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LINHA ALTO AVANO

High Feed Line

CABEOTES PORTA INSERTOS HIGH FEED


Facemill Type
Cdigo
Code

Dimenses (mm) Dimensions

N Insertos

Inserto Utilizado

No. of Inserts

D1

d1

Applicable Inserts

SKS-3063R-08-22

63

50

60

22

17

6.3

10.4

20

WDMW WDHW WDMT 08...

SKS-4052R-08-22

52

50

47

22

17

6.3

10.4

20

WDMW WDHW WDMT 08...

SKS-4063R-08-22

63

50

60

22

17

6.3

10.4

20

WDMW WDHW WDMT 08...

SKS-4063R-10-22

63

50

60

22

17

6.3

10.4

20

WDMW WDMT 10...

SKS-4063R-10-27

63

50

60

27

20

12.4

22

WDMW WDMT 10...

SKS-5080R-08-27

80

55

76

27

37

12.4

22

WDMW WDHW WDMT 08...

SKS-5080R-10-27

80

55

76

27

37

12.4

22

WDMW WDMT 10...

SKS-6100R-08-32

100

55

96

32

45

14.4

32

WDMW WDHW WDMT 08...

SKS-6100R-10-32

100

55

96

32

45

14.4

32

WDMW WDMT 10...

SKS-6125R-10-40

125

55

85

40

60

16.4

35

WDMW WDMT 10...

SKS-7160R-10-40

160

55

120

40

85

16.4

35

WDMW WDMT 10...

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FRESAS PORTA INSERTOS HIGH FEED


End Mill Type (with air hole)
Cdigo
Code

Dimenses (mm) Dimensions

N Insertos

Inserto Utilizado

No. of Inserts

L1

L2

Applicable Inserts

SKS-2020-50-S20

20

50

80

130

20

WDMW WDMT 05...

SKS-2025-60-S25

25

60

80

140

25

WDMW WDMW 06...

SKS-2032-70-S32

32

70

80

150

32

WDMW WDMW 08...

SKS-3040-50-S32

40

50

100

150

32

WDMW WDMW 08...

SKS-2020-100-S20

20

100

80

180

20

WDMW WDMW 05...

SKS-2025-120-S25

25

120

80

200

25

WDMW WDMW 06...

SKS-2032-120-S32

32

120

80

200

32

WDMW WDMW 08...

SKS-3040-50L-S32

40

50

200

250

32

WDMW WDMW 08...

SKS-2020-130-S20

20

130

120

250

20

WDMW WDMW 05...

SKS-2025-180-S25

25

180

120

300

25

WDMW WDMW 06...

SKS-2032-180-S32

32

180

120

300

32

WDMW WDMW 08...

SKS-2025-180-S25

40

50

250

300

32

WDMW WDMW 08...

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PONTEIRAS
Heads

Cdigo
Code

N Insertos
Inserts number

D1

MD

Parafuso c/
Inserto

Insertos Utilizados
Applicable inserts

Clamp screw

Chaves
Wrench

Clamp set

MSH-2016-M8

16

23

15,5

M8

12

WOMW04, WOMT04...

TSW-2556H

A-08SD

MSH-2020-M10

20

30

19

M10

14

WDMW05, WDHW05, WDMT05...

DSW-306H

A-105SD

MSH-2025-M12

25

35

23,6

M12

17

WDMW06, WDHW06, WDMT06...

CSW-408H

DCM-18

A-15SD

MSH-2032-M16

32

43

29

M16

22

WDMW, WDHW, WDMT 08...

DSW-4510H

DCM-17

A-20

MSH-3020-M10

20

30

19

M10

14

WOMW04, WOMT04...

TSW-2256H

A-08SD

MSH-3025-M12

25

35

23,6

M12

17

WDMW05, WDHW05, WDMT05...

DSW-306H

A-105SD

MSH-3032-M16

32

43

29

M16

22

WDMW06, WDHW06, WDMT06...

CSW-408H

DCM-18

A-15SD

MSH-4032-M16

32

43

29

M16

22

WDMW05, WDHW05, WDMT05...

DSW-306H

A-105SD

D1

MD

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60

Parafuso e
Apoio

EM ESTOQUE / Stock Itens

CONSULTAR / Consult

60

LINHA ALTO AVANO


High Feed Line

INSERTOS (SEM QUEBRA CAVACO)


Insert (without cheapbreaker)
Cdigo

JC8015

JC5040

JC8050

6,5

2,8

0,8

1,5

13

l Fig. 1

l Fig. 2

l Fig. 1

WDMW50316ZTR

3,2

1,0

1,6

15

l Fig. 1

l Fig. 2

l Fig. 1

WDMW6T320ZTR

10

3,97

1,2

2,0

15

l Fig. 1

l Fig. 2

l Fig. 1

WDMW80520ZTR

13

5,5

1,5

2,0

15

l Fig. 3

l Fig. 4

l Fig. 3

WDMW10X620ZTR

16

6,0

2,0

2,0

15

l Fig. 1

l Fig. 2

l Fig. 1

Code

WOMW04T215ZER

Fig. 2

Fig. 1

Fig. 4

Fig. 3

B
T

B
T

INSERTOS (COM QUEBRA CAVACO)


