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Gear Couplings

Page PT1-52

PARA-FLEX Couplings
Page PT1-14
Torque transmitted through
composite element system
Finished-bore and TAPERLOCK flange designs
Five-year limited warranty
No lubrication and visual
inspection reduces maintenance
time
Accommodates highest misalignment of any coupling in the
industry
4 angular
1/8 parallel
5/16 end float

GRID-LIGN Couplings
Page PT1-42
Flexible tapered element isolates
vibration and cushions shock
loads
High-torque capability
Interchangeability with other taper
grid couplings
Speed capability as high as 6000 RPM
Tapered grid design

Chain Couplings
Page PT1-57
Simple, widely accepted,
inexpensive way to couple two
shafts
Interchangeable with industrystandard dimensions
Can be provided with TAPERLOCK bushed hubs, finished
bore, or reboreable flanges
Covers and assemblies available from stock
Shaft attachment flexibility
High-torque capability
Compact design
Low operating cost
Broad product line

Fluid Couplings
Page PT4-1
Motor starts under no-load
conditions
Starting torque can be
customized easily
Permits use of standard NEMA
design B motors
Reduced voltage starters not
needed
Sizes 7 to 24 KSD with standard QD mounting sheave style
Sizes 7 to 19 KSD use collect mounting for a wide range of
KCP and CKCP mountings may require tapped motor shaft
Available in standard and delay fill for increased control
Optional fuse plug for overload protection
Contact DODGE for non-standard sheaves

REFERENCE GUIDE-1

Clutch and Brakes

Applications
Interchangeable components make installation quick, easy
No lubrication assures trouble-free operation

High-quality forged steel


Largest tooth profile provides
additional service factor
Largest bore capacity in the
industry, in most sizes
Proven O-ring seal design
Machined flanges for improved sealing
High-grade fasteners
High-torque rating allows for coupling downsizing
Crowned tooth profile for longer life and improved performance
Interchangeable with industry-standard gear couplings half for half

FLEXIDYNE

Low-cost Type J couplings offered


in four sizes
Type S couplings feature AGMA 9
balanced flanges off the shelf
Type B couplings offered with
standard QD bushing shaft
attachment
Type SC spacer couplings satisfy standard spacing requirements
for pump
Rounded EPDM and Neoprene elements for improved fit and
longer
AGMA 9 balance on S and SC flanges for reduced vibration

Fluid Couplings

D-FLEX Couplings
Page PT1-2

Couplings

REFERENCE GUIDE

Gearing Quick Reference

reference Page 1 Tuesday, April 5, 2005 2:50 PM

reference Page 2 Tuesday, April 5, 2005 2:50 PM

Gearing Reference Guide

REFERENCE GUIDE
Rigid Coupling
Page PT 1-65

Heavy Duty Drum Pulley


Assemblies
Page PT13-10

Metallic Coupling
Requires no lubrication
Taper-Lock Bushing allows for
connection of two different shaft
sizes
8 Flange Sizes thru 6 Bore
Torque up to 254,500 in. lbs.
Max RPM = 4965

Couplings

Standard, stock pulley assemblies


fit CEMA dimensions and exceed
the CEMA application standards
for use with conveyor belts rated up to 750 PIW/131 kN/m
14 taper bushings with the lowest installation stress of any taper
bushing shaft mounting system for two hub pulley applications
Up to 1" vulcanized 45, 60, and 70 durometer SBR and 45, 60, and
70 durometer Neoprene rubber lagged with plain and groove
surfaces
Vulcanized 60 durometer D-Lag with +73% more abrasion
resistance that 60 durometer SBR
Drums either center crowned or straight face

Ribbed Rigid Coupling


Page PT1-66

Clutches and Brakes

Metallic Coupling
Requires no lubrication
Clearance Fit with Full Length Key
Same shaft size required on both
sides
34 Sizes thru 7 Bore
Torque up to 404,000 in. lbs.
Max RPM = 5360

Heavy Duty Wing Pulley


Assemblies
Page PT13-22
Standard, stock pulley assemblies
fit CEMA dimensions and exceed
the CEMA application standards
for use with conveyor belts rated up to 350 PIW/61 kN/m
14 taper bushings with the lowest installation stress of any taper
bushing shaft mounting system for two hub pulley applications
Slide-on 92 durometer urethane wing lagging 1/2 thick or 45, 60,
and 70 durometer SBR, vulcanized directly to contact bars. Also
weld-on strips with 45 and 60 durometer with prebonded SBR
rubber lagging

Poly-Disc Coupling
Page PT1-63

FLEXIDYNE

Requires no lubrication
Taper-Lock Bushing allows for
connection of two different shaft
sizes
Polyurethane Element
Pin design cushions Shock Loads
Excellent for Washdown
Applications
Wide Temperature Range (-90 to 170 Deg F)
Misalignment = 2 deg.Angular, 1/32 in. parallel

MINE DUTY EXTRA


Wing Pulley Assemblies
Page PT13-28

FLEXIDYNE Couplings
Page PT3-1

Fluid Couplings

Motor starts under no-load


conditions
Permits use of STD NEMA-B
motor
Coupling or drive styles available
100% efficient, no slippage
Can provide overload protection
by slipping at loads somewhat greater than pre-set starting torque

Made to order based on conveyor


load, belt tension, and belt wrap
Designed for use with DODGE
Mine Duty EXTRA drum pulleys
One-piece integral hubs eliminate welded hub heat-affected zones
(HAZ)
14 taper bushings with the lowest installation stress of any taper
bushing shaft mounting system for two hub pulley applications
Rugged wing-on-drum construction incorporating 2" x 3/4 thick
contact bars, 3/8 thick wings, and 3/8 thick spacers
Up to 1/2 vulcanized 45, 60, and 70 durometer SBR and 45, 60,
and 70 Neoprene rubber lagging on contact bars
Vulcanized 60 durometer D-Lag with +73% more abrasion
resistance than 60 durometer SBR

REFERENCE GUIDE-2

Engineered Drum Pulley


Assemblies
Page PT13-30
Made to order based upon
conveyor load, belt tension, belt
wrap angles, and bearing centers
Supplied for belt ratings up to and
exceeding 8000 PIW or 1400 kN/m
Welded, integral, and T section super hub versions minimize the
harmful effects of weld heat-affected zones (HAZ)
14 taper bushings with the lowest installation stress of any taper
bushing shaft mounting system for two hub pulley applications up
to 12" shaft diameter
B-LOK keyless locking devices for shafts from 11" to 30" diameter

Full line of TAPER-LOCK and QD


available
Stock sizes available up to 12"
shaft diameter
Material: sintered steel, cast iron,
ductile iron, and stainless steel
Easy installation and demounting
Inch and metric bores

V-Belt Sheaves
Page PT7-27
Full line of TAPER-LOCK and QD
available
Classical (A, B, and C) and D-V
Wedge style (3V, 5V, and 8V)
groove profiles
Stock sizes from one to 12 grooves and 2.65" to 71" in diameter
Manufactured to MPTA standards
MTO capabilitiesmaterial, construction, BTS, etc.
Computer drive selection available

V-Belts
Page PT7-28
Full range of Classical (A, B, and
C) and D-V Wedge (3V, 5V, and
8V) belts
Manufactured to RMA standards
Poly-band, Double-V (hex), and FHP belts available
Lengths from 22" to 660"
Drive capability from 1 HP to over 1000 HP

Weld-On Hubs
Page PT6-12
Full line of TAPER-LOCK and QD
available
Steel material with rugged,
compact designs
Hubs to accommodate most
bushing sizes
Made-to-order capabilities
special construction and materials

FHP Belt Drives


Page PT8-10
Full range of FHP belts available
Finished-bore and QT bushed
style sheaves available
QT bushings available in metric
bores
Cast iron and manufactured to
MPTA standards
Sheave outside diameter range: 1-1/2 to 19-3/4
Variable pitch sheaves available
Computer drive selection available

REFERENCE GUIDE-3

FLEXIDYNE

One-piece integral hubs eliminate


welded hub heat-affected zones
(HAZ)
14 taper bushings with the lowest
installation stress of any taper
bushing shaft mounting system for two hub pulley applications
360 welding of internal center disc
Up to 1" vulcanized 45, 60, and 70 durometer SBR and 45, 60, and
70 durometer Neoprene rubber lagged with plain and groove
surfaces
Vulcanized 60 durometer D-Lag with +73% more abrasion
resistance than 60 durometer SBR
Drums either center crowned or straight face

Couplings

Bushings
Page PT6-1

Fluid Couplings

MINE DUTY EXTRA


Drum Pulley Assemblies
Page PT13-28

Clutch and Brakes

REFERENCE GUIDE

Gearing Quick Reference

reference Page 3 Tuesday, April 5, 2005 2:50 PM

reference Page 4 Tuesday, April 5, 2005 2:50 PM

Gearing Reference Guide

REFERENCE GUIDE
Roller Chain Drives
Page PT12-2

Clutch/Brake Modules
Page PT2-12

Couplings

Sprockets manufactured to ANSI


standard
TAPER-LOCK sprockets: #35
(3/8 pitch) to #160 (2" pitch)
Double-strand, double-single, and
re-boreable sprockets also
available
Special machining and re-bore capabilities
Accessories available: chain casings, idlers, tensioners, etc.
Hardened teeth up to 25 teeth on #40 through #160 sprockets
Chain tools available

HT Synchronous (Timing)
Belt Drives
Page PT11-2

Clutches and Brakes

Full line of TAPER-LOCK, QD,


and minimum plain bore sprockets
Higher capacity drives
Available pitches: HT series, 5
mm, 8 mm, and 14 mm
Made-to-order sprocket
capabilities: construction, non-standard number of teeth, etc.
HT200 belt profiles
Computer drive selection available

D-Series Motor Brakes


Page PT2-6

FLEXIDYNE

Exceptionally long-life friction


material
Internally rectified DC coil
provides quieter operation
Easy installation and external
adjustment
One moving part, reduces
replacement parts
Smooth stopping action
Splined hub for superior load distribution
Manual release

Conforms to UL and CSA


requirements
One-piece, die-cast housing
simplifies mounting; housing
finned for maximum heat
dissipation
Pre-lubricated and sealed ball
bearings have higher B10 life rating than competitive modules
High-torque, non-asbestos friction material assures long life and
environmental safety
Armatures incorporate a high-impact, high-temperature molded
spline for heavy-torque and high-cycle capabilities
DYNA-GAP automatic air gap mechanism automatically
compensates for friction surface wear
Modules are factory assembled, adjusted, and burnished for easy
installation and out-of-the-box operation
Rotor incorporates ball bearing and Driv-Lok key for foolproof
installation
Standard NEMA C-face and base mounted, shaft-in/shaft-out
mounting configurations

Torque Tamer Clutch


Page PT2-19
Low cost overload protection
Easy Set Adjustment = Adjustable
slip-protection torque level
Non asbestos friction discs
Long Life Bushing
Application Versatility: May be
used with sprockets, gears,
sheave, flange or other driven
members.

Shaft Mounted Clutches &


Brakes
Page PT2-19

Fluid Couplings

Bore to Size and Taper Lock


Bushings
Voltage Input = 90, 24 and 6 VDC
Static Torque Range: 22 lb-ft thru
175 lb-ft
Factory Assembled, Adjusted,
Burnished
Dyna-Gap Self Adjusting
Mechanism
Heavy Duty Spline Driven Armature

REFERENCE GUIDE-4

pt_component_toc Page 1 Thursday, March 24, 2005 8:26 AM

CONTENTS
DODGE Power Transmission Components Catalog
Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT1
Clutches and Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT2
FLEXIDYNE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT3
Fluid Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT4
TORQUE-TAMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT5
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT6
V-Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT7
FHP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT8
Drive Component Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT9
DYNA-SYNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT10
HT Synchrous Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT11
Sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT12
Conveyor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT13
Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PT14

PT-1

Features/Benefits
D-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-2
PARA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-14
PARA-FLEX High Speed Flywheel. . . . . . . . . . . . . . . . . . . . . . . . . PT1-35
GRID-LIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-42
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-52
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-57
Specification
How To Order
Nomenclature
D-FLEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-4
PARA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-16
GRID-LIGN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-44
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-54
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-58
POLY-DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-63
Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-63
Easy Selection
D-FLEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-5
PARA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-17
GRID-LIGN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-45
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-59

Couplings

Couplings

Clutches and Brakes

CONTENTS

PT Components Reference Guide

coupling_toc Page 1 Tuesday, April 5, 2005 10:16 AM

Modifications/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-67
Engineering/Technical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-69
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1
Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT1-1

Fluid Couplings

Selection/Dimensions
D-FLEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-6
PARA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-18
High Speed, TAPER-LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-36
GRID-LIGN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-46
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-55
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-60
POLY-DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-64
Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-65

FLEXIDYNE

Selection
NY-LIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT1-41

dflex_fea_ben Page 2 Tuesday, April 5, 2005 10:36 AM

PT Components Reference Guide

FEATURES/BENEFITS
D-FLEX Couplings
FLEXIBLE SOLUTIONS
LOW COST TYPE J COUPLINGS
OFFERED IN FOUR SIZES

Couplings

Features zinc die-cast flanges that are bored to size

Accommodates applications through 10 HP at 1750 RPM

Available with EPDM or Neoprene sleeves

Shaft attachment with two setscrews at 65

TYPE S COUPLINGS
FEATURE AGMA 9 BALANCED
FLANGES OFF THE SHELF

Clutches and Brakes

High-strength, cast iron flanges that are finished bored for AGMA clearance
fit

Offers plain bore for reboring

Available with EPDM, Neoprene or Hytrel* sleeves

Shaft attachment with two setscrews at 65

TYPE B COUPLINGS OFFERED


WITH STANDARD QD BUSHING
SHAFT ATTACHMENT

Constructed from high-strength cast iron

Available with EPDM or Neoprene sleeves

FLEXIDYNE

TYPE SC SPACER COUPLINGS


SATISFY STANDARD SPACING
REQUIREMENTS FOR PUMP APPLICATIONS

Fluid Couplings

Accommodates wide range of shaft spacing

Features AGMA 9 balanced flanges & drop-out center for easy equipment
maintenance

Available with EPDM, Neoprene or Hytrel sleeves

Uses H & HS shaft hubs that are bored to size for slip fit or offered with plain
bore for reboring

Shaft attachment with two setscrews at 65

Shaft hub flats are used for holding shafts stationary while loosening or
tightening grade 8 bolts
* Registered trademark of DuPont
QD is a registered trademark of Emerson Electric Co.

PT1-2

FEATURES/BENEFITS
D-FLEX Couplings
ADDED VALUE
Rounded EPDM and Neoprene
element edges for full tooth
engagement, even load distribution,
and reduced stress build up at edges

Clutches and Brakes

Couplings

Outside diameter
concentric to bore for
ease in alignment

PT Components Reference Guide

dflex_fea_ben Page 3 Tuesday, April 5, 2005 10:36 AM

INTERCHANGEABLE
COMPONENTS MAKE
INSTALLATION QUICK, EASY

Interchangeable with other elastometer


sleeve couplings
Slides into position for snug fit

No metal-to-metal contact
Provides clean, quiet, trouble-free
performance
Fluid Couplings

NO LUBRICATION ASSURES
TROUBLE-FREE OPERATION

FLEXIDYNE

Type S and SC flanges are


balanced to AGMA 9 specifications for reduced vibration

Two setscrews at 65 on Type J flanges,


Type S flanges & type SC-H hubs for optimum shaft attachment. Holding force is
10% greater than two setscrews at 90

PT1-3

dflex_spec_hto Page 4 Tuesday, March 22, 2005 8:56 AM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
D-FLEX
SPECIFICATION
D-FLEX Couplings employ a molded, non-lubricated elastomeric flexing sleeve loaded in shear. The
flexible sleeve shall be of EPDM, Neoprene, or Hytrel. The compound of EPDM shall be suitable for
operation in ambient temperature from -30F to +275F, Neoprene 0F to +200F, and Hytrel -65F to
+250F. Both EPDM and Neoprene sleeves shall have torsional flexing capability of 15 and accommodate
1 of angular misalignment. Hytrel sleeves, suitable to transmit four times the power of EPDM or Neoprene,
has torsional flexing capability of 7 and 1/4 of angular misalignment.

Couplings

The flexible sleeve is connected with external and internal gear teeth that engage with mating teeth in each
flange. The coupling assemblies have optional methods of attachment to the shaft including but not limited
to: clearance fit or QD Bushings. Clearance fits are supplied with an industry standard keyway and two set
screws, one over the key and one at 65.
Spacer Couplings consist of two hubs and a center assembly consisting of two spacer hubs and one
flexible element. The center assembly is readily removable to facilitate maintenance on pumps or other
connected equipment and must be replaceable without disturbing the coupled equipment and without
realignment.

Clutches and Brakes

HOW TO ORDER
Standard couplings consist of:
(2) Flange Assemblies
(1) Flexible Sleeve

Spacer Couplings consist of:


(2) Shaft Hubs
(2) Spacer Flanges
(1) Flexible Sleeve

NOMENCLATURE
6 JE / 2 - 6J X 7/8
FLEXIDYNE

SIZE
SLEEVE
(JE, JES, E,JN, JNS,N,H,HS)
FLANGE QTY.
FLANGE SIZE AND TYPE
(J, S, B, SC-H)
FLANGE B ORE

Fluid Couplings

PT1-4

D-FLEX
D-FLEX
D-FLEX
TYPE J
TYPE B QD BUSHED
TYPE S
SERVICE FACTOR
SERVICE FACTOR
SERVICE FACTOR
SHAFTFRAME
DIA. LIGHT MEDIUM HEAVY LIGHT MEDIUM HEAVY LIGHT MEDIUM HEAVY
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
143T
0.875
3J
3J
4J
6B
6B
6B
5S
5S
5S
145T
0.875
3J
4J
4J
6B
6B
6B
5S
5S
5S
145T
0.875
4J
4J
5J
6B
6B
6B
5S
5S
5S
182T
1.125
5J
5J
5J
6B
6B
6B
5S
5S
5S
184T
1.125
5J
6J
6J
6B
6B
6B
5S
6S
6S
213T
1.375
6J
6J
*
8B
8B
8B
6S
6S
7S
215T
1.375
6J
*
*
8B
8B
8B
6S
7S
7S
254T
1.625
*
*
*
8B
8B
8B
7S
8S
8S
256T
1.625
*
*
*
8B
8B
9B
7S
8S
9S
284T
1.875
*
*
*
9B
9B
9B
8S
9S
9S
326T
1.875
*
*
*
9B
9B
10B
8S
9S
10S
286TS 1.625
*
*
*
8B
9B
10B
8S
9S
10S
324T
2.125
*
*
*
10B
10B
10B
9S
10S
10S
324TS 1.875
*
*
*
9B
10B
10B
9S
9S
10S
326T
2.125
*
*
*
10B
10B
11B
9S
10S
11S
326TS 1.875
*
*
*
9B
10B
11B
9S
10S
11S
364T
2.375
*
*
*
10B
11B
11B
10S
11S
11S
364TS 1.875
*
*
*
10B
11B
11B
10S
11S
11S
365T
2.375
*
*
*
10B
11B
12B
10S
11S
12S
365TS 1.875
*
*
*
10B
11B
12B
10S
11S
12S
404T
2.875
*
*
*
12B
12B
12B
11S
12S
12S
404TS 2.125
*
*
*
11B
12B
12B
11S
12S
12S
405T
2.875
*
*
*
12B
12B
13B
11S
12S
13S
405TS 2.125
*
*
*
11B
12B
13B
11S
12S
13S
444T
3.375
*
*
*
12B
12B
13B
11S
12S
13S
444TS 2.375
*
*
*
11B
12B
13B
11S
12S
13S
444/5T 3.375
*
*
*
12B
13B
13B
12S
13S
13S
444/5TS 2.375
*
*
*
12B
13B
13B
12S
13S
13S
444T
3.375
*
*
*
12B
13B
13B
12S
13S
14S
444TS 2.375
*
*
*
12B
13B
13B
12S
13S
14S

H.P.
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100

125

150
200

D-FLEX
TYPE SC
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
5SC
6SC
6SC
6SC
6SC
6SC
6SC
7SC
7SC
7SC
8SC
8SC
7SC
8SC
9SC
8SC
9SC
9SC
8SC
9SC
10SC
8SC
9SC
10SC
9SC
10SC
10SC
9SC
10SC
10SC
9SC
10SC
11SC
9SC
10SC
11SC
10SC
11SC
11SC
10SC
11SC
11SC
10SC
11SC
12SC
10SC
11SC
12SC
11SC
12SC
12SC
11SC
12SC
12SC
11SC
12SC
13SC
11SC
12SC
13SC
11SC
12SC
13SC
11SC
12SC
13SC
12SC
13SC
13SC
12SC
13SC
13SC
12SC
13SC
14SC
12SC
13SC
14SC

Fluid Couplings

MOTOR

Couplings

DODGE PRESELECTED D-FLEX COUPLINGS FOR ELECTRIC MOTORS @ 1800 RPM

Clutches and Brakes

D-FLEX

FLEXIDYNE

EASY SELECTION

PT Components Reference Guide

dflex_easy_sel Page 5 Tuesday, March 22, 2005 8:57 AM

PT1-5

dflex_sel_dim Page 6 Tuesday, March 22, 2005 8:58 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
D-FLEX Couplings
FOUR-WAY FLEXING ACTION HANDLES SHOCK, VIBRATION & MISALIGNMENT

Couplings

TORSIONAL
Absorbs torsional shock,
dampens torsional
vibrations

ANGULAR
Absorbs angular
misalignment without
water

PARALLEL
Minimizes radial bearing
loads, absorbs parallel
misalignment with less
wear & energy loss

AXIAL
Allows for shaft end-float

D-FLEX COUPLING SLEEVES


Clutches and Brakes

NEOPRENE

HYTREL(1)

JN
JNS
N
3 - 10 JN, JNS
4 - 14 N
0F to +200F
1

H
HS

Temperature Range
Max Angular

EPDM
RUBBER
JE
JES
E
3 - 10 JE, JES
4 - 16 E
-30F to +275F
1

-65F to +250F
1/4

Max Parallel(2)

010 -.062

.010 -.062

.010 -.035

.03 -.125

.03 -.125

One-Piece Solid Construction


One-Piece Split Construction
Two-Piece Construction
Sizes Offered

(2)(3)

Axial End-Float
Torsional Flexibility

15 Wind Up

FLEXIDYNE

15 Wind Up
Good Oil
Application Use
General
Resistance
(1) Do not use with J or B flanges or as a replacement for other sleeves
(2) Depends on coupling size.
(3) Increase the E dimension by this amount to accommodate end float.

6 - 12 H, HS

.06 -.125
7 Wind Up
Downsizing For Use Of
Smaller Couplings

Fluid Couplings
FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-6

ENGINEERING/TECHNICAL
PAGE PT1-69

D-FLEX COUPLING SLEEVES - PART NUMBERS


Coupling
Size
3
4
5
6
7
8
9
10
11
12
13
14
16
Stocked sleeves

EPDM
JES
004242
004244
004246
004248
004250
004252
004254
004256

JE
004208
004210
004212
004214
004216
004218
004220
004222

Neoprene
JNS
004243
004245
004247
004249
004251
004253

JN
004209
004211
004213
004215
004217
004219

022190
022191
022192
022193
022194
022195
022196
022197
022198
021990
021991
021992

Hytrel
N

HS

022211
022212
022213
022214
022215
022216
022217
022218
022219
021993
021994

022183
022184
022185
022186
022187
022188
022189

022232
022233
022234
022235
022236
022237
022238

D-FLEX FLANGE/SLEEVE COMPATIBILITY


EPDM
Flange Style
Type J
Type S
Type B
Bushed
SC
Spacer

Neoprene

Hytrel

JE/JES
1 Piece

E
2 Piece

JN/JNS
1 Piece

N
2 Piece

H
1 Piece

HS
2 Piece

Couplings

D-FLEX Couplings

Clutches and Brakes

SELECTION/DIMENSIONS

PT Components Reference Guide

dflex_sel_dim Page 7 Tuesday, March 22, 2005 8:58 AM

D-FLEX SECTION/RATINGS DATA


Bushed

Type J

Type S

Type SC

Type B

7/8
1
1-1/8
1-3/8
-

1-1/4
1-7/8
1-7/8
2-3/8
2-7/8
3-3/8
3-7/8
3-15/16
4-1/2
5
6

1-1/8
1-3/8
1-5/8
1-7/8
2-1/8
2-3/8
2-7/8
2-7/8
3-3/8
3-7/8
-

1-3/16
1-3/16
1-5/8
1-15/16
2-1/2
2-13/16
3-1/2
3-15/16
3-15/16
4-1/2

FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-5

Max
RPM
9200
7600
7600
6000
5250
4500
3750
3600
3600
2800
2400
2200
1500

EPDM & Neoprene


Rated
HP/1000
Torque
(In-Lbs)
0.10
60
0.19
120
0.38
240
0.71
450
1.20
725
1.80
1,135
2.80
1,800
4.60
2,875
7.20
4,530
11.40
7,200
18.00
11,350
28.60
18,000
75.00
47,250

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-7

Hytrel
HP/100
2.90
4.60
7.20
11.40
18.00
28.60
50.00
75.00
115.00
-

Rated
Torque
(In-Lbs)
1,800
2,875
4,530
7,200
11,350
18,000
31,500
47,268
72,480
-

ENGINEERING/TECHNICAL
PAGE PT1-69

FLEXIDYNE

3
4
5
6
7
8
9
10
11
12
13
14
16

Max. Bore
Straight Bore

Fluid Couplings

Element
Size

dflex_sel_dim Page 8 Tuesday, March 22, 2005 8:58 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE J COUPLING DIMENSIONS
B
E

Couplings

TO REMOVE
SLEEVE

Clutches and Brakes

TYPE "J" FLANGE

TYPE "J" COUPLING

DIMENSIONS
Coupling
Size
3J
4J
5J
6J
6J

Min.
Bore
3/8
1/2
1/2
5/8
1-1/8

Max.
Bore
7/8
1
1-1/8
1
1-3/8

HP/100
0.10
0.19
0.38
0.71
0.71

Torque
(in.-lbs.)
60
120
240
4150
450

Max.
RPM
9200
7600
7600
6000
6000

2.06
2.46
3.25
4.00
4.00

2.00
2.38
2.88
3.31
3.31

1.50
1.63
1.88
1.94
2.50

0.81
0.88
1.06
1.22
1.22

0.38
0.63
0.75
.88
0.88

0.56
0.75
0.97
1.09
1.09

Weight
(lbs.)
0.3
.04
.09
1.4
1.2

FLEXIDYNE

PART NUMBERS

Fluid Couplings

Bore
(in.)
3/8
1/2
5/8
3/4
7/8
15/16
1
1-1/8
1-3/16
1-1/4
1-3/8

3J
022700
022701
022702
022703
022704

Coupling Flange
4J
5J
022708
022709
022710
022711
022712
022713

022714
022715
022716
022717
022718
022719
022720

6J

022721
022722
022723
022724
022725
022726
022727
022728
022729

Stock flange assemblies


Complete coupling consists of (2) J flanges, and (1) sleeve.
FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-8

ENGINEERING/TECHNICAL
PAGE PT1-69

PT Components Reference Guide

dflex_sel_dim Page 9 Tuesday, March 22, 2005 8:58 AM

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE B QD BUSHED COUPLING DIMENSIONS
B
E

Couplings

J
A

TO REMOVE
SLEEVE

DIMENSIONS
Coupling Bushing
Size
Type

Min.
Bore

Max.
HP/100*
Bore#

Torque*
(in.lbs.)
450
725
1135
1800
2875
4530
7200
11350
18000
47250

Max.
RPM

6B
JA
1/2
1-3/16
0.71
6000
4.00
7B
JA
1/2
1-3/16
1.20
5250
4.63
8B
SH
1/2
1-5/8
1.80
4500
5.45
9B
SD
1/2 1-15/16 2.80
3750
6.35
10B
SK
1/2
2-1/2
4.60
3600
7.50
11B
SF
1/2 2-15/16 7.20
3600
8.63
12B
E
7/8
3-1/2 11.40
2800 10.00
13B
F
1
3-15/16 18.00
2400 11.75
14B
F
1
3-15/16 28.60
2200 13.88
16B
J
1-1/2
4-1/2 75.00
1500 18.88
# Max bore with shallow key
* Ratings based on EPDM & Neoprene. For Hytrel ratings, see page PT1-7
+ Approximate weight for each flange; average weight for each bushing

3.31
3.44
4.06
4.63
5.63
6.56
7.94
9.31
10.44
13.25

2.00
2.00
2.63
3.19
3.88
4.63
6.00
6.63
6.63
7.25

1.53
1.59
1.84
2.19
1.84
2.13
2.69
3.69
3.69
4.75

0.88
1.00
1.13
1.44
1.63
1.88
2.31
2.69
3.25
4.75

1.00
1.00
1.31
1.81
1.94
2.00
2.75
3.75
3.75
4.63

1.09
1.31
1.50
1.75
2.00
2.38
2.69
3.00
3.50
4.50

Weight (lbs.)+
BushFlange
ing
1.30
0.40
1.90
0.40
2.90
0.90
4.80
1.60
7.80
2.70
12.00
3.80
18.00
9.00
31.20 14.00
51.40 14.00
120.00 21.00

Clutches and Brakes

TYPE "B" COUPLING

FLEXIDYNE

TYPE "B" FLANGE

PART NUMBERS
6B
022501

7B
022502

8B
022503

9B
022504

Stock flange assemblies

Part No.

13B
022508

FEATURES/BENEFITS
PAGE PT1-2

14B
022509

10B
022505

11B
022506

12B
022507

Complete coupling consists of (2) B


flanges, (2) sleeve and (2) QD Busings.
QD Busings must be ordered separately.

16B
022510

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-9

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

Part No.

dflex_sel_dim Page 10 Tuesday, March 22, 2005 8:58 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE S COUPLING DIMENSIONS
B
E

Couplings

TO REMOVE
SLEEVE

Clutches and Brakes

TYPE "S" FLANGE

TYPE "S" COUPLING

DIMENSIONS

FLEXIDYNE
Fluid Couplings

Coupling
Min.
Max.
Torque*
Max.
HP/100*
A
B
Size
Bore
Bore#
(in.-lbs.)
RPM
5S
1/2
1-1/4
0.38
240
7600
3.25
2.81
6S
1/2
1-1/2
6S
1-9/16
1-3/4
0.71
450
6000
4.00
3.50
6S
1-13/16
1-7/8
7S
1/2
1-7/8
1.20
725
5250
4.63
3.94
8S
1/2
2-1/8
4.44
1.80
1135
4500
5.45
8S
2-3/16
2-3/8
5.00
9S
7/8
2-1/2
5.06
2.80
1800
3750
6.35
9S
2-9/16
2-7/8
6.00
10S
1-1/8
2-7/8
5.69
4.60
2875
3600
7.50
10S
2-15/16
3-3/8
7.00
11S
1-1/4
2-1/8
7.13
11S
2-3/16
2-3/4
7.13
7.20
4530
3600
8.63
11S
2-13/16
3-3/8
7.13
11S
3-7/16
3-7/8
8.00
12S
1-1/2
2-1/8
12S
2-3/16
2-7/8
11.40
7200
2800
10.00
8.25
12S
2-15/16 3-15/16
13S
2 Reb.
4-1/2
18.00
11350
2400
11.75
9.25
14S
2 Reb.
5
28.60
18000
2200
13.88
9.88
16S
2 Reb.
6
75.00
47250
1500
18.88
14.25
# Max bore with shallow keyway. For max bore with standard keyway, see page PT1-11
* Ratings based on EPDM & Neoprene. For Hytrel ratings, see page PT1-7
FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-5

1.88
2.50
2.50
2.81
2.81

1.34
1.63
1.31
1.56
1.84
2.09
1.94
2.41
2.28
2.72
2.69
3.44
3.44
3.44
3.88

0.75

0.97

0.88

1.09

1.00

1.31

1.13

1.50

1.44

1.75

1.63

2.00

1.88

2.38

5.75

4.00

2.31

2.69

6.75
7.50
8.00

4.38
4.50
6.00

2.69
3.25
4.75

3.06
3.50
4.25

3.25
3.63
4.13
4.38
4.75
5.63

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-10

Weight
(lbs.)
1.10
1.90
1.80
1.80
2.60
4.40
3.70
6.50
6.20
10.50
9.80
18.10
17.90
16.60
16.40
27.80
27.50
26.60
45.20
69.10
125.30

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE S COUPLING FLANGE - PART NUMBERS

004511
004534
004513
004536
004515
004538
004516
004539
004517
004540
004519
004542
004520
004543
004521
004544
004522
004545
004523
004546
* 004524
004547
004525
004548
004527 * 004550
004528
004551
004529
004552
004531 004554

8S
004979

004559
004561
004562
004563
004565
004566
004567
004568
004569
004570
004571
004573
004574
004575
004577
004578
* 004579
004581
004582
004583
004585

Coupling Flange Size


9S
10S
11S
004980
004981
004982

004586
004587
004588
004590
004619
004591
004620
004592
004621
004656
004593
004622
004657
004594
004623
004658
004595
004624
004659
004660
004596
004625
004598
004627
004662
004599
004628
004663
004600
004629
004664
004602
004631
004666
004603
004632
004667
004604
004633
004668
004606
004635
004670
004607
004636
004671
004608
004637
004672
* 004610
004639
004674
004611
004640
004675
004676
004612
004641
004614
004643
004678
004615
004644
004679
004616
* 004645
004680
004618 004647
004682
004648
004683
004649
004684
004651
004686
004653
004688
004654
004689
004655 * 004690
004691
004692
004693
004694
004695

004860
004862
004863

004869
004871
004872
004873
004874
004875
004876

004885
004886
004887
004888
004889
004890
004892

004901
004902
004903
004904
004905
004907
004909

13S
004993

14S
004994

16S
004995

004696
004698
004699
004700
004702
004703
004704
004706
004707
004708
004710
004711
004712
004714
004715
004716
004718
004719
004720
004722
004724
004725
004726
004727
004728
004730
004731
004732
* 004734
004735

004996

004997

004998

004920
004921
004922
004923
004925
004927

Stock flange assemblies


Max bore for reborable flanges.
Complete coupling consists of (2) S flanges and (1) sleeve.

FEATURES/BENEFITS
PAGE PT1-2

12S
004983

Couplings

7S
004978

Clutches and Brakes

004498
004500
004502
004504
004505
004506
004508
* 004509
004510

6S
004977

FLEXIDYNE

5S
004976

*Max bore with std. square keyway. Larger bores have


rectangular keyways & keys supplied.

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-11

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

Bore
(in.)
Reborable
Finished
Bore Flanges
1/2
5/8
3/4
7/8
15/16
1
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-7/8
2-15/16
3
3-1/8
3-1/4
3-5/16
3-3/8
3-7/16
3-1/2
3-5/8
3-11/16
3-3/4
3-7/8
3-15/16
METRIC
20mm
24mm
25mm
28mm
30mm
32mm
35mm
38mm
42mm
48mm

PT Components Reference Guide

dflex_sel_dim Page 11 Tuesday, March 22, 2005 8:58 AM

dflex_sel_dim Page 12 Tuesday, March 22, 2005 8:58 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE SC COUPLING DIMENSIONS
B

Couplings

TO REMOVE
CENTER

SHAFT HUB

COMPLETE SPACER COUPLING

SPACER FLANGE

DIMENIONS (1)
Shaft Hub
Max. Bore (2)
Flange
A
Number
H
HS
H
HS
3.50
5SC35
5H
1-1/8
3.25
3.50
6SC35
6H
--1-3/8
6SC
4.38
6SC44
6H
1-3/8
4.00
5.00
6SC50
6H
1-3/8
3.50
7SC35
7H
--1-5/8
7SC
4.38
7SC44
7H
1-5/8
4.63
5.00
7SC50
7H
1-5/8
3.50
8SC35
8H
1-7/8
3.50
8SC35-10
10H
10HS
2-3/8
1-5/8
4.38
8SC44
8H
1-7/8
8SC
5.45
5.00
8SC50
8H
1-7/8
5.00
8SC50-10
10H
10HS
2-3/8
1-5/8
3.50
9SC35
9H
9HS
2-1/8
1-1/2
4.38
9SC44
9H
9HS
2-1/8
1-1/2
5.00
9SC50
9H
9HS
2-1/8
1-1/2
9SC
6.35
5.00
9SC50-11
11H
11HS
2-7/8
1-7/8
7.00
9SC70-11
11H
11HS
2-7/8
1-7/8
7.75
9SC78-11
11H
11HS
2-7/8
1-7/8
4.75
10SC48
10H
10HS
2-3/8
1-5/8
5.00
10SC50
10H
10HS
2-3/8
1-5/8
7.00
10SC70-13
13H
13HS
3-3/8
2-1/2
10SC
7.50
7.75
10SC78-13
13H
13HS
3-3/8
2-1/2
10.00
10SC100-13
13H
13HS
3-3/8
2-1/2
4.75
11SC48
11H
11HS
2-7/8
1-7/8
5.00
11SC50
11H
11HS
2-7/8
1-7/8
7.00
11SC70-14
14H
3-7/8
11SC
8.63
7.75
11SC78-14
14H
3-7/8
10.00
11SC100-14
14H
3-7/8
7.00
12SC70
12H
12HS
2-7/8
2-1/2
7.00
12SC70-14
14H
3-7/8
7.75
12SC78
12H
12HS
2-7/8
2-1/2
12SC
10.00
7.75
12SC78-14
14H
3-7/8
10.00
12SC100-14
14H
3-7/8
13SC
7.75
13SC78
13H
13HS
3-3/8
2-1/2
11.75
14SC
7.75
14SC78
14H
3-7/8
13.88
(1) Ratings (HP/100, Torque, RPM) same as Type S. See page PT1-10.
(2) Check shaft hub table on next page for minimum Bore.
(3) B dimension included H hubs. Dimension will change if one or two HS (short hubs) are used.
(4) Complete coupling weight at MAX bore.
Cplg.
Size
5SC

BSE

Clutches and Brakes


FLEXIDYNE
Fluid Couplings

FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-5

(3)
B
5.63
5.88
6.75
7.88
6.38
7.25
7.88
6.88
9.13
7.75
8.38
9.63
7.50
8.25
8.88
10.38
12.38
13.13
9.38
9.63
13.63
14.63
16.63
10.31
10.38
14.38
15.38
17.63
12.88
14.63
13.63
14.38
17.63
14.38
15.38

2.00
2.50
2.50
2.50
2.81
2.81
2.81
3.25
4.38
3.25
3.25
4.38
3.63
3.63
3.63
5.25
5.25
5.25
4.38
4.38
6.13
6.13
6.13
5.25
5.25
6.50
6.50
6.50
5.75
6.50
5.75
6.50
6.50
6.13
6.50

0.75
0.88

1.00

1.13

1.44

1.63

1.88

2.31

2.69
3.25

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-12

F
H
1.09
1.22
1.22
1.22
1.47
1.47
1.47
1.72
2.34
1.72
1.72
2.34
1.97
1.97
1.97
2.72
2.72
2.72
2.34
2.34
3.34
3.34
3.34
2.72
2.72
3.84
3.84
3.84
2.97
3.84
2.97
3.84
3.84
3.34
3.84

HS
-

K
0.56
0.75

0.63

1.66
1.33
1.53
1.53
1.53
1.91
1.91
1.91
1.66
1.66
2.47
2.47
2.47
1.91

2.53

2.47
-

0.81
0.81
0.81
1.19
1.19
1.06
1.06
1.06
1.19
1.19
1.19
1.19
1.19
1.88
1.88
1.88
1.19
1.19
2.00
2.00
2.00
1.50
2.00
1.50
2.00
2.00
1.88
2.00

Wt. (4)
(lbs.)
4.50
7.30
8.10
8.70
9.90
10.80
11.40
15.20
23.20
16.40
17.40
27.20
18.60
22.20
23.20
40.40
48.20
51.00
37.60
38.40
72.00
76.00
88.00
54.50
54.70
86.10
90.30
102.70
88.10
99.10
91.90
103.30
115.70
129.60
179.90

ENGINEERING/TECHNICAL
PAGE PT1-69

PT Components Reference Guide

dflex_sel_dim Page 13 Tuesday, March 22, 2005 8:58 AM

SELECTION/DIMENSIONS
D-FLEX Couplings
TYPE SC SPACER COUPLINGS - SPACER FLANGE PART NUMBERS
5SC
022000

BSE
10SC
(in.)
4.75
022013
5.00
022014
7.00
7.75
10.00
Stock flanges

6SC
022001
022002
022003

7SC
022004
022005
022006

10SC-13

11SC
022015
022016

022780
022781
022782

Coupling Size
8SC
022007
022008
022009

Coupling Size
11SC-14

022783
022784
022785

8SC-10

9SC

022775
022776

022010
022011
022012

9SC-11

12SC

12SC-14

13SC

14SC

022017
022018

022786
022787
022788

021997

021998

11H

12H

022226

022227

022777
022778
022779

Couplings

BSE
(in.)
3.50
4.38
5.00
7.00
7.75

SPACER SHAFT HUB PART NUMBERS


8H

022221

022222

022223

022340
022341
022342
022344
022345
022346
022348

022353
022354
022355
022357
022358
022359
022361

022368
022370
022371
022372
022374

022349

022350

FEATURES/BENEFITS
PAGE PT1-2

022351
022352

022362
022363
022364
022365

022366
022367

Coupling Size
9H
10H

022224

022375
022376
022377
022378
022379
022380
022381
022382

022387
022388
022389
022391
022392(1)
022393
022394
022395
022396
022397
022398
022399
022400

022384
022386

022402
022404
022405
022406
022408

022225

022409

022410(1)
022411
022412
022413
022414
022415
022416
022417
022418
022420

022428
022429
022430
022432
022433
022434
022435
022436

0022452
022453(1)
022454
022455
022456
022457
022458
022459
022460
022461
022462(1)
022464
022466
022467
022468
022470
022471
022472
022473
022474
022475
022476
022478
022479
022480
022482

13H

14H

Clutches and Brakes

7H

022483
022484
022485
022487
022488
022489
022490
022491
022492(1)
022493
022494
022496
022497
022498
022500

FLEXIDYNE

6H

022813(1)

022810
022814(1)

022815

022816
022817
022818
Complete coupling consists of (2) shaft hubs, (2) spacer flanges,
and (1) sleeve

(1) HS (Short Hub)

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-13

022811
022812

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

Bore
5H
(in.)
Reborable
Finished
022220
Bore Hubs
1/2
022329
5/8
022331
11/16
022332
3/4
022333
7/8
022335
15/16
022336
1
022337
1-1/8
022339
1-1/8 (1)
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-5/8 (1)
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-3/8(1)
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-7/8
3-3/8
3-7/8
Stock hub assembles

dodge_para_flex_fea Page 14 Tuesday, March 22, 2005 9:00 AM

PT Components Reference Guide

FEATURES/BENEFITS
DODGE PARA-FLEX Couplings
Finished Bore
Flange Design

Couplings

Extra bore capacity


Accommodates larger shaft diameters
Allows for smaller coupling selection
Two setscrews at 65
Precision alignment flats
Ductile iron flange for clearance or interference fits

TAPER-LOCK Flange Design

Clutches and Brakes

Torque Transmitted Through


Composite Element System

FLEXIDYNE

Reinforced with torque-carrying tension


cords
Natural rubber or Neoprene
Split end reinforcement
Split element for easy installation
Dampens torsional vibration

Reversible flanges for H or F style mounting


on sizes PX50-PX120
Uses standard TAPER-LOCK bushings for
wide range of bores

Five-Year Limited Warranty

Dependable product
performance
40+ years application experience
Warranty includes
sizes PX40 thru
PX200

No Lubrication

Less maintenance

Fluid Couplings

Visual Inspection

PT1-14

Saves time

FEWER LOOSE PARTS FOR EASY ASSEMBLY


DODGE
PARA-FLEX
Spacer
Couplings

Install factoryassembled flanges


(finished bore or
TAPER-LOCK
flanges)

Install shaft hubs (finished bore or


TAPER-LOCK hubs)

Twist in element

Drop in factoryassembled spacer


center

Tighten clamp ring


bolts by alternating
every other bolt.
Repeat sequence
until tightened to
recommended
torque.

Tighten shaft hub


bolts to recommended torque
FLEXIDYNE

Clutches and Brakes

DODGE
PARA-FLEX
Standard
Couplings

Couplings

FEATURES/BENEFITS

PT Components Reference Guide

dodge_para_flex_fea Page 15 Tuesday, March 22, 2005 9:00 AM

Fluid Couplings

Accommodates Misalignment

Takes 4 angular misalignment

Takes 1/8 parallel misalignment

Takes end-float of 1/4 to 5/16

PT1-15

Dampens vibrations

para_flex_spec_hto Page 16 Tuesday, March 22, 2005 9:04 AM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
PARA-FLEX
SPECIFICATION

Couplings

PARA-FLEX Couplings employ a molded, non-lubricated elastomeric flexing member loaded in shear. The
flexible member is compounded natural or neoprene rubber with textile cord reinforcement throughout and
has an extra layer of reinforcement adjacent to the split for added durability. The compound of natural rubber element shall be suitable for operation in ambient temperature from -45F to +180F; Neoprene -40F to
+210F.
The flexible element is attached by clamping between axially separable rings with exposed SAE grade 8
cap screws4. The couplings are designed to be capable of accommodating combined misalignments1 of 4
angular, 1/8 parallel, and 5/16 end float at the full rating of the coupling without restricting the rating or life
of the coupling. The flexible element must be replaceable without disturbing the coupled equipment and
without the requirement for realignment.
The coupling assemblies have optional methods of attachment to the shaft including but not limited to:
clearance fit, interference fit or TAPER-LOCK bushings. Clearance fits and interference fits are supplied
with an industry standard keyway and two set screws, one over the key and one at 65.
Spacer Couplings consist of two hubs and a pre-assembled center assembly. The center assembly is
readily removable to facilitate maintenance on pumps or other connected equipment and must be replaceable without disturbing the coupled equipment and without realignment.
1 PX40:

4 angular, 1/16 parallel, 3/16 end float.


4 angular, 1/8 parallel, 1/4 end float.
3 PH & PF: 1 angular, 1/16 parallel, 3/16 end float.
4 FBX style couplings utilize class 10.9 metric cap screws.
2 PX110:

Clutches and Brakes

HOW TO ORDER
Standard couplings consist of:
(2) Flange Assemblies
(1) Flexible Element

Spacer Couplings consist of:


(2) Hubs
(1) Center Assembly

NOMENCLATURE
PX

40

FLEXIDYNE

PARA-FLEX
X = Standard
S = Spacer
H = High Speed
F = Flywheel
Size (PX, PS only) ex.: Approx. 4 O.D.
FBX = Straight Bore, Extra Capacity
FBS = Straight Bore, Short Series

Fluid Couplings

TL = TAPER-LOCK
BBS = Bored-To-Size, Steel
TBS = One Taper Bored, one Bored-To-size, Steel
BBPS = BBS, Piloted for Floating Shaft
TBPS = TBS, Piloted for Floating Shaft

PT1-16

FBX

PARA-FLEX
STRAIGHT BORE
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX40
PX50
PX50
PX40
PX50
PX50
PX50
PX50
PX60
PX50
PX60
PX60
PX50
PX60
PX60
PX60
PX60
PX70
PX60
PX60
PX70
PX60
PX70
PX80
PX60
PX70
PX80
PX60
PX80
PX80
PX60
PX80
PX80
PX70
PX80
PX90
PX70
PX80
PX90
PX80
PX90 PX100
PX80
PX90 PX100
PX80 PX100 PX110
PX80 PX100 PX110
PX90 PX110 PX120
PX90 PX110 PX120
PX90 PX110 PX120
PX90 PX110 PX120
PX100 PX120 PX120
PX100 PX120 PX120
PX110 PX120 PX140
PX110 PX120 PX140

PARA-FLEX SPACER
TAPER-LOCK
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS50
PS50
PS50
PS50
PS50
PS50
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS60
PS70
PS70
PS70
PS70
PS70
PS70
PS60
PS60
PS60
PS70
PS70
PS80
PS70
PS70
PS80
PS70
PS80
PS80
PS70
PS80
PS80
PS80
PS80
PS90
PS70
PS80
PS90
PS80
PS90 PS100
PS80
PS90 PS100
PS120 PS120 PS120
PS80 PS100 PS110
PS120 PS120 PS120
PS90 PS110 PS120
PS140 PS140 PS140
PS90 PS110 PS120
PS140 PS140 PS140
PS100 PS120 PS120
PS140 PS140 PS140
PS110 PS120 PS140

PARA-FLEX SPACER
STRAIGHT BORE
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS40
PS50
PS40
PS50
PS50
PS50
PS50
PS60
PS50
PS60
PS60
PS50
PS60
PS60
PS60
PS60
PS70
PS60
PS60
PS70
PS60
PS70
PS80
PS60
PS70
PS80
PS60
PS80
PS80
PS60
PS80
PS80
PS70
PS80
PS90
PS70
PS80
PS90
PS80
PS90 PS100
PS80
PS90 PS100
PS80 PS100 PS110
PS80 PS100 PS110
PS90 PS110 PS120
PS90 PS110 PS120
PS90 PS110 PS120
PS90 PS110 PS120
PS100 PS120 PS120
PS100 PS120 PS120
PS110 PS120
*
PS110 PS120
*

Fluid Couplings

PARA-FLEX
TAPER-LOCK
SERVICE FACTOR
SHAFT
H.P. FRAME
LIGHT
MEDIUM HEAVY
DIA.
1.0
1.5
2.0
1
143T
0.875
PX40
PX40
PX40
1.5
145T
0.875
PX40
PX40
PX40
2
145T
0.875
PX40
PX40
PX40
3
182T
1.125
PX50
PX50
PX50
5
184T
1.125
PX50
PX50
PX50
7.5
213T
1.375
PX60
PX60
PX60
10
215T
1.375
PX60
PX60
PX60
15
254T
1.625
PX70
PX70
PX70
20
256T
1.625
PX70
PX70
PX70
25
284T
1.875
PX80
PX80
PX80
326T
1.875
PX80
PX80
PX80
30
286TS 1.625
PX70
PX70
PX70
324T
2.125
PX80
PX80
PX80
40
324TS 1.875
PX80
PX80
PX80
326T
2.125
PX80
PX80
PX80
50
326TS 1.875
PX80
PX80
PX80
364T
2.375
PX90
PX90
PX90
60
364TS 1.875
PX80
PX80
PX90
365T
2.375
PX90
PX90 PX110
75
365TS 1.875
PX80
PX90 PX110
404T
2.875 PX120 PX120 PX120
100
404TS 2.125
PX90 PX110 PX110
405T
2.875 PX120 PX120 PX120
405TS 2.125
PX90 PX110 PX120
125
444T
3.375 PX140 PX140 PX140
444TS 2.375 PX100 PX110 PX120
444/5T 3.375 PX140 PX140 PX140
150
444/5TS 2.375 PX100 PX120 PX120
444T
3.375 PX140
*
*
200
444TS 2.375 PX110 PX120 PX140
* Consult catalog for other coupling types at these speeds.
MOTOR

Couplings

DODGE PRESELECTED PARA-FLEX COUPLINGS FOR ELECTRIC MOTORS @ 1800 RPM

Clutches and Brakes

PARA-FLEX

FLEXIDYNE

EASY SELECTION

PT Components Reference Guide

para_flex_easy_sel Page 17 Tuesday, March 22, 2005 9:04 AM

PT1-17

standard_sel_dim Page 18 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Standard, Straight Bore
B

D
D

A
E

Couplings

TYPE 3

TYPE 2

TYPE 1

FBX
Clutches and Brakes

Coupling
Size

Min.
Bore

Max
.Bore

HP/100

Torque
(In-Lbs)

Max.
RPM

FLEXIDYNE

PX40FBX
1/2
1-7/16
.68
429
4500
PX50FBX
5/8
1-7/8
1.43
900
4500
PX60FBX
7/8
2-3/16
2.86
1800
4000
PX70FBX
7/8
2-3/8
3.49
2200
3600
PX80FBX
1-7/16
2-7/8
5.72
3605
3100
PX90FBX
1-7/16
3-3/8
7.15
4502
2800
PX100FBX
1-7/16 3-3/8
8.58
5402
2600
PX110FBX
1-1/2
3-3/4
12.30
7750
2300
PX120FBX
1-1/2
G3-3/4
20.00
12605
2100
Shallow keyway on bores of 3-1/4, 3-3/8. Key provided.
Shallow keyway on bores of 3-5/8, 3-3/4. Key provided.

Dwg.
Type

1
1
1
1
1
1
2
2
2

4.25
5.25
6.50
7.38
8.38
9.25
10.00
11.00
12.38

3.50
4.44
5.59
6.13
6.69
7.69
7.13
7.14
7.75

2.88
3.14
4.08
4.63
5.39
6.09
5.15
5.56
5.84

D
1.15
1.51
1.84
2.00
2.30
2.70
2.70
2.79
3.00

E
.76
.96
1.28
1.50
1.50
1.53
1.71
1.56
1.75

Weight
(1)
(Lbs.)
4.10
7.70
13.50
19.90
30.00
42.40
50.10
56.00
80.20

Inertia
(2)
(Lb-Ft2)
.05
.10
.26
.54
1.06
1.96
2.71
3.10
5.81

FBS
Coupling
Size

Min.
Bore

Max.
Bore

HP/100

Fluid Couplings

PX50FBS
5/8
1-3/8
1.43
PX60FBS
7/8
1-13/16
2.86
PX70FBS
7/8
2-3/16
3.49
PX80FBS
1-7/16
2-11/16
5.72
PX90FBS
1-7/16
2-7/8
7.15
(1) Weight of complete coupling at maximum bore.
(2) Inertia of complete coupling at maximum bore.

FEATURES/BENEFITS
PAGE PT1-14

Torque
(In-Lbs)

Max.
RPM

Dwg.
Type

900
1800
2200
3605
4502

4500
4000
3600
3100
2800

3
3
3
3
3

5.25
6.50
7.38
8.38
9.25

2.75
3.36
3.57
3.57
4.03

.88
1.00
1.00
1.25
1.75

.53
.71
.95
.95
.33

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-18

Weight Inertia (2)


(1)
(Lb-Ft2)
(Lbs.)
4.10
.05
8.20
.16
11.80
.32
16.60
.60
22.60
1.00

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Standard, Straight Bore - Part Numbers
FBX FLANGE ASSEMBLIES

000822
000823
000824
000825
000826
000827
000828
000829
000830
000831
000832
000833

000575
000576
000577
000578
000579
000580
000581
000582
000583
000584
000585
000586
000587
000588
000589
000573

PX60FBX
000481

000590
003251
000591
003252
000592
003253
000593
003254
000594
000595
000596
000597
000598
000599
000600
000601
000602
000603
000604
000605

Coupling Size/Part Number


PX70FBX
PX80FBX
PX90FBX
000482
000483
000484

000606
003283
000607
003284
000608
003285
000609
003286
000610
003287
000611
003288
000612
003289
000613
000614
003291
000615
000616
003293
000617
000618

PX100FBX
000485

PX110FBX
000486

PX120FBX
000487

000666
003450
000667
003451
000668
000669
003453
000670
000671
003455
000672
000673
000674
000675
000676
000677
000678
000679
000680
000681
000682
000683
000684

000685
003501
000686
003502
000687
000688
003504
000689
000690
003506
000691
000692
000693
000694
000695
000696
000697
000698
000699
000700
000701
000702
000703

Couplings

PX50FBX
000480

000619
000620
003323
000621
003324
000622
000623
003326
000624
000625
003328
000626
000627
000628
000629
000630
000631

000632
000633
003356
000634
003357
000635
000636
003359
000637
000638
003361
000639
000640
000641
000642
000643
000644
000645
000646
000647
000648

000649
000650
003402
000651
003403
000652
000653
003405
000654
000655
003407
000656
000657
000658
000659
000660
000661
000662
000663
000664
000665

Clutches and Brakes

PX40FBX
000478

FLEXIDYNE

Bore
(in.)
Reborable
Finished
Bore
Flanges
5/8
3/4
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
2-7/8
3
3-1/8
3-1/4
3-3/8
3-1/2
3-5/8
3-3/4

PT Components Reference Guide

standard_sel_dim Page 19 Tuesday, March 22, 2005 9:06 AM

FBS FLANGE ASSEMBLIES

Reborable

PX50FBS
009199

Coupling Size/Part Number


PX60FBS
PX70FBS
PX80FBS
009214
009215
009223

PX90FBS
009230

Fluid Couplings

Bore
(in.)

(1) Standard natural rubber element Part Numbers on Page PT1-22


Stocked flange assemblies
Complete coupling consists of (2) FBX or FBS flange assemblies, and (1) element.
FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-19

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 20 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Standard, TAPER-LOCK
B

A
D

Couplings
PX40 STANDARD COUPLING
TYPE H TAPER-LOCK

PX40 STANDARD COUPLING


TYPE F TAPER-LOCK

K
B

Clutches and Brakes

D
A
E
TYPE F

TYPE H

TYPE HF
PX-50-120 PARA-FLEX TAPER-LOCK COUPLINGS

FLEXIDYNE

K
J

TYPE H-H

TYPE F-F
1-9/32

Fluid Couplings

TYPE HF
PX280 & 320 ONLY

PX-140-320 PARA-FLEX TAPER-LOCK COUPLINGS


FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-20

ENGINEERING/TECHNICAL
PAGE PT1-69

Standard, TAPER-LOCK

Max.
Bore

HP/100

Torque
(In-Lbs)

Max.
RPM

J (1)

K (2)

0.88
0.88
1.00
1.00
1.25
1.75
1.75
1.75
2.00
3.50
4.00
4.50
5.00
6.00
6.50

0.77
0.53
0.72
0.95
0.77
0.33
0.52
0.47
0.44
0.81
1.19
1.31
1.91
2.22
2.06

0.63
0.63
0.81
0.81
0.94
1.00
1.00
1.00
1.19
1.31
1.63
1.94
2.31
1.63
1.63

0.75
0.75
1.06
1.06
1.38
1.63
1.63
1.63
2.06
2.69
3.38
4.06
4.81
4.38
4.38

Inertia
Weight
2)
(Lb-Ft
(Lbs.) (3)
(4)
4.20
0.05
4.70
0.07
9.20
0.21
13.00
0.30
19.60
0.73
28.80
1.30
38.00
2.20
52.10
3.70
74.40
6.60
156.00
18.70
243.00
33.70
417.00
101.00
682.00
231.00
1148.00 544.00
1640.00 1077.00

Fluid Couplings

PX40TL
1
.68
429
4500
4.25
3.00
PX50TL
1-1/8
1.43
900
4500
5.25
2.75
PX60TL
1-7/16
2.86
1800
4000
6.50
3.34
PX70TL
1-11/16
3.49
2200
3600
7.38
3.56
PX80TL
2-1/8
5.72
3605
3100
8.38
3.75
PX90TL
2-11/16
7.15
4502
2800
9.25
4.03
PX100TL 2-11/16
8.58
5402
2600
10.00
4.22
PX110TL 2-11/16
12.30
7750
2300
11.00
4.53
PX120TL
3-1/4
20.00
12605
2100
12.38
5.03
PX140TL 3-15/16
44.00
27590
1840
14.13
7.81
PX160TL 4-7/16
60.00
37800
1560
16.63
9.19
PX200TL 4-15/16
131.00
82500
1300
20.00
10.31
PX240TL
5
240.00
151200
1080
24.13
11.91
PX280TL
7
480.00
302200
910
28.50
15.97
PX320TL
8
719.00
453000
810
32.50
16.31
Notes: (1) Space required to tighten bushing with shortened hex key.
(2) Space required to loosen bushing with shortened hex key.
(3) Weight of complete coupling with bushing.
(4) Inertia of complete coupling with bushing.

FLEXIDYNE

Coupling
Size

Clutches and Brakes

SELECTION/DIMENSIONS

Couplings

PT Components Reference Guide

standard_sel_dim Page 21 Tuesday, March 22, 2005 9:06 AM

FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-21

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 22 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Standard, TAPER-LOCK Part Numbers
TAPER-LOCK FLANGE ASSEMBLIES
Coupling
Size

Flange Assembly

Couplings
Clutches and Brakes

Part No.
Type H
Type F
PX40
000849
000848
PX50
010601

PX60
010602

PX70
010603

PX80
010604

PX90
010605

PX100
010606

PX110
010607

PX120
010608

PX140
011134
011154
PX160
011137
011157
PX200
011140
011160
PX240
011144
011164
PX280
011455
011456
PX320
011472
011471
PX50-PX120 have a reversible flange for type H or F mount
Complete coupling consists of (2) TAPER-LOCK Flange
Assemblies, and (1) element.

TAPER-LOCK
Bushing
Size
1008
1108
1310
1610
2012
2517
2517
2517
3020
3535
4040
4545
5050
7060
8065

STANDARD NATURAL
RUBBER ELEMENTS
Flexible
Element
Part No.
PX40
011529
PX50
011105
PX60
011106
PX70
011107
PX80
011108
PX90
011109
PX100
011110
PX110
011111
PX120
011112
PX140
011114
PX160
011117
PX200
011120
PX240
011124
PX280
011457
PX320
011463
See page PT1-67 for optional elements
Coupling
Size

FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-22

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Standard, TAPER-LOCK Part Numbers
METRIC PARA-FLEX
TAPER-LOCK FLANGE ASSEMBLIES
Flange Assembly
Taper-Lock
Part No.
Bushing Size
Type H
Type F
PXM40
013095
013096
1008
PXM50
013040
013041
1210
PXM60
013043
013042
1610
PXM70
013044

1610
PXM80
013045

2012
PXM90
013046

2517 *
PXM100
013047

2517 *
PXM110
013048

2517 *
PXM120
013049

3020
PXM70 - PXM120 have a reversible flange for type H or F mount.
* Hard metric bushing required
Note: For TAPER-LOCK designs, TAPER-LOCK bushings must be ordered separately.

PT Components Reference Guide

standard_sel_dim Page 23 Tuesday, March 22, 2005 9:06 AM

Fluid Couplings

FLEXIDYNE

Clutches and Brakes

Couplings

Coupling
Size

FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-23

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 24 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Spacer, Straight Bore
K

A
D

D
D

Couplings
TYPE 1

TYPE 2

SPACER COUPLING
CENTER ASSEMBLY

SPACER SHAFT HUBS

Clutches and Brakes


FLEXIDYNE

Coupling
Size
PS40FBX
PS50FBX
PS60FBX
PS60FBS
PS70FBX
PS70FBS
PS80FBX
PS80FBS
PS90FBX
PS90FBS
PS100FBX
PS100FBS
PS110FBX
PS110FBS
PS120FBX
PS120FBS

Min.
Bore
1/2
5/8
2
7/8
2
7/8
2-1/8
1-7/16
2-1/8
1-7/16
2-5/8
1-7/16
2-5/8
1-7/16
2-5/8
1-1/2

Max.
Bore
1-7/16
1-7/8
2-3/16
1-15/16
2-3/8
1-7/8
3-3/8
2-1/8
3-3/8
2-1/8
3-3/4
2-1/2
3-3/4
2-1/2
3-3/4
2-1/2

HP/100
0.68
1.43
2.86
2.86
3.49
3.49
5.72
5.72
7.15
7.15
8.58
8.58
12.3
12.3
20.0
20.0

Torque
(In-Lbs)
429
900
1800
1800
2200
2200
3605
3605
4502
4502
5402
5402
7750
7750
12605
12605

Max.
RPM
4500
4500
4000
4000
3600
3600
3100
3100
2800
2800
2600
2600
2300
2300
2100
2100

Dwg.
Type
1
1
1
1
1
2
1
2
1
2
1
2
1
2
2
2

2.88
3.81
4.45
4.45
5.02
5.02
6.02
6.02
6.02
6.02
6.77
6.77
6.77
6.77
8.27
8.27

1.13
1.41
1.28
1.22
1.78
1.22
2.53
1.50
2.53
1.50
2.53
1.88
2.53
1.88
2.81
1.88

Weight
(Lbs.) (2)
1.30
3.20
4.90
4.00
7.10
2.90
12.90
5.30
12.90
5.30
16.50
7.30
16.50
7.30
14.40
14.60

K (1)
1.75
2.25
2.13
2.50
2.63
1.25
3.38
1.50
3.38
1.50
3.50
1.50
3.50
1.50
1.88
1.88

Inertia
(Lb. Ft.2)
0.01
0.05
0.11
0.08
0.18
0.06
0.53
0.16
0.53
0.16
0.85
0.26
0.85
0.26
0.50
0.51

SPACER CENTER ASSEMBLIES

Fluid Couplings

Coupling
Size
PS40
PS50
PS60
PS70
PS80
PS90
PS100
PS110
PS120

A
4.25
5.25
6.50
7.38
8.38
9.25
10.00
11.00
12.38

E
Min.
2.75
2.88
3.38
3.50
3.50
3.50
3.50
3.50
4.50

(1) Screw clearance required to remove center assembly


(2) Hub weight at maximum bore
(3) Center assembly weight at minimum length
FEATURES/BENEFITS
PAGE PT1-14

Weight
(Lbs.) (3)
4.00
6.90
9.50
12.20
16.90
21.10
23.60
41.00
56.40

Max.
5.75
7.33
7.33
7.50
10.00
10.00
10.00
10.00
10.00

Weight
Adder (4)
0.50
1.28
1.70
2.10
2.90
2.90
3.87
3.87
5.86

Inertia
(Lb.Ft.2) (5)
0.04
0.10
0.28
0.50
0.89
1.40
2.10
3.30
7.30

Inertia
Adder (6)
0.01
0.02
0.03
0.07
0.22
0.22
0.28
0.28
0.76

(4) Weight adder per inch length


(5) Center assembly inertia at minimum length
(6) Inertia adder per inch length

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-24

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Spacer, Straight Bore Shaft Hub - Part Numbers (1)
Coupling Size/Part Number
PS70
PS80/90
PS100/110
PS120
FBS
FBX
FBS
FBX
FBS
FBX
FBS
FBX
FBS
FBX
000492 000491 000494 000493 000496 000495 000498 000497 000500 000499
PS60

000719

000739

000720

000740

000721

000741

000722

000742

000723
000724
000725
000726
000717 000727
000728
000718 000729
000574 000730
000731

000743

Couplings

PS50
FBX
000490
000704
000705
000706
000707
000708
000709
000710
000711
000712
000713
000714
000715
000716

000744

000759
000760

000776
000777

000796

000745

000761

000778

000797

000746
000747

000762
000763

000779
000780

000798
000799

000764
000781
000765 000748 000782

000800
000801

000732
000733
000734

000735
000736
000737
000738

000749 000783
000802
000750 000784
000803
000751 000785
000804
000752
000766
000786
000753
000767
000787
000754
000768
000788
000755
000769
000789
000756
000770
000790
000757
000771
000791
000758
000772
000792
000773
000793
000774
000794
000775
000795

FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-25

Fluid Couplings

Stocked shaft hubs


(1) See page PT1-27 for spacer center assembly part numbers.
Complete coupling consists of:
(2) Shaft Hubs, TAPER-LOCK or Straight Bore
(1) Spacer Center Assembly
NOTE:
Standard Bore Tolerances: Straight bore couplings from PX40 - PX120 are furnished with clearance fit.
PX140 - PX320 are furnished with interference fit.

Clutches and Brakes

PS40
FBX
Reborable 000479
5/8
000836
3/4
000837
7/8
000838
15/16
000839
1
000840
1-1/16
000841
1-1/8
000842
1-3/16
000843
1-1/4
000844
1-5/16
000845
1-3/8
000846
1-7/16
000847
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-3/8
2-1/2
2-5/8
2-3/4
2-7/8
3
3-1/8
3-1/4
3-3/8
3-1/2
3-5/8
3-3/4

FLEXIDYNE

Bore
(in.)

PT Components Reference Guide

standard_sel_dim Page 25 Tuesday, March 22, 2005 9:06 AM

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 26 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Spacer, TAPER-LOCK
K

A
C

Couplings

TYPE 2

TYPE 1
SPACER COUPLING
CENTER ASSEMBLY

TAPER-LOCK SPACER SHAFT HUBS


Clutches and Brakes

Coupling
Size
PS40TL
PS50TL
PS60TL
PS70TL
PS80TL
PS90TL
PS100TL
PS110TL
PS120TL
PS140TL
PS160TL
PS200TL

Max.
Bore
1
1-1/4
1-11/16
2-1/8
2-11/16
2-11/16
2-11/16
2-11/16
3-1/4
3-15/16
4-7/16
4-15/16

HP/100
.68
1.43
2.86
3.49
5.72
7.15
8.58
12.30
20.00
44.00
60.00
131.00

Torque
(In-Lbs)
429
900
1800
2200
3605
4502
5402
7750
12605
27590
37800
82500

Max.
RPM
4500
4500
4000
3600
3100
2800
2600
2300
2100
1840
1560
1300

Dwg.
Type
1
2
2
2
2
2
2
2
2
1
1
1

K(1)

2.88
3.81
4.44
5.00
6.00
6.00
6.75
6.75
8.25
7.69
8.63
10.00

0.88
1.00
1.00
1.25
1.75
1.75
1.75
1.75
2.00
3.50
4.00
4.50

1.75
1.00
1.00
1.00
1.25
1.25
1.25
1.25
1.50
4.50
5.00
5.50

Weight
(Lbs) (2)
1.10
1.80
2.40
4.00
7.70
7.70
9.00
9.00
16.60
37.00
55.00
87.40

Inertia
(Lb.Ft.2)
0.01
0.02
0.03
0.07
0.22
0.22
0.28
0.28
0.76
2.20
3.90
8.00

FLEXIDYNE

SPACER CENTER ASSEMBLIES

Fluid Couplings

Coupling
Size
PS40
PS50
PS60
PS70
PS80
PS90
PS100
PS110
PS120
PS140
PS160
PS200

A
4.25
5.25
6.50
7.38
8.38
9.25
10.00
11.00
12.38
14.13
16.63
20.00

E
Min.
2.75
2.88
3.38
3.50
3.50
3.50
3.50
3.50
4.50
6.44
8.06
9.94

(1) Screw clearance required to remove center assembly


(2) Hub weight includes bushing at max. bore
(3) Center assembly weight at minimum length
FEATURES/BENEFITS
PAGE PT1-14

Weight
(Lbs.) (3)
4.00
6.90
9.50
12.20
16.90
21.10
23.60
41.00
56.40
115.00
216.00
290.00

Max.
5.75
7.33
7.33
7.50
10.00
10.00
10.00
10.00
10.00
13.00
11.44
12.88

Weight
Adder (4)
.50
1.28
1.70
2.10
2.90
2.90
3.87
3.87
5.86
4.49
5.58
7.65

Inertia
(Lb. Ft.2) (5)
0.04
0.10
0.28
0.50
1.89
1.40
2.10
3.30
7.30
18.70
33.70
101.00

Inertia
Adder (6)
0.01
0.02
0.03
0.07
0.22
0.22
0.28
0.28
0.76
0.80
0.90
1.60

(4) Weight adder per inch length


(5) Center assembly inertia at minimum length
(6) Inertia added per inch length

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-26

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Spacer, TAPER-LOCK Shaft - Hubs Part Numbers
TAPER-LOCK
Bushing
Size
1008
1210
1610
2010
2517
2517
2517
2517
3020
3535
4040
4545

Clutches and Brakes

PS40
PS50
PS60
PS70
PS80
PS90
PS100
PS110
PS120
PS140
PS160
PS200

Shaft
Hub
Part No.
000850
011620
011621
011622
011623
011623
011624
011624
011625
011626
011627
011628

Couplings

Coupling
Size

PT Components Reference Guide

standard_sel_dim Page 27 Tuesday, March 22, 2005 9:06 AM

For complete listing of part numbers for all BSE lengths, see page PT1-28 and PT1-29
Complete coupling consists of: (2) shaft hubs, TAPER-LOCK straight bore, and (1) Spacer center assy

Fluid Couplings

FLEXIDYNE

NOTE: For TAPER-LOCK designs, TAPER-LOCK bushings must be ordered separately

FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-27

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 28 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
PARA-FLEX
SPACER CENTER ASSEMBLY PART NUMBERS

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

B.S.E.
PS40
PS50
PS60
PS70
PS80
2-7/8
011121
3
011125
3-1/8
011132
3-1/4
011145
3-3/8
011152 010723
3-1/2
000854 011565 011567 N 011569 N 011571
3-5/8
011720 011726 011740 011775
3-11/16
3-3/4
011721 011727 011741 011776
3-7/8
011722 011728 011742 011777
4
011723 011729 011743 011778
4-1/8
011724 011730 011744 011779
4-1/4
011725 011731 011745 011780
4-3/8
011582 011732 011746 011781
4-1/2
011583 011584
4-5/8
011733 011747 011782
4-3/4
011734 011748 011783
4-7/8
011749 011784
5
000857 012767 012765 011750 011785
5-1/8
011751 011786
5-1/4
011752 011787
5-5/16
5-3/8
011753 011788
5-1/2
011754 011789
5-5/8
011755 011790
5-3/4
000858 000859 000861 011756 011791
5-7/8
011757 011792
6
011758 011793
6-1/16
6-1/8
011602 011794
6-1/4
011759 011795
6-5/16
6-3/8
011760 011796
6-7/16
6-1/2
011761 011797
6-5/8
011762 011798
6-3/4
011763 011799
6-7/8
011764 011604
7
012766 011765 011800
7-1/8
011766 011801
7-1/4
011767 011802
7-1/3
000860 000862
012289
7-3/8
011768 011803
7-1/2
011603 011804
7-5/8
011805
7-3/4
011806
7-7/8
011807
Stock Center Assemblies
FEATURES/BENEFITS
PAGE PT1-14

PS90

PS100

PS110

PS120

PS140

PS160

PS200

N 011564 N 011579 N 011580


011890
011891
011892
011893
011894
011895
011896
011897 011581
011898
011899 011935
011900 011936
011705 011937
011901 011938
011902 011939

011589

011555
011810 011850
011811 011851
011812 011852
011586 011587
011813 011853
011814 011854
011815 011855
011816 011700
011817 011856
011818 011857
011847
011819 011858 011903 011940
011820 011859 011904 011941
011821 011860 011905 011942
011822 011861 011906 011943
011823 011862 011907 011944
011824 011701 011706 011710
011825
011826

011863
011864

011908
011909

011945
011946

011827

011865

011910

011947

010539
011828 011866 011911 011948 010547
011829 011867 011912 011949 010548
011830 011868 011913 011950 010549
011606 011869 011914 011951 010550
011831 011702 011707 011711 010551
011832 011870 011915 011952 010552
011833 011871 011916 011953 010553
012291 012290
011834 011872 011917 011954 010554
011835 011873 011918 011955 010555
011836 011874 011919 011956 010556
011837 011875 011920 011957 010975
011838 011876 011921 011958 010976

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-28

ENGINEERING/TECHNICAL
PAGE PT1-69

FEATURES/BENEFITS
PAGE PT1-14

PS60
010998

PS70
011012

PS80
011000
011605

PS90
011001
011839

PS100
011002
011703

PS110
011005
011708

PS120
011006
011712

PS140
011113
010977

009420
009419
009421
009422
009423
009424
009425
009426
009427
009428

011840

011877

011922

011959

010978

010595
010567

011841
011842
011607

011878
011879
011880

011923
011924
011925
011926
011927
011928
011709
011929
011930

011960
011961
011962
011963
011964
011965
011713
011966
011967
012023
012024
012025
012026
012027
012028

010979
010980
010981
010982
010983
010984
010985
010986

010568
010569
010570
010571
010572
010573
010574
010575

009429
009430
009431
009432
009433
009434
009435 000863

EASY SELECTION
PAGE PT1-5

PS200
011119

010987 010576
010988 010577
010989 010578
010990 010579
010991 010580
010992 010581

010699
000864 000865 012029 010993 010582 010675
010994 010583 010676
010995 010584 010677
010996
009436 010585 010678
009437 010586 010679
009438 010587 010680
009439 010588 010681
009440 010589 010682
009441 010590 010683
009442 010591 010684
009443 010592 010685
009444 010593 010686
010594
009445
010687
009446
010688
009447
010689
009448
010690
009449
010691
009450
010692
009451
010693
010694
009452
009453
010695
009454
010696
009455
010697
009456
010698
009457

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-29

PS160
011115

ENGINEERING/TECHNICAL
PAGE PT1-69

Couplings

B.S.E.
PS40
PS50
Semi Fin
000851 010997
8
8-1/16
8-1/8
8-3/16
8-1/4
8-3/8
8-1/2
8-5/8
8-3/4
8-7/8
9
9-1/8
9-3/16
9-1/4
9-3/8
9-1/2
9-5/8
9-3/4
9-7/8
9-15/16
10
10-1/8
10-1/4
10-5/16
10-3/8
10-1/2
10-5/8
10-3/4
10-7/8
11
11-1/8
11-1/4
11-3/8
11-7/16
11-1/2
11-5/8
11-3/4
11-7/8
12
12-1/8
12-1/4
12-3/8
12-1/2
12-5/8
12-3/4
12-7/8
13
Stock Center Assemblies

Clutches and Brakes

SPACER CENTER ASSEMBLY PART NUMBERS

FLEXIDYNE

PARA-FLEX

Fluid Couplings

SELECTION/DIMENSIONS

PT Components Reference Guide

standard_sel_dim Page 29 Tuesday, March 22, 2005 9:06 AM

standard_sel_dim Page 30 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Bored to Size, Type BBS
B
D

A
C

Couplings

PX60 THRU PX320 TYPE BBS COUPLINGS


Clutches and Brakes

Coupling
Size

Min.
Bore

Max.
Bore

FLEXIDYNE

Torque
(In-Lbs)

Max.
RPM

PX60BBS
none
1-1/2
2.86
1,800
PX70BBS
none
2-1/8
3.49
2,200
PX80BBS
none
2-9/16
5.72
3,605
PX90BBS
none
2-3/4
7.15
4,502
PX100BBS
none
3-1/4
8.58
5,402
PX110BBS
none
3-15/16
12.30
7,750
PX120BBS
none
4
20.00
12,605
PX140BBS
2-1/4
4-1/2
44.00
27,590
PX160BBS
2-1/2
6
60.00
37,800
PX200BBS
2-7/8
6-3/4
131.00
82,500
PX240BBS
4
7-1/2
240.00 151,200
PX280BBS
4-7/16
9
480.00 302,200
PX320BBS
5-1/2
11
719.00 453,000
(1) Weight of complete coupling at maximum bore
(2) Inertia of complete coupling at maximum bore

4000
3600
3100
2800
2600
2300
2100
1840
1560
1300
1080
910
810

6.50
7.38
8.38
9.25
10.00
11.00
12.38
14.13
16.63
20.00
24.13
28.50
32.50

4.28
5.00
5.50
6.03
6.97
7.56
8.25
9.81
12.94
15.56
14.16
18.47
20.75

2.38
2.94
3.69
4.13
4.94
5.44
5.81
7.00
8.50
9.38
10.00
12.00
14.00

1.50
1.75
2.00
2.25
2.63
3.00
3.25
3.88
5.13
6.13
5.13
7.13
8.13

1.28
1.50
1.50
1.53
1.72
1.56
1.75
2.44
3.06
3.75
4.34
4.66
4.94

HP/100

Weight (1) Inertia (2)


(Lbs.)
(Lb-Ft2)
8.8
.21
12.8
.32
18.4
.79
25.6
1.4
36.4
2.5
47.3
4.2
68.4
7.0
127.2
16.4
210.8
39.6
333.5
76.9
481.0
188.1
802.0
440.8
1074.0
709.6

Fluid Couplings
FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-30

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS

Couplings

Bored to Size, Type BBS

PT Components Reference Guide

standard_sel_dim Page 31 Tuesday, March 22, 2005 9:06 AM

PX60BBS - PX320BBS PART NUMBERS


Standard Element
(1 Reqd)
011106
011107
011108
011109
011110
011111
011112
011114
011117
011120
011124
011457
011463

When bored to size, the PX60 through PX120 BBS sizes are furnished with clearance fit, standard keyway and two-set screws.
PX140 and larger sizes are furnished as interference fit with
standard keyway and no setscrew.
Complete coupling consists of: (2) BS Flange Assemblies
and (1) Standard Element.

Clutches and Brakes

BS Flange Assemblies
Rough Bore (2 Reqd)
010300
010301
010302
010303
010304
010305
010306
010530
010531
010532
010533
010528
010529

Fluid Couplings

FLEXIDYNE

Coupling
Size
PX60BBS
PX70BBS
PX80BBS
PX90BBS
PX100BBS
PX110BBS
PX120BBS
PX140BBS
PX160BBS
PX200BBS
PX240BBS
PX280BBS
PX320BBS

FEATURES/BENEFITS
PAGE PT1-14

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-31

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 32 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Mill Motor, Type TBS*

F
L
Couplings

B
Size
PX60TBS

For Mill
Motor Size

Min.
Bore

Max.
Bore

HP/100

Torque
(In-Lbs)

Max.
RPM

602,802*

none

1-1/2

2.86

1,800

4000

Clutches and Brakes

603

PX70TBS

802B,802C
603,803

PX80TBS

604804

none

2-1/8

3.49

2,200

3600

none

2-9/16

5.72

3,605

3100

Weight(1)
(Lbs.)

Inertia(2)
(Lb-Ft2)

10.1

0.21

16.1

0.32

23.2

0.79

5.78

3.00

0.34

6.75

3.50

0.50

6.25

3.00

0.56

7.00

3.50

0.50

7.00

3.50

0.50

PX90TBS

804

none

2-3/4

7.15

4,502

2800

7.28

3.50

0.53

29.9

1.4

PX100TBS

804

none

3-1/4

8.58

5,402

2600

7.84

3.50

0.72

44.4

2.5

8.56

4.00

0.59

9.06

4.50

0.16

62.3

4.2

9.00

4.00

0.63

9.50

4.50

0.50

81.4

7.0

10.63

4.69

1.19

10.63

4.69

1.06

136.2

16.4

11.06

5.13

0.94

12.50

4.69

1.69

12.94

5.13

1.56

227.8

39.6

614

12.94

5.13

1.44

812

14.63

5.19

2.19

614-814

14.63

5.19

2.06

15.13

5.69

1.94

344.5

76.9

519

188.1

836

440.8

PX110TBS
PX120TBS

606,806
608
608,806
608,808

none

3-15/16

12.30

7,750

2300

none

20.00

12,605

2100

2-1/4

4-1/2

44.00

27,590

1840

808
PX140TBS

610-810

FLEXIDYNE

612
810
PX160TBS

PX200TBS

PX240TBS
Fluid Couplings

PX280TBS

612-812

616-816

2-1/2

2-7/8

60.00

6-3/4

131.00

37,800

82,500

1560

1300

618-818

15.56

6.13

2.38

818

15.22

6.19

2.97

15.91

6.88

2.53

18.78

7.44

2.22

20.78

9.44

2.22

620
622
624

7-1/2

240.00

151,200

1080

5-1/4

480.00

302,200

910

Refer to page PT1-30 for additional envelope information

FEATURES/BENEFITS
PAGE PT1-14

* 1-1/4 per foot taper on diameter

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-32

ENGINEERING/TECHNICAL
PAGE PT1-69

PT Components Reference Guide

standard_sel_dim Page 33 Tuesday, March 22, 2005 9:06 AM

SELECTION/DIMENSIONS

Couplings

Mill Motor, Type TBS*

PX80TBS
PX90TBS
PX100TBS
PX110TBS
PX120TBS

PX140TBS

PX160TBS

PX200TBS

PX240TBS
PX280TBS

FEATURES/BENEFITS
PAGE PT1-14

TS Flange Assy
(1) Reqd +
010471
010472
010473

Std. Element
(1) Reqd
011106

010474

011108

010475
010476
010477
010478
010479
010480
008980
008981
008982
008983
008984
008985
008986
008987
008988
008989
008990
008991
008992
008993

011109
011110

BS Flange Assy
(1) Reqd

Coupling Size
PX60TBS
PX70TBS
PX80TBS
PX90TBS
PX100TBS
PX110TBS
PX120TBS
PX140TBS
PX160TBS
PX200TBS
PX240TBS
PX280TBS

011107

011111
011112

011114

See Page
PT1-30

TS Flange Assy
Rough Bore
010510
010511
010512
010513
010514
010515
010516
010524
010531
010532
010525
010526

FLEXIDYNE

PX70TBS

For Mill
Motor Size
602,802*
603
802B,802C
603,803
604,804
804
804
606,806
608
606,806
608,808
608,808
610,810
612,812
610,810
612,812
614
612,812
614,814
616,816
618,818
818
620
622
624

011117
Complete coupling consists of: (1) TS Flange
Assembly, (1) BS Flange Assembly, and (1) Standard Element.

011120

* Key furnished for shallow keyways.


+ Part numbers are finished bore flanges to fit mill
motor sizes listed.

011124
011457

Fluid Couplings

Coupling
Size
PX60TBS

Clutches and Brakes

PX60 - PX280 TBS PART NUMBERS

EASY SELECTION
PAGE PT1-5

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-33

ENGINEERING/TECHNICAL
PAGE PT1-69

standard_sel_dim Page 34 Tuesday, March 22, 2005 9:06 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Floating Shaft, Type BBPS
B

E
BCS
FLG
ASSY

BPS
FLG
ASSY

BS FLGBS
ASSY AS

BPS FLG
BPS FLG
ASSY ASSY

Couplings

FLOATING SHAFT
TYPE BBPS

Clutches and Brakes

Min. Max.
Torque Max
HP/100
A
B
C
D
Bore Bore
(In-Lbs) RPM
none 1-1/2
2.86
1,800 4000 6.50 4.28 2.38 1.50
none 2-1/8
3.49
2,200 3600 7.38 5.00 2.94 1.75
none 2-9/16 5.72
3,605 3100 8.38 5.50 3.69 2.00
none 2-3/4
7.15
4,502 2800 9.25 6.03 4.13 2.25
none 3-1/4
5.85
5,402 2600 10.00 6.97 4.94 2.63
none 3-15/16 12.30 7,750 2300 11.00 7.56 5.44 3.00
none
4
20
12,605 2100 12.38 8.25 5.81 3.25
2-1/4 4-1/2
44
27,590 1840 14.13 9.19 7.00 3.88
2-1/2
6
60
37,800 1560 16.63 12.94 8.50 5.13
2-7/8 6-3/4
131
82,500 1300 20.00 15.56 9.38 6.13
4
7-1/2
240 151,200 1080 24.13 14.16 10.00 5.13
4-7/16
9
480 302,200 910 28.50 18.47 12.00 7.13
5-1/2
11
719 453,000 810 32.50 20.75 14.00 8.13

PX60BBPS - PX320BBPS PART NUMBERS


FLEXIDYNE
Fluid Couplings

Coupling
Size
PX60BBPS
PX70BBPS
PX80BBPS
PX90BBPS
PX100BBPS
PX110BBPS
PX120BBPS
Coupling
Size
PX140BBPS
PX160BBPS
PX200BBPS
PX240BBPS
PX280BBPS
PX320BBPS

BCS Flange Assy


(1) Reqd
010658
010660
010189
010191
010193
010599
010195
BS Flange Assy
(1) Reqd
010530
010531
010532
010533
010528
010529

FEATURES/BENEFITS
PAGE PT1-14

BPS Flange Assy


(1) Reqd
010657
010659
010190
010192
010194
010598
010196
BPS Flange Assy
(1) Reqd
011714
011715
011716
011717
011718
011719

Std Element
(1) Reqd
011106
011107
011108
011109
011110
011111
011112
Std Element
(1) Reqd
011114
011117
011120
011124
011457
011463

EASY SELECTION
PAGE PT1-5

1.78 2.45 0.58 .624/.6225


2.06 3.05 0.48 .999/.9975
2.00 3.30 0.45 .999/.9975
2.09 3.67 0.39 1.249/1.2475
2.16 4.13 0.44 1.249/1.2475
2.06 4.44 0.38 1.249/1.2475
2.44 4.89 0.45 1.499/1.497
2.44 5.69 0.44 1.499/1.497
3.06 7.25 0.75 1.499/1.497
3.69 8.78 0.84 1.999/1.997
4.28 8.06 1.16 1.999/1.997
4.59 10.22 1.31 1.999/1.997
4.88 11.38 1.44 1.999/1.997

DE

U
1.28
1.58
1.58
1.70
1.72
1.69
1.98
2.00
2.94
2.84
3.12
3.28
3.44

Weight Inertia
(Lbs) (Lb-Ft2)
9.8
0.21
14.6
0.32
26.9
0.79
29.0
1.4
40.1
2.5
51.0
4.2
75.7
7.0
140.2
16.4
230.8
39.6
364.5
76.9
529.0 188.1
877.0 440.8
1181.0 709.6

Complete coupling consists of: (1) BCS or BS


Flange Assembly (depending on size of coupling),
(1) BPS Flange Assembly, and (1) Standard Element.
BCS Flange Assembly consists of:
1. External Clamp Ring
2. Internal Clamp Ring
3. BCS Flange

BPS Flange Assembly consists of:


1. External Clamp Ring
2. Piloted Internal Clamp Ring
a. Includes floating shaft bearing assembly
3. BS Flange

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-34

ED

PX140-320
BBPS BBPS
PX140-320

PX60 -120 BBPS

PX60BBPS
PX70BBPS
PX80BBPS
PX90BBPS
PX100BBPS
PX110BBPS
PX120BBPS
PX140BBPS
PX160BBPS
PX200BBPS
PX240BBPS
PX280BBPS
PX320BBPS

FLOATING SHAFT DETAIL

Size

K
FLOATING SHAFT
TYPE BBPS

ENGINEERING/TECHNICAL
PAGE PT1-69

FEATURES /BENEFITS
PARA-FLEX High Speed and Flywheel Couplings

PT Components Reference Guide

para_flex_fea_ben Page 35 Tuesday, March 22, 2005 9:06 AM

Compensates for misalignment


Cushions thrust loads

Couplings

HIGH SPEED TYPE

Absorbs vibration and shock


Prolongs bearing life

FLYWHEEL TYPE
Specifically designed to connect the flexible element to
standard SAE flywheel bolt patterns

FLEXIDYNE

Clutches and Brakes

Available in TAPER-LOCK and bored to size configurations

Fluid Couplings

Available in TAPER-LOCK and bored to size configurations

PT1-35

taper_lock_sel_dim Page 36 Tuesday, April 5, 2005 10:39 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
High Speed, TAPER-LOCK
B
G
K
J

J
F1

D1

TAPER-LOCK FLANGE
ASSEMBLY
E

E1

Couplings

FLEXIBLE ELEMENT
TYPE "F" DISC

TYPE "H" DISC


DISC ASSEMBLY

PH87 THRU PH131

B
K

FLEXIBLE ELEMENT

Clutches and Brakes

J
J

E1

F1

TYPE SH
FLANGE

TYPE SF
FLANGE

DISC ASSEMBLY

PH172 thru PH252


FLEXIDYNE

D
E

FLEXIBLE ELEMENT

STEEL FLANGE ASSEMBLY

F1

E1

TYPE H
FLANGE

TYPE F
FLANGE

Fluid Couplings

DISC ASSEMBLY

PH172 & PH192 IRON FLANGE ASSEMBLY

FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-17

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-36

ENGINEERING/TECHNICAL
PAGE PT1-69

High Speed, TAPER-LOCK


Max.
Bore

HP/100

PH87
PH96
PH116
PH131
PH172
PH192
PH213
PH252

+
*
2517
2517
3535
4040
4545
5050

1/2
1/2
1/2
1/2
1-3/16
1-7/16
1-15/16
2-7/16

+
*
2-11/16
2-11/16
3-15/16
4-7/16
4-15/16
5-5/16

3.0
4.5
7.1
9.5
23.0
47.0
90.0
135.0

Coupling
Size
PH87
PH96
PH116
PH131
PH172
PH192
PH213
PH252

A
9.44
10.31
12.31
13.81
18.31
20.31
22.50
26.50

1890
2835
4470
5985
14490
29610
56700
85050

B
Iron Flg
3.53
4.30
4.44
5.45
8.06
9.31
.....
.....

Max.
RPM
Gray Iron
Steel
Flange
Flange
6000
.....
5230
.....
4050
.....
3750
.....
1860
2800
1620
2430
.....
2130
.....
1945

Torque
(In-Lbs)

C
Steel Flg
.....
.....
.....
.....
8.97
10.25
11.31
14.31

Iron Flg
.....
.....
.....
.....
7.50
8.63
.....
.....

Steel Flg
.....
.....
.....
.....
7.00
8.50
8.75
9.50

Inertia

Weight
(Lbs)

(Lb-Ft2)

Iron Flg

Steel Flg

Iron Flg

Steel Flg

19.5
27.2
40.8
59.7
138.2
219.6
.....
.....

.....
.....
.....
.....
128.5
219.6
291.2
389.9

1.32
2.44
4.92
8.87
31.74
51.09
102.3
144.1

.....
.....
.....
.....
29.98
50.37
90.22
133.7

D1

1.00
1.25
1.75
1.75
3.50
4.00
4.50
5.00

1.75
1.75
1.75
1.75
.....
.....
.....
.....

E
Iron Flg
0.81
1.33
1.14
1.95
1.06
1.31
.....
.....

Steel Flg
.....
.....
.....
.....
1.88
2.25
2.31
4.31

E1
Coupling
G
F1
J
K
L
M
F
Size
Iron Flg
Steel Flg
Iron Flg
Steel Flg
PH87
0.50
.....
4.12
4.19
3.28
.....
1.00
1.63
0.81
1.06
PH96
0.45
.....
4.12
4.19
3.42
.....
1.00
1.63
0.94
1.38
PH116
0.33
.....
4.12
4.19
3.63
.....
1.00
1.63
1.00
1.63
PH131
0.77
.....
4.12
4.19
4.27
.....
1.00
1.63
1.00
1.63
PH172
0.63
1.44
6.25
7.12
7.62
8.53
1.31
2.69
.....
.....
PH192
0.38
1.31
7.75
8.62
8.38
9.31
1.63
3.38
.....
.....
PH213
.....
1.44
8.75
9.75
.....
10.44
1.94
4.06
.....
.....
PH252
.....
2.94
9.50
10.88
.....
12.94
2.31
4.81
.....
.....
Space required to tighten bushing with shortened hex key or to loosen screws to permit removal of the hub by a puller
Space required to loosen bushing with the shortened hex key using screws as hack screws - no puller required.

PH87 - PH252 PART NUMBERS


Coupling
Size

Std Flange

TAPER-LOCK Flange (1) Reqd


Iron Flange
Steel Flange
Type H
Type F
Type SH
Type SF
..........
..........
..........
..........

Flange Size

PH87
010603
PX70
PH96
010604
PX80
PH116
010606
PX100
..........
..........
PH131
010607
PX110
PH172
..........
PX140
011134
011154
PH192
PX160
011137
011157
PH213
..........
PX190
..........
..........
PH252
PX220
+ Flange assembly uses a 1610 bushing with 1-11/16 max. bore
Disc assembly uses a 2517 bushing with 2-11/16 max. bore
* Flange assembly uses a 2012 bushing with 2-1/8 max. bore
Disc assembly uses a 2517 bushing with 2-11/16 max. bore
FEATURES/BENEFITS
PAGE PT1-2

Disc
HS
Bushing
Assy
Element
Size
(1) Reqd
(1) Reqd
011307
011227
+
011308
011228
*
..........
..........
011310
011230
2517
011311
011231
2517
010290
010294
011314
011234
3535
010291
010295
011316
011236
4040
010292
010296
011319
011239
4545
010293
010297
011322
011242
5050
Complete coupling consists of: (1) TAPER-LOCK Flange Assembly,
(1) TAPER-LOCK Disc Assembly, & (1) High speed Element. TAPERLOCK bushings must be ordered separately.

