Fr355 - 375 Service Manual

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com
SERVICE MANUAL
DIGITAL MINILAB
FRONTIER 355/375
SCANNER/IMAGE PROCESSOR
SP-3000
LASER PRINTER/PAPER PROCESSOR
LP1500SC/LP2000SC
Principles of Operation
System Disk Ver.1.5 or later
First Edition
PP3-C1033E
Distributed by: www.minilablaser.com
Introduction
This Service Manual outlines the principles of operation for the Fujilm Digital Minilab FRONTIER 355/375. This manual is a professional publication provided for qualied service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER 355/375. When maintenance service is needed, be sure to contact qualied service personnel.
Precautions Generally Applying to All Serving Operations ! WARNING When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electricity will ow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility that the machine may be accidentally activated causing damage to the machine and/or bodily injury. ! CAUTION The dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures. Wear gloves when handling the optical system parts to keep the parts free from ngerprints. When mounting machine parts, take care not to sandwich any of the wires. Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch rst; to connect, make sure the catch engages (locks). If the connector can not be held with ngers, disconnect and reconnect it gently by holding all of its wires and releasing the lock.
Service Manual Appropriations 1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILMs prior consent is required in regard to the following. K Manual copying in whole or in part. K Disclosure of manual contents to unauthorized personnel. K Manual uses for purposes other than technical service.
1. SAFETY
2. MAIN SPECIFICATIONS
3. OUTLINE
4. OPERATION SEQUENCES
5. I/O PARTS DIAGRAM
Contetnts
1. SAFETY ................................................................................................................................................... 1-1
1.1 Laser Radiation Safety ...................................................................................................................... 1.1.1 Laser Radiation Safety ............................................................................................................... 1.1.2 Laser Warning Label................................................................................................................... 1.2 Safety Indications .............................................................................................................................. 1.2.1 Caution Label Locations on Printer/Paper Processor................................................................. 1.2.2 Laser Caution Label Locations on Printer................................................................................... 1.3 Processing Chemical (CP-48S) Handling Precautions...................................................................... 1.4 Certification and Identification Labels ................................................................................................ 1.4.1 Certification and Identification Label Locations on Scanner/Image Processor........................... 1.4.2 Certification and Identification Label Locations on Printer/Paper Processor .............................. 1-2 1-2 1-2 1-3 1-3 1-5 1-6 1-7 1-7 1-8
2. MAIN SPECIFICATIONS .................................................................................................................... 2-1

2.1 Main Specifications............................................................................................................................ 2.1.1 Scanner and Image Processor (SP-3000).................................................................................. 2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) ............................................................ 2.2 Dimensions and Weight..................................................................................................................... 2.2.1 Scanner (SP-3000) ..................................................................................................................... 2.2.2 Printer Processor (LP1500SC/LP2000SC)................................................................................. 2-2 2-2 2-3 2-4 2-4 2-5
3. OUTLINE ................................................................................................................................................. 3-1

3.1 Scanner (SP-3000) ............................................................................................................................ 3.1.1 Scanner Configuration ................................................................................................................ 3.1.2 Scanner/Light Source Section Configuration.............................................................................. 3.1.3 Auto Film Carrier NC100AY........................................................................................................ 3.1.4 Multi-film Carrier MFC10AY (Optional) ....................................................................................... 3.1.5 Carrier Base Section................................................................................................................... 3.1.6 Circuit Board Location and Functions......................................................................................... 3.1.7 Parameter Stored in Circuit Board.............................................................................................. 3.1.8 Scanner Block Diagram .............................................................................................................. 3.1.9 Image Processing Block Diagram............................................................................................... 3.1.10 Image Data Transfer................................................................................................................... 3.1.11 Backup FD Parameter ................................................................................................................ 3.2 Printer Section (LP1500SC/LP2000SC) ............................................................................................ 3.2.1 Paper Supply Section Configuration........................................................................................... 3.2.2 Paper Supply Section Feed Roller Configuration ....................................................................... 3.2.3 Exposure Section Configuration ................................................................................................. 3.2.4 Laser Unit Configuration ............................................................................................................. 3.2.5 Distribution Section..................................................................................................................... 3.2.6 Processor Entrance Unit............................................................................................................. 3.2.7 Printer Electrical Equipment Section Configurations .................................................................. 3.2.8 Circuit Board Main Functions...................................................................................................... 3.2.9 Printer Electrical Equipment Block Diagram ............................................................................... 3.2.10 CTL20 Circuit Board Block Diagram........................................................................................... 3.3 Processor Section (LP1500SC/LP2000SC) ...................................................................................... 3.3.1 Processing Section Configuration............................................................................................... 3-2 3-2 3-3 3-8 3-13 3-14 3-15 3-16 3-19 3-20 3-21 3-23 3-25 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-31 3-32 3-33 3-34 3-34
3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10
Piping Diagram for Solution Circulation System ......................................................................... Replenishment/Auto-washing Piping System ............................................................................. Replenisher Cartridge Opening Mechanism............................................................................... Dryer Section Configuration........................................................................................................ Print Feeding Section/Sorter Configurations .............................................................................. Processor Electrical Equipment Section Configuration .............................................................. Input Power Supply Section Parts and Circuit Functions ........................................................... Circuit Board Main Functions...................................................................................................... Processor Electrical Equipment Block Diagram .........................................................................
3-35 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-43
4. OPERATION SEQUENCES .............................................................................................................. 4-1

4.1 Scanner ............................................................................................................................................. 4.1.1 Power Supply Control of SP-3000 .............................................................................................. 4.1.2 Scanner Correction..................................................................................................................... 4.1.3 One-way/Two-way Mode ............................................................................................................ 4.1.4 Multi-DSP Image Processing...................................................................................................... 4.2 Auto Film Carrier NC100AY............................................................................................................... 4.2.1 135 Two-way Scanning .............................................................................................................. 4.2.2 135 One-way Scanning .............................................................................................................. 4.2.3 IX240 Scanning .......................................................................................................................... 4.2.4 Initialization ................................................................................................................................. 4.2.5 Machine Data Reading ............................................................................................................... 4.2.6 Reading Production and Working Information ............................................................................ 4.2.7 Search for Remaining Film (1).................................................................................................... 4.2.8 Search for Remaining Film (2).................................................................................................... 4.2.9 Feed Motor Initialization.............................................................................................................. 4.2.10 Door Open/Close Motor and Supply Motor Initialization............................................................. 4.2.11 Sensor Calibration at Initialization .............................................................................................. 4.3 Paper Feed ........................................................................................................................................ 4.3.1 Initialization ................................................................................................................................. 4.3.2 Shut-down Process..................................................................................................................... 4.3.3 Cutter Sequence......................................................................................................................... 4.3.4 Width Guide Position Setting ...................................................................................................... 4.3.5 Auto Loading............................................................................................................................... 4.3.6 Auto Rewinding........................................................................................................................... 4.3.7 Paper Drawing ............................................................................................................................ 4.3.8 Back Printing............................................................................................................................... 4.3.9 Speed Adjustment ...................................................................................................................... 4.3.10 Soft Nip ....................................................................................................................................... 4.3.11 Distribution.................................................................................................................................. 4.3.12 Splice .......................................................................................................................................... 4.3.13 Paper End Process..................................................................................................................... 4.4 Exposure Section............................................................................................................................... 4.4.1 Start-up Initialization ................................................................................................................... 4.4.2 End Process ............................................................................................................................... 4.4.3 Feed Start ................................................................................................................................... 4.4.4 Exposure Preparation ................................................................................................................. 4-3 4-3 4-4 4-5 4-6 4-8 4-8 4-9 4-10 4-11 4-12 4-12 4-13 4-14 4-14 4-15 4-17 4-18 4-18 4-23 4-24 4-26 4-27 4-30 4-31 4-32 4-33 4-34 4-35 4-38 4-38 4-39 4-39 4-40 4-40 4-41
4.4.5 Exposure Completion/RLD Exposure Stop................................................................................. 4.4.6 Feed Completion ........................................................................................................................ 4.5 Processor........................................................................................................................................... 4.5.1 Heat-up Operation ...................................................................................................................... 4.5.2 Normal Warm-up Operation........................................................................................................ 4.5.3 Pre-heat Operation ..................................................................................................................... 4.5.4 Cool-down Operation.................................................................................................................. 4.5.5 Heater Cooling Fan..................................................................................................................... 4.5.6 Monitoring Processing Solution Level......................................................................................... 4.5.7 Normal Operation Drive Control ................................................................................................. 4.5.8 Auto Intermittent Operation Control ............................................................................................ 4.5.9 Auto Cleaning Control................................................................................................................. 4.5.10 Auto Cleaning Output Measurement .......................................................................................... 4.5.11 Replenishment Pump Control..................................................................................................... 4.5.12 Replenishment Initialization Control ........................................................................................... 4.5.13 P1-R Replenishment Control ...................................................................................................... 4.5.14 P2-RA/P2-RB Replenishment Control ........................................................................................ 4.5.15 Auto Opening Control ................................................................................................................. 4.5.16 Replenisher Level Adjustment .................................................................................................... 4.5.17 Cleaning/Dilution......................................................................................................................... 4.5.18 Replenisher Cartridge Cap Cleaning Control ............................................................................. 4.5.19 Power Supply Restore Control ................................................................................................... 4.5.20 Error Display Control .................................................................................................................. 4.5.21 Error Restore Control.................................................................................................................. 4.5.22 Pump Output Measurement........................................................................................................ 4.5.23 Auto Replenishment Control (at installation) .............................................................................. 4.5.24 Intermittent Process.................................................................................................................... 4.5.25 Waste Solution Process.............................................................................................................. 4.5.26 Dryer Section Heat-up Control.................................................................................................... 4.5.27 Dryer Section Temperature Adjustment ..................................................................................... 4.5.28 Dryer Section Pre-heat Control................................................................................................... 4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment ............................................................. 4.5.30 Dryer Section Cool-down Control ............................................................................................... 4.6 Densitometer ..................................................................................................................................... 4.6.1 Densitometer AD100 .................................................................................................................. 4.6.2 Densitometer AD200 ..................................................................................................................
4-42 4-42 4-43 4-43 4-44 4-45 4-45 4-46 4-46 4-47 4-47 4-48 4-49 4-50 4-50 4-51 4-54 4-57 4-59 4-60 4-62 4-63 4-64 4-65 4-65 4-66 4-67 4-68 4-68 4-69 4-69 4-70 4-70 4-71 4-71 4-75
5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1

5.1 5.2 5.3 5.4 5.5 Scanner (SP-3000) ............................................................................................................................ 5-2 Auto Film Carrier NC100AY............................................................................................................... 5-4 Multi-film Carrier MFC10AY (Optional) .............................................................................................. 5-6 Printer Section ................................................................................................................................... 5-7 Processor Section.............................................................................................................................. 5-10
1. SAFETY
1.1 Laser Radiation Safety ....................................................................................

1.1.1 1.1.2 Laser Radiation Safety ..................................................................................... Laser Warning Label ........................................................................................
1-2 1-2 1-2 1-3 1-3 1-5 1-6 1-7 1-7 1-8
1.2 Safety Indications ..............................................................................................

1.2.1 1.2.2 Caution Label Locations on Printer/Paper Processor....................................... Laser Caution Label Locations on Printer ........................................................
1.3 Processing Chemical (CP-48S) Handling Precautions .......................... 1.4 Certication and Identication Labels .........................................................
1.4.1 1.4.2 Certification and Identification Label Locations on Scanner/Image Processor ... Certification and Identification Label Locations on Printer/Paper Processor....
1-1
1.1 Laser Radiation Safety

1.1
1.1.1
Laser Radiation Safety
1
1.1.1 1.1.2
This product is a Class 1 laser device for which biological hazards have not been established. Follow all warnings on the device label and in the Users Manual.
Laser Radiation Specication R Class Laser Wavelength Output Max. Semi-conductor 685 nm 10mW 532 nm 7mW G IIIB Solid-state Laser 473 nm 300W B
WARNING
Use of controls or adjustments or performance of procedures other than those specied herein may result in hazardous radiation exposure. The exposure section front cover and upper side door of this device are provided with safety interlocks, which work to stop laser radiation being emitted when the covers are opened. Do not press the safety interlocks, when they are opened. Otherwise, radiation emissions may occur, resulting in serious hazards.
1.1.2
Laser Warning Label
Protective Housing Label and its position required by Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in subsections 1.2.3 and 1.4.1.
REFERENCE:
FDA (Food and Drug Administration) is the U.S. government agency which retains authority over major high energy-radiating product safety.
1-2
1.2 Safety Indications

1.2 On the machine, each location shown below is provided with a caution label concerning safety. In the case of operation or maintenance of the machine, take good care when doing work so that burns or other personal injury may be avoided.
1.2.1
Caution Label Locations on Printer/Paper Processor
1
1.2.1
1-3
1
1.2.1
1-4
1.2.2
Laser Caution Label Locations on Printer
1
1.2.2
CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM
1-5
1.3 Processing Chemical (CP-48S) Handling Precautions

1.3
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the respective chemicals.
CAUTION
Protective Gloves
Safety Goggles
G Always wear protective gloves and safety goggles when handling chemicals with the above indications. This is recommended even for chemicals without these indications. For greater protection, the use of a protective mask and apron is also recommended. G Wash hands thoroughly after handling processing chemicals or solutions.
G Any spilled chemicals should be wiped up immediately. G Use caution when mixing chemicals as certain mixtures may produce toxic gases. G If you get any chemical on your skin or in your eyes, immediately ush the affected part with a great amount of water. G If you swallow any chemical or get any in your eyes, seek medical attention immediately and show the physician the information printed on the box or label of the chemical(s) involved. G In some countries, chemicals carrying a poison label are required by law to be stored under lock and key. You are responsible for ascertaining and complying with the regulations concerning the handling of poisonous substances that apply in your country. G Store chemicals in a safe place out of reach of children. G Waste solutions should be disposed of in accordance with the ordinances governing the handling of industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you have any questions concerning these chemicals, consult your service representative. Special note should be taken regarding the following properties of the CP-48S chemicals.
!
CAUTION
G The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical These components contain P-phenylenediamine and may thus cause skin and eye irritation if improperly handled. They may be injurious to the health if swallowed. G The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA). G The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up Chemical These components may produce harmful ammonia gas if mixed with a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas when mixed with an acid. G FSC100 (Fuji Super Conditioner) This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed with an acid. It could be injurious to the health if swallowed.
1-6
1.4 Certication and Identication Labels

1.4
1.4.1
Certication and Identication Label Locations on Scanner/Image Processor
1
1.4.1
Z2099
1-7
1.4 Certication and Identication Labels
1.4.2
Certication and Identication Label Locations on Printer/Paper Processor
1
1.4.2
1-8
2. MAIN SPECIFICATIONS
2.1 Main Specications ..........................................................................................

2.1.1 2.1.2 Scanner and Image Processor (SP-3000)........................................................ Laser Printer/Paper Processor (LP1500SC/LP2000SC) ..................................
2-2 2-2 2-3 2-4 2-4 2-5
2.2 Dimensions and Weight ..................................................................................