Insert (with cheapbreaker)
Cdigo

JC8015

JC5040

WOMT04T215ZER

6,5

2,8

0,8

1,5

13

l Fig. 5

l Fig. 7

WDMT050316ZER

3,2

1,0

1,6

15

l Fig. 5

l Fig. 6

WDMT06T320ZER

10

3,97

1,2

2,0

15

l Fig. 5

l Fig. 6

WDMT080520ZER

13

5,5

1,5

2,0

15

l Fig. 5

WDMT10X620ZER

16

6,0

2,0

2,0

15

l Fig. 5

Code

Fig. 6

Fig. 5

JC8050

JC8015

l Fig. 6

l Fig. 5

l Fig. 6

l Fig. 6

l Fig. 5

l Fig. 6

Fig. 7

B
T

ACESSRIOS
Parts

Cdigo
Code
16

Parafuso
Inserto

Parafuso e
Apoio

Chaves
A-10SD

Clamp Screw

Clamp Set

Wrench

TSW-2556-H

20, 21

DSW-306H

A-10SD

25, 26, 30

CSW-408H

DCM-18

A-15SD

32, 33, 44, 50, 52, 63, 66, 80, 100

DSW-4510H

DCM-17

A-20

EM ESTOQUE / Stock Itens

CONSULTAR / Consult

61

DETALHES DE PROGRAMAO PARA LINHA ALTO AVANO


Program Details for High Feed Line

DEFINIO DE RAIOS PARA PROGRAMAO


Definition of Corner Shape for Programming
Inserto

Ra

04 Type

1.5

05 Type

1.6

06 Type
08 Type

Insert

Raio para Programao

Ap

A1

2.7

0.8

0.29

0.8

R1.5

3.6

1.25

0.35

1.2

R2.0v

4.5

1.5

0.44

1.5

R2.5

6.0

2.0

0.63

2.0

R3.0

Corner Radius for Programming

ATENO ESPECIAL NA UTILIZAO DAS FERRAMENTAS HIGH FEED


Attention for Profile Milling With High Feed

Cdigo
Code

Ferram.
(mm)
Tool Dia.

Efetivo
de Corte
(mm)
Eff. Cutting
Diameter

Prof. Mx
Corte
(mm)
Max. Depth
of Cut

Entrada da Ferramenta em Rampa


Ramping

Entrada da Ferramenta em
Interpolao Helicoidal
Helical Interpolation

Mnimo do Furo
(mm)

Mximo do Furo
(mm)

Mx. Prof. em Corte


Direto Tipo
Fura-Fresa (mm)

ngulo Mx. de
Entrada em Rampa

Alt. Total da
Ferramenta c/ AP Mx.
Tot. Cutting Length at Max. Ap
22.0

Min. Bore Diameter (mm)


30

Max. Bore Diameter (mm)


37

0.5
0.5

Max. Drilling Depth

SKS-2020

20

12.7

1.2

Max. Ramping Angle


3

SKS-2021

21

13.7

1.2

230

27.5

32

39

SKS-2025

25

15.9

1.5

21.5

33

46

SKS-2026

26

16.9

1.5

330

24.5

35

48

SKS-2030

30

20.9

1.5

230

34.4

43

56

SKS-2032

32

20

28.6

41

60

1.5

SKS-2033

33

21

330

32.7

43

62

1.5

SKS-3040

40

28

248

40.9

57

76

1.5

SKS-*050

50

38

57.3

77

96

1.5

SKS-*052

52

40

57.3

81

100

1.5

SKS-*063

63

51

130

76.4

103

122

1.5

SKS-*066

66

54

124

81.8

109

128

1.5

SKS-*080

80

68

112

95.5

137

156

1.5

SKS-*100

100

88

114.6

177

196

1.5

Usinagem por Interpolao Helicoidal


Usinagem em Rampa

Helical Interpolation

Clculo do Passo
Calculating of tool pass diameter

Ramping

Passo Lateral Furo


Bore
Tool Pass
Diameter
Diameter

Ferramenta
Tool
Diameter

A Profundidade de Corte por Passada No


Pode Exceder a Mxima Profundidade de
Corte.
Depth of cut per one circuir should not
exceed max. depth of cut Ap.
Em caso de usinagem em rampa e por interpolao helicoidal, aplicar 70% ou menos o avano de corte calculado na tabela de parmetros de corte. In
case of ramping and helical interpolation, apply 70% or less feed speed from standard cutting condition table.
Nos casos de entrada direta (furo-fresa), aplicar 50% ou menos o avano calculado na tabela de parmetros de corte.
In case of drilling, apply 50% or less Z axis feed speed from standard cutting condition table.
No caso de usinagem por entrada direta (furo-fresa) podero sair cavacos longos. Observar normas de segurana.
Long consecutive chips may come out in case of drilling, confirm the safe condition sufficiently.