EASY SELECTION
PAGE PT1-17

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-37

ENGINEERING/TECHNICAL
PAGE PT1-69

Clutches and Brakes

Min.
Bore

FLEXIDYNE

Bushing
Size

Fluid Couplings

Coupling
Size

Couplings

SELECTION/DIMENSIONS

PT Components Reference Guide

taper_lock_sel_dim Page 37 Tuesday, April 5, 2005 10:39 AM

taper_lock_sel_dim Page 38 Tuesday, April 5, 2005 10:39 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
High Speed, Bored to Size
B

D1

D1

E1

E1

Couplings
TYPE "F" DISC

Coupling
Size
Clutches and Brakes

PH87B
PH96B
PH116B
PH131B
PH172B
PH192B
PH213B
PH252B

TAPER-LOCK
Disc
Assembly
Max
Min
Max
Bore
Bore
Bore
2-1/8
1/2
2-11/16
2-9/16
1/2
2-11/16
3-1/4
1/2
2-11/16
3-15/16
1/2
2-11/16
4-1/2
1-3/16 3-15/16
6
1-7/16 4-7/16
6-1/4 1-15/16 4-15/16
6-7/8
2-7/16 5-5/16

BS Flange
Assembly
Min
Bore
none
none
none
none
2-1/4
2-1/2
2-1/2
2-7/8

TYPE "F" DISC

SIZE PH87 - 131

TYPE "H" DISC

TYPE "H" DISC


SIZE PH172 - 252

D1

E1

9.44
10.31
12.31
13.81
18.31
20.31
22.50
26.50

4.59
5.44
6.13
7.25
9.06
11.19
11.31
14.31

2.94
3.69
4.94
5.44
7.00
8.50
8.75
9.50

1.75
1.75
1.75
1.75
3.50
4.00
4.50
5.00

1.75
2.00
2.63
3.00
3.88
5.13
4.69
5.19

1.09
1.69
1.75
2.50
1.88
2.25
2.31
4.31

0.81
0.81
0.97
1.31
1.44
1.31
1.44
2.94

4.31
4.56
5.31
6.06
8.63
10.25
10.44
12.94

Weight Inertia
(Lbs) (Lb-Ft2)
20.1
28.0
42.8
60.1
135.2
220.6
289.2
379.9

1.33
2.47
5.31
9.08
30.98
54.27
91.62
135.9

FLEXIDYNE
Fluid Couplings

TAPER-LOCK
TAPER-LOCK
HS Element
Disc Assy
Bushing
(1) Reqd
(1) Reqd
Size
PH87B
010301
011307
2517
011227
PH96B
010302
011308
2517
011228
PH116B
010304
011310
2517
011230
PH131B
010305
011311
2517
011231
PH172B
010530
011314
3535
011234
PH192B
010531
011316
4040
011236
PH213B
010508
011319
4545
011239
PH252B
010509
011322
5050
011242
Complete coupling consists of: (1) BS Flange Assembly, (1) TAPER-LOCK Disc Assembly, (1) High Speed
Element, and (1). TAPER-LOCK Bushing. TAPER-LOCK bushings must be ordered separately.
Coupling
Size

FEATURES/BENEFITS
PAGE PT1-2

BS Flange Assy
(1) Reqd

EASY SELECTION
PAGE PT1-17

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-38

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Flywheel, TAPER-LOCK
B

FLEXIBLE ELEMENT

E1

TYPE "SF"

TYPE "F"
TYPE "H"
TYPE "F"
SIZES PF87-PF131

TYPE "H"
IRON FLANGE AND CLAMP RING

SIZES PF172-PF192

Max. RPM
Gray Iron
Steel
Flange
Flange
6000
6000
5230
5230
4050
4050
3750
3750
1860
2800
1620
2430
.....
2130
.....
1945

Coupling
Size

Bushing
Size

Min.
Bore

Max.
Bore

HP/100

Torque
(In-Lbs)

PF87
PF96
PF116
PF131
PF172
PF192
PF213
PF252

1610
2012
2517
2517
3535
4040
4545
5050

1/2
1/2
1/2
1/2
1-3/16
1-7/16
1-15/16
2-7/16

1-11/16
2-1/8
2-11/16
2-11/16
3-15/16
4-7/16
4-15/16
5-5/16

3.00
4.50
7.10
9.50
23.00
47.00
90.00
135.00

1890
2835
4470
5985
14490
29610
56700
85050

Coupling
Size

Bushing
Size

E1

PF87
PF96
PF116
PF131
PF172
PF192
PF213
PF252

1610
2012
2517
2517
3535
4040
4545
5050

1.00
1.25
1.75
1.75
3.50
4.00
4.50
5.00

1.34
1.58
1.39
1.95
2.31
2.56
-

....
....
....
....
3.12
3.50
4.50
5.81

C
Iron Flg.
.....
.....
.....
.....
7.50
8.63
.....
.....

Steel Flg.
.....
.....
.....
.....
7.00
8.50
8.75
9.50

TYPE "SH"
STEEL FLANGE AND CLAMP RING SIZES PF172-PF252

Couplings

B
A
9.44
10.31
12.31
13.81
18.31
20.31
22.50
26.50

Weight (Lbs)
Less Bushing
Iron Flgs Steel Flgs
9.9
.....
13.5
.....
22.3
.....
33.3
.....
87.2
77.5
128.6
128.6
221.2
190.2
297.9
260.9

Iron Flg.

Steel Flg.

2.69
2.83
3.14
3.70
5.81
6.56
.....
.....

.....
.....
.....
.....
6.72
7.50
9.00
10.81
Inertia

(Lb-Ft2)
Iron Flgs Steel Flgs
0.6
.....
1.05
.....
2.35
.....
4.35
.....
17.49
15.73
28.84
28.12
74.47
64.36
121.79
111.38

PF87 THRU PF252 PART NUMBERS


TAPER-LOCK Flange (1) Reqd
Bolt Ring
High Speed
T-L
Iron Flange
Steel Flange
Assy
Element
Bushing
Std Flange
Type H
Type F
Type SH
Type SF
(1) Reqd
(1) Reqd
Size
PF87
010603
.....
.....
.....
.....
011247
011227
1610
PF96
010604
.....
.....
.....
.....
011248
011228
2012
PF116
010606
.....
.....
.....
.....
011250
011230
2517
PF131
010607
.....
.....
.....
.....
011251
011231
2517
PF172
.....
011134
011154
010290
010294
011254
011234
3535
PF192
.....
011137
011157
010291
010295
011256
011236
4040
PF213
.....
.....
.....
010292
010296
011259
011239
4545
PF252
.....
.....
.....
010293
010297
011262
011242
5050
Complete coupling consists of: (1) TAPER-LOCK Flange Assembly (as selected), (1) Bolt Ring Assembly, (1) High Speed Element, and (1)
TAPER-LOCK Bushing. TAPER-LOCK Bushings must be ordered separately.
See page PT1-40 for Flywheel & Power Take Off housing information.

Clutches and Brakes

FLEXIBLE ELEMENT

FLEXIDYNE

PT Components Reference Guide

taper_lock_sel_dim Page 39 Tuesday, April 5, 2005 10:39 AM

FEATURES/BENEFITS
PAGE PT1-2

EASY SELECTION
PAGE PT1-17

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-39

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

Coupling
Size

taper_lock_sel_dim Page 40 Tuesday, April 5, 2005 10:39 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Flywheel, Bored To Size
B

Couplings

Clutches and Brakes

PF87B THRU PF252B BORED-TO-SIZE FLYWHEEL COUPLINGS

FLEXIDYNE

Coupling
Size

Min.
Bore

Max
.Bore

HP/100

PF87B
PF96B
PF116B
PF131B
PF172B
PF192B
PF213B
PF252B

none
none
none
none
2-1/4
2-1/2
2-1/2
2-7/8

2-1/8
2-9/16
3-1/4
3-15/16
4-1/2
6
6-1/4
6-7/8

3.0
4.5
7.1
9.5
23.0
47.0
90.0
135.0

Torque Max. RPM


(In-Lbs) Steel Flg
1890
2835
4470
5980
14490
29610
56700
85050

6000
5230
4050
3750
2800
2430
2130
1945

PF87 - PF252B PART NUMBERS

Fluid Couplings

BS Flange
Bolt Ring
High Speed
Coupling
Assy
Assy
Element
Size
(1) Reqd
(1) Reqd
(1) Reqd
PF87B
010301
011247
011227
PF96B
010302
011248
011228
PF116B
010304
011250
011230
PF131B
010305
011251
011231
PF172B
010530
011254
011234
PF192B
010531
011256
011236
PF213B
010508
011259
011239
PF252B
010509
011262
011242
Complete coupling consists of: (1) BS Flange Assembly,
(1) Bolt Ring Assembly, and (1) High Speed Element.
FEATURES/BENEFITS
PAGE PT1-2

Weight
(Lbs)

9.44
10.31
12.31
13.81
18.31
20.31
22.50
26.50

3.38
3.94
4.68
5.50
6.81
8.44
9.00
10.81

2.94
3.69
4.94
5.44
7.00
8.50
8.75
9.50

1.75
2.00
2.63
3.00
3.88
5.13
4.69
5.19

1.63
1.94
2.00
2.50
3.13
3.50
4.50
5.81

10.5
14.3
24.3
33.7
84.2
129.6
188.2
250.9

Inertia
(Lb-Ft2)
0.61
1.08
2.47
4.56
16.73
32.02
65.76
113.58

SAE POWER TAKE OFF & FLYWHEEL INFO.


Coupling
Size
PF87
PF96
PF116
PF131
PF172
PF192
PF213
PF252

EASY SELECTION
PAGE PT1-17

Fits Within
These SAE
Power
Take-Off
Housings
6,5
4,3
4,3,2,1
3,2,1,0
0
0
0
0

SAE Flywheel
Bolt Circle
Diam.
8-3/4
9-5/8
11-5/8
13-1/8
17-1/4
19-1/4
21-3/8
25-1/4

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-40

Tapped Holes
No.
Size
8
5/16-18
6
3/8-16
8
3/8-16
8
3/8-16
8
1/2-13
8
1/2-13
6
5/8-11
12
5/8-11
ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION
NYLIGN Light Duty Flexible Couplings
This economical, Light Duty (non-lubricated) Coupling uses
a 100% Nylon sleeve and aluminum hubs. Coupling is
rated 10HP @ 1750 RPM or 20 HP @3450 RPM with
speeds up to 5000 RPM. Can accommodate misalignment
up to 1-1/2 per side. It is lightweight, requiring no lubrication or maintenance.

PT Components Reference Guide

nylign_sel Page 41 Monday, April 4, 2005 4:44 PM

Couplings

Hubs are available only with clearance bores and standard


keyways shown in table below. Order a sleeve to go with
each pair of hubs. Combinations to suit most applications
can be assembled from two types of hubs.

Ambient Temperature
Limit -0F to +170F

NYLIGN LIGHT DUTY PARTS


Hub
Finish Bore

No.
Nylon
Actual Key-way
Sleeve
Nom.
Part No.
+.002

-.000
1/2
148343
.501
None
5/8
148344
.626
3/16x3/32
4
3/4
148345
.751
3/16x3/32 148340
7/8
148346
.876
3/16x3/32
One
Per
1
148347
1.001
1/4x1/8
1-1/8
148348
1.126
1/4x1/8 Coupling
7
1-1/4
148349
1.251
1/4x1/8
1-3/8
148350
1.376
5/16x5/32
Two required per coupling. Consists of aluminum hubs with the
finish bores shown (No modification available). Hubs may be used
in combinations shown in table below.
One 1/4-20 setscrew furnished over keyway in each hub.

FLEXIDYNE

Clutches and Brakes

Type
No.

Bore and Hub Combi- Drwg.


A
Keyway
nations
(Fig. No.)
Dia
No. 4 Hub,
1
1-11/16
Both Ends
No. 4 Hub,
See Table
One End
2
1-11/16
Above
No. 7 Hub,
Other End
No. 7 Hub
3
--Both Ends
Nominal distance between shaft ends (B.S.E)
FEATURES/BENEFITS
PAGE PT1-2

A1
Dia.

B1

C
Dia.

E1

---

13/16

---

1-15/16

3-1/32

1-3/8

---

1-13/32

9/32

2-1/4

13/16

1-7/16

1-15/16

3-21/32

1-3/8

1-1/8

1-13/32

1-5/32

2-1/4

---

1-7/16

1-15/16

4-9/32

---

1-1/8

1-13/32

2-1/32

EASY SELECTION
PAGE PT1-17

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-41

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

NYLIGN LIGHT DUTY COUPLING DIMENSIONS

grid_lign_fea Page 42 Monday, April 4, 2005 4:45 PM

PT Components Reference Guide

FEATURES/BENEFITS
GRID-LIGN
The basic GRID-LIGN coupling consists of two steel
shaft hubs, a high strength spring steel tapered grid
element, two seals and a cover assembly.
Misalignment and end float are accommodated by
the sliding action of the grid in the lubricated hub
grooves.

Couplings

Standard GRID-LIGN couplings operate reliably


between -35 and +210F. They can accept angular
misalignment to 1/2, parallel misalignment to.012,
and end float to .375. Speed capability goes as
high as 6000 RPM.
GRID-LIGN couplings can be mounted with
TAPER-LOCK bushings on shafts from 1/2 to
3-15/16. Straight bore hubs go up to 7 bore.

Clutches and Brakes

Flexible Tapered Element


Isolates vibration, cushions shock loads
Allows uniform contact during light, normal and shock
loading conditions
Lengthens machine life
Constructed from tempered spring steel for long life

High Torque Capability


FLEXIDYNE

Torque ranges from 422 to 230,000 in. lbs.


Steel components allow for compact size

Interchangeability
Stock GRID-LIGN coupling configurations include the
standard full-flex design in vertically or horizontally split
covers, half spacers and full spacers
Interchangeable with other taper grid style couplings
Fluid Couplings

PT1-42

PT Components Reference Guide

grid_lign_fea Page 43 Monday, April 4, 2005 4:45 PM

FEATURES/BENEFITS
GRID-LIGN
STYLE, SIZES AND RATINGS CHART

T10 Standard Coupling H Cover


T20 Standard Coupling V Cover
T31 Full Spacer
T35 Half Spacer

13
10
8
8

Bore
7.0
5.0
4.25
4.25

Maximum Ratings
Torque
230,000
75,000
30,000
30,000

Speed
6000
6000
3600
3600
Couplings

Number
of Sizes

Angular Misalignment

Parallel Misalignment
TAPERED GRID DESIGN
Tapered grid element, combined with the contoured hub
grooves, transmit torque efficiency while accommodating misalignment and cushioning shock loads
Grid element made from high strength steel that is
quenched and tempered for long life

Clutches and Brakes

Coupling Styles

Fluid Couplings

FLEXIDYNE

End Float

PT1-43

grid_lign_spec_hto Page 44 Tuesday, April 5, 2005 11:19 AM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
GRID-LIGN
SPECIFICATION

Couplings

GRID-LIGN Couplings are tapered grid style with hubs, grids and covers which are interchangeable with
other industry standard tapered grid couplings. Grid hubs are machined steel, protected with an anti-rust
coating. Hubs have optional methods of attachment to the shaft including but not limited to: clearance fit,
interference fit or TAPER-LOCK bushings. Clearance fits and interference fits are supplied with an industry
standard keyway. Clearance fits are supplied with two set screws, one over the key and one at 65 . The
grid element is made of high strength spring steel, heat treated and shot peened to enhance strength and
durability.
The coupling is designed and manufactured such that the grid member can be replaced without disturbing
the connected equipment and without the requirement for realignment. All Grid-Lign Couplings are fitted
with covers to retain lubrication and prevent the entry of abrasives and contaminants. Covers are of a two
piece design to facilitate installation and are available as axial split or radial split. DODGE will provide
recommendations for types and amounts of lubricant suitable for operation in ambient temperatures from 35F to +210F.
Spacer Couplings consist of two shaft hubs and a center assembly consisting of two spacer hubs, one grid
and cover. The center assembly is readily removable to facilitate maintenance on pumps or other
connected equipment. The center assembly must be replaceable without disturbing the coupled equipment
and without realignment.

Clutches and Brakes

HOW TO ORDER
Spacer couplings consists of:

(2)Shaft Hubs
(1) T10 (or T20) Grid & Cover Assembly

T31 Spacer
(2) T Shaft Hubs
(2) Spacer Hubs
(1) T10 Grid & Cover Assembly
T35 Half Spacer
(1)Shaft Hub
(1) Spacer Hub
(1) T Shaft Hub
(1) T10 Grid & Cover Assembly

FLEXIDYNE

Standard couplings consist of:

NOMENCLATURE
1020
Size
Coupling Type
Fluid Couplings

T10 = Horizontal Split Cover


T20 = Vertical Split Cover
T31 = Full Spacer
T35 = Half Spacer

PT1-44

T10

FRAME

SHAFT
DIA.

1
1.5
2
3
5
7.5
10
15
20
25

143T
145T
145T
182T
184T
213T
215T
254T
256T
284T
326T
286TS
324T
324TS
326T
326TS
364T
364TS
365T
365TS
404T
404TS
405T
405TS
444T
444TS
444/5T
444/5TS
444T
444TS

0.875
0.875
0.875
1.125
1.125
1.375
1.375
1.625
1.625
1.875
1.875
1.625
2.125
1.875
2.125
1.875
2.375
1.875
2.375
1.875
2.875
2.125
2.875
2.125
3.375
2.375
3.375
2.375
3.375
2.375

30
40
50
60
75
100

125

150
200

GRID-LIGN
TAPER-LOCK
TYPES T10 &T20
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
1030T 1030T 1030T
1030T 1030T 1030T
1030T 1030T 1030T
1030T 1030T 1030T
1030T 1030T 1030T
1040T 1040T 1040T
1040T 1040T 1040T
1060T 1060T 1060T
1060T 1060T 1060T
1070T 1070T 1070T
1070T 1070T 1070T
1060T 1060T 1060T
1070T 1070T 1070T
1070T 1070T 1070T
1070T 1070T 1070T
1070T 1070T 1070T
1080T 1080T 1080T
1070T 1070T 1070T
1080T 1080T 1080T
1070T 1070T 1070T
1090T 1090T 1090T
1070T 1070T 1070T
1090T 1090T 1090T
1070T 1070T 1080T
1110T 1110T 1110T
1080T 1080T 1080T
1110T 1110T 1110T
1080T 1080T 1080T
1110T 1110T 1110T
1080T 1080T 1080T

GRID-LIGN
STRAIGHT BORE
TYPES T31 &T35
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1030T
1020T 1030T 1030T
1030T 1030T 1030T
1030T 1030T 1040T
1040T 1040T 1040T
1040T 1040T 1050T
1040T 1040T 1050T
1040T 1050T 1050T
1040T 1050T 1050T
1040T 1050T 1050T
1040T 1050T 1050T
1050T 1050T 1060T
1050T 1050T 1060T
1050T 1060T 1060T
1050T 1060T 1060T
1060T 1060T 1070T
1050T 1060T 1070T
1060T 1070T 1080T
1060T 1070T 1080T
1080T 1080T 1080T
1060T 1070T 1080T
1080T 1080T 1080T
1060T 1070T 1080T
1080T 1080T 1080T
1070T 1080T 1080T

GRID-LIGN
STRAIGHT BORE
TYPES T31 &T35
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1040T 1040T 1040T
1040T 1040T 1040T
1050T 1050T 1050T
1050T 1050T 1050T
1060T 1060T 1060T
1060T 1060T 1060T
1050T 1050T 1050T
1060T 1060T 1060T
1060T 1060T 1060T
1060T 1060T 1060T
1060T 1060T 1060T
1070T 1070T 1070T
1060T 1060T 1060T
1070T 1070T 1070T
1060T 1060T 1060T
1090T 1090T 1090T
1060T 1060T 1070T
1090T 1090T 1090T
1060T 1070T 1080T
1100T 1100T 1100T
1070T 1070T 1080T
1100T 1100T 1100T
1070T 1070T 1080T
1100T 1100T 1100T
1070T 1080T 1080T

Couplings

H.P.

GRID-LIGN
STRAIGHT BORE
TYPES T10 & T20
SERVICE FACTOR
LIGHT MEDIUM HEAVY
1.0
1.5
2.0
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1020T 1020T 1020T
1030T 1030T 1030T
1030T 1030T 1030T
1040T 1040T 1040T
1040T 1040T 1040T
1050T 1050T 1050T
1050T 1050T 1050T
1040T 1040T 1040T
1060T 1060T 1060T
1050T 1050T 1050T
1060T 1060T 1060T
1050T 1050T 1050T
1070T 1070T 1070T
1050T 1050T 1050T
1070T 1070T 1070T
1060T 1060T 1060T
1080T 1080T 1080T
1060T 1060T 1060T
1080T 1080T 1080T
1060T 1070T 1080T
1090T 1090T 1090T
1070T 1070T 1080T
1090T 1090T 1090T
1070T 1070T 1080T
1090T 1090T 1090T
1070T 1080T 1080T

Fluid Couplings

MOTOR

Clutches and Brakes

GRID-LIGN

FLEXIDYNE

EASY SELECTION

PT Components Reference Guide

grid_lign_easy_sel Page 45 Monday, April 4, 2005 4:48 PM

PT1-45

grid_lign_sel_dim Page 46 Monday, April 4, 2005 4:49 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
GRID-LIGN
STANDARD, STRAIGHT BORE AND TAPER-LOCK DIMENSIONS/RATINGS

E
D
A

Couplings

TYPE T20

TYPE T10

Coupling
Size

Clutches and Brakes

1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
1140T

Min.
Bore
0
0
0
0
0
0
0
0
0
0
2-3/8
2-5/8
2-5/8

Straight Bore
Maximum Bore
Sq. Key Rec. Key
1-1/8
1-3/16
1-3/8
1-7/16
1-5/8
1-3/4
1-7/8
2
2-1/8
2-1/4
2-1/2
2-11/16
3
3-1/4
3-1/2
3-3/4
4
4-1/4
4-1/2
4-5/8
5
5-3/8
6
6-1/2
7
7-1/4

FLEXIDYNE
Fluid Couplings

B
Str.
T10
T20
Hub
1020T
3.47
4.38
3.89
1030T
3.88
4.75
3.89
1040T
4.22
5.06
4.13
1050T
5.09
5.81
4.88
1060T
5.47
6.38
5.13
1070T
5.92
6.81
6.13
1080T
6.92
7.88
7.13
1090T
7.70
9.13
7.88
1100T
9.88
10.50
9.69
1110T
10.63
11.25
10.19
1120T
12.13
*
12.00
1130T
13.63
*
13.00
1140T
15.13
*
14.75
(1) Weight of complete coupling at maximum bore
(2) Inertia of complete coupling at maximum bore
* Priced on Request
Coupling
Size

TAPER-LOCK
Min.
Max.
Bore
Bore
N/A
N/A
1/2
1-1/8
1/2
1-1/8
1/2
1-1/4
1/2
1-11/16
1/2
2-1/8
3/4
2-11/16
15/16
3-1/4
15/16
3-1/4
1-13/16
3-15/16
*
*
*
*

HP/100
Str.
T-L
Hub
Hub
0.67
1.90
1.90
3.20
2.10
5.60
5.60
8.70
6.80
13.00
11.30
26.00
17.90
48.00
38.10
80.00
38.10
120.00
71.10
175.00
*
254.00
*
365.00
*

T-L
Hub
N/A
3.39
3.36
3.89
4.38
4.38
5.39
6.39
7.19
7.45

Str.
Hub
1.88
1.88
2.00
2.38
2.50
3.00
3.50
3.88
4.75
5.00
5.88
6.38
7.25

FEATURES/BENEFITS
PAGE PT1-42

TORQUE
Str. Hub T-L Hub
(In-Lbs)
(In-Lbs)
422
1200
1200
2000
1300
3500
3500
5500
4300
8000
7150
16500
11300
30000
24000
50500
24000
75000
44800
110000
*
160000
*
230000
*

D
C
1.56
1.94
2.25
2.63
3.00
3.44
4.13
4.88
5.59
6.31
7.06
8.56
10.00

EASY SELECTION
PAGE PT1-45

Weight (Lbs.) (1)


T-L
Hub
N/A
1.63
1.63
1.88
2.13
2.13
2.63
3.13
3.50
3.63
*
*
*

E
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.19
0.19
0.25
0.25
0.25

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-46

Max.RPM
T10
4500
4500
4500
4500
4350
4125
3600
3600
2440
2250
2025
1800
1650

T20
6000
6000
6000
6000
6000
5500
4750
4000
3250
3000
*
*
*
Inertia

T10

T20

(Lb. Ft.2) (2)

2.80
3.80
4.70
7.30
11.00
13.80
25.10
35.10
62.60
78.50
114.00
165.00
236.00

3.00
4.00
4.90
7.50
11.00
14.00
25.60
35.60
63.20
79.00

0.03
0.05
0.08
0.17
0.28
0.44
1.07
1.65
3.70
5.60
10.80
20.20
36.40

ENGINEERING/TECHNICAL
PAGE PT1-69

GRID-LIGN
TYPE T10 AND T20 GRID-LIGN COUPLINGS STANDARD STRAIGHT BORE HUBS, TAPERLOCK - PART NUMBERS

FEATURES/BENEFITS
PAGE PT1-42

1090T
006757
006772
006282
006257
006267
006324
3030
006297

1100T
006758
006773
006283
006258
006268
006325
3030
006298

Interference Fit
1110T
1120T
1130T
1140T
006759 006760 006761 006762
006774
*
*
*
006284
*
*
*
006259
*
*
*
006269
006326
*
*
*
3535
006299 006300 006301 006245

Clutches and Brakes

1080T
006756
006771
006281
006256
006266
006323
2525
006296

006642
006539 006540

006573 006541

EASY SELECTION
PAGE PT1-45

006656
006657
006804
006795
006796
006790
006797
006798
006791
006799
006800
006801
006802
006792
006803

006460
006461
006473
006462
006463
006474
006464
006465
006466
006467
006475
006468
006469
006480 006470
006471
006476
006472

FLEXIDYNE

006620
006621
006966
006622
006623
006967
006624
006625
006968
006626
006627
006969
006628

006486
006487
006488
006489
006484
006490
006491
006492
006493
006485
006494

Complete coupling consists of: (2) Hubs, TAPER-LOCK or


straight bore, and (1) Grid & cover assy.

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-47

ENGINEERING/TECHNICAL
PAGE PT1-69

Fluid Couplings

Clearance Fit
Size
1020T
1030T
1040T
1050T
1060T
1070T
T10 Grid/Cover 006750 006751 006752 006753 006754 006755
T20 Grid/Cover 006765 006766 006767 006768 006769 006770
Grid
006275 006276 006277 006278 006279 006280
T10 Cover
006250 006251 006252 006253 006254 006255
T20 Cover
006260 006261 006262 006263 006264 006265
T-L Hubs
N/A
006318 006319 006320 006321 006322
Bushing Size
N/A
1108
1108
1215
1615
2012
Reborable
006290 006291 006292 006293 006294 006295
Finished
Bore Hub
1/2
006580
5/8
006581 006585
3/4
006582 006586
7/8
006583 006587 006592 006576
15/16
006571 006572 006950 006953 006957
1
006584 006588 006593 006577
1-1/8
006793 006589 006594 006599 006578
1-3/16
006951 006954 006958
1-1/4
006590 006595 006600 006579 006629
1-3/8
006591 006596 006601 006606 006640
1-7/16
006952 006955 006643 006961
1-1/2
006597 006602 006607 006641
1-5/8
006598 006603 006608 006612
1-11/16
006956 006959 006962
1-3/4
006604 006609 006613
1-7/8
006605 006610 006614
1-15/16
006960 006963
2
006794 006615
2-1/8
006611 006616
2-3/16
006964
2-1/4
006617
2-3/8
006618
2-7/16
006965
2-1/2
006619
2-5/8
2-11/16
2-3/4
2-7/8
2-15/16
3
3-1/8
3-1/4
3-3/8
3-7/16
3-1/2
3-5/8
3-3/4
3-7/8
3-15/16
4
Stock Sizes
*Priced on request
Note: For TAPER-LOCK design, TAPER-LOCK bushings must be ordered
separately

Couplings

SELECTION/DIMENSIONS

PT Components Reference Guide

grid_lign_sel_dim Page 47 Monday, April 4, 2005 4:49 PM

grid_lign_sel_dim Page 48 Monday, April 4, 2005 4:49 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
GRID-LIGN
SPACER, STRAIGHT BORE & TAPER-LOCK DIMENNSIONS/RATINGS

D
A

BSE

C
A

D1
C1

BSE

Couplings

TYPE T31

Coupling
Size
Clutches and Brakes

1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T

Min.
Bore
-----------------

FLEXIDYNE

Coupling
Size

1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T

3.38
3.69
4.44
4.94
5.69
6.00
7.00
8.25

Straight Bore
Maximum Bore
Sq. Key Rec. Key
1-3/8
1-7/16
1-5/8
1-3/4
2-1/8
2-1/4
2-3/8
2-1/2
2-7/8
3-1/8
3-1/8
3-1/4
3-1/2
3-3/4
4
4-1/4

C
2.06
2.34
3.11
3.44
4.06
4.31
4.81
5.63

C1
1.56
1.94
2.25
2.63
3.00
3.44
4.13
4.88

TYPE T35

TAPER-LOCK
Min
Max
.Bore
.Bore
1/2
1-1/8
1/2
1-1/8
1/2
1-7/16
1/2
1-11/16
1/2
2-1/8
3/4
2-11/16
3/4
2-11/16
15/16
3-1/4

D
1.38
1.63
2.13
2.38
2.88
3.13
3.50
4.00

HP/100(5)
Str. Hub

T-L Hub

0.67
1.90
3.20
5.60
8.70
13.00
26.00
48.00

0.67
1.90
3.20
5.60
8.70
13.00
17.90
38.10

TORQUE (5)
Str. Hub T-L Hub Max.RPM
(In-Lbs) (In-Lbs)
422
422
3600
1200
1200
3600
2000
2000
3600
3500
3500
3600
5500
5500
3600
8000
8000
3600
16,500
11,300
3600
30,000
24,000
3600

T31 BSE

D1
1.88
1.88
2.00
2.38
3.50
3.00
3.50
3.88

Min.
3.50
3.50
3.50
4.38
5.00
5.00
7.25
7.25

Max.
8.00
8.50
8.50
8.50
13.00
13.00
16.00
16.00

T35 BSE
Min.
1.78
1.78
1.78
2.22
2.53
2.53
3.66
3.66

Max.
4.03
4.28
4.28
4.28
6.53
6.53
8.03
8.03

T31 Weight*
(1)
8.1
11.1
18.0
26.6
42.7
52.3
84.8
130.0

(2)
.54
.83
1.11
1.52
1.98
2.60
3.70
5.20

T31 Inertia
(Lb. Ft.2)
(3)
(4)
0.07
0.001
0.11
0.003
0.21
0.005
0.51
0.010
0.88
0.020
1.23
0.030
2.49
0.060
5.01
0.110

Fluid Couplings

(1) Weight of T31 coupling at maximum bore


(2) Weight adder per inch
(3) Inertia of T31 coupling at maximum bore
(4) Inertia adder per inch
(5) HP/100 and TORQUE ratings for T-L style shaft hubs apply for T shaft hubs. See page PT1-46 for standard T-L style shaft hubs
* For weight and inertia of T35 use 1/2 of T31 value (this page) and 1/2 T10 value (page PT1-46)

FEATURES/BENEFITS
PAGE PT1-42

EASY SELECTION
PAGE PT1-45

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-48

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
GRID-LIGN
TYPE T31 AND T35 GRID-LIGN COUPLINGS, SPACER STRAIGHT BORE T HUBS, TAPERLOCK T HUBS, GRIDS AND COVERS - PART NUMBERS
1030T

1040T

1050T

1060T

1070T

1080T

1090T

006751

006752

006753

006754

006755

006756

006757

006275

006276

006277

006278

006279

006280

006281

006282

006250

006251

006252

006253

006254

006255

006256

006257

006328

006329

006330

006331

006332

006333

006334

006335

1108
006305

1108
006306

1310
006307

1615
006308

2012
006309

2525
006310

2525
006311

006312

006904

006907

006399

006905

006908

006970

006984

006906

006909

006971

006985

006396

006397

006400

006402

006411

006560

006894

006972

006986

006412

006433

Couplings

3030

006903

006456
006398

006481

006413

006973

006987

006414

006417

006974

006988

006990

006418

006564

006989

006991

006419

006434

006457

006482
006992
006567
006415
006416
006568

006429

006435

006430

006458

006401

006565
006566

006431
006432

006550
006436
006437
006438
006439
006455

006440

Clutches and Brakes

Grid
T10 Cover
T-L Hubs
Bushing Size
Reborable
Finished
Bore Hubs
5/8
7/8
1
1-1/8
1-1/4
1-3/8
1-7/16
1-1/2
1-5/8
1-3/4
1-7/8
2
2-1/8
2-3/8
2-7/16
2-5/8
2-7/8
3
3-3/8
3-7/8

1020T
006750

006451

006452
006453
006454
006455

FLEXIDYNE

Size
T10Grid/Cover

PT Components Reference Guide

grid_lign_sel_dim Page 49 Monday, April 4, 2005 4:49 PM

Stock Sizes

FEATURES/BENEFITS
PAGE PT1-42

EASY SELECTION
PAGE PT1-45

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-49

Fluid Couplings

Complete spacer couplings consists of:


T31 Spacer (2) T Shaft Hubs
(2) Spacer Hubs (Page PT1-50)
(1) T10 Grid & Cover Assembly
T35 Half Spacer - (1) Shaft Hub (Page PT1-47)
(1) Spacer Hub (Page PT1-51)
(1) T Shaft Hub
(1) T10 Grid & Cove Assembly
NOTE: For TAPER-LOCK designs, TAPER-LOCK bushings must be ordered separately

ENGINEERING/TECHNICAL
PAGE PT1-69

grid_lign_sel_dim Page 50 Monday, April 4, 2005 4:49 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
GRID-LIGN
TYPE T31 - FULL SPACER ASSEMBLIES
B.S.E.
Dimensions
(in.)
3.5
3.94

Couplings

4.25
4.38
4.69
5

1020T
Spacer
Assembly
P/N
Qty.
006497
2
006497
1
006498
1
006497
1
006499
1
006498
2
006498
1
006499
1
006499
2

1030T
Spacer
Assembly
P/N
Qty.
006504
2
006504
1
006505
1
006504
1
006506
1
006505
2
006505
1
006506
1
006506
2

5.22
Clutches and Brakes

5.38

006504
006507

1
1

5.66
5.81

006505
006507

1
1

006506
006507

1
1

006507

5.97
6.12
6.94
FLEXIDYNE

7.09
7.25
8.00

1040T
Spacer
Assembly
P/N
Qty.
006516
2
006516
1
006517
1
006516
1
006518
1
006517
2
006517
1
006518
1
006518
2
006516
1
006519
1
006516
1
006520
1
006517
1
006519
1
006517
1
006520
1
006518
1
006519
1
006518
1
006520
1
006519
2
006519
1
006520
1
006520
2

Coupling Size
1050T
1060T
Spacer
Spacer
Assembly
Assembly
P/N
Qty.
P/N
Qty.

006533
006533
006534
006534

2
1
1
2

006533
006535
006533
006536
006534
006535
006534
006536
006535
006535
006536
006536

1
1
1
1
1
1
1
1
2
1
1
2

1070T
Spacer
Assembly
P/N
Qty.

006544

006553

006544
006545

1
1

006553
006554

1
1

006545

006554

8.59
8.62

006544
006546

1
1

006553
006555

1
1

006545
006546

1
1

006554
006555

1
1

006546

006555

1080T
Spacer
Assembly
P/N
Qty.

006561

006561
006562

1
1

006561
006563
006562
006562
006563
006563

1
1
2
1
1
2

1090T
Spacer
Assembly
P/N
Qty.

006569

006569
006570

1
1

006570

8.88
9.75
Fluid Couplings

9.94
11.09
12.25

FEATURES/BENEFITS
PAGE PT1-42

EASY SELECTION
PAGE PT1-45

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-50

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
GRID-LIGN
TYPE T35 - HALF SPACER ASSEMBLIES

006507

Coupling Size
1050T
1060T
Spacer
Spacer
Assembly
Assembly
P/N
Qty.
P/N
Qty.
006533
006534
006535
006536

1
1
1
1

T31 - Full Spacer

1070T
Spacer
Assembly
P/N
Qty.

1080T
Spacer
Assembly
P/N
Qty.

1090T
Spacer
Assembly
P/N
Qty.

Couplings

1040T
Spacer
Assembly
P/N
Qty.
006516
1
006517
1
006518
1
006519
1
006520
1

006544

006553

006545

006554

006561

006569

006546

006555

006562
006563

1
1

006570

Clutches and Brakes

1030T
Spacer
Assembly
P/N
Qty.
006504
1
006505
1
006506
1

T35 - Half Spacer

FLEXIDYNE

1.78
2.22
2.53
3.50
3.66
4.06
5.00
6.16

1020T
Spacer
Assembly
P/N
Qty.
006497
1
006498
1
006499
1

Fluid Couplings

B.S.E.
Dimensions
(in.)

PT Components Reference Guide

grid_lign_sel_dim Page 51 Monday, April 4, 2005 4:49 PM

FEATURES/BENEFITS
PAGE PT1-42

EASY SELECTION
PAGE PT1-45

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-51

ENGINEERING/TECHNICAL
PAGE PT1-69

gear_fea_ben Page 52 Monday, April 4, 2005 4:51 PM

PT Components Reference Guide

FEATURES/BENEFITS
Gear Couplings
The Power-Dense, High-Torque Gear Coupling
The new DODGE Gear Coupling (DGF) offers unmatched performance and proven reliability

Quality Manufacturing

Couplings

High-quality steel

Larger tooth profile provides additional service factor

Good inherent balance

Proven O-ring seal design

Machined flanges and gasket for improved sealing

High-grade fasteners

Performance Benefits
Clutches and Brakes

High torque rating allows for coupling downsizing

Versatile design permits interchangeable half couplings

Low backlash (well suited for reversing applications)

Crowned tooth profile for longer life and improved performance

DODGE Benefits

FLEXIDYNE

Coupling solutions for any application

Choose from DODGE coupling family: Gear (DGF), PARA-FLEX, GRIND-LIGN, D-FLEX, Rigid and
Fluid - all available from stock
Combine DODGE couplings with any DODGE speed reducer for unmatched performance

Choose from thousands of combinations to get a package tailored to meet your needs
Years of application expertise
DODGE engineers can help specify products to achieve maximum results from your equipment

Fluid Couplings

PT1-52

FEATURES/BENEFITS
Gear Couplings

PT Components Reference Guide

gear_fea_ben Page 53 Monday, April 4, 2005 4:51 PM

High-quality carbon steel


ensures longer service life
Flexible, rigid hub
styles available

Fluid Couplings

High-pressure angle provides


large tooth base; results in high
safety factor

FLEXIDYNE

Clutches and Brakes

Couplings

Reliable O-ring design effectively


seals against contaminants

PT1-53

gear_spec_hto Page 54 Monday, April 4, 2005 4:53 PM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Gear Couplings
SPECIFICATION
DODGE GEAR COUPLINGS are power dense and capable of transmitting high torque at high speeds while
still remaining inherently well balanced. Gear Couplings transmit torque by the mating of two hubs with
external gear teeth that are joined by flanged sleeves with internal gear teeth.
Gear Couplings will be provided with interference fit bores unless otherwise specified. The hubs and
sleeves will be manufactured of high quality steel.

Couplings

HOW TO ORDER
Standard couplings consist of:
(2) Flex Hubs
(2) Sleeves
(1) Hardware Kit

NOMENCLATURE
DGF

1.0

Clutches and Brakes

DODGE Gear coupling

Size

COMPETITOR INTERCHANGE
DODGE
DGF
FLEXIDYNE
Fluid Couplings

1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
7

FALK LIFELIGN
1010G20 *
1015G20
1020G20
1025G20
1030G20
1035G20
1040G20
1045G20
1050G20
1055G20
1060G20
1070G20
* G20 - FLEX-FLEX
G52 - FLEX-RIGID

KOP-FLEX
KOPPERS
SERIES H
1
1-1/2
2
2-1/2
3
3-1/2
4
4-1/2
5
5-1/2
6
7

PT1-54

AMERIGEAR
ZURN
F SERIES
201
201-1/2
202
202-1/2
203
203-1/2
204
204-1/2
205
205-1/2
206
207

LOVEJOY/
SIER-BATH
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
-

SELECTION/DIMENSIONS
Gear Couplings
(STANDRAD DESIGN)
B1

(BOTH HUBS REVERSED DESIGN)

(ONE HUB REVERSED DESIGN)


B2

B3

PT Components Reference Guide

gear_sel_dim Page 55 Monday, April 4, 2005 4:53 PM

E3

E1
G

Flex Hub

Rigid Hub

Max. Bore [in.]


Shallow Keyway
Flex Hub

Rigid Hub

HP/100+
RPM
12
30
50
90
150
240
350
480
690
910
1190
1600

Torque+
[lb-in.]
7500
18900
31500
56700
94500
151300
220600
302500
434900
573500
750000
1008400

Max.
RPM*
6000
5500
5000
4400
4000
3500
3000
2700
2500
2200
2100
2000

Max.
Parallel
Offset
[in.]**
0.055
0.060
0.085
0.105
0.115
0.130
0.150
0.175
0.200
0.220
0.120
0.135

E1
1/8
1/8
1/8
3/16
3/16
1/4
1/4
5/16
5/16
5/16
5/16
3/8

E2
7/16
3/8
13/16
31/32
27/32
13/16
15/16
1-3/8
1-21/32
1-13/16
1-23/32
1-11/16

E3
3/4
5/8
1-1/2
1-3/4
1-1/2
1-3/8
1-5/8
2-7/16
3
3-5/16
3-1/8
3

G
4-3/16
4-3/4
6
7-1/8
8-1/8
9-3/8
10-1/4
11-1/2
13
14-3/8
17
20

1
0.438
1.625
2.188
1.750
2.313
1.5
0.438
2.125
2.813
2.250
3.063
2
0.563
2.750
3.500
3.000
3.750
2.5
0.813
3.250
4.250
3.375
4.500
3
1.188
4.000
4.875
4.250
5.250
3.5
1.563
4.625
5.625
4.875
6.125
4
1.813
5.500
6.500
5.625
6.875
4.5
1.813
6.000
7.375
6.438
8.000
5
2.563
6.875
8.375
7.000
8.875
5.5
3.063
7.750
9.250
7.875
9.875
6
4.063
8.625
10.125
8.750
11.000
7
5.563
9.500
11.250
9.750
12.250
+ Ratings are based on standard interference fit.
* For higher RPM applications, contact DODGE Customer Order Engineering at (864) 284-5700.
** Based on 1-1/2 degrees angular misalignment per gear mesh for sizes 1 through 5-1/2, 3/4 degree angular misalignment per
gear mesh for sizes 6 and 7, and maximum bore. Flex-Rigid configurations do not accept parallel misalignment.
*** Approximate weight with minimum bore.
Size

B1
B2
B3
C
1
3-1/2
3-13/16
4-1/8
2-5/16
1.5
4
4-1/4
4-1/2
3
2
5
5-13/16
6-3/8
4
2.5
6-1/4
7-1/32
7-13/16
4-5/8
3
7-3/8
8-1/32
8-11/16
5-5/8
3.5
8-5/8
9-3/16
9-3/4
6-1/2
4
9-3/4
10-7/16
11-1/8
7-1/2
4.5
10-15/16
12
13-1/16
8-1/2
5
12-3/8
13-23/32
15-1/16
9-1/2
5.5
14-1/8
15-5/8
17-1/8
6-29/32
6
15-1/8
16-17/32
17-15/16
11-1/2
7
17-3/4
19-1/16
20-3/8
13
* Minimum space required to install and align coupling.
FEATURES/BENEFITS
PAGE PT1-52

Dimension [in.]
D
1-11/16
1-15/16
2 -7/16
3-1/32
3-19/32
4-3/16
4-3/4
5-5/16
6-1/32
6-29/32
7-13/32
8-11/16

SPECIFICATION/NOMENCLATURE
PAGE PT1-54

PT1-55

MODIFICATION/ACCESSORIES
PAGE PT1-67

Approx.
Weight
[lbs.]***
9
19
34
55
86
135
195
268
394
526
687
1017

ENGINEERING/TECHNICAL
PAGE PT1-69

Clutches and Brakes

Max. Bore [in.]


Standard Keyway

FLEXIDYNE

Size

Min. Bore
[in.]

Fluid Couplings

E2

Couplings

gear_sel_dim Page 56 Monday, April 4, 2005 4:53 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Gear Couplings
Outside Flange

(FLANGED SLEEVE AND RIGID HUB DETAILS)


J
T

Size

Diameter Width
A

4-9/16
6
7
8-3/8
9-7/16
11
12-1/2
13-5/8
15-5/16
16-3/4
18
20-3/4

1-21/32
1-7/8
2-3/8
2-7/8
3-5/16
3-13/16
4-1/4
4-13/16
5-1/2
6
6-11/16
7-3/8

Couplings

A
B.C.
F

1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
7

Flange

Hub

Undercut

Undercut

Hole

Bolt

ThickNumber
Diameter Depth Diameter Diameter Circle
ness
of Bolts
T
F
I
H
U
B.C.
All Dimensions in Inches
9/16
3
3/32
2 -7/8
1/4
3 -3/8
6
3/4
3-7/8
3/32
3-11/16
3/8
4-13/16
8
3/4
4-13/16
3/32
4-5/8
1/2
5 -7/8
6
15/16 5-13/16
3/32
5-7/16
5/8
7-1/8
6
15/16 6-13/16
3/32
6 -7/16
5/8
8-1/8
8
1-1/8 7 -27/32
3/32
7-3/8
3/4
9-1/2
8
1-1/8
9-3/16
3/16
8-3/4
3/4
11
8
1-1/8
10-5/16
3/16
9-3/4
3/4
12
10
1-1/2
11-7/16
3/16
10-3/4
7/8
13-1/2
8
1-1/2
10-1/2
3/16
12-1/8
7/8
14-1/2
14
1
13-15/16
3/16
13 -3/8
7/8
15-3/4
14
1-1/8
15-3/4
1/4
14-5/8
1
18-1/4
16

Clutches and Brakes

PART NUMBERS
Part Number

FLEXIDYNE
Fluid Couplings

Description
Part Number
Description
Part Number
Description
Size 1.0
Size 3.0
Size 5.0
013110
DGF 1.0 FLEX HUB
013126
DGF 3.0 FLEX HUB
013142
DGF 5.0 FLEX HUB
013111
DGF 1.0 SLEEVE EB
013127
DGF 3.0 SLEEVE EB
013143
DGF 5.0 SLEEVE EB
013112
DGF 1.0 RIGID HUB EB
013128
DGF 3.0 RIGID HUB EB
013144
DGF 5.0 RIGID HUB EB
013113
DGF 1.0 HARDWARE KIT
013129
DGF 3.0 HARDWARE KIT
013145
DGF 5.0 HARDWARE KIT
Size 1.5
Size 3.5
Size 5.5
013114
DGF 1.5 FLEX HUB
013130
DGF 3.5 FLEX HUB
013146
DGF 5.5 FLEX HUB
013115
DGF 1.5 SLEEVE EB
013131
DGF 3.5 SLEEVE EB
013147
DGF 5.5 SLEEVE EB
013116
DGF 1.5 RIGID HUB EB
013132
DGF 3.5 RIGID HUB EB
013148
DGF 5.5 RIGID HUB EB
013117
DGF 1.5 HARDWARE KIT
013133
DGF 3.5 HARDWARE KIT
013149
DGF 5.5 HARDWARE KIT
Size 2.0
Size 4.0
Size 6.0
013118
DGF 2.0 FLEX HUB
013134
DGF 4.0 FLEX HUB
013150
DGF 6.0 FLEX HUB
013119
DGF 2.0 SLEEVE EB
013135
DGF 4.0 SLEEVE EB
013151
DGF 6.0 SLEEVE EB
013120
DGF 2.0 RIGID HUB EB
013136
DGF 4.0 RIGID HUB EB
013152
DGF 6.0 RIGID HUB EB
013121
DGF 2.0 HARDWARE KIT
013137
DGF 4.0 HARDWARE KIT
DGF 6.0 HARDWARE KIT
Size 2.5
Size 4.5
Size 7.0
013122
DGF 2.5 FLEX HUB
013138
DGF 4.5 FLEX HUB
013154
DGF 7.0 FLEX HUB
013123
DGF 2.5 SLEEVE EB
013139
DGF 4.5 SLEEVE EB
013155
DGF 7.0 SLEEVE EB
013124
DGF 2.5 RIGID HUB EB
013140
DGF 4.5 RIGID HUB EB
013156
DGF 7.0 RIGID HUB EB
013125
DGF 2.5 HARDWARE KIT
013141
DGF 4.5 HARDWARE KIT
013157
DGF 7.0 HARDWARE KIT
Ordering Information: Standard Gear Couplings may be orders in 3 different assemblies 1*. Flex-Flex (or Full Flex): To order a complete Flex-Flex coupling you need - (2) Flex Hubs [re-borable], (2) Sleeves (includes Seal), and
(1) Hardware Kit.
2. Flex-Rigid: To order a complete Flex-Rigid Coupling you need - (1) Flex Hub [re-borable], (1) Sleeve (includes Seal), (1) Rigid Hub [re-borable],
and (1) Hardware Kit.
3. Rigid-Rigid: To order a complete Rigid-Rigid Coupling you need - (2) Rigid Hubs [re-borable], and (1) Hardware Kit.

FEATURES/BENEFITS
PAGE PT1-52

SPECIFICATION/NOMENCLATURE
PAGE PT1-54

PT1-56

MODIFICATION/ACCESSORIES
PAGE PT1-67

ENGINEERING/TECHNICAL
PAGE PT1-69

FEATURES/BENEFITS
Chain Couplings

Shaft Attachment Flexibility

TAPER-LOCK bushings

Slip fit with setscrews

Interference fit

Clutches and Brakes

Couplings

DODGE Chain Couplings offer a simple, widely accepted


and inexpensive way to couple two shafts. They are interchangeable with industry standard dimensions. DODGE
Chain Couplings can be provided with TAPER-LOCK
bushed hubs, finished bore or reboreable flanges. Chain
coupling covers and chain assemblies are also available
from stock.

PT Components Reference Guide

chain_fea_ben Page 57 Monday, April 4, 2005 4:55 PM

High Torque Capability

Hardened tooth sprockets

ANSI standard double width roller chain

All metallic components

Excellent torque to bore compatibility

FLEXIDYNE

Compact Design

Low Operating Cost

Long service life

Inexpensive initial investment

Economical replacement costs

Six popular TAPER-LOCK coupling sizes

Eleven popular straight bore sizes

Stocked covers available for higher speeds

PT1-57

Fluid Couplings

Broad Product Line

chain_coup_spec_hto_nom Page 58 Tuesday, April 5, 2005 8:34 AM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Chain Couplings
SPECIFICATION

Couplings

Chain Couplings transmit torque through two hubs with hardened sprocket teeth and a double width roller
chain. The chain is wrapped around the sprocket and connected with a link or pin for easy installation or
removal. The Chain Coupling allows for misalignment through the clearances between chain and sprocket
teeth. The coupling allows 2 angular misalignment,.015 parallel misalignment and up to.300 shaft end
float. The temperature range is -30F to +225F.
The coupling hubs have optional methods of attachment to the shaft including but not limited to: clearance
fit, interference fit or TAPER-LOCK bushings. Clearance fits and interference fits are supplied with an
industry standard keyway. Clearance fits are supplied with one set screw over the keyway.
Aluminum covers with elastomeric seals contain lubricant and protect the chain and teeth in an abrasive or
corrosive atmosphere.

HOW TO ORDER

Clutches and Brakes

Standard couplings consist of:


(2) Flanges
(1) Chain Assembly
(1) Cover (check RPM requirements in Engineering/Technical section)

NOMENCLATURE
FB
FB = Finished Bore
B = Reborable
Blank = TAPER-LOCK
Chain Size

FLEXIDYNE

Number of Teeth

Fluid Couplings

PT1-58

60

18

4012
4016
5012
5016
5018
6018
6020
8018
8020
10020
12018
12020

TAPERLOCK
..
1-1/8
...
...
1-11/16
...
2-1/8
...
3-1/4
3-15/16
...
4-7/16

Max. Bore
Max. RPM
Finished
Without With
Reborable
Bore
Covers Covers
3/4
7/8
875
5000
1-1/8
1-5/16
875
5000
1-1/8
1-1/8
875
.. .
1-5/8
1-11/16
800
4000
...
2
800
4000
2-7/16
2-7/16
675
3000
...
2-3/4
675
3000
2-7/8
3-1/8
500
2000
...
3-9/16
500
2000
...
4-5/8
450
1800
...
4-11/16
400
...
...
...
400
1600

*HP Ratings at Various RPM 1.0 Service Factor


10

20

0.22
0.38
40
0.73
0.95
1.73
2.25
3.86
5.03
8.68
13.7
16.8

0.43
0.77
0.81
1.46
1.89
3.46
4.50
7.72
10.1
17.4
27.3
33.6

40

60

0.86 1.29
1.53 2.30
1.61 2.42
2.93 4.39
3.79 5.68
6.92 10.4
9.01 13.5
15.4 23.2
20.1 30.2
34.7 52.1
54.6 82.0
67.2 101.0

80
1.72
3.06
3.23
5.86
7.57
13.8
18.0
30.9
40.3
69.4
109.0
134.0

100

150

2.15 2.83
3.83 5.02
4.03 5.30
7.32 9.60
9.47 12.4
17.3 22.9
22.5 29.6
38.6 50.8
50.3 66.1
86.8 115.0
137.0 178.0
168.0 218.0

200

250

300

3.43
6.06
6.39
11.7
15.0
27.6
35.6
61.4
79.7
139.0
217.0
264.0

4.03
7.14
7.57
13.7
17.7
32.5
42.0
72.3
94.0
162.0
253.0
308.0

4.57
8.08
8.57
15.5
20.0
36.8
47.6
81.5
106.0
184.0
288.0
350.0

* T. L. Bushings are not recommended below 250 RPM

4012
4016
5012
5016
5018
6018
6020
8018
8020
10020
12018
12020

TAPERLOCK
..
1-1/8
...
...
1-11/16
...
2-1/8
...
3-1/4
3-15/16
...
4-7/16

Max. Bore
Max. RPM
HP Ratings at Various RPM 1.0 Service Factor
Finished
Without With
Reborable
350 400 500 600 800 1000 1200 1400 1600
Bore
Covers Covers
3/4
7/8
875
5000
5.10 5.57 6.55 7.56 9.42 11.3 13.1
14.9
16.6
1-1/8
1-5/16
875
5000
9.04 9.89 11.6 13.4 16.7 20.1 23.0
26.3
29.3
1-1/8
1-1/8
875
.. .
9.41 10.42 12.2 14.1 17.5 21.0
.. .
...
..
1-5/8
1-11/16
800
4000
17.3 18.9 22.3 25.7 32.0 38.3 44.5
50.4
56.2
...
2
800
4000
22.4 24.5 28.8 33.1 41.4 49.7 56.8
65.1
72.6
2-7/16
2-7/16
675
3000
41.2 44.9 53.0 60.9 75.9 90.7 105.0 120.0 134.0
...
2-3/4
675
3000
53.2 58.2 68.5 78.8 98.5 118.0 135.0 155.0 173.0
2-7/8
3-1/8
500
2000
91.5 99.8 118.0 135.0 169.0 202.0 234.0 266.0 297.0
...
3-9/16
500
2000 119.0 130.0 153.0 176.0 220.0 264.0 302.0 346.0 386.0
...
4-5/8
450
1800 205.0 225.0 265.0 305.0 380.0 454.0 527.0 598.0 667.0
...
4-11/16
400
...
322.0 355.0 ...
...
...
...
...
...
...
...
400
1600 391.0 432.0 510.0 585.0 708.0 877.0 1003.0 1135.0 1273.0

1800
18.2
32.7
...
61.9
80.9
147.0
192.0
326.0
430.0
734.0
....

Fluid Couplings

Basic
Size
No.

Couplings

Basic
Size
No.

Clutches and Brakes

Chain Couplings

FLEXIDYNE

EASY SELECTION

PT Components Reference Guide

chain_easy_sel Page 59 Tuesday, April 5, 2005 8:34 AM

PT1-59

chain_sel_dim Page 60 Tuesday, April 5, 2005 8:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Chain Couplings
STANDARD, STRAIGHT BORE AND TAPER-LOCK -- FLANGES DIMENSIONS, RATINGS
B

B
J

Couplings
TYPE H-H

TYPE F-F

TYPE H-F

STRAIGHT BORE CHAIN COUPLING

TAPER-LOCK CHAIN COUPLING

RATINGS
Straight Bore

TAPER-LOCK

Clutches and Brakes

Coupling
Size

Min.

Max.

Min.

Max.

4012
4016
5012
5016
5018
6018
6020
8018
8020
10020
12018
12020

1/2
5/8
5/8
5/8
3/4
1
1-1/8
1-1/8
1-1/2
1-1/2
2
---

7/8
1-5/16
1-1/8
1-11/16
2
2-7/16
2-3/4
3-1/8
3-9/16
4-5/8
4-11/16
---

--1/2
----1/2
--1/2
-7/8
1-3/16
--1-7/16

--1-1/8
----1-11/16
--2-1/8
--3-1/4
3-15/16
--4-7/16

Max. RPM
Without
With
Cover
Cover
875
5000
875
5000
875
--800
4000
800
4000
675
3000
675
3000
500
2000
500
2000
450
1800
400
--400
1600

Weight (lbs.) (1)


Str.

TL

2.2
3.8
3.1
5.0
6.0
9.9
12.25
31.10
33.5
80.0
110.0
---

--2.7
----6.0
--12.7
--31.1
77.9
--135.0

FLEXIDYNE

DIMENSIONS

Fluid Couplings

Coupling
B
D
A
C
Size
Str.
T-L
Str.
T-L
4012
2.41
2.53
--1.41
1.13
--4016
3.03
2.53
2.04
1.97
1.13
0.88
5012
3.00
2.88
--1.75
1.25
--5016
3.91
3.25
--2.50
1.44
--5018
4.19
3.75
2.38
2.97
1.69
1.00
6018
5.00
4.23
--3.50
1.88
--6020
5.50
4.47
2.94
3.88
2.00
1.25
8018
666
5.35
--4.56
2.38
--8020
7.30
5.85
4.59
5.38
2.63
2.00
10020
9.13
6.97
7.63
6.72
3.13
3.50
12018
10.00
7.88
--6.75
3.50
--12020
10.94
--8.75
7.75
--4.00
(1) Weight of complete coupling with cover at maximum bore (5012 & 12018 are without cover).
(2) Space required to loosen bushing with shortened hex key.
FEATURES/BENEFITS
PAGE PT1-57

EASY SELECTION
PAGE PT1-59

E
Str.
0.28
0.28
0.38
0.38
0.38
0.47
0.47
0.59
0.59
0.72
0.86
---

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-60

T-L
--0.28
----0.38
--0.47
--0.59
0.72
--0.86

K (2)

J (3)

--0.75
----1.06
--1.38
--2.06
2.34
--3.38

--0.63
----0.41
--0.94
--1.19
1.31
--1.63

ENGINEERING/TECHNICAL
PAGE PT1-69

SELECTION/DIMENSIONS
Chain Couplings
TAPER-LOCK, REBORABLE, FINISHED BORE FLANGES - PART NUMBERS
4012

4016

5012

5016

Coupling Size
6018
6020

5018

8018

8020

10020

12018

12020

099132
099133
099134
099135
099136

099141 099193
099107 099194
099108
099109
099192
099110
099111
099112
099113
099114

099195
099196
099197
099198
099199
099200
099201
099202
099203
099204
099205

099142
099143
099206
099115
099116
099117
099118
099119
099120
099121
099122
099123
099124
099207
099208
099144
099145

099209 099146
099210

099211

Clutches and Brakes

099100
099101 099138
099102 099103
099104
099139
099105
099106
099191
099140

Couplings

100480 100490 100489 100481 100491 100482 100492 100483 100493 100495 100497 100496
099049
099053
099055
099057 099061
099063
------------ 099048
099052
099054
099056 099060
099062
--------------1108
----1610
--2012
--3020
3535
--4040
099190 099151 099150 099152 099161 099153 099162 099154 099163 099164 099226

099219

099212 099147
099213 099125

099126
099214 099127
099220
099215 099128
099216 099129 099221
099217 099130
099222
099131
099218 099223

FLEXIDYNE

Bore
(in.)
Chain
Assembly
TL-H
TL-F
Bushing
Reborable
Finished
Bore Hubs
1/2
5/8
3/4
7/8
15/16
1
1-1/8
1-3/16
1-1/4
1-3/8
1-7/16
1-1/2
1-5/8
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-3/8
2-7/16
2-5/8
2-11/16
2-7/8
2-15/16
3-1/8
3-3/8
3-7/16

PT Components Reference Guide

chain_sel_dim Page 61 Tuesday, April 5, 2005 8:35 AM

099224
099225

Stock Sizes

Fluid Couplings

Complete coupling consists of:


(2) Hubs, TAPER-LOCK, straight bore, or reborable
(1) Chain Assy, and
(1) Cover Assy (if required)
NOTE: For TAPER-LOCK designs, TAPER-LOCK bushings must be ordered separately

FEATURES/BENEFITS
PAGE PT1-57

EASY SELECTION
PAGE PT1-59

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-61

ENGINEERING/TECHNICAL
PAGE PT1-69

chain_sel_dim Page 62 Tuesday, April 5, 2005 8:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Chain Couplings
CHAIN COUPLING COVERS
Chain coupling covers are recommended for use when
couplings are operating under abrasive or moist conditions, or
when coupling speeds exceed the RPM listed in the table
below.
Cover should be filled with a roller bearing grease of soft or
medium consistency. This provides excellent lubrication and
substantially increases coupling life.

Couplings

Chain Coupling Cover Recommendation

Clutches and Brakes

Coupling
Size

Cover required when


Coupling RPM exceeds
this figure

4012
4016
5016
5018
6018
6020
8018
8020
10020
12020

875
875
800
800
675
675
500
500
450
400

Chain Coupling Cover Assemblies

FLEXIDYNE

For
Cover
Part
Wt.
Coupling
A
B
Size
No.
(lbs.)
Size
4012
40
099026
1.0
4.00
2.00
4016
5016
50
099027
1.3
5.13
2.38
5018
6018
60
099028
2.6
6.38
2.94
6020
8018
80
099029
5.1
8.19
4.00
8020
10020
100
099024
12.2
10.13
5.25
12020
120
099025
19.5
12.25
6.13
Consists of (2) cover halves and screws; (4) seals for cover sizes
4012/4016 thru 8012/8020; (2) seals for cover sizes 10020 and
12020; and (2) cover gaskets.

Fluid Couplings
FEATURES/BENEFITS
PAGE PT1-57

EASY SELECTION
PAGE PT1-59

MODIFICATION/ACCESSORIES
PAGE PT1-67

PT1-62

ENGINEERING/TECHNICAL
PAGE PT1-69

POLY-DISC
SPECIFICATION
POLY-DISC Couplings are a pin type coupling using a molded polyurethane disc. The physical properties
of the disc allow for the cushioning of shock loads and the resistance to most common chemicals such as
acids, alkalis and petroleum products. The disc has an operating range of -90F to +170F.
The flexible disc is captured through metallic pins, utilizing a light press fit over the pins to prevent the accumulation of abrasive particles between the disc and pins. The pin holes are barreled to allow 2 angular
misalignment and the flexible disc allows 1/32 parallel misalignment. The disc has spacer buttons to
achieve automatic flange spacing which speeds up installation. Both flanges are machined all over and are
taper bored to receive TAPER-LOCK bushings to permit quick and easy installation on shafts of equal or
different diameters.

Couplings

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE

PT Components Reference Guide

poly_disc_spec_hto Page 63 Tuesday, April 5, 2005 8:36 AM

HOW TO ORDER
Consist of:
(2)TAPER-LOCK Flanges
(1) Disc

3-1/4

Clutches and Brakes

NOMENCLATURE
H

Size
(O.D. of Coupling)
Type of T-L Flange
H-Bushing instals from hub side
F-Bushing installs from flange size

Other Couplings Rigid Couplings provide a connection between two perfectly aligned shafts. Flanged Rigid Couplings consist of two flanges joined by bolts and taper bored for TAPER-LOCK bushings to connect shafts of the same
or different diameters. Ribbed Rigid Couplings are axially split to clamp on shafts of the same diameter and
held together by bolts. The coupling uses one key over the entire length and permits quick and easy installation and removal.

FLEXIDYNE

RIGID SPECIFICATION

HOW TO ORDER

NOMENCLATURE
Ribbed Rigid
Bore Size of Coupling

T-L Rigid
R 35
Size
(Designated size of T-L Bushing)

PT1-63

2-3/4

Fluid Couplings

TAPER-LOCK consist of:


(1) Mail Flange Assembly
(1) Female Flange

poly_sel_dim Page 64 Tuesday, April 5, 2005 8:37 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
POLY-DISC
B
D

TYPE H-F

TYPE H-H

Couplings

TYPE F-F
K

SIZE 2-5/8 & 3-1/4


B
D

C
A

Clutches and Brakes

J
K
TYPE H-H

TYPE H-F

TYPE F-F

SIZES 4 THRU 10

FLEXIDYNE

Coupling Bushing
Size
Size
2-5/8
1008
3-1/4
1210
4
1215
5-1/4
1615
7
2517
8
2517
10
3030

Min.
Max.
HP/100
Bore Bore
1/2
1
0.29
1/2
1-1/4
0.57
1/2
1-1/4
0.95
1/2 1-11/16 2.29
1/2 2-11/16 4.6
1/2 2-11/16 10
15/16 3-1/4 17.26

Torque
(In-Lb)
180
360
600
1440
2900
6300
10900

Max.
RPM
3600
3600
3600
3600
3000
2400
2000

2.63
3.25
4.00
5.25
7.00
8.00
10.00

2.56
2.88
3.63
3.75
4.38
4.63
7.5

2.63
3.25
2.63
3.25
4.97
5.00
6.00

1.00
1.13
1.50
1.50
1.75
1.75
3.00

0.69
0.75
0.63
0.75
0.88
1.13
1.50

0.63
0.81
0.81
0.81
1.00
1.00
1.31

0.75
1.06
1.06
1.06
1.63
1.63
2.69

Weight Inertia
Hole
(Lbs.) (Lb-Ft2) In disc
2.5
2.3
6
4.15
6.2
6
5.8
10
8
12.1
34.4
8
25.9
141.2
10
34.1
246.7
12
77.7
866
12

POLY-DISC Part Numbers

Fluid Couplings

Coupling
Bushing
T-L Flanges (2) Reqd
Disc (1)
Size
Size
Type H
Type F
Reqd
2-5/8
1008
008057
008058
008030
3-1/4
1210
008059
008060
008031
4
1215
008041
008040
008032
5-1/4
1615
008043
008042
008033
7
2517
008045
008044
008034
8
2517
008047
008046
008035
10
3030
008049
008048
008036
Complete coupling consists of:
(2) TAPER-LOCK Flanges (as selected), and
(1) POLY-DISC Element.
NOTE: TAPER-LOCK bushings ordered separately.
FEATURES/BENEFITS
PAGE PT1-57

SPECIFICATION/NOMENCLATURE
PAGE PT1-63

PT1-64

MODIFICATION/ACCESSORIES
PAGE PT1-67

ENGINEERING/TECHNICAL
PAGE PT1-69

PT Components Reference Guide

poly_sel_dim Page 65 Tuesday, April 5, 2005 8:37 AM

SELECTION/DIMENSIONS
TAPER-LOCK Rigid
J

D
A

D
A

Couplings

Male

C
E
E

R16 TO R30

R35 TO R50

R60

Bushing Min.
Max.
Torque Max.
Weight
HP/100
A
B
C
D
E
J*
K
Size
Bore
Bore
(In Lb)** RPM
(Lbs.)
R16
1615
1/2
1-11/16
8.0
5,050 4965
5.00
3.25
3.25
1.50
0.25
0.81
1.06
8
R25
2517
1/2
2-11/16
29.2 18,400 3545
7.00
3.75
5.00
1.75
0.25
1.00
1.63
19.1
R30
3030
15/16
3-1/4
50.5 31,800 2920
8.50
6.25
5.75
3.00
0.25
1.19
2.06
38.1
R35
3535
1-3/16 3-15/16
80.0 50,500 2545
9.75
7.25
7.00
3.50
0.25
1.31
2.69
62.2
R40
4040
1-7/16 4-7/16
120
75,500 2115
11.75
8.25
8.50
4.00
0.25
1.63
3.38
105.6
R45
4545 1-15/16 4-15/16
170 107,000 1910
13.00
9.25
9.50
4.50
0.25
1.94
4.06
146.7
R50
5050
2-7/16 5-5/16
233 147,000 1740
14.25
10.25
10.50
5.00
0.25
2.31
4.81
194.4
R60
6050
3-7/16
6
404 254,500 1240
20.00
13.25
16.00
5.00
1.75
1.63
4.38
526.7
* Space required to tighten bushing with shortened hex key in bushings 1615 through 5050. 6050 uses standard wrench. Also space required to
loosen screws to permit removal of hub by a puller
Space required to loosen bushing using screws as jack screws-no puller required. Use shortened hex key for bushing 1615 through 5050. 6050
uses standard wrench
** Ratings are based on uniform, non-reversing type loads. For more severe conditions, consult DODGE
Size

TAPER-LOCK RIGID PART NUMBERS


Coupling
Bushing
Male Flange Assy Female Flange
Size
Size
(1) Reqd
(1) Reqd
R16
1615
003001
003002
R25
2517
003003
003004
R30
3030
003005
003006
R35
3535
003007
003008
R40
4040
003009
003010
R45
4545
003011
003012
R50
5050
003013
003014
R60
6050
003015
003016
Complete coupling consists of:
(1) Male Flange Assembly, and
(1) Female Flange.
NOTE: TAPER-LOCK bushings ordered separately.
FEATURES/BENEFITS
PAGE PT1-57

SPECIFICATION/NOMENCLATURE
PAGE PT1-63

PT1-65

MODIFICATION/ACCESSORIES
PAGE PT1-67

ENGINEERING/TECHNICAL
PAGE PT1-69

Clutches and Brakes

FLEXIDYNE

Female

Fluid Couplings

poly_sel_dim Page 66 Tuesday, April 5, 2005 8:37 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Ribbed Rigid

FIG. 1

FIG. 2

FIG. 3

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

For Nominal Style Cplg.


Part
Shaft of:
Figure no. Number
1
1
009001
1-3/16
1
009002
1-1/4
1
009903
1-3/8
1
009004
1-7/16
1
009005
1-1/2
1
009006
1-11/16
1
009007
1-3/4
1
009008
1-7/8
009009
1-15/16
009010

2
009011
2-3/16
009013

2-1/4
009012
2-7/16
2
009015
2-1/2
2
009016
2-11/16
2
009017
2-3/4
2
009014
2-15/16
2
009019
3
2
009020
3-3/16
2
009022
3-1/4
2
009021
3-7/16
2
009023
3-1/2
2
009024
3-15/16
2
009025
4
2
009027
4-7/16
3
009026
4-1/2
3
009031
4-15/16
3
009028
5
3
009043
5-7/16
4
009029
5-1/2
4
009050
5-15/16
3
009042
6
3
009054

Max
RPM
5360
5360
5360
4130
4130
4130
3965
3965
3635
3635
3635
3180
3180
2965
2965
2830
2830
2545
2545
2315
2315
2165
2165
1900
1900
1775
1775
1625
1625
1390
1390
1365
1365

Torque
(In-Lb)
1200
2000
2300
3100
3500
4000
5700
6300
7800
8600
9400
12400
13400
17100
18400
22900
24500
29900
31800
38200
40500
47900
50500
72000
75400
103000
107400
142000
147500
190000
196000
247000
255000

009044

1230

404000

Weight

FIG. 4
Bolts
Dia.

Coupling
Dia x Length

Keyway
Size

Key
Furnished

No.

3-5/8 x 5-1/4

1/4 x 1/8

1/4 x 1/4 x 5-1/4

3/8

4-5/8 x 6-3/16

5/16 x 5/32

5/16 x 5/16 x 6-3/16

1/2

4-5/8 x 6-3/16

3/8 x 3/16

3/8 x 3/8 x 6-3/16

1/2

4-13/16 x 7-1/16

3/8 x 3/16

3/8 x 3/8 x 7-1/16

1/2

5-1/4 x 7-15/16

1/2 x 1/4

1/2 x 1/2 x 7-15/16

1/2

6 x 8-5/8

1/2 x 1/4

1/2 x 1/2 x 8-5/8

5/8

6-7/16 x 9-11/16

5/8 x 5/16

5/8 x 5/8 x 9-11/16

5/8

6-3/4 x 10-9/16

5/8 x 5/16

5/8 x 5/8 x 10-9/16

5/8

6.0
5.5
5.2
11.0
10.5
10.2
13.7
13.3
19.4
20.6
20.0
29.1
29.0
37.3
36.6
43.4
43.0
58.7
56.2
80.5
80.0
94.6
94.0
146.6
146.0
215.0
214.4
276.3
275.6
426.2
425.4
426.0
425.3

7-1/2 x 11-3/8

3/4 x 3/8

3/4 x 3/4 x 11-3/8

3/4

8-1/4 x 12-1/4
8-1/4 x 12-1/4
8-13/16 x 13-3/16
8-13/16 x 13-3/16
10-1/16 x 15-1/4
10-1/16 x 15-1/4
10-3/4 x 18-3/16
10-3/4 x 18-3/16
11-3/4 x 19-5/8
11-3/4 x 19-5/8
13-3/4 x 20-3/8
13-3/4 x 20-3/8
14 x 20-3/4
14 x 20-3/4

3/4 x 3/8
3/4 x 3/8
7/8 x 7/16
7/8 x 7/16
1 x 1/2
1 x 1/2
1 x 1/2
1 x 1/2
1-1/4 x 5/8
1-1/4 x 5/8
1-1/4 x 5/8
1-1/4 x 5/8
1-1/2 x 3/4
1-1/2 x 3/4

6
6
6
6
6
6
6
6
6
6
8
8
6
6

7/8
7/8
7/8
7/8
1
1
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-1/4
1-1/4

560.8

15-1/2 x 21-15/16 1-3/4 x 3/4

3/4 x 3/4 x 12-1/4


3/4 x 3/4 x 12-1/4
7/8 x 7/8 x 13-3/16
7/8 x 7/8 x 13-3/16
1 x 1 x 15-1/4
1 x 1 x 15-1/4
1 x 1 x 18-3/16
1 x 1 x 18-3/16
1-1/4 x 1-1/4 x 19-5/8
1-1/4 x 1-1/4 x 19-5/8
1-1/4 x 1-1/4 x 20-3/8
1-1/4 x 1-1/4 x 20-3/8
1-1/2 x 1-1/2 x 20-3/4
1-1/2 x 1-1/2 x 20-3/4
1-3/4 x 1-1/2 x
21-15/16

1-1/4

Same as Fig. 1 except with a rib parallel to the bore between each pair of flanges
Standard non-stock size. Consult DODGE for delivery
Note: Coupled shafts must be the same diameters
FEATURES/BENEFITS
PAGE PT1-57

SPECIFICATION/NOMENCLATURE
PAGE PT1-63

PT1-66

MODIFICATION/ACCESSORIES
PAGE PT1-67

ENGINEERING/TECHNICAL
PAGE PT1-69

PARA-FLEX Elements - Part Numbers


PX40
PX50
PX60
PX70
PX80
PX90
PX100
PX110
PX120
PX140
PX160
PX200
PX240
PX280
PX320

Standard
Part No.
011529
011105
011106
011107
011108
011109
011110
011111
011112
011114
011117
011120
011124
011457
011463

Neoprene (1) Cordless (2)


Part No.
Part No.
012455
012456
011296
011285
011297
011286
011298
011287
011299
011288
011300
011289
011301
011290
011302
--011303
011292
011304
----011305
011306
--011312
--011313
--011315
---

High Speed/Flywheel Elements

Weight
(Lbs)
0.3
0.7
1.2
1.6
2.2
2.6
2.5
3.0
4.8
5.6
9.1
20.8
27.0
45.0
80.0

Element
Size

StandardPart No.

Neoprene
Part No. (1)

Weight
(lbs)

PH87
PH96
PH116
PH131
PH172
PH192
PH213
PH252

011227
011228
011230
011231
011234
011236
011239
011242

011266
011267
011268
011269
011280
011271
011272
011273

1.20
1.80
2.00
3.50
7.50
9.30
13.90
27.00

(1) Neoprene element ratings are the same as the


standard natural rubber element ratings. (Green sticker
or painted mark)

Clutches and Brakes

Element
Size

Couplings

MODIFICATIONS/
ACCESSORIES

PT Components Reference Guide

para_flex_mod_access Page 67 Tuesday, April 5, 2005 8:38 AM

(1) Neoprene element ratings are the same as the standard natural rubber
element ratings. (Green sticker or painted mark)
(2) Cordless elements have an average static torsional stiffness 25% of the
standard element and approximately 25% of the torque rating. (White
sticker or painted mark)

Elastomer Compatibility

Acetic Acids
Acetic Anhydride
Alcohols, Monohydric
Ammonia Anhydrous
ASTM A Oils
Animal Fats
Benzene
Carbonic Acid
Calcium Bisulfite
Chloracetone
Chloroacetic Acid
Copper Sulphate
Corn Oil
Diesel Oil
Fuel Oil
Gasoline
D-FLEX COUPLINGS
PAGE PT1-2

2
2
2
3
3
3
3
3
2
2
2
2
2
3
3
2

1
1
1
1
1
2
3
2
1
2
1
1
2
2
2
2

2-Moderate Effect
EPDM

Hytrel

1
2
2
1
1
2
3
2
3
1
1
1
2
3
3
3

1
nd
nd
nd
1
nd
2
nd
nd
2
nd
1
nd
1
1
1

3-Severe Effect
Substance
Hydrobromic Acid (40%)
Kerosene
Lacquers
Lead Sufamate
Mineral Oil
Naphtha
Nickel Chloride
Nitric Acid (10%)
Ozone
Petroleum (<250F)
Potassium Dichromate
Salt Water
Silicone Oils
Sulfuric Acid (Conc.)
Vinegar
Zinc Sulfate

PARA-FLEX COUPLINGS
PAGE PT1-14

GRID-LIGN COUPLINGS
PAGE PT1-42

PT1-67

Nat.
Rubber
1
3
3
2
3
3
1
1
3
3
2
1
1
3
2
2

nd-No Data
NeoEPDM
prene
2
2
3
1
2
2
2
2
2
2
1
2
1
3
1
1

Hytrel

1
3
3
1
2
3
1
2
1
3
1
1
1
3
1
1
CHAIN COUPLINGS
PAGE PT1-57

nd
nd
2
nd
1
1
nd
2
nd
nd
nd
1
1
3
nd
nd

FLEXIDYNE

Substance

1- Minor Effect
Nat.
NeoRubber prene

Fluid Couplings

Ratings:

para_flex_mod_access Page 68 Tuesday, April 5, 2005 8:38 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
GRID-LIGN Replacement Grids, Covers, and Seals - Part Numbers

Couplings

Coupling
Size
1020T
1030T
1040T
1050T
1060T
1070T
1080T
1090T
1100T
1110T

Grid
006275
006276
006277
006278
006279
006280
006281
006282
006283
006284

T10 Cover
Assembly
006250
006251
006252
006253
006254
006255
006256
006257
006258
006259

T10
Seal Kit
006805
006806
006807
006808
006809
006810
006811
006812
006813
006814

T20 Cover
Assembly
006260
006261
006262
006263
006264
006265
006266
006267
006268
006269

T20
Seal Kit
006815
006816
006817
006818
006819
006820
006821
006822
006823
006824

Chain Coupling: Chain Assemblies And Covers - Part Numbers

Clutches and Brakes


FLEXIDYNE

Coupling
Chain
Chain Assembly
Cover
Size
Assembly
Weight (Lbs.)
Assembly (1)
4012
100480
.4
099026
4016
100490
.6
099026
5012
100489
.9
N/A
5016
100481
1.4
099027
5018
100491
1.4
099027
6018
100482
2.7
099028
6020
100492
2.7
099028
8018
100483
6.1
099029
8020
100493
6.1
099029
10020
100495
11.0
099024
12018
100497
20.0
N/A
12020
100496
20.0
099025
(1) Cover assemblies consist of cover halves, screws, seals, and cover gaskets.

Cover Assembly
Weight (Lbs.)
1.0
1.0
N/A
1.3
1.3
2.6
2.6
5.1
5.1
12.2
N/A
19.5

PARA-FLEX Nickel Plated Screws

Fluid Couplings

Flange
Screw
Part
Number per
Assembly Size
Size (2)
Number
Flange (3)
PX70, PX80
5/16-18X1-1/2
411767
5, 6
PX90, PX100
3/8-16X1-3/4
411768
6
PX120
1/2-13X2
411770
6
PX140
1/2-13X2-1/4
411771
8
(2) Nickel plated Grade 8 hex head cap screws. Screws not available from stock for PX140 with iron flanges. For sizes not listed, contact DODGE.
(3) 5 required for PX70; 6 for PX80.

D-FLEX COUPLINGS
PAGE PT1-2

PARA-FLEX COUPLINGS
PAGE PT1-14

GRID-LIGN COUPLINGS
PAGE PT1-42

PT1-68

CHAIN COUPLINGS
PAGE PT1-57

D-Flex, PARA-FLEX, GRID-LIGN, GEAR,


POLY-DISC, & Rigid Couplings

CHAIN COUPLINGS

HP/100 METHOD

DESIGN HP METHOD:

Step 1:

Step1:

Obtain required service factor from Service Factor Tables on pages PT1-70 and PT1-71.
Step 2: Determine the application HP per 100 RPM:
Motor HP x 100 x Service Factor
HP / 100 RPM =
Coupling RPM
Step 3: From Rating Tables, find a rating equal to or
greater than the HP/100 RPM. Note coupling
size from lefthand column.
Step 4: Check maximum RPM capability.
Step 5: Check maximum bore capacity. If maximum
bore is exceeded, move to larger size with
adequate bore-but be sure maximum RPM of
coupling is not exceeded
NOTE: If spring set motor brake is used, and brake HP
is greater than prime mover, use brake HP in
place of motor HP.

Step 2:
Step 3:

Step 4:
Step 5:

TORQUE METHOD:

PT1-69

FLEXIDYNE

Step 1:

Fluid Couplings

Obtain required service factor from Service


Factor Tables on pages PT1-70 and PT1-71
Step 2: Determine torque required for application.
63025 x HP x SF
Torque (In - lbs) =
Coupling RPM
Step 3: From Rating Tables, find a rating equal to or
greater than the torque. Note coupling size from
lefthand column.
Step 4: Check maximum RPM capability
Step 5: Check maximum bore capacity. If maximum
bore is exceeded, move to larger size
with adequate bore-but be sure maximum RPM
of coupling is not exceeded
NOTE: If system peak torque is known and is
non-reversing, start at Step 3. If system peak
torque is known and reversing, multiply by 2.0 .
and start at Step 3

Obtain reuired service factor from Service


Factory Tables on pages PT1-70 and PT1-71
Determine application HP:
HP Design = HP x SF
From rating tables, select appropriate coupling
RPM column and find a rating equal to or
greater than HP design. Note coupling size from
left hand column.
Check maximum RPM capability
Check maximum bore capacity. If maximum
bore is exceeded, move to larger size with
adequate bore-but be sure maximum RPM of
coupling is not exceeded.

Couplings

Selection Methods:

Clutches and Brakes

ENGINEERING/
TECHNICAL

PT Components Reference Guide

eng_tech Page 69 Tuesday, April 5, 2005 8:38 AM

eng_tech Page 70 Tuesday, April 5, 2005 8:38 AM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Service Factors
FACTOR

Table 1
APPLICATION
(READ FOOTNOTES)

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

AGITATORS
Paddle or Propeller (Vert. or Horiz.)
Screw
BLOWERS
Centrifugal
Lobe
Vane
BREWING & DISTILLING
Bottling Machinery, Brew Kettle, Cooker
(Continuous Duty), Mash Tub
Scale Hopper-Frequent Starting Peaks
CAN FILLING MACHINE
CAR DUMPER
CAR PULLER
CLARIFIER
CLASSIFIER
CLAY-WORKING MACHINES
Brick Press, Briquette Mach., Clay Working Mach., Pug Mill
COMPRESSORS**
Centrifugal. Lobe, Screw
Lobe, Rotary
Reciprocating
1 cylinder - single acting
1 cylinder - double acting
2 cylinder- single acting
2 cylinder - double acting
3 cl. or more - single acting
3 cl. or more - double acting
CONVEYORS
Apron, Assembly, Belt, Chain, Flight,
Oven
Reciprocating
Screw
CRANES AND HOISTS
Main Hoist-Medium Duty
Main Hoist-Heavy Duty
Skip Hoist, Travel Motion, Trolley Motion,
Slope
CRUSHERS
Cane
Gyratory
DREDGES
Cable Reel, Screen Drive, Stacker
Conveyor
Cutter Head Drive, Jig Drive
Pump, Utility Winch
DYNAMOMETER
ELEVATORS
Bucket, Freight
EXCITER
FANS
Centrifugal
Cooling Tower
Heavy Duty (Forced Draft) and Induced
Draft
Light
Propeller Indoor
FOOD INDUSTRY
Beet Slicer
Cereal Cooker
Dough Mixer, Meat Grinder

FACTOR

PARA FLEX/
POLYDISC

GRID
CHAIN
RIGID

D-FLEX

GEAR

1.00
1.00

1.00
1.00

1.25
1.25

1.00
1.00

1.00
1.50
1.00

1.00
1.25
1.25

1.25
1.50
1.25

1.00
1.25
1.25

1.00

1.00

1.25

1.00

1.50
1.00
1.50
1.50
1.00
1.00

1.75
1.00
2.50
1.50
1.00
1.00

1.25
2.00
1.50
1.25
1.25

1.75
1.00
2.50
1.50
1.00
1.00

1.50

1.50

1.50

1.75

1.00
2.00

1.00
1.25

1.25
2.00

1.00
1.25

3.50
3.00
3.00
2.50
2.50
2.00

3.00
3.00
3.00
3.00
3.00
2.00

3.00
3.00
3.00
3.00
3.00
2.00

1.00

1.00

1.25

1.00

2.50
1.00

3.00
1.00

1.25

3.00
1.00

1.50
2.00

1.75
2.00

1.50
2.00

1.75
2.00

1.50

1.75

1.00

1.75

2.00
2.50

2.00
2.50

2.00

2.00
2.50

1.50
1.50
2.50
1.50
1.00

1.75
1.75
2.00
1.75
1.00

1.50
1.50
2.00
1.50
1.25

1.75
1.25
2.00
1.50
1.00

2.00
1.00

1.25
1.00

2.00
1.25

1.25
1.00

1.00
2.00

1.00
2.00

1.25
2.00

1.00
2.00

1.50

1.50

2.00

1.50

1.00
1.50

1.00
1.50

1.25
2.00

1.00
1.50

1.50
1.00
1.50

1.75
1.25
1.75

1.50
1.25
1.50

1.75
1.25
1.75

APPLICATION
(READ FOOTNOTES)
GENERATORS
Even Load
Hoist or Railway Service
Welder Load
GRIZZLY
KILN
LAUNDRY MACHINES
Tumbler Washer
LINE SHAFTS
Driving Processing Machinery
Light
LUMBER INDUSTRY
Band Resaw
Circular Resaw
Edger Head Rig, Hog, Log Haul
Planer
Rolls Non-Reversing
Rolls Reversing
Sawdust Conveyor
Slab Conveyor
Sorting Table
MACHINE TOOLS
Auxiliary
Main Drive
Notching Press, Planer (Reversing), Plate
Planer, Punch Press
Traverse
METAL FORMING MACHINES
Draw Bench, Carriage, Main Drive,
Extruder,
Wire Drawing, Flattening Machine
MILLS Rotary Type
Ball or Pebble direct or
on LS Shaft Gear Reducer
on HS Shaft Gear Reducer
Dryer and Cooler
Rod or Tube direct or
on LS Shaft Gear Reducer
on HS Shaft Gear Reducer
Tumbling Barrel
MIXERS
Concrete (Continuous orintermittent)
Muller-Simpson type
OIL INDUSTRY
Chiller
Oil Well Pumping (Not over 150% peak
torque
Paraffin Filter Press
PAPER MILLS
Agitator
Barking Drum
Beater and Pulper
Bleacher
Calender
Chipper
Couch Cylinder Dryer
Felt Stretcher
Fourdrinier
Jordan
Press
Pulp Grinder
Stock Chest
Stock Pump
Reciprocating
Rotary
Suction Roll
Winder

PT1-70

PARA FLEX/
POLYDISC

GRID
CHAIN
RIGID

D-FLEX

GEAR

1.00
1.50
2.00
2.00
2.00

1.00
1.50
2.00
2.00
2.00

1.25
1.50
2.00
2.00
2.00

1.00
1.50
2.00
2.00
2.00

2.00

2.00

2.00

2.00

1.00
1.00

1.50
1.50

1.25
1.25

1.50
1.50

1.50
1.50
2.00
1.50
1.50
2.00
1.00
1.50
1.50

1.50
1.50
2.00
1.75
1.25
2.00
1.25
1.75
1.75

1.50
1.50
2.00
1.50
1.50
2.00
1.25
1.50
1.50

1.50
1.75
2.00
1.75
1.25
2.00
1.25
1.75
1.50

1.00
1.50

1.00
1.75

1.25
1.50

1.00
1.50

1.50

1.75

1.50

1.75

1.00

1.00

1.25

1.00

2.00

2.00

1.50

2.00

2.00

2.00

1.50

1.75

2.50
2.50
2.00
1.50
2.50
2.50
2.00
1.50

2.00
2.00
1.50
1.75
2.00
2.00
1.50
1.75

2.00
2.00
1.50
1.50
2.00
2.00
1.50
2.00

2.00
2.00
1.50
1.75
2.00
2.00
1.50
1.75

1.50
1.50

1.75
1.75

1.50
1.50

1.75
1.50

1.00

1.25

1.25

1.25

2.00

2.00

2.00

2.00

1.50

1.50

1.50

1.50

1.00
2.50
1.50
1.00
2.00
3.00
1.50
1.00
1.50
2.00
2.00
2.00
1.50

2.00
2.50
1.75
1.00
1.75
2.50
1.75
1.25
1.75
2.00
1.75
1.75
1.50

1.25
2.00
1.50
1.25
2.00
2.00
1.50
1.25
1.50
2.00
1.50
2.00
1.50

2.00
2.50
1.75
1.00
1.75
2.50
1.75
1.25
1.75
2.00
1.75
1.75
1.50

2.00
1.50
2.00
1.50

2.00
1.50
1.75
1.50

1.50
1.50
1.50

2.00
1.50
1.75
1.50

FACTOR

APPLICATION
(READ FOOTNOTES)
PARAFFIN FILTER PRESS
PRINTING PRESS
PROPELLER Marine
PULLERS
Barge Hall
PULVERIZERS
Hammermill-Light Duty
Hammermill-Heavy Duty
Hog
Roller
PUMPS
For Stock Pumps See Paper Mills
Centrifugal
Descaling Gear Type
Oil Well Pumping (Not over 150% peak
torque
Rotary -other than ear
Reciprocating
1 cylinder-single acting
1 cylinder-double acting
2 cylinder-single acting
2 cylinder-double acting
3 cylinder or more
RUBBER INDUSTRY
Banbury Mixer
Calender
Cracker Mixing Mill Plasticator
Refiner, Sheeter, Tire-Building
Machine
Tire and Tube Press Opener Based on
Peak Torque
Tuber and Strainer
Warming Mill
Washer

PARA FLEX/
POLYDISC
1.50
1.50
1.50

FACTOR

GRID
CHAIN
RIGID

D-FLEX

GEAR

1.50
1.50
1.50

1.50
1.50

1.50
1.50
1.50

2.50

2.00

2.00

1.50

1.50
2.00
2.00
1.50

1.50
1.75
1.75
1.50

1.50
2.00
2.00
1.50

1.50
1.75
1.75
1.50

1.00
1.50

1.00
1.25

1.25
1.50

1.00
1.25

2.00

2.00

2.00

2.00

1.50

1.25

1.50

1.25

2.50
2.00
2.00
1.50
1.50

3.00
3.00
2.00
1.75
1.50

3.00
3.00
2.00
1.75
1.50

2.50
2.00
2.50

2.50
2.00
2.50

2.00
2.00
2.00

2.50
2.00
2.50

2.00

2.50

2.00

2.50

1.00

1.00

1.25

1.00

1.50
2.00
2.50

1.75
2.00
2.50

1.50
2.00
2.00

1.75
2.00
2.50

APPLICATION
(READ FOOTNOTES)
SCREENS
Air Washing
Coal and Sand Rotary
Vibrating
Water
SEWAGE DISPOSAL EQUIPMENT
SHOVEL
SHREDDER
STEEL INDUSTRY
Cold Mills
Coiler up or down
Strip, Temper
Hot Mills
Coiler up or down, Edger Drive
Feed Roll Blooming
Roughing Mill Delivery
Non-reversing, Sheet Strip
Rod Mill
Soaking Pit Cover Drive Lift
Soaking Pit Cover Drive Travel
STEERING GEAR
STOKER
TEXTILE MILLS
Batcher
Calender, Card Machine, D Can
Dyeing Machine
Loom
Mangel, Napper, Soaper
Spinner, Tenter Frame
WINDLASS
WOODWORKING MACHINES

SYSTEM SERVICE FACTOR CALCULATION

GRID
CHAIN
RIGID

D-FLEX

GEAR

1.00
1.50
2.50
1.00
1.00
2.00
1.50

1.00
1.50
2.50
1.00
1.00
2.00
1.50

1.25
1.50
2.00
1.25
1.25
2.00
1.50

1.00
1.50
2.50
1.00
1.00
2.00
1.50

1.50
2.00

2.00
2.00

1.50
2.00

1.50
3.00
3.00
3.00
2.50
3.00
3.00
1.00

2.00
2.50
2.50
2.50
2.50
1.50
1.50
1.00
1.00

1.25
1.25

1.50
3.00
2.50
2.50
2.00
1.00
2.00
1.00
1.00

1.00
1.50
1.00
1.50
1.00
1.50
1.50
1.00

1.25
1.50
1.25
1.50
1.25
1.50
1.50
1.00

1.25
1.50
1.25
1.50
1.25
1.50
1.50
1.25

1.25
1.50
1.25
1.50
1.25
1.50
1.50
1.00

for example, internal combustion engine or reciprocating


compressor or pump applications, check the coupling stiffness for the possible development of damaging largeamplitude vibrations. A complete system torsional analysis
may be necessary.

