Thiet Ke Mo Phong

Thit k m phong
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MUC LUC
1
Gii thiu tng quan ................................................................................................3

1.1
Muc ch, vai tro cua thit k m phong.........................................................3
1.2
Cac phn mm m phong trong cng ngh hoa hoc .......................................4
Phn mm PRO/II....................................................................................................4
2.1
Lnh vc s dung .............................................................................................4
2.2
Qua trnh m phong bng phn mm PRO/II..................................................5
Cac khai nim c ban v chng ct .........................................................................5
3.1
Thit b ngng tu nh thap .............................................................................5
3.2
Thit b un si ay thap .................................................................................6
Ly thuyt nhit ng hoc .........................................................................................8
4.1
Phng phap phng trnh trang thai ..............................................................8
4.1.1 Phng trnh bc ba tng quat .....................................................................9
4.1.2 Phng trnh Soave-Redlich-Kwong...........................................................9
La chon m hnh nhit ng................................................................................10
5.1
C s la chon ...............................................................................................10
5.2
Cac ng dung cu th ......................................................................................13
5.2.1 Cac qua trnh loc du va ch bin kh .......................................................13
5.2.2 Cac qua trnh hoa du ................................................................................13
Cac phn c ban cua PROII...................................................................................14
6.1
Giao din cua PROII .....................................................................................14
6.1.1 Qui c ban u .........................................................................................14
6.1.2 Ca s PRO/II............................................................................................15
Cac thao tac thng dung trong m phong bng PRO/II ......................................16
7.1
M mt chng trnh m phong mi (Opening a New Simulation) .............16
7.2
M mt chng trnh m phong a co (Opening an Existing Simulation) ...16
7.3
Ghi mt file m phong ang hin hanh (Saving the Current Simulation) ....16
7.3.1 Ghi mt file m phong ang hin hanh.....................................................16
7.3.2 Ghi mt file m phong vi mt tn khac...................................................17
7.4
Xoa mt chng trnh m phong (Deleting a Simulation)............................17
7.5
Sao chep mt chng trnh m phong (Copy a Simulation) .........................17
7.6
Thay i dang ng vin cac dong (Modifying the Flowsheet Stream
Border Style)..............................................................................................................17
7.7
Hin th tnh cht cua dong trn s m phong..........................................18
7.8
S dung Flash Hot-Key Tool.........................................................................19
7.9
Xut mt s m phong ra ca s lu tr tam (Exporting the PFD to the
Windows Clipboard) .................................................................................................19
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7.10 Nhp mt file PRO/II co sn (Importing a PRO/II Keyword Input File) .....20
7.11 Xac nh cac tnh cht v cn bng long - hi cua cac h 2 cu t (Display
BVLE) 20
8 BAI TP AP DUNG .............................................................................................22
8.1
Bai toan 1: M phong s cng ngh cua phn xng tach Methane........22
8.1.1 Phng phap tin hanh ..............................................................................23
8.1.2 M phong vung 1.......................................................................................23
8.2
Bai toan 2: M phong thit b tach kh - long ...............................................61
8.2.1 Bai toan ......................................................................................................61
8.2.2 Kt qua: .....................................................................................................62
8.3
Bai toan 3: Tnh nhit si cua mt hn hp hai pha mt ap sut nht
nh 70
8.3.1 Bai toan ......................................................................................................70
8.3.2 Giai quyt bai toan.....................................................................................70
8.3.3 S bai toan ............................................................................................70
8.3.4
Kt qua: .....................................................................................................71
8.4
Bai toan 4: M phong thap tach propane ......................................................78
8.4.1 Bai toan ......................................................................................................78
8.4.2 S bai toan ............................................................................................79
8.4.3 Cac bc m phong ...................................................................................79
8.5
Bai toan 5: Xac nh a nap liu ti u cho thap tach propane bng cng cu
Optimiser ...................................................................................................................92
8.5.1 Bai toan ......................................................................................................92
8.5.2 S dung cng cu Optimiser .......................................................................93
8.5.3 Giai quyt bai toan.....................................................................................94
8.5.4 Tin hanh m phong va xem kt qua ........................................................95
8.6
Bai toan 6: Xac nh s a ly thuyt ti thiu va ch s hi lu ti thiu cho
thap tach propane bng phng phap shortcut ..........................................................95
8.6.1 Bai toan ......................................................................................................95
8.6.2 Tin hanh m phong va xem kt qua ........................................................97
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1 Gii thiu tng quan

1.1 Muc ch, vai tro cua thit k m phong
Thit k m phong la qua trnh thit k vi s tr giup cua may tnh vi cac phn
mm chuyn nghip
Cac t khoa thng c s dung trong thit k m phong la :
-
Simulation, process simulation : m phong, qua trnh m phong
Dynamic simulation : m phong ng
Simulator : thit b m phong
Equation of state (EOS) : phng trnh trang thai
Steady-state simulation : m phong trang thai bn vng
To proceed by trial and error : Tin hanh bng cach mo mm
Model : m hnh
Modelling : m hnh hoa
M phong la mt cng cu cho phep ngi ky s tin hanh cng vic mt cach hiu
qua hn khi thit k mt qua trnh mi hoc phn tch, nghin cu cac yu t anh
hng dn mt qua trnh ang hoat ng trong thc t.
Tc cua cng cu m phong cho phep khao sat nhiu trng hp hn trong cung
thi gian vi chnh xac cao hn nu so vi tnh toan bng tay. Hn na, chung ta
co th t ng hoa qua trnh tnh toan cac s cng ngh tranh vic phai thc
hin cac phep tnh lp khng co c s hoc mo mm. V du, chung ta co th s
dung mt m hnh mu nghin cu s vn hanh cua mt phn xng khi thay
i ngun nguyn liu hoc cac iu kin vn hanh cua cac thit b anh hng n
hiu sut thu va cht lng san phm nh th nao ? iu nay se n gian, nhanh
chong va tit kim hn nhiu so vi th trn phn xng thc t. V rng c s tnh
toan cac cng cu m phong thng da trn cac b c s d liu chun hoa, nn
mt khi a xy dng mt m hnh hp ly th bt ky mt ky s nao cung co th s
dung no tnh toan va cho cac kt qua chnh xac.
Thit k m phong thng c s dung :
-
Thit k (Designing) mt qua trnh mi
Th lai, kim tra lai (Retrofitting) cac qua trnh ang tn tai
Hiu chnh (Troubleshooting) cac qua trnh ang vn hanh
Ti u hoa (Optimizing) cac qua trnh vn hanh
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xy dng mt m hnh m phong hiu qua, chung ta phai xac nh ung muc
tiu. Bc u tin trong bt c mt qua trnh m phong nao la lng hoa cac muc
tiu cang nhiu cang tt. Cac kt qua at c thng phu thuc vao cac yu cu
t ra. Nh vy, trc khi m phong mt qua trnh nn t ra cac cu hoi sau :
-
Muc ch s dung cng cu m phong trong trng hp nay lam g ?
Qua trnh m phong se thc hin nhng vic g ?
S phc tap co cn thit khng ?
Cn thit phai tm ra cac kt qua nao t qua trnh m phong ?
Cn nh rng cac gia tr thu c t kt qua m phong phu thuc rt nhiu vao
nhng la chon ban u ma chung ta a nhp vao.
1.2 Cac phn mm m phong trong cng ngh hoa hoc

Trong cng ngh hoa hoc, ngi ta s dung rt nhiu cac phn mm m phong :
-
DESIGN II (WINSIM) : s dung trong cng nghip hoa hoc noi chung
PRO/II (SIMSCI) : s dung trong cng nghip hoa hoc, cng nghip loc hoa du
PROSIM : s dung trong cng nghip hoa hoc
HYSIM (HYSYS) : s dung trong cng nghip ch bin kh
Trong cac phn mm k trn, phn mm PRO/II la phn mm ni ting nht, c

s dung rng rai nht trong nhiu lnh vc cng nghip.
2 Phn mm PRO/II
2.1 Lnh vc s dung
Phn mm PRO/II la phn mm tnh toan chuyn dung trong cac lnh vc cng
ngh hoa hoc noi chung, c bit trong lnh vc loc du, hoa du, polymer, hoa
dc, ... y la phn mm tnh toan rt chnh xac cac qua trnh chng ct. La san
phm cua SIMSCI, hnh thanh t nm 1967 va c chnh thc s dung vao nm
1988 sau nhiu ln c cai tin. Hin nay, chung ta ang s dung phin ban
PRO/II 7.0
PRO/II vn hanh theo cac modul lin tip, mi thit b c tnh ring le va ln lt
tnh cho tng thit b.
PRO/II bao gm cac ngun d liu phong phu : th vin cac cu t hoa hoc, cac
phng phap xac nh cac tnh cht nhit ng, cac ky xao vn hanh cac thit b
hin ai cung cp cho cac ky s cng ngh cac ky nng biu din tt ca cac
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tnh toan cn bng vt cht va nng lng cn thit khi m phong cac trang thai
dng cua cac s cng ngh.
Phn mm PRO/II c s dung theo nhm 2 muc ch :
-
Thit k mt phn xng mi (Sizing)
M phong mt phn xng a c xy dng trong thc t nghin cu

cac yu t anh hng n s vn hanh cua no (Rating) nh : thay i ngun
nguyn liu, iu kin vn hanh hoc tiu chun ky thut cua san phm, ...
2.2 Qua trnh m phong bng phn mm PRO/II

Trc khi tin hanh m phong, chung ta phai din at cac d liu t s thc t
thanh m hnh m phong. Qua trnh nay bao gm cac bc sau :
-
Xac nh h n v o : co 3 h n v o : h Anh, h Met va h SI. Tuy

trng hp, chung ta chon h n v o cho thch hp, thng thng chon h
Met;
Xac nh thanh phn cu t co trong h : c chon t ngun d liu phong

phu cac cu t cua PROII;
La chon cac phng trnh nhit ng thch hp : trn c s thanh phn hoa
hoc cua nguyn liu va iu kin vn hanh cua thit b ;
La chon cac dong nguyn liu va san phm : xac nh thanh phn, trang thai
nhit cua cac dong;
Xac nh cac d liu v thit b va iu kin vn hanh cho cac thit b.
Hn na, trong nhiu trng hp chung ta phai thay i s cng ngh thc t
sang muc ch m phong. Mc du co s tng ng gia s cng ngh thc t va
s m phong nhng vn co nhng s khac bit cn chu y.
V cng cu m phong ch m ta trang thai dng nn trong s m phong khng
nn b tr cac thit b iu khin, kim tra
3 Cac khai nim c ban v chng ct

3.1 Thit b ngng tu nh thap
PRO/II mc nh Condenser c xem la mt bc thay i nng (mt a ly
thuyt) va co 4 dang Condenser :
Partial : Long a 2 c lam lanh va ch ngng tu mt phn. Loai Condenser
nay thc s la mt bc thay i nng . Nhit trong Condenser chnh la nhit
im sng cua hn hp hi cn bng Gm 2 loai :
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loai Distillat vapor : long ngng tu ch hi lu v nh thap, con san

phm ly ra th hi c goi la Overhead.
Loai Distillat mixe : long ngng tu mt phn hi lu v nh thap, con lai

ly ra lam san phm san phm nh gm 2 loai la san phm hi va san
phm long.
Bubble Temperature : Long a 2 c c lam lanh n nhit im si cua

hn hp va ngng tu hoan toan, mt phn cho hi lu v a 2 nh thap, phn
con lai ly ra dang san phm long, c goi la Fixe Rate Draw. Nhit trong
Condenser chnh la nhit im si cua hn hp long cn bng
-
Subcooled, Fixe Temperature : Long a 2 c c lam lanh di nhit

im si cua hn hp long. Long nay goi la long qua lanh.
Subcooled, Fixe Temperature Drop : Loai Condenser nay cung ging nh

loai trn nhng qua lanh cua hn hp long c xac nh bi mt gia tr
nao o.
Hi
Hi
Long
Long
a- Dang Partial
Distillate vapor
b- Dang Bubble
Distillate mixe
3.2 Thit b un si ay thap

PRO/II mc nh Reboiler c xem la mt bc thay i nng va co 3 dang
Reboiler :
-
Dang Kettle : c mc nh (qui chun)
Thermosiphon without baffles
Thermosiphon with baffles
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?
210
?
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300
50
4 Ly thuyt nhit ng hoc

Cac tnh cht nhit ng la c s d liu quan trong nht cho vic tnh toan qua
trnh phn tach toan h thng.
Co nhiu phng phap tnh toan cac tnh cht nay, trong o, quan trong nht la 2
phng phap :
-
Phng phap tng quan : API va Rackett
Phng phap phng trnh trang thai : phng trnh bc ba tng quat, cng
thc Alpha, cac qui lut hn hp, phng trnh SRK, phng trnh PR,
phng trnh SRKP, SRKM, SRKS, ...
Phng phap API va Rackett tnh toan kha chnh xac t trong cua pha long, con cac
tnh cht nhit ng khac nh : enthalpie, entropie long va hi, t trong pha hi, ... th
c tnh toan rt chnh xac bng cac phng trnh trang thai nh : SRK, SRKM, ...
4.1 Phng phap phng trnh trang thai

Phng phap tnh cn bng pha nay co th ap dung trong mt khoang rng nhit
va ap sut. Ngoai ra, con tnh toan cac tnh cht nhit ng nh Enthalpie va
Entropie. Trang thai tham khao cho ca hai pha long-hi la kh ly tng, cac chnh lch
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cua h thc so vi h ly tng c xac nh bng cach tnh h s hoat ap cho ca hai
pha.
Cu th i vi cac phng trnh trang thai bc ba, cac iu kin ti han va qua ti
han c tnh toan kha chnh xac. Bng cach s dung mt ham theo nhit biu din
lc hp dn gia cac phn t, ham th tch, quy lut hn hp, cac phng trnh trang
thai bc ba a c vn dung kha thanh cng tnh cn bng long - hi cac h phi ly
tng ln.
4.1.1 Phng trnh bc ba tng quat

Phng trnh gm 2 tham s a va b c biu din di dang sau :
P=
Trong o :
RT
a (T )
2
v b v + ubv + wb 2
P : ap sut
T : nhit tuyt i
v : th tch mol
u, w : hng s, dang s nguyn
Cac gia tr cua u va w se xac nh dang cua phng trnh trang thai bc ba nh bang
di y :
Phng trnh trang thai
Van der Waals (vdW)
Redlich-Kwrong (RK)
-1
Peng-Robinson (PR)
4.1.2 Phng trnh Soave-Redlich-Kwong

n nm 1972, cai thin tnh chnh xac khi tnh ap sut hi cua cu t tinh khit va
tnh cn bng long - hi cua h a cu t, Soave a xac nh :
a (T ) = (T ).a (Tc )
(T ) = 1 + M 1 Tr1 / 2
)]
M = 0,48 + 1,574 0,176 2
Trong o :
a (T) : h s phu thuc vao nhit
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(T) : ham phu thuc vao nhit , c trng cho lc hp dn gia cac phn t
Tc : nhit ti han
Tr =
T
: nhit rut gon
Tc
: hng s Acentric
5 La chon m hnh nhit ng

5.1 C s la chon
La chon m hnh nhit ng thch hp cho mt ng dung cu th ong mt vai tro
rt quan trong, anh hng ln n chnh xac cua kt qua m phong
Mi phng phap nhit ng cho phep tnh cac thng s sau :
-
Hng s cn bng pha K : th hin s phn b cu t gia cac pha iu kin

cn bng
Enthapie cua cac pha long va pha hi : xac nh nng lng cn thit
chuyn mt h t trang thai nhit ng nay sang trang thai khac
Enthapie cua cac pha long va pha hi : nhm phuc vu vic tnh toan cac may
nen, thit b gian n va nng lng t do ti thiu cac thit b phan ng
T trong cua pha long va pha hi : tnh toan qua trnh truyn nhit, tr lc
va xac nh kch thc thap chng ct
la chon m hnh nhit ng thch hp, nn da vao cac yu t sau :

-
Ban cht cua cac c trng nhit ng cua h nh : Hng s cn bng longhi (VLE : Vapor Liquid Equilibrium) cua cac qua trnh chng ct, c c
hoc bc hi, qua trnh trch ly, ...
Thanh phn cua hn hp
Pham vi nhit va ap sut
Tnh sn co cua cac thng s hoat ng cua cac thit b
Cu th, ta co th da vao s sau :
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5.2 Cac ng dung cu th

