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mytextilenotes.blogspot.com/.../process-control-of-rope-dyeing-for.h... 19 May 2008 Process Control of Rope Dyeing for denim. 1. Concentration of Hydrosulphite It is measured by vatometer. It should be from 1.5 gpl to 2.5gpl , or ...
4. textile: dyeing process for denim "ROPE DYEING AND SLASHER ...
textilepedia.blogspot.com/.../dyeing-process-for-denim-rope-dyeing....
This process eliminates a few intermediate processes of the rope dyeing. The yarn sheet is washed with chemicals such as caustic and washing soda and after ...
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mytextilenotes.blogspot.com/.../process-control-of-rope-dyeing-for.h... 19 May 2008 Process Control of Rope Dyeing for denim. 1. Concentration of Hydrosulphite It is measured by vatometer. It should be from 1.5 gpl to 2.5gpl , or ...
20 Oct 2009 PROCESS CONTROL OF ROPE DYEING FOR DENIM. 1. Concentration of Hydrosulphite. It is measured by vatometer. It should be from 1.5 gpl ...
4. textile: dyeing process for denim "ROPE DYEING AND SLASHER ...
textilepedia.blogspot.com/.../dyeing-process-for-denim-rope-dyeing.... This process eliminates a few intermediate processes of the rope dyeing. The yarn sheet is washed with chemicals such as caustic and washing soda and after ...
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mytextilenotes.blogspot.com/.../process-control-of-rope-dyeing-for.h... 19 May 2008 Process Control of Rope Dyeing for denim. 1. Concentration of Hydrosulphite It is measured by vatometer. It should be from 1.5 gpl to 2.5gpl , or ...
4. textile: dyeing process for denim "ROPE DYEING AND SLASHER ...
textilepedia.blogspot.com/.../dyeing-process-for-denim-rope-dyeing.... This process eliminates a few intermediate processes of the rope dyeing. The yarn sheet is washed with chemicals such as caustic and washing soda and after ...
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mytextilenotes.blogspot.com/.../process-control-of-rope-dyeing-for.h... 19 May 2008 Process Control of Rope Dyeing for denim. 1. Concentration of Hydrosulphite It is measured by vatometer. It should be from 1.5 gpl to 2.5gpl , or ...
4. textile: dyeing process for denim "ROPE DYEING AND SLASHER ...
textilepedia.blogspot.com/.../dyeing-process-for-denim-rope-dyeing.... This process eliminates a few intermediate processes of the rope dyeing. The yarn sheet is washed with chemicals such as caustic and washing soda and after ...
www.fibre2fashion.com/.../technology-of-denim-production-part-ii1.... 8 Sep 2010 Denim Dyeing Process: Indigo Dyeing Process, Warping Dyeing Techniques, Indigo Rope Dyeing for Denim Production. Ball Warping Machine ...
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mytextilenotes.blogspot.com/.../process-control-of-rope-dyeing-for.h... 19 May 2008 Process Control of Rope Dyeing for denim. 1. Concentration of Hydrosulphite It is measured by vatometer. It should be from 1.5 gpl to 2.5gpl , or ...
4. textile: dyeing process for denim "ROPE DYEING AND SLASHER ...
textilepedia.blogspot.com/.../dyeing-process-for-denim-rope-dyeing.... This process eliminates a few intermediate processes of the rope dyeing. The yarn sheet is washed with chemicals such as caustic and washing soda and after ...
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Warping Section
In the warping process, individual strands of yarn are removed from yarn packages prior to being gathered into a rope form suitable for dyeing. Individual strands of warp yarn (the lengthwise yarn in a fabric) are gathered into rope form and wound onto a log, thus forming a ball warp. Ball warping is the first step of Rope Dyeing process. It is a special type of warping where a no of yarn are taken through a reed stand & wound in a ball roller in the form of rope without twist. Parameters that are maintained for Ball warping: 1. Tension 2. Speed 3. Load on Ball
Rope Dyeing Section LCB (Long Chain Beamer) Section Sizing Section Weaving Section Finishing Section Inspection Sec
Warp Preparation In the warping process, individual strands of yarn are removed from yarn packages prior to being gathered into a rope form suitable for dyeing. Individual strands of warp yarn (the lengthwise yarn in a fabric) are gathered into rope form and wound onto a log, thus forming a ball warp. Two rope-dye ranges enable ACG to produce pure indigo, sulfur bottom, sulfur top, and colored denim yarn. The yarn goes through scour/sulfur dye, wash boxes, indigo dye vats, over a skying
device (to allow oxidation to occur), through additional wash boxes, over drying cans and then is coiled into tubs which are transferred to the Long Chain Beaming process. Long Chain Beaming separates the dyed yarn into individual strands, parallels the strands, and winds them onto a large section beam in preparation for Slashing. The Slashing process takes section beams, coats the yarn with a starch/wax solution, and winds the yarn onto a loom beam. A starch/wax solution is applied to enable the yarn to withstand the abrasion and tension it will be exposed to in Weaving. The solution also reduces the fuzziness of the yarn, thus eliminating a pilling effect in Weaving. Weaving The weaving process interlaces the warp (length-wise indigo dyed yarn) and the filling (naturalcolored cross-wise yarn) producing 100 percent cotton denim in a variety of weights and styles. * A portion of the weave room at ACG * Omni Plus Airjet Looms * Omni Plus Airjet Looms * Woven denim entering the finishing range * A view of denim being singed * Finished rolls of denim ready for final inspection * The EVS uses cameras to look for defects * Fabric also is manually inspected * ACG denim inspected, wrapped, and ready to ship Previous image Enlarge Close Next image 1/9 A portion of the weave room at ACG The Finishing Range The Finishing Range brushes and singes the cloth prior to the cloth entering a finishing solution. The cloth is then pulled to the proper width, skewed, dried and rolled for the next process. The Compressive Shrinkage process reduces the amount of shrinkage in the warp or lengthwise direction that a finished garment will have after laundering. As the cloth enters the machine, it is moistened with water and then fed between a thick rubber belt and a heated steel cylinder where approximately 14 percent shrinkage in the warp yarn takes place. After drying, the cloth is rolled onto an "A" frame. Every yard of cloth must pass rigid inspection standards. An inspection process utilizes an I-Tex 200 model Elbit Vision System (EVS), an automatic fabric inspection system, that evaluates the quality of the denim by identifying visible defects that result during spinning, weaving, dyeing and finishing at Littlefield. This system can detect defects as small as 0.5 mm on fabric up to 68
inches wide at speeds up to 42 yards per minute. As denim is fed through the system, three cameras photograph the back of the fabric, and four cameras photograph the front. These cameras continually photograph the fabric and save only the frames containing identified defects. They also log all pertinent information such as lot number and the exact location of the defect on the fabric. This information then is fed to the cutting tables where computers help locate the defect. This high-tech system increases fabric inspection efficiency and reduces garment seconds. At the 3/1 process, the cloth is measured and cut into rolls of proper quality and size. Each roll is carefully weighed to ensure correct weight and yardage per roll.