2.2.1 2.2.2 Scanner (SP-3000)........................................................................................... Printer Processor (LP1500SC/LP2000SC).......................................................
2-1
2.1 Main Specications
2.1.1 Scanner and Image Processor (SP-3000)

Item Type Scanner section
Specications Floor-type, independent scanner Newly developed Super CCD Honeycomb (Area type), with precision pixel shifting system Single focus lens; conjugate length variable system High luminance LED type, diffusion box (1) 135/IX240 automatic lm carrier NC100AY (standard) 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and strip lm IX240: Color negative/color reversal; cartridge and strip lm (2) Multi-lm carrier MFC10AY (optional) 110, IX240, 135F, 135P, 135 half, 135FP, 120/220 (6 4.5, 6 6, 6 7, 6 8, 6 9), 135 reversal mount Operation keyboard, mouse and full keyboard (standard) Optimal color reproduction processing, gradation control, facial expression enhancement, hypertone processing, hyper sharpness processing, monotone nishing, retouching function (dust or scratches on lm can be erased automatically in printing) Optional: Variety print service software: mounted prints, negative sheet index, soft focus, cross lighting function, red-eye auto correction 17-inch CRT color monitor (800 600 pixels) 6-frame or 1-frame display Printing possible for IX240 Possible for 135 and IX240 Scanner capacity (135 3R or 4R): 1,700 prints/hr First print capacity with LP-2000SC (135 3R): 1,600 sheets/hr 100 to 240V (50Hz/60Hz) single phase, automatic switching 100V: 10A max., 240V: 4.2A max. 890mm (970mm with negative receiver)(W) 770mm(D) 1.208mm(H) 35.04in (38.19in with negative receiver)(W) 30.31in(D) 40.47in(H) 118kg (260 lbs) with NC100AY and 17in CRT monitor 2.03m2/2.43sq.yd. [1,135mm/44.68in(W) 1,785mm/70.28in(D)]
2.1
Lens system Light source Film carrier
2
2.1.1
Operation Image processing
Monitor
Front printing Index prints Processing capacity
Power requirement
Dimensions
Weight Installation space
2-2
2.1 Main Specications
2.1.2
Laser Printer/Paper Processor (LP1500SC/LP2000SC)

Item Specications Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit). Scanning exposure system using RGB lasers (solid-state G and B lasers). Pixel density: 300dpi, Sub-scanning luster density: 600dpi Sub-scanning speed: 80mm/sec. Full-auto sheet paper transport system Two switchable paper magazine Paper width: 8.9 to 15.2cm, length: 180m Paper width: 16.5 to 25.4cm, length: 90m 8.9, 10.2, 11.7, 12.7, 15.2, 16.5, 20.3, 21.0, 25.4cm FUJICOLOR paper (silver-halide). 82.5 117mm to 254 381mm Two 40-character lines of information from Advanced Photo System cartridge lm; One 40-character line for 135 and other lm sizes Time and date of photograph in black characters in lower-right corner on prints from Advanced Photo System (IX240) cartridge lm. Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive, black and white) lm in one pass. Semi-automatic calibration by AC10Y calibrator 16 2 lines, LCD display with 8 keys Software controlled counting system Multi-line sheet transport system LP1500SC LP2000SC 1221mm/min. 1652mm/min. 2.1.2
Type Exposure system Scanning speed Paper transport system Magazine Paper width Paper Print size Back printing Front printing Index print Print condition setup Operation panel Counter Processing system Processing speed
Processing time Processor capacity
Dry to dry: 4 min. LP1500SC LP2000SC Approx. 1,300 prints/hr. (3R) Approx. 1,600 prints/hr. (3R)
Processing chemicals Rack washing Waste solution tank Sorter Power requirements Dimensions Weight
New chemical system CP-48S (NC replenisher system) Auto-washing (removable) 12L 1 SU1100Y; sorting capacity: 11 orders of C/H/P-mixed format prints (optiional 25 sorter also available) AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire, 16A approx.6KVA. 1,708(W) 830(D) 1,850(H) mm/67.24(W) 32.68(D) 72.83(H) in. LP1500SC LP2000SC Approx.470kg/1,036lbs (530kg/1,168lbs during actual operation) Approx.480kg/1,058lbs (550kg/1,213lbs during actual operation)
Installation space
Approx. 1.40m2/1.65sq.yd.
2-3
2.2 Dimensions and Weight
2.2.1 Scanner (SP-3000) Length Dimensions

2.2
970 mm (38.19 inches) 770 mm (30.32 inches) 1,208 mm (47.56 inches) 82 kg (181 lbs) 118 kg (260 lbs)
(Unit: mm)
Width Height When transported* When operated
Weight
*: Without main control unit, monitor and lm carriers.
2
2.2.1
Z2014
2-4
2.2 Dimensions and Weight
2.2.2
Printer Processor (LP1500SC/LP2000SC) Length Dimensions Width Height When transported Weight When operated LP1500SC LP2000SC LP1500SC LP2000SC 1,708 mm (67.24 inches) 830 mm (32.68 inches) 1,850 mm (72.83 inches) 470 kg (1,036 lbs) 480 kg (1,058 lbs) 530 kg (1,168 lbs) 550 kg (1,213 lbs)
(Unit: mm)
2
2.2.2
Densitometer
830
830
1708
Sorter SU1100Y
748
1850
1080
F.L Laser Printer Paper Processor
EZ1090
2-5
3. OUTLINE
3.1 Scanner (SP-3000) ...........................................................................................

3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 Scanner Configuration...................................................................................... Scanner/Light Source Section Configuration.................................................... Auto Film Carrier NC100AY ............................................................................. Multi-film Carrier MFC10AY (Optional)............................................................. Carrier Base Section ........................................................................................ Circuit Board Location and Functions............................................................... Parameter Stored in Circuit Board.................................................................... Scanner Block Diagram.................................................................................... Image Processing Block Diagram .................................................................... Image Data Transfer......................................................................................... Backup FD Parameter ......................................................................................
3-2 3-2 3-3 3-8 3-13 3-14 3-15 3-16 3-19 3-20 3-21 3-23
3.2 Printer Section (LP1500SC/LP2000SC) .................................................... 3-25

3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 Paper Supply Section Configuration................................................................. Paper Supply Section Feed Roller Configuration ............................................. Exposure Section Configuration ....................................................................... Laser Unit Configuration................................................................................... Distribution Section........................................................................................... Processor Entrance Unit................................................................................... Printer Electrical Equipment Section Configurations ........................................ Circuit Board Main Functions ........................................................................... Printer Electrical Equipment Block Diagram..................................................... CTL20 Circuit Board Block Diagram................................................................. 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-31 3-32 3-33
3.3 Processor Section (LP1500SC/LP2000SC).............................................. 3-34

3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 Processing Section Configuration .................................................................... Piping Diagram for Solution Circulation System............................................... Replenishment/Auto-washing Piping System................................................... Replenisher Cartridge Opening Mechanism..................................................... Dryer Section Configuration ............................................................................. Print Feeding Section/Sorter Configurations .................................................... Processor Electrical Equipment Section Configuration .................................... Input Power Supply Section Parts and Circuit Functions ................................. Circuit Board Main Functions ........................................................................... Processor Electrical Equipment Block Diagram ............................................... 3-34 3-35 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-43
3-1
3.1 Scanner (SP-3000)
3.1.1
Scanner Conguration
3.1 Monitor Scanner Section
3
Film Receiver (Optional) 3.1.1
Light Box (Optional)
Auto Film Carrier NC100AY
Operation Keyboard
Film Carrier Lock Release Lever
Full Keyboard
Film Receiver Box
Main Control Unit
Built-in Circuit Breaker
Image Processing Box Power Supply Unit START Switch
Z2440
3-2
3.1.2
Scanner/Light Source Section Conguration
Scanner Section Cooling Fan (F212)
Scanner Section Exhaust Fan (F211)
CPZ23 Circuit Board
CCD23 Circuit Board *1 Conjugate Length Variable Motor (M201) CCD Unit
CTB23 Circuit Board
3
3.1.2
Lens Unit
Film Carrier Lock Release Lever Diffusion Box
LED Light Source Unit Film Carrier Lock Unit CLE23 Circuit Board
Magnet
Z2436
*1: The CCD23 circuit board cannot be removed. Should be replaced as the CCD unit as necessary.
3-3
CCD23 Circuit Board
CCD Unit
3
3.1.2
CCD/Pixel Shifting Unit
Shutter Home Position Sensor (D203) *1
Shutter Shutter Drive Motor (M203) *1
Lens Drive Motor (M202) Lens Unit
Lens Home Position Sensor (D202)
LED Light Source Assembly
LED23 Circuit Board
Z2437
*1: The parts cannot be removed. Should be replaced as the CCD unit as necessary.
3-4
Light Source Section

Light Source Type Temperature Control System Diffusion Box Four color LED, chip array arrangement (compact, high durability and supports retouch function) Temperature is controlled to 40C by means of temperature sensor (D311) and two heaters (LH311/LH312). Diffusion plate, 135 and 120 boxes If lm is scanned with infrared radiation that is cut out visible light, only scratch (abnormal refraction) or dust (vignetting, absorption) information is obtained without the lm image. By using this information, the scratch or dust area of the RGB image information is automatically corrected.
Retouching Function
LED23 Circuit Board Rear Transparent Cover
3
IR Cut Filters 3.1.2 Filter R Cut Filters Gasket
LED23 Circuit Board
Front
Z2172
LED Heater 1 (LH311)
: R-LED (88=64) : G-LED (58=40) : B-LED (510=50) : IR-LED (1212=144) LED Light Source Temperature Sensor (D311) LED Heater 2 (LH312)
Z2447
Lens Unit
Type Focal Length (f) Single focus oating lens 46.36 to 47.12 mm
CCD Unit
CCD Unit Conguration Close: For dark correction Open: For pre-scanning, ne scanning and real time display White and black area Honeycomb CCD Precisely controlled with piezoelectric element actuators and displacement sensors
Shutter CCD Pixel Shifting Section
3-5
Pixel Shifting
Type Shifting Length Displacement Control Piezoelectric actuator type with two-axis, multi-step control (1-shifting, 2-shifting, 4-shifting and 8-shifting) 0.0 to 8.1m Feedback control using displacement sensors* 1
*1: When replacing the CCD unit, the displacement sensor parameter should be read out from an attached FD because it is the inherent in the CCD unit. Piezoelectric Actuator 2 Piezoelectric Actuator 1 dm
Displacement Sensor Relay Circuit Board
Table
3
Displacement Sensor 1 (D206) 3.1.2
Horizontal Direction
1536 Pixels
Displacement Sensor Displacement Sensor (Displacement - Oscillation Frequency )
Displacement Sensor 2 (D207) Front CCD

Z2348
Frequency
Vertical Direction
2048 Pixels
dm
Scanning Times 1-scanning 2-scanning 4-scanning 8-scanning
Shifting Distance 0.0 m 2.7 m 5.4 m 8.1 m
Number of Pixels 2048 1536 2048 3072 4096 3072 8192 6144
Print Size Small sizes Middle sizes Middle sizes Large sizes
1-scanning
1-scanning
Main Scanning (H) Direction
Sub-scanning (V) Direction

Z2427 Z2431
3-6
2-scanning
1-scanning 2-scanning

Z2428 Z2432
4-scanning
1-scanning 2-scanning 3-scanning 4-scanning
3
3.1.2

Z2429 Z2433
8-scanning
1-scanning 2-scanning 3-scanning 4-scanning 5-scanning 6-scanning 7-scanning 8-scanning

Z2430 Z2434
3-7
3.1.3
Outline of NC100AY
Film Feeding Film Type Winding Nest Section Magnetic reading/Writing Heads Dual use for 135 and IX240, automatic feeding 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and strip lm IX240: Color negative/color reversal; cartridge and strip lm Forced winding Upper loading Reading: One head Writing: One head (for verication only)
Pressure Cover Top-view
3
Dummy Head LEE1 Circuit Board (D116L) 3.1.3
Magnetic Reading Head (D124) MRH23 Circuit Board IX240 Dust Removal Roller
Pressure Mask Height Adjustment Screw Magnetic Writing Head (MG101)
IX240 Winding Unit
MWH20 Circuit Board
LEE22 Circuit Board (D101L) LBF23 Circuit Board (D102L/D104L/D106L/ D108L/D109L/D110L/D111L/D112L/D114L/ D115L/D117L/D118L/D119L) LEE22 Circuit Board (D103L) Pressure Cover Open/Close Sensor Pin Position Adjusting Screw
Z2441
3-8
Pressure Cover Bottom-view
D114L DD115L D108L
D102L 135 Upper Mask
D112L D103L D111L D101L
D104L
3
D110L D109L 3.1.3 D106L D119L D116L D118L Magnetic Writing Head (MG101) D117L IX240 Upper Mask Magnetic Reading Head (D124) Pressure Mask Plate
IX240 Dust Removal Roller

Z2442
Symbol D101L D102L D103L D104L D106L D108L D109L D110L
Name 135 Leading End Sensor LED 135 Upstream Perforation Sensor LED 135 Downstream Perforation Sensor LED 135 Check Tape Sensor LED 135 Rear Bar Code Sensor LED 135 Front Bar Code Sensor LED 135 Rear Outer Frame Sensor LED 135 Rear Inner Frame Sensor LED
Symbol D111L D112L D114L D115L D116L D117L D118L D119L
Name 135 Front Inner Frame Sensor LED 135 Front Outer Frame Sensor LED 135 Rear Panorama Sensor LED 135 Front Panorama Sensor LED IX240 Leading End/Trailing End/Bar Code Sensor LED IX240 Perforation Sensor LED IX240 Front Unexposed Frame Sensor LED IX240 Rear Unexposed Frame Sensor LED
3-9
Lower Feed Section Top-view
SSD23 Circuit Board (D122) Plug-in Connector
JNC23 Circuit Board
Solenoid (S101) Supply Motor (M102)
Feed Motor (M101)
D116P
3
3.1.3 SSA23 Circuit Board (D121)
D106P D109P D110P D101P D104P D111P D112P D108P
D118P D119P
D117P
Feed Lane Switching Lever
D103P D115P D102P D114P D128
SSB22 Circuit Board (D120/D123) Door Motor (M104)
135 Lower Mask
IX240 Feed Lane Position Sensor (D130)
135 Feed Lane Position Sensor (D129)
Z2443
3-10
Lower Feed Section Bottom-view

DTE22 Circuit Board (D103P) DBF23 Circuit Board (D106P/D108P/D109P/ D110P/D111P/D112P/ D114P/D115P) MSA01 Circuit Board (D128)
DTG23 Circuit Board (D101P)
DTF23 Circuit Board (D102PD104P)
DTE23 Circuit Board (D116P)
3
3.1.3
DTB23 Circuit Board (D117P/D118P/ D119P)
Dummy Head Opposite Roller Reading Head Opposite Roller IX240 lower Dust Removal Roller SSE23 Circuit Board (D135)
Writing Head Opposite Roller
Z2445
Symbol D101P D102P D103P D104P D106P
Name 135 Leading End Sensor 135 Upstream Perforation Sensor 135 Downstream Perforation Sensor 135 Check Tape Sensor 135 Rear Bar Code Sensor 135 Rear Outer Bar Code Sensor
Symbol D114P D115P D116P D117P D118P D119P D120 D121 D122 D123 D135
Name 135 Rear Panorama Sensor 135 Front Panorama Sensor IX240 Leading End/Trailing End/Bar Code Sensor IX240 Perforation Sensor IX240 Front Unexposed Frame Sensor IX240 Rear Unexposed Frame Sensor Door Open Close Sensor IPI Sensor Supply Motor Home Position Sensor Cartridge Set Sensor Feed Roller Rotation Sensor
D108P
135 Front Bar Code Sensor 135 Front Outer Bar Code Sensor
D109P D110P D111P D112P
135 Rear Outer Frame Sensor 135 Rear Inner Frame Sensor 135 Front Inner Frame Sensor 135 Front Outer Frame Sensor
3-11
Carrier Bottom-view
CYA23 Circuit Board
3
3.1.3
Z2444
3-12
3.1.4
Multi-lm Carrier MFC10AY (Optional)

Manual feeding Negative and reversal 110, IX240, 135F, 135P, 135H, 135FP, 120/220 (6 4.5, 6 6, 6 7, 6 8, 6 9), 135/iX240 reversal mount
Film Feeding Film Type
Film Masks
Solenoid Plug-in Connector
CYB23 Circuit Board Mask Table Slider Position Sensor (D486)
Mask Cover Buffer Gear Box
3
3.1.4
MSB23 Circuit Board (D480 to D484)
Z2211
3-13
3.1.5
Carrier Base Section
Plug-in Connector
Film Carrier Lock Unit
Magnet
Carrier Base
3
3.1.5
Film Carrier Lock Release Lever
Carrier Base Slide Guides
Z2446
3-14
3.1.6
Circuit Board Location and Functions
CPZ23 Circuit Board
CCD23 Circuit Board Monitor
CTB23 Circuit Board CYA23/CYB23 Circuit Board
LED23 Circuit Board
CLE23 Circuit Board
Full Keyboard
3
3.1.6
GPA23 Circuit Board GSR23 Circuit Board
GIE23 Circuit Board GIA23 Circuit Board
GMB23 Circuit Board
Expanded Image Processing (GPA23) Cirucuit Baord (Optional)
Power Supply Unit
Main Control Unit

Z2438
Circuit Boards CCD23 CLE23 CPZ23 CTB23 CYA23 CYB23 GIA23 GIE23 GMB23 GPA23 GSR23 CCD and CCD output amplier LED light source control Pixel shifting control Scanner section mechanical control Auto lm carrier NC100AY control Multi lm carrier MFC10AY control
Functions
AD converter, CCD correction and scanner light source interface IEEE1394 interface Image processing section CPU circuit board Image processing Mechanical control interface
3-15
3.1.7
3.1.7
3-16
Data Writing into Main Control Unit When the [Regist.] button is clicked in Menu 0344 Lens Registration. (Displayed data to main control unit) When the [Measure] and [Regist.] buttons are clicked in Menu 0346 Optical Magnication Calibration. (Displayed data to main control unit) When the [Create table] and [Regist.] buttons are clicked in Menu 0347 Focus Calibration. (Displayed data to main control unit) q When the [Reading] button for CLE23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From main control unit to CLE23) w When the [Regist.] button is clicked in Menu 0349 LED Light Amount Adjustment. (Displayed data to CLE23) When the [Create table] and [Regist.] buttons are clicked in Menu 0347 Focus Calibration. (Displayed data to CTB23) FOC_CALIB.BI N When the [Measure] and [Regist.] buttons are clicked in Menu 0346 Optical Magnication Calibration. (Displayed data to CTB23) MAG_CALIB.B IN When the [Regist.] button is clicked in Menu 0344 Lens Registration. (Displayed data to CTB23) LEN_ID.BIN Data Writing into Circuit Board File Name When the [Reading] button for CTB23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From main control unit to CTB23) LED_CUR.BIN
Unit
Circuit Board
Parameter
Scanner
CTB23
Lens ID, focal length and registration date
Optical magnication calibration and registration date
When the [Storage] button for CTB23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From CTB23 to main control unit)
Focus calibration and registration date
CLE23
LED light amount adjustment current (scanning and lm position adjustment) and registration date
q When the [Storage] button for CLE23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From CLE23 to main control unit) w When the [Regist.] button is clicked in Menu 0349 LED Light Amount Adjustment. (Displayed data to main control unit)
Parameter Stored in Circuit Board
CPZ23
q When the [Reading] button for CPZ23 is clicked in Menu 0350 Scanner PZR_ADJ.BIN
Parameter Check/Update. (From main control unit to CPZ23)
Piezoelectric displacement correction factor and adjustment date
q When the [Storage] button for CPZ23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From CPZ23 to main control unit) w <After CCD Unit Replacement> When the [FD reading] button for CPZ23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From FD supplied with CCD to main control unit)
w <After CCD Unit Replacement>