5.2.1 Cac qua trnh loc du va ch bin kh
H thng ap sut thp (thap chng ct ap sut kh quyn va chn khng) : Trong
nguyn liu cua cac h thng nay noi chung co khoang 3 % th tch phn nhe
co th chon m hnh BK10 hoc GS va cac bin th cua no. Khi ham lng phn
nhe ln (nht la thanh phn C1) nn chon EOS: SRK, PR
H thng ap sut cao (thap chng phn oan san phm cua phn xng cracking,
cc hoa, ...) Trong h thng nay, ham lng phn nhe noi chung ln hn Cac m
hnh nn chon : GS, SRK, PR
Cac qua trnh ch bin kh thin nhin : trong thanh phn thng co cha N2, kh
acide (CO2, H2S) va cac hydrocarbon nhe :
-
Vi loai kh cha t hn 5% N2, CO2, H2S va khng co cu t phn cc nao

khac nn chon SRK, PR hoc Benedict - Webb - Rubin - Starling (BWRS)
Vi loai kh cha nhiu hn 5% N2, CO2, H2S nhng khng co cu t phn

cc nao khac nn chon SRK, PR va ngi s dung nn a vao cac thng
s tng tac thu c kt qua tt hn
Vi h thng x ly kh thin nhin co ln nc lam vic ap sut cao (trong

trng hp nay hoa tan cua hydrocarbon trong ncse tng ln) nn
chon cac bin th cua cac phng trnh trang thai nh : SRKM, PRM hay
SRKS, SRKKD (Kabadi - Danner Modification to SRK)
Khi kh thin nhin cha cac cu t phn cc nh methanol SRKM, PRM

hay SRKS
5.2.2 Cac qua trnh hoa du

Qua trnh x ly hydrocarbon nhe :
-
ap sut thp : SRK, PR
ap sut cao : SRKKD
x ly hydrocarbon thm :
-
P < 2 bars : IDEAL
P > 2 bars : GS, SRK, PR
X ly hn hp hydrocarbon thm va hydrocarbon khac : NRTL, UNIQUAC,

UNIFAC
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6 Cac phn c ban cua PROII

6.1 Giao din cua PROII
6.1.1 Qui c ban u
Khi khi ng PROII, u tin se xut hin mt ca s giao din qui c ban u nh
sau:
Cac nut hoc cac biu tng trong mt vai trng hp c vin quanh bi 1 trong 6
mau sau : o, xanh luc, xanh dng, vang, nu va en. Y ngha cua mi mau nh sau :
o : d liu yu cu cn phai nhp
Xanh luc : d liu mc nh hoc la chon
Xanh dng : d liu ban va cung cp thoa man yu cu
Vang : bao rng s liu ban va nhp ngoai khoang cho phep
Nu : d liu khng co gia tr
en : d liu khng yu cu nhp vao
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6.1.2 Ca s PRO/II
T File menu Chon New : mt ca s View1 se xut hin cho chung ta mt
flowsheet mi nh sau:
Man hnh bao gm :

Dong trn cung goi la Application Title Bar (Thanh tiu ng dung), o co tn
cua ng dung la PRO/II with PROVISION, kem theo la Document Title Bar
(Thanh tiu tai liu) o co tn cua chng trnh m phong ang thc hin
(chng han la View 1 - la tn nguyn cua tai liu khi mi khi ng PRO/II)
Dong th hai goi la Menu Bar (Thanh trnh n) gm 10 muc t File n Help ;
Dong th ba goi la Standard Tool Bar (Thanh cng cu chun) cha biu tng
cua cac lnh thng dung
Bn phai va pha di man hnh la thanh trt doc va thanh trt ngang
Bn phai man hnh, bn ngoai thanh trt doc la thanh cng cu floating PFD (Pipe
Flow Diagram). Nu thanh cng cu PFD khng hin th th ta co th goi no nh
sau :
-
click vao biu tng Show or Hide PFD Palette trn Standard Tool Bar
hoc t View Palettes nhp chon (hoc khng) PFD
Ngoai ra con co thanh cng cu Run. lam xut hin hoc bin mt thanh cng cu
nay cung t View Palettes nhp chon (hoc khng) Run
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7 Cac thao tac thng dung trong m phong bng

PRO/II
7.1 M mt chng trnh m phong mi (Opening a New
Simulation)
T File Menu New
Nu ban mun PRO/II lun lun c m vi mt chng trnh m phong mi
Options Menu New File on Startup
7.2 M mt chng trnh m phong a co (Opening an

Existing Simulation)
Ban co th m bt ky mt chng trnh m phong nao a c ghi trc o chnh
sa, xem hoc in. Qui trnh :
T File Menu Open hin th ca s Open Simulation .
anh tn chng trnh vao hoc chon tn file m phong
OK hoc Enter hin th file Simulation cn thit
7.3 Ghi mt file m phong ang hin hanh (Saving the

Current Simulation)
7.3.1 Ghi mt file m phong ang hin hanh
T File Menu Save nu ban cha ghi chng trnh m phong nay ln nao
th se hin th ca s Save as nhp tn Chon OK hoc nhp Enter. Con sau
ln ghi u tin, mun ghi lai file ang hin hanh nhp vao biu tng Save
Chng trnh PRO/II se t ng nen 3 file d liu (*.pr1, .pr2, .pr3) va 1 file
flowsheet biu cac dong (*.sfd) thanh mt file n *.prz. V vy, bn canh vic
giam kch thc cua cac file lu tr con am bao rng vic cai t file a hoan
thanh mi khi chung ta ghi cac chng trnh m phong
Chc nng Autosave cua PRO/II se t ng tao mt file sao chep d phong
(backup file). Nu ban ong hoc thoat ra chng trnh m phong ma khng ghi
th file nay se b xoa. Hay chon Options / simulation Defaults / Autosave t menu
bar hin th ca s Autosave Options nhp chon Automatic Save File
every nhp chu ky save (phut) OK
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7.3.2 Ghi mt file m phong vi mt tn khac

T File Menu chon Save as hin th ca s Save as Nhp tn mi cho
chng trnh m phong Chon OK hoc nhp Enter
7.4 Xoa mt chng trnh m phong (Deleting a

Simulation)
T File Menu chon Delete PRO/II se hin th mt danh sach cac file m
phong a co
Nhp hoc chon tn cua flie mun xoa (Ban khng th xoa mt chng trnh m
phong ang hin hanh)
Chon OK hoc nhp Enter PRO/II se xoa tt ca cac file lin kt vi chng
trnh m phong nay
7.5 Sao chep mt chng trnh m phong (Copy a

Simulation)
PRO/II co th copy tt ca cac file lin kt vi chng trnh m phong (3 file d
liu va 1 flowsheet) vao mt file m phong mi hoc ang hin hanh. Nu ban
mun copy vao mt file m phong ang hin hanh PRO/II se hoi ban co mun
vit e ln file hin hanh nay khng ?
T File Menu chon Copy PRO/II se hin th ca s Select File to Copy
Hay chon tn file cn copy (Ban khng th copy mt chng trnh m phong ang
hin hanh) Nhp tn file ch (target) OK
7.6 Thay i dang ng vin cac dong (Modifying the

Flowsheet Stream Border Style)
Thng thng ng vin cac dong thng co dang hnh ch nht Chung ta co
th thay i thanh ng vin dang tron. Qui trnh nh sau :
-
Right-click vao dong c chon hin th ca s la chon
Chon Display xut hin ca s Stream Style
Chon Circle t drop-down list box cua Stream Label Border
click OK ng vin dong c chon t dang hnh ch nht chuyn thanh

ng vin dang tron
Vi cach nh trn, ban co th thay i dang ng vin cho tng dong ring le.
Con nu mun, ban co th click chut trai va quet chon mt hnh ch nht bao
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
18/18
xung quanh cac dong mun thay i dang ng vin ri tin hanh qui trnh nh
trn. Hoc ban co th mc nh dang ng vin cho tt ca cac dong ngay t u
theo qui trnh sau :
-
T Options Menu Drawing Defauts Stream Display hin th ca

s Stream Style
Chon Circle t drop-down list box cua Stream Label Border. Va la chon
nay ch co gia tr khi chung ta chon Name muc Stream Label Type OK
7.7 Hin th tnh cht cua dong trn s m phong

Qui trnh nh sau :
-
Right-click vao dong c chon hin th ca s la chon
Chon Properties t drop-down list box muc Stream Label Type
Mc nh muc Property List la Property Label List se hin th tn,

nhit , ap sut va lu lng dong OK
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
19/19
7.8 S dung Flash Hot-Key Tool

PRO/II co mt cng cu hu ch cho phep hin th nhanh chong cac tnh toan flash
cua bt ky dong nao c chon o la cng cu Flash Hot-Key, cung cp mt
phng tin nhanh chong, d dang xac nh ham lng va thanh phn cua pha
long va pha hi cua bt ky dong nao
Hay th vi dong S1 :
-
click chon dong S1
click vao biu tng Do flash se xut hin trn Programmers File
Editor : file [S1.000]
7.9 Xut mt s m phong ra ca s lu tr tam

(Exporting the PFD to the Windows Clipboard)
T Clipboard, ban co th dan mt cach n gian hnh ve ln bt ky mt chng trnh
soan thao nao nh trong Microsoft Word. Qui trnh nh sau :
T Menu File Export
Chon Flowsheet Drawing
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
20/20
Click OK PRO/II se hin th mt hp hi thoai khng nh rng flowsheet

a c xut ra ca s lu tr tam
7.10 Nhp mt file PRO/II co sn (Importing a PRO/II

Keyword Input File)
Ban co th nhp mt file keyword Input cua PRO/II dang *.inp co sn vao giao din
PRO/II ang hin hanh. PRO/II se t ng chuyn i file nay thanh mt s tnh
toan va chung ta co th tin hanh m phong nh m phong trn mt s PFD, t o
chung ta co th chnh sa theo y mnh
T Menu File Import
Nhp hoc chon tn cua flie mun nhp
Chon OK hoc nhp Enter
7.11 Xac nh cac tnh cht v cn bng long - hi cua cac

h 2 cu t (Display BVLE)
Gia s ta co h 2 cu t: propane va butane. xac nh cac tnh cht v bng long hi cua cac h 2 cu t nay ap sut thng (1 atm) hay mt ap sut bt ky nao o,
ta s dung cng cu Display BVLE.
Qui trnh nh sau :
Chon h n v
Chon cu t
Chon m hnh nhit ng thch hp
Nhp chon biu tng Display BVLE Chon cac cu t, chon ap sut va nhp
chon Calculate Ta se c 5 loai biu :
Biu X - Y
Biu T - X - Y
Biu h s Fugacity
Biu hng s cn bng K thay i theo thanh phn mol
Biu hng s cn bng K thay i theo
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
21/21
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
22/22
8 BAI TP AP DUNG
8.1 Bai toan 1: M phong s cng ngh cua phn xng
tach Methane
Thap Demethanizer tach methane ra khoi hn hp kh trong s s dung turboexpander.
Lu lng dong kh nguyn liu : 8 m3/s
Nhit
: 120 oF
Ap sut
: 602,7 psia (pound per square inch absolute)
(1 psi = 0,06896 bar; 602,7 psia = 588,2 psig)

Thanh phn cua hn hp kh ban u nh sau :
Cu t
N2
CH4
C2 H6
C3 H8
i-C4H10
% mol
7,91
73,05
7,68
5,69
0,99
Cu t
n-C4H10
i-C5H12
n-C5H12
C6H14
C7H16
% mol
2,44
0,69
0,82
0,42
0,31
S nh sau : (Hnh I-1)
125 psia
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
23/23
Hay xac nh:

1. Cng sut thc cua may nen C1?
2. Thanh phn, nhit va ap sut cua cac dong san phm kh va long?
8.1.1 Phng phap tin hanh

Chung ta se chia s trn thanh 2 vung :
Vung 1 : Chung ta se m phong 3 thit b (Hnh 1-1) lam quen vi phn mm
PROII
Vung 2 : Chung ta se m phong toan b qua trnh tm hiu nhng im u vit
cua phn mm PROII
8.1.2 M phong vung 1

Vung 1 bao gm 3 thit b : thit b tach, van giam ap long va turbo-expander
S nh sau (Hnh 1-1)
Cac bc tin hanh m phong :
8.1.2.1 M mt flowsheet mi :
T File menu Chon New : mt ca s View1 se xut hin cho chung ta mt
flowsheet mi, trn o, chung ta se tin hanh xy dng cac s bng cng cu
floating PFD
8.1.2.2 Xac nh h n v o cho qua trnh m phong :

Nhp vao biu tng cai thc o (Input UOM) trn dong Standard Tool Bar
(hoc t Menu Input Input of Measure)
Xut hin bang Defaut Units of Measure for Problem Data Input
Chon Initialize from UOM library
Chon h ENGLISH-SET1 hoc METRIC-SET1. Gia thit chon h ENGLISHSET1. Tuy nhin, chung ta co th thay i n v o cho tng ai lng bng cach
nhp vao cac drop-down list va chon
Nu nhp vao Standard Vapor Conditions... (iu kin tiu chun cua pha hi)
hin th ca s Problem Standard Vapor Conditions. Tuy theo h n v ma
iu kin nay se khac nhau. Cac gia tr tiu chun c mc nh trong PRO/II
la :
H n v
Nhit
Ap sut
Th tch kh
English
60oF
14.696 psia
379.48 ft3/lbmol
Metric
0oC
1.0332 kg/cm2 22.414 m3/kgmol
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
SI
24/24
273.15 K
101.32 kPa
22.414 m3/kgmol
Nu nhp vao TVP and RVP Conditions... (iu kin xac nh ap sut hi bao
hoa thc va ap sut hi bao hoa Reid ) hin th ca s Problem TVP and RVP
Conditions, trong o PRO/II mc nh : TVP c xac nh 100oF va RVP
c xac nh theo cac phng phap API Naphta, API Crude, ... OK
hin th th vin cac n v o T Options / Units of Measure List xut
hin ca s Units of Measure Library cung cp 3 h n v o chnh : English,
Metric va SI ta co th tao mi, copy, xoa, ... cac loai n v
8.1.2.3 Thit lp cac thit b co trong s :

Cng cu floating PFD co th dch chuyn n bt ky ni nao trn giao din PROII
Click vao biu tng thit b cn thit trn cng cu floating PFD ri click lai mt
ln na vao v tr mun t thit b trn s
Sau khi a click vao biu tng 1 thit b nao o ma cha t no vao trong s ,
nu khng mun chon thit b nay na right-click
Mun xoa bo mt thit b co trong s click vao thit b mun xoa xung
quanh thit b o se co mt ng vin t bm Delete hoc right-click nhp
chon Delete
Vi vung 1, ta click chon 3 thit b : thit b tach F1, van giam ap long V1 va turboexpander EX1
8.1.2.4 Thit lp cac dong lu th chuyn ng ra vao cac thit b :

Click vao nut Streams trn cng cu floating PFD ;
Khi o, trn cac thit b se xut hin cac ca vao va ra cua cac dong lu th. Cac
ca vao va ra yu cu cn phai co (required) se co mau o, nu khng se co mau
xanh ;
Ve cac dong lu th cn thit S1, S2, S3, S4, S5
Xong, click lai vao nut Streams hoc nhp Esc thoat khoi vic thit lp cac
dong lu th
8.1.2.5 Xac nh thanh phn cu t co trong h :

Nguyn liu bao gm cac paraffine t methane n heptane va nitrogen. Tt ca cac cu
t nay u c tm thy t ngn hang d liu (databanks) phong phu cac cu t cua
PROII
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
25/25
Click vao biu tng phn t benzene c vin o (d liu yu cu phai nhp vao)
trn thanh cng cu chon cac cu t (hoc click vao Input (Menu) chon
Component Selection)
Co th nhp trc tip vao Component, hoc co th nhp chon Select from list
Hydrocarbon lightents Chon cu t cn thit : N2 Add component Chon
CH4 Add component C2H6, C3H8, i-C4H10, ... n C7H16 Sau khi a chon
xong OK
8.1.2.6 La chon cac phng trnh nhit ng thch hp :

Click vao biu tng biu pha c vin o (d liu yu cu phai nhp vao) trn
thanh cng cu chon cac m hnh nhit ng thch hp (hoc click vao Input
(Menu) chon Thermodynamic Data) Chon Most Commonly Used t
Category Chon Peng-Robinson t Primary Method tnh gia tr K va chon
API tnh t trong long
Click Add xac nh phng phap tnh nhit ng PR01 cho h OK
8.1.2.7 Xac nh thanh phn, trang thai cua cac dong, xac nh cac d liu v
thit b
Dong S1, thit b F1, V1 va EX1 c vin o (d liu yu cu phai nhp vao)
Chon thit b hoc dong bng cach click chon no (hoc click vao Input (Menu)
chon Data Entry)
a- Dong S1
Double click dong S1 hin th bang Stream Data muc Description
ban co th nhp tn FEED (nguyn liu) cho dong nay click chon Flowrate
and Composition chon Total Fluid Flowrate nhp vao gia tr 8. Chu y, lu
lng nguyn liu c tnh bng m3/s, ma y n v la LB-MOL/HR click
UOM xut hin bang Convert Unit of Measure chon Vap. Vol M3
SEC nhp Change Units
Nhp thanh phn cac cu t cua dong S1 : Nhp gia tr 7.91 cho cu t 1 nhp
nut TAB nhp 73.05 cho cu t 2, ... n 0.69 cho cu t cui cung nhp OK
quay lai ca s chnh Stream Data
xac nh nhit va ap sut cua dong S1 muc Thermal Condition : dong
First Specification chon Temperature nhp gia tr -84. Xong nhp chon
Pressure muc Second Specification nhp gia tr 587.7 psia (= 602.7 - 10 - 5)
OK
b- Thit b F1
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
26/26
Double click vao thit b F1 nhp tn SEPARATOR