62

PARMETROS DE CORTE PARA LINHA ALTO AVANO


Recommended Cutting Conditions for High Feed Line

CABEOTES
Facemill Type

Materiais

Classes

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040
(JC8015
acima/above
40HRC)

Materials

Grades

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379) <
255HB

JC5040
JC8050

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC

JC8015
(JC5015)

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron (GG,
GGG) < 300HB

JC8015
JC5015
(JC600)

(SUS 304)
Ao Inoxidvel
Stainless steel
< 250HB

JC8015
JC5015
(JC730U)

Comp.
Total

Overhung
Length
(mm)

da Ferramenta Tool Dia. (mm)


50mm, (52mm)
N de Facas 3N No. of teeth 3N
N de Facas 4N No. of teeth 4N
F
Pc
Ap
N
F
Pc
Ap
N
(mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW)

63mm
N de Facas 3N No. of teeth 3N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)

150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400

1.2
1
1
0.6
0.4
1.2
1
0.8
0.5
0.3
1.2
1
0.8
0.5
0.3
-

830
700
570
570
570
830
700
570
570
570
830
700
570
570
570
-

3,730
3,150
2,570
3,420
3,420
3,730
3,150
2,570
2,900
2,900
3,730
3,150
2,570
2,900
2,900
-

8
5.6
4.6
3.7
2.5
8.6
6.1
4
2.8
1.7
8
5.6
3.7
2.6
1.6
-

1.2
1
1
0.6
0.4
1.2
1
0.8
0.5
0.3
1.2
1
0.8
0.5
0.3
-

830
700
570
570
570
830
700
570
570
570
830
700
570
570
570
-

4,970
4,200
3,420
3,990
3,990
4,980
4,200
3,420
3,420
3,420
4,980
4,200
3,420
3,420
3,420
-

10.7
7.5
6.1
4.3
2.9
11.5
8.1
5.3
3.3
2
10.7
7.5
4.9
3.1
1.8
-

1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4

760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460

4,050
3,060
2,700
2,050
2,390
2,730
3,420
3,060
2,700
2,050
2,390
2,390
3,420
3,060
2,700
2,050
2,390
2,390

13.8
9
6.1
5.1
4.3
2.5
9.9
8.9
6.5
4
3.5
2.3
9.2
8.3
6.1
3.7
3.2
2.2

100
150
200
250
300

1
0.8
0.6
0.4
-

570
450
380
380
-

1,720
1,340
1,150
920
-

4.8
3
1.9
1
-

1
0.8
0.6
0.4
-

570
450
380
380
-

2,280
1,800
1,520
1,220
-

6.3
4
2.5
1.4
-

1
1
0.8
0.7
0.5

450
380
380
300
300

1,350
1,140
1,140
900
720

4.7
4
3.2
2.2
1.3

150
200
250
300
350
400
150
200
250
300
350
400

1.5
1.2
1.2
0.8
0.6
1.2
0.8
0.6
0.4
0.3
-

830
700
570
570
570
950
800
570
570
570
-

4,480
3,780
3,080
3,420
3,420
3,730
3,150
2,250
2,250
2,250
-

8.6
6.1
4.7
3.5
2.6
8.6
6
3.5
2.2
1.3
-

1.5
1.2
1.2
0.8
0.6
1.2
1
0.8
0.5
0.3
-

830
700
570
570
570
950
800
570
570
570
-

5,980
5,040
4,100
4,560
4,560
4,980
4,200
3,000
3,000
3,000
-

11.5
8.1
6.3
4.7
3.5
11.5
8.1
4.6
2.9
1.7
-

1.5
1.5
1.5
1.2
1
0.6
1.2
1.2
1
0.8
0.6
0.4

910
680
600
460
460
460
760
680
600
460
460
460

4,910
3,670
3,150
2,480
2,760
2,760
3,000
2,670
2,350
1,800
1,800
1,800

11.9
8.9
7.6
4.8
4.5
2.7
8.7
7.8
5.7
3.5
2.6
1.8

CABEOTES
Facemill Type

Materiais

Classes

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040
(JC8015
acima/above
40HRC)

Materials

Grades

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379) <
255HB

JC5040
JC8050

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC

JC8015
(JC5015)

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron (GG,
GGG) < 300HB

JC8015
JC5015
(JC600)

Ao Inoxidvel Abaixo 250HB


Stainless Steel Below 250HB
(SUS304)

JC8015
(JC730U)

Comp.
Total

Overhung
Length
(mm)

63mm, (66mm)
N de Facas 4N No. of teeth 4N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)

da Ferramenta Tool Dia. (mm)


80mm
N de Facas 5N No. of teeth 5N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)

100mm
N de Facas 6N No. of teeth 6N
Ap
N
F
Pc
(mm) (min-1) (mm/min) (kW)