When the [FD reading] button for CPZ23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From FD supplied with CCD to CPZ23) When the [Regist.] button is clicked after executing AD timing adjustment in Menu 0351 CCD Adjustment. (From image data to CCD23) AD_TIMIMG.BI N
CCD23
AD timing and registration date
When the [Regist.] button is clicked after executing AD timing adjustment in Menu 0351 CCD Adjustment. (From image data to main control unit) When the [Regist.] button is clicked after executing OFD voltage adjustment in Menu 0351 CCD Adjustment. (From image data to main control unit)
OFD voltage and registration date
When the [Storage] button for CCD23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From CCD23 to main control unit)
When the [Reading] button for CCD23 is clicked in Menu 0350 Scanner Parameter Check/Update. (From main control unit to CCD23)
When the [Regist.] button is clicked after executing OFD voltage adjustment in Menu 0351 CCD Adjustment. (From image data to CCD23)
OFD_VOLT.BI N
Carrier 0451 NC100AY Machine Data Setup. (Displayed data to main control unit) w When the [HD writing] button is clicked in Menu 0443 NC100AY Sensor Calibration Information. (Displayed data to main control unit)
CYA23
NC100AY machine data
When the [HD backup] button is clicked in Menu 0450 Film Carrier ID Setup/ Delete. (From CYA23 to main control unit)
q When the [HD writing] button is clicked in Menu When the [HD
download] button is clicked in Menu 0450 Film Carrier ID Setup/ Delete. (From main control unit to CYA23)
q When the [Flash ROM writing] button is clicked

in Menu 0451 NC100AY Machine Data Setup. (Displayed data to CYA23) w When the [Flash ROM writing] button is clicked in Menu 0443 NC100AY Sensor Calibration Information. (Displayed data to CYA23) e When the [Set] button is clicked in Menu 0447 NC100AY Installation Information Setup. (Displayed data to CYA23)
CyAxxxxxxxxAj .dat
Unit <Writing into Main Control Unit during Printing Operation> When the [HD download] button is clicked in Menu 0450 Film Carrier ID Setup/ Delete. (From main control unit to CYA23) <Writing into CYA23 during Printing Operation> CyAxxxxxxxxR
Circuit Board Data Writing into Main Control Unit Data Writing into Circuit Board File Name
Parameter
Carrier
CYA23
NC100AY working information
When the [HD backup] button is clicked in Menu 0450 Film Carrier ID Setup/ Delete. (From CYA23 to main control unit)
At system starting up with carrier installed (From work memory to main control unit) At system shutdown with carrier installed (From work memory to main control unit) At carrier installation (From work memory to main control unit) At carrier removal (From work memory to main control unit)
<Writing into Main Control Unit during Printing Operation> <Writing into CYA23 during Printing Operation> CyAxxxxxxxxP
At system starting up with carrier installed un.dat (From work memory to CYA23) At system shutdown with carrier installed (From work memory to CYA23) At carrier installation (From work memory to CYA23)
NC100AY production information
At system starting up with carrier installed (From work memory to main control unit) At system shutdown with carrier installed (From work memory to main control unit) At carrier installation (From work memory to main control unit)
<Writing into Main Control Unit during Printing Operation>
At system starting up with carrier installed ro.dat (From work memory to CYA23) At system shutdown with carrier installed (From work memory to CYA23) At carrier installation (From work memory to CYA23)
<Writing into CYA23 during Printing Operation>
NC100AY long term uctuation data
At system startup/shutdown (From work memory to main control unit)

At system startup/shutdown with carrier installed (From work memory to CYA23)

CyAxxxxxxxxL ngEcd.datCyA xxxxxxxxLngEc dX.dat CyAxxxxxxxxE rr.dat
NC100AY error information
At system startup/shutdown with carrier installed (From work memory to main control unit)
NC100AY feed failure stop position information
At system startup/shutdown with carrier installed (From work memory to main control unit)
CyAxxxxxxxxL ngJam.dat
CYB23
MFC10AY machine data
No data in the main control unit
When the [Set] button is clicked in Menu 0447 MFC10AY Installation Information Setup. (Displayed data to CYB23) <Writing into CYB23 during Printing Operation>
CyMxxxxxxxxA j.dat CyMxxxxxxxxR
MFC10AY working information
At system starting up with carrier installed (From work memory to main control unit) At system shutdown with carrier installed (From work memory to main control unit) At carrier installation (From work memory to main control unit) At carrier removal (From work memory to main control unit)
At system starting up with carrier installed (From work memory un.dat to CYB23) At system shutdown with carrier installed (From work memory to CYB23) At carrier installation (From work memory to CYB23)
3-17
Work Memory = RAM used by software operated in GMB23 circuit board
3.1.7
Displayed Data
Displayed Data
Scanner Circuit Board
Main Control Unit
Carrier Circuit Board
Main Control Unit
FDD
Work Memory GMB23 Circuit Board
3
3.1.7
Displayed Data: Work Memory: FDD:
Setup data or measured values displayed in the Setup and Maintenance menu screen. RAM used by software operated in the GMB23 circuit board. Parameter oppy disk attached to the replacement CCD unit
3-18
3.1.8
CCD23 Circuit Board

GIE23 Circuit Board IEEE1394 Card (REX-PFW4W-FF) GPA23 Circuit Board (Optional) GPA23 Circuit Board (Optional) GPA23 Circuit Board
Scanner Block Diagram
GIA23 Circuit Board
Pixel Shifting Unit
Pixel Shifting Control
Piezoelectric Actuator
Driver
Displacement Feedback
Displacement Sensor Asynchronous Communication 5MHz RS422 Asynchronous Communication 57.6bps RS422 GSR23 Circuit Board
CPZ23 Circuit Board
Scanner Section Lens (Motor and Temperature) Conjugate Length Shutter Carrier Lock Release Asynchronous Communication 57.6bps RS422
Scanner Section Control
CTB23 Circuit Board
SDRAM (Max. 2 GB)
Light Source Section
Light Source Control
LED Light Source
LED Driver
Temperature Control
Temperature Control GMB23 Circuit Board
LED23 Circuit Board
CLE23 Circuit Board
Main Control Unit
Motor Drive Light Box

Asynchronous Communication 57.6bps RS422 Installation/Removal Detecting
Motor Drive
Sensors
Multi Film Carrier MFC10AY (Optional) Sensors Motor Drive
Power Supply Power Supply
Carrier Peripheral Device I/F USB
LP1500SC/ LP2000SC
3-19
Z2090
3.1.8
3.1.9
Image Processing Block Diagram
Scanner/Light Source Section

CCD23 Circuit Board (CCD drive)
Image Processing Section
GMB23 Circuit Board (Image processing motherboard)
LED23 Circuit Board (LED light source)
CLE23 Circuit Board (Light source control)
GIA23 Circuit Board (AD converter/ CCD correction/ scanner light source interface)
GSR23 Circuit Board (Mechanical control interface)
GPA23 Circuit Board (Image processing)
GPA23 Circuit Board (Optional)
GIE23 Circuit Board (IEEE1394 interface)
3
3.1.9
CPZ23 Circuit Board (Pixel shifting control)
CTB23 Circuit Board (Scanner mechanical control)
To LP1500SC/ LP2000SC Main Control Unit
Power Supply Unit
CYA23 Circuit Board (Auto film carrier NC100AY control)
CYB23 Circuit Board (Optional Multi film carrier MFC10AY control)
Monitor
Mouse/ Keyboard
Film Carrier
Main Control Section
3-20
3.1.10 Image Data Transfer

One-way Mode
FMB20 GPA23 (op)
Coaxial Cable Coaxial Cable
GIA23 GPA23
Coaxial Cable
CCD23
FMA20 1394 PCI PCI PCI 1394 GMB23 GDM23 (DIMM) GIE23 Main Control Unit
FMC20
AOM Driver
Laser Unit
Printer
Two-way Mode Pre-scanning

GIA23 GPA23
Coaxial Cable
GPA23 (op)
3
3.1.10
CCD23
PCI PCI
1394
GMB23 GDM23 (DIMM)
GIE23
Laser Unit
Two-way Mode Fine-scanning

FMB20 GPA23 (op)
GIA23 GPA23
Coaxial Cable
CCD23
FMA20 1394 PCI PCI PCI 1394 GMB23 GDM23 (DIMM) GIE23 Main Control Unit
FMC20
AOM Driver
Laser Unit
Printer
Index Printing
FMB20 GPA23 (op)
GIA23 GPA23
Coaxial Cable
CCD23
FMA20 1394 PCI 1394
FMC20
AOM Driver
Laser Unit
GMB23 GDM23 (DIMM)
GIE23
Main Control Unit
Printer
3-21
Calibration Printing (421 Paper Condition Setup)

FMB20
Test Pattern Printing (453)

FMB20
Coaxial Cable
Coaxial Cable
Coaxial Cable
Coaxial Cable
FMC20
AOM Driver
Laser Unit
FMC20
AOM Driver
Laser Unit
CTL20 Printer
CTL20 Printer
DI Writing
3
CCD23
Coaxial Cable
CIA23 GPA23
GPA23 (op)
3.1.10
PCI 1394
GMB23 GDM23 (DIMM)
GIE23
Main Control Unit
HUB
DI Controller
DI Print
FMB20 GPA23 (op)
GIA23 GPA23
Coaxial Cable
CCD23
FMA20 1394 1394 Printer
FMC20
AOM Driver
Laser Unit
GMB23
GIE23
Main Control Unit
HUB
DI Controller
3-22
Scanner Backup FD
Filename EZ171scnsc-*.* dxcode.dat lmch-nega.dat lmch-rv.dat link-dx-lmch.dat Function_Order.csv ProductInfo.dat LEN_ID.* MAG_CALIB.* FOC_CALIB.* LED_CUR.* PZR_ADJ.* AD_TIMING.* OFD_VOLT.* SK4DPL.* SK4LUT.BIN FCSADJ_*_*.INI MSKADJ_*_*.INI NC100AY-*-*.ini AFInfo.INI RunningInfo.ini IDINFO.* SCAN_SRD_AREA.BIN MNTRT_AFC_*.ini MNTRT_MFC_*.ini FCSOFS_AFC_*.ini FCSOFS_MFC_*.ini (Registry) EzScnscNg.log EzScnscRv.log NegaInput.* RevInput.* BwInput.* AF operation setup data Scanner working information data Scanner ID information data CCD size data of standard scanning range NC100AY monitor frame ratio data MFC10AY monitor frame ratio data NC100AY focus offset data MFC10AY focus offset data NC100AY xed feeding data Spectral calibration log Spectral calibration log Spectral calibration data Scanning condition parameter Mask position adjustment data Focus position adjustment data Density conversion LUT data Gray pixel information data OFD voltage adjustment data AD timing adjustment data Piezoelectric displacement correction fctor data LED light amount adjustment data Focus calibration data [0347 Focus Calibration] [0349 LED Light Amount Adjustment] [0350 Scanner Parameter Check/Delete] [0351 CCD Adjustment - AD timing adjustment] [0351 CCD Adjustment - OFD voltage adjustment] [0351 CCD Adjustment - Gray pixel detecting] Fixed parameter [0321 Focus Position Adjustment] [0420 Mask Position Adjustment] Fixed at release [0323 AF Function Setup] [0322 Working Information Display] or Postoperational Check CTB, CLE, CPZ or CCD circuit board difference at system startup Fixed at release [0425 NC100AY Monitor Frame Ration Setup] [0426 MFC10AY Monitor Frame Ratio Setup] [0441 NC100AY Focus Offset Adjustment] [0442 MFC10AY Focus Offset Adjustment] [0400 NC100AY Fixed Feeding Setup] [0348 Spectral Calibration] [0348 Spectral Calibration] [0348 Spectral Calibration] [0348 Spectral Calibration] [0348 Spectral Calibration] Optical magnication calibration data Lens registration data [0344 Lens Registration] [0346 Optical Magnication Calibration] Production information data Function registration data [0120 Production Information] [0127 Accumulated Production Information] Link data for special lm CH [0223 Special Film Channel Setting] Reversal data for special lm CH [0223 Special Film Channel Setting] Negative data for special lm CH [0223 Special Film Channel Setting] DX code for special lm CH Fixed data for spectral calibration Item Related menu
No.
Path
D:FujiFilmFrontierPARAMIMGP
D:FujiFilmFrontierPARAMOpe
3.1.11 Backup FD Parameter
D:FujiFilmFrontierPARAMPDInfo
D:FujiFilmFrontierPARAMSCAN
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
D:FujiFilmFrontierLOG
30
31
D:FUJIFILMSTGLAYERCongImgSysProleProlesInputNega
32
D:FUJIFILMSTGLAYERCongImgSysProleProlesInputRev
3-23
33
D:FUJIFILMSTGLAYERCongImgSysProleProlesInputBw
3.1.11
3.1.11
Printer Backup FD
Path OPPARA.TXT MCPARA.TXT [0221 Paper Magazine Registration] [0520 Paper Feed Length Adjustment] [0551 Printer Mechanism Fine Adjustment] [0526 Precut Length Setting] [0527 Image Position Fine Adjustment] [0242 Paper Condition Method Setup] [0221 Paper Magazine Registration] [0546 Scanning Position/Scanning Home Position Parameter Setup] [0547 Main Scanning Position Adjustment/Laser Beam Sync. Rough Adjustment] [0548 Laser Beam Sync. Fine Adjustment Print] *1 [0221 Paper Magazine Registration] [0640 Pump Output Measurement/Setting] [0641 Auto Cleaning Output Measurement/Setting] [0620 Processing Temperature Setting] [0621 Replenisher Rate Setting] [0626 Evaporation Correction Rate Setting] [0622 Low Volume Setup] [0242 Processor Temperature Calibration] [0550 Processor Operating Condition Setup] [0623 Paper Condition Method Setup] [0625 Paper Condition Setup Table (LUT) Copy] Density measurement automatically updated upon execution of Density Measurement *2 [0140 Installation Information Setup] Automatically updated Automatically updated [0522 G, B Laser (SHG) Optimal Temperature Setup] Automatically updated Automatically updated [0121 Timer Setup] [0528 Printer Function Select] Operation Panel Menu [SYSTEM] [PROC.INST.MODE] Operation Panel Menu [LANGUAGE] [SYSTEM] Filename Related menu
3-24
MCADJ.TXT LDPARA.TXT PRPARA.TXT PRLUT**.TXT SSRUNIFO.TXT MCRUNIFO.TXT LDIM.TXT LDSHG.TXT PRRUNIFO.TXT SSOTHIFO.TXT MCSETUP.TXT PRSETUP.TXT
No.
Item
Operation panel Japanese/English display
D:\FUJIFILM\FRONTIER\PARAM\PRIN
Printer mechanism ne adjustment
Image position ne adjustment parameter
Exposure parameter
Processor setting parameter
Calibration result
Printer operation information
Printer operation information (transport system)
Laser deterioration record
10
Mode stabilization log
11
Processor operation information
12
Printer information
13
Printer function setup
14
Processor information
* Timing in which the SRAM information in the printer is updated. * The data le saved in the scanner is updated at the time of execution of Post-operation Check, Data Backup, or Data Saving.
*1: Even for [0543], [0544], and [0545], the contents may vary because of the presence of a copy of ROS EEPROM. No data will be read when only the beginning is provided. *2: When The ambient variable connection, the master magazine registration is set for YES, calibration is executed at the start of transport or at the time of installation of the magazine.
[0543] R Laser (R-LD) Data [0544] G Laser (G-SHG) Data [0545] B Laser (B-SHG) Data
3.2 Printer Section (LP1500SC/LP2000SC)
3.2.1
Paper Supply Section Conguration
Upper Side Door Section Feed Motor (M542)
Upper Side Door Section Nip Release Motor (M545)
Back Printer 3.2 Upper Paper Supply Motor (M501)
3
Middle Side Door Section Feed Motor (M541) Middle Side Door Turn Section Feed Motor (M540) Upper Magazine Table Upper Paper Magazine 3.2.1
Upper Cutter
Lower Paper Magazine Upper Cutter Motor (M500)
Lower Side Door Section Feed Motor (M551)
Lower Magazine Table
Lower Side Door Turn Section Feed Motor (M550)
Lower Cutter
Lower Cutter Motor (M520)

