 C14B-6 PLC-POS RED CB 'ENGINE POWER" ENG-BAT RED 25A ENG-BAT RED
C210-A
DRIVERS CONSOLE
FUSE 2 7.5A
BAT-2 RED BAT-3 RED

FUSE 4-7.5A
"DOWN" CHASSIS RIDGID CONDUIT

100A
CA-50
C1D-D
FROM BATTERY POS +24V PLC-BAT RED 10A

LOAD
ENG-NEG BLK
I.S.C. CA-38 I.S.L. E.C.M. ENGINE MTD.

CA-20 CA-28 CA-19
BAT-4 C1D-M RED BAT-5 C1D-S RED TOOL POWER TOOL POWER C1D-E C1D-F C1D-W
ENG-NEG1 BLK ENG-NEG2 BLK ENG-NEG5 BLK
BAT-6 RED
FUSE 5 10A FUSE 6 10A
C203-A C203-C C203-B
PLC-POS RED
BAT-7 RED
BAT-4 RED
ENG-NEG BLK
TO NEG BATTERY POST BELOW BATT. SWITCH
13-48209R010A
09/03
25
LOW FLOOR
STARTING SYSTEM
OVERHEAD ELECT. PANEL
BAT-24V RED
START SELECTOR SW. ILLUSTRATED IN THE "FRONT RUN" POS. CENTER POSITION DISABLES FRONT AND REAR IGN./START
BAT-24V
10A CB 23
BAT-24V4 RED
BAT-24V RED
DRIVERS SIDE CONSOLE

ROTARY IGNITION SWITCH
RR-IGN RED REAR START SWITCH RR-STRT BRN BAT-24V RED
BAT-24V FR-STRT GRAY
10A CB 20 C14A-16
IGN-CB PINK
C102-15 FR-STRT GRY C101-10
IGN-CB PINK
C96-12
IGN-CB PINK
FR-IGN PINK
TO IGNITION CIRCUITS SEE IGNITION SCHEM.
FR-IGN PINK
FR-STRT GRAY
C10-D5
C14B-16
R/H CEILING HARNESS C.B. 58 C10-F8 START GRAY C10-C6 NEUTRAL WHT NEUTRAL BRN S-MOTOR C8A-P RED ENG-RUN C8-V WHT START GRAY
STRT-TMP BLU
FR-STRT GRAY
C96-9
FRONT START SWITCH FR-STRT GRAY
DASH PANEL
24V BATTERY
BAT-24V1 RED
C8A-V
C404-4
BAT-24V RED
10A
BAT-24V4 RED
REAR RUN BOX

START GRAY
C127-1 C127-2 C127-3 NEG-12 GRN C127-4 C127-6 C127-9
B1-33
PROCESSOR OUTPUT
STARTER
C56-D C-D2-15 C-D3-7 C-D4-23 C-D4-3
123 TAN D2-20 24V INPUT D3-18 24V INPUT D4-22 24V INPUT D4-17 24V INPUT D1-12 GND INPUT CV-6
ALLISON TRANS. ECU
INDICATOR
ISC/ISL ECM C1D-J ISL'03 ECM ENG-RUN WHT
ENG-RUN WHT
C403-8 C403-3 C404-14 C404-13
S-MOTOR RED STRT-DIS GRAY START GRAY
C1-49
ENGINE COMPARTMENT
C8-K C8A-Q
NOTES: 1. ENGINE ECM WILL OUTPUT A 24V POS SIGNAL ON WIRE STRT-DIS TO PREVENT ACCIDENTAL STARTER ENGAGEMENT. 2. TRANS. ECU WILL OUTPUT A 24V+ SIGNAL ON WIRE 123 IF NEUTRAL IS ATTAINED. 3. PROCESSOR INPUT D3-18 WILL DISABLE ANY HEAVY LOADS DURING ENGINE CRANKING. 4. WIRES NEG-3 AND STRT-TMP BLUE ARE JUMPERED TOGETHER IF A NONOVERCRANK PROTECTED STARTER IS USED. 5. SEE LADDER DIAGRAMS FOR COMPLETE SOFTWARE LOGIC.
STRT-TEMP C-D1-2-4 BLU
S-MOTOR RED
START GRAY
BAT-24V3 RED
C400-M2 C404-11
10A OUTPUT C-D4-5 C-D4-1 D4-1
STRT-MAG GRAY
STRT-TEMP BLU
BULKHEAD PANEL
STRT-MAG GRAY STRT-BAT RED STRT-SOL RED 40A ATC FUSE
24V-BAT5 RED
5A ATC FUSE
24V BATTERY @ COVERED FUSE PANEL
STRT-SOL RED BAT + CABLE S SOLENOID
STRT-BAT RED
NEG-1 GREEN STRT-MAG GRAY
ENGINE COMPARTMENT
CRANKING MOTOR
NEG-3 GRN
A B
S-MTR1 RED THERMAL SWITCH STARTER ASM. 24V
STRT-SOL RED
STARTER MAGNETIC SWITCH 24V
13-48239R011B
09/03
26
LOW FLOOR
THROTTLE CONTROL
13-40529R003A
11/01
27
LOW FLOOR
FAST IDLE
OVERHEAD ELECTRICAL PANEL BAT-24V

10A
BAT-24V4 RED NEG-12 GRN C127-1 C127-9
B1-26
PROCESSOR OUTPUT
CB-23 BAT-24V
10A
FAST IDLE
CB-17
BAT-24V1 RED
C102-13
DRIVERS FAST IDLE SWITCH FST-IDL WHITE BAT-24V RED C96-8 C96-2 FST-IDL WHITE BAT-24V RED
C-A2-9 A2-9 INPUT
DRIVERS CONSOLE
REAR ENCLOSURE
10A GND. OUTPUT C-D1-1-12 D1-7

FAST IDLE
C-D1-1-7
ENG-NEG BLACK F-IDLE YELLOW
C402-7
ENGINE E.C.M. ISL'03
C1-4
F-IDLE YELLOW
C8-I
F-IDLE YELLOW
NOTES: 1. OUTPUT B1-26 IS ON IF FAST IDLE INPUT IS ON. (A2-9) 2. IF FAST IDLE IS ON THEN BRAKE AND THROTTLE INTERLOCK ARE ON.
ENGINE E.C.M. ISL
C1-46
OPTIONAL EARLIER ISL
13-39943R013B
08/03
28
LOW FLOOR
BATTERY DISCONNECT SWITCH
AIR TANK/ELECTRICAL COMP.
CB 41/17 * BAT-24V RED
*DENOTES CB # W/REDUCED RELAYS
BATTERY DISCONNECT SWITCH COMPARTMENT
NOTE: LACK OF INPUT AT A2-32 WILL CAUSE AN OUTPUT TO ENERGIZE THE ALTERNATOR DISABLE RELAY. (SHUT-DOWN CHARGING SYSTEM) SEE CHARGING SYSTEM SCHEM.
08/03
B A
C102-13
BAT-24V RED
C-A2-32 A2-32
BAT-24V RED
C49-2
BATT-SWI BLACK
C49-4
24V INPUT
BAT-24V RED
CHRG-SWI BLACK
A B
BATTERY DISCONNECT MOUNTED MICRO SWITCH NORMALLY CLOSED OPENS WITH DISCONNECT IN OFF POSITION
13-44015R004B
29
LOW FLOOR
BATTERY FUSES
13-48272R000B
03/02
30
LOW FLOOR
TRANSMISSION INTERFACE
NEUTRAL
D2-20 24V INPUT

REVERSE
C-D2-15
A123 PPL
C56-D C402-9
RELAY 8-86
123 TAN A123 PPL A123 PPL

TO NEUTRAL RELAY (SEE START SCHEM.)
BULKHEAD ENCLOSURE
BAT-24V 10A CB 58
REAR RUN B DIAGNOSTIC CONN A
REAR RUN BOX

BLU WHT
AIR TANK/ELECTRICAL COMP.

BAT-24V
1587-POS WHITE 1587-NEG BLUE
D1-10 12V INPUT
C-D1-2-2
113 RED
C407-12
RETARDER REQUEST
RETARDER ON/OFF SEE NOTE 9
SPAR-IN WHITE BAT-24V RED
10A
CB 23
BAT-24V4 RED
BAT-24V1 RED
BAT-24V
D3-19
A113 RED C67-D
C-D3-11
SPAR-IN WHT
15A
CB 17
BAT-24V1 RED
C102-13

B1-40
C127-1
NEG-12 GREEN
PROCESSOR OUTPUT
C10-F8
C10-H4
C10-G5
C10-G3
SEE NOTE 9
C404-4 C402-3
BAT-24V1 BAT-24V1 C8A-V RED RED SPAR-IN SPAR-IN C8-C WHITE WHITE WHITE C8A-J C201-A C201-B BLUE A157 PURPLE C8A-I C8A-M A157 PURPLE
A157 PURPLE
C127-9
"CHECK TRANS"
R/H CEILING C14A-4 C14A-5 C14A-8 BULKHEAD EXTENSION HARNESS C14B-4 C14B-5 C14B-8
1587-NEG BLUE 1587-POS WHITE
A157 PURPLE
B1-27
PROCESSOR OUTPUT
"TRANS TEMP"
157 CS-30 TAN 142 CS-1 WHITE 151 CS-17 BLUE 123 CV-6 TAN 113 CV-4 WHITE
B1-17
PROCESSOR OUTPUT
CB 64 IGN-24V
TRANS TEMP
C208-C
A157 C403-4 PPL
10A
A146 YELLOW A105 C67-C GREEN
C56-F 105 GREEN
146 YELLOW
CV-26
"RETARDER APPLIED"
R/H "B" POST COVER
A157 PURPLE
B1-21
PROCESSOR OUTPUT
D1-13 GND INPUT

RETARDER INDICATOR
C-D1-2-7
"SPEED SWITCH"
CV-19
C-D1-3-4
B1-15
PROCESSOR OUTPUT
D1-20 GND INPUT

ZERO SPEED
A125 BLUE A167 BLUE
C67-E
125 WHITE 167 WHITE
CV-18 CV-5
D1-17 GND INPUT

CHECK TRANS.
C-D1-3-1
C67-B
CS-31
CV-29
ALLISON WTEC III ELECTRONIC CONTROL UNIT (ECU)

CV-32 CV-17 CV-1 CV-16 CS-27 CV-11 CV-27 CV-31
ABS ECU
C186-9 C186-4
"RETARDER DISABLED"
BAT-24V RED C101-9 1587-NEG C101-8 1587-POS A157 PPL C101-6
ENGINE ECM
1587-POS WHITE
1587-NEG BLUE A157 PURPLE

1587-NEG BLUE 1587-POS WHITE A123 PURPLE
CONSOLE
RETARDER REQUEST
C94-8
SPEEDOMETER (SPEED SIGNAL)
A157 PURPLE
161 YELLOW 154 WHITE 155 GREEN 163 BLUE 143 GRAY 143 GRAY 136 PINK 136 PINK
D1-11 GND INPUT

D1-3
C-D1-2-3
A115 C208-B GREEN
115 GREEN
A2-5
C-A2-5
RETARDR GRN
A157 PURPLE
C-D1-1-12 C-D1-1-3
A137 PPL
ENG-NEG BLACK C56-A
ECM CONNECTOR CAVITY NO.'S

S-50 (DDC) S-40E (DDC) ISM CUMMINS ISC/ISL CUMMINS ISL'03 CUMMINS
24V INPUTS
137 ORG
C1-E2 C1-39 C1D-21 C1-8 C1-27
C1-C1 C1-17 C1-27 C1-50 C1-20
C1-C2 C1-16 C1-26 C1-49 C1-10
RELAY 8-86
A2-24
C-A2-24
BRAKE SWITCH
BRK-SW PPL
C402-9
RELAY 8-86 RELAY 8-86
GND OUTPUT
SEE ANTI-LOCK BRAKE SYSTEM SCHEMATIC
C-D1-1-12 D1-1 C-D1-1-1 SHIFT INHIBIT
FRONT BRAKE SWITCH
C100-B C100-A
CONSOLE DIAGNOSTIC CONN
C301A-D
C301A-C
C301A-B
C301A-A
A161 YEL A154 BLUE
C56-C C56-E
154 WHITE
100A
A155 GREEN
ENG-NEG BLACK C56-B
155 GREEN
GND OUTPUT
C-D1-1-12 D1-2 C-D1-1-2
RETARDER REQUEST
A163 BLUE
ENG-NEG BLACK C208-A
A136A RED A136B RED A143A BLACK A143B BLACK
C301-A C301-B C301-C C301-D
A136A RED A136B RED A143A BLACK A143B BLACK CHASSIS CONDUIT
SEE NOTE 11
C96D-5 BAT-24V RED

C49-1 C49-2
A136 RED A143 BLACK
10A CB 61
RED
C95-2
RETARDR GRN BAT-24V RED
RETARDER ON/OFF
CONNECT SWITCH WIRES W/O RETARDER SWITCH SEE NOTE 9
163 BLUE
GND OUTPUT
NOTES: 1. FRONT BRAKE LAMP SWITCH INPUT (A2-24) TURNS ON THE SHIFT INHIBIT OUTPUT.(D1-1) 2. D1-13 INPUT TURNS ON THE TRANS TEMP LAMP OUTPUT (B1-27) 3. D1-20 INPUT TURNS OFF THE "RETARDER APPLIED" INDICATOR OUTPUT (B1-17) AND COACH BRAKE LAMPS OUTPUT (D2-4). ie INPUT OFF=OUTPUT ON 4. D1-17 INPUT "SPEED SIGNAL" DISABLES EXIT DOOR AND BRAKE INTERLOCK ETC AND TURNS ON INDICATOR OUTPUT (B1-21). INPUT ON W/BUS MOVING. 5. D1-11 INPUT TURNS ON THE CHECK TRANS LAMP OUTPUT (B1-40) 6. THE NEUTRAL SIGNAL INPUT AT (D2-20) PROVIDES NEUTRAL INTERLOCKS FOR (RAMP, FAST IDLE, KNEELING, ETC)
BULKHEAD ENCLOSURE
7. REVERSE INPUT (D1-10) TURNS OFF INTERIOR LAMPS OUTPUTS (B3-2, B3-3) AND BACK-UP CAMERA IF EQUIPPED. 8. RETARDER SWITCH INPUT (A2-5 FRONT SWITCH) (D3-19 RR BOX SWITCH) ENABLES THE RETARDER OUTPUT (D1-2). INPUT ON = OUTPUT ON 9. RETARDER SWITCH IS EITHER FRONT OR REAR (NOT BOTH) 10. WHEN 154 AND 161 MAKE CONNECTION (DURING AN ABS EVENT) TORQUE CONVERTER LOCK UP AND THE RETARDER ARE RELEASED. 11. FUSES MTD. ON CONSOLE FOR 35 AND 40FT BUS FUSES MTD. IN BATTERY COMPT. ON 29FT BUS
FROM BATTERY NEG. POST
BAT-24V RED BRK-LT PPL

BATTERY DISCONNECT COMPARTMENT
B A FRONT BRAKE LAMP SWITCH
FROM 24 V BATTERY POST
13-38761R012A
08/03
31
LOW FLOOR
TRANSMISSION RETARDER
BULKHEAD MOUNTED ELECTRICAL COMPARTMENT
CB 58
REAR RUN BOX

C10-F8 C10-H4 BAT-24V1 RED SPAR-IN WHITE C8A-V C8-C BAT-24V1 RED SPAR-IN WHITE
C404-4 C402-3
BAT-24V RED
IN-D3-19 WHITE
10A
OVER DRIVERS SEAT COMP.

CB 23 10A CB 17 15A BAT-24V CB 20 10A BAT-24V

B1-17
AIR TANK/ELECTRICAL COMPARTMENT
BAT-24V4 RED BAT-24V1 RED
RETARDER SWITCH RETARDER ON/OFF SWITCH OPTION NO. 3 LOCATION

D3-19 24V INPUT
BAT-24V4 RED NEG-12 GRN
C127-1 C127-9
PROCESSOR OUTPUT
RETARDER APPLIED
SPAR-IN WHITE
BAT-24V RED
C-D3-11
IN-D3-19 WHITE
B1-14
RETARDER ON/OFF SWITCH OPTION 2
PROCESSOR OUTPUT
RETARDER DISABLED
NOTES: 1. THE RETARDER WILL APPLY IF: A. THE TRANS. IS IN LOCK-UP AND B. THE THROTTLE IS RELEASED AND C. FOOT BRAKE APPLICATION D. THE ON/OFF SWITCH IS NOT TURNED OFF. 2. THE RETARDER AND LOCK-UP CLUTCH CAN BE DISABLED BY THE ABS OR IF WIRE 154 IS SHORTED TO CHASSIS OR SHORTED TO WIRE 161 (SEE ABS OR TRANS. SCHEMATIC) 3. THE RETARDER APPLIED INDICATOR AND COACH BRAKE LAMPS WILL BE ILLUMINATED IF THERE IS AN ABSENCE OF INPUT AT THE REAR ENCLOSURE. (D1-20) 4. CT= TRANS MAIN HARNESS (BLUE CONN) CV= VEHICLE HARNESS (GRAY CONN) CS= SHIFTER HARNESS (BLACK CONN)
RETARDER REQUEST
D1-2
C102-15
C102-13
C-D1-1-2
A163 BLUE
BAT-24V RED RETARDR GREEN
GND OUTPUT C208-A
RETARDER APPLIED
D1-20
C-D1-3-4
A125 BLUE
C67-E
125 WHITE
L/H "B" POST

RETARDER ON/OFF SWITCH IGN. SWITCH PANEL #5 STD. LOCATION RETARDER ON/OFF SWITCH R/H DASH PANEL #1 OPTION 1
GND INPUT
BAT-24V RED IGN-CB PINK
RETARDR GREEN
163 BLUE
B RETARDER TEMP SENSOR
RETARDER SOLENOID 135 GREEN
A B
127 WHITE
CT-23
CV-18
CS-27
116 YELLOW CT-28
C96-12
173 PPL/WHT 133 WHITE 172 ORANGE 133 WHITE
ACCUMULATOR SOLENOID
B A
116N YEL 101 BLUE
CT-19 CT-24
TRANS E.C.U. SEE NOTE 4

IGN-CB PINK BAT-24V RED RETARDER GREEN RETARDER GREEN
JUMPER 50-29989-000
171 BLUE
7 PSI SWITCH HIGH 4 PSI SWITCH MEDIUM
133 WHITE
RETARDER RESISTANCE MODULE PRESSURE SWITCHES MTD. ABOVE REAR AXLE RETARDER MODULE MTD. NEXT TO TRANS. E.C.U.
C B A A B C
RETARDER SWITCH A2-5 24V INPUT
C-A2-5
135D GREEN
133 WHITE
164 YELLOW 2 PSI SWITCH LOW (SEE NOTE 7)
ADDITIONAL NOTES: 5. INSTALL MAX. OF ONE RETARDER SWITCH. JUMPER BAT-24V RED WIRE TO RETARDER GREEN WIRE IF NO SWITCH IS INSTALLED. 6. SEE LADDER DIAGRAMS FOR COMPLETE PROCESSOR LOGIC. 7. JUMPER 171 BLUE WIRE TO THE 133 WHITE WIRE WITH JUMPER P/N 50-29989-000 TO ACHIEVE LOW STAGE THROTTLE ACTIVATED RETARDER
6-WAY DEUTSCH APPLIED HERE SEE 50-39450-005&50-44200-001
13-38772R012A
08/03
32
C95-2
138 ORANGE
C96D-5
RETARDER GREEN
BAT-24V RED
CT-9
124E PINK
CT-11
164E YELLOW
CT-25
135E GREEN
LOW FLOOR
REAR GAUGES
ENGINE OIL PRESS. SENDER
ENGINE OIL PRESS.
COMP-LTS YELLOW
NEG-2 GREEN
OIL-GA2 YEL
C10-C2
OIL-GA2 YEL
B1-10
IGN-12V YELLOW C10-D7 IGN-12V YELLOW C8-H
BAT-24V
10A CB 23
IGN-12V YELLOW
COOLANT TEMP
COOLANT TEMP
S
H20-GA2 ORG
NEG-2 GREEN
ENGINE COOLANT TEMP. SENDER
B1-6
PROCESSOR OUTPUT
LOW OIL (ENGINE)

C10-C4
COMP-LTS YELLOW
H20-GA2 ORG
BULKHEAD ELECTRICAL COMPARTMENT

ENGINE HOUR METER (OPTIONAL) NEG-2 GREEN ENG-HRS PINK C10-E8 NEG-2 GREEN SETTEE OUTRIGGER GROUND C10-E2 A50 YELLOW C8A-U A50 YELLOW C404-3 A50 YELLOW IGN-12V YELLOW C401-9 IGN-12V YELLOW
IGN-12V 6A CB 42
12V BATTERY 10A CB 50 12V BATTERY 15A CB 51

C8-S HOT-ENG ORANGE C402-15 HOT-ENG ORANGE
C-D2-7 D2-18
COMP. LAMP SWITCH
A50 YELLOW
C10-C8
ENGINE COOLANT TEMP. SWITCH NORMALLY OPEN CLOSES @ 220 F.

