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Page No. 1. 2. 3. 4. 4.1 4.2 4.3 Basis for Thickness Calculation Design Pressure for Pressure Parts SH, RH and Economiser Pressure Drops Pressure Parts Schedule: Economiser System Circulating System Superheater System 6 7-9 10 14 15 4.4 4.5 5. Reheater System Steam Cooled Spacer Unit Material Diagram: SH Division Panellette SH Platen LTSH Reheater 19 20 21 22 16 17 18 3 4 5
Rev.No. 01 01 01
01 01 01 02 01 01
01 01 01 01
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 2 of 22 Approved by: VBR
1. 2. 2.1
: IBR
i.
0.6 mm provided for all water wall tubes over the thickness required as per IBR. Further, an additional tube thickness of 1.0 mm over and above the tube thickness of waterwall tubes calculated as per the above shall be provided on all water wall tubes coming within a radius of half a meter each wall blower. Thinning allowance for bends : 10%
ii.
Superheaters & Reheaters: Erosion allowance (Leading tubes) Erosion allowance (Balance of Tubes) Thinning allowance for bends Economiser Erosion allowance Thinning allowance for bends : 1.0 mm : 10% : 1.0 mm : 0.6 mm : 10%
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 3 of 22 Approved by: VBR
4.
RH design pressure used 5. Economiser system Max. operating pressure Design pressure
: : : : : : : : : :
Economiser coil design pressure used. 6. Circulation system Design pressure upto pump
Drum design pressure + Static head (or) 1.05 x Max. operating pressure whichever is higher. Drum design pressure + Static head + Pump head (or) 1.05 x Max. Operating pressure whichever is higher.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 4 of 22 Approved by: VBR
: : : : : : : : : : : : : : : :
0.25 0.65 2.45 2.08 0.20 0.25 0.37 0.40 0.25 3.48 0.30 1.34 0.30 4.93 0.25 17.5
kg/cm 2
kg/cm2
1.70
kg/cm2 kg/cm 2
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 5 of 22 Approved by: VBR
Sl.
Description
no.
No. off
Thick. mm
Min.order Min. insitu Erosion thickness thickness allowance mm mm mm 43.8 65.6 5.3 52.5 35.0 31.5 @ @ 4.1 @ @ @ 1.0 -
Material specification
Pressure Kg/cm 2(g) Design Working 219.7 214.0 214.0 210.2 210.2 210.2 201.0 201.0 201.0 197.2 197.2 197.2
Temperature oC Design Working 282 282 319 336 336 336 254 254 308 308 308 308
1. 2. 3. 4. 5. 6.
Eco. inlet lead Eco. inlet header Eco. coils Eco. outlet header Eco. outlet links Eco. outlet links to drum
1 1 552 1 2 3
50 75 5.3 (Bend) 60 40 36
Notes: $ - Outside gas path. @ After generation of Drawing. Data for Main pipes and tubes are furnished. For other components the product drawings may be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 6 of 22 Approved by : VBR/KR
Sl. no. 1.
`Description
No. off 1
Size OD mm
ID=1778
Thickness. mm
Min. Insitu thickness mm 149.74/ 179.79 (F) 149.74 / 180.3 (S) 27.8
Erosion allowance mm -
Drum
170 (min) / 205 165(min) / 200 (min) ## (F) (min) # (F) 160(min) / 190 155(min) /185 (min) ## (S) (min) # (S) 36 31.5
2. 3.
Downcomer
368
$ $ $ $ $
Suction 1 508 55 48.1 @ manifold 4. Suction spool 3 457.2 45 39.38 34.3 5. Circulating 3 <--- Sub -delivery Components ---> pumps 6. Discharge 6 <--- Sub -delivery Components ---> valves 7. Discharge 6 323.9 36 31.5 27.14 lines 8. Waterwall 1 914 90 (min) ## 85 (min) # @ bottom ring (Front&Rear) heade @(Sides) Notes: $ - Outside gas path @ - To be supplied after generation of drawings. ## Raw plate thickness # Finished shell thickness (F) For the First boiler (Vindhyachal-9) (S) For the Second boiler (Vindhyachal-10)
SA106Gr.C SA 299 -
213.5 213.5
200.5 200.5
368 368
354 354
$ $
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 7 of 22 Approved by : VBR/PSG
Sl. no.