EZ189
3-25
3.2.2
Paper Supply Section Feed Roller Conguration
Back Printer Ribbon Drive Gear Upper Side Door Section Feed Motor (M542) Upper Side Door Section Nip Release Motor (M545)
3
Middle Side Door Section Feed Motor (M541) 3.2.2 Middle Side Door Turn Section Feed Motor (M540)
Lower Side Door Section Feed Motor (M551) Lower Side Door Turn Feed Motor (M550)
: One-way Gear
EZ1040
3-26
3.2.3
Exposure Section Conguration
Sub-scanning Motor (M561) Laser Unit Pre-exposure Feed Motor (M560)
Exposure Section Anti-dust Pressure Fans 1, 2 and 3 (F620 to F622)
3
3.2.3
Exposure Section Nip Motor (M565) Paper Width Guide Motor (M563) Sub-scanning Belt
EZ190
Nip Motor Cooling Fan (F565)
3-27
3.2.4
Laser Unit Conguration
Laser beams pass through the polygon scanner mirror, lens and mirror, and reach the paper. The polygonal scanner mirror rotates at a constant speed, and always turns the reecting light in the main scanning direction. The sub-scanning motor (M561) feeds the paper at a speed of 80mm/s (equivalent to 600dpi). Polygonal Scanner Mirror B-SHG G-SHG R Laser AOM
3
Lenses 3.2.4 Mirrors Paper Sheet
EZ1170
AOM R-LD
Red Laser
AOM
SHG G-SHG
Infrared Laser
AOM
SHG B-SHG
Infrared Laser
Output level is changed in accordance with the digitized color level.
Green/blue lasers are generated by the modulation of infrared laser.
Red laser (Semiconductor laser):
Laser diode is used as light source. Blue/green lasers are generated based on the infrared laser.
SHG (Second Harmonic Generator): Blue/green lasers are generated based on the infrared laser. AOM (Acousto-Optic Modulator): Each laser has one AOM. The laser's output level is changed in accordance with the digitalized color level of the image.
3-28
3.2.5
Distribution Section
Distribution Unit UP/DOWN Timing Belt
Distribution UP/DOWN Motor (M572) Distribution Pump
Retaining Belt
Distribution Section Solenoid Valves A/B (S570/S571)
Distribution Motor (M571)
3
Distribution Section Feed Motor (M570) 3.2.5
Lower Feed Belt Paper Release Roller Suction Cup Tension Roller Upper Feed Belt
EZ191
3-29
3.2.6
Processor Entrance Unit
Gear Box
3
3.2.6
Pulley Shaft
Processor Entrance Feed Belts
Processor Drive Chain
EZ1172
3-30
3.2.7
Printer Electrical Equipment Section Congurations

AOM Drivers (AOM20 Circuit Board) LDD20 Circuit Board
AOM Driver Cooling Fans (F591 to F593)
AOM-R
AOM-G
AOM-B
Electrical Equipment Section Exhaust Fans (F582 to F584)
Sub-scanning Motor Drive Circuit Board
Control Circuit Board Bracket
3
3.2.7 3.2.8
Printer Control Section Cooling Fans 1/2 (F587/F588) PDC20 Circuit Board
FMC20 Circuit Board CTL20 Circuit Board
FMB20 Circuit Board FMA20 Cirucuit Board DC Power Supply Unit

EZ1035
DC Power Supply Exhaust Fan (CF595)
3.2.8
Circuit Board Main Functions

Functions Printer main control circuit board Circuit board interfacing to scanner (receives inputted image data) Frame memory circuit board (stores inputted image data) Frame memory control circuit board (performs tone-processing on inputted image data, and outputs to a correct position) Printer load (motor, solenoid, fan) drive circuit board Laser drive circuit board AOM drive circuit board
Circuit Board CTL20 FMA20 FMB20 FMC20 PDC20 LDD20 AOM20
3-31
3
3.2.9
3.2.9
3-32
JMB20 JMG20 SHG (G) AOM (G) SHG (B) AOM (B)
THA20
THA20
Laser Unit
JMR20
LD (R)
DTA20
AOM (R)
LDD20 Polygon
JND20 JND20
Paper Feed Section AOM20
Motor/Fan/ Solenoid
Printer Electrical Equipment Block Diagram
PDC20
Operator Panel Densitometer
CTL20 RS422
To Processor CTP20 Circuit Board
SSR
JEM20
JEM20
Air Pump (PU570) (AC100V)
Back Printing
Scanner FMA20
(IEEE1394)
FMC20
(Memory Controller/ LUT/DA) FMB20 (Standard) FMB20 (Addition) FMB20 (Addition)
Image
Communication
CLOCK Gen. (28MHz Dividing)
Peripheral LSI
Feeding Path I/F Guide I/F Speed Adjust I/F FMC20 I/F Back PRT I/F Densitometer I/F Distribution Section I/F Processor I/F Power SW I/F Operator Panel I/F Laser Unit I/F
Feeding System I/F
Feeding System I/F
System 3 pcs
Debug I/F Debug I/F
CONT.FLEX 2 pcs
EXP_TRG
RESET Gen. MB3771

TIOCA[2:0]
Each Device SVP2

EXP_CLK /S2_INT TIOCA[1:0]
Battery Back up Discreet Circuit

Each Status
COUNT.ENB
PPI
SVP1
SRAM/ RTC
/S1_INT
6 pcs
SA_CLK(19.6MHz) SA_IRO SB_IRO SA_INT SB_INT SB_CLK(19.6MHz)
4 pcs
DIP SW
SUB-CPU_A H8S/2355 PPI PL121
SUB-CPU_B H8S/2355
INT.CLR/SEL SUBCPU_PRST EXP_STA EXP_CLK
PTC uPD71054
MAIN-CPU
INT(IRO[3:1])
SH7043
3.2.10 CTL20 Circuit Board Block Diagram
FMC20 Exposure Start Signal
1394
SH2 SRAM SRAM

(32KB+32KB) (32KB+32KB)
RAMC
BZR_ON
H8S/2355 x 2
SVP x 2
System : 28MHz
PLL_CLK(7MHz)
MTU
DMAC
M561_CLK(10KHz~26KHz) FLX_CLK CS[2:0]
SCI
CLOCK(28MHz)
TXD
TXD
EPROM
(512KB)
FPROM
(2MB)
SRAM
(0.5MB)
RTC
RF5C15
RXD /AS/DS/RW/GATE
RXD
DC5/24V_ON
System CONTROL FLEXdevice Config. Prom

Each Device Selection Peripheral Control
BZR_CLK
*For backup data

RTC_CLK(32.7KHz)
PLL_CLK(4.9MHz)
SUB-CPU_C MC68HC711
DRAM (2MB)
SCLK
MOSI
CS[3:0]
*For data
MISO
FMC20
LDD20 I/F
For Debug
Exposure Unit FMC20

DRAM
1394 I/F
I/F
Serial I/F
I/F
3-33
3.2.10
3.3 Processor Section (LP1500SC/LP2000SC)
3.3.1
Processing Section Conguration

No. 1 Crossover Rack Dryer Entrance Rack
No.2
No.3
No.4
No.5
No.6
3.3
3
3.3.1
Processor Drive Motor (M700) PS1 PS2 PS3 PS4
Processing Rack P1 P2
Chan Tensioner
EZ1468
3-34
3.3.2
Piping Diagram for Solution Circulation System
LP1500SC
Processing Tanks
Overflow Hoses Processing Solution Temperature Sensors (TS700 to TS703)
P1 Processing Solution Level Sensors (FS700 to FS705) P2 PS1 PS2 Circulation Filters PS3 PS4
3
3.3.2
Sub-tanks
Processing Solution Heaters (H710 to H713)
Circulation Pumps (PU710 to PU715) Overflow
Waste Solution Level Sensor (FS749)
Waste Solution Tank
P1 P2 PS1 PS2 Drain Valves PS3 PS4 Waste Solution Hose

EZ241
3-35
LP2000SC Processing Tanks PS1 to PS4 Processing Solution Temperature sensors (TS700 to TS703) P1 to PS4 Processing Solution Level Sensors (FS700 to FS705) P1 P2 PS1 PS2 PS3 Circulation Filters PS4 Overflow Hoses
Sub-tanks
3
3.3.2
P1 to PS4 Processing Solution Heaters (H710 to H713)
P1 to PS4 Circulation Pumps (PU710 to PU715)
Waste Solution Level Sensor (FS749)
Waste Solution Tank
P1 P2 PS1 PS2 PS3 Drain Valves PS4 Waste Solution Hose
EZ1465
3-36
3.3.3
Replenishment/Auto-washing Piping System
P1 to PS4 Rear Side Rack Auto Washing Valves (S721/S723/S725/S727)
Replenisher Cartridge
3
P1 to PS4 Front Side Rack Auto Washing Valves (S720/S722/S724/S726) Auto-washing Pump (PU740) P1-R, P2-RA and P2-RB Cartridge Washing Valves (S740 to S742) P1-R Stirring Valves (S743) 3.3.3
P1-R Stirring One-way Valve
Replenisher Pumps (PU741 to PU744)
P1-R to PS-R Upper Level Sensors (FS740 to FS743) P1-R to PS-R Lower Level Sensors (FS745 to FS748)
Replenisher Filters
P2-RA Replenisher Tank
P2-RB Replenisher Tank
P1-R P2-RA P2-RB PS-R
Drain Valves PS-R Replenisher Tank P1-R Replenisher Tank
EZ327
3-37
3.3.4
Replenisher Cartridge Opening Mechanism
Replenisher Box Door Detecting Interlock Switch (D744) Replenisher Box Door Lock Lever Cartridge Opening Motor (M740)
Cartridge Setting Sensor (D741)
3
Cartridge Box Upper Sensor (D742) 3.3.4
Cartridge Box Lower Sensor (D743)
P1-R P2-RA Replenisher Cartridge P2-RB
Cartridge Washing Water Hoses
Opening Nozzles
EZ1173
3-38
3.3.5
Dryer Section Conguration
Drying Rack
Dryer Belt
3
3.3.5 Dryer Heater (H760)
Dryer Fan (F760)
Dryer Air Filter
EZ1038
3-39
3.3.6
Print Feeding Section/Sorter Congurations

Dryer Section Drive Motor (M770) Dryer Section Drive Unit Path Switch Solenoid (S770) Print Exit Unit Dryer Exit Unit
3
Large-size Exit Unit 3.3.6 SWA20 Circuit Board Sorter Drive Motor (M771)
Large-size Tray
Sorter Chain
Sorter SU1100Y
EZ1039
3-40
3.3.7
Processor Electrical Equipment Section Conguration
Processor Drive Motor Driver Circuit Board Processor Exhaust Fans 1/2 (F790/F791)
SSR1 to SSR3 Relays (K1 to K3)
Noise Filters (NF1 tp NF3) Terminal Block (TB2) Circuit Breaker (NFB1) Processor Control Section Cooling Fan (F792)
3
3.3.7
CTP20 Circuit Board
Terminal Block (TB1) Leakage Breakers (NFB2 to NFB4) PAC20 Circuit Board Transformer (T1)
Circuit Protector (CB15)
Circuit Protectors (CB1 tp CB4)
EZ1036
3-41
3.3.8
Input Power Supply Section Parts and Circuit Functions

Parts Symbol NFB1 NFB2 Rating 30A Processing Solution Heaters (H710, H711), Dryer Heater A-1 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply Dryer Heater B-1/B-2, AC100V System Load Processing Solution Heaters (H710, H711), Dryer Heater A-1 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply Dryer Heater B-1/B-2, AC100V System Load 10A 10A 6A 6A 10A 10A 6A 6A 10A 10A 15A 15A 10A 10A 8A Dryer Heater A-1 Dryer Heater A-1 Processing Solution Heaters (H710, H711) Processing Solution Heaters (H710, H711) Printer DC Power Supply Printer DC Power Supply Processing Solution Heaters (H712, H713) Processing Solution Heaters (H712, H713) Dryer Heater A-2 Dryer Heater A-2 Dryer Heater B-1, B-2 Dryer Heater B-1, B-2 AC100V System Load AC100V System Load AC100V System Load Dryer Heater A-1 Dryer Heater A-2 Dryer Heater B-1, B-2 Dryer Heater A-1 Dryer Heater A-2 Dryer Heater B-1, B-2 Circuit
Breaker
Leakage Breaker
NFB3 NFB4 NF1
Noise Filter NF2 NF3 CB1 CB2 CB3
3
3.3.8 Circuit Protector
CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 CB12 CB13 CB14 CB15 K1 Relay K2 K3 SSR1 SSR SSR2 SSR3
3-42
3.3.9
Circuit Board Main Functions

Circuit Board Functions Processor Main Control Circuit Board, DC Load (motor, solenoid, fan) Drive Circuit Board Processor AC Load (heater, motor) and DC Load (dryer section drive motor, processor drive motor) Drive Circuit Board
CTP20 PAC20
3.3.10 Processor Electrical Equipment Block Diagram
Processor Section
Solution Heaters
From Printer CTL20 Circuit Board
3
3.3.9 3.3.10
CTP20
PAC20 Pumps Fans
Temperature Sensor Solution Level Sensors Position Sensors Sorter Sensors
Electrical Equipment Section Breaker SW Transformer
Dryer Heater
AC200 V Power Supply DC3.3/5/6/12/24V
3-43
4. OPERATION SEQUENCES
4.1 Scanner................................................................................................................
4.1.1 4.1.2 4.1.3 4.1.4 Power Supply Control of SP3000 ..................................................................... Scanner Correction........................................................................................... One-way/Two-way Mode.................................................................................. Multi-DSP Image Processing............................................................................
4-3 4-3 4-4 4-5 4-6 4-8 4-8 4-9 4-10 4-11 4-12 4-12 4-13 4-14 4-14 4-15 4-17
4.2 Auto Film Carrier NC100AY ...........................................................................

4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8 4.2.9 4.2.10 4.2.11 135 Two-way Scanning .................................................................................... 135 One-way Scanning .................................................................................... IX240 Scanning ................................................................................................ Initialization....................................................................................................... Machine Data Reading ..................................................................................... Reading Production and Working Information.................................................. Search for Remaining Film (1).......................................................................... Search for Remaining Film (2).......................................................................... Feed Motor Initialization ................................................................................... Door Open/Close Motor and Supply Motor Initialization................................... Sensor Calibration at Initialization ....................................................................
4.3 Paper Feed ......................................................................................................... 4-18

4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.9 4.3.10 4.3.11 4.3.12 4.3.13 Initialization....................................................................................................... Shut-down Process .......................................................................................... Cutter Sequence............................................................................................... Width Guide Position Setting............................................................................ Auto Loading .................................................................................................... Auto Rewinding ................................................................................................ Paper Drawing.................................................................................................. Back Printing .................................................................................................... Speed Adjustment ............................................................................................ Soft Nip............................................................................................................. Distribution........................................................................................................ Splice................................................................................................................ Paper End Process........................................................................................... 4-18 4-23 4-24 4-26 4-27 4-30 4-31 4-32 4-33 4-34 4-35 4-38 4-38
4.4 Exposure Section .............................................................................................. 4-39

4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 Start-up Initialization ......................................................................................... End Process ..................................................................................................... Feed Start......................................................................................................... Exposure Preparation....................................................................................... Exposure Completion/RLD Exposure Stop ...................................................... Feed Completion .............................................................................................. 4-39 4-40 4-40 4-41 4-42 4-42
4.5 Processor ............................................................................................................ 4-43

4.5.1 4.5.2 4.5.3 4.5.4 Heat-up Operation ............................................................................................ Normal Warm-up Operation ............................................................................. Pre-heat Operation ........................................................................................... Cool-down Operation........................................................................................ 4-43 4-44 4-45 4-45
4-1
4.5.5 4.5.6 4.5.7 4.5.8 4.5.9 4.5.10 4.5.11 4.5.12 4.5.13 4.5.14 4.5.15 4.5.16 4.5.17 4.5.18 4.5.19 4.5.20 4.5.21 4.5.22 4.5.23 4.5.24 4.5.25 4.5.26 4.5.27 4.5.28 4.5.29 4.5.30
Heater Cooling Fan .......................................................................................... Monitoring Processing Solution Level .............................................................. Normal Operation Drive Control ....................................................................... Auto Intermittent Operation Control.................................................................. Auto Cleaning Control ...................................................................................... Auto Cleaning Output Measurement ................................................................ Replenishment Pump Control........................................................................... Replenishment Initialization Control ................................................................. P1-R Replenishment Control............................................................................ P2-RA/P2-RB Replenishment Control.............................................................. Auto Opening Control ....................................................................................... Replenisher Level Adjustment.......................................................................... Cleaning/Dilution .............................................................................................. Replenisher Cartridge Cap Cleaning Control ................................................... Power Supply Restore Control ......................................................................... Error Display Control ........................................................................................ Error Restore Control ....................................................................................... Pump Output Measurement ............................................................................. Auto Replenishment Control (at installation) .................................................... Intermittent Process.......................................................................................... Waste Solution Process ................................................................................... Dryer Section Heat-up Control ......................................................................... Dryer Section Temperature Adjustment ........................................................... Dryer Section Pre-heat Control ........................................................................ Dryer Section Pre-heat Drive Temperature Adjustment ................................... Dryer Section Cool-down Control .....................................................................
4-46 4-46 4-47 4-47 4-48 4-49 4-50 4-50 4-51 4-54 4-57 4-59 4-60 4-62 4-63 4-64 4-65 4-65 4-66 4-67 4-68 4-68 4-69 4-69 4-70 4-70
4.6 Densitometer ...................................................................................................... 4-71

4.6.1 4.6.2 Densitometer AD100 ........................................................................................ 4-71 Densitometer AD200 ........................................................................................ 4-75
4-2
4.1 Scanner
4.1.1
Power Supply Control of SP-3000