C15-B HOT-ENG ORANGE
NOTE 2
ENG-HRS PINK
C15-A NOTE 2 C450-E NOTE 2 C450-E
OIL-SW BLACK
IGN-24V RED
SEE CHARGING SYSTEM
ENGINE OIL PRESSURE SWITCHES ON PRESSURE RISE @ 14 PSI PRESSURE FALLING APPROX. 6 PSI
N/O
C19-C
COM N/C
C19-B
ENG-HRS PINK OIL-SW1 BLACK
OIL-SW1 BLACK
C8-E
OIL-SW1 BLACK
C402-4
OIL-SW1 BLACK
C-D3-15
D3-20
NOTE: 1. SEE LADDER DIAGRAMS FOR COMPLETE PROCESSOR LOGIC. 2. CONNECTOR DESIGNATIONS WHEN EQUIPPED WITH VOITH TRANSMISSION
LOW ENGINE OIL INPUT IGN-24V C19-A IGN-24V RED IGN-24V RED C8-B IGN-24V2 RED C402-2 IGN-24V2 RED
6A CB 60
13-48246R001B
08/03
33
LOW FLOOR
ANTI-LOCK BRAKES
LEFT REAR SENSOR LEFT REAR MODULATOR VALVE
BLACK BROWN BLACK BROWN
RIGHT REAR SENSOR RIGHT REAR MODULATOR VALVE 1587-POS WHITE 1587-NEG BLUE
BROWN GRN/YEL BLUE
C101-8
C100-A
C101-9
C100-B
CONSOLE DIAGNOSTIC CONNECTOR
B1-15
ANTILOCK
PROCESSOR OUTPUTS
LIGHT BAT
SMART INDICATOR
C200-1 C200-2 C200-12 C200-11 C200-10 C200-6 C200-5 C200-3 C200-4 C200-9 C200-8 C200-7 GREEN CONNECTOR REAR DIAGNOSTIC CONNECTOR C52-A C52-B
35 BROWN 18 BLACK 21 BROWN 27B GRN/YELLOW 22 BLUE 27C BROWN 20 BLUE 33 BROWN 16 BLACK 4 BROWN 27A GRN/YEL 5 BLUE
BROWN GRN/YEL BLUE 27C BROWN 20 BLUE
ATC SOLENOID VALVE (W/ATC)
10A
BAT-24V4 RED
C127-1
CB 23 BAT 24V
NEG-12 GRN C127-9
B1-16 TRACTION CONTROL
OVERHEAD PANEL
ABS-LT WHITE ABS-RET PURPLE A154 BLUE
1587-POS WHITE 1587-NEG BLUE C10-G3 C10-G5 1587-POS WHITE 1587-NEG BLUE C186-9 C186-4 C186-5 C186-10 C186-2 C186-1 C186-4 C186-11 C186-12 C186-7 C186-6 C186-8 C206-B C206-A GRAY CONNECTOR POWER HARNESS (GRAY)
C14B-5 C14B-4
1587-POS WHITE
C14A-5 1587-NEG BLUE C14A-4 ABS-RET PURPLE
85
12V
87a
87
85
12V
87a
87
BLINK-R BLUE ABS-IGN YELLOW

ABS-IGN YELLOW
TWISTED
86
30
86
30
REAR CHANNEL (GREEN)
FRONT CHANNEL (BLACK)
1587-NEG BLUE 1587-POS WHITE ABS-RET PURPLE BL-CODE BLUE ABS-IGN YELLOW ABS-IGN1 YEL ATC-LT WHITE NEG-1 GREEN NEG-2 GREEN YEL GRN J1939 DATA SHIELD TO ENGINE ECM SEE J1939 INSTL.
C8A-L C8A-K C8A-G C8A-H C8A-N
C401-6 C401-5 C401-3 C401-4 C404-6
BLK-CODE BLUE
ABS LAMP RELAY #2 (12V)
ABS-JMP ORG ABS RETARDER RELAY #1 (12V)
A161 YELLOW
12V INPUT
CB 43 ABS-LT WHITE 12V IGNITION ATC-LT WHT 12V IGNITION
DIAGNOSTIC SWITCH MOMENTARY
C-D2-27
D2-23
C56-C C56-E
ABS-IGN YEL
10A
CB 44
GROUND INPUT
C-D1-3-8
D1-22
FRAME MOUNTED ELECTRONIC CONTROL UNIT NOTES: 1. DIAGNOSTIC SWITCH INPUT CAUSES INPUT L.E.D. (D2-23)TO ACT AS REAR BLINK CODE INDICATOR 2. INPUT AT REAR DIRECTLY DRIVES OUTPUT AT INDICATOR LIGHT BAR FOR COACH OPERATOR 3. INDICATOR SHOULD GO ON WITH THE IGNITION SWITCH THEN GO OUT. IT MAY STAY ON UNTIL THE COACH REACHES APPROX. 4MPH 4. IF THE INDICATOR REMAINS ON AFTER ROLLING 4 MPH THEN A FAULT IS INDICATED. 5. TO TEST FOR "BLINK" CODES PRESS THE DIAGNOSTIC SWITCH FOR ONE SECOND THEN RELEASE. THE CODES WILL CONTINUE UNTIL THE IGNITION IS CYCLED. 6. SEE SERVICE MANUAL FOR BLINK CODE DESCRIPTIONS. C201-3 C201-9 C201-4 C201-5 C201-6 BLACK CONNECTOR C201-10 C201-11 C201-2 C201-7 C201-8
ABS-IGN1 YEL ATC-LT WHITE
10A
TWISTED
CV-31 ALLISON ECU CV-27
161 YELLOW 154 WHITE
24 BLUE 27B GRN/YEL 23 BROWN 15 BLACK 32 BROWN
BLUE GRN/YEL BROWN
BROWN GRN/YEL BLUE
7 BLUE 27A GRN/YEL 6 BROWN 17 BLACK 34 BROWN
SEE TRANSMISSION INTERFACE SCHEMATIC
BULKHEAD MTD. ENCLOSURE

BLACK BROWN
BLACK BROWN
LEFT FRONT MODULATOR VALVE LEFT FRONT SENSOR RIGHT FRONT SENSOR
RIGHT FRONT MODULATOR VALVE
13-48273R006B
09/03
34
LOW FLOOR
SENDERS AND SWITCHES
13-39950R000E
09/01
35
LOW FLOOR
Chapter 2- Vehicle Systems
VEHICLE SYSTEMS
36
LOW FLOOR
CIRCUIT BREAKERS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
15 10
DOOR SENSOR, EXIT DOOR LAMPS "A1" MODULE POWER SPARE HORN/STOP REQ. SIGN, FIRE ALARM, COMP LAMP "B4" MODULE POWER/ MARKER LIGHTS FRONT TURN/HAZARDS FAREBOX RADIO POWER DASH POWER HEADLIGHTS SPARE SPARE RIGHT CEILING POWER DASH SWITCHES & GAUGES DASH SWITCHES MIRROR HEAT SPARE
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
I-O SYSTEM INPUT SWITCH POWER AT CONSOLE INTERIOR LAMPS INTERIOR LAMPS FRONT IGNITION/START SWITCH BATTERY POWER "C1" MODULE POWER I-O SYSTEM INPUT SWITCH POWER IN OVERHEAD IDICATOR LIGHT BAR "B3" MODULE POWER RAMP I-O SYSTEM INPUT SWITCH DASH SWITCHES LH CEILING PULL CORDS STOP REQUEST RH CEILING PULL CORDS STOP REQUEST WINDSHIELD WIPERS DRIVERS HEATER DRIVER FAN PA SYSTEM SPARE
15
10
10
10
10
20
10
OVERHEAD ELECTRICAL PANEL MTD. BREAKERS
FUEL SENDER
41 42 43 44 45 46 47 48 49 50 51 52
53 54 55 56 57 58 59 60 61 62 63 64
D2 MODULE OUTPUT DRIVER POWER AUX. HEATER D1 MODULE POWER D4 MODULE POWER
25 10
10
10
10
15
20
12V IGNITION CIRCUIT BREAKERS
15
10
15
15
10
20
15
10
12V BATTERY CIRCUIT BREAKERS
20
25
10
20
10
15
15
15
#35 ENGINE POWER #36 TRANS. POWER
FAN DRIVE/LOW COOLANT MODULE

ANTILOCK BRAKES ANTILOCK BRAKES REAR STEP LAMPS TAIL LAMPS STOP LAMPS REAR TURN LAMPS BACK-UP LAMPS REAR MARKER LAMPS ENGINE COMPT. LIGHTS
10
15
10
15
15
15
REAR INTERIOR LIGHTS REAR IGNITION SWITCH (REAR RUN BOX) REAR BRAKE SWITCH OIL PRESS/COOLANT TEMP SWITCHES HYDRAULIC OIL COOLER AIR DRYER ENGINE IGNITION TRANSMISSION IGNITION
CONSOLE MTD BATTERY BREAKERS
10
10
10
10
24V BATTERY
24V BATTERY
15
15
15
D3 MODULE POWER
BULKHEAD MTD PANEL CIRCUIT BREAKERS
15
10
10
SPARE
10
15
13-40689R015A
08/03
37
LOW FLOOR
HEAT WHT
AC-RUN 1 WHT 5
REG-IGN OUT-D2-4 OUT-BP COOL VENT LO-FANS NEG-12 ORG 9 WHT 13 WHT 17 WHT 21 WHT 25 WHT 29 GRN 33 30 34 10 14 18 22 26 IN-D2-19 NEUTRAL FLR-HTR ABS-LT BRK-SW NEG-12 WHT 11 BRN 15 WHT 19 23 WHT 27 PPL 31 GRN 35 BAT-24V10 BAT-24V10 BAT-24V10 BAT-24V10 BAT-24V10 BAT-24V10 RED 12 RED 16 RED 20 RED 24 RED 28 RED 32 36 L-TURN MARKERS R-TURN STOP AISLE LIGHTS REV-LAMP TAIL BLUE 1 PPL 9 PPL 5 RED 13 ORG 17 GRN 21 BRN 2 AC-FAIL WHT 3 TURN-CB BLU 4 6 S-MOTOR RED 7 MRKR-CB PPL 8 PROP-PWR NEG-12 25 YEL 29 GRN 33
2 6 IN-D2-17 HOT-ENG WHT 3 ORG 7 BAT-24V10 BAT-24V10 RED 4 RED 8
STRT-MAG TRAN-LVL INT-LTS3 WEB-RUN WAT VAL INT-LTS4 OUT-D4-7 PASS-HTR NEG-12 BLU 1 WHT 5 PPL 9 RED 13 WHT 17 BLU 21 WHT 25 BLUE 29 GRN 33 2 6 START A/C-BP GRAY 3 WHT 7 BAT-24V3 BAT-24V3 RED 4 RED 8 10 14 18 22 26 30 34 WEB-BP WEB-IN WEB-HTR STRT-DIS NEG-12 YEL 11 PPL 15 BLU 19 WHT 23 27 31 GRN 35 INTLT-CB BAT-24V3 BAT-24V3 INTLT-CB HTR-CB HTR-CB RED 12 RED 16 RED 20 RED 24 YEL 28 YEL 32 36
D2
10 14 18 22 26 30 34 IN-D3-19 OIL-SW IN-D3-21 NO-CHRG EM70-FUSE NEG-12 WHT 11 BLK 15 WHT 19 23 RED 27 BLU 31 GRN 35 TURN-CB STOP-CB BAT-12V2 REV-CB TAIL-CB BAT-12V2 BLU 20 GRN 24 BRN 28 YEL 12 PPL 16 YEL 36 32
D4
RELAY 2
CB 41 CB 42 CB 43 CB 44 CB 53 CB 54 CB 55 CB 56
D3
12 VOLT IGNITION RELAY 24V COIL
24 VOLT IGNITION RELAY 24V COIL
ABS LIGHT RELAY ABS RETARDER RELAY

F1 F5 F1 F1 F5 F5
F7
F7
F3
F3
F3
F7
CB 46 CB 47 CB 48 CB 49 CB 50 CB 51 CB 52
CB 58 CB 59 CB 60 CB 61 CB 62
I/O CONTROLS PMS MODULE
CB 45
CB 57
Model EM70D
RELAY 1
IGN-24V
BAT-24V
BAT-12V
6 14
2 10
2 10
2 10
F8
6 14
F8
F4
6 14
F4
F4
7 15
3 11
3 11
7 15
3 11
FUSE
7 15
FUSE
FUSE
FUSE
FUSE
FUSE
F8
12V BATT STUD
24V BATT STUD
23
17
19
21
17
19
21
23
17
19
24
18
20
22
18
20
22
24
18
20
22
12 VOLT CIRCUIT BREAKERS
24 VOLT CIRCUIT BREAKERS NEG JUNCTION
D1
D2
D3

ENG-NEG ENG-NEG BAT-24V2 BAT-24V2 THRT-INT FST-IDL 9 BLU 8 WHT 7 BLK 12 BLK 11 RED 10 RED 155 163 137 DIA-REQ OUT-D1-5 BRAK-ENG 3 YEL 4 WHT 5 RED 6 GRN 1 BLUE 2 PPL
REAR ELECTRICAL PANEL MTD. BREAKERS

#41 FUEL SENDER #42 FAN DRIVE #43 ABS BRAKES #44 ABS BRAKES #45 REAR STEP LIGHTS #46 TAIL LIGHTS #47 BRAKE LIGHTS #48 TURN LIGHTS #49 REVERSE/MARKER LIGHTS #50 ENGINE COMPT. LAMPS #51 SPARE #52 D3 I/O MODULE #53 D2 I/O MODULE #54 AUX COOLANT HEATER (OPTION)
NETWORK NETWORK
10
10
15
#56 D4 I/O MODULE #57 REAR INTERIOR LIGHTS #58 REAR IGNITION #59 REAR BRAKE SWITCH #60 OIL PRESS/COOLANT TEMP SWITCHES #61 HYD. OIL COOLER #62 AIR DRYER #63 ENGINE IGNITION #64 TRANSMISSION IGNITION
10
15
15
10
10
10
10
THE D1 MODULE MOUNTS OVER THE TRANS ECU
15
15
15
15
15
10
10
10
08/03
59-35121-001
15
#55 D1 I/O MODULE
10
NETWORK
24
CB 64
21
23
CB 63
VANNER
DINEX GILLIG P/N: 13-41361-027 MODEL: T2-HCNC-888-K6-GL CONTROLS CORP. AZUSA, CA U.S.A.
DINEX GILLIG P/N: 13-41361-028 MODEL: T2-DIO-808S-K6-GL CONTROLS CORP. AZUSA, CA U.S.A.
DINEX GILLIG P/N: 13-41361-028 MODEL: T2-DIO-888-K6-GL CONTROLS CORP. AZUSA, CA U.S.A.
4 12
8 16
4 12
8 16
4 12
8 16
NETWORK
NETWORK
NETWORK
NETWORK
NETWORK
IGN-12V
F6
F6
F2
F2
5 13
F2
5 13
1 9
1 9
5 13
1 9
F6
ALLISON ECU 24V
D1
12 11 10 9 8 7
1 2 3 4 5 6
CON D1-1 (BROWN)
18
17
FUSE
F4
F3
F2
F1
BAT-24V2 RED 12
1
11
20
19
4 12
3 11
2 10
22
21 8 16 7 15 FUSE F8 6 14 F7 5 13 F6
DINEX MODEL: T2-DIO-168S-K7 CONTROLS CORP. AZUSA, CA U.S.A.
113 RED 2
WARN-LT STOP-LT BAT-HI 105 9 WHT 8 GRN 7 PPL/WHT 10 PPL 115 STRT-TEMP BAT-24V2 5 RED 4 6 GRN 3 BLU
24
23 F5
D1
12 11 10 9 8 7
1 2 3 4 5 6
CON D1-2 (BLACK)
BAT-12V2 11 YEL 12 167 BAT-LOW BLUE 1 WHT 2
LO-HYD LO-FUEL ATC-LT WAIT-LT 9 WHT 8 YEL 7 WHT 10 BLU BALANCE 125 BAT-24V2 6 5 RED WHT 3 BLUE 4
D1
12 11 10 9 8 7
1 2 3 4 5 6
CON D1-3 (GREEN)
13-50105R008A
38
LOW FLOOR
CHARGING SYSTEM
NOTES: 1. CHARGING ENABLE OUTPUT D2-3 WILL "TURN ON" IF:
50VR VOLTAGE REGULATOR SETTEE CROSSMEMBER MOUNTED 24V

VOLT ADJ
170659A
A. BATTERY SWITCH IS CLOSED (INPUT A2-32) B. OVER VOLTAGE IS NOT SENSED BY THE EM-70 (INPUT D3-21) C. ENGINE COMP. FIRE IS NOT DETECTED (INPUT B3-24) D. ENGINE IS RUNNING (D4-22)
2. CHARGING SYSTEM INPUT (D3-23) WILL TURN OFF THE INDICATOR (B1-39) AND ENABLE THE H.V.A.C. UNIT
DN50 GENERATOR 270A/28V
INCREASE
24V 19020415
DELCO REMY OF AMERICA
OVERHEAD ELECT. COMPARTMENT
SIDE CONSOLE
DASH
B1-39
10A C.B. 23 BAT-24V4 RED
"B" POST COVER
C127-1 C127-9
PROCESSOR OUTPUT
PIN 1 IGN
PIN 2 BAT
PIN 4 GND PIN 3 GND
PIN 5 FIELD
PIN 6 SENSE
"NO CHARGE"
CHARGE YEL
REGULATOR-1
REGULATOR-2
REGULATOR-3
REGULATOR-4
REGULATOR-5
REGULATOR-6
BAT-24V RED
REG-IGN2 ORG
BAT-24V RED
NEG-1 GRN NEG-1 GRN
FIELD RED
BAT-24V RED
325A FUSE BAT-24V CABLE

LOAD
LOAD
9A
10A
NEG-1 GRN
BAT-24V RED
BULKHEAD EXTENSION
10A OUTPUT C-D2-12 C-D2-9 D2-3
FIELD RED
BAT-24V
REG-IGN2 ORG
REG-IGN ORG NO-CHRG ORG
C191-B
REG ORG NO-CHRG ORG
C401-1
REG-IGN ORG
CHARGE ORG
24V INPUT
C401-2 C-D3-27 D3-23
C191-A
NO-CHRG ORG
ENGINE COMPARTMENT
NEG-1 GRN REG-IGN2 ORG NEG-1 GRN BAT-24V RED REG-IGN ORG
BULKHEAD REAR PANEL
BAT-24V RED
87A
NEG-1 GRN CHARGE YEL
87A 87 30
87
30
NEG-1 GRN
86 85
NEG-1 GRN
86 85
"NO CHARGE" RELAY 12V
"REGULATOR POWER" RELAY 12V
13-48224R006B
09/03
39
LOW FLOOR
ALTERNATOR NOISE SUPPRESSION
LOWFLOOR
DN50 GENERATOR NIEHOFF ALTERNATOR
PHANTOM
DN50 GENERATOR NIEHOFF ALTERNATOR
OR
OR
SIDE VIEW
SIDE VIEW
13-41083-000
150A
13-41083-000
+ TO VOLTAGE REGULATOR
135D 56UF XO 125 VDC
+
325A FUSE
135D 56UF XO 125 VDC
SETTEE GROUND STUD
325A
RH FRAME GROUND STUD
TO VOLTAGE REGULATOR BAT-24V CABLE BAT-24V CABLE
13-43896-000
125A
13-43896-001
NOTES: 1. 13-43896-000 IS FOR THE LOWFLOOR INSTALLATION. REFER TO 13-38756R000 TO -R006 FOR THE DETAIL DRAWING. 2. 13-43896-001 IS FOR THE PHANTOM INSTALLATION. REFER TO 10-32369-000 & -001 FOR THE DETAIL DRAWING.
13-43896-000C
11/01
40
LOW FLOOR
POWER CABLES
21
GND
TORQUE INSULATED POWER STUD 12V NUTS TO: 140 IN. LBS. TORQUE BATTERY FUSE HOLDER NUTS TO: 140 IN. LBS.
1 REQ'D
24V
TORQUE GND STUD NUT TO 20 FT. LBS.
34 3
RIDGID CHASSIS CONDUITS
OVERHEAD ELECTRICAL PANEL
1 REQ'D
4 2
2 REQ'D
2 REQ'D
100A 12V
ENGINE
TRANS
16
325A
150A
100A
125A
35
1 17 22
100A 24V
DRIVERS CONSOLE
TORQUE BATTERY FUSE HOLDER NUTS TO: 140 IN. LBS.
5 6
IMPORTANT: CLEAN CABLE TO FRAME CONTACT SURFACES THEN APPLY A THIN COAT OF COPPER SHIELD BEFORE TORQUING THE BOLT.
TORQUE BATTERY SWITCH NUTS TO: 32 FT. LBS. TORQUE BATTERY FUSE HOLDER NUTS TO: 140 IN. LBS.
34
20
TO H.A.V.C. TO REAR PANEL 24V
F2
TO REAR PANEL 12V
28
1 REQ'D
31 30 34
2 REQ'D
22
POS
10
BAT-12V BAT-NEG BAT-24V
TORQUE EQUALIZER STUD NUTS TO: 120 IN. LBS.
INLET HEATER RELAY 24V