To determine the system service factor, the driver service factor adder (Table 1A) must be added to the driven service factor. (Table 1) Example: Determine the system service factor for
a PARA-FLEX coupling used to couple a barking drum and a
six-cylinder diesel engine.
Driven S.F. + Driver S.F. Adder = System S.F.
2.5 +.5 = 3.0

PARA FLEX/
POLYDISC

**

Add 0.5 to factor if without flywheel

CONSULT DODGE FOR SELECTION ASSISTANCE

The service factors listed are intended only as a general


guide. Where substantial shock occurs or starting and
stopping is frequent as on some inching drives and on
some reversing drives or where the power source is an
internal combustion engine with less than four cylindersConsult DODGE. Where torsional vibrations occur as in,

FLEXIDYNE

Table 1 (cont)

Couplings

Service Factors

Clutches and Brakes

ENGINEERING/
TECHNICAL

PT Components Reference Guide

eng_tech Page 71 Tuesday, April 5, 2005 8:38 AM

Table 1A-Driver Service Factor Adders


Type of
Coupling

Electric
Motor
Std. Torque

High
TorqueMotors

Turbines

12 or More

8 to 11

6 to 7

4 to 5

Less than 4

PARA-FLEX

0.00

0.00

0.00

0.00

0.50

0.50

0.50

METALLIC

0.00

0.00

0.00

0.00

0.50

0.50

1.00

0.00

IF SF< 1.25
ADD 0.25
IF SF> 1.25
ADD 0.5

IF SF<1.5
SUBTRACT 0.25
IF SF> 1.5
SUBTRACT 0.5

PT1-71

IF SF< 1.25 ADD 0.25

IF SF> 1.25 ADD 0.5

Fluid Couplings

D-FLEX

Reciprocating Engine Number of Cylinders

eng_tech Page 72 Tuesday, April 5, 2005 8:38 AM

PT Components Reference Guide

COMPARATIVE TABLE

Couplings

ENGINEERING/
TECHNICAL

TEMPERATURE RANGE

Coupling
Type
PARA-FLEX(PX, PS) (1) (2)
PARA-FLEX(PH, PF)
GRID-LIGN
CHAIN
POLY-DISC
NYLIGN
(1) PX40 is 4 Angular /.06 Parallel/ .094 End Float

Misalignment
Angular
4
1
1/2
2
2
1-1/2

End Float
Parallel
.125
0.156
0.0625
0.094
0.012
0.375
.015
0.300
0.032
0.022
0.125
(2) PX110 is 4 Angular/1.25 Parallel/.125 End Float

Clutches and Brakes

Coupling Type
F
PARA-FLEX
PX, PS
-45F (1) to +180F(1)
PH, PF
-45F (1) to +180F(1)
D-FLEX
EPDM
-30F to +275F
NEOPRENE
0F to +200F
HYTREL
-65F to +250F
GRID-LIGN
-35F to +210F
CHAIN
-30F to +225F
GEAR
-30F to +250F
-90F to +170F
POLY-DISC
NYLIGN
0F to +170F
(1) -40F to +210F for neoprene element.

D-FLEX MISALIGNMENT (1)


Size

FLEXIDYNE
Fluid Couplings

3
4
5
6
7
8
9
10
11
12
13
14
16
NOTE: (1)
(2)

Types JE, JN, E & N


Parallel (1)
Angular (2)
End Float (3)
0.010
1
0.030
0.010
1
0.030
0.015
1
0.046
0.015
1
0.060
0.020
1
0.060
0.020
1
0.096
0.025
1
0.096
0.025
1
0.125
0.032
1
0.125
0.032
1
0.125
0.040
1
0.125
0.045
1
0.125
0.062
1
0.125
All dimensions are in inches
Values are for when 1/4 or more of the rated torque is transmitted.
Reduce values by 50% for lower torques

PT1-72

Types H & HS (4)


Parallel (1)
Angular (2)
End Float (3)
.010
1/4
0.060
.012
1/4
0.060
.015
1/4
0.096
.017
1/4
0.096
.020
1/4
0.125
.022
1/4
0.125
.025
1/4
0.125
.030
1/4
0.125
.035
1/4
0.125
1/4
(3) Increase E dimension by this amount to accomodate end
float.
(4) Types H & HS should not be used as direct replacements
for EPDM or Neoprene sleeves

PARA-FLEX HIGH SPEED & FLYWHEEL


BOLT TORQUE INFORMATION

D-FLEX TORSIONAL STIFFNESS*

Size
87
96
116
131
172
192
213
252
(3) SAE Grade 8

For Flange (3)


Iron Fig.
Steel Fig.
290
290
290
290
480
480
480
480
1080
1150
2160
1150
2160
2160
3600
3600

For Bolt Ring


(3)
180
300
360
420
600
780
840
2880

TORSIONAL STIFFNESS
PARA-FLEX
HIGH SPEED PARA-FLEX
In-Lbs/Degree
In-Lbs/Degree
Size
(4)
(4)
PX40
120
PH 87
1000
PX50
224
PH 96
1190
PX60
414
PH 116
2182
PX70
544
PH 131
2566
PX80
876
PH 172
6737
PX90
1088
PH 192
13893
PX100
1530
PH 213
23143
PX110
2420
PH 252
39008
PX120
4014
PX140
8296
PX160
12,000
PX200
29,000
PX240
48,000
PX280
98,000
PX320
151,000
(4) Values are nominal and may vary =/- 20%. To convert static
values to approximate dynamic values, multiply the static values
by 1.2

D-FLEX SPACER BOLT TORQUES

EPDM & Neoprene


Hytrel
(In-Lbs/radian)
(In-Lbs/radian)
Size
3
229
4
458
5
916
6
1,718
10,000
7
2,769
20,000
8
4,335
30,000
9
6,875
47,500
10
10,980
100,000
11
17,300
125,000
12
27,500
225,000
13
43,350
368,900
14
68,775
593,250
16
180,480
* Values shown are for an ambient temperature of 75F

Size
5SCH
6SCH
7SCH
8SCH
9SCH
10SCH
11SCH
12SCH
13SCH
14SCH
(1) SAE Grade 8

PT1-73

Shaft Hub Bolts (1)


Torque
Ft-Lbs
4
9
9
18
31
50
75
150
150
150

Number
4
4
4
4
4
4
4
4
4
4

Clutches and Brakes

Size

FLEXIDYNE

Standard
Clamp Ring Bolts (5)
PS Shaft Hub
Size
Torque (In.-Lbs.)
Bolts (3)
2-Piece
3-Piece
Torque
No.
No.
Assy
Assy
(In.-Lbs.)
PX40
4
130
130
4
130
PX50
5
130
130
4
180
PX60
5
290
290
5
180
PX70
5
290
290
5
180
PX80
6
290
290
5
300
PX90
6
480
480
6
300
PX100
6
480
480
6
300
PX110
6
480
480
6
300
PX120
6
1080
1080
6
720
PX140
8
1080
1080
5
720
PX160 (2)
8
2160
1150
6
1296
PX200
12
2160
2400
8
1296
PX240
12
3600
4020
PX280
14
4320
6600
PX320
16
4320
6600
(2) PX160 steel flanges have 10 clamp ring bolts
(3) SAE Grade 8
(5) SAE Grade 8. FB style couplings utilize class 10.9 metric claping ring
bolts

Fluid Couplings

PARA-FLEX COUPLINGS BOLT TORQUE


INFORMATION

Couplings

ENGINEERING/
TECHNICAL

PT Components Reference Guide

eng_tech Page 73 Tuesday, April 5, 2005 8:38 AM

eng_tech Page 74 Tuesday, April 5, 2005 8:38 AM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
AGMA CLASS 1 FITS
Bore Dimensions
Nom. Shaft
Diameter (In.)
0
1-1/2
2
3
4
5

Clearance

Nom. Shaft
Dia. Less
.000
.000
.000
.000
.000
.000

1-1/2
2
3
4
5
6

Interference
Bore
Tolerance
+.001 -.000
+.001 -.000
+.0015 -.000
+.0015 -.000
+.002 -.000
+.002 -.000

Nom. Shaft
Dia. Less
.001
.002
.002
.003
.0035
.004

Bore
Tolerance
+ .0005 -.000
+ .001 -.000
+ .0015 -.000
+ .0015 -.000
+ .0015 -.000
+ .0015 -.000

Couplings

STANDARD KEYWAYS
Keyway
Bore Size

Clutches and Brakes

7/16
1/2
5/8
15/16
1-5/16
1-7/16
1-13/16
2-5/16
2-13/16
3-5/16
3-13/16
4-9/16

9/16
7/8
1-1/4
1-3/8
1-3/4
2-1/4
2-3/4
3-1/4
3-3/4
4-1/2
5-1/2

Width

For Sq. Key

For Rec. Key

3/32
1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
7/8
1
1-1/4

3/64
1/16
3/32
1/8
5/32
3/16
1/4
5/16
3/8
7/16
1/2
5/8

...
...
...
...
...
1/8
3/16
7/32
1/4
5/16
3/8
7/16

METRIC BORE STANDARD

FLEXIDYNE
Fluid Couplings

MM
MM
MM
Bore
Keyway Width
Hub Keyseat
14
5
2.3
16
5
2.3
18
6
2.8
19
6
2.8
20
6
2.8
22
6
2.8
24
8
3.3
25
8
3.3
28
8
3.3
30
8
3.3
32
10
3.3
35
10
3.3
38
10
3.3
40
12
3.3
42
12
3.3
45
14
3.8
48
14
3.8
50
14
3.8
55
16
4.3
60
18
4.4
65
18
4.4
70 & 75
20
4.9
80 & 85
22
5.4
90
25
5.4
95
25
5.4
100
28
6.4
MM bore and keyway conform to ISO standard recommendation R773, for FREE fit

PT1-74

MM
Key
5x5
5x5
6X6
6X6
6X6
6X6
8X7
8X7
8X7
8X7
10X8
10X8
10X8
12X8
12X8
14X9
14X9
14X9
16X10
18X11
18X11
20X12
22X14
25X14
25X14
28X16

Clutches And Brakes


Features/Benefits
Motor Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-3
Clutch/Brake Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-12
Shaft Mounted Clutches & Brakes . . . . . . . . . . . . . . . . . . . . . . . . . PT2-19
Fractional HP clutches & Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-25
Specification
How To Order
Nomenclature
Motor Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-4
Clutch/Brake Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-13
Shaft Mounted Clutches & Brakes . . . . . . . . . . . . . . . . . . . . . . . . . PT2-20
Fractional HP Clutches & Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-26

Couplings

CONTENTS

PT Components Reference Guide

clutch_toc.fm Page 1 Monday, March 21, 2005 4:19 PM

FLEXIDYNE

Selection/Dimensions
Motor Brakes
DBSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-6
DBSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-8
DBEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-9
DBES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-10
Clutch/Brake Modules
DMCCB & DMCCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-15
DMCCB-PSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-16
DMCBO & DMCBX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-17
DMSCB & DMSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-18
Shaft Mounted Clutches & Brakes
IEC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-22
IEB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-23
IPB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-24
Fractional HP Clutches & Brakes
SL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-31
BSL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-32
SO Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-33
FB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-34
FSB Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-35
FSBR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-36

Clutches and Brakes

Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-27

Engineering/Technical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-39
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1
Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT2-1

Fluid Couplings

Modifications/Accessories
Motor Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT2-11
Power Supplies/Motor Adapters. . . . . . . . . . . . . . . . . . . . . . . . PT2-37

clutch_toc.fm Page 2 Monday, March 21, 2005 4:19 PM

PT Components Reference Guide

NOTES

Couplings

Clutches and Brakes

FLEXIDYNE

Fluid Couplings

PT2-2

Motor Brakes
1.

Rugged, die-cast aluminum housing mounts at


any angle without modification.

2.

Internally rectified DC voltage coil operates on


either AC or DC voltage. Class B insulation is
standard.

3.

Splined hub permits uniform load distribution.


Integral key design simplifies installation - no
loose parts.

4.

Single, non-asbestos friction disc design


extends life, reduces replacement parts and
allows quiet operation (1)

5.

Wave spring provides 360 of force when power


is removed from the brake.

6.

Industry standard NEMA C-face mounting.


Interchanges easily with competitive units.

7.

Easy-to-use, reliable manual release levers


reset automatically.

Couplings

FEATURES/BENEFITS

PT Components Reference Guide

clutch_motor_fea_ben.fm Page 3 Monday, March 21, 2005 3:46 PM

Clutches and Brakes

FLEXIDYNE

7
5

(1)

Fluid Couplings

35 & 50 ft. lb. motor brakes employ two friction


discs and can be mounted at any angle without
modification

PT2-3

clutch_motor_spec_hto.fm Page 4 Monday, March 21, 2005 3:49 PM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Motor Brakes
SPECIFICATION

Couplings

D-Series Motor Brakes are designed with a single* non-asbestos friction disc for fewer adjustments,
reduced replacement parts, and extended life. They are released when power is applied to the brake coil.
The friction disc hub assembly and ultimately the load are free to turn. However, when power is taken away,
intentionally or accidentally, an internal wave spring clamps the friction disc to stop and hold the load. The
single* disc design has significantly fewer parts than competitive brakes and provides a dramatic improvement in brake friction disc life. Just as dramatic is the quiet operation compared to solenoid type brakes.
DODGE D-Series motor brakes are available as stock off-the-shelf units in 2 configurations. DBSC C-Face
brakes mount on the fan end (non-driving end) of a motor. DBSS double C-Face brakes are generally used
as a coupler between standard C-Face motors and C-Face gear reducers.
* 35/50 ft.-lb motor brakes employ two friction discs

HOW TO ORDER
Motor Brakes are ordered by specifying the unit size, the motor frame size, and the voltage. Part numbers
are found on the selection pages for each type of unit. Refer to the part number when ordering.

NOMENCLATURE
56

DBSS - 3 - MA - 115/230 VAC

60 HZ

Clutches and Brakes

NEMA C-Face Designation


56 = 56C (5/8 shaft)
140 = 143TC/145TC (7/8 shaft)
180 = 180TC/210TC (1-1/8 shaft)
DODGE Brakes
Housing Enclosure
S = Standard Enclosure/Drip-Proof
E = E-Z KLEEN (Food Duty/NEMA 4X)
Mounting Configuration
C = C-face (single)/Fan End Mounting
S = Shaft-out (Double C-Face) Coupler
Static Torque Rating (Ft.-Lbs)

FLEXIDYNE

Wear Adjustment Method


MA = Manually Adjusted
Coil Voltage
115/230 VAC
230/460 FVAC
Others As Noted On Brake Label

Fluid Couplings

Frequency
60 Hz
50 Hz
Blank If DC Voltage Only

FEATURES/BENEFITS
PAGE PT2-3

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT2-4

ENGINEERING/TECHNICAL
PAGE PT2-39

SELECTION/DIMENSIONS
Motor Brakes
Selection Procedure
1.

Determine the motor frame size, horsepower and speed.

2.

Use chart for brake static torque selection. Note that chart selections are based on a
1.4 service factor and increased to the next highest standard brake torque rating. To
select a brake using a different service factor, use the formula below to determine the
required brake static torque.
T = HPx5252xSF
RPM
T= Brake Static Torque (Ft-Lbs)
HP = Motor Horsepower

Couplings

PT Components Reference Guide

clutch_motor_sel_dim.fm Page 5 Monday, March 21, 2005 3:50 PM

SF = Service Factor Desired


RPM = Motor Speed

3.

Consult Part Number charts on pages PT2-6 thru PT2-10 for appropriate part number.
Brake voltage should be matched with motor voltage rating.

4.

Verify mounting dimensions (C-face tenon, mounting bolt pattern, shaft size, etc.) from
pages PT2-6 thru PT2-10.

5.

In positioning applications, use of a fast response kit allows you to obtain faster stop
times. To order see page PT2-11.

6.

In positioning applications, use 2.0 SF

Clutches and Brakes

Once your torque requirement has been determined, select a brake with at least that
capacity.

Note: DODGE D Series brakes are intended as holding brakes. Contact application engineering with inertia and application information for cycle rates exceeding 6 per minute.

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-5

MODIFICATION
PAGE PT2-11

5000

Fluid Couplings

Motor Speed (RPM)


Motor HP
750
900
1200
1500
1800
3000
3600
1/4
3
3
3
3
3
3
3
1/3
6
3
3
3
3
3
3
1/2
6
6
6
3
3
3
3
3/4
10
10
6
6
6
3
3
1
10
10
10
6
6
3
3
1-1/2
15
15
10
10
10
6
6
2
20
20
15
10
10
6
6
3
35
25
20
15
15
10
10
5
50
50
35
25
25
15
15
7-1/2
50
50
35
20
20
10
50
50
35
25
* Selections based on 1.4 service factor and increased to next highest standard brake torque rating.
Speed limit 5000 RPM maximum motor speed

FLEXIDYNE

Brake Static Torque Ratings* (Ft.-Lbs)

ENGINEERING/TECHNICAL
PAGE PT2-39

clutch_motor_sel_dim.fm Page 6 Monday, March 21, 2005 3:50 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
56-14
B" DIAMETER
B1" RADIUS
C" (4)
MOUNTING BOLTS

A
A1

(5) LEAD WIRES


(APPROX. 10, LONG)
(2) 1/4-20 UNC
SET SCREWS
67.5 APART
BORE

PILOT
DIA,
AK

AJ
KEY

(3) AIRGAP ADJUSTMENT


SCREWS
1/4-28 X 2-3/4

Couplings

3/4, NPT THREADED HOLE


FOR OPTIONAL CONDUIT
FITTING

DBSC Model

180
A
A2

B" DIAMETER

(2) 1/4-20 UNC


SET SCREWS
67.5 APART

A1

B1" RADIUS
C" (4)
MOUNTING
BOLTS

Clutches and Brakes

AJ
BORE
KEY
PILOT
DIA
AK

(3) AIRGAP
ADJUSTMENT SCREWS

3/4" NPT THREADED HOLE


FOR OPTIONAL CONDUIT
FITTING

COMPLETE UNIT PART NUMBERS

FLEXIDYNE
Fluid Couplings

C-FACE (FAN END MOUNTING)

Standard
Enclosure
DBSC Complete Units
56 Frame, 5/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC
DBSC Complete Units
140 Frame, 7/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC

FEATURES/BENEFITS
PAGE PT2-3

Unit Size-Static Torque


10 Ft-Lbs
15 Ft-Lbs

3 Ft-Lbs

6 Ft-Lbs

031351
031353
031355
031000
031001
031002
031003
031004
031005

031393
031395
031397
031015
031016
031017
031018
031019
031020

031435
031437
031439
031030
031031
031032
031033
031034
031035

031007
031009
031011
031006
031008
031010
031012
031013
031014

031022
031024
031026
031021
031023
031025
031027
031028
031029

031037
031039
031041
031036
031038
031040
031042
031160
031161

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-6

MODIFICATION
PAGE PT2-11

20 Ft-Lbs

25 Ft-Lbs

031477
031479
031481
031043
031044
031045
031046
031047
031048

031507
031509
031511
031058
031059
031060
031061
031062
031063

031537
031539
031541
031073
031074
031075
031076
031077
031078

031050
031052
031054
031049
031051
031053
031055
031056
031057

031065
031067
031069
031064
031066
031068
031070
031071
031072

031080
031082
031084
031079
031081
031083
031085
031086
031087

ENGINEERING/TECHNICAL
PAGE PT2-39

COMPLETE UNIT PART NUMBERS


Standard
Enclosure
C-FACE (FAN END MOUNTING)

180 Frame, 1-1/8 Bore


8-1/2 Pilot Diameter
115/230 VAC 60 Hz (1)
230/460 VAC 60 Hz (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC

6 Ft-Lbs

10 Ft-Lbs

027023
027024
027025
027026
027027
027028
027029
027030
027031

027032
027033
027034
027035
027036
027037
027038
027039
027040

Unit Size-Static Torque


15 Ft-Lbs
20 Ft-Lbs
25 Ft-Lbs

027041
027042
027043
027044
027045
027046
027047
027048
027049

027050
027051
027052
027053
027054
027055
027056
027057
027058

027059
027060
027061
027062
027063
027064
027065
027066
027067

35 Ft-Lbs

50 Ft-Lb

027068
027069
027070
027071
027072
027073
027074
027075
027076

027077
027078
027079
027080
027081
027082
027083
027084
027085

Couplings

SELECTION/DIMENSIONS

PT Components Reference Guide

clutch_motor_sel_dim.fm Page 7 Monday, March 21, 2005 3:50 PM

Unit Size
56DBSC-3
56DBSC-6
56DBSC-10
56DBSC-15
56DBSC-20
56DBSC-25
140DBSC-3
140DBSC-6
140DBSC-10
140DBSC-15
140DBSC-20
140DBSC-25

(Lb-In2)

Bore

Key

Max

Nom

AJ

AK
Pilot
Dia.

1.52

5/8

3/16
x
3/32

3.74

3.36

5.88

4.5

6.63

3.46

1.51

7/8

3/16x3/32

3.74

3.36

5.88

4.5

6.63

3.46

Inertia Friction
Disc & Hub (7)

Input
Bore

Key
Unit Size (6)
(Lb-In2)
180DBSC-6*
180DBSC-10*
180DBSC-15*
1/4
180DBSC-20*
1.51
1-1/8
X
180DBSC-25*
1/8
180DBSC-35
180DBSC-50
(6) 140 Sizes do not require an adapter plate.
(7) Inertia for single-disc units.
*These sizes employ one friction disc.
FEATURES/BENEFITS
PAGE PT2-3

A
Max

A1
Nom

A2

4.78

3.36

3.74

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-7

B
Dia.
Max.

B1
Radius
Max

C
Mounting
Bolts

3/8 - 16
UNC-2A
(4) Equally
Spaced
on 5.875
Dia.
Bolt Circle

AJ

AK
Pilot
Dia.

B
Dia.
Max.

B1
Radius
Max.

7.25

8.5

6.63

3.46

MODIFICATION
PAGE PT2-11

C
Mounting
Bolts
3/8 - 16
UNC-2A
(4) Equally
Spaced
on 5.875
Dia.
Bolt Circle

Shipping
Weight
(Lbs)

2.57

11.7

2.57

11.8

Shipping
Weight
(Lbs)

2.57

20.6

ENGINEERING/TECHNICAL
PAGE PT2-39

FLEXIDYNE

Standard Enclosure Single C-face (Fan End Mounting)


Inertia Friction
Disc & Hub
Input
A
A1

Fluid Couplings

DIMENSIONS

Clutches and Brakes

NOTES:
Bold Part Numbers are stock units. Other voltage units available on standard non-stock basis.
Coil will operate at the following voltages:
(3) 287/575 VAC 60 Hz, 300/600 VAC 60 Hz
(1) 115/208-230 VAC 50 or 60 Hz, 133/265 VAC 60 Hz, 110-125 VDC
(4) 104/208 VAC 50 or 60 Hz, 100/200 VAC 60 Hz, 90-95 VDC
(2) 208-230/460 VAC 50 or 60 Hz, 240/480 VAC 60 Hz,
(5) 190/380 VAC 50 Hz, 200/400 VAC 60 Hz, 206/416 VAC 50 Hz
220/440 VAC 50 Hz, 230 VDC

clutch_motor_sel_dim.fm Page 8 Monday, March 21, 2005 3:50 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Motor Brakes
"B" DIAMETER
"C" (4)
MOUNTING
BOLTS

AH

"B1" RADIUS
(5) LEAD WIRES
(APPROX. 10, LONG)

A
A1

(2) 1/4-20 UNC


SET SCREWS
67.5 APART

PILOT DIA
AL
BORE

SHAFT

AJ
PILOT DIA
AK

(3) AIRGAP ADJUSTMENT


SCREWS
1/4-28 x 2-3/4
3/4, NPT THREADED HOLE
FOR OPTIONAL
CONDUIT FITTING

DBSS Model

(PILOT PLATE
NOT SHOWN)

KEY

Couplings

COMPLETE UNIT PART NUMBERS


Standard
Enclosure

DOUBLE C-FACE

Clutches and Brakes

DBSS Complete Units


56 Frame, 5/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC
DBSS Complete Units
140 Frame, 7/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC

Unit Size --- Static Torque


10 Ft- Lbs
15 Ft- Lbs

3 Ft- Lbs

6 Ft- Lbs

031369
031371
031373
031088
031089
031090
031091
031092
031093

031411
031413
031415
031100
031101
031102
031103
031104
031105

031453
031455
031457
031112
031113
031114
031115
031116
031117

031375
031377
031379
031094
031095
031096
031097
031098
031099

031417
031419
031421
031106
031107
031108
031109
031110
031111

031459
031461
031463
031118
031119
031120
031121
031122
031123

20 Ft- Lbs

25 Ft- Lbs

031342
031343
031344
031124
031125
031126
031127
031128
031129

031345
031346
031347
031136
031137
031138
031139
031140
031141

031348
031349
031350
031148
031149
031150
031151
031152
031153

031495
031497
031499
031130
031131
031132
031133
031134
031135

031525
031527
031529
031142
031143
031144
031145
031146
031147

031555
031557
031559
031154
031155
031156
031157
031158
031159

NOTES:
FLEXIDYNE

Bold Part Numbers are stock units. Other voltage units available on standard non-stock basis.
(3)
Coil will operate at the following voltages:

(1)
(2)

115/208-230 VAC 50 or 60 Hz, 133/265 VAC 60 Hz, 110-125 VDC


208-230/460 VAC 50 or 60 Hz, 240/480 VAC 60 Hz,
220/440 VAC 50 Hz, 230 VDC

(4)
(5)

287/575 VAC 60 Hz, 300/600 VAC 60 Hz


104/208 VAC 50 or 60 Hz, 100/200 VAC 60 Hz, 90-95 VDC
190/380 VAC 50 Hz, 200/400 VAC 60 Hz, 206/416 VAC 50 Hz

DIMENSIONS
Standard Enclosure Double C-face Coupler

Fluid Couplings

Unit Size
56DBSS-3
56DBSS-6
56DBSS-10
56DBSS-15
56DBSS-20
56DBSS-25
140DBSS-3
140DBSS-6
140DBSS-10
140DBSS-15
140DBSS-20
140DBSS-25

Inertia
Friction
Disc & Hub
(Lb-In2)

Input
Bore
Output Shaft
Dia.

Output
Keyway
& Input
Key

1.73

5/8

1.74

7/8

FEATURES/BENEFITS
PAGE PT2-3

A
Max

A1
Nom

AK
Pilot
Dia.

AL
Pilot
Dia.

AH

3/16
x
3/32

3.97

3.36

4.5

4.5

3/16
x
3/32

3.97

3.36

4.5

4.5

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-8

AJ

B
Dia.
Max

B1
Radius
Max.

C
Mounting
Bolts

2.12

5.88

6.63

3.46

2.12

5.88

6.63

3.46

3/8 -16
UNC-2A
(4) Equally
Spaced
on 5.875
Dia.
Bolt Circle

MODIFICATION
PAGE PT2-11

Shipping
Weight
(Lbs)

2.57 0.13

13.2

2.57 0.13

13.3

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_motor_sel_dim.fm Page 9 Monday, March 21, 2005 3:50 PM

SELECTION/DIMENSIONS
Motor Brakes
"B" DIAMETER
A

"B1" RADIUS

A1
"C" (4)
MOUNTING BOLTS
(2) 1/4-20 UNC
SET SCREWS
67.5 APART
BORE
PILOT DIA
AK

AJ

(3) AIRGAP ADJUSTMENT


SCREWS
1/4-28 x 2-3/4

(5) LEAD WIRES (APPROX. 10, LONG)


G

DBEC Model

3/4" NPT THREADED HOLE


FOR OPTIONAL CONDUIT
FITTING

Couplings

KEY

C-FACE
(FAN END MOUNTING)

DBEC Complete Units


56 Frame, 5/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
DBEC Complete Units
140 Frame, 7/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)

Unit Size-Static Torque


10 Ft- Lbs 15 Ft- Lbs

3 Ft- Lbs

6 Ft- Lbs

031910
031716
031911

031913
031718
031914

031915
031916
031917

029436
029437
029438

029439
029440
029441

029442
029443
029443

20 Ft- Lbs

25 Ft- Lbs

031918
031919
031920

031921
031922
031923

031924
031925
031926

029445
029446
029447

029448
029449
029450

029451
029452
029453

Clutches and Brakes

COMPLETE UNIT PART NUMBERS*


E-Z KLEEN
Enclosure

NOTES:
* All torque ratings and voltages not listed here are available as standard non-stock units. Please contact DODGE Customer Service for part
numbers, pricing & availability
Coil will operate at the following voltages:
(1) 115/208-230 VAC 50 or 60 Hz, 133/265 VAC 60 Hz, 110-125 VDC
(2) 208-230/460 VAC 50 or 60 HZ, 240/480 VAC 60 Hz, 220/440 VAC 50 Hz, 230 VDC
(3) 287/575 VAC 60 Hz, 300/600 VAC 60 Hz

Inertia
Friction
Disc &
Hub
Unit Size
56DBEC-3
56DBEC-6
56DBEC-10
56DBEC-15
56DBEC-20
56DBEC-25
140DBEC-3
140DBEC-6
140DBEC-10
140DBEC-15
140DBEC-20
140DBEC-25

AJ

B1
Radius
Max.

1.52

5/8

3/16
x
3/32

3.74

3.36

5.88

4.5

6.63

3.46

1.51

7/8

3/16
x
3/32

3.74

3.36

5.88

4.5

6.63

3.46

FEATURES/BENEFITS
PAGE PT2-3

A1
Nom

B
Dia.
Max

(Lb-In2)

Key

A
Max

AK
Pilot
Dia.

Input
Bore

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-9

MODIFICATION
PAGE PT2-11

C
Mounting
Bolts
3/8 -16
UNC-2A
(4)
Equally
Spaced
on 5.875
Dia.
Bolt Circle

Shipping
Weight
(Lbs)

2.57

14.4

2.57

14.5

ENGINEERING/TECHNICAL
PAGE PT2-39

Fluid Couplings

FLEXIDYNE

DIMENSIONS
E-Z KLEEN Single C- face (Fan End Mounting)

clutch_motor_sel_dim.fm Page 10 Monday, March 21, 2005 3:50 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Motor Brakes
"B" DIAMETER
A

AH

"C" (4)
MOUNTING
BOLTS

"B1" RADIUS

A1

PILOT DIA
AL

(2) 1/4-20 UNC


SETSCREWS
67.5 APART

PILOT DIA
AK

BORE

SHAFT

AJ
KEY

Couplings

(3) AIRGAP ADJUSTMENT


SCREWS
1/4-28 x 2-3/4

DBES Model

(5) LEAD WIRES


(APPROX. 10" LONG)
G

3/4" NPT THREADED HOLE


FOR OPTIONAL CONDUIT
FITTING

COMPLETE UNIT PART NUMBERS


E-Z KLEEN
Enclosure

DOUBLE C-FACE

Clutches and Brakes

DBES Complete Units


56 Frame, 5/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)
DBES Complete Units
140 Frame, 7/8 Bore
115/230 VAC 60 Hz (1)
230/460 VAC 60 HZ (2)
287/575 VAC 60 Hz (3)

Unit Size-Static Torque


10 Ft- Lbs
15 Ft- Lbs

3 Ft- Lbs

6 Ft- Lbs

030381
030382
030383

030384
030385
030386

030387
030388
030389

029400
029401
029402

029403
029404
029405

029406
029407
029408

20 Ft- Lbs

25 Ft- Lbs

030390
030391
030392

030393
030394
030395

030396
030397
030398

029409
029410
029411

029412
029413
029414

029415
029416
029417

NOTES:
* All torque ratings and voltages not listed here are available as standard non-stock units. Please contact DODGE Customer Service for part
numbers, pricing & availability
Coil will operate at the following voltages:
(1) 115/208-230 VAC 50 or 60 Hz, 133/265 VAC 60 Hz, 110-125 VDC
(2) 208-230/460 VAC 50 or 60 HZ, 240/480 VAC 60 Hz, 220/440 VAC 50 Hz, 230 VDC
(3) 287/575 VAC 60 Hz, 275/550 VAC 60 HZ, 300/600 VAC 60 Hz
FLEXIDYNE

DIMENSIONS
E-Z KLEEN Double C-Face Coupler

Fluid Couplings

Unit Size
56DBES-3
56DBES-6
56DBES-10
56DBES-15
56DBES-20
56DBES-25
140DBES-3
140DBES-6
140DBES-10
140DBES-15
140DBES-20
140DBES-25

Inertia Input Output


Friction Bore & Keyway
Disc & Output
&
Hub
Shaft
Input
A
(Lb-In2) Dia.
Key
Max

AK
AL
A1 Pilot Pilot
Nom Dia. Dia.

AH

AJ

B
B1
C
Dia Radius Mounting
Max. Max
Bolts

1.73

5/8

3/16
x
3/32

3.97

3.36

4.5

4.5

2.12

5.88

6.63

3.46

1.74

7/8

3/16
x
3/32

3.97

3.36

4.5

4.5

2.12

5.88

6.63

3.46

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-10

MODIFICATION
PAGE PT2-11

3/8-16
UNC-2A
(4)
Equally
Spaced
on 5.875
Dia.
Bolt Circle

Shipping
Weight
(Lbs)

2.57

0.13

14.4

2.57

0.13

14.5

ENGINEERING/TECHNICAL
PAGE PT2-39

MODIFICATIONS/
ACCESSORIES
Motor Brake Accessories
Fast Response Kits
In positioning applications, use of a fast response kit allows you to obtain
stop times equivalent to AC voltage brakes while continuing to get all of the
benefits associated with DC voltage brakes:
Low power draw = less energy consumption
Constant current creates smooth operation
Lower coil temperature during cycling applications
Quieter operation

Couplings

PT Components Reference Guide

clutch_motor_mod.fm Page 11 Monday, March 21, 2005 3:51 PM

The kit has two wiring configurations:


- Wired to brake and motor
- Wired to brake and isolated AC line

PART NUMBER
Part Number
031386
031389
031424
031425
032552
032525
031392
032531

Clutches and Brakes

Description
Fast Response Kit 115/230V
Fast Response Kit 230/460V
FRK w/ Conduit Cover 115/230V
FRK w/ Conduit Cover 230/460V
Fast Response Kit 190/380V
Fast Response Kit 287/575V
Fast Response Kit 380/460V
Fast Response Kit 575V

Replacement Rectifier Kit

FLEXIDYNE

DODGE D-Series Motor Brakes come with an internal rectifier allowing operation
on either AC or DC voltage. A one size fits all replacement rectifier is available,
in the event a new rectifier is needed. The kit wires external to the brake housing.

PART NUMBERS
Part Number
024018

Fluid Couplings

Description
DBSC/DBSS Replacement Rectifier

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/NOMENCLATURE
PAGE PT2-4

PT2-11

SELECTION/DIMENSIONS
PAGE PT2-5

ENGINEERING/TECHNICAL
PAGE PT2-39

clutch_clutch_fea_ben.fm Page 12 Monday, March 21, 2005 3:52 PM

PT Components Reference Guide

FEATURES/BENEFITS
Clutch/Brake Modules

Couplings

1.

Conforms to UL and C-UL requirements.

6.

2.

One-piece, die-cast housing simplifies


mounting. Housing is finned for maximum heat
dissipation.

DYNA-GAP automatic air gap mechanism


automatically compensates for friction surface
wear.

7.

Modules are factory assembled, adjusted and


burnished for easy installation and out-of-thebox operation.

8.

Rotor incorporates ball bearing and Driv-Lok


key for foolproof installation.

9.

Standard NEMA C-face and Base Mounted,


Shaft-in/Shaft-out mounting configurations.

3.

Pre-lubricated and sealed ball bearings have


higher B10 life rating than competitive modules.

4.

High torque, non-asbestos friction material


assures long life and environmental safety.

5.

Armatures incorporate a high impact, high temp


molded spline for heavy torque and high cycle
capabilities. (Patent # 4,760,898)

7
5
4

Clutches and Brakes

8
3
9

FLEXIDYNE

Fluid Couplings

PT2-12

PT Components Reference Guide

clutch_spec_hto.fm Page 13 Monday, March 21, 2005 3:53 PM

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Clutch/Brake Modules
SPECIFICATION
Clutch/Brake Modules mount directly to NEMA C-face motors and reducers or can be used with separate
base mount frames. These modules are completely factory assembled, tested, and pre-burnished for easy
installation and long maintenance free operation. The units are designed with large ball-bearings to provide
greater over-hung load capacity and longer life. They use larger armatures for high torque transmission.

HOW TO ORDER
Couplings

Clutch/Brake Modules are ordered by specifying the type of unit, size and voltage. Part numbers are found
on the selection pages for each type of unit. Refer to the part number when ordering.

NOMENCLATURE
D

CB

180

PSM

DODGE
Module
Clutches and Brakes

Mounting Configuration
C = Double C-Face
S = Shaft-In (Base Mtd.)
Function
CB = Clutch & Brake
CO = Clutch Only
BO = Brake Only
BX = Brake Only (Less Output Shaft)

FLEXIDYNE

Module Size
50 = 56C
100 = 56C (180 Torque Rating)
180 = 143TC/145TC
210 = 182TC/184TC
256 = 213TC/ 215TC

Fluid Couplings

Power Supply Mount

FEATURES/BENEFITS
PAGE PT2-12

SELECTION/DIMENSIONS
PAGE PT2-14

MODIFICATION
PAGE PT2-37

PT2-13

ENGINEERING/TECHNICAL
PAGE PT2-39

clutch_clutch_sel_dim.fm Page 14 Monday, March 21, 2005 3:54 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Clutch/Brake Modules
SELECTION
DMC Selection by NEMA Frame Size
Frame Size

Module Size

56C
143TC/145TC
182TC/184TC
213TC/215TC

DMC-50, 100
DMC-180
DMC-210
DMC-256

Selection Procedure
(1) Determine the frame size, horsepower and speed at the module location
(motor speed for DMC Series).
(2) Choose proper module size based on motor frame size for DMC Series or
motor HP and operating speed for DMS Series.

Couplings

DMC 100 module has rating of 180 module with


56C (5/8) shafts

(3) Check to ensure the max allowable cycles per minute rating is not
exceeded by consulting charts in the engineering/technical section. Consult DODGE Engineering when allowable cycle rate is exceeded.

DMS Series Selection


Clutches and Brakes

HP

100
210
210

200
180
210
210
210

300
180
180
210
210
210

400
180
180
210
210
210
210

500
50
180
180
210
210
210
210

600
50
180
180
210
210
210
210

700
50
180
180
180
210
210
210

Shaft Speed at Module (RPM)


800 900 1000 1100
50
50
50
50
180
50
50
50
180 180 180 180
180 180 180 180
210 210 210 180
210 210 210 210
210 210 210 210
256 256 256

FLEXIDYNE

1200 1500 1800 2000


1/4
50
50
50
50
1/2
50
50
50
50
3/4
50
50
50
50
1
180 180
50
50
1-1/2
180 180 180 180
2
210 210 180 180
3
210 210 210 210
5
210 210 210 210
7-1/2
256 210 210
10
256 256
15
NOTE: 256 modules may be selected as an alternate to the 210 size. Check shaft diameter for proper drive components

2400
50
50
50
50
180
180
210
210
210
256

3000
50
50
50
50
180
180
180
210
210
256
256

3600
50
50
50
50
180
180
180
210
210
256
256

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-12

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-14

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_clutch_sel_dim.fm Page 15 Monday, March 21, 2005 3:54 PM

SELECTION/DIMENSIONS
Clutch/Brake Modules
A
B

D
HUB

DMCCB & DMCCO


DMCCB modules are ideal for rapid cycling applications.
They can be mounted directly between a C-face motor
and reducer. Five standard sizes are available in 90, 24
or 6 VDC input voltage. The brake is power on. The
DMCCO mounts and operates in a manner similar to
DMCCB, but as a clutch only. The clutch ratings and
external dimensions of both units are the same and are
completely factory preassembled, adjusted, burnished
and dynamically tested.

C-Face
Clutch Only

Static
Input
Torque C-Face
Hub
Size (Lb.-Ft.) Frame
Dia
50
22
56C
5/8
100
34
56C
5/8
143TC
180
34
and
7/8
145TC
182TC
210
100
and
1-1/8
184TC
213TC
256
100
and
1-3/8
215TC
* G Dimension = Electrical Connection
FEATURES/BENEFITS
PAGE PT2-12

Coil Voltage
24 VDC
028763
028768
028773
028778
028783
028853
028858
028863
028868
028873

90 VDC
028765
028770
028775
028780
028785
028855
028860
028865
028870
028875

6 VDC
028761
028766
028771
028776
028781
028851
028856
028861
028866
028871

Output
Shaft
Dia
5/8
5/8

Keyway
3/16 x 3/32
3/16 x 3/32

A
Max
6.75
6.75

B
4.84
4.84

C
1.59
1.59

D
Max
6.75
6.75

E
Max
.16
.16

7/8

3/16 x 3/32

6.75

4.84

1.59

6.75

.16

1-1/8

1/4 x 1/8

8.83

6.20

2.00

9.05

.27

1-3/8

5/16 x 5/32

9.32

6.20

2.50

9.05

.27

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-15

Clutches and Brakes

Clutch/Brake Module
(Clutch Only-Same Dimensions)

MODIFICATION
PAGE PT2-37

FLEXIDYNE

C-Face
Clutch & Brake

DMCCB-50
DMCCB-100
DMCCB-180
DMCCB-210
DMCCB-256
DMCCO-50
DMCCO-100
DMCCO-180
DMCCO-210
DMCCO-256

Static Torque
(Lb. - Ft.)
22
34
34
100
100
22
34
34
100
100

F
4 Equally Spaced
3/8-16 UNC
on 5.875
Dia. B.C.
4 Equally Spaced
1/2-13 UNC
on 7.25
Dia. B.C.

G*
1.30
1.30

K
4.50
4.50

1.30

4.50

1.57

8.50

1.57

8.50

ENGINEERING/TECHNICAL
PAGE PT2-39

Fluid Couplings

PART NUMBERS

K
SHAFT

Couplings

clutch_clutch_sel_dim.fm Page 16 Monday, March 21, 2005 3:54 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Clutch/Brake Modules
A
B

C
Couplings

D
SHAFT

HUB

DMCCB-PSM
Power Supply Mounted
Clutch Brake Motor

F
G
Clutches and Brakes

Static
Torque
(Lb-Ft)
22
34
100

Part Number
DMCCB-50-PSM
DMCCB-180-PSM
DMCCB-210-PSM

C-Face
Clutch &
Brake

Size
50
FLEXIDYNE

180

210

Static
Input
Torque C-Face Hub
(Lb.-Ft.) Frame Dia
22
56C
5/8
143TC
34
and
7/8
145TC
100

182TC
and
184TC

1-1/8

Coil Voltage
90 VDC
028977
028979
028981

Output
Shaft
Dia
5/8

Keyway
3/16 x 3/32

A
Max
6.75

B
4.84

C
1.59

D
Max
6.75

E
Max
.16

7/8

3/16 x 3/32

6.75

4.84

1.59

6.75

.16

1-1/8

1/4 x 1/8

8.83

6.20

2.00

9.05

.27

F
4 Equally Spaced
3/8-16 UNC
on 5.875
Dia. B.C.
4 Equally Spaced
1/2-13 UNC
on 7.25
Dia. B.C.

G*
1.30

K
4.50

1.30

4.50

1.570

8.50

* G Dimension = Electrical Connection


NOTE: Unit includes two model 50 power supplies (120 VAC input) part number 032408

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-12

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-16

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_clutch_sel_dim.fm Page 17 Monday, March 21, 2005 3:54 PM

SELECTION/DIMENSIONS
Clutch/Brake Modules
A
B

The DMCBO mounts and operates in a manner


similar to DMCCB, but as a power-on brake only.
Brake ratings are the same as the DMCCB.
Dimensionally, the DMCBO is shorter axially from
C-face to output shaft. The DMCBX power-on brake
is designed to be mounted on a double shafted
C-face motor. It is shorter axially than comparable
power-off brakes and provides the advantages of
C-face mounting in space restricted applications.
Sizes and ratings are the same as the DMCBO
brakes.

C-Face
Brake
Only
(No Shaft)

E
G

Brake Only Module


(Style without Shaft Not Shown)
Coil Voltage
90 VDC

24 VDC

6 VDC

028120
028920
028220
028320
028820
028125
028225
028325
028825

028123
028923
028223
028323
028823
028128
028228
028328
028828

028121
028921
028221
028321
028821
028126
028226
028326
028826

Size

Static
Torque
(Lb.-Ft.)

C-Face
Frame
Size

Hub
Dia.

Output
Shaft
Dia.

Keyway

A
Max

D
Max

E
Max

DMCBO-50

22

56C

5/8

5/8

3/16x3/32

5.18

3.28

1.59

6.75

.16

DMCBX-50

22

56C

5/8

3/16x3/32

3.30

3.28

6.75

.16

DMCBO-100

34

56C

5/8

5/8

3/16x3/32

5.18

3.28

1.59

6.75

.16

34

143TC
and
145TC

7/8

6.75

.16

182TC
and
184TC

1-1/8

9.00

.27

213TC
and
215TC

1-3/8

9.00

.27

DMCBO-180
DMCBX-180
DMCBO-210
100
DMCBX-210
DMCBO-256
100
DMCBX-256

7/8

5.18
3/16x3/32

1.59
3.28

3.30

1-1/8

7.65
1/4X1/8
5.17

1-3/8

8.04
3/16x5/32

2.50
5.02

4.92

4 Equally Spaced
3/8-16 UNC
on 5.875
Dia. B.C.

G*

1.30

4.50

1.30

4.50

1.30

4.50

1.30

4.50

1.57

8.50

1.57

8.50

2.00
5.02

F
4 Equally Spaced
3/8-16 UNC
on 5.875
Dia. B.C.

Clutches and Brakes

C-Face
Brake
Only

4 Equally Spaced
1/2-13 UNC
on 7.25
Dia. B. C.

* G Dimension = Electrical Connection


FEATURES/BENEFITS
PAGE PT2-12

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-17

FLEXIDYNE

DMCBO-50
DMCBO-100
DMCBO-180
DMCBO-210
DMCBO-256
DMCBX-50
DMCBX-180
DMCBX-210
DMCBX-256

SHAFT

HUB

Static
Torque
(Lb.-Ft.)
22
34
34
100
100
22
34
100
100

Part Numbers

K
Couplings

DMCBX

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

Fluid Couplings

DMCBO

clutch_clutch_sel_dim.fm Page 18 Monday, March 21, 2005 3:54 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Clutch/Brake Modules
B
A

D
C

OUTPUT
SHAFT

INPUT SHAFT

DMSCB & DMSCO


Couplings

H F

The DMSCB clutch/brake module is rated identically to


the C-face version, but is mounted on a base with standard
shaft input and output. it can be direct coupled or linked by belt
drive to motor and driven equipment. The DMSCO mounts and
operates in a manner similar to the DMSCB, but as a clutch only.
Clutch ratings and dimensions of both units are identical.

G
E
I

F H

15
1/2 NPST

Part Numbers

Clutches and Brakes

Base Mount
Clutch &
Brake
Base Mount
Clutch
Only

DMSCB-50
DMSCB-180
DMSCB-210
DMSCO-50
DMSCO-180
DMSCO-210

Static
Torque
(Lb.-Ft.)
22
34
100
22
34
100

Coil Voltage
90 VDC

24 VDC

6 VDC

028130
028230
028330
028140
028240
028340

028133
028233
028333
028143
028243
028343

028131
028231
028331
028141
028241
028341

Static
Torque Shaft
Size (Lb.-Ft.) Dia. Keyway
A
B
50
22
5/8 3/16 x 3/32 5.72 9.49
180
34
7/8
9.49
210
100
1-1/8 1/4 x 1/8 7.71 12.97
* D Dimension - Electrical connection

C
Min
1.59
1.59
2.00

K
J

O
M

D*
1.30

E
5.70

F
0.85

G
4

H
0.34

I
Max
6.75

1.57

8.20

1.09

0.44

9.05

J
3.50
4.50
5.25

K
6.87
7.87
9.78

L
2.00
3.00
3.37

M
6

N
0.50

O
5.00

0.62

7.75

FLEXIDYNE

DMS Series Module Bases


Style

Size

Module
Base

DM-50-B
DM-180-B
DM-210-B

Base
Part Number
028180
028280
028380

Fluid Couplings

Size

DM-50-B
DM-180-B
DM-210-B

6.00
6.00
9.00

5.00
5.00
7.75

5.70
5.70
8.20

D
Nom
4.00
4.00
6.00

E
(Slot)
.75 x.40
.75 x.40
.75 x.53

3.50
4.50
5.25

2.00
3.00
3.80

** Module base sold separately


FEATURES/BENEFITS
PAGE PT2-12

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-18

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

DODGE IEC Electric Clutches are engineered to mount on standard


motor shafts or thru shafts. These clutches are designed to accept standard sheaves, sprockets & gears. The product features include:
Mounting Flexibility-Offered in bore sizes from 1/2 to
1-3/8
Torque Range-Rating from 22 lb-ft. to 175 lb-ft. handling
from 1/50 to 7-1/2 HP @ 1800 RPM. Units are pre-burnished at the factory.
Easy Installation-Sheaves, sprockets, gears or other standard power transmission components mount directly to the
clutch hub.
Conduit Box meets Industry Standards-C-UL-UL.
Long Life-Minimal Maintenance-Integral splined armature
and fan designed for maximum cooling.
DYNA-GAP-Automatic Wear Compensation.
Maintenance- Friction surfaces easily replaced.

IEB SERIES - Shaft Mounted Power-On Brakes


DODGE IEB Electric Brakes are engineered to mount on standard motor shafts or thru shafts.
Mounting Flexibility-Offered in bore sizes from 1/2 to
1-11/16
Torque Range-Rating from 22 lb-ft. to 175 lb-ft. handling
from 3/4 to 20 HP @1800 RPM. Units are pre-assembled at
the factory.
Conduit Box meets Industry Standards-C-UL-UL.
Long Life-Minimal Maintenance-Integral splined armature
and fan designed for maximum cooling.
DYNA-GAP-Automatic Wear Compensation

Couplings

IEC SERIES - Shaft Mounted Clutches

Clutches and Brakes

Shaft Mounted Clutches & Brakes

FLEXIDYNE

FEATURES/BENEFITS

PT Components Reference Guide

clutch_shaft_fea_ben.fm Page 19 Monday, March 21, 2005 3:54 PM

IPB SERIES - Flange Mounted Brakes

Mounting Flexibility-Offered in bore sizes from 1/2 to 1-3/8


Torque Range-Rating from 22 lb-ft. to100 lb-ft. handling from 3/4 HP
to 10 HP@ 1800 RPM.
Conduit Box meets Industry Standards-CUL-UL.
Long Life-Minimal maintenance-Integral splined armature and fan
designed for maximum cooling.
DYNA-GAP-Automatic wear compensation.

PT2-19

Fluid Couplings

DODGE IPB Electric Brakes are equipped with flange for ease
of mounting to any suitable mounting surface.

clutch_shaft_spec_hto.fm Page 20 Monday, March 21, 2005 3:55 PM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Shaft Mounted Clutches & Brakes

SPECIFICATION
The Shaft Mounted Series of Clutches and Brakes are factory assembled, tested, and pre-burnished. They
are engineered and ready to mount on standard motor shafts or thru shafts. The IPB brake is flange
mounted on a bulkhead, suitable frame, or on the motor. They are long life and minimal maintenance with
an integral splined armature with fan designed for maximum cooling.

Couplings

HOW TO ORDER
Shaft Mounted Clutches & Brakes are ordered by specifying the unit size, bore size (or bushing size if
Taper-Lock), and voltage. Part numbers are found on the selection pages for each type of unit. Refer to the
part number when ordering.

NOMENCLATURE
I

EC

375

Clutches and Brakes

Integral HP
Style
EC = Electric Shaft Mounted Clutch
EB = Electric Shaft Mounted Brake
PB = Electric Flange Mounted Brake

FLEXIDYNE

Unit Size (Outside Dia.)


375 = 3.75
475 = 4.75
650 = 6.50
825 = 8.25

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-19

SELECTION/DIMENSIONS
PAGE PT2-21

MODIFICATION
PAGE PT2-37

PT2-20

ENGINEERING/TECHNICAL
PAGE PT2-39

SELECTION/DIMENSIONS
Shaft Mounted Clutches & Brakes
SELECTION PROCEDURE
1.
2.

Determine the horsepower and the speed at the


clutch or brake.
Choose proper size based on motor HP and operating speed.

3.

Check to ensure the maximum allowable cycles per


minute rating is not exceeded by consulting the charts
in the Engineering/Technical section.

PT Components Reference Guide

clutch_shaft_sel_dim.fm Page 21 Monday, March 21, 2005 4:21 PM

IEC Series/RPM
300

400

500

600

700

800

900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 4500 5000
Couplings

200

IEC-375

IEC-475

IEC-650

Clutches and Brakes

HP 100
1/50
1/20
1/12
1/8
1/6
1/4
1/2
3/4
1
1-1/2
2
3
5
7-1/2

IEC-825

IEB and IPB* Series/RPM

FEATURES/BENEFITS
PAGE PT2-19

600

700

800

900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 4500 5000

FLEXIDYNE

IEB-375/IPB-375

IEB-475/IPB-475
IEB-650/IPB-650
IEB-825*

Fluid Couplings

HP 100 200 300 400 500


1/12
1/8
1/6
1/4
1/3
1/2
3/4
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
* IPB selection through size 650

SPECIFICATION/HOW TO ORDER
PAGE PT2-20

PT2-21

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

clutch_shaft_sel_dim.fm Page 22 Monday, March 21, 2005 4:21 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Shaft Mounted Clutches & Brakes
O
N
1.59
.80

J
I

AA

H F

3/4

E
G

Couplings

5/16
9/16

1/2

27/64

IEC SERIES

53/64

9/16
.27

1/4-20UNC

Q
R
5/16-18
UNC

SIZES 375, 475, 650


R

SIZE 825

Part Numbers
Clutches and Brakes

IEC-375

IEC-475

IEC-650

IEC-825

Voltage

5/8

DD
B

Unit
Size

1/4
3/4

IEC Series Shaft Mounted Clutches are factory


assembled, tested, preburnished and ready to mount on
standard motor shafts. Sheaves, sprockets, gears or other
power transmission components can be mounted directly
on the clutch hub extension with standard DODGE
TAPER-LOCK bushings.

3.00

1/4
1/4

REMOVABLE PLUG
FOR 1/2" CONNECTOR

3.00

3/8
3/8

Bore Size
7/8
1

1/2
5/8
3/4
1- 1/8 1- 1/4 1 -3/8
90 VDC 027500 027501
24 VDC 027506 027507
6 VDC 027502 027503
90 VDC
027600 027601 027602
24 VDC
027609 027610 027611
6 VDC
027603 027604 027605
90 VDC
027700 027701 027702 027703
24 VDC
027712 027713 027714 027715
6 VDC
027704 027705 027706 027707
90 VDC
027806 027800 027801 027802
24 VDC
027812 027813 027814 027815
6 VDC
027807 027803 027804 027805

3/8
AA

7/8

3/4

DD
3/4
1-3/16

3/4
.33
1-1/2

9/16
2

3/4

SIZE 825

FLEXIDYNE

IEC Series Dimensions

Fluid Couplings

Static
G
Bore
Torque A B
E
F
SetH
l
J
K
N O Q R
T
Size .001 Keyway
Lb-Ft Max Max Dia
Screw
Max Max
Keyway
1/2
1/8 x 1/16
1.375
IEC-375
22
4.08 1.70
3.20 #10-24 .18 .22 .35 2.10 2 4.65 .60 3 5/16x3/16*
5/8 3/16 x 1/16*
1.3735
5/8 3/16 x 3/32
1.625
3.78 1/4-20 .28 .20 .58 2.39 2.10 5.30 .60 3.53 3/8x1/16*
IEC-475 3/4 3/16 x 3/32
34
5.17 2.20
1.6235
7/8 3/16 x 3/32*
1
1/4 x 1/8
2.500
1-1/8 1/4 x 1/8
IEC-650
100 6.68 3.17
4.47 1/4-20 .27 .19 .56 3.08 2.69 6.72 .52 4.61 5/8x3/32*
1-1/4 1/4 x 1/8
2.4985
1-3/8 5/6 x 3/32*
1
1/4 x 1/8
2.500
1-1/8 1/4 x 1/8
IEC-825
175 8.43 3.17
5.35 1/4-20 .27 .19 .56 3.08 2.81 7.01 - 4.19 5/8x3/32*
1-1/4 1/4 x 1/8
2.4985
1-3/8 5/16x3/32*
Tab location on IEC-650 45 counterclockwise from top; tab location on IC-825 45 clockwise from top
* Non-standard keyway - keys furnished with clutch
FEATURES/BENEFITS
PAGE PT2-19

SPECIFICATION/HOW TO ORDER
PAGE PT2-20

PT2-22

MODIFICATION
PAGE PT2-37

V W
Max

AA DD

4.23 2.44

1.50

4.98 2.98

1.50

5.66 3.73 10 6.50

6.54 5.06 17 2.88

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_shaft_sel_dim.fm Page 23 Monday, March 21, 2005 4:21 PM

SELECTION/DIMENSIONS
Shaft Mounted Clutches & Brakes
N
1.59
3.00

V
F
R

IEB SERIES
IEB Series Shaft Mounted Power-On Brakes offer a
wide selection of bore sizes with the use of the
DODGE TAPER-LOCK bushings. The anti-rotation
torque arm can be mounted in any location around
the shaft for further application flexibility. Ten motor
adaptors are also available for mounting single shaft
extension motors.

Q
O

.27
Y

3.00
1-1/2
2
SIZES 375, 475

Part Numbers

IEB-375
IEB-475

IEB-650

IEB-825

Keyway

1/2
1/8 x 1/16
5/8 3/16 x 3/32
TAPER-LOCK
Bushing #1008
1 Max.
TAPER-LOCK
Bushing #1310
1-7/16 Max.
TAPER-LOCK
Bushing #1615
1-11/16 Max.
FEATURES/BENEFITS
PAGE PT2-19

5/8
027551
027557
027553

TAPER-LOCK

027851

.98

TAPER-LOCK
#1008
1 Max.
TAPER-LOCK
#1310
1-7/16 Max.
TAPER-LOCK
#1615
1-11/16 Max.

.42
Y
2 3/8
3 3/8
SIZES 650, 825

FLEXIDYNE

027650
027653
027651
027750
027753
027751
027850

Static
A
Torque
Max.
Lb-Ft.

N
Max.

R
Max.

X
Max.

22

4.08 1.70

1.66 3.34

.90

2.25 1.00

.33

.15

4.45 2.52

.66

1.00

.69

34

5.17 2.20 1.45 1.00 3.88

.75

1.88 1.00

.33

.15

4.98 3.05

.78

1.00

10

.69

100

6.65 3.17 2.30 1.27 4.55 1.13 2.51 1.31

.80

.09

5.74 4.06

.78

1.13 11.78

.78

175

8.39 3.17 2.25 1.63 5.42 1.18 2.72 1.31

.80

6.61 4.81

.84

1.13 11.78

.78

SPECIFICATION/HOW TO ORDER
PAGE PT2-20

PT2-23

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

Fluid Couplings

Voltage
1/2
IEB-375
90 VDC
027550
IEB-375
24 VDC
027556
IEB-375
6 VDC
027552
IEB-475
90 VDC
IEB-475
24 VDC
IEB-475
6 VDC
IEB-650
90 VDC
IEB-650
24 VDC
IEB-650
6 VDC
IEB-825
90 VDC
IEB-825
24 VDC
IEB-825
6 VDC
* TL Bushing sold separately
Bore

Clutches and Brakes

Bore Size

Unit Size

Size

Couplings

A B D

clutch_shaft_sel_dim.fm Page 24 Monday, March 21, 2005 4:21 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
Shaft Mounted Clutches & Brakes
U
MIN
1.59
G

AA

Couplings

IPB SERIES
IPB Series Flange Mounted Power-On Brakes operate
similar to the FB Series brake. The brake magnet/flange
can be mounted to any suitable mounting surface.
Armature mounts to load shaft using DODGE
TAPER-LOCK bushings.

Clutches and Brakes

Unit
Size
IPB-375

IPB-475

IPB-650

Voltage
90 VDC
24 VDC
6 VDC
90 VDC
24 VDC
6 VDC
90 VDC
24 VDC
6 VDC

1/2
029900
029918
029909

Bore Size
3/4
7/8
029902 029903
029920 029921
029911 029912

5/8
029901
029919
029910

REMOVABLE
PLUG FOR 1/2"
CONNECTOR

3.00

TAPER-LOCK

029904
029922
029913
029905
029923
029914

TAPER-LOCK
#1008
1 Max.
TAPER-LOCK
#1610
1-11/16 Max.

K
PILOT DIA
I
DIA B.C.

N DIA
(4) HOLES
J

SQUARE

* TL Bushing sold separately


FLEXIDYNE

Size

Bore Keyway
1/2 1/8x1/16
5/8 3/16x3/32
IPB-375
3/4 3/16 x 3/32
7/8 3/16 x 3/32

Static
Torque A
(Lb.-Ft.) Max

22

Fluid Couplings

IPB-475

Bushing 1008-1
1 Max.

34

IPB-650

Bushing 1610
1-3/8 Max.

100

J
Sq.

4.08 1.70 2.62 3.34 1.66 .78 5.00 4.25

U
Min.

L
Max.

5.625
1.04 1.15 2.36 4.45 .61
5.623

6.500
.97 1.31 2.23 4.98 .52
6.498
8.000
1.17 1.59 2.37 5.74 .55
6.65 3.17 4.27 4.55 1.20 .99 7.25 6.50
7.998
5.17 2.20 3.15 3.88 1.00 .88 5.88 5.00

AA*
1/4-20
UNC

.280
4.00
.300

3/8-16 0.389
4.00
UNC 0.409
5/16-18 0.338
4.00
UNC 0.358

* Screw not included

FEATURES/BENEFITS
PAGE PT2-19

SPECIFICATION/HOW TO ORDER
PAGE PT2-20

PT2-24

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

FEATURES/BENEFITS

BSL SERIES

SL & BSL SERIES ELECTRIC CLUTCHES

SO SERIES ELECTRIC CLUTCH-COUPLINGS

COUPLES IN-LINE SHAFTS


ZINC CHROMATE PLATING FOR CORROSION
RESISTANCE
9 SIZES FOR SHAFT DIAMETERS 3/16-1

FSB SERIES

FSBR SERIES

FSB AND FSBR SERIES POWER OFF


BRAKES

FB SERIES
FB SERIES POWER ON BRAKES

POWER-ON BRAKE, ENGAGES WHEN VOLTAGE IS APPLIED, RELEASES WHEN VOLTAGE


IS TURNED OFF
9 SIZES FOR SHAFT DIAMETERS 3/16-1

FSB
FLANGE MOUNTED
ENGAGES WHEN VOLTAGE IS REMOVED
7 SIZES FOR SHAFT DIAMETERS 3/16-3/4
NON-ASBESTOS, NON-LEAD FRICTION MATERIAL FOR LONG-LIFE AND QUIET OPERATION
FSBR
DESIGNED FOR APPLICATIONS REQUIRING
MINIMAL SPACE
5 SIZES FOR SHAFT DIAMETERS 5/16-3/4
NON-ASBESTOS, NON-LEAD FRICTION MATERIAL FOR LONG-LIFE AND QUIET OPERATION

PT2-25

Clutches and Brakes

SO SERIES

BEARING MOUNTED
COUPLES 2 PARALLEL SHAFTS
SL HAS 9 SIZES FOR SHAFT DIAMETERS
3/16-3/4
BSL HAS 2 SIZES FOR SHAFT DIAMETERS
1/2-1
PROTECTIVE ZINC CHROMATE PLATING

FLEXIDYNE

Fluid Couplings

SL SERIES

Couplings

Fractional Hp Clutches & Brakes

PT Components Reference Guide

clutch_fract_fea_ben.fm Page 25 Monday, March 21, 2005 3:57 PM

clutch_fract_spec_hto.fm Page 26 Monday, March 21, 2005 3:57 PM

PT Components Reference Guide

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
Fractional Hp Clutches & Brakes
SPECIFICATION
The Fractional HP product offerings include three shaft mounted clutches and three flange mounted brakes.
In the shaft mounted line, the SL and BSL series are used to couple two parallel shafts, and the SO series
is used to couple two in-line shafts. They are engineered for easy installation, and incorporate a zero
backlash armature hub assembly. In the flange mounted line, the FB series is power-on and the FSB and
FSBR series are power-off.

Couplings

HOW TO ORDER
Fractional HP Clutches and Brakes are ordered by specifying the type of unit, size, voltage and bore size.
Part numbers are found on the selection pages for each type of unit. Refer to the part number when
ordering.

NOMENCLATURE
SL
Clutches and Brakes

TYPE
SL
BSL
SO
FB
FSB
FSBR

SIZE

15

90

38

Shaft Mounted Clutch


Ball Bearing Mounted Clutch
Shaft Mounted Clutch Coupling
Flange Mounted Brake
Fail Safe (Power-off) Brake
Fail Safe (Power-off) Brake
Reverse Mount
(Approximate O.D. of Unit)

FLEXIDYNE

VOLTAGE
24 VOLT
90 VOLT
* Other Voltages Available by Special Order
BORE SIZE

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-25

SELECTION/DIMENSIONS
PAGE PT2-31

MODIFICATION
PAGE PT2-37

PT2-26

ENGINEERING/TECHNICAL
PAGE PT2-39

SELECTION
Fractional Hp Clutches & Brakes
Power-On Clutch & Brake Selection
1.

2.

Determine the motor horsepower required (or torque


required for sizes 08-15) and speed at the clutch
location. For optimum performance, the clutch should
be mounted on the highest speed shaft.
Using the Selection Chart, identify the proper clutch
size-where the shaft speed intersects the HP (or
torque) required.

3.

4.
5.

Where rapid cycling occurs, check the Allowable


Cycles Chart below. If the allowable cycle rate is
exceeded, consult DODGE Engineering.
Specify the voltage and shaft size when ordering.
For optimum performance, use a properly sized
control.

PT Components Reference Guide

clutch_frac_sel.fm Page 27 Monday, March 21, 2005 3:58 PM

RPM
225
900
225
900
225
900
225
900

INERTIA (Lb-In2)
5
300
30
45
60
80

10
200
12
300
20
350
30
40

50
30
2
60
3
120
6
150
7

100
12
1
30
2
60
3
100
4

UNIT
SIZE

RPM

225
08
19
900
225
11
22
900
225
15
26
900
225
17
30
900
225
42
900
* Chart intended as a guide. For other speeds and inertias, consult DODGE

50
200
9
250
12
300
20
350
25
30

INERTIA (Lb-In2)
100
500
120
20
5
1
150
25
6
1
200
30
9
2
250
40
12
3
300
60
20
4

1000
8
10
12
1
20
1
30
2

Clutches and Brakes

UNIT
SIZE

Couplings

Allowable Cycles/Minute*

FOR SL, BSL, SO SERIES


300

400

500

600

700

SHAFT SPEED AT CLUTCH (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000
08

FLEXIDYNE

200

11

15

Fluid Couplings

TORQUE
LB-IN 100
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
6.50
7.00

Slightly higher torque ratings may be allowable for some speeds. Consult DODGE

FEATURES/BENEFITS
PAGE PT1-25

SELECTION/DIMENSIONS
PAGE PT1-31

MODIFICATION
PAGE PT1-37

PT2-27

ENGINEERING/TECHNICAL
PAGE PT1-39

clutch_frac_sel.fm Page 28 Monday, March 21, 2005 3:58 PM

PT Components Reference Guide

SELECTION
HP vs. RPM (Sizes 17 thru 42) - Selection Chart
HP

100

200

300

400

500

600

700

SHAFT SPEED AT CLUTCH (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000

Couplings

1/50
1/20
1/12
1/8
1/6
1/4
1/3
1/2
3/4
1
1 1/2
2
3
5
7-1/2
10

17
19
22
26
30
42

FOR FB SERIES:
Torque Rating vs. RPM (Sizes 08 thru 15)- Selection Chart

Clutches and Brakes


FLEXIDYNE

TORQU
SHAFT SPEED AT CLUTCH (RPM)
E LB100 200 300 400 500 600 700 800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000
IN
08
0.5
1.0
1.5
2.0
2.5
11
3.0
3.5
4.0
4.5
5.0
15
5.5
6.0
6.5
7.0
Slightly higher torque ratings may be allowable for some speeds. Consult DODGE.

HP vs. RPM (Sizes 17 thru 42)-Selection Chart


HP

100

200

300

400

500

600

700

SHAFT SPEED AT CLUTCH (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000

Fluid Couplings

1/50
1/20
1/12
1/8
1/6
1/4
1/3
1/2
3/4
1
1 1/2
2
3
5
7 1/2
10

17
19
22
26
30
42

FEATURES/BENEFITS
PAGE PT1-25

SELECTION/DIMENSIONS
PAGE PT1-31

MODIFICATION
PAGE PT1-37

PT2-28

ENGINEERING/TECHNICAL
PAGE PT1-39

SELECTION
Fractional Hp Clutches & Brakes
1.

2.

Determine the motor horsepower required and speed


at the brake location. For optimum performance, the
brake should be mounted on the highest speed shaft.
Using the Selection Chart, identify the proper brake
size-where the shaft speed intersects the HP
required.

3.

4.
5.

Where rapid cycling occurs, check the Allowable


Cycles Chart below. If the allowable cycle rate is
exceeded, consult DODGE Engineering.
Specify the voltage and shaft size when ordering.
For optimum performance, use a properly sized control.

PT Components Reference Guide

clutch_frac_sel.fm Page 29 Monday, March 21, 2005 3:58 PM

UNIT
INERTIA (Lb-In2)
1
5
10
50
RPM
SIZE
RPM
1800
60
12
6
1
1800
01
35
3600
15
3
1.50
3600
1800
80
16
8
2
1800
03
50
3600
20
4
2
3600
1800
150
30
15
3
1800
07
100
3600
40
8
4
3
3600
1800
150
30
15
3
15
3600
40
8
4
0.80
* Chart intended as guide. For other speed and inertias, consult DODGE.
UNIT
SIZE

10
25
5
25
5
50
12

INERTIA (Lb-In2)
50
100
5
2.50
1
0.50
5
2.50
1
0.50
10
5
2.50
1.20

500
0.50
0.50
1
-

Couplings

FSB Allowable Cycles/Minutes*

FOR FSB SERIES:


200

300

400

500

600

700

SHAFT SPEED AT BRAKE (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000
1
3

HP vs. RPM (Sizes 17 thru 42) - Selection


100

200

300

400

500

600

700

SHAFT SPEED AT BRAKE (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000

1/50
1/20
1/12
1/8
1/6
1/4
1/3
1/2
3/4
1
1-1/2
2
3
5
7-1/2
10

15

35
50
Fluid Couplings

HP

FLEXIDYNE

TORQUE
100
LB-IN
0.50
0.75
1.00
2.00
2.50
2.75
3.00
5.00
6.25
6.50
6.75
7.00

Clutches and Brakes

Torque Rating vs. RPM (Sizes 001 thru 007) - Selection

100

FEATURES/BENEFITS
PAGE PT1-25

SELECTION/DIMENSIONS
PAGE PT1-31

MODIFICATION
PAGE PT1-37

PT2-29

ENGINEERING/TECHNICAL
PAGE PT1-39

clutch_frac_sel.fm Page 30 Monday, March 21, 2005 3:58 PM

PT Components Reference Guide

SELECTION
FOR FSBR SERIES
HP

100

200

300

400

500

600

700

SHAFT SPEED AT BRAKE (RPM)


800 900 1000 1100 1200 1500 1800 2000 2400 3000 3600 4000 5000

1/50

Couplings
Clutches and Brakes

1/20
1/12
1/8
1/6
1/4
1/3
1/2
3/4
1
1-1/2
2
3
5
7-1/2
10

7
15

35
50
100

FSBR Allowable Cycles/Minutes


Unit
Size

Inertia (Lb.- in.2)

RPM

FLEXIDYNE

5
1800
30
07
3600
8
1800
30
15
3600
8
1800
50
35
3600
10
1800
50
50
3600
10
1800
100
100
3600
25
Chart intended as a guide. For other speeds and inertias, consult DODGE.

10
15
4
15
4
25
5
25
5
50
12

50
3
0.8
3
0.8
5
1
5
1
10
2.5

100
2.5
0.5
2.5
0.5
5
1.2

Fluid Couplings
FEATURES/BENEFITS
PAGE PT1-25

SELECTION/DIMENSIONS
PAGE PT1-31

MODIFICATION
PAGE PT1-37

PT2-30

ENGINEERING/TECHNICAL
PAGE PT1-39

SELECTION/DIMENSIONS
NOTE:
-26 UNITS HAVE (3) 8.32
TAPPED HOLES ON 1.375"
BC IN ARMATURE HUB FACE
INSTEAD OF KNURL
-30 & 42 UNITS HAVE KEYWAY
(5/16 X 5/32) INSTEAD
OF KNURL

A
C

(2) SET SCREWS


90 APART
EXCEPT
NOTE
ABOVE
BORE

BORE

ARMATURE HUB
STRAIGHT KNURL
EXCEPT 26
SIZE UNITS
SEE NOTE ABOVE

PT Components Reference Guide

clutch_sel_dim.fm Page 31 Monday, March 21, 2005 3:59 PM

SL Series
.005
AIR GAP
.020

The Shaft Mounted SL SERIES clutches are engineered


for easy installation. Nine sizes are available for shaft
diameters from 3/16 to 3/4.The SL Armature Hub will
accept sheaves, sprockets, gears or other typical power
transmission drive components. SL Clutches are plated
for protection from the environment. The SL units have
a zero backlash armature hub assembly.

M
L

Couplings

SL-11

SL-15

SL17SL-17

SL-19

SL-22

SL-26

SL-30

SL-42

90
24
90
24
90
24
90
24
90
24
90
24
90
24
90
24
90

24

BORE
IN.
3/16
1/4
3/16
1/4
1/4
5/16
1/4
5/16
5/16
3/8
5/16
3/8
5/16
3/8
5/16
3/8
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
1/2
1/2
1/2
5/8
1/2
5/8
1/2
5/8
3/4
1/2
5/8
3/4

ROTOR
KEYWAY

STATIC
TORQUE
(LB.-IN.)

A
MAX

B
NOM

C
MAX

D
MAX

E
.002

I
MAX

J
MIN

K
NOM

L
NOM

M
.500

set screws

2.5

1.370

.191

.410

.903

.507

.305

.094

0.625

.445

12.00

set screws

1.409

.147

.396

1.160

.506

.380

.122

0.875

.585

12.00

set screws

10

1.695

.275

.303

1.500

.630

.520

.180

1.120

.750

12.00

set screws

15

1.823

.279

.380

1.780

.630

.505

.184

1.325

.975

12.00

25

1.948

.279

.465

2.000

.756

.505

.184

1.325

.975

12.00

50

2.160

.281

.432

2.260

.756

.442

.170

1.515

1.160

18.00

80

2.464

.277

.472

2.645

.999

.510

.190

1.750

1.465

18.00

125

2.800

.250

.830

3.268

1.374

.442

.170

2.050

1.695

terminals

250

3.820

.320

1.560

4.270

1.374

.645

.190

2.500

2.312

terminals

3/32x3/64
set screws
3/32x3/64
set screws
3/32x3/64
1/8x1/16
3/32x3/64
1/8x1/16
1/8x1/16
1/8x1/16
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
3/16x3/32
1/8x1/16
3/16x3/32
3/16x3/32

Consult DODGE for other bore sizes


FEATURES/BENEFITS
PAGE PT2-25

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-31

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

FLEXIDYNE

SL-08

VOLTS
DC

Fluid Couplings

SIZE

PART
NO.
024000
024001
024002
024003
024100
024101
024102
024103
024200
024201
024202
024203
024300
024301
024302
024303
024400
024401
024402
024403
024500
024501
024502
024503
024600
024602
024700
024701
024702
024703
024800
024801
024802
024803
024804
024805

Clutches and Brakes

BSL Series Dimensions

clutch_sel_dim.fm Page 32 Monday, March 21, 2005 3:59 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
A
B

SET SCREW

BORE

Couplings

BSL Series
The Shaft Mounted BSL SERlES clutches are engineered
for easy installation. Two sizes are available for shaft
diameters from 1/2 to 1". The BSL Armature Hub will
accept sheaves, sprockets, gears or other typical power
transmission drive components. BSL Clutches are plated
for protection from the environment. The BSL units have
a zero backlash armature hub assembly.

N
3/16

Clutches and Brakes

15
15

K (3) EQUALLY
SPACED HOLES
J

SCREW TERMINAL

BSL Series Dimensions

SIZE
FLEXIDYNE

BSL-26

BSL-42

STATIC
G
PART
H
ROTOR
SET TORQUE A
B
C
D
E
F PILOT H
J
NO. VOLTS BORE KEYWAY SCREW (LB-IN.) MAX NOM MAX MAX .005 MAX DIA. MAX MAX
024900

90

1/2

1/8x1/16

024901

90

5/8

3/16x3/32

024902

24

1/2

1/8x1/16

024903

24

5/8

3/16x3/32

025100

90

7/8

3/16x3/32

025101

90

1/4x1/8

025102

24

7/8

3/16x3/32

025103

24

1/4x1/8

#10-32

1/4-28

80

250

2.93

3.35

.06

.06

.45

.41

.265

.282

L
M
N
P
MAX .015 MAX MIN.

.50

1.499
2.505
1.195 2.65
1.497

(3)
6-32
on 1.482 1.750 .510 .190
1.790
B.C.

.673

3.000
1.82 4.27
4.015
2.998

(3)
1/4-20
on 2.223 2.500 .545 .190
3.500
B.C.

Consult DODGE for other bore sizes

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-25

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-32

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_sel_dim.fm Page 33 Monday, March 21, 2005 3:59 PM

SELECTION/DIMENSIONS
G
H
NOTE:
-08 UNITS HAVE SET
SCREWS 120 APART
-08 AND 19 UNITS HAVE
RETAINING COLLAR

K
J

I
A
B
C

(2) SET SCREWS


90 APART
EXCEPT NOTE ABOVE

(2) SET SCREWS


90 APART
EXCEPT NOTE ABOVE

SO Series

BORE

The Shaft Mounted SO SERIES Clutches are engineered


for easy installation. Nine sizes are available for shaft
diameters from 3/16 to 1". SO Clutches are plated for
protection from the environment and have a zero
backlash armature hub assembly.

BORE

HUB KEYWAY
SEE CHART

FEATURES/BENEFITS
PAGE PT2-25

STATIC
TORQUE
(LB.-IN.)

A
MAX

B
MAX

C
MAX

D
MAX

E
MAX

G
MAX

H
MIN

I
NOM

J
NOM

K
.500

2.5

1.059

.875

.763

.200

.903

.305

.094

.625

.445

12.0

1.168

.933

.777

.164

1.160

.380

.122

.875

.585

12.0

10

1.575

1.255

1.075

.295

1.500

.520

.180

1.120

.750

12.0

15

1.605

1.311

1.060

.301

1.780

.505

.184

1.325

.975

12.0

25

1.609

1.314

1.060

.301

2.000

.505

.184

1.325

.975

12.0

50

1.989

1.578

1.273

.316

2.260

.442

.170

1.515

1.160

18.0

80

2.115

1.754

1.444

.302

2.645

.510

.190

1.750

1.465

18.0

125

2.130

1.795

1.390

.270

3.268

.442

.170

2.050

1.695

screw
terminals

250

2.570

2.050

1.625

.340

4.270

.645

.190

2.500

2.312

screw
terminals

Consult DODGE for other bore sizes

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-33

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

FLEXIDYNE

VOLTS BORE
ROTOR
PART
IN.
DC
KEYWAY
SIZE
NO.
029000
3/16
90
029001
1/4
SO-08
set screws
029002
3/16
24
029003
1/4
029004
1/4
90
029005
5/16
SO-11
set screws
1/4
029006
24
029007
5/16
029008
5/16
90
029009
3/8
set screws
SO-15
029010
5/16
24
029011
3/8
029012
5/16
1/16x1/32
90
029013
3/8
3/32x3/64
SO-17
029014
5/16
1/16x1/32
24
3/32x3/64
029015
3/8
029016
3/8
3/32x3/64
90
029017
1/2
1/8x1/16
SO-19
029018
3/8
3/32x3/64
24
029019
1/2
1/8x1/16
3/8
3/32x3/64
029020
90
029021
1/2
1/8x1/16
SO-22
029022
3/8
3/32x3/64
24
029023
1/2
1/8x1/16
029024
1/2
1/8x1/16
90
029025
5/8
3/16x3/32
SO-26
029026
1/2
1/8x1/16
24
029027
5/8
3/16x3/32
029028
1/2
1/8x1/16
90
029029
5/8
3/16x3/32
SO-30
029031
1/2
1/8x1/16
24
029032
5/8
3/16x3/32
1/2
1/8x1/16
029034
029035
5/8
3/16x3/32
029036
3/4
3/16x3/32
90
029037
7/8
3/16x3/32
029038
1
1/4x1/8
SO-42
029039
1/2
1/8x1/16
029040
5/8
3/16x3/32
029041
24
3/4
3/16x3/32
029042
7/8
3/16x3/32
029043
1
1/4x1/8
Other voltages available on request

Fluid Couplings

SO Series Dimensions

Clutches and Brakes

Couplings

AIR GAP
.005
.020 SET BY CUSTOMER
NOTE:
SIZES 26 & LARGER UTILIZE
BALL BEARINGS BETWEEN
ROTOR & FIELD

clutch_sel_dim.fm Page 34 Monday, March 21, 2005 3:59 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
NOTE:
-08 UNITS HAVE SET
SCREWS 120 APART
(2) SET SCREWS
90 APART
EXCEPT NOTE ABOVE

B
F

BORE

FB Series

Couplings

The FB Flange Mounted Electric Brakes are designed


for easy installation. These power on brakes engage
when voltage is applied and release when the voltage
is turned off. FB Brakes are available in nine sizes in
shaft diameters from 3/16 to 1". These brakes can be
used to accurately and repetitively decelerate inertial
loads or to control web tension. (Contact application
engineering for application assistance.) They
incorporate zero backlash style armature assembly.

.005
.020

H
SQUARE

J
K

Clutches and Brakes


FLEXIDYNE
Fluid Couplings

STATIC
PART
VOLTS BORE NOMINAL TORQUE
SIZE
No.
DC
IN.
KEYWAY (LB.-IN.)
025200
3/16
90
025201
1/4
FB-08
set screws
2.5
025202
3/16
24
025203
1/4
025300
1/4
90
025301
5/16
FB-11
set screws
6
025302
1/4
24
025303
5/16
5/16
025400
90
025401
3/8
set screws
10
FB-15
5/16
025402
24
025403
3/8
5/16
025500
1/16x1/32
90
025501
3/8
3/32x3/64
15
FB-17
025502
5/16
1/16x1/32
24
025503
3/8
3/32x3/64
025600
3/8
3/32x3/64
90
025601
1/2
1/8x1/16
25
FB-19
025602
3/8
3/32x3/64
24
025603
1/2
1/8x1/16
025700
3/8
3/32x3/64
90
025701
1/2
1/8x1/16
FB-22
50
3/8
3/32x3/64
025702
24
025703
1/2
1/8x1/16
1/2
1/8x1/16
025800
90
025801
5/8
3/16x3/32
FB-26 025802
80
1/8x1/16
24
1/25/8
025803
3/16x3/32
5/8
025900
90
025901
3/4
3/16x3/32
125
FB-30
025902
5/8
24
025903
3/4
026000
5/8
3/16x3/32
026001
3/4
3/16x3/32
90
3/16x3/32
026004
7/8
026005
1
1/4x1/8
FB-42
250
026002
5/8
3/16x3/32
026003
3/4
3/16x3/32
24
026006
7/8
3/16x3/32
026007
1
1/4x1/8
Consult DODGE for other bore sizes

AIR GAP
SET BY CUSTOMER

I
PILOT DIAMETER

FB Series Dimensions

FEATURES/BENEFITS
PAGE PT2-25

HUB KEYWAY
SEE CHART

BOLT CIRCLE

A
MAX

B
NOM

C
MAX

F
MAX

G
.001

H
MAX

I
.001

J
NOM

K
MIN

L
.500

.885

.634

.905

.034

N.A.

.980

1.1995

1.030

.094

12.00

.974

.650

1.160

.052

N.A

1.230

1.498

1.312

.123

12.00

1.304

.867

1.500

.063

N.A.

1.567

1.999

1.750

.156

12.00

1.269

.848

1.780

.064

0.751

1.943

2.436

2.125

.186

12.00

1.33

.901

2.00

.062

0.751

1.943

2.436

2.125

0.186

12.00

1.757

1.173

2.260

.096

1.001

2.322

2.873

2.500

0.160

18.00

1.815

1.300

2.645

.064

1.062

2.630

3.499

3.125

0.182

18.00

1.9

1.310

3.268

.097

1.751

3.200

4.186

3.750

0.182

terminals

2.28

1.490

4.270

.097

1.875

4.255

5.624

5.000

0.276

terminals

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-34

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

PT Components Reference Guide

clutch_sel_dim.fm Page 35 Monday, March 21, 2005 3:59 PM

SELECTION/DIMENSIONS
K (3) MOUNTING HOLES
EQUALLY SPACED ON
J BOLT CIRCLE

A
B

30

BORE

D
L

HUB
SQUARE DRIVE

COIL FIELD ASSEMBLY


CLAPPER

FSB SERIES Power Off Brakes are designed to decelerate


or park inertial loads when the voltage is turned off, either
intentionally or accidentally (as in the case of a power failure).
These units can be bulkhead or motor mounted and are
available in seven torque ranges and shaft sizes 3/16 to 3/4.
These units employ unique friction material for long life and
quiet operation.

PRESSURE PLATE

K (3) MOUNTING HOLES


EQUALLY SPACED ON
J BOLT CIRCLE

C
B

H G

CLAPPER
FRICTION DISC
PRESSURE PLATE

Couplings

FSB-001 THRU FSB-015

FSB Series

L
E

HUB
COIL FIELD
ASSEMBLY

NOM .010 AIR GAP


PRESET AT FACTORY

FSB-035 AND LARGER

FEATURES/BENEFITS
PAGE PT2-25

STATIC
TORQUE
(LB.-IN.)

A
MAX

B
NOM

C
NOM

D
MAX

E
MAX

F
MIN

G
NOM

H
MAX

I
.500

J
NOM

K
MIN

set screws

0.890

.710

.072

.510

1.485

.320

.280

1.375

12.0

1.180

.124

set screws

1.060

.870

.115

0.755

1.910

.380

.410

1.752

12.0

1.545

.124

1.400

1.200

1.255

0.722

2.465

.605

.781

2.436

12.0

2.125

.172

15

1.400

1.200

1.255

0.722

2.465

.605

.781

2.436

12.0

2.125

0.172

35

2.090

1.920

1.960

1.000

3.010

.580

.891

3.500

18.0

3.125

0.200

50

2.090

1.920

1.960

1.000

3.010

.580

.891

3.500

18.0

3.125

0.200

100

2.320

2.080

2.100

.975

4.000

.555

1.188

5.250

18.0

4.750

0.216

1/16x1/32
3/32x3/64
1/16x1/32
3/32x3/64
1/16x1/32
3/32x3/64
1/16x1/32
3/32x3/64
1/16x1/32
3/32x3/64
1/16x1/32
3/32x3/64
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32
1/8x1/16
3/16x3/32

3/16x3/32

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-35

MODIFICATION
PAGE PT2-37

ENGINEERING/TECHNICAL
PAGE PT2-39

FLEXIDYNE

NOMINAL
KEYWAY

Fluid Couplings

PART
BORE
SIZE
NO.
VOLTS
IN.
026100 90 DC
3/16
026101 90 DC
1/4
026102 24 DC
3/16
FSB-001
026103 24 DC
1/4
026104 120 AC
3/16
026105 120 AC
1/4
026200 90 DC
1/4
026201 90 DC
5/16
026202 24 DC
1/4
FSB-003
026203 24 DC
5/16
026204 120 AC
1/4
026205 120 AC
5/16
026300 90 DC
5/16
026301 90 DC
3/8
5/16
026302 24 DC
FSB-007
026303 24 DC
3/8
026304 120 AC
5/16
026305 120 AC
3/8
026400 90 DC
5/16
026401 90 DC
3/8
026402 24 DC
5/16
FSB-015
026403 24 DC
3/8
026404 120 AC
5/16
026405 120 AC
3/8
026500 90 DC
1/2
026501 24 DC
5/8
026502 24 DC
1/2
FSB-035
026503 24 DC
5/8
026504 120 AC
1/2
026505 120 AC
5/8
026600 90 DC
1/2
026601 90 DC
5/8
026602 24 DC
1/2
FSB-050
026603 24 DC
5/8
026604 120 AC
1/2
026605 120 AC
5/8
026800 90 DC
5/8
026801 90 DC
3/4
5/8
026802 24 DC
FSB-100
3/4
026803 24 DC
026804 120 AC
5/8
026805 120 AC
3/4
Consult DODGE for other bore sizes

Clutches and Brakes

FSB Series Dimensions

clutch_sel_dim.fm Page 36 Monday, March 21, 2005 3:59 PM

PT Components Reference Guide

SELECTION/DIMENSIONS
K (4) MOUNTING HOLES
EQUALLY SPACED ON
J BOLT CIRCLE

FSBR Series

Couplings

FSBR SERlES Power Off Brakes are designed for applications


requiring minimum space or on motors with short shaft
extensions. When mounted, the armature hub on these
units is not exposed like the FSB series. These units are
available in five torque ranges and shaft sizes from
5/16 thru 3/4. Unique friction material is employed for
long wear life and quiet operation.

MOUNTING
PLATE

CLAPPER
FIELD ASSEMBLY

FRICTION
DISC
BORE A
FSBR SERIES

G E

HUB

NOM .010 AIR GAP


PRESET AT FACTORY

Clutches and Brakes


FLEXIDYNE
Fluid Couplings

STATIC
PART
BORE NOMINAL TORQUE A
B
C
E
F
G
SIZE
NO. VOLTS IN. KEYWAY (LB.-IN.) MAX NOM NOM MAX MIN NOM
26900 90 DC 5/16 1/16x1/32
26901 90 DC
3/8
3/32x3/64
26902 24 DC 5/16 1/16x1/32
FSBR-007
7
.062
.960
.115 2.260 .605
.781
26903 24 DC
3/8
3/32x3/64
26904 120 AC 5/16 1/16x1/32
26905 120 AC 3/8
3/32x3/64
27000 90 DC 5/16 1/16x1/32
27001 90 DC
3/8
3/32x3/64
27002 24 DC 5/16 1/16x1/32
FSBR-015
15
.062 1.200 .115 2.400 .605
.945
27003 24 DC
3/8
3/32x3/64
27004 120 AC 5/16 1/16x1/32
27005 120 AC 3/8
3/16x3/32
27100 90 DC
1/2
1/8x1/16
27101 90 DC
5/8
3/16x3/32
27102 24 DC
1/2
1/8x1/16
FSBR-035
35
.094 1.905 .239 2.810 .280
.891
27103 24 DC
5/8
3/16x3/32
27104 120 AC 1/2
1/8x1/16
27105 120 AC 5/8
3/16x3/32
27200 90 DC
1/2
1/8x1/16
27201 90 DC
5/8
3/16x3/32
27202 24 DC
1/2
1/8x1/16
FSBR-050
50
.094 1.905 .239 2.810 .280
.891
27203 24 DC
5/8
3/16x3/32
27204 120 AC 1/2
1/8x1/16
27205 120 AC 5/8
3/16x3/32
27400 90 DC
5/8
27401 90 DC
3/4
27402 24 DC
5/8
FSBR-100
3/16x3/32
100
.140 1.870 .610 4.000 .575 1.188
27403 24 DC
3/4
27404 120 AC 5/8
27405 120 AC 3/4
Required distance between Hub & Mounting surface
Consult DODGE for other bore sizes
FEATURES/BENEFITS
PAGE PT2-25

SPECIFICATION/HOW TO ORDER
PAGE PT2-26

PT2-36

MODIFICATION
PAGE PT2-37

H
MAX

I
.500

J
NOM

K
MIN

3.235

12.0

2.844

.172

3.235

12.0

2.844

.172

3.500

18.0

3.125

.200

3.500

18.0

3.125

.200

5.250

18.0

4.750

.216

ENGINEERING/TECHNICAL
PAGE PT2-39

MODIFICATIONS/
ACCESSORIES
Power Supplies

Model 75 - Conduit Box Supply


Controls one Brake or Clutch
Input: 230 VAC; 50/60 Hz, 1 Phase
Output: 90 VDC Nominal
Rating: 0.4 amp Maximum
Dimensions: 0.62 H, 1.40 W, 0.90 D
Part Number: 030336

FLEXIDYNE

Octal Socket
Socket used with Model 100 and 200 octal bases
Prewired
U. L. approved
Industry Standard design
Dimensions: 3/4 H, 2 1/2 W, 2 D
Part Number: 032401

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-37

SELECTION/DIMENSIONS
PAGE PT2-14

Fluid Couplings

Model 100-Octal Base Mount


Controls one brake or clutch
Used with octal socket
Full wave rectifier
Input: 120 VAC; 50/60 Hz
Output: 90 VDC
Rating: 1.5 amps
Dimensions: 2 H, 2 W, 2 D
Part Number: 032400

FEATURES/BENEFITS
PAGE PT2-12

Clutches and Brakes

Couplings

Model 50 - Conduit box Supply


Controls one Brake or Clutch
Input: 120 VAC; 50/60 Hz
Output: 90 VDC
Rating: 0.8 amps
Full wave rectifier
Dimensions: 5/8 H, 2 W, 1-3/8 D
Part Number 032408

PT Components Reference Guide

clutch_power_supply_mod.fm Page 37 Monday, March 21, 2005 4:00 PM

ENGINEERING/TECHNICAL
PAGE PT2-39

clutch_power_supply_mod.fm Page 38 Monday, March 21, 2005 4:00 PM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
Power Supplies

Couplings

Model 200-Octal Base Mount w/Fuse


Controls one brake and clutch, or two clutches or two
brakes
Input: 120 VAC; 50/60 Hz fused
Output: 90 VDC
Used with octal socket
Full wave rectifier
Rating: 1.5 amps
Fused for overload protection
Dimensions: 2 1/2, H, 2, W, 2, D
Part Number: 032402
Model 250 - Octal Base Mount
Controls one Brake and Clutch; or two Clutches or two
Brakes
Used with Octal Socket
Input: 115 VAC; 50/60 Hz
Output: 15-90 VDC Nominal one unit, 90 VDC for the
other unit
Rating: 0.5 amp Maximum
Dimensions: 2.88 H, 2.38 W, 1.75 D
Part Number: 030337

Clutches and Brakes


FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-12

SPECIFICATION/HOW TO ORDER
PAGE PT2-13

PT2-38

SELECTION/DIMENSIONS
PAGE PT2-14

ENGINEERING/TECHNICAL
PAGE PT2-39

MOTOR BRAKE COIL DATA


DODGE D-Series motor brakes are equipped with DC voltage coils which are capable of a variety of nameplate voltage
possibilities. Please consult Voltage Notes below the chart for these capabilities.

Coil
Voltage
115/230 VAC 60 Hz (1)
230/460 VAC 60 Hz (2)
287/575 VAC 60 Hz (3)
104/208 VAC 60 Hz (4)
190/380 VAC 50 Hz (5)
250/500 VAC 50 Hz
48 VDC
24 VDC
12 VDC

3 and 6 Ft.-Lb
Current
Draw (Amps)
0.19
0.10
0.09
0.24
0.13
0.10
0.48
0.97
1.95

10 thru 50 Ft.-Lb
Current
Resistance
Draw (Amps)
(Ohms)
0.28
387
0.14
1550
0.12
2245
0.31
290
0.19
923
0.13
1793
0.58
82
1.14
21.70
2.24
5.40

Resistance
(Ohms)
562
2078
2987
384
1341
2336
100
24.70
6.16

Voltage News:

General Notes:

(1) 115/208-230 VAC 50 or 60 Hz, 133/265 VAC 60 Hz,


110-125 VDC
(2) 208-230/460 VAC 50 or 60 Hz, 240/480 VAC 60 Hz,
220/440 VAC 50 Hz, 230 VDC
(3) 287/575 VAC 60 Hz, 275/550 VAC 60 Hz, 300/600 VAC 60 Hz
(4) 104/208 VAC 50 or 60 Hz, 100/200 VAC 60 Hz 90-95 VDC
(5) 190/380 VAC 50 Hz, 260/400 VAC 60 Hz, 208/416 VAC 50 Hz

(1) Current and Resistance values are approximate only.


(2) Current and Resistance for other nameplate voltages may vary
slightly. Consult DODGE Engineering for actual values
(3) Coil Resistance is measured between leads B4 and B5.

Couplings

Motor Brakes

Clutches and Brakes

ENGINEERING/
TECHNICAL

PT Components Reference Guide

clutch_eng_tech.fm Page 39 Monday, March 21, 2005 4:02 PM

Standard DODGE D-Series motor brakes operate on single phase,


dual voltage AC.

When changing brake wiring connections for operation at another


voltage, be sure to verify the brakes compatibility with the voltage
desired.