Power Supply Unit
Relay
Main Control Unit
AC Input for SP3000
AC Input
12V
IEEE1394
START Switch
System Startup
4.1
The START switch is pressed.
4
4.1.1
AC power supply of the main control unit is turned ON.
12V is supplied to the IEEE1394 line.
The relay is turned ON to supply power continuously.
System Shutdown
The main control unit is shut down.
12V to the IEEE1394 line is turned OFF.
The relay is turned OFF to shut down power supply. NOTE: Wait 12 seconds or more when restarting the system. The LP1500SC/LP2000SC can be started up by the clock-timer; however the SP-3000 has no timer function. Always start up the LP1500SC/LP2000SC rst, then the SP3000. If the SP-3000 has been started up rst, it will enter stand-alone function mode.
4-3
4.1 Scanner
4.1.2
Scanner Correction
1) Function Item Darkness Correction Brightness Correction Function To adjust light shielding output of each CCD pixel to zero. To correct sensitivity and shading of each CCD pixel.
NOTE: Both dark and brightness corrections are executed by performing scanner correction. 2) Brightness correction table exists for each carrier/mask. Carrier NC100AY 135F 135H IX240 MFC10AY 120 diffusion box 135 diffusion box Mask Brightness Correction Table K K * K K Darkness Correction Table Common for all carriers/masks
* Brightness correction for NC100AY IX240 mask is unnecessary because a 135F table is used for IX240. 3) Brightness/Darkness Correction Timing
4
4.1.2
Timing At system startup When Scanner Correction is started in Pre-operational Check When printing screen is displayed (Only for masks not performed scanner correction in Preoperational check. One order (sort) is completed.
Brightness Correction K
Darkness Correction K K
Message Indication No message appears. Scanner correction screen
The Setting scanner correction data message appears.
No darkness correction message appears because correction time too short. The Darkness correction is in process. message appears.
When a lm is inserted after more than ten minutes elapsed from previous darkness correction.
NOTE: Brightness/darkness correction can be performed in Menu 0340 Darkness Correction/Brightness Correction. When the carrier already performed scanner correction is installed again, the Downloading the scanner correction data. message appears and brightness correction data is downloaded.
4-4
4.1 Scanner
4.1.3
One-way/Two-way Mode
1. One-way Mode One-way mode is for high speed scanning of 135 rst printing (82/120mm F (full)/P (panorama) mix, 12789mm, 152102mm). Fine scanning is carried out with one lm passing. (Pre-scanning carried out for two-way mode is not performed.) Auto setup is performed based on ne scanning data of eleven frames. Images are displayed after auto setup of six frames.
Fine-scanning Unloading 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Film Loading
Auto Setup (Auto setup is performed based on the fine-scanning data of the eleven frames.) Image Display Auto Setup (1) Auto setup data creation for the frame in the center of the film (five frames at both sides) (Example) 1 2 3 4 5 6 7 8 9 10 11
(2) Auto setup data creation for the frame in the end of the film (less than five frames at one sides) (Example) 1 2 3 4 5 6 7 8 9 10 11
Z2529
2. Two-way Mode Feed: Pre-scanning Return: Fine scanning
4
4.1.3
Pre-scanning
Film Loading
Auto Setup
Image Display
Fine-scanning
Z2530
4-5
4.1 Scanner
4.1.4
Multi-DSP Image Processing

GPA23 Circuit Board DSP1 DSP2 DSP3 DSP4
4
4.1.4
Expanded Image Processing (GPA23) Circuit Board (Optional) DSP = Digital Signal Processor
Z2538
1. Scanning of First Printing [One GPA23 Circuit Board (Standard)] (1) Normal Condition GPA23 Circuit Board DSP2 DSP3 DSP4 w e r y u i . . . . . . . . !0 (2) DSP2 Failure GPA23 Circuit Board DSP2 DSP3 DSP4 (Failure) w e t y i o . . . . . . . .
DSP1 q t o
DSP1 q r u !0
* When abnormality is occurred in a GSP on the GPA23 circuit board, an error message is displayed and the DSP is disabled automatically. (Scanning speed may be reduced). Error Message Codes: E-4241, E-4242, E-4243, E-4251, E-4253, E-4271, E-4272 or E-4273
4-6
4.1 Scanner
* Abnormal DSP can be checked in the Menu 0720 Image Processing Section Information screen.
DSP Valid/Invalid: Valid: Normal condition Invalid: Invalid is selected. - : Abnormal condition
2. Large Size Scanning (Example of 8-scanning pixel shifting)[One GPA23 Circuit Board (Standard)] GPA23 Circuit Board DSP1 DSP2 1 2 ... ... DSP3 DSP4
3. Large Size Scanning (Example of 8-scanning pixel shifting)[Two GPA23 Circuit Board (Added an optional circuit board)] (1) Printing GPA23 Circuit Board DSP1 DSP2 1 3 (2) Printing + Digitizing GPA23 Circuit Board DSP1 DSP2 DSP3 DSP4 Printing 1 Printing 2 GPA23 Circuit Board (Added) DSP1 DSP2 DSP3 DSP4 Digitizing 1 Digitizing 2 DSP3 DSP4 GPA23 Circuit Board (Added) DSP1 DSP2 2 4 DSP3 DSP4 4.1.4
4-7
4.2 Auto Film Carrier NC100AY
4.2.1
135 Two-way Scanning

Operators action Carriers operation
The NC100AY is installed and changed to the 135 feed lane. Initialization
Selection of the 135 feed lane is recognized. Two-way scanning is selected.
Waiting for film insertion Film insertion 4.2 The leading end of the film is nipped.
4
First frame position fine adjustment 4.2.1
The film is fed for scanning the first frame.
First frame position fine adjustment is completed. Pre-scanning is started.
Pre-scanning repetition
Fine-scanning repetition
The film is fed for scanning the next frame.
The film is fed for scanning the last frame. Correction and print indication The film is fed for scanning the specified frame. Cancel indication Film is ejected. Film ejection
4-8
4.2.2
135 One-way Scanning

The NC100AY is installed and changed to the 135 feed lane. Intialization
Selection of the 135 feed lane is recognized. One-way scanning is selected.
Waiting for film insertion Film insertion The leading end of the film is nipped.
The film is fed for scanning the first frame. First frame position fine adjustment First frame position fine adjustment is completed. Scanning is started.
4
4.2.2
Photometry scanning and fine-scanning repetition
The film is fed for scanning the next frame. Correction and print indication
Cancel indication The film is fed for rescanning frame position.
The film is fed for scanning the last frame.
Film is ejected. Film ejection
4-9
4.2.3
IX240 Scanning
The NC100AY is installed and changed to the IX240 feed lane. * Scanners brightness correction should be carried out with the 135 feed lane. Initialization
Selection of the IX240 feed lane is recognized.
Waiting for cartridge or strip film insertion
Cartridge insertion IPI checking
Door opening and film loading
4
Strip guide installation and film insertion 4.2.3 The leading end of the film is nipped.
The film is fed for scanning base density position.
Pre-scanning repetition
Fine-scanning repetition
The film is fed for scanning the first frame.
The film is fed for scanning the next frame.
The film is fed for scanning the last frame. Correction and print indication The film is fed for scanning the specified frame. Cancel indication Film is rewound into the cartridge. Strip film is ejected. Cartridge/strip film ejection
4-10
Alternative
4.2.4
Initialization
START
LED lights red.
Reading machine data
Reading production and working information
Search for remaining film (1)
Search for remaining film (2)
4
Feed motor initialization When an error occurs 4.2.4
Door open/close motor and supply motor initialization LED blinks red. Sensor calibration at initialization
LED goes OFF.
END
4-11
4.2.5
Machine Data Reading
Machine data of the carrier is read from the Flash ROM. If the check sum is incorrect, an error is notied and the sequence is continued using the default value. Reading machine data starts.
Reading data from Flash ROM
Is check sum correct? Yes
No
Flash ROM reading error (E-7078)
Default value is set.
Creating sensor calibration table
4
END 4.2.5 4.2.6
4.2.6
Reading Production and Working Information
Production and working information is read from the hard disk of the main control unit. Reading production and working information starts.
Reading information from HDD of the main control unit
Is check sum correct? Yes
No
Carrier information in HDD failure error (W-7150) Production and working information in Flash ROM is updated. Production and working information in Flash ROM is set as a master.
END
4-12
4.2.7
Search for Remaining Film (1)
Remaining lm in the NC100AY is searched. Search for remaining film (1) starts
Is pressure cover open detected? No
Yes
Carrier pressure cover open error (W-7024) Is upstream perforation of 135 film detected? No Yes
Is downstream perforation of 135 film detected? No
Yes
Is leading end of 135 film detected? No
Yes
Remaining film in 135 feed lane error W-7096: Film remains at 135 upstream perforation sensor D102. W-7097: Film remains at 135 downstream perforation sensor D103. W-7098: Film remains at 135 leading end sensor D101.
4
4.2.7
Is IX240 perforation detected? No
Yes
Is leading end of IX240 film detected? No
Yes
Yes Is IX240 cartridge detected? No Remaining film in IX240 feed lane error W-7054: Film remains at IX240 leading end sensor D116. W-7055: Film remains at IX240 perforation sensor D117. W-7055: IX240 cartridge and sensor (D123) is setting position. END
4-13
4.2.8
Search for Remaining Film (2)
Remaining lm in the NC100AY is searched while turning the feed motor. This sequence is performed in parallel with the feed motor initialization. Search for remaining film (2) starts.
The feed motor is driven for 273 pulses (30mm) with 400pps clockwise and Search for remaining film (1) is performed every one pulse. If an error is detected, the motor is stopped.
Is error detected? No
Yes
An error is displayed.
END
4
4.2.9
4.2.8 4.2.9
Feed Motor Initialization
The feed motor is turned for specied pulses to make sure the encoder output changes the prescribed number of times. This sequence is performed in parallel with the remaining lm search (2). Feed motor initialization starts.
The feed motor is driven clockwise 400 pulses (44mm) with 400pps of 1 - 2 phase excitation.
Is the D135 ON-OFF operation count more than 22 times? Yes
No
Is the attempt repeated three times? Yes Feed motor initialization error (E-7023) END
No
4-14
4.2.10 Door Open/Close Motor and Supply Motor Initialization

The door driver shaft and spool are positioned as prescribed. Door open/close motor and supply motor initialization starts.
Does the door open/close sensor D120 detect close? Yes
No
The door open/close motor is driven counterclockwise 120 pulses with 500pps of 2-phase excitation.
Does the door open/close sensor D120 detect open? Yes
No
Is motor driven 120 pulses? Yes
No
The door open/close motor is driven for the remaining L2 pulses.
Door motor drive error (E-7057)
4
*A [Supply motor initialization] See next page. *B 4.2.10
The door open/close motor is driven clockwise L2 + 20 pulses with 500pps of 2-phase excitation.
Does the door open/close sensor D120 detect close? Yes
No
Is motor driven L2 + 20 pulses? Yes
No
The door open/close motor is driven for the remaining L1 pulses.
Door motor initialization error (E-7056)
END
L1 and L2: Machine data
4-15
[Supply Motor Initialization]

*A
The supply motor is driven 600 pulses clockwise with 600 to 2550pps of 2-phase excitation.
Is the supply motor home position sensor D122 blocked? Yes
No
Is the motor driven 600 pulses? Yes
No
Supply motor initialization error (E-7047)
Is the supply motor home position sensor D122 transmitted? Yes
No
Is the motor driven 600 pulses? Yes
No
4
4.2.10 The supply motor is driven for the remaining 100 pulses.
Supply motor initialization error (E-7047)
*B
4-16
4.2.11 Sensor Calibration at Initialization

Calibration tables are created for the following sensors. Symbol D101L/P D102L/P D103L/P D104L/P D106L/P-A D106L/P-B D108L/P-A D108L/P-B D109L/P D110L/P D111L/P D112L/P D114L/P-A D114L/P-B D115L/P-A D115L/P-B D116L/P-A D116L/P-B D117L/P D118L/P D119L/P 135 Leading End Sensor 135 Upstream Perforation Sensor 135 Downstream Perforation Sensor 135 Check Tape Sensor 135 Rear Inner Bar Code Sensor Red LED/PSD 135 Rear Outer Bar Code Sensor 135 Front Inner Bar Code Sensor Red LED/PSD 135 Front Outer Bar Code Sensor 135 Frame Sensor 135 Frame Sensor 135 Frame Sensor 135 Frame Sensor 135 Rear Inner Panorama Sensor Orange LED/PSD 135 Rear Outer Panorama Sensor 135 Front Inner Panorama Sensor Orange LED/PSD 135 Front Outer Panorama Sensor IX240 Rear Leading End/Trailing End/Bar Code Sensor Red LED/PSD IX240 Front Leading End/Trailing End/Bar Code Sensor IX240 Perforation Sensor IX240 Rear Unexposed Frame Sensor IX240 Front Unexposed Frame Sensor Green LED/Phototransistor Orange LED/PSD Orange LED/PSD 2 Outputs 4.2.11 2 Outputs 2 outputs Orange LED/PSD Orange LED/PSD Orange LED/PSD Orange LED/PSD 2 Outputs 2 Outputs Name Description Green LED/Phototransistor Green LED/Phototransistor Green LED/Phototransistor Infrared LED/Phototransistor Remarks
4-17
4.3 Paper Feed
4.3.1
Initialization
NOTE: Before starting the initialization, make sure that all covers are rmly closed and the power is not cut by the interlock switches. 1. Sensor initialization Turns OFF the following sensors except the upper/lower splice sensors (D506, D526) Exposure section entrance paper sensor (D561) Pre-exposure paper sensor (D562) Processor entrance 1 sensor (D571) Processor entrance 2 sensor (D572) Processor entrance 3 sensor (D573) 2. Feed motor initialization Turns OFF the following motors Upper paper feed motor (M501) Lower paper feed motor (M521) Turns ON the following motors Lower side door turn section feed motor (M550) Lower side door section feed motor (M551) Middle side door turn section feed motor (M540) Middle side door section feed motor (M541) Upper side door section feed motor (M542) Pre-exposure feed motor (M560) Sub-scanning motor (M561) Distribution section feed motor (M570) 3. Cutter initialization Moves the upper cutter, then lower cutter to their close positions.
4.3
4
4.3.1 Yes
START
Is close position detected? D508/D528 No Starts cutter drive. M500/M520
Is cutter driven 600ms? Yes
No
Error occurred? No
Yes
Error message
End process
END
4-18
4.3 Paper Feed
4. Width guide initialization
START
Yes
Is home position detected? D563 No Moves to the home position. M563
Is home position detected? D563 Yes
No
Stops move.
Time-out Is pulse drive completed? Yes
No
Waits 500ms.
Stops move.
4
Moves 1 pulse to clear home position. 4.3.1
Is home position detected? D563 Yes Drives specified pulses. M563
No
Does M563 move 50 pulses? Yes
No
Malfunction
END
4-19
4.3 Paper Feed
5. Nip initialization q Speed adjustment section nip It detects the home position, then moves to the nip position.
START
Yes
No
Stops move.
Does nip turn 1.5 times? Yes
No
4
Waits 500ms. 4.3.1
Stops move.
Moves 1 pulse to clear home position.
Is home position cleared? D547 Yes
No
Moves specified pulses.
No
Moves 708 pulses. (nip ON position)
Error message
END
4-20
4.3 Paper Feed
w Soft nip It detects the home position, then moves to the nip start (1st nip: ON, 2nd nip: OFF) position.
START
Yes
No
Stops move.
Has motor driven time-out pulses? Yes
No
Waits 500ms.
Stops move.
4
4.3.1
Moves 1 pulse to clear home position.
Is home position cleared? D566 Yes
No
No
Moves 386 pulses (CCW). (1st:ON, 2nd:OFF)
Error message
END
4-21
4.3 Paper Feed
6. Distribution section initialization It is initialized vertically rst, then horizontally. q Vertical initialization It detects the vertical home (lower limit) position, then moves to the waiting position.
START
No
Is home position detected? D575 Yes Moves 50 pulses to clear home position. M572
Is home position detected? D575 No
Yes
4
4.3.1
Waits 500ms.
Moves 1 pulse. M572
No
Has motor driven time-out pulses? Yes
No
Moves 80 pulses. (waiting position)
Error message
END
4-22
4.3 Paper Feed
w Horizontal initialization It detects the horizontal home position, then moves to the waiting position.
START
No
Is home position detected? D575 Yes Moves 50 pulses CW. M572
Is home position detected? D575 No
Yes
Waits 500ms.
Moves 1 pulse to home position (CCW). M572
4
No 4.3.1 4.3.2
Has motor driven time-out pulses ? Yes
No
Moves 80 pulses CW. (rear-line position)
Error message
END
7. Auto loading Draws the paper from magazine and sets its leading end to the cutter position.
4.3.2
Shut-down Process
At the system shut-down, the paper is rewound if it remains in the printer.
4-23
4.3 Paper Feed
4.3.3
Cutter Sequence
2. Sets the cutter to the close position. The cutter blades move to the close position.
1. Sets the cutter to the open (home) position. The cutter blades move to the open (home) position.
START
START
Yes
Is open position detected? D507/D527 No Start cutter drive M500/M520
Yes
Is close position detected? D508/D528 No Start cutter drive M500/M520
No
No
Error occurred?
Yes
Error occurred? No
Yes
4
4.3.3
No
Error message
Error message
End process
End process
END
END
4-24
4.3 Paper Feed
3. Cut The cutter blades are moved to open, close and open position in that order with the cutter motor drive, and the paper is cut. START
No
Is open position detected? D507/D527 Yes Start cutter drive M500/M520
Is cutter driven 600ms? Malfunction Yes
No
Error occurred? No
Yes
Error message
4
4.3.3
End process
END
4-25
4.3 Paper Feed
4.3.4
Width Guide Position Setting
Sets the exposure section paper guide to the paper width to be used.
START
Yes
Current position = Set position? D563 No Calculates move pulses. Decides turn direction
Move pulses < Accelerated/ = reduced pulses? Yes Moves to set position with constant speed. D563
No
Moves to set position with accelerated/ reduced speed. M563
4
4.3.4
END
4-26
4.3 Paper Feed
4.3.5
Auto Loading
The auto loading draws the paper from the magazine and sets its leading end to the cutter position. It has two steps: drawing and pre-cutting. The paper leading end is fed to the cutter (drawing), then is cut and fed until it reaches the processor entrance (pre-cutting).
Splice detection (D506/D526) (25) Cutter (8)
37 45 69 62 17
End detection (D505/D525)
4
4.3.5
4-27
4.3 Paper Feed
q Drawing
START
Is paper end detected? D505/D525 No
Yes
No paper error
Is there paper? No
Yes
Paper exist error
Is back printer set? Yes
No
Back printer set error
Is cutter home position detected? Yes D507/D527 No Sets to cutter home (open) position.
4
Does splice sensor detect paper exists? D506/D526 4.3.5 No Yes Paper feed motor rewinds 25mm. M501/M521
Drives paper feed motor. No Is paper end detected? D505/D525 No No Does splice sensor detect paper exists? D506/D526 Yes Jamming error No Is jammed paper process completed? Yes Paper leading end is fed to cutter position. M501/M521 Stops paper feed motor. M501/M521 Yes Does splice sensor detect paper exists? D506/D526 Yes Paper feed motor rewinds 20mm. M501/M521
Jamming error
To next page
To next page
To next page
To next page
4-28
4.3 Paper Feed
From previous page
From previous page
From previous page
From previous page
Is paper end detected? D505/D525 No Is splice detected? D506/D526 No No
Yes
Paper end process
Yes
Splice
Is feeding completed? Yes
END
w Pre-cutting
START
Starts paper feed motor. M501/M521
4
4.3.5
Is paper end detected? D505/D525 No Is splice detected? D506/D526 No No
Yes
Paper end process
Yes
Splice
Is feeding completed? Yes
Cut
Feeds sheets leading end
END
4-29
4.3 Paper Feed
4.3.6
Auto Rewinding
Rewinds the unexposed paper from the cutter position into the magazine.
START
Is magazine set? Yes Is paper end detected? D505/D525 Yes Does splice sensor detect paper exists? D506/D526 Yes Feed motor rewinds. M501/M521
No
No magazine error
No
No paper error
No
No paper error
4
4.3.6
Does splice sensor detect paper exists? D506/D526 Yes
No
Jamming error
Sets cutter to close position.
Feed motor rewinds. M501/M521
END
4-30
4.3 Paper Feed
4.3.7
Paper Drawing
Draws the paper to the cutter position and cuts its end. The paper drawing of the upper magazine is as follows:
START
> Drawn paper length = 225mm? Yes Sets the stop positions for M501, M540 and M541 motors, and starts drive.
No
Sets the stop positions for M501 and M540 motors, and starts drive.
Is paper end detected? D505 No
Yes
End process Yes Is splice detected? D506 No Splice Does motor stop? Yes No 4.3.7
Cut
Starts driving motors except M501.
END
4-31
4.3 Paper Feed
4.3.8
Back Printing
Prints on back surface of the paper with the dot-printer.
START
Is papers leading end detected? D541 Yes Starts driving ink ribbon of back printer M542
No
Has specified period of time passed? Yes
No
Starts back printing
4
4.3.8
Has specified period of time passed? Yes
No
Is papers leading end detected? Yes D541 No
Stop driving ink ribbon M542
END * In case of the papers with more than 273mm of feed length, the back printing is started within a specified period of time after the paper loading is complete.
4-32
4.3 Paper Feed
4.3.9
Speed Adjustment
The paper is fed to the exposure section, reducing the feed speed from 100mm/sec to 78.8mm/sec.
START
Is papers leading end detected? D560 Yes Reduces feed speed to 78.8mm/sec. M542
No
Is it paper with more than 152mm of feed length? No
Yes
2000ms passed after paper leading end detection? D560 Yes
No
Nip release M545
4
No Specified period of time passed after reduction is complete? Yes Restores feed speed to 100mm/sec. M542 * Papers length (mm)78.8mm/sec+0.1sec 4.3.9
Nip released? Yes Nip ON M545
No
END
4-33
4.3 Paper Feed
4.3.10 Soft Nip