TORQUE POWER CABLE NUTS TO: 100 IN LBS.
1@BAT-24V (EQUALIZER) 2@BAT-24V (FUSE HOLDER)
8D 12V NEG
TORQUE BATTERY NUTS TO 200 INCH LBS.
POS
LOAD BATT 24V
LOAD BATT 12V
21 9 8
BATTERY EQUALIZER
2 EQUALIZER CONNECTIONS
1 REQ'D
TORQUE ALTERNATOR POWER CABLE NUTS TO: 32 FT. LBS.
21 23
AT ENGINE
29
TO CUMMINS ISC/ISL ENGINE AIR INLET HEATER
ITEM PART NO. DESCRIPTION 12V "DOWN CHASSIS" POWER CABLE 1 50-52231-000 50-52231-002 50-37292-004 50-37292-003 50-37292-005 50-37833-000 50-37833-001 50-37083-001 50-37083-008 50-37083-007 50-25352-017 50-37201-005 53-27097-010 53-27097-008 40 FT. 35 FT. 24V OVERHEAD POWER CABLE 12V OVERHEAD POWER CABLE OVERHEAD GND. CAB.E 24V CONSOLE POWER CABLE 12V CONSOLE POWER CABLE EQUALIZER GND. CABLE EQUALIZER 12V POWER CABLE EQUALIZER 24V POWER CABLE RADIATOR TO ENG. GND. STARTER 24V POS CABLE BOOT (SMALL) YELLOW BOOT (LARGE) YELLOW 24V "DOWN CHASSIS" POWER CABLE 40 FT. 35 FT. 1 1 1 1 1 1 1 1 1 1 1 1 5 6 NOT SHOWN CHOOSE ONE ONLY QTY NOTES
8D 12V NEG
22
2 REQ'D
FRONT JUMP START CONN. (IF USED)
22
ALTERNATOR (OIL COOLED) 270A @28V
11
27
26
32
500A FUSE
2 3 4 5 6
33 22
2 REQ'D
14
35
1@POS, 1@NEG, 2@12V
13
12
CLEAN CABLE TO FRAME CONTACT SURFACES THEN APPLY A THIN COAT OF COPPER SHIELD BEFORE
IMPORTANT: CLEAN CABLE TO FRAME CONTACT SURFACES THEN APPLY A THIN COAT OF COPPER SHIELD BEFORE TORQUING THE BOLT. TO: 55 FT. LBS.
18
25
REAR JUMP START CONN. (IF USED)
8 9 10 15 16 34 35
BATTERY CABLES 4/0 (1/2 POS 3/8 NEG) ITEM 11 12 13 33 14 PART NUMBER 50-37082-001 50-37096-001 50-45662-006 50-45662-007 50-37082-002 DESCRIPTION 12V BATTERY CABLE BATTERY NEG. CABLE 24V BATTERY CABLE (FUSE TO DISCONNECT) 24V BATTERY CABLE (BATT TO FUSE) BATTERY JUMPER (SERIES CONN)
22
1 REQ'D
17
50-52231-001 50-52231-003
2 2 1 2 1 5 9
EITHER 35 OR 40 FT.
24 19
24V STARTER
TORQUE STARTER POWER CABLE NUTS TO: 32 FT. LBS.
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
50-19797-267 50-19797-130 50-19797-274 53-27097-002 53-27097-003 42-21245-029 42-21245-023 50-43623-014 42-21245-024 42-21245-025 50-19797-265 50-19797-180 50-43988-000 50-43988-001 50-43623-000
ALTERNATOR NEG CABLE ENG./STARTER GND. ALTERNATOR POS CABLE BOOT (SMALL) RED BOOT (LARGE) RED REAR JUMP START POS CABLE REAR JUMP START NEG CABLE JUMP START CABLE ASM. FRONT JUMP START POS CABLE FRONT JUMP START NEG CABLE AIR INLET HEATER CABLE AIR INLET HEATER CABLE 12 VOLT EQUALIZER FUSE CABLE 24 VOLT EQUALIZER FUSE CABLE JUMP START CABLE ASM.
19 EA. PART OF ITEM 25 PART OF ITEM 25 SEE BILL OF MATERIAL PART OF ITEM 32 PART OF ITEM 32 PART OF ENG. HARN. PART OF ENG. HARN.
NOTE: ADDING AN "S" TO THE END OF THE P/N INDICATES THAT THE LUG WAS CRIMPED THEN SOLDERED. EXAMPLE: 50-37096-001S
1 1 SEE BILL OF MATERIAL
13-38783R036A
08/03
41
LOW FLOOR
BATTERY FUSE PANEL

COPPER BUSS BAR
12
12
COPPER BUSS BAR
BUSBAR STUD
2 13
15 16
DETAIL 'C'
NOTES 1,3 SEE DETAIL 'C'
15 16 2 7A 9 8A 14A 10 19 4 6A 6 7 8 14 20 23 3 17
1 11 13 16 16 11
SEE DETAIL 'B'
TYP. 5 PLCS.
325AMP
150AMP
100AMP
125AMP
3 15
3 15
ALT./HVAC/REAR PANEL CABLES
STARTER/24V-BAT/JUMP START 12V-BAT/REAR PANEL CABLES
SEE DETAIL 'A'
ISC/ISL PREHEAT
ALTERNATOR
STARTER
24V-BAT TO REAR PANEL
NOTE 1,2
NOTE 1,2 NOTE 4
13 ST 5222 AN 8DA 001 RD W /N BO IE HO M ITE FF W M /D AL EL T. CO W AL /IS T. C OR W IS /S LE -50 NG EN . W GI /H NE EA TE R W ON /H EA LY TE R W & /A A. IR C. ST AR W /E TE LE R C. ST AR TE R
12V-BAT TO REAR PANEL
JUMP START
24V-BAT
24V-BAT
12V-BAT
DETAIL 'A'
DETAIL 'B'
TORQUE FUSES/CABLES TO 140 IN/LBS DO NOT USE AIR TOOLS
H.V.A.C.
JUMP START (OPT.)
STARTER (N/A W/AIR START)
19
17 4
ISC/ISL PREHEAT
TO REAR PANEL
ITEM PART NUMBER 1 2 3 4 5 6 6A 7 13-52790-000 13-52251-000 13-51968-000 51-21794-005 51-25517-010 51-19332-325 59-52396-000 51-19332-150 51-19332-080 59-52396-001 7A 8 8A 9 10 11 12 13 14
14A
DESCRIPTION REAR BATTERY/FUSE PANEL ASM. FUSE HOLDER ASM. CABLE CLAMP/HOLDER 24V STARTER RELAY & PREHEAT RELAY VOLTAGE REGULATOR 325A FUSE DECAL, FUSE RATING - 325A FUSE HVAC FUSE HVAC FUSE DECAL, FUSE RATING - 150A FUSE DECAL, FUSE RATING - 80A FUSE 100A FUSE DECAL, FUSE RATING - 100A FUSE COPPER BUSS BAR (24V) COPPER BUSS BAR (12V) FUSE HOLDER COVER 5/16"-24 S.S. HEX NUT - NYLOCK 5/16" S.S. FLAT WASHER 125A FUSE DECAL, FUSE RATING - 125A FUSE 1/4"-20 S.S. HEX NUT - NYLOCK 1/4" S.S. FLAT WASHER #10 S.S. FLAT WASHER SCREW COVER #10-24 x 3/4" S.S. PAN HEAD SCREW #10-24 x 1 FH PHILLIPS SCREW 1/4"-20 x 3/4" S.S. HEX HEAD BOLT 1/4" S.S. LOCK WASHER DECAL CABLE INDENTIFICATION DECAL CABLE INDENTIFICATION
QTY QTY QTY QTY QTY QTY QTY QTY QTY 1 1 2 1 0 1 1 0 1 0 1 1 1 1 1 1 12 12 2 2 1 1 6 6 0 1 0 4 0 0 4 4 1 0 0 1 2 2 4 2 2 0 0 1 0 1 0 1 0 0 1
REMARKS
1
TO REAR PANEL
24V-BATTERY
24V-BATTERY
12V-BATTERY
ALTERNATOR
HVAC
UPPER & LOWER

16 22 21
VOLT ADJ
W/DELCO ALT. ONLY
INCREASE
50VR
24V 19020404
18
DELCO REMY OF AMERICA
59-52396-004 51-19332-100 59-52396-003 13-51962-000 13-51962-001 13-51174-001 54-12550-006 54-30880-007 51-19332-125 59-52396-002 54-12540-005 54-30880-006 54-13112-032 13-52393-000 54-13119-076 54-14246-07Z 54-13113-075 54-13112-041 59-52394-000 59-52394-001
15 16 17 18 19 20 21 22 23
LOWFLOOR CABLE/FUSE INSTALLATION PROCEDURE

NOTES: 1. LIGHTLY COAT CABLE CONNECTION, IN CURRENT PATH, DURING ASSEMBLY WITH COPPER SHIELD TORQUE TO 140 INCH LBS. 2. INSTALL BUSS BAR, FUSES, CLAMP, CABLES, NUTS & WASHERS IN THE SEQUENCE INDICATED. TORQUE TO 140 INCH LBS. 3. INSTALL SMALL CABLE, WASHER & NUT OVER 1/4" STUD AND TORQUE TO 85 INCH-LBS. 4. APPLY ALL DECALS/LABELS TO PANEL WHERE INDICATED PRIOR TO INSTALLING CABLES.
13-52228R001D
08/03
42
LOW FLOOR
FIRE ALARM
OPERATION: EXCESSIVE HEAT WILL SHORT THE LINEAR FIRE DETECTION WIRE AND COMPLETE THE NEGATIVE SIDE OF THE CKT. FOR THE 1. FIRE BELL 2. FAN FIRE RELAY AND 3. THE FIRE INPUT RELAY ONCE DETECTED BY THE INPUT (B3-24) THEN THE SYSTEM PROGRAM LATCHES . AND 1. DISABLES: CHARGING SYSTEM, 2. DISABLES HVAC , 3. TURNS ON EMERGENCY FLASHERS
OVERHEAD PANEL
BATTERY 24V
10A
B1-46
PROCESSOR OUTPUT
CB 23
FIRE
INPUT
87
30
B3-24
C-B3-31
FIRE WHITE
85
86
BAT-12V YELLOW FIRE ALARM INPUT RELAY 12V
10A
BATTERY 12V BAT-12V YELLOW 128 BLK 128 BLK BELL
CB 24
RELAY 1-2 128 BLK
ENGINE COMPARTMENT
A B
RT. CEILING HARNESS C14A-9 A128 BLK C14B-9 128 BLK C119-2
NEG-1 GRN
A B
FAN FIRE RELAY 85 WITH VOITH 12V BAT CB 51
FIRE1 PPL
08/03
A B A B A B A B
128B BLK
F BLU
ELECTRONIC FAN CONTROLLER
87
87A
C404-3 REAR ENCLOSURE
A50 YEL
12V BAT CB 50
86
30 GRN FIRE RED E
WITH ALLISON C8A-U LINEAR FIRE DETECTION WIRE A50 YEL A50 YEL
13-48232R003A
43
LOW FLOOR
HORN
OVERHEAD ELECTRICAL COMPARTMENT

HORN-SW WHITE HORN BRN 85 87 87A
RELAY 1-3
86
CB 22 10A
30
BAT-24V RED
CB 4 10A
HORN-CB BRN HORN BRN
HORN BRN C199-A C199-B DUAL HORNS LEFT SIDE OF FRONT BUMPER CHANNEL HORN C49-5 BRN NEG-2 GRN DRIVERS PLATFORM GROUND
C102-8
HORN BUTTON STEERING COLUMN GROUND
HORN-SW WHITE
13-38768R003A
C102-7
05/03
44
LOW FLOOR
KNEELING SYSTEM
13-39942R009A
05/03
45
LOW FLOOR
DESTINATION SIGN POWER
13-46296R005A
05/03
46
LOW FLOOR
FAN DRIVE
NOTES: 1. THIS FAN CONTROL SYSTEM HAS 2 ELECTRONIC TEMPERATURE SENSORS, ONE MOUNTED IN THE UPPER RADIATOR PIPE AND THE OTHER IN THE CHARGE AIR COOLER PIPE. THESE ARE WIRED INTO THE FDCA (FAN DRIVE CONTROL ASSEMBLY). BASED UPON INPUTS FROM THESE TWO TEMPERATURE SENSORS AND THE FIRE SHUTDOWN SYSTEM, THE FDCA WILL TURN THE FAN ON, OFF, OR MODULATE THE FAN SPEED TO MEET THE COOLING DEMANDS FROM THE ENGINE. 2. THE FIRE WIRE TURNS OFF THE FAN BY TURNING ON THE FIRE RELAY WHEN THE WIRE SHORTS TO GROUND FROM EXCESSIVE ENGINE COMPARTMENT HEAT.
CAC CONN 200 A AIR-TMP BLU B CHARGE AIR COOLER TEMPERATURE SENSOR
A50 YEL
C404-3
A50 YEL W/VOITH
CB 50
12V BAT 12V BAT
AIR-TMP1 BLK
CB 51 C401-9 IGN-12V YEL
CB 42 NEG-5 GRN
CONN 20 A B BRN RED FDCA FAN DRIVE CONTROL ASSEMBLY
REAR ENCLOSURE C8-H C8A-U NEG GRN A50 YEL 128B BRN 86 A128 BRN
A B
IGN-12V YEL FIRE RELAY 12V
C BLK/WHT D BRN/WHT FIRE1 PPL H20-TMP ORG E F G H GRN BLU WHT BLK
FIRE RED 87A CON 21
87
08/03
A B
85 SEE FIRE ALARM SCHEM. A50 YEL
30
CONN 20A
A B
H20-TMP1 BLK
A B
A B
A B A B
COOLANT TEMPERATURE SENSOR
LINEAR FIRE DETECTION WIRE
13-38759R020A
47
LOW FLOOR
WINDSHIELD WIPERS
13-38779R004A
05/03
48
LOW FLOOR
Chapter 3- H V A C
A
49
LOW FLOOR
HVAC LADDER DIAGRAM
1E06078A, Sht 2 FW
06/02
50
LOW FLOOR
HVAC SCHEMATIC
1E06079A, Sht 2 FW
06/02
51
LOW FLOOR
HVAC INTERFACE
REAR ENCLOSURE
TO/FROM THERMOKING HVAC UNIT
OVERHEAD PANEL
D3-17 24V INPUT

D2-6
C-D3-3
AC-FAIL WHITE
C401-12
AC-FAIL WHITE
C87-B
CB 23 10A BAT 24V

B1-34
PROCESSOR OUTPUT
C-D2-21 C-D2-24
24V OUTPUT
D2-5 C-D2-17 C-D2-20
BAT-24V10 RED
COOL WHITE
C401-15
COOL WHITE
C87-E
A/C STOP
24V OUTPUT
D2-2 C-D2-5 C-D2-8
BAT-24V10 RED
OUT-BP WHITE
C401-13
BOST-PUMP RED
C8-Q
24V OUTPUT
BAT-24V10 RED
CB 53 10A BAT 24V
AC-RUN WHITE
C404-1
AC-RUN WHITE
C87A-A
SYSTEM OPERATION: 1. D2-2 IS AC RUN SIGNAL. IT WILL BE ON STATE AFTER ENGINE RUNNING FOR 5 SECONDS. 2. AN INPUT AT D3-17 FROM THE TK UNIT WILL CAUSE OUTPUT B1-34 TO DRIVE THE A/C STOP INDICATOR C161-22 3. INTELLIGAIRE USER INTERFACE PANEL MOUNTED SAWTOOTH CONSOLE OR ON DASH
13-46348R018A
08/03
52
LOW FLOOR
DRIVERS HEATER/DEFROSTER
CB 55 DEFROST RED
IGN-24V
DRIVERS HEATER/DEFROSTER ASSEMBLY

ITEM DESCRIPTION PART NUMBER 50-42278-001 13-42194-000 QTY 1 1

RESISTOR ASM LOW PURPLE MEDIUM BLUE HIGH ORG NEG-1 GREEN NEG-1 GREEN DEFROST RED C181-3 C181-4 C181-5 C181-6 C181-1 ORG BRN
CURRENT LIMITER
1 HARNESS 2 MOTOR SWITCH
YELLOW
PURPLE BLACK BLACK
BLOWER MOTOR
2 DEFROSTER L H MOTORS M CONTROL SWITCH B C TERMINALS 4 LOW PURPLE MEDIUM BLUE HIGH ORG C DEFROSTER MOTORS CONTROL SWITCH DEFROST RED 1 C180-4 C180-3 C180-2 C180-1
RESISTOR ASM
CURRENT LIMITER
BRN YELLOW ORG BLOWER MOTOR
H M L
PURPLE
BLACK
BLACK
B-P RED
C93-10
B-P RED
C-A2-26
A2-26 INPUT
PROCESSOR INPUT TURNS ON BOOSTER PUMP OUTPUT D2-5 @ REAR ENCLOSURE
13-48278R000A
11/01
53
LOW FLOOR
HEATER BOOSTER PUMP
NOTES; 1. INPUT FROM THE DRIVERS DEFROSTER SWITCH WILL TURN ON OUTPUT D2-5 IN THE BULKHEAD ELECTRICAL COMPARTMENT. 2. AN OUTPUT FROM THE TK OR CARRIER HVAC UNIT IN HEAT MODE WILL DRIVE THE BOOSTER PUMP. 3. THE WEBASTO UNIT WILL DRIVE THE BOOSTER PUMP RELAY WHEN ON. 4. SEE LADDER DIAGRAMS FOR COMPLETE PROCESSOR LOGIC.
C.B. 31
20A

DEFROST RED DRIVERS HEATER/DEFROSTER SWITCH (CLOSED IN ALL ON POSITIONS)
IGN-24V
L/H "B" POST COVER
B 24V INPUT A2-26 C-A2-26 DEFROST RED B-P RED C180-1 C93-10
PANEL #3 L/H DASH PANEL
OUT-BP WHITE
C401-3
BOST-PMP RED
C8-Q
BOST-PMP RED
BULKHEAD ELECTRICAL ENCLOSURE
OUT-BP WHITE
BAT-24V10 RED
C.B. 53
10A
C-D2-17 C-D2-20
D2-5
24V OUTPUT
BULKHEAD ELECTRICAL ENCLOSURE DOOR
BAT-24V
RED BLACK
C16-B C16-A
BOST-PMP RED NEG-4 GREEN
RH SIDE SETTEE OUTRIGGER GROUND
BOOSTER PUMP 24V
13-39159R010B
09/03
54
LOW FLOOR
AUXILIARY DEFROSTER FAN
13-46502R006A
06/02
55
LOW FLOOR
DRIVERS BOOSTER FAN
IGN-24V RED 24V MOTOR RED BLACK L/H CEILING DUCT CB 51/27* DR-FAN RED IGN-12V YELLOW CB 37/13* *DENOTES CB # W/REDUCED RELAYS
DR-FAN RED C102A-8 C102-1 C102-6 C167-8
SIDE CONSOLE
"B" POST COVER NEG-6 GRN

IGN-12V YELLOW IGN-24V4 RED DR-FAN RED C93-11 C93-3 HI C93-12 LO LEFT DASH PANEL #3
13-38786R003E
08/03
56
LOW FLOOR
PROHEAT AUXILIARY HEATER
PROHEAT HARNESS PROHEAT CONTOLLER
50-45970-TAB HARNESS
DRIVER'S CONSOLE
DRIVER'S OVERHEAD PANEL
POWER
A
RED
1
BLACK
SWITCH B GROUND INPUT RUN/UNLATCH C D