150
200
250
300
350
400
150
200
250
300
350
400
150
200
250
300
350
400

1.2
1.2
1
1
0.8
0.4
1.2
1.2
1
0.8
0.6
0.4
1.2
1.2
1
0.8
0.6
0.4

760
680
600
460
460
460
760
680
600
460
460
460
760
680
600
460
460
460

5,400
4,090
3,600
2,730
3,190
3,640
4,560
4,080
3,600
2,730
3,090
3,090
4,560
4,080
3,600
2,730
3,090
3,090

14.6
11
8.1
6.8
5.7
3.3
13.3
11.9
8.7
5.3
4.5
3
12.3
11
8.1
4.9
4.2
2.8

1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6

720
600
520
440
360
360
600
520
440
360
360
360
600
520
440
360
360
360

5,400
4,500
3,900
3,300
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700
4,500
3,900
3,300
2,700
2,700
2,700

18.5
15.4
13.4
9.4
7.7
4.6
16.6
14.4
12.2
8.3
6.6
5
15.4
13.4
11.3
7.7
6.2
4.6

1.2
1.2
1.2
1
1
0.6
1.2
1.2
1.2
1
0.8
0.6
1.2
1.2
1.2
1
0.8
0.6

570
480
420
350
290
290
480
420
350
290
290
290
480
420
350
290
290
290

5,130
4,320
3,730
3,150
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610
4,320
3,780
3,150
2,610
2,610
2,610

22
18.5
16
11.3
9.3
5.6
19.9
17.4
14.5
10
8
6
18.5
16.2
13.5
9.3
7.5
5.6

100
150
200
250
300

1
1
0.8
0.7
0.5

450
380
380
300
300

1,800
1,520
1,520
1,200
960

6.3
5.3
4.3
2.9
1.7

1
1
1
0.9
0.7

360
360
300
240
240

1,800
1,800
1,500
1,200
960

8
8
6.7
4.8
3

1
1
1
0.9
0.7

290
290
240
190
190

1,740
1,740
1,440
1,140
910

9.7
9.7
8
5.7
3.5

150
200
250
300
350
400
150
200
250
300
350
400

1.5
1.5
1.5
1.2
1
0.6
1.2
1.2
1
0.8
0.6
0.4

910
680
600
460
460
460
760
680
600
460
460
460

6,550
4,900
4,200
3,310
3,680
3,680
4,000
3,560
3,130
2,400
2,400
2,400

15.9
11.9
10.2
6.4
5.9
3.6
11.6
10.3
7.6
4.6
3.5
2.3

1.5
1.5
1.5
1.5
1.2
0.8
1.2
1.2
1.2
1
0.8
0.6

720
600
520
440
360
360
600
520
440
360
360
360

6,480
5,400
4,680
3,960
4,320
4,320
3,900
3,380
2,860
2,340
2,340
2,340

19.9
16.6
14.4
12.2
10.6
7.1
14.4
12.5
10.5
7.2
5.8
4.3

1.5
1.5
1.5
1.5
1.2
0.8
1.2
1.2
1.2
1
0.8
0.6

570
480
420
350
290
290
480
420
350
290
290
290

6,160
5,180
4,480
3,780
4,180
4,180
3,750
3,280
2,730
2,270
2,270
2,270

23.7
19.9
17.2
14.5
12.9
8.6
17.3
15.1
12.6
8.7
7
5.2

Ap: Profundidade de corte, N: rotao, F: avano, Pc: potncia consumida


Ap: Depth of cut, N: Spindle speed, F: Feed speed, Pc: Net power consumption

63

PARMETROS DE CORTE PARA LINHA ALTO AVANO


Recommended Cutting Conditions for High Feed Line

CABEOTES
Facemill Type

Materiais
Materials

Classes
Grades

Comprimento
Total
Overhung
Length (mm)

JC5040
JC8050
(JC730U)

150
200
250
300
350
400

1.5
1.5
1.5
1.5
1.2
1

460
460
400
380
380
380

4,140
4,140
3,600
3,420
3,420
3,420

27.7
27.7
24.1
22.9
18.3
15.3

1.5
1.5
1.5
1.5
1.5
1.2

360
360
360
320
300
300

3,780
3,780
3,780
3,360
3,150
3,150

32.4
32.4
32.4
28.8
27
21.6

JC5040
(JC8015
acima/above
40HRC)

150
200
250
300
350
400

1.5
1.5
1.5
1.2
1
0.8

400
400
380
350
350
350

3,000
3,000
2,850
2,630
2,630
2,630

21.6
21.6
20.6
15.2
12.6
10.1

1.5
1.5
1.5
1.5
1.2
1

320
320
320
280
280
280

2,800
2,800
2,800
2,450
2,450
2,450

25.8
25.8
25.8
22.6
18.1
15.1

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379) < 255HB

JC5040
JC8050

150
200
250
300
350
400

1.5
1.5
1.5
1.2
1
0.8

400
400
380
350
350
350

3,000
3,000
2,850
2,630
2,630
2,630

20.1
20.1
19.1
14.1
11.7
9.4

1.5
1.5
1.5
1.5
1.2
1

320
320
320
280
280
280

2,800
2,800
2,800
2,450
2,450
2,450

24
24
24
21
16.8
14

(SKD61, DAC, DHA)