Lu y : d liu Pressure Drop (tr lc) c vin xanh khng yu cu nhp,
nu chung ta khng nhp s liu vao nay, PROII se mc nh nhp gia tr 0
Click vao Unit Specification chon Duty (nhit lng). y, gia tr nay c
mc nh bng 0
Quan sat thy khng con vung nao c vin o vic nhp d liu cho thit b
an thanh OK
ghi lai cac s liu va nhp vao flowsheet ang lam vic T File menu
chon Save As nhp tn SESSION1 cho chng trnh m phong vung 1 OK
c- Thit b V1
Double click vao thit b F1 nhp tn VALVE
Chon Outlet Pressure t muc Operating Parameter nhp gia tr 125 OK
d- Thit b EX1
Double click vao thit b F1 nhp tn EXPANDER
Chon Outlet Pressure t muc Pressure and Work Specifications nhp gia tr
125
Thay gia tr mc nh 100% cua Adiabatic Efficiency (hiu sut oan nhit) thanh
80% OK
By gi, khng co mt biu tng nao trn dong Toolbar, mt thit b hoc mt
dong nao c vin o iu o co ngha la tt ca cac s liu yu cu nhp vao
flowsheet u hoan toan thoa man Hay ghi lai file bng cach nhp vao biu tng
Save
8.1.2.8 Chay phn mm m phong

Click vao biu tng Run trn Toolbar
Sau vai giy, hay sn sang nhn kt qua :
-
Nu thanh cng, toan b dy chuyn se chuyn t mau xanh luc nhat sang
mau xanh dng m OK
Nu khng toan b se chuyn thanh mau o
8.1.2.9 Xem kt qua m phong

Click vao biu tng Generate Report
trn Toolbar
Kt qua cua qua trnh m phong se t ng xut hin trong ca s Programmers

File Editor nh sau:
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
27/27
$ Generated by PRO/II Keyword Generation System <version 7.0>

$ Generated on: Wed Aug 10 09:05:47 2005
TITLE
DIMENSION ENGLISH, TIME=SEC, VAPVOL=M3
SEQUENCE SIMSCI
COMPONENT DATA
LIBID 1,N2/2,METHANE/3,ETHANE/4,PROPANE/5,IBUTANE/6,BUTANE/ &
7,IPENTANE/8,PENTANE/9,HEXANE/10,HEPTANE, BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=PR, SET=PR01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, TEMPERATURE=-83.999, PRESSURE=587.7, PHASE=M, &
RATE(GV)=8, COMPOSITION(M)=1,7.91/2,73.05/3,7.68/4,5.69/ &
5,0.99/6,2.44/7,0.69/8,0.82/9,0.42/10,0.31
NAME S1,FEED
UNIT OPERATIONS
FLASH UID=F1, NAME=SEPARATOR
FEED S1
PRODUCT V=S2, W=S3
ADIABATIC
VALVE UID=V1, NAME=VALVE
FEED S3
PRODUCT M=S5
OPERATION PRESSURE=125
EXPANDER UID=EX1, NAME=EXPANDER
FEED S2
PRODUCT V=S4
OPERATION PRES=125, EFF=80
END
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
SIMULATION SCIENCES INC.

R
PROJECT
PRO/II VERSION 7.0 ELEC V6.6
PROBLEM
CALCULATION
HISTORY
08/10/05
28/28
PAGE H-1
=========================================================================
*** PROBLEM SOLUTION BEGINS
FEED FLASH COMPLETE
UNIT 1 SOLVED - 'F1
'
UNIT 3 SOLVED - 'V1
'
UNIT 2 SOLVED - 'EX1
'
*** PROBLEM SOLUTION REACHED
*** THIS RUN USED 12.74 PRO/II SIMULATION UNITS
*** RUN STATISTICS
STARTED
09:05:28
08/10/05
NO ERRORS
FINISHED
09:05:28
08/10/05
NO WARNINGS
RUN TIMES
NO MESSAGES
INTERACTIVE
0 MIN,
0.00 SEC
CALCULATIONS
0 MIN,
0.13 SEC
TOTAL
0 MIN,
0.13 SEC
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong

R
PROJECT
PROBLEM
OUTPUT
INDEX
08/10/05
29/29
PAGE I-1
=========================================================================
=====
PAGE CONTENTS
------ ---------------------------------------------------------------1 COMPONENT DATA
2 CALCULATION SEQUENCE AND RECYCLES
3 FLASH DRUM SUMMARY
4 VALVE SUMMARY
EXPANDER SUMMARY
5 UNIT 2, 'EX1', 'EXPANDER'
6 STREAM MOLAR COMPONENT RATES
7 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
30/30

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
COMPONENT DATA
08/10/05
=========================================================================
COMPONENT
--------------------1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 IBUTANE
6 BUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
COMPONENT
--------------------1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 IBUTANE
6 BUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
COMPONENT
--------------------1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 IBUTANE
6 BUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
ThS. L Th Nh Y
COMP. TYPE
----------LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
PHASE
----------VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
VAP/LIQ
MOL. WEIGHT
API
--------------------28.013
43.600
16.043
340.167
30.070
265.526
44.097
147.208
58.124
119.788
58.124
110.629
72.151
95.727
72.151
92.747
86.178
81.602
100.206
74.109
NBP
F
-----------320.440
-258.682
-127.534
-43.726
10.886
31.100
82.130
96.933
155.732
209.174
CRIT. TEMP.
F
-----------232.420
-116.680
90.140
206.006
274.964
305.600
369.032
385.700
453.560
512.600
CRIT. PRES.
PSIA
----------492.314
667.195
708.344
616.348
529.054
551.098
490.403
488.641
430.591
396.790
ACEN. FACT. HEAT FORM.

BTU/LB-MOL
--------------------0.04500
0.00
0.01040
-32066.21
0.09860
-36120.21
0.15290
-44650.04
0.17720
-57870.16
0.20130
-54072.23
0.22900
-66411.44
0.25060
-62968.62
0.29430
-71771.28
0.34990
-80693.47
CRIT. VOLM.
FT3/LB-MOL
----------1.4433
1.5858
2.3707
3.2518
4.2129
4.0847
4.9017
4.8696
5.9268
6.9200
G FORM.
BTU/LB-MOL
----------0.00
-21726.14
-13810.45
-10139.64
-9121.45
-7169.22
-6372.53
-3672.87
-34.39
3477.00
ai Hoc Bach Khoa
Thit k m phong
31/31

R
PAGE P-2
PROJECT
PROBLEM
OUTPUT
CALCULATION SEQUENCE AND RECYCLES
08/10/05
=========================================================================
CALCULATION SEQUENCE
SEQ
--1
2
3
UNIT ID
-----------F1
V1
EX1
ThS. L Th Nh Y
UNIT TYPE
---------FLASH
VALVE
EXPANDER
ai Hoc Bach Khoa
Thit k m phong
32/32

R
PROJECT
PROBLEM
OUTPUT
FLASH DRUM SUMMARY
PAGE P-3
08/10/05
=========================================================================
FLASH ID
NAME
F1
SEPARATOR
FEEDS
S1
PRODUCTS VAPOR
LIQUID
S2
S3
TEMPERATURE, F
PRESSURE, PSIA
PRESSURE DROP, PSI
MOLE FRAC VAPOR
MOLE FRAC LIQUID
DUTY, MM BTU/SEC
FLASH TYPE
ThS. L Th Nh Y
-84.000
587.700
0.000
0.67532
0.32468
0.00000
ADIABATIC-P
ai Hoc Bach Khoa
Thit k m phong
33/33

R
PAGE P-4
PROJECT
PROBLEM
OUTPUT
VALVE SUMMARY
08/10/05
=========================================================================
VALVE ID
NAME
V1
VALVE
FEEDS
S3
PRODUCTS MIXED
S5
TEMPERATURE, F
PRESSURE, PSIA
PRESSURE DROP, PSI
MOLE FRAC VAPOR
MOLE FRAC LIQUID
ThS. L Th Nh Y
-136.293
125.000
462.700
0.35862
0.64138
ai Hoc Bach Khoa
Thit k m phong
34/34

R
PAGE P-5
PROJECT
PROBLEM
OUTPUT
EXPANDER SUMMARY
08/10/05
=========================================================================
UNIT 2, 'EX1', 'EXPANDER'
Feeds
S2
Products Mixed
S4
OPERATING CONDITIONS
TEMPERATURE, F
PRESSURE, PSIA
ENTHALPY, MM BTU/SEC
ENTROPY, BTU/LB-MOL-F
MOLE PERCENT VAPOR
MOLE PERCENT LIQUID
ACT VAP RATE, M FT3/MIN
ADIABATIC EFF, PERCENT
WORK, HP
THEORETICAL
ACTUAL
ThS. L Th Nh Y
INLET
-----------84.00
587.70
-0.0002
39.2708
100.0000
0.0000
0.1473
ISENTROPIC
-----------185.87
125.00
-0.0005
39.2708
90.8080
9.1920
OUTLET
-----------179.53
125.00
-0.0005
39.8039
93.4667
6.5333
80.00
524.81
419.85
ai Hoc Bach Khoa
Thit k m phong
35/35

R
PAGE P-6
PROJECT
PROBLEM
OUTPUT
STREAM MOLAR COMPONENT RATES
08/10/05
=========================================================================
STREAM ID
NAME
PHASE
S1
FEED
MIXED
S2
S3
S4
VAPOR
LIQUID
MIXED
FLUID RATES, LB-MOL/SEC

1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 IBUTANE
6 BUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
0.0589
0.5438
0.0572
0.0424
7.3703E-03
0.0182
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
0.0552
0.4280
0.0159
3.1439E-03
1.8398E-04
2.9577E-04
2.5434E-05
2.5738E-05
2.5617E-06
4.6998E-07
3.6693E-03
0.1159
0.0413
0.0392
7.1864E-03
0.0179
5.1115E-03
6.0790E-03
3.1242E-03
2.3074E-03
0.0552
0.4280
0.0159
3.1439E-03
1.8398E-04
2.9577E-04
2.5434E-05
2.5738E-05
2.5617E-06
4.6998E-07
TOTAL RATE, LB-MOL/SEC
0.7445
0.5028
0.2417
0.5028
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
STREAM ID
NAME
PHASE
1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 IBUTANE
6 BUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
-84.0000
587.7000
-7.7696E-04
22.5095
0.6753
0.3247
S5
-84.0000
587.7000
-1.7329E-04
18.0233
1.0000
0.0000
-84.0000
587.7000
-6.0367E-04
31.8404
0.0000
1.0000
-179.5267
125.0000
-4.7003E-04
18.0233
0.9347
0.0653
3.6693E-03
0.1159
0.0413
0.0392
7.1864E-03
0.0179
5.1115E-03
6.0790E-03
3.1242E-03
2.3074E-03
0.2417
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
-136.2925
125.0000
-6.0367E-04
31.8404
0.3586
0.6414
ThS. L Th Nh Y
MIXED
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R
PAGE P-7
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
08/10/05
=========================================================================
STREAM ID
NAME
PHASE
S1
FEED
MIXED
S2
S3
S4
VAPOR
LIQUID
MIXED
----- TOTAL STREAM ----RATE, LB-MOL/SEC

M LB/SEC
STD LIQ RATE, FT3/SEC
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
BTU/LB
MOLE FRACTION LIQUID
REDUCED TEMP (KAYS RULE)
PRES (KAYS RULE)
ACENTRIC FACTOR
WATSON K (UOPK)
STD LIQ DENSITY, LB/FT3
SPECIFIC GRAVITY
API GRAVITY
-------- VAPOR --------RATE, LB-MOL/SEC
M LB/SEC
M M3/SEC
STD VAP RATE(1), M M3/SEC
SPECIFIC GRAVITY (AIR=1.0)
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/M M3
Z (FROM DENSITY)
0.744
1.676E-02
0.709
-84.000
587.700
22.509
-7.770E-04
-46.364
0.3247
0.9533
0.9113
0.0401
16.647
23.629
0.3789
241.971
0.503
9.061E-03
0.424
-84.000
587.700
18.023
-1.733E-04
-19.124
0.0000
1.1072
0.9058
0.0181
17.187
21.350
0.3423
281.844
0.242
7.696E-03
0.285
-84.000
587.700
31.840
-6.037E-04
-78.436
1.0000
0.7395
0.9230
0.0857
16.010
27.026
0.4333
195.026
0.503
9.061E-03
0.424
-179.527
125.000
18.023
-4.700E-04
-51.872
0.0653
0.8257
0.1927
0.0181
17.187
21.350
0.3423
281.844
0.503
9.061E-03
6.953E-05
5.403E-03
0.622
18.023
-19.124
0.709
130315.717
0.7120
0.503
9.061E-03
6.953E-05
5.403E-03
0.622
18.023
-19.124
0.709
130315.717
0.7120
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.470
8.262E-03
2.810E-04
5.050E-03
0.607
17.582
-41.746
0.503
29399.106
0.8781
-------- LIQUID -------RATE, LB-MOL/SEC

M LB/SEC
FT3/SEC
GAL/MIN
SPECIFIC GRAVITY (H2O=1.0)
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/FT3
Z (FROM DENSITY)
0.242
7.696E-03
0.174
78.017
0.285
0.4333
31.840
-78.436
0.597
44.277
0.1048
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.242
7.696E-03
0.174
78.017
0.285
0.4333
31.840
-78.436
0.597
44.277
0.1048
3.285E-02
7.996E-04
1.996E-02
8.958
3.582E-02
0.3579
24.343
-156.500
0.622
40.060
0.0253
(1) STANDARD VAPOR VOLUME IS 379.49 FT3/LB-MOLE (60 F AND 14.696 PSIA)
ThS. L Th Nh Y
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37/37

R
PAGE P-8
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
08/10/05
=========================================================================
=====
STREAM ID
NAME
PHASE
S5
MIXED

0.242
M LB/SEC
7.696E-03
0.285
TEMPERATURE, F
-136.293
PRESSURE, PSIA
125.000
MOLECULAR WEIGHT
31.840
-6.037E-04
BTU/LB
-78.436
0.6414
0.6365
PRES (KAYS RULE)
0.1963
ACENTRIC FACTOR
0.0857
WATSON K (UOPK)
16.010
27.026
SPECIFIC GRAVITY
0.4333
API GRAVITY
195.026
8.669E-02
M LB/SEC
1.473E-03
M M3/SEC
6.205E-05
STD VAP RATE(1), M M3/SEC 9.315E-04
0.587
MOLECULAR WEIGHT
16.994
ENTHALPY, BTU/LB
-8.985
CP, BTU/LB-F
0.511
DENSITY, LB/M M3
23741.035
Z (FROM DENSITY)
0.9105
0.155
M LB/SEC
6.223E-03
FT3/SEC
0.151
GAL/MIN
67.936
0.210
0.4748
MOLECULAR WEIGHT
40.142
ENTHALPY, BTU/LB
-94.877
CP, BTU/LB-F
0.479
DENSITY, LB/FT3
41.114
Z (FROM DENSITY)
0.0352
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
38/38
(1) STANDARD VAPOR VOLUME IS 379.49 FT3/LB-MOLE (60 F AND 14.696 PSIA)M
phong vung 2
8.1.2.10
Xy dng flowsheet cho toan b qua trnh (required)
Chung ta se xy dng mt flowsheet cho toan b qua trnh trn c s flowsheet cua
vung 1 theo cac bc sau :
T File menu Open Chon file SESSION1.PRZ
PRO/II se ghi tip tuc cac d liu mi vao file nay ngha la trong
SESSION1.PRZ chung ta se dung cng cu floating PFD lp t thm 2 thit b
trao i nhit E1 va E2, 1 may nen C1 va 1 thap chng ct T1 vao s
Chu y : Khi mun lp t nhiu thit b cung loai vao s (V du 2 thit b trao
i nhit) click vao thit b mong mun trn thanh cng cu PFD nhn gi nut
Shift click vao cac v tr mun t thit b trong s
Khi chon biu tng thap chng ct trn cng cu PFD se xut hin mt ca s
yu cu nhp s a (ly thuyt) Hay chon mt thap 10 a k ca thit b un si
lai (la mt a) va khng co thit b ngng tu nh thap
Chu y : PRO/II co th m nhiu viewport cho cung mt bai toan m phong, cho
phep chung ta quan sat s nhiu goc khac nhau. Mun vy, co nhiu cach :
-
T Window menu chon New View tao View 2
Click vao biu tng New View trn Standard Tool Bar tao View 2
T Window menu chon Tile Horizontally tao 2 Viewport theo chiu

ngang
T Window menu chon Tile Vertically tao 2 Viewport theo chiu doc
Biu tng Zoom Full : cho phep quan sat toan b s trn toan man hnh
Biu tng Zoom In : cho phep quan sat mt phn s c chon trn toan man
hnh
Click vao biu tng Streams trn thanh cng cu PFD va xy dng cac dong sau :
-
Dong (hi) i ra t nh cua thap Demethaniser va vao thit b trao i nhit