FUNCTION LIGHT
B C
GREEN
2 3
D E
71 ORANGE
WHITE
4 5 6
IGN-CB PINK
CB 20
10A
POWER C B A
AUX INPUT
A B
RUN, SUPPLEMENTAL RUN, PREHEAT
F
BLUE
IGN-24V
OFF REMOTE ENABLE/ DISABLE SWITCH ON
PROHEAT HARNESS
B A
50-45969-000 HARNESS C204-B C204-A
ENGINE HARNESS
PRO-HTR RED
REAR ENCLOSURE CB 54 C8-T

AUX-HEAT RED
C403-1
AUX-HEAT RED
15A
BAT-24V
NEG-4 GRN
13-46248R004A
09/03
57
LOW FLOOR
Chapter 4- Lighting
L I G H T I N G
58
LOW FLOOR
EXTERIOR LAMP TEST
13-48839R001A
04/02
59
LOW FLOOR
TAIL & MARKER LAMPS

FORWARD LEFT REAR WHEEL COMBINATION TURN/MARKER (IF USED)
MID ROOF CLEARANCE LAMP (IF EQUIPPED)
LEFT FRONT SIDE CLEARANCE LAMP C130-B

MRKR PURPLE
C234B-C
LEFT REAR MID SKIRT MARKER
C.B. 49
MRKR-CB PPL
LEFT REAR SIDE CLEARANCE LAMP C231-A C231-B MRKR PURPLE NEG-3 GREEN
15A BAT-12V
C610-A C610-B
NEG-7 GREEN
MRKR PURPLE
NEG-7 GREEN
MRKR PURPLE NEG-3 GREEN
C234B-B
C130-A
C255-2 C255-1 MRKR PURPLE NEG-7 GREEN
C250-A C250-B
MARKERS PPL
12V OUTPUT
C131-2 C131-1
C-D3-8 C406-1 C-D3-5

10A
REARWARD LEFT REAR WHEEL COMBINATION TURN/MARKER
LEFT CEILING DUCTS D3-2 MRKR PURPLE

C167-13 C119-9
C230-A C230-B

MRKR PURPLE
C235B-B
MARKERS PURPLE
FRONT MARKER LAMPS MRKR PURPLE NEG-7 GREEN MRKR PURPLE NEG-7 GREEN MRKR PURPLE NEG-7 GREEN
C235B-C RIGHT SETTEE OUTRIGGER GROUND LEFT REAR CORNER MTD. STOP/TAIL
NEG-7 GREEN
C.B. 46
TAIL-CB BRN
C133-2 C133-1
10A BAT-12V
MRKR PURPLE
12V OUTPUT 12V OUTPUT
REAR MARKER LAMPS
C134-2 C134-1
TAIL C222-A BROWN NEG-8 C222-C GREEN

TAIL BRN
C-D3-28 C406-9
TAIL BRN
B4-1
10A
10A
C-B4-4-1
C-D3-25
D3-7
MRKR PURPLE
C.B. 5
B4-12V YELLOW 25A BAT-12V
C227-A C227-B
MRKR PURPLE NEG-1 GREEN MRKR PURPLE NEG-1 GREEN MRKR PURPLE NEG-1 GREEN
C135-2 C135-1
NEG-5 GREEN
C.B. 20
LICENSE PLATE TAIL C215-A BROWN NEG-9 C215-B GREEN RIGHT REAR CORNER MTD. STOP/TAIL TAIL C217-A BROWN NEG-5 C217-C GREEN TAIL C86-E BROWN NEG-3 GREEN MRKR PURPLE MRKR MRKR C86B-F PURPLE PURPLE
C207-B C8C-B C8A-E
NEG-1 GREEN
REAR BULKHEAD PANEL

C102-15 C102-10 NEG-7 GREEN
IGN-CB PINK
C228-A C228-B
10A BAT-24V
FRONT MARKER LAMPS MRKR PURPLE NEG-7 GREEN C136-2 C136-1
RIGHT CEILING DUCTS C254-A C254-B MRKR PURPLE NEG-12 GREEN
C229-A C229-B
L/H "B" POST COVER
MRKR GREEN PURPLE
MID ROOF CLEARANCE LAMP (IF EQUIPPED)
NEG-12 GREEN
R/H "B" POST COVER
IGN-CB PINK MRKR PURPLE
REAR MARKER LAMPS
NIGHT RUN IGNITION SWITCH
RIGHT FRONT SIDE CLEARANCE LAMP NEG-7 GREEN 2 MRKR PURPLE

C96-4
NEG-9
C137-1 C137-2
REARWARD RIGHT FRONT WHEEL COMBINATION TURN/MARKER (IF EQUIPPED) C142A-C
C224-A C224-B
C212-F
NEG-1 GREEN
C212-D
NEG-1 GREEN NEG-1 GREEN
C142-B
REARWARD RIGHT REAR WHEEL COMBINATION TURN/MARKER FORWARD RIGHT FRONT WHEEL COMBINATION TURN/MARKER
C96-12
MRKR PURPLE
C142A-B
NEG-9 GREEN MRKR PURPLE C142-C
NEG-9 GREEN
NEG-7 GREEN
C207A-A
IGN-CB PINK NEG-3 GREEN MRKR-LT PURPLE A1-18 C38-7 C-A1-7 NITE-RUN BLUE
NEG-3 GREEN MRKR PURPLE NEG-3 GREEN
C235A-C C235A-B
C39-C
24V INPUT
C39-B
FORWARD LEFT FRONT WHEEL COMBINATION TURN/MARKER
NOTES: 1. INPUT A1-18 (FROM THE "NIGHT RUN" IGNITION SWITCH) WILL TURN ON OUTPUTS D3-2 AND D3-7 (REAR) AND B4-5 (FRONT) 2. SEE LADDER DIAGRAMS FOR COMPLETE PROCESSOR LOGIC 3. ALL LAMPS 12V. SOME MAY BE INCANDESCENT
MRKR PURPLE
NEG-3 GREEN
C225-A C225-B RIGHT REAR SIDE CLEARANCE LAMP
NEG-3 C249-B GREEN MRKR C249-A PURPLE RIGHT SETTEE OUTRIGGER GROUND
NEG-3 GREEN
MRKR-LT PURPLE
RIGHT REAR MID SKIRT MARKER
C40-C C40-B
NEG-3 GREEN MRKR PURPLE
FORWARD RIGHT REAR WHEEL COMBINATION TURN/MARKER (IF EQUIPPED)
C234A-C C234A-B
REARWARD LEFT FRONT WHEEL COMBINATION TURN/MARKER (IF EQUIPPED)
13-48250R004A
08/03
60
LOW FLOOR
TURN SIGNALS
OPTIONAL HVAC GRILL MTD. LEFT TURN LAMP LEFT REAR SIDE SIGNAL (REARWARD) (OPTIONAL) C235B-A C221-B C218-B C221-A L-TURN BLUE L-TURN BLUE C86-A NEG-7 GREEN L-TURN BLUE C8A-R NEG-3 GREEN NEG-3 GREEN C86-B R-TURN RED C8A-S R-TURN RED R-TURN RED C406-2 R-TURN RED C212-B NEG-3 GREEN C212B-B C212B-A RIGHT REAR SIGNAL LAMP C218-A OPTIONAL HVAC GRILL MTD. RIGHT TURN LAMP C212-A C212C-B C212C-A C235B-C NEG-3 GREEN NEG-1 GREEN L-TURN BLUE NEG-3 GREEN L-TURN BLUE RIGHT FRONT SIDE SIGNAL (REARWARD) (OPTIONAL) L-TURN BLUE NEG-3 GREEN L-TURN BLUE C40A-A NEG-3 C40A-C GREEN C39A-A RIGHT FRONT SIDE SIGNAL (FORWARD) NEG-3 C39A-C GREEN RT-TURN RED NEG-9 GREEN RT-TURN RED NEG-9 GREEN C142-A C142-C NEG-9 GREEN R/H FRONT WHEEL WELL COVER
NOTES: 1. CLOSING THE EXTERIOR LAMPS TEST SWITCH WILL CAUSE THE RIGHT TURN LAMPS TO FLASH FASTER THAN THE LEFT SIDE LAMPS. 2. SOME LAMPS DEPICTED AS LED MAY BE INCANDESCENT 3. SEE LADDER DIAGRAMS FOR COMPLETE SYSTEM LOGIC.
LEFT REAR SIGNAL LAMP
LEFT REAR SIDE SIGNAL (FORWARD) C234B-A C234B-C NEG-3 GREEN
R/H "B" POST COVER
C.B. 23
10A BAT-24V
B1-1
C127-1 C127-9
PROCESSOR OUTPUT
LEFT TURN
C102-11
12V OUTPUT
C.B. 48
15A BAT-12V TURN-CB BLUE
C-D3-1 C-D3-4
10A
D3-1
TEST SW-1
TEST SW-2
C102-13
C102-15
C96-12
C-A1-12 C-A1-9 RT-TURN RED C-A1-4 C-A1-1

10A 10A
A1-3
12V OUTPUT
C37-B
C37-A
C-D3-9
10A
D3-3
24V INPUT A1-22 C-A1-23 C38-8 L-TURN1 BLUE HAZARD RED BAT-24V RED C38-5
MRKR-LT PURPLE C38-7 C38-4 L-TURN BLUE NEG-3 GREEN C39-A C39-C C34-C L-TURN BLUE NEG-3 GREEN NEG-3 GREEN TURN BROWN MRKR-LT PURPLE NEG-3 GREEN TURN BROWN
LEFT FRONT SIDE SIGNAL (REARWARD) (OPTIONAL)
C38-3
24V INPUT A1-21 C-A1-19
C40-A C40-C
L-TURN1 BLUE
24V INPUT A1-20 C-A1-15 R-TURN1 RED C38-6 R-TURN1 RED RT-TURN RED MRKR-LT PURPLE LT-TURN BLUE
LEFT FRONT SIDE SIGNAL (FORWARD) R-TURN RED R-TURN RED R/H FRONT TURN LAMP (TURN/MARKER COMBINATION)
NEG-3 GREEN
C34-A
C32-D C32-E C32-F
C235A-C C235A-A RIGHT REAR SIDE SIGNAL (REARWARD) (OPTIONAL) R-TURN RED
C234A-C C234A-A L/H FRONT TURN LAMP (TURN/MARKER COMBINATION) C34-B
NEG-3 C31-D GREEN RT-TURN C31-E RED MRKR-LT MRKR-LT C31-F PURPLE PURPLE HEAD LAMP BUCKET CONNECTORS MRKR-LT PURPLE
RIGHT REAR SIDE SIGNAL (FORWARD)
C30-C C30-A
C34-B
C36-A
13-48295R007A
08/03
61
C36-B
TURN-CB BLUE
C-D3-12
L/H FRONT WHEEL WELL COVER
C102-10
C101A-2
A1-1
C96-10
C207A-D B4-12V YELLOW L-TURN BLUE C406-5 L-TURN BLUE
C.B. 5
25A BAT-12V
C.B. 17
BAT-24V1 RED BAT-24V
B1-44
PROCESSOR OUTPUT

B4-1
C.B. 20
IGN-CB PINK BAT-24V
RIGHT TURN
C.B. 23
C.B. 6
TURN-CB BLUE RT-TURN RED 20A BAT-12V
12V OUTPUT
10A
BAT-24V
BAT-24V RED LAMP-TE BLUE
OVERHEAD CONSOLE
B2-17
C-B2-3 24V INPUT
C-B4-4-1
IGN-CB PINK
L/H "B" POST COVER
EXTERIOR LAMPS TEST SWITCH SEE NOTE 1
MRKRS PURPLE
TURN-CB BLUE
BAT-24V RED
BULKHEAD ELECTRICAL PANEL
HAZARD SWITCH RT-TURN RED L-TURN BLUE

12V OUTPUTS LEFT TURN FOOT SWITCH RIGHT TURN FOOT SWITCH
C207A-C
LOW FLOOR
REVERSE LAMPS
13-39160R006A
05/03
62
LOW FLOOR
BRAKE LAMPS
REAR ELECTRICAL ENCLOSURE

SEE NOTE #1 CB 23
10A
B1-41
PROCESSOR OUTPUT
BAT 24V OVERHEAD ELECT. PANEL
BRAKES
GND STUD STRIP UPPER PANEL OVERHEAD ELECT. PANEL
SEE NOTE #2
C49-1
A2-24 INPUT
C-A2-24
BRK-SW PURPLE
FRONT BRAKE LAMP SWITCH BAT-24V BRK-LT RED PURPLE
BAT-24V BAT-24V RED

15A
C102-13
C49-2
BAT-24V RED
CB-17
DRIVERS CONSOLE SEE NOTE #3 D2-24 INPUT C-D2-31 BRK-SW PPL C403-12 C8A-C C207-E
UNDER DRIVERS PLATFORM BRK-SW PPL REAR BRAKE LAMP SWITCH FORWARD OF REAR AXLE
LEFT "B"POST
NOTES: 1. OUTPUT B1-41 TURNS ON IF INPUTS A2-24 OR D2-24 ARE TURNED ON BY THE BRAKE LAMP SWITCHES. IT WILL ALSO TURN ON IF THE "RETARDER APPLIED" SIGNAL IS ACTIVE. 2. 24V POWER WILL BE APPLIED TO INPUT A2-24 IF THE FOOT VALVE IS DEPRESSED BY THE DRIVER WHICH CLOSES THE BRAKE LAMP SWITCH @ APPROX. 4 PSI 3. 24V WILL BE APPLIED TO INPUT D2-24 IF THE FOOT VALVE IS DEPRESSED BY THE DRIVER WHICH CLOSES THE REAR BRAKE LAMP SWITCH @ APPROX. 4 PSI. 4. THE BRAKE INTERLOCK SYSTEM CLOSES ONLY THE REAR BRAKE LAMP SWITCH.
C.B. 59 10A BAT12V
BAT-24V RED STOP PPL
C403-15 STOP PPL
BAT-24V2 RED C8-O
C8A-D STOP PPL
BAT-24V2 RED
C207-F
BAT-24V RED
C406-3
C86B-C STOP PPL C222-B STOP PPL C217-B RED
12V OUTPUT D3-4 C-D3-13 C-D3-16
C.B. 47 STOP-CB GREEN 10A BAT12V
C212-C
RED
ARRAY STOP PPL C232-B RED STOP PPL C226-B RED LEFT CORNER WHITE C222-C NEG-8 GRN
ARRAY RT. CORNER
WHITE C217-C NEG-5 GRN

ARRAY ARRAY RT. CAP
LEFT CAP
WHITE C232-C
WHITE C226-C
RT. SETTEE OUTRIGGER GROUND
NEG-1
NEG-1 GRN
C212-D
NEG-1 GRN
RT. SETTEE OUTRIGGER GROUND
13-48241R002B
08/03
63
LOW FLOOR
HEAD LAMPS
ROTARY SWITCH NIGHT RUN B 3
C96-12
CB 20 15A IGN-CB PINK IGN-CB PINK C102-15
IGN-CB PINK
BATTERY 24V
C96-4
NITE-RUN BLUE
B1-37
BAT-24V4 RED
NEG-12 GREEN C127-1 C127-9 PROCESSOR OUTPUT
24V INPUT
A1-18 C-A1-7 NITE-RUN BLUE
"HIGH BEAM"
BATTERY 24V
CB 23 15A BAT-24V4 RED BAT-24V4 RED
LEFT HEAD LAMP ASM.

B4-7 C-B4-1-7
A25L BLU
C102A-6
C38-9
A25L BLU
C31-B
B4-8
C-B4-1-8
A26L ORG
C102A-14
C38-10
A26L ORG
C31-C
HI-BEAM BLK GND1 GREEN LO-BEAM OR
C33-C C33-A C33-B
BATTERY 12V IGNITION 24V

CB 17 20A CB 10 20A HDLT-BAT YELLOW
CB4-3-A
SWITCH PEDESTAL
C35-C BAT-24V1 RED BAT-24V RED BAT-24V RED HI-BEAM BLACK A25R BLU BATTERY YELLOW HIGHBEAM BLACK A25R BLU DIMMER SWITCH RIGHT HEAD LAMP ASM. C32-B HI-BEAM BLK GND1 GREEN LO-BEAM OR C33-C C33-A C33-B
C102-13
C38-8
C35-A
C35-B
B4-5
C-B4-1-5
C102A-7
C38-12
B4-6
C-B4-1-6
A26R ORG
C102A-13
C38-11
A26R ORG
C32-C
BATTERY 12V
CB 5 25A B4-12V YELLOW
CB4-4-1
12V INPUT
HI-BEAM BLACK
C-A2-21 A2-21
DASH POD
MAIN OVERHEAD PANEL

13-51618R003A
08/03
64
LOW FLOOR
INTERIOR LIGHTING
WHT RED 6 3 4 5 2 1 8 ORG RED BLK
EXTINGUISHABLE BALLAST
LTBLU YEL GRN BLU ORG RED BLACK
WHT GRN
RED GRN BALLAST GREEN B RED C BLACK A BLK GRN BALLAST GREEN B RED C BLACK A
RED BLK GRN BALLAST GREEN B RED C BLACK A
RED BLK BALLAST
C169-3
C169-1
NEG-1 GRN NEG-2 GRN NEG-3 GRN
NEG-1 GRN NEG-2 GRN
NEG-1 GRN
LAMP-5 ORANGE
LAMP-4 ORANGE LAMP-6 ORANGE
LAMP-3 ORANGE
LAMP-2 ORANGE LAMP-1 ORANGE LMP-1B RED
LEFT CEILING LIGHTING PANELS (STREETSIDE)
OVERHEAD ELECTRICAL COMPARTMENT

INT-LTS4 BLU
CB 19
C169-2
LMP-1B RED
LAMP-2 ORG
C177-2
C177-1
10A OUTPUT (SEE NOTE) C-D4-24

CB 57 15A BAT-24V
B3-3 INT-LTS4 BLU
C-B3-9
INT-LTS2 BLU
LAMP-1 ORG
INTLT- CB RED
10A OUTPUT (SEE NOTE) C-B3-12
C175-2
C175-1
C174-2
C174-1
C172-2
C172-1
C171-2
C171-1
LTS2-3
LTS2-2
LTS2-1
LTS2-4
C167-3
C167-1
C167-2
C102-13
BAT-24V RED
BAT-24V RED
ROAD SIDE
C96-2
ALL
OFF
INT-LTS2 BLU
C96D-2
C96D-4
INTLT-CB2 RED
15A BAT-24V
RIGHT LAMPS BUSS LEFT LAMPS BUSS
INTERIOR LAMP TOGGLE SWITCH BAT-24V
20A CB 17
LAMP-1B RED
INT-LT ORG
INT-LT2 ORG
D4-6
C-D4-21
10A OUTPUT (SEE NOTE) C-B3-20 B3-5 C-B3-17 LAMP-1B RED

CB 18
DASH MOUNTED I-O INPUT CONTROL MODULE

DRIVERS CONSOLE GROUND STRIP
10A OUTPUT (SEE NOTE) C-D4-12 D4-3 C-D4-9 INT-LTS3 PPL
24V INPUT (SEE NOTE)

A2-25 C-A2-25 INT-LTS ORG
INT-LTS1 PPL
LTS1-3
LTS1-2
LTS1-1
LTS1-4
C117-3
C117-1
C117-2
10A OUTPUT (SEE NOTE) C-B3-8 B3-2 C-B3-5
INTLT-CB1 PPL INT-LTS1 PPL
15A BAT-24V
24V INPUT (SEE NOTE)

A2-27 C-A2-27 INT-LT2 ORG
INTLT- CB RED
INT-LTS3 PPL
LAMP-5 ORANGE
NEG-3 GRN
LAMP-6 ORANGE LAMP-4 ORANGE

NEG-2 GRN
LAMP-1 ORANGE LAMP-3 ORANGE LAMP-2 ORANGE
LMP-1B RED
NEG-1 GRN
C149-2 C149-1 C148-2 C148-1 C147-2 C147-1 C146-2 C146-1 C145-2 C145-1 C144-3 C144-1 C144-2
BALLAST GRN BLACK A RED C GREEN B BLK RED BALLAST GRN BLACK A RED C GREEN B BLK RED BALLAST GRN BLACK A RED C GREEN B BLK RED BALLAST GRN BLACK A RED C GREEN B BLK RED BALLAST GRN BLACK A RED C GREEN B BLK RED BLACK RED ORG BLU GRN YEL LTBLU 8 1 2 5 4 3 6 RED WHT
BALLAST
BLK RED ORG GRN WHT
RIGHT CEILING LIGHTING PANELS (CURBSIDE)
EXTINGUISHABLE
NOTES: 1. SEE PROGRAM FOR COMPLETE SOFTWARE LOGIC. 2. B3-3 (FRONT STREETSIDE) AND B3-2 (FRONT CURBSIDE) CONTROL FRONT LAMPS; AND B4-6 (REAR STREETSIDE) AND B4-3 (REAR CURBSIDE) CONTROL REAR LAMPS.
13-39939R011B
09/03
65
LOW FLOOR
REAR STEP LIGHTING