Connections should be made per Chart 1 (similar chart is also


included in a label on the brake). To change the operating voltage,
simply change the wiring connections per Chart 1.

Consult Instruction Manual #499765 for complete details on Electrical


Connections of DODGE D-Series motor brakes.

CHART 1
Insulate
Together

AC Voltage - Low and DC Voltage


B1

Power Line A
B2

Power Line B
B3
Insulate

B5
Together
B4

Insulate Alone

Insulate
Alone

AC VoltageB1
B2
B3 & B5
B4
Low(1)
AC VoltageB1
B3
B2
High(1)
B5
B4
DC VoltageB1
B2
B3 & B5
B4
Low
Notes:
(1) Unless specified, all brakes have dual voltage coils. For example,
with a 230/460 VAC brake, low voltage = 230 VAC and high voltage =
460 VAC.
EATURES/BENEFITS
PAGE PT2-3

AC Voltage - High
B1

B5
B2

B3

B4

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-39

Fluid Couplings

Voltage

Power Line Power Line


A
B

FLEXIDYNE

ELECTRICAL CONNECTIONS

Power
Line A
Power Line B
Insulate Alone
Insulate Alone

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

clutch_eng_tech.fm Page 40 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
TECHNICAL DATA

Couplings
Clutches and Brakes
FLEXIDYNE

Inertia
90 VDC
Unit
Static
(Lb-Ft.(2))
Weight
Torque
Clutch
Brake
(Lb-Ft.) Rotor & Armature (Lbs.)
Hub
& Shaft
Amps Ohms Amps Ohms
DMCCB-50
.022
.017
11.8 .207 434 .196 460
DMCCO-50
.022
.010
9.9
.207 434
----DMCBO-50
--.009
6.1
----.196 460
22
DMCBX-50
--.009
6.1
----.196 460
DMSCB-50
.023
.017
16.2 .207 434 .196 460
DMSCO-50
.023
.010
14.3 .207 434
----DMCCB-100
.050
.049
11.9 .208 432 .189 476
DMCCO-100
.050
.027
10
.208 432
----34
DMCBO-100
--.026
6.2
----.189 476
DMCBX-100
--.026
6.2
----.189 476
DMCCB-180
.051
.050
15.9 .208 432 .189 476
DMCCO-180
.051
.028
12.5 .208 432
----DMCBO-180
--.027
7.2
----.189 476
34
DMCBX-180
--.027
7.2
----.189 476
DMSCB-180
.049
.050
19.6 .208 432 .189 476
DMSCO-180
.049
.028
16.2 .208 432
----DMCCB-210
.233
.196
44.2 .390 231 .360 250
DMCCO-210
.233
.113
38.2 .390 231
----DMCBO-210
--.100
28
----.360 250
100
DMCBX-210
--.100
28
----.360 250
DMSCB-210
.240
.190
59.5 .390 231 .360 250
DMSCO-210
.240
.190
53.5 .390 231
----DMCCB-256
.230
.200
44.4 .390 231 .360 250
DMCCO-256
.230
.110
38.4 .390 231
----100
DMCBO-256
--.110
28.2
----.360 250
DMCBX-256
--.110
28.2
----.360 250
Consult DODGE for other voltages
Module
Size

24 VDC
Clutch
Amps Ohms
.797 30.1
.797 30.1
--------.797 30.1
.797 30.1
.805 29.8
.805 29.8
--------.805 29.8
.805 29.8
--------.805 29.8
.805 29.8
1.61 14.9
1.61 14.9
--------1.61 14.9
1.61 14.9
1.61 14.9
1.61 14.9
---------

Brake
Amps Ohms
.800
30
----.800
30
.800
30
.800
30
----.743 32.3
----.743 32.3
.743 32.3
.743 32.3
----.743 32.3
.743 32.3
.743 32.3
----1.480 16.2
--16.2
1.480 --1.480 --1.480 16.2
--16.2
1.480 16.2
----1.480 16.2
1.480 16.2

6 VDC
Clutch
Amps Ohms
3.23 .186
3.23
----------3.23 .186
3.23 .186
3.23 .186
3.23 .186
--------3.23 .186
3.23 .186
--------3.23 .186
3.23 .186
6.67 .900
6.67 .900
--------6.67 .900
6.67 .900
6.67 .900
6.67 .900
---------

Brake
Amps Ohms
3.05 1.97
----3.05 1.97
3.05 1.97
3.05 1.97
----2.91 2.06
----2.91 2.06
2.91 2.06
2.91 2.06
----2.91 2.06
2.91 2.06
2.91 2.06
----6.59 0.91
----6.59 0.91
6.59 0.91
6.59 0.91
----6.59 0.91
----6.59 0.91
6.59 0.91

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-40

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 41 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Shaft Mounted Clutches & Brakes
IEC SERIES SHAFT MOUNTED CLUTCHES
Static
Torque
(Lb-Ft.)

Max
RPM

IEC-375
22
5000
IEC-475
34
4500
IEC-650
100
3600
IEC-825
175
3600
Consult DODGE for other voltages.

Inertia (Lb-Ft.2)
Rotor
Armature
&Sleeve & Sleeve
0.022
0.01
0.052
0.027
0.214
0.107
0.417
0.268

90 VDC

24 VDC

6 VDC

Amps

Ohms

Amps

Ohms

Amps

Ohms

0.207
0.208
0.39
0.405

434
432
231
222

0.797
0.805
1.61
1.66

30.1
29.8
14.9
14.5

3.23
3.23
6.67
5.41

1.86
1.86
0.9
1.11

Wt.(Lbs.)
5.5
9
19.5
29

Couplings

Unit
Size

Unit
Size

Static
Torque
(Lb-Ft.)

Max
Speed
RPM

90 VDC

24 VDC

6 VDC

Amps

Ohms

Amps

Ohms

Amps

Ohms

Brake
Wt.
(Lbs.)

.196
.189
.360
.405

460
476
250
222

.800
.743
1.48
1.66

30.00
32.30
16.20
14.50

3.05
2.91
6.59
5.41

1.97
2.06
0.91
1.11

4
6
11
19

Bore
Range
(In.)
1/2 & 5/8
1/2 to 1"
1/2 to 1-7/16
1/2 to 1-11/16

DODGE
TAPER
Lock
Bushing
N/A
1008
1310
1615

Fluid Couplings

FLEXIDYNE

IEB/IPB-375
22
5000
IEB/IPB-475
34
4500
IEB/IPB-650
100
3600
IEB-825
175
3600
Consult DODGE for other voltages.
* See page CB-53 (1-1R)

Inertia
(Lb-Ft2)
Armature
& Hub
.010
.029
0.11
0.33

Clutches and Brakes

IEB SERIES SHAFT MOUNTED BRAKES/IPB SERIES FLANGE MOUNTED BRAKES

EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-41

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

clutch_eng_tech.fm Page 42 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCB-50

5000
4000
3000
2000

1C

1000
900
800
700
600
500
400

5C
10
20
30

200

300

400

500

200

300

400

500

40

50
60
70
80
90
100

40

50
60
70
80
90
100

30

CP

.5
.6
.7
.8
.9
1

.4

.3

.2

Clutches and Brakes

100

.1

200

60

CP

PM

20

300

CP

CP

5
6
7
8
9
10

Couplings

RPM

PM

TOTAL INERTIA (LB-FT 2 )


DMCCB-100

5000
4000
3000
2000
PM

5C
10
30

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100

CP

CP

30

60

200

20
CP

PM

CP

20

300

5
6
7
8
9
10

FLEXIDYNE

RPM

1C

1000
900
800
700
600
500
400

TOTAL INERTIA (LB-FT 2 )


Fluid Couplings

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-42

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 43 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCB-180

5000
4000
3000

5C
10

400

500
500

TOTAL INERTIA (LB-FT 2 )

DMCCB-210

5000
4000
3000
1C

5C
10
30
60

CP

300

20
CP

CP

CP

PM

PM

FLEXIDYNE

1000
900
800
700
600
500
400

200

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

100
.1

TOTAL INERTIA (LB-FT 2 )

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current
EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-43

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

Fluid Couplings

RPM

2000

Clutches and Brakes

300

400

200
200

300

40

50
60
70
80
90
100

50
60
70
80
90
100

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

200

CP

CP

30

60

CP

PM

40

300

100

20

30

CP

PM

30

1000
900
800
700
600
500
400

20

RPM

1C

Couplings

2000

clutch_eng_tech.fm Page 44 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCB-256

5000
4000
3000

1C

5C
10
20
30

500

400

300

200

CP

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

Clutches and Brakes

100

.1

200

CP

PM

40

60

PM

50
60
70
80
90
100

300

CP

CP

30

1000
900
800
700
600
500
400

20

Couplings

RPM

2000

TOTAL INERTIA (LB-FT 2 )

FLEXIDYNE
NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-44

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 45 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCO-50

5000
4000
3000

Couplings

2000
PM

5C
10
20
30

CP

400

500
500

TOTAL INERTIA (LB-FT 2 )


DMCCO-100

2000

1C

1000
900
800
700
600
500
400

5C
10
20
30

300

60

200

CP

CP

CP

CP

FLEXIDYNE

PM

PM

TOTAL INERTIA (LB-FT 2 )


NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current
EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-45

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

Fluid Couplings

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

100
.1

RPM

5000
4000
3000

Clutches and Brakes

300

400

200
200

300

40

50
60
70
80
90
100
50
60
70
80
90
100

30

40

.5
.6
.7
.8
.9
1

.4

.3

.2

100

.1

200

CP

30

60

CP

20

300

CP

PM

5
6
7
8
9
10

RPM

1C

1000
900
800
700
600
500
400

clutch_eng_tech.fm Page 46 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCO-180

5000
4000
3000
2000
PM

RPM

5C
10
20
30

300
60

200

CP

CP

CP

CP

PM

Clutches and Brakes

300

400

500

400

500

200
200

300

40

50
60
70
80
90
100

40

50
60
70
80
90
100

30
30

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
20

Couplings

1C

1000
900
800
700
600
500
400

TOTAL INERTIA (LB-FT 2 )

DMCCO-210

5000
4000
3000

1C

PM

2000

FLEXIDYNE

RPM

5C

1000
900
800
700
600
500
400

10
30
60

CP

20

CP

CP

PM

CP

300
200

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
TOTAL INERTIA (LB-FT 2 )
Fluid Couplings

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-46

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 47 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCCO-256

5000
4000
3000
2000

1C

5C
10
30

300

60

Couplings

1000
900
800
700
600
500
400

PM

CP

20

CP

CP

CP

500

400

300

200

40

50
60
70
80
90
100

30

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

100

FLEXIDYNE

TOTAL INERTIA (LB-FT 2 )

Clutches and Brakes

200

.1

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

Fluid Couplings

RPM

PM

EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-47

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

clutch_eng_tech.fm Page 48 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCBO-50

5000
4000
3000
2000
PM

RPM

5C
10
30

300
60

200

PM

CP

20

CP

CP

CP

Clutches and Brakes

300

400

500

400

500

200
200

300

40

50
60
70
80
90
100
50
60
70
80
90
100

30

40

30

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
20

Couplings

1C

1000
900
800
700
600
500
400

TOTAL INERTIA (LB-FT 2 )

DMCBO-100

5000
4000
3000

RPM

2000
1C

PM

FLEXIDYNE

1000
900
800
700
600
500
400

5C
10
30

300

60

PM

CP

20

CP

CP

CP

200

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
TOTAL INERTIA (LB-FT 2 )
Fluid Couplings

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-48

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 49 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCBO-180

5000
4000
3000
2000
Couplings

PM

5C
10

300

30
60

200

20

CP

CP

CP

PM

CP
M

500

400

300

200

40

50
60
70
80
90
100
50
60
70
80
90
100

30

40

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
TOTAL INERTIA (LB-FT 2 )

DMCBO-210

5000
4000

Clutches and Brakes

RPM

1C

1000
900
800
700
600
500
400

3000
1C
PM

1000
900
800
700
600
500
400

5C

30
60

300

20

CP

CP

CP

FLEXIDYNE

PM

10

CP

200

500

400

300

200

30

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

100
.1

TOTAL INERTIA (LB-FT 2 )


NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-49

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

Fluid Couplings

RPM

2000

clutch_eng_tech.fm Page 50 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
DMCBO-256

5000
4000
3000
2000
PM

5C
10
30

CP

500

400

300

200

CP

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

Clutches and Brakes

100

.1

200

CP

40

60

CP

20

50
60
70
80
90
100

300

PM

30

1000
900
800
700
600
500
400

20

RPM

Couplings

1C

TOTAL INERTIA (LB-FT 2 )

FLEXIDYNE
Fluid Couplings

NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-50

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

PT Components Reference Guide

clutch_eng_tech.fm Page 51 Monday, March 21, 2005 4:02 PM

ENGINEERING/
TECHNICAL
Clutch/Brake Modules
ALLOWABLE CYCLE RATES
IEC-825

5000
4000
3000

Couplings

1C
PM

1000
900
800
700
600
500
400

5C

PM

10
20
30
60

200

CP

CP

CP

200

300

400

500

200

300

400

500

40

50
60
70
80
90
100

30

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

.1

100
TOTAL INERTIA (LB-FT 2 )

IEB-825

5000
4000
3000
1C
PM

2000
1000
900
800
700
600
500
400

5C

30
60

300

CP

20
CP
CP M
M

PM

CP

FLEXIDYNE

10

200

50
60
70
80
90
100

40

30

20

5
6
7
8
9
10

.5
.6
.7
.8
.9
1

.4

.3

.2

100
.1

RPM

Clutches and Brakes

300

CP

TOTAL INERTIA (LB-FT 2 )


NOTES:
1. Consult DODGE for cycle rates that exceed chart.
2. Max. coil temperature 2505F
3. Motor fan cooled
4. 100% current

EATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-51

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

Fluid Couplings

RPM

2000

clutch_eng_tech.fm Page 52 Monday, March 21, 2005 4:02 PM

PT Components Reference Guide

ENGINEERING/
TECHNICAL
Fractional HP
CLUTCHES

BRAKES

SL Series Technical Data


UNIT
SIZE

Inertia
Static
Lb.-In.2
Torque
Lb-In. Rotor Arm &
Hub

FB Series Technical Data


Wgt.
Oz.

90 v DC

24 v DC

Amps

Ohms

Amps

Ohms

UNIT
SIZE

Static
Torque
Lb-In.

Inertia
Lb.-In.2
Arm &
Hub

90 v DC

24 v DC

Wgt. Oz.
Amps

Ohms

Amps

Ohms

Couplings

SL-08

2.5

.002

.0015

.046

1977

.117

205

FB-08

2.5

.0011

.046

1977

.117

205

SL-11

.0058

.0029

3.2

.047

1930

.198

121

FB-11

.0024

3.2

.047

1930

.198

121

SL-15

10

.060

.0031

3.8

.042

2150

.183

132

FB-15

10

.026

3.8

.042

2150

.183

132

SL-17

15

.061

.036

11

.066

1369

.289

83

FB-17

15

.031

11

.066

1369

.289

83

SL-19

25

.082

.047

12

.074

1213

.294

81.6

FB-19

25

.042

12

.074

1213

.294

81.6

SL-22

50

.215

.079

20

.079

1140

.322

74.6

FB-22

50

.070

20

.079

1140

.322

74.6

SL-26

80

.362

.292

28

.088

1024

.358

67.1

FB-26

10

.320

26

.088

1024

.358

67.1

SL-30

125

.610

.561

50

.091

988

.378

65.3

FB-30

125

.561

35

.091

988

.378

65.3

SL-42

250

2.50

2.30

85

.124

722

.468

51.2

FB-42

250

2.30

60

.124

722

.468

51.2

BSL Series Technical Data


Clutches and Brakes

UNIT
SIZE

Inertia
Lb.-In.2

Static
Torque
Lb-In. Rotor Arm &
Hub

FSB Series Technical Data

Wgt.
Oz.

90 v DC

24 v DC

Amps

Ohms

Amps

Ohms

UNIT
SIZE

Inertia
Static Lb.-In.2
Torque
Lb-In. Armature
& Hub

Wgt

90 v DC

24 v DC

120 v AC

Oz. Amps Ohms Amps Ohms Amps Ohms

BSL-26

80

.29

.53

38

.088

1024

.358

67.1

FSB-001

.0004

.051

1880

.220

117

.041

BSL-42

250

2.25

4.99

94

.124

722

.468

51.2

FSB-002

.0017

.064

2177

.190

132

.050

N.A.

FSB-007

.0133

15

.059

1520

.247

97.3

.045

N.A.

FSB-015

15

.0133

16

.098

922

.369

65.1

.077

N.A.

FSB-035

35

.084

33

.093

964

.394

61

.073

N.A.

FSB-050

50

.084

36

.194

465

.717

35.5

.140

N.A.

FSB-100

100

.205

64

.180

501

.707

34

.142

N.A.

SO Series Technical Data


UNIT
SIZE
SO-08

Inertia Lb.-In.2

Static
Torque
Arm &
Lb-In. Rotor Hub

90 v DC
Wgt.
Oz.
2

24 v DC

Amps

Ohms

Amps

Ohms

.046

1977

.117

205

FLEXIDYNE

2.5

.002

.0011

SO-11

.0058

.0024

3.2

.047

1930

.198

121

SO-15

10

.06

.026

3.8

.042

2150

.183

132

SO-17

15

.061

.031

11

.066

1369

.289

83

N.A.

FSBR Series Technical Data


UNIT
SIZE

Inertia
Static Lb.-In.2
Torque
Lb-In. Armature
& Hub

90 v DC

24 v DC

120 v AC

Wgt
Oz.

SO-19

25

.082

.042

12

.074

1213

.294

81.3

SO-22

50

.215

.070

20

.079

1140

.322

74.6

SO-26

80

.362

.320

28

.088

1024

.358

67.1

FSB-001

.0133

11

.059

1520

.247

97.3

.045

N.A.

SO-30

125

.61

.561

45

.091

988

.378

65.3

FSB-002

15

.0133

12

.098

922

.369

65.1

.077

N.A.

SO-42

250

2.50

2.30

80

.124

722

.468

51.2

FSB-007

35

.084

24

.093

964

.394

61

.073

N.A.

FSB-015

50

.084

27

.194

465

.717

35.5

.140

N.A.

FSB-035

100

.205

56

.180

501

.707

34

.142

N.A.

Amps Ohms Amps Ohms Amps Ohms

Consult DODGE for other voltages.


Fluid Couplings
FEATURES/BENEFITS
PAGE PT2-3

SPECIFICATION/HOW TO ORDER
PAGE PT2-4

PT2-52

SELECTION/DIMENSIONS
PAGE PT2-5

MODIFICATION
PAGE PT2-11

CONTENTS
FLEXIDYNE
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-2

PT Components Reference Guide

flex_toc Page 1 Tuesday, March 22, 2005 10:17 AM

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-3

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-3
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-4

Couplings

How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-3

Modifications/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-15
Engineering/Technical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-27
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

Clutches and Brakes

Selection/Dimensions
FLEXIDYNE Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-8
FLEXIDYNE Couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-10
PH Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-12
C-FLEX Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT3-14

Fluid Couplings

FLEXIDYNE

Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT3-1

flex_fea Page 2 Tuesday, March 22, 2005 10:18 AM

PT Components Reference Guide

FEATURES/BENEFITS
FLEXIDYNE

Smoother, Faster Acceleration


-

More Efficient Design

Couplings

Smaller motors may be used


Motor starts under no load conditions
Smoother starts
Starting torque can be easily customized

Permits use of standard NEMA Design B motors


High torque or high slip motors not needed
Reduced voltage starters not needed
Wound rotor motors not needed

More Efficient Running


- No slip at running speed means no wear, no heat, no power loss

Overload Protection

Clutches and Brakes

- Provides overload protection at overloads somewhat greater than starting torque


- Protection devices to prevent damage to FLEXIDYNE are available

Low Current Draw


- Less than twice the nameplate amperage during both starting and overload periods
- Many electric utilities recommend FLEXIDYNE

Increased Productivity
- Eliminates product spillage and machine damage due to harsh starts or jammed loads

FLEXIDYNE
Fluid Couplings

PT3-2

SPECIFICATION/HOW TO
ORDER/NOMENCLATURE
FLEXIDYNE
SPECIFICATION
FLEXIDYNE is available in three designs: Drives, Couplings, and C-Flex Modules to meet most system
needs. The Drive style is designed to mount directly on the motor shaft to provide an extremely compact
unit for belted service. The Coupling style provides a versatile solution for transmitting torque between
in-line shafts. The C-Flex Module style provides all of the benefits of regular FLEXIDYNE in a compact
package that readily mounts between C-Face motors and reducers.

PT Components Reference Guide

flex_spec_hto Page 3 Tuesday, March 22, 2005 10:18 AM

Couplings

HOW TO ORDER
DRIVE STYLE
Specify mechanism size and bore size. Select a sheave from the selection tables found in the
Modifications/Accessories section. Refer to the part number when ordering.

On size 5C - specify bore size. A complete coupling consists of (1) output hub and (1) mechanism.
On larger sizes - specify coupling size, and bore size. A complete coupling consists of (1) mechanism,
including flexible disc, (1) Poly-Disc flange, and (2) bushings.
Type PH Couplings - specify coupling size, bore size of the driven end and the motor end. A complete
coupling consists of (1) mechanism, (1) Taper-Lock or Bored-To-Size flange assembly, and (1) element.
Refer to the part numbers when ordering.

C-FLEX MODULE STYLE


Specify the C-Flex unit size and the FLEXIDYNE mechanism. Refer to the part numbers when ordering.

FLOW CHARGE

Clutches and Brakes

COUPLING STYLE

Determine the amount of flow charge required by referring to the Flow Charge tables in the
Modifications/Accessories section. Choose between cast steel and stainless. Refer to the part number
when ordering.

NOMENCLATURE
D

3/8
FLEXIDYNE

55
SIZE
STYLE
D - Drive
C - Coupling
CF - C-Flex

Fluid Couplings

BORE SIZE

PT3-3

flex_select Page 4 Tuesday, March 22, 2005 10:24 AM

PT Components Reference Guide

SELECTION
FLEXIDYNE
SIMPLIFIED SELECTION PROCEDURE
STEP 1

The tables on pages PT3-6 -PT3-7 give FLEXIDYNE


mechanism size and amount of flow charge to provide
starting capacities from 100-200% of motor nameplate HP
of a NEMA Design B squirrel cage induction motor. This
starting capacity is satisfactory for most ordinary industrial
applications.

Determine the approximate starting torque percentage for


the application. As a guide, suggested percentages are
listed in the table below.

STEP 2

Couplings

Determine motor speed and HP to be used. Refer to tables


on pages PT3-6 -PT3-7 based on 1760, 1175, or 875 RPM
NEMA Design B motors.

The FLEXIDYNE unit sizes shown in the simplified selection tables suggest the most economical FLEXIDYNE
mechanism for a given RPM and HP. In some cases,
under the same conditions, there may be other sizes of
FLEXIDYNE which may be utilized.

STEP 3
Check maximum bore from Selection/Dimensions pages.

STEP 4

Clutches and Brakes

Consider overload protection. If there is any chance of


excessive slippage of the FLEXIDYNE mechanism and
consequent overheating due to unattended overload
or abnormal starting conditions, select an overload protection device from the Modifications/Accessories pages.
Refer to Thermal Capacity Charts in Engineering/Technical
section.

FLEXIDYNE MECHANISM STARTING TORQUE

FLEXIDYNE

Application
Air Conditioning
Agitators
Belt Conveyors
Blenders
Blowers
Bucket Elevators
Can Filling Machine
Compressors

Range
130-175%
130-175%
130-150%
130-175%
150-175%
130-175%
125-150%
150-175%

Application
Cranes (Bridge Draw)
Crushers
Dryers
Fans
Lumber Chippers
Sawdust Conv.
Matl. Handling Equip.
Mills (Ball, Pebble)

Range
150-200%
150-200%
130-175%
150-175%
150-200%
130-175%
130-150%
150-175%

Application
Mixers
Oven Drivers
Paper Mills
Agitator
Hydropulper
Chipper
Drier
Pumps

Range
130-150%
150-175%
130-175%
130-175%
150-200%
130-150%
125-150%

NOTE: Since FLEXIDYNE Drives and Couplings are selected primarily as torque limiting devices by using the starting torque percentages shown
above, the use of a service factor is not necessary.

Fluid Couplings
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

SELECTION/DIMENSIONS
PAGE PT3-8

PT3-4

MODIFICATION/ACCESSORIES
PAGE PT3-15

SELECTION
FLEXIDYNE
OTHER APPLICATIONS

Type, HP, RPM, shaft size of motor

Type, RPM, shaft size of driven machine

Frequency of starts, reversals, and overloads

Time required to accelerate

For high inertia loads, WR2

Starting HP and Overload Breakaway HP desired

Functions the FLEXIDYNE unit must perform

Fluid Couplings

FLEXIDYNE

Clutches and Brakes

DODGE engineers welcome inquiries on FLEXIDYNE


mechanism selection for applications not previously covered. It is suggested that their experience be called upon
to recommend the best installation.

Please provide the following information with your request:

Couplings

The information on the previous page provides a simple


method of selecting the FLEXIDYNE mechanism size
when used with NEMA Design B motors under general
operating conditions. Selection for any other application is
based on the specific conditions and requirements of the
installation. The power transmitting characteristics of the
FLEXIDYNE unit vary with input speed and amount of flow
charge used. A FLEXIDYNE unit can be adapted to the
specific conditions and requirements of the individual
application by using the proper amount of flow charge.
FLEXIDYNE units are not recommended for variable
speed applications, engines or speeds below 700 RPM.

PT Components Reference Guide

flex_select Page 5 Tuesday, March 22, 2005 10:24 AM

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-5

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

flex_select Page 6 Tuesday, March 22, 2005 10:24 AM

PT Components Reference Guide

SELECTION
FLEXIDYNE
SELECTION OF FLEXIDYNE MECHANISM SIZE
(BASED ON% OF STARTING TORQUE FOR NEMA DESIGN B MOTORS)
1760 RPM

Couplings
Clutches and Brakes

Rated
Motor
HP
1/2
3/4
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75
100
125
150

FLEXIDYNE
Mech
Size
5D, 5C
5D, 5C
55D, 55C
55D, 55C
55D, 55C
70D, 70C
70D, 70C
75D, 75
75D, 75C
9D, 9C
9D, 9C
11D, 11C
11D, 11C
11D, 11C
11D, 11C
15D, 15116
15D, 15116
15D, 15116
D15131
D15131

FLEXIDYNE

125% @ 1750 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.62
0
9
.94
0
10.5
1.2
0
10
1.9
0
12
2.5
0
13.5
3.7
1
13
6.2
2
1
9.4
1
14
12.5
2
3
18.8
3
0
25
3
10
31
4
12
37
5
0
50
6
0
62
6
10
75
8
3
94
9
3
125
10
10
156
8
6
187
9
3

150% @ 1740 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.75
0
9.5
1.1
0
11
1.5
0
11
2.2
0
13.5
3.0
0
15
4.5
1
14
7.5
2
4
11.2
2
1
14.9
2
6
22.3
3
7
30
4
0
37
5
0
45
5
12
60
6
8
74
7
6
89
9
1
111
10
3
149
11
9
186
9
4
224
10
3

175% @ 1700 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.85
0
10
1.3
0
11.5
1.7
0
12
2.5
0
14
3.4
0
17
5.1
2
0
8.5
2
8
12.7
2
4
17.0
2
9
25.5
3
13
34
4
8
42
5
8
51
6
3
68
7
3
85
8
2
102
10
1
127
11
0
170
12
8
212
10
4
255
11
1

200% @ 1650 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.94
0
10.5
1.4

1.9
0
13
2.8
0
16
3.8
0
18
5.7
2
2
9.4
2
10
14.1
2
9
18.8
2
12
28.3
4
2
38
5
3
47
6
2
57
6
12
75
8
0
94
8
11
113
10
14
141
12
0
188
13
5
236
11
1
283
12
1

100% @ 1760 rpm


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.25
0
8.5
.5
0
11
.75
0
12
1.0
1
10
1.5
1
13
2.0
1
10
3.0
1
15
5.0
2
4
7.5
3
0
10
5
0
15
5
14
20
6
8
25
8
8
30
9
7
40
10
14
50
12
0
50
8
8
...
..
..
60
12
11
7
9
60
...
..
..
75
13
14
75
10
9
...
..
..
100
15
12
125
18
7
150
20
5
200
15
12
250
18
9

125% @ 1750 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
..
..
..
.62
0
15
.94
0
15
1.2
1
12
1.9
2
1
2.5
1
13
3.7
2
3
6.2
2
11
9.3
3
9
12.4
5
5
18
6
5
25
7
14
31
9
13
37
10
10
50
12
14
62
13
1
62
9
13
...
..
..
75
14
1
75
10
10
...
..
..
93
15
8
93
11
13
...
..
..
124
18
7
155
21
1
186
22
15
249
18
10
312
21
0

150% @ 1740 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.46
0
10.5
.75
0
13
1.1
0
16
1.5
1
14
2.2
2
3
3.0
2
0
4.5
2
7
7.4
3
1
11.1
3
14
14.8
5
10
22
7
0
30
8
4
37
10
12
44
11
11
59
13
0
74
14
2
74
10
12
...
..
..
89
15
6
89
11
11
...
..
..
...
..
..
111
12
11
111
17
10
148
20
9
185
23
3
222
25
0
285
20
5
370
23
2

175% @ 1700 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
..
..
..
.85
0
15
1.3
0
17
1.7
2
1
2.5
2
6
3.4
2
2
5.1
2
10
8.5
3
8
12.7
4
4
17
6
3
25
7
14
34
8
13
42
11
13
51
12
9
68
14
0
85
15
8
85
11
8
...
..
..
...
..
..
102
12
9
102
17
4
...
..
..
127
13
10
127
19
10
170
22
13
212
25
3
254
27
0
340
22
13
424
25
3

200% @ 1650 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
..
..
..
.94
0
16
1.4
0
18
1.9
2
4
2.8
2
9
3.8
2
6
5.7
2
12
9.4
3
12
14.1
4
12
19
7
0
28
9
0
38
9
10
47
12
10
57
13
8
75
15
3
..
..
..
94
12
0
94
15
11
...
..
..
113
13
8
113
19
6
...
..
..
141
14
12
141
21
14
189
24
13
236
27
3
283
29
4
377
24
13
470
27
0

1175 RPM
Rated
Motor
HP
1/4
1/2
3/4
1
1-1/2
2
3
5
7-1/2
10
15
20
25
30
40
50
60
75

Fluid Couplings

100% @ 1760 rpm


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.5
0
8
.75
0
9
1.0
0
9
1.5
0
10
2.0
0
12
3.0
1
11
5.0
1
14
7.5
1
11
10
1
15
15
2
9
20
3
2
25
4
3
30
4
10
40
5
5
50
5
13
60
7
3
75
8
3
100
9
7
7
3
125
150
8
3

FLEXIDYNE
Mech
Size
5D, 5C
55D, 55C
55D, 55C
70D, 70C
70D, 70C
75D, 75C
75D, 75C
9D, 9C
9D, 9C
11D, 11C
11D, 11C
11D, 11C
15D, 15116
15D, 15116
15D, 15116
15D
D15116
18D
15D
D15116
18D
15D
D15116
18D
18D, 18172
18D, 18172
18D, 18172
D18172
D18172

100
125
150
200
250
Use a Size 55 FLEXIDYNE unit. Fill with 11 oz. of Flow Charge for 1.5 Starting HP
Flow charge is listed for one cavity. For duplex (double cavity) units, numbered with prefix D, the amount listed is required for each cavity.
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

SELECTION/DIMENSIONS
PAGE PT3-8

PT3-6

MODIFICATION/ACCESSORIES
PAGE PT3-15

SELECTION OF FLEXIDYNE MECHANISM SIZE


(BASED ON% OF STARTING TORQUE FOR NEMA DESIGN B MOTORS)
875 RPM
Rated
Motor
HP
1/2
3/4
1
1-1/2
2
3
5
71/2
10
15
20
25
30
40
50
60
75
100
125

FLEXIDYNE
Mech
Size
70D, 70C
70D, 70C
75D, 75C
75D, 75C
9D, 9C
9D, 9C
11D, 11C
11D, 11C
15D, 15116
15D, 15116
15D, 15116
D15116
D15116
18D, 18172
18D, 18172
18D, 18172
D18172
D18172
D18172

100% @ 1760 rpm


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.5
1
12
.75
2
0
1.0
1
13
1.5
2
2
2.0
2
6
3.0
3
0
5.0
5
6
7.5
6
8
10
8
6
15
10
5
20
11
12
25
9
7
30
10
5
40
15
3
50
17
14
60
19
13
75
14
8
100
17
14
2
20
125

125% @ 1750 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.62
1
15
.94
2
3
1.2
2
0
1.9
2
7
2.5
2
12
3.7
3
8
6.2
5
14
9.3
7
2
12.4
9
8
19
11
7
25
12
13
31
10
9
37
11
7
50
18
0
62
20
4
75
22
6
93
17
2
124
20
4
155
22
13

150% @ 1740 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.75
2
1
1.1
2
6
1.5
2
3
2.2
2
10
2.9
3
0
4.4
4
0
7.3
6
10
10.9
8
0
14.6
10
9
22
12
8
29
13
14
36
11
11
44
12
8
58
20
6
73
22
14
87
24
15
109
19
11
146
22
14
182
25
7

175% @ 1700 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.85
2
4
1.3
2
8
1.7
2
7
2.5
2
11
3.4
3
8
5.0
4
6
8.4
7
0
12.6
8
8
16.8
11
7
25
13
5
34
15
1
42
12
8
50
13
5
67
22
8
84
24
14
101
26
1
126
21
13
168
24
14
210
27
4

200% @ 1650 RPM


Start
Flow
-ing
Charge
HP
Lbs.
Oz.
.94
2
6
1.4
2
12
1.9
2
8
2.8
2
12
3.7
3
12
5.6
4
14
9.4
7
8
14.0
9
5
18.7
12
5
28
14
6
38
15
8
47
13
5
56
14
6
75
24
7
94
26
14
112
28
12
141
23
12
187
26
14
234
29
4

Fluid Couplings

FLEXIDYNE

Flow charge is listed for one cavity. For duplex (double cavity) units, numbered with prefix D, the amount listed is required for each cavity.

Couplings

FLEXIDYNE

Clutches and Brakes

SELECTION

PT Components Reference Guide

flex_select Page 7 Tuesday, March 22, 2005 10:24 AM

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-7

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

flex_sel_dim Page 8 Tuesday, March 22, 2005 10:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
FLEXIDYNE Drives
.06

.63
A
C
4L3.0-5L3.4

4.81

1.50

DIA.

PITCH
DIA.

F
.38

Couplings

Each FLEXIDYNE, including a


container of flow charge, is
individually packaged. A speed drop
cutout is included with 15D and 18D
sizes. Cutout features and a cross
section drawing are shown in the
Modifications/Accessories section.

.81
1.72

.16

G
B
SIZE 55D

SIZE 5D
H
H

C D

E
F
G

Clutches and Brakes

SIZES 70D/75D & 11D THRU 18D

SIZE 9D

NOTE: Drawings are for dimensional purposed and do not


necessarily represent construction

5D FLEXIDYNE DRIVE
Nom.
Stock
Bores
FLEXIDYNE

5/8

w/Integral
Sheave
P.D.
4L2.2-5L2.6
4L3.0-5L3.4
4L3.6-5L4.0

Part
Number

Wt.
Lbs.

Keyseat

Key
Reqd.

305106
305101
305102

3.4
2.4
3.6

3/16 X 3/32 X 111/16

3/16 X 3/16 X 13/8

2.7

3/16 X 3/32 X 111/16

3/16 X 3/16 X 17/8

3/4
4L3.0-5L3.4
305103
(Max.)
+.0005 +.0025 over nominal. Bores not listed will be quoted on application.

Fluid Couplings
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

55D THRU 18D FLEXIDYNE DRIVE

55D

3600

NOM
STOCK
BORES
5/8
7/8 (Max)
7/8
11/8 (Max.)
1
11/8
13/8 (Max.)
11/8
11/4
13/8
15/8 (Max.)
13/8
15/8
17/8 (Max.)
21/8 (Max.)
17/8
21/8
23/8 (Max.)
27/8
33/8 (Max.)

70D
3300
75D

9D

2300

11D

2400

11DL
15D

1800

18D

1500

Size

C
-.000
+.002
2.752
3.755/3.753
3.755/3.753
....

Part
Number

Wt
Lbs

305015
305016
305021
305022
305085
305056
305057
309070
309071
309072
309073
311070
311071
311072
311073
315070
315071
315072
318060
318065

3.0
2.8
9.5
9.7

23.0
24.0
23.5
23.0
45.0
46.0
45.0
44.0
100.0
92.0
96.0
154.0
154.0

55D
5.38
3.07
1.69
70D
8.13
3.56
2.81
75D
8.13
4.25
2.81
9D
9.50
6.75
3.00{
11D
11.25
8.28
5.082/5.080 3.610/3.605
11DL
15D
14.50
11.19
6.625/6.623
4.63
18D
18.00
14.75
9.189/9.187
6.00
Note:To facilitate order processing specify part numbers
Setscrews: One furnished over keyway, one @ 120
All sizes: +.0005 +.0025 over nominal. Bores not listed will be
quoted on application
Key provided
Provide 3/32 min. clearance between sheave and FLEXIDYNE drive
Key is furnished for these sizes only
Keyseat begins at left end of FLEXIDYNE drive as viewed in drawings
on page PT3-8

FEATURES/BENEFITS
PAGE PT3-2

10.0
10.2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-9

Keyseat

Key Reqd

3/16 x 3/32 x 31/16

3/16 x 3/16 x 13/8

3/16 x 3/32 x 35/16


1/4 x 1/8 x 35/16
1/4 x 1/8 x 4
1/4 x 1/8 x 4
5/16 x 3/32 x 4
1/4 x 1/8 x 6
1/4 x 1/8 x 6
5/16 x 5/32 x 6
3/8 x 1/8 x 6
5/16 x 5/32 x 75/16
3/8 x 3/16 x 75/16
1/2 x 1/8 x 75/16
1/2 x 1/8 x 75/16
1/2 x 1/4 x 103/16
1/2 x 1/4 x 103/16
5/8 x 1/8 x 103/16
3/4 x 3/8 x 103/16
7/8 x 1/4 x 103/16

3/16 x 3/16 x 13/8


1/4 x 1/4 x 13/4
1/4 x 1/4 x 13/4
1/4 x 1/4 x 13/4
5/16 x 1/4 x 23/8
1/4 x 1/4 x 2
1/4 x 1/4 x 23/4
5/16 x 5/16 x 23/4
3/8 x 5/16 x 33/4 r
5/16 x 5/16 x 23/4
3/8 x 3/8 x 33/4
1/2 x 3/8 x 51/2
1/2 x 3/8 x 51/2
1/2 x 1/2 x 5
1/2 x 1/2 x 5
5/8 x 7/16 x 51/2
3/4 x 3/4 x 93/4
7/8 x 11/16 x 93/4
H

0.47
0.63
0.63
0.69

1.38
0.63
0.63
0.56

1.41
1.03
1.72
3.38

No.
of Holes
...
4
4
4

0.75

2.50

4.38

Thds
...

1.00
3.25
6.31
6

1.13
1.50
9.25
6

1/4-20x1/2 deep on 3-1/2 Dia. B.C. (1/4x2-1/2 Soc. Hd. Cap Screws
w/1-3/8 thd., not furnished).
3/8-16x1-1/8 deep on 4-3/8 Dia. B.C. (3/8x1-3/4 Soc. Hd. Cap
Screws w/1-1/4 thd., furnished).
1/2-13x1-1/4 deep on 5-3/4 Dia. B.C. (1/2x2 Soc. Hd. Cap Screws
w/1-1/2 thd., furnished).
1/2-13x1-5/16 deep on 8-3/16 Dia. B.C. (1/2x2-1/4 Soc. Hd. Cap
Screws w/1-1/2 thd., furnished).
1/4-20x5/8 deep on 3-1/4 Dia. B.C. (1/4x1-1/4 for 70 & 1/4x1-1/4 for
75 furnished).

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

ENGINEERING/TECHNICAL
PAGE PT3-27

FLEXIDYNE

MAX.
RPM

Fluid Couplings

DRIVE
SIZE

Couplings

FLEXIDYNE

Clutches and Brakes

SELECTION/DIMENSIONS

PT Components Reference Guide

flex_sel_dim Page 9 Tuesday, March 22, 2005 10:35 AM

flex_sel_dim Page 10 Tuesday, March 22, 2005 10:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
FLEXIDYNE
5C FLEXIDYNE COUPLING
The 5C FLEXIDYNE Coupling uses a formed steel housing
and tubular flexible element. See ordering instructions in
table below.

OUTPUT HUB

5C FLEXIDYNE Couplings

Couplings

Part Numbers
MECHANISM
OUTPUT HUB
Available
Keyway
for
Motor
Shaft
for
Driven Shaft
Bores
(Avg. Wt. 2.2
(Avg. Wt. .55
Lbs.)
Lbs.)
1/2
1/8 x 1/16
..........
305120
5/8
3/16 x 3/32
305115
305121
3/4
3/16 x 3/32
305118
305122
7/8
3/16 x 3/32
305123
Note: Total coupling consists of (1) output hub and (1) mechanism. Order
by description x bore. To facilitate order processing, order these items by
part number. Max bore of mechanism = 3/4; output hub = 1.

4.81

2.19

.13
.94
2.94

Clutches and Brakes

55C thru 11C FLEXIDYNE Couplings


The 55C thru 11C size FLEXIDYNE Coupling uses the same flexible disc used in DODGE POLY-DISC Couplings. The
molded polyurethane disc offers longer life and smoother, quieter operation. Disc has excellent physical properties yet
remains pliable to cushion shock loads and accommodate misalignment.
H and F Flanges, carried in stock, can be arranged in the position which best suits the application. In H type the bushing
installs from the Hub side of the flange; in F type from the Face side.
Sufficient flow charge is furnished with each unit.

"X"
END

"Y"
END

FLEXIDYNE

TYPE F
FLANGE

ELEMENT

D
F

E
B

Fluid Couplings
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-10

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

ENGINEERING/TECHNICAL
PAGE PT3-27

FLEXIDYNE
55C THRU 11C FLEXIDYNE COUPLINGS
Bore Range
of Bushing
Cplg.
Size

55C
70C
75C
9C
11C
Cplg
Size
55C
70C
75C
9C
11C

Min.

Max.

1/2

1/2
1/2
1/2

1-11/16
2-11/16
2-11/16

Max.
RPM

Cplg. Less
Bushings

1800
1800
1800
1800
1800

Replacement Poly-disc
Part
Wt.
Number
Lbs.
2-5/8
008030
1
4
008032
0.2
5-1/4
008033
0.5
7
008034
0.9
8
008035
1.5
No

Items required for Complete Coupling


Poly-Disc Flange w/o Bush.
Bushings
Motor End
Driven End
TYPE H TYPE F
Avg.
Avg.
Wt.
Part
Part
Bush
Bush
Size
Wt.
Wt.
Lbs.
No.
No.
No.
No.
Lbs.
Lbs.
2-5/8
008057 008058
1.0
1008
.2
1008
.2
4
008041 008040
2.0
1215
.7
1610
.7
5-1/4
008043 008042
4.5
1615
1.0
1610
.7
7
008045 008044 10.0
2517
2.8
2517
2.8
8
008047 008046 13.0
2517
2.8
2517
2.8

Mechanism
(Includes disc)

Wt.
Lbs.

Part
No.

Wt.
Lbs.

5.0
15.6
18.6
40.6
57.2

305019
305025
305058
309074
311074

4.0
13.6
14.1
30.6
44.2

5.38
8.13
8.13
9.5
11.25

3.5
6.06
6.38
8.63
9.63

2.63
4
5.25
7
8

0.88

1.75
1.75

1.41
3.56
3.88
5.13
6.13

0.75
1.06
1.06
1.63
1.63

2.25
3.63
3.63
4.13
4.88

X
End

Y
End

Driven

Motor

Motor

Driven

Clutches and Brakes

Complete coupling consists of (1) Mechanism, including


flexible disc, (1) POLY-DISC Flange, and two Bushings.
TAPER-LOCK bushings sold separately.

To facilitate order processing specify part numbers.


Determine whether H or F Flange is required and order
accordingly.
Motor End: 1/2 -1-1/4 (Min./Max.); Driven End: 1/2 - 1-5/8
Normal dimension. Shaft end float which increases or decreases
E by slight amounts is permissible.
1 on driven end, 1-1/2 on motor end.
Space required to loosen bushing with shortened hex key using screws
as jack screws-no puller required.
Keyways-See tables below for Standard Keyways and Shallow Keyways

Couplings

SELECTION/DIMENSIONS

PT Components Reference Guide

flex_sel_dim Page 11 Tuesday, March 22, 2005 10:35 AM

Standard Keyways
Keyway
1/8 x 1/16
3/16 x 3/32
1/4 x 1/8
5/16 x 5/32
3/8 x 3/16
1/2 x 1/4
5/8 x 5/16
3/4 x 3/8
7/8 x 7/16
1 x 1/2
1-1/4 x 5/8
1-1/2 x 3/4

FLEXIDYNE

Bore Range
1/2 - 9/16 Incl.
over 9/16 - 7/8 Incl.
over 7/8 - 1-1/4 Incl.
over 1-1/4 - 1-3/8 Incl.
over 1-3/8 - 1-3/4 Incl.
over 1-3/4 - 2-1/4 Incl.
over 2-1/4 - 2-3/4 Incl.
over 2-3/4 - 3-1/4 Incl.
over 3-1/4 - 3-3/4 Incl.
over 3-3/4 - 4-1/2 Incl.
over 4-1/2 - 5-1/2 Incl.
over 5-1/2 - 6-1/2 Incl.

2517

FEATURES/BENEFITS
PAGE PT3-2

Bore Range
15/16 - 1
1-9/16 - 11-1/16
2-5/16 - 2-11/16

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-11

Fluid Couplings

Shallow Keyways
Bush No.
1008
1610
1615

Note: Key furnished for


these exceptions only.
Note: Key furnished for
these exceptions only.
MODIFICATIONS.ACCESSORIES
PAGE PT3-15

ENGINEERING/TECHNICAL
PAGE PT3-27

flex_sel_dim Page 12 Tuesday, March 22, 2005 10:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
FLEXIDYNE
TYPE PH FLEXIDYNE COUPLINGS

Couplings

This unique combination of PARA-FLEX coupling and


FLEXIDYNE mechanism offers maximum protection for
motors and driven machines. The FLEXIDYNE unit
allows the motor to accelerate quickly and start the
load smoothly while the Para-Flex coupling permits up
to 1 angular misalignment, up to 1/16 parallel
misalignment and 3/32 end float. Consequently,
starting torque can be tailored to the driven load
requirements while torsional and lateral vibration and
shock loads are being absorbed or cushioned.
The driven end of the couplings uses TAPER-LOCK
bushings only. However, the motor end is available
bushed or bored-to-size. Bored-to-size flanges
accommodate larger shafts than possible with bushed
flanges. Smaller size flanges are reversible offering the
H and F position from the same flange. A choice of H or
F flanges is offered for size PX140. A speed drop cutout is furnished with
15116 and larger sizes.

TAPER-LOCK Bushings
For
For
Mechanism
Flange Assy.
Cplg.
Avg.
Avg.
Size
No
Wt
No.
Wt.
Lbs.
Lbs.
987
2517
2.8
1610
0.7
1196
2517
2.8
2012
1.4
15116
3030
7.4
2517
2.8
D15116
3030
7.4
2517
2.8
D15131
3030
7.4
2517
2.8
18172
3535
11.5
3535
11.5
D18172
3535
11.5
3535
11.5
Note: For Keyway information, see footnote next
page

TYPE PH FLEXIDYNE COUPLINGS W/ TAPER-LOCK FLANGES

Clutches and Brakes

Cplg.
Size

Items Reqd. for Complete Coupling

Cplg.
Less
Bushings
Wt.
Lbs.

MECHANISM
Driven End
Bore Range
Min.

Max.

Part
No.

TAPER-LOCK FLG. ASSY

Wt.
Lbs.

987
46.7
1/2
2-11/16 309077
40
1196
65.5
1/2
2-11/16 311077
56
15116
137.5
1-5/16
3-1/4 315073
120
D15116 184.5
1-5/16
3-1/4 315074
167
D15131 175.7
1-5/16
3-1/4 315075
150
18172
314.2
1-3/16 3-15/16 318110
242
D18172 320.2
1-3/16 3-15/16 318400
248
When ordering bushings, specify bore and part number.
Assembled-to-order. Consult DODGE for delivery.

Motor End
Bore Range

ELEMENT

Part Nos. for Respective Types

Wt.
Part
Wt.
Std.
Size
Lbs.
No.
lbs.
(ReversType H
Type F
ible)
1/2
1-11/16 PX70
010603
......
......
5.1
PH87 011227
1.6
1/2
2-1/8
PX80
010604
......
......
7.4
PH96 011228
2.1
1/2
2-11/16 PX100
010606
......
......
15.0
PH116 011230
2.5
1/2
2-11/16 PX100
010606
......
......
15.0
PH116 011230
2.5
1/2
2-11/16 PX110
010607
......
......
21.6
PH131 011231
4.1
1-3/16 3-15/16 PX140
......
011134
011154
64.0
PH172 011234
8.2
1-3/16 3-15/16 PX140
......
011134
011154
64.0
PH172 011234
8.2
To facilitate order processing specify part numbers. In sizes 18172 and D18172, determine
whether H or F Flange is required and order accordingly. Complete Coupling consists of (1)
Mechanism, (1) Taper-Lock Flange Assembly, (1) Element and (2) Bushings.
Size

Min.

Max.

TYPE PH FLEXIDYNE COUPLINGS W/BORED-TO-SIZE FLANGES


FLEXIDYNE

Cplg.
Size
987
1196
15116
D15116
D15131
18172
D18172

Coupling Less
Bushings
Rgh. Bored
Fin. Bored
Wt.
Wt.
Lbs.
Lbs.
49.5
47.3
69.1
66.3
147.5
139.5
194.5
186.5
189.1
176.1
336.2
311.2
342.2
317.2

Size

Bore

PX70BS
PX80BS
PX100BS
PX100BS
PX110BS
PX140BS
PX140BS

None

BS FLANGE ASSEMBLY
Rgh. Bored
Fin. Bored w Std. K. W.
Motor End
Wt.
Part
Wt.
Bore Range
Lbs.
Set Screw
Number
Lbs.

2/1/2004
2/1/2004

10301
10302
10304
10304
10305
10530
10530

7.9
11
25
25
35
86
86

1/2 - 2-1/8
1/2 - 2-9/16
1/2 - 3-1/4
1/2 - 3-1/4
1/2 - 3-15/16
2-3/4 - 4-1/2
2-3/4 - 4-1/2

5.7
8.2
17
17
22
61
61

Fluid Couplings

Note: Complete Coupling consists of (1) Mechanism, (1) BS Flange Assembly, (1) Element Approximate weight with maximum bore
and (1) Bushing.
-.010 to -.015 no keyway
Bore
Bored per order-Sizes PX70 thru PX110 are furnished with a clearance fit from nominal bores (up to BS Flg.
Keyway
size
Range
2 +.000-.000. over 2 +.0015 -.0000). In PX140 size, tolerance will be applied to custom bores (up
2
- 2-1/8
1/2 x 1/8
to 3 +.000 -.001. over 3 thru 6" +.0000 -.0015; over 6" +.000 -.002). Largest Bore listed should be
PX70
2-3/8 - 2-9/16
5/8 x 3/16
considered as maximum.
PX80
3-1/16 - 3-1/4
3/4 x 3/16
One furnished over keyway.
PX100
3-11/16 - 3-3/4
7/8 x 1/4
Not furnished unless specified on order.
PX110
3-13/16 - 3-15/16
1 x 1/4
Standard keyway is the same as shown on page. For shallow keyway exceptions, see table at right:
NOTE: Taper-Lock bushings sold separately
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-12

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

NOTE-Key
furnished for
these
exceptions
only.

ENGINEERING/TECHNICAL
PAGE PT3-27

PT Components Reference Guide

flex_sel_dim Page 13 Tuesday, March 22, 2005 10:35 AM

SELECTION/DIMENSIONS
FLEXIDYNE
TYPE PH FLEXIDYNE COUPLINGS (cont.)
Y

Y
MOTOR
END

MOTOR
END

DRIVEN
END

DRIVEN
END

U
K

W
C

Couplings

G B

U
Z

Coupling
Size

Max.
RPM

987
1196
15116
D15116
D15131
18172
D18172

1800
1800
1800
1800
1800
1500
1500

9.5
11.25
14.5
14.5
14.5
18
18
T

Coupling
Size

B
TAPER- BoredLOCK to-Size
Flange Flange
8.75
9.75
10.06
11.19
12.31
13.81
13.88
15.31
14.63
16.38
16.31
17.44
17.81
18.94

C
9.44
10.31
12.31
12.31
13.81
18.31
18.31

G
TAPER- BoredLOCK to-Size
Flange Flange
1
1.75
1.25
2
1.75
2.63
1.75
2.63
1.75
3
3.5
3.88
3.5
3.88

1.75
1.75
3
3
3
3.5
3.5
U **
No. and Size of Screws

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-13

TAPER- Bored-toLOCK
Size
TAPER-LOCK Flange
Bored-to-Size Flange
Flange
Flange
987
1.59
1.59
(5) 5/16-18 x 1-1/2
(5) 5/16-18 x 1-1/2
1196
1.91
1.91
(6) 5/16-18 x 1-1/2
(6) 5/16-18 x 1-1/2
15116
2.09
2.09
(6) 3/8-16 x 1-3/4
(6) 3/8-16 x 1-3/4
D15116
2.09
2.09
(6) 3/8-16 x 1-3/4
(6) 3/8-16 x 1-3/4
D15131
2.56
2.56
(6) 3/8-16 x 2
(6) 3/8-16 x 2
18172
3.63
3
(8) 1/2-13 x 2-1/2
(8) 1/2-13 x 2-1/4
D18172
3.63
3
(8) 1/2-13 x 2-1/2
(8) 1/2-13 x 2-1/4
Driven shaft should not extend into coupling beyond dimension E.
Space required to loosen bushing with shortened hex key using screws as
jackscrew no puller required.
Motor shaft may extend into coupling beyond dimension G but not beyond
dimension K.
* Reversible flanges permit Type H or F from the same flange.
Normal distance between shafts. End float which increases or decreases W
by slight amounts is permissible.
Distance from driven end to center of gravity of driven section of coupling.
Weight of driven section with maximum bore and flow charge.

FEATURES/BENEFITS
PAGE PT3-2

1.06
1.38
1.63
1.63
1.63
2.63
2.63

1.63
1.38
2.06
2.06
2.06
2.63
2.63

K
TAPER- BoredLOCK to-Size
Flange Flange
3.19
4.19
4.38
5.5
4.44
5.94
4.44
5.94
5.19
6.94
7.5
8.5
7.31
8.5

M
(No.) & Size of
Screws
(8) 5/16-18 x 1-1/4
(6) 3/8-16 x 1-1/2
(8) 3/8-16 x 1-1/2
(8) 3/8-16 x 1-1/2
(8) 3/8-16 x 2
(8) 1/2-13 x 2
(8) 1/2-13 x 2

W
Y
Z
TAPER- Bored-toX

LOCK
Size
(Lbs.)
Flange
Flange
5.94
6.25
..
3.88
43
7.06
7.44
..
4.13
66
7.56
8.19
..
5.5
107
9.13
9.69
..
6.5
153
9.88
10.38
..
6.5
153
9.31
10.06
0.19
6.75
209
10.81
11.56
0.19
6.69
284
Socket head cap screw.
** Hex head cap screw, SAE Grade 8; Optional: Nickel
plated Grade 8 screws
Keyways-Standard Keyways are shown on page PT3-11.
For Shallow keyway exceptions see table below.
NOTE - Key furBush No
Bore Range
1610
1-9/16 - 1-5/8
nished for these
2012
1-15/16 - 2-1/8
exceptions only.
2517
2-5/16 - 2-11/16
See TAPER-LOCK
3030
2-13/16 - 3-1/4
section for
3535
3-5/16 - 3-15/16
Keyway information

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

ENGINEERING/TECHNICAL
PAGE PT3-27

Clutches and Brakes

TYPE H
FLANGE

FLEXIDYNE

TYPE F
FLANGE

Fluid Couplings

flex_sel_dim Page 14 Tuesday, March 22, 2005 10:35 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
FLEXIDYNE
C-FLEX MODULE
C-Flex is a system for easily adapting stock FLEXIDYNE
couplings to conventional AC motor/C-Face reducer
drive combinations. The advantages of this low cost
arrangement include soft start and intermittent overload
protection utilizing popular NEMA-B motors and acrossthe-line switching. Costly reduced voltage starters or
specially wound motors are not required. FLEXIDYNE

unit operates bi-directionally (reversing) and allows


starting of heavy inertial loads without oversized motors.
C-Flex fits all standard NEMA C-Face mountings of 56C,
140TC, 180TC and 210TC frame utilized on 1/2 thru 10
HP, 1750 ROM AC motors. The C-Flex output bearing
provides support for single-bearing reducer types, but is
equally suitable for reducers having two input shaft
bearings.

Couplings

D
A
F

OUTPUT HUB

F1

4.81

C
E

C1

2.19

.13

Clutches and Brakes

.94
2.94
H BOLTS

MODULE

C-FLEX MODULES
HP Rating
@ 1750
RPM

For
C-Flex Unit
NEMA
Model
Part
Wt.
C-Face
No. (Lbs.)
Frame No.

FLEXIDYNE Mechanism
Size

Part
No.

FLEXIDYNE

1/2
3/4
56C
150 305026 14.5 5CF x 5/8 305117
1
1
1-1/2
140TC 200 305027 14.5 5CF x 7/8 305037
2
3
180TC 500 305028 54.5
70C
305025
5
7-1/2
210TC 1000 305029 58.2
75C
305058
10
SELECTION DATA-For 1/2 thru 2 HP rating, see table below.
For 3 thru 10 HP rating, see tables on page PT3-6 and PT3-7
For 5C FLEXIDYNES see page PT3-10.

Wt.
(Lbs.)

2.2

4.75

6.63

4.75

6.63

C
Dia.

C1
Dia.

Nom.
E.
Dia.

6.69

5/8

6.81

7/8

4.500 4.501
4.497 4.503

13.6
14.1

H Bolts

F1

G
Dia.
B.C.

No.

0.19

5.88

0.19

5.88

7.25

7.25

Size

.100

4.500 4.501
4.497 4.503

.160

.100
.160

8.499 8.500
.200
12.5
10
15.31 1-1/8
0.22
8.497 8.502
.250
8.499 8.500
.200
12.5
10
15.84 1-3/8
0.22
8.497 8.502
.250
Includes all necessary parts except mechanism.
3/8 -16 x 1-1/4 Hex Hd. Cap Screw.
* 1/2 -13 x 1-1/2 Soc. Hd. Cap Screw.

SELECTION OF 5CF FLEXIDYNE MECHANISM USED IN C-FLEX MODULE

Fluid Couplings

Rated
100% @ 1760 RPM
Motor StartFlow Charge
HP
ing HP Lbs.
Oz.
1/2
.50
0
4
3/4
.75
0
5
1
1.00
0
6
1-1/2
1.50
0
7
2
2.00
0
8

FEATURES/BENEFITS
PAGE PT3-2

125% @ 1750 RPM


StartFlow Charge
ing HP Lbs.
Oz.
.62
0
5
1.00
0
6
1.20
0
7
1.90
0
8
2.50
0
9

150% @ 1740 RPM


StartFlow Charge
ing HP Lbs.
Oz.
.75
0
5
1.10
0
6
1.50
0
7
2.20
0
8
3.00
0
9

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-14

175% @ 1700 RPM


StartFlow Charge
ing HP Lbs.
Oz.
.85
0
6
1.30
0
7
1.70
0
8
2.50
0
9
3.40
0
10

MODIFICATIONS.ACCESSORIES
PAGE PT3-15

200% @ 1650 RPM


StartFlow Charge
ing HP Lbs.
Oz.
.94
0
7
1.40
0
8
1.90
0
9
2.80
0
10
3.60
0
11

ENGINEERING/TECHNICAL
PAGE PT3-27

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
FLEXIDYNE Flow Charge
Cast steel flow charge is furnished unless otherwise specified. Sufficient amounts for all
applications are furnished and included in the price of each FLEXIDYNE unit. The part
numbers listed here apply only when extra flow charge is ordered or the application
requires stainless steel flow charge.

PT Components Reference Guide

flex_mod_access Page 15 Thursday, March 24, 2005 8:15 AM

Stainless steel flow charge is recommended for applications subject to excessive


moisture, humidity or wide temperature variations that may cause internal condensation. It
may be ordered to replace that in an existing unit or in place of the cast steel flow charge
when ordering a FLEXIDYNE unit.
Sizes 5, 5CF, and 55 FLEXIDYNE mechanisms use SAE S110 (.0234, maximum
diameter) steel shot. In sizes 70 and up, SAE S170 (.0331 maximum diameter) steel shot
is used.

D15, 18
D18

Cast Steel

Stainless Steel

Part No.

Wt.

Part No.

Wt.

311124
311124
311125
311125
311125
309111
311111
315111
(1)315111,
(1)311111

1 lb.-2 oz.
1 lb.-2 oz.
3 lb.-5 oz.
3 lb.-5 oz.
3 lb.-5 oz.
5 lb.-3 oz.
10 lb.
20 lb.

311116
311122
311118
311119
311123
311120
311121
(2)311121

11 oz.
1 lb. - 2oz.
1 lb. -14 oz.
3 lb. -5 oz.
2 lb. -13 oz.
5 lb. -3 oz.
10 lb.
20 lb.

30 lb.

(3)311121

30 lb.

(3)315111

60 lb.

(2)311113,
(1)311121

Wt.
(Lbs.)
15
20
25

Cast Steel

Stainless

Part No.

Part No.

.....
315111
.....

311112
.....
311113

Clutches and Brakes

FLEXIDYNE
Mech. Size

5, 5CF
55, 6*
7*
8*
70, 75
9
11
15

Bulk FLEXIDYNE Flow Charge


Size 70 and Up

FLEXIDYNE

Flow Charge for Individual


FLEXIDYNE Mechanism Applications

Couplings

Flow charge is packaged in a tough transparent plastic bottle which is graduated and has
a handy pour spout. This makes handling of flow charge easy whether pouring into the unit
or removing flow charge if a change in torque is desired.

60 lb.

Fluid Couplings

Units with D prefix have duplex cavities.


* Old style FLEXIDYNE sizes.

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-15

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

flex_mod_access Page 16 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
STOCK SHEAVES FOR FLEXIDYNE DRIVES (REFER TO INFORMATION ON PAGE PT3-18)

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

For
Datum Dia.
Outside Dia.
Bolt- TAPER
See Drwgs on Page PT3-18
Fig. No.
QD
Wt.
FLEXINo. of Using Using Using Using Using
On
LOCK
(page
Part
(Lbs)
A
B
C
3V
5V
E
F
L
M
DYNE
Grvs.
Part
Part
PT3-18)
No.

Belts Belts Belts Belts Belts


Size
No.
No.
5D
Sheaves are integral - included in price & wt. of assembled unit
1
...
...
...
3.35
...
. . . 112175 . . . . . .
1.1
....
0.69
....
0.31
1
...
...
...
3.65
...
. . . 112176 455108 1.5
0.56
0.69
....
0.31
1
...
...
...
4.12
...
. . . 112177 144109 2.2
0.56
0.69
....
0.31
1
...
...
...
4.5
...
. . . 112178 144110 2.4
0.56
0.69
....
0.31
1
1
...
...
...
5.0
...
. . . 112180 455112 2.9
0.56
0.69
....
0.31
or
1
...
...
...
5.3
...
. . . 112181 455113 3.4
0.56
0.69
....
0.31
2
1
...
...
...
5.6
...
. . . 112182 455114 3.8
0.56
0.69
....
0.31
1
...
...
...
6.0
...
. . . 112183 455115 4.1
0.56
0.69
....
0.31
0.56
0.69
....
0.31
1
...
...
...
6.5
...
. . . 112184 455116 4.5
1
...
...
...
6.9
...
. . . 112185 455117 5.1
0.56
0.69
....
0.31
...
...
...
...
. . . . . . 118283 1.2
0.50
0.88
0.00
....
1
3.0
3.4
1
3.2
3.6
...
...
...
...
. . . . . . 118284 1.3
0.50
0.88
0.00
0.00
1
3.4
3.8
...
...
...
. . . 118301 118285 1.6
0.50
0.88
0.00
0.00
...
...
...
. . . 118302 118286 1.8
0.25
0.88
0.19
0.00
1
3.6
4.0
55D
1
3.8
4.2
...
...
...
. . . 118194 455550 2.2
0.25
0.88
0.19
0.13
1
4.0
4.4
...
...
...
. . . 118195 455551 2.6
0.25
0.88
0.19
0.13
1
4.2
4.6
...
...
...
. . . 118196 . . . . . .
2.1
....
0.88
....
0.13
1
4.4
4.8
...
...
...
. . . 118197 . . . . . .
2.4
....
0.88
....
0.13
1
1
4.6
5.0
...
...
...
. . . 118198 . . . . . .
3.6
....
0.88
....
0.13
or
1
4.8
5.2
...
...
...
. . . 118199 . . . . . .
3.8
....
0.88
....
0.13
2
1
5.0
5.4
...
...
...
. . . 118200 . . .
3.1
. . . . . . 0.88
....
0.13
1
5.2
5.6
...
...
...
. . . 118201 . . .
4.3
. . . . . . 0.88
....
0.13
1
5.4
5.8
...
...
...
. . . 118202 . . .
4.1
. . . . . . 0.88
....
0.13
1
5.6
6.0
...
...
...
. . . 118203 . . .
4.1
. . . . . . 0.88
....
0.13
1
5.8
6.2
...
...
...
. . . 118204 . . .
4.3
...
0.88
....
0.13
1
6.0
6.4
...
...
...
. . . 118205 . . .
4.1
. . . . . . 0.88
....
0.13
1
6.2
6.6
...
...
...
. . . 118206 . . .
4.9
. . . . . . 0.88
....
0.13
1
6.4
6.8
...
118207
4.8
...
0.88
....
0.13
1
...
...
...
4.75
. . . 112250 . . .
...
2.2
0.13
0.69
0.44
0.13
1
...
...
...
5.0
. . . 112251 . . .
...
2.5
0.13
0.69
0.44
0.13
1
...
...
...
5.3
. . . 112252 . . .
...
3.1
0.13
0.69
0.44
0.13
4
1
...
...
...
5.6
. . . 112253 . . .
...
3.3
0.13
0.69
0.44
0.13
1
...
...
...
6.0
. . . 112254 . . .
...
3.8
0.00
0.69
0.56
0.13
1
...
...
...
6.5
. . . 112255 . . .
...
4.6
0.00
0.69
0.56
0.13
...
5.4
0.00
0.69
0.56
0.13
1
...
...
...
6.9
. . . 112256 . . .
70D
1
4.8
5.2
...
...
. . . 118275 . . .
...
2.7
0.19
0.88
0.44
0.25
1
5.0
5.4
...
...
. . . 118276 . . .
...
3.2
0.19
0.88
0.44
0.25
1
5.2
5.6
...
...
. . . 118277 . . .
...
3.7
0.19
0.88
0.44
0.25
4
1
5.6
6.0
...
...
. . . 118278 . . .
...
4.5
0.19
0.88
0.44
0.25
1
6.0
6.4
...
...
. . . 118279 . . .
...
5.3
0.28
0.88
0.22
0.38
1
6.4
6.8
...
...
. . . 118280 . . .
...
6.2
0.28
0.88
0.22
0.38
1
7.0 7.4
...
...
. . . 118281 . . .
...
10.9
0.25
1.00
0.50
0.25
Composite groove to accommodate either A or B belts
Weight does not include bushing. Order from page PT3-18
Use B Dyna-Cog Belt, not standard B
These sizes also fit 70D
Made to order sheaves, price on application

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-16

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Drwg.
Ref

Bolt- TAPER
Outside Dia.
See Drwgs on Page PT3-18
QD
Wt.
On
LOCK
Part
(Lbs)
Using Using
Fig.
Part
Part
No.

E
F
L
M
3V
5V
No.
No.
No.
Belts Belts
2
4.75
. . . 112265 . . .
...
2.2
0.13
1.09
0.69
0.28
2
5.0
. . . 112266 . . .
...
2.7
0.13
1.09
0.69
0.28
2
5.3
. . . 112267 . . .
...
3.6
0.13
1.09
0.69
0.28
4
2
5.6
. . . 112268 . . .
...
4.0
0.13
1.09
0.69
0.28
2
6.0
. . . 112269 . . .
...
4.9
0.00
1.09
0.81
0.28
2
6.5
. . . 112270 . . .
...
6.1
0.00
1.09
0.81
0.28
2
6.9
. . . 112271 . . .
...
7.5
0.00
1.09
0.81
0.28
75D
2
...
. . . 118290 . . .
...
4.6
0.06
1.75
0.75
0.94
...
5.5
0.06
1.75
0.75
0.94
2
...
. . . 118291 . . .
2
...
. . . 118292 . . .
...
6.5
0.06
1.75
0.75
0.94
2
...
. . . 118293 . . .
...
7.0
0.06
1.75
0.75
0.94
4
2
...
. . . 118294 . . .
...
7.9
0.06
1.75
0.75
0.94
2
...
. . . 118295 . . .
...
8.9
0.06
1.75
0.75
0.94
2
...
. . . 118296 . . .
...
13.3
0.00
1.75
0.81
0.94
4
4.75
. . . 310077 . . .
...
4.5
0.00
1.91
2.13
0.22
3
4
5.3
. . . 310078 . . .
...
5.6
0.00
1.91
2.13
0.22
4
6.0
. . . 310079 . . .
...
8.6
0.00
1.91
2.13
0.22
9D
4
...
. . . 310060 . . .
...
13.2
1.25
3.25
2.25
0.25
4
...
. . . 310061 . . .
...
15.0
1.25
3.25
2.25
0.25
3
5
...
. . . 310062 . . .
...
11.4
2.00
4.00
2.25
0.25
5
...
. . . 310063 . . .
...
12.3
2.00
4.00
2.25
0.25
3
....
7.5 310082 . . .
...
10.7
0.63
2.38
0.75
1.00
4
5
6.5
. . . . 310080 . . .
...
7.6
0.56
2.31
0.75
1.00
5
6.9
. . . . 310081 . . .
...
8.7
0.56
2.31
0.75
1.00
11D,
...
...
. . . 310064 . . .
...
13.7
1.63
4.00
0.75
1.63
5
11DL
5
...
...
. . . 310065 . . .
...
14.0
1.63
4.00
0.75
1.63
4
5
...
...
. . . 310066 . . .
...
18.0
1.63
4.00
0.75
1.63
5
...
...
. . . 310067 . . .
...
23.0
1.63
4.00
0.75
1.63
4
...
...
9.75 310085 . . .
...
19.8
0.56
3.06
0.75
1.75
4
5
...
...
8.5 310083 . . .
...
16.4
1.25
3.75
0.75
1.75
5
...
...
9.0 310084 . . .
...
18.6
1.25
3.75
0.75
1.75
15D
5
10.5
...
. . . 310068 . . .
...
37.0
2.75
5.38
0.75
1.88
6
9.0
...
. . . 310069 . . .
...
31.0
2.75
6.38
0.75
2.88
4
6
9.5
...
. . . 310070 . . .
...
33.8
2.75
6.38
0.75
2.88
6
10.0
...
. . . 310071 . . .
...
40.0
2.75
6.38
0.75
2.88
18D
Not Stocked, See Made-To-Order Sheaves on Next Page
Composite groove to accommodate either A or B belts.
Made to order sheaves, price on application.
These sizes also fit 70D.
Weight does not include bushing. Order from next page.
Datum Dia.

No. of
Grvs.

Using
A
Belts
...
...
...
...
...
...
...
4.8
5.0
5.2
5.6
6.0
6.4
7.0
...
...
...
5.6
6.0
5.0
5.2
...
...
...
6.2
6.4
7.0
8.2
...
...
...
...
...
...
...

Using
B
Belts
...
...
...
...
...
...
...
5.2
5.4
5.6
6.0
6.4
6.8
7.4
...
...
...
6.0
6.4
5.4
5.6
...
...
...
6.6
6.8
7.4
8.6
...
...
...
...
...
...
...

Using
C
Belts
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

Fluid Couplings

For
FLEXIDYNE
Size

Couplings

STOCK SHEAVES FOR FLEXIDYNE DRIVES (REFER TO INFORMATION ON PAGE PT3-18)

Clutches and Brakes

FLEXIDYNE

FLEXIDYNE

MODIFICATIONS/
ACCESSORIES

PT Components Reference Guide

flex_mod_access Page 17 Thursday, March 24, 2005 8:15 AM

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-17

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

flex_mod_access Page 18 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
STOCK SHEAVES FOR FLEXIDYNE DRIVES (cont.)
FLEXIDYNE Sheave Bushings

The tables on the previous pages list stock sheaves available for use on
FLEXIDYNE Drives from size 55D thru 15D. The size 5D uses integral sheaves
which are shown on page PT3-8. The 18D sheaves are made-to-order.

Dwg.
Ref.

Couplings

Clutches and Brakes

FIG. 2

Wt.
(Lbs.)

Size

E
FIG. 1

Part
Number

SH x
Fig. 1
QD
* 120580
.6
1-11/16
TAPER1610 x
Fig. 2
* 117071
.5
LOCK
1-11/16
* These bushings used with 55D FLEXIDYNE. Must be used
without key

Avoid the use of bored-to-size sheaves which use setscrews which may distort
sleeve or damage bearings. Order sheaves by part number listed in tables on
previous pages PT3-16 - PT3-17. Refer to V-Drive tables on Pages PT3-18 PT3-24. Information on made-to-order sheaves is shown below

Bush.
Type

FIG. 3

FIG. 4

Locate right side of M dimension shown here @ right end of G dimension as shown in drawing for size 9D on page PT3-8

MADE-TO-ORDER FLEXIDYNE SHEAVES


For
FLEXIDYNE
Mech.
Size
55D

Max.
No.
Grvs

Separate Sheaves
Min. Dia.*
Belt
Size

TAPERLOCK

QD

FLEXIDYNE
Fluid Couplings

3V
3.85
...
A
3.8
3.0
B
4.2
3.4
70D
1
3V
...
...
A
...
...
B
...
...
75D
2
3V
...
...
A
...
...
B
...
...
9D
7
3V
6.4
...
6
B
6.6
...
11D,
10
3V
...
...
11DL
6
5V
...
...
7
B
...
...
15D
15
3V
...
...
9
5V
...
...
9
B
...
...
7
C
...
...
18D
13
5V
...
...
10
C
...
...
* For 3V, 5V groove sheaves outside diameter is shown. For A, B and
C groove sheaves, pitch diameter is shown.
TAPER-LOCK furnished for 6.4 and larger O.D.
TAPER-LOCK furnished for 6.6 and larger P.D.
1

FEATURES/BENEFITS
PAGE PT3-2

Bolt-On

Stock FLEXIDYNE sheaves should be used whenever possible. However


Made-to-Order sheaves which conform to diameter and groove
limitations listed in table at left, can be furnished. Consult DODGE if
sheave required does not fall within these limits.
Made-to-order sheaves will be priced on application. Consult DODGE for
price and delivery. The following should be included with your inquiry:

...
...
...
5.3
4.8
5.2
5.3
4.8
5.2
4.75
5.4
6.6
7.5
6.7
8.0
9.0
8.0
8.5
11.8
11.0

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-18

1.
2.
3.
4.
5.

Style of Sheave (Bolt-on, Integral, TAPER-LOCK, etc.)


No. of Grooves.
Belt Size.
Sheave Dia. (State whether O.D. or P.D.)
Quantity Reqd.

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

PT Components Reference Guide

flex_mod_access Page 19 Thursday, March 24, 2005 8:15 AM

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
FLEXIDYNE SPEED DROP CUTOUT
1/2-14 STRAIGHT
PIPE TAP
1.94

1.56
3.63
.88

1.13

.75
.06
2.0
DIA

2.13

.38

4.50
5.13

3.25

Speed Drop Cutouts


Standard Unit
Part Number
313001

Wt. (Lbs.)
8.7

Standard speed Drop cutouts are included with size 15


and larger FLEXIDYNE units. sheave and belt shown in
photo are not included with speed drop cutout.

Fluid Couplings

FLEXIDYNE

The Speed Drop Cutout is a general purpose centrifugally


operated device. When a speed of approximately 950 rpm
is reached the switch is actuated to an engaged position.
This position is maintained until the speed drops to
approximately 520 rpm, whereupon the switch returns to a
disengaged position. Maximum allowable speed is 1800
rpm.
The switch is listed by Underwriters Laboratories for 15
amperes; 125, 250 or 460 volts AC. The single-pole
double-throw switch may be used in normally closed or
normally open circuits. It is intended for use only in control
circuits and is not to be used directly in the line to the
motor for DC circuits.

Clutches and Brakes

7.06
.28 DIA HLS FOR
(4) 1/4, BOLTS

3.88

NOTE: Guards have been removed for photographic


purposes

.63
DIA

Couplings

5.50
3.31

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-19

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

flex_mod_access Page 20 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
V-BELT DRIVES FOR 5D FLEXIDYNE DRIVES

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

These are typical drives for average service conditions


Driven by 1750 RPM Motors
Driven
V-Belt
Sheave
Quan.
Drive
Driver
Driven
& Belt
RPM
Ratio

*
Size
2250
1.29
3.6
AK30H
1-4L
2122
1.22
3.4
AK30H
1-4L
2100
1.20
3.6
AK32H
1-4L
1970
1.13
3.6
AK34H
1-4L
1970
1.13
3.4
AK32H
1-4L
1875
1.07
3.0
AK30H
1-4L
1850
1.06
3.6
3.4
**
1850
1.06
3.4
AK34H
1-4L
1750
1.00
3.0
AK32H
1-4L
1707
1.03
4.0
BK47H
1-5L
1703
1.03
3.6
AK41H
1-4L
1651
1.06
3.6
3.8
**
1651
1.06
3.4
BK40H
1-5L
1640
1.07
3.0
AK34H
1-4L
1577
1.11
3.6
AK44H
1-4L
1572
1.11
4.0
BK50H
1-5L
1615
1.08
3.6
BK45H
1-5L
1544
1.13
3.0
3.4
**
1525
1.15
3.4
BK45H
1-5L
1496
1.17
3.6
AK46H
1-4L
1522
1.15
4.0
BK52H
1-5L
1458
1.20
3.0
3.6
**
1451
1.21
3.4
BK47H
1-5L
1429
1.23
4.0
BK55H
1-5L
1400
1.25
3.6
AK49H
1-4L
1423
1.23
3.0
AK41H
1-4L
1378
1.27
3.0
3.8
**
1376
1.28
3.6
4.6
**
1372
1.28
4.0
BK57H
1-5L
1316
1.33
3.6
4.8
**
1340
1.31
3.6
AK51H
1-4L
1313
1.33
3.0
AK44H
1-4L
1296
1.35
4.0
BK60H
1-5L
1293
1.35
3.4
BK52H
1-5L
1259
1.39
3.6
AK54H
1-4L
1250
1.40
3.0
AK46H
1-4L
1215
1.44
3.6
AK56H
1-4L
1214
1.44
3.4
BK55H
1-5L
1186
1.48
4.0
BK65H
1-5L
1167
1.50
3.0
AK49H
1-4L
1167
1.50
3.4
BK57H
1-5L
1145
1.58
3.6
AK59H
1-4L
** Use one belt, either A or 4L.
Pitch diameter of integral sheaves supplied with stock 5D-FLEXIDYNE.
A Belts may be used in place of 4L belts on 3.0 P.D. sheaves or larger.
AX Belts may be used in place of 4L belts on 2.2 P.D. sheaves or
larger.
B Belts are not recommended in place of 5L belts.
BX Belts may be used in place of 5L belts on 4.0 P.D. sheaves or larger.

FEATURES/BENEFITS
PAGE PT3-2

Driven by 1750 RPM Motors


V-Belt
Sheave
Drive
Driver
Driven
Ratio

*
1.56
3.6
5.6
1.57
3.0
AK51H
1.58
3.6
AK61H
1.67
3.0
AK54H
1.73
3.0
AK56H
1.74
3.4
BK65H
1.78
3.6
6.4
1.83
3.0
AK59H
1.87
3.0
5.6
1.88
3.4
BK70H
1.90
3.0
AK61H
1.94
3.6
AK74H
2.00
3.0
AK64H
2.10
4.0
BK90H
2.18
3.4
BK80H
2.22
3.6
AK84H
2.28
3.6
8.2
2.33
3.0
AK74H
2.47
3.4
BK90H
2.50
3.6
AK94H
2.60
4.0
BK110H
2.67
3.0
AK84H
2.73
3.0
8.2
2.78
3.6
AK104H
2.85
4.0
BK120H
2.94
3.6
10.6
3.00
3.0
AK94H
3.06
3.4
BK110H
3.33
3.0
AK104H
3.53
3.0
10.6
3.85
4.0
BK160H
3.89
3.6
AK144H
3.94
3.4
BK140H
4.00
3.0
AK124H
4.17
3.6
AK154H
4.53
3.4
BK160H
4.67
3.0
AK144H
5.00
3.0
AK154H
5.41
3.4
BK190H
6.00
3.0
AK184H

Driven

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-20

RPM
1122
1117
1105
1048
1012
1008
983
955
936
930
921
900
875
833
804
788
768
751
708
700
673
656
641
630
614
595
583
572
525
496
455
450
444
438
420
386
375
350
323
292
*

Quan.
& Belt
Size
**
1-4L
1-4L
1-4L
1-4L
1-5L
**
1-4L
**
1-5L
1-4L
1-4L
1-4L
1-5L
1-5L
1-4L
**
1-4L
1-5L
1-4L
1-5L
1-4L
**
1-4L
1-5L
**
1-4L
1-5L
1-4L
**
1-5L
1-4L
1-5L
1-4L
1-4L
1-5L
1-4L
1-4L
1-5L
1-4L

All Sheaves are DODGE stock sheaves. Size numbers


are shown for FHP 4L and 5L sheaves; datum
diameters for Dual Duty sheaves.

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

3.6
3.6
1.00
1750
3.4
3.4
1.00
1750
4.4
4.2
1.05
1670
4.8
4.5
1.06
1657
4.6
4.2
1.10
1598
5.0
4.5
1.11
1573
4.6
4.0
1.15
1522
4.8
4.1
1.15
1515
5.3
4.5
1.18
1483
5.0
4.2
1.19
1470
5.0
4.1
1.22
1439
6.2
5.0
1.24
1411
5.6
4.5
1.25
1403
5.3
4.1
1.29
1357
6.0
4.6
1.30
1342
6.0
4.5
1.34
1309
6.2
4.6
1.35
1298
5.0
3.7
1.37
1273
5.6
4.0
1.40
1250
4.8
3.4
1.42
1229
5.8
4.0
1.45
1207
6.0
4.1
1.46
1197
7.4
5.0
1.48
1182
5.0
3.4
1.50
1167
5.6
3.7
1.54
1135
6.2
4.0
1.55
1129
5.3
3.4
1.59
1100
6.4
4.0
1.60
1094
6.2
3.8
1.63
1073
6.0
3.7
1.65
1059
5.6
3.4
1.68
1041
5.8
3.4
1.71
1026
7.0
4.0
1.75
1000
8.0
4.5
1.79
980
6.2
3.4
1.82
960
8.6
4.6
1.87
936
6.9
3.7
1.90
920
7.0
3.6
1.94
900
6.5
3.4
1.95
895
7.0
3.4
2.06
850
6.9
3.4
2.08
843
11.0
5.0
2.20
795
8.0
3.7
2.21
792
10.6
4.6
2.30
759
8.2
3.4
2.41
726
8.0
3.4
2.41
726
10.6
4.2
2.52
693
10.6
4.1
2.59
675
12.0
4.6
2.61
671
10.6
3.8
2.79
627
10.6
3.7
2.93
597
12.0
4.0
3.00
583
14.0
4.5
3.13
558
15.0
4.6
3.26
537
14.0
4.1
3.43
511
12.0
3.4
3.53
496
18.4
5.0
3.68
476
14.0
3.7
3.87
452
15.0
3.8
3.95
443
15.0
3.6
4.17
420
19.0
4.5
4.26
411
15.0
3.4
4.41
397
19.0
4.1
4.66
376
18.0
3.8
4.74
369
18.0
3.6
5.00
350
18.0
3.4
5.29
331
19.0
3.7
5.26
332
19.0
3.4
5.74
305
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Driven by 1750 RPM Motors


Diameter
V-Belt
Quan.
Drive
& Belt
Driver
Driven
Ratio
Size

1-A
3.0
3.0
1.00
1160
1-3V
3.4
3.4
1.00
1160
1-B
4.8
4.6
1.04
1112
1-3V
4.8
4.5
1.06
1098
1-A
4.6
4.2
1.10
1059
1-3V
4.5
4.1
1.09
1061
1-B
5.6
5.0
1.12
1036
1-3V
4.1
3.7
1.13
1026
1-3V
4.8
4.1
1.15
1005
1-A
4.4
3.8
1.16
1002
1-A
4.6
3.8
1.21
958
1-3V
5.0
4.1
1.22
954
1-A
4.0
3.2
1.25
928
1-3V
5.6
4.5
1.25
930
1-3V
5.3
4.1
1.29
899
1-A
5.2
4.0
1.30
892
1-3V
6.0
4.5
1.34
868
1-A
5.4
4.0
1.35
859
1-3V
5.0
3.7
1.37
844
1-A
5.8
4.2
1.38
840
1-A
5.4
3.8
1.42
816
1-3V
4.8
3.4
1.42
814
1-3V
6.5
4.5
1.45
800
1-A
4.4
3.0
1.47
791
1-A
4.8
3.2
1.50
773
1-3V
5.0
3.4
1.50
773
1-A
4.6
3.0
1.53
757
1-3V
6.9
4.5
1.54
754
1-A
5.6
3.6
1.56
746
1-A
5.4
3.4
1.59
730
1-3V
5.3
3.4
1.59
729
1-A
6.2
3.8
1.63
711
1-3V
6.0
3.7
1.65
702
1-A
5.0
3.0
1.67
696
1-3V
5.6
3.4
1.68
690
1-A
5.8
3.4
1.71
680
1-3V
8.0
4.5
1.79
649
1-A
5.4
3.0
1.80
644
1-A
6.4
3.4
1.88
616
1-3V
6.9
3.7
1.90
610
1-3V
6.5
3.4
1.95
593
1-A
6.0
3.0
2.00
580
1-3V
6.9
3.4
2.08
559
1-A
6.4
3.0
2.13
544
1-B
11.0
5.0
2.20
527
1-3V
8.0
3.7
2.21
525
1-A
10.6
4.6
2.30
503
1-3V
10.6
4.5
2.37
489
1-A
8.2
3.4
2.41
481
1-3V
8.0
3.4
2.41
482
1-3V
10.6
4.1
2.59
448
1-A
12.0
4.6
2.61
445
1-A
12.0
4.2
2.86
406
1-3V
10.6
3.7
2.93
396
1-A
10.6
3.4
3.12
372
1-3V
14.0
4.5
3.13
370
1-B
15.4
4.6
3.35
346
1-3V
14.0
4.1
3.43
338
1-A
12.0
3.2
3.75
309
1-3V
14.0
3.7
3.87
299
1-A
15.0
3.6
4.17
278
1-3V
14.0
3.4
4.23
274
1-A
18.0
4.0
4.50
258
1-3V
19.0
4.1
4.66
249
1-A
18.0
3.4
5.29
219
1-3V
19.0
3.7
5.26
220
1-3V
19.0
3.4
5.74
202
1-A
18.0
3.0
6.00
193
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

Quan.
& Belt
Size
1-A
1-3V
1-A
1-3V
1-A
1-3V
1-A
1-3V
1-3V
1-A
1-3V
1-B
1-3V
1-3V
1-B
1-3V
1-B
1-3V
1-A
1-3V
1-A
1-3V
1-B
1-3V
1-3V
1-A
1-3V
1-A
1-A
1-3V
1-3V
1-A
1-A
1-3V
1-A
1-B
1-3V
1-A
1-3V
1-A
1-3V
1-B
1-3V
1-A
1-A
1-3V
1-A
1-3V
1-A
1-A
1-3V
1-A
1-3V
1-A
1-3V
1-A
1-B
1-3V
1-A
1-A
1-3V
1-A
1-3V
1-A
1-A
1-A
1-3V
1-3V

Driven
RPM

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-21

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Couplings

These are typical drives for average service conditions

Clutches and Brakes

V-BELT DRIVES FOR 55D FLEXIDYNE DRIVES

FLEXIDYNE

FLEXIDYNE

Fluid Couplings

MODIFICATIONS/
ACCESSORIES

PT Components Reference Guide

flex_mod_access Page 21 Thursday, March 24, 2005 8:15 AM

flex_mod_access Page 22 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
V-BELT DRIVES FOR 70D FLEXIDYNE DRIVES
These are typical drives for average service conditions

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

5.6
5.6
1.00
1750
6.2
6.0
1.03
1694
5.8
5.6
1.04
1690
6.4
6.0
1.07
1641
6.0
5.6
1.07
1633
6.0
5.6
1.07
1632
6.5
6.0
1.08
1614
6.6
6.0
1.10
1591
6.2
5.6
1.11
1581
6.0
5.4
1.11
1575
6.8
6.0
1.13
1544
6.4
5.6
1.14
1531
6.2
5.4
1.15
1524
6.9
6.0
1.15
1520
6.5
5.6
1.16
1506
6.6
5.6
1.18
1485
6.4
5.4
1.19
1477
6.8
5.6
1.21
1441
6.6
5.4
1.22
1432
7.4
6.0
1.23
1419
6.9
5.6
1.23
1418
6.8
5.4
1.26
1390
7.4
5.6
1.32
1324
8.0
6.0
1.34
1310
6.9
5.0
1.38
1265
8.6
6.0
1.43
1221
8.0
5.6
1.43
1222
8.6
5.6
1.54
1140
9.4
6.0
1.57
1117
8.6
5.4
1.59
1099
8.0
5.0
1.61
1090
8.6
5.2
1.65
1058
9.4
5.6
1.68
1043
9.4
5.4
1.74
1005
10.6
6.0
1.77
987
9.4
5.2
1.81
968
11.0
6.0
1.83
955
10.6
5.6
1.90
921
11.0
5.6
1.96
891
11.0
5.4
2.04
859
12.4
6.0
2.07
847
11.0
5.2
2.12
827
10.6
5.0
2.13
821
12.4
5.6
2.21
790
12.4
5.4
2.30
762
14.0
6.0
2.34
746
12.4
5.2
2.38
734
14.0
5.6
2.51
696
15.4
6.0
2.57
682
15.4
5.6
2.75
636
14.0
5.0
2.82
621
15.4
5.4
2.85
614
18.4
6.4
2.87
609
15.4
5.2
2.96
591
18.4
6.0
3.07
571
19.0
6.0
3.18
549
18.4
5.6
3.29
533
18.4
5.4
3.41
514
19.0
5.6
3.41
513
18.4
5.2
3.54
495
19.0
5.0
3.83
457
...
..
....
....
...
..
....
....
...
..
....
....
...
..
....
....
...
..
....
....
...
..
....
....
...
..
....
....
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Quan.
& Belt
Size
1-B
1-B
1-B
1-B
1-B
1-3V
1-3V
1-B
1-B
1-B
1-B
1-B
1-B
1-3V
1-3V
1-B
1-B
1-B
1-B
1-B
1-3V
1-B
1-B
1-3V
1-3V
1-B
1-3V
1-B
1-B
1-B
1-3V
1-B
1-B
1-B
1-3V
1-B
1-B
1-3V
1-B
1-B
1-B
1-B
1-3V
1-B
1-B
1-3V
1-B
1-3V
1-B
1-B
1-3V
1-B
1-B
1-B
1-B
1-3V
1-B
1-B
1-3V
1-B
1-3V
....
....
....
....
....
....
....