Nips the papers passing through the exposure section.
START
Is paper leading end detected? D562 Yes
No
Waits 190ms.
2nd nip ON
Is paper trailing end detected? D561 Yes
No
4
4.3.10
Waits 310ms.
1st nip OFF
Is paper leading end detected? D562 Yes
No
Waits 80ms.
1st nip ON 2nd nip OFF
END
4-34
4.3 Paper Feed
4.3.11 Distribution
Distributes the papers. q Sheets leading end detection
START
No
Is papers leading end detected? D562 Yes
Waits specified period of time.
Goes down from waiting position to distribution position. M572
4
Distribution left/right movement M571 4.3.11 END
w Sheets trailing end detection
START
No
Is papers trailing end detected? D562 Yes
Stops feed. M570
Goes down to distribution position. M572
To next page
From next page
To next page
4-35
4.3 Paper Feed
From previous page To previous page
From previous page
Switches bulb to go down suction position. M572
Left/right movement M571
Switches bulb. (S570/S571)
Stops feed M570
Starts going up to suction section waiting position. M572
Switches bulb to go down suction position. M572
Yes
4
4.3.11
Drives feed motor. M570
Specified period of time passed after going-up is started? No
Switches bulb. (S570/S571) No Going-up is complete? Yes No Feeding. M570 Yes Yes Continue release working? No Starts driving feed motor M570 Yes Specified period of time passed after going-up is started? No Starts going up to suction section waiting position. M571 Waits specified period of time.
No
Going-up is complete? Yes
No
Feeding. M570 Yes
END
4-36
4.3 Paper Feed
Distribution Line and Position

Line The following 5 distribution line types are used differently depending on the sheets width and length. q Single line Sheet is not distributed. Condition: L > 254mm or W > 152mm w 2-line high speed distribution Absorption and release are performed alternately on the 2 lines (2nd low). Condition: L <= 102mm and 102mm <= W <= 152mm e 2-line low speed distribution Release is performed after absorption and distribution. Condition: 102mm < L and 102mm <= W <= 152mm r 2-line special distribution 2-line high speed distribution. Absorption and release are performed alternately on the 2 lines (3rd low). Condition: L <= 152mm and W = 102mm t 3-line distribution Condition: 82.5mm <= L <= 254mm and W <= 89mm
Distribution Position
Distribution position: 3-line front, 2-line front, center, 2-line rear and 3-line rear. Relation between distribution lines and positions is as follows: Center 2nd row front 3rd row front 2nd row rear 3rd row rear
4
4.3.11
Feed direction Single line The sheets are placed on the center line position.
2-line high speed 2-line low speed
The sheets are distributed on the 2nd row front and 2nd row rear positions alternately.
2-line special
The sheets are distributed on the 3rd row front and 3rd row rear positions alternately.
3-line
The sheets are distributed on the 3rd row front, 3rd row rear and center positions in that order. (If the sheets are distributed in the reverse order, they cannot be aligned). In case of a sheet with a 254 mm length, it is always placed on the front position.
4-37
4.3 Paper Feed
4.3.12 Splice
If the splice sensors (D506/D526) detect the splice hole, the paper is cut at 193mm from the leading end of the hole and is output onto the large-size tray. Splice Hole Splice
Cut Position 193mm
4.3.13 Paper End Process

If the paper end sensors (D505/D525) detect the paper end, the trailing paper length is detected by the splice sensors(D506/D526) and paper end sensors (D505/D525), the system performs as follows: Trailing paper length Process Stops feeding and displays the paper end processing messages (W-2421/W-2422). Displays the paper end processing messages (W-2421/W-2422) and draws the trailing paper, then outputs it onto the large-size tray.
4
4.3.12 4.3.13
Less than 130mm More than 130mm
Splice Sensors (D506/D526)
Cutter
Paper End Sensors (D505/D525)
4-38
4.4 Exposure Section
4.4.1
Start-up Initialization
Machine initialization Warming-up initialization in normal operation START
Initialize serial connection.
Read parameters from EEPROM.
Polygon initialization
Mechanism control
Fan initialization 4.4 Shutter initialization
4
Start warming-up? Warming-up start Warming-up control 4.4.1 AOM temperature warming-up G-SHG temperature warming-up R-LD warming-up B-SHG warming-up
R-LD exposure initialization
SOS check LD exposure control G-SHG exposure initialization
B-SHG exposure initialization
END
4-39
4.4.2
End Process
START
4.4.3
Feed Start
START
Light source deterioration detection
Stop temperature monitor
Read total exposure time
B-SHG exposure
END
G-SHG exposure
Environment method calibration
END
4
4.4.2 4.4.3
4-40
4.4.4
Exposure Preparation
START
Yes
Sensor status error? No
Initializing SHG? Yes No Within specified current? Yes
No SHG initialization check at feed start
Exposing R-LD? No
Yes
R-LD exposure
No
Normally completed? Yes
4
4.4.4
SOS detect check
No
Normally completed? Yes
Yes
Exposing? No
Stop exposure.
Set size/position info.
Set counter sub-scanning start position.
Same as Exposure Completion
Exposure OK
Abnormally completed.
Waiting exposure completion.
Normally completed.
4-41
4.4.5
Exposure Completion/RLD Exposure Stop

START
No
Waiting exposure completion? Yes
Timer Start-up Set size/position info.
Set counter sub-scanning start position.
Same as Exposure Preparation
No
Count up? Yes
Exposure OK
Turn OFF R-LD.
4
4.4.6
4.4.5 4.4.6
Normally completed.
Feed Completion
START
Stop R-LD turn-OFF timer.
Turn OFF R-LD.
Turn OFF B-SHG.
Turn OFF G-SHG.
Exposure OK
END
4-42
4.5 Processor
4.5.1
Heat-up Operation
Heat-up Start
Solution levels of each tank normal? Yes
No
All heaters OFF Yes To No warm-up operation To error processing
Heater OFF?
No Yes Current temperature < Former temperature +1C Yes Former temperature is updated to current temperature. 4.5 No No
30 minutes passed?
To error processing
Current temperature Temperature setting + Controlled range No Current temperature < Temperature setting Yes Heater ON
Yes Error set
4
4.5.1
No
Heater OFF
Yes
Current temperature < Temperature setting No Set temperature adjustment completion.
No
Heat-up of all processing tank solutions completed. Yes Error occurred? Yes To error processing No
END
To normal operation
4-43
4.5 Processor
4.5.2
Normal Warm-up Operation

Normal warm-up
Solution levels of processing tanks normal? Yes Current temperature is within controlled range? Yes Current temperature < Temperature setting Yes
No
No
No
Heater OFF Heater ON
No
Error processing Temperature adjustment of all processing tank solutions completed? Yes
4
4.5.2
END
4-44
4.5 Processor
4.5.3
Pre-heat Operation
The pre-heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezing point. The pre-heat operation time can be set twice in units of less than two hours between 23:00 and 4:00. Heat-up
Solution levels of processing tanks normal? Yes Circulation pump ON
No
Drive motor of processing tank ON
Solution temperatures of all processing tanks are less than 30C. Yes > Current temperature = Control temperature No Current temperature < Control temperature Yes Set heater ON
No
Yes
Set heater OFF.
4
No 4.5.3 4.5.4 Error processing
END
4.5.4
Cool-down Operation
The temperature control of the processing tanks is stopped when the power or heater is turned OFF.
START
All heater OFF
Circulation pump OFF
END
4-45
4.5 Processor
4.5.5
Heater Cooling Fan

START
No
Heater cooling fans (F710~F13) are ON? Yes
No
Current temperature > = Temperature setting + offset Yes Turn ON solution heater cooling fans of processing tanks.
Current temperature > = Temperature setting No Turn OFF solution heater cooling fans of processing tanks.
Yes
No
Are heater cooling fans ON? Yes Heater cooling fans ON output
Are heater cooling fans OFF? Yes Heater cooling fans OFF output
No
4
4.5.6
4.5.5 4.5.6
END
Monitoring Processing Solution Level

START
Solution levels of processing tanks normal? No Solution levels of processing tanks abnormal? Yes To No warm-up operation Processor entry inhibition is notified.
Yes To heat-up operation. Normal solution level is notified. No
Processor tank levels lowered is notified.
No
Is there heater stop operation? Yes END
4-46
4.5 Processor
4.5.7
Normal Operation Drive Control

START
Processor drive motor ON requested? Yes Processor cover/Dryer entrance rack cover/Dryer front cover closed? Yes
No Processor drive motor M700 OFF requested? No Yes Drive motor OFF No
Drive motor(M700) ON
Dryer heater OFF
END
4.5.8
Auto Intermittent Operation Control
Turns ON the drive motor(M700) to operate the circulation pump during the specied time, so that dust cannot collect on the processing rack rollers.
4
4.5.7 4.5.8
START
Processor drive motor control requested? Yes
No
Drive motor (M700) ON
Circulation pump ON
Yes
Specified period of time passed? No No
Is there a power ON operation? Yes
Drive motor OFF
END
4-47
4.5 Processor
4.5.9
Auto Cleaning Control
Supply the PS-R replenisher solution to perform the auto cleaning of the processing racks during the post-operational check.
START
Drive processor. (Rotate 70s CW)
Drive processor CW(10s). Start rear side auto cleaning. Drive continuously 19s CW. Start front side auto cleaning. Drive continuously 19s CW. Stop processor. Stop processor. Wait 1s. Wait 1s.
4
Drive processor CCW(10s). 4.5.9 Start rear side auto cleaning. Drive continuously 19s CW.
Drive processor CCW(10s).
Start front side auto cleaning. Drive continuously 19s CW.
Stop processor. Stop processor. Wait 1s. Wait 1s. 2 sets completed? Drive processor CW(10s) Yes END No
4-48
4.5 Processor
4.5.10 Auto Cleaning Output Measurement

START
Wait 10s.
Cleaning pump(PU740) ON.
Water pressure adjustment(1.0s)
Open front side auto cleaning valves (S720~S723) during a specified time.
Close front side auto cleaning valves (S720~S723).
Wait 1s.
4
4.5.10
Open rear side auto cleaning valves (S724~S727) during a specified time.
Close rear side auto cleaning valves (S724~S727). Cleaning pump OFF.
No
4 sets completed? Yes
END
4-49
4.5 Processor
4.5.11 Replenishment Pump Control

START
Does total P1-R replenisher value exceed print stop timing? No Cutting print cut permitted.
Yes
Cutting print inhibited.
Does total P1-R replenisher value exceed 1-unit output amount? Yes Replenisher operation OK in replenisher mode? Yes 1-unit replenisher pump operated.
No
No
4
4.5.11 4.5.12
Subtract 1-unit output amount from total P1-R replenisher value.
END
4.5.12 Replenishment Initialization Control

START
Processing parameters received.
Status flag error? No
Yes
Replenishment section error
END
Status flag replenish? Yes
No
Opening not completed normally. Wait!
To Replenishment sequence To Power Supply Restore sequence
END
4-50
4.5 Processor
4.5.13 P1-R Replenishment Control

START
Start P2-RA replenishment sequence
Start P2-RB replenishment sequence
P1-R replenishment operation flag OK
Resume P1-R output amount calculation
PS-R replenishment operation flag OK
4
Replenisher upper level sensor (P1-R) Empty? No Does total P1-R output amount value exceed 1,998.0ml? No No Replenisher upper level sensor (P1-R) Empty Yes Clear total P1-R output amount value to 0 and resume calculation. To Error Display sequence Yes P1R replenisher pump or stirring valve abnormal. Yes 4.5.13
Set open time for replenisher stirring valve (P1-R) to default.
To next page
4-51
4.5 Processor
From previous page
Replenisher lower level sensor (P1-R) Empty? No Does total P1-R output amount value exceed 4507.2ml? No No Replenisher lower level sensor (P1-R) Empty? Yes Is total P1-R output amount value less than 3004.8ml. No Save current total P1-R output amount. [C]
Yes
Yes
Replenisher pump (P1-R) abnormal
Set replenisher pump (P1-R) output amount to default. Yes
To Error Display sequence
4
4.5.13
Correct output amount for Replenisher pump (P1-R), P1-R stirring valve.
Clear total P1-R output amount value to 0 and resume calculation.
No
Does total P1-R output amount value exceed 240ml? Yes P1-R replenishment operation flag Not operated.
P1-R, P2-R synchronization control flag Requested.
To next page
4-52
4.5 Processor
To previous page
P2-RA replenishment sequence completed? Yes P2-RB replenishment sequence completed? Yes P1-R, P2-R synchronization control flag Not requested.
No
No
PS-R replenishment operation flag Not operated.
Clear total P2-RA/P2-RB replenisher value to 0.
Status flag Open.
4
4.5.13
To Opening sequence
END
Condition: End request All replenishment operation flag must be Not operated.
Replenisher pump(P1-R) output amount calculation Next 1-unit output amount of replenisher pump(P1-R) =Current 1-unit output amount P1-R replenisher tank capacity[C]/Total P1-R output amount value[C] =Current 1-unit output amount 3756.0ml/Total P1-R output amount value[C] Stirring valve(P1-R) output amount calculation Next replenisher pump stirring valve(P1-R) opening time(uctuation) =Current replenisher pump stirring valve(P1-R) opening time(uctuation) P1-R replenisher tank capacity[B]/Total P1-R output amount value[B] =Current replenisher pump stirring valve(P1-R) opening time(uctuation) 999.0ml/Total P1-R output amount value[B] NOTE: In case of Total P1-R output amount value[B]=0", set Stirring valve(P1-R) output amount to default.
B Replenisher upper level sensor(P1-R)
999.0ml
C Replenisher lower level sensor(P1-R) A
3756.0ml
240.0ml
4-53
4.5 Processor
4.5.14 P2-RA/P2-RB Replenishment Control