E1
Dong i ra t thit b trao i nhit E1 vao may nen C1
Dong san phm i ra khoi may nen C1
Dong i ra t thit b trao i nhit E1 vao thit b trao i nhit E2
Dong san phm i ra khoi thit b trao i nhit E2
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
39/39
Dong san phm ra t thit b un si lai cua thap
Chung ta nhn thy rng : thanh phn cua dong nguyn liu vao thit b trao i
nhit kh - kh E1 (gas-gas heat exchanger) chnh la thanh phn cua dong kh
nguyn liu vao thit b tach F1. tranh vic nhp d liu lp lai vao cac dong, ta
se tin hanh ni lai cac dong theo ung s (I-1) nh sau :
-
R chut n u mui tn cua dong S1 Nhp chut trai va gi nguyn, r

n u vao cua thit b E1 Bung chut ra By gi dong nguyn liu
S1 se i vao thit b E1
Tin hanh tng t a dong S10 i ra t E2 n vao thit b F1
Dong S4 vao a 1 cua thap Demethaniser, dong S5 vao a 3 cua thap

Demethaniser. Chung ta a hoan thanh vic thit lp toan b s nh sau:
Chu y : Trn s , khng co dong nao c vin o Trc khi tin hanh m
phong, ch con vic thay i nhit va ap sut cua dong S1 va nhp d liu cho
cac thit b c vin o : E1, E2, C1 va T1
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
8.1.2.11
40/40
Thay i nhit va ap sut cua dong S1 (required)
Tin hanh thay i nhit cua dong S1 t -84oF n 120oF va ap sut t 587.7 psia
thanh 602.7 psia nh sau :
Double-click dong S1 xut hin ca s Stream Data
Thay i nhit t -84oF thanh 120oF
Thay i ap sut t 587.7 psia thanh 602.7 psia
8.1.2.12
Nhp d liu cho E1 (required)
Thit b nay yu cu chnh nhit gia lu th nong vao va lu th lanh ra la

10 oF va tr lc pha lu th nong la 10 psi va tr lc pha lu th lanh la 5 psi
Double-click E1 xut hin ca s Heat Exchanger
muc Description nhp tn GAS-GASS HX
Click vao muc Process Stream xac nh dong nong va dong lanh cho thit b
xut hin ca s Heat Exchanger- Process Stream click vao muc Hot hoc
Cold tng ng vi cac dong OK v lai ca s Heat Exchanger
Chon Specification xut hin ca s Heat Exchanger-Specifications chon
Hot Inlet-Cold Outlet Temperature Approach va nhp gia tr 10oF OK v
lai ca s Heat Exchanger
muc Pressure Drop (tr lc) : nhp gia tr 10 psi cho Hot Side va 5 psi cho
Cold Side OK hoan thanh vic nhp d liu cho E1
8.1.2.13
Nhp d liu cho E2 (required)
Thit b nay yu cu lam lanh dong S9 xung nhit la -84oF va tr lc pha lu

th nong la 5 psi
Double-click E2 xut hin ca s Heat Exchanger
muc Description nhp tn CHILLER
Chon Specification xut hin ca s Heat Exchanger-Specifications chon
Hot Product Temperature va nhp gia tr -84oF OK v lai ca s Heat
Exchanger
muc Pressure Drop (tr lc) : nhp gia tr 5 psi cho Hot Side OK hoan
thanh vic nhp d liu cho E2
8.1.2.14
Nhp d liu cho C1 (required)
Double-click vao C1 xut hin ca s Compressor

muc Description nhp tn COMPRESSOR
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
41/41
Nhp gia tr 75% cho muc Efficiency or Temperature Specification

Chu y rng cng sut cua may nen C1 se c cung cp bi cng sut thu c t
expander EX1 nn se chnh bng cng sut cua EX1
Chon Work t muc Pressure, Work or Head Specification
Click chon muc Define dong Toolbar xut hin ca s Definition click
chon muc Set Up Definition for Compressor Work click chon thng s
Parameter c vin o xut hin ca s Parameter
Click chon thit b Expander EX1 t muc Constant/Stream/Unit
click chon Parameter c vin o xut hin ca s Parameter Selection
chon Actual Work OK tr v ca s Parameter
OK tr v ca s Definition OK tr v ca s Compressor OK nhp
xong d liu cho C1
8.1.2.15
Nhp d liu cho T1
Double-click vao C1 xut hin ca s Column

muc Description nhp tn TOWER
Nhp chon vao th hai c vin o Feeds and Products xut hin ca s
Column - Feeds and Products bang trn, xac nh dong S4 c nap vao a
1 va S5 c nap vao a 3 : nhp gia tr 1 tng ng vi dong S4 Tab nhp
gia tr 3 tng ng vi dong S5 bang di, nhp gia tr lu lng 500 lbmol/hr
cho dong hi san phm nh S6 ra t a 1 (1 libra = 1 pound = 453,6 g)
muc Feed Flash Convention : co 2 la chon :
-
Vapor and liquid to be the feed tray : c mc nh
Flash the feed adiabatically, vapor onto the tray above and liquid onto
the feed tray : la chon nay ch c chon khi nap liu a cui cung ay
thap
Nhp chon vao th nht c vin o Pressure Profile xut hin ca s

Column - Pressure Profile Nhp gia tr 125 psia la ap sut a trn cung cua
thap muc Overall Specification OK tr v ca s Column
Chu y rng : yu cu cht lng cua san phm ay la t l C1/C2 = 0.015
muc Performance Specification
-
Nhp chon xut hin ca s Column - Specifications and Variables

click vao chon Add Specifications and Variables click vao parameter
(ch o va gach di o) trong muc Specifications xut hin ca s
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
42/42
Parameter chon Stream muc Stream/Unit va chon dong S11 muc

Stream Name la dong san phm ay cua thap
-
Click vao Parameter (ch trng trn nn o) xut hin ca s Parameter

selection chon Flowrate muc Parameter chon Selected
Components muc Flowrate chon METHANE la cu t u va cu t
cui OK tr v ca s Parameter OK : hoan thanh ca s
Parameter tr v ca s Column - Specifications and Variables
muc Specifications nhp vao du = trc ch Value mau o xut

hin cac la chon +, -, /, * Parameter chon /
Tip tuc nhp chon Parameter mau o cung muc Specifications xut
hin ca s Parameter chon Stream muc Stream/Unit va chon dong
S11 muc Stream Name Click vao Parameter (ch trng trn nn o)
xut hin ca s Parameter selection chon Flowrate muc Parameter
chon Selected Components muc Flowrate chon ETHANE la cu t
u va cu t cui OK tr v ca s Parameter OK : hoan thanh
ca s Parameter tr v ca s Column - Specifications and Variables
click vao Value nhp gia tr 0.015
click vao parameter (ch o va gach di o) trong muc Variables xut

hin ca s Parameter Selection Chon Heat Duty (nng sut nhit)
muc Heater se xut hin REBOILER OK : quay lai ca s Variables
OK : quay lai ca s Column - Specifications and Variables OK : hoan
thanh vic nhp d liu cho T1
muc Condenser : chon dang Bubble

muc Reboiler : Chon dang Kettle : c mc nh (qui chun)
8.1.2.16
Tin hanh m phong (required) va xem kt qua m phong
Click vao biu tng Run trn Toolbar. Sau vai giy, toan b dy chuyn se
chuyn t mau xanh luc nhat sang mau xanh dng m OK
Click vao biu tng Generate Report
trn Toolbar
Kt qua cua qua trnh m phong se t ng xut hin trong ca s Programmers

File Editor vi tn file la SESSION2.OUT nh sau:
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
43/43

$ Generated on: Fri Jul 29 17:16:30 2005
TITLE
PRINT INPUT=REFP, STREAM=ALL, RATE=M, ION=NONE
DIMENSION ENGLISH, TIME=SEC, VAPVOL=M3
SEQUENCE SIMSCI
COMPONENT DATA
LIBID 1,N2/2,METHANE/3,ETHANE/4,PROPANE/5,BUTANE/6,IBUTANE/ &
7,IPENTANE/8,PENTANE/9,HEXANE/10,HEPTANE, BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=PR, SET=PR01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, TEMPERATURE=120, PRESSURE=602.7, PHASE=M, &
RATE(GV)=8, COMPOSITION(M)=1,7.91/2,73.05/3,7.68/4,5.69/ &
5,2.44/6,0.99/7,0.69/8,0.82/9,0.42/10,0.31
UNIT OPERATIONS
HX UID=E1
HOT FEED=S1, M=S6, DP=10
COLD FEED=S8, M=S9, DP=5
CONFIGURE COUNTER
OPER HICO=10
HX UID=E2
HOT FEED=S6, M=S7, DP=5
OPER HTEMP=-83.999
FLASH UID=F1
FEED S7
PRODUCT V=S2, W=S3
ADIABATIC
EXPANDER UID=EX1
FEED S2
PRODUCT V=S4
OPERATION PRES=139.7, EFF=80
VALVE UID=V1
FEED S3
PRODUCT M=S5
OPERATION PRESSURE=125
COLUMN UID=T1
PARAMETER TRAY=10,IO
FEED S4,1/S5,3
PRODUCT OVHD(M)=S8,0.61703, BTMS(M)=S11
DUTY 1,10,,REBOILER
PSPEC PTOP=125
PRINT PROPTABLE=PART
SPEC STREAM=S11, RATE(LBM/H), COMP=2,WET, DIVIDE, STREAM=S11, &
RATE(LBM/S), COMP=3,WET, VALUE=0.015
VARY DUTY=1
REBOILER TYPE=KETTLE
COMPRESSOR UID=C1
FEED S9
PRODUCT V=S10
OPERATION CALCULATION=ASME, EFF=75
DEFINE WORK(HP) AS EXPANDER=EX1, WORK(HP)
END
ThS. L Th Nh Y
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Thit k m phong
44/44

R
PAGE H-1
PROJECT
PROBLEM
CALCULATION
HISTORY
07/29/05
==============================================================================
FEED FLASH COMPLETE
Loop 1 BEGINS - 'LOOP1
'
UNIT 4 SOLVED - 'E1
'
UNIT 5 SOLVED - 'E2
'
UNIT 1 SOLVED - 'F1
'
UNIT 3 SOLVED - 'EX1
'
UNIT 2 SOLVED - 'V1
'
INNER 0 : E(ENTH+SPEC) = 1.199E-01
CALCULATING NEW MATRIX
INNER 1 : E(ENTH+SPEC) = 3.419E-02 ALPHA = 1.0000
ITER 1 E(K) = 3.341E-01 E(ENTH+SPEC) = 5.204E-03 E(SUM) = 5.032E-01
DAMP = 1.000E+00
DAMP = 1.000E+00
DAMP = 1.000E+00
DAMP = 1.000E+00
DAMP = 1.000E+00
DAMP = 1.000E+00
ITER 7 E(K) = 0.000E+00 E(ENTH+SPEC) = 6.049E-06 E(SUM) = 9.042E-05
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
45/45

R
PAGE H-2
PROJECT
PROBLEM
CALCULATION
HISTORY
07/29/05
==============================================================================
UNIT 7 SOLVED - 'T1
'
MAX ERRORS: X=4.25E-6 (S9)
P=0.
Loop 1 SOLVED after 1 trials
UNIT 6 SOLVED - 'C1
'
T=-.000403 (S6)

*** RUN STATISTICS
STARTED
FINISHED
RUN TIMES
INTERACTIVE
CALCULATIONS
TOTAL
ThS. L Th Nh Y
17:16:18
17:16:18
07/29/05
07/29/05
0 MIN,
0 MIN,
0 MIN,
0.00 SEC
0.21 SEC
0.21 SEC
NO ERRORS
NO WARNINGS
NO MESSAGES
ai Hoc Bach Khoa
Thit k m phong
46/46

R
PAGE I-1
PROJECT
PROBLEM
OUTPUT
INDEX
07/29/05
==============================================================================
PAGE CONTENTS
------ ---------------------------------------------------------------1 FLASH DRUM SUMMARY
2 VALVE SUMMARY
EXPANDER SUMMARY
3 UNIT 3, 'EX1'
COMPRESSOR SUMMARY
4 UNIT 6, 'C1'
HEAT EXCHANGER SUMMARY
5 UNIT 4, 'E1'
6 UNIT 5, 'E2'
COLUMN SUMMARY
7 UNIT 7, 'T1'
8
TRAY RATES AND DENSITIES
11 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
47/47

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
FLASH DRUM SUMMARY
07/29/05
==============================================================================
FLASH ID
NAME
F1
FEEDS
S7
PRODUCTS VAPOR
LIQUID
S2
S3
TEMPERATURE, F
PRESSURE, PSIA
PRESSURE DROP, PSI
MOLE FRAC VAPOR
MOLE FRAC LIQUID
DUTY, MM BTU/SEC
FLASH TYPE
ThS. L Th Nh Y
-84.000
587.700
0.000
0.67532
0.32468
0.00000
ADIABATIC-P
ai Hoc Bach Khoa
Thit k m phong
48/48

R
PAGE P-2
PROJECT
PROBLEM
OUTPUT
VALVE SUMMARY
07/29/05
==============================================================================
VALVE ID
NAME
V1
FEEDS
S3
PRODUCTS MIXED
S5
TEMPERATURE, F
PRESSURE, PSIA
PRESSURE DROP, PSI
MOLE FRAC VAPOR
MOLE FRAC LIQUID
ThS. L Th Nh Y
-136.293
125.000
462.700
0.35862
0.64138
ai Hoc Bach Khoa
Thit k m phong
49/49

R
PAGE P-3
PROJECT
PROBLEM
OUTPUT
EXPANDER SUMMARY
07/29/05
==============================================================================
UNIT 3, 'EX1'
Feeds
S2
Products Mixed
S4
TEMPERATURE, F
PRESSURE, PSIA
MOLE PERCENT VAPOR
MOLE PERCENT LIQUID
WORK, HP
THEORETICAL
ACTUAL
ThS. L Th Nh Y
INLET
-----------84.00
587.70
-0.0002
39.2708
100.0000
0.0000
0.1473
80.00
ISENTROPIC
-----------180.50
139.70
-0.0005
39.2708
91.3409
8.6591
OUTLET
-----------174.39
139.70
-0.0005
39.7596
93.7547
6.2453
490.45
392.36
ai Hoc Bach Khoa
Thit k m phong
50/50

R
PAGE P-4
PROJECT
PROBLEM
OUTPUT
COMPRESSOR SUMMARY
07/29/05
==============================================================================
UNIT 6, 'C1'
Feeds
S9
Products Vapor
S10
TEMPERATURE, F
PRESSURE, PSIA
CP, BTU/LB-MOL-F
CV, BTU/LB-MOL-F
CP/(CP-R)
CP/CV
MOLE PERCENT VAPOR
MOLE PERCENT LIQUID
POLYTROPIC EFF, PERCENT
ISENTROPIC COEFFICIENT, K
POLYTROPIC COEFFICIENT, N
ASME "F" FACTOR
HEAD, FT
ADIABATIC
POLYTROPIC
ACTUAL
WORK, HP
THEORETICAL
POLYTROPIC
ACTUAL
INLET
----------110.00
120.00
0.0011
46.8354
8.8613
6.7339
1.2888
1.3159
100.0000
0.0000
1.8599
75.0000
75.8049
1.2952
1.4287
1.0001
ISENTROPIC
----------149.54
160.72
0.0013
46.8354
100.0000
0.0000
OUTLET
----------161.83
160.72
0.0014
47.0180
9.1682
7.0281
1.2765
1.3045
100.0000
0.0000
14970.67
15131.34
19960.90
294.27
297.43
392.36
NOTE: POLYTROPIC AND ISENTROPIC COEFFICIENTS

CALCULATED FROM ASME EQUATIONS
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
51/51

R
PAGE P-5
PROJECT
PROBLEM
OUTPUT
07/29/05
==============================================================================
UNIT 4, 'E1'
DUTY, MM BTU/SEC
1.448E-03
LMTD, F
56.989
** WARNING ** The LMTD correction factor (FT) has been set to 0.0001.
F FACTOR (FT)
1.000E-04
MTD, F
5.699E-03
U*A, BTU/HR-F
9.145E+08
HOT SIDE CONDITIONS
FEED
MIXED PRODUCT
VAPOR, LB-MOL/SEC
M LB/SEC
CP, BTU/LB-F
LIQUID, LB-MOL/SEC
M LB/SEC
CP, BTU/LB-F
TOTAL, LB-MOL/SEC
M LB/SEC
CONDENSATION, LB-MOL/SEC
TEMPERATURE, F
PRESSURE, PSIA
COLD SIDE CONDITIONS
FEED
VAPOR PRODUCT
VAPOR, LB-MOL/SEC
M LB/SEC
CP, BTU/LB-F
TOTAL, LB-MOL/SEC
M LB/SEC
TEMPERATURE, F
PRESSURE, PSIA
ThS. L Th Nh Y
INLET
----------S1
0.744
1.676E-02
0.545
0.744
1.676E-02
120.000
602.700
INLET
----------S8
0.617
1.081E-02
0.501
0.617
1.081E-02
-164.112
125.000
OUTLET
----------S6
0.663
1.309E-02
0.569
8.109E-02
3.671E-03
0.567
0.744
1.676E-02
8.109E-02
8.081
592.700
OUTLET
----------S9
0.617
1.081E-02
0.506
0.617
1.081E-02
0.000
110.000
120.000
ai Hoc Bach Khoa
Thit k m phong
52/52