Driven by 1750 RPM Motors


Diameter
Quan.
V-Belt
& Belt
Drive
Driver
Driven
Ratio
Size
*

1-A
4.8
4.8
1.00
1160
1-B
6.2
6.0
1.03
1123
1-B
5.6
5.4
1.04
1119
1-3V
5.3
5.0
1.06
1094
1-B
6.0
5.6
1.07
1083
1-3V
6.0
5.6
1.07
1082
1-3V
6.5
6.0
1.08
1070
1-B
6.6
6.0
1.10
1055
1-B
5.8
5.2
1.12
1040
1-3V
5.6
5.0
1.12
1035
1-B
6.4
5.6
1.14
1015
1-3V
6.9
6.0
1.15
1008
1-3V
6.5
5.6
1.16
998
1-A
5.6
4.8
1.17
994
1-A
6.0
5.0
1.20
967
1-3V
6.0
5.0
1.20
965
1-B
6.6
5.4
1.22
949
1-3V
6.9
5.6
1.23
940
1-A
6.0
4.8
1.25
928
1-B
6.6
5.2
1.27
914
1-A
6.2
4.8
1.29
898
1-3V
6.5
5.0
1.30
890
1-B
7.4
5.6
1.32
878
1-3V
8.0
6.0
1.34
868
1-A
7.0
5.2
1.35
862
1-B
7.4
5.4
1.37
846
1-3V
6.9
5.0
1.38
838
1-A
7.0
5.0
1.40
829
1-B
8.6
6.0
1.43
809
1-3V
8.0
5.6
1.43
810
1-A
8.2
5.6
1.46
792
1-B
8.6
5.6
1.54
755
1-B
9.4
6.0
1.57
740
1-A
9.0
5.6
1.61
722
1-3V
8.0
5.0
1.61
722
1-B
8.6
5.2
1.65
701
1-A
8.2
4.8
1.71
679
1-B
9.4
5.4
1.74
666
1-3V
10.6
6.0
1.77
654
1-A
9.0
5.0
1.80
644
1-A
10.6
5.6
1.89
613
1-3V
10.6
5.6
1.90
610
1-B
11.0
5.6
1.96
591
1-B
11.0
5.4
2.04
569
1-B
11.0
5.2
2.12
548
1-3V
10.6
5.0
2.13
544
1-A
10.6
4.8
2.21
525
1-B
12.4
5.4
2.30
505
1-3V
14.0
6.0
2.34
495
1-B
12.4
5.2
2.38
486
1-A
12.0
4.8
2.50
464
1-3V
14.0
5.6
2.51
462
1-B
15.4
6.0
2.57
452
1-A
15.0
5.6
2.68
433
1-B
15.4
5.6
2.75
422
1-3V
14.0
5.0
2.82
412
1-A
15.0
5.2
2.88
402
1-B
15.4
5.2
2.96
392
1-A
15.0
5.0
3.00
387
1-A
15.0
4.8
3.12
371
1-3V
19.0
6.0
3.18
364
1-A
18.0
5.6
3.21
361
1-B
18.4
5.6
3.29
353
1-3V
19.0
5.6
3.41
340
1-A
18.0
5.2
3.46
335
1-A
18.0
5.0
3.60
322
1-A
18.0
4.8
3.75
309
1-3V
19.0
5.0
3.83
303
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-22

Driven
RPM

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

5.6
5.6
1.00
1750
6.2
6.0
1.03
1694
5.8
5.6
1.04
1690
6.4
6.0
1.07
1641
6.0
5.6
1.07
1632
6.5
6.0
1.08
1614
6.6
6.0
1.10
1591
6.8
6.0
1.13
1544
6.2
5.4
1.15
1524
6.9
6.0
1.15
1520
6.5
5.6
1.16
1506
6.6
5.6
1.18
1485
6.8
5.6
1.21
1441
7.4
6.0
1.23
1419
6.9
5.6
1.23
1418
6.8
5.4
1.26
1390
7.4
5.6
1.32
1324
8.0
6.0
1.34
1310
7.4
5.4
1.37
1277
6.9
5.0
1.38
1265
8.6
6.0
1.43
1221
8.0
5.6
1.43
1222
8.6
5.6
1.54
1140
9.4
6.0
1.57
1117
8.6
5.4
1.59
1099
8.0
5.0
1.61
1090
9.4
5.6
1.68
1043
9.4
5.4
1.74
1005
10.6
6.0
1.77
987
9.4
5.2
1.81
968
11.0
6.0
1.83
955
10.6
5.6
1.90
921
11.0
5.6
1.96
891
11.0
5.4
2.04
859
12.4
6.0
2.07
847
11.0
5.2
2.12
827
10.6
5.0
2.13
821
12.4
5.6
2.21
790
12.4
5.4
2.30
762
14.0
6.0
2.34
746
12.4
5.2
2.38
734
14.0
5.6
2.51
696
15.4
6.0
2.57
682
15.4
5.6
2.75
636
14.0
5.0
2.82
621
15.4
5.4
2.85
614
15.4
5.2
2.96
591
18.4
6.0
3.07
571
19.0
6.0
3.18
549
20.0
6.0
3.33
525
18.4
5.4
3.41
514
19.0
5.6
3.41
513
20.0
5.6
3.57
490
20.0
5.2
3.85
455
19.0
5.0
3.83
457
25.0
6.0
4.17
420
25.0
6.0
4.19
417
25.0
5.6
4.46
392
25.0
5.6
4.50
389
25.0
5.4
4.63
378
25.0
5.2
4.81
364
30.0
6.0
5.00
350
25.0
5.0
5.04
347
30.0
5.6
5.36
327
30.0
5.2
5.77
303
38.0
6.0
6.33
276
38.0
5.6
6.79
258
38.0
5.4
7.04
249
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Quan.
& Belt
Size
2-B
2-B
2-B
2-B
2-3V
2-3V
2-B
2-B
2-B
2-3V
2-3V
2-B
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-3V
2-B
2-3V
2-B
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-B
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-3V
2-B
2-B
2-3V
2-B
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-B
2-3V
2-B
2-3V
2-B
2-3V
2-B
2-B
2-B
2-3V
2-B
2-B
2-B
2-B
2-B

Driven by 1750 RPM Motors


Diameter
Quan.
V-Belt
& Belt
Drive
Driver
Driven
Ratio
Size
*

2-A
4.8
4.8
1.00
1160
2-A
5.0
4.8
1.04
1114
2-3V
5.3
5.0
1.06
1094
2-3V
6.0
5.6
1.07
1082
2-A
5.2
4.8
1.08
1071
2-3V
6.5
6.0
1.08
1072
2-B
6.6
6.0
1.10
1055
2-A
5.6
5.0
1.12
1036
2-3V
5.6
5.0
1.12
1035
2-B
6.4
5.6
1.14
1015
2-3V
6.9
6.0
1.15
1008
2-A
5.8
5.0
1.16
1000
2-3V
6.5
5.6
1.16
998
2-A
5.6
4.8
1.17
994
2-B
6.6
5.6
1.18
984
2-A
6.0
5.0
1.20
967
2-3V
6.0
5.0
1.20
965
2-A
5.8
4.8
1.21
960
2-B
7.4
6.0
1.23
941
2-3V
6.9
5.6
1.23
940
2-A
6.2
5.0
1.24
935
2-A
6.0
4.8
1.25
928
2-A
6.4
5.0
1.28
906
2-A
6.2
4.8
1.29
898
2-3V
6.5
5.0
1.30
890
2-B
6.8
5.2
1.31
887
2-A
6.4
4.8
1.33
870
2-3V
8.0
6.0
1.34
868
2-A
7.0
5.2
1.35
862
2-B
7.4
5.4
1.37
846
2-3V
6.9
5.0
1.38
838
2-A
7.0
5.0
1.40
829
2-B
8.6
6.0
1.43
809
2-3V
8.0
5.6
1.43
810
2-A
7.0
4.8
1.46
795
2-B
8.6
5.6
1.54
755
2-A
8.2
5.2
1.58
736
2-3V
8.0
5.0
1.61
722
2-A
8.2
5.0
1.64
707
2-A
8.2
4.8
1.71
679
2-A
9.0
5.2
1.73
670
2-3V
10.6
6.0
1.77
654
2-A
9.0
5.0
1.80
644
2-A
9.0
4.8
1.87
619
2-3V
10.6
5.6
1.90
610
2-B
11.0
5.6
1.96
591
2-B
11.0
5.4
2.04
569
2-A
10.6
5.0
2.12
547
2-3V
10.6
5.0
2.13
544
2-A
10.6
4.8
2.21
525
2-3V
14.0
6.0
2.34
495
2-B
12.4
5.2
2.38
486
2-A
12.0
4.8
2.50
464
2-3V
14.0
5.6
2.51
462
2-B
15.4
5.6
2.75
422
2-3V
14.0
5.0
2.82
412
2-A
15.0
5.2
2.88
402
2-A
15.0
5.0
3.00
387
2-A
15.0
4.8
3.12
371
2-3V
19.0
6.0
3.18
364
2-3V
19.0
5.6
3.41
340
2-A
18.0
5.0
3.60
322
2-A
18.0
4.8
3.75
309
2-3V
19.0
5.0
3.83
303
2-B
25.0
6.0
4.17
278
2-3V
25.0
6.0
4.19
277
2-3V
25.0
5.6
4.50
258
2-3V
25.0
5.0
5.04
230
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-23

Driven
RPM

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Couplings

These are typical drives for average service conditions

Clutches and Brakes

V-BELT DRIVES FOR 75D FLEXIDYNE DRIVES

FLEXIDYNE

FLEXIDYNE

Fluid Couplings

MODIFICATIONS/
ACCESSORIES

PT Components Reference Guide

flex_mod_access Page 23 Thursday, March 24, 2005 8:15 AM

flex_mod_access Page 24 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
V-BELT DRIVES FOR 9D FLEXIDYNE DRIVES
These are typical drives for average service conditions

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

4.75
4.75
1.00
1750
5.2
5.0
1.04
1683
5.0
4.75
1.05
1667
6.0
5.6
1.07
1636
5.6
5.2
1.08
1620
6.0
5.4
1.11
1577
5.3
4.75
1.12
1563
6.0
5.3
1.13
1549
6.4
5.6
1.14
1535
6.9
6.0
1.15
1522
7.0
6.0
1.17
1496
5.6
4.75
1.18
1483
6.0
5.0
1.20
1458
6.5
5.3
1.23
1423
7.0
5.6
1.25
1400
6.0
4.75
1.27
1378
6.4
5.0
1.28
1367
6.9
5.3
1.30
1346
7.4
5.6
1.32
1326
8.0
6.0
1.34
1306
7.0
5.2
1.35
1296
6.5
4.75
1.37
1277
7.0
5.0
1.40
1250
8.6
6.0
1.43
1224
6.9
4.75
1.46
1199
8.0
5.3
1.51
1159
8.6
5.6
1.54
1136
8.2
5.2
1.58
1108
9.0
5.6
1.61
1087
8.2
5.0
1.64
1067
8.0
4.75
1.69
1036
9.0
5.2
1.73
1012
10.6
6.0
1.77
989
9.0
5.0
1.80
972
11.0
6.0
1.83
956
10.6
5.6
1.89
926
12.4
6.4
1.94
902
10.6
5.3
2.01
871
10.6
5.2
2.04
858
12.0
5.6
2.14
818
12.4
5.6
2.21
792
10.6
4.75
2.24
781
14.0
6.0
2.34
748
12.0
5.0
2.40
729
12.0
6.0
2.50
700
15.4
6.0
2.57
681
14.0
5.3
2.66
658
15.4
5.6
2.75
636
15.0
5.2
2.88
608
14.0
4.75
2.97
589
18.4
6.0
3.07
570
18.0
5.6
3.21
545
18.4
5.6
3.29
532
18.0
5.2
3.46
506
19.0
5.3
3.61
485
20.0
5.4
3.70
473
25.0
6.4
3.91
448
19.0
4.75
4.03
434
25.0
6.0
4.17
420
25.0
5.6
4.46
392
25.0
5.3
4.75
368
30.0
6.0
5.00
350
25.0
4.75
5.31
330
33.5
6.0
5.62
311
38.0
6.4
5.94
295
33.5
5.3
6.37
275
38.0
5.6
6.79
258
33.5
4.75
7.12
246
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Quan.
& Belt
Size
4-3V
5-A
4-3V
4-A
5-A
5-B
4-3V
4-3V
4-A
4-3V
4-A
4-3V
5-A
4-3V
4-A
4-3V
5-A
4-3V
5-B
4-3V
5-A
4-3V
5-A
4-B
4-3V
4-3V
5-B
5-A
4-A
5-A
4-3V
5-A
4-3V
5-A
4-B
4-A
4-B
4-3V
5-A
4-A
5-B
4-3V
4-3V
5-A
4-A
4-B
4-3V
5-B
5-A
4-3V
4-B
4-A
5-B
5-A
4-3V
5-B
4-B
4-3V
4-B
5-B
4-3V
4-B
4-3V
4-3V
4-B
4-3V
5-B
4-3V

Driven by 1750 RPM Motors


Diameter
Quan.
V-Belt
& Belt
Drive
Driver
Driven
Ratio
Size
*

4-3V
4.75
4.75
1.00
1160
5-A
5.2
5.0
1.04
1115
4-3V
5.0
4.75
1.05
1105
4-A
6.0
5.6
1.07
1084
5-A
5.6
5.2
1.08
1074
5-B
6.0
5.4
1.11
1045
4-3V
5.3
4.75
1.12
1036
4-3V
6.0
5.3
1.13
1027
4-A
6.4
5.6
1.14
1018
4-3V
6.9
6.0
1.15
1009
4-A
7.0
6.0
1.17
991
4-3V
5.6
4.75
1.18
983
5-A
6.0
5.0
1.20
967
4-3V
6.5
5.3
1.23
943
4-A
7.0
5.6
1.25
928
4-3V
6.0
4.75
1.27
913
5-A
6.4
5.0
1.28
906
4-3V
6.9
5.3
1.30
892
5-B
7.4
5.6
1.32
879
4-3V
8.0
6.0
1.34
866
5-A
7.0
5.2
1.35
859
4-3V
6.5
4.75
1.37
847
5-A
7.0
5.0
1.40
829
4-B
8.6
6.0
1.43
811
4-3V
6.9
4.75
1.46
795
4-3V
8.0
5.3
1.51
768
5-B
8.6
5.6
1.54
753
5-A
8.2
5.2
1.58
734
4-A
9.0
5.6
1.61
720
5-A
8.2
5.0
1.64
707
4-3V
8.0
4.75
1.69
686
5-A
9.0
5.2
1.73
671
4-3V
10.6
6.0
1.77
655
5-A
9.0
5.0
1.80
644
4-B
11.0
6.0
1.83
634
4-A
10.6
5.6
1.89
614
4-B
12.4
6.4
1.94
598
4-3V
10.6
5.3
2.01
577
5-A
10.6
5.2
2.04
569
4-A
12.0
5.6
2.14
542
5-B
12.4
5.6
2.21
525
4-3V
10.6
4.75
2.24
518
4-3V
14.0
6.0
2.34
496
5-A
12.0
5.0
2.40
483
4-A
15.0
6.0
2.50
464
4-B
15.4
6.0
2.57
451
4-3V
14.0
5.3
2.66
436
5-B
15.4
5.6
2.75
422
5-A
15.0
5.2
2.88
403
4-3A
14.0
4.75
2.97
391
4-B
18.4
6.0
3.07
378
4-A
18.0
5.6
3.21
361
5-B
18.4
5.6
3.29
353
5-A
18.0
5.2
3.46
335
4-3V
19.0
5.3
3.61
321
5-B
20.0
5.4
3.70
314
4-B
25.0
6.4
3.91
297
4-3V
19.0
4.75
4.03
288
4-B
25.0
6.0
4.17
278
5-B
25.0
5.6
4.46
260
4-3V
25.0
5.3
4.75
244
4-B
30.0
6.0
5.00
232
4-3V
25.0
4.75
5.31
218
4-3V
33.5
6.0
5.62
206
4-B
38.0
6.4
5.94
195
4-3V
33.5
5.3
6.37
182
5-B
38.0
5.6
6.79
171
4-3V
33.5
4.75
7.12
163
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-24

Driven
RPM

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

6.5
6.5
1.00
1750
6.8
6.8
1.00
1750
6.8
6.6
1.03
1699
6.9
6.5
1.06
1651
8.0
7.5
1.07
1636
7.4
6.8
1.09
1606
7.4
6.6
1.12
1563
8.5
7.5
1.14
1535
8.6
7.4
1.16
1509
8.0
6.9
1.16
1509
9.0
7.5
1.20
1458
8.0
6.5
1.23
1423
9.25
7.5
1.24
1411
8.6
6.8
1.26
1389
9.4
7.4
1.27
1378
11.0
8.6
1.28
1367
9.75
7.5
1.30
1346
8.6
6.6
1.30
1346
10.3
7.5
1.38
1268
9.4
6.8
1.38
1268
9.4
6.6
1.42
1232
12.4
8.6
1.44
1215
10.9
7.5
1.46
1199
11.0
7.4
1.49
1174
10.6
6.9
1.54
1136
11.8
7.5
1.58
1108
11.0
6.8
1.62
1080
10.6
6.5
1.64
1067
11.0
6.6
1.67
1048
12.5
7.5
1.68
1042
12.4
7.4
1.68
1042
13.2
7.5
1.77
989
15.4
8.6
1.79
978
12.4
6.8
1.82
962
14.0
7.5
1.88
931
12.4
6.6
1.88
931
15.0
7.5
2.01
871
14.0
6.9
2.04
858
15.4
7.4
2.08
841
18.4
8.6
2.14
818
16.0
7.5
2.15
814
14.0
6.5
2.16
810
15.4
6.8
2.26
774
15.4
6.6
2.33
751
18.4
7.4
2.49
703
18.4
6.8
2.71
646
19.0
6.9
2.77
632
18.4
6.6
2.79
627
21.2
7.5
2.85
614
25.0
8.6
2.91
601
19.0
6.5
2.94
595
20.0
6.6
3.03
578
25.0
7.4
3.38
518
30.0
8.6
3.49
501
25.0
6.9
3.64
481
25.0
6.8
3.68
476
28.0
7.5
3.77
464
25.0
6.6
3.79
462
25.0
6.5
3.87
452
30.0
7.4
4.05
432
30.0
6.8
4.41
397
30.0
6.6
4.55
385
33.5
6.9
4.88
359
37.5
7.5
5.05
347
38.0
7.4
5.14
340
33.5
6.5
5.19
337
38.0
6.8
5.59
313
38.0
6.6
5.76
304
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Quan.
& Belt
Size
5-3V
5-B
5-B
5-3V
3-5V
5-B
5-B
3-5V
5-B
5-3V
3-5V
5-3V
3-5V
5-B
5-B
5-B
3-5V
5-B
3-5V
5-B
5-B
5-B
3-5V
5-B
5-3V
3-5V
5-B
5-3V
5-B
3-5V
5-B
3-5V
5-B
5-B
3-5V
5-B
3-5V
5-3V
5-B
5-B
3-5V
5-3V
5-B
5-B
5-B
5-B
5-3V
5-B
3-5V
5-B
5-3V
5-B
5-B
5-B
5-3V
5-B
3-5V
5-B
5-3V
5-B
5-B
5-B
5-3V
3-5V
5-B
5-3V
5-B
5-B

Driven by 1750 RPM Motors


Diameter
Quan.
V-Belt
& Belt
Drive
Driver
Driven
Ratio
Size
*

5-3V
6.5
6.5
1.00
1160
5-B
6.8
6.8
1.00
1160
5-B
6.8
6.6
1.03
1126
5-3V
6.9
6.5
1.06
1094
3-5V
8.0
7.5
1.07
1084
5-B
7.4
6.8
1.09
1064
5-B
7.4
6.6
1.12
1036
3-5V
8.5
7.5
1.14
1022
5-B
8.6
7.4
1.16
1000
5-3V
8.0
6.9
1.16
1000
3-5V
9.0
7.5
1.20
967
5-3V
8.0
6.5
1.23
943
3-5V
9.25
7.5
1.24
935
5-B
8.6
6.8
1.26
921
5-B
9.4
7.4
1.27
913
5-B
11.0
8.6
1.28
906
3-5V
9.75
7.5
1.30
892
5-B
8.6
6.6
1.30
892
3-5V
10.3
7.5
1.38
841
5-B
9.4
6.8
1.38
841
5-B
9.4
6.6
1.42
817
5-B
12.4
8.6
1.44
806
3-5V
10.9
7.5
1.46
795
5-B
11.0
7.4
1.49
779
5-3V
10.6
6.9
1.54
753
3-5V
11.8
7.5
1.58
734
5-B
11.0
6.8
1.62
716
5-3V
10.6
6.5
1.64
707
5-B
11.0
6.6
1.67
695
3-5V
12.5
7.5
1.68
690
5-B
12.4
7.4
1.68
690
3-5V
13.2
7.5
1.77
655
5-B
15.4
8.6
1.79
648
5-B
12.4
6.8
1.82
637
3-5V
14.0
7.5
1.88
617
5-B
12.4
6.6
1.88
617
3-5V
15.0
7.5
2.01
577
5-3V
14.0
6.9
2.04
569
5-B
15.4
7.4
2.08
558
5-B
18.4
8.6
2.14
542
3-5V
16.0
7.5
2.15
540
5-3V
14.0
6.5
2.16
537
5-B
15.4
6.8
2.26
513
5-B
15.4
6.6
2.33
498
5-B
18.4
7.4
2.49
466
5-B
18.4
6.8
2.71
428
5-3V
19.0
6.9
2.77
419
5-B
18.4
6.6
2.79
416
3-5V
21.2
7.5
2.85
407
5-B
25.0
8.6
2.91
399
5-3V
19.0
6.5
2.94
395
5-B
20.0
6.6
3.03
383
5-B
25.0
7.4
3.38
343
5-B
30.0
8.6
3.49
332
5-3V
25.0
6.9
3.64
319
5-B
25.0
6.8
3.68
315
3-5V
28.0
7.5
3.77
308
5-B
25.0
6.6
3.79
306
5-3V
25.0
6.5
3.87
300
5-B
30.0
7.4
4.05
286
5-B
30.0
6.8
4.41
263
5-B
30.0
6.6
4.55
255
5-3V
35.5
6.9
4.88
238
3-5V
37.5
7.5
5.05
230
5-B
38.0
7.4
5.14
226
5-3V
33.5
6.5
5.19
224
5-B
38.0
6.8
5.59
208
5-B
38.0
6.6
5.76
201
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-25

Driven
RPM

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

Couplings

These are typical drives for average service conditions

Clutches and Brakes

V-BELT DRIVES FOR 11D, 11DL FLEXIDYNE DRIVES

FLEXIDYNE

FLEXIDYNE

Fluid Couplings

MODIFICATIONS/
ACCESSORIES

PT Components Reference Guide

flex_mod_access Page 25 Thursday, March 24, 2005 8:15 AM

flex_mod_access Page 26 Thursday, March 24, 2005 8:15 AM

PT Components Reference Guide

MODIFICATIONS/
ACCESSORIES
FLEXIDYNE
V-BELT DRIVES FOR 15D FLEXIDYNE DRIVES
These are typical drives for average service conditions

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings

Driven by 1750 RPM Motors


Diameter
V-Belt
Drive
Driver
Driven
Ratio
*

9.75
9.75
1.00
1750
9.25
9.0
1.03
1699
10.0
9.5
1.05
1663
10.3
9.75
1.06
1651
9.75
9.0
1.08
1620
9.25
8.5
1.09
1606
11.0
10.0
1.10
1591
10.0
9.0
1.11
1575
10.9
9.75
1.12
1563
12.0
10.5
1.14
1531
9.75
8.5
1.15
1522
10.5
9.0
1.17
1496
12.0
10.0
1.20
1458
11.8
9.75
1.21
1446
11.0
9.0
1.22
1432
13.0
10.5
1.24
1413
12.0
9.5
1.26
1385
12.5
9.75
1.28
1367
10.9
8.5
1.29
1357
13.0
10.0
1.30
1346
11.8
9.0
1.31
1336
14.0
10.5
1.33
1313
13.2
9.75
1.36
1287
13.0
9.5
1.37
1279
11.8
8.5
1.39
1259
14.0
10.0
1.40
1250
14.0
9.75
1.44
1215
13.2
9.0
1.47
1190
12.5
8.5
1.48
1182
16.0
10.5
1.52
1148
15.0
9.75
1.54
1136
13.2
8.5
1.56
1122
16.0
10.0
1.60
1094
16.0
9.75
1.65
1061
15.0
9.0
1.67
1048
16.0
9.5
1.68
1039
15.0
8.5
1.77
989
16.0
9.0
1.79
978
16.0
8.5
1.89
926
20.0
10.5
1.91
919
20.0
10.0
2.00
875
20.0
9.5
2.10
831
21.2
9.75
2.19
799
20.0
9.0
2.22
788
24.0
10.5
2.28
766
21.2
9.0
2.37
738
24.0
10.0
2.40
729
21.2
8.5
2.51
697
24.0
9.0
2.67
656
30.0
10.5
2.86
612
28.0
9.75
2.89
606
30.0
10.0
3.00
583
28.0
9.0
3.13
559
28.0
8.5
3.32
527
36.0
10.5
3.43
510
36.0
10.0
3.60
486
36.0
9.5
3.79
462
37.5
9.75
3.88
451
36.0
9.0
4.00
438
37.5
9.0
4.20
417
37.5
8.5
4.45
393
44.0
9.5
4.64
378
50.0
10.5
4.76
368
44.0
9.0
4.89
358
50.0
10.0
5.00
350
50.0
9.75
5.17
338
50.0
9.0
5.61
312
50.0
8.5
5.94
295
*Stock FLEXIDYNE sheaves listed on page PT3-16 - PT3-17.
*Stock TAPER-LOCK sheaves in V-drives section.
Driven
RPM

FEATURES/BENEFITS
PAGE PT3-2

Quan.
& Belt
Size
4-5V
5-5V
6-C
4-5V
5-5V
5-5V
6-C
6-C
4-5V
5-C
5-5V
6-C
6-C
4-5V
6-C
5-C
6-C
4-3V
5-5V
6-C
5-5V
5-C
4-5V
6-C
5-5V
6-C
4-5V
5-5V
5-5V
5-C
4-5V
5-5V
6-C
4-5V
5-5V
6-C
5-5V
5-5V
5-5V
5-C
6-C
6-C
4-5V
6-C
5-C
5-5V
6-C
5-5V
6-C
5-C
4-5V
6-C
5-5V
5-5V
5-C
6-C
6-C
4-5V
6-C
5-5V
5-5V
6-C
5-C
6-C
6-C
4-5V
5-5V
5-5V

Driven by 1750 RPM Motors


Diameter
Quan.
V-Belt
& Belt
Drive
Driver
Driven
Ratio
Size
*

4-5V
9.75
9.75
1.00
1160
5-5V
9.25
9.0
1.03
1126
6-C
10.0
9.5
1.05
1102
4-5V
10.3
9.75
1.06
1094
5-5V
9.75
9.0
1.08
1074
5-5V
9.25
8.5
1.09
1064
6-C
11.0
10.0
1.10
1055
6-C
10.0
9.0
1.11
1044
4-5V
10.9
9.75
1.12
1036
5-C
12.0
10.5
1.14
1015
5-5V
9.75
8.5
1.15
1009
6-C
10.5
9.0
1.17
994
6-C
12.0
10.0
1.20
966
4-5V
11.8
9.75
1.21
959
6-C
11.0
9.0
1.22
949
5-C
13.0
10.5
1.24
937
6-C
12.0
9.5
1.26
918
4-3V
12.5
9.75
1.28
906
5-5V
10.9
8.5
1.29
899
6-C
13.0
10.0
1.30
892
5-5V
11.8
9.0
1.31
885
5-C
14.0
10.5
1.33
870
4-5V
13.2
9.75
1.36
853
6-C
13.0
9.5
1.37
848
5-5V
11.8
8.5
1.39
835
6-C
14.0
10.0
1.40
829
4-5V
14.0
9.75
1.44
806
5-5V
13.2
9.0
1.47
789
5-5V
12.5
8.5
1.48
784
5-C
16.0
10.5
1.52
761
4-5V
15.0
9.75
1.54
753
5-5V
13.2
8.5
1.56
744
6-C
16.0
10.0
1.60
725
4-5V
16.0
9.75
1.65
703
5-5V
15.0
9.0
1.67
695
6-C
16.0
9.5
1.68
689
5-5V
15.0
8.5
1.77
655
5-5V
16.0
9.0
1.79
648
5-5V
16.0
8.5
1.89
614
5-C
20.0
10.5
1.91
609
6-C
20.0
10.0
2.00
580
6-C
20.0
9.5
2.10
551
4-5V
21.2
9.75
2.19
530
6-C
20.0
9.0
2.22
522
5-C
24.0
10.5
2.28
508
5-5V
21.2
9.0
2.37
489
6-C
24.0
10.0
2.40
483
5-5V
21.2
8.5
2.51
462
6-C
24.0
9.0
2.67
435
5-C
30.0
10.5
2.86
406
4-5V
28.0
9.75
2.89
401
6-C
30.0
10.0
3.00
386
5-5V
28.0
9.0
3.13
371
5-5V
28.0
8.5
3.32
349
5-C
36.0
10.5
3.43
338
6-C
36.0
10.0
3.60
322
6-C
36.0
9.5
3.79
306
4-5V
37.5
9.75
3.88
299
6-C
36.0
9.0
4.00
290
5-5V
37.5
9.0
4.20
276
5-5V
37.5
8.5
4.45
261
6-C
44.0
9.5
4.64
251
5-C
50.0
10.5
4.76
244
6-C
44.0
9.0
4.89
237
6-C
50.0
10.0
5.00
232
4-5V
50.0
9.75
5.17
224
5-5V
50.0
9.0
5.61
207
5-5V
50.0
8.5
5.94
195
Outside diameter of 3V Dyna-V sheaves. Datum diameter of A and B sheaves. All
ratios are based on P.D. for DYNA-V Sheaves and Datum diameter for A and B
Sheaves.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-26

Driven
RPM

SELECTION/DIMENSIONS
PAGE PT3-8

ENGINEERING/TECHNICAL
PAGE PT3-27

ENGINEERING/TECHNICAL
FLEXIDYNE
5CF FLEXIDYNE MECHANISM USED IN A C-FLEX MODULE
Maximum Allowable Acceleration Time (seconds)
Starting Horsepower*
Frequency
RPM
of Starts
0.50
1.00
1.50
2.00
2 Hours
1750
140
90
70
56
1 Hour
1750
140
90
70
56
30 Min.
1750
140
90
70
56
15 Min.
1750
140
90
70
56
10 Min.
1750
125
80
60
48
5 Min.
1750
74
46
46
29
2 Min.
1750
30
19
15
12
1 Min.
1750
15
10
5
3
Table may be interpolated for HP and cycle times between those figures listed.

2.50
50
50
50
50
42
26
10
....

3.00
44
44
44
44
39
23
8
....

3.60
37
37
37
37
32
20
5
....

Couplings

PT Components Reference Guide

flex_eng_tech Page 27 Tuesday, March 22, 2005 10:43 AM

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-27

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

FLEXIDYNE

Starting Horsepower*
0.70
0.90
1.10
1.30
170
128
116
104
....
....
....
....
....
....
....
....
170
128
116
104
....
....
....
....
....
....
....
....
170
128
116
104
....
....
....
....
....
....
....
....
170
128
116
104
....
....
....
....
....
....
....
....
150
116
105
94
....
....
....
....
....
....
....
....
88
68
62
55
....
....
....
....
....
....
....
....
35
27
25
22
....
....
....
....
....
....
....
....
18
14
12
11
....
....
....
....
....
....
....
....
* Starting HP is dependent on the amount of flow charge used.

Fluid Couplings

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
of Starts
0.30
0.50
1750
330
220
2 Hours
1160
....
....
870
....
....
1750
330
220
1 Hour
1160
....
....
870
....
....
1750
330
220
30 Min.
1160
....
....
870
....
....
1750
330
220
15 Min.
1160
....
....
870
....
....
1750
300
200
10 Min.
1160
....
....
870
....
....
1750
170
116
5 Min.
1160
....
....
870
....
....
1750
70
47
2 Min.
1160
....
....
870
....
....
1750
35
23
1 Min.
1160
....
....
870
....
....
Table may be interpolated for HP and cycle times between those figures
listed.

Clutches and Brakes

THERMIAL CAPACITIES
FLEXIDYNE MECHANISM SIZE 5

flex_eng_tech Page 28 Tuesday, March 22, 2005 10:43 AM

PT Components Reference Guide

ENGINEERING/TECHNICAL
FLEXIDYNE
FLEXIDYNE MECHANISM SIZE 55

Couplings
Clutches and Brakes

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
0.50
0.75
1.00
of Starts
1750
....
....
125
2 Hours
1160
250
175
148
870
....
....
....
1750
....
....
125
1 Hour
1160
250
175
148
870
....
....
....
1750
....
....
125
30 Min.
1160
250
175
148
870
....
....
....
1750
....
....
125
15 Min.
1160
250
175
148
870
....
....
....
1750
....
....
96
10 Min.
1160
190
130
110
870
....
....
....
1750
....
....
58
5 Min.
1160
110
80
68
870
....
....
....
1750
....
....
30
2 Min.
1160
60
40
35
870
....
....
....
1750
....
....
19
1 Min.
1160
33
26
22
870
....
....
....

Starting Horsepower*
1.50
2.00
2.50
92
76
67
110
....
....
....
....
....
92
76
67
110
....
....
....
....
....
92
76
67
110
....
....
....
....
....
92
76
67
110
....
....
....
....
....
67
60
52
82
....
....
....
....
....
41
37
32
50
....
....
....
....
....
23
20
17
28
....
....
....
....
....
15
13
11
18
....
....
....
....
....

3.00
60
....
....
60
....
....
60
....
....
60
....
....
47
....
....
29
....
....
15
....
....
9
....
....

3.50
55
....
....
55
....
....
55
....
....
55
....
....
43
....
....
25
....
....
13
....
....
8
....
....

4.00
50
....
....
50
....
....
50
....
....
50
....
....
40
....
....
20
....
....
10
....
....
6
....
....

FLEXIDYNE MECHANISM SIZE 70

FLEXIDYNE
Fluid Couplings

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
0.50
0.75
1.00
2.00
of Starts
1750
....
....
....
210
2 Hours
1160
....
....
500
260
870
900
800
550
....
1750
....
....
....
210
1 Hour
1160
....
....
500
260
870
900
800
550
....
1750
....
....
....
210
30 Min.
1160
....
....
500
260
870
900
800
550
....
1750
....
....
....
190
15 Min.
1160
....
....
450
230
870
800
700
500
....
1750
....
....
....
170
10 Min.
1160
....
....
320
190
870
500
400
330
....
1750
....
....
....
105
5 Min.
1160
....
....
200
120
870
250
230
210
....
1750
....
....
....
58
2 Min.
1160
....
....
80
60
870
100
100
100
....
1750
....
....
....
36
1 Min.
1160
....
....
45
38
870
50
50
50
....
Table may be interpolated for HP and cycle times between those figures
listed.
FEATURES/BENEFITS
PAGE PT3-2

Starting Horsepower*
2.50
3.00
4.00
6.00
8.00
10.00
180
150
110
80
63
53
190
170
130
....
....
....
....
....
....
....
....
....
180
150
110
80
63
53
190
170
130
....
....
....
....
....
....
....
....
....
180
150
110
80
63
53
190
170
130
....
....
....
....
....
....
....
....
....
160
140
100
72
56
46
165
155
118
....
....
....
....
....
....
....
....
....
140
120
83
60
41
36
143
133
90
....
....
....
....
....
....
....
....
....
85
74
54
38
29
23
88
80
60
....
....
....
....
....
....
....
....
....
45
39
30
21
16
13
49
45
36
....
....
....
....
....
....
....
....
....
29
25
19
13
10
8
33
28
23
....
....
....
....
....
....
....
....
....
* Starting HP is dependent on the amount of flow charge used

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-28

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

Starting Horsepower*
5.00
7.00
85
73
90
75
....
....
85
73
90
75
....
....
85
73
90
75
....
....
80
68
85
70
....
....
65
57
70
60
....
....
40
37
45
38
....
....
22
20
24
21
....
....
15
13
16
14
....
....

8.00
70
....
....
70
....
....
70
....
....
64
....
....
54
....
....
35
....
....
18
....
....
11
....
....

10.00
58
....
....
58
....
....
58
....
....
53
....
....
45
....
....
30
....
....
16
....
....
10
....
....

15.00
48
....
....
48
....
....
48
....
....
43
....
....
34
....
....
21
....
....
11
....
....
8
....
....

20.00
40
....
....
40
....
....
40
....
....
35
....
....
27
....
....
17
....
....
8
....
....
5
....
....

FLEXIDYNE MECHANISM SIZE 9


Maximum Allowable Acceleration Time (seconds)
Frequency
RPM
2.50
5
10.00
15.00
of Starts
1750
....
....
135
76
2 Hours
1160
....
230
150
120
870
1000
310
....
....
1750
....
....
135
76
1 Hour
1160
....
230
150
120
870
1000
310
....
....
1750
....
....
135
76
30 Min.
1160
....
230
150
120
870
820
260
....
....
1750
....
....
118
66
15 Min.
1160
....
190
120
100
870
600
180
....
....
1750
....
....
100
58
10 Min.
1160
....
160
100
85
870
425
140
....
....
1750
....
....
70
38
5 Min.
1160
....
100
65
50
870
225
70
....
....
1750
....
....
28
15
2 Min.
1160
....
42
26
21
870
90
27
....
....
1750
....
....
14
7
1 Min.
1160
....
22
13
11
870
45
13
....
....
Table may be interpolated for HP and cycle times between those figures
listed.
FEATURES/BENEFITS
PAGE PT3-2

Starting Horsepower*
17.50
20.00
25.00
30.00
35.00
38.00
64
52
40
26
21
16
110
....
....
....
....
....
....
....
....
....
....
....
64
52
40
26
21
16
110
....
....
....
....
....
....
....
....
....
....
....
64
52
40
26
21
16
110
....
....
....
....
....
....
....
....
....
....
....
55
45
35
22
18
15
92
....
....
....
....
....
....
....
....
....
....
....
48
38
30
18
15
13
78
....
....
....
....
....
....
....
....
....
....
....
31
25
20
12
10
9
47
....
....
....
....
....
....
....
....
....
....
....
12
10
8
5
4
3
19
....
....
....
....
....
....
....
....
....
....
....
6
5
4
....
....
....
9
....
....
....
....
....
....
....
....
....
....
....
* Starting HP is dependent on the amount of flow charge used

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-29

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

Couplings

4.00
....
110
....
....
110
....
....
110
....
....
100
....
....
82
....
....
50
....
....
28
....
....
18
....

Clutches and Brakes

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
1.00
2.00
3.00
of Starts
1750
....
....
....
2 Hours
1160
....
250
150
870
520
300
200
1750
....
....
....
1 Hour
1160
....
250
150
870
520
300
200
1750
....
....
....
30 Min.
1160
....
250
150
870
520
300
200
1750
....
....
....
15 Min.
1160
....
220
130
870
520
300
200
1750
....
....
....
10 Min.
1160
....
180
110
870
420
210
150
1750
....
....
....
5 Min.
1160
....
110
65
870
260
130
100
1750
....
....
....
2 Min.
1160
....
60
40
870
100
80
52
1750
....
....
....
1 Min.
1160
....
40
22
870
50
40
30

FLEXIDYNE

FLEXIDYNE
FLEXIDYNE MECHANISM SIZE 75

Fluid Couplings

ENGINEERING/TECHNICAL

PT Components Reference Guide

flex_eng_tech Page 29 Tuesday, March 22, 2005 10:43 AM

flex_eng_tech Page 30 Tuesday, March 22, 2005 10:43 AM

PT Components Reference Guide

ENGINEERING/TECHNICAL
FLEXIDYNE
FLEXIDYNE MECHANISM SIZE 11

Couplings
Clutches and Brakes

Maximum Allowable Acceleration Time (seconds)


Frequency of
RPM
5
10
20
30
Starts
1750
....
....
116
80
2 Hours
1160
....
480
308
136
870
1000
600
320
....
1750
....
....
116
80
1 Hour
1160
....
480
308
136
870
950
560
300
....
1750
....
....
116
80
30 Min.
1160
....
400
257
115
870
700
440
230
....
1750
....
....
96
67
15 Min.
1160
....
270
175
80
870
450
280
150
....
1750
....
....
80
56
10 Min.
1160
....
200
130
60
870
290
180
90
....
1750
....
....
50
35
5 Min.
1160
....
100
65
30
870
130
80
42
....
1750
....
....
21
14
2 Min.
1160
....
40
26
12
870
46
30
15
....
1750
....
....
11
7
1 Min.
1160
....
20
13
6
870
21
13
6
....
Table may be interpolated for HP and cycle times between those figures
listed.

Starting Horsepower*
40
50
60
70
80
90
100
44
34
24
21
18
16
14
107
78
....
....
....
....
....
....
....
....
....
....
....
....
44
34
24
21
18
16
14
107
78
....
....
....
....
....
....
....
....
....
....
....
44
34
24
21
18
16
14
89
64
....
....
....
....
....
....
....
....
....
....
....
....
37
28
20
17
15
13
12
63
46
....
....
....
....
....
....
....
....
....
....
....
....
32
24
17
14
12
11
10
47
35
....
....
....
....
....
....
....
....
....
....
....
....
20
15
10
9
8
7
6
23
17
....
....
....
....
....
....
....
....
....
....
....
....
8
6
4
3
....
....
....
9
6
....
....
....
....
....
....
....
....
....
....
....
....
4
3
....
....
....
....
....
4
3
....
....
....
....
....
....
....
....
....
....
....
....
* Starting HP is dependent on the amount of flow charge used

FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-30

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

Frequency
of Starts

RPM

10
20
30
40
1750
15
14
13
12
2 Hours
1160
....
....
....
....
870
....
....
....
....
1750
15
14
13
12
1 Hour
1160
....
....
....
....
870
....
....
....
....
1750
14
13
12
11
30 Min.
1160
....
....
....
....
870
....
....
....
....
1750
12
11
10
10
15 Min.
1160
....
....
....
....
870
....
....
....
....
1750
12
11
10
9
10 Min.
1160
....
....
....
....
870
....
....
....
....
1750
8
7
7
6
5 Min.
1160
....
....
....
....
870
....
....
....
....
1750
5
4
4
3
2 Min.
1160
....
....
....
....
870
....
....
....
....
1750
3
....
....
....
1 Min.
1160
....
....
....
....
870
....
....
....
....
Table may be interpolated for HP and cycle times between those figures
listed
Thermal capacities are shown for single cavity units. For duplex cavities,
starting horsepower = (HP * Starting Torque%)/2
FEATURES/BENEFITS
PAGE PT3-2

Starting Horsepower*
50
60
35
31
81
56
....
....
35
31
81
56
....
....
34
30
81
56
....
....
30
27
68
47
....
....
28
25
57
40
....
....
19
16
35
25
....
....
12
10
15
11
....
....
8
7
7
5
....
....

70
27
47
....
27
47
....
26
47
....
23
40
....
21
34
....
14
21
....
9
9
....
6
5
....

80
23
39
....
23
39
....
22
39
....
20
33
....
17
28
....
12
17
....
7
7
....
5
4
....

90
20
33
....
20
33
....
18
33
....
16
28
....
15
24
....
10
14
....
6
6
....
4
3
....

Starting Horsepower*
50
60
70
80
90
11
10
9
9
8
....
....
....
....
....
....
....
....
....
....
11
10
9
9
8
....
....
....
....
....
....
....
....
....
....
10
10
9
9
8
....
....
....
....
....
....
....
....
....
....
9
8
8
7
7
....
....
....
....
....
....
....
....
....
....
8
8
7
7
6
....
....
....
....
....
....
....
....
....
....
6
6
5
5
4
....
....
....
....
....
....
....
....
....
....
3
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
* Starting HP is dependent on the amount of flow charge used.

100
16
28
....
16
28
....
15
28
....
13
24
....
13
20
....
9
12
....
5
5
....
3
3
....
100
8
....
....
8
....
....
7
....
....
6
....
....
6
....
....
4
....
....
....
....
....
....
....
....

Caution: At these capacities, the housing temperature may reach 250


degrees F.

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-31

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

Couplings

40
....
105
145
....
105
145
....
105
120
....
90
90
....
74
68
....
46
42
....
20
22
....
10
14

Clutches and Brakes

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
of Starts
10
20
30
1750
....
....
....
2 Hours
1160
....
230
167
870
560
300
200
1750
....
....
....
1 Hour
1160
....
230
167
870
560
300
200
1750
....
....
....
30 Min.
1160
....
230
167
870
460
240
160
1750
....
....
....
15 Min.
1160
....
190
140
870
350
170
125
1750
....
....
....
10 Min.
1160
....
160
117
870
260
130
95
1750
....
....
....
5 Min.
1160
....
100
73
870
160
80
60
1750
....
....
....
2 Min.
1160
....
44
32
870
85
42
32
1750
....
....
....
1 Min.
1160
....
23
17
870
53
25
19

FLEXIDYNE

FLEXIDYNE
FLEXIDYNE MECHANISM SIZE 15

Fluid Couplings

ENGINEERING/TECHNICAL

PT Components Reference Guide

flex_eng_tech Page 31 Tuesday, March 22, 2005 10:43 AM

flex_eng_tech Page 32 Tuesday, March 22, 2005 10:43 AM

PT Components Reference Guide

ENGINEERING/TECHNICAL
FLEXIDYNE
FEXIDYNE MECHANISM SIZE 18

Couplings
Clutches and Brakes

Maximum Allowable Acceleration Time (seconds)


Frequency
RPM
20
40
60
of Starts
1160
....
....
....
2 Hours
870
....
200
160
720
600
370
220
1160
....
....
....
1 Hour
870
....
200
160
720
560
350
200
1160
....
....
....
30 Min.
870
....
160
130
720
450
280
160
1160
....
....
....
15 Min.
870
....
115
94
720
300
180
100
1160
....
....
....
10 Min.
870
....
90
72
720
200
120
66
1160
....
....
....
5 Min.
870
....
44
35
720
90
54
32
1160
....
....
....
2 Min.
870
....
17
13
720
35
21
12
1160
....
....
....
1 Min.
870
....
8
6
720
16
10
5
Frequency
of Starts

Starting Horsepower*
80
100
....
60
120
96
160
....
....
60
120
96
150
....
....
56
100
80
120
....
....
44
72
58
74
....
....
32
54
43
48
....
....
17
27
21
23
....
....
7
10
8
8
....
....
....
5
4
4
....

120
49
72
....
49
72
....
45
60
....
35
45
....
26
32
....
13
16
....
5
6
....
....
3
....

140
38
62
....
38
62
....
35
52
....
26
38
....
20
27
....
10
13
....
4
5
....
....
........

160
33
52
....
33
52
....
30
44
....
23
32
....
17
22
....
9
11
....
4
4
....
....
........

FLEXIDYNE
Fluid Couplings

Starting Horsepower*
180
200
220
240
260
280
300
1160
28
25
22
20
18
16
14
2 Hours
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
28
25
22
20
18
16
14
1 Hour
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
26
23
20
18
17
15
13
30 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
20
18
16
14
13
11
10
15 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
15
13
12
10
9
8
7
10 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
8
7
6
5
5
4
4
5 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
....
....
....
....
....
....
....
2 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
1160
....
....
....
....
....
....
....
1 Min.
870
....
....
....
....
....
....
....
720
....
....
....
....
....
....
....
Table may be interpolated for HP and cycle times between those figures * Starting HP is dependent on the amount of flow charge used.
listed.
Thermal capacities are shown for single cavity units.
Caution: At these capacities, the housing temperature may
For duplex cavities, starting horsepower = (HP * Starting Torque%)/2
reach 250 degrees F.
RPM

FEATURES/BENEFITS
PAGE PT3-2

SPECIFICATION/HOW TO ORDER
PAGE PT3-3

PT3-32

SELECTION/DIMENSIONS
PAGE PT3-8

MODIFICATION/ACCESSORIES
PAGE PT3-15

CONTENTS
Fluid Coupling
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-2

PT Components Reference Guide

fluid_toc Page 1 Tuesday, March 22, 2005 10:45 AM

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-3

Selection/Dimensions
Fluid Coupling Drives - KSD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-6
Fluid Coupling Drives - KCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-8
Fluid Coupling Drives - KCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-10

Couplings

Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT4-4

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

Fluid Couplings

FLEXIDYNE

Clutches and Brakes

Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT4-1

fluid_fea Page 2 Tuesday, March 22, 2005 10:46 AM

PT Components Reference Guide

FEATURES/BENEFITS
Fluid Couplings

Smoother and Shock Free Operation


- Motor starts under no load conditions
- Smoother starts

More Efficient Design

Couplings

- Permits use of standard NEMA Design B motors


- Eliminate need for motors with special winding
- Wound rotor motors not needed

Overload Protection
- Provides overload protection at overloads somewhat greater than starting torque
- Protection devices to prevent damage to Fluid Couplings are available

Low Current Draw


- Less than twice the nameplate amperage during both starting and overload periods
- Many electric utilities recommend Fluid Couplings

Clutches and Brakes

Increased Productivity
- Eliminates product spillage and machine damage due to harsh starts or jammed loads

FLEXIDYNE
Fluid Couplings

PT4-2

NOMENCLATURE
Fluid Couplings
NOMENCLATURE
17

KC

x 2-7/8

PT Components Reference Guide

fluid_nom Page 3 Tuesday, March 22, 2005 10:47 AM

FLUID COUPLING SIZE


17 APPROXIMATE ROTOR DIAMETER

Couplings

DELAY FILL (OPTIONAL)


KC = COUPLING SYTLE
KS = SHEAVE/DRIVE STYLE
P = PARA-FLEX PH ELEMENT
D = DRIVE STYLE
M = GEAR STYLE

Fluid Couplings

FLEXIDYNE

Clutches and Brakes

FLUID COUPLING
BORE

FEATURES/BENEFITS
PAGE PT4-2

SELECTION
PAGE PT4-4

SELECTION/DIMENSIONS
PAGE PT4-6

PT4-3

fluid_sel Page 4 Tuesday, March 22, 2005 10:47 AM

PT Components Reference Guide

SELECTION
Fluid Couplings
FLUID COUPLING SELECTION
HP

Couplings
Clutches and Brakes

5
7.50
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
350
400
500

RPM
1500
8
9
9
11
12
12
12
13
15
15
15
17
19
19
21
21
24
24
24
27

1800
8
8
8
9
11
11
11
12
13
13
15
15
17
17
19
21
21
21
24
24

FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION/DIMENSIONS
PAGE PT4-6

PT4-4

1200
9
11
12
12
13
13
15
15
17
17
17
19
21
21
24
24
27
27
27
29

Fluid Couplings

FLEXIDYNE

Clutches and Brakes

Couplings

NOTES

PT Components Reference Guide

fluid_sel Page 5 Tuesday, March 22, 2005 10:47 AM

FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION/DIMENSIONS
PAGE PT4-6

PT4-5

fluid_sel_dim Page 6 Tuesday, March 22, 2005 10:48 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Fluid Couplings
PART NUMBERS

Couplings

KSD DRIVE ACCEPTS "QD" STYLE SHEAVE


PART #
PART DESCRIPTION
118780
7 KSD-QD SDS W/ 1-1/8 COLLET
118781
8 KSD-QD SDS W/ 1-1/8 COLLET
118782
9 KSD-QD SK W/ 1-3/8 COLLET
118783
11 KSD-QD SF W/ 1-7/8 COLLET
118784
12 KSD-QD E W/ 2-1/8 COLLET
118785
13 KSD-QD E W/ 2-1/8 COLLET
118786
13 KSD-QD E W/ 2-3/8 COLLET
118648
15 KSD-QD F W/ 2-3/8 COLLET
118649
15 KSD-QD F W/ 2-7/8 COLLET
118650
17 KSD-QD J W/ 3-3/8 COLLET
118651
19 KSD-QD J W/ 3-3/8 COLLET
118652
21 KSD-QD M W/ 3-3/8 FINISH BORE
118653
24 KSD-QD M W/ 3-3/8 FINISH BORE

Collet Mount: Available


on most sizes for ease of
installation.

Clutches and Brakes

DELAY FILL
CKSD DRIVE ACCEPTS "QD" STYLE SHEAVE
PART #
PART DESCRIPTION
118654
11 CKSD-QD SF W/ 1-7/8 COLLET
118655
12 CKSD-QD E W/ 2-1/8 COLLET
118656
13 CKSD-QD E W/ 2-1/8 COLLET
118657
13 CKSD-QD E W/ 2-3/8 COLLET
118658
15 CKSD-QD F W/ 2-3/8 COLLET
118659
15 CKSD-QD F W/ 2-7/8 COLLET
118660
17 CKSD-QD J W/ 3-3/8 COLLET
118661
19 CKSD-QD J W/ 3-3/8 COLLET
118662
21 CKSD-QD M W/ 3-3/8 FINISH BORE
118663
24 CKSD-QD M W/ 3-3/8 FINISH BORE

FLEXIDYNE
Fluid Couplings

KSD DRIVE ACCEPTS BOLT-ON STYLE SHEAVE


PART #
PART DESCRIPTION
118787
15 KSD FLUID CPLG W/ 2-3/8 F.B.
118788
15 KSD FLUID CPLG W/ 2-7/8 F.B.
118789
15 KSD FLUID CPLG 2-3/8 COLLET
118790
15 KSD FLUID CPLG 2-7/8 COLLET
118792
17 KSD FLUID CPLG W/ 3-3/8 F.B.
118793
17 KSD FLUID CPLG 3-3/8 COLLET
118794
17 KSD FLUID CPLG 2-3/8 COLLET
118795
19 KSD FLUID CPLG W/ 3-3/8 F.B.
118796
19 KSD FLUID CPLG 3-3/8 COLLET
118797
21 KSD FLUID CPLG W/ 3-3/8 F.B.
118798
24 KSD FLUID CPLG W/ 3-3/8 F.B.
The motor shaft for sizes 15 KSD F.B. style and up must be tapped.
* For non-standard sheaves contact DODGE Drive Components.

FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

PT NO.
118740
118743
118744
118745
118746
118747

KSD
BOLT-ON SHEAVES *
KSD#
DESCRIPTION
15
3GR 5V 12.5
15
4GR 5V 9.75
15
4GR 5V 10.3
15
4GR 5V 10.9
15
4GR 5V 11.3
15
4GR 5V 11.8

PT NO.
118750
118755
118746
118757
118758
118759
118762
118763
118749
118764
118765
118769
118770
118771
118772
118774
118775
118776
118777
118778
118779

KSD
BOLT-ON SHEAVES *
KSD#
DESCRIPTION
17
4GR 5V 12.5
17
5GR 5V 10.9
17
5GR 5V 11.3
17
5GR 5V 11.8
17
5GR 5V 12.5
17
5GR 5V 13.2
17
6GR 5V 10.9
17
6GR 5V 11.3
17
4GR 5V 11.8
19
6GR 5V 12.5
19
6GR 5V 13.2
19
8GR 5V 10.9
19
8GR 5V 11.3
19
8GR 5V 11.8
21
5GR 8V 14.0
21
6GR 8V 13.2
21
6GR 8V 14.0
21
8GR 8V 13.2
21
8GR 8V 14.0
24
8GR 8V 14.0
24
10GR 8V 13.2

SELECTION
PAGE PT4-4

PT4-6

PT Components Reference Guide

fluid_sel_dim Page 7 Tuesday, March 22, 2005 10:48 AM

SELECTION/DIMENSIONS
Fluid Couplings
C1

C
E

B1

.125

W
+.003
-.000

+.0015
-.0000

G
.004

M N

V
+.010 I
-.000

Couplings

J
QD HUB
.750 TOTAL TAPER PER FT

CKSD-QD

KSD-QD

D
Bore

KSD CKSD KSD CKSD


A

C
Max

C1
Max

3.03

7.10

3.58

7.33

3.78

B1

H
E

8
9
11

12

1.125 8.98
0.875
1.375
10.08
1.125
1.625
11.61
1.375
1.875
12.80
1.625
2.125
1.875 14.57

15
17
19
21
24

2.125 15.67
1.875
2.875
18.11
2.375
3.375
20.47
2.875
3.375
22.24
2.875
3.875
24.41
3.375

Weight (lb)
Oil
QD
Less Oil
U.S. Gal. max.
Hub
Size KSD- CKSD- KSD- CKSDQD
QD
QD
QD

Dia

2.77 2.19 2.69

1/4-20

2.40

0.6

1.2

3.1

4.5

0.6

1/2-13
UNC

1.94 SDS 13.4

0.24

2.61 2.19 2.69

1/4-20

2.40

0.6

1.2

3.1

4.5

0.6

1/2-13
UNC

1.94 SDS 14.8

0.40

9.80

3.98 2.81 3.31

5/16-18 3.31

0.7

1.5

3.9

5.0

1.0

3/4-10
UNC

2.48

SK

28.7

0.52

4.21

10.20

3.86 3.13 3.88

3/8-16

4.00

0.8

1.5

4.6

5.5

0.8

3/4-10
UNC

2.76

SF

34.2

0.73

4.80

3.15 11.56 13.05

5.10 3.83 5.00

1/2-13

4.25

1.1

1.9

6.0

6.1

0.9

3/4-10
UNC

3.98

50.7

57.2

1.08

1.27

5.39

3.15 13.90 14.96

6.42 3.83 5.00

1/2-13

4.25

1.1

2.8

6.0

7.0

1.1

3/4-10
UNC

5.22

73.9

80.5

1.37

1.53

5.95

3.62 15.12 17.24

7.68 4.44 5.63

9/16-12

1.2

3.9

6.6

8.0

1.9

7/8-9
UNC

5.35 3/4-10
6.02
3.90 UNC

107

115.8

2.02

2.27

6.69

3.98 17.91 20.32

9.65 5.15 6.25

5/8-11

1.4

4.3

8.3

8.3

2.8

156

169.2

3.09

3.59

7.48

3.98 17.91 20.32

8.86 5.15 6.25

5/8-11

1.4

4.3

8.3

8.3

174

187.2

3.75

4.36

8.07

4.53

6.50 7.88

3/4-10

9.8

9.8

270

292

5.02

6.08

4.53 21.46 24.41 10.87 6.50 7.88

3/4-10

9.8

9.8

307

329

7.50

8.24

1.625
2.375
13

1.375
7

3.875 27.95 9.02

21.46 24.41 11.81


19.88 22.84 10.24

7.00
5.63
8.25
7.00
8.25
7.00
1.00
0.88
1.00

1.6
1.6

7.1
5.5
7.1

1 1/4-7 6.30 7/8-9


8.45
UNC 5.00 UNC
6.30
1 1/4-7
7/8-9
2.2
8.45
UNC 5.00 UNC
1 1/4-7 6.56 7/8-9 11.22
UNC 6.51 UNC 9.65
1 1/4-7
7/8-9
1.4
6.56
11.22
UNC
UNC

2.2

FLEXIDYNE

Size

Clutches and Brakes

DIMENSIONAL DATA SHEET KSD & CKSD

Fluid Couplings

Max Bore

FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION
PAGE PT4-4

PT4-7

fluid_sel_dim Page 8 Tuesday, March 22, 2005 10:48 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Fluid Couplings
PART NUMBERS

Couplings

PART #
118625
118626
118627
118628
118629
118630
118631
118632
118633
118634
118635
118636
118637

FLUID COUPLING ACCEPTS GEAR CPLG HALVES *


DELAY FILL
PART DESCRIPTION
PART #
PART DESCRIPTION
7 KCM - LESS 1.0S GEAR COUPLING
118638
11 CKCM - LESS 1.5S GEAR COUPLING
8 KCM - LESS 1.0S GEAR COUPLING
118639
12 CKCM - LESS 1.5S GEAR COUPLING
9 KCM - LESS 1.5S GEAR COUPLING
118640
13 CKCM - LESS 1.5S GEAR COUPLING
11 KCM - LESS 1.5S GEAR COUPLING
118641
15 CKCM - LESS 2.5S GEAR COUPLING
12 KCM - LESS 1.5S GEAR COUPLING
118642
17 CKCM - LESS 2.5S GEAR COUPLING
13 KCM - LESS 1.5S GEAR COUPLING
118643
19 CKCM - LESS 2.5S GEAR COUPLING
15 KCM - LESS 2.5S GEAR COUPLING
118644
21 CKCM - LESS 2.5S GEAR COUPLING
17 KCM - LESS 2.5S GEAR COUPLING
118645
24 CKCM - LESS 2.5S GEAR COUPLING
19 KCM - LESS 2.5S GEAR COUPLING
118646
27 CKCM - LESS 3.5E GEAR COUPLING
21 KCM - LESS 2.5S GEAR COUPLING
118647
29 CKCM - LESS 3.5E GEAR COUPLING
24 KCM - LESS 2.5S GEAR COUPLING
27 KCM - LESS 3.5E GEAR COUPLING
29 KCM - LESS 3.5E GEAR COUPLING

Clutches and Brakes

* Gear Coupling Kit ordered separately

FLEXIDYNE

GEAR COUPLINGS: For use with Fluid Couplings style KCM


and CKCM. Order one kit per fluid coupling - advise bore size.
Size
Goes w/Fluid Cplg.
Max Bore
1.0 SB
KCM/CKCM 7, 8
1.625
KCM/CKCM 9-13
2.375
1.5 SB
2.5 SB
KCM/CKCM 15-24
3.75
3.5 EB
KCM/CKCM 27, 29
4.75
SB = Shrouded Bolt
EB = Exposed Bolt

Fluid Couplings
FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION
PAGE PT4-4

PT4-8

PT Components Reference Guide

fluid_sel_dim Page 9 Tuesday, March 22, 2005 10:48 AM

SELECTION/DIMENSIONS
Fluid Couplings
C

C1

L
F1

E 0
+0.02

E 0
+0.02

H
H

B D

D B

Couplings

DIMENSIONAL DATA SHEET KCM & CKCM


A

7
8
9
11
12
13
15
17
19
21
24
27
29
34

8.98
10.08
11.61
12.80
14.57
15.67
18.11
20.47
22.24
24.41
27.95
30.71
33.86
39.37

4.57
4.57
6.00
6.00
6.00
6.00
8.39
8.39
8.39
8.39
8.39
11.02
11.02
12.52

C1

KCM
5.51
5.71
6.97
7.32
7.80
8.19
9.76
9.85
9.85
12.59
12.59
14.45
15.59
18.54

CKCM
10.43
11.16
12.87
13.08
13.08
16.61
16.61
20.71
21.85
24.96

#
6
6
8
8
8
8
10
10
10
10
10
8
8
8

DIA
0.25
0.25
0.38
0.38
0.38
0.38
0.50
0.50
0.50
0.50
0.50
0.75
0.75
0.75

D
3.75
3.75
4.81
4.81
4.81
4.81
7.00
7.00
7.00
7.00
7.00
9.50
9.50
11.00

H
1/4-28 UNF
1/4-28 UNF
3/8-24 UNF
3/8-24 UNF
3/8-24 UNF
3/8-24 UNF
1/2-20 UNF
1/2-20 UNF
1/2-20 UNF
1/2-20 UNF
1/2-20 UNF
3/4-16 UNF
3/4-16 UNF
3/4-16 UNF

Gear
Coupling
Size
1
1
1.5
1.5
1.5
1.5
2.5
2.5
2.5
2.5
2.5
3.5
3.5
4

Weight (lb)
Less Oil
KCM
16
18
31
35
46
62
104
146
165
240
285
454
562
960

CKCM
53
68
112
159
178
262
306
505
613
978

Oil
U.S. Gal. max.
KCM
0.24
0.34
0.52
0.73
1.08
1.37
2.02
3.09
3.75
5.02
7.50
11.09
14.53
21.80

CKCM
1.27
1.53
2.27
3.59
4.36
6.08
8.24
13.21
16.65
24.44

Fluid Couplings

Size

Clutches and Brakes

CKCM

FLEXIDYNE

KCM

FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION
PAGE PT4-4

PT4-9

fluid_sel_dim Page 10 Tuesday, March 22, 2005 10:48 AM

PT Components Reference Guide

SELECTION/DIMENSIONS
Fluid Couplings
PART NUMBERS
PX STYLE FLUID CPLG - INCLUDES ELEMENT *

Couplings
Clutches and Brakes

PART #
000423
000424
000426
000427
000429
000430
000431
000432
000433
000434
000435
000436
000437
000438
000439
000440
000441
000442
000443
000444
000445

DELAY FILL
PART #
000454
000455
000457
000458
000460
000461
000462
000463
000464
000465
000466
000467
000468
000469
000470
000471
000472
000473
000474
000475
000476

PART DESCRIPTION
11KCP X 1-5/8" FLUID CPLG-2517
11KCP X 1-7/8" FLUID CPLG-2517
12KCP X 1-5/8" FLUID CPLG-2517
12KCP X 1-7/8" FLUID CPLG-2517
13KCP X 1-7/8" FLUID CPLG-2517
13KCP X 2-1/8" FLUID CPLG-2517
13KCP X 2-3/8" FLUID CPLG-2517
15KCP X 2-1/8" FLUID CPLG-3535
15KCP X 2-3/8" FLUID CPLG-3535
15KCP X 2-7/8" FLUID CPLG-3535
17KCP X 2-3/8" FLUID CPLG-3535
17KCP X 2-7/8" FLUID CPLG-3535
17KCP X 3-3/8" FLUID CPLG-3535
19KCP X 2-3/8" FLUID CPLG-3535
19KCP X 2-7/8" FLUID CPLG-3535
19KCP X 3-3/8" FLUID CPLG-3535
21KCP X 2-3/8" FLUID CPLG-4040
21KCP X 3-3/8" FLUID CPLG-4040
24KCP X 2-3/8" FLUID CPLG-4040
24KCP X 3-3/8" FLUID CPLG-4040
24KCP X 3-7/8" FLUID CPLG-4040

PART DESCRIPTION
11CKCP X 1-5/8" FLUID CPLG-2517
11CKCP X 1-7/8" FLUID CPLG-2517
12CKCP X 1-5/8" FLUID CPLG-2517
12CKCP X 1-7/8" FLUID CPLG-2517
13CKCP X 1-7/8" FLUID CPLG-2517
13CKCP X 2-1/8" FLUID CPLG-2517
13CKCP X 2-3/8" FLUID CPLG-2517
15CKCP X 2-1/8" FLUID CPLG-3535
15CKCP X 2-3/8" FLUID CPLG-3535
15CKCP X 2-7/8" FLUID CPLG-3535
17CKCP X 2-3/8" FLUID CPLG-3535
17CKCP X 2-7/8" FLUID CPLG-3535
17CKCP X 3-3/8" FLUID CPLG-3535
19CKCP X 2-3/8" FLUID CPLG-3535
19CKCP X 2-7/8" FLUID CPLG-3535
19CKCP X 3-3/8" FLUID CPLG-3535
21CKCP X 2-3/8" FLUID CPLG-4040
21CKCP X 3-3/8" FLUID CPLG-4040
24CKCP X 2-3/8" FLUID CPLG-4040
24CKCP X 3-3/8" FLUID CPLG-4040
24CKCP X 3-7/8" FLUID CPLG-4040

Mounting of KCP and CKCP may require the motor shaft to be tapped.
Part #s include mechanism, element and coupling assembly.
* TAPER-LOCK bushing ordered spearately.

FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION
PAGE PT4-4

PT4-10

PT Components Reference Guide

fluid_sel_dim Page 11 Tuesday, March 22, 2005 10:48 AM

SELECTION/DIMENSIONS
Fluid Couplings
F

A
B

D
E

E
FLUID
COUPLING
BORE

Couplings

CKCP-DELAY FILL

KCP-CONSTANT FILL

DIMENSIONAL DATA SHEET KCP & CKCP

12

13

15

17

19

21

24

12.80

5.04

1.75

4.25

10.31 11.76

14.57

5.71

1.75

4.25

12.31 11.71 14.37

15.67

7.06

1.75

4.25

13.81 13.58 15.94

18.11

8.00

3.50

7.69

18.31 18.36 21.04

20.47

8.86

3.50

7.69

18.31 19.23 22.38

22.24

8.86

3.50

7.69

18.31 19.23 22.38

24.41

9.84

4.00

8.63

20.31 22.79 26.73

27.95

9.84

4.00

8.63

20.31 22.79 26.73

KCP CKCP

NOMENCLATURE
PAGE PT4-3

V
G

+0.010 /
-0.000

3.75
4.38
3.75
4.38
4.38
5.00
5.63
5.00
5.63
7.00
5.63
7.00
7.63
5.63
7.00
7.63
7.00
8.25
7.00
8.25
8.50

1.796
1.972
1.796
1.972
2.093
2.350
2.480
2.350
2.651
2.992
2.651
3.205
3.635
2.651
3.205
3.635
3.205
3.635
3.205
3.760
4.106

0.375
0.5
0.375
0.5
0.5
0.5
0.625
0.5
0.625
0.75
0.625
0.75
0.875
0.625
0.75
0.875
0.75
0.875
0.75
0.875
1

SELECTION
PAGE PT4-4

PT4-11

PH Element

PH96

PH
Max
Bore

Max
TL
Bush- Torque
ing
(in-lb)

Max
RPM

2 11/16 2517

2300

3300

PH116 2 11/16 2517

3150

3200

PH131 2 11/16 2517

4700

3000

PH172 3 15/16 3535

6600

2600

PH172 3 15/16 3535

9200

2400

PH172 3 15/16 3535

12900

2200

PH192 4 7/16

4040

17300

2000

PH192 4 7/16

4040

24500

1800

Clutches and Brakes

FEATURES/BENEFITS
PAGE PT4-2

FLEXIDYNE

11

Fluid Couplings

Size

Fluid
Coupling
Bore
1.625
1.875
1.625
1.875
1.875
2.125
2.375
2.125
2.375
2.875
2.375
2.875
3.375
2.375
2.875
3.375
2.375
3.375
2.875
3.375
3.875

fluid_sel_dim Page 12 Tuesday, March 22, 2005 10:48 AM

PT Components Reference Guide

NOTES

Couplings
Clutches and Brakes
FLEXIDYNE
Fluid Couplings
FEATURES/BENEFITS
PAGE PT4-2

NOMENCLATURE
PAGE PT4-3

SELECTION
PAGE PT4-4

PT4-12

CONTENTS
TORQUE-TAMER
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT5-2

TORQUE-TAMER

Torque_TOC Page 1 Tuesday, March 22, 2005 3:17 PM

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT5-3
How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT5-3

Selection/Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT5-4
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

Bushings

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT5-3

Drives Component Accessories

FHP

V-Drives

Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT5-1

Torque_fea Page 2 Tuesday, March 22, 2005 11:31 AM

TORQUE-TAMER

FEATURES/BENEFITS
TORQUE-TAMER
DODGE TORQUE-TAMER Clutches

NON-ASBESTOS
FRICTION DISCS
PRESSURE PLATE
SPRING WASHER

Low cost overload protection thats a cinch to adjust.

Bushings

Intermittent shock loads or drive overload conditions can


stress reducers to a point of premature failure. DODGE
TORQUE-TAMER clutches provide a simple, economical
solution. When an overload occurs, the TORQUE-TAMER
clutch is designed to slip, protecting the valuable reducer
and other components in the drive train. Once the overload
is cleared, the TORQUE-TAMER clutch automatically picks
up the load.
A DODGE TORQUE-TAMER clutch is easily set to the
required slip-protection torque level, using standard
wrenches.

QUALITY FEATURES

V-Drives

Non-asbestos friction discs


Long-life bushing
New keyed bushing will not slip on the hub. Provides
improved bearing surface for sprocket to ride on during
overload slip. NOTE: Because of the possibility of
excessive heat build-up, the TORQUE-TAMER clutch is
not recommended for continuous slip duty.

EXCLUSIVE EASY SET ADJUSTMENT


Torque adjustment is a simple matter, accomplished
quickly! The need for hammer and block, brute strength
and spanner wrenches is eliminated. No sweat. No wasted
time.

FHP

For maximum torque, tighten the adjusting nut to finger


tight and use a small wrench to tighten the three cap
screws until the heads bottom out. For less torque, loosen
the cap screws and set screws. Then back off the adjusting
nut from one to seven spline notches, depending on the
torque desired. Then retighten set screw and cap screws.
Please consult Instruction Manual 499966 for complete
details.

AUTOMATIC RESET
Drives Component Accessories

The DODGE TORQUE-TAMER clutch gives machinery


permanent protection against overloads during starting,
reversing or driving-by slipping at the desired load.
When an overload occurs, the driven member slips
between long-life, clutch-type friction discs. After slipping
has started, it will continue at approximately 90% of the
torque setting, due to the lower coefficient of friction when
slipping, until the overload condition has been corrected. It
resumes driving without resetting when the overload is
relieved.

SPROCKET
ADJUSTMENT
NUT
SETSCREW

LONG-LIFE
BUSHING
MORE ADJUSTMENT
CAPABILITY WITH
SPLINE HUB
CAP SCREW
SPRING
COMPRESSION

HIGHER TORQUE RATINGS


Spring design provides higher torque ratings for No. 35 and
No. 50 TORQUE-TAMER clutches. This results in more
uniform coverage between minimum and maximum torque
range of the TORQUE-TAMER clutch.

APPLICATION VERSATILITY
DODGE TORQUE-TAMER clutches may be used with
stock or special sprockets, gears, sheaves, flange or other
driven members. It is recommended that the rubbing sides
of the driven member be ground to provide a smooth
rubbing surface of 65 to 125 micro-inches.
Higher torque ratings can be obtained by the use of a
second spring nested within the original spring. (See
torque rating table on page PT5-4.)

MINIMUM MAINTENANCE
The DODGE TORQUE-TAMER clutch is simple in design,
compact, efficient, and built for long life. It provides low
cost torque limiting service for a wide variety of
applications. No lubrication. . . minimum maintenance.
TORQUE-TAMER clutches are supplied complete with
friction discs and one spring. The following are ordered
separately:
SPROCKET-Stock sizes shown on page PT5-6. Non-stock
sizes can be furnished as reworked A-Plate sprockets
listed in the sprocket section of the DODGE Engineering
Catalog.
BUSHINGS-Specify size and width and/or part no. as
tabulated.
EXTRA SPRING-Provides higher torque rating as
tabulated. Second spring is nested into first spring.

PT5-2

SPECIFICATION
HOW TO ORDER
NOMENCLATURE
TORQUE-TAMER

TORQUE-TAMER

Torque_spec_hto_nom Page 3 Tuesday, March 22, 2005 11:32 AM

SPECIFICATION

HOW TO ORDER
TORQUE-TAMER clutches are ordered by the size of the TORQUE-TAMER, the bore size of the unit, and the
sprocket and bushing width required. The DODGE TORQUE-TAMER is supplied with the friction discs and one
spring. The sprocket, bushings, and additional spring (if needed) must be ordered separately.

Bushings

The DODGE TORQUE-TAMER is a protective device that is designed to slip when overloaded, thus protecting the valuable reducer and other components in the drive train. Once the overload is cleared, the
TORQUE-TAMER clutch will automatically re-engage. No resetting is required.

NOMENCLATURE
25

3/4

V-Drives

TORQUE-TAMER
TORQUE-TAMER SIZE
BORE SIZE

TORQUE-TAMER SROCKET:
TORQUE-TAMER SIZE

25

TT

420 (40 chain, 20

sprocket)

TORQUE-TAMER DESIGNATION

Drives Component Accessories

FHP

A-PLATE SPROCKET SIZE

PT5-3

Torque_sel_dim Page 4 Tuesday, March 22, 2005 11:39 AM

TORQUE-TAMER

SELECTION/DIMENSIONS
TORQUE-TAMER
SELECTION OF TORQUE-TAMER:
Chart 1 TORQUE-TAMER CLUTCH CLAIBRATION

STEP 1: Determine torque at which clutch should limit or


slip.
HP X 63025
X Limit Factor
RPM
Limit factor determines point at which TORQUETAMER should slip above nominal load.
T=

Bushings

STEP 2: Refer to Chart 1. Select the TORQUE-TAMER


size that falls within the min./max torque range.
Verify the max bore for the TORQUE-TAMER is
within specification. This chart will also determine the number of springs required and the
spline setting for the TORQUE-TAMER.
STEP 3: Refer to Chart 2 to verify the minimum number of
sprocket teeth required for the TORQUETAMER sprocket. From Chart 2, also determine
the bushing width required.

V-Drives

EXAMPLE: 3HP, RPM at TORQUE-TAMER


175, Needs TORQUE-TAMER to limit or slip at
150% of nominal torque.
1. Limit factor is 150%/100%=1.5.
3HP X 63025
T=
x 1.5 = 1,620 lb-in
175 RPM
2.

Note
Graph indicates approximate rated torque vs. number
of splines adjusting nut is backed off from finger tight.
Numbers on calibration lines indicate TORQUETAMER model and quantity of compression springs.
Example: 35-2 is a model 35 TORQUE-TAMER with 2
springs.

Select size from Chart 1. Minimum size is


#35 TORQUE-TAMER. One spring will be
sufficient, however, a second spring can be
added for increased torque capability
(should parameters of application required
additional torque).

3.Check Chart 2 for maximum bore and


minimum sprocket teeth and bushing
requirements.

FHP

CHART 2 - Minimum Allowable Sprocket Teeth & Width of Bushing Required


& Maximum Bore Capability
TORQUETAMER
Size

Drives Component Accessories

Chain Size
#35
#41
#40
#50
#60
#80
Chain Chain Chain Chain Chain Chain
Minimum # Teeth Bush.
25
19 19 16 . . . . . . . . . .
25
1/8
1/8
1/4
1/4
..... .....
Width Reqd
Minimum # Teeth Bush.
34
26
26
21
18
15
35
1/8
1/8
1/4
1/4
3/8
3/8
Width Reqd
Minimum # Teeth Bush.
48
35
35
30
25
19
50
1/8
1/8
1/4
1/4
3/8
3/8
Width Reqd
Minimum # Teeth Bush. . . . . . . . . . .
48
40
34
26
70
..... .....
1/4
1/4
3/8
3/8
Width Reqd
 Minimum number of teeth on sprocket which will permit chain
to clear friction disc
20 teeth minimum recommended. Minimal clearance of 19 teeth may shorten life
Data:

FEATURES/BENEFITS
PAGE PT5-2

SPECIFICATION/HOW TO ORDER
PAGE PT5-3

PT5-4

#100
Chain
.....
.....
.....
.....
17
1/2***
21
1/2
*
**

***

Max Bore
#120 #140 #160
Std.
Shallow
Chain Chain Chain
KW
KW
..... ..... .....
7/8
1
..... ..... .....
..... ..... .....
1-3/16
1-1/4
..... ..... .....
..... ..... .....
1-3/16
2
..... ..... .....
18
16
14
2-3/4
3
3/4*
3/4*
1**
Use two 3/8 wide bushings
Use two 1/2 wide bushings
Keyway to be cut central with threaded spline
Use two 1/4 wide bushings

Torque_sel_dim Page 5 Tuesday, March 22, 2005 11:39 AM

TORQUE-TAMER

TORQUE-TAMER Clutch Dimensions


C
TORQUETAMER
Size

Avg.
Wt.

Min.

Max.

1/8
1/8
1/8
1/4

11/32
5/8
5/8
1-1/4

25
1
2-1/2
1-3/4
35
2.5
3-1/2
2-7/16
50
6
5
2-7/8
70
18
7
3-7/8
* Keyway to be cut central with threaded spline.

K
+.000
-.002
Spline
OD
1.368
1.675
2.625
3.811

L
+.003
-.000
Spkt.
Bore
1.628
2.003
3.005
4.194

Max. Bore
Std.
Key*

Shallow
Key*

7/8
1-3/16
1-3/4
2-3/4

1
1-1/4
2
3

Reborable
Bore
(No KW
& 1 )
1/2

Part
Number
096033

Max Bore
Standard
Shallow
KW*
KW*
7/8
1

3/4

096010

1-3/16

1-1/4

096017

1-3/4

FHP

FEATURES/BENEFITS
PAGE PT5-2

Reborable TORQUE-TAMER Clutches

1-3/8

096027

2-3/4

Drives Component Accessories

Stock TORQUE-TAMER Clutches


w/Finished Bore & Keyway
Finished Bore
TORQUETAMER
Bore
Part Number
Size
1/2
096034
5/8
096035
25
3/4
096036
7/8
096037
3/4
096008
35
7/8
096009
1
096011
1
096014
1-1/8
096015
1-3/16
096018
1-1/4
096019
50
1-3/8
096020
1-7/16
096021
1-1/2
096022
1-5/8
096023
1-7/16
096028
1-1/2
096029
1-3/4
096030
70
1-15/16
096031
2
096032
2-3/16
096038
2-7/16
096016
With standard Keyway and (1) Setscrew.
* Keyway to be cut central with threaded spline

V-Drives

Stock TORQUE-TAMER Clutches:


Finished Bores & Reborable

Bushings

TORQUE-TAMER

SELECTION/DIMENSIONS

SPECIFICATION/HOW TO ORDER
PAGE PT5-3

PT5-5

Torque_sel_dim Page 6 Tuesday, March 22, 2005 11:39 AM

TORQUE-TAMER

SELECTION/DIMENSIONS
TORQUE-TAMER
Stock TORQUE-TAMER Sprockets Bored and Micro Ground

TORQUE-TAMER
Sprocket

Bushings
V-Drives

Stock TORQUE-TAMER sprockets are bored to fit TORQUETAMER clutches. Sprocket faces
are machined smooth and parallel
to provide proper interface with
friction discs.
Standard A-Plate sprockets can
also be reworked for use with
TORQUE-TAMER clutches. Refer
to DODGE List price Book for
modifications charges

#25 TORQUE-TAMER
#35 TORQUE-TAMER
Chain No.
Bushing Chain No.
Descrip. Part No
Descrip. Part No
Size Teeth
Part No * Size Teeth
40
19
25TT419 096135 096051
40
26
35TT426 096150
40
20
25TT420 096136 096051
50
21
35TT521 096151
40
21
25TT421 096137 096051
50
22
35TT522 096152
40
23
25TT423 096138 096051
50
23
35TT523 096153
50
16
25TT516 096139 096051
50
25
35TT525 096154
50
17
25TT517 096140 096051
60
18
35TT618 096155
50
18
25TT518 096141 096051
60
19
35TT619 096156
50
19
25TT519 096142 096051
60
20
35TT620 096157
50
21
25TT521 096143 096051
60
21
35TT621 096158
50
23
25TT523 096144 096051
60
23
35TT623 096159
#50 TORQUE-TAMER
#70 TORQUE-TAMER
Chain No.
Bushing Chain No.
Descrip. Part No
Descrip. Part No
Size Teeth
Part No * Size Teeth
50
30
50TT530 096165 096063
60
35
70TT635 096175
60
25
50TT625 096166 096064
80
26
70TT826 096176
60
26
50TT626 096167 096064
80
27
70TT827 096177
80
19
50TT819 096168 096064
100
21 70TT1021 096178
80
20
50TT820 096169 096064
100
22 70TT1022 096179
80
21
50TT821 096170 096064
80
23
50TT823 096171 096064
* BUSHING ORDERED SEPARATELY

Bushing
Part No *
096056
096056
096056
096056
096056
096057
096057
096057
096057
096057
Bushing
Part No *
096071
096071
096071
096072
096072

TORQUE-TAMER Clutch Extra Items

FHP

TORQUETAMER
SIZE
25
35
50
70
Reference#

Part Number for Bushing Width of:


1/8

1/4

3/8

1/2

096050
096055
096062
.....

096051
096056
096063
096070

.....
096057
096064
096071

.....
.....
.....
096072

Part Number
for Extra
Spring
096039
096041
096042
096043
16

22

TORQUE-TAMER Replacement Parts

Drives Component Accessories

Reference# No. Reqd


12
1
14
1
18
2
20
1
24
1
26

Name of Part
Hub Assembly
Hub Set Screw
Pressure Plate
 Friction Discs
Adjusting Nut
Assembly
Adjusting Nut
Set Screws
Tension Screw

28
3
 Sold in packs of 2 only
Included in preceding assembly
FEATURES/BENEFITS
PAGE PT5-2

SPECIFICATION/HOW TO ORDER
PAGE PT5-3

PT5-6

Size 25
N/A
N/A
391371
096065
391372

Part Numbers
Size 35 Size 50
N/A
N/A
N/A
N/A
391375 391379
096066 096067
391376 391380

Size 70
N/A
N/A
391383
096068
391384

.....

.....

.....

.....

391373

391377

391381

391385

CONTENTS
Bushings and Hubs

TORQUE-TAMER

bushing_toc.fm Page 1 Monday, March 21, 2005 3:46 PM

TAPER-LOCK Bushings
Specification:
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-3
Stock Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-5
Reborables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-10
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-10
Metric Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-11

Bushings

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-2

Related Products:
TAPER-LOCK Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-11
TAPER-LOCK Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-14

QD Bushings
Specification:
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-16
Stock Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-17
Metric Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-22
Reborables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-23

V-Drives

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-15

GRIP TIGHT Bushing


Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-27

FHP

Related Products:
QD Hubs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-25

Specification:
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT6-28

Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

PT6-1

Drives Component Accessories

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

bushing_taper_fea_ben.fm Page 2 Monday, March 21, 2005 3:13 PM

TORQUE-TAMER

FEATURES/BENEFITS
TAPER-LOCK Bushings

TAPER-LOCK Keyway-type Bushings

Bushings

TAPER-LOCK Integral Key Bushing

Clean, Compact Design


An Industry Standard for over 40 years
Easy-on, Easy-off
8 Taper-Grips Tight, Holds Tight, Runs True,
No Wobble
Total System Concept: Bushings, Hubs,
Adapters and Products
World-Wide Acceptance and Availability
Flush Mounting-No Protruding Parts
Integral Key for Added Value
Diamond
and Convenience

Simple Mounting
V-Drives

Easy On
Insert bushing into
sprocket
Match holes (not
threads).
Put screws into holes
that are farthest apart
Slip entire unit onto shaft
Set drive alignment and
tighten screws

DODGE TAPER-LOCK
BUSHING WITH INTEGRAL KEY

FHP

Easy Off

Drives Component Accessories

Take both screws out


entirely
Insert one screw into
hole that is threaded in
the bushing only
Use as jackscrew to
disengage bushing

IMPORTANT!
Do not use lubricants or anti-seize compounds
on tapered bore, bushing suitcase, shaft or
screws. For complete installation instructions,
refer to the sheet packaged with each bushing.

PT6-2

Popular bore sizes, 1008 thru 2517


Capitalizes on proven DODGE sintered steel
technology
Convenience: No more fumbling with a
separate key and setscrew over the key.
Integral key cannot work loose or fall out.
More Secure fit: Clearances between key
and bushing are automatically eliminated,
providing a more precise fit. Provides full key
even in maximum bore sizes. . . No more
shallow keyseat compromise.
Cost Reduction: Eliminates labor cost
associated with installing key and separate
key, and associated inventory expense.
Engineered and Tested Design: Integral
key concept thoroughly analyzed, using
state-of-the-art engineering tools, including
computerized Finite Element Analysis (FEA),
for stress evaluation. Extensive laboratory
testing included static and dynamic loading
on customized machinery. Results
demonstrated in successful field applications.

TAPER-LOCK Bushings - Dimensions


1008 thru 3030 sizes

DIMENSIONS FOR 1008 THRU 3030 TAPER-LOCK BUSHINGS


Bush
No.
1008
1108
1210
1215
1310
1610
1615
2012
2517
2525
3020
3030

RATINGS (Lb-in)
Wrench
Torque
Torque
Capacity
Install
u
Screws
1200
55
1300
55
3600
175
3550
175
3850
175
4300
175
4300
175
7150
280
11600
430
11300
430
24000
800
24000
800

C Hub Dia.
A

CL 30
Iron

Steel

1.386
1.511
1.87
1.87
2.0
2.25
2.25
2.75
3.38
3.38
4.25
4.25

.87
.87
1.00
1.50
1.00
1.00
1.50
1.25
1.75
2.50
2.00
3.00

2.19
2.31
3.25
2.88
3.38
3.63
3.25
4.38
4.88
4.50
6.25
5.75

1.94
2.06
2.88
2.63
3.00
3.25
3.00
3.88
4.38
4.25
5.63
5.38

F
D

1-21/64
1-29/64
1-3/4
1-3/4
1-7/8
2-1/8
2-1/8
2-5/8
3-1/4
3-1/4
4
4

Qty.

Size

Std.
Hex
Key

Short
Key
s

Std. Hex
Key

Short
Key
s

2
2
2
2
2
2
2
2
2
2
2
2

1/4 x 1/2
1/4 x 1/2
3/8 x 5/8
3/8 x 5/8
3/8 x 5/8
3/8 x 5/8
3/8 x 5/8
7/16 x 7/8
1/2 x 1
1/2 x 1
5/8 x 1-1/4
5/8 x 1-1/4

1.13
1.13
1.38
1.38
1.38
1.38
1.38
1.56
1.63
1.63
1.81
1.81

.63
.63
.81
.81
.81
.81
.81
.94
1.00
1.00
1.19
1.19

1.25
1.25
1.63
1.63
1.63
1.63
1.63
2.00
2.25
2.25
2.69
2.69

.75
.75
1.1
1.1
1.1
1.1
1.1
1.38
1.63
1.63
2.1
2.1

V-Drives

SPECIFICATION

Bushings

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 3 Wednesday, March 23, 2005 2:49 PM

FHP

3535 thru 5050 Size

DIMENSIONS FOR 3535 THRU 5050 TAPER-LOCK BUSHINGS

3535
4040
4545
5050

RATINGS (Lb-in)
Wrench
Torque
Torque
Capacity
Install.
u
Screws
44,800
1,000
77,300
1,700
110,000
2,450
126,000
3,100

C Hub Dia.
A

CL 30
Iron

Steel

5.00
5.75
6.38
7.00

3.50
4.00
4.50
5.00

7.00
8.50
9.50
10.50

6.5
7.75
8.75
9.50

F
D

4.83
5.54
6.13
6.72

Qty.

Size

3
3
3
3

1/2 x 1-1/2
5/8 x 1-3/4
3/4 x 2
7/8 x 2-1/4

39
40
40
37

Std.
Hex
Key

Short
Key
s

Std.
Hex
Key

Short
Key
s

2.00
2.38
2.63
2.81

1.31
1.63
1.94
2.31

3.38
4.13
4.75
5.25

2.69
3.38
4.10
4.81

Space required to remove bushing using jackscrewsno puller required


Standard hex key cut to minimum usable length.
Use in position shown in drawing above for tightening bushing
on shaft. When loosening bushing remove screws and use all
except one in the other holes.

Note: For dimensions required for machining hubs, consult factory.


Hub diameter required depends on the application. Hub diameter
shown is based on 30,000 P.S.I. minimum ultimate tensile strength.
Important: refer to service factor information on page PT6-4.

Space required to tighten bushing. Also space required to


loosen screws to permit removal of hub by puller.
T-L STOCK SIZES
PAGE PT6-5

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-3

T-L HUBS
PAGE PT6-12

Drives Component Accessories

Bush
No.

bushing_taper_lock_spec.fm Page 4 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Bushings - Dimensions
6050 thru 120100 Sizes

Bushings
V-Drives

DIMENSIONS FOR 6050 THRU 120100 TAPER-LOCK BUSHINGS

FHP

RATINGS (Lb-in)
Wrench
Bush
Torque
Torque
No.
Capacity
Install.

Screws
6050
282,000
7,820
7060
416,000
7,820
8065
456,000
7,820
10085 869,000 13,700
120100 1520,000 13,700

C Hub Dia.
A

CL 30
Iron

Steel

9.25
10.25
11.25
14.75
17.25

5.0
6.0
6.5
8.5
10

15.5
17.0
17.5
22.0
26.0

13.5
14.8
15.5
19.5
23.0

Drives Component Accessories

Note: For dimensions required for machining hubs, consult


factory.
Hub diameter required depends on the application. Hub
diameter shown is based on 30,000 P.S.I. minimum
ultimate tensile strength.
Use in position shown in drawing above for tightening
bushing on shaft. When loosening bushing remove
screws and use all except one in the other holes.

9.0
10
11
14.5
17

6.75
7.75
8.75
11.75
14.25

L
Qty.

Size

3
4
4
4
6

1-1/4 x 3-1/2
1-1/4 x 3-1/2
1-1/4 x 3-1/2
1-1/2 x 4-1/4
1-1/2 x 4-1/4

1.63
1.63
1.63
2.00
2.00

4.38
4.38
4.38
5.38
5.38

duty, divide torque capacity by service factor suggested


in following table.

SERVICE
FACTOR
1.00
1.50

Space required to tighten bushing. Also space required


to loosen screws to permit removal of hub by puller.
Space required to loosen bushing using screws as
jackscrews - no puller required.
Peak torque loads must not exceed torque capacity
rating shown. Capacity values shown are for light
starting and steady running conditions. For more severe
T-L STOCK SIZES
PAGE PT6-5

2.00
2.50
3.00

QD METRIC BORES
PAGE PT6-22

TYPE OF LOADING
LIGHT STARTING & STEADY RUNNING
LIGHT STARTING & UNEVEN RUNNING
FAIRLY HEAVY STARTING & STEADY OR
UNEVEN RUNNING
LIGHT OR HEAVY STARTING & MODERATE
SHOCK RUNNING
LIGHT OR HEAVY STARTING & SEVERE SHOCK
RUNNING, OR REVERSING LOADS.

QD HUBS
PAGE PT6-25

PT6-4

T-L HUBS
PAGE PT6-12

SPECIFICATION
TAPER-LOCK Bushings - Stock Bore
Key Size
REF

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/16

1/4 x 1/8 1/4 x 3/16

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 x 3.3MM

8 x 4MM

8x7

1/8 x 1/4

1/8 x 1/4

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

1/4 x 1/16

1/4 x 1/8 1/4 x 3/16

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

Key furnished for these sizes only.


+ These sizes are steel.
# Refer to torque capacity rating on page PT6-3. If Service Factor
of 2.0 or greater is required, consult DODGE.

T-L STOCK SIZES


PAGE PT6-5

TL
Bush BORE
Size
24MM
1210 25MM
(cont) 28MM
30MM
1/2
9/16
5/8
11/16
3/4
13/16
1215
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16 #
1310
1-3/8 #
1-7/16 +
14MM
16MM
18MM
19MM
20MM
22MM
24MM
25MM
28MM
30MM
32MM
35MM
1/2
9/16
5/8
11/16
3/4
13/16
1610
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4

QD METRIC BORES
PAGE PT6-22

P/N
P/N
Integral
WT.
Keyway
Key
119586 0.5
119587 0.4
119588 0.4
119589 0.4
119001 0.9
119002 0.9
119003 0.8
119004 0.8
119005 0.8
119006 0.8
119007 0.8
119008 0.8
119009 0.7
119010 0.6
119011 0.6
119012 0.5
119013 0.5
119390 0.7
119391 0.7
119392 0.7
119393 0.7
119394 0.7
119395 0.7
119396 0.7
119397 0.6
119398 0.6
119399 0.6
119400 0.6
119401 0.6
119402 0.6
119403 0.6
119404 0.6
119438 0.6
119656 0.7
119657 0.7
119658 0.7
119572 0.7
119659 0.6
119660 0.6
119591 0.6
119592 0.5
119593 0.5
119594 0.5
119595 0.4
119596 0.4
119211 0.9
119212 0.9
117081 0.9
119214 0.9
119215 117158 0.9
119216 0.9
119217 117082 0.8
117083 0.8
119219 117159 0.8
119220 0.8
119221 117084 0.7
117160 0.7
119223 117161 0.7

QD HUBS
PAGE PT6-25

PT6-5

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

8 X 3.3MM

8 X 4MM

8 X 7MM

8 X 3.3MM

8 X 4MM

8x7

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16


Bushings

Shaft
Keyway
REF

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

V-Drives

Bushing
Keyway

5/16 x 5/32 5/16 x 5/32 5/16 x 5/16


3/8 x 1/8

3/8 x 3/16 3/8 x 5/16

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

FHP

P/N
P/N
Integral
WT.
Keyway
Key
119176 0.3
119177 0.3
117073 0.3
119179 0.2
119180 117150 0.2
119181 0.2
119182 117074 0.2
119183 0.2
119184 117151 0.2
119565 0.3
119566 0.3
119575 0.3
119569 0.3
119576 0.3
119577 0.2
119567 0.2
119365 0.3
119366 0.3
119367 117075 0.3
119368 0.2
117152 0.2
119370 0.2
119371 117076 0.2
119372 0.2
117153 0.2
119374 0.2
117077 0.1
119651 0.3
119652 0.3
119653 0.3
119570 0.3
119579 0.3
119580 0.3
119581 0.2
119582 0.2
119191 0.6
119192 0.6
117078 0.6
119194 0.5
119195 117154 0.5
119196 0.5
119197 117079 0.5
119198 0.5
119199 117155 0.5
119200 0.4
119201 117080 0.4
117156 0.4
117157 0.4
119583 0.6
119654 0.6
119584 0.5
119571 0.5
119585 0.5
119655 0.5

10 X 3.3MM 10 X 5MM 10 X 8MM


1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

T-L HUBS
PAGE PT6-12

1/4 x 1/4

Drives Component Accessories

TL
Bush BORE
Size
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16 #
1008
1" #
14MM
16MM
18MM
19MM
20MM
22MM
24MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1108 1-1/16 #
1-1/8 #
14MM
16MM
18MM
19MM
20MM
22MM
24MM
25MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1210 1-1/16
1-1/8
1-3/16
1-1/4
14MM
16MM
18MM
19MM
20MM
22MM

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 5 Wednesday, March 23, 2005 2:49 PM

bushing_taper_lock_spec.fm Page 6 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Bushings - Stock Bore
TL
Bush BORE
Size
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16 #
1-5/8 #
1-11/16+

Bushings
V-Drives

14MM
16MM
18MM
1610
19MM
(cont)
20MM
22MM
24MM
25MM
28MM
30MM
32MM
35MM
38MM
40MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1-1/16
1615
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16 #
1-5/8 #

FHP

1-11/16+

Drives Component Accessories

1/2
9/16
5/8
11/16
3/4
13/16
2012
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4

P/N
P/N
Integral
WT.
Keyway
Key
119224 0.6
119225 117085 0.6
119226 117162 0.6
119227 117163 0.5
119228 0.5
119229 117086 0.5
117071 0.5
119661 0.9
119662 0.9
119663 0.9
119573 0.8
119598 0.8
119236 0.8
119599 0.8
119600 0.7
119601 0.7
119602 0.7
119603 0.6
119604 0.6
119605 0.5
119606 0.5
119040 1.3
119041 1.3
119042 1.3
119043 1.2
119044 1.2
119045 1.2
119046 1.1
119047 1.1
119048 1.1
119049 1.0
119050 1.0
119051 1.0
119052 0.9
119053 0.8
119054 0.8
119055 0.7
119056 0.7
119057 0.7
119058 0.6
119068 0.6
119241 1.7
119242 1.7
117087 1.7
119244 1.7
117088 1.7
119246 1.7
117089 1.6
119248 1.6
119249 117164 1.6
119250 1.6
117090 1.5
119252 117165 1.5
119253 117166 1.4

Shaft
Keyway
REF

Bushing
Keyway

Key Size
REF

5/16 x 5/32 5/16 x 5/32 5/16 x 5/16


3/8 x 3/16

3/8 x 3/16

3/8 x 1/8

3/8 x 3/16 3/8 x 5/16

5 x 2.3MM

5 x 3.0MM

3/8 x 3/8

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM 10 X 5MM 10 X 8MM


12 X 3.3MM 12 X 5MM 12 X 8MM
1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32 5/16 x 5/32 5/16 x 5/16


3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

3/8 x 1/8

3/8 x 3/16 3/8 x 5/16

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

Key furnished for these sizes only.