`Description
No. off
Size OD mm
Thickness. mm
Min. order thickness mm 5.6 6.0 7.1 7.1 7.1 7.1 7.1 5.6 6.0 8.8 8.8 12
Min. Insitu thickness mm 5.25 5.25 6.25 6.32 6.32 6.32 6.32 5.25 5.25 3.88 3.88 6.32
Erosion allowance mm 0.6 0.6 1.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Material specification
Gas side Temperature oC metal temp. oC Design Working 396 396 396 396 396 396 396 396 396 368 368 396 363 363 363 363 363 363 363 363 363 363 363 363 448 448 448 448 448 448 448 448 448 $ $ 448
9.
1062
51 51 51 63.5 63.5
5.6 (Straight) 6.0 (Bend) 7.1 (WB opgs) 7.1 (Straight) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 5.6 (Straight) 6.0 (Bend) 8.8 (Straight) 8.8 (Bend) 12
SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C SA210Gr.C
213.5 213.5 213.5 210.8 210.8 210.8 210.8 213.5 213.5 213.5 213.5 210.8
200.5 200.5 200.5 198.0 198.0 198.0 198.0 200.5 200.5 200.5 200.5 198.0
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 8 of 22 Approved by : VBR/PSG
`Description
No. off 3
Size OD mm 273
Thickness. mm 40
Erosion allowance mm -
Pressure kg/cm 2(g) Design Working 208.5 208.5 208.5 208.5 208.5 195.5 195.5 195.5 195.5 195.5
Gas side Temperature oC metal temp. oC Design Working 368 368 368 368 368 363 363 363 363 363 $ $ $ $ $
Top headers
273 159
50 18
43.75 15.75
Notes : $ - Outside gas path @ - To be supplied after generation of drawings. Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 9 of 22 Approved by : VBR/PSG
2. 3. 4. 5. 6. 7.
50.0 6.3(Straight) 6.0(Bend) 60.0 50.0 6.3 (Straight) 7.1 (Bend) 12.5 (Bifurcate)
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 10 of 22 Approved by : VBR/KR
Thick mm.
Erosion allowance mm -
194.5 194.5
193.9
365 365
365
9.
10.
Backpass lower side header Rear Backpass lower front header Backpass Front wall tubes Backpass screen tubes Backpass roof tubes
323.9
50.0
43.8
SA106Gr.C
205.6
192.6
393
365
$$
11.
406.4
60.0
52.5
SA106Gr.C
206.9
193.9
393
365
$$
12.
126
51.0 51.0
1.0 -
13. 14.
126 126
51.0 51.0
16.
17.
248
51.0
11.0(Straight)
11.0
5.4
1.0
SA210Gr.C
206.7
193.7
393
365
397
18. 19.
248 248 1
5.4 3.7 @
1.0 -
398 $ $$
20.
137
51.0 51.0
5.0 5.6
4.4 4.4
SA210Gr.C SA210Gr.C
206.0 206.0
193.0 193.0
394 394
366 366
398 398
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 12 of 22 Approved by : VBR/KR
Description
Backpass lower rear header Backpass lower rear wall tubes LTSH inlet header LTSH Horizontal coils LTSH terminal tubes LTSH outlet header SH links to DESH SH DESH Links to Division panellettes
No. off
1 137 1 744 744 1 2 2 2
Size OD mm
323.9 44.5 323.9 47.63 47.63 47.63 457.2 508.0 508.0 508.0
Thick mm.
50.0 5.0 50.0 6.0 (Bend) 6.6 (Bend) 6.6 (Bend) 65.0 60.0 65.0 60.0
Erosion allowance mm
0.6 1.0 1.0 -
Material specification
SA106Gr.C SA210Gr.C SA106Gr.C SA213T11 SA213T11 SA213T11 SA335P12 SA335P12 SA335P12 SA335P12
60.0
31.
SH Division Panellettes
432
5.0 (Bend) 5.0 (Straight) 5.0 (Bend) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 7.1 (Straight) 5.6 (Straight) 7.1 (Bend) 70.0
5.0 5.0 5.0 7.1 7.1 7.1 7.1 5.6 7.1 61.3
SA213T11 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA335P12
201.7 201.7 201.7 201.7 201.7 201.7 201.7 201.7 201.7 198.2
188.7 188.7 188.7 188.7 188.7 188.7 188.7 188.7 188.7 185.2
406 471 482 476 521 496 481 532 526 485
406 421 482 476 471 446 431 482 476 475
32.
406.4
33.
508.0
60.0
52.5
SA335P12
197.9
184.9
485
475
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 14 of 22 Approved by : VBR/KR
Description
No. off
1 400
Size OD mm
406.4 51.0 51.0 51.0 51.0 63.5 63.5 51.0 51.0 51.0 63.5 63.5 51.0
Thick mm.