Aos Ferramenta Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC

JC8015
(JC5015)

100
150
200
250
300

1
1
1
1
0.8

230
230
230
190
190

1,380
1,380
1,380
1,140
1,140

9.6
9.6
9.6
7.9
6.3

1
1
1
1
0.8

180
180
180
150
150

1,260
1,260
1,260
1,050
1,050

11.2
11.2
11.2
9.3
7.4

JC8015
(JC600)

150
200
250
300
350
400

1.8
1.8
1.8
1.5
1.2
1

420
420
380
380
350
350

4,500
4,500
4,100
4,100
3,780
3,780

26
26
23.7
19.7
14.5
12.1

1.8
1.8
1.8
1.8
1.5
1.2

330
330
330
300
300
270

4,160
4,160
4,160
3,780
3,780
3,400

30.7
30.7
30.7
27.9
23.3
16.7

JC8015
JC5015
(JC730U)

150
200
250
300
350
400

1.5
1.5
1.5
1.2
1
0.8

380
380
350
320
320
320

2,850
2,850
2,630
2,400
2,400
2,400

20.6
20.6
19
13.8
11.5
9.2

1.5
1.5
1.5
1.5
1.2
1

300
300
300
270
270
270

2,630
2,630
2,630
2,360
2,360
2,360

24.3
24.3
24.3
21.8
17.4
14.5

Ao Carbono (C50, C55), (S50C, S55C)


Carbon Steel (C50,C55), (S50C, S55C)
< 250HB

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

Ferro Fundido Cinzento e Modular


Grey & Modular Cast Iron (GG, GGG) (FC,
FCD)< 300HB

Ao Inoxidvel (SUS304)
Stainless steel (SUS304)
< 250HB

Ap: Profundidade de corte, N: rotao, F: avano, Pc: potncia consumida


Ap: Depth of cut, N: Spindle speed, F: Feed speed, Pc: Net power consumption

ANOTAES / Notes

64

da Ferramenta Tool Dia. (mm)


125mm
160mm
N de Facas 6N No. of teeth 6N
N de Facas 7N No. of teeth 7N
F
Pc
Ap
N
F
Pc
Ap
N
(kW)
(mm)
(min-1) (mm/min)
(kW)
(mm)
(min-1) (mm/min)

PARMETROS DE CORTE PARA LINHA ALTO AVANO


Recommended Cutting Conditions for High Feed Line

FRESAS PORTA INSERTOS


End Mill Type

da Ferramenta Tool Dia. (mm)


16 / 17
20 / 21
25 / 26
30 / 32 / 33
N de Facas 2N No. of teeth 2N
N de Facas 2N No. of teeth 2N
N de Facas 2N No. of teeth 2N
N de Facas 2N No. of teeth 2N
F
L
Ap
N
F
L
Ap
N
F
L
Ap
N
F
L
Ap
N
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)

Materiais

Classes

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

30
70
100

0.6
0.5
0.4

3,580
2,980
2,580

3,580
2,380
1,550

70
120
190

0.7
0.5
0.3

2,850
2,400
1,250

4,600
3,800
1,500

70
120
220

0.7
0.5
0.3

2,300
1,900
1,000

4.600
3.800
1.600

70
120
220

0.8
0.6
0.4

1,800
1,000
500

3,600
3,000
2,000

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040
(JC8015
acima/above
40HRC)

30
70
100

0.6
0.5
0.4

3,580
2,980
2,580

3,580
2,380
1,550

70
120
190

0.7
0.5
0.3

2,850
2,400
1,250

4,600
3,800
1,500

70
120
220

0.7
0.5
0.3

2,300
1,900
1,000

4.600
3.800
1.600

70
120
220

0.8
0.6
0.3

1,800
1,000
500

3,600
3,000
2,000

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB

JC5040
JC8050

30
70
100

0.6
0.5
0.4

3,580
2,980
2,580

3,580
2,380
1,550

70
120
190

0.7
0.5
0.3

2,850
2,400
1,250

4,600
3,800
1,500

70
120
220

0.7
0.5
0.3

2,300
1,900
1,000

4.600
3.800
1.600

70
120
220

0.8
0.6
0.3

1,800
1,000
500

3,600
3,000
2,000

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379)
40-50HRC

JC8015
(JC5015)

30
70
100

0.3
0.2
-

2,380
2,380
-

2,380
1,900
-

70
120
190

0.5
0.3
-

1,100
1,100
-

1,100
1,100
-

70
120
220

0.6
0.4
-

1,000
1,000
-

1.400
1.200
-

70
120
220

0.8
0.6
0.3

800
700
500

1,300
1,100
800

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB

JC8015
JC5015
(JC600)