+ These sizes are steel.
# Refer to torque capacity rating on page PT6-3. If Service Factor
of 2.0 or greater is required, consult DODGE.

T-L STOCK SIZES


PAGE PT6-5

TL
P/N
P/N
Bush BORE Integral
WT.
Keyway
Size
Key
1-5/16
119254 1.3
1-3/8
117091 1.2
1-7/16 119256 117167 1.2
1-1/2 119257 117168 1.2
1-9/16
119258 1.2
1-5/8
117092 1.2
1-11/16
117093 1.1
1-3/4
117094 1.0
1-13/16
119262 1.0
1-7/8
117095 0.9
1-15/16#
117169 0.9
117170 0.9
2" #
2-1/8 +
117177 0.9
14MM
119664 1.7
119665 1.7
2012 16MM
119666 1.6
(cont) 18MM
19MM
119574 1.6
20MM
119607 1.6
22MM
119667 1.6
24MM
119608 1.5
25MM
119609 1.5
28MM
119610 1.5
30MM
119611 1.4
32MM
119612 1.4
35MM
119613 1.3
38MM
119614 1.3
40MM
119615 1.2
42MM
119616 1.1
45MM
119617 1.0
48MM
119668 0.9
1/2
119100 3.7
5/8
119102 3.6
11/16
119103 3.5
3/4
119104 3.4
13/16
119105 3.4
7/8
119106 3.3
15/16
119107 3.3
1
119108 3.3
1-1/16
119109 3.2
1-1/8
119110 3.2
1-3/16
119111 3.2
1-1/4
119112 3.2
1-5/16
119113 3.1
1-3/8
119114 3.1
2517
1-7/16
119115 3.0
1-1/2
119116 2.9
1-9/16
119117 2.9
1-5/8 119144 119118 2.8
1-11/16
119119 2.8
1-3/4
119120 2.7
1-13/16
119121 2.6
1-7/8
119122 2.5
1-15/16 119123 117173 2.4
2
119124 117174 2.3
2-1/16
119125 2.3
2-1/8
117096 2.2
2-3/16
117175 2.1
2-1/4
117097 2.0

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-6

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

5/16 x 5/32 5/16 x 5/32 5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

1/2 x 3/16

1/2 x 1/4 1/2 x 7/16

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM 10 X 5MM 10 X 8MM


12 X 3.3MM 12 X 5MM 12 X 8MM
14 X 3.8MM 14 X 5.5MM 14 X 9MM
1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32 3/16 x 3/32 3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32 5/16 x 5/32 5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

T-L HUBS
PAGE PT6-12

SPECIFICATION
TAPER-LOCK Bushings - Stock Bore

BORE

P/N
Keyway

WT.

5/8 x 5/16 5/8 x 1/2

5 x 2.3MM

5 x 3.0MM

5 x 5MM

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM 10 X 5MM 10 X 8MM


12 X 3.3MM 12 X 5MM 12 X 8MM
14 X 3.8MM 14 X 5.5MM 14 X 9MM
16 X 4.3MM 16 X 6MM 16 X 10MM
18 X 4.4MM 18 X 7MM 18 X 11MM

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF
3/16 x 3/16

1/4 x 1/4

5/16 x 5/16

3/8 x 3/8

1/2 x 1/2

TL
Bush
Size

BORE

7/8
15/16
1
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2
2-1/16
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-7/16
2-1/2
3020
2-5/8
2-11/16
2-3/4
2-13/16
2-7/8
2-15/16#
3" #
3-1/8 +
3-3/16 +
3-1/4 +
24MM
25MM
28MM
30MM
32MM
35MM
38MM
40MM
42MM
45MM
48MM
50MM
55MM
60MM
65MM
70MM
75MM

P/N
Keyway

WT.

117103
117101
117102
117104
117105
117106
117107
117108
117109
117110
117135
117112
117113
117114
117136
117116
117117
117118
117119
117120
117121
117122
117137
117124
117125
117126
117128
117129
117130
117139
117132
117133
117134
117178
117179
117180
119673
119674
119675
119676
119677
119678
119679
119680
119681
119682
119644
119645
119646
119647
119648
119649
119650

6.5
6.5
6.5
6.4
6.4
6.3
6.1
6.0
6.0
5.9
5.9
5.9
5.7
5.6
5.5
5.4
5.3
5.2
5.0
5.0
4.9
4.8
4.6
4.5
4.4
4.3
4.0
3.9
3.7
3.7
3.6
3.6
3.4
3.3
3.3
3.3
6.5
6.5
6.4
6.4
6.3
6.0
5.9
5.9
5.8
5.6
5.5
5.2
5.0
4.9
4.3
3.7
3.5

Shaft
Keyway
REF
3/16 x 3/32 3/16 x 3/32
Bushing
Keyway

1/4 x 1/8

Key Size
REF
3/16 x 3/16

1/4 x 1/8

5/16 x 5/32 5/16 x 5/32

1/4 x 1/4

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 1/8

3/4 x 3/8

3/4 x 1/2

3/4 x 1/4

3/4 x 3/8

3/4 x 5/8

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM 10 X 5MM

10 X 8MM

12 X 3.3MM 12 X 5MM

12 X 8MM

14 X 3.8MM 14 X 5.5MM

14 X 9MM

16 X 4.3MM 16 X 6MM

16 X 10MM

18 X 4.4MM 18 X 7MM

18 X 11MM

20 X 4.9MM 20 X 7.5MM 20 X 12MM

5/8 x 1/2

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-7

T-L HUBS
PAGE PT6-12

Bushings

5/8 x 3/16

3/4
119304
4.9
3/16 x 3/32 3/16 x 3/32
7/8
119306
4.8
15/16 119307
4.8
1
119308
4.8
1-1/8 119310
4.6
1/4 x 1/8
1/4 x 1/8
1-3/16 119311
4.5
1-1/4 119312
4.4
1-3/8 119314
4.2
5/16 x 5/32 5/16 x 5/32
1-7/16 119315
4.2
1-1/2 119316
4.0
1-5/8 119318
3.8
3/8 x 3/16 3/8 x 3/16
1-11/16 119319
3.8
2525
1-3/4 119320
3.7
1-13/16 119321
3.2
1-7/8 119322
3.4
1-15/16 119323
3.2
2
119324
3.1
1/2 x 1/4
1/2 x 1/4
2-1/8 119326
2.9
2-3/16 119327
2.5
2-1/4 119328
2.3
2-5/16 119329
2.0
2-3/8 119330
2.0
5/8 x 3/16 5/8 x 5/16
2-7/16 119331
2.0
2-1/2 119332
2.0
Key furnished for these sizes only.
+ These sizes are steel.
# Refer to torque capacity rating on page PT6-3. If Service Factor
of 2.0 or greater is required, consult DODGE.
T-L STOCK SIZES
PAGE PT6-5

Key Size
REF

V-Drives

Shaft
Keyway
REF

FHP

TL
Bush
Size

Bushing
Keyway

Drives Component Accessories

TL
P/N
P/N
Bush BORE Integral
WT.
Keyway
Size
Key
2-5/16
119129 1.9
2-3/8
117098 1.9
117176 1.8
2-7/16 #
117099 1.8
2-1/2 #
2-5/8 +
117111 1.8
2-11/16+
117115 1.8
14MM
119669 3.6
16MM
119670 3.6
18MM
119671 3.5
19MM
119672 3.4
20MM
119618 3.4
22MM
119619 3.3
24MM
119620 3.3
2517
25MM
119621 3.2
(cont)
28MM
119622 3.1
30MM
119623 3.1
32MM
119624
3
35MM
119625 2.9
38MM
119626 2.9
40MM
119627 2.8
42MM
119628 2.6
45MM
119629 2.5
48MM
119630 2.4
50MM
119640 2.3
55MM
119641 2.0
60MM
119642 1.7
65MM
119643 1.4

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 7 Wednesday, March 23, 2005 2:49 PM

bushing_taper_lock_spec.fm Page 8 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Bushings - Stock Bore
TL
Bush
Size

BORE

P/N
Keyway

WT.

Bushing
Keyway

Shaft
Keyway
REF

Bushings
V-Drives
FHP
Drives Component Accessories

15/16 117004
10.0
1
117005
9.4
1-1/8 117007
9.4
1/4 x 1/8
1/4 x 1/8
1-3/16 117008
9.2
1-1/4 117009
9.0
1-5/16 117010
8.9
5/16 x 5/32 5/16 x 5/32
1-3/8 117011
8.8
1-7/16 117012
8.6
1-1/2 117013
8.5
1-9/16 117014
8.4
3/8 x 3/16 3/8 x 3/16
1-5/8 117015
8.2
1-11/16 117016
8.0
1-3/4 117017
7.8
1-13/16 117018
7.6
1-7/8 117019
7.5
1-15/16 117020
7.4
2
117021
7.3
1/2 x 1/4
1/2 x 1/4
2-1/16 117022
7.2
2-1/8 117023
7.1
2-3/16 117024
6.9
3030
2-1/4 117025
6.7
2-5/16 117026
6.6
2-3/8 117027
6.4
2-7/16 117028
6.2
2-1/2 117029
6.1
5/8 x 5/16 5/8 x 5/16
2-5/8 117031
6.0
2-11/16 117032
5.9
2-3/4 117033
5.6
2-7/8 117035
5.3
2-15/16# 117036
5.0
117037
4.9
3" #
3/4 x 3/8
3/4 x 1/8
3-1/8 + 117181
4.7
3-3/16 + 117182
4.7
3-1/4 + 117183
4.7
3/4 x 1/4
3/4 x 3/8
28MM 119808
9.4
8 X 3.3MM 8 X 4MM
32MM 119809
9.0
10 X 3.3MM 10 X 5MM
38MM 119810
8.4
48MM 119811
7.6
14 X 3.8MM 14 X 5.5MM
55MM 119812
6.9
16 X 4.3MM 16 X 6MM
60MM 119813
6.4
18 X 4.4MM 18 X 7MM
1-3/16 117207
15.2
1/4 x 1/8
1/4 x 1/8
1-1/4 117208
14.9
1-3/8 117209
14.8
5/16 x 5/32 5/16 x 5/32
1-7/16 117210
14.6
1-1/2 117211
14.4
1-5/8 117212
14.1
3/8 x 3/16 3/8 x 3/16
1-11/16 117213
14.0
3535
1-3/4 117214
14.0
1-7/8 117215
13.6
1-15/16 117216
13.4
2
117217
13.1
2-1/16 117218
12.8
1/2 x 1/4
1/2 x 1/4
2-1/8 117219
12.6
2-3/16 117220
12.4
2-1/4 117237
12.2
Key furnished for these sizes only.
+ These sizes are steel.
# Refer to torque capacity rating on page PT6-3. If Service Factor
of 2.0 or greater is required, consult DODGE.

T-L STOCK SIZES


PAGE PT6-5

TL
Bush
Size

Key Size
REF

1/4 x 1/4

5/16 x 5/16

3/8 x 3/8

1/2 x 1/2

5/8 x 5/8

3/4 x 1/2
3/4 x 5/8
8 X 7MM
10 X 8MM
14 X 9MM
16 X 10MM
18 X 11MM
1/4 x 1/4
5/16 x 5/16

3/8 x 3/8

1/2 x 1/2

QD METRIC BORES
PAGE PT6-22

BORE

2-5/16
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-7/8
2-15/16
3
3-1/8
3-3/16
3-1/4
3-5/16
3535
3-3/8
(cont)
3-7/16
3-1/2
3-5/8 #
3-11/16#
3-3/4 #
3-7/8 #
3-15/16#
32MM
38MM
48MM
55MM
60MM
80MM
90MM
1-7/16
1-1/2
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
2
2-1/8
2-3/16
2-1/4
2-3/8
2-7/16
2-1/2
4040
2-5/8
2-11/16
2-3/4
2-7/8
2-15/16
3
3-1/8
3-3/16
3-1/4
3-3/8
3-7/16
3-1/2
3-5/8
3-11/16
3-3/4

P/N
Keyway

WT.

117221
117222
117223
117224
117225
117226
117227
117228
117229
117230
117231
117232
117236
117236
117233
117234
117235
117707
117708
117709
117710
117703
119814
119815
119816
119817
119683
117297
426013
117310
117311
117312
117313
117314
117315
117316
117317
117318
117319
117320
117321
117322
117323
117324
117325
117326
117327
117328
117329
117330
117331
117332
117333
117334
117335
117337
117340
117336

12.0
11.7
11.7
11.0
10.9
10.7
10.0
9.8
9.7
9.2
9.2
8.8
8.7
8.6
8.7
8.3
8.0
7.1
6.8
6.4
6.0
5.6
14.6
14.0
13.2
11.1
11.1
10.0
10.0
24.0
22.0
22.0
21.9
21.9
21.0
21.2
21.1
20.6
20.3
20.2
19.6
19.3
18.8
18.7
18.3
18.2
17.5
17.2
16.8
16.2
15.8
15.5
14.8
14.4
14.0
13.5
13.5
13.5

QD HUBS
PAGE PT6-25

PT6-8

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

7/8 x 1/8

7/8 x 7/16

7/8 x 9/16

7/8 x 3/16

7/8 x 7/16

7/8 x 5/8

7/8 x 1/4

7/8 x 7/16 7/8 x 11/16

7/8 x 3/16

7/8 x 7/16

7/8 x 5/8

1 x 1/4

1 x 1/2

1 x 3/4

10 X 3.3MM 10 X 5MM

10 X 8MM

14 X 3.8MM
16 X 4.3MM
18 X 4.4MM
22 X 5.4MM
25 X 5.4MM

14 X 5.5MM
16 X 6MM
18 X 7MM
22 X 9MM
25 X 9MM

14 X 9MM
16 X 10MM
18 X 11MM
22 X 14MM
25 x 14MM

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

7/8 x 7/16

7/8 x 7/16

7/8 x 7/8

7/8 x 3/16

7/8 x 7/16

7/8 x 5/8

T-L HUBS
PAGE PT6-12

TAPER-LOCK Bushings - Stock Bore


WT.

Bushing
Keyway

Shaft
Keyway
REF

TL
Bush
Size

Key Size
REF

3-7/8 117341
12.9
3-15/16 117338
12.5
4
117352
12.0
11.2
4-1/8 # 117714
1 x 1/4
1 x 1/2
1 x 3/4
10.7
4-3/16 # 117715
4040
10.3
4-1/4 # 117716
(cont)
9.5
4-3/8 # 117717
8.9
4-7/16 # 117704
48MM 119818
21.0
14 X 3.8MM 14 X 5.5MM 14 X 9MM
55MM 119819
20.4
16 X 4.3MM 16 X 6MM 16 X 10MM
60MM 119820
19.5
18 X 4.4MM 18 X 7MM 18 X 11MM
1-15/16 117416
29.9
2
117417
29.8
1/2 x 1/4
1/2 x 1/4
1/2 x 1/2
2-3/16 117419
29.0
2-3/8 117421
28.2
2-7/16 117422
27.9
5/8 x 5/16 5/8 x 5/16
5/8 x 5/8
2-5/8 117424
27.0
2-3/4 117426
26.5
2-7/8 117427
25.7
2-15/16 117428
25.3
3
117429
25.2
3/4 x 3/8
3/4 x 3/8
3/4 x 3/4
3-1/8 117430
24.3
3-3/16 117431
24.2
3-1/4 117432
23.9
3-3/8 117433
22.8
3-7/16 117434
22.6
4545
3-1/2 117435
22.1
7/8 x 7/16 7/8 x 7/16
7/8 x 7/8
3-5/8 117413
21.2
3-3/4 117436
20.3
3-7/8 117437
19.5
3-15/16 117438
19.0
4
117439
18.6
1 x 1/2
1 x 1/2
1x1
4-1/8 117444
17.5
4-3/16 117443
17.1
4-1/4 117441
17.0
4-3/8 117442
16.9
4-7/16 117440
16.5
1 x 1/4
1 x 1/2
1 x 3/4
4-1/2 117447
15.9
13.9
4-3/4 # 117718
12.9
4-7/8 # 117719
1-1/4 x 1/4 1-1/4 x 5/8 1-1/4 x 7/8
4-15/16# 117705
12.5
Key furnished for these sizes only.
+ These sizes are steel.
# Refer to torque capacity rating on page PT6-3. If Service Factor
of 2.0 or greater is required, consult DODGE.

T-L STOCK SIZES


PAGE PT6-5

BORE

P/N
Keyway

WT.

2-7/16
2-11/16
2-15/16
3-3/8
3-7/16
3-5/8
3-7/8
3-15/16
5050
4
4-1/4
4-3/8
4-7/16
4-1/2
4-7/8
4-15/16
5
4-7/16
4-15/16
6050 5-7/16
5-15/16
6
4-15/16
5-7/16
5-15/16
6
7060
6-7/16
6-1/2
6-15/16
7" #
5-7/16
5-15/16
6-7/16
6-1/2
8065
6-15/16
7
7-1/2
8#
7
8
10085
9
10
8
8-1/2
9
9-1/2
120100
10
10-1/2
11
11-1/2
12" #

117458
117450
117459
117452
117460
117453
117454
117461
117466
117465
117469
117462
117467
117468
117463
117464
117474
117473
117475
117476
117477
117490
117491
117492
117493
117494
117495
117496
117497
117479
117480
117481
117482
117488
117483
117503
117484
117486
117485
117487
117510
117522
117523
117520
117524
117521
117525
117526
117527
117508

39.0
37.4
36.0
33.0
32.6
31.2
29.3
28.6
28.3
26.2
25.0
24.4
23.9
22.3
21.4
20.9
63.6
58.2
52.3
57.2
46.4
92.0
84.5
78.2
76.6
68.1
68.7
62.1
60.6
98.6
105.7
102.3
101.8
92.0
91.1
89.9
89.9
245.0
219.0
190.0
157.5
410.0
395.0
380.0
365.0
350.0
335.0
320.0
305.0
290.0

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-9

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

7/8 x 7/16

7/8 x 7/16

7/8 x 7/8

1 x 1/2

1 x 1/2

1x1

1-1/4 x 1/4
1 x 1/2

1-1/4 x 5/8 1-1/4 x 7/8


1 x 1/2

1x1

1-1/4 x 5/8

1-1/4 x 5/8 1-1/4 x 1-1/4

1-1/2 x 3/4

1-1/2 x 3/4 1-1/2 x 1-1/2

1-1/4 x 5/8

1-1/4 x 5/8 1-1/4 x 1-1/4

1-1/2 x 3/4

1-1/2 x 3/4 1-1/2 x 1-1/2

1-3/4 x 3/4

1-3/4 x 3/4 1-3/4 x 1-1/2

1-1/4 x 5/8

1-1/4 x 5/8 1-1/4 x 1-1/4

1-1/2 x 3/4

1-1/2 x 3/4 1-1/2 x 1-1/2

1-3/4 x 3/4

1-3/4 x 3/4 1-3/4 x 1-1/2

2 x 3/4
1-3/4 x 3/4

2 x 3/4
2 x 1-1/2
1-3/4 x 3/4 1-3/4 x 1-1/2

2 x 3/4
2-1/2 x 7/8
2 x 3/4

2-1/2 x 7/8

3x1

2 x 3/4

2 x 1-1/2

2-1/2 x 7/8 2-1/2 x 1-3/4


2 x 3/4

V-Drives

P/N
Keyway

FHP

BORE

2 x 1-1/2

2-1/2 x 7/8 2-1/2 x 1-3/4

3x1

T-L HUBS
PAGE PT6-12

3x2
Drives Component Accessories

TL
Bush
Size

Bushings

SPECIFICATION

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 9 Wednesday, March 23, 2005 2:49 PM

bushing_taper_lock_spec.fm Page 10 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Bushings - Reborable
TL Bush
Size

Sintered
Steel
Bore
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2

P/N

Cast Iron
Bore

P/N

Ductile
Iron
Bore

P/N

Steel
Bore

P/N

Bushings
V-Drives

1008
119187
1/2
1108
119361
1/2
1210
119206
1/2
1215
119023
1/2
1310
119386
1/2
1610
119209
1/2
1615
119067
1/2
2012
119272
1/2
2517
119141
1
2525
1-7/16
3020
7/8
117147
1-7/16
3020
1-11/16 117149
3030
15/16
117045
1-7/16
3535
1-3/16
117250
1-7/16
117205
4040
1-7/16
117345 1-15/16 117307
2-7/16
117414
4545
1-15/16 117448
2-7/16
117451 2-15/16 117455
5050
6050
3-7/16
117472
3-7/16
117471
7060
3-15/16 117498 3-15/16 117505
8065
4-7/16
117502
4-7/16
117506
10085
7
117489
120100
8
117504
NOTE: All reborable bushings are stocked without sawsplit to facilitate re-machining.
Sawsplit must be made in bushing to allow it to compress for proper gripping
of the shaft. Factory rebore and keyseat service as listed in MLP price book includes sawsplit

119432
119433
119434
119435
119436
119421
119437
119422
119423
119429
119430

Stainless
Steel
Bore
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
5/8

119410
119411
119412
119413
119414
119415
119416
119417
119418

7/8

119419

P/N

119431

TAPER-LOCK BUSHING MAXIMUM BORE CAPACITIES (INCHES)


TL
Bush
Size

FHP

Sintered Steel
ShalNo *
low
Key
Key
7/8
1"
1"
1"
1-1/8 1-1/8
1-1/4 1-1/4 1-1/4
1-1/4 1-1/4 1-1/4
1-3/8 1-3/8 1-3/8
1-1/2 1-5/8 1-5/8
1-1/2 1-5/8 1-5/8
1-7/8
2"
2"
2-1/4 2-1/2 2-1/2
Full
Key

Full
Key

Cast Iron
ShalNo *
low
Key
Key

Ductile Iron
Full
Key

Shallow
Key

Drives Component Accessories

1008
1108
1210
1215
1310
1610
1615
2012
2517
2525
2-1/4 2-1/2 2-1/2
3020 2-3/4
3"
3"
2-3/4
3"
3"
3030
2-3/4
3"
3"
3535
3-1/4 3-1/2 3-1/2 3-1/2 3-15/16
4040
3-5/8
4"
4"
4"
4-7/16
4545
4-1/2 4-1/2 4-1/2 4-1/2 4-15/16
5050
4-1/2
5"
5"
5"
5-5/16
6050
6"
6"
6"
6"
6"
7060
7"
7"
7"
7"
7"
8065
8"
8"
8"
8"
8"
10085
10"
10"
10"
10"
10"
120100
12"
12"
12"
12"
12"
* Verify torque capability. Contact Application Engineering for assistance.

T-L STOCK SIZES


PAGE PT6-5

Example Nomenclature

Steel
No *
Key

Full
Key

Shallow
Key

No *
Key

7/8
1"
1-1/4
1-1/4
1-3/8
1-5/8
1-5/8
2"
2-7/16
2-3/8
3"
3"

1"
1-1/8
1-1/4
1-1/4
1-7/16
1-11/16
1-11/16
2-1/8
2-11/16
2-11/16
3-1/4
3-1/4

1"
1-1/8
1-1/4
1-1/4
1-7/16
1-11/16
1-11/16
2-1/8
2-11/16
2-11/16
3-1/4
3-1/4

17

1-15/16

KW

Keyway Style
(IK = Integral Key)
Bore Size 1-15/16

Max Bore 2.5 (Nominal)

QD HUBS
PAGE PT6-25

PT6-10

25

Length Thru Bore 1.7

3-15/16
4-7/16
4-15/16
5-5/16
6"
7"
8"
10"
12"

QD METRIC BORES
PAGE PT6-22

TAPER-LOCK Bushing

T-L HUBS
PAGE PT6-12

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 11 Wednesday, March 23, 2005 2:49 PM

SPECIFICATION
TAPER-LOCK Bushings - Metric Bore
ISO STANDARD METHOD FOR
MEASURING KEYSEAT DEPTH.
Depth measured at centerline

METRIC BORE CAPACITIES-TAPER-LOCK BUSHINGS

13
13
13
13
13
13
13
13
13
20
24

Cast Iron
Full
Key

57
75

76

No *
Key

64

Ductile Iron
Full
Key

No *
Key

Steel
Full
Key
22
25
32
32
35
42
42
50
65
65
80

No *
Key
26
29
32
32
36
44
44
55
68
68
82

TL Bush
Size

Min
Bore

3030
3535
4040
4545
5050
6050
7060
8065
10085
120100

24
31
37
50
61
88
100
117
178
204

Cast Iron
Full
Key
75
83
95
110
120
152
177
203
254
304

No *
Key
76
89
102
114
127
152
177
203
254
304

Ductile Iron
Full
Key

No *
Key

91
100
115
127
152
177
203
254
304

100
113
125
134
152
177
203
254
304

Steel
Full
Key
80

No *
Key
82

REFERENCE:
1 inch = 25.4 millimeters
1 millimeter =.03937 inches

FHP

NOTE: ISO STANDARD METHOD FOR MEASURING KEYSEAT DEPTH


MM Bore and Keyway dimensions conform to ISO standard recommendation
R773, for Free fit
* Verify torque capability. Contact Application Engineering for assistance.

Sintered
Steel
Full No *
Key Key

T-L STOCK SIZES


PAGE PT6-5

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-11

T-L HUBS
PAGE PT6-12

Drives Component Accessories

1008
1108
1210
1215
1310
1610
1615
2012
2517
2525
3020

Sintered
Steel
Full No *
Key Key
22
25
25
29
32
32
32
32
35
35
39
40
39
40
50
51
60
64

V-Drives

TL Bush Min
Size
Bore

Bushings

Reference:
1 inch = 25.4 millimeters
1 millimeter =.03937 inches

bushing_taper_lock_spec.fm Page 12 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Weld-On Hubs

Type W/WA

Type K

Bushings

DODGE Weld-On hubs are made of 1015-1025 steel,


drilled, tapped, and taper bored to receive TAPER-LOCK
bushings. They are useful for welding into fan rotors,
pulleys, plate sprockets, impellers, agitators, etc. which
must be firmly mounted onto shafting. Four types of hubs
are available from stock:

K60 to K120

K25 to K50
B

TYPE W/WA: Rugged, full length size for single-hub


heavy-duty applications.

B
D

TYPE K: More compact design, especially useful for twohub construction such as conveyor pulleys.

TYPE S: Originally designed for use in smaller sprockets


using up to Taper-Lock size 3535 bushings. Suitable for
many other lighter-duty applications.
V-Drives

TYPE F: Features a larger flange diameter that can be


welded into standard steel tubing to fabricate conveyor
pulleys or process rolls.

W12 to WA30

L
M

L
M

WA35 to WA100

TAPER-LOCK TYPE K AND TYPE W/WA WELD-ON HUBS

FHP
Drives Component Accessories

Hub
Part
Uses
Max.
Wt.
No.
No.
Bush. Bore
lbs.
A
W12 228010 1215
1-1/4
1.2
2.88
W16 228011 1615 1-11/16 1.3
3.25
W25 228012 2517 2-11/16 3.9
4.88
WA30 228087 3030
3-1/4
8.6
5.50
WA35 228088 3535 3-15/16
15
6.75
WA40 228089 4040 4-7/16
29
7.75
WA45 228090 4545 4-15/16
42
8.75
WA50 228091 5050
5
57
9.50
WA60 228092 6050
6
115
13.25
WA70 228093 7060
7
158
14.5
WA80 228094 8065
8
180
15.25
WA100 228095 10085
10
340
19.75
K25 207156 2517 2-11/16 3.6
4.88
K30 207157 3020
3-1/4
7.8
5.50
K35 228080 3535 3-15/16 9.8
6.75
K40 228081 4040 4-7/16 10.8
7.75
K45 228082 4545 4-15/16 15.2
8.50
K50 228083 5050
5
29
9.25
K60 228084 6050
6
44
12.75
K70 228085 7060
7
60
14.00
K80 228086 8065
8
65
14.75
K100 228079 10085
10
128
19.25
K120 228058 120100
12
225
22.25
++ Wrench clearance required to install bushing.
T-L STOCK SIZES
PAGE PT6-5

B+
1.50
1.50
1.75
3.00
3.50
4.00
4.50
5.00
5.00
6.00
6.50
8.50
1.50
1.63
1.63
2.13
2.63
2.88
2.88
3.38
3.63
4.13
5.38

D
0.63
0.63
0.75
0.75
1.00
1.00
1.00
1.00
1.25
1.25
1.25
1.50
0.38
0.75
0.75
0.50
0.63
0.63
0.63
0.75
0.75
1.00
1.00

Dimensions
E
G
J Ref. L++
M**
N
...
2.500* 1.88
1.38
1.63
1.50
...
2.875* 2.25
1.38
1.63
1.50
...
4.375* 3.38
1.63
2.25
1.75
...
5.125* 4.25
1.81
2.69
3.00
...
6.250* 5.00
2.00 3.33 - 3.50
...
7.250* 5.75
2.38
4.13
4.00
...
8.000* 6.38
2.63
4.75
4.50
...
8.750@ 7.00
2.19
5.25
5.00
1.44 12.250~ 9.25
1.63
4.33
5.00
1.44 13.500~ 10.25 1.63
4.33
6.00
1.44 14.125~ 11.25 1.63
4.33
6.50
1.75 18.750~ 14.75 2.00
5.33
8.50
...
4.375* 3.38
1.63
2.25
1.75
...
5.125* 4.25
1.81
2.69
2.00
...
6.250* 5.00
2.00
3.33
3.50
...
7.250* 5.75
2.63
4.13
4.00
...
8.000* 6.83
2.63
4.75
4.50
...
8.750@ 7.00
2.81
5.25
5.00
1.44 12.250~ 9.25
1.63
4.33
5.00
1.44 13.500~ 10.25 1.63
4.33
6.00
1.44 14.125~ 11.25 1.63
4.33
6.5.
1.75 18.750~ 14.75 2.00
5.33
8.50
1.75 21.750~ 17.25 2.00
5.33 10.00
** Wrench clearance required to remove bushing.

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-12

Tolerances
G Dimension
*
+.000/-.002
@
+.000/-.003
~
+.000/-.004
B Dimension
W/WA Hubs Only
+
+.001/-.125

T-L HUBS
PAGE PT6-12

SPECIFICATION
TAPER-LOCK Weld-On Hubs
TYPE S WELD-ON HUBS
Hub
No.
S16-4
S16-6
S20-6
S20-8
S25-6
S25-8
S25-10
S25-16
S30-10
S30-16
S35

Part
No.
097023
097024
097025
097015
097016
097017
097018
097019
097020
097021
097022

Uses
Bush.
1610
1610
2012
2012
2517
2517
2517
2517
3020
3020
3535

Bore
Range
1/2 to 1-11/16
1/2 to 1-11/16
1/2 to 2-1/8
1/2 to 2-1/8
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
15/16 to 3-1/4
15/16 to 3-1/4
1-3/16 to 3-15/16

Wt.

A
3.00
3.00
3.56
3.56
4.25
4.25
4.25
4.25
5.25
5.25
6.50

.90
.90
1.80
1.40
2.60
2.60
2.50
2.40
4.30
4.20
12.80

B
1.00
1.00
1.25
1.25
1.75
1.75
1.75
1.75
2.00
2.00
3.50

Dimensions
D
G
.73
2.875
.55
2.875
.80
3.438
.68
3.438
1.3
4.125
1.19
4.125
1.07
4.125
.66
4.125
1.33
5.125
.91
5.125
2.34
6.375

C
0.275
0.45
0.45
0.57
0.45
0.565
0.685
1.09
0.675
1.09
1.16

G Toler.
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002
+.000/-.002

J Ref.
2.25
2.25
2.75
2.75
3.33
3.33
3.33
3.33
4.25
4.25
5.00

Bushings

TORQUE-TAMER

bushing_taper_lock_spec.fm Page 13 Wednesday, March 23, 2005 2:49 PM

Uses
Bush.
2517
2517
2517
2517
2517
2517
2517
2517
2517
2517
2517
2517
3020

Bore
Range
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
1/2 to 2-11/16
15/16 to 3-1/4

Wt.

3.9
3.8
3.8
3.8
3.8
3.8
6.3
6.2
6.2
6.2
6.2
6.2
5.3

6.048
5.685
5.664
5.625
5.579
5.537
7.962
7.685
7.664
7.625
7.579
7.537
5.75

Type S

1-17/32

1-17/32

FHP

Part
No.
226091
226026
226027
226028
226029
226030
226093
226031
226032
226033
226034
226007
226101

11/16
11/16

3/16 RAD

A0.002

4-5/16

1/8 RAD

5-23/32 4-5/16

A0.002

1/8
3/16 RAD
9/32

F30
T-L STOCK SIZES
PAGE PT6-5

9/32
13/32

8F25

6F25

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-13

T-L HUBS
PAGE PT6-12

Drives Component Accessories

Hub
No.
6F25P
6F25A
6F25B
6F25C
6F25D
6F25E
8F25P
8F25A
8F25B
8F25C
8F25D
8F25E
F30

V-Drives

TAPER-LOCK TYPE F WELD-ON HUBS

bushing_taper_lock_spec.fm Page 14 Wednesday, March 23, 2005 2:49 PM

TORQUE-TAMER

SPECIFICATION
TAPER-LOCK Adapters

Bushings
V-Drives

Adapters for TAPER-LOCK bushings are recommended


for use where it is more convenient to straight bore than to
drill, tap and taper bore hubs to accommodate bushings.
The adapter is a gray iron, taper-bored sleeve which fits
into the straight bore of a hub. The bushing simply fits
inside the adapter which is tapped for the bushing screws.
When tightening the locking screws, adapter is expanded
against the hub bore contracting the bushing tightly upon
the shaft. See page PT6-3 for bushing data and wrench
space required.

TAPER-LOCK ADAPTERS

FHP
Drives Component Accessories

For Use
With
Adapter
Adapter
A
Type
Bush.
Part No.
Wt.
Ref.
No.
1215B
Keyseated
1215
120011
.7
1.88
1615B
Keyseated
1615
120012
.9
2.25
2517B
Keyseated
2517
120013
2.2
3.38
2525B
Keyseated
2525
120014
3.2
3.38
3030B
Keyseated
3030
120015
5.8
4.25
3535B
Keyseated
3535
120016
11.3
5.00
4040B
Keyseated
4040
120017
17.3
5.75
4545B
Keyseated
4545
120018
21.9
6.38
* 001 to +.003 tolerance recommended for bore of hub.
For reference. Severe conditions may require larger hub. Heavy well
located web may permit smaller hub. Hub diameter required depends on
the application. Consult factory giving full information on the proposed
Adapter
No.

T-L STOCK SIZES


PAGE PT6-5

QD METRIC BORES
PAGE PT6-22

C*

1.50
1.50
1.75
2.50
3.00
3.50
4.00
4.50

2-3/8
2-3/4
4-1/8
4-1/8
5-1/8
6-1/4
7-1/4
7-7/8

E
Keyseat
1/4 x 1/8
3/8 x 1/8
5/8 x 1/8
5/8 x 1/8
3/4 x 3/16
7/8 x 3/16
1 x 3/16
1 x 3/16

design. Hub diameters shown are based on 30,000 and


50,000 P.S.I. minimum ultimate tensile strength respectively
for Class 30 gray iron and steel hubs.

QD HUBS
PAGE PT6-25

PT6-14

D: Reqd Hub Dia.


Class
30 Gray
Steel
Iron
3.38
3.25
3.75
3.50
5.50
5.00
5.25
5.00
6.88
6.25
8.38
7.88
10.13
9.38
11.00
10.25

T-L HUBS
PAGE PT6-12

Reverse Mounting

Conventional Mounting
Easy On
Place bushing in product
Align clearance holes in product with threaded
holes in bushing
Install screws and lockwashers thru clearance
holes, finger tight
Slide assembly onto shaft, flange first
Locate assembly on shaft for proper drive alignment
Tighten cap screws alternately and evenly to
specified torque

Easy On

Easy Off

Easy Off

Remove cap screws and install in product


threaded holes
Alternately and evenly tighten screws until bushing grip is released

Place bushing in product


Align clearance holes in product with threaded
holes in bushing
Install screws and lockwashers thru clearance
holes, finger tight
Slide assembly onto shaft, flange outward
Locate assembly on shaft for proper drive alignment
Tighten cap screws alternately and evenly to
specified torque

Remove cap screws and reinstall in flange


threaded holes
Alternately and evenly tighten screws until bushing grip is released

IMPORTANT! Do not use lubricants or anti-seize compounds on tapered


bore or bushing surfaces. For complete installation instructions, refer to the
sheet packaged with each bushing.

PT6-15

Bushings

Flanged Design
4 Degree Taper
Easy on/Easy off
Manufactured precisely to industry standards
Conventional or Reverse Mounting, Including
sizes M thru S - DODGE exclusive!

V-Drives

FHP

QD Bushings

Drives Component Accessories

FEATURES/BENEFITS

TORQUE-TAMER

bushing_qd_fea_ben.fm Page 15 Monday, March 21, 2005 3:17 PM

bushing_qd_spec.fm Page 16 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Bushings - Dimensions
G

D DIA
DIA B.C.

B
DIA C
3/4" TPF BORE
DIA
ON DIA *
HUB

SECTION AA

Bushings

SIZE JA - J

SECTION AA

L
E

SIZE M - W

CAP SCREW

CONVENTIONAL
MOUNTING

REVERSE
MOUNTING

QD BUSHING RATINGS AND DIMENSIONS

V-Drives

Ratings
Bore Range
Dimensions
(Lb-in)
Bush.
Bush.
Max. Bore for:
C Hub Dia.
B
D
Symb.
Full
Shallow
No
CI 30
Torque
Min.
A
E
F
G
Steel
Dia.
Dia.
KW
KW
KW
Iron
Cap.*
QT
1000
3/8
1-1/4
1-1/2
1-9/16
0.25
1.625
3.00
2.375
2.50
1.25
0.94
0.12
JA
1000
1/2
1
1-3/16
1-1/4
0.31
1.38
3.93
2.25
2.00
1.00
0.56
0.12
SH
3500
1/2
1-3/8
1-5/8
1-11/16
0.43
1.88
4.75
3.00
2.63
1.31
0.81
0.12
SDS
5000
1/2
1-5/8
1-15/16
2
0.43
2.18
4.75
3.50
3.18
1.31
0.75
0.12
SD
5000
1/2
1-5/8
1-15/16
2
0.43
2.18
3.81
3.50
3.18
1.81
1.25
0.12
SK
7000
1/2
2-1/8
2-1/2
2-5/8
0.56
2.81
4.75
4.50
3.88
1.93
1.25
0.22
SF
11000
1/2
2-5/16
2-15/16
...
0.63
3.13
6.38
5.50
4.63
2.06
1.25
0.22
E
20000
7/8
2-7/8
3-1/2
...
0.88
3.83
7.50
6.50
6.00
2.75
1.63
0.25
F
30000
1
3-1/4
3-15/16
4
1.00
4.43
7.75
7.25
6.63
3.75
2.50
0.34
J
45000
1-1/2
3-3/4
4-1/2
...
1.13
5.14
9.00
8.00
7.25
4.63
3.18
0.38
M
85000
2
4-3/4
5-1/2
...
1.25
6.50
11.38
10.00
9.00
6.75
5.18
0.41
N
150000
2-7/16
5
6
...
1.50
7.00
12.00
...
10.00
8.12
6.25
0.56
P
250000 2-15/16 5-15/16
7
...
1.75
8.25
14.00
...
11.75
9.38
7.25
0.63
W
375000
4
7-1/2
8-1/2
...
2.00
10.42
17.00
...
15.00
11.38
9.00
0.50
S
625000
5-1/2
9
10
...
2.75
12.13
19.00
...
17.75
15.25
12.00
0.75
* Torque ratings apply when bushing installation screws are tightened to listed torque. Important: Do not over-torque screws. This can lead to hub damage

INSTALLATION INFORMATION
Installation Screws
FHP

Bush.
Sym.

B. C.
Dia.

Qty.

Drives Component Accessories

QT
2
2
JA
1.65
3
SH
2.25
3
SDS
2.69
3
SD
2.69
3
SK
3.31
3
SF
3.88
3
E
5.00
3
F
5.63
3
J
6.25
3
M
7.88
4
N
8.50
4
P
10.00
4
W
12.75
4
S
15.00
5
# Using Open-End Wrench
QD STOCK SIZES
PAGE PT6-17

Size

Screw
Torque*

1/4-20 x 7/8
10-24 x 1
1/4 x 1-3/8
1/4 x 1-3/8
1/4 x 1-7/8
5/16 x 2
3/8 x 2
1/2 x 2-3/4
9/16 x 3-5/8
5/8 x 4-1/2
3/4 x 6-3/4
7/8 x 8
1 x 9-1/2
1-1/8 x 11-1/2
1-1/4 x 15

90
54
108
108
108
180
360
720
900
1620
2700
3600
5400
7200
9000

Required Wrench Clearance


Conventional Mounting
Reverse Mounting
L-Install
M-Remove
L-Install
M-Remove
#
@
#
@
#
@
#
@
0.31
2.43
1.03
3.15
1.03
3.15
1.46
3.58
0.41
2.53
1.13
3.25
1.13
3.25
1.56
3.68
0.59
2.66
1.56
3.63
1.56
3.63
2.13
4.18
0.59
2.66
1.56
3.63
1.56
3.63
2.13
4.18
0.66
2.72
2.06
4.13
2.06
4.13
2.63
4.68
0.78
2.72
2.25
4.25
2.31
4.31
2.38
5.00
0.91
2.91
2.38
4.36
2.43
4.43
3.32
5.31
1.25
3.19
3.13
5.06
3.18
5.13
4.43
6.38
1.28
3.10
4.13
5.94
4.18
6.00
5.50
7.31
1.41
3.22
4.94
6.75
3.93
5.75
5.50
7.31
2.16
4.03
7.69
9.56
...
...
...
...
2.28
...
9.25
...
...
...
...
...
3.13
...
10.88
...
...
...
...
...
3.88
...
13.38
...
...
...
...
...
3.75
...
16.50
...
...
...
...
...
* Lb - in

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-16

T-L HUBS
PAGE PT6-12

JA

SH

P/N
Keyway

WT.

3/8
7/16
1/2
9/16
5/8
11/16
3/4
3/4
13/16
7/8
7/8
15/16
1"
1"
1-1/16
1-1/8
1-1/8
1-3/16
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
14MM
19MM
20MM
24MM
25MM
28MM
30MM
32MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16

121129
121130
121131
121133
122050
121134
121162 +
122051
121136
121163 +
122052
121138
121164 +
122053
121140
121186 +
122054
121187 +
122055
122056
121144
121145
121146
121147
121148
121149
121467
121150
121151
151152
121153
121154
120332
120333
120334
120335
120336
120337
120338
120339
120340
120341
120342
120343
120344
120345
120346
120347
120348
120349
120350
120351
120352
120353
120354
120355
120356
120357
120358
120359
120360
120361
120362
120363
120580

0.85
0.82
0.81
0.80
0.78
0.76
0.74
0.74
0.70
0.68
0.68
0.66
0.62
0.62
0.59
0.56
0.56
0.52
0.52
0.49
0.44
0.43
0.38
0.34
0.79
0.74
0.73
0.61
0.63
0.57
0.53
0.50
0.46
0.46
0.45
0.43
0.41
0.40
0.37
0.35
0.33
0.34
0.31
0.29
0.25
1.16
1.14
1.14
1.14
1.10
1.07
1.04
1.00
0.98
0.94
0.91
0.88
0.84
0.82
0.80
0.79
0.75
0.90
0.64
0.55

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

QD
Bush
Size

None
1/8 x 1/16

3/16 x 3/32

1/8 x 1/16

3/16 x 3/32

1/8 x 1/8

SH
(Cont)

3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 1/16

5/16 x 5/32

5/16 x 7/32

3/8 x 1/16

3/8 x 3/16

3/8 x 1/4

6 x 2.8MM

6 x 3.5MM

6 x 6MM

8 X 3.3MM

8 X 4MM

8 X 7MM

10 x 3.3MM

10 X 5MM

10 X 8MM

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

SDS

1/4 x 1/8

1/4 x 3/16

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

1/4 x 1/16
None

SD
1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 1/16

3/8 x 3/16

3/8 x 1/4

None

BORE

P/N
Keyway

WT.

24MM
25MM
28MM
30MM
32MM
35MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2"
24MM
25MM
28MM
30MM
32MM
35MM
38MM
40MM
42MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2"

120088
120089
120090
120091
120092
120093
120388
120389
120390
120391
120392
120393
120394
120395
120396
120397
120398
120399
120400
120401
120402
120403
120404
120405
120406
120407
120408
120409
120410
120411
120412
120094
120095
120096
120097
120098
120099
120100
120101
120102
120364
120365
120366
120367
120368
120369
120370
120371
120372
120373
120374
120375
120376
120377
120378
120379
120380
120381
120382
120383
120384
120385
120386
120387
120581

1.00
0.99
0.93
0.87
0.82
0.74
1.65
1.65
1.61
1.60
1.58
1.54
1.54
1.50
1.46
1.43
1.38
1.36
1.32
1.26
1.24
1.19
1.15
1.11
1.08
1.08
1.02
0.98
0.92
0.87
0.77
1.47
1.47
1.41
1.36
1.31
1.22
1.00
1.01
1.02
2.07
2.05
2.03
2.00
2.00
2.00
1.88
1.85
1.80
1.79
1.72
1.67
1.62
1.55
1.50
1.44
1.36
1.29
1.29
1.20
1.19
1.15
1.07
1.00
0.84

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

3/8 x 1/8

3/8 x 3/16

3/8 x 5/16

1/2 x 1/16

1/2 x 1/4

1/2 x 3/16

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

12 X 3.3MM

12 X 5MM

12 X 8MM

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

3/8 x 1/8

3/8 x 3/16

3/8 x 5/16

1/2 x 1/16

1/2 x 1/4

1/2 x 5/16

None

FHP

QT

BORE

None

Key furnished for these sizes ONLY


+ Integral Key Bushings

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-17

T-L HUBS
PAGE PT6-12

Drives Component Accessories

QD
Bush
Size

Bushings

QD Bushings - Stock Bore

V-Drives

SPECIFICATION

TORQUE-TAMER

bushing_qd_spec.fm Page 17 Monday, March 21, 2005 3:18 PM

bushing_qd_spec.fm Page 18 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Bushings - Stock Bore
QD
Bush
Size

SD
(Cont)

Bushings
V-Drives
SK

FHP
Drives Component Accessories

SF

BORE

P/N
Keyway

WT.

24MM
25MM
28MM
30MM
32MM
35MM
38MM
40MM
42MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2"
2-1/16
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-7/16
2-1/2
2-5/8
24MM
25MM
28MM
30MM
32MM
35MM
38MM
40MM
42MM
45MM
48MM
50MM
55MM
1/2
9/16
5/8
11/16
3/4
13/16
7/8

120103
120104
120105
120106
120107
120108
120109
120110
120111
120413
120414
120415
120416
120417
120418
120419
120420
120421
120422
120423
120424
120425
120426
120427
120428
120429
120430
120431
120432
120433
120434
120435
120436
120437
120438
120439
120440
120441
120442
120443
120444
120445
120447
120112
120113
120114
120115
120116
120117
120118
120119
120120
120070
120121
120122
120123
120448
120449
120450
120451
120452
120453
120454

1.84
1.82
1.72
1.66
1.58
1.49
1.37
1.28
1.18
3.77
3.74
3.72
3.70
3.61
3.53
3.58
3.52
3.45
3.41
3.37
3.31
3.31
3.18
3.12
3.08
3.00
2.95
2.86
2.79
2.88
2.62
2.50
2.42
2.32
2.26
2.17
2.21
2.09
2.00
1.91
1.81
1.72
1.32
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
5.27
5.27
5.22
5.20
5.17
5.32
5.08

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

12 X 3.3MM

12 X 5MM

12 X 8MM

1/8 x 1/16

1/8 x 1/16

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

1/2 x 1/4

1/2 x 1/2

1/2 x 3/16

1/2 x 1/4

1/2 x 7/16

5/8 x 5/16

SF
(Cont)

3/8 x 3/8

1/2 x 1/4

5/8 x 1/16

QD
Bush
Size

5/8 x 3/8

None
8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

12 X 3.3MM

12 X 5MM

12 X 8MM

14 X 3.8MM

14 X 5.5MM

14 X 9MM

16 X 4.3MM

16 X 6MM

16 X 10MM

1/8 x 1/4

1/8 x 1/4

1/8 x 1/8

3/16 x 3/32

3/16 x 3/32

3/16 x 3/16

BORE

P/N
Keyway

WT.

15/16
1"
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2"
2-1/16
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-13/16
2-7/8
2-15/16
28MM
30MM
32MM
35MM
38MM
40MM
42MM
45MM
48MM
50MM
55MM
60MM
7/8
1"
1-1/8
1-3/16
1-1/4
1-5/16
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
2"
2-1/16
2-1/8
2-3/16
2-1/4

120455
120456
120457
120458
120459
120460
120461
120462
120463
120464
120465
120466
120467
120468
120469
120470
120471
120472
120473
120474
120475
120476
120477
120478
120479
120592
120482
120483
120484
120485
120486
120487
120124
120125
120126
120127
120128
120129
120130
120071
120131
120132
120133
120134
120488
120490
120492
120493
120494
120495
120496
120497
120498
120499
120500
120501
120502
120504
120505
120506
120507
120508
120509
120510

5.05
5.00
4.95
4.90
4.83
4.77
4.71
4.61
4.57
4.48
4.42
4.32
4.31
4.16
4.06
4.00
3.87
3.78
3.70
3.57
3.45
3.38
3.32
3.39
3.26
3.16
2.91
2.80
2.59
2.50
2.35
2.22
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
11.80
11.65
11.46
11.40
11.33
11.26
11.20
11.13
10.86
10.82
10.69
10.56
10.46
10.16
10.16
10.01
9.85
9.73
9.42
9.42

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

5/8 x 3/16

5/8 x 5/16

5/8 x 5/16

5/8 x 1/16

5/8 x 5/16

5/8 x 3/8

3/8 x 3/8

3/4 x 1/8

3/4 x 3/8

3/4 x 1/2

3/4 x 1/32

3/4 x 3/8

3/4 x 7/32

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

12 X 3.3MM

12 X 5MM

12 X 8MM

14 X 3.8MM

14 X 5.5MM

14 X 9MM

16 X 4.3MM
18 X 4.4MM
3/16 x 3/32

16 X 6MM
18 X 7MM
3/16 x 3/32

16 X 10MM
18 X 11MM
3/16 x 3/16

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

Key furnished for these sizes ONLY

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-18

T-L HUBS
PAGE PT6-12

SPECIFICATION
QD Bushings - Stock Bore

2-5/16
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-13/16
2-7/8
2-15/16
3"
3-1/8
3-3/16
3-1/4
3-5/16
3-3/8
3-7/16
3-1/2
28MM
30MM
32MM
35MM
38MM
40MM
42MM
45MM
48MM
50MM
55MM
60MM
65MM
70MM
75MM
1"
1-1/8
1-3/16
1-1/4
1-3/8
1-7/16
1-1/2
1-9/16
1-5/8
1-11/16
1-3/4
1-13/16
1-7/8
1-15/16
2"
2-1/16
2-1/8
2-3/16
2-1/4
2-5/16
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-13/16
2-7/8
2-15/16
3"
3-1/8
3-3/16
3-1/4

120511
120512
120513
120514
120516
120517
120518
120519
120520
120521
120522
120524
120525
120526
120527
120528
120529
120530
120073
120074
120075
120135
120136
120137
120138
120141
120139
120140
120142
120143
120144
120145
120146
120531
120533
120534
120535
120537
120538
120539
120540
120541
120542
120543
120544
120545
120546
120547
120548
120549
120550
120551
120552
120553
120554
120555
120557
120558
120559
120560
120561
120562
120563
120565
120566
120567

9.07
8.95
8.77
8.72
8.37
8.05
7.90
7.70
7.32
7.53
7.31
6.90
6.69
6.48
6.10
6.21
5.86
5.73
10.20
10.20
10.20
10.20
10.00
10.88
9.80
9.60
10.26
10.06
9.56
9.10
9.60
7.87
7.28
19.41
19.15
18.00
18.99
18.68
18.56
18.48
18.40
18.15
17.91
16.77
17.62
16.41
16.00
16.00
16.00
15.95
15.95
15.95
15.95
15.50
15.50
15.37
14.86
14.50
14.37
14.00
14.02
13.47
13.20
12.67
12.50
12.00

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

3/4 x 1/8

3/4 x 3/8

3/4 x 1/2

7/8 x 1/8

7/8 x 7/16

7/8 x 9/16

7/8 x 1/16

7/8 x 7/16

7/8 x 1/2

QD
Bush
Size

F
(Cont)

8 X 3.3MM

8 X 4MM

8 X 7MM

10 X 3.3MM

10 X 5MM

10 X 8MM

12 X 3.3MM

12 X 5MM

12 X 8MM

14 X 3.8MM

14 X 5.5MM

14 X 9MM

16 X 4.3MM

16 X 6MM

16 X 10MM

18 X 4.4MM

18 X 7MM

18 X 11MM

20 X 4.9MM

20 x 7.5MM

20 X 12MM

1/4 x 1/8

1/4 x 1/8

1/4 x 1/4

5/16 x 5/32

5/16 x 5/32

5/16 x 5/16

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8
J

1/2 x 1/4

5/8 x 5/16

3/4 x 3/8

1/2 x 1/4

5/8 x 5/16

3/4 x 3/8

1/2 x 1/2

5/8 x 5/8

3/4 x 3/4

BORE

P/N
Keyway

WT.

3-3/8
3-7/16
3-1/2
3-5/8
3-11/16
3-3/4
3-7/8
3-15/16
4"
45MM
48MM
50MM
55MM
60MM
65MM
70MM
75MM
80MM
85MM
90MM
1-1/2
1-5/8
1-3/4
1-7/8
1-15/16
2"
2-1/8
2-3/16
2-1/4
2-3/8
2-7/16
2-1/2
2-5/8
2-11/16
2-3/4
2-7/8
2-15/16
3"
3-1/8
3-3/16
3-1/4
3-3/8
3-7/16
3-1/2
3-5/8
3-11/16
3-3/4
3-7/8
3-15/16
4"
4-1/8
4-3/16
4-1/4
4-3/8
4-7/16
4-1/2
50MM
55MM
60MM
65MM
70MM
75MM
80MM
85MM
90MM
95MM
100MM

120569
120570
120571
120573
120574
120575
120577
120578
120579
120076
120147
120148
120149
120150
120151
120152
120153
120154
120155
120077
120600
120601
120603
120604
120605
120606
120607
120608
120609
120610
120611
120612
120613
120614
120615
120617
120618
120619
120620
120621
120622
120623
120624
120625
120626
120627
120628
120629
120630
120631
120632
120633
120634
120635
120636
120637
120157
120158
120159
120160
120161
120162
120163
120164
120165
120166
120167

12.00
11.88
11.40
10.53
14.00
9.89
9.26
9.23
7.96
16.20
16.00
15.80
15.80
15.80
14.30
14.30
13.50
12.55
10.60
10.50
28.97
28.61
28.28
27.79
27.53
27.33
26.74
26.37
26.32
25.65
25.52
25.05
24.50
24.18
23.86
23.15
23.07
22.43
21.68
21.35
20.98
20.33
21.13
19.58
18.44
18.04
17.62
17.94
17.38
16.62
15.69
14.55
14.68
14.00
13.49
12.67
26.50
25.60
25.82
25.25
24.04
21.90
20.90
20.52
18.10
16.80
16.50

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

7/8 x 3/16

7/8 x 7/16

7/8 x 5/8

1 x 1/8

1 x 1/2

1 x 5/8

14 X 5.5MM

14 X 9MM

None
14 X 3.8MM
16 X 4.3MM

16 X 6MM

16 X 10MM

18 X 4.4MM

18 X 7MM

18 X 11MM

20 X 4.9MM

20 x 7.5MM

20 X 12MM

22 X 5.4MM

22 X 9MM

22 X 14MM

25 X 5.4MM

25 X 9MM

25 X 14MM

3/8 x 3/16

3/8 x 3/16

3/8 x 3/8

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

7/8 x 7/16

7/8 x 7/16

7/8 x 7/8

1 x 1/8

1 x 1/2

1 x 5/8

14 X 3.8MM
16 X 4.3MM

14 X 5.5MM
16 X 6MM

14 X 9MM
16 X 10MM

18 X 4.4MM

18 X 7MM

18 X 11MM

20 X 4.9MM

20 x 7.5MM

20 X 12MM

22 X 5.4MM

22 X 9MM

22 X 14MM

25 X 5.4MM

25 X 9MM

25 X 14MM

28 X 6.4MM

28 X 10MM

28 X 16MM

Key furnished for these sizes ONLY


QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-19

Bushings

WT.

V-Drives

P/N
Keyway

FHP

E
(Cont)

BORE

T-L HUBS
PAGE PT6-12

Drives Component Accessories

QD
Bush
Size

TORQUE-TAMER

bushing_qd_spec.fm Page 19 Monday, March 21, 2005 3:18 PM

bushing_qd_spec.fm Page 20 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Bushings - Stock Bore
QD
Bush
Size

Bushings
M

V-Drives
FHP

BORE

P/N
Keyway

WT.

2"
2-1/8
2-3/16
2-1/4
2-3/8
2-7/16
2-1/2
2-5/8
2-3/4
2-7/8
2-15/16
3"
3-1/8
3-3/16
3-1/4
3-3/8
3-7/16
3-1/2
3-5/8
3-11/16
3-3/4
3-7/8
3-15/16
4"
4-1/8
4-3/16
4-1/4
4-3/8
4-7/16
4-1/2
4-11/16
4-3/4
4-7/8
4-15/16
5"
5-1/8
5-3/16
5-1/4
5-7/16
5-1/2
2-7/16
2-15/16
3-7/16
3-1/2
3-3/4
3-7/8
3-15/16
4"
4-3/16
4-1/4
4-3/8
4-7/16
4-1/2

119900
119901
119902
119903
119904
119905
119906
119907
119908
119909
119910
119911
119912
119913
119914
119915
119916
119917
119918
119919
119920
119921
119922
119923
119924
119925
119926
119927
119928
119929
119930
119931
119932
119933
119934
119899
119894
119935
119936
119937
119940
119941
119942
119980
119943
119944
119945
119946
119947
119948
119982
119949
119950

62.65
62.65
61.58
61.14
59.50
59.35
59.21
58.69
57.86
56.57
56.17
56.10
55.82
53.84
53.42
52.06
52.04
51.12
50.08
49.00
48.47
47.03
46.26
46.09
44.31
43.64
42.81
41.46
40.60
40.27
37.12
37.00
36.89
36.13
35.66
35.00
35.00
30.00
30.00
29.00
87.57
80.00
80.00
80.00
80.00
80.00
80.00
80.00
80.00
80.00
79.00
78.00
77.00

Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

1/2 x 1/4

1/2 x 1/4

1/2 x 1/2

5/8 x 5/16

5/8 x 5/16

5/8 x 5/8

3/4 x 3/8

3/4 x 3/8

3/4 x 3/4

7/8 x 7/16

7/8 x 7/16

QD
Bush
Size

N
(Cont)

7/8 x 7/8

1 x 1/2

1-1/4 x 5/8

1-1/4 x 1/4

1 x 1/2

1-1/4 x 5/8

1-1/4 x 5/8

1x1

1-1/4 x 1-1/4

1-1/4 x 7/8
W

5/8 x 5/16
3/4 x 3/8

5/8 x 5/16
3/4 x 3/8

5/8 x 5/8
3/4 x 3/4

7/8 x 7/16

7/8 x 7/16

7/8 x 7/8

1 x 1/2

1 x 1/2

1x1

BORE

P/N
Keyway

WT.

4-11/16
4-3/4
4-7/8
4-15/16
5"
5-1/8
5-1/4
5-7/16
5-1/2
5-3/4
5-7/8
5-15/16
6"
3-7/16
3-15/16
4-7/16
4-1/2
4-3/4
4-7/8
4-15/16
5"
5-3/16
5-7/16
5-1/2
5-15/16
6"
6-7/16
6-1/2
7"
4-1/4
4-7/16
4-1/2
4-3/4
5"
5-3/8
5-1/2
5-3/4
5-7/8
5-15/16
6"
6-1/2
7"
7-1/4
7-1/2
8"

119983
119951
119952
119953
119954
119955
119956
119957
119958
119959
119960
119961
119962
119965
119966
119967
119968
119969
119985
119970
119971
119984
119972
119973
119974
119975
119976
119977
119978
120180
120181
120182
120183
120186
120188
120189
120190
120191
120192
120193
120194
120196
120197
120198
120200

76.00
75.00
74.00
73.00
72.00
71.00
70.00
52.19
49.02
49.00
44.00
43.00
42.00
134.00
122.00
122.00
121.00
120.00
120.00
119.00
115.00
114.00
113.00
100.00
94.00
92.50
83.50
80.50
68.00
260.00
256.60
255.40
250.00
244.30
235.30
232.20
225.70
222.30
220.00
218.90
215.00
184.90
184.40
175.80
159.70

Bushing
Keyway

Shaft
Keyway
REF

Key Size
REF

1-1/4 x 5/8

1-1/4 x 5/8

1-1/4 x 1-1/4

1-1/4 x 1/4

1-1/4 x 5/8

1-1/4 x 7/8

1-1/2 x 1/8

1-1/2 x 3/4

1-1/2 x 7/8

7/8 x 7/16

7/8 x 7/16

7/8 x 7/8

1 x 1/2

1 x 1/2

1x1

1-1/4 x 5/8

1-1/4 x 5/8

1-1/4 x 1-1/4

1-1/2 x 3/4

1-1/2 x 3/4

1-1/2 x 1-1/2

1-1/2 x 1/4

1-1/2 x 3/4

1-1/2 x 1

1-3/4 x 1/8

1-3/4 x 3/4

1-3/4 x 7/8

1 x 1/2

1 x 1/2

1x1

1-1/4 x 5/8

1-1/4 x 5/8

1-1/4 x 1-1/4

1-1/2 x 3/4

1-1/2 x 3/4

1-1/2 x 1-1/2

1-3/4 x 3/4

1-3/4 x 3/4

1-3/4 x 1-1/2

2 x 1/4

2 x 3/4

2x1

Key furnished for these sizes ONLY

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-20

T-L HUBS
PAGE PT6-12

TORQUE-TAMER

bushing_qd_spec.fm Page 21 Monday, March 21, 2005 3:18 PM

SPECIFICATION
QD - Reborable

QD Bush
Size
JA
SH
SDS
SD
SK
SF
E
F
J
M
N
P
W
S

Full
Key
1"
1-1/4
1-9/16
1-9/16
2"
2-1/4

Sintered Steel
Shallow
Metric
Key
1-1/16
24
1-1/4
30
1-5/8
40
1-9/16
40
2-1/16
51
2-3/8
55

Full
Key

2-3/4
3-1/4
3-3/4
4-3/4
5"
5-15/16
7"
8-1/2

Cast Iron
Shallow
Key

3"
3-7/16
3-7/8
5"
5-1/4
7"
8"
10"

Metric

75
90
100
120
130
160
200
250

Full
Key
1"
1-3/8
1-5/8
1-11/16
2-1/2
2-5/16
2-7/8
3-1/4
3-3/4
4-3/4
5"
5-15/16
8"

Ductile Iron
Shallow
No *
Key
Key
1-3/16
1-1/4
1-5/8
1-11/16
1-15/16
2"
1-15/16
2"
2-1/2
2-5/8
2-15/16
2-15/16
3-1/2
3-1/2
3-15/16
4"
4-1/2
4-1/2
5-1/2
5-1/2
6"
6"
7"
7"
8-1/2
8-1/2

Metric
25
36
42
42
55
60
82
92
104
130
135
165
205

FHP

QD - Maximum Bore Capacities

V-Drives

Bushings

Sintered Steel
Cast Iron
Ductile Iron
QD Bush
Size
Bore
P/N
Bore
P/N
Bore
P/N
JA
1/2
120050
SH
1/2
120051
1/2
119876
SDS
1/2
120052
1-7/16
119877
SD
1/2
120053
1-9/16
119878
SK
1/2
120054
2"
119879
SF
1/2
120055
2-5/16
119880
E
7/8
120056
7/8
119881
F
1"
120057
1"
119882
J
1-1/2
120058
1-1/2
119883
M
2"
119938
2"
119884
N
2-7/16
119963
2-7/16
119885
P
3-7/16
119979
3-7/16
119886
W
4"
120276
NOTE: All reborable bushings are stocked without sawsplit to facilitate re-machining.
Sawsplit must be made in bushing to allow it to compress for proper gripping
of the shaft. Factory rebore and keyseat service as listed in MLP price book includes sawsplit

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-21

T-L HUBS
PAGE PT6-12

Drives Component Accessories

NOTE: ISO STANDARD METHOD FOR MEASURING KEYSEAT DEPTH


MM Bore and Keyway dimensions conform to ISO standard recommendation
R773, for Free fit
* Verify torque capability. Contact Application Engineering for assistance.

bushing_qd_spec.fm Page 22 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Bushing - Metric Bore/Metric Hardware
FEATURES

Bushings

DODGE QD-style bushings stocked in popular finish bore sizes


and minimum plain bore, for custom reboring

DODGE Metric QD bushings supplied with metric hexhead cap screws and lock washers

Stock reborable bushings available for custom reboring

Reboring and sawsplit available from


DODGE for nominal extra charge
NOTE: Rebore by others must be
sawsplit after rebore

Can be used with DODGE


HTD sprockets for conventional mounting
only (English thread hardware required
for demounting.)

V-Drives
F
G

CAP SCREW

A
W
C
B HUB
DIA DIA

D DIA
DIA BC

FHP

SECTION AA

3/4" TPF
ON DIA

SECTION AA

M
CONVENTIONAL MOUNTING

Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

BORE

REF:
BORE + D

L
M

REVERSE MOUNTING

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-22

T-L HUBS
PAGE PT6-12

Dimensions (MM)
Stock
Max Bore *
C Hub Dia
Amm
Bmm
Bore
-1.00000 -2.00000
Iron
Steel
QT
119861
12.70
30
35
6.40
41.40
76.20
69.90
JA
119860
12.70
24
25
7.90
35.10
99.80
57.20
SH
119862
12.70
30
36
10.90
47.80
120.70
76.20
SDS
119863
12.70
40
42
10.90
55.40
120.70
88.90
SD
119864
12.70
40
42
10.90
55.40
96.80
88.90
SK
119865
12.70
51
55
14.20
71.40
120.70
114.30
SF
119866
12.70
55
60
16.00
79.50
162.10
139.70
E
119867
22.20
75
82
22.40
97.30
190.50
165.10
F
119868
25.40
90
92
25.40
115.50
196.90
184.20
J
119869
38.10
100
104
28.70
130.60
228.60
203.20
M
119870
50.80
120
130
31.80
165.10
289.10
254.00
*Full Key Set (1) Sintered Steel or (2) Ductile Iron will be used depending on max bore size selected
BushSym.

Part
No.

Type
QT
JA
SH
SDS
SD
SK
SF
E
F
J
M

QD STOCK SIZES
PAGE PT6-17

Bushing
Torque
Capacity
(Nm)
113
113
395
565
565
781
1243
2260
3390
5085
9600

Dmm

Emm

Fmm

Gmm

63.50
50.80
66.80
80.80
80.80
98.60
117.60
152.40
168.40
184.20
228.60

33.30
25.40
33.30
33.30
46.00
49.00
52.30
69.90
95.30
117.60
171.50

22.20
14.20
20.60
19.10
31.80
31.80
31.80
41.40
63.50
80.80
131.60

4.80
3.10
3.10
3.10
3.10
5.60
5.60
6.40
8.60
9.70
10.40

Bolt
Center
Dia
(mm)
50.8
42.3
57.2
68.3
68.3
84.1
98.4
127.0
142.9
158.8
200.0

Qty

Length
(mm)

Size

2
3
3
3
3
3
3
3
3
3
4

22
25
35
35
50
50
50
70
100
120
180

M6 x 1
M5 x 0.8
M6 x 1
M6 x 1
M6 x 1
M8 x 1.25
M10 x 1.5
M12 x 1.75
M14 x 2
M16 x 2
M20 x 2.5

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-23

Bolt
Torque
(Nm)
9.6
5.6
11.5
11.5
11.5
20.5
34.0
77.0
100.0
194.5
256.0

T-L HUBS
PAGE PT6-12

V-Drives

STOCK REBORABLE BUSHINGS & SPECIFICATIONS

FHP

QD Bushing - Metric Bore/Metric Hardware

Drives Component Accessories

SPECIFICATION

Bushings

TORQUE-TAMER

bushing_qd_spec.fm Page 23 Monday, March 21, 2005 3:18 PM

bushing_qd_spec.fm Page 24 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Bushing - Metric Series
METRIC QD BUSHING - METRIC HARDWARE
MM
Bore

Bushings
V-Drives

QT
19
----20
----24
----25
----28
----30
----32
117358
35
----38
----40
----42
----45
----48
----50
----55
----60
----* Ductile Iron

JA
117371
117372
117373
117374*
-------------------------------------------------

SH
----117378
117379
117380
117381
117382
117383*
117384*
---------------------------------

SDS
----117385
117386
117387
117388
117389
117390
117391
117392
117393
117394*
---------------------

Bushing No.
SD
--------117531
117532
117533
117534
117535
117536
117537
117538
117539*
---------------------

SK
--------117540
117541
117542
117543
117544
117545
117546
117547
117548
117549
117550
117551
117552*
-----

SF
------------117553
117554
117555
117556
117557
117558
117559
117560
117561
117562
117563
117564
117565*

E
----------------117566
117567
117568
117569
117570
117571
117572
117573
117574
117575
117576
117577

F
----------------117578
117579
117580
117581
117582
117583
117584
117585
117586
117587
117588
117589

MM Keyway
W
D
6
2.80
6
2.80
8
3.30
8
3.30
8
3.30
8
3.30
10
3.30
10
3.30
10
3.30
12
3.30
12
3.30
14
3.80
14
3.80
14
3.80
16
4.30
18
4.40

FHP
Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-24

T-L HUBS
PAGE PT6-12

SPECIFICATION
QD Hubs

Bushings

DODGE QD Weld-On hubs are useful for welding into fan rotors,
pulleys plate sprockets, impellers, agitators, etc. which require
secure mounting to the shaft. These hubs are made of low carbon
steel for good welding compatibility. The data tabulation shows the
standard QD bushings that are used with these hubs.

TORQUE-TAMER

bushing_qd_spec.fm Page 25 Monday, March 21, 2005 3:18 PM

TYPE 1
90
75
20

BC

25

V-Drives

45

70

TYPE 2

TYPE 3

BC

QD STOCK SIZES
PAGE PT6-17

Wt.
Lbs.
0.6
0.4
1.0
1.3
3.0
4.0
9.0
16.0
22.5
50.0
75.0
155.0
300.0

Type
1
2
2
2
2
2
2
2
2
3
3
2
2

D*
2.375
2.250
3.000
3.500
4.375
5.000
6.250
7.000
7.750
9.250
10.250
13.000
15.50

L
0.88
0.56
0.81
0.75
1.25
1.25
1.63
2.50
3.19
5.19
6.25
7.25
9.00

BC
2.00
1.66
2.25
2.69
3.31
3.88
5.00
5.63
6.25
7.88
8.50
10.00
12.75

Dimensions
P
L1
2.50
0.17
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
....
9.50
3.56
10.50
4.50
....
....
....
....

Thread Size
1/4-20 NC x 3/4
10-24 NC x 1
1/4-20 NC x 1-3/8
1/4-20 NC x 1-3/8
5/16-18 NC x 2
3/8-16 NC x 2
1/2-13 NC x 2-3/4
9/16-12 NC x 3-5/8
5/8-11 NC x 4-1/2
3/4-10 NC x 6-3/4
7/8-9 NC x 8
1-8 NC x 9-1/2
1-1/16-7 NC x 11-1/2

*Tolerance:
QT-A Thru J-A = (+0.000/-0.002)
M-A Thru W-A = (+0.000/-0.003)

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-25

T-L HUBS
PAGE PT6-12

Drives Component Accessories

Hub
Part
For
Bore
No.
No.
Bush
Range
QT-A 228465
QT
3/8 to 1-1/2
JA-A 228466
JA
1/2 to 1-1/4
SH-A 228467
SH
1/2 to 1-11/16
SDS-A 228468 SDS
1/2 to 2
SK-A 228469
SK
1/2 to 2-5/8
SF-A 228470
SF
1/2 to 2-15/16
E-A
228471
E
7/8 to 3-1/2
F-A
228472
F
1 to 4
J-A
228473
J
1-1/2 to 4-1/2
M-A 228474
M
2 to 5-1/2
N-A
228475
N
2-7/16 to 5-7/8
P-A
228476
P
2-15/16 to 7
W-A 228477
W
4 to 8-1/2
Mounting:
Type 1: Reverse only
Type 2: conventional or Reverse
Type 3: conventional only

FHP

QD WELD-ON HUBS

bushing_qd_spec.fm Page 26 Monday, March 21, 2005 3:18 PM

TORQUE-TAMER

SPECIFICATION
QD Weld-On Hubs for Conveyor Pulleys
B
(G)

C
DIA.

Bushings

D
DIA.

DODGE QD Weld-On Hubs for conveyor pulleys are


specifically designed for use in the end disc of a conveyor
pulley. Their short length through bore provides more

QTY
Thread Size

F
DIA.
B.C. A
DIA.

forgiveness under the operating stresses of the pulley,


These hubs are manufactured from low Carbon steel for
good welding compatibility.

QD WELD-ON HUBS FOR CONVEYOR PULLEYS


V-Drives

Hub
No.

Part
No.

For
Bush.

FHP

SF
228110
SF
E
228111
E
F
228112
F
JS
228113
J
MS 228114
M
NS
228115
N
PS
228116
P
WS 228117
W
SS
228118
S
ZS
228119
Z
# +.000/-.010 Tolerance

Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

Bore
Range

Wt.
Lbs.

1/2 to 2-15/16
7/8 to 3-1/2
1 to 4
1-1/2 to 4-1/2
2 to 5-1/2
2-7/16 to 5-7/8
2-15/16 to 7
4 to 8-1/2
5-1/2 to 10
7 to 12

3.9
6.6
9.3
17
22
29
75
85
139
236

A
5.00
6.25
7.00
8.25
9.50
10.25
12.25
15.25
17.50
22.00

B
1.00
1.13
1.25
1.63
2.38
2.38
2.88
3.33
3.88
4.88

Dimensions
C#
D (ref)
4.750
3.13
6.000
3.52
6.750
4.44
8.000
5.14
9.250
6.50
10.000 7.00
12.000 8.25
14.875 10.42
17.000 12.13
21.500 15.98

QD METRIC BORES
PAGE PT6-22

E
0.44
0.50
0.56
0.63
0.75
0.81
0.88
0.94
1.13
1.25

QD HUBS
PAGE PT6-25

PT6-26

F
3.88
5.00
5.63
6.25
7.88
8.50
10.00
12.75
15.00
19.00

Qty
3
3
3
3
4
4
4
4
5
5

Installation Screws
Thread Size
3/8-16 NC x 2
1/2-13 NC x 2-1/4
9/16-12 NC x 3-5/8
5/8-11 NC x 2-1/2
3/4-10 NC-10 x 3
7/8-9 NC x 3-1/2
1-8 NC x 4-1/2
1-1/8-7 NC x 5
1-1/4-7 NC x 5
1-1/8-7 NC x 5

T-L HUBS
PAGE PT6-12

FEATURES/BENEFITS
GRIP TIGHT Bushing

V-Drives

Bushings

Rockwell Automation proudly introduces a


revolutionary new bushing system that will
decrease maintenance costs and increase
productivity and uptime. The 360 contact
provides a secure fit onto the shaft, reduces
vibration, eliminates shaft damage and makes
the use of keys obsolete.

TORQUE-TAMER

bushing_grip_tight_fea.fm Page 27 Monday, March 21, 2005 3:20 PM

Features and Benefits:

Possible Application:

FHP

Fan hubs
Sheaves and sprockets
Couplings

Drives Component Accessories

Concentric contact on shaft for better grip


Less vibration
Superior balanced system
No keyways required
No fretting corrosion
Can be used with commercial shafting
Reduction in material cost
Easy on, reliable mounting
Same bushing concept used in bearings, fan
hubs, and sheaves

PT6-27

bushing_grip_tight_spec.fm Page 28 Monday, March 21, 2005 3:23 PM

TORQUE-TAMER

SPECIFICATION
GRIP TIGHT Bushings - Dimensions

Bushings
V-Drives

Shaft Size

Series

Part
Number

F
+.002/-.000

1
1-3/16
1-7/16
1-1/2
1-11/16
1-15/16
2-3/16
2-7/16
2-11/16
2-15/16

205
206
207
208
209
210
211
212
214
215

111940
111941
111942
111943
111944
111945
111946
111947
111948
111949

1.46
1.61
1.62
1.84
1.85
1.86
1.93
2.12
2.39
2.56

.80
.94
.98
1.12
1.15
1.16
1.23
1.33
1.59
1.66

.52
.53
.53
.53
.53
.53
.53
.60
.62
.75

1.43
1.58
1.59
1.81
1.82
1.83
1.90
2.09
2.36
2.53

1.80
2.00
2.30
2.50
2.67
2.94
3.25
3.50
3.81
4.25

1.256
1.445
1.693
1.932
2.080
2.312
2.564
2.782
3.083
3.410

Recommended
Housing Bore
Tolerance
+.0040 - 0
+.0040 - 0
+.0040 - 0
+.0040 - 0
+.0047 - 0
+.0047 - 0
+.0047 - 0
+.0047 - 0
+.0047 - 0
+.0055 - 0

Locknut
Rotation
From Zero
2/3 Turn
2/3 Turn
2/3 Turn
2/3 Turn
2/3 Turn
1 Turn
1 Turn
1 Turn
1 Turn
1 Turn

FHP
Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-28

T-L HUBS
PAGE PT6-12

TORQUE-TAMER

bushing_brackets.fm Page 29 Monday, March 21, 2005 3:34 PM

SPECIFICATION
Idler Brackets and Bushings
Double Adjustable Bracket for Maximum Flexibility
Positive Ratchet Locking Between Base and Arm

Use with Stock Products, such as: Sheaves, Roller Chain


Sprockets, HTD Sprockets Compatible with Products
Machined for: TAPER-LOCK 1610, 2012 and 2517 Bushings QD SK, SF and E Bushings
*QD is a registered trademark of Emerson Electric.

Part Number
WT.
A
B
DIM.
C
D
E
F
DIM.
G
H
J
N
DIM.
P
Q
THD

Model No.
10
115986
3.40
4.63
3.50
1.75
2.00
2.06
3.06
3/8
1.63
0.62
1.16
2.01
2.00
3/4-16

20
115987
13.50
6.94
5.25
2.62
5.00
3.00
4.56
5/8
2.38
0.88
1.63
2.94
3.00
1-14

2012-IDL
115983
10
2.75
1.25
1.56
3/4-16
1.6
6204

2517-IDL
115984
10
3.38
1.75
1.56
3/4-16
3.0
6304

V-Drives

IDLER BRACKETS

BRACKET SPECS
5
115982
3.40
4.62
3.50
1.75
2.00
2.06
3.06
3/8
1.63
0.62
1.16
2.01
2.00
5/8-18

Bushings

Idler Bushings in TAPER-LOCKand QD* Style

IDLER BUSHINGS

QD
Part Number
For Brkt No.
A
D
F
DIM.
L
M
Thd.
Wt.
Bearings

1610-IDL
115985
5
2.25
1.00
1.38
5/8 -18
1.0
6003
SH-IDL
15978

2.63
1.88
0.43
1.31
1.69
3/4-10
2.1
6004

QD STOCK SIZES
PAGE PT6-17

SD-IDL
15979

3.18
2.18
0.43
1.81
1.69
3/4-10
2.5
6204

SK-IDL
115988
10
3.88
2.81
.56
1.94
1.44
3/4-16
2.8
6304

SK-IDL - Large
115980

3.88
2.81
0.56
1.94
1.44
3/4-16
2.8
6206

QD METRIC BORES
PAGE PT6-22

SF-IDL
115989
20
4.63
3.13
.63
2.08
2.13
1-14
5
6206

QD HUBS
PAGE PT6-25

PT6-29

E-IDL
115990
20
6.0
3.83
.88
2.75
2.19
1-14
8.6
6306

E-IDL - Large
424063

6.00
3.83
0.88
2.75
2.19
1-1/4 - 12
12.5
6307
T-L BUSHINGS, HUBS
PAGE PT6-12

Drives Component Accessories

Taper-Lock
Part Number
For Brkt No.
D
DIM.
L
M
THD
WT.
Bearings

FHP

BUSHING SPECS

bushing_brackets.fm Page 30 Monday, March 21, 2005 3:34 PM

TORQUE-TAMER

NOTES

Bushings
V-Drives
FHP
Drives Component Accessories

QD STOCK SIZES
PAGE PT6-17

QD METRIC BORES
PAGE PT6-22

QD HUBS
PAGE PT6-25

PT6-30

T-L HUBS
PAGE PT6-12

PT7-1

Bushings
V-Drives

Sheaves
Features/Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-3
Selection/Dimensions, TAPER-LOCK
Wedge (3V-5V-8V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-4
Classical (A-B-C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-10
Selection/Dimensions, QD
Wedge (3V-5V-8V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-14
Classical (A-B-C-D). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-20
Selection/How-to-Order Custom Sheaves. . . . . . . . . . . . . . . . . . . . . . PT7-27
V-Belts
Features/Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-28
Selection:
D-V Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-29
Polyband Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-30
S-L Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-33
Polyband S-L Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-35
Classic Cog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-38
Double-V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-39
FLEXLINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-40
FHP Fractional Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-41
Selection
D-V Wedge Drives
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-42
Stock Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-46
Basic Horsepower Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-78
S-L Classic Drives
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-84
Stock Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-88
Basic Horsepower Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-116
Related Products
ldler Brackets & Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-122
Groove Belt Gages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-123
Engineering/Technical
Installation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-124
Software
VIA-VISA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PT7-123
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1
Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-29

FHP

V-Drives

Drives Component Accessories

CONTENTS

TORQUE-TAMER

vdrive_toc Page 1 Tuesday, March 22, 2005 3:18 PM

vdrive_toc Page 2 Tuesday, March 22, 2005 3:18 PM

TORQUE-TAMER

NOTES

Bushings
V-Drives
FHP
Drives Component Accessories

PT7-2

FEATURES/BENEFITS
TAPER-LOCK and QD Sheaves

V-Drive Advantages
Isolates shock loads and vibration.
Misalignment capability.

TAPER-LOCK
Sheaves

TORQUE-TAMER

vdrive_taper_fea Page 3 Tuesday, March 22, 2005 1:14 PM

Drive ratios of 6:1 or more possible.


Stock drive selections up to:
1100 design HP at 1180 RPM
800 design HP at 1770 RPM
No lubrication required.
Quiet operation: Motors, etc. are normally at a higher db
level than V-Drives.
Efficiency of 95% is typical.

Bushings

Low maintenance.

QD Sheaves
Sheaves are manufactured in DODGE plants under strict
quality control assurances. Precision machining meets or
exceeds joint RMA/MPTA industry standards for smooth
operation plus extended belt life. DODGE manufactures all
sheaves in plants certified to ISO 9002 Quality Standards.

Sheave Construction

For fast, accurate evaluation of viable V-Drive alternatives,


use the DODGE VIA-VISA software program for your PC.
Just type the required information on the user-friendly input
screen and let the computer do the rest. All the significant
data on the drive combinations is presented: Cost, RPM,
shaft loading, installation tension, face width and diameter,
etc. This is shown in a format that allows you to select the
best drive for the application. See page PT7-123 for complete information on VIA-VISA.

V-Drives

Computer Selection

WARNING

Type 2

Type 3

DODGE stock sheaves are manufactured from high quality


gray iron. They are given a corrosion-resistant finish before
packaging and shipping. Sheave construction follows the
general format illustrated above: smaller sheaves are of the
block construction, intermediate sizes of the web type, and
large sheaves of the arm- type construction.

Refer to the Made-To-Order sheave section for constructions that are suitable for operation at higher rim speeds.
ARAMIDE CORD BELTS WARNING:
Because of the high horsepower rating of Aramide (Kevlar)
cord belts, stock sheaves can not be used. Contact
DODGE for made to order high capacity sheaves.

Drives Component Accessories

Type 1

FHP

Stock sheaves are manufactured from gray iron, which is


suitable for operation up to 6500 feet per minute rim speed
(e.g. 14, max. dia. on a 1750 RPM motor). Operation
above this rim speed may cause sheave failure resulting
in personnel and/or equipment damage.

Sheave Balance
Balance of stock sheaves is suitable for most applications
up to a rim speed of 6500 FPM. Dynamic (two-plane) balance is available at extra charge for applications that are
more sensitive to vibration. Dynamic balance is recommended for operation above 6500 FPM.

PT7-3

vdrive_3v_sel_dim Page 4 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

3V TAPER-LOCK SHEAVES
F

F
M

F
M

Bushings

TYPE C

A-3

F = **

1-Groove

V-Drives

O.D. Part No.


2.65 112124
2.8
112125
3.0
112126
3.15 112127
3.35 112175
3.65 112176
4.12 112177
4.5
112178
4.75 112179
112180
5.0
5.3
112181
5.6
112182
6.0
112183
6.5
112184
6.9
112185
8.0
112008
10.6 112009
14.0 112010
19.0 112011

Description
1/3V2.651108
1/3V2.81108
1/3V3.01108
1/3V3.151108
1/3V3.351610
1/3V3.651610
1/3V4.121610
1/3V4.51610
1/3V4.751610
1/3V5.01610
1/3V5.31610
1/3V5.61610
1/3V6.01610
1/3V6.51610
1/3V6.91610
1/3V8.02517
1/3V10.62517
1/3V14.02517
1/3V19.03020

Wt.
.75
.85
1.0
1.0
1.1
1.3
2.0
2.3
2.6
2.9
3.3
3.7
4.2
5.0
5.6
8.5
14.0
20.0
20.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
B1
B1
B1
B1
B1
C3
C3

E
.06
.06
.06
.06
.11
.11
.11
.11
.11
.11
.11
.11
0
0
0
0
0
0
0

O.D. Part No.


2.65
112128
2.8
112129
3.0
112186
3.15
112187
3.35
112188
3.65
112189
4.12
112190
4.5
112191
4.75
112192
5.0
112193
5.3
112194
5.6
112195
6.0
112196
6.5
112197
6.9
112198
8.0
112023
10.6
112024
14.0
112025
19.0
112026
25.0
112027

** 2.653.15=0.94, 3.355.6=1.06, 6.010.6=0.69, 14.0=0.81, 19.0=1.09

3-Groove

F = 1.50

FHP
Drives Component Accessories

Wt. Type
E
M
O.D. Part No. Description
2.65 112130 3/3V2.651108
1.0
A1
.06
.56
2.8
112131 3/3V2.81108
1.1
A1
.06
.56
3.0
112199 3/3V3.01210
1.8
A1
.11
.40
3.15 112200 3/3V3.151210
1.5
A1
.11
.40
3.35 112201 3/3V3.351610
1.8
A1
.11
.40
3.65 112202 3/3V3.651610
2.0
A1
.11
.40
4.12 112203 3/3V4.121610
2.6
A1
0
.50
4.5
112204 3/3V4.51610
3.2
A1
0
.50
0
.50
3.7
A1
4.75 112205 3/3V4.751610
5.0
112206 3/3V5.01610
4.2
A1
0
.50
5.3
112207 3/3V5.31610
4.8
A1
0
.50
5.6
112208 3/3V5.61610
5.5
A1
0
.50
6.0
112038 3/3V6.02517
7.4
B1
0
.25
6.5
112144 3/3V6.52517
9.1
B1
0
.25
6.9
112145 3/3V6.92517
10.0
B1
0
.25
8.0
112039 3/3V8.02517
15.0
B1
0
.25
10.6 112040 3/3V10.62517 18.0
C2
0
.25
14.0 112041 3/3V14.02517 25.0
C3
0
.25
.50
19.0 112042 3/3V19.03020 34.0
C3
0
C3
0
.50
25.0 112043 3/3V25.03020 36.0
33.5 112044 3/3V33.53020 53.0
C3
.25
.25
Pitch diameter = O.D. .05
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
BELTS
PAGES PT7-28

F = 1.09

2-Groove

M
0
0
0
0
.05
.05
.05
.05
.05
.05
.05
.05
.31
.31
.31
1.06
1.06
.94
.91

Description
2/3V2.651108
2/3V2.81108
2/3V3.01210
2/3V3.151210
2/3V3.351610
2/3V3.651610
2/3V4.121610
2/3V4.51610
2/3V4.751610
2/3V5.01610
2/3V5.31610
2/3V5.61610
2/3V6.01610
2/3V6.51610
2/3V6.91610
2/3V8.02517
2/3V10.62517
2/3V14.02517
2/3V19.03020
2/3V25.03020

Wt.
0.75
0.90
1.4
1.0
1.5
1.6
2.1
2.7
3.1
3.6
4.2
4.8
5.8
7.0
8.0
11.0
15.0
22.0
22.0
30.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
B1
B1
C3
C3
C3

E
.06
.06
.11
.11
.11
.11
.11
.11
.11
.11
0
0
.09
.09
0
0
0
0
0
.125

Description
4/3V2.651108
4/3V2.81108
4/3V3.01210
4/3V3.151210
4/3V3.351610
4/3V3.651610
4/3V4.121610
4/3V4.51610
4/3V4.751610
4/3V5.01610
4/3V5.31610
4/3V5.61610
4/3V6.02517
4/3V6.52517
4/3V6.92517
4/3V8.02517
4/3V10.62517
4/3V14.02517
4/3V19.03020
4/3V25.03020
4/3V33.53030

Wt.
1.2
1.3
2.1
1.9
2.2
2.0
3.0
3.7
4.2
4.8
5.5
6.2
8.0
10.0
12.0
18.0
20.0
29.0
45.0
42.0
73.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A2
A3
C3
D3
C3

E
.06
.06
.11
.11
.11
.11
0
0
0
0
0
0
0
0
0
0
0
0
0
.19
.55

4-Groove
O.D. Part No.
2.65
112132
2.8
112133
3.0
112209
3.15
112210
3.35
112211
3.65
112212
4.12
112213
4.5
112214
4.75
112215
5.0
112216
5.3
112217
5.6
112218
6.0
112053
6.5
112150
6.9
112151
8.0
112054
10.6
112055
14.0
112056
19.0
112275
25.0
112276
33.5
112059

SELECTION: WEDGE
PAGES PT7-42

F = 1.90

SELECTION: CLASSICAL
PAGES PT7-84

PT7-4

M
.13
.13
.05
.05
.05
.05
.05
.05
.05
.05
.05
.05
0
0
.09
.66
.66
.66
.91
.78

ENGINEERING/TECHNICAL
PAGES PT7-124

M
.97
.97
.80
.80
.80
.80
.91
.91
.91
.91
.91
.91
.16
.16
.16
.16
.16
.16
.09
.09
.55

vdrive_3v_sel_dim Page 5 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

3V TAPER-LOCK SHEAVES
3V
Belt Profile

Bushings

5V
Belt Profile

8V
Belt Profile

8-Groove

Wt.
4.0
3.9
5.4
6.7
7.6
11.0
11.0
14.0
20.0
27.0
29.0
51.0
58.0
82.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A3
A3
C3
C3

E
0
.56
.56
.56
.56
.56
0
0
0
0
0
0
0
.34

6-Groove
O.D. Part No.
4.75
112071
5.0
112072
5.3
112073
5.6
112074
6.0
112075
6.5
112154
6.9
112155
8.0
112076
10.6
112077
14.0
112078
19.0
112278
25.0
112080
33.5
112081

M
.81
0
0
0
0
0
.56
.56
.56
.56
.56
.31
.69
.34

F = 3.53

Wt.
4.4
5.4
6.5
7.7
9.5
12.0
13.0
20.0
29.0
41.0
51.0
72.0
92.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A2
A3
A3
C3
C3

E
.97
.97
.97
.97
0
0
0
0
0
.22
0
0
.14

Description
10/3V4.752517
10/3V5.02517
10/3V5.32517
10/3V5.62517
10/3V6.02517
10/3V6.52517
10/3V6.92517
10/3V8.03020
10/3V10.63020
10/3V14.03535
10/3V19.03535
10/3V25.04040
10/3V33.54040

Wt. Type
7.1
A1
8.2
A1
9.3
A1
10.0
A1
13.0
A1
15.0
A1
18.0
A1
25.0
A1
39.0
A1
57.0
A3
81.0
A3
88.0
A3
128.0
A3

E
2.59
2.59
1.84
.50
.50
.50
.81
.25
.84
0
0
0
.17

10-Groove

O.D. Part No. Description


Wt. Type
E
M
4.75 112082 8/3V4.752517
5.8
A1
1.78
0
5.0
112083 8/3V5.02517
6.4
A1
1.78
0
5.3
112084 8/3V5.32517
7.8
A1
1.03
.75
5.6
112085 8/3V5.62517
9.2
A1
.25
1.53
6.0
112086 8/3V6.02517
11.0
A1
.25
1.53
6.5
112156 8/3V6.52517
14.0
A1
.25
1.53
6.9
112157 8/3V6.92517
16.0
A1
.25
1.53
8.0
112087 8/3V8.03020
22.0
A1
.50
1.03
10.6 112088 8/3V10.63020 28.0
A2
.50
1.03
.87
A3
.65
14.0 112279 8/3V14.03020 52.0
19.0 112090 8/3V19.03535 67.0
A3
0
.03
25.0 112091 8/3V25.03535 75.0
A3
0
.03
33.5 112092 8/3V33.54040 111.0
C3
.23
.23
Pitch diameter = O.D. .05
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

BELTS
PAGES PT7-28 - PT7-41

F = 2.71
Description
6/3V4.752517
6/3V5.02517
6/3V5.32517
6/3V5.62517
6/3V6.02517
6/3V6.52517
6/3V6.92517
6/3V8.02517
6/3V10.62517
6/3V14.02517
6/3V19.03020
6/3V25.03030
6/3V33.53030

O.D. Part No.


4.75
112093
5.0
112094
5.3
112158
5.6
112159
6.0
112095
6.5
112160
6.9
112161
8.0
112096
10.6
112097
14.0
112098
19.0
112099
25.0
112100
33.5
112101

SELECTION: WEDGE
PAGES PT7-42

F = 4.34

SELECTION: CLASSICAL
PAGES PT7-84

PT7-5

M
0
0
0
0
.97
.97
.97
.97
.97
.75
.72
.28
.14

V-Drives

F = 2.31
Description
5/3V4.51615
5/3V4.752517
5/3V5.02517
5/3V5.32517
5/3V5.62517
5/3V6.02517
5/3V6.52517
5/3V6.92517
5/3V8.02517
5/3V10.62517
5/3V14.02517
5/3V19.03020
5/3V25.03030
5/3V33.53030

M
0
0
.75
2.09
2.09
2.09
1.78
2.09
1.50
.84
.84
.34
.17

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

O.D. Part No.