CB 5/45* STEP-LTS YELLOW

IGN-12V
C404-10
STEP-LTS YELLOW
C8A-F
STEP-LTS YELLOW
C207A-B
C246-B C246G-B
NEG-3 GREEN
C246-A
STEP-LTS YELLOW
C246G-A
STEP-LTS YELLOW
REAR STEPS
13-39945R004B
08/03
66
LOW FLOOR
MAP LIGHT
CB 13
NOTE 1
IGNITION 12V
CB 37
IGNITION 12V

IGN-12V YELLOW
MAP LAMP SWITCH ON BASE MAP LAMP NEG-4 GREEN GND TERMINAL STRIP
NOTES: 1. C.B. 13 USED W/REDUCED RELAYS OPTION
13-42454R004B
05/03
67
LOW FLOOR
DASH PANEL LAMPS
RH DASH PANEL C97-3 PNL-LTS BLUE MIRROR CONTROL PANEL C97-4 PNL-LTS BLUE PNL-LTS BLUE C95-6
ROTARY SWITCH NIGHT RUN IGN-CB PINK DRIVER'S CONSOLE C96-12 B 3 2
NEG-19 GRN
NEG-15 GRN
C95-7
CENTER DASH PANEL PNL-LTS BLUE C94-5
C96-4 C96-5
PARK-POS PPL
NGT-PRK
NITE-RUN BLU
NEG-15 GRN
C94-9
A1-19 A1-18
C-A1-11 C-A1-7
PARK-POS PPL NITE-RUN BLU
PARK-POS PPL NITE-RUN BLU
IGN. SWITCH PANEL PNL-LTS BLUE C96-1
OVERHEAD ELECTRICAL PANEL CB 20 BAT 24V
NEG-19 GRN
C96-6
10A
IGN-CB PINK
LH DASH PANEL C102-15 PNL-LTS BLUE C93-2 PNL-LTS BLUE DIMMER
PNL-12V PPL
C102A-9
PNL-12V PPL
C93-1
NEG-15 GRN
C93-9
BATTERY 12V
CB 5 25A B4-12V YEL
PNL-12V PPL
C-B4-1-3 C-B4-4
B4-3
NOTES: 1. INPUT EITHER A1-18 OR A1-19 WILL TURN ON OUTPUT B4-3.
10A OUTPUT SEE NOTE 1
13-50198R005A
08/03
68
LOW FLOOR
Chapter 5- Doors
R
69
LOW FLOOR
DOOR CONTROL
B1-18
C1-8 C-C1-29 DOR-LTS WHITE
EXIT DOOR HEADER

BAT-12V YELLOW BAT-24V2 RED
15A
BAT-24V
10A
C127-1 C127-9
PROCESSOR OUTPUT
24V OUTPUT C1-4 C-C1-13 LOK-SOL1 WHITE SW-POW RED
CB 23 BAT-12V
EXIT DOOR
CB 1
20A
B1-22
BAT-24V
DOR-LT BLU
24V OUTPUT C1-1 C-C1-1
PROCESSOR OUTPUT
CB 21
DOOR ALARM
24V OUTPUT C1-2 C-C1-5 FT-OPEN PINK
BAT-24V1 RED
15A
BAT-24V
C119-10
C117-15
C102-13
C117-13
C101-13
C102A-10
24V OUTPUT C1-3 C-C1-9 RR-OPEN WHT
CB 17
OVERHEAD PANEL
A1-23 INPUT C-A1-27 ENT-DOR WHITE BAT-24V RED
DOR-LT BLU C-A1-5 A1-2 24V OUTPUT
24V OUTPUT
C98-2 C98-3
ENT-DOR WHITE BAT-24V RED
C1-19 INPUT C1-22 INPUT C1-18 INPUT C1-23 INPUT C1-24 INPUT
B
C-C1-11 C-C1-23 C-C1-7 C-C1-27 C-C1-31 C-C1-19 C-C1-15
IN-SES BLACK
LATCH BLACK IN-1 BLACK DOR-SW1 BLUE DOR-SW2 BLACK IN-4 BLACK
BAT-24V RED
ENTRANCE DOOR SW. CLOSED IN "FRONT" POS
C152-3 C152-1 C152-7 C152-8 C152-9 C152-11 C152-6 SW-POW RED DOR-SW2 BLACK BAT-24V RED
BAT-12V YELLOW DOR-SW1 BLUE SWI-POW RED DOR-SW1 BLUE SWI-POW RED
DOR LT BLU NEG-5 GREEN NEG-9 GREEN C139-3 C139-2 C139-1 C139-4 NEG-5 GREEN
DRIVERS DOOR CONTROL SWITCHES EXIT-DOR WHITE C98-1 EXIT-DOR WHITE
A1-24 INPUT
C-A1-31
EXIT DOOR SW. CLOSED IN "REAR" POS
C1-21 INPUT C1-20 INPUT
IN-TB BLK
FT-OPEN PINK NEG-5 GREEN
GND GRN
SENSITIVE EDGE SWITCHES IF USED
DOR-SW2 BLACK FT-OPEN PINK
DRIVERS CONSOLE
DR-LTS WHT C336-3 C336-7 C336-9 C336-8 C336-4 C336-1 C336-5 C336-6 C336-2
SW-POW
UNLATCHED DOOR SWITCH DOOR FULLY OPEN SWITCH
TOUCH BARS OR TAPES IF USED 1 2 2 1
DRUNK ALARM SWITCH IF USED
UNLATCHED SWITCH 2 IF USED
IN-TB BLK SW-POW RED IN-TB BLK

LATCH BLACK
RED IN-SES BLACK SW-POW RED IN-SES BLACK
C139-6
BLUE BROWN BLACK WHITE
ENTRANCE DOOR OPEN PROXIMITY SENSOR (12V)
ENTRANCE DOOR CLOSED PROXIMITY SENSOR (12V)
NEG-19 GREEN
DOR-LT BLU
08/03
C9-2
CLEAR
C9-1
BLACK
C141
C141
SW-POW RED IN-1 BLACK IN-4 BLACK
LATCH BLACK
IN-1 BLACK
IN-4 BLACK
GRN-LT BLUE
ENTRANCE DOOR OPEN SOLENOID WHITE
3
C165
1
C165
REARWARD ENTRANCE LAMPS 1 2
NEG-5 GREEN
NEG-5 GREEN 1
BLACK BROWN BLUE
FORWARD ENTRANCE LAMP
UNLATCH SOLENOID LOK-SOL WHITE RR-OPEN WHITE FORWARD EXIT LAMP 1 1 POWER OPEN SOLENOID NOT 2 REARWARD EXIT LAMP
EXIT DOOR
1 2
2 GREEN ENABLE LAMP
ENTRANCE DOOR HEADER
NEG-5 GREEN
13-48280R004A
70
LOW FLOOR
BRAKE/THROTTLE INTERLOCK
OVERHEAD ELECT COMPARTMENT
OUT-INT BRN INTRLOC BRN
C-B3-21 B3-6 OUTPUT
BAT-24V
10A CB 22
BAT-24V RED
INTERLOCK "OVER RIDE" SWITCH SHOWN ENGAGED (INTERLOCK OFF) INT-DIS BRN
B3-18 INPUT
C-B3-7
INT-DIS BRN
C102-9
NEG-2 GRN
FRONT BRAKE INTERLOCK SOLENOID
UNDER DRIVERS PLATFORM

REAR BRAKE INTERLOCK SOLENOID NEG-2 GRN
INTRLOC BRN
INTRLOC C49-3 BRN
REAR UPPER PANEL ENCLOSURE

10A OUTPUT
C-D1-1-12
ENGINE COMPARTMENT
D1-8
C-D1-1-8
THRT-INT BLUE
ENG-NEG BLACK C402-12
THRT-INT BLUE
C8-N
INTRLOC BLUE
C1-24
NOTES: 1. INTERLOCK WILL BE APPLIED BY: THE EXIT DOOR, KNEELING, REAR RUN SWITCH, RAMP, AND FAST IDLE. 2. INPUT AT B3-18 WILL DISABLE ALL OUTPUTS AND CLOSE THE EXIT DOOR. 3. ONCE INTERLOCKS ARE APPLIED, A FRONT BRAKE LIGHT SWITCH INPUT IS REQUIRED TO RELEASE IT.
ENGINE ECM ISC/ISL
ENGINE ECM ISL'03
13-40156R012B
09/03
71
C1-13
LOW FLOOR
STOP REQUESTED SYSTEM
13-48316R005A
05/03
72
LOW FLOOR
PASSENGER RAMP
391-0105C
03/01
73
LOW FLOOR
PASSENGER RAMP INTERFACE
392-0016B
03/01
74
LOW FLOOR
PASSENGER RAMP INTERCONNECT
393-0166B
03/01
75
LOW FLOOR
PASSENGER RAMP INTERFACE
13-48281R003A
05/03
76
LOW FLOOR
Chapter 6 - Dash
S
77
LOW FLOOR
DASH SWITCHES
IGNITION SWITCH PANEL
EXTERIOR SPEAKER DISABLE RELAY
FROM C.B. #33
SIDE CONSOLE
XSP-DIS ORG IGN-24V2 RED SPK-DIS RED BAT-24V5 RED MIRROR SW. BLUE OFF PLC INPUT A2-29
C95-10 C95-2
KNEEL PURPLE BAT-24V RED RAISE BLUE KNEELING SWITCH
SPEAKER SELECT
FROM C.B. #17 PLC INPUT A2-28
BAT-24V RED PLC INPUT

A2-9
FAST IDLE SWITCH
INTERIOR SPEAKER DISABLE RELAY
C95-11
C96-8
FST-IDL WHITE BAT-24V RED HAZARD SWITCH
SPARE B-4
HEATED MIRROR (STREET&CURB)
SPARE B-3
PLC INPUT
A1-22
C96-10 C96D-2
PLC INPUT
A2-25
HAZARD RED INT-LT ORANGE BAT-24V RED
ALL INTERIOR LAMPS SWITCH REAR
FROM C.B. #20 TO PROHEAT CONTROLLER
PROHEAT 1-E
IGN-CB PINK RUN WHITE
RIGHT DASH PANEL

ENABLE COOLANT HEATER/ PROHEAT SWITCH IGN-24V4 RED DIA-REQ GREEN SHUT-DOWN OVERRIDE SWITCH
PROHEAT-A
PLC INPUT
A2-27
C96D-1 C96D-3
INT-LT2 ORANGE CHIME WHITE BAT-24V RED CHIME-1 WHITE PARK-POS PURPLE FT-IGN RED 1
DAY RUN NIGHT RUN PARK
C95-12
ENGINE TEST
1. SEE THERMOKING H.V.A.C. SCHEMATIC FOR THERMOKING INTELLIGAIR II CONTROLS WIRING. 2. SEE P.A. CONTROLS SCHEMATIC FOR SWITCH WIRING. 3. SEE REMOTE MIRROR SCHEMATIC FOR MIRROR SWITCH WIRING
C95-9
PLC INPUT
A2-10
FROM C.B. #17 PLC INPUT

A2-11 A1-19
C96-2
CHIME SELECTOR SWITCH FRONT IGNITION SWITCH
ENGINE ECM
C96E-1
C96D-4
LEFT DASH PANEL

FROM C.B. #13 TO BOOSTER FAN
C94-6 C167-8
(PIN 15)
STOP-OVER WHITE ENG-NEG BLACK HI-FAN ORANGE FAN-CB ORANGE LO-FAN ORANGE
ECM RETURN LOW BOOSTER FAN SWITCH HIGH TO DRIVER'S FAN 12V-POSITION PNL-LTS BLUE
(PIN 34)
C96E-2
PLC INPUT
A1-17
C96-5 C96-3
POS 1=OFF POS 2=B TO 1,6 POS 3=B TO 1,2,3,6 POS 4=B TO 2,4,5,6
6 5 B 3 2 4
IGN-12V YELLOW DR-FAN RED IGN-24V4 RED
PLC INPUT AND IGN CIRCUITS
TO DRIVER'S FAN 24V-POSITION FROM C.B. #32
C-SWIT-1
HIGH AUXILIARY DRIVER'S FAN LOW
C95-13
FROM C.B. #27 TO ADDITIONAL PANEL LAMPS
C93-3
C-SWIT-2
FROM C.B. #20 PLC INPUT

A1-18
C96-12 C96-4
C96-11 TO SIGN, RADIO AND FAREBOX CONTROL
IGN-CB RED NITE-RUN BLUE IGN-ON YELLOW
C93-2
FT-IGN RED FRONT START SWITCH
DIMMER FROM PLC INPUT B4-3

C93-1
FROM PANEL LTS. DIMMER
C95-6
PNL-LTS BLUE NEG-15 GREEN
C95-7
PANEL BACK LIGHTING
REAR IGN SWITCH THEN NEUTRAL RELAY
C96-9
FT-STRT GRAY
PANEL BACK LIGHTING

C93-9
FROM PANEL LTS. DIMMER
C96-1
PNL-LTS BLUE NEG-19 GREEN
NEG-15 GRN
C96-6
PANEL BACK LIGHTING
1. SEE DRIVERS HEATER/DEFROSTER SCHEMATIC FOR SWITCH WIRING 2. SEE WINDSHIELD WIPER SCHEMATIC FOR SWITCH WIRING
13-48322R037A
09/03
78
LOW FLOOR
TWO WAY RADIO POWER

NYLOCK NUT SUPPLIED TORQUE 140 IN. LBS. SUPPLIED S'STL FLAT WASHER 12 VOLT TO OVERHEAD 12 VOLT TO REAR 12V SMALL POWER WIRES TO FUSES/CIRCUIT BREAKERS 1/4-20 S'STL NUT TORQUE 140 IN. LBS.
C.B. 20
BATTERY 24V 10A IGN-ON YELLOW C.B. 8 IGN-12V2 10A YELLOW

30
IGN-CB C102-15 PINK C102A-3

IGN-CB PINK
RELAY 1-1 24V
86
100 AMP FUSE SUPPLIED S'STL FLAT WASHER 12 VOLT "LOAD SIDE" TORQUE 40 IN. LBS. FUSE BLOCK
87A
85 GREEN
87
NEG-15
RADIO-IGN WHITE
C102A-5 L/H "B" POST COVER
ROTARY IGNITION SWITCH CLOSED IN ALL POSITIONS EXCEPT "OFF" B IGN-CB C96-12 IGN-ON PINK C96-11 YELLOW
RADIO-IGN-2 WHITE RADIO-NEG-2 BLACK RADIO-2 RED
6 R/H DASH RADIO POWER
FUSE ASSEMBLY DETAIL

RADIO-IGN WHITE RADIO-IGN-2 WHITE RADIO-NEG-2 BLACK RADIO-2 RED RADIO-NEG BLACK RADIO-POS RED
RADIO-IGN WHITE
40A FUSE
12V + BATTERY 12V + IGNITION NEGATIVE
SEE DETAIL
TO COACH 12V LOADS
ENGINE POWER TRANS. POWER 25A 24V 10A 24V
100A FUSE
TO COACH 24V LOADS
100A FUSE
12V FROM BATTERY DISCONNECT SWITCH
SIDE CONSOLE
24V POWER CABLES TO REAR MTD FUSES
24V FROM BATTERY DISCONNECT SWITCH
FRONT GROUND POINT PLATE
SIDE CONSOLE LEFT FRONT WHEEL HOUSE
13-40613R009A
08/03
79
LOW FLOOR
FARE BOX POWER
BATT 12V CB 31/7* FAREBOX-CB YELLOW C102-5
FAREBOX YELLOW
"B" POST
FARE-NEG GREEN
SIDE CONSOLE FARE-NEG GREEN C49-7 FARE-NEG GREEN C49-6

SHIELD
CLEAR BLACK
FAREBOX YELLOW C49-9

CLEAR BLACK A B C
13-48854R000B
FARE BOX
08/03
80
LOW FLOOR
FRONT GAUGES
ELECTRONIC FUEL LEVEL SENDER FUEL-GA C245-A C207-A BROWN LO-FUEL C245-C C207-C BLUE IGN-12V C207-D YELLOW
C102A-12 VOLT-12 YEL 6A
ELECTRONICS
NOTES: 1. THE TRANSMISSION E.C.U. PROVIDES 16 SQUARE PULSES PER TAIL SHAFT REV. ON WIRE NO. 157 PURPLE. 2. CONNECTOR DESIGNATIONS W/ALLISON TRANSMISSION
LO-FUEL BLUE
C.B. 16
VOLT-24 RED
C102A-15
6A
C.B. 34
BAT-24V
B1-38
10A
C245-D C245-B
IGN-12V2 YELLOW
C102-6
IGN-12V YEL
15A
C.B. 23
LOW FUEL
C.B. 13
NEG-3 GRN
SEE NOTE 2
CHASSIS GND SETTEE OUTRIGGER
C8A-A IGN-12V2 YELLOW C400-L6 C403-14
C8A-B
LEFT DASH PANEL
SPEEDOMETER DUAL AIR GAUGE
PNL-LTS BLU
C
SEE DASH PNL LIGHTS SCHEMATIC
IGN-12V YEL
LO-FUEL BLUE C400-E3

SEE NOTE 2
NEG GRN PNL-LTS BLU C94-5

C94-4
12V+
DIM-SWI ORG
PNL-LTS BLU
C93-2
BULKHEAD COMPARTMENT
LOW FUEL LAMP GND INPUT C-D1-27 D1-23
PNL-LTS BLU NEG GRN
RED
8 7 6 5
WHITE
4 3 2 1
GND
C402-6
IGN-12V YEL
C94-6 VOLT-12 RED
LO-FUEL BLU
CB-1
IGN-12V YEL
FUEL LEVEL GAUGE
ELE NOISE FILTER
TRANSMISSION E.C.U. (VOITH)
IGN-12V2 YEL A157 PPL C400-D3 C8A-M A157 C14B-8 PPL C14B-3 C14B-8 C14A-3 A157 PPL FUEL-GA BRN C101-6 C101-3
IGN-12V 205 C67-10

A157 PPL C94-8
C262-6 C263-6
PNL-LTS BLU NEG GRN
A157 PPL
C2-5
TRANSMISSION E.C.U. (ALLISON)
WITH ALLISON TRANSMISSION

157 TAN C208-C A157 PPL C403-4
FUEL-GA BRN
FUEL-GA BRN NEG-15 GRN NEG-15 GRN
C94-7
FUEL-GA BRN
IGN-12V YEL
COOLANT TEMP GAUGE
CS-30
PNL-LTS BLU NEG GRN
VOLTMETER 12V
RIGHT CEILING
BULKHEAD COMPARTMENT
VOLT-24 RED
GND AT DRIVERS PLATFORM NEXT TO DRIVERS SEAT IN CONSOLE
+ -
+ -
H20-GA RED
C14B-1 C14B-2
H20-GA RED OIL-GA ORG
C14A-1 C14A-2
H20-GA RED OIL-GA ORG
C101-1 C101-2
H20-GA RED OIL-GA YEL
C94-3 C94-2 C94-9 C94-1 C94-6
H20-GA RED OIL-GA YEL VM-NEG GRN VOLT-12 YEL
IGN-12V YEL H20-GA RED
ENGINE OIL PRESSURE GAUGE
VOLTMETER 24V
VM-NEG GRN VOLT-24 RED
VM-NEG GRN VOLT-12 YEL
ENGINE COOLANT TEMP. SENDER
OIL-GA YEL VOLT-24 RED
OIL-GA ORG ENGINE OIL
PRESS. SENDER
13-48243R002A
08/03
81
LOW FLOOR
INDICATOR LAMPS
13-48260R000C
05/03
82
LOW FLOOR
LOW AIR & PARKING BRAKE SWITCHES
CB 47
*
BAT-24V4 RED NEG-7 GREEN
C127-1 C127-9
B1-23
PROCESSOR OUTPUT
BAT 24V
LOW AIR BRAKES
B1-19
PROCESSOR OUTPUT
C.B.# 17 WITH REDUCED RELAYS
PARK BRAKE
B2-3
C-B2-9
LOW-AIR BROWN NEG-7 GREEN BEEPER-1 BROWN
24V OUTPUT B2-1
C-B2-1
24V OUTPUT
OVERHEAD PANEL
BAT-24V C102-13 C99-A C99-C C99-B PRK-BRK PURPLE BAT-24V RED PARK BRAKE SWITCH BAT-24V RED BAT-24V RED C.B. 41
BEEPER
WARBLER
DRIVERS CONSOLE
C193-A C193-C C193-B LOW AIR SWITCHES BAT-24V RED LO-AIR BROWN C49-8 BAT-24V RED C49-2
PRK-BRK PURPLE
C-A2-7
A2-7 INPUT A2-31 INPUT
LO-AIR BROWN
C-A2-31
DRIVERS CONSOLE
C194-A C194-C C194-B LOW AIR SWITCHES
LO-AIR BROWN
UNDER DRIVERS PLATFORM