R
PAGE P-6
PROJECT
PROBLEM
OUTPUT
07/29/05
==============================================================================
UNIT 5, 'E2'
DUTY, MM BTU/SEC
HOT SIDE CONDITIONS
FEED
MIXED PRODUCT
VAPOR, LB-MOL/SEC
M LB/SEC
CP, BTU/LB-F
LIQUID, LB-MOL/SEC
M LB/SEC
CP, BTU/LB-F
TOTAL, LB-MOL/SEC
M LB/SEC
TEMPERATURE, F
PRESSURE, PSIA
ThS. L Th Nh Y
1.386E-03
INLET
----------S6
0.663
1.309E-02
0.569
8.109E-02
3.671E-03
0.567
0.744
1.676E-02
8.081
592.700
OUTLET
----------S7
0.503
9.061E-03
0.709
0.242
7.696E-03
0.597
0.744
1.676E-02
0.161
-84.000
587.700
ai Hoc Bach Khoa
Thit k m phong
53/53

R
PAGE P-7
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/29/05
==============================================================================
UNIT 7, 'T1'
TOTAL NUMBER OF ITERATIONS
IN/OUT METHOD
COLUMN SUMMARY
TRAY
-----1
2
3
4
5
6
7
8
9
10R
---------- NET FLOW RATES ----------HEATER

TEMP PRESSURE LIQUID VAPOR FEED PRODUCT
DUTIES
DEG F PSIA
LB-MOL/SEC
MM BTU/SEC
------- --------------- -------- --------- --------- ------------164.1 125.00
0.0
0.5M
0.6V
-127.7 125.00
0.0
0.1
-106.5 125.00
0.2
0.1
0.2M
-40.8 125.00
0.2
0.1
-12.5 125.00
0.2
0.1
-6.4
125.00
0.2
0.1
-4.9
125.00
0.2
0.1
-3.3
125.00
0.2
0.1
2.9
125.00
0.2
0.1
29.8
125.00
0.1
0.1L
0.0007
FEED AND PRODUCT STREAMS

TYPE
STREAM
----- -----------FEED
S4
FEED
S5
PROD
S8
PROD
S11
PHASE
-----MIXED
MIXED
VAPOR
LIQUID
FROM TO
TRAY TRAY
------1
3
1
10
OVERALL MOLE BALANCE, (FEEDS - PRODUCTS)

OVERALL HEAT BALANCE, (H(IN) - H(OUT) )
LIQUID
FRAC
-----0.0595
0.6414
FLOW RATES
LB-MOL/SEC
-----------0.50
0.24
0.62
0.13
HEAT RATES
MM BTU/SEC
------------0.0005
-0.0006
-0.0003
0.0000
-1.0708E-16
-5.7084E-09
SPECIFICATIONS
SPECIFICATION
NUMBER
------------1 (ACTIVE)
ThS. L Th Nh Y
PARAMETER
TYPE
--------STRM S11
TRAY
NO
---10
COMP
NO
-----2
SPECIFICATION
TYPE
------------MOL RATIO
SPECIFIED CALCULATED
VALUE
VALUE
------------------1.500E-02
1.500E-02
ai Hoc Bach Khoa
Thit k m phong
54/54

R
PAGE P-8
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/29/05
==============================================================================
UNIT 7, 'T1' (Cont)
TRAY NET VAPOR RATES AND DENSITIES
TRAY
---1
2
3
4
5
6
7
8
9
10
MW ACTUAL DENS Z FROM

LB/M3
DENSITY
-------- ------------------17.515
27.35704
0.89106
17.660
24.12515
0.90699
17.908
22.67159
0.92003
24.069
26.12170
0.90484
29.592
31.04322
0.87690
31.041
32.43253
0.86855
31.343
32.70092
0.86700
31.498
32.73882
0.86714
31.960
32.70827
0.86889
34.001
32.62859
0.87578
--------------- RATES --------------STANDARD

ACTUAL
M LB/SEC M M3/SEC M M3/SEC
------------------------------1.081E-02 6.630E-03 3.950E-04
2.555E-03 1.554E-03 1.059E-04
2.494E-03 1.497E-03 1.100E-04
1.415E-03 6.318E-04 5.417E-05
2.620E-03 9.513E-04 8.439E-05
3.350E-03 1.160E-03 1.033E-04
3.529E-03 1.210E-03 1.079E-04
3.563E-03 1.216E-03 1.088E-04
3.569E-03 1.200E-03 1.091E-04
3.562E-03 1.126E-03 1.092E-04
TRAY NET LIQUID RATES AND DENSITIES

TRAY
---1
2
3
4
5
6
7
8
9
10
MW ACTUAL DENS Z FROM

LB/FT3 DENSITY
-------- ------------------26.611
41.273
0.02541
29.907
40.434
0.02595
39.548
38.308
0.03405
39.681
33.890
0.03256
39.514
32.006
0.03216
39.491
31.597
0.03212
39.546
31.532
0.03212
39.810
31.570
0.03218
40.964
31.790
0.03245
46.689
32.835
0.03384
ThS. L Th Nh Y
--------------- RATES --------------STD LIQ

ACTUAL
M LB/SEC
FT3/SEC
GAL/MIN
--------------------- ----------8.088E-04 3.543E-02 8.795
7.485E-04 3.150E-02 8.309
7.365E-03
0.257
86.296
8.570E-03
0.306
113.503
9.300E-03
0.336
130.420
9.479E-03
0.344
134.656
9.514E-03
0.345
135.416
9.519E-03
0.343
135.336
9.513E-03
0.335
134.305
5.950E-03
0.191
81.337
ai Hoc Bach Khoa
Thit k m phong
55/55

R
PAGE P-9
PROJECT
PROBLEM
OUTPUT
07/29/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
S4
VAPOR
VAPOR
LIQUID
MIXED

1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 BUTANE
6 IBUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
0.0589
0.5438
0.0572
0.0424
0.0182
7.3703E-03
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
0.0552
0.4280
0.0159
3.1439E-03
2.9577E-04
1.8398E-04
2.5434E-05
2.5738E-05
2.5617E-06
4.6998E-07
3.6693E-03
0.1159
0.0413
0.0392
0.0179
7.1864E-03
5.1115E-03
6.0790E-03
3.1242E-03
2.3074E-03
0.0552
0.4280
0.0159
3.1439E-03
2.9577E-04
1.8398E-04
2.5434E-05
2.5738E-05
2.5617E-06
4.6998E-07
0.5028
0.2417
0.5028
0.7445
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
120.0000
602.7000
2.0568E-03
22.5095
1.0000
0.0000
-84.0000
587.7000
-1.7329E-04
18.0233
1.0000
0.0000
-84.0000
587.7000
-6.0367E-04
31.8404
0.0000
1.0000
-174.3890
139.6959
-4.5060E-04
18.0233
0.9375
0.0625
STREAM ID
NAME
PHASE
S5
S6
S7
S8
MIXED
MIXED
MIXED
VAPOR

1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 BUTANE
6 IBUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
3.6693E-03
0.1159
0.0413
0.0392
0.0179
7.1864E-03
5.1115E-03
6.0790E-03
3.1242E-03
2.3074E-03
0.0589
0.5438
0.0572
0.0424
0.0182
7.3703E-03
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
0.0589
0.5438
0.0572
0.0424
0.0182
7.3703E-03
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
0.0589
0.5438
0.0141
2.0029E-04
1.2819E-06
1.5859E-06
1.1927E-08
9.0828E-09
5.0102E-11
8.8805E-13
0.7445
0.7445
0.6170
8.0805
592.7000
6.0915E-04
22.5095
0.8911
0.1089
-84.0000
587.7000
-7.7696E-04
22.5095
0.6753
0.3247
-164.1125
125.0000
-3.2188E-04
17.5152
1.0000
0.0000

TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
ThS. L Th Nh Y
0.2417
-136.2925
125.0000
-6.0367E-04
31.8404
0.3586
0.6414
ai Hoc Bach Khoa
Thit k m phong
56/56

R
PAGE P-10
PROJECT
PROBLEM
OUTPUT
07/29/05
==============================================================================
STREAM ID
NAME
PHASE
S9
S10
S11
VAPOR
VAPOR
LIQUID

1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 BUTANE
6 IBUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
0.0589
0.5438
0.0141
2.0029E-04
1.2819E-06
1.5859E-06
1.1927E-08
9.0828E-09
5.0102E-11
8.8805E-13
0.0589
0.5438
0.0141
2.0029E-04
1.2819E-06
1.5859E-06
1.1927E-08
9.0828E-09
5.0102E-11
8.8805E-13
7.1637E-14
1.7952E-07
0.0431
0.0422
0.0182
7.3687E-03
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
0.6170
0.6170
0.1274
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
110.0000
120.0000
1.1258E-03
17.5152
1.0000
0.0000
161.8332
160.7205
1.4031E-03
17.5152
1.0000
0.0000
29.7636
125.0000
-1.4771E-05
46.6888
0.0000
1.0000
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
57/57

R
PAGE P-11
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/29/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
S4
VAPOR
VAPOR
LIQUID
MIXED

M LB/SEC
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
BTU/LB
PRES (KAYS RULE)
ACENTRIC FACTOR
WATSON K (UOPK)
SPECIFIC GRAVITY
API GRAVITY
0.744
1.676E-02
0.709
120.000
602.700
22.509
2.057E-03
122.739
0.0000
1.4710
0.9345
0.0401
16.647
23.629
0.3789
241.971
0.503
9.061E-03
0.424
-84.000
587.700
18.023
-1.733E-04
-19.124
0.0000
1.1072
0.9058
0.0181
17.187
21.350
0.3423
281.844
0.242
7.696E-03
0.285
-84.000
587.700
31.840
-6.037E-04
-78.436
1.0000
0.7395
0.9230
0.0857
16.010
27.026
0.4333
195.026
0.503
9.061E-03
0.424
-174.389
139.696
18.023
-4.506E-04
-49.728
0.0625
0.8408
0.2153
0.0181
17.187
21.350
0.3423
281.844

M LB/SEC
M M3/SEC
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/M M3
Z (FROM DENSITY)
0.744
1.676E-02
1.926E-04
8.000E-03
0.777
22.509
122.739
0.545
86987.591
0.8854
0.503
9.061E-03
6.953E-05
5.403E-03
0.622
18.023
-19.124
0.709
130315.705
0.7120
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.471
8.294E-03
2.542E-04
5.065E-03
0.608
17.596
-40.189
0.510
32626.860
0.8690

M LB/SEC
FT3/SEC
GAL/MIN
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/FT3
Z (FROM DENSITY)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.242
7.696E-03
0.174
78.017
0.285
0.4333
31.840
-78.436
0.597
44.277
0.1048
3.140E-02
7.673E-04
1.924E-02
8.633
3.427E-02
0.3590
24.438
-152.832
0.624
39.891
0.0280
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
58/58

R
PAGE P-12
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/29/05
==============================================================================
STREAM ID
NAME
PHASE
S5
S6
S7
S8
MIXED
MIXED
MIXED
VAPOR

M LB/SEC
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
BTU/LB
PRES (KAYS RULE)
ACENTRIC FACTOR
WATSON K (UOPK)
SPECIFIC GRAVITY
API GRAVITY
0.242
7.696E-03
0.285
-136.293
125.000
31.840
-6.037E-04
-78.436
0.6414
0.6365
0.1963
0.0857
16.010
27.026
0.4333
195.026
0.744
1.676E-02
0.709
8.081
592.700
22.509
6.091E-04
36.350
0.1089
1.1870
0.9190
0.0401
16.647
23.629
0.3789
241.971
0.744
1.676E-02
0.709
-84.000
587.700
22.509
-7.770E-04
-46.364
0.3247
0.9533
0.9113
0.0401
16.647
23.629
0.3789
241.971
0.617
1.081E-02
0.518
-164.112
125.000
17.515
-3.219E-04
-29.783
0.0000
0.8776
0.1919
0.0158
17.516
20.847
0.3343
291.810

M LB/SEC
M M3/SEC
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/M M3
Z (FROM DENSITY)
8.669E-02
1.473E-03
6.205E-05
9.315E-04
0.587
16.994
-8.985
0.511
23741.034
0.9105
0.663
1.309E-02
1.313E-04
7.129E-03
0.681
19.726
50.817
0.569
99668.712
0.8253
0.503
9.061E-03
6.953E-05
5.403E-03
0.622
18.023
-19.124
0.709
130315.705
0.7120
0.617
1.081E-02
3.950E-04
6.630E-03
0.605
17.515
-29.783
0.501
27357.042
0.8911

M LB/SEC
FT3/SEC
GAL/MIN
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/FT3
Z (FROM DENSITY)
0.155
6.223E-03
0.151
67.936
0.210
0.4748
40.142
-94.877
0.479
41.114
0.0352
8.109E-02
3.671E-03
0.102
45.762
0.114
0.5148
45.279
-15.215
0.567
36.010
0.1485
0.242
7.696E-03
0.174
78.017
0.285
0.4333
31.840
-78.436
0.597
44.277
0.1048
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
59/59

R
PAGE P-13
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/29/05
==============================================================================
STREAM ID
NAME
PHASE
S9
S10
S11
VAPOR
VAPOR
LIQUID

M LB/SEC
TEMPERATURE, F
PRESSURE, PSIA
MOLECULAR WEIGHT
BTU/LB
104.170
PRES (KAYS RULE)
ACENTRIC FACTOR
WATSON K (UOPK)
SPECIFIC GRAVITY
API GRAVITY
0.617
1.081E-02
0.518
110.000
120.000
17.515
1.126E-03
129.830
0.0000
1.6915
0.1842
0.0158
17.516
20.847
0.3343
291.810
0.617
1.081E-02
0.518
161.833
160.721
17.515
1.403E-03
-2.482
0.0000
1.8455
0.2467
0.0158
17.516
20.847
0.3343
291.810
0.127
5.950E-03
0.191
29.764
125.000
46.689
-1.477E-05
1.0000
0.7289
0.2038
0.1576
15.067
31.188
0.5001
151.452

M LB/SEC
M M3/SEC
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/M M3
Z (FROM DENSITY)
0.617
1.081E-02
8.778E-04
6.630E-03
0.605
17.515
104.170
0.506
12312.378
0.9861
0.617
1.081E-02
7.154E-04
6.630E-03
0.605
17.515
129.830
0.523
15106.319
0.9867
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

M LB/SEC
FT3/SEC
GAL/MIN
MOLECULAR WEIGHT
ENTHALPY, BTU/LB
CP, BTU/LB-F
DENSITY, LB/FT3
Z (FROM DENSITY)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.127
5.950E-03
0.181
81.337
0.191
0.5001
46.689
-2.482
0.584
32.835
0.0338
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
60/60
Da vao cac s liu kt qua trong Program File, ta xac nh c:

1. Cng sut thc cua may nen C1:
P-4: Cng sut thc cua may nen C1 la 392,36 HP
2. Thanh phn, nhit va ap sut cua cac dong san phm kh va long:
P-10: Ta c
1 N2
2 METHANE
3 ETHANE
4 PROPANE
5 BUTANE
6 IBUTANE
7 IPENTANE
8 PENTANE
9 HEXANE
10 HEPTANE
S10 (sn phm kh)
S11 (sn phm lng)
0.0589
0.5438
0.0141
2.0029E-04
1.2819E-06
1.5859E-06
1.1927E-08
9.0828E-09
5.0102E-11
8.8805E-13
7.1637E-14
1.7952E-07
0.0431
0.0422
0.0182
7.3687E-03
5.1369E-03
6.1047E-03
3.1268E-03
2.3079E-03
TOTAL RATE, LB-MOL/SEC 0.6170
0.1274
TEMPERATURE, F
PRESSURE, PSIA
29.7636
125.0000
ThS. L Th Nh Y
161.8332
160.7205
ai Hoc Bach Khoa
Thit k m phong
61/61
8.2 Bai toan 2: M phong thit b tach kh - long

8.2.1 Bai toan
Cho vao thit b tach kh long mt dong nguyn liu vi cac d liu sau:
Lu lng : 100 kmol/h
t = 300C
P = 10 bar
Thanh phn hoa hoc:
Methane
: 13 kmol/h
Ethane
: 22 kmol/h
Propane
: 38 kmol/h
Butane
: 22 kmol/h
Pentane
: 5 kmol/h
iu kin lam vic cua thit b tach: 300C va 7 bar