Erosion allowance mm
0.6 0.6 0.6 0.6 1.0 1.0 -
Material specification
SA335P12 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213TP347H SA213TP347H SA213TP347H SA213T91 SA213TP347H SA335P22
60.0 6.3 (Bend) 9.0 (Bend) 9.0 (Straight) 11.0 (Bend) 6.3 (Bend) 12.0 (Bend) 7.1 (Bend) 7.1 (Straight) 7.1 (Bend) 8.0 (Straight) 12.5 (Bend) 12.0 12.0 110.0
36.
Notes: $ Outside gas path @ After generation of Drawing. Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 02 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 15 of 22 Approved by : VBR/KR
51.0 508.0
PRESSURE PARTS SCHEDULE (Reheater System) Sl. no. 1. 2. 3. Description No. off Size OD mm 660.0 457.2 44.5 44.5 44.5 63.5 54.0 54.0 54.0 54.0 54.0 54.0 54.0 63.5 63.5 63.5 Thick. mm 20.0 28.0 5.0 (Bend) 6.3 (Bend) 8.0 (Bend) 4.5 (Bend) 4.0 (Bend) 4.0 (Bend) 4.5 (Bend) 4.5 (Bend) 4.5 (Straight) 6.3 (Bend) 4.0 (Straight) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) Min. order thickness mm 17.5 24.5 5.0 6.3 8.0 6.3 4.0 4.0 4.5 4.5 4.5 6.3 4.0 4.0 4.0 4.0 Min. Insitu thickness mm @ @ 1.8 1.8 1.8 2.3 2.5 3.1 2.2 3.1 3.7 3.1 2.6 2.1 3.2 3.0 Erosion allowance mm 0.6 0.6 0.6 0.6 0.6 1.0 Material specification SA106Gr.C SA106Gr.C SA213T11 SA213T11 SA213T11 SA213T11 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213TP347H SA213T22 Pressure Kg/cm 2(g) Design Working 54.0 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 Temperature oC Design Working 361 361 352 352 352 352 506 507 483 507 535 508 545 517 556 517 351 351 352 352 352 352 506 468 483 468 496 469 506 517 517 517 Gas side metal temp. 0C $ $ $ $ $ $ $ 509 $ 517 537 511 547 $ 558 $
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 16 of 22 Approved by : VBR/KR
PRESSURE PARTS SCHEDULE (Reheater System) Sl. no. 4. Description No. off 814 Size OD mm 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 63.5 54.0 54.0 558.8 Thick. mm 4.5 (Bend) 4.0 (Bend) 4.5 (Bend) 6.3 (Bend) 6.3 (Bend) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) 4.0 (Bend) 3.6 (Bend) 3.6 (Straight) 60.0 Min. order thickness mm 4.5 4.0 4.5 6.3 6.3 4.0 4.0 4.0 4.0 3.6 3.6 52.5 Min. Insitu thickness mm 2.4 2.5 3.8 3.8 3.7 3.4 2.7 2.1 2.1 2.6 2.8 @ Erosion allowance mm 0.6 0.6 1.0 1.0 0.6 0.6 0.6 Material specification SA213T22 SA213T22 SA213T22 SA213T22 SA213T22 SA213T91 SA213T91 SA213T91 SA213T91 SA213TP347H SA213TP347H SA335P22 Pressure Kg/cm 2(g) Design Working 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 52.4 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 44.7 42.5 Temperature oC Design Working 498 506 538 540 519 582 552 556 517 571 595 540 498 506 499 501 480 543 513 556 517 532 556 540 Gas side metal temp. 0C $ $ 540 543 522 585 555 $ $ 573 597 $
RH Rear Coils
5.
Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev 01 Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation Prepared by : GA TP-SC-209-100-0014 Reviewed by : VBR Sheet 17 of 22 Approved by : VBR/KR
1.
Steam cooled spacers for Platen SH Steam cooled spacers for RH Steam cooled spacers for Panellette SH
1 1 1 1 6
5 (Bend) 7.1 (Bend) 5 (Bend) 7.1 (Bend) 9.0 (Bend) 8.0 (Bend) 7.1 (Bend) 7.1 (Bend) 12.5
2.
Notes: $ Outside gas path Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW Rev. 01 Prepared by Reviewed by Approved by : : : GA VBR VBR/KR Date TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation TP-SC-209-100-0014 Sheet 18 of 22