2-4 Shell and Tube Heat Exchanger (Problem)

2-4 Shell and Tube Heat exchanger
engineering-resource.com
Outline
2-4 Shell and tube heat exchanger Why we use it ? Problem 8.1
Problem Statement
33,114 lb/hr of n-butyl alcohol at 210 0F is to be cooled to 105 0F using water from 95 to 115 0F. Available for the purpose is a 19 in. ID, twopass shell exchanger with 204 tubes . OD , 16 BWG, 160 long on 1-in .square pitch arranged for four passes. Vertically cut baffles are spaced 7 in. apart. Pressure drops of 10psi are allowable. What is the Dirt factor ?
SOLUTION
Data Available
Shell Side Data

Inside Shell Diameter Number of Passes Baffle spacing Baffle type Allowable Pressure Drop
= = = = =
19 in 2 7 in Vertically Cut 10psi
Data Available
Tube Side Data

Outside Diameter of Tubes BWG Length of tubes Tubes Pitch Number of tubes Number of tube passes Allowable Pressure Drop
= = = = = = =
in 16 160 1 in. Square 204 4 10psi
Location of Fluids
Tube Side Fluid As water has more scaling tendency than n-butyl alcohol that is why it is taken in tube side Shell Side Fluid n-butyl alcohol certainly
Data Available
Hot Fluid (n-butyl alcohol)

Inlet temperature (T1) Outlet temperature (T2) Mass Flow rate (mh)
= = =
210 0F 105 0F 33114 lb/hr
Cold Fluid (Water)
Inlet temperature (t1) Outlet temperature (t2)

= =
95 0F 115 0F
Diagram
mh = 33114 lb/hr
(n-butyl alcohol)
210 0F 115 0F
T1 1
105 0F 95 0F
(Water)
Temperature Profile
Tx t2 T2 2 t1
2 3
Step #1
Heat Duty
Qh mh Cph
= = =
= =
mhCph(T1 - T2) (1) 33,114 lb/hr 0.69 Btu/lboF (from fig.2)

33114*(0.69)*(210-105) Btu/hr 2399109.3 Btu/hr
Qh
Step # 1 contd.
Mass flow rate of water As Qh = Qc mc = Qh / {Cpw*(t2 t1)}
= =
2399109.3 / {1*(115 - 95)} 119955.46 lb/hr
Step # 2
LMTD Calculation
(n-butyl alcohol)
(Water) LMTD =
210 0F 115 0F (T1-t2) (T2-t1)
105 0F 95 0F
ln(T1-t2)/(T2-t1) (210 115 ) (105 - 95) ln(210 115 )/(105 - 95) 37.75 0F
True temperature Difference

t R
= =
FT * LMTD T1 T2 = 210 - 105 t2 t1 115 95 5.25 t2 t1 = 115 - 95 T1 t1 210 95 0.174 0.95 (from fig 19) 0.95 * 37.75 = 35.860F
= = = = =
FT t
Step # 3
Tc and tc These liquids are not viscous and the viscosity correction will be negligible
(/w)s =
(/w)t
Average temperatures can be used

Step # 4a
Shell Side Calculations Hot Fluid (n-butyl alcohol) Flow area (as) = I.D*C*B n*PT*144 as = (19.25)*(.25)*(7) (2)*(1)*144 = 0.117 ft2
Step # 5a
Mass velocity Gs = W/as = 33114 0.117
283025.6 lb/hr.ft2
Step # 6a
Reynold Number Res Res = De * Gs / De = 4*(PT2 (3.14/4)*do2) 3.14 * do = 4 * (12 (3.14/4)*0.752) 3.14 * 0.75 = 0.95/12 = 0.0789ft from figure 14 = 1cp * 2.42 = 2.42 Re = 9356
Step # 7a
jH Factor from figure 28 54
jH
= =
Step # 8a
ho
k ho
= =
=
jH * (k / De) * (C / k)1/3 from Table 4 0.096 Btu/ft.0F

54*(0.096 / 0.0789)*(0.69*2.42/0.096)1/3 170 Btu / hr.ft2.0F
Step # 4b
Tube Side Calculations Tubes flow area from Table 10 at = 0.302 in2 / tube = 204 * (0.302) / (144 * 4) = 0.1069 ft2
Step # 5b
Mass velocity Gt Gt = = = w/at 119955.46 0.1069 1122127.78 lb / hr ft2
Tube Side Velocity
= =
= OR = 1.52 ms-1
Gt / p 1122127.78 62.5 *3600 4.987 fps
Step # 6b
Reynold Number