Hay xac nh:
1. Phn mol bay hi cua nguyn liu trong iu kin cua bnh tach?
2. Thanh phn cua long va hi ra khoi thit b tach?
3. Nng sut nhit cua thit b tach?
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
62/62
8.2.2 Kt qua:
$ Generated on: Sun Jul 24 18:48:32 2005
TITLE
DIMENSION METRIC, PRES=BAR, STDTEMP=0, STDPRES=1.01325
SEQUENCE SIMSCI
CALCULATION RVPBASIS=APIN, TVP=37.778
COMPONENT DATA
LIBID 1,METHANE/2,ETHANE/3,PROPANE/4,BUTANE/5,PENTANE, &
BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=SRK, ENTHALPY(L)=LK, SET=SRK01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, TEMPERATURE=30, PRESSURE=10, PHASE=M, &
RATE(M)=100, COMPOSITION(M)=1,13/2,22/3,38/4,22/5,5
UNIT OPERATIONS
FLASH UID=F1
FEED S1
PRODUCT V=S2, W=S3
ISO TEMPERATURE=30, PRESSURE=7
END
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
63/63

R
PAGE H-1
PROJECT
PROBLEM
CALCULATION
HISTORY
07/24/05
==============================================================================
FEED FLASH COMPLETE
UNIT 1 SOLVED - 'F1
'
*** RUN STATISTICS
STARTED 18:48:16 07/24/05
FINISHED 18:48:16 07/24/05
RUN TIMES
INTERACTIVE
0 MIN,
CALCULATIONS
0 MIN,
TOTAL
0 MIN,
ThS. L Th Nh Y
NO ERRORS
NO WARNINGS
NO MESSAGES
0.00 SEC
0.19 SEC
0.19 SEC
ai Hoc Bach Khoa
Thit k m phong
64/64

R
PAGE I-1
PROJECT
PROBLEM
OUTPUT
INDEX
07/24/05
==============================================================================
PAGE CONTENTS
------ ---------------------------------------------------------------1 COMPONENT DATA
3 FLASH DRUM SUMMARY
5 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
65/65

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
COMPONENT DATA
07/24/05
==============================================================================
COMPONENT
--------------------1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
COMPONENT
--------------------1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
COMPONENT
--------------------1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
ThS. L Th Nh Y
COMP. TYPE
----------LIBRARY
LIBRARY
LIBRARY
LIBRARY
LIBRARY
PHASE MOL. WEIGHT

--------------------VAP/LIQ
16.043
VAP/LIQ
30.070
VAP/LIQ
44.097
VAP/LIQ
58.124
VAP/LIQ
72.151
NBP
C
-----------161.490
-88.630
-42.070
-0.500
36.074
CRIT. TEMP.
C
-----------82.600
32.300
96.670
152.000
196.500
CRIT. PRES.
BAR
----------46.001
48.839
42.496
37.997
33.691
DENSITY, KG/M3
----------299.704
356.049
507.199
583.824
630.378
CRIT. VOLM.
M3/KG-MOL
----------0.0990
0.1480
0.2030
0.2550
0.3040
ACEN. FACT. HEAT FORM. G FORM.

KCAL/KG-MOL KCAL/KG-MOL
------------------------------0.01040
-17814.56
-12070.08
0.09860
-20066.78
-7672.47
0.15290
-24805.58
-5633.13
0.20130
-30040.13
-3982.90
0.25060
-34982.56
-2040.48
ai Hoc Bach Khoa
Thit k m phong
66/66

R
PAGE P-3
PROJECT
PRO/II VERSION 7.0
ELEC V6.6
PROBLEM
OUTPUT
FLASH DRUM SUMMARY
07/24/05
==============================================================================
FLASH ID
NAME
FEEDS
PRODUCTS VAPOR
LIQUID
TEMPERATURE, C
PRESSURE, BAR
PRESSURE DROP, BAR
MOLE FRAC VAPOR
MOLE FRAC LIQUID
DUTY, M*KCAL/HR
FLASH TYPE
ThS. L Th Nh Y
F1
S1
S2
S3
30.000
7.000
3.000
0.94580
0.05420
0.09956
ISOTHERMAL
ai Hoc Bach Khoa
Thit k m phong
67/67

R
PAGE P-4
PROJECT
PROBLEM
OUTPUT
07/24/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
MIXED
VAPOR
LIQUID
FLUID RATES, KG-MOL/HR

1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
13.0000
22.0000
38.0000
22.0000
5.0000
12.9676
21.7330
36.5869
19.5760
3.7169
0.0324
0.2670
1.4131
2.4240
1.2831
TOTAL RATE, KG-MOL/HR
100.0000
94.5803
5.4197
TEMPERATURE, C
PRESSURE, BAR
ENTHALPY, M*KCAL/HR
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
30.0000
10.0000
0.2869
41.8527
0.7211
0.2789
30.0000
7.0000
0.3813
41.0332
1.0000
0.0000
30.0000
7.0000
5.1601E-03
56.1538
0.0000
1.0000
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
68/68

R
PAGE P-5
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/24/05
==============================================================================
STREAM ID
S1
S2
S3
NAME
PHASE
MIXED
VAPOR
LIQUID
----- TOTAL STREAM ----RATE, KG-MOL/HR
100.000
94.580
5.420
K*KG/HR
4.185
3.881
0.304
STD LIQ RATE, M3/HR
8.620
8.085
0.535
TEMPERATURE, C
30.000
30.000
30.000
PRESSURE, BAR
10.000
7.000
7.000
MOLECULAR WEIGHT
41.853
41.033
56.154
ENTHALPY, M*KCAL/HR
0.287
0.381
5.160E-03
KCAL/KG
68.540
98.238
16.955
0.2789
0.0000
1.0000
0.8673
0.8766
0.7323
PRES (KAYS RULE)
0.2330
0.1622
0.1807
ACENTRIC FACTOR
0.1380
0.1347
0.1942
WATSON K (UOPK)
15.179
15.289
13.771
STD LIQ DENSITY, KG/M3
485.517
480.022
568.495
SPECIFIC GRAVITY
0.4860
0.4805
0.5691
API GRAVITY
159.655
162.987
117.157
-------- VAPOR --------RATE, KG-MOL/HR
72.108
94.580
N/A
K*KG/HR
2.730
3.881
N/A
K*M3/HR
0.160
0.308
N/A
NORM VAP RATE(1), K*M3/HR
1.616
2.120
N/A
1.307
1.417
N/A
MOLECULAR WEIGHT
37.861
41.033
N/A
ENTHALPY, KCAL/KG
95.813
98.238
N/A
CP, KCAL/KG-C
0.459
0.444
N/A
DENSITY, KG/K*M3
17009.778
12581.288
N/A
Z (FROM DENSITY)
0.8831
0.9058
N/A
-------- LIQUID -------RATE, KG-MOL/HR
27.892
N/A
5.420
K*KG/HR
1.455
N/A
0.304
M3/HR
2.749
N/A
0.552
GAL/MIN
12.105
N/A
2.432
STD LIQ RATE, M3/HR
2.657
N/A
0.535
0.5483
N/A
0.5691
MOLECULAR WEIGHT
52.172
N/A
56.154
ENTHALPY, KCAL/KG
17.373
N/A
16.955
CP, KCAL/KG-C
0.611
N/A
0.600
DENSITY, KG/M3
529.312
N/A
550.967
Z (FROM DENSITY)
0.0391
N/A
0.0283
(1) NORMAL VAPOR VOLUME IS 22.414 M3/KG-MOLE (0 C AND 1 ATM)
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
69/69
T kt qua cua Programme file, ta xac nh c:

1. Phn mol bay hi cua nguyn liu trong iu kin cua bnh tach
Theo kt qua P-3:
MOLE FRAC VAPOR
0.94580
Vy: Phn mol bay hi cua nguyn liu trong iu kin cua bnh tach la 0,9458 hay
94,58%
2. Thanh phn cua long va hi ra khoi thit b tach:
-
Trn Flowsheet, Right-click vao dong S2 va S3 hin th ca s la chon
Chon Properties t drop-down list box muc Stream Label Type
Mc nh muc Property List la Materiel Balance List se hin th tn,

trang thai dong, nhit , ap sut, lu lng va thanh phn cua dong OK
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
70/70
3. Nng sut nhit cua thit b tach:

Theo kt qua P-3:
DUTY, M*KCAL/HR
0.09956
Vy: Nng sut nhit cua thit b tach la 99560 kCal/h
8.3 Bai toan 3: Tnh nhit si cua mt hn hp hai pha

mt ap sut nht nh
8.3.1 Bai toan
Nguyn liu co thanh phn, ap sut va nhit nh bai toan 2, lu lng = 5500 kg/h.
Hay xac nh:
1. Nhit si cua hn hp nguyn liu nay ap sut 7 bar?
2. Hng s cn bng pha cua cac cu t ?
3. Thanh phn hn hp hi cn bng vi long?
4. Nng sut nhit cua thit b tach?
8.3.2 Giai quyt bai toan

giai quyt bai toan trn, ta tin hanh cac bc:
Gia thit cho hn hp nguyn liu nay i vao mt bnh tach lam vic ap sut la 7
bar.
Tin hanh m phong nh bai toan 2
V mun xac nh nhit si cua hn hp ca s Flash Drum, muc
Second Specification Chon Bubble point muc Unit Specification
Do phai xac nh hng s cn bng pha cua cac cu t ca s Flash Drum,
muc Print Option Chon Include Component K - values
8.3.3 S bai toan
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
71/71
8.3.4 Kt qua:
$ Generated on: Sun Jul 24 20:11:07 2005
TITLE
PRINT INPUT=REFP, ION=NONE
SEQUENCE SIMSCI
COMPONENT DATA
LIBID 1,METHANE/2,ETHANE/3,PROPANE/4,BUTANE/5,PENTANE, &
BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=SRK, ENTHALPY(L)=LK, SET=SRK01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, TEMPERATURE=30, PRESSURE=10, PHASE=M, &
RATE(WT)=5500.01, COMPOSITION(M)=1,13/2,22/3,38/4,22/5,5
UNIT OPERATIONS
FLASH UID=F1, KPRINT
FEED S1
PRODUCT W=S3, V=S2
BUBBLE PRESSURE=7
END
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
72/72

R
PAGE H-1
PROJECT
PROBLEM
CALCULATION
HISTORY
07/24/05
==============================================================================
FEED FLASH COMPLETE
UNIT 1 SOLVED - 'F1
'
*** RUN STATISTICS
STARTED 20:10:52
FINISHED 20:10:52
RUN TIMES
INTERACTIVE
CALCULATIONS
TOTAL
ThS. L Th Nh Y
07/24/05
07/24/05
0 MIN,
0 MIN,
0 MIN,
NO ERRORS
NO WARNINGS
NO MESSAGES
0.00 SEC
0.11 SEC
0.11 SEC
ai Hoc Bach Khoa
Thit k m phong
73/73

R
PAGE I-1
PROJECT
PROBLEM
OUTPUT
INDEX
07/24/05
==============================================================================
PAGE CONTENTS
------ ---------------------------------------------------------------1 FLASH DRUM SUMMARY
3 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
74/74

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
FLASH DRUM SUMMARY
07/24/05
==============================================================================
FLASH ID
NAME
FEEDS
PRODUCTS VAPOR
LIQUID
F1
S1
S2
S3
TEMPERATURE, C
PRESSURE, BAR
PRESSURE DROP, BAR
MOLE FRAC VAPOR
MOLE FRAC LIQUID
DUTY, M*KCAL/HR
FLASH TYPE
-78.756
7.000
3.000
0.00000
1.00000
-0.62892
BUBBLE-P
VAPOR-LIQUID COMPOSITIONS AND K-VALUES FOR UNIT 1, 'F1'

COMPONENT
------------------1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
ThS. L Th Nh Y
VAPOR
---------0.93087
0.05887
0.00969
5.4730E-04
1.8438E-05
LIQUID
---------0.13000
0.22000
0.38000
0.22000
0.05000
K-VALUE
---------7.1605E+00
2.6761E-01
2.5507E-02
2.4877E-03
3.6877E-04
ai Hoc Bach Khoa
Thit k m phong
75/75

R
PAGE P-2
PROJECT
PROBLEM
OUTPUT
07/24/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
MIXED
VAPOR
LIQUID

1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
17.0838
28.9110
49.9371
28.9110
6.5707
0.9309
0.0589
9.6926E-03
5.4730E-04
1.8438E-05
17.0838
28.9110
49.9371
28.9110
6.5707
131.4135
0.0000
131.4135
TEMPERATURE, C
PRESSURE, BAR
ENTHALPY, M*KCAL/HR
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
30.0000
10.0000
0.3770
41.8527
0.7211
0.2789
-78.7564
7.0000
0.0000
17.1648
1.0000
0.0000
-78.7564
7.0000
-0.2519
41.8527
0.0000
1.0000
(1) EQUILIBRIUM VAPOR FROM BUBBLE FLASH - STREAM RATE IS ZERO
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
76/76

R
PAGE P-3
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/24/05
==============================================================================
STREAM ID
S1
S2
S3
NAME
PHASE
MIXED
VAPOR
LIQUID
131.414
0.000
131.414
K*KG/HR
5.500
0.000
5.500
STD LIQ RATE, M3/HR
11.328
0.000
11.328
TEMPERATURE, C
30.000
-78.756
-78.756
PRESSURE, BAR
10.000
7.000
7.000
MOLECULAR WEIGHT
41.853
17.165
41.853
ENTHALPY, M*KCAL/HR
0.377
0.000
-0.252
KCAL/KG
68.540
0.000
-45.809
0.2789
0.0000
1.0000
0.8673
0.9759
0.5562
PRES (KAYS RULE)
0.2330
0.1517
0.1631
ACENTRIC FACTOR
0.1380
0.0171
0.1380
WATSON K (UOPK)
15.179
19.384
15.179
485.517
308.164
485.517
SPECIFIC GRAVITY
0.4860
0.3085
0.4860
API GRAVITY
159.655
327.219
159.655
94.759
0.000
N/A
K*KG/HR
3.588
0.000
N/A
K*M3/HR
0.211
0.000
N/A
2.124
0.000
N/A
1.307
0.593
N/A
MOLECULAR WEIGHT
37.861
17.165
N/A
ENTHALPY, KCAL/KG
95.813
10.123
N/A
CP, KCAL/KG-C
0.459
0.504
N/A
DENSITY, KG/K*M3
17009.778
7894.784
N/A
Z (FROM DENSITY)
0.8831
0.9416
N/A
36.654
N/A
131.414
K*KG/HR
1.912
N/A
5.500
M3/HR
3.613
N/A
8.792
GAL/MIN
15.907
N/A
38.711
STD LIQ RATE, M3/HR
3.491
N/A
11.328
0.5483
N/A
0.4860
MOLECULAR WEIGHT
52.172
N/A
41.853
ENTHALPY, KCAL/KG
17.373
N/A
-45.809
CP, KCAL/KG-C
0.611
N/A
0.534
DENSITY, KG/M3
529.312
N/A
625.550
Z (FROM DENSITY)
0.0391
N/A
0.0290
(1) EQUILIBRIUM VAPOR FROM BUBBLE FLASH - STREAM RATE IS ZERO
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
77/77
T kt qua cua Programme file, ta xac nh c:

1. Nhit si cua hn hp nguyn liu nay ap sut 7 bar?
P -1:
FLASH ID
NAME
FEEDS
PRODUCTS VAPOR
LIQUID
F1
S1
S2
S3
TEMPERATURE, C
PRESSURE, BAR
-78.756
7.000
Vy nhit si cua hn hp nguyn liu nay ap sut 7 bar la -78,7560C

2. Hng s cn bng pha cua cac cu t va thanh phn hn hp hi cn bng
vi long?
Cung P - 1, ta tm c:
VAPOR-LIQUID COMPOSITIONS AND K-VALUES FOR UNIT 1, 'F1'
COMPONENT
------------------1 METHANE
2 ETHANE
3 PROPANE
4 BUTANE
5 PENTANE
VAPOR
---------0.93087
0.05887
0.00969
5.4730E-04
1.8438E-05
LIQUID
---------0.13000
0.22000
0.38000
0.22000
0.05000
K-VALUE
---------7.1605E+00
2.6761E-01
2.5507E-02
2.4877E-03
3.6877E-04
3. Nng sut nhit cua thit b tach

P -1:
DUTY, M*KCAL/HR
-0.62892
Vy nng sut nhit cua thit b tach la -628920 kCal/h
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
78/78
8.4 Bai toan 4: M phong thap tach propane

8.4.1 Bai toan
Tnh cho thap Depropanizer vi cac d liu ban u nh sau :
Nguyn liu :
-
nng sut : 400 tn/ngay
P = 18 bar
co thanh phn 40% hi gm : 26% khi lng propane va 74 % khi lng

butane
Thap :
-
22 a ly thuyt
nap liu a 11
ap sut nh : 16,5 bar
tr lc : 10 mbar/a ly thuyt
thit b ngng tu hoan toan
ap sut bnh tach : 16,2 bar
Ch tiu cht lng sau :