13-48274R000C
05/03
83
LOW FLOOR
LOW HYDRAULIC FLUID WARNING
13-42460R004A
05/03
84
LOW FLOOR
CHECK/STOP ENGINE LAMP
GND INPUT
D1-16 C-D1-2-10
WARN-LT PPL/WHT
C406-14
GND INPUT
D1-15 C-D1-2-9
STOP-LT PURPLE
C406-13
WARN-LT PPL/WHT STOP-LT PURPLE
CB 23 10A
BAT-24V
BAT-24V4 RED
B1-5
PROCESSOR OUTPUT
C127-1
BAT-24V4 RED
"STOP ENGINE" B1-3

PROCESSOR OUTPUT
"CHECK ENGINE"
C127-9
NEG-12 GNEEN
C1-43 ENGINE COMPARTMENT C1-44 ISL'03 ENGINE E.C.M. C1-1 C1-11 ISC/ISL ENGINE E.C.M.
STOP-LT PURPLE WARN-LT PPL/WHT
C8C-E C8C-F
STOP-LT PURPLE WARN-LT PPL/WHT BULKHEAD
13-46468R006B
09/03
85
LOW FLOOR
BEEPER-1 CHIME-1 LO-AIR KNEEL RAISE HOLD RAMP-REL OUT-B2-8 NEG-7 BRN 1 RED 5 BRN 13 BLU 17 PPL 21 RED 25 WHT 29 GRN 33 9 PPL 2 6 10 14 18 22 26 30 34
CHIME-2 INT-LTS1 INT-LTS2 MIR-REL LAMP-1B OUT-INT SIGN-IGN OUT-B3-8 NEG-9 WHT 1 PPL 5 BLUE 9 BLU 13 RED 17 BRN 21 RED 25 WHT 29 GRN 33 2 PTT-SW WHT 3 BAT-24V3 RED 4 10 6 INT-DIS PUL-CRD1 BLU 11 7 PPL INTLT-CB1 INTLT-CB2 BLUE 8 PPL 12 14 PUL-CRD WHT 15 BAT-24V3 RED 16 18 IN-B3-21 WHT 19 INTLT-CB2 PPL 20 26 22 IN-B3-22 WHT 23 27 BAT-24V3 SIGN-BAT RED 24 PPL 28 30 34 FIRE NEG-9 WHT 31 GRN 35 BAT-24V3 RED 32 36
LAMP-TE BLU 3 7 BAT-24V4 BAT-24V4 RED 4 RED 8
IN-B2-19 IN-B2-20 BLU 11 WHT 15 19 BAT-24V4 BAT-24V4 BAT-24V4 RED 12 RED 16 RED 20
IN-B2-22 LT-DIS NEG-7 WHT 23 27 ORG 31 GRN 35 BAT-24V4 BAT-24V3 BAT-24V4 RED 24 RED 28 RED 32 36
B2
B3
#1 EXIT DOOR (LAMPS)
CB 1 CB 2 CB 3 CB 4 CB 5 CB 6 CB 7 CB 8 CB 9 CB 10 CB 11 CB 12 CB 13 CB 14 CB 15 CB 16
RAMP RELAY
24 VOLT
#2 PLC MODULE A1 #3 SPARE #4 HORN #5 PLC MODULE B4 #6 TURN SIGNALS #7 FAREBOX #8 RADIO POWER #9 DASH SWITCHES #10 HEADLAMPS #11 SPARE #12 EXIT DOOR #13 DASH SWITCHES/GAUGES #14 DASH SWITCHES #15 HEATED MIRORS #16 VOLTMETER, 12V
12 VOLT POWER RELAY
24 VOLT POWER RELAY
CB 17 CB 18 CB 19 CB 20 CB 21
#17 DASH SWITCHES #18 INTERIOR LAMPS #19 INTERIOR LAMPS #20 IGNITION SWITCH #21 PLC MODULE C1 #22 DASH SWITCHES #23 LIGHT BAR INDICATOR
F3 F7 F3 F7 2 10 2 10 6 14 6 14
SEN-OR RED LFT-SW RED

NEG-4
F2 F2 F6 F6 5 13 5 13 F5 F1 F1 F5
LIFT-U SENSITIVE EDGE OVER RIDE
INTRLOC BROWN OUT-INT BROWN
INTERLOCK MASTER SWITCH

BAT-24V RED INT-DIS BLU
CON B4-2
INT. LT. JCT. RIGHT
INT. LT. JCT. LEFT
RR. SIGN W/C SYMBOL RELAY

12 VOLT
24 VOLT IGNITION RELAY
CB 22 CB 23 CB 24 CB 25 CB 26 CB 27 CB 28 CB 29 CB 30 CB 31 CB 32
GRN NEG-8 GRN

HDLT-BAT
C B A
HTD
MIRROR
24 VOLT
#24 PLC MODULE B3

F4
ORG
F8
8 7 6 5
NETWORK
18 17 FUSE F4 F3 F2 F1
DINEX GILLIG P/N:13-41361-028 MODEL: T2-DIO-888-K6-GL1 CONTROLS CORP. AZUSA, CA U.S.A.
DINEX GILLIG P/N:13-41361-028 MODEL: T2-DIO-888-K6-GL1 CONTROLS CORP. AZUSA, CA U.S.A.
HORN RELAY
24 VOLT
#26 DASH SWITCHES #27 DASH SWITCHES
CON B4-3
4 12
8 16
4 12
#28 PASSENGER PULL CORD #29 STOP REQUEST

18 17
8 16
23
17
19
21
19
FIRE
ALARM
21
23
20
19
4 12
3 11
2 10
20
22
24
18
20
22
NETWORK
RELAY
24 VOLT
#30 ELECT. WIPERS

NETWORK
24
B4
B4-IN-8 B4-IN-7 WHT 8 WHT 7 B4-IN-1 B4-IN-2 WHT 1 WHT 2
1 2 3 4
#25 RAMP
F8
F4
A
3 11 7 15 3 11 7 15 FUSE FUSE FUSE FUSE
6 3
5 4
22
21 8 16 7 15 FUSE F8 6 14 F7 5 13 F6 F5
CON B4-1
24
23
8 7 6 5
A25R BLU 8 MRKRS PPL 1 A26R ORG 7 STEP-HTR BRN 2
GND. JCT. #1
RADIO POWER RELAY

24 VOLT
#32 DRIVER FAN #33 P.A. SYSTEM #34 VOLTMETER, 24V

B4-12V YEL 1
GND. JCT. #2
CB 33 CB 34
B2
B3
CONTROLS CORP. AZUSA, CA U.S.A.
CON B4-4
A25L BLU 6 PNL-12V PPL 3 A26L ORG 5 STP-SIGN WHT 4
1 4 7
2 5 8
3 6 9
C117 RT. CEILING HARNESS

LAMP-1A ORG 1 LAMP-3 ORG 4 LAMP-6 ORG 7 10 LAMP-1B RED 2 LAMP-4 ORG 5 IN-D1-21 WHT 8 11 LAMP-2 ORG 3 LAMP-5 ORG 6 STP-SIGN WHT 9
1 2 3 4
C102D DASH HARNESS

IGN-12V2 YEL 1 BAT-24V5 RED 4 CHIME-2 WHT 7 10
IN-B2-19 IN-B2-20
IGN-24V2 RED 2
OUT-B2-8
BAT-12V3 YEL 3
FARE-LT
1 4 7
2 5 8
10 11 12 13 14 15
C117
PUL-CRD1
PPL 12 DOR-LT MASTER BLU 13 RED 14 BAT-24V2 RED 15
WHT WHT
WHT 8 RED
OUT-A1-5
6 9 12 15
STOP-SIGN
RAMP-BAT
11 WHT 14 BRN
10 11 12 13 14 15
STEP-HTR
BLU
13 WHT
C102 DASH HARNESS

IGN-24V4 RED 1 MAP-LT BLU 4 HORN-SW WHITE 7 MRKRS PPL 10 BAT-24V1 RED 13 BAT-12V1 YEL 3 IGN-12V YEL YEL 5 6 HORN INTRLOC BROWN 8 BRN 9 OUT-B3-8 TURN-CB BLUE 11 WHT 12
FAN-CB ORG 2
1 4 7
2 5 8
FARBOX-CB
10 11 12 13 14 15
FT-IGN 14 RED
IGN-CB 15 PINK
C102A DASH HARNESS

MASTER RED 1 IGN-ON YEL 3 RADIO-IGN A25L BLU 4 WHT 5 6 A25R DR-FAN PNL-12V BLU 7 ORG 8 PPL 9 RAMP-POW VOLT-12 DOR-LT BLU 12 10 RED 11 YEL
MIR-HT BLU 2
1 4 7
2 5 8
10 11 12 13 14 15
A26R ORG
A26L 13 ORG
14
VOLT-24 RED 15
08/03
NETWORK
NETWORK
NETWORK
#31 DRIVER HEATER
24V BATT STUD
12V BATT STUD
DINEX GILLIG P/N:13-41361-031 MODEL: T2-DIO-PWM-888-K7
GND. STUD
BAT-24V4
BAT-24V4
BAT-24V4
C127
1
RED
3 RED
2 RED
3 6 9
3 6 9
2 5 8
1 4 7
3 6 9
2 5 8
1 4 7
PTT-SW NEG-12 NEG-12 5 GRN 4 GRN 6 WHT NEG-12 GRN 9 8 7
1 4 7 2 5 8 3 6 9
POWER TO INDICATOR LAMP "BAR"
12 11 10 15 14 13
C102A
12 11 10 15 14 13
C102D
C167 LEFT CEILING HARNESS

3 6 9
3 6 9
2 5 8
1 4 7
3 6 9
2 5 8
1 4 7
3 6 9
2 5 8
1 4 7
LAMP-1A ORG 1 LAMP-3 ORG 4 LAMP-6 ORG 7 10
LAMP-1B RED 2 LAMP-4 ORG 5 DR-FAN ORG 8 11
LAMP-2 ORG 3 LAMP-5 ORG 6 SPARE-4 WHT 9
PUL-CRD1
PPL 12 IGN-24V1 MRKRS PPL 13 RED 14 PUL-CRD WHT 15
12 11 10 15 14 13
C102
12 11 10 15 14 13
C119
12 11 10 15 14 13
C167
3 6 9
C119 RIGHT CEILING HARNESS

KNEEL PPL 1 4 A128 BRN RAISE BLUE 2 5 8 11 SPARE-3 WHT 3 IGN-12V1 YEL 6 MRKRS PPL 9 SPARE-2 WHT 12 IGN-24V RED 15
7 BAT-12V HOLD YEL 10 PPL
PUL-CRD 14 13 WHT
13-48264R003A
86
LOW FLOOR
Chapter 7- Miscellaneous
MISCELLANEOUS
87
LOW FLOOR
HEATED MIRRORS
GND GRN
DESTINATION SIGN GLAZING

SEE HARNESS 50-45207-000
GLAZING YELLOW
OPTIONAL CONNECTION TO DESTINATION SIGN GLAZING

HEATED MIRROR-1
OVERHEAD ELECTRICAL CABINET

MIR-HT BLUE NEG-2 GRN NEG-15 GRN
85 87 87a
CON B-1
CON B-2
HEATED MIRROR-2
HEAT MIRROR (CS) 12V
CB 15
86
CON 97A-1
30 RELAY 1-4 24V
IGN-12V3 YELLOW
10A IGNITION 12V
MIR-HT BLUE NEG-19 GRN
C102A-2
MIR-HT BLUE
CON 97A-2
HEAT MIRROR (SS) 12V

BAT-24V5 RED
MIR-REL BLU
C-B3-13
B3-4
24V OUTPUT
CB 26 SPARE-B-4 C102D-4 BAT-24V5 RED 10A BATTERY 24V
A2-22 +24V INPUT
C-A2-22
SPARE-B-3
MIRR-SW BLUE HEATED MIRROR SWITCH NOTE: 1) THE OUTPUT B3-4 WILL BE ON FOR 15 MIN AND THEN OFF IF THE MIRROR MOMENTARY SW INPUT A2-22 IS ACTIVATED.
13-48422R001A
09/03
88
LOW FLOOR
REMOTE CONTROLLED MIRRORS
13-48277R002A
01/02
89
LOW FLOOR
PA SYSTEM
13-40503R010A
11/02
90
LOW FLOOR
ELECTRICAL SYSTEM MONITOR
13-46434R004A
05/03
91
LOW FLOOR
CRIME ALARM
CRIME WHT
C132-1
TO DEST. SIGN ALARM
C.B. 41/17*
C102-13
BAT-24V RED
BAT-24V
AIR TANK/ ELECTRICAL COMPARTMENT
BAT-24V RED 2-WAY RADIO ALARM C166-3 C166-4 ALARM-1 BROWN ALARM-2 BROWN
C336-4 C336-2 C336-3
BROWN ORANGE BLUE
RADIO BOX
C101-15 CRIME WHT C336-1 YELLOW
SYSTEM INITIATE SWITCH
GREEN
SYSTEM OPERATION: 1. SYSTEM INITIATE SWITCH MOMENTARILY OPENS CKT. TO 2-WAY RADIO AND MOMENTARILY SENDS +24V (NOM) TO ACTIVATE "EMERGENCY" MESSAGE ON DESTINATION SIGN. 2. ENTER A DESTINATION TO RESET THE SIGN.
13-40400R004C
08/03
92
LOW FLOOR
Chapter 8- Multiplex System
M U L T I P L E X
93
LOW FLOOR
COMMUNICATION RING DIAGRAM
B4 B3 B2 C1 D4 D3 D2 A2 A1 B1 D1
PMS
IO-90818R003A
08/03
94
LOW FLOOR
PLC POWER
13-46372R004A
05/03
95
LOW FLOOR
MULTIPLEX SYSTEM INPUTS & OUTPUTS
A1 #64 13-41361-028 A2 #65

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
13-41361-030
A2 #66
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
B1 #67
13-49324F000
B1 #68 B2 #69
13-41361-028
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
12V 12V 12V 12V 12V 12V 24V 24V
LEFT TURN FRONT DOOR LIGHT RIGHT TURN
DOOR OPEN IGNITION AT ALL
SEAT BELT SWITCH RAMP ENABLE IN-A2-3 LOW AIR FRONT DOOR RETARDER SWITCH OVER RAISE PARKING BRAKE ON DIAGNOSTIC REQUEST FAST IDLE SWITCH CHIME CHIME SINGLE COOL VENT HIGH VENT LOW HEAT LOW HEAT HIGH
IN-A2-18 RAMP IN MOTION IN-A2-20 HIGH BEAM HEATED MIRROR REAR RUN SWITCH FRONT BRAKE SWITCH INTERNAL LAMP, REAR BOOSTER PUMP INTERNAL LAMP, ALL RAISE KNEEL CRIME LOW AIR BATT SWITCH
DAY RUN NIGHT RUN PARK POSITION/MARKERS RIGHT TURN LEFT TURN HAZARD FRONT DOOR ACTIVE REAR DOOR ACTIVE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
LEFT TURN SIGNAL BIKE RACK DEPLOYED CHECK ENGINE ENGINE MAINT STOP ENGINE LOW OIL (ENGINE) RAMP LOW COOLANT LIFT SAFETY DISABLE COOLANT TEMP REAR IGNITION "WAIT TO START" "STOP REQUEST" RETARDER DISABLED ANTI-LOCK TRACTION CONTROL RETARDER APPLIED EXIT DOOR PARK BRAKE LOW VOLTAGE 24V SYSTEM SPEED SWITCH DOOR ALARM LOW AIR (BRAKES) LOW FLUID (HYDRAULIC)
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
KNEEL FAST IDLE TRANS. TEMP LOW AIR (FRT. DOOR) SEAT BELT AID PASSENGER LOW FLUID (TRANS) STEP WELL HEATER STARTER A/C STOP CHIME WARNING-INTERLOCK DEACTIVATED HIGH BEAM LOW FUEL NO CHARGE CHECK TRANS. (DO NOT SHIFT) BRAKES COMM FAULT CHECK 12V SYSTEM RIGHT TURN HEATED MIRRORS FIRE HIGH VOLTAGE 24V SYSTEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V 24V 24V 24V 24V 24V 24V 24V
BUZZER CHIME-1(STOP) LOW AIR ON BRAKES BUZZER KNEEL RAISE HOLD RAMP ENABLE SPARE 24V
EXTERNAL LIGHT TEST
EXT POWER SUPPLY
TYPE 'B' CABLE
B3 #70
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V 24V 24V 24V 24V 24V 24V 24V
13-41361-028
B4 #75
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
12V 12V 12V 12V 12V 12V 12V 12V
13-41361-031
C1 #71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V 24V 24V 24V 24V 24V 12V 12V
13-41361-028
D1 #72
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
GND GND GND GND GND GND GND GND
13-41361-026
D2 #73 13-41361-027 D3 #74

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V 24V 24V 24V 24V 24V 24V 24V
13-41361-028
D4 #76
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24V 24V 24V 24V 24V 24V 12V 12V
13-41361-028
CHIME-2 (AID) INTERIOR LIGHT CURBSIDE INTERIOR LIGHT STREETSIDE SIGN GLAZING/HEATED MIRRORS INTERIOR LIGHT FRONT ROW BRAKE INTERLOCK ON DESTINATION SIGN POWER
C.S. HIGH BEAM S.S. HIGH BEAM PANEL LIGHTS STOP REQUEST LIGHT MARKER LIGHTS FRONT STEPWELL HEATER C.S. PWM LOW BEAM S.S PWM LOW BEAM
SENSOR POWER ENABLE FRONT DOOR OPEN REAR DOOR OPEN SOL. N/A REAR DOOR UNLATCH SOL. RAMP/KNEEL BEEPER SPARE 24V RAMP/KNEEL LIGHT DOOR LIGHT
LIGHT BAR PUSH TEST INTERLOCK DISABLE PULL CORD 1 (AID PASSENGER) PULL CORD (STOP REQUEST)
EXIT DOOR DUMP VALVE EXIT DOOR OPEN EXIT DOOR SENSITIVE EDGE TOUCH BAR (N/A) EXIT DOOR UNLATCHED FRONT DOOR FULLY OPEN FRONT DOOR FULLY CLOSED
FIRE
NEUTRAL TO RANGE INHIBIT RETARDER REQUEST TRANS BRAKE DIA REQUEST SPARE ENG BRAKE FAST IDLE THROTTLE INTERLOCK EPL REVERSE CHECK TRANS. LAMP STARTER TEMP TRANS. TEMP LIGHT BATTERY-HI (CHARGE DISABLE) STOP ENGINE (509) CHECK ENGINE (419) SPEED INDICATION LOW 24V(VANNER) EM70 BATTERY BALANCE RETARDER INDICATION (125) WAIT TO START ATC-LT LOW FUEL LOW HYDRAULIC FLUID
HEAT A/C RUN ALTERNATOR ENABLE SPARE BOOST PUMP SIGNAL COOL VENT LOW FAN
WIF HOT ENGINE SPARE NEUTRAL SIGNAL FLOOR HEATER ENABLE ABS LAMP REAR BRAKE SWITCH
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
12V 12V 12V 12V 12V 12V 12V 12V
LEFT TURN SIGNAL MARKERS RIGHT TURN SIGNAL BRAKE LAMPS SPARE 12V REVERSE LAMPS TAIL LIGHTS SIGNAL HYDRAULIC OIL PROBE POWER
START SOLENOID POWER PLUS INTERIOR LAMP CS WEB RUN WATER VALVE INTERIOR LAMP SS SPARE PASS HEATER
A/C FAILURE STARTER ENGAGED RETARDER SWITCH OIL PRESSURE SWITCH
START REQUEST A/C BOOST PUMP REQUEST
CHARGE EM70 FAILURE
SPARE ENGINE RUN SPARE SPARE
IO-72594R001A
09/03
96
LOW FLOOR
MULTIPLEX SYSTEM LADDER DIAGRAM, 1 OF 26
A1 #64
D3-18 STARTER MOTOR A1-F07 EXT. LT. TEST A1-21 LEFT TURN SW. A1-22 HAZARD B1-F05 FIRE FLAG FLASH 0.5S ON 0.5S OFF A1-1 LEFT TURN
A1-F07 EXT LT TEST FLAG A1-18 NIGHT RUN A1-19 PARK/MARKER A1-23 FRONT DOOR SW.
FLASH 0.7S ON 0.7S OFF
A1-2 FRONT DOOR GROUND LIGHT
A1-F07 EXT LT TEST FLAG
D3-18 STARTER MOTOR
A1-F07 EXT. LT. TEST
A1-20 RIGHT TURN SW. A1-22 HAZARD B1-F05 FIRE FLAG
A1-3 RIGHT TURN
IO-72594R002A
09/03
97
LOW FLOOR
DISABLE
A1-4 SPARE
DISABLE
A1-4 SPARE
DISABLE
A1-6 SPARE
A1-23 FRONT DOOR SW A1-24 EXIT DOOR SW
A1-7 DOOR OPEN
A1-17 DAY RUN A1-18 NIGHT RUN A1-19 PARK
A1-8 IGN. SWITCH (ALL POSITION)
A1-F06 IGN ALL FLAG
A1-F06 IGN ALL FLAG
A2-7 PARK BRAKE
B2-17 EXT LIGHTS TEST SW
TURN ON 1.5 MIN
IO-72594R002A
09/03
98
LOW FLOOR
LIGHT BAR B1-67, B1-68