4.5
112102
4.75 112103
5.0
112061
5.30 112062
5.6
112063
6.0
112064
6.5
112152
6.9
112153
8.0
112065
10.6 112066
14.0 112067
19.0 112277
25.0 112069
33.5 112070

Drives Component Accessories

5-Groove

vdrive_3v_sel_dim Page 6 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

5V TAPER-LOCK SHEAVES
2-Groove

Bushings
V-Drives

O.D.
4.4++
4.65++
4.9++
5.2++
5.5++
5.9++
6.3++
6.7++
7.1
7.5
8.0
8.5
9.0
9.25
9.75
10.3
10.9
11.3
11.8
12.5
13.2
14.0
15.0
16.0
18.7
21.2
23.6
28.0

Part No.
111200
111201
111202
111203
111255
111204
111205
111206
111132
111133
111134
111135
111136
111137
111138
111139
111140
111207
111141
111142
111143
111144
111145
111146
111208
111147
111209
111148

F = 1.68
Description
2/5V4.41610
2/5V4.651610
2/5V4.91610
2/5V5.21610
2/5V5.51610
2/5V5.91610
2/5V6.31610
2/5V6.71610
2/5V7.12517
2/5V7.52517
2/5V8.02517
2/5V8.52517
2/5V9.02517
2/5V9.253020
2/5V9.753020
2/5V10.33020
2/5V10.93020
2/5V11.33020
2/5V11.83020
2/5V12.53020
2/5V13.23020
2/5V14.03020
2/5V15.03020
2/5V16.03020
2/5V18.73020
2/5V21.23535
2/5V23.63535
2/5V28.03535

Wt.
3.0
3.0
4.0
4.0
5.0
6.0
7.0
9.0
10.0
12.0
14.0
13.0
16.0
17.0
19.0
22.0
24.0
25.0
26.0
28.0
21.0
23.0
26.0
28.0
40.0
45.0
56.0
68.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
B1
B1
B1
C2
C2
B1
B1
C2
C2
C2
C2
C2
C3
C3
C3
C3
C3
C3
C3
C3

E
.06
.06
.06
.06
.06
.06
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.37
.25
.37

Description
4/5V4.41610
4/5V4.651610
4/5V4.91610
4/5V5.21610
4/5V5.52517
4/5V5.92517
4/5V6.32517
4/5V6.72517
4/5V7.12517
4/5V7.52517
4/5V8.02517
4/5V8.52517
4/5V9.02517
4/5V9.253020
4/5V9.753020
4/5V10.33020
4/5V10.93020
4/5V11.33020
4/5V11.83020
4/5V12.53020
4/5V13.23020
4/5V14.03535
4/5V15.03535
4/5V16.03535
4/5V18.73535
4/5V21.23535
4/5V23.63535
4/5V28.03535
4/5V31.53535
4/5V37.54040
4/5V50.04040

Wt. Type
6.0
A1
6.0
A1
6.0
A1
7.0
A1
8.0
A1
10.0
A1
11.0
A1
12.0
A1
15.0
A1
18.0
A1
21.0
A1
20.0
A1
22.0
A1
27.0
A1
31.0
A1
28.0
A1
31.0
A1
32.0
A1
34.0
A2
40.0
A2
42.0
A3
48.0
C2
52.0
C3
53.0
C3
63.0
C3
70.0
C3
79.0
C3
98.0
C3
114.0
C3
148.0
C3
243.0
C3

E
2.06
2.06
2.06
2.06
1.31
1.31
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.43
.43
.43
.43
0
0
0
0
0
0

4-Groove

FHP
Drives Component Accessories

O.D.
4.4++
4.65++
4.9++
5.2++
5.5++
5.9++
6.3++
6.7++
7.1
7.5
8.0
8.5
9.0
9.25
9.75
10.3
10.9
11.3
11.8
12.5
13.2
14.0
15.0
16.0
18.7
21.2
23.6
28.0
31.5
37.5
50.0

Part No.
111221
111222
111223
111224
111225
111226
111227
111228
111020
111021
111022
111023
111035
111104
111105
111106
111107
111229
111025
112280
112281
111028
111029
111030
111230
111031
111231
111032
111232
111033
111034

3-Groove
O.D. Part No.
4.4++ 111210
4.65++ 111211
4.9++ 111212
5.2++ 111213
5.5++ 111256
5.9++ 111214
6.3++ 111215
6.7++ 111216
7.1
111001
7.5
111002
8.0
111003
8.5
111004
9.0
111005
9.25
111099
9.75
111100
10.3
111101
10.9
111102
11.3
111217
11.8
111006
12.5
111103
13.2
111007
14.0
111008
15.0
111009
16.0
111010
18.7
111218
21.2
111011
23.6
111219
28.0
111012
31.5
111220
37.5
111013
50.0
111014

M
.62
.62
.62
.62
.62
.62
.68
.68
.06
.06
.06
.06
.06
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
1.44
1.56
1.43

F = 3.06

BELTS
PAGES PT7-28

M
0
0
0
0
0
0
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.06
1.06
1.06
1.06
1.06
1.06
1.06
1.06
0
0
0
0
.43
.43
.43
.43
.93
.93

F = 2.37
Description
3/5V4.41610
3/5V4.651610
3/5V4.91610
3/5V5.21610
3/5V5.51610
3/5V5.92517
3/5V6.32517
3/5V6.72517
3/5V7.12517
3/5V7.52517
3/5V8.02517
3/5V8.52517
3/5V9.02517
3/5V9.253020
3/5V9.753020
3/5V10.33020
3/5V10.93020
3/5V11.33020
3/5V11.83020
3/5V12.53020
3/5V13.23020
3/5V14.03020
3/5V15.03020
3/5V16.03020
3/5V18.73020
3/5V21.23535
3/5V23.63535
3/5V28.03535
3/5V31.53535
3/5V37.54040
3/5V50.04040

5-Groove

Wt. Type
4.0
A1
5.0
A1
5.0
A1
6.0
A1
6.0
A1
7.0
A1
9.0
A1
10.0
A1
13.0
A1
15.0
A1
18.0
A1
20.0
A1
20.0
A1
21.0
A1
24.0
A2
25.0
A2
27.0
A2
28.0
A2
29.0
A2
32.0
A2
34.0
A3
36.0
A3
36.0
A3
38.0
A3
52.0
A3
60.0
C3
68.0
C3
83.0
C3
96.0
C3
124.0
C3
186.0
C3

E
1.38
.06
.06
.06
.06
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.34
.50
.50

M
0
1.31
1.31
1.31
1.31
.62
.62
.62
.62
.62
.62
.62
.62
.37
.37
.37
.37
.37
.37
.37
.37
.37
.37
.37
.37
1.12
1.12
1.12
.78
1.12
1.12

F = 3.75

O.D. Part No.


Description
Wt. Type
E
M
5.9++ 111233
5/5V5.92517
11.0
A1
.56
1.43
6.3++ 111234
5/5V6.32517
12.0
A1
.56
1.43
6.7++ 111235
5/5V6.72517
13.0
A1
.56
1.43
7.1
111038
5/5V7.13020
16.0
A1
.50
1.25
7.5
111039
5/5V7.53020
19.0
A1
.50
1.25
8.0
111040
5/5V8.03020
22.0
A1
.50
1.25
8.5
111041
5/5V8.53020
26.0
A1
.50
1.25
9.0
111042
5/5V9.03020
30.0
A1
.50
1.25
9.25
111108 5/5V9.253020 31.0
A1
.50
1.25
9.75
111109 5/5V9.753020 36.0
A1
.50
1.25
10.3
111110 5/5V10.33020 33.0
A1
.50
1.25
10.9
111111 5/5V10.93020 36.0
A1
.50
1.25
11.3
111236 5/5V11.33020 38.0
A1
1.25
.50
11.8
111043 5/5V11.83020 40.0
A2
.50
1.25
12.5
111044 5/5V12.53535 54.0
A2
0
.25
13.2
111045 5/5V13.23535 57.0
A2
0
.25
14.0
111046 5/5V14.03535 57.0
A3
0
.25
15.0
111047 5/5V15.03535 65.0
A3
0
.25
16.0
111048 5/5V16.03535 70.0
A3
0
.25
18.7
111237 5/5V18.73535 84.0
A3
0
.25
21.2
111049 5/5V21.24040 81.0
C3
0
.25
23.6
111238 5/5V23.64040 92.0
C3
0
.25
28.0
111050 5/5V28.04040 115.0
C3
0
.25
31.5
111239 5/5V31.54040 155.0
C3
0
.25
111051 5/5V37.54040 190.0
C3
0
.25
37.5
50.0
111052 5/5V50.04545 280.0
C3
0
.75
Pitch diameter = O.D. .10
Type 1 = Block Type, 2 = Web, 3 = Arm See drawings page PT7-3.
++ 5VX Belts only on these sizes.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-6

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 7 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

5V TAPER-LOCK SHEAVES
F

F
E

O.D. Part No.


5.9++ 111240
6.3++ 111241
6.7++ 111242
7.1
111056
7.5
111057
8.0
111058
8.5
111059
9.0
111060
9.25
111112
9.75
111113
10.3
111114
10.9
111115
11.3
111243
11.8
111061
12.5
111062
13.2
111063
14.0
111064
15.0
111065
16.0
111066
18.7
111244
21.2
111067
23.6
111245
28.0
111068
31.5
111246
37.5
111069
50.0
111070

F
M

A-3

8-Groove
O.D. Part No.
7.1
111075
7.5
111076
8.0
111077
8.5
111078
9.0
111079
9.25 111116
9.75 111117
10.3 111118
10.9 111119
11.3 111247
11.8 111080
12.5 111081
13.2 111082
14.0 111083
15.0 111084
16.0 111085
18.7 111248
21.2 111086
23.6 111249
28.0 111087
31.5 111250
37.5 111088
50.0 111089

F = 5.81
Description
8/5V7.13030
8/5V7.53030
8/5V8.03030
8/5V8.53030
8/5V9.03535
8/5V9.253535
8/5V9.753535
8/5V10.33535
8/5V10.93535
8/5V11.33535
8/5V11.83535
8/5V12.54040
8/5V13.24040
8/5V14.04040
8/5V15.04040
8/5V16.04040
8/5V18.74040
8/5V21.24040
8/5V23.64040
8/5V28.04545
8/5V31.54545
8/5V37.54545
8/5V50.04545

BELTS
PAGES PT7-28 - PT7-41

Wt. Type
24.0
A1
28.0
A1
33.0
A1
38.0
A1
44.0
A1
45.0
A1
51.0
A1
60.0
A1
68.0
A1
57.0
A1
63.0
A1
102.0
A1
82.0
A1
87.0
A1
97.0
A2
102.0
A2
112.0
A3
129.0
A3
145.0
A3
178.0
A3
228.0
A3
279.0
A3
403.0
A3

E
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
.25
.25
.25
.25
.25
.25
.25
.25
.25
.25
.25
.25

M
1.81
1.81
1.81
1.81
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.56
1.56
1.56
1.56
1.56
1.56
1.56
1.56
1.06
1.06
1.06
1.06

F = 4.43
Description
6/5V5.92517
6/5V6.32517
6/5V6.72517
6/5V7.13020
6/5V7.53020
6/5V8.03020
6/5V8.53020
6/5V9.03020
6/5V9.253535
6/5V9.753535
6/5V10.33535
6/5V10.93535
6/5V11.33535
6/5V11.83535
6/5V12.53535
6/5V13.23535
6/5V14.03535
6/5V15.04040
6/5B16.04040
6/5V18.74040
6/5V21.24040
6/5V23.64040
6/5V28.04040
6/5V31.54040
6/5V37.54545
6/5V50.04545

10-Groove

Wt. Type
13.0
A1
13.0
A1
15.0
A1
18.0
A1
21.0
A1
24.0
A1
28.0
A1
32.0
A1
41.0
A1
48.0
A1
56.0
A1
65.0
A1
53.0
A1
59.0
A2
59.0
A2
67.0
A2
67.0
A2
82.0
A2
84.0
A2
97.0
A2
91.0
A3
124.0
A3
149.0
A3
171.0
A3
214.0
C3
336.0
D3

E
1.12
.81
.81
.75
.75
.75
.75
.75
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.50

F = 7.18

O.D. Part No. Description


Wt. Type
E
8.0
111120 10/5V8.03030 36.0
A1
1.00
8.5
111121 10/5V8.53030 42.0
A1
1.00
9.0
111122 10/5V9.03535 47.0
A1
1.00
9.25
111123 10/5V9.254040 46.0
A1
1.00
9.75
111124 10/5V9.754040 54.0
A1
1.00
10.3
111125 10/5V10.34040 64.0
A1
1.00
10.9
111126 10/5V10.94040 73.0
A1
1.00
11.3
111251 10/5V11.34040 80.0
A1
1.00
11.8
111127 10/5V11.84040 92.0
A1
1.00
12.5
111090 10/5V12.54040 107.0
A1
.38
13.2
111091 10/5V13.24040 107.0
A1
.38
14.0
111092 10/5V14.04545 106.0
A1
.75
15.0
111093 10/5V15.04545 116.0
A1
.69
0
A2
16.0
111094 10/5V16.04545 126.0
18.7
111252 10/5V18.74545 116.0
A2
.50
21.2
111095 10/5V21.24545 149.0
D3
.50
23.6
111253 10/5V23.64545 191.0
A3
.50
28.0
111096 10/5V28.04545 227.0
A3
.75
31.5
111254 10/5V31.54545 259.0
A3
.75
37.5
111097 10/5V37.54545 320.0
A3
.75
50.0
111098 10/5V50.05050 471.0
A3
.75
Pitch diameter = O.D. .10
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
++ 5VX Belts only on these sizes.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-7

M
1.56
1.87
1.87
1.68
1.68
1.68
1.68
1.68
.93
.93
.93
.93
.93
.93
.93
.93
.93
.43
.43
.43
.43
.43
.43
.43
.06
.56

Bushings

6-Groove

V-Drives

M
3.18
3.18
2.68
2.18
2.18
2.18
2.18
2.18
2.18
2.81
2.81
1.93
2.00
2.68
2.18
3.18
2.18
1.93
1.93
1.93
1.43

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

F
M

Drives Component Accessories

F
E

vdrive_3v_sel_dim Page 8 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

8V TAPER-LOCK SHEAVES
F

F
E

Bushings

TYPE A

F
M

V-Drives

TYPE D

5-Groove

O.D. Part No.


12.5
110003
13.2
110008
14.0
110950
15.0
110951
16.0
110952
17.0
110953
18.0
110954
19.0
110955
20.0
110015
21.2
110016
22.4
110004
24.8
110681
30.0
110957
35.5
110900
40.0
110006
44.5
110002
53.0
110007

TYPE C

F
E

4-Groove

FHP
Drives Component Accessories

Wt. Type
83.0
A1
125.0
A2
88.0
A2
111.0
A2
105.0
A2
150.0
A2
150.0
A2
146.0
A2
145.0
A2
138.0
A2
147.0
A2
191.0
D3
233.0
D3
278.0
D3
324.0
D3
367.0
D3
469.0
B3

E
0
0
0
.50
.44
0
0
0
0
0
0
.94
1.12
1.12
1.12
.25
1.12

Description
6/8V12.54040
6/8V13.24040
6/8V14.04040
6/8V15.04545
6/8V16.04545
6/8V17.04545
6/8V18.04545
6/8V19.04545
6/8V20.05050
6/8V21.25050
6/8V22.45050
6/8V24.85050
6/8V30.05050
6/8V35.55050
6/8V40.05050
6/8V44.55050
6/8V53.05050

Wt. Type
98.0
A1
114.0
A2
134.0
A2
146.0
A2
140.0
A2
143.0
A2
164.0
A2
166.0
A3
144.0
D3
201.0
A3
212.0
D3
236.0
D3
292.0
A3
363.0
A3
423.0
A3
485.0
A3
621.0
A3

E
1.00
1.00
1.00
.50
.12
.50
.50
.50
1.31
.19
1.13
.13
.06
.50
.50
.50
.50

M
.87
.87
.87
.37
.44
.87
.87
.87
.37
.37
.37
.81
1.00
1.00
1.00
.12
1.25

TYPE A-2
A-3

F = 6.00

O.D. Part No. Description


Wt. Type
E
M
12.5 110958 5/8V12.54040 96.0
A2
.18
1.81
13.2 110959 5/8V13.24040 100.0
A2
.18
1.81
14.0 110960 5/8V14.04040 107.0
A2
.18
1.81
15.0 110961 5/8V15.04040 106.0
A2
.18
1.81
16.0 110962 5/8V16.04040 110.0
A2
.50
1.50
17.0 110023 5/8V17.04545 120.0
A3
0
1.50
18.0 110024 5/8V18.04545 180.0
A3
0
1.50
19.0 110025 5/8V19.04545 200.0
A3
0
1.50
20.0 110026 5/8V20.04545 145.0
A3
0
1.50
21.2 110027 5/8V21.24545 185.0
A3
0
1.50
22.4 110028 5/8V22.44545 176.0
A3
0
1.50
24.8 110682 5/8V24.85050 206.0
A3
0
1.50
30.0 110029 5/8V30.05050 319.0
D3
.62
1.62
35.5 110046 5/8V35.55050 399.0
A3
0
1.00
40.0 110017 5/8V40.05050 350.0
A3
0
1.00
44.5 110047 5/8V44.55050 572.0
A3
0
1.00
53.0 110018 5/8V53.05050 565.0
1.00
A3
0
Pitch diameter = O.D. .20
Type 1 = Block Type, 2 = Web, 3 = Arm See drawings page PT7-3.

BELTS
PAGES PT7-28

F = 4.87
Description
4/8V12.54040
4/8V13.24040
4/8V14.04040
4/8V15.04040
4/8V16.04040
4/8V17.04040
4/8V18.04040
4/8V19.04040
4/8V20.04545
4/8V21.24545
4/8V22.44545
4/8V24.85050
4/8V30.05050
4/8V35.55050
4/8V40.05050
4/8V44.55050
4/8V53.05050

6-Groove
O.D. Part No.
12.5
110964
13.2
110965
14.0
110966
15.0
110033
16.0
110034
17.0
110035
18.0
110036
19.0
110037
20.0
110967
21.2
110968
22.4
110969
24.8
110683
30.0
110041
35.5
110049
40.0
110042
44.5
110064
53.0
110043

SELECTION: WEDGE
PAGES PT7-42

F = 7.12

SELECTION: CLASSICAL
PAGES PT7-84

PT7-8

M
2.12
2.12
2.12
2.12
2.50
2.12
2.12
2.12
3.43
1.94
3.25
2.25
2.06
1.62
1.62
1.62
1.62

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 9 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

8V TAPER-LOCK SHEAVES

F = 11.62

M
3.37
3.37
3.37
3.37
3.37
4.18
4.18
4.18
4.18
4.18
4.18
2.25
3.18
3.37
3.37
3.37
3.37

12-Groove

O.D. Part No. Description


Wt. Type
E
M
12.5
--10/8V12.54545 - - A1
2.06
5.06
13.2 110071 10/8V13.24545 150.0
A1
2.06
5.06
14.0 110072 10/8V14.04545 175.0
A2
2.06
5.06
15.0 110073 10/8V15.05050 175.0
A2
1.31
4.68
16.0 110074 10/8V16.05050 200.0
A2
2.18
4.43
17.0 110075 10/8V17.05050 210.0
A2
2.25
4.37
18.0 110076 10/8V18.05050 220.0
A2
2.25
4.37
19.0 110077 10/8V19.05050 240.0
A3
2.25
4.37
20.0 110078 10/8V20.05050 211.0
A3
2.25
4.37
21.2 110079 10/8V21.25050 270.0
A3
2.50
4.12
22.4 110080 10/8V22.45050 291.0
A3
2.25
4.37
24.8 110068 10/8V24.85050 328.0
A3
2.37
4.25
30.0 110081 10/8V30.05050 416.0
A3
2.25
4.37
35.5 110976 10/8V35.56050 517.0
A3
2.25
4.37
40.0 110977 10/8V40.06050 606.0
A3
2.25
4.37
44.5 110978 10/8V44.56050 701.0
A3
2.25
4.37
53.0 110979 10/8V53.06050 898.0
A3
2.25
4.37
Pitch diameter = O.D. .20
Type 1 = Block Type, 2 = Web, 3 = Arm See drawings page PT7-3.

BELTS
PAGES PT7-28 - PT7-41

E
1.50
1.50
1.50
1.50
1.50
.18
.18
.18
.18
.18
.18
2.12
1.18
1.00
1.00
1.00
1.00

Bushings

Wt. Type
150.0
A1
141.0
A2
160.0
A2
185.0
A2
168.0
A2
179.0
A2
204.0
A2
223.0
A2
178.0
A2
192.0
A3
249.0
A3
285.0
A3
356.0
A3
441.0
A3
517.0
A3
596.0
A3
759.0
A3

O.D. Part No.


12.5 110980
13.2 110981
14.0 110982
15.0 110983
16.0 110984
17.0 110985
18.0 110986
19.0 110987
20.0 110988
21.2 110989
22.4 110990
24.8 110991
30.0 110992
35.5 110993
40.0 110994
44.5 110995
53.0 110996

SELECTION: WEDGE
PAGES PT7-42

F = 13.87
Description
12/8V12.55050
12/8V13.25050
12/8V14.05050
12/8V15.05050
12/8V16.05050
12/8V17.05050
12/8V18.05050
12/8V19.05050
12/8V20.05050
12/8V21.25050
12/8V22.45050
12/8V24.85050
12/8V30.06050
12/8V35.56050
12/8V40.06050
12/8V44.56050
12/8V53.07060

SELECTION: CLASSICAL
PAGES PT7-84

PT7-9

Wt. Type
153.0
A1
180.0
A1
186.0
A1
221.0
A2
247.0
A2
267.0
A2
274.0
A2
306.0
A2
249.0
A3
294.0
A3
337.0
A3
380.0
A3
482.0
A3
597.0
A3
702.0
A3
814.0
A3
1077.0 A3

E
3.18
3.00
3.18
1.88
1.88
3.50
3.53
2.25
2.25
2.25
2.25
5.37
4.00
4.00
4.00
4.00
5.00

M
5.68
5.87
5.68
7.00
7.00
5.38
5.34
6.62
6.62
6.62
6.62
3.50
4.87
4.87
4.87
4.87
2.87

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

10-Groove

F = 9.37
Description
8/8V12.54545
8/8V13.24545
8/8V14.04545
8/8V15.04545
8/8V16.04545
8/8V17.05050
8/8V18.05050
8/8V19.05050
8/8V20.05050
8/8V21.25050
8/8V22.45050
8/8V24.85050
8/8V30.05050
8/8V35.55050
8/8V40.05050
8/8V44.56050
8/8V53.06050

FHP

O.D. Part No.


12.5 110050
13.2 110051
14.0 110052
15.0 110053
16.0 110054
17.0 110971
18.0 110056
19.0 110057
20.0 110058
21.2 110059
22.4 110060
24.8 110065
30.0 110061
35.5 110066
40.0 110062
44.5 110973
53.0 110974

Drives Component Accessories

8-Groove

vdrive_3v_sel_dim Page 10 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

A/B TAPER-LOCK SHEAVES


F

F
E

Bushings

TYPE A

TYPE A-2
A-3

F
E

TYPE B

TYPE C

1-Groove

TYPE D

F = **

V-Drives
FHP
Drives Component Accessories

O.D. Part No.


Description
Wt. Type
E
3.75 118190 1A3.0B3.4-1210
1.5
A1
.11
3.95 118191 1A3.2B3.6-1210
1.7
A1
.11
4.15 118301 1A3.4B3.8-1610
1.5
A1
.11
4.35 118302 1A3.6B4.0-1610
1.9
A1
.11
4.55 118194 1A3.8B4.2-1610
2.2
A1
.11
4.75 118195 1A4.0B4.4-1610
2.5
A1
.11
4.95 118196 1A4.2B4.6-1610
2.9
A1
.11
5.15 118197 1A4.484.8-1610
3.3
A1
.11
5.35 118198 1A4.6B5.0-1610
3.6
A1
.11
.11
4.1
A1
5.55 118199 1A4.8B5.2-1610
5.75 118200 1A5.085.4-1610
4.5
A1
.11
5.95 118201 1A5.2B5.6-1610
4.9
A1
0
6.15 118202 1A5.4B5.8-1610
5.3
A1
0
6.35 118203 1A5.686.0-1610
5.8
A1
0
6.55 118204 1A5.8B6.2-1610
6.3
A1
0
6.75 118205 1A6.0B6.4-1610
6.8
A1
0
6.95 118206 1A6.2B6.6-1610
7.5
A1
0
7.15 118207 1A6.4B6.8-1610
7.8
A1
0
7.35 118340 1A6.6B7.0-2517
8.5
B1
0
7.75 118303 1A7.0B7.4-2517
9.4
B1
0
B1
0
8.35 118341 1A7.6B8.0-2517 11.0
8.95 118304 1A8.2B8.6-2517 12.0
B1
0
9.75 118305 1A9.0B9.4-2517 14.0
B1
0
11.35 118022 1A10.6611.0-2517 15.0
B1
0
12.75 118023 1A12.0B12.4-2517 114.0 C3
.25
13.95 118342 1A13.2B13.6-2517 16.0
C3
.25
15.75 118024 1A15.0B15.4-2517 18.0
C3
.38
16.35 118343 1A15.6B16.0-2517 22.0
C3
.38
18.75 118025 1A18.0B18.4-2517 27.0
C3
.18
P.D. for A Belts = O.D. .37
P.D. for B Belts = O.D. +.01
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
** 1.16 for 1A3.0B3.4 thru 1A4.4B4.8
1.05 for 1A4.6B5.0 thru 1A5.0B15.4
1.13 for 1A15.6B16.0 thru 1A18.0B18.4

BELTS
PAGES PT7-28

Drawing illustrates
how either A or B
belts may be used
with Dual Duty
groove sheaves.

M
.04
.04
.04
.04
.04
.04
.04
.04
.04
.04
.04
0
0
0
0
0
0
0
.75
.75
.75
.75
.75
.75
.50
.50
.38
.38
.43

2-Groove
O.D. Part No.
3.75
118211
3.95
118212
4.15
118306
4.35
118307
4.55
118215
4.75
118216
4.95
118217
5.15
118218
5.35
118219
5.55
118220
5.75
118221
5.95
118222
6.15
118223
6.35
118224
6.55
118225
6.75
118226
6.95
118227
7.15
118228
7.35
118344
7.75
118044
8.35
118345
8.95
118045
9.75
118046
11.35 118047
12.75 118048
13.95 118346
15.75 118049
16.35 118347
18.75 118050
20.35 114068
25.35 114069
30.35 114070
38.35 114071

SELECTION: WEDGE
PAGES PT7-42

F = 1.75
Description
2A3.0B3.4-1210
2A3.2B3.6-1210
2A3.4B3.8-1610
2A3.6B4.0-1610
2A3.8B4.2-1610
2A4.0B4.4-1610
2A4.2B4.6-1610
2A4.4B4.8-1610
2A4.6B5.0-1610
2A4.8B5.2-1610
2A5.0B5.4-1610
2A5.2B5.6-1610
2A5.4B5.8-1610
2A5.6B6.0-1610
2A5.8B6.2-1610
2A6.0B6.4-1610
2A6.2B6.6-1610
2A6.4B6.8-1610
2A6.6B7.0-2517
2A7.0B7.4-2517
2A7.6B8.0-2517
2A8.2B8.6-2517
2A9.0B9.4-2517
2A10.6B11.0-2517
2A12.0B12.4-2517
2A13.2B13.6-2517
2A15.0B15.4-2517
2A15.6B16.0-2517
2A18.0B18.4-2517
2B20.0-3020
2B25.0-3020
2B30.0-3020
2B38.0-3020

SELECTION: CLASSICAL
PAGES PT7-84

PT7-10

Wt.
2.2
2.6
2.5
2.9
3.3
3.7
4.2
4.1
5.0
5.5
5.9
6.5
6.9
7.6
8.2
8.6
9.5
9.8
14.0
14.0
15.0
15.0
18.0
25.0
18.0
24.0
24.0
26.0
33.0
31.0
41.0
52.0
71.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
C2
C2
C2
C2
C3
C3
C3
C3
C3
C3
C3
C3
C3

E
.10
.10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

ENGINEERING/TECHNICAL
PAGES PT7-124

M
.65
.65
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
0
0
0
0
0
0
0
0
0
0
0
.25
.25
.25
.25

Part No.
118229
118230
118308
118309
118233
118234
118235
118310
118311
118312
118313
118314
118315
118316
118317
118318
118319
118320
118348
118069
118349
118070
118071
118072
118073
118350
118074
118351
118075
114072
114073
114074
114033

F = 2.50
Description
Wt. Type
3A3.0B3.41210
3.0
A1
3A3.2B3.61210
3.5
A1
3A3.4B3.81610
3.4
A1
3A3.6B4.01610
4.0
A1
3A3.8B4.21610
4.6
A1
3A4.0B4.41610
4.9
A1
3A4.2B4.61610
5.4
A1
3A4.4B4.81610
5.9
A1
3A4.6B5.01610
6.4
A1
3A4.8B5.21610
7.0
A1
3A5.0B5.42517
7.8
A1
3A5.2B5.62517
8.2
A1
3A5.4B5.82517
8.9
A1
3A5.6B6.02517
9.8
A1
3A5.8B6.22517
11.0
A1
3A6.0B6.42517
12.0
A1
3A6.2B6.62517
13.0
A1
3A6.4B6.82517
14.0
A1
3A6.6B7.02517
15.0
A1
3A7.0B7.42517
17.0
A1
3A7.6B8.02517
19.0
A1
3A8.2B8.62517
19.0
A1
3A9.0B9.42517
21.0
A2
3A10.6B11.02517 28.0
A2
3A12.0B12.42517 22.0
A3
3A13.2B13.62517 25.0
A3
3A15.0B15.42517 30.0
A3
3A15.6B16.02517 32.0
A3
3A18.0B18.42517 39.0
A3
3B20.03020
39.0
A3
3B25.03020
52.0
A3
3B30.03020
66.0
A3
3B38.03020
103.0
A3

5-Groove
O.D.
3.75
3.95
4.15
4.35
4.55
4.75
4.95
5.15
5.35
5.55
5.75
5.95
6.15
6.35
6.55
6.75
6.95
7.15
7.35
7.75
8.35
8.95
9.75
11.35
12.75
13.95
15.75
16.35
18.75
20.35
25.35
30.35
38.35

Part No.
118101
118102
118103
118104
118105
118106
118107
118356
118109
118110
118111
118112
118357
118114
118358
118116
118359
118118
118360
118119
118361
118120
118121
118122
118123
118362
118124
118363
118125
114050
114051
114052
114053

E
0
0
0
0
0
0
0
0
0
0
.75
.75
.75
.75
0
0
0
0
0
.0
0
0
0
0
0
0
0
0
0
0
0
0
0

M
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
0
0
0
0
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.75
.50
.50
.50
.50

O.D.
3.75
3.95
4.15
4.35
4.55
4.75
4.95
5.15
5.35
5.55
5.75
5.95
6.15
6.35
6.55
6.75
6.95
7.15
7.35
7.75
8.35
8.95
9.75
11.35
12.75
13.95
15.75
16.35
18.75
20.35
25.35
30.35
38.35

F = 4.00
Description
5A3.0B3.41215
5A3.2B3.61215
5A3.4B3.81215
5A3.6B4.01215
5A3.8B4.21615
5A4.0B4.41615
5A4.2B4.61615
5A4.4B4.81615
5A4.6B5.01615
5A4.8B5.21615
5A5.0B5.42517
5A5.2B5.62517
5A5.4B5.82517
5A5.6B6.02517
5A5.8B6.22517
5A6.0B6.42517
5A6.2B6.62517
5A6.4B6.82517
5A6.6B7.02517
5A7.0B7.42517
5A7.6B8.02517
5A8.2B8.62517
5A9.0B9.42517
5A10.6B11.02517
5A12.0B12.42517
5A13.2B13.62517
5A15.0B15.42517
5A15.6B16.02517
5A18.0B18.42517
5B20.03030
5B25.03030
5B30.03030
5B38.03030

BELTS
PAGES PT7-28 - PT7-41

Wt.
4.9
5.4
5.1
6.1
6.6
6.9
8.6
9.4
9.2
9.9
11.0
11.0
13.0
13.0
14.0
15.0
16.0
18.0
18.0
22.0
23.0
24.0
26.0
32.0
35.0
38.0
43.0
67.0
70.0
65.0
84.0
105.0
144.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A2
A3
A3
A3
A3
A3
A3
A3
A3
A3

E
.87
.87
.87
.87
.87
.87
.87
.87
.87
.87
.81
.81
.81
.81
.81
.81
.81
.81
.75
.75
.50
.75
.75
.75
.75
1.00
.75
.75
.81
.25
.25
.38
.25

4-Groove

M
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.62
1.43
1.43
1.43
1.43
1.43
1.43
1.43
1.43
1.50
1.50
1.75
1.50
1.50
1.50
1.50
1.25
1.50
1.50
1.44
.75
.75
.63
.75

Part No.
118247
118248
118321
118322
118251
118252
118253
118323
118324
118325
118326
118327
118328
118329
118090
118091
118092
118093
118352
118094
118353
118095
118096
118097
118098
118354
118099
118355
118100
114075
114041
114042
114043

F = 3.25
Description
4A3.0B3.41210
4A3.2B3.61210
4A3.4B3.81610
4A3.6B4.01610
4A3.8B4.21610
4A4.0B4.41610
4A4.2B4.61610
4A4.4B4.81610
4A4.6B5.02517
4A4.8B5.22517
4A5.0B5.42517
4A5.2B5.62517
4A5.4B5.82517
4A5.6B6.02517
4A5.8B6.22517
4A6.0B6.42517
4A6.2B6.62517
4A6.4B6.82517
4A6.6B7.02517
4A7.0B7.42517
4A7.6B8.02517
4A8.2B8.62517
4A9.0B9.42517
4A10.6B11.02517
4A12.0B12.42517
4A13.2B13.62517
4A15.0B15.42517
4A15.6B16.02517
4A18.0B18.42517
4B20.03020
4B25.03030
4B30.03030
4B38.03030

Wt.
3.7
4.4
4.3
5.1
5.5
6.0
6.7
7.2
6.7
8.0
8.7
9.8
10.0
12.0
13.0
13.0
15.0
15.0
16.0
19.0
21.0
21.0
24.0
31.0
30.0
34.0
41.0
32.0
45.0
47.0
73.0
91.0
123.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A3
A3
A3
A3
A3
A3
A3
A3
A3

E
2.25
2.25
2.25
2.25
2.25
2.25
2.25
2.25
1.50
1.50
1.50
1.50
1.50
1.50
0
0
0
0
0
0
0
0
0
0
.37
.37
.37
.37
.48
.50
0
0
0

O.D. Part No.


Description
Wt.
Type
4.55
118130
6A3.8B4.21615
7.9
A1
4.75
118131
6A4.0B4.41615
9.3
A1
4.95
118132
6A4.2B4.61615
9.7
A1
5.15
118364
6A4.4B4.81615
11.0
A1
5.35
118134
6A4.6B5.01615
10.0
A1
5.55
118135
6A4.8B5.21615
11.0
A1
5.75
118136
6A5.0B5.42517
12.0
A1
5.95
118137
6A5.2B5.62517
13.0
A1
6.15
118365
6A5.4B5.82517
14.0
A1
6.35
118139
6A5.6B6.02517
15.0
A1
6.55
118366
6A5.8B6.22517
16.0
A1
6.75
118141
6A6.0B6.42517
19.0
A1
6.95
118367
6A6.2B6.62517
20.0
A1
7.15
118143
6A6.4B6.82517
20.0
A1
7.35
118368
6A6.6B7.02517
21.0
A1
7.75
118144
6A7.0B7.42517
24.0
A1
8.35
118369
6A7.6B8.02517
26.0
A1
8.95
118145
6A8.2B8.62517
30.0
A2
9.75
118146
6A9.0B9.42517
30.0
A2
11.35
118147 6A10.6B11.02517 33.0
A2
12.75
118148 6A12.0B12.42517 37.0
A3
13.95
118370 6A13.2B13.62517 42.0
A3
15.75
118149 6A15.0B15.42517 47.0
A3
16.35
118371 6A15.6B16.02517 53.0
A3
18.75
118150 6A18.0B18.42517 68.0
A3
20.35
114060
6B20.03030
73.0
A3
25.35
114061
6B25.03030
95.0
A3
30.35
114062
6B30.03030
119.0
A3
38.35
114063
6B38.03030
164.0
A3
P.D. for A Belts = O.D. .37
P.D. for B Belts = O.D. +.01
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

E
1.25
1.25
1.25
1.25
1.25
1.25
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.50
1.12
1.50
1.50
1.12
1.12
1.50
1.50
1.50
1.50
1.50
.50
.50
.50
.50

6-Groove

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-11

M
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.12
1.12
1.12
1.12
1.01
.75
.25
.25
.25

F = 4.75

ENGINEERING/TECHNICAL
PAGES PT7-124

M
2.00
2.00
2.00
2.00
2.00
2.00
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.87
1.50
1.87
1.50
1.50
1.87
1.87
1.50
1.50
1.50
1.50
1.50
1.25
1.25
1.25
1.25

FHP

O.D.
3.75
3.95
4.15
4.35
4.55
4.75
4.95
5.15
5.35
5.55
5.75
5.95
6.15
6.35
6.55
6.75
6.95
7.15
7.35
7.75
8.35
8.95
9.75
11.35
12.75
13.95
15.75
16.35
18.75
20.35
25.35
30.35
38.35

Drives Component Accessories

3-Groove

Bushings

A/B TAPER-LOCK SHEAVES

V-Drives

SELECTION/DIMENSIONS

TORQUE-TAMER

vdrive_3v_sel_dim Page 11 Tuesday, March 22, 2005 1:46 PM

vdrive_3v_sel_dim Page 12 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

B TAPER-LOCK SHEAVES

Bushings

8-Groove

V-Drives

O.D. Part No.


5.75 114114
5.95 114115
6.35 114116
6.75 114117
7.15 114118
7.75 114119
8.95 114130
9.75 114131
11.35 114132
12.75 114133
15.75 114134
18.75 114135
20.35 114136
25.35 114137
30.35 114138
38.35 114139

F = 6.25
Description
8B5.42517
8B5.62517
8B6.02517
8B6.42517
8B6.82517
8B7.42517
8B8.63030
8B9.43030
8B11.03030
8B12.43030
8B15.43030
8B18.43030
8B20.03030
8B25.03535
8B30.03535
8B38.04040

Wt. Type
15.0
A1
17.0
A1
19.0
A1
22.0
A1
26.0
A1
34.0
A1
37.0
A1
37.0
A1
46.0
A1
46.0
A2
66.0
A2
81.0
A3
87.0
A3
115.0
A3
146.0
A3
204.0
A3

E
1.87
1.87
1.87
1.87
1.87
1.87
1.00
1.00
1.13
1.00
1.00
1.00
1.00
.75
.75
1.12

M
2.62
2.62
2.62
2.62
2.62
2.62
2.25
2.25
2.13
2.25
2.25
2.25
2.25
2.00
2.00
1.12

10-Groove

F = 7.75

O.D. Part No. Description


5.75 114150 10B5.42517
5.95 114151 10B5.62517
6.35 114152 10B6.02517
6.75 114153 10B6.42517
7.15 114154 10B6.82517
7.75 114155 10B7.42517
8.95 114170 10B8.63030
9.75 114171 10B9.43030
11.35 114172 10B11.03030

Wt.
18.0
20.0
22.0
26.0
29.0
35.0
43.0
47.0
58.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1

E
3.00
3.00
3.00
3.00
3.00
3.00
2.00
2.00
2.00

Wt. Type
18.0
A1
19.0
A1
21.0
A1
23.0
A1
24.0
A1
25.0
A1
27.0
A1
28.0
A1
29.0
A1
44.0
A2
49.0
A3
50.0
A3
64.0
A3
72.0
A3
79.0
A3
90.0
A3
135.0
C3
175.0
C3

E
.25
.25
0
.25
.25
.25
.25
.25
.25
0
0
0
.06
0
0
0
0
0

M
3.00
3.00
3.00
3.00
3.00
3.00
2.75
2.75
2.75

C TAPER-LOCK SHEAVES
2-Groove
FHP
Drives Component Accessories

O.D. Part No.


7.4
115162
7.9
115163
8.4
115164
8.9
115165
9.4
115166
9.9
115186
10.4 115171
10.9 115187
11.4 115174
12.4 115175
13.4 115176
14.4 115177
16.4 115178
18.4 115325
20.4 115326
24.4 115327
30.4 115000

F = 2.37
Description
2C7.02517
2C7.52517
2C8.02517
2C8.52517
2C9.02517
2C9.52517
2C10.02517
2C10.52517
2C11.02517
2C12.02517
2C13.02517
2C14.02517
2C16.02517
2C18.03020
2C20.03020
2C24.03020
2C30.03535

Wt.
15.0
18.0
20.0
22.0
21.0
24.0
25.0
26.0
27.0
28.0
33.0
35.0
38.0
42.0
44.0
56.0
85.0

Type
A1
A1
A1
A1
A1
A1
A2
A2
A2
A2
A3
A3
A3
A3
A3
A3
C3

E
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.50

M
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.62
.37
.37
.37
.63

3-Groove
O.D. Part No.
7.4
115130
7.9
115131
8.4
115132
8.9
115133
9.4
115001
9.9
115188
10.4 115016
10.9 115189
11.4 115006
12.4 115328
13.4 115329
14.4 115330
16.4 115331
18.4 115014
20.4 115009
24.4 115010
30.4 115011
36.4 115012

F = 3.37
Description
3C7.02517
3C7.52517
3C8.02517
3C8.52517
3C9.02517
3C9.52517
3C10.02517
3C10.52517
3C11.02517
3C12.03020
3C13.03020
3C14.03020
3C16.03020
3C18.03030
3C20.03030
3C24.03030
3C30.03535
3C36.03535

M
1.37
1.37
1.62
1.37
1.37
1.37
1.37
1.37
1.37
1.37
1.37
1.37
1.31
.37
.37
.37
.12
.12

P.D. for B Belts = O.D. + .01


P.D. for C Belts = O.D.
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
BELTS
PAGES PT7-28

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-12

ENGINEERING/TECHNICAL
PAGES PT7-124

C TAPER-LOCK SHEAVES
4-Groove

F = 4.37
Description
4C7.02517
4C7.52517
4C8.02517
4C8.52517
4C9.02517
4C9.52517
4C10.02517
4C10.52517
4C11.02517
4C12.03030
4C13.03030
4C14.03030
4C16.03030
4C18.03030
4C20.03030
4C24.03030
4C30.03535
4C36.03535
4C44.04040

Wt. Type
20.0
A1
21.0
A1
24.0
A1
25.0
A1
26.0
A1
29.0
A1
31.0
A1
32.0
A1
34.0
A1
52.0
A2
56.0
A3
63.0
A3
71.0
A3
81.0
A3
80.0
A3
98.0
A3
130.0
A3
165.0
A3
240.0
A3

E
1.12
1.13
.50
.50
.50
.50
.50
.50
.50
0
0
0
0
.18
0
0
.31
0
0

Description
6C7.03030
6C7.53030
6C8.03030
6C8.53030
6C9.03030
6C9.53030
6C10.03030
6C10.53030
6C11.03030
6C12.03030
6C13.03030
6C14.03535
6C16.03535
6C18.03535
6C20.03535
6C24.03535
6C30.04040
6C36.04040
6C44.04040

Wt. Type
33.0
A1
38.0
A1
43.0
A1
49.0
A1
54.0
A1
57.0
A1
61.0
A1
56.0
A1
58.0
A1
66.0
A1
69.0
A2
85.0
A2
100.0
A3
115.0
A3
103.0
A3
129.0
A3
195.0
A3
243.0
A3
315.0
A3

E
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
.50
.50
.75
.87
.87
1.00
1.00
1.00

Description
10C9.04545
10C9.54545
10C10.04545
10C10.54545
10C11.04545
10C12.04545
10C13.04545
10C14.04545
10C16.04545
10C18.04545
10C20.04545
10C24.05050
10C30.04545
10C36.04545
10C44.04545

Wt. Type
84.0
A1
101.0
A1
104.0
A1
108.0
A1
128.0
A1
148.0
A1
168.0
A1
205.0
A1
237.0
A1
270.0
A3
176.0
A3
242.0
A3
303.0
A3
375.0
A3
484.0
A3

F = 5.37
Description
5C7.02517
5C7.52517
5C8.02517
5C8.52517
5C9.02517
5C9.52517
5C10.02517
5C10.52517
5C11.02517
5C12.03030
5C13.03030
5C14.03030
5C16.03030
5C18.03030
5C20.03535
5C24.03535
5C30.03535
5C36.04040
5C44.04040

Wt. Type
23.0
A1
25.0
A1
30.0
A1
32.0
A1
35.0
A1
36.0
A1
39.0
A1
42.0
A1
43.0
A1
58.0
A1
63.0
A2
65.0
A2
86.0
A3
105.0
A3
91.0
A3
114.0
A3
152.0
A3
216.0
A3
278.0
A3

E
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
.69
.50
.50
.50
.69
0
.37
.38
.25
.25

Description
8C8.03030
8C8.53030
8C9.03535
8C9.53535
8C10.03535
8C10.53535
8C11.03535
8C12.03535
8C13.03535
8C14.03535
8C16.03535
8C18.04040
8C20.04040
8C24.04040
8C30.04040
8C36.04545
8C44.04545

Wt. Type
59.0
A1
62.0
A1
64.0
A1
73.0
A1
81.0
A1
85.0
A1
87.0
A1
90.0
A1
97.0
A1
105.0
A1
125.0
A3
155.0
A3
151.0
A3
183.0
A3
237.0
A3
322.0
A3
411.0
A3

E
2.00
2.00
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.25
1.25

Description
12C9.04040
12C9.54040
12C10.04040
12C10.54040
12C11.04040
12C12.04040
12C13.04545
12C14.04545

Wt. Type
87.0
A1
90.0
A1
95.0
A1
104.0
A1
125.0
A1
140.0
A1
173.0
A1
177.0
A1

M
2.12
2.12
2.12
2.12
2.12
2.12
2.12
2.12
2.12
1.69
1.87
1.87
1.87
1.69
1.87
1.50
1.50
1.12
1.12

F = 6.37

10-Groove
O.D. Part No.
9.4
115351
9.9
115352
10.4 115353
10.9 115354
11.4 115355
12.4 115356
13.4 115349
14.4 115357
16.4 115358
18.4 115359
20.4 115360
24.4 115361
30.4 115123
36.4 115124
44.4 115125

O.D. Part No.


7.4
115140
7.9
115141
8.4
115142
8.9
115143
9.4
115033
9.9
115192
10.4 115048
10.9 115193
11.4 115038
12.4 115152
13.4 115039
14.4 115156
16.4 115040
18.4 115036
20.4 115041
24.4 115042
30.4 115043
36.4 115044
44.4 115045

8-Groove

M
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.37
2.12
2.00
2.00
1.37
1.37
1.37

O.D. Part No.


8.4
115160
8.9
115161
9.4
115081
9.9
115196
10.4 115096
10.9 115197
11.4 115086
12.4 115185
13.4 115087
14.4 115097
16.4 115088
18.4 115098
20.4 115089
24.4 115090
30.4 115091
36.4 115092
44.4 115093

F = 10.37

BELTS
PAGES PT7-28 - PT7-41

E
1.50
1.50
1.50
1.50
1.50
1.50
2.00
2.00
2.00
2.00
2.00
1.50
2.00
2.00
2.00

M
4.37
4.37
4.37
4.37
4.37
4.37
3.87
3.87
3.87
3.87
3.87
3.87
3.87
3.87
3.87

F = 8.37

12-Groove
O.D. Part No.
9.4
115065
9.9
115066
10.4 115067
10.9 115068
11.4 115069
12.4 115070
13.4 115071
14.4 115072

M
3.37
3.37
3.37
3.37
3.37
3.37
3.37
3.37
3.37
3.37
3.37
2.87
2.87
2.87
2.87
2.62
2.62

F = 12.37
E
3.50
3.50
3.50
3.50
3.50
3.50
3.00
3.00

M
4.87
4.87
4.87
4.87
4.87
4.87
4.87
4.87

P.D. for C Belts = O.D.


Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-13

V-Drives

O.D. Part No.


7.4
115145
7.9
115146
8.4
115147
8.9
115148
9.4
115049
9.9
115194
10.4 115064
10.9 115195
11.4 115054
12.4 115153
13.4 115055
14.4 115157
16.4 115056
18.4 115062
20.4 115057
24.4 115058
30.4 115059
36.4 115060
44.4 115061

5-Groove

FHP

6-Groove

M
1.50
1.50
2.13
2.13
2.13
2.13
2.13
2.13
2.13
1.37
1.37
1.37
1.37
1.18
1.37
1.37
.56
.87
.37

ENGINEERING/TECHNICAL
PAGES PT7-124

Drives Component Accessories

O.D. Part No.


7.4
115135
7.9
115136
8.4
115137
8.9
115138
9.4
115017
9.9
115190
10.4 115032
10.9 115191
11.4 115022
12.4 115151
13.4 115023
14.4 115155
16.4 115024
18.4 115030
20.4 115025
24.4 115026
30.4 115027
36.4 115028
44.4 115029

Bushings

SELECTION/DIMENSIONS

TORQUE-TAMER

vdrive_3v_sel_dim Page 13 Tuesday, March 22, 2005 1:46 PM

vdrive_3v_sel_dim Page 14 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

3V QD SHEAVES

Bushings
V-Drives

1-Groove

F=*

O.D. Part No. Description


Wt. Type
M
2.2
455100
1/3V2.2JA
0.93
E1
0.50
2.35 455101
1/3V2.35JA
1.1
E1
0.50
2.5
455102
1/3V2.5JA
1.2
E1
0.50
2.65 455103
1/3V2.65JA
1.4
D1
0.14
2.8
455104
1/3V2.8JA
1.5
D1
0.14
3.0
455105
1/3V3.00JA
1.6
D1
0.14
3.15 455106
1/3V3.15JA
1.7
D1
0.14
3.35 455107
1/3V3.35JA
1.8
D1
0.14
3.65 455108 1/3V3.65SH
2.2
D1
0.11
D1
0.05
2.7
4.12 455109 1/3V4.12SH
4.5
455110
1/3V4.5SH
3.1
D1
0.05
4.75 455111 1/3V4.75SH
3.4
D1
0.05
5.0
455112
1/3V5.0SH
3.7
C1
0
5.3
455113
1/3V5.3SH
3.9
C1
0
5.6
455114
1/3V5.6SH
4.4
C1
0
6.0
455115
1/3V6.0SH
4.5
C1
0
6.5
455116
1/3V6.5SH
4.6
C1
0
6.9
455117
1/3V6.9SH
4.8
C1
0
8.0
455118 1/3V8.0SDS
6.6
C1
0.06
10.6 455119 1/3V10.6SDS
8.5
C2
0.12
14.0 455120
1/3V14.0SK
14.0
C3
0.44
19.0 455121
1/3V19.0SK
20.0
C3
0.16
* F=1.19 2.2 2.5, F=1.09 2.65 3.65 & 14.0 19.0,
F=0.93 4.12 4.75, F=0.81 5.0 6

K
0.51
0.51
0.51
0.37
0.37
0.37
0.37
0.37
0.57
0.63
0.63
0.63
0.68
0.68
0.68
0.68
0.68
0.68
0.64
0.58
1.33
1.05

3-Groove

FHP
Drives Component Accessories

O.D. Part No. Description


2.5
455145
3/3V2.50JA
2.65 455146
3/3V2.65JA
2.8
455147
3/3V2.80JA
3.0
455148 3/3V3.00SH
3.15 455149 3/3V3.15SH
3.35 455150 3/3V3.35SH
3.65 455151 3/3V3.65SH
4.12 455152 3/3V4.12SH
4.5
455153 3/3V4.50SDS
4.75 455154 3/3V4.75SDS
5.0
455155 3/3V5.0SDS
5.3
455156 3/3V5.3SDS
5.6
455157 3/3V5.6SDS
6.0
455158 3/3V6.0SDS
6.5
455159 3/3V6.5SDS
6.9
455160 3/3V6.9SDS
8.0
455161
3/3V8.0SK
10.6 455162
3/3V10.6SK
14.0 455163
3/3V14.0SK
19.0 455164
3/3V19.0SF
25.0 455165
3/3V25.0SF
33.5 455166
3/3V33.5SF

BELTS
PAGES PT7-28

O.D. Part No.


2.2
455122
2.35 455123
2.5
455124
2.65 455125
2.8
455126
3.0
455127
3.15 455128
3.35 455129
3.65 455130
4.12 455131
4.5
455132
4.75 455133
5.0
455134
5.3
455135
5.6
455136
6.0
455137
6.5
455138
6.9
455139
8.0
455140
10.6 455141
14.0 455142
19.0 455143
25.0 455144

F = 1.50
Wt.
1.9
1.9
2.2
2.6
2.8
3.0
3.2
3.6
4.3
4.8
5.1
5.8
6.5
7.5
7.8
8.0
12.0
15.0
21.0
36.0
35.0
52.0

Type
E1
E1
E1
E1
E1
D1
D1
B1
B1
B1
B1
B1
B1
D1
B1
B1
C1
D2
C3
C3
C3
C3

M
0.44
0
0
0.52
0.52
0.11
0.11
0.69
0.75
0.75
0.75
0.75
0.75
0.56
0.75
0.75
0.25
0.25
0.25
0.25
0.25
0.25

K
0.51
0.51
0.51
0.68
0.68
0.57
0.57
0.01
0.05
0.05
0.05
0.05
0.05
0.14
0.05
0.05
0.64
0.64
0.64
0.69
0.69
0.69

2-Groove

F = 1.09
Description
2/3V2.2JA
2/3V2.35JA
2/3V2.5JA
2/3V2.65JA
2/3V2.8JA
2/3V3.0JA
2/3V3.15JA
2/3V3.35SH
2/3V3.65SH
2/3V4.12SH
2/3V4.5SH
2/3V4.75SH
2/3V5.0SH
2/3V5.3SH
2/3V5.6SH
2/3V6.0SH
2/3V6.5SDS
2/3V6.9SDS
2/3V8.0SDS
2/3V10.6SK
2/3V14.0SK
2/3V19.0SK
2/3V25.0SF

4-Groove

Wt.
1.2
1.3
1.5
1.6
1.7
2.0
2.1
2.2
2.6
3.2
3.8
4.1
4.6
5.1
5.6
5.8
6.0
6.6
7.8
14.0
17.0
24.0
29.0

Type
E1
E1
E1
D1
D1
D1
D1
D1
D1
C1
C1
C1
C1
C1
C1
C1
C1
C1
C1
C1
D3
D3
D3

M
0.50
0.50
0.50
0.14
0.14
0.14
0.14
0.11
0.11
0.28
0.28
0.28
0.28
0.28
0.28
0.12
0.34
0.34
0.34
0.25
0.25
0
0.18

F = 1.90

O.D. Part No. Description


Wt. Type
M
2.65 455167
4/3V2.65JA
2.2
E1
0
2.8
455168
4/3V2.8JA
2.4
E1
0
3.0
455169
4/3V3.0SH
2.8
E1
0.38
3.15 455170 4/3V3.15SH
3.1
E1
0.38
3.35 455171 4/3V3.35SH
3.3
E1
0.38
3.65 455172 4/3V3.65SH
3.8
E1
0.38
4.12 455173 4/3V4.12SH
4.1
A1
1.09
4.5
455174 4/3V4.5SDS
4.6
A1
1.15
4.75 455175 4/3V4.75SDS
5.3
A1
1.15
1.15
5.6
A1
5.0
455176 4/3V5.0SDS
5.3
455177 4/3V5.3SDS
6.4
A1
1.15
5.6
455178 4/3V5.6SDS
6.9
A1
1.15
6.0
455179
4/3V6.0SK
9.4
D1
0.50
6.5
455180
4/3V6.5SK
9.5
C1
0.66
6.9
455181
4/3V6.9SK
11.0
C1
0.66
8.0
455182
4/3V8.0SK
13.0
C1
0.66
10.6 455183
4/3V10.6SK
18.0
D2
0.66
14.0 455184
4/3V14.0SK
24.0
D3
0.63
19.0 455185
4/3V19.0SF
40.0
D3
0.50
25.0 455186
4/3V25.0SF
41.0
D3
0.63
33.5 455187
4/3V33.5E
65.0
C3
0.34
Pitch Diameter = O.D. .05
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-14

K
0.51
0.51
0.51
0.37
0.37
0.37
0.37
0.57
0.57
0.40
.040
0.40
0.40
0.40
0.40
0.56
0.36
0.36
0.36
0.64
0.64
0.89
0.76

K
0.51
0.51
0.68
0.68
0.68
0.68
0.41
0.45
0.45
0.45
0.45
0.45
0.39
0.23
0.23
0.23
0.23
0.27
0.44
0.31
0.86

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 15 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

3V QD SHEAVES
F

OD

TYPE A

OD

5-Groove
O.D. Part No. Description
4.75 455188 5/3V4.75SDS
5.0
455189 5/3V5.0SDS
5.3
455190
5/3B5.3SK
5.6
455191
5/3V5.6SK
6.0
455192
5/3V6.0SK
6.5
455193
5/3V6.5SK
6.9
455194
5/3V6.9SK
8.0
455195
5/3V8.0SK
10.6 455196
5/3V10.6SK
14.0 455197
5/3V14.0SF
19.0 455198
5/3V19.0SF
25.0 455199
5/3V25.0E
33.5 455200
5/3V33.5E

8-Groove

TYPE C

F = 2.31
Wt.
5.9
6.3
8.0
9.0
11.0
11.0
12.0
15.0
20.0
31.0
46.0
50.0
74.0

Type
A1
A1
A1
A1
A1
A1
A1
A1
A1
D3
D3
C3
C3

M
0.75
0.75
0.94
0.94
0.94
0.94
0.94
0.94
0.94
0.63
0.63
0.63
0.63

K
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.32
0.31
0.57
0.57

K
0.89
0.89
0.42
0.42
0.42
0.42
0.64
0.37
0.18
0.05
0.08
0.05
0.36

OD

TYPE D

TYPE E

6-Groove
O.D. Part No.
4.75 455201
5.0
455202
5.3
455203
5.6
455204
6.0
455205
6.5
455206
6.9
455207
8.0
455208
10.6 455209
14.0 455210
19.0 455211
25.0 455212
33.5 455213

F = 3.53

O.D. Part No. Description


Wt. Type
M
4.75 455214
8/3V4.75SK
8.4
E1
0
5.0
455215
8/3V5.0SK
8.6
E1
0
5.3
455216
8/3V5.3SK
10.0
A1
1.31
5.6
455217
8/3V5.6SK
11.0
A1
1.31
6.0
455218
8/3V6.0SK
13.0
A1
1.31
6.5
455219
8/3V6.5SK
15.0
A1
1.31
6.9
455220
8/3V6.9SK
15.0
A1
1.53
8.0
455221
8/3V8.0SF
20.0
A1
1.31
10.6 455222
8/3V10.6SF
29.0
A2
1.12
14.0 455223
8/3V14.0E
51.0
A3
1.25
D3
1.12
19.0 455224
8/3V19.0E
70.0
25.0 455225
8/3V25.0E
67.0
A3
1.25
33.5 455226
8/3V33.5F
98.0
D3
1.06
Pitch Diameter = O.D. .05
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

BELTS
PAGES PT7-28 - PT7-41

OD

TYPE B

Bushings

OD

M
K

F = 2.72
Description
6/3V4.75SK
6/3V5.0SK
6/3V5.3SK
6/3V5.6SK
6/3V6.0SK
6/3V6.5SK
6/3V6.9SK
6/3V8.0SK
6/3V10.6SF
6/3V14.0SF
6/3V19.0E
6/3V25.0E
6/3V33.5E

Wt.
7.1
7.8
8.6
8.8
11.0
12.0
13.0
17.0
23.0
33.0
62.0
56.0
83.0

Type
E1
E1
A1
A1
A1
A1
A1
D1
D1
D3
D3
D3
D3

M
0
0
1.31
1.31
1.31
1.31
1.31
0.59
0.88
0.88
0.88
1.00
1.00

Wt. Type
9.7
E1
11.0
E1
12.0
A1
13.0
A1
15.0
A1
16.0
A1
18.0
A1
22.0
A1
41.0
A1
55.0
A2
80.0
A3
D3
83.0
124.0
D3

M
0
0
1.44
1.44
1.44
1.44
1.44
1.63
1.25
1.25
1.25
1.31
1.31

10-Groove
O.D. Part No. Description
4.75 455227 10/3V4.75SK
5.0
455228
10/3V5.0SK
5.3
455229
10/3V5.3SK
5.6
455230
10/3V5.6SK
6.0
455231
10/3V6.0SK
6.5
455232
10/3V6.5SK
6.9
455233
10/3V6.9SK
8.0
455234
10/3V8.0SF
10.6 455235
10/3V10.6E
14.0 455236
10/3V14.0E
19.0 455237
10/3V19.0E
25.0 455238
10/3V25.0F
33.5 455239
10/3V33.5F

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-15

K
0.89
0.89
0.42
0.42
0.42
0.42
0.42
0.30
0.07
0.06
0.32
0.20
0.20

V-Drives

F = 4.34
K
0.89
0.89
0.55
0.55
0.55
0.55
0.55
0.69
0.05
0.05
0.05
0.11
0.11

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

Drives Component Accessories

vdrive_3v_sel_dim Page 16 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

5V QD SHEAVES
2-Groove

Bushings
V-Drives

O.D. Part No.


++4.4 455240
++4.65 455241
++4.9 455242
++5.2 455243
++5.5 455244
++5.9 455245
++6.3 455246
++6.7 455247
7.1
455248
7.5
455249
8.0
455250
8.5
455251
9.0
455252
9.25
455253
9.75
455254
10.3
455255
10.9
455256
11.3
455257
11.8
455258
12.5
455259
13.2
455260
14.0
455261
15.0
455262
16.0
455263
18.7
455264
21.2
455265
23.6
455266
28.0
455267
31.5
--37.5
--50.0
---

F = 1.69
Description
2/5V4.4SH
2/5V4.65SDS
2/5V4.9SDS
2/5V5.2SDS
2/5V5.5SDS
2/5V5.9SDS
2/5V6.3SK
2/5V6.7SK
2/5V7.1SK
2/5V7.5SK
2/5V8.0SK
2/5V8.5SK
2/5V9.0SK
2/5V9.25SK
2/5V9.75SK
2/5V10.3SK
2/5V10.9SK
2/5V11.3SK
2/5V11.8SK
2/5V12.5SF
2/5V13.2SF
2/5V14.0SF
2/5V15.0SF
2/5V16.0SF
2/5V18.7SF
2/5V21.2SF
2/5V23.6E
2/5V28.0E
-------

Wt.
4.0
4.4
5.1
5.7
5.9
6.8
10.0
13.0
10.0
12.0
10.0
11.0
12.0
13.0
13.0
15.0
16.0
19.0
18.0
20.0
21.0
23.0
26.0
29.0
39.0
39.0
48.0
60.0
-------

Type
D1
E1
E1
D1
D1
D1
C1
C1
C1
C1
C1
C2
C2
C1
C1
C2
C2
C2
C2
C2
D3
D3
D3
D3
D3
C3
D3
D3
-------

M
0.19
0.19
0.19
0.69
0.69
0.69
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.44
0.31
0.31
0.31
0.31
0.31
0.44
0.25
0.25
-------

Description
4/5V4.40SD
4/5V4.65SD
4/5V4.90SD
4/5V5.20SD
4/5V5.50SD
4/5V5.90SD
4/5V6.30SK
4/5V6.70SK
4/5V7.1SF
4/5V7.5SF
4/5V8.0E
4/5V8.5E
4/5V9.0E
4/5V9.25E
4/5V9.75E
4/5V10.3E
4/5V10.9E
4/5V11.3E
4/5V11.8E
4/5V12.5E
4/5V13.2E
4/5V14.0E
4/5V15.0E
4/5V16.0E
4/5V18.7E
4/5V21.2E
4/5V23.6F
4/5V28.0F
4/5V31.5F
4/5V37.5F
4/5V50.0J

Wt.
6.8
7.7
8.0
8.7
9.7
11.0
13.0
14.0
17.0
20.0
28.0
30.0
33.0
36.0
36.0
37.0
40.0
39.0
42.0
43.0
44.0
47.0
50.0
51.0
63.0
62.0
75.0
94.0
111.0
144.0
238.0

Type
E1
E1
A1
A1
A1
A1
A1
A1
A1
A1
B1
B1
B1
B1
B1
B1
B1
B1
B2
B2
A3
A3
A3
A3
A3
D3
D3
D3
D3
D3
D3

M
0.00
0.00
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.06
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.06
1.31
1.31
1.31
1.31
0.88
0.88
0.88
0.88
0.88
0.69

4-Groove

FHP
Drives Component Accessories

O.D. Part No.


++4.4 455300
++4.65 455301
++4.9 455302
++5.2 455303
++5.5 455304
++5.9 455305
++6.3 455306
++6.7 455307
7.1
455308
7.5
455309
8.0
455310
8.5
455311
9.0
455312
9.25
455313
9.75
455314
10.3
455315
10.9
455316
11.3
455317
11.8
455318
12.5
455319
13.2
455320
14.0
455321
15.0
455322
16.0
455323
18.7
455324
21.2
455325
23.6
455326
28.0
455327
31.5
455328
37.5
455329
50.0
455330

K
0.49
0.70
0.51
0.01
0.01
0.01
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.50
0.63
0.63
0.63
0.63
0.63
0.50
0.95
0.95
-------

O.D.
++4.4.
++4.65
++4.9
++5.2
++5.5
++5.9
++6.3
++6.7
7.1
7.5
8.0
8.5
9.0
9.25
9.75
10.3
10.9
11.3
11.8
12.5
13.2
14.0
15.0
16.0
18.7
21.2
23.6
28.0
31.5
37.5
50.0

F = 3.06

Pitch diameter = O.D. .10 . . .


Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
BELTS
PAGES PT7-28

K
0.70
0.70
0.61
0.61
0.61
0.61
0.42
0.42
0.37
0.12
0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.14
0.11
0.11
0.11
0.11
0.32
0.54
0.54
0.54
0.54
0.91

3-Groove
Part No.
455268
455269
455270
455271
455272
455273
455274
455275
455276
455277
455278
455279
455280
455281
455282
455284
455285
455286
455287
455288
455289
455290
455291
455292
455293
455294
455295
455296
455297
455298
455299

F = 2.38
Description
3/5V4.4SDS
3/5V4.65SDS
3/5V4.9SDS
3/5V5.2SDS
3/5V5.5SDS
3/5V5.9SDS
3/5V6.3SK
3/5V6.7SK
3/5V7.1SF
3/5V7.5SF
3/5V8.0SF
3/5V8.5SF
3/5V9.0SF
3/5V9.25SF
3/5V9.75SF
3/5V10.3SF
3/5V10.9SF
3/5V11.3SF
3/5V11.8SF
3/5V12.5E
3/5V13.2E
3/5V14.0E
3/5V15.0E
3/5V16.0E
3/5V18.7E
3/5V21.2E
3/5V23.6E
3/5V28.0E
3/5V31.5F
3/5V37.5F
3/5V50.0F

Wt.
5.7
6.2
6.3
6.8
7.7
8.3
12.0
13.0
15.0
17.0
19.0
21.0
22.0
23.0
23.0
25.0
27.0
25.0
28.0
36.0
38.0
46.0
48.0
50.0
54.0
62.0
79.0
85.0
124.0
143.0
218.0

Type
E1
E1
A1
A1
A1
A1
B1
B1
A1
A1
A1
D1
D1
A1
A2
A2
D2
D2
A2
D2
C2
D3
D3
D3
D3
C3
C3
C3
D3
D3
D3

M
0
0
1.06
1.06
1.06
1.06
1.13
1.13
1.00
1.00
1.00
0.81
0.81
1.00
1.13
1.00
0.81
0.81
1.00
0.56
0.75
0.56
0.63
0.63
0.50
0.75
0.75
0.75
0.56
0.56
0.31

Description
5/5V4.4SD
5/5V4.65SD
5/5V4.9SD
5/5V5.2SD
5/5V5.5SD
5/5V5.9SK
5/5V6.3SK
5/5V6.7SF
5/5V7.1SF
5/5V7.5SF
5/5V8.0E
5/5V8.5E
5/5V9.0E
5/5V9.25E
5/5V9.75E
5/5V10.3E
5/5V10.9E
5/5V11.3E
5/5V11.8E
5/5V12.5E
5/5V13.2E
5/5V14.0E
5/5V15.0E
5/5V16.0E
5/5V18.7F
5/5V21.2F
5/5V23.6F
5/5V28.0F
5/5V31.5J
5/5V37.5J
5/5V50.0J

Wt.
8.0
8.5
10.0
11.0
11.0
13.0
15.0
16.0
19.0
21.0
30.0
33.0
36.0
38.0
38.0
41.0
45.0
42.0
45.0
55.0
58.0
60.0
61.0
67.0
92.0
77.0
88.0
111.0
150.0
186.0
273.0

Type
E1
E1
E1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A2
A2
A2
A2
A3
A3
C3
C3
C3
D3
D3
D3
D3

M
0
0
0
1.31
1.31
1.31
1.31
1.19
1.19
1.19
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.31
1.25
1.31
1.31
1.31
1.08
1.00
0.81
1.00

5-Groove
O.D.
++4.4
++4.65
++4.9
++5.2
++5.5
++5.9
++6.3
++6.7
7.1
7.5
8.0
8.5
9.0
9.25
9.75
10.3
10.9
11.3
11.8
12.5
13.2
14.0
15.0
16.0
18.7
21.2
23.6
28.0
31.5
37.5
50.0

Part No.
455331
455332
455333
455334
455335
455336
455337
455338
455339
455340
455341
455342
455343
455344
455345
455346
455347
455348
455349
455350
455351
455352
455353
455354
455355
455356
455357
455358
455359
455360
455361

K
0.70
0.70
0.36
0.36
0.36
0.36
0.24
0.24
0.06
0.06
0.06
0.13
0.13
0.06
0.19
0.06
0.13
0.13
0.06
0.64
0.45
0.64
0.57
0.57
0.70
0.45
0.45
0.45
0.86
0.86
1.11

F = 3.75
K
0.70
0.70
0.70
0.61
0.61
0.42
0.42
0.25
0.25
0.25
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.11
0.05
0.11
0.11
0.11
0.34
0.60
0.79
0.60

++ 5VX Belts only on these sizes.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-16

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 17 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

5V QD SHEAVES

OD

OD

TYPE A

OD

TYPE B

F
M

OD

TYPE C

OD

TYPE D

8-Groove

TYPE E

F = 5.81

O.D. Part No. Description


Wt. Type
M
K
7.1
455393
8/5V7.1SF
24.0
A1
2.13
1.19
7.5
455394
8/5V7.5SF
28.0
A1
2.13
1.19
8.0
455395
8/5V8.0E
36.0
A1
2.50
1.30
8.5
455396
8/5V8.5E
39.0
A1
2.50
1.30
9.0
455397
8/5V9.0E
43.0
A1
2.50
1.30
9.25 455398
8/5V9.25F
55.0
A1
2.31
0.89
9.75 455399
8/5V9.75F
56.0
A1
2.31
0.89
10.3 455400
8/5V10.3F
60.0
A1
2.31
0.89
10.9 455401
8/5V10.9F
65.0
A1
2.31
0.89
11.3 455402
8/5V11.3F
70.0
A1
2.31
0.89
11.8 455403
8/5V11.8F
67.0
A1
2.31
0.89
12.5 455404
8/5V12.5F
76.0
A1
2.56
1.14
13.2 455405
8/5V13.2F
77.0
A1
2.56
1.14
14.0 455406
8/5V14.0F
77.0
A1
2.44
1.02
15.0 455407
8/5V15.0F
85.0
A2
2.44
1.02
16.0 455408
8/5V16.0F
90.0
A3
2.38
0.96
18.7 455409
8/5V18.7J
138.0
A3
2.91
1.31
21.2 455410
8/5V21.2J
126.0
D3
1.56
0.04
23.6 455411
8/5V23.6J
141.0
D3
1.56
0.04
28.0 455412
8/5V28.0J
172.0
D3
1.56
0.04
31.5 455413
8/5V31.5M
246.0
A3
1.94
0.20
37.5 455414
8/5V37.5M
296.0
A3
1.94
0.20
50.0 455415
8/5V50.0M
419.0
A3
1.94
0.20
Pitch diameter = O.D. .10
Type 1 = Block Type, 2 = Web, 3 = Arm See drawings page PT7-3.
++ 5VX Belts only on these sizes.

BELTS
PAGES PT7-28 - PT7-41

F = 4.44
Description
6/5V4.40SD
6/5V4.65SD
6/5V4.90SD
6/5V5.20SD
6/5V5.50SD
6/5V5.90SK
6/5V6.30SK
6/5V6.70SF
6/5V7.1SF
6/5V7.5SF
6/5V8.0E
6/5V8.5E
6/5V9.0E
6/5V9.25E
6/5V9.75E
6/5V10.3E
6/5V10.9E
6/5V11.3E
6/5V11.8E
6/5V12.5F
6/5V13.2F
6/5V14.0F
6/5V15.0F
6/5V16.0F
6/5V18.7F
6/5V21.2F
6/5V23.6J
6/5V28.0J
6/5V31.5J
6/5V37.5J
6/5V50.0M

Wt. Type
9.0
E1
10.0
E1
11.0
E1
12.0
A1
13.0
A1
14.0
A1
16.0
A1
19.0
A1
21.0
A1
24.0
A1
32.0
A1
34.0
A1
38.0
A1
40.0
A1
41.0
A1
44.0
A1
49.0
A1
47.0
A1
49.0
A2
63.0
B2
64.0
B2
73.0
B2
75.0
D2
91.0
B3
99.0
A3
86.0
D3
121.0
B3
145.0
B3
167.0
B3
208.0
B3
353.0
B3

M
0
0
0
1.31
1.31
1.31
1.31
1.69
1.63
1.63
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.06
2.06
2.06
1.31
1.88
1.44
1.31
1.31
1.31
1.31
1.31
0

Description
10/5V8.0E
10/5V8.5E
10/5V9.0F
10/5V9.25F
10/5V9.75F
10/5V10.3F
10/5V10.9F
10/5V11.3F
10/5V11.8F
10/5V12.5J
10/5V13.2J
10/5V14.0J
10/5V15.0J
10/5V16.0J
10/5V18.7J
10/5V21.2J
10/5V23.6M
10/5V28.0M
10/5V31.5M
10/5V37.5M
10/5V50.0M

Wt. Type
42.0
A1
44.0
A1
57.0
A1
60.0
A1
61.0
A1
66.0
A1
72.0
A1
78.0
A1
80.0
A1
111.0
A1
115.0
A1
118.0
A1
120.0
A1
160.0
A1
151.0
D2
143.0
D2
209.0
B3
245.0
B3
277.0
B3
337.0
B3
484.0
B3

M
3.25
3.25
3.31
3.31
3.31
3.31
3.31
3.31
3.31
3.56
3.56
3.44
3.31
3.56
1.56
1.56
1.94
1.94
1.94
1.94
1.94

10-Groove
O.D. Part No.
8.0
456062
8.5
456063
9.0
456064
9.25
456065
9.75
456066
10.3
456067
10.9
456066
11.3
456069
11.8
456070
12.5
456071
13.2
456072
14.0
456073
15.0
456074
16.0
456075
18.7
456076
21.2
456077
23.6
456078
28.0
456079
31.5
456080
37.5
456081
50.0
456082

SELECTION: WEDGE
PAGES PT7-42

F = 7.19

SELECTION: CLASSICAL
PAGES PT7-84

PT7-17

K
0.70
0.70
0.70
0.61
0.61
0.42
0.42
0.75
0.68
0.68
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.64
0.64
0.64
0.11
0.46
0.02
0.11
0.11
0.11
0.11
0.11
1.74

Bushings

Part No.
455362
455363
455364
455365
455366
455367
455368
455369
455370
455371
455372
455373
455374
455375
455376
455377
455378
455379
455380
455381
455382
455383
455384
455385
455386
455387
455388
455389
455390
455391
455392

V-Drives

O.D.
++4.4
++4.65
++4.90
++5.20
++5.50
++5.90
++6.30
++6.70
7.1
7.5
8.0
8.5
9.0
9.25
9.75
10.3
10.9
11.3
11.8
12.5
13.2
14.0
15.0
16.0
18.7
21.2
23.6
28.0
31.5
37.5
50.0

K
2.05
2.05
1.89
1.89
1.89
1.89
1.89
1.89
1.89
1.96
1.96
1.84
1.71
1.96
0.04
0.04
0.20
0.20
0.20
0.20
0.20

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

6-Groove

Drives Component Accessories

vdrive_3v_sel_dim Page 18 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

8V QD SHEAVES

4-Groove

Bushings

O.D. Part No.


12.5 455416
13.2 455417
14.0 455418
15.0 455419
16.0 455420
17.0 455521
18.0 455422
19.0 455423
20.0 455424
21.2 455425
22.4 455426
24.8 456654
30.0 455427
35.5 456655
40.0 455428
44.5 456656
53.0 455429

F = 4.88

V-Drives
FHP

Description
4/8V12.5F
4/8V13.2F
4/8V14.0F
4/8V15.0F
4/8V16.0F
4/8V17.0F
4/8V18.0F
4/8V19.0F
4/8V20.0J
4/8V21.2J
4/8V22.4J
4/8V24.8M
4/8V30.0M
4/8V35.5M
4/8V40.0M
4/8V44.5M
4/8V53.0M

Wt. Type
83.0
D1
88.0
D2
88.0
D2
111.0
D2
105.0
D2
150.0
D3
150.0
D3
146.0
D3
145.0
D3
181.0
D3
199.0
D3
211.0
C3
292.0
C3
367.0
C3
434.0
C3
371.0
C3
818.0
C3

M
1.19
1.19
1.19
1.19
1.19
1.19
1.19
1.19
1.44
1.44
1.44
1.44
0.81
0.81
0.81
0.81
0.81

Description
6/8V12.5F
6/8V13.2F
6/8V14.0F
6/8V15.0J
6/8V16.0J
6/8V17.0J
6/8V18.0J
6/8V19.0J
6/8V20.0M
6/8V21.2M
6/8V22.4M
6/8V24.8M
6/8V30.0M
6/8V35.5N
6/8V40.0N
6/8V44.5N
6/8V53.0N
6/8V63.0P
6/8V71.0P

Wt. Type
78.0
A1
85.0
A2
94.0
A2
122.0
A2
134.0
A2
147.0
A2
161.0
A2
177.0
A3
232.0
B3
216.0
B3
227.0
B3
251.0
B3
306.0
B3
391.0
C3
450.0
C3
511.0
C3
646.0
C3
856.0
C3
1016.0 C3

M
2.31
2.31
2.31
2.56
2.56
2.56
2.56
2.56
2.94
2.94
2.94
1.94
2.06
1.13
1.13
1.13
1.13
2.00
2.00

6-Groove
O.D. Part No.
12.5 455444
13.2 455445
14.0 455446
15.0 455447
16.0 455448
17.0 455449
18.0 455450
19.0 455451
20.0 455452
21.2 455453
22.4 455454
24.8 456660
30.0 455455
35.5 456661
40.0 455456
44.5 456662
53.0 455457
63.0 456663
71.0 456690

K
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.16
0.16
0.16
0.93
0.93
0.93
0.93
0.93
0.93

O.D. Part No.


12.5
455430
13.2
455431
14.0
455432
15.0
455433
16.0
455434
17.0
455435
18.0
455436
19.0
455437
20.0
455438
21.2
455439
22.4
456402
24.8
456657
30.0
455441
35.5
456658
40.0
455442
44.5
456659
53.0
455443

F = 7.13

Drives Component Accessories

BELTS
PAGES PT7-28

K
0.89
0.89
0.89
0.96
0.96
0.96
0.96
0.96
1.20
1.20
1.20
0.20
0.32
0.92
0.92
0.92
0.92
0.30
0.30

5-Groove

F = 6.00
Description
5/8V12.5F
5/8V13.2F
5/8V14.0F
5/8V15.0F
5/8V16.0F
5/8V17.0J
5/8V18.0J
5/8V19.0J
5/8V20.0J
5/8V21.2J
5/8V22.4M
5/8V24.8M
5/8V30.0M
5/8V35.5M
5/8V40.0M
5/8V44.5N
5/8V53.0N

8-Groove

Wt. Type
69.0
A2
75.0
A2
83.0
A2
94.0
A2
106.0
A2
133.0
A2
147.0
A3
161.0
A3
141.0
A3
151.0
A3
208.0
D3
229.0
D3
276.0
D3
334.0
D3
385.0
D3
459.0
C3
574.0
C3

M
2.31
2.31
2.31
2.31
2.31
2.00
2.00
2.00
2.00
2.00
1.94
1.94
1.94
1.94
1.94
0.94
0.94

F = 9.38

O.D. Part No. Description


Wt. Type
M
12.5
455458
8/8V12.5J
115.0
A1
3.56
13.2
455459
8/8V13.2J
129.0
A2
3.56
14.0
455460
8/8V14.0J
146.0
A2
3.56
15.0
455461
8/8V15.0J
144.0
A2
3.56
16.0
455462
8/8V16.0J
158.0
A2
3.56
17.0
455463
8/8V17.0M
214.0
A1
3.94
18.0
455464
8/8V18.0M
230.0
A2
4.19
19.0
455465
8/8V19.0M
247.0
A2
3.94
20.0
455466
8/8V20.0M
266.0
A2
3.94
21.2
455467
8/8V21.2M
245.0
A3
3.94
22.4
455468
8/8V22.4M
264.0
A3
2.25
24.8
456664
8/8V24.8N
315.0
A3
2.25
30.0
455469
8/8V30.0N
384.0
A3
2.25
35.5
456665
8/8V35.5N
468.0
A3
2.25
40.0
455470
8/8V40.0N
543.0
B3
2.63
44.5
456666
8/8V44.5P
670.0
B3
2.63
53.0
455471
8/8V53.0P
833.0
B3
2.63
63.0
456667
8/8V63.0P 1049.0 B3
2.63
71.0
456691
8/8V71.0W 1266.0 C3
0.19
Pitch diameter = O.D. .20
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-18

K
0.89
0.89
0.89
0.89
0.89
0.40
0.40
0.40
0.40
0.40
0.20
0.20
0.20
0.20
0.20
1.11
1.11

K
1.96
1.96
1.96
1.96
1.96
2.20
2.45
2.20
2.20
2.20
0.51
0.20
0.20
0.20
0.58
0.33
0.33
0.33
2.37

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 19 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

8V QD SHEAVES
F

M
K

OD

OD

TYPE A

10-Groove

OD

TYPE C

F = 11.63
K
1.96
1.96
1.96
2.20
2.20
2.20
2.20
2.20
2.20
2.20
0.20
0.20
0.20
0.33
0.33
0.33
0.33
1.25
1.25

OD

TYPE D

TYPE E

12-Groove
O.D. Part No.
12.5 456672
13.2 456673
14.0 456674
15.0 456675
16.0 456676
17.0 456677
18.0 456678
19.0 456679
20.0 456680
21.2 456681
22.4 456682
24.8 456683
30.0 456684
35.5 456685
40.0 456686
44.5 456687
53.0 456688
63.0 456689
71.0 456693

F = 13.88
Description
12/8V12.5M
12/8V13.2M
12/8V14.0M
12/8V15.0M
12/8V16.0M
12/8V17.0M
12/8V18.0M
12/8V19.0N
12/8V20.0N
12/8V21.2N
12/8V22.4N
12/8V24.8N
12/8V30.0P
12/8V35.5P
12/8V40.0P
12/8V44.5P
12/8V53.0W
12/8V63.0W
12/8V71.0W

Wt. Type
164
A1
186
A1
213
A1
248
A2
285
A1
270
A1
292
A2
330
A2
354
A2
365
A3
367
A3
408
A3
557
A3
671
A3
776
A3
887
A3
1150
A3
1445
D3
1706
D3

M
3.94
3.94
3.94
3.94
3.94
3.94
3.94
2.25
2.25
2.25
2.25
2.25
2.63
2.63
2.63
2.63
2.88
2.44
2.44

K
2.20
2.20
2.20
2.20
2.20
2.20
2.20
0.20
0.20
0.20
0.20
0.20
0.32
0.32
0.32
0.32
0.32
0.12
0.12

BELTS
PAGES PT7-28 - PT7-41

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-19

ENGINEERING/TECHNICAL
PAGES PT7-124

Drives Component Accessories

FHP

O.D. Part No. Description


Wt. Type
M
12.5 455472
10/8V12.5J
133
A1
3.56
13.2 455473
10/8V13.2J
148
A1
3.56
14.0 455474
10/8V14.0J
166
A2
3.56
15.0 455475 10/8V15.0M
224
A2
3.94
16.0 455476 10/8V16.0M
260
A2
3.94
17.0 455477 10/8V17.0M
241
A1
3.94
18.0 455478 10/8V18.0M
259
A2
3.94
19.0 455479 10/8V19.0M
279
A2
3.94
20.0 455480 10/8V20.0M
300
A2
3.94
21.2 455481 10/8V21.2M
286
A3
3.94
22.4 455482
10/8V22.4N
321
A3
2.25
24.8 456668
10/8V24.8N
357
A3
2.25
444
A3
2.25
30.0 455483
10/8V30.0N
35.5 456669
10/8V35.5P
591
A3
2.63
40.0 455484
10/8V40.0P
680
A3
2.63
44.5 456670
10/8V44.5P
775
A3
2.63
53.0 455485
10/8V53.0P
971
A3
2.63
63.0 456671 10/8V63.0W
1256
D3
1.31
71.0 456692 10/8V71.0W
1482
D3
1.31
Pitch diameter = O.D. .20
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

OD

TYPE B

Bushings

V-Drives

vdrive_3v_sel_dim Page 20 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

A/B QD SHEAVES
Drawing illustrates
how either A or B
belts may be used
with combination
groove sheaves.
F

Bushings

OD

OD

TYPE A

V-Drives
FHP
Drives Component Accessories

BELTS
PAGES PT7-28

TYPE B

TYPE C

F = .84 A3.2 thru A4.0 B4.4


Balance F = 1
K
0.68
0.63
0.63
0.63
0.63
0.63
0.55
0.55
0.55
0.55
0.55
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.57
0.45
0.57
0.57
0.57
0.57
0.57
0.63
0.83
0.89
0.89
0.89

M
K

OD

OD

O.D. Part No.


Description
Wt. Type
M
3.75 118283
1A3.0B3.4SH
2.0
E1
0.44
3.95 118284
1A3.2B3.6SH
2.2
D1
0.05
4.15 118285
1A3.4B3.8SH
2.4
D1
0.05
4.35 118286
1A3.6B4.0SH
2.7
D1
0.05
4.55 455550
1A3.8B4.2SH
2.9
D1
0.05
4.75 455551
1A4.0B4.4SH
3.4
D1
0.05
4.95 455552 1A4.2B4.6SDS
4.0
D1
0.14
5.15 455553 1A4.4B4.8SDS
4.0
D1
0.14
5.35 455554 1A4.6B5.0SDS
4.0
D1
0.14
5.55 455555 1A4.8B5.2SDS
5.0
D1
0.14
5.75 455556 1A5.0B5.4SDS
5.0
D1
0.14
5.95 455557 1A5.2B5.6SDS
6.0
C1
0.25
6.15 455558 1A5.4B5.8SDS
6.0
C1
0.25
6.35 455559 1A5.6B6.0SDS
6.0
C1
0.25
0.25
6.0
C1
6.55 455560 1A5.8B6.2SDS
6.75 455561 1A6.0B6.4SDS
6.0
C1
0.25
6.95 455562 1A6.2B6.6SDS
7.0
C1
0.25
7.15 455563 1A6.4B6.8SDS
7.0
C1
0.25
7.35 455564 1A6.6B7.0SDS
7.5
D1
0.13
7.75 455565 1A7.0B7.4SDS
8.0
C1
0.25
8.35 455566 1A7.6B8.0SDS
8.0
D1
0.13
8.95 455567 1A8.2B8.6SDS
8.0
D2
0.13
9.75 455568 1A9.0B9.4SDS
8.0
D2
0.13
11.35 455569 1A10.6B11.0SDS 10.0
D2
0.13
12.75 455570 1A12.0B12.4SDS 11.0
D3
0.13
13.95 455571 1A13.2B13.6SDS 13.0
D3
0.06
C3
0.06
15.75 455572 1A15.0B15.4SK 16.0
16.35 455573 1A15.6B16.0SK 17.0
C3
0
18.75 455574 1A18.0B18.4SK 18.0
C3
0
20.35 455575
1B20.0SK
18.0
C3
0
P.D. for A Belts = O.D. .37
P.D. for B Belts = O.D. + .01
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

1-Groove

OD

TYPE D

TYPE E

2-Groove
O.D. Part No.
3.75 455576
3.95 455577
4.15 455578
4.35 455579
4.55 455580
4.75 455581
4.95 455582
5.15 455583
5.35 455584
5.55 455585
5.75 455586
5.95 455587
6.15 455588
6.35 455589
6.55 455590
6.75 455591
6.95 455592
7.15 455593
7.35 455594
7.75 455595
8.35 455596
8.95 455597
9.75 455598
11.35 455599
12.75 455600
13.95 455601
15.75 455602
16.35 455603
18.75 455604
20.35 455605
25.35 455606
30.35 455607
38.35 455608

SELECTION: WEDGE
PAGES PT7-42

F = 1.75
Description
2A3.0B3.4SH
2A3.2B3.6SH
2A3.4B3.8SH
2A3.6B4.0SH
2A3.8B4.2SH
2A4.0B4.4SH
2A4.2B4.6SDS
2A4.4B4.8SDS
2A4.6B5.0SDS
2A4.8B5.2SDS
2A5.0B5.4SDS
2A5.2B5.6SDS
2A5.4B5.8SDS
2A5.6B6.0SDS
2A5.8B6.2SDS
2A6.0B6.4SDS
2A6.2B6.6SDS
2A6.4B6.8SDS
2A6.6B7.0SK
2A7.0B7.4SK
2A7.6B8.0SK
2A8.2B8.6SK
2A9.0B9.4SK
2A10.6B11.0SK
2A12.0B12.4SK
2A13.2B13.6SK
2A15.0B15.4SK
2A15.6B16.0SK
2A18.0B18.4SK
2B20.0SF
2B25.0SF
2B30.0SF
2B38.0SF

SELECTION: CLASSICAL
PAGES PT7-84

PT7-20

Wt.
3.2
3.4
3.9
3.8
4.4
4.6
5.0
4.1
6.0
7.0
7.0
7.0
7.0
7.0
6.3
8.0
8.2
9.0
10.0
11.0
11.0
12.0
12.0
14.0
18.0
19.0
24.0
22.0
29.0
30.0
40.0
50.0
70.0

Type
E1
E1
E1
A1
A1
A1
A1
A1
A1
A1
A1
A1
D1
D1
D1
D1
D1
D1
C1
C1
D2
D2
D2
D2
D3
D3
D3
D3
D3
D3
D3
D3
D3

M
0.38
0
0
0.94
0.94
0.94
1.00
1.00
1.00
1.00
1.00
0.81
0.69
0.69
0.69
0.69
0.69
0.69
0.50
0.50
0.44
0.44
0.44
0.44
0.44
0.38
0.44
0.44
0.31
0.38
0.38
0.38
0.34

K
0.68
0.68
0.68
0.26
0.26
0.26
0.30
0.30
0.30
0.30
0.30
0.12
0.01
0.01
0.01
0.01
0.01
0.01
0.39
0.39
0.46
0.46
0.46
0.46
0.46
0.52
0.46
0.46
0.58
0.57
0.57
0.57
0.60

ENGINEERING/TECHNICAL
PAGES PT7-124

SELECTION/DIMENSIONS

A/B QD SHEAVES
Drawing illustrates
how either A or B
belts may be used
with combination
groove sheaves.

Bushings

Draw
how
belts
with
groo

TORQUE-TAMER

vdrive_3v_sel_dim Page 21 Tuesday, March 22, 2005 1:46 PM

BELTS
PAGES PT7-28 - PT7-41

4-Groove
O.D. Part No.
3.75
455642
3.95
455643
4.15
455644
4.35
455645
4.55
455646
4.75
455647
4.95
455648
5.15
455649
5.35
455650
5.55
455651
5.75
455652
5.95
455653
6.15
455654
6.35
455655
6.55
455656
6.75
455657
6.95
455658
7.15
455659
7.35
455660
7.75
455661
8.35
455662
8.95
455663
9.75
455664
11.35 455665
12.75 455666
13.95 455667
15.75 455668
16.35 455669
18.75 455670
20.35 455671
25.35 455672
30.35 455673
38.35 455674

SELECTION: WEDGE
PAGES PT7-42

F = 3.25
Description
4A3.0B3.4SD
4A3.2B3.6SD
4A3.4B3.8SD
4A3.6B4.0SD
4A3.8B4.2SD
4A4.0B4.4SD
4A4.2B4.6SD
4A4.4B4.8SD
4A4.6B5.0SD
4A4.8B5.2SD
4A5.0B5.4SD
4A5.2B5.6SD
4A5.4B5.8SD
4A5.6B6.0SD
4A5.8B6.2SD
4A6.0B6.4SD
4A6.2B6.6SD
4A6.4B6.8SD
4A6.6B7.0SK
4A7.0B7.4SK
4A7.6B8.0SK
4A8.2B8.6SK
4A9.0B9.4SK
4A10.6B11.0SK
4A12.0B12.4SK
4A13.2B13.6SK
4A15.0B15.4SF
4A15.6B16.0SF
4A18.0B18.4SF
4B20.0SF
4B25.0E
4B30.0E
4B38.0E

SELECTION: CLASSICAL
PAGES PT7-84

PT7-21

Wt. Type M
5.5
E1
0.47
5.8
E1
0.47
6.2
E1
0.47
6.6
E1
0
6.9
E1
0
7.5
E1
0
7.5
A1
1.50
7.3
A1
1.50
10.0
A1
1.50
11.0
A1
1.50
11.0
A1
1.50
12.0
A1
1.50
1.50
11.0
A1
11.0
A1
1.50
14.0
A1
1.50
14.0
A1
1.50
14.0
A1
1.50
14.0
A1
1.50
14.0
A1
1.00
15.0
A1
1.25
15.0
A1
1.38
17.0
A1
1.50
19.0
A2
1.13
22.0
A2
1.00
1.00
29.0
A3
29.0
A3
1.00
39.0
A3
1.13
34.0
A3
1.00
47.0
A3
1.00
46.0
A3
1.00
66.0
D3
1.00
83.0
D3
0.63
115.0 D3
1.00

K
0.70
0.70
0.70
0.70
0.70
0.70
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.11
0.36
0.48
0.61
0.23
0.11
0.11
0.11
0.18
0.06
0.06
0.06
0.20
0.57
0.20

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

K
0.68
0.68
0.68
0.68
0.68
0.68
0.37
0.67
0.67
0.37
0.37
0.37
0.37
0.37
0.37
0.37
0.37
0.37
0.14
0.14
0.02
0.02
0.14
0.14
0.14
0.21
0.14
0.14
0.14
0.32
0.32
0.32
0.57

FHP

F = 2.50

O.D. Part No.


Description
Wt. Type
M
3.75 455609 3A3.0B3.4SH
4.2
E1
0.38
3.95 455610 3A3.2B3.6SH
4.7
E1
0
4.15 455611 3A3.4B3.8SH
5.4
E1
0
4.35 455612 3A3.6B4.0SH
4.8
E1
0
4.55 455613 3A3.8B4.2SH
5.4
E1
0
4.75 455614 3A4.0B4.4SH
5.6
E1
0
4.95 455615 3A4.2B4.6SD
8.0
A1
1.06
5.15 455616 3A4.4B4.8SD
8.5
A1
1.06
5.35 455617 3A4.6B5.0SD
9.0
A1
1.06
5.55 455618 3A4.8B5.2SD
9.0
A1
1.06
5.75 455619 3A5.0B5.4SD
10.0
A1
1.06
5.95 455620 3A5.2B5.6SD
11.0
A1
1.06
6.15 455621 3A5.4B5.8SD
9.1
A1
1.06
10.0
A1
1.06
6.35 455622 3A5.6B6.0SD
6.55 455623 3A5.8B6.2SD
11.0
A1
1.06
6.75 455624 3A6.0B6.4SD
11.0
A1
1.06
6.95 455625 3A6.2B6.6SD
12.0
A1
1.06
7.15 455626 3A6.4B6.8SD
13.0
A1
1.06
7.35 455627 3A6.6B7.0SK
13.0
D1
0.75
7.75 455628 3A7.0B7.4SK
13.0
D1
0.75
8.35 455629 3A7.6B8.0SK
14.0
D1
0.88
8.95 455630 3A8.2B8.6SK
13.0
D1
0.88
9.75 455631 3A9.0B9.4SK
16.0
D2
0.75
11.35 455632 3A10.6B11.0SK 19.0
D2
0.75
12.75 455633 3A12.0B12.4SK 24.0
D3
0.75
13.95 455634 3A13.2B13.6SK 24.0
D3
0.69
0.75
D3
15.75 455635 3A15.0B15.4SK 30.0
16.35 455636 3A15.6B16.0SK 27.0
D3
0.75
18.75 455637 3A18.0B18.4SK 38.0
D3
0.75
20.35 455638
3B20.0SF
38.0
D3
0.63
25.35 455639
3B25.0SF
51.0
D3
0.63
30.35 455640
3B30.0SF
65.0
D3
0.63
38.35 455641
3B38.0E
95.0
D3
0.63
P.D. for A Belts = O.D. .37
P.D. for B Belts = O.D. + .01
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

Drives Component Accessories

3-Groove

vdrive_3v_sel_dim Page 22 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

A/B QD SHEAVES
5-Groove

Bushings
V-Drives

O.D. Part No.