-
san phm nh : co 1% khi lng C4
san phm ay : co 2% khi lng C3
Hay xac nh :
-
Ch s hi lu ?
Nng sut nhit cua thit b un si lai va thit b ngng tu (MkCal/ngay)
Lu lng san phm nh va san phm ay ?
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
79/79
8.4.2 S bai toan
8.4.3 Cac bc m phong

8.4.3.1 Xac nh h n v o
Chon h n v METRIC
1 ton = 1014.04 kilograms
2000 pounds
= 1 short ton = 0.907 tonne
2240 pounds
= 1 long ton = 1.016 tonne
Chon kg
8.4.3.2 Xac nh thanh phn cu t co trong h

H 2 cu t : Propane va Butane
8.4.3.3 La chon cac phng trnh nhit ng thch hp

Chon h GS (Grayson-Streed)
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
80/80
8.4.3.4 Thit lp cac thit b co trong s va cac dong ra va vao cac thit b
Thit b : Thap click chon biu tng thap t floating PFD hin th ca s
Column Configuration nhp chon Condenser va Reboiler nhp gia tr 22
muc Number Theoretical Trays OK
Cac dong :
-
Thit lp dong nguyn liu S1 nap vao a th 11 cua thap ;
Dong san phm nh S2 la dong long i ra t ay bnh tach sau khi a cho hi
lu mt phn v nh thap (ngng tu hoan toan)
Dong san phm ay S3
8.4.3.5 Xac nh thanh phn, trang thai cua cac dong, xac nh cac d liu v
thit b
Ta nhn thy rng : ch co dong S1, thap T1 la c vin o yu cu nhp d liu
a- Dong S1 :
Double click dong S1 hin th bang Stream Data muc Description
ban co th nhp tn FEED (nguyn liu) cho dong nay click chon Flowrate
and Composition chon Total Fluid Flowrate nhp vao gia tr 400. Chu y,
lu lng nguyn liu c tnh bng tn/ngay, ma y n v la KG-MOL/HR
click UOM xut hin bang Convert Unit of Measure chon Mass
TON DAY nhp Change Units
Nhp thanh phn cac cu t cua dong S1 : Nhp gia tr 26 cho cu t 1 nhp nut
TAB nhp 74 cho cu t 2 nhp OK quay lai ca s chnh Stream Data
Xac nh nhit va ap sut cua dong S1 muc Thermal Condition : dong
First Specification chon Pressure nhp gia tr 18. Xong nhp chon Liquid
Weight Fraction muc Second Specification nhp gia tr 0.6 OK
b- Thap T1
Double-click vao C1 xut hin ca s Column
muc Description nhp tn DEPROP
Nhp chon vao th hai c vin o Feeds and Products xut hin ca s
Column - Feeds and Products bang trn, xac nh dong S1 c nap vao a
11 bang di, vi dong S2 chon Fixed Rate Draw muc Type of
Product chon Liquid muc Phase nhp gia tr 1 muc Tray nhp gia tr
lu lng 104 Chu y, lu lng san phm c tnh bng tn/ngay, ma y
n v la KG-MOL/HR click UOM xut hin bang Convert Unit of
Measure chon Mass TON DAY nhp Change Units OK
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
81/81
Nhp chon vao th nht c vin o Pressure Profile xut hin ca s

Column - Pressure Profile Nhp gia tr 16.5 bar la ap sut a trn cung cua
thap muc Overall Specification muc Pressure Drop chon muc Per
Tray nhp gia tr 0,01 (bar) OK tr v ca s Column
muc Condenser : nhp chon Bubble Temperature muc Condenser Type
nhp gia tr 16.2 (bar) muc Pressure trong ca s Condenser Data
muc Performance Specification
-
Nhp chon xut hin ca s Column - Specifications and Variables

click vao chon Add Specifications and Variables click vao parameter
(ch o va gach di o) trong muc Specifications xut hin ca s
Parameter chon Stream muc Stream/Unit va chon dong S3 muc
Stream Name la dong san phm ay cua thap
Click vao Parameter (ch trng trn nn o) xut hin ca s Parameter

selection chon Composition muc Parameter chon PROPANE la cu
t u va cu t cui OK tr v ca s Parameter nhp chon vao
Mole Fraction click UOM xut hin bang Convert Unit of Measure
chon Mass Percent nhp Change Units OK : tr v ca s
Parameter OK : hoan thanh ca s Parameter tr v ca s Column Specifications and Variables click vao Value nhp gia tr 2
Nhp chon Insert Specification/ Variable xut hin thm mt

Specification 2
Tip tuc nhp chon Parameter mau o cung muc Specifications xut
hin ca s Parameter chon Stream muc Stream/Unit va chon dong S2
muc Stream Name Click vao Parameter (ch trng trn nn o)
xut hin ca s Parameter selection chon Composition muc
Parameter chon BUTANE la cu t u va cu t cui OK tr v
ca s Parameter nhp chon vao Mole Fraction click UOM xut
hin bang Convert Unit of Measure chon Mass Percent nhp
Change Units OK : tr v ca s Parameter OK : hoan thanh ca s
Parameter tr v ca s Column - Specifications and Variables click
vao Value nhp gia tr 1
Click vao parameter (ch o va gach di o) trong muc Variables 1

xut hin ca s Parameter Selection Chon Heat Duty (nng sut nhit)
muc Heater chon REBOILER OK : quay lai ca s Variables
OK : quay lai ca s Column - Specifications and Variables Tip tuc
Click vao parameter (ch o va gach di o) trong muc Variables 2
xut hin ca s Parameter Selection Chon Heat Duty (nng sut nhit)
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
82/82
muc Heater chon CONDENSER OK : quay lai ca s Variables

OK : quay lai ca s Column - Specifications and Variables OK : hoan
thanh vic nhp d liu cho T1
8.4.3.6 Tin hanh m phong va xem kt qua

$ Generated on: Tue Jul 26 15:12:44 2005
TITLE
PRINT INPUT=REFP, ION=NONE
SEQUENCE SIMSCI
COMPONENT DATA
LIBID 1,PROPANE/2,BUTANE, BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=GS, SET=GS01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, PRESSURE=18, PHASE=M, LFRACTION(WT)=0.6, &
RATE(WT)=400000, COMPOSITION(M)=1,26/2,74
UNIT OPERATIONS
COLUMN UID=T1
PARAMETER TRAY=22,IO
FEED S1,11
PRODUCT OVHD(WT)=S2,100000, BTMS(M)=S3
CONDENSER TYPE=BUBB, PRESSURE=16.2
DUTY 1,1,,CONDENSER/2,22,,REBOILER
PSPEC PTOP=16.5, DPTRAY=0.01
PRINT PROPTABLE=PART
ESTIMATE MODEL=CONVENTIONAL, RRATIO=3
SPEC STREAM=S2,PCT(WT), COMP=2,WET, VALUE=1
SPEC STREAM=S3,PCT(WT), COMP=1,WET, VALUE=2
VARY DUTY=1,2
REBOILER TYPE=KETTLE
END
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
83/83

R
PAGE H-1
PROJECT
PROBLEM
CALCULATION
HISTORY
07/26/05
==============================================================================
FEED FLASH COMPLETE
SCALING 0 FACTORS = 7.160E-01 ERROR = -6.778E-02
SCALING 1 FACTORS = 7.232E-01 ERROR = -6.464E-02
SCALING 2 FACTORS = 8.709E-01 ERROR = 4.160E-03
CALCULATING NEW MATRIX
DAMP = 1.000E+00
DAMP = 1.000E+00
ITER 3 E(K) = 0.000E+00 E(ENTH+SPEC) = 2.525E-06 E(SUM) = 9.704E-04
UNIT 1 SOLVED - 'T1
'
*** RUN STATISTICS
STARTED
FINISHED
RUN TIMES
INTERACTIVE
CALCULATIONS
TOTAL
ThS. L Th Nh Y
15:11:49
15:11:50
07/26/05
07/26/05
0 MIN,
0 MIN,
0 MIN,
0.00 SEC
0.21 SEC
0.21 SEC
NO ERRORS
NO WARNINGS
NO MESSAGES
ai Hoc Bach Khoa
Thit k m phong
84/84

R
PAGE I-1
PROJECT
PROBLEM
OUTPUT
INDEX
07/26/05
==============================================================================
PAGE CONTENTS
------ ---------------------------------------------------------------COLUMN SUMMARY
1 UNIT 1, 'T1'
3 TRAY RATES AND DENSITIES
6 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
85/85

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/26/05
==============================================================================
UNIT 1, 'T1'
TOTAL NUMBER OF ITERATIONS
IN/OUT METHOD
3
COLUMN SUMMARY
---------- NET FLOW RATES ----------HEATER
TRAY
TEMP
DUTIES
DEG C
M*KCAL/HR
-------------1C
47.6
38.3190
2
48.8
3
49.8
4
51.7
5
55.3
6
61.1
7
68.4
8
75.6
9
81.4
10
85.4
11
87.8
12
88.6
13
89.6
14
90.8
15
92.0
16
93.4
17
94.8
18
96.2
19
97.6
20
99.0
21
100.2
22R
101.3
28.1602
PRESSURE
LIQUID
VAPOR
BAR
FEED
PRODUCT
KG-MOL/HR
--------
--------
16.20
10899.4
16.50
16.51
16.52
16.53
16.54
16.55
16.56
16.57
16.58
16.59
16.60
16.61
16.62
16.63
16.64
16.65
16.66
16.67
16.68
16.69
16.70
10895.5
10726.7
10426.7
9992.8
9530.6
9200.0
9054.2
9031.4
9053.8
13199.0
13218.4
13243.0
13273.6
13311.0
13355.2
13405.7
13461.0
13519.9
13579.4
13637.2
-------- ---------
12676.2
12672.3
12503.5
12203.5
11769.6
11307.4
10976.7
10831.0
10808.2
10830.6
7633.2
7652.6
7677.2
7707.8
7745.2
7789.4
7839.9
7895.2
7954.1
8013.7
8071.4
---------
---------
1776.8L
7342.6M
5565.8L
FEED AND PRODUCT STREAMS

TYPE
STREAM
----- -----------FEED
S1
ThS. L Th Nh Y
PHASE FROM TO
TRAY TRAY
-----------MIXED
11
LIQUID
FRAC
-----0.5620
FLOW RATES
KG-MOL/HR
-----------7342.55
HEAT RATES
M*KCAL/HR
-----------33.5075
ai Hoc Bach Khoa
Thit k m phong
PROD
PROD
S2
S3
86/86
LIQUID
LIQUID
1
22
OVERALL MOLE BALANCE, (FEEDS - PRODUCTS)

OVERALL HEAT BALANCE, (H(IN) - H(OUT) )
ThS. L Th Nh Y
1776.78
5565.77
2.4950
20.8536
-7.9936E-12
8.9387E-05
ai Hoc Bach Khoa
Thit k m phong
87/87

R
PAGE P-2
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/26/05
==============================================================================
UNIT 1, 'T1' (Cont)
SPECIFICATIONS
SPECIFICATION
NUMBER
------------1 (ACTIVE)
2 (ACTIVE)
PARAMETER TRAY COMP SPECIFICATION SPECIFIED CALCULATED

TYPE
NO NO
TYPE
VALUE
VALUE
----------------------------------------------STRM S2
1
2
WT PERCENT 1.000E+00
1.000E+00
STRM S3
22
1
WT PERCENT 2.000E+00
2.000E+00
REFLUX RATIOS
REFLUX / FEED STREAM S1

REFLUX / LIQUID DISTILLATE
ThS. L Th Nh Y
-------- REFLUX RATIOS -------MOLAR

WEIGHT
STD L VOL
------------------------1.4844
1.2045
1.3420
6.1343
6.1343
6.1343
ai Hoc Bach Khoa
Thit k m phong
88/88

R
PAGE P-3
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/26/05
==============================================================================
UNIT 1, 'T1' (Cont)
TRAY NET VAPOR RATES AND DENSITIES
TRAY
---2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
MW
-------44.204
44.345
44.642
45.228
46.258
47.758
49.470
51.000
52.126
52.855
53.111
53.416
53.773
54.178
54.624
55.101
55.594
56.086
56.560
57.002
57.403
ThS. L Th Nh Y
ACTUAL DENS
KG/M3
-----------36.45367
36.44317
36.41043
36.38064
36.45968
36.80700
37.44251
38.17083
38.79028
39.23045
39.40816
39.61896
39.86539
40.14806
40.46479
40.81009
41.17528
41.54870
41.91877
42.27451
42.60685
Z FROM
DENSITY
-------0.74741
0.74822
0.74985
0.75244
0.75520
0.75623
0.75444
0.75094
0.74745
0.74481
0.74375
0.74246
0.74093
0.73914
0.73709
0.73483
0.73241
0.72991
0.72740
0.72498
0.72270
--------------- RATES --------------NORMAL

ACTUAL
K*KG/HR
K*M3/HR
K*M3/HR
----------- ----------- ----------560.333
284.124
15.371
561.952
284.037
15.420
558.177
280.253
15.330
551.942
273.529
15.171
544.442
263.804
14.933
540.014
253.443
14.671
543.015
246.032
14.503
552.382
242.766
14.471
563.394
242.256
14.524
572.454
242.757
14.592
405.407
171.090
10.287
408.777
171.526
10.318
412.823
172.076
10.355
417.591
172.763
10.401
423.075
173.600
10.455
429.207
174.591
10.517
435.853
175.723
10.585
442.811
176.963
10.658
449.885
178.284
10.732
456.795
179.618
10.805
463.322
180.913
10.874
ai Hoc Bach Khoa
Thit k m phong
89/89

R
PAGE P-4
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
07/26/05
==============================================================================
UNIT 1, 'T1' (Cont)
TRAY NET LIQUID RATES AND DENSITIES
TRAY
---1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
MW
-------44.204
44.368
44.714
45.403
46.624
48.420
50.487
52.334
53.685
54.553
55.070
55.244
55.447
55.678
55.934
56.208
56.492
56.777
57.053
57.311
57.547
57.757
ThS. L Th Nh Y
ACTUAL DENS
KG/M3
-----------454.920
453.949
454.767
456.349
458.882
461.858
464.025
464.707
464.413
463.867
463.398
463.188
462.939
462.647
462.310
461.932
461.520
461.086
460.639
460.204
459.796
459.422
--------------- RATES --------------Z FROM

STD LIQ
ACTUAL
DENSITY K*KG/HR
M3/HR
M3/HR
------------------ ----------- ----------0.05902
481.793
948.662 1059.073
0.06024
483.412
949.936 1064.902
0.06046
479.637
938.558 1054.687
0.06085
473.402
918.766 1037.368
0.06149
465.902
891.505 1015.297
0.06240
461.474
865.666
999.167
0.06341
464.475
852.732 1000.969
0.06431
473.841
854.266 1019.657
0.06497
484.854
863.093 1044.015
0.06541
493.914
872.299 1064.775
0.06570
726.866 1277.801 1568.556
0.06582
730.237 1281.752 1576.544
0.06596
734.283 1286.552 1586.133
0.06611
739.051 1292.289 1597.441
0.06627
744.534 1298.987 1610.466
0.06644
750.667 1306.592 1625.059
0.06662
757.313 1314.958 1640.912
0.06680
764.271 1323.830 1657.544
0.06697
771.345 1332.978 1674.509
0.06714
778.255 1342.007 1691.107
0.06729
784.782 1350.610 1706.805
0.06744
321.460
552.275
699.705
ai Hoc Bach Khoa
Thit k m phong
90/90

R
PAGE P-5
PROJECT
PROBLEM
OUTPUT
07/26/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
MIXED
LIQUID
LIQUID

1 PROPANE
2 BUTANE
1909.0633
5433.4878
1763.2672
13.5127
145.7961
5419.9751
7342.5511
1776.7799
5565.7712
TEMPERATURE, C
PRESSURE, BAR
ENTHALPY, M*KCAL/HR
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
92.8478
18.0000
33.5075
54.4770
0.4089
0.5911
47.6030
16.2000
2.4950
44.2037
0.0000
1.0000
101.2840
16.7000
20.8536
57.7566
0.0000
1.0000
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
91/91