B3-24 FIRE A1-21 LEFT TURN A1-22 HAZARD B3-17 LT. BAR TEST A1-17 DAY RUN A2-23 REAR RUN A1-17 DAY RUN A2-23 REAR RUN B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 DISABLE (A2-1) BIKE RACK B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-16 CHECK ENGINE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-10 EPL D2-17 WIF B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-15 STOP ENGINE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B1-5 STOP ENGINE B1-4 ENGINE MAINT B1-3 CHECK ENGINE B1-2 BIKE RACK DEPLOYED D3-18 STARTER MOTOR A1-F07 EXT. LT. TEST A1-21 LEFT TURN A1-22 HAZARD B1-F05 FIRE FLAG FLASH 0.5S ON 0.5S OFF B1-1 LEFT TURN
A1-F07 EXT. LT. FLAG
IO-72594R002A
09/03
99
LOW FLOOR
A1-17 DAY RUN A2-23 REAR RUN D3-20 LOW ENGINE OIL PRESS B2-F08 LT. BAR REM. CTL. FLAG REF. B2 PP.13 A2-2 RAMP ENABLE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 DISABLE 0.5S FLASH B1-7 RAMP 0.5S FLASH B1-6 ENGINE LOW OIL
B1-8 LOW COOLANT
B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-9 BLANK B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D2-18 HOT ENGINE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 A2-23 REAR RUN SW. B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-21 WAIT TO START B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B2-F02 STOP REQ FLAG REF B2-2 B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B1-13 STOP REQUEST B1-12 WAIT TO START (N/A) B1-11 REAR IGNITION 0.5S FLASH FLASHER B1-10 COOLANT TEMP. (HOT ENGINE)
IO-72594R002A
09/03
100
LOW FLOOR
D3-19 RETARDER SWITCH B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D2-23 ABS LAMP DRIVER B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-22 ATC B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-20 RETARDER INDICATION B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 C1-22 EXIT DOOR UNLATCH B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 A2-7 PARK BRAKE ON B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-18 LOW 24V D3-24 EM70 FAILURE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B1-20 LOW VOLTAGE 24VDC SYSTEM B1-17 RETARDER APPLIED B1-16 TRACTION CONTROL
A1-17 DAY RUN A2-23 REAR RUN
B1-14 RETARDER DISABLE
B1-15 ANTILOCK
B1-18 EXIT DOOR
B1-19 PARK BRAKE
IO-72594R002A
09/03
101
LOW FLOOR
D1-17 ZERO SPEED INDICATION B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 C1-19 EXIT DOOR SEN EDGE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 A2-31 LOW AIR SWITCH B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-24 LOW HYDRAULIC FLUID D1-F05 LOW HYD FLUIDM CUT OFF DELAY FLG REF , PP 20 B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B2-6 HOLD B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-21 SPEED SWITCH
B1-22 DOOR ALARM
B1-23 LOW AIR (BRAKE)
B1-24 LOW FLUID (HYD)
B1-25 KNEEL
D1-7 FAST IDLE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-26 FAST IDLE
IO-72594R002A
09/03
102
LOW FLOOR
A1-17 DAY RUN A2-23 REAR RUN D1-13 TRANS TEMP B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 A2-4 LOW AIR(FR DR) B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D2-20 NEUTRAL A2-7 PARK BRAKE A1-F06 IGN. ALL B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 A2-1 SEAT BELT ON 5 TIME ON 0.5 SEC. OFF 0.5 SEC. 0.5S FLASH B1-28 LOW AIR (FRONT DOOR) B1-27 TRANS TEMP
B1-29 SEAT BELT
B3-F01 W/C REQ FLAG REF B3-1, PP14 B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 DISABLE LOW FLUID(N/A) B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-30 AID PASSENGER
B1-31 LOW FLUID (TRANS)
DISABLE
B1-32 STEPWELL HEATER
B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
IO-72594R002A
09/03
103
LOW FLOOR
A1-17 DAY RUN A2-23 REAR RUN D3-18 STARTER ENGAGED B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D3-17 A/C FAIL B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D2-20 NEUTRAL A2-7 PARK BRAKE B2-17 A2-1 SEAT BELT TIMER ON 0.03S OFF 0.97S 5 TIMES ON 0.03S OFF 0.97S B1-36 INTERLOCK DISABLE B1-35 CHIME, LIGHT BAR B1-34 AC STOP B1-33 STARTER
LT.BAR PUSH TO TEST A1-17 DAY RUN B3-18 INTERLOCK DISABLE SW B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B4-5 HIGH BEAM B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-23 LOW FUEL B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D3-23 CHARGE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-37 HIGH BEAM
B1-38 LOW FUEL
B1-39 NO CHARGE
IO-72594R002A
09/03
104
LOW FLOOR
D1-11 CHECK TRANS B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D1-20 RETARDER APPLIED D2-24 REAR BRAKE SW. B3-6 BRAKE INTERLOCK A2-24 STOP BRAKE SW. B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-40 CHECK TRANS
B1-41 BRAKE
T2 ( 0 - 15) COMM FAIL B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 D3-24 EM-70 FAIL D1-19 EM70 BATT BALANCE B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B1-42 COMM FAULT
B1-43 CHECK 12V SYSTEM
IO-72594R002A
09/03
105
LOW FLOOR
B3-24 FIRE A1-20 RIGHT TURN A1-22 HAZARD B3-17 LT. BAR TEST A1-17 DAY RUN A2-23 REAR RUN
D3-18 STARTER MOTOR
A1-20 RIGHT TURN A1-22 HAZARD B1-F05 FIRE FLAG
B1-44 RIGHT TURN
A1-F07 EXT. LT. FLAG B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13
B3-4 HEATED MIRROR B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B3-24 FIRE B1-F05 FIRE FLAG B2-F08 FIRE FLAG LT. BAR REM. CTL. FLAG REF. B2 PP.13 D3-24 EM-70 FAIL D1-14 EM70 OVER VOLTAGE DETECT D2-F02 OVER VOLTAGE DETECTION LATCH REF. D2 PP. 23 B2-F08 LT.BAR REM. CTL. FLAG REF. B2 PP.13 B3-24 FIRE B1-F05
B1-45 HEATED MIRRORS
B1-46 FIRE
B1-F05 FIRE FLAG
B1-47/23 HI-VOLTAGE 24VDC SYSTEM
IO-72594R002A
09/03
106
LOW FLOOR
B2 #69
A1-F06 IGN ALL FLAG A1-F06 IGN ALL FLAG A2-23 REAR RUN SW. HOT TRANS OIL D1-15 STOP ENGINE D2-18 HOT ENGINE D3-20 LOW ENGINE OIL PRESS 3 SEC BUZZER ENABLE FLAG D3-18 STARTER MOTOR A2-7 PARK BRAKE ON C1-22 EXIT DOOR UNLATCHED D1-13 C1-19 EXIT DOOR SENS. EDGE B2-F04 BUZZER B2-1
A1-F06 IGNITION ON ALL POS. FLAG
B3-20 PULLCORD SW
A2-10 CHIME A2-11 SINGLE CHIME B2-F02 STOP CHIME B2-2 CHIME
DELAY OFF 1 SEC
B2-2 STOP CHIME
A1-23 FRONT DOOR ACTIVE SW
A1-24 REAR DOOR ACTIVE SW
B2-F02 STOP CHIME FLAG
B2-F02 STOP CHIME FLAG
A1-F06 IGN ALL FLAG
A2-31 LOW AIR B2-F06 10 S WARBLER ENABLE FLG D3-23 CHARGE
B2-3 LOW AIR ON BRAKE BUZZER
A1-17 DAY RUN A2-23
DELAY ON 3 SEC
B2-F04 BUZZER ENABLE FLAG
REAR RUN
IO-72594R002A
09/03
107
LOW FLOOR
D3-20 LOW ENG. OIL PRESS D2-18 HOT ENGINE D1-15 STOP ENGINE D1-16 CHECK ENGINE D1-13 TRANS TEMP
B2-F04 3-SEC. BUZZER ENABLE (FLAG)
DELAY ON 20 SEC.
B2-F05 20 SEC. BUZZER ENABLE (FLAG)
B2-F05 20 SEC. BUZZER ENABLE (FLAG)
DELAY ON 10 SEC.
B2-F06 10 SEC. WARBLE ENABLE (FLAG)
A1-F06 IGN ALL FLAG
A2-2 RAMP ENABLE
D1-17 SPEED SW.
A2-29 KNEEL SW.
B3-18 INTERLOCK DISABLE
B2-4 KNEEL
A1-F06 IGN ALL FLAG
A2-2 RAMP ENABLE
D1-17 SPEED IND.
B2-05 RAISE A2-28 RAISE SW.
TIMER ON TURN ON 2.5 SEC.
B2-5 RAISE
A1-F06 IGN ALL FLAG
D1-17 ZERO SPEED
B2-4 KNEEL B2-6 HOLD KNEEL
B2-5 RAISE
B2-6 HOLD
IO-72594R002A
09/03
108
LOW FLOOR
A1-F06 IGN. ALL POS. FLAG
C1-23 FRONT DOOR OPEN
D1-17 SPEED INDICATION
D2-20 NEUTRAL
A2-4 LOW AIR FRONT DOOR
A2-7 PARK BRAKE
B2-6 HOLD
B2-7 RAMP ENABLE POWER
DISABLE
B2-8 SPARE
A1-F06 IGN ALL FLAG
DELAY-ON 5 SEC.
B2-F07 STARTUP DONE FLAG
B2-F07 STARTUP DONE FLAG
TURNON 3 SEC
B2-F08 LIGHT BAR REMOTE CONTROL FLAG
B3-17 LIGHT BAR PUSH TO TEST
IO-72594R002A
09/03
109
LOW FLOOR
B3 #70
A1-F06 IGNITION ON ALL POS. FLAG B3-19 PULLCORD SW AID PASS A2-11 SINGLE CHIME A2-10 CHIME DELAY OFF 1 SEC B3-1 AID CHIME
B3-F01 AID CHIME FLG B3-1 AID CHIME
A1-23 FRONT DOOR CLOSED
A1-24 REAR DOOR ACTIVE SW
B3-F01 AID CHIME FLG
B3-F01 AID CHIME FLAG
B2-24 EXT PWR SUPPLY
D3-18 STARTER MOTOR
D1-10 REVERSE INDICATION
A2-27 INT. LAMP ALL A2-25 INT. LAMP CURBSIDE C1-22 EXIT DOOR UNLATCHED C1-24 FRONT DOOR CLOSED
B3-2 INTERIOR LIGHT CURBSIDE
B2-24 EXT PWR SUPPLY
D3-18 STARTER MOTOR
D1-10 REVERSE INDICATION
A2-27 INT. LAMP ALL A2-25 INT. LAMP CURBSIDE
B3-3 INTERIOR LIGHT STREETSIDE
A2-22 HEATED MIRRORS SWITCH B3-4 HEATED MIRROR 900 SECOND DELAY-OFF
A1-17 IGNITION
B3-4 HEATER MIRROR
A2-25 INTERIOR LAMP REAR
C1-24 FRONT DOOR CLOSED
C1-22 EXIT DOOR UNLATCHED
B3-5 INTERIOR LIGHT FRONT ROW
IO-72594R002A
09/03
110
LOW FLOOR
B3 #70
A2-23 REAR RUN SW. IN REAR RUN A2-2 RAMP B3-18 INTERLOCK DISABLE A1-F06 IGN ALL FLAG D1-7 FAST IDLE C1-22 EXIT DOOR UNLATCHED D1-17 SPEED INDICATION BRAKE INTERLOCK B3-6
A2-19 RAMP IN MOTION B2-4 KNEEL B2-6 HOLD
B3-6 BRAKE INTERLOCK
A2-24 FRONT BRAKE
A1-F06 IGN ALL FLAG
B3-7 DEST SIGN POWER
DISABLE
B3-8 SPARE
IIO-72594R002A
09/03
111
LOW FLOOR
B4 #75
D3-18 STARTER MOTOR A1-18 NIGHT RUN A1-19 PARK POS A1-F07 EXT LT TEST D2-21 FLOOR HTR ENABLE MODE A1-18 NIGHT RUN A1-19 PARK POS A1-F06 IGN AT ALL A1-23 FRONT DOOR ACTIVE SW A1-24 REAR DOOR ACTIVE SW A2-10 CHIME A2-11 SINGLE CHIME B4-04 STOP REQ B3-19 AID PASS B3-20 STOP REQ B4-4 STOP REQUEST SIGN B4-2 FRONT STEPWELL HEATER B4-3 PANEL LIGHTS B4-1 MARKER LIGHTS
A1-18 NIGHT RUN A1-F07 EXT LT TEST FLG
A2-21 HIGH BEAM
B4-5 C.S. HIGH BEAM
B4-7 S.S. HIGH BEAM
A1-17 DAY RUN A1-18 NIGHT RUN A1-F07 EXT LT TEST FLAG
A1-18 NIGHT RUN
DISABLE
B4-6 C.S. PWM LOW BEAM
B4-8 S.S. PWM LOW BEAM
IO-72594R002A
09/03
112
LOW FLOOR
C1 #71
A1-F06 IGNITION ALL FLAG A2-2 RAMP ACTIVE SW. A1-F06 IGNITION ALL A2-23 REAR RUN SW C1-2 FRONT DOOR OPEN A1-F06 IGNITION ALL 6 SEC TIMER 0.2 SEC. ON 0.4 SEC. OFF A1-23 FRONT DOOR ACTIVE C1-F04 FRONT DOOR OPEN (FLAG) C1-1 SENSOR POWER ENABLE
C1-2 FRONT DOOR OPEN C1-F04 FRONT DOOR OPEN FLAG
C1-F02 REAR DOOR OPEN ENABLE
A1-24 REAR DOOR SWITCH C1-F03 REAR DOOR OPEN ENABLE
C1-03 REAR DR OPEN SOL
A1-F06 IGNITION ALL A2-23 REAR RUN SW. D1-17 SPEED INDICATION
A1-24 REAR DOOR ACTIVE
C1-4 REAR DOOR UNLATCH SOLENOID
A1-F06 IGNITION ALL A2-23 REAR RUN SW.
D1-17 ZERO SPEED
C1-22 EXIT DOOR UNLATCH
A1-24 REAR DOOR ACTIVE C1-F02 REAR DOOR OPEN ENABLE
C1-F02 REAR DR OPEN ENABLE
IO-72594R002A
09/03
113
LOW FLOOR
C1-18 EXIT DOOR FULLY OPEN
C1-19 EXIT DOOR SENSI EDGE DELAY OFF 2 SEC
C1-F03 REAR DR OPEN ENABLE
IO-72594R002A
09/03
114
LOW FLOOR
A1-F06 IGN ALL FLAG A2-28 RAISE A2-29 KNEEL B2-5 RAISE A2-19 RAMP IN MOTION C1-2 FRONT DOOR OPEN A1-F06 IGN ALL FLAG A2-4 LOW AIR FRONT DOOR A2-23 REAR RUN SW DELAY OFF 6 SEC. B3-18 INTERLOCK DISABLE C1-5 LIFT/KNEEL BEEPER
DISABLE
C1-6 SPARE
B2-5 RAISE
1 SEC. TIMER FLASH
C1-7 RAMP KNEEL FLASH
B2-6 HOLD A2-2 LIFT ENABLE A1-F07 EXT LT TEST FLAG
C1-22 EXIT DOOR UNLATCHED
A1-18 NIGHT RUN A1-19 MARKER A1-F07
C1-8 DOOR GROUND LIGHT
EXT LT TEST FLAG
IO-72594R002A
09/03
115
LOW FLOOR
D1 #72
A1-17 DAY RUN
A2-24 FRONT BRAKE SWITCH
A2-23 REAR RUN SW.
B3-6 BRAKE INTERLOCK
D1-1 NEUTRAL TO RANGE INHIBIT
A1-17 DAY RUN
D3-19 RETARDER SWITCH
D1-2 RETARDER REQUEST
A1-17 DAY RUN
A2-24 FOOT BRAKE
D1-3 TRANS BRAKE
A1-17 DAY RUN
A2-8 DIA REQUEST
D1-4 DIA REQUEST
DISABLE
D1-5 SPARE
A1-17 DAY RUN
A2-24 FOOT BRAKE
D1-6 SERVICE BRAKE
IO-72594R002A
09/03
116
LOW FLOOR
B1-F05 FIRE DETECTED LATCH (FLAG)
D1-17 SPEED SW.
D2-20
A2-7
A2-23 REAR RUN SW. IN REAR
A1-F06 IGN ALL FLAG
A2-9 FAST IDLE
D1-7 FAST IDLE
NEUTRAL PARK SIG. BRAKE ON
B3-6 BRAKE INTERLOCK FLAG
D1-F08 THROTTLE INTERLOCK FLAG
D1-8 THROTTLE INTERLOCK
D1-7 FAST IDLE
PULSE ON 1/2 SEC.
D1-F08 THROTTLE INTERLOCK FLAG
IO-72594R002A
09/03
117
LOW FLOOR
D2 #73
DISABLE
D2-F01 AC ENABLE
A2-15 HEAT LOW A2-16 HEAT HIGH
D2-1 HEAT
D2-F01 AC ENABLE
D2-2 A/C RUN
A1-17 DAY RUN A2-23 REAR RUN SW.
D4-22 ENGINE RUN
D2-F02 EM70 OVER VOLTAGE
B1-F05 FIRE DETECTED LATCH
A2-32 BATTERY SW.
D2-3 ALTERNATOR ENABLE
DISABLE
D2-4 SPARE
IO-72594R002A
09/03
118
LOW FLOOR
D2-F01 AC ENABLE PP 21
A2-26 BOOSTER PUMP SWITCH D4-18 AC B/P REQ
D2-5 HEATER/BOOSTER PUMP
DISABLE
A2-12 COOL
D2-6 COOL
DISABLE
A2-13 VENT HIGH A2-14 VENT LOW
D2-7 VENT
DISABLE
A2-15 HEAT LOW A2-14 VENT LOW
D2-6 LOW FAN
A1-F06 IGN ALL FLAG A2-23 REAR RUN SW.
B1-F05 FIRE DETECTED LATCH (FLAG)
D3-23 CHARGE
DELAY ON 5 SEC
D2-F01 AC ENABLE
A1-17 DAY RUN
D1-14 1 SEC EM70 OVERVOLT D2-F02 EM70 OVERVOLT LATCH DELAY ON D2-F02 EM70 OVERVOLT LATCH
IO-72594R002A
09/03
119
LOW FLOOR
D3 #74
D3-18 STARTER ENGAGED A1-F07 EXT. LT. TEST A1-21 LEFT TURN SW. A1-22 HAZARD B1-F05 FIRE FLAG FLASH 0.5S ON 0.5S OFF D3-1 LEFT TURN
A1-F07 EXT LT TEST FLAG A1-19 PARK/MARKER A1-18 NIGHT RUN A1-F07 EXT LT TEST FLAG
D3-2 MARKER
D3-18 STARTER ENGAGED
A1-20 RIGHT TURN SW. A1-22 HAZARD B1-F05 FIRE FLAG
D3-3 RIGHT TURN
IO-72594R002A
09/03
120
LOW FLOOR
A1-17 DAY RUN D1-20 RETARDER A2-7 PARK BRAKE A2-24 FRONT BRAKE SW. D2-24 REAR BRAKE SW. B3-6 BRAKE INTERLOCK A1-F07 EXT LT TEST FLAG A1-F07 EXT. LT. TEST D3-4 STOP LIGHT
TEST TIMER 1.1 SEC. CYCLE 0.5 ON 0.6 OFF
DISABLE
D3-5 SPARE
D1-10 TRANS REVERSE A1-F07 EXT LT TEST FLAG A1-18 NIGHT RUN A1-19 MARKERS A1-F07 EXT LT TEST FLAG A1-17 DAY RUN D1-24 LOW HYDRAULIC FLUID D3-F08 LOW HYD. OIL PROBE LATCH A1-17 DAY RUN D3-F08 LOW HYDRAULIC OIL PROBE LATCH DELAY ON 5 SEC. B2-17 EXT LT TEST SW (FLAG)
D3-6 REVERSE LAMP
D3-7 TAIL LAMPS
D3-F08 LOW HYD. OIL PROBE LATCH
D3-8 LOW HYDRAULIC FLUID PROBE POWER
IO-72594R002A
09/03
121
LOW FLOOR
D2 #76
D4-22 ENG RUN D2-20 NEUTRAL SIGNAL D4-F01 STARTER DISABLE FLAG D4-1 STARTER SOLENOID DISABLE D4-2 POWER PLUS (N/A) D4-17 STARTER REQUEST D1-12 START TEMP D4-1 START SOLENOID
B3-2 INTERIOR LAMP CURBSIDE
D4-3 INTERIOR LAMP CURBSIDE
B2-20 WEBASTO REQUEST
DISABLE
D4-4 WEBASTO RUN (N/A)
D2-21 FLOOR HTR ENABLE
DISABLE
D4-5 WATER VALVE (N/A)
B3-3 INTERIOR LAMP STREETSIDE
D4-6 INTERIOR LAMP STREETSIDE
DISABLE
D4-7 SPARE
D2-21 FLOOR HEATER ENABLE
DISABLE
D4-8 PASS HEATER (N/A)
D4-1 STARTER SOLENOID
DELAY OFF 20 SEC
D4-F01 STARTER DISABLE FLAG
IO-72594R002A
09/03
122
LOW FLOOR
Index (by Drawing Number) 13-38759R020A ..................................... 47 13-38761R012A ..................................... 31 13-38768R003A ..................................... 44 13-38772R012A ..................................... 32 13-38779R004A ..................................... 48 13-38783R036A ..................................... 41 13-38786R003E ...................................... 56 13-39159R010B...................................... 54 13-39160R006A ..................................... 62 13-39939R011B ...................................... 65 13-39942R009A ..................................... 45 13-39943R013B...................................... 28 13-39945R004B...................................... 66 13-39950R000E ...................................... 35 13-40156R012B...................................... 71 13-40400R004C...................................... 92 13-40503R010A ..................................... 90 13-40529R003A ..................................... 27 13-40613R009A ..................................... 79 13-40689R015A ..................................... 37 13-42454R004B...................................... 67 13-42460R004A ..................................... 84 13-43896-000C ....................................... 40 13-44015R004B...................................... 29 13-45115R016A ..................................... 24 13-46248R004A ..................................... 57 13-46296R005A ..................................... 46 13-46348R018A ..................................... 52 13-46372R004A ..................................... 95 13-46434R004A ..................................... 91 13-46468R006B...................................... 85 13-46502R006A ..................................... 55 13-48209R010A ..................................... 25 13-48224R006B...................................... 39 13-48232R003A ..................................... 43 13-48239R011B ...................................... 26 13-48241R002B...................................... 63 13-48243R002A ..................................... 81 13-48246R001B...................................... 33 13-48250R004A ..................................... 60 13-48260R000C...................................... 82 13-48264R003A ..................................... 86 13-48272R000B...................................... 30 13-48273R006B...................................... 34 13-48274R000C...................................... 83 13-48277R002A ..................................... 89 13-48278R000A ..................................... 53 13-48280R004A ..................................... 70 13-48281R003A ..................................... 76 13-48295R007A ..................................... 61 13-48316R005A ..................................... 72 13-48322R037A ..................................... 78 13-48422R001A ..................................... 88 13-48839R001A ..................................... 59 13-48854R000B...................................... 80 13-50105R008A ..................................... 38 13-50198R005A ..................................... 68 13-51618R003A ..................................... 64 13-52228R001D ..................................... 42 1E06078A, Sht 2 FW.............................. 50 1E06079A, Sht 2 FW.............................. 51 391-0105C .............................................. 73 392-0016B .............................................. 74 393-0166B .............................................. 75 IO-72594R001A ..................................... 96 IO-72594R002A ..................................... 97 IO-90818R003A ..................................... 94
123
LOW FLOOR
Index (by Description)
A
ABS ........................................................ 34 Air Cooler Temperature Sensor .............. 47 Alarm, Back-Up...................................... 62 Alarm, Fire.............................................. 43 Alarm, Passenger Ramp ......................... 76 Alternator ......................................... 39, 41 Alternator Noise Suppression ................. 40 Amplifier, PA System ............................. 90 Anti-Lock Brakes ................................... 34 Auxiliary Defroster Fan .......................... 55 Auxiliary Heater, Proheat ....................... 57
B
Back-Up Alarm ....................................... 62 Ballast, Flourescent Lamp ...................... 65 Battery Disconnect Switch ..................... 29 Battery Equalizer .................................... 41 Battery Fuse Panel .................................. 42 Battery Fuses .......................................... 30 Beeper, Kneeling .................................... 45 Beeper, Low Air...................................... 83 Bell, Fire Alarm ...................................... 43 Booster Fan, Driver ................................ 56 Booster Pump, Heater ............................. 54 Brake ECU .............................................. 31 Brake Interlock ....................................... 71 Brake Lamps ........................................... 63 Button, Horn ........................................... 44
Charging System..................................... 39 Check Engine Lamp ............................... 85 Chime, Stop Requested........................... 72 Circuit Breakers ........................ 37, 38, 86 Clearance Lamps .................................... 60 Communication Ring .............................. 94 Connector Listing ................................... 13 Control, Door .......................................... 70 Control, Fan Drive .................................. 47 Control, Windshield Wipers ................... 48 Controller, Proheat .................................. 57 Coolant Temperature Gauge ............ 33, 81 Coolant Temperature Sender .................. 81 Coolant Temperature Sensor................... 47 Cranking Motor ...................................... 26 Crime Alarm ........................................... 92 Crime Alarm Switch ........................ 46, 92 Cycle Counter, Passenger Ramp............. 76
D
Dash Panel Lamps .................................. 68 Dash Switches......................................... 78 Defroster Fan .......................................... 55 Destination Sign Power .......................... 46 Diagram, Communication Ring .............. 94 Dimmer, Stop Requested Lamp .............. 72 Dimmer Switch, Headlight ..................... 64 Diodes .............................................. 25, 47 Door Control ........................................... 70 Drivers Booster Fan............................... 56 Drivers Defroster ................................... 53 Drivers Heater ....................................... 53 Dual Air Gauge ....................................... 81
C
Cable, Power ........................................... 41 CAC Temperature Sensor ....................... 47 Caution, Definition ................................... 8 124
LOW FLOOR
E
ECM, Engine 24, 25, 26, 28, 31, 71, 85 ECU, Brakes .................................... 31, 34 ECU, Transmission .................. 26, 31, 32, .................................................. 34, 38, 62 Electrical System Monitor ............... 38, 91 Engine Control System ........................... 24 Engine Power .......................................... 25 Equalizer, Battery ................................... 41 Exterior Lamp Test ................................. 59 Exterior Lighting . 59, 60, 61, 62, 63, 64 Exterior Speakers .................................... 90 Extinguishable Ballast ............................ 65
G
Gauges .................................................... 81
H
Harness Connections .............................. 13 Harness Listing ....................................... 20 Hazard Switch......................................... 61 Head Lamps ............................................ 64 Heated Mirrors ........................................ 88 Heater, Auxiliary..................................... 57 Heater Booster Pump .............................. 54 Heater, Destination Sign Glazing ........... 88 Heater/Defroster, Driver's ....................... 53 Heater/Defroster Switch ......................... 54 Horn ........................................................ 44 Hour Meter Gauge .................................. 33 HVAC Interface ...................................... 52 HVAC Ladder Diagram .......................... 50 HVAC Schematic .................................... 51 Hydraulic Oil Level Sensor .................... 35
F
Fan, Booster ............................................ 56 Fan Controller ......................................... 43 Fan, Dash Mounted................................. 55 Fan, Defroster ......................................... 55 Fan Drive ................................................ 47 Fare Box Power ...................................... 80 Fast Idle .................................................. 28 FDCA Unit .............................................. 47 Filter, Electronic Noise ........................... 81 Fire Alarm Bell ....................................... 43 Fire Detection Wire ................................ 43 Fire Relay ............................................... 47 Flourescent Lamp ................................... 65 Front Gauges........................................... 81 Fuel Level Gauge.................................... 81 Fuel Lever Sender ................................... 81 Fuse, Battery ........................................... 30 Fuse, System Monitor ............................. 91 Fuses24, 25, 26, 31, 39, 41, 42, 79, 91
I
Idle Validation Switch............................. 24 Ignition Switch .................. 25, 60, 64, 79 Indicator Lamps ...................................... 82 Input, Multiplex System ......................... 96 Interconnect, Passenger Ramp ................ 75 Interface, HVAC ..................................... 52 Interface, Passenger Ramp .............. 74, 76 Interface, Transmission ........................... 31 Interior Lighting ....................... 65, 66, 67 Interior Speakers ..................................... 90 Interlock, Brake/Throttle ........................ 71 Interlock Override Switch ...................... 71 125
LOW FLOOR
J
Jump Start Connectors ............................ 41
M
Magnetic Starter Switch ......................... 26 Map Light ............................................... 67 Marker Lamps......................................... 60 Mirrors, Exterior ..................................... 89 Module, Retarder Resistance .................. 32 Monitor, Electrical System .............. 38, 91 Motor, Booster Fan ................................. 56 Motor, Cranking ..................................... 26 Motor, Windshield Wiper ....................... 48 Multiplex Component Layout ................ 94 Multiplex System Inputs ......................... 96 Multiplex System Ladder Diagrams ....... 97 Multiplex System Modules ....... 38, 86, 95 Multiplex System Outputs ...................... 96
K
Kneeling System ..................................... 45
L
Ladder Diagram, HVAC ......................... 50 Ladder Diagram, Multiplex System ....... 97 Ladder Diagram, Passenger Heating ...... 50 Lamp, Brake ........................................... 63 Lamp, Check Engine .............................. 85 Lamp, Dash Panel ................................... 68 Lamp, Entrance Door ............................. 70 Lamp, Exit Door ..................................... 70 Lamp, Flourescent .................................. 65 Lamp, Headlight ..................................... 64 Lamp, Indicator ...................................... 82 Lamp, Kneeling ...................................... 45 Lamp, Low Hydraulic Fluid ................... 84 Lamp, Ramp Activation .......................... 76 Lamp, Stop Engine ................................. 85 Lamp Test Switch ................................... 61 Lamp, Turn Signal .................................. 61 Lamp, Warning ....................................... 82 Layout, Multiplex Modules .................... 94 License Plate Lamp ................................ 60 Lighting, Exterior 59, 60, 61, 62, 63, 64 Lighting, Interior ...................... 65, 66, 67 Lighting, Rear Step ................................. 66 Location Multiplex Modules .................. 94 Low Air Beeper ...................................... 83 Low Air Switch ....................................... 83 Low Coolant Probe ................................. 24 Low Hydraulic Fluid Warning ................ 84 126
N
Night Run Switch ................................... 64 Noise Suppression, Alternator ................ 40 Notice, Definition ..................................... 8
O
Oil Pressure Gauge .......................... 33, 81 Oil Pressure Sender ................................ 81 Output, Multiplex System....................... 96 Overhead Electrical Panel ...................... 86
P
PA System ............................................... 90 Panel, Battery Fuse ................................. 42 Panel Lamp Dimmer Switch................... 68 Panel, Overhead Electrical ..................... 86 Panel, Rear Electrical ............................. 38 Parking Brake Switch ............................. 83 Passenger Ramp ...................................... 73
LOW FLOOR
Passenger Ramp Interconnect ................. 75 Passenger Ramp Interface ............... 74, 76 PLC Power .............................................. 95 Power Cables .......................................... 41 Power, Destination Sign ......................... 46 Power, Fare Box ..................................... 80 Power, Two Way Radio .......................... 79 Probe, Hydraulic Fluid ........................... 84 Probe, Low Coolant ................................ 24 Proheat Auxiliary Heater ........................ 57 Public Address System ........................... 90 Pull Cord, Stop Requested ...................... 72 Pump, Booster ........................................ 54 Pump, Windshield Washer ...................... 48 Retarder, Transmission ........................... 32 Reverse Lamps ....................................... 62 Rotary Ignition Switch............................ 26
S
Schematic, HVAC ................................... 51 Schematic, Passenger Heating ................ 51 Senders...................................... 33, 35, 81 Sensor, ABS System ............................... 34 Sensor, Proximity ................................... 70 Sensor, Retarder Temperature ................. 32 Sensor, Throttle Position......................... 24 Sensors .................................................... 47 Sign, Stop Requested .............................. 72 Solenoid, Air Intake Heater .................... 24 Solenoid, Door Control........................... 70 Solenoid, Interlock.................................. 71 Solenoid, Starter ..................................... 26 Solenoid Valve, ATC............................... 34 Solenoids .................................. 32, 45, 70 Speedometer ........................................... 81 Starting System ....................................... 26 Stop Engine Lamp .................................. 85 Stop Lamps ...................................... 60, 63 Stop Requested System .......................... 72 Switch, ABS Diagnostic ......................... 34 Switch, Battery Disconnect .................... 29 Switch, Booster Fan ......................... 56, 78 Switch, Brake Lamp ............................... 63 Switch, Chime ................................. 72, 78 Switch, Coolant Heater ........................... 78 Switch, Crime Alarm ....................... 46, 92 Switch, Dash ........................................... 78 Switch, Driver Fan .................................. 78 127
R
Radio Power ........................................... 79 Ramp, Passenger ..................................... 73 Rear Electrical Panel .............................. 38 Rear Gauges ............................................ 33 Rear Start Switch .................................... 26 Rear Step Lighting .................................. 66 Regulator, Voltage............................ 39, 42 Relay, Fire ............................................... 47 Relay, Heated Mirror .............................. 88 Relay, Passenger Ramp........................... 76 Relay, Speakers ....................................... 90 Relays ............................... 25, 34, 38, 39, .................................... 41, 42, 43, 79, 86 Remote Controlled Mirrors .................... 89 Reservoir, Windshield Washer ................ 48 Retarder Resistance Module ................... 32
LOW FLOOR
Switch, Engine Test ................................ 78 Switch, Fast Idle .............................. 28, 78 Switch, Hazard Light .............................. 78 Switch, Headlight Dimmer ..................... 64 Switch, Heated Mirror ............................ 78 Switch, Heater/Defroster ........................ 54 Switch, Ignition ........................ 24, 60, 78 Switch, Interior Lamp ...................... 65, 78 Switch, Interlock Override ..................... 71 Switch, Kneeling .................................... 78 Switch, Low Air ...................................... 83 Switch, Map Light .................................. 67 Switch, PA System .................................. 90 Switch, Panel Lamp Dimmer.... 68, 78, 81 Switch, Parking Brake ............................ 83 Switch, Pressure...................................... 32 Switch, Proheat ....................................... 78 Switch, Proheat Control .......................... 57 Switch, Sensitive Edge ........................... 70 Switch, Shut-Down Override ................. 78 Switch, Speakers .............................. 78, 90 Switch, Starter ................................. 26, 78 Switches ..................... 25, 26, 31, 35, 45, ............................. 61, 70, 78, 79, 86, 95 Transmission ECU26, 31, 32, 34, 38, 62 Transmission Interface............................ 31 Transmission Retarder ............................ 32 Troubleshooting ........................................ 9 Turn Signals ............................................ 61 Two Way Radio Power ........................... 79
V
Valve, ATC Solenoid............................... 34 Valve, Brake Modulator .......................... 34 Vanner, Model EM70....................... 38, 91 Voltage Regulator ............................ 39, 42 Voltmeter................................................. 81
W
Warning, Definition .................................. 8 Warning Lamp, Low Hydraulic Fluid .... 84 Warning Lamp, Passenger Ramp ............ 76 Warning Lamps ....................................... 82 Welding Precautions ............................... 12 Wheelchair Ramp ................................... 73 Windshield Wipers.................................. 48 Wire Color Identification .......................... 9 Wire, Fire Detection ............................... 43 Wiring Harness Connections .................. 13 Wiring Harness Listing ........................... 20
T
Tail Lamps .............................................. 60 Tape, Passenger Signal ........................... 72 Throttle, Engine ...................................... 27 Throttle Interlock .................................... 71 Throttle Position Sensor ......................... 24 Touch Bar, Door Control ........................ 70 Touch Tape, Door Control ...................... 70 Touchtape, Stop Requested ..................... 72 128