3.75 455675
3.95 455676
4.15 455677
4.35 455678
4.55 455679
4.75 455680
4.95 455681
5.15 455682
5.35 455683
5.55 455684
5.75 455685
5.95 455686
6.15 455687
6.35 455688
6.55 455689
6.75 455690
6.95 455691
7.15 455692
7.35 455693
7.75 455694
8.35 455695
8.95 455696
9.75 455697
11.35 455698
12.75 455699
13.95 455700
15.75 455701
16.35 455702
18.75 455703
20.35 455704
25.35 455705
30.35 455706
38.35 455707

F = 4.00
Description
Wt. Type
5A3.0B3.4SD
5.9
E1
5A3.2B3.6SD
6.5
E1
5A3.4B3.8SD
7.2
E1
5A3.6B4.0SD
7.3
E1
5A3.8B4.2SD
8.0
E1
5A4.0B4.4SD
8.8
E1
5A4.2B4.6SD
9.0
A1
5A4.4B4.8SD
8.5
A1
5A4.6B5.0SD 11.0
A1
5A4.8B5.2SD 12.0
A1
5A5.0B5.4SK 12.0
A1
A1
5A5.2B5.6SK 12.0
5A5.4B5.8SK 13.0
A1
5A5.6B6.0SK 14.0
A1
5A5.8B6.2SK 13.0
A1
5A6.0B6.4SK 16.0
A1
5A6.2B6.6SK 15.0
A1
5A6.4B6.8SK 17.0
A1
5A6.6B7.0SF 16.0
A1
5A7.0B7.4SF 20.0
A1
5A7.6B8.0SF 17.0
A1
5A8.2B8.6SF 24.0
A1
5A9.0B9.4SF 24.0
A1
5A10.6B11.0SF 29.0
A2
5A12.0B12.4SF 34.0
A3
5A13.2B13.6SF 33.0
A3
5A15.0B15.4SF 46.0
A3
5A15.6B16.0SF 38.0
A2
5A18.0B18.4SF 55.0
A3
5B20.0E
58.0
A3
5B25.0E
76.0
A3
5B30.0E
97.0
A3
5B38.0E
135.0
A3

8-Groove

M
0.47
0.47
0.47
0
0
0
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.06
1.31
1.31
1.25
1.31
1.25
1.25
1.25
1.25

FHP
Drives Component Accessories

K
0.98
0.98
0.87
0.87
0.31
0.31
1.18
1.18
1.18
1.18
1.18
0.11
0.11
0.11
0.11
0.11

6-Groove
O.D. Part No.
3.75
455708
3.95
455709
4.15
455710
4.35
455711
4.55
455712
4.75
455713
4.95
455714
5.15
455715
5.35
455716
5.55
455717
5.75
455718
5.95
455719
6.15
455720
6.35
455721
6.55
455722
6.75
455723
6.95
455724
7.15
455725
7.35
455726
7.75
455727
8.35
455728
8.95
455729
9.75
455730
11.35 455731
12.75 455732
13.95 455733
15.75 455734
16.35 455735
18.75 455736
20.35 455737
25.35 455738
30.35 455739
38.35 455740

F = 6.25

O.D. Part No.


Description
Wt. Type
M
5.8
455741
8B5.4SK
15.0
A1
1.88
6.0
455742
8B5.6SK
16.0
A1
1.88
6.4
455743
8B6.0SF
21.0
A1
1.81
6.8
455744
8B6.4SF
23.0
A1
1.81
7.2
455745
8B6.8SF
25.0
A1
1.25
7.8
455746
8B7.4SF
28.0
A1
1.25
9.0
455747
8B8.6E
40.0
A1
2.38
9.8
455748
8B9.4E
43.0
A1
2.38
11.4 455749
8B11.0E
49.0
A1
2.38
12.8 455750
8B12.4E
56.0
A2
2.38
15.8 455751
8B15.4E
69.0
A2
2.38
18.8 455752
8B18.4F
91.0
D3
1.31
D3
1.31
20.4 455753
8B20.0F
84.0
25.4 455754
8B25.0F
111.0
D3
1.31
30.4 455755
8B30.0F
142.0
D3
1.31
38.4 455756
8B38.0F
200.0
D3
1.31
P.D. for A Belts = O.D. .37
P.D. for B Belts = O.D. + .01
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

BELTS
PAGES PT7-28

K
0.70
0.70
0.70
0.70
0.70
0.70
0.62
0.62
0.62
0.62
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.37
0.37
0.37
0.37
0.37
0.37
0.12
0.37
0.37
0.31
0.37
0.05
0.05
0.05
0.05

F = 4.75
Description
Wt. Type M
6A3.0B3.4SD
6.7
E1
0.38
6A3.2B3.6SD
7.4
E1
0.38
6A3.4B3.8SD
8.0
E1
0.38
6A3.6B4.0SD
8.4
E1
0
6A3.8B4.2SD
9.0
E1
0
6A4.0B4.4SD 10.0
E1
0
6A4.2B4.6SD 10.0
A1
1.31
6A4.4B4.8SD 10.0
A1
1.31
6A4.6B5.0SD 12.0
A1
1.31
6A4.8B5.2SD 13.0
A1
1.31
A1
1.31
6A5.0B5.4SK 13.0
6A5.2B5.6SK 14.0
A1
1.31
6A5.4B5.8SK 12.0
A1
1.31
6A5.6B6.0SK 15.0
A1
1.31
6A5.8B6.2SK 15.0
A1
1.31
6A6.0B6.4SK 17.0
A1
1.31
6A6.2B6.6SK 17.0
A1
1.31
6A6.4B6.8SK 19.0
A1
1.31
6A6.6B7.0SF 18.0
A1
1.69
6A7.0B7.4SF 22.0
A1
1.69
1.69
6A7.6B8.0SF 23.0
A1
6A8.2B8.6SF 26.0
A1
1.69
6A9.0B9.4SF 27.0
A1
1.69
6A10.6B11.0SF 32.0
A2
1.69
6A12.0B12.4SF 39.0
A3
1.50
6A13.2B13.6SF 38.0
A3
1.69
6A15.0B15.4SF 50.0
A2
1.81
6A15.6B16.0SF 44.0
A2
1.81
6A18.0B18.4SF 62.0
A3
1.75
6B20.0E
65.0
A3
1.38
6B25.0E
87.0
A3
1.38
6B30.0E
111.0 A3
1.38
6B38.0E
155.0 A3
1.38

10-Groove
O.D. Part No.
5.8
455757
6.0
455758
6.4
455759
6.8
455760
7.2
455761
7.8
455762
9.0
455763
9.8
455764
11.4 455765
12.8 455766
15.8 455767
18.8 455768
20.4 455769
25.4 455770
30.4 455771
38.4 455772

SELECTION: WEDGE
PAGES PT7-42

F = 7.75
Description
10B5.4SK
10B5.6SK
10B6.0SF
10B6.4SF
10B6.8 SF
10B7.4SF
10B8.6E
10B9.4E
10B11.0E
10B12.4F
10B15.4 F
10B18.4F
10B20.0F
10B25.0F
10B30.0F
10B38.0J

SELECTION: CLASSICAL
PAGES PT7-84

PT7-22

K
0.70
0.70
0.70
0.70
0.70
0.70
0.62
0.62
0.62
0.62
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.75
0.75
0.75
0.75
0.75
0.75
0.56
0.75
0.87
0.87
0.81
0.18
0.18
0.18
0.18

Wt. Type
18.0
A1
19.0
A1
24.0
A1
26.0
A1
28.0
A1
32.0
A1
47.0
A1
48.0
A1
56.0
A1
64.0
A1
88.0
A2
103.0
A3
99.0
A3
132.0
A3
169.0
A3
257.0
D3

M
3.25
3.50
3.25
3.50
3.00
2.56
3.13
3.13
3.13
3.13
2.06
2.06
2.06
2.06
2.06
1.44

K
2.36
2.61
2.31
2.56
2.06
1.62
1.93
1.93
1.93
1.70
0.64
0.64
0.64
0.64
0.64
0.16

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 23 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

C QD SHEAVES
F

OD

OD

TYPE C

F = 1.38
Description
1C7.0SF
1C7.5SF
1C8.0SF
1C8.5SF
1C9.0SF
1C9.5SF
1C10.0SF
1C10.5SF
1C11.0SF
1C12.0SF
1C13.0SF
1C14.0SF
1C16.0SF
1C18.0SF
1C20.0SF
1C24.0SF

3-Groove

Wt.
9.0
11.0
11.0
12.0
12.0
13.0
14.0
14.0
16.0
17.0
19.0
21.0
24.0
27.0
31.0
38.0

Type
C1
C1
C1
C1
C1
C1
C2
C2
C2
C2
C3
C3
C3
C3
C3
C3

M
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13

F = 3.38

O.D. Part No. Description


Wt. Type
M
5.4
455806
+3C5.0SD
9.0
A1
1.31
5.9
455807
+3C5.5SD
10.0
A1
1.31
6.4
455808
+3C6.0SF
10.0
A1
1.31
7.4
455809
3C7.0SF
20.0
A1
1.13
7.9
455810
3C7.5SF
23.0
A1
1.31
8.4
455811
3C8.0E
33.0
B1
1.75
8.9
455812
3C8.5E
35.0
B1
1.75
9.4
455813
3C9.0E
36.0
B1
1.75
9.9
455814
3C9.5E
37.0
B1
1.75
10.4 455815
3C10.0E
39.0
B1
1.75
10.9 455816
3C10.5E
39.0
B1
1.75
11.4 455817
3C11.0E
40.0
B1
1.75
1.75
12.4 455818
3C12.0E
43.0
B2
13.4 455819
3C13.0E
45.0
B3
1.75
14.4 455820
3C14.0E
51.0
B3
1.75
16.4 455821
3C16.0E
59.0
A3
1.31
18.4 455822
3C18.0E
55.0
D3
0.81
20.4 455823
3C20.0E
60.0
D3
1.00
24.4 455824
3C24.0E
75.0
D3
1.00
27.4 456013
3C27.0F
91.0
D3
0.81
30.4 455825
3C30.0F
104.0
D3
0.81
36.4 455826
3C36.0F
133.0
D3
0.81
44.4 455827
3C44.0F
176.0
D3
0.81
0.81
50.4 455828
3C50.0F
211.0
D3
Pitch Diameter = O.D.
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
+ Recommended CX Belt only
BELTS
PAGES PT7-28 - PT7-41

K
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82

K
0.62
0.62
0.37
0.18
.037
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.12
0.38
0.20
0.20
0.61
0.61
0.61
0.61
0.61

M
K

OD

TYPE B

1-Groove
O.D. Part No.
7.4
455773
7.9
455774
8.4
455775
8.9
455776
9.4
455777
9.9
455778
10.4 455779
10.9 455780
11.4 455781
12.4 455782
13.4 455783
14.4 455784
16.4 455785
18.4 455786
20.4 455787
24.4 455788

OD

TYPE A

OD

TYPE D

TYPE E

2-Groove
O.D. Part No.
7.4
455789
7.9
455790
8.4
455791
8.9
455792
9.4
455793
9.9
455794
10.4 455795
10.9 455796
11.4 455797
12.4 455798
13.4 455799
14.4 455800
16.4 455801
18.4 455802
20.4 455803
24.4 455804
27.4 456012
30.4 456805

F = 2.37
Description
2C7.0SF
2C7.5SF
2C8.0SF
2C8.5SF
2G9.0SF
2C9.5SF
2C10.0SF
2C10.5SF
2C11.0SF
2C12.0SF
2C13.0SF
2C14.0SF
2C16.0SF
2C18.0SF
2C20.0SF
2C24.0SF
2C27.0F
2C30.0F

Wt.
18.0
20.0
19.0
20.0
21.0
22.0
23.0
23.0
25.0
27.0
29.0
34.0
39.0
39.0
43.0
55.0
72.0
82.0

Type
D1
D1
D1
D1
D1
D1
D2
D2
D2
D2
D3
D3
D3
D2
D3
D3
C3
C3

M
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.81
0.56
0.56
0.56
0.63
0.63
0.56
0.56
0.56
0.56

Description
+4C5.0SD
+4C5.5SD
+4C6.0SF
4C7.0SF
4C7.5SF
4C8.0E
4C8.5E
4C9.0E
4C9.5E
4C10.0E
4C10.5E
4C11.0E
4C12.0E
4C13.0E
4C14.0E
4C16.0E
4C18.0E
4C20.0E
4C24.0F
4C27.0F
4C30.0F
4C36.0F
4C44.0F
4C50.0J

Wt. Type
11.0
A1
12.0
A1
11.0
A1
23.0
A1
25.0
A1
36.0
A1
39.0
A1
39.0
A1
41.0
A1
43.0
A1
44.0
A1
46.0
A1
50.0
A2
53.0
A3
59.0
A2
69.0
A3
66.0
A3
72.0
A3
95.0
D3
110.0
D3
126.0
D3
162.0
D3
236.0
D3
279.0
D3

M
1.56
1.56
1.56
1.56
1.50
2.00
2.00
2.13
2.00
2.13
2.13
2.13
2.13
2.00
1.81
1.94
1.88
1.50
1.31
1.31
1.31
1.31
1.19
1.56

4-Groove
O.D. Part No.
5.4
455829
5.9
455830
6.4
455831
7.4
455832
7.9
455833
8.4
455834
8.9
455835
9.4
455836
9.9
455837
10.4 455838
10.9 455839
11.4 455840
12.4 455841
13.4 455842
14.4 455843
16.4 455844
18.4 455845
20.4 455846
24.4 455847
27.4 456014
30.4 455848
36.4 455849
44.4 455850
50.4 455851

SELECTION: WEDGE
PAGES PT7-42

K
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.38
0.38
0.38
0.32
0.32
0.38
0.38
0.86
0.86

F = 4.37

SELECTION: CLASSICAL
PAGES PT7-84

PT7-23

Bushings

V-Drives

K
0.87
0.87
0.62
0.62
0.56
0.80
0.80
0.93
0.80
0.93
0.93
0.93
0.93
0.80
0.62
0.74
0.68
0.30
0.11
0.11
0.11
0.11
0.41
0.04

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

Drives Component Accessories

vdrive_3v_sel_dim Page 24 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

C QD SHEAVES

C Belt Profile

5-Groove

Bushings

O.D. Part No.


6.4
455852
7.4
455853
7.9
455854
8.4
455855
8.9
455856
9.4
455857
9.9
455858
10.4 455859
10.9 455860
11.4 455861
12.4 455862
13.4 455863
14.4 455864
16.4 455865
18.4 455866
20.4 455867
24.4 455868
27.4 456083
30.4 455869
36.4 455870
44.4 455871
50.0 455872

F = 5.37
Description
+5C6.0SF
5C7.0SF
5C7.5SF
5C8.0E
5C8.5E
5C9.0E
5C9.5E
5C10.0E
5C10.5E
5C11.0E
5C12.0E
5C13.0E
5C14.0E
5C16.0E
5C18.0E
5C20.0F
5C24.0F
5C27.0F
5C30.0F
5C36.0J
5C44.0J
5C50.0J

Wt. Type
13.0
A1
26.0
A1
28.0
A1
39.0
A1
42.0
A1
43.0
A1
45.0
A1
48.0
A1
50.0
A1
52.0
A1
57.0
A1
61.0
A2
69.0
A2
79.0
A3
74.0
A3
88.0
D3
110.0
D3
128.0
D3
148.0
D3
212.0
D3
274.0
D3
325.0
D3

M
1.94
1.25
1.88
1.50
1.63
1.63
1.50
1.50
1.50
2.25
2.22
2.00
2.00
2.00
2.38
1.31
1.31
1.31
1.31
1.31
1.31
1.56

Description
8C7.0SF
8C8.0E
8C8.5E
8C9.0F
8C9.5F
8C10.0F
8C10.5F
8C11.0F
8C12.0F
8C13.0F
8C14.0F
8C16.0F
8C18.0F
8C20.0J
8C24.0J
8C27.0J
8C30.0J
8C36.0M
8C44.0M
8C50.0M

Wt. Type
32.0
A1
49.0
A1
53.0
A1
68.0
A1
74.0
A1
73.0
A1
74.0
A1
78.0
A1
86.0
A1
93.0
A1
102.0
A1
116.0
A3
133.0
A3
147.0
D3
179.0
D3
205.0
D3
233.0
D3
339.0
A3
428.0
A3
502.0
A3

M
4.00
3.25
3.25
2.50
2.50
2.50
2.50
3.38
3.38
3.38
3.38
3.38
3.63
1.56
1.56
1.56
1.56
1.94
1.94
1.94

8-Groove
V-Drives
FHP

O.D. Part No.


7.4
455894
8.4
455895
8.9
455896
9.4
455897
9.9
455898
10.4 455899
10.9 455900
11.4 455901
12.4 455902
13.4 455903
14.4 455904
16.4 455905
18.4 455906
20.4 455907
24.4 455908
27.4 456085
30.4 455909
36.4 455910
44.4 455911
50.4 455912

Drives Component Accessories

BELTS
PAGES PT7-28

6-Groove

F = 8.37

12-Groove
O.D. Part No.
9.4
455930
9.9
455931
10.4
455932
10.9
455933
11.4
455934
12.4
455935
13.4
455936
14.4
455937
16.4
455938
18.4
455939
20.4
455940
24.4
455941
30.4
455942
455943
36.4
44.4
455944
50.4
455945

K
1.00
0.31
0.93
0.30
0.43
0.43
0.30
0.30
0.30
1.05
1.02
0.80
0.80
0.80
1.18
0.11
0.11
0.11
0.11
0.29
0.29
0.04

K
3.06
2.05
2.05
1.08
1.08
1.08
1.08
1.95
1.95
1.95
1.95
1.95
2.20
0.04
0.04
0.04
0.04
0.20
0.20
0.20

Wt. Type M
92.0
A1
4.06
100.0
A1
4.06
108.0
A1
4.06
115.0
A1
4.06
125.0
A1
4.06
127.0
A1
4.06
135.0
A1
4.06
145.0
A1
4.06
165.0
A2
4.06
198.0
A3
4.06
277.0
A3
1.94
287.0
A3
1.94
362.0
A3
1.94
446.0
A3
1.94
572.0
A3
1.94
676.0
A3
1.94

K
2.46
2.46
2.46
2.46
2.46
2.46
2.46
2.46
2.46
2.46
0.20
0.20
0.20
0.20
0.20
0.20

F = 6.37
Description
+6C6.0SF
6C7.0SF
6C7.5SF
6C8.0E
8C8.5E
6C9.0F
6C9.5F
6C10.0F
6C10.5F
6C11.0F
6C12.0F
6C13.0F
6C14.0F
6C16.0F
6C18.0F
6C20.0F
6C24.0F
6C27.0J
6C30.0J
6C36.0J
6C44.0J
6C50.0J

10-Groove

F = 12.37
Description
12C9.0J
12C9.5J
12C10.0J
12C10.5J
12C11.0J
12C12.0J
12C13.0J
12C14.0J
12C16.0J
12C18.0J
12C20.0M
12C24.0M
12C30.0M
12C36.0M
12C44.0M
12C50.0M

O.D. Part No.


6.4
455873
7.4
455874
7.9
455875
8.4
455876
8.9
455877
9.4
455878
9.9
455879
10.4 455880
10.9 455881
11.4 455882
12.4 455883
13.4 455884
14.4 455885
16.4 455886
18.4 455887
20.4 455888
24.4 455889
27.4 456084
30.4 455890
36.4 455891
44.4 455892
50.4 455893

Wt. Type
15.0
A1
29.0
A1
31.0
A1
42.0
A1
46.0
A1
60.0
A1
66.0
A1
64.0
A1
65.0
A1
68.0
A1
73.0
A1
76.0
A2
85.0
A2
96.0
A3
90.0
A3
100.0
A3
126.0
A3
169.0
D3
191.0
D3
239.0
D3
310.0
D3
415.0
B3

M
1.94
1.94
1.94
2.38
2.38
2.44
2.44
2.44
2.44
2.44
2.44
2.50
2.44
2.44
2.63
1.94
1.94
0.56
1.56
1.56
1.56
1.94

F = 10.37

O.D. Part No.


Description
Wt. Type
M
8.4
455913
10C8.0E
76.0
A1
3.25
8.9
455914
10C8.5E
80.0
A1
3.25
9.4
455915
10C9.0J
84.0
A1
3.56
9.9
455916
10C9.5J
91.0
A1
3.56
10.4 455917
10C10.0J
99.0
A1
3.56
10.9 455918
10C10.5J
106.0
A1
3.56
11.4 455919
10C11.0J
115.0
A1
3.56
12.4 455920
10C12.0J
114.0
A1
3.56
13.4 456061
10C13.0J
119.0
A1
3.56
14.4 455921
10C14.0J
128.0
A1
3.63
147.0
A1
3.56
16.4 455922
10C16.0J
18.4 455923
10C18.0J
156.0
A3
3.56
20.4 455924
10C20.0J
171.0
A3
3.56
24.4 455925
10C24.0M
257.0
A3
1.94
30.4 455926
10C30.0M
321.0
A3
1.94
36.4 455927
10C36.0M
393.0
A3
1.94
44.4 455928
10C44.0M
500.0
A3
1.94
50.4 455929
10C50.0M
589.0
A3
1.94
Pitch Diameter = O.D.
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.
+ Recommended CX Belt only

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-24

K
1.00
1.00
1.18
1.18
1.02
1.02
1.02
1.02
1.02
1.02
1.02
1.08
1.02
1.02
1.20
0.52
0.52
0.04
0.04
0.04
0.04
0.34

K
2.05
2.05
1.96
1.96
1.96
1.96
1.96
1.96
1.96
2.02
1.96
1.96
1.96
0.20
0.20
0.20
0.20
0.20

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_3v_sel_dim Page 25 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

D QD SHEAVES
F

OD

OD

F = 4.62
Wt. Type
83.0
A1
88.0
A1
88.0
A1
111.0
A1
111.0
A1
105.0
A2
105.0
A2
150.0
A2
146.0
D2
117.0
D2
128.0
D2
129.0
D3
200.0
D3

M
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.19
1.19
1.19
1.19
1.19

Description
5D 12.0F
5D 13.0F
5D 13.5F
5D 14.0F
5D 14.5F
5D 15.0F
5D 15.5F
5D 16.0F
5D 18.0J
5D 20.0J
5D 22.0J
5D 27.0M
5D 33.0M
5D 40.0M
5D 48.0M

Wt. Type
98.0
A1
114.0
A1
134.0
A1
140.0
A1
140.0
A1
146.0
A2
146.0
A2
143.0
A2
164.0
D2
157.0
D2
174.0
D3
268.0
A3
329.0
A3
408.0
A3
510.0
A3

M
3.06
3.06
3.06
3.06
3.06
3.06
3.06
3.06
1.56
0.69
1.56
1.94
1.94
1.94
1.94

5-Groove
O.D. Part No.
12.6 455976
13.6 455977
14.1 455978
14.6 455979
15.1 455980
15.6 455981
16.1 455982
16.6 455983
18.6 455984
20.6 455985
22.6 455986
27.6 455987
33.6 455988
40.6 455989
48.6 455990

TYPE C

Description
3D 12.0F
3D 13.0F
3D 13.5F
3D 14.0F
3D 14.5F
3D 15.0F
3D 15.5F
3D 16.0F
3D 18.0J
3D 20.0J
3D 22.0J
3D 27.0J
3D 33.0J

K
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.08
0.41
0.41
0.41
0.41
0.41

BELTS
PAGES PT7-28 - PT7-41

K
1.64
1.64
1.64
1.64
1.64
1.64
1.64
1.64
0.04
0.91
0.04
0.20
0.20
0.20
0.20

OD

TYPE D

TYPE E

4-Groove
O.D. Part No.
12.6 455960
13.6 455961
14.1 455962
14.6 455983
15.1 455964
15.6 455965
16.1 455966
16.6 455967
18.6 455968
20.6 455969
22.6 455970
27.6 455971
33.6 455972
40.6 455973
48.6 455974

F = 7.50

OD

TYPE B

3-Groove
O.D. Part No.
12.6 455946
13.6 455947
14.1 455948
14.6 455949
15.1 455950
15.6 455951
16.1 455952
16.6 455953
18.6 455954
20.6 455955
22.6 455956
27.6 455957
33.6 455958

OD

TYPE A

Bushings

F = 6.06
Description
4D 12.0F
4D 13.0F
4D 13.5F
4D 14.0F
4D 14.5F
4D 15.0F
4D 15.5F
4D 16.0F
4D 18.0J
4D 20.0J
4D 22.0J
4D 27.0J
4D 33.0M
4D 40.0M
4D 48.0M

6-Groove

Wt. Type
85.0
A1
76.0
A1
107.0
A1
106.0
A2
106.0
A2
110.0
A2
110.0
A2
150.0
A2
146.0
D2
137.0
D2
151.0
D2
190.0
D3
288.0
C3
354.0
C3
439.0
C3

M
2.31
2.31
2.31
2.31
2.31
2.31
2.31
2.31
1.56
1.56
1.56
1.56
1.06
1.06
1.06

F = 8.93

O.D. Part No. Description


Wt. Type
M
12.6 455992
6D 12.0J
126.0
A1
3.31
13.6 455993
6D 13.0J
140.0
A1
3.31
14.1 455994
6D 13.5J
140.0
A1
3.31
14.6 455995
6D 14.0J
159.0
A1
3.31
15.1 455996
6D 14.5J
162.0
A1
3.31
15.6 455997
6D 15.0J
162.0
A2
3.31
16.1 455998
6D 15.5J
162.0
A2
3.31
16.6 456000
6D 16.0J
199.0
A1
3.88
18.6 456001
6D 18.0J
223.0
A2
3.88
20.6 456002
6D 20.0J
178.0
A2
3.88
22.6 456003
6D 22.0M
246.0
A2
3.16
27.6 456004
6D 27.0M
298.0
A3
1.94
33.6 456005
6D 33.0M
369.0
A3
1.94
40.6 456006
6D 40.0M
462.0
A3
1.94
48.6 456007
6D 48.0M
581.0
A3
1.94
58.6 456008
6D 58.0N
764.0
D3
1.34
Pitch Diameter = O.D.
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-25

K
0.89
0.89
0.89
0.89
0.89
0.89
0.89
0.89
0.04
0.04
0.04
0.04
0.68
0.68
0.68

V-Drives

K
1.71
1.71
1.71
1.71
1.71
1.71
1.71
2.27
2.27
2.27
1.42
0.20
0.20
0.20
0.20
0.71

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

Drives Component Accessories

vdrive_3v_sel_dim Page 26 Tuesday, March 22, 2005 1:46 PM

TORQUE-TAMER

SELECTION/DIMENSIONS

D QD SHEAVES

Bushings

Belt Profile

8-Groove

F = 11.81

V-Drives

O.D. Part No.


Description
Wt. Type
M
12.6 456009
8D 12.0J
151.0
A1
3.56
13.6 456010
8D 13.0J
168.0
A1
3.56
14.1 456011
8D 13.5J
168.0
A1
3.56
14.6 456015
8D 14.0J
181.0
A1
3.56
15.1 456016
8D 14.5J
181.0
A1
3.56
15.6 456017
8D 15.0J
216.0
A1
3.56
16.1 456018
8D 15.5J
216.0
A1
3.56
16.6 456019
8D 16.0J
237.0
A1
3.56
18.6 456020
8D 18.0M
249.0
A2
4.19
20.6 456021
8D 20.0M
299.0
A2
4.38
22.6 456022
8D 22.0M
292.0
A2
2.34
27.6 456023
8D 27.0M
360.0
A3
2.19
33.6 456024
8D 33.0M
451.0
A3
1.94
40.6 456025
8D 40.0N
588.0
A3
2.25
48.6 456026
8D 48.0N
739.0
A3
2.25
58.6 456027
8D 58.0N
950.0
D3
2.78
Pitch Diameter = O.D.
Type 1 = Block Type, 2 = Web, 3 = Arm See page PT7-3.

K
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
2.45
2.64
0.60
0.45
0.20
0.20
0.20
0.73

10-Groove
O.D. Part No.
12.6
456028
13.6
456029
14.1
456030
14.6
456031
15.1
456032
15.6
456033
16.1
456034
16.6
456035
18.6
456036
20.6
456037
22.6
456038
27.6
456039
33.6
456040
40.6
456041
48.6
456042
58.6
456043

F = 14.68
Description
10D 12.0M
10D 13.0M
10D 13.5M
10D 14.0M
10D 14.5M
10D 15.0M
10D 15.5M
10D 16.0M
10D 18.0M
10D 20.0M
10D 22.0M
10D 27.0M
10D 33.0N
10D 40.0N
10D 48.0P
10D 58P

Wt. Type M
153.0
A1
3.94
180.0
A1
3.81
186.0
A1
3.94
221.0
A1
3.81
221.0
A1
3.81
247.0
A1
3.94
270.0
A1
3.94
267.0
A1
1.88
274.0
A1
3.88
341.0
A2
3.50
2.94
339.0
A2
422.0
A3
2.94
552.0
A3
3.25
696.0
A3
3.38
926.0
A3
2.63
1179.0 D3
3.72

K
2.20
2.07
2.20
2.07
2.07
2.20
2.20
0.14
2.14
1.76
1.20
1.20
1.20
1.33
0.32
1.42

FHP
Drives Component Accessories

WARNING: The sheaves listed in this catalog must not


be used with the high modulus belts unless approved
by factory. Do not use with belt speeds exceeding 6500
fpm. May cause sheaves to fragment resulting in
personal injury or property damage.

BELTS
PAGES PT7-28

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-26

ENGINEERING/TECHNICAL
PAGES PT7-124

SELECTION
Custom-Made Sheaves & Sprockets
V-Belt Sheaves &
Synchronous Sprockets

TORQUE-TAMER

vdrive_custom_sel Page 27 Tuesday, March 22, 2005 1:49 PM

Custom Construction Options


Non-stock pitch diameter
Non-stock number of teeth
Alternate hub location
Special material: ductile, steel, etc.
Alternate bushing or bore configuration for mounting
product onto shaft
Other non-standard requirements
Hub Locations

Synchronous
Sprockets

Bushings

Standard stock products offer the best value for most


power transmission operations. But, for requirements that
cannot be served with stock products, DODGE manufactures custom-made sheaves and synchronous belt
sprockets.

V-Belt
Sheaves

Mounting Styles
Bored-to-size
Required when rim diameter cannot accommodate the
bushing that is required for the bore size. One keyseat, as
well as one or two setscrews are usually specified.
Taper bushed
Specify TAPER-LOCK or QD bushing for required bore
size. Verify that hub diameter accommodates bushing.
Taper bushed mounting is preferred because this mounting
compensates for variations in shaft diameter; provides
tight, secure fit; and removes easily for servicing.

V-Drives

Hub central
Typical for larger diameter products
Hub offset
This location is preferred for wider face widths. It is
positioned to accommodate the shaft and provides
centralized sheave support
Hub projection
Required for access to setscrews on smaller
bored-to-size products

For use on taper shafts (sketch below). If hub is not central


with face, specify which hub end takes large end of bore.
Hub at small end will extend 1/8, beyond the "T" dimension.
Keyways are standard size, as well as parallel with the
taper, unless specified otherwise.

Materials
Stock sheaves, as well as synchronous sprockets, are
manufactured typically from high quality gray iron. Frequently specified alternate materials are shown below.

FHP

Taper bore

MATERIAL

GRADE

GRAY IRON:
DUCTILE
IRON:
STEEL:

65-45-12
80-55-06
-

MAX. RIM SPEED


(FPM)
6,500
8,000
10,000
10,000

Dynamic (two-plane) balance normally required for rim


speeds above 6,500 feet per minute (FPM).
Drives that exceed 8,000 FPM should be reviewed by
DODGE Engineering.

BELTS
PAGES PT7-28

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-27

ENGINEERING/TECHNICAL
PAGES PT7-124

Drives Component Accessories

ALTERNATE MATERIALS

vdrive_vbelt_fea Page 28 Tuesday, March 22, 2005 1:32 PM

TORQUE-TAMER

FEATURES/BENEFITS
V-Belts
V-drives have been the mainstay of industrial power transmission for over 60
years. During this time, DODGE has been a major influence, designing and
developing innovative concepts in V-belt sheaves and supplying the highest quality belts.
Today's V-drives offer quiet, efficient mechanical power transmission. They provide many thousands of hours of performance, even under conditions of shock
load and normal drive misalignment. All of these benefits come at an economic
value that is unsurpassed.

Bushings

D-V WEDGE BELTS


3VX-5VX-8V

S-L CLASSIC V-BELTS


A-B-C-D-E

V-Drives

Oil resistant and static conducting

Cable cord envelope construction

Permits compact, lighter weight


drives

Cool running and flexible

High-strength tension member


delivers maximum power with
minimum stretch

Static conducting and heat and oil


resistant

Strong tensile cords minimize stretch

More tolerant of shock loads

Built for long-term dimensional


stability
Molded cog construction under
200-inch belt length

CLASSIC COG V-BELTS


AX-BX-CX-DX

Deliver more horsepower and last


longer than conventional belts...
Fully notched cogs for maximum
flexibility
High coefficient rubber edge
Oil resistant and static conducting
Proven energy-saving design
Outlasts conventional belts
Fewer belts required - drive weight
is reduced

FHP

DOUBLE-V
SEALED-LIFE (HEX)

POLYBAND CLASSIC
POLYBAND WEDGE
V-BELTS

Drives Component Accessories

POLYBAND banded V-belts are engineered to handle those problem drives


where vibration, sudden shock loads or misalignment causes belts to turn over,
whip or jump off sheave. Two or more belts are inseparable joined together as
one single unit. POLYBAND belts may be used without changing sheaves or
altering the drive.

NO JUMP OFF

SHEAVES
PAGES PT7-3

NO WHIP

NO TURN OVER

SELECTION: WEDGE
PAGES PT7-42

For serpentine drives


Transmits power from both sides
of belt
Standard AA, BB, CC cross sections
Runs in standard classical sheaves
Oil resistant and static conducting

SELECTION: CLASSICAL
PAGES PT7-84

PT7-28

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 29 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
D-V Wedge Narrow Belts
Oil Resistant and Static Conducting
Permits Compact, Lighter Weight Drives
Hi-Strength Tension Member Delivers Maximum
Power with Minimum Stretch
Built for Long-Term Dimensional Stability.
Matched to MPTA/RMA Standards. No additional
matching or Matching Codes required.

Bushings

Raw-Edge Molded Cog


Construction

Part No.
107150
107220
107151
107229
107152
107230
107153
107166
107154
107167
107155
107221
107156
107222
107157
107168
107158
107169
107159
107170
107160
107171
107161
107172
107162
107223
107163
107231
107164
107232
107165
107173

Wt. Lgth. Belt No. Part No.


0.11
25
5VX450
0.11
27
5VX470
0.12
28
5VX490
0.12
30
5VX500
107175
0.14
31.5
5VX510
0.14
33.5
5VX530
107233
0.16
35.5
5VX540
0.16
37.5
5VX550
0.16
40
5VX560
107176
0.17
42.5
5VX570
0.54
45
5VX580
0.20
47.5
5VX590
0.22
50
5VX600
107234
0.21
53
5VX610
0.22
56
5VX630
107177
60
5VX650
0.24
0.27
63
5VX660
0.29
67
5VX670
107235
0.31
71
5VX680
0.30
75
5VX690
0.33
80
5VX710
107178
0.39
85
5VX730
90
5VX740
0.38
0.40
95
5VX750
107193
0.44
100
5VX780
0.44
106
5VX800
107179
0.46
112
5VX810
0.50
118
5VX830
0.54
125
5VX840
5VX850
107194
132
0.57
0.62
140
5VX860
0.56
150
5VX880

5VX, 5V

Wt. Lgth.
0.51
45
0.54
47
0.56
49
0.57
50
0.59
51
0.61
53
0.63
54
0.63
55
0.64
56
0.66
57
0.67
58
0.68
59
0.69
60
0.70
61
0.73
63
0.75
65
0.75
66
0.77
67
0.78
68
0.80
69
0.82
71
0.84
73
0.85
74
0.87
75
0.90
78
0.92
80
0.93
81
0.96
83
0.97
84
0.98
85
0.99
86
1.02
88

Belt No.
5VX900
5VX930
5VX950
5VX960
5VX1000
5VX1030
5VX1060
5VX1080
5VX1120
5VX1150
5VX1160
5VX1180
5VX1230
5VX1250
5VX1320
5VX1400
5VX1500
5VX1600
5VX1700
5VX1800
5VX1900
5VX2000
5V2120
5V2240
5V2360
5V2500
5V2650
5V2800
5V3000
5V3150
5V3350
5V3550

8VX, 8V

Part No. Wt. Lgth. Belt No. Part No.


107180
1.04
90
8VX1000
107200
1.07
93
8VX1060
107219
107195
1.10
95
8VX1120
107201
1.11
96
8VX1180
107240
107181
1.16
100
8VX1250
107202
1.18
103
8VX1320
107241
107196
1.23
106
8VX1400
107203
1.24
108
8VX1500
107242
107182
1.30
112
8VX1600
107204
1.33
115
8VX1700
107243
1.34
116
8VX1800
107205
107197
1.37
118
8VX1900
107244
1.42
123
8VX2000
107206
107183
1.45
125
8V2120
107245
107224
1.53
132
8V2240
107207
107184
1.62
140
8V2360
107215
107225
1.74
150
8V2500
107208
107185
1.86
160
8V2650
107246
107226
1.97
170
8V2800
107209
107186
2.10
180
8V3000
107216
107227
2.20
190
8V3150
107210
107187
2.30
200
8V3350
107247
107228
2.50
212
8V3550
107211
107188
2.60
224
8V3750
107218
107236
2.74
236
8V4000
107212
107189
2.84
250
8V4250
107248
107237
2.99
265
8V4500
107213
107190
3.10
280
8V4750
107217
107238
3.60
300
8V5000
107214
107191
3.80
315
------107239
4.00
335
------107192
4.30
355
-------

Wt. Lgth.
2.97
100
3.50
106
3.35
112
3.65
118
3.98
125
4.05
132
140
4.16
4.69
150
5.30
160
5.27
170
5.73
180
5.81
190
6.05
200
6.80
212
224
7.25
7.65
236
7.97
250
8.52
265
8.95
280
10.05
300
10.50
315
11.20
335
11.90
355
12.60
375
13.40
400
14.20
425
15.10
425
15.50
475
16.00
500
---- ------- ------- ----

Outside circumference in inches.

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-29

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

3VX
Belt No.
3VX250
3VX265
3VX280
3VX300
3VX315
3VX335
3VX355
3VX375
3VX400
3VX425
3VX450
3VX475
3VX500
3VX530
3VX560
3VX600
3VX630
3VX670
3VX710
3VX750
3VX800
3VX850
3VX900
3VX950
3VX1000
3VX1060
3VX1120
3VX1180
3VX1250
3VX1320
3VX1400
3VX1500

8V
8VX

FHP

Wrapped Construction

5V
5VX

Drives Component Accessories

3V
3VX

vdrive_dv_wedge_sel Page 30 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
DV Wedge Banded Belts

3VX POLYBAND Narrow Belts (2, 3, 4, 5, and 6 Bands)


Bushings
V-Drives
FHP
Drives Component Accessories

Lgth.

25
26.5
28
30
31.5
33.5
35.5
37.5
40
42.5
45
47.5
50
53
56
60
63
67
71
75
80
85
90
95
100
106
112
118
125
132
140

Belt No.
R3VX250R3VX265R3VX280R3VX300R3VX315R3VX335R3VX355R3VX375R3VX400R3VX425R3VX450R3VX475R3VX500R3VX530R3VX560R3VX600R3VX630R3VX670R3VX710R3VX750R3VX800R3VX850R3VX900R3VX950R3VX1000R3VX1060R3VX1120R3VX1180R3VX1250R3VX1320R3VX1400-

Wgt. Per
Band
0.10
0.10
0.10
0.15
0.15
0.15
0.15
0.15
0.20
0.20
0.20
0.20
0.20
2.50
2.50
2.50
0.30
0.30
0.30
0.35
0.35
0.40
0.40
0.45
0.45
0.50
0.50
0.55
0.55
0.60
0.65

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

108208
108212
108216
108220
108224
108228
108232
108236
108240
108244
108248
108252
108256
108260
108264
108268
108272
108276
108280
108284
108288
108292
108296
108300
108304
108308
108312
108316
108320

108209
108213
108217
108221
108225
108229
108233
108237
108241
108245
108249
108253
108257
108261
108265
108269
108273
108277
108281
108285
108289
108293
108297
108301
108305
108309
108313
108317
108321

108210
108214
108218
108222
108226
108230
108234
108238
108242
108246
108250
108254
108258
108262
108266
108270
108274
108278
108282
108286
108290
108294
108298
108302
108306
108310
108314
108318
108322

108211
108215
108219
108228
108227
108231
108235
108239
108243
108247
108251
108255
108259
108263
108267
108271
108275
108279
108283
108287
108291
108295
108299
108303
108307
108311
108315
108319
108323

6-BAND
P/N

Outside circumference in inches.

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-30

ENGINEERING/TECHNICAL
PAGES PT7-124

SELECTION
5VX, 5V POLYBAND Narrow Belts (2, 3, 4, 5, and 6 Bands)
4-BAND
P/N

5-BAND
P/N

6-BAND
P/N

108340
108344
108348
108352
108356
108360
108364
108368
108372
108376
108380
108384
108388
108392
108396
108400
108404
108408
108412
108416
108420
108424
108428
108432
108436
108440
108444
108448
108452
108456
108460
108464
108468

108341
108345
108349
108353
108357
108361
108365
108369
108373
108377
108381
108385
108389
108393
108397
108401
108405
108409
108413
108417
108421
108425
108429
108433
108437
108441
108445
108449
108453
108457
108461
108465
108469

108329

Bushings

R5VX500R5VX530R5VX560R5VX600R5VX630R5VX670R5VX710R5VX750R5VX800R5VX850R5VX900R5VX950R5VX1000R5VX1060R5VX1120R5VX1180R5VX1250R5VX1320R5VX1400R5VX1500R5VX1600R5VX1700R5VX1800R5VX1900R5VX2000R5V2120R5V2240R5V2360R5V2500R5V2650R5V2800R5V3000R5V3150R5V3350R5V3550-

Wgt. Per
2-BAND
3-BAND
Band
P/N
P/N
0.65
108330
0.65
0.70
108338
108339
0.75
108342
108343
0.80
108346
108347
0.85
108350
108351
0.90
108354
108355
0.95
108358
108359
1.00
108362
108363
1.10
108366
108367
1.15
108370
108371
1.20
108374
108375
1.30
108378
108379
1.35
108382
108383
1.45
108386
108387
1.50
108390
108391
1.60
108394
108395
1.70
108398
108399
1.80
108402
108403
1.90
108406
108407
2.05
108410
108411
108415
2.20
108414
2.30
108418
108419
2.45
108422
108423
2.55
108426
108427
2.75
108430
108431
2.90
108434
108435
3.00
108438
108439
3.20
108442
108443
3.40
108446
108447
3.60
108450
108451
3.85
108454
108455
4.05
108458
108459
4.35
108462
108463
4.70
108466
108467
FOR 8V BELTS SEE NEXT PAGE

V-Drives

Belt No.

FHP

Lgth.

50
53
56
60
63
67
71
75
80
85
90
95
100
106
112
118
125
132
140
150
160
170
180
190
200
212
224
236
250
265
280
300
315
335
355

TORQUE-TAMER

vdrive_dv_wedge_sel Page 31 Tuesday, March 22, 2005 1:33 PM

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-31

ENGINEERING/TECHNICAL
PAGES PT7-124

Drives Component Accessories

Outside circumference in inches.

vdrive_dv_wedge_sel Page 32 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
8V POLYBAND Narrow Belts (2, 3, 4, 5, and 6 Bands)

Bushings
V-Drives

Lgth.

100
106
112
118
125
132
140
150
160
170
180
190
200
212
224
236
250
265
280
300
315
335
355
375
400
425
450
475
500
560
600

Belt No.
R8V1000R8V1060R8V1120R8V1180R8V1250R8V1320R8V1400R8V1500R8V1600R8V1700R8V1800R8V1900R8V2000R8V2120R8V2240R8V2360R8V2500R8V2650R8V2800R8V3000R8V3150R8V3350R8V3550R8V3750R8V4000R8V4250R8V4500R8V4750R8V5000R8V5600R8V6000-

Wgt. Per
Band
3.3
3.50
3.70
3.80
4.15
4.35
4.65
5.00
5.35
5.70
6.00
6.35
6.70
7.10
7.50
7.90
8.40
8.90
9.14
10.10
10.60
11.30
12.00
12.65
13.50
14.35
15.20
16.05
16.90
18.90
20.25

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

108486
108489
108493
108498
108502
108507
108511
108515
108519
108524
108528
108533
108537
108542
108546
108550
108554
108559
108563
108567
108571
108576
108580
108585
108589
108594
108470
108474
108478

108490
108494
108499
108503
108508
108512
108516
108520
108525
108529
108534
108538
108543
108547
108551
108555
108560
108564
108568
108572
108577
108581
108586
108590
108595
108471
108475
108479

108491
108495
108500
108504
108509
108513
108517
108521
108526
108530
108535
108539
108544
108548
108552
108556
108561
108565
108569
108573
108578
108582
108587
108591
108596
108472
108476
108484

108492
108496
108501
108505
108510
108514
108518
108522
108527
108531
108536
108540
108545
108549
108553
108557
108562
108566
108570
108574
108579
108583
108588
108592
108597
108473
108477
108488

6-BAND
P/N

108326

108558

FHP

Outside circumference in inches.

Drives Component Accessories

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-32

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 33 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
S-L Classic Belts
Premium Performance at Standard Prices.
Cool Running and Flexible.
Strong Tensile Cords Remove Excess Stretch.
Static Conducting and Heat and Oil Resistant.

Bushings

Matched to MPTA/RMA Standards - No additional


matching or Match Codes required.

0.14
0.15
0.16
0.17
0.18
0.20
0.19
0.21
0.21
0.23
0.24
0.24
0.25
0.26
0.26
0.27
0.27
0.26
0.29
0.29
0.29
0.27
0.31

Datum
Lgth.
22.3
23.3
24.3
25.3
26.3
27.9
28.3
29.3
30.3
31.3
32.3
33.3
34.3
35.3
36.3
37.3
38.3
39.3
40.3
41.3
42.3
43.3
44.3

Belt Part No.


No.
AP44 107324
AP45 107329
AP46 107007
AP47 107330
AP48 107008
AP49 107272
AP50 107331
AP51 107009
AP52 107332
AP53 107010
AP54 107250
AP55 107011
AP56 107251
AP57 107273
AP58 107274
AP59 107912
AP60 107012
AP61 107333
AP62 107013
AP63 107387
AP64 107014
AP65 107122
AP66 107015

Wt.
0.30
0.32
0.31
0.34
0.34
0.34
0.35
0.36
0.38
0.37
0.38
0.38
0.37
0.40
0.40
0.40
0.41
0.41
0.66
0.40
0.41
0.42
0.43

Datum
Lgth.
45.3
46.3
47.3
48.3
49.3
50.3
51.3
52.3
53.3
54.3
55.3
56.3
57.3
58.3
59.3
60.3
61.3
62.3
63.3
64.3
65.3
66.3
67.3

Belt Part No.


No.
AP67 107388
AP68 107016
AP69 107913
AP70 107252
AP71 107017
AP72 107914
AP73 107915
AP74 107343
AP75 107018
AP76 107420
AP77 107916
AP78 107019
AP79 107917
AP80 107020
AP81 107276
AP82 107918
AP83 107344
AP84 107919
AP85 107021
AP86 107920
AP87 107921
AP88 107345

Wt.
0.44
0.80
0.44
0.46
0.46
0.48
0.48
0.48
0.48
0.47
0.50
0.51
0.52
0.51
0.52
0.55
0.50
0.53
0.55
0.56
0.58
0.60

Datum
Lgth.
68.3
69.3
70.3
71.3
72.3
73.3
74.3
75.3
76.3
77.3
78.3
79.3
80.3
81.3
82.3
83.3
84.3
85.3
86.3
87.3
88.3
89.3

Belt No. Part No.


AP89
AP90
AP91
AP92
AP93
AP94
AP95
AP96
AP97
AP98
AP100
AP103
AP105
AP110
AP112
AP120
AP128
AP136
AP144
AP158
AP173
AP180

107922
107022
107923
107277
107430
107924
107925
107023
107926
107431
107346
107024
107253
107025
107026
107027
107028
107029
107254
107255
107256

Wt.
0.57
0.57
0.57
0.58
0.58
0.60
0.62
0.65
0.65
0.70
0.67
0.68
0.68
0.70
0.74
0.75
0.85
0.84
1.00
1.10
1.20
1.20

Datum
Lgth.
90.3
91.3
92.3
93.3
94.3
95.3
96.3
97.3
98.3
99.3
101.3
104.3
106.3
111.3
113.3
121.3
129.3
137.3
145.3
159.3
174.3
181.3

Datum Length in inches

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-33

ENGINEERING/TECHNICAL
PAGES PT7-124

FHP

Wt.

Drives Component Accessories

Belt Part No.


No.
AP21
AP22 107908
AP23
AP24 107910
AP25
AP26 107001
AP27 107417
AP28 107320
AP29 107418
AP30 107321
AP31 107002
AP32 107322
AP33 107003
AP34 107278
AP35 107004
AP36 107270
AP37 107129
AP38 107005
AP39 107323
AP40 107271
AP41 107419
AP42 107006
AP43 107249

V-Drives

A S-L Classic Belts

vdrive_dv_wedge_sel Page 34 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
S-L Classic Belts

B, C, D, E S-L Classic Belts

Bushings
V-Drives
FHP
Drives Component Accessories

Belt No.

Part No.

Wt.

BP25
BP26
BP28
BP29
BP30
BP31
BP32
BP33
BP34
BP35
BP36
BP37
BP38
BP39
BP40
BP41
BP42
BP43
BP44
BP45
BP46
BP47
BP48
BP49
BP50
BP51
BP52
BP53
BP54
BP55
BP56
BP57
BP58
BP59
BP60
BP61
BP62
BP63
BP64
BP65
BP66
BP67
BP68
BP69
BP70
BP71
BP72
BP73
BP74
BP75
BP76
BP77

B-Belts
0.28
0.29
107932 0.30
107933 0.29
0.30
0.32
107389 0.36
0.34
107390 0.34
107030 0.39
107391 0.39
107936 0.41
107031 0.44
107937 0.43
107279 0.44
107280 0.45
107032 0.44
107349 0.46
107281 0.50
107433 0.48
107033 0.49
107408 0.52
107034 0.51
107350 0.53
107282 0.54
107035 0.51
107283 0.55
107036 0.57
107284 0.59
107037 0.59
107285 0.59
107286 0.59
107287 0.61
107288 0.59
107038 0.60
107289 0.61
107039 0.62
107290 0.63
107040 0.64
107041 0.65
107042 0.66
107291 0.69
107043 0.67
107409 0.70
107275 0.72
107044 0.69
107292 0.73
107293 0.73
107294 0.73
107045 0.78
107410 0.76
107295 0.76

Datum
Lgth.

Belt No.

Part No.

26.8
27.8
29.8
30.8
31.8
32.8
33.8
34.8
35.8
36.8
37.8
38.8
39.8
40.8
41.8
42.8
43.8
44.8
45.8
46.8
47.8
48.8
49.8
50.8
51.8
52.8
53.8
54.8
55.8
56.8
57.8
58.8
59.8
60.8
61.8
62.8
63.8
64.8
65.8
66.8
67.8
68.8
69.8
70.8
71.8
72.8
73.8
74.8
75.8
76.8
77.8
78.8

BP78
BP79
BP80
BP81
BP82
BP83
BP84
BP85
BP86
BP87
BP88
BP89
BP90
BP91
BP92
BP93
BP94
BP95
BP96
BP97
BP98
BP99
BP100
BP101
BP103
BP105
BP106
BP108
BP111
BP112
BP116
BP118
BP120
BP123
BP124
BP126
BP128
BP130
BP133
BP136
BP140
BP144
BP148
BP150
BP154
BP158
BP162
BP173
BP180
BP190
BP191
BP195

B-Belts (Con't)
107046 0.74
107257 0.80
107047 0.85
107048 0.82
107258 0.84
107049 0.79
107411 0.81
107050 0.87
107434 0.84
107296 0.87
107297 0.87
107938 0.90
107051 0.94
107939 0.87
107940 0.90
107052 0.91
107941 0.93
107259 0.95
107260 0.96
107053 0.95
0.96
107128 0.99
107069 1.02
1.06
107054 1.07
107055 1.07
1.08
107298 1.08
1.15
107056 1.14
107412 1.18
1.18
107057 1.18
1.25
107299 1.26
1.25
107058 1.28
1.35
107261 1.38
107059 1.34
1.43
107060 1.45
107351 1.39
107000 1.49
1.54
107061 1.55
107125 1.58
107062 1.69
107063 1.72
107352 1.85
1.95
107064 2.00

Wt.

Datum
Lgth.

Belt No.

79.8
80.8
81.8
82.8
83.8
84.8
85.8
86.8
87.8
88.8
89.8
90.8
91.8
92.8
93.8
94.8
95.8
96.8
97.8
98.8
99.8
100.8
101.8
102.8
104.8
106.8
107.8
109.8
112.8
113.8
117.8
119.8
121.8
124.8
125.8
127.8
129.8
131.8
134.8
137.8
141.8
145.8
149.8
151.8
155.8
159.8
163.8
174.8
181.8
191.8
192.8
196.8

BP205
BP210
BP225
BP240
BP255
BP270
BP285
BP300
BP315
CP51
CP55
CP60
CP68
CP71
CP72
CP75
CP78
CP81
CP85
CP90
CP96
CP97
CP99
CP100
CP101
CP105
CP108
CP109
CP111
CP112
CP115
CP120
CP124
CP128
CP136
CP144
CP148
CP150
CP158
CP162
CP173
CP180
CP195
CP210
CP225
CP240
CP255
CP270
CP285
CP300
CP315

Part No.

Wt.

B-Belts (Con't)
107353 2.00
107065 2.07
107262 2.21
107066 2.39
107263 2.56
107067 2.75
107264 2.70
107068 3.40
107265 3.20
C-BELTS
107072 0.99
107354 1.07
107073 1.15
107074 1.30
1.34
107699 1.36
107075 1.42
107124 1.49
107076 1.50
107077 1.65
107078 1.64
107079 1.82
107356 1.83
107361 1.86
107126 1.88
1.89
107080 1.90
107363 1.90
107123 2.02
107365 2.10
107081 2.13
107364 2.26
107082 2.22
107127 2.42
107083 2.35
107084 2.56
107085 2.64
2.80
107957 2.82
107086 3.01
107087 3.09
107088 3.39
107089 3.47
107090 3.65
107091 8.03
107266 4.16
107092 4.31
107267 4.70
107093 5.03
107268 5.20
107094 5.50
107095 5.80

Datum
Lgth.

Belt No.

206.8
211.8
225.3
240.3
255.3
270.3
285.3
300.3
315.3

CP330
CP345
CP360
CP390
CP420

53.9
57.9
62.9
70.9
73.9
74.9
77.9
80.9
83.9
87.9
92.9
98.9
99.9
101.9
102.9
103.9
107.9
110.9
111.9
113.9
114.9
117.9
122.9
126.9
130.9
138.9
146.9
150.9
152.9
160.9
164.9
175.9
182.9
197.9
212.9
225.9
240.9
255.9
270.9
285.9
300.9
315.9

DP120
DP128
DP144
DP158
DP162
DP173
DP180
DP195
DP210
DP225
DP240
DP255
DP270
DP285
DP300
DP315
DP330
DP345
DP360
DP390
DP420
DP450
DP480
DP540
DP600
DP660
EP144
EP180
EP195
EP210
EP225
EP240
EP270
EP300
EP330
EP360
EP390
EP420
EP480
EP540
EP600
EP660

Part No.

Wt.

C-Belts (Con't)
107096 6.00
107097 6.30
107098 7.40
107099 7.10
107269 8.03
D-BELTS
107100 4.30
107101 4.60
107102 5.10
107103 5.58
107104 5.65
107105 11.00
107106 6.35
107107 6.90
107108 7.40
107146 7.90
107109 8.49
107148 8.90
107110 8.90
107149 9.90
107111 10.30
107112 11.00
107113 11.50
107114 12.00
107115 12.76
107116 13.60
107117 14.70
107373 15.70
107118 16.80
107119 18.90
107120 20.90
107070 23.00
E-BELTS
8.00
107131 9.40
107132 10.10
107133 10.90
12.10
107135 12.20
14.50
107137 15.30
107138 16.80
107139 18.30
107140 19.80
107141 21.40
107142 27.00
107143 30.00
107144 34.00
107174 36.00

Datum
Lgth.
330.9
345.9
360.9
390.9
420.9
123.3
131.3
147.3
161.3
165.3
176.3
183.3
198.3
213.3
225.8
240.8
255.8
270.8
285.8
300.8
315.8
330.8
345.8
360.8
390.8
420.8
450.8
480.8
540.8
600.8
660.8
148.5
184.5
199.5
214.5
229.5
241.5
271.5
301.0
331.0
361.0
391.0
421.0
481.0
541.0
601.0
661.0

Datum Length in inches

E-BELTS: Recommended for Replacement OnlyNot for New Drives (Use 8V Belts).
SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-34

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 35 Tuesday, March 22, 2005 1:33 PM

Belt. No.

Wgt. per
Band

36.8
39.8
41.8
42.8
43.8
44.8
45.8
47.8
49.8
50.8
51.8
52.8
53.8
54.8
55.8
56.8
57.8
58.8
59.8
60.8
61.8
62.8
63.8
64.8
65.8
66.8
67.8
68.8
69.8
71.8
72.8
73.8
74.8
75.8
75.8
78.8
79.8
80.8
81.8
82.8
83.8
84.8
86.8
88.8
89.8
91.8
94.8
96.8
97.8
98.8

RBP35RBP38RBP40RBP41RBP42RBP43RBP44RBP46RBP48RBP49RBP50RBP51RBP52RBP53RBP54RBP55RBP56RBP57RBP58RBP59RBP60RBP61RBP62RBP63RBP64RBP65RBP66RBP67RBP68RBP70RBP71RBP72RBP73RBP74RBP75RBP77RBP78RBP79RBP80RBP81RBP82RBP83RBP85RBP87RBP88RBP90RBP93RBP95RBP96RBP97-

0.50
0.55
0.55
0.55
0.60
0.60
0.60
0.65
0.65
0.70
0.70
0.70
0.70
0.75
0.75
0.75
0.75
0.80
0.80
0.80
0.85
0.85
0.85
0.85
0.90
0.90
0.90
0.90
0.90
0.95
0.95
1.00
1.00
1.00
1.00
1.05
1.05
1.10
1.10
1.10
1.10
1.15
1.15
1.20
1.20
1.20
1.25
1.30
1.30
1.30

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

107308
107421

107309
107451

107310
107452

107311
107453

107312
107316

107313
107317

107314
107318

107315
107319

107454
107325
107466
107334
107482
107338
107494
107498
107506
107522
107357
107542
107366
107550
107375
107379
107383
107554
107392
107396
107400
107566
107660
107654
107404
107662
107413
107670
107422
107426
107678
107435
107439
107897
107943
107443
107447
107950
107456
107460

107455
107326
107467
107335
107483
107339
107495
107503
107507
107523
107358
107543
107367
107551
107376
107380
107384
107563
107393
107397
107401
107567
107651
107659
107405
107663
107414
107671
107423
107427
107894
107436
107440
107898
107944
107444
107448
107951
107457
107461

107464
107327
107468
107336
107484
107340
107496
107504
107520
107524
107359
107544
107368
107552
107377
107381
107385
107564
107394
107398
107402
107568
107652
107660
107406
107668
107415
107672
107424
107428
107895
107437
107441
107899
107948
107445
107449
107952
107458
107462

107465
107328
107481
107337
107485
107341
107497
107505
107521
107541
107360
107545
107369
107553
107378
107382
107386
107565
107395
107399
107403
107569
107653
107661
107407
107669
107416
107677
107425
107429
107896
107438
107442
107942
107949
107446
107450
107953
107459
107463

Datum Length in inches

SHEAVES
PAGES PT7-3

(Continued Next Page)

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-35

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

Datum
Lgth.

FHP

B POLYBAND Classic Belts (2, 3, 4 and 5 Bands)

Drives Component Accessories

S-L Classic Banded Belts

Bushings

TORQUE-TAMER

SELECTION

vdrive_dv_wedge_sel Page 36 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
S-L Classic Banded Belts

B POLYBAND Classic Belts (2, 3, 4 and 5 Bands) (Contd)

Bushings
V-Drives

Datum
Lgth.

Belt. No.

Wgt. per
Band

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

100.8
101.8
104.8
106.8
109.8
113.8
121.8
125.8
129.8
134.8
137.8
145.8
149.8
159.8
163.8
174.8
181.8
196.8
211.8
225.3
240.3
255.3
270.3
285.3
300.3
315.3

RBP99RBP100RBP103RBP105RBP108RBP112RBP120RBP124RBP128RBP133RBP136RBP144RBP148RBP158RBP162RBP173RBP180RBP195RBP210RBP225RBP240RBP255RBP270RBP285RBP300RBP315-

1.35
1.35
1.40
1.45
1.45
1.50
1.65
1.70
1.75
1.80
1.85
1.95
2.00
2.15
2.20
2.35
2.45
2.65
2.85
3.00
3.20
3.40
3.60
3.80
4.00
4.20

107954
107469
107473
107477
107980
107486
107490
107984
107499
107988
107508
107512
107992
107516
107996
107525
107529
107533
107537
108766
107546
108770
107555

107955
107470
107474
107478
107981
107487
107491
107985
107500
107989
107509
107513
107993
107517
107997
107526
107530
107534
107538
108767
107547
108771
107556

107956
107471
107475
107479
107982
107488
107492
107986
107501
107990
107510
107514
107994
107518
107998
107527
107531
107535
107539
108768
107548
108772
107557

107979
107472
107476
107480
107983
107489
107493
107987
107502
107991
107511
107515
107995
107519
108765
107528
107532
107536
107540
108769
107549
108773
107558

107559
108774

107560
108775

107561
108776

107562
108777

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

107574
107578

107575
107579

107576
107580

107577
107581

107582
107586
107590
107594
107598

107583
107587
107591
107595
107599

107584
107588
107592
107596
107600

107585
107589
107593
107597
107601

108778

108779

108780

108781

107602
108782
108786
107606
107610
108790
107614

107603
108783
108787
107607
107611
108791
107615

107604
108784
108788
107608
107612
108792
107616

107605
108785
108789
107609
107613
108793
107617

C POLYBAND Classic Belts (2, 3, 4 and 5 Bands)

FHP
Drives Component Accessories

Datum
Lgth.

Belt. No.

Wgt. per
Band

53.9
57.9
62.9
70.9
73.9
77.9
83.9
87.9
92.9
98.9
99.9
101.9
102.9
107.9
110.9
111.9
114.9
122.9
126.9
130.9

RCP51RCP55RCP60RCP68RCP71RCP75RCP81RCP85RCP90RCP96RCP97RCP99RCP100RCP105RCP108RCP109RCP112RCP120RCP124RCP128-

1.20
1.30
1.40
1.55
1.65
1.70
1.85
1.95
2.05
2.20
2.20
2.25
2.30
2.40
2.45
2.50
2.55
2.70
2.80
2.80

Datum Length in inches


SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-36

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 37 Tuesday, March 22, 2005 1:33 PM

Belt. No.

Wgt. per
Band

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

138.9
146.9
160.9
164.9
175.9
182.9
197.9
212.9
225.9
240.9
255.9
270.9
285.9
300.9
315.9
330.9
345.9
360.9
390.9
420.9

RCP136RCP144RCP158RCP162RCP173RCP180RCP195RCP210RCP225RCP240RCP255RCP270RCP285RCP300RCP315RCP330RCP345RCP360RCP390RCP420-

3.05
3.25
3.55
3.65
3.90
4.05
4.40
4.70
5.00
5.35
5.65
6.00
6.35
6.65
7.00
7.35
7.65
8.00
8.65
9.35

107618
107622
107626
107630
107634
107638
107642
107646
107679
107655
107684
107664
107689
107673
108794
108798
108878
108882
108886
108890

107619
107623
107627
107631
107635
107639
107643
107647
107680
107656
107685
107665
107690
107674
108795
108799
108879
108883
108887
108891

107620
107624
107628
107632
107636
107640
107644
107648
107681
107657
107686
107666
107691
107675
108796
108876
108880
108884
108888
108892

107621
107625
107629
107633
107637
107641
107645
107649
107682
107658
107687
107667
107692
107676
108797
108877
108881
108885
108889
108893

D POLYBAND Classic Belts (2, 3, 4 and 5 Bands)


Datum
Lgth.

Belt. No.

Wgt. per
Band

2-BAND
P/N

3-BAND
P/N

4-BAND
P/N

5-BAND
P/N

123.3
131.3
147.3
161.3
165.3
176.3
183.3
198.3
213.3
225.8
240.8
255.8
270.8
285.8
300.8
315.8
330.8
345.8
360.8
390.8
420.8
450.8
480.8
540.8
600.8
660.8

RDP120RDP128RDP144RDP158RDP162RDP173RDP180RDP195RDP210RDP225RDP240RDP255RDP270RDP285RDP300RDP315RDP330RDP345RDP360RDP390RDP420RDP450RDP480RDP540RDP600RDP660-

5.05
5.40
6.05
6.65
6.80
7.25
7.50
8.15
8.75
9.30
9.90
10.50
11.15
11.75
12.35
13.00
13.60
14.20
14.85
16.10
17.30
18.55
19.80
22.25
24.70
27.15

107700

107701

107702

107703

107708
107712
107716
107720
107724
107728
107732
107736
107741
107745
107750
107754
107759
107777
107781
107695
107960
107764
107769
107964
107773

107709
107713
107717
107721
107725
107729
107733
107737
107742
107746
107751
107755
107760
107778
107782
107696
107961
107765
107770
107965
107774
107968
107972
107976

107710
107714
107718
107722
107726
107730
107734
107738
107743
107747
107752
107756
107761
107779
107783
107697
107962
107766
107771
107966
107775
107969
107973
107977

107711
107715
107719
107723
107727
107731
107735
107739
107744
107748
107753
107757
107762
107780
107784
107698
107963
107767
107772
107967
107776
107970
107974
107978

107971
107975

Datum Length in inches


SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-37

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

Datum
Lgth.

FHP

C POLYBAND Classic Belts (2, 3, 4 and 5 Bands) (Contd)

Drives Component Accessories

S-L Classic Banded Belts

Bushings

TORQUE-TAMER

SELECTION

vdrive_dv_wedge_sel Page 38 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
Classic Cog Belts
Deliver more horsepower and last longer than
conventional belts
Fully notched cogs for maximum flexibility.
High coefficient, energy-efficient rubber edge.
Proven energy-saving design.
Outlast conventional belts.
Fewer belts required - drive weight is reduced.

Bushings

Matched to MPTA/RMA Standards - No Additional


matching or Match Codes Required

AX, BX, CX Classic Cog Belts


V-Drives
FHP
Drives Component Accessories

Belt No.

Part No.

Wt.

Datum
Lgth.

Belt No.

AX25
AX26
AX27
AX31
AX32
AX33
AX34
AX35
AX36
AX37
AX38
AX42
AX43
AX46
AX48
AX51
AX53
AX54
AX55
AX56
AX60
AX62
AX64
AX66
AX68
AX70
AX71
AX75
AX78
AX80
AX85
AX90
AX96

AX BELTS
108867 .17
108640 .18
108868 .19
108641 .21
108869 .21
108642 .22
108643 .23
108644 .24
108645 .24
108646 .25
108647 .26
108648 .28
108649 .29
108650 .31
108651 .32
108652 .34
108653 .35
108654 .36
108655 .36
108656 .37
108657 .40
108658 .41
108659 .42
108660 .43
108661 .45
108662 .46
108663 .47
108664 .49
108665 .51
108666 .52
108667 .55
108668 .59
108669 .62

26.3
27.3
28.3
32.3
33.3
34.3
35.3
36.3
37.3
38.3
39.3
43.3
44.3
47.3
49.3
52.3
54.3
55.3
56.3
57.3
61.3
63.3
65.3
67.3
69.3
71.3
72.3
76.3
79.3
81.3
86.3
91.3
97.3

AX BELTS (CON'T)
AX105 108670 .68 106.3
AX110 108671 .71 111.3
AX112 108672 .73 113.3
AX120 108673 .74 121.3
AX128 108674 .78 129.3
AX136 108675 .98 137.3
BX-BELTS
BX35 108676 .40
36.8
BX38 108677 .43
39.8
BX42 108678 .48
43.8
BX46 108679 .52
47.8
BX48 108680 .54
49.8
BX50 108681 .56
51.8
BX51 108682 .57
52.8
BX52 108683 .58
53.8
BX53 108684 .59
54.8
BX54 108685 .60
55.8
BX55 108686 .61
56.8
BX56 108687 .62
57.8
BX59 108688 .66
60.8
BX60 108689 .67
61.8
BX61 108690 .68
62.8
BX62 108691 .69
63.8
BX63 108692 .70
64.8
BX64 108693 .71
65.8
BX65 108694 .72
66.8
BX66 108695 .73
67.8
BX67 108696 .74
68.8
BX68 108697 .75
69.8
BX70 108698 .77
71.8
BX71 108699 .78
72.8
BX75 108700 .82
76.8
78.8
BX77 108701 .85

SHEAVES
PAGES PT7-3

Part No.

Wt.

Datum
Lgth.

Belt No.

Part No.

Wt.

Datum
Lgth.

BX BELTS (CON'T)
BX78 108702
.86
79.8
BX79 108703
.87
80.8
BX80 108704
.88
81.8
BX81 108705
.89
82.8
BX82 108706
.90
83.8
BX83 108707
.91
84.8
BX85 108708
.93
86.8
BX90 108709
.98
91.8
BX93 108710 1.01
94.8
BX95 108711 1.03
96.8
BX96 108712 1.05
97.8
BX97 108713 1.06
98.8
BX99 108714 1.08 100.8
BX100 108715 1.09 101.8
BX103 108716 1.12 104.8
BX105 108717 1.14 106.8
BX112 108718 1.21 113.8
BX113 108719 1.22 114.8
BX116 108720 1.26 117.8
BX120 108721 1.30 121.8
BX124 108722 1.26 125.8
BX128 108723 1.30 129.8
BX133 108724 1.34 134.8
BX136 108725 1.37 137.8
BX144 108726 1.45 145.8
BX150 108727 1.51 151.8
BX158 108728 1.59 159.8
BX162 108729 1.63 163.8
BX173 108730 1.74 174.8
BX180 108731 1.81 181.8
BX195 108732 1.96 196.8
BX210 108733 2.09 211.8
BX240 108734 2.36 240.3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-38

Belt No.

Part No.

Wt.

BX BELTS (CON'T)
BX270
108735 2.65
BX300
108637
3.0
CX-BELTS
CX51
108736 1.07
CX60
108737 1.24
CX68
108738 1.39
CX75
108739 1.53
CX81
108740 1.64
CX85
108741 1.72
CX90
108742 1.81
CX96
108743 1.93
CX105
108744 2.10
CX109
108745 2.18
CX112
108746 2.24
CX115
108747 2.29
CX120
108748 2.39
CX128
108749 2.42
CX136
108750 2.49
CX144
108751 2.63
CX150
108752 2.74
CX158
108753 2.88
CX162
108754 2.95
CX173
108755 3.15
CX180
108756 3.27
CX195
108757 3.54
CX210
108758 3.77
CX225
108896
4.0
CX240
108759 4.30
CX270
108760 4.83
CX285
108638
4.7
CX300
108639
4.9
CX330
108762
5.3
CX360
108764
5.8

Datum
Lgth.
270.3
300.3
53.9
62.9
70.9
77.9
83.9
87.9
92.9
98.9
107.9
111.9
114.9
117.9
122.9
130.9
138.9
146.9
152.9
160.9
164.9
175.9
182.9
197.9
212.9
227.9
240.9
270.9
285.9
300.9
330.9
360.9

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 39 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
Double-V (Hex) Belts
For Serpentine Drives
Static Conducting

Bushings

Oil Resistant

AA, BB, CC, DD Double-V (Hex) Belts


AA51
AA55
AA60
AA62
AA64
AA66
AA68
AA70
AA75
AA78
AA80
AA85
AA90
AA92
AA96
AA105
AA112
AA120
AA128

109125 0.50
109087 0.60
109126 0.50
0.50
109120 0.70
109121 0.70
109127 0.50
109122 0.70
109128 0.60
109123 0.90
109129 0.60
109130 0.71
109131 0.80
0.80
109132 0.80
109133 0.90
109134 0.80
109135 0.90
109136 0.90
BB-BELTS
109192 0.60
109193 0.60
109206 0.60
109088 0.80
0.80
0.80
109089 0.80
109090 0.90
0.90
109137 0.90
109196 1.00
109208 1.17

Datum
Lgth.

AA BELTS

BB42
BB43
BB45
BB51
BB53
BB54
BB55
BB60
BB64
BB68
BB71
BB72

SHEAVES
PAGES PT7-3

53.1
57.1
62.1
64.1
66.1
68.1
70.1
72.1
77.1
80.1
82.1
87.1
92.1
94.1
98.1
107.1
114.1
122.1
130.1
44.9
45.9
47.9
53.9
55.9
56.9
57.9
62.9
66.9
70.9
73.9
74.9

Belt No.

Part No.

Wt.

Datum
Lgth.

BB BELTS (CON'T.)
BB73
109209 3.30
75.9
BB74
109210 1.20
76.9
BB75
109138 1.00
77.9
BB76
1.00
78.9
BB77
1.10
79.9
BB81
109139 1.10
83.9
BB83
109211 1.10
85.9
BB85
109140 1.20
87.9
BB89
1.20
91.9
BB90
109141 1.20
92.9
BB92
109197 1.20
94.9
BB93
109198 1.20
95.9
BB94
109199 1.20
96.9
BB96
1.30
98.9
BB97
109142 1.30
99.9
BB103 109213 1.66 105.9
BB105 109143 1.40 107.9
BB107 109214 1.71 109.9
BB108 109215 1.74 110.9
BB111 109200 1.40 113.9
BB112 109144 1.60 114.9
BB116 109216 1.60 118.9
BB117
1.60 119.9
BB118 109218 1.90 120.9
BB120 109145 1.60 122.9
BB122
1.70 124.9
BB123 109219 1.70 125.9
BB124 109220 1.70 126.9
BB128 109146 1.80 130.9
BB129 109221 1.80 131.9
BB130 109222 1.80 132.9
BB136 109201 1.80 138.9

Belt No.

Part No.

Wt.

Datum
Lgth.

BB BELTS (CON'T.)
BB140 109223 2.00 142.9
BB144 109091 2.00 146.9
BB155 109202 2.00 157.9
BB157
2.10 159.9
BB158 109092 2.10 160.9
BB160
2.20 162.9
BB162
2.20 164.9
BB168
2.30 170.9
BB169
2.30 171.9
BB170
2.30 172.9
BB173 109093 2.30 175.9
BB180 109094 2.40 182.9
BB182
2.40 184.9
BB190
2.60 192.9
BB195 109148 2.60 197.9
BB210 109149 2.60 212.9
BB225
3.00 226.4
BB226 109203 3.00 227.4
BB228 109204 3.00 229.4
BB230 109205 3.10 231.4
BB240 109150 3.20 241.4
BB250
3.20 251.4
BB267
3.20 268.4
BB270 109151 3.60 271.4
BB273
3.60 274.4
BB277
3.60 278.4
BB278
3.70 279.4
BB285
3.90 286.4
BB300
4.00 301.4
BB360
4.50 3614

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-39

Belt No.

Part No.

Wt.

CC75
CC81
CC85
CC90
CC96
CC105
CC112
CC119
CC120
CC128
CC136
CC144
CC148
CC158
CC162
CC173
CC180
CC195
CC210
CC225
CC240
CC255
CC270
CC300
CC330
CC360
CC390
CC420

CC BELTS
109235 1.72
109153 1.80
109154 1.90
109155 2.00
109156 2.20
109157 2.40
109158 2.50
2.60
109159 2.70
109160 2.90
109236 3.26
109161 3.20
109237 3.54
109162 3.50
109163 3.80
109164 3.80
109165 4.00
109166 4.30
109167 4.70
5.20
109168 5.20
5.90
109169 5.90
109170 6.50
109171 7.20
109172 7.80
109189 8.50
109188 9.10

Datum
Lgth.
79.2
85.2
89.5
94.2
100.2
109.2
116.2
123.2
124.2
132.2
140.2
148.2
152.2
162.2
166.2
177.2
184.2
199.2
214.2
229.2
242.2
259.2
272.2
302.2
332.2
362.2
392.2
422.2

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

Wt.

FHP

Part No.

Drives Component Accessories

Belt No.

vdrive_dv_wedge_sel Page 40 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
FLEXLINK Belting
Fast installation, installs in a snap
Adjustable to any length, adaptable to any drive
Reduces vibration
Long-lasting construction
Reduces inventory - one reel can replace many sizes
of standard belting
Oil proof construction
Order by the foot or by the reel.

Bushings

Belt
Belt
Selection Width

0/3L
A/4L
B/5L
C

3/8
1/2
21/32
7/8

Min.
Recommended
Sheave
Pitch Dia.
2
2
4
6

Part No.
Per
Foot*

Wt.
Per
Ft.

109076
109084
109085
109086

.14
.15
.19
.35

V-Drives

* 100 Ft reel available

FLEXLINK BELT APPLICATION


GUIDELINES
1. To obtain link belt length, multiply desired pitch length by
.916. This provides correct belt length for initial run-in
and seating of belt.
2. For matched sets of link belts, use the same number of
links on each belt.
3. Do not use link belting above 5000 FPM belt speed.
Belt speed = .262 x RPM x pitch diameter of sheave.

FHP

4. Note: Link belting is not static conducting.


Important For matched sets of link belts use same number of links
on each belt.

FLEXLINK TOOL

Drives Component Accessories

This tool provides a fast, safe way to


couple or uncouple Flexlink belting.
Its all steel construction is plated to resist
rust. Uses a heavy duty spring and tempered
steel points. Tool is not required to assemble
belting but is recommended for the
convenience it offers.
Part No. 109083, Wt. 2 Lbs.

SHEAVES
PAGES PT7-3

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-40

ENGINEERING/TECHNICAL
PAGES PT7-124

vdrive_dv_wedge_sel Page 41 Tuesday, March 22, 2005 1:33 PM

TORQUE-TAMER

SELECTION
FHP Belts
Oil Resistant
Static Conducting
For Fractional HP Single Drive Belts

4L

1/2

5/16

5L

21/32

3/8

3L, 4L, 5L FHP Belts


Belt No.
3L150
3L160
3L170
3L180
3L190
3L200
3L210
3L220
3L230
3L240
3L250
3L260
3L270
3L280
3L290
3L300
3L310
3L320
3L330
3L340
3L350
3L360
3L370
3L380
3L390
3L400
3L410
3L420
3L430
3L440
3L450
3L460
3L470
3L480
3L490
3L500
3L510
3L520
3L530
3L540
3L550
3L560
3L570
3L580
3L590
3L600
3L610

Part No.
3L BELTS
108150
108151
108152
108153
108154
108155
108156
108157
108158
108159
108160
108161
108162
108163
108164
108165
108166
108167
108168
108169
108170
108171
108172
108173
108174
108175
108176
108177
108178
108179
108180
108181
108182
108183
108184
108185
108186
108187
108188
108189
108190
108191
108192
108193
108194
108195
108196

SHEAVES
PAGES PT7-3

Wt.
.05
.05
.05
.06
.06
.06
.06
.07
.07
.07
.08
.08
.08
.09
.09
.09
.10
.10
.10
.10
.11
.11
.11
.12
.12
.12
.13
.13
.13
.14
.14
.14
.15
.15
.15
.15
.16
.16
.16
.17
.17
.17
.18
.18
.18
.19
.19

Belt No.
Part No.
3L BELTS (CON'T)
3L620
108604
3L630
108805
4L BELTS
4L170
108614
4L180
108001
4L188
108836
4L190
108002
4L200
108003
4L210
108004
4l220
108005
4L230
108006
4L240
108007
4L250
108008
4L260
108009
4L270
108010
4L275
108841
4L280
108011
4L290
108012
4L300
108013
4L310
108014
4L320
108015
4L330
108016
4L340
108018
4L350
108019
4L360
108020
4L370
108021
4L380
108022
4L390
108023
4L400
108024
4L410
108025
4L420
108026
4L430
108027
4L440
108028
4L450
108029
4L460
108030
4L470
108031
4L480
108032
4L490
108033
4L500
108034
4L510
108035
4L520
108036
4L530
108037
4L540
108038
4L550
108039
4L560
108040
4L570
108041
4L580
108042

Wt.
.19
.19
.09
.09
.09
.10
.10
.11
.11
.12
.12
.13
.13
.14
.14
.15
.16
.16
.17
.18
.18
.19
.19
.20
.20
.21
.21
.22
.23
.23
.24
.24
.25
.25
.26
.26
.27
.27
.28
.29
.29
.30
.30
.31
.31
.32

Belt No.
Part No.
4L BELTS (CON'T.)
4L590
108043
4L600
108044
4L610
108045
4L620
108046
4L630
108047
4L640
108048
4L650
108049
4L660
108050
4L670
108051
4L680
108052
4L690
108053
4L700
108054
4L710
108055
4L720
108056
4L730
108057
4L740
108058
4L750
108059
4L760
108060
4L770
108061
4L780
108062
4L790
108063
4L800
108064
4L810
108615
4L820
108065
4L830
108616
4L840
108066
4L850
108617
5L BELTS
5L230
108625
5L240
108080
5L250
108081
5L260
108082
5L265
108070
5L270
108083
5L280
108084
5L290
108085
5L300
108086
5L310
108087
5L320
108088
5L330
108089
5L340
108090
5L350
108091
5L360
108092
5L365
108872
5L370
108093
5L380
108094
5L390
108095

SELECTION: WEDGE
PAGES PT7-42

SELECTION: CLASSICAL
PAGES PT7-84

PT7-41

Wt.
.32
.33
.33
.34
.35
.35
.36
.36
.37
.37
.38
.38
.39
.40
.40
.41
.41
.42
.42
.43
.43
.44
.44
.45
.46
.46
.47
.21
.20
.20
.20
.21
.21
.22
.23
.24
.24
.25
.26
.27
.28
.28
.29
.29
.37
.37

Belt No.
Part No.
5L BELTS (CON'T.)
5L400
108096
5L410
108097
5L420
108098
5L430
108099
5L440
108100
5L450
108101
5L460
108102
5L470
108103
5L480
108104
5L490
108105
5L500
108106
5L510
108107
5L520
108108
5L530
108109
5L540
108110
5L550
108111
5L560
108112
5L570
108113
5L575
108873
5L580
108114
5L590
108115
5L600
108116
5L610
108117
5L620
108118
5L630
108119
5L640
108120
5L650
108121
5L660
108122
5L670
108123
5L680
108124
5L690
108125
5L700
108126
5L710
108127
5L720
108128
5L730
108129
5L740
108130
5L750
108131
5L760
108132
5L770
108133
5L780
108134
5L790
108826
5L800
108135
5L810
108827
5L820
108136
5L830
108328
5L840
108137
5L850
108629

Wt.
.38
.38
.40
.41
.42
.43
.44
.45
.46
.47
.48
.49
.50
.51
.52
.53
.54
.55
.55
.56
.57
.58
.59
.60
.61
.61
.62
.63
.64
.65
.66
.67
.68
.69
.70
.71
.72
.73
.74
.75
.76
.77
.78
.79
.80
.81
.82

ENGINEERING/TECHNICAL
PAGES PT7-124

V-Drives

T
7/32

FHP

W
3/8

Drives Component Accessories

Belt Sect.
3L

Bushings

Belt Number Indicates Pitch Length


(eg. 4L270=27)

vdrive_stock_sel Page 42 Thursday, March 24, 2005 8:33 AM

TORQUE-TAMER

SELECTION
Stock D-V Wedge Drives: Standard Motor Speeds
Step 1 - Determine Service Factor. Refer to Typical
Service Factors, Table 2. Locate type of Driven and Driver
equipment. (If an idler is used, increase the factor by value
indicated.) Correct factor is determined by: 1. The extent
and frequency of peak loads. 2. Number of operating
hours/year (broken down in average hours/day of continuous service). 3. Proper service category (Intermittent,
Normal or Continuous). Select the one closest to the
application conditions.

Bushings

Step 2 - Compute Design HP. Multiply normal running HP


required or nameplate rating by service factor obtained in
Step 1.
Step 3 - Choose Belt Section. Using Table 1, below, read
up from design hp figure obtained in Step 2 and over
from the rpm of faster shaft. This intersection indicates
belt section.

V-Drives

Step 4 - Select the Drive. a). Using belt section from Step
3, refer to Stock Drive Selection Tables beginning on page
PT7-46. b). Under appropriate driver speed column find
Driven RPM nearest to the desired speed. To the right note
HP per Belt. Read left for Driver/Driven Sheave information. (If driver is an electric motor be sure motor sheave
diameter is not less than shown in Table 3.) c). Read onto
opposite page and find figure nearest the required center
distance. Note Arc-Length Correction Factor in the shaded
row below the C.D. figure. d). Read to the top of the table
for the belt size. e). To determine number of belts, multiply the HP per Belt value by the ArcLength Correction Factor. This is the corrected HP/belt. Divide design HP by
corrected HP figure to determine number of belts required.

EXAMPLE OF SELECTION
Select a D-V Wedge drive for a positive blower, with a
2-15/16 shaft, to run @ 290 rpm, driven by a 30 hp, 1160
squirrel cage electric motor with a 2-1/8 shaft. Desired
center distance is 26. Service is continuous.
Step 1 - Service factor from Table 2 is 1.4.
Step 2 - Design HP = 1.4x30 = 42 HP.
Step 3 - A 5V belt section is shown in Table 1 when reading
to the right of 1160 rpm and up from 42 design HP.
Step 4 - Turn to 5V Stock Drive Selection Tables. On page
PT7-68, under 1160 RPM Driver, read down to find 290
rpm. The nearest appears as 291.
Note HP/belt as 10.00 for all D-V and Polyband belts over
200" and 12.00 for Polyband belts under 200". Also note
sheaves listed as 7.1 Driver, 28.0 Driven. Table 3 shows
driver is not undersize. Reading toward the right the C.D.
figure nearest 26, is 26.4. The correction factor below the
C.D. figure is .92. Top of table shows belt size as 5VX 1120.
The HP/belt for D-V is 12.00. This value x the .92 factor =
11.04 corrected hp/belt. 42 HP11.04 = 3.80. Going to the
next whole number, drive requires 3 belts. (Center to center
operating distance is 26.4 nominal.)
Order: 1. 4-5VX 1120 D-V belts. 2. 1 - 4/5V7.1-2517
TAPER-LOCK Sheave. 3. 1 - 2-1/8, bore 2517 bushing.
4. 1 - 4/5V28.0-3535 TAPER-LOCK Sheave. 5. 1 - 2-15/16,
bore 3535 bushing.

TABLE 1 - NARROW CROSS SECTION SELECTION CHART


FHP
Drives Component Accessories

SHEAVES
PAGES PT7-3

BELTS
PAGES PT7-28

SELECTION: CLASSICAL
PAGES PT7-84

PT7-42

ENGINEERING/TECHNICAL
PAGES PT7-124

TORQUE-TAMER

vdrive_stock_sel Page 43 Thursday, March 24, 2005 8:33 AM

SELECTION
Service Factors
Table 2 - Typical Service Factors
Driver: High Torque
NEMA Des. C or D Motors
DC Series Wound Motors
Single Cylinder Engines
Service*
Normal

1.1

Cont.

1.2

1.3

1.3

1.4

1.4

1.5

1.6

1.6

1.7

1.8

2.0

2.0

2.0

Adder for Idlers:


Outside on slack
side . . . . . . 0.1
Inside on tight
side . . . . . . 0.1
Outside on tight
side . . . . . . 0.2
V-Drives

1.2

* Note:
Intermittent:
Up to 6 Hrs./Day
Normal:
6-16 Hrs./Day
Continuous:
16-24 Hrs./Day

Bushings

Intermit.

FHP

Driver: Normal Torque


Driven Machine
Types
NEMA Des. A or B Motors
DC Shunt Wound Motors
Note: Certain machines may
Multi-Cylinder Engines
require flywheel sheaves or special
Service*
construction to withstand heavy
Intermit.
Normal Contin.
shock loads. Consult Mfg'r.
Agitators for Liquids
Blowers and Exhausters
Centrif. Pumps, Compressors
1.0
1.1
1.2
Fans up to 10HP
Light Duty Conveyors
Belt Conveyors, Bulk Mat'l
Dough Mixers
Fans over 10 HP
Generators
Line Shafts
Laundry Machinery
1.1
1.2
1.3
Machine Tools
Punches, Presses, Shears
Printing Machinery
Positive Displ. Rotary Pumps
Revolving & Vibrating Screens
Brick Machinery
Bucket Elevators
Exciters
Piston Compressors
Conveyors: Drag, Pan, Screw
Paper Mill Beaters
Piston Pumps
1.2
1.3
1.4
Pos. Displacement Blowers
Pulverizers
Saw Mill, Woodworking Mach'y
Textile Machinery
Crushers: Gyratory, Jaw, Roll
Mills: Ball, Rod, Tube
1.3
1.4
1.5
Hoists
Rubber Calendars, Extruders, Mills
Chokable Equipment, Fire Hazzard
2.0
2.0
2.0

Motor
RPM Sheave
870 Min O.D.
Max F.W.
1160 Min O.D.
Max F.W.
1750 Min O.D.
Max F.W.
3500 Min O.D.
Max F.W.

1/2
2.2
2.3
...
...
...
...
...
...

3/4
2.4
2.3
2.2
2.3
...
...
...
...

Motor Horsepower
1 1-1/2 2
3
5 7-1/2 10 15 20 25 30 40 50 60
2.4 2.4 3.0 3.0 3.8 4.4 5.2 6.0 6.8 6.8 6.8 8.2 8.4 10.0
2.8 2.8 3.4 3.4 4.0 4.0 4.7 4.7 5.3 5.3 5.9 5.9 7.3 7.3
2.4 2.4 2.4 3.0 3.0 3.8 4.4 4.4 5.2 6.0 6.8 6.8 8.2 9.0
2.3 2.8 2.8 3.4 3.4 4.0 4.0 4.7 4.7 5.3 5.3 5.9 5.9 7.3
2.2 2.4 2.4 2.4 3.0 3.0 3.8 4.4 4.4 4.4 5.2 6.0 6.8 7.4
2.3 2.3 2.3 2.8 2.8 3.4 3.4 4.0 4.0 4.7 4.7 5.3 5.3 5.9
. . . 2.2 2.4 2.4 3.0 3.8 4.4 4.4 . . . . . . . . . . . . . . . . . .
. . . 2.3 2.3 2.8 2.8 3.4 4.0 4.0 . . . . . . . . . . . . . . . . . .

Data in unshaded area is per NEMA Standard MG1-14.42.


F.W. = Face Width of sheave
SHEAVES
PAGES PT7-3

75
9.5
8.5
10.0
7.3
8.6
5.9
...
...

100
12.0
8.5
10.0
8.5
8.6
7.3
...
...

125
12.5
8.5
12.0
8.5
10.5
7.3
...
...

150
13.2
11.6
13.2
8.5
10.5
8.5
...
...

200
13.2
11.6
13.2
11.6
13.2
9.4
...
...

250
15.0
11.6
13.2
11.6
13.2
9.4
...
...

300
...
...
15.0
11.6
13.2
11.6
...
...

350 400
... ...
... ...
14.1 . . .
11.6 . . .
13.2 14.1
11.6 11.6
... ...
... ...

Data in shaded area subject to approval of motor manufacturer.

BELTS
PAGES PT7-28

SELECTION: CLASSICAL
PAGES PT7-84

PT7-43

ENGINEERING/TECHNICAL
PAGES PT7-124

Drives Component Accessories

Table 3 - NEMA Min. Sheave Dia. for D-V Wedge Drives

vdrive_stock_sel Page 44 Thursday, March 24, 2005 8:33 AM

TORQUE-TAMER

SELECTION
Stock D-V Wedge Drives: Non Standard Motor Speeds &
Speed-up Drives
For Speeds Other Than Standard Motor Speeds:
Step 1 - Determine Speed Ratio =

Driver RPM
Driven RPM

Step 2 - Compute Design HP. Multiply normal running HP


required or nameplate rating by service factor from Table
2.
Bushings

Step 3 - Determine Maximum Diameter of Driver Sheave


@ 6500 FPM : O.D. = 6500 FPM
.262 x RPM
Step 4 - Select Belt Cross Section. Using Table 1, read
up from design HP figure obtained in Step 2 and over from
the RPM of faster shaft. This intersection indicates belt
section.

V-Drives

Step 5 - Select Drive. Using the belt section from Step 4,


make a tentative sheave selection from stock drive
tables. (Note that several choices are available in the ratio
obtained from Step 1. Other choices close to this ratio may
also produce a functional drive.) Read onto opposite page
and find figure nearest the required center distance. The
Arc-Length correction factor is listed in the shaded row
below the C.D. figure. Read to the top of the table for the
belt size.
Step 6 - Size the Drive. From basic horsepower tables lo
cate HP rating at intersection of RPM of faster shaft row
and small sheave column. To this, add the "additional HP"
figure based on drive ratio. This becomes the rated HP.
Multiply this sum by the arc-length correction factor noted
in Step 5. This becomes the corrected HP per belt. To find
Required number of belts :

FHP

Design HP
Correction HP/ Belt

A V-drive is needed for a 30 HP 2200 RPM gasoline


engine, with a 21/4 dia. shaft, driving a generator, with a
Drives Component Accessories

27/16 dia. shaft, @ 1800 RPM. It runs 8 hrs. a day. Center


distance is 31.
2200
1800

36
= 3.28 or 4 belts
10.95
Order: 1- 4 groove 3V 6.5 TAPER-LOCK Sheave, 1-2517
Number of belts =

21/4 bore bushing, 1-4 groove 8.0 TAPER-LOCK Sheave,


1-2517 27/16 bore bushing, 4-3VX850 D-V Wedge Belts.
Example of a 3V Speed-Up Drive
A 20 HP 1750 RPM AC motor, with a 1-5/8" dia. shaft, is to
drive a blower, with a 1-7/16" shaft, @ 2500 RPM. The
center distance = 26". Equipment runs 24 hrs./day.
1. Service Factor from Table 2 is 1.2.
2. Design HP=20x1.2=24 HP
3. Speed Ratio = 2500 = 1.43
1750
4. In Stock Drive Table, under 1.43 ratio, sheaves are
listed as