R
PAGE P-6
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
07/26/05
==============================================================================
STREAM ID
S1
S2
S3
NAME
PHASE
MIXED
LIQUID
LIQUID
7342.551
1776.780
5565.771
K*KG/HR
400.000
78.540
321.460
STD LIQ RATE, M3/HR
706.922
154.648
552.275
TEMPERATURE, C
92.848
47.603
101.284
PRESSURE, BAR
18.000
16.200
16.700
MOLECULAR WEIGHT
54.477
44.204
57.757
ENTHALPY, M*KCAL/HR
33.507
2.495
20.854
KCAL/KG
83.769
31.767
64.872
0.5911
1.0000
1.0000
0.8910
0.8663
0.8837
PRES (KAYS RULE)
0.4596
0.3815
0.4382
ACENTRIC FACTOR
0.1887
0.1533
0.2000
WATSON K (UOPK)
13.751
14.691
13.521
565.833
507.866
582.065
SPECIFIC GRAVITY
0.5664
0.5084
0.5826
API GRAVITY
118.327
146.842
111.360
3002.482
N/A
N/A
K*KG/HR
160.002
N/A
N/A
K*M3/HR
3.683
N/A
N/A
67.298
N/A
N/A
1.840
N/A
N/A
MOLECULAR WEIGHT
53.290
N/A
N/A
ENTHALPY, KCAL/KG
119.965
N/A
N/A
CP, KCAL/KG-C
0.605
N/A
N/A
DENSITY, KG/K*M3
43449.039
N/A
N/A
Z (FROM DENSITY)
0.7255
N/A
N/A
4340.069
1776.780
5565.771
K*KG/HR
239.998
78.540
321.460
M3/HR
525.730
172.646
699.705
GAL/MIN
2314.717
760.138
3080.705
STD LIQ RATE, M3/HR
421.056
154.648
552.275
0.5706
0.5084
0.5826
MOLECULAR WEIGHT
55.298
44.204
57.757
ENTHALPY, KCAL/KG
59.637
31.767
64.872
CP, KCAL/KG-C
0.712
0.715
0.715
DENSITY, KG/M3
456.504
454.920
459.422
Z (FROM DENSITY)
0.0717
0.0590
0.0674
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
92/92
8.5 Bai toan 5: Xac nh a nap liu ti u cho thap tach

propane bng cng cu Optimiser
8.5.1 Bai toan

Nguyn liu :
-
P = 18 bar

butane
Thap :
-
22 a ly thuyt
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
93/93

-
san phm nh : co 0,5% khi lng C4
san phm ay : co 0,5% khi lng C3
Hay xac nh a nap liu ti u nng sut cua thit b un si lai la be nht
8.5.2 S dung cng cu Optimiser

Optimiser la mt cng cu rt tin ch cua PRO/II nhm cc ai hoc cc tiu hoa
mt ham muc tiu nao o bng cach thay i gia tr cua mt bin nao o trong s
cac tiu chun a ra
Ham muc tiu co th la nng sut, cng sut hoc ham kinh t nh ham gia ca hoc
ham chi ph. V vy tuy theo trng hp ma se ti u ham muc tiu n gia tr cc
ai hoc cc tiu
Bin se thay i gia tr trong mt khoang nao o (gia Minimum Value va
Maximum Value) ham muc tiu at n gia tr cc ai hoc cc tiu
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
94/94
8.5.3 Giai quyt bai toan

Chung ta se tin hanh m phong bai toan nh bai toan trc, sau o se cai t thm
thit b Optimiser OP1 cho thap OP1 c vin o
Double-click vao OP1 hin th ca s PRO/II - Optimiser
muc Description nhp tn OPTIMISER
Goi cng cu Optimiser vi:
o Ham muc tiu: Nng sut cua thit b un si lai
o Loai bai toan: Cc tiu (minimize)
o Bin: V tr a nap liu, bin thin t a th 2 n a th 21
muc Objective Chon Minimize
muc Objective Function Nhp chon Parameter hin th ca s
Parameter muc Stream/Units Chon Column Nhp chon Parameter
hin th ca s Parameter Selection muc Parameter chon Heat Duty
muc Heater chon Reboiler OK : tr v ca s Parameter OK : tr v
ca s PRO/II - Optimiser
muc Variables Nhp chon Parameter hin th ca s Parameter
muc Stream/Units Chon Column Nhp chon Parameter hin th ca s
Parameter Selection muc Parameter chon Tray Location muc Tray
Location chon Feed muc Feed Stream chon S1 OK : tr v ca s
Parameter OK : tr v ca s PRO/II - Optimiser
Tip tuc muc Variables nhp gia tr 2 cho muc Minimum Value va gia tr 22
cho muc Maximum Value nhp OK : hoan thanh vic nhp d liu cho OP1
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
95/95
8.5.4 Tin hanh m phong va xem kt qua
8.6 Bai toan 6: Xac nh s a ly thuyt ti thiu va ch s

hi lu ti thiu cho thap tach propane bng phng
phap shortcut
8.6.1 Bai toan

Nguyn liu :
-
P = 18 bar

butane
Thap :
-
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
96/96

-
san phm nh : co 0,5% khi lng C4
san phm ay : co 0,5% khi lng C3
Hay xac nh :
-
S a ly thuyt ti thiu?
Ch s hi lu ti thiu?
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
97/97
8.6.2 Tin hanh m phong va xem kt qua

$ Generated on: Mon Aug 15 18:33:48 2005
TITLE
DIMENSION METRIC, PRES=BAR, TIME=DAY, STDTEMP=0, STDPRES=1.01325
SEQUENCE SIMSCI
COMPONENT DATA
LIBID 1,PROPANE/2,BUTANE, BANK=PROCESS,SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=GS, SET=GS01, DEFAULT
STREAM DATA
PROPERTY STREAM=S1, PRESSURE=18, PHASE=M, LFRACTION(WT)=0.6, &
RATE(WT)=400000, COMPOSITION(M)=1,26/2,74
UNIT OPERATIONS
SHORTCUT UID=SCD1
FEED S1
PRODUCT STREAM=S2, RATE(WT)=1E5, PHASE=L, PRESSURE=16.2
PRODUCT STREAM=S3, PHASE=L, DP=0
CONDENSER TYPE=BUBB
EVALUATE MODEL=CONV, TRIAL=50, KEYLIGHT=1, KEYHEAVY=2, RRMIN=2
FINDEX 2
SPEC STREAM=S2,PCT(WT), COMP=2,WET, VALUE=0.5
SPEC STREAM=S3,PCT(WT), COMP=1,WET, VALUE=0.5
END
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
98/98

R
PAGE H-1
PROJECT
PROBLEM
CALCULATION
HISTORY
08/15/05
==============================================================================
FEED FLASH COMPLETE
UNIT 1 SOLVED - 'SCD1
'
*** RUN STATISTICS
STARTED
FINISHED
RUN TIMES
INTERACTIVE
CALCULATIONS
TOTAL
ThS. L Th Nh Y
18:33:32
18:33:33
08/15/05
08/15/05
0 MIN,
0 MIN,
0 MIN,
0.00 SEC
0.12 SEC
0.12 SEC
NO ERRORS
NO WARNINGS
NO MESSAGES
ai Hoc Bach Khoa
Thit k m phong
99/99

R
PAGE I-1
PROJECT
PROBLEM
OUTPUT
INDEX
08/15/05
==============================================================================
PAGE CONTENTS
------ ---------------------------------------------------------------1 COMPONENT DATA
SHORTCUT COLUMN SUMMARY
3 UNIT 1, 'SCD1'
5 STREAM SUMMARY
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
100/100

R
PAGE P-1
PROJECT
PROBLEM
OUTPUT
COMPONENT DATA
08/15/05
==============================================================================
COMPONENT
--------------------1 PROPANE
2 BUTANE
COMPONENT
--------------------1 PROPANE
2 BUTANE
COMPONENT
--------------------1 PROPANE
2 BUTANE
ThS. L Th Nh Y
COMP. TYPE
PHASE
MOL. WEIGHT
----------LIBRARY
LIBRARY
----------VAP/LIQ
VAP/LIQ
----------44.097
58.124
DENSITY
KG/M3
----------507.199
583.824
NBP
C
-----------42.070
-0.500
CRIT. TEMP.
C
----------96.670
152.000
CRIT. PRES.
BAR
----------42.496
37.997
CRIT. VOLM.
M3/KG-MOL
----------0.2030
0.2550
ACEN. FACT. HEAT FORM. G FORM.

KCAL/KG-MOL KCAL/KG-MOL
------------------------------0.15290
-24805.58
-5633.13
0.20130
-30040.13
-3982.90
ai Hoc Bach Khoa
Thit k m phong
101/101

R
PAGE P-2
PROJECT
PROBLEM
OUTPUT
CALCULATION SEQUENCE AND RECYCLES
08/15/05
==============================================================================
CALCULATION SEQUENCE
SEQ UNIT ID UNIT TYPE
--- ------------ ---------1 SCD1
SHORTCUT
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
102/102

R
PAGE P-3
PROJECT
PROBLEM
OUTPUT
SHORTCUT COLUMN SUMMARY
08/15/05
==============================================================================
UNIT 1, 'SCD1'
FEEDS
STREAM
-----------S1
PRODUCTS
PHASE
-----MIXED
------------- TOTAL STREAM RATES ------------MOLES

WEIGHT
LIQUID VOL
STREAM + PHASE KG-MOL/DAY KG/DAY
M3/DAY
----------- ---------------------------S2
L
1880.26
83014.05
163.56
S3
L
5462.28
316985.62
543.36
NORM VAPOR(1)
NUM
M3/DAY SECTION TRAYS
---------------- ----42144.15
1
13.60
122431.59
TOTALS
164575.74
7342.54
399999.66
706.92
13.60
SPECIFICATIONS
PARAMETER COMP. SPECIFICATION SPECIFIED
TYPE
NUM
TYPE
VALUE
----------------- ------- ---------------------STRM S2
2
WT PERCENT 5.000E-01
STRM S3
1
WT PERCENT 5.000E-01
CALCULATED
VALUE
---------5.001E-01
5.000E-01
SUMMARY OF UNDERWOOD CALCULATIONS

MINIMUM REFLUX RATIO
FEED CONDITION Q
FENSKE MINIMUM TRAYS
OPERATING REFLUX RATIO
3.95841
0.59108
13.60067
2.00 * R-MINIMUM
TOTAL FEED R/R-MIN M/M-MIN REFLUX

DUTY, M*KCAL/DAY
TRAYS TRAY
RATIO
CONDENSER REBOILER
-------------------- -----------------------23
15
1.500
1.657 5.938
-3.924E+01
2.891E+01
21
14
1.750
1.526 6.927
-4.484E+01
3.450E+01
20
13
2.000
1.437 7.917
-5.044E+01
4.010E+01
19
12
2.250
1.372 8.906
-5.604E+01
4.570E+01
18
12
2.500
1.323 9.896
-6.164E+01
5.130E+01
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
103/103

R
PAGE P-4
PROJECT
PROBLEM
OUTPUT
08/15/05
==============================================================================
STREAM ID
NAME
PHASE
S1
S2
S3
MIXED
LIQUID
LIQUID
FLUID RATES, KG-MOL/DAY

1 PROPANE
2 BUTANE
1909.0616
5433.4831
1873.1184
7.1424
35.9433
5426.3407
TOTAL RATE, KG-MOL/DAY
7342.5447
1880.2608
5462.2839
TEMPERATURE, C
PRESSURE, BAR
ENTHALPY, M*KCAL/DAY
MOLECULAR WEIGHT
MOLE FRAC VAPOR
MOLE FRAC LIQUID
92.8478
18.0000
33.5076
54.4770
0.4089
0.5911
47.4612
16.2000
2.6303
44.1503
0.0000
1.0000
101.2441
16.2000
20.5389
58.0317
0.0000
1.0000
ThS. L Th Nh Y
ai Hoc Bach Khoa
Thit k m phong
104/104

R
PAGE P-5
PROJECT
PROBLEM
OUTPUT
STREAM SUMMARY
08/15/05
==============================================================================
STREAM ID
S1
S2
S3
NAME
PHASE
MIXED
LIQUID
LIQUID
----- TOTAL STREAM ----RATE, KG-MOL/DAY
7342.545
1880.261
5462.284
K*KG/DAY
400.000
83.014
316.986
STD LIQ RATE, M3/DAY
706.922
163.564
543.358
TEMPERATURE, C
92.848
47.461
101.244
PRESSURE, BAR
18.000
16.200
16.200
MOLECULAR WEIGHT
54.477
44.150
58.032
ENTHALPY, M*KCAL/DAY
33.508
2.630
20.539
KCAL/KG
83.768
31.685
64.794
0.5911
1.0000
1.0000
0.8910
0.8664
0.8814
PRES (KAYS RULE)
0.4596
0.3814
0.4260
ACENTRIC FACTOR
0.1887
0.1531
0.2010
WATSON K (UOPK)
13.751
14.697
13.503
565.833
507.533
583.383
SPECIFIC GRAVITY
0.5664
0.5080
0.5840
API GRAVITY
118.327
147.025
110.812
-------- VAPOR --------RATE, KG-MOL/DAY
3002.440
N/A
N/A
K*KG/DAY
160.000
N/A
N/A
K*M3/DAY
3.682
N/A
N/A
NORM VAP RATE(1), K*M3/DAY
67.297
N/A
N/A
1.840
N/A
N/A
MOLECULAR WEIGHT
53.290
N/A
N/A
ENTHALPY, KCAL/KG
119.965
N/A
N/A
CP, KCAL/KG-C
0.605
N/A
N/A
DENSITY, KG/K*M3
43449.017
N/A
N/A
Z (FROM DENSITY)
0.7255
N/A
N/A
-------- LIQUID -------RATE, KG-MOL/DAY
4340.105
1880.261
5462.284
K*KG/DAY
240.000
83.014
316.986
M3/DAY
525.734
182.536
687.057
GAL/MIN
96.447
33.487
126.042
STD LIQ RATE, M3/DAY
421.060
163.564
543.358
0.5706
0.5080
0.5840
MOLECULAR WEIGHT
55.298
44.150
58.032
ENTHALPY, KCAL/KG
59.637
31.685
64.794
CP, KCAL/KG-C
0.712
0.715
0.715
DENSITY, KG/M3
456.504
454.782
461.367
Z (FROM DENSITY)
0.0717
0.0590
0.0655
T kt qua P-3 cua Programme file:

MINIMUM REFLUX RATIO
3.95841
FENSKE MINIMUM TRAYS
13.60067
Ta xac nh c:
-
S a ly thuyt ti thiu: 13,6
Ch s hi lu ti thiu: 3,958
ThS. L Th Nh Y
ai Hoc Bach Khoa

Thiet Ke Mo Phong

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Thit k m phong

Gii thiu tng quan ................................................................................................3

ai Hoc Bach Khoa

ai Hoc Bach Khoa

1 Gii thiu tng quan

Simulation, process simulation : m phong, qua trnh m phong

Dynamic simulation : m phong ng

Simulator : thit b m phong

Equation of state (EOS) : phng trnh trang thai

Steady-state simulation : m phong trang thai bn vng

To proceed by trial and error : Tin hanh bng cach mo mm

Modelling : m hnh hoa

Thit k (Designing) mt qua trnh mi

Hiu chnh (Troubleshooting) cac qua trnh ang vn hanh

Ti u hoa (Optimizing) cac qua trnh vn hanh

ai Hoc Bach Khoa

Muc ch s dung cng cu m phong trong trng hp nay lam g ?

Qua trnh m phong se thc hin nhng vic g ?

S phc tap co cn thit khng ?

Cn thit phai tm ra cac kt qua nao t qua trnh m phong ?

1.2 Cac phn mm m phong trong cng ngh hoa hoc

PROSIM : s dung trong cng nghip hoa hoc

HYSIM (HYSYS) : s dung trong cng nghip ch bin kh

Trong cac phn mm k trn, phn mm PRO/II la phn mm ni ting nht, c

ai Hoc Bach Khoa

Thit k mt phn xng mi (Sizing)

M phong mt phn xng a c xy dng trong thc t nghin cu

2.2 Qua trnh m phong bng phn mm PRO/II

Xac nh h n v o : co 3 h n v o : h Anh, h Met va h SI. Tuy

Xac nh thanh phn cu t co trong h : c chon t ngun d liu phong

Xac nh cac d liu v thit b va iu kin vn hanh cho cac thit b.

3 Cac khai nim c ban v chng ct

ai Hoc Bach Khoa

loai Distillat vapor : long ngng tu ch hi lu v nh thap, con san

Loai Distillat mixe : long ngng tu mt phn hi lu v nh thap, con lai

Bubble Temperature : Long a 2 c c lam lanh n nhit im si cua

Subcooled, Fixe Temperature : Long a 2 c c lam lanh di nhit

Subcooled, Fixe Temperature Drop : Loai Condenser nay cung ging nh

3.2 Thit b un si ay thap

Dang Kettle : c mc nh (qui chun)

Thermosiphon without baffles

Thermosiphon with baffles

ai Hoc Bach Khoa

ai Hoc Bach Khoa

4 Ly thuyt nhit ng hoc

Phng phap tng quan : API va Rackett

4.1 Phng phap phng trnh trang thai

ai Hoc Bach Khoa

4.1.1 Phng trnh bc ba tng quat

Phng trnh trang thai

Van der Waals (vdW)

4.1.2 Phng trnh Soave-Redlich-Kwong

M = 0,48 + 1,574 0,176 2

ai Hoc Bach Khoa

5 La chon m hnh nhit ng

Hng s cn bng pha K : th hin s phn b cu t gia cac pha iu kin

la chon m hnh nhit ng thch hp, nn da vao cac yu t sau :

Thanh phn cua hn hp

Pham vi nhit va ap sut

Tnh sn co cua cac thng s hoat ng cua cac thit b

Cu th, ta co th da vao s sau :

ai Hoc Bach Khoa

ai Hoc Bach Khoa