30
70
100

0.7
0.6
0.5

3,580
2,980
2,580

3,580
2,380
1,550

70
120
190

0.8
0.6
0.4

3,000
2,800
2,200

3,000
2,800
2,200

70
120
220

1
0.8
0.5

1,650
1,400
1,150

3.300
2.800
2.300

70
120
220

1.2
1
0.6

1,300
1,100
900

3,900
3,300
2,200

JC8015
JC5015
(JC730U)

30
70
100

0.5
0.3
0.3

2,980
2,980
2,580

2,980
2,380
1,550

70
120
190

0.7
0.5
0.3

2,400
2,400
1,250

3,840
3,840
1,500

70
120
220

0.7
0.5
0.3

1,900
1,900
1,000

3,800
3,800
1,600

70
120
220

0.8
0.6
0.3

1,500
1,250
600

3,600
3,000
1,800

Materials

Ao Inoxidvel Abaixo
250HB
Stainless Steel Below
250HB
(SUS304)

Grades

FRESAS PORTA INSERTOS


End Mill Type

Materiais
Materials

Classes
Grades

40 (32 / Shank)
N de Facas 2N No. of teeth 2N

da Ferramenta Tool Dia. (mm)


40 (42 / Shank)
N de Facas 2N No. of teeth 2N

50
N de Facas 2N No. of teeth 2N

L
(mm)

Ap
(mm)

N
(min-1)

F
(mm/
min)

L
(mm)

Ap
(mm)

N
(min-1)

F
(mm/
min)

L
(mm)

Ap
(mm)

N
(min-1)

F
(mm/
min)

JC5040
JC8050
(JC730U)

70
170
220

0.8
0.6
0.4

1,400
1,000
800

4,300
3,700
2,900

70
170
220

1
0.8
0.6

1,400
1,200
1,200

5,100
4,300
4,300

70
170
220

1
0.8
0.6

1,150
950
950

4,100
3,400
3,400

JC5040
(JC8015
acima/above
40HRC)

70
170
220

0.8
0.6
0.4

1,400
1,000
800

4,300
3,700
2,900

70
170
220

1
0.8
0.6

1,400
1,200
1,200

5,100
4,300
4,300

70
170
220

1
0.8
0.6

1,150
950
950

4,100
3,400
3,400

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379) < 255HB

JC5040
JC8050

70
170
220

0.8
0.6
0.4

1,400
1,000
800

4,300
3,700
2,900

70
170
220

1
0.8
0.6

1,400
1,200
1,200

5,100
4,300
4,300

70
170
220

1
0.8
0.6

1,150
950
950

4,100
3,400
3,400

(SKD61, DAC, DHA)


Aos Ferramenta Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 40-50HRC

JC8015
(JC5015)

70
170
220

0.8
0.6
0.4

640
480
480

1,500
1,100
1,100

70
170
220

0.8
0.6
0.5

640
480
480

1,900
1,400
1,400

70
170
220

0.8
0.6
0.5

500
380
380

1,500
1,100
1,100

Ferro Fundido Cinzento e Modular


Grey & Modular Cast Iron (GG, GGG)
(FC, FCD) < 300HB

JC8015
JC5015
(JC600)

70
170
220

1.2
1
0.6

1,000
720
720

4,600
3,200
3,200

70
170
220

1.5
1.2
0.8

1,000
720
720

5,500
3,900
4,300

70
170
220

1.5
1.2
0.8

830
570
570

4,500
3,100
3,400

JC8015
(JC730U)

70
170
220

0.8
0.6
0.4

1,200
1,000
800,000

3,600
3,000
2,900

70
170
220

1
0.8
0.6

1,200
1,200
1,000

4,300
3,600
3,000

70
170
220

1,000
950
830

3,600
3,400
3,000

Ao Carbono (C50, C55), (S50C, S55C)


Carbon Steel (C50,C55), (S50C, S55C)
< 250HB

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

Ao Inoxidvel Abaixo 250HB


Stainless Steel Below 250HB
(SUS304)

1
0.8
0.6

65

PARMETROS DE CORTE PARA LINHA ALTO AVANO


Recommended Cutting Conditions for High Feed Line

PONTEIRA MSH E PROLONGADOR DE METAL DURO


MSH Head Type and Carbide Shank Holder

Materiais
Materials

Classes
Grades

da Ferramenta Tool Dia. (mm)


20/21/22
20/21/22
No. of teeth 2N No. of Teeth 2N
No. of teeth 3N No. of Teeth 3N
vF
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
(mm/
-1
-1
-1
(mm) (mm) (min ) (mm/min) (mm) (mm) (min ) (mm/min) (mm) (mm) (min )
min)
16/17
No. of teeth 2N No. of Teeth 2N

25/26/28
No. of teeth 2N No. of Teeth 2N
L
Ap
N
vF
(mm) (mm) (min-1) (mm/min)