Electrical Schematics

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Electrical Schematics Manual

HOW TO CONTACT THE GILLIG CORPORATION

Chapter 2- Vehicle Systems......................... 36

Chapter 4- Lighting ................................... 58

Chapter 6 - Dash ...................................... 77

Chapter 7- Miscellaneous ........................... 87

Chapter 8- Multiplex System........................ 93

IMPORTANT SAFETY INFORMATION

VEHICLE IDENTIFICATION NUMBER (VIN)

HOW TO USE THIS MANUAL

WIRE COLOR IDENTIFICATION

Code BLK BLU BRN DK GRY

Color Black Blue Brown Dark Gray

Code GRN LT ORG PNK

Color Green Light Orange Pink

Code PPL RED TAN WHT YEL

Color Purple Red Tan White Yellow

TROUBLE SHOOTING EQUIPMENT

TROUBLE SHOOTING PROCEDURES

Electrical Connector Listing

HARNESS CONNECTION TABULATION

Harness Listing (continued)

Harness Listing (continued)

ENGINE CONTROL SYSTEM

TO ABS SYSTEM SEE ABS SCHEMATIC

C1-49 C1-50 C1-8

1587-POS WHT 1587-NEG BLU

1587-POS WHT 1587-NEG BLU

REAR RUN BOX

OPTIONAL REMOTE THROTTLE POSITION SENSOR OPTIONAL REMOTE THROTTLE SWITCH

FRONT OFF REAR

IDLE VALIDATION SWITCH THROTTLE POSITION SENSOR

ENGINE TEST/ DIAGNOSTIC SWITCH

A2-8 24V INPUT

SMART INDICATOR LIGHT BAR

OVERRIDE WHT IDL-INC BLU

C14A-25 C14A-28 C14A-27 IDL-DEC ORG

STOP ENGINE OVERRIDE SWITCH (OPTIONAL)

J1939-A J1939-B J1939-C

SEE ANTILOCK OR TRANS SCHEMATIC

AIR INTAKE GRID HEATER

A44 GRAY C1-40

FRONT ELECTRICAL PANEL

WIF SENSOR (PART OF FUEL FILTER)

STOP ENG. LIGHT

STOP-LT PPL WARN-LT PPL WIF YEL

D1-15 D1-16 D1-11

GROUND INPUT GROUND INPUT GROUND INPUT

CHECK ENG. LIGHT

D1-4 GROUND OUTPUT

DIGITAL SPEED SIGNAL SEE TRANS. SCHEMATIC

D1-8 GROUND OUTPUT

REAR ELECTRICAL PANEL

REMOTE PTO KEY SWITCH INPUT SERVICE BRAKE SWITCH

C1-46 A05 C1-33

C8-I ENG-IGN PINK C8-R C8C-C ENG-IGN PINK

C402-7 C402-14 C406-4 ENG-IGN PINK

D1-7 GROUND OUTPUT

BRAK-ENG RED NEG-9 GRN ENG-RUN WHT

D1-3 GROUND OUTPUT

D4-20 24V INPUT

A41 A30 A20 A28 A29 A14 A39 A40 A39

FUSES LOCATED AT ENGINE COMPARTMENT, RH