START
P2-RA/P2-RB replenishment operation flag OK
Resume P2-RA/P2-RB output amount calculation.
Replenisher upper level sensor (P2-RA/P2-RB) Empty? No
Yes
Yes Does total P2-RA output amount value exceed 777.0ml? No
P2-RA/P2-RB replenisher pump or cartridge cleaning valve abnormal.
4
4.5.14
No
Replenisher upper level sensor (P2-RA/P2-RB) Empty Yes
Set open time for replenisher stirring valve (P2-RA) to default.
To Error Display sequence Clear total P2-RA/P2-RB output amount value to 0 and resume calculation.
To next page
4-54
4.5 Processor
From previous page
Replenisher lower level Yes sensors (P2-RA/P2-RB) Empty No Total P2-RA/P2-RB output amount value is less than 1753.2ml. No No P1-R/P2-R synchronization control flag Requested? Yes Set replenisher pump (P2-RA/P2-RB) output amount to default. Replenisher pump (P2-RA/P2-RB) 1-operation unit replenishment Yes
P2-RA/P2-RB replenisher pumps abnormal.
To Error Display sequence No Replenisher lower level sensor (P2-RA/P2-RB) Empty Yes Is total P2-RA output amount value less than 1168.8ml? No 4.5.14 Save current total P2-RA output amount. [C]
4
Yes
Correct output amount for Replenisher pumps (P2-RA/P2-RB), Cartridge cleaning valves (P2-RA/P2-RB).
Clear total P2-RA/P2-RB replenisher value to 0 and resume calculation.
No
P1-R/P2-R synchronization control flag Requested. Yes Replenisher pump(P2-RA/P2-RB) 1-operation unit replenishment
No
Does total P2-RA/P2-RB output amount value exceed 93.0ml? Yes
To next page
4-55
4.5 Processor
From previous page
P2-RA replenishment operation flag Not operated.
Status flag Open.
END
Condition: End request All replenishment operation flags must be Not operated.
Replenisher pump(P2-RA/P2-RB) output amount calculation Next 1-unit output amount of replenisher pump(P2-RA/P2-RB) =Current 1-unit output amount P2-RA/P2-RB replenisher tank capacity[C]/Total P2-RA/P2-RB output amount value[C] =Current 1-unit output amount 1461.0ml/Total P2-RA/P2-RB output amount value[C] Cartridge cleaning valve(P2-RA/P2-RB) output amount calculation Next cartridge cleaning valve(P2-RA/P2-RB) open time(uctuation) =Current cartridge cleaning valve(P2-RA/P2-RB) open time(uctuation) P2-RA/P2-RB replenisher tank capacity[B]/Total P2-RA/P2RB output amount value[B] =Current cartridge cleaning valve(P2-RA/P2-RB) open time(uctuation) 388.5ml/Total P2-RA/P2-RB output amount value[B]
4
4.5.14
NOTE: In case of Total P2-RA/P2-RB output amount value[B]=0", set Cartridge cleaning valve(P2-RA/P2-RB) output amount to default.
B Replenisher upper level sensor(P2-RA/P2-RB)
388.5ml
C Replenisher lower level sensor(P2-RA/P2-RB) A
1461.0ml
93.0ml
4-56
4.5 Processor
4.5.15 Auto Opening Control

START
Replenisher cartridge loaded? Yes Replenisher cartridge box closed? Yes Replenisher upper level sensor (PS-R) solution exists? Yes Rotate replenisher cartridge opening drive motor CW.
No
Load the cartridge.
No
Close replenisher cartridge box.
No
Replenish PS-R.
Time-out 13s passed? No No Cartridge setting lower sensor interrupted. Yes
Yes
Driving motor for opening replenisher cartridge abnormal.
4
To Error Display sequence 4.5.15
Wait motor stop 1.45s. Opening motor starts detecting dog position just from the start-up. Stop replenisher cartridge opening drive motor.
Wait 40s solution lowered.
To next page
4-57
4.5 Processor
From previous page
Replenisher lower level sensor (P1-R) solution exists? Yes Replenisher lower level sensor (P2-RA) solution exists? Yes Replenisher lower level sensor (P2-RB) solution exists? Yes
No
Replenisher lower level sensor (P2-RA) solution exists? Yes
No
Replenisher lower level sensor (P2-RB) solution exists? Yes
No
No
Opening NC kit failed.
To Error Display sequence No
Set cleaning/dilution timer.
Status flag cleaning/dilution
Rotate replenisher cartridge opening drive motor CW.
4
To Cleaning/Dilution sequence 4.5.15 END No
Time-out 13s passed? No Cartridge setting upper sensor interrupted? Yes
Yes
Driving motor for opening replenisher cartridge abnormal.
Wait motor stop 3.33s.
Stop replenisher cartridge opening drive motor.
This replenisher cartridge empty. Load a new cartridge.
Has the replenisher box door been opened and closed? Yes Go to START of Auto Opening Control.
No
4-58
4.5 Processor
4.5.16 Replenisher Level Adjustment

Priority q P1-R empty Stop replenish. Operation q Operate until P2-RA/RB lower limit detected.
Priority e Priority w All replenishers exist. P2-RA empty Continue with P1-R, P2-RB. P1-R empty Priority r P2-RB empty
Operation w Operate until P2-RB lower limit detected. To opening cartridge Wait P1-R.
Priority e Priority e P2-RB empty Continue with P1-R, P2-RA. P1-R empty Priority r P2-RA empty Wait P1-R. Operate until P2-RA lower limit detected.
4
4.5.16
4-59
4.5 Processor
4.5.17 Cleaning/Dilution
START
Start-up auto cleaning pump.
Replenisher cartridge cleaning valve(P2-RB) open
Wait 1s. Wait for pressure rise. Replenisher cartridge cleaning valve (P1-R) open
Subtraction count for replenisher cartridge cleaning valve (P2-RB) open time(fixed).
Subtraction count for replenisher cartridge cleaning valve (P2-RB) open time(fluctuation).
Subtraction count for replenisher cartridge cleaning valve (P1-R) open time.
No
Remaining time=0? Yes
No
Remaining time=0? Yes Replenisher cartridge cleaning valve (P1-R) close
4
4.5.17
Replenisher cartridge cleaning valve (P2-RB) close
Replenisher stirring valve (P1-R) open
Replenisher cartridge cleaning valve (P2-RA) open
Subtraction count for replenisher cartridge cleaning valve (P1-R) open time(fixed).
Subtraction count for replenisher cartridge cleaning valve (P2-RA) open time(fixed).
Subtraction count for replenisher cartridge cleaning valve (P1-R) open time(fluctuation).
Subtraction count for replenisher cartridge cleaning valve (P2-RA) open time(fluctuation).
No
Remaining time=0? Yes
No
Remaining time=0? Yes Replenisher cartridge cleaning valve (P2-RA) close
Replenisher cartridge cleaning valve (P1-R) close
To next page
4-60
4.5 Processor
From previous page
Stop auto cleaning pump.
Replenisher upper level sensor (P1-R) solution exists? Yes
No
P1-R replenisher pump or stirring valve abnormal.
Replenisher upper level sensor (P2-RA) solution exists? Yes
No
P2-RA replenisher cartridge cleaning valve abnormal.
4
Replenisher upper level sensor (P2-RB) solution exists? Yes Stop replenisher cartridge open drive motor. No P2-RB replenisher cartridge cleaning valve abnormal. 4.5.17
Clear total P1-R/P2-RA/P2-RB output amount value to 0 and resume calculation.
Status flag Cap cleaning
To Cap Cleaning sequence
END
4-61
4.5 Processor
4.5.18 Replenisher Cartridge Cap Cleaning Control

START q Time-out 13s passed? Rotate replenisher cartridge opening drive motor CW. No Cartridge setting lower sensor interrupted? Yes Yes
Time-out 13s passed? No
Yes
to q
No
Wait for motor stop 1.45s. No Cartridge setting upper sensor interrupted? Yes Stop replenisher cartridge opening drive motor. Wait for motor stop 0.36s.
Wait 30s for water draining. Stop replenisher cartridge opening drive motor.
4
Start-up auto cleaning pump. 4.5.18
Rotate replenisher cartridge opening drive motor CW.
Time-out 13s passed? Replenisher cartridge cleaning valve (P1-R) open(0.5s) No Cartridge setting upper sensor interrupted? Yes
Yes
Replenisher cartridge cleaning valve (P2-RA) open(0.5s)
No
Driving motor for opening replenisher cartridge abNormal.
Wait for motor stop 3.33s. Replenisher cartridge cleaning valve (P2-RB) open(0.5s)
Stop auto cleaning pump. Stop replenisher cartridge opening drive motor.
Status flag Replenish Rotate replenisher cartridge opening drive motor CCW.
To Replenishment sequence
END
4-62
4.5 Processor
4.5.19 Power Supply Restore Control

START
Status flag=Replenish? No
Yes
Status flag=Opening? No
Yes
To Opening sequence
Status flag=Cleaning/Dilution? No
Yes
To Cleaning/Dilution sequence
Status flag=Cap cleaning? No
Yes
Status flag=Replenish
Status flag=Error
4
To Error Display sequence 4.5.19
END
4-63
4.5 Processor
4.5.20 Error Display Control

START
Status flag=Error
P1-R/P2-RA/P2-RB/PS-R replenishment status flag=Not operated
Error occurred in replenishment section. About 380 sheets of 3R size printing still possible without replenishment.
Cartridge box upper sensor interrupted? No Rotate replenisher cartridge opening drive motor CW.
Yes
4
4.5.20
Time-out 13s passed? No No Cartridge box upper sensor interrupted? Yes
Yes
Wait for motor stop 3.33s.
END
4-64
4.5 Processor
4.5.21 Error Restore Control

START
No
Status flag=Error? Yes Does replenisher level lower sensor (P1-R) (P2-RA) (P2-RB) detect empty? No Does replenisher level upper sensor (P1-R) (P2-RA) (P2-RB) detect solution exists? No Clear total P1-R/P2-RA/P2-RB output amount value to 0 and resume calculation. Yes Status flag=Open To Opening sequence
Yes
Status flag=Replenish
END
4.5.22 Pump Output Measurement

Measure the output amount of the processing tank replenisher pump. The following standard value is common to all processing methods. Replenisher pump Standard value 50Hz 60Hz P1-R 54.0 64.8 P2-RA 54.0 64.8 P2-RB 54.0 64.8 PS-R 57.0 68.4 4.5.21 4.5.22
* Measure the output amount for each unit operation. START
Specified replenisher pump 30s ON.
PU741, PU742, PU743, PU744
END
4-65
4.5 Processor
4.5.23 Auto Replenishment Control (at installation)

START
Supply water.
Rack cleaning valve front side (PS3,4) ON 10s.
Drive PS-R replenisher pump 60s.
Rack cleaning valve rear side (PS3,4) ON 10s.
Drive cleaning pump.
Stop cleaning pump.
Wait 1s.
Rack cleaning valve front side (PS3,4) ON 10s.
4
Rack cleaning valve rear side (PS3,4) ON 10s. 4.5.23 Stop cleaning pump. Rack cleaning valve front side (PS3,4) ON 10s. Wait 1s.
Rack cleaning valve rear side (PS3,4) ON 10s.
Stop cleaning pump.
Wait 1s.
END
4-66
4.5 Processor
4.5.24 Intermittent Process

Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value. Perform the intermittent process: when the paper processing amount of the previous day is less than the setting value. when the paper processing amount of the last 7 days is less than the setting value. Minimum paper processing amount Minimum paper processing amount of the previous day LP1500SC LP2000SC 6.8m2 9.6m2 Minimum paper processing amount of the last 7 days 47.6m2 67.2m2
START
No
Is processing amount less than setting value? Yes Intermittent process amount calculated?
4
PS-R exists? Yes Perform intermittent process. PU744 No 4.5.24
No solution error
END
4-67
4.5 Processor
4.5.25 Waste Solution Process

START
Has waste tank solution level changed to No solution? FS749 No Yes Has waste tank solution level changed to Full? FS749 No More than 300ml replenished while Full detected? Yes Stop replenishment. Waste solution Completely full is notified.
Yes
Resume replenishment. No solution is notified.
Waste tank solution level changed to No solution?
No
END
4
4.5.25 4.5.26
4.5.26 Dryer Section Heat-up Control

START
No
Current temperature < Setting temperature Yes
Dryer heater ON Setting.
Dryer fan ON output
Set status change. Current temperature > Upper limit temperature No More than 1C rise during 1 minute? No Yes Yes
Dryer heater OFF.
END
Error processing
4-68
4.5 Processor
4.5.27 Dryer Section Temperature Adjustment

START
4.5.28 Dryer Section Pre-heat Control

START
Does current temperature exceed the range15C? (TS760) Yes
No
Pre-heat set? Yes Error processing Set temperature to 40C
No
No
Current temperature < Setting temperature Yes Heater (H760) ON Setting. Heater (H760) ON Setting.
Dryer fan (F760) ON output. Dryer fan (F760) ON output.
Yes END
Current temperature > Upper limit temperature No More than 1C rise during 1 minute? No Yes 4.5.27 4.5.28
Error processing
Dryer heater OFF Dryer fan OFF
Set status change.
END
4-69
4.5 Processor
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment

START
Does current temperature exceed the range15C? (TS760) Yes No Current temperature < Setting temperature Yes
No
Error processing
Heater (H760) ON Setting.
Dryer fan (F760) ON output.
END
4
4.5.29 4.5.30
4.5.30 Dryer Section Cool-down Control

Stops the temperature control of the dryer section.
START
Dryer heater (H760) OFF. Dryer fan (F760) OFF.
END
4-70
4.6 Densitometer
4.6.1
Densitometer AD100
RESET (Power ON)
Error ERROR SUM CHECK
ERROR LED lights. (EEPROM parameter damaged.)
Error Initialization
ERROR LED lights. (Density measurement head start point detection error) (White board density measurement error (amplifier offset maladjusted, or lamp burnt out))
Is the [START] button pressed? No Yes Error Chart insertion ERROR LED lights. (Paper is not detected.) 4.6 Error Insertion direction check
ERROR LED lights. (Patch P0 is not black, or the blank next to it is not white.)
4
Width (narrow or wide) check (Patch P2 is read.) 4.6.1
Calibration (White board is read.)
Insertion direction image position offset correction
Cyan density measurement (Patch C11 to C0) Density measurement head is moved to the measurement point.
Cyan density measurement
Density check
Error
ERROR LED lights. (Reversed density order of patches)
To magenta density measurement
4-71
4.6 Densitometer
From cyan density measurement
Magenta density measurement (Patch M11 to M0) Density measurement head is moved to the measurement point.
Magenta density measurement
Density check
Error
Density measurement head is moved to the measurement point.
Yellow density measurement (Patch Y11 to Y0)
Yellow density measurement
4
Density check 4.6.1 Error ERROR LED lights. (Reversed density order of patches)
Magazine ID measurement (Patch ID0 to ID5)
Error Ending processing
ERROR LED lights. (Paper sensor detects paper feed error more than 3mm.)
Data sending
Normal completion
* Refer to the Calibration Chart Dimensions for patch number.
4-72
4.6 Densitometer
Calibration Chart Dimensions (Narrow width paper)
Reference Point C
Allowance value for calibration D 1. 2. 3. 4. A B 2mm C = 63.5 + 2mm, 1.5mm D = 59.7 1.5mm E = 167.6 1.5mm
4
E
4.6.1
Paper (in the case of 3.5 in. width)
White
4-73
4.6 Densitometer
Calibration Chart Dimensions (Wide width paper) Reference Point
4
4.6.1
White
Allowance value for calibration 1. 2. 3. 4. A B 2mm C = 76.2 + 2mm, 1.5mm D = 121.9 1.5mm E = 82.5 1.5mm
4-74
4.6 Densitometer
4.6.2
Densitometer AD200
RESET (Power ON)
Error EEPROM SUM CHECK
ERROR LED lights. (EEPROM parameter defective.)
Error Initialization
ERROR LED lights. (Density measurement head start point detection error) (White board density measurement error (amplifier offset maladjusted, or lamp burnt out))
Error Chart insertion
ERROR LED lights. (Paper is not detected.)
Is the [START] button pressed? No Yes Error Insertion direction check ERROR LED lights. (Patch is not black, or the blank next to it is not white.)
4
Width (narrow or wide) check 4.6.2
Calibration (White board is read.)
Insertion direction image position offset correction
Density measurement Density measurement head is moved to the measurement point.
Density measurement
Density check
Error
4-75
4.6 Densitometer
From density measurement
5 Magazine IDs measurement
Ending processing
Error
ERROR LED lights. (Paper sensor detects paper feed error more than 3mm.)
Data sending
Normal completion Wait for [START]
4
4.6.2
4-76
4.6 Densitometer
Calibration Chart
8mm 2mm
4
4.6.2
4-77
5. I/O PARTS DIAGRAM
5.1 Scanner (SP-3000) ........................................................................................... 5.2 Auto Film Carrier NC100AY ........................................................................... 5.3 Multi-lm Carrier MFC10AY (Optional) ....................................................... 5.4 Printer Section ...................................................................................................
5-2 5-4 5-6 5-7
5.5 Processor Section............................................................................................. 5-10
5-1
5.1
Micro Switch Motor Temperature Sensor Photo-interrupter Fan Displacement Sensor Switch Heater
Z2217
5-2
Symbol D201 D202 D203 D204 D205 D206 D207 D208 D301 D302 D311 D214 D303 F211 F212 F311 F321 L301 L302 L303 L304 LH311 LH312 M201 M202 M203 PZ201 PZ202
Name Conjugate Length Variable Section Home Position Sensor Lens Home Position Sensor Shutter Home Position Sensor Scanner Section Exhaust Fan Sensor Scanner Section Cooling Fan Sensor Displacement Sensor 1 Displacement Sensor 2 Carrier Lock Sensor 135 Diffusion box Sensor 120 Diffusion Box Sensor LED Light Source Temperature Sensor Start Switch Light Source Section Exhaust Fan Sensor Scanner Section Exhaust Fan Scanner Section Cooling Fan Light Source Section Exhaust Fan Image Processing Section Cooling Fan R-LED Light Source G-LED Light Source B-LED Light Source IR-LED Light Source LED Heater 1 LED Heater 2 Conjugate Length Variable Motor Lens Drive Motor Shutter Drive Motor Piezoelectric Actuator 1 Piezoelectric Actuator 2 Pulse Motor Pulse Motor Pulse Motor (Pixel Shifting) (Pixel Shifting) DC24V/0.07A DC24V/0.07A DC24V/0.04A DC12V/0.14A Micro Switch Micro Switch Micro Switch Photo Interrupter Photo Interrupter Photo Interrupter
Remarks
5-3
5.2
Micro Switch Photo-interrupter Motor Solenoid LED LED/Photosensitive device
Z2216
5-4
Symbol D101 D102 D103 D104 D106-A D106-B D108-A D108-B D109 D110 D111 D112 D114-A D114-B D115-A D115-B D116-A D116-B D117 D118 D119 D120 D121 D122 D123 D124 D128 D129 D130 D131 D132 D133 D134 D135 L/P101 M101 M102 M104 MG101 S101 135 Leading End Sensor
Name LED/Phototransistor LED/Phototransistor LED/Phototransistor LED/Phototransistor LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/PSD LED/Phototransistor LED/PSD LED/PSD Photo Interrupter (SSB22) Photo Interrupter (SSA23) Photo Interrupter (SSD23) Photo Interrupter (SSB22)
Remarks
135 Upstream Perforation Sensor 135 Downstream Perforation Sensor 135 Check Tape Sensor 135 Rear Inner Bar Code Sensor 135 Rear Outer Bar Code Sensor 135 Front Inner Bar Code Sensor 135 Front Outer Bar Code Sensor 135 Rear Outer Frame Sensor 135 Rear Inner Frame Sensor 135 Front Inner Frame Sensor 135 Front Outer Frame Sensor 135 Rear Inner Panorama Sensor 135 Rear Outer Panorama Sensor 135 Front Inner Panorama Sensor 135 Front Outer Panorama Sensor IX240 Inner Leading End/Trailing End/Bar Code Sensor IX240 Outer Leading End/Trailing End/Bar Code Sensor IX240 Perforation Sensor IX240 Rear Unexposed Frame Sensor IX240 Front Unexposed Frame Sensor Door Open/Close Sensor IPI Sensor Supply Motor Home Position Sensor Cartridge Set Sensor Magnetic Reading Head Pressure Cover Open/Close Sensor 135 Feed Lane Position Sensor IX240 Feed Lane Position Sensor Left Frame Adjustment Key (<) Frame Return Key ([<]) Frame Feed Key ([>]) Right Frame Adjustment Key (>) Feed Roller Rotation Sensor Indicator Lamp Feed Motor Supply Motor Door Motor Magnetic Writing Head Solenoid
Micro Switch Photo Interrupter Photo Interrupter
Photo Interrupter (SSE23) LED (Green/Red) Pulse Motor Pulse Motor Pulse Motor
5-5
5.3 Multi-lm Carrier MFC10AY (Optional)
5.3
Photo-interrupter Solenoid
5
Z2215
Symbol D480 D481 D482 D483 D484 D486 S480 Film Mask Sensor 0 Film Mask Sensor 1 Film Mask Sensor 2 Film Mask Sensor 3 Film Mask Sensor 4
Name Photo Interrupter (Rear) Photo Interrupter Photo Interrupter Photo Interrupter Photo Interrupter (Front) Photo Interrupter
Remarks
Mask Table Slider Position Sensor Solenoid
5-6
5.4 Printer Section
5.4
Micro Switch Photo-transistor Motor Solenoid Temperature Sensor Photo-interrupter Fan

EZ1198
5-7
5.4 Printer Section
I Paper Feeding Section

Symbol
D500~D504
Name Upper Magazine ID Sensor Upper Paper End Sensor Upper Splice Sensor Upper Cutter Home Position Sensor(Open) Upper Cutter Home Position Sensor(Close) Lower Magazine ID Sensor Lower Paper End Sensor Lower Splice Sensor Lower Cutter Home Position Sensor(Open) Lower Cutter Home Position Sensor(Close) Middle Side Door Section Paper Sensor Back Printer Sensor Upper Side Door Section Nip Release Sensor Lower Side Door Section Paper Sensor Magazine Section Door Sensor Interlock Switch Lower Side Door Sensor Interlock Switch Middle Side Door Sensor Interlock Switch Upper Side Door Sensor Interlock Switch Magazine Section Cooling Fan Upper Cutter Motor Upper Paper Supply Motor Lower Cutter Motor Lower Side Paper Feed Motor Middle Side Door Turn Section Feed Motor Middle Side Door Section Feed Motor Upper Side Door Section Feed Motor Upper Side Door Section Nip Release Motor Lower Side Door Turn Section Feed Motor Lower Side Door Section Feed Motor Ambient Temperature Sensor DC Motor Pulse Motor DC Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor Pulse Motor IC Photo Interrupter Photo Interrupter Flood LED, Photo-transistor Photo Interrupter Photo Interrupter Photo Interrupter Photo Interrupter Flood LED, Photo-transistor Photo Interrupter Photo Interrupter Photo Interrupter Micro Switch Photo Interrupter Photo Interrupter Micro Switch Micro Switch Micro Switch Micro Switch
Remark
D505 D506 D507 D508

D520~D524
D525 D526 D527 D528 D541 D544 D547 D552 D580 D581A/B D582A/B D583A/B F594 M500 M501
M520 M521 M540 M541 M542 M545 M550 M551 THA20
I Exposure Section
Symbol D560 D561 D562 D563 D564 D566 D585A/B Name Exposure Section Feed Unit Paper Sensor Exposure Section Entrance Paper Sensor Pre-exposure Paper Sensor Paper Width Guide Home Position Sensor Fork Position Sensor Exposure Section Nip Release Sensor Exposure Section Front Cover Detecting Interlock Switch Photo Interrupter Flood LED, Photo-transistor Flood LED, Photo-transistor Photo Interrupter Photo Interrupter Photo Interrupter Micro Switch Remark
5-8
5.4 Printer Section
Symbol F565 F585 F586 F596 F620 F621 F622 M560 M561 M563 M565 THA1-2
Name Exposure Section Nip Motor Cooling Fan Exposure Section Cooling Fan Exposure Section Cooling Fan Exposure Section Cooling Fan Exposure Section Anti-dust Pressure Fan 1 Exposure Section Anti-dust Pressure Fan 2 Exposure Section Anti-dust Pressure Fan 3 Pre-exposure Feed Motor Sub-scanning Motor Paper Width Guide Motor Exposure Section Nip Motor Ambient Temperature Sensor Pulse Motor Pulse Motor Pulse Motor Pulse Motor IC
Remark
I Distribution Section
Symbol D571 D572 D573 D574 D575 D584A/B M570 M571 M572 S570 S571 Name Processor Entrance 1 Sensor(Rear) Processor Entrance 2 Sensor(Middle) Processor Entrance 3 Sensor(Front) Distribution Home Position Sensor Lowering Home Position Sensor Distribution Section Door Sensor Interlock Switch Distribution Section Feed Motor Distribution Motor Distribution Up/Down Motor Distribution Section Solenoid Valve A Distribution Section Solenoid Valve B Flood LED, Photo-transistor Flood LED, Photo-transistor Flood LED, Photo-transistor Photo Interrupter Photo Interrupter Micro Switch Pulse Motor Pulse Motor Pulse Motor Remark
I Printer Electrical Equipment Section

Symbol F582 F583 F584 F587 F588 F589 F590 F591 F592 F593 F595 Name Printer Control Section Cooling Exhaust Fan 1 Printer Control Section Cooling Exhaust Fan 2 Printer Control Section Cooling Exhaust Fan 3 Printer Control Section Cooling Suction Fan 1 Printer Control Section Cooling Suction Fan 2 FMC20Circuit Board Cooling Fan 1 FMC20Circuit Board Cooling Fan 2 AOM Driver Cooling Fan 1 AOM Driver Cooling Fan 2 AOM Driver Cooling Fan 3 DC Power Supply Unit Exhaust Fan Fan 1 has been eliminated. Fan 2 has been eliminated. Remark
5-9
5.5 Processor Section
5.5
Micro Switch Motor
Solenoid Temperature Sensor Safety Thermostat Heater Solution Lebel Sensor Pump Switch Photo-interrupter Fan
EZ1198
5-10
I Processor Section
Symbol D790 D791 F790 F791 F792 M700 Name Processor Cover Detecting Interlock Switch Dryer Entrance Rack Cover Detecting Interlock Switch Processor Exhaust Fan 1 Processor Exhaust Fan 2 Processor Control Section Cooling Fan Processor Drive Motor DC Motor Micro Switch Micro Switch Remark
I Processing Solution Circulation System

Symbol D710 D711 D712 D713 F710 F711 F712 F713 FS700 FS701 FS702 FS703 FS704 FS705 H710 H711 H712 H713 PU710 PU711 PU712 PU713 PU714 PU715 TS700 TS701 TS702 TS703 Safety Thermostat(P1) Safety Thermostat(P2) Safety Thermostat(PS1/PS2) Safety Thermostat(PS3/PS4) Heater Cooling Fan(P1) Heater Cooling Fan(P2) Heater Cooling Fan(PS1/PS2) Heater Cooling Fan(PS3/PS4) Processing Solution Level Sensor(P1) Processing Solution Level Sensor(P2) Processing Solution Level Sensor(PS1) Processing Solution Level Sensor(PS2) Processing Solution Level Sensor(PS3) Processing Solution Level Sensor(PS4) Processing Solution Heater(P1) Processing Solution Heater(P2) Processing Solution Heater(PS1/PS2) Processing Solution Heater(PS3/PS4) Circulation Pump(P1) Circulation Pump(P2) Circulation Pump(PS1) Circulation Pump(PS2) Circulation Pump(PS3) Circulation Pump(PS4) Processing Solution Temperature Sensor(P1) Processing Solution Temperature Sensor(P2) Processing Solution Temperature Sensor(PS1, PS2) Processing Solution Temperature Sensor(PS3, PS4) Name Remark To monitor the abnormality of the heater temperature To monitor the abnormality of the heater temperature To monitor the abnormality of the heater temperature To monitor the abnormality of the heater temperature
5-11
I Processing Solution Replenisher/Auto Washing System

Symbol D741 D742 D743 D744 FS740 FS741 FS742 FS743 FS745 FS746 FS747 FS748 FS749 M740 PU740 PU741 PU742 PU743 PU744 S720 S721 Cartridge Setting Sensor Cartridge Box Upper Sensor Cartridge Box Lower Sensor Replenisher Port Door Detecting Interlock SW P1-R Upper Level Sensor P2-RA Upper Level Sensor P2-RB Upper Level Sensor PS-R Upper Level Sensor P1-R Lower Level Sensor P2-RA Lower Level Sensor P2-RB Lower Level Sensor PS-R Lower Level Sensor Internal Waste Solution Level Sensor Cartridge Opening Motor Auto Washing Pump P1-R Replenisher Pump P2-RA Replenisher Pump P2-RB Replenisher Pump PS-R Replenisher Pump Rack Front Side Washing Valve(P1) Rack Rear Side Washing Valve(P1) Rack Front Side Washing Valve(P2) Rack Rear Side Washing Valve(P2) Rack Front Side Washing Valve(PS1/PS2) Rack Rear Side Washing Valve(PS1/PS2) Rack Front Side Washing Valve(PS3/PS4) Rack Rear Side Washing Valve(PS3/PS4) Cartridge Washing Valve(P1-R) Cartridge Washing Valve(P2-RA) Cartridge Washing Valve(P2-RB) P1-R Stirring Valve Pulse Motor Name Photo Interrupter Photo Interrupter Photo Interrupter Micro Switch Remark
S722 S723 S724 S725 S726 S727 S740 S741 S742 S743
I Dryer Section
Symbol D760 D781 F760 H760 TS760 Safety Thermostat Dryer Section Front Cover Detecting Interlock Switch Dryer Fan Dryer Heater Dryer Temperature Sensor Thermistor Name Remark To monitor the dryer heater abnormality Micro Switch
5-12
I Print Exit Section

Symbol D771 D772 D773 M770 S770 Paper Front-line Sensor Paper Middle-line Sensor Paper Rear-line Sensor Dryer Section Drive Motor Path Switching Solenoid Name Photo Interrupter Photo Interrupter Photo Interrupter Pulse Motor Remark
I Sorter SU1100Y
Symbol D774 D775A D775B M771 SWA20 Tray Stop Position Sensor Full(last 2) Sensor Full(complete) Sensor Sorter Drive Motor 1-order Feeding Switch Name Photo Interrupter Photo Interrupter Photo Interrupter DC Motor Remark
5-13
FAX ; 81-3-5484-0454 E-mail ; td@eigi.tokyo.fujilm.co.jp
Request for Feedback

Fujilms Technical Division Photo Products Marketing would be most grateful if you would take copies of this form, one for each manual being used, then complete and send them to us by FAX or E-mail. Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual. All questions can be answered by ticking [] the appropriate box(es), but in addition to these answers, please provide us with your written comments in the lined spaces following each block of questions.
< Questionnaire >

Manual Title and Reference Number
Title : Frontier 355/375 Ver.1.5 SERVICE MANUAL (Principles of Operation) Reference Number : PP3-C1033E
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Name : Company :
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Question 1
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If you have ticked (3) or (4), please give us your reasons.
Question 2
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Question 3
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FAX No. : Tokyo 81-3-5484-0454, E-mail address : td@eigi.tokyo.fujilm.co.jp
FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.
Printed on Recycled Paper Ref.No.PP3-C1033E TD-03.11-FG Printed in Japan

Fr355 - 375 Service Manual

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System Disk Ver.1.5 or later

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5. I/O PARTS DIAGRAM

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2. MAIN SPECIFICATIONS .................................................................................................................... 2-1

3. OUTLINE ................................................................................................................................................. 3-1

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3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10

3-35 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-43

4. OPERATION SEQUENCES .............................................................................................................. 4-1

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5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1

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1.1 Laser Radiation Safety ....................................................................................

1.2 Safety Indications ..............................................................................................

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1.1 Laser Radiation Safety

Laser Radiation Safety

Laser Warning Label

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1.2 Safety Indications

Caution Label Locations on Printer/Paper Processor

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1.2 Safety Indications

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1.2 Safety Indications

Laser Caution Label Locations on Printer

DO NOT STARE INTO BEAM

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1.3 Processing Chemical (CP-48S) Handling Precautions

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1.4 Certication and Identication Labels

Certication and Identication Label Locations on Scanner/Image Processor

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1.4 Certication and Identication Labels

Certication and Identication Label Locations on Printer/Paper Processor

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2.1 Main Specications ..........................................................................................

2-2 2-2 2-3 2-4 2-4 2-5

2.2 Dimensions and Weight ..................................................................................

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2.1 Main Specications

2.1.1 Scanner and Image Processor (SP-3000)

Lens system Light source Film carrier

Front printing Index prints Processing capacity

Weight Installation space

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2.1 Main Specications

Laser Printer/Paper Processor (LP1500SC/LP2000SC)

Processing time Processor capacity

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2.2 Dimensions and Weight

2.2.1 Scanner (SP-3000) Length Dimensions

Width Height When transported* When operated

*: Without main control unit, monitor and lm carriers.

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2.2 Dimensions and Weight

F.L Laser Printer Paper Processor

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