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

70
120
160

0.4
0.3
0.2

3,580
3,180
2,980

6,440
5,090
4,760

70
120
190

0.6
0.5
0.3

2,850
2,600
2,400

5,700
5,200
4,800

70
120
190

0,5
0,4
0.3

2,850
2,600
2,400

7,700
7,000
6,500

90
140
210

0.7
0.5
0.3

2,300
2,300
1,900

5,500
5,100
3,800

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040
(JC8015
acima/above
40HRC)

70
120
160

0.4
0.3
0.2

3,180
3,180
2,980

5,720
5,090
4,760

70
120
190

0.5
0.4
0.3

2,850
2,600
2,400

5,700
5,200
4,800

70
120
190

0,5
0,4
0.3

2,850
2,600
2,400

7,700
7,000
6,500

90
140
210

0.7
0.5
0.3

2,300
2,300
1,900

5,500
5,100
3,800

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB

JC5040
JC8050
(JC730U)

70
120
160

0.4
0.3
0.2

3,180
3,180
2,980

5,720
5,090
4,760

70
120
190

0.5
0.4
0.3

2,850
2,600
2,400

5,700
5,200
4,800

70
120
190

0,5
0,4
0.3

2,850
2,600
2,400

7,700
7,000
6,500

90
140
210

0.7
0.5
0.3

2,300
2,300
1,900

5,500
5,100
3,800

SUS304
Ao Inoxidvel (SUS304)
Stainless Steel (SUS304)

JC5040
JC8050

70
120
160

0.3
0.3
0.2

3,180
2,980
2,980

5,720
4,760
4,760

70
120
190

0.5
0.4
0.3

2,500
2,400
2,400

5,000
4,800
4,800

70
120
190

0,5
0,4
0.3

2,500
2,400
2,400

6,800
6,500
6,500

90
140
210

0.7
0.5
0.3

2,000
2,000
1,900

4,400
4,000
3,800

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC

JC8015
(JC5015)

70
120
160

0.2
0.2
-

2,380
2,380
-

2,610
2,380
-

70
120
190

0.4
0.3
-

1,300
1,200
-

1,600
1,400
-

70
120
190

0.3
0.3
-

1,300
1,200
-

2,300
2,000
-

90
140
210

0.6
0.4
-

1,100
1,000

1,500
1,400

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB

JC8015
(JC600)

70
120
160

0,5
0,4
0.3

2,980
2,980
2,500

6,550
5,960
5,000

70
120
190

0.6
0.5
0.4

2,400
2,400
2,000

5,800
5,300
4,800

70
120
190

0.6
0.5
0.4

2,400
2,400
2,000

8,000
7,200
6,000

90
140
210

1
0,8
0,5

1,900
1,900
1,600

4,500
4,300
3,800

PONTEIRA MSH E PROLONGADOR DE METAL DURO


MSH Head Type and Carbide Shank Holder

Materiais

Classes

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

90
140
210

0.6
0.5
0.3

2,300
2,300
1,900

6,900
6,900
5,700

100
150
210

0,7
0,5
0,3

1,900
1,900
1,600

4,600
4,300
3,900

100
150
210

0.6
0.5
0.3

2,000
1,900
1,600

6,000
5,700
4,800

100
150
210

0.8
0.6
0.4

1,800
1,800
1,500

4,600
4,300
3,900

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040
(JC8015
acima/above
40HRC)

90
140
210

0.6
0.5
0.3

2,300
2,300
1,900

6,900
6,900
5,700

100
150
210

0,7
0,5
0,3

1,900
1,900
1,600

4,600
4,300
3,900

100
150
210

0.6
0.5
0.3

2,000
1,900
1,600

6,000
5,700
4,800

100
150
210

0.8
0.6
0.4

1,800
1,800
1,500

4,600
4,300
3,900

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB

JC5040
JC8050

90
140
210

0.6
0.5
0.3

2,300
2,300
1,900

6,900
6,900
5,700

100
150
210

0,7
0,5
0,3

1,900
1,900
1,600

4,600
4,300
3,900

100
150
210

0.6
0.5
0.3

2,000
1,900
1,600

6,000
5,700
4,800

100
150
210

0.8
0.6
0.4

1,800
1,800
1,500

4,600
4,300
3,900

JC8015
(JC730U)

90
140
210

0.6
0.5
0.3

2,000
2,000
1,900

6,000
6,000
5,700

100
150
210

0,7
0,5
0,3

1,700
1,700
1,600

3,800
3,500
3,000

100
150
210

0.6
0.5
0.3

1,800
1,700
1,600

5,400
5,100
4,800

100
150
210

0.8
0.6
0.4

1,600
1,600
1,500

3,800
3,500
3,000

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC

JC8015

90
140
210

0.5
0.3
-

1,100
1,000
-

2,000
1,800
-

100
150
210

0.6
0.4
0.2

850
750
650

1,600
1,400
1,200

100
150
210

0.5
0.4
0.2

850
750
650

1,550
1,350
1,200

100
150
210

0.8
0.6
0.3

800
700
600

1,600
1,400
1,200

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD)
< 300HB

JC8015
(JC600)

90
140
210

0.8
0.6
0.5

1,900
1,900
1,600

6,900
6,300
5,300

100
150
210

1
0.8
0.5

1,600
1,600
1,350

4,200
3,900
3,000

100
150
210

0.8
0.6
0.5

1,600
1,600
1,350

5,800
5,300
4,500

100
150
210

1.2
1
0.6

1,500
1,500
1,250

4,200
3,900
3,000

Materials

SUS304
Ao Inoxidvel (SUS304)
Stainless Steel (SUS304)

66

da Ferramenta Tool Dia. (mm)


25/26/28
30
30
32/33/35
N de Facas 3N No. of Teeth 3N
N de Facas 2N No. of Teeth 2N
N de Facas 3N No. of Teeth 3N
N de Facas 2N No. of Teeth 2N
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
vF
L
Ap
N
vF
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)

Grades

PARMETROS DE CORTE PARA LINHA ALTO AVANO


Recommended Cutting Conditions for High Feed Line

PONTEIRA MSH E PROLONGADOR DE METAL DURO


MSH Head Type and Carbide Shank Holder

Materiais
Materials

da Ferramenta Tool Dia. (mm)


32/33/35
No. da Faca 3N No. of Teeth 3N

32
No. da Faca 4N No. of Teeth 4N

Classes
Grades

40
No. da Faca 5N No. of Teeth 5N

L
(mm)

Ap
(mm)

N
(min-1)

vF
(mm/
min)

L
(mm)

Ap
(mm)

N
(min-1)

vF
(mm/
min)

L
(mm)

Ap
(mm)

N
(min-1)

vF
(mm/
min)

Ao Carbono (C50, C55),


(S50C, S55C)
Carbon Steel (C50,C55),
(S50C, S55C)
< 250HB

JC5040
JC8050
(JC730U)

100
150
210

0.6
0.5
0.3

1,900
1,800
1,500

7,600
7,200
6,000

100
150
210

0.7
0.5
0.3

1,800
1,800
1,500

6,000
5,400
4,500

100
150
210

0.6
0.5
0.3

1,500
1,400
1,200

7,500
7,000
6,000

(HPM7, PX5, NAK80, P20)


Mold Steel
(1.2311, P20) 30-43HRC

JC5040 (JC8015
acima/above
40HRC)

100
150
210

0.6
0.5
0.3

1,900
1,800
1,500

7,600
7,200
6,000

100
150
210

0.7
0.5
0.3

1,800
1,800
1,500

6,000
5,400
4,500

100
150
210

0.6
0.5
0.3

1,500
1,400
1,200

7,500
7,000
6,000

(SKD61, SKD11)
Ao Ferramenta
Die Steel (1.2344, 1.2379)
< 255HB

JC5040
JC8050

100
150
210

0.6
0.5
0.3

1,900
1,800
1,500

7,600
7,200
6,000

100
150
210

0.7
0.5
0.3

1,800
1,800
1,500

6,000
5,400
4,500

100
150
210

0.6
0.5
0.3

1,500
1,400
1,200

7,500
7,000
6,000

JC8015
(JC730U)

100
150
210

0.6
0.5
0.3

1,700
1,600
1,500

6,800
6,400
6,000

100
150
210

0.7
0.5
0.3

1,600
1,600
1,500

5,200
4,800
4,500

100
150
210

0.6
0.5
0.3

1,350
1,300
1,200

6,800
6,500
6,000

(SKD61, DAC, DHA)


Aos Ferramenta
Endurecidos
Hardened Die Steel
(1.2344, 1.2379) 4050HRC

JC8015

100
150
210

0.5
0.4
0.2

800
700
600

1,900
1,700
1,500

100
150
210

0.6
0.4
0.2

800
700
600

2,200
1,900
1,500

100
150
210

0.5
0.4
0.2

640
560
480

1,900
1,700
1,450

Ferro Fundido Cinzento e


Modular
Grey & Modular Cast Iron
(GG, GGG) (FC, FCD) <
300HB

JC8015
(JC600)

100
150
210

0.8
0.6
0.5

1,500
1,500
1,250

7,200
6,600
5,500

100
150
210

1
0.8
0.5

1,500
1,500
1,250

5,200
5,000
4,000

100
150
210

0.8
0.6
0.5

1,200
1,200
1,000

7,200
6,500
5,500

SUS304
Ao Inoxidvel (SUS304)
Stainless Steel (SUS304)

L: Comprimento, Ap: Profundidade de corte, N: rotao, F: avano


L: Overhung length, Ap: Depth of cut, N: Spindle speed, F: Feed speed

1 - No caso da mquina no ter potncia suficiente, reduzir parmetros.


2 - Usar ar na usinagem.
3 - No caso de aos com 50-55HRC, reduzir 30% os parmetros Ap, N, F.

1 - If machine does not have enough power, recommend to reduce the


depth of cut Ap or Spindle speed and Feed speed.
2 - Use air blow.
3 - In case of 50-55HRC, recommend to reduce 30% above Ap, N, F
(In the case of hardened die steel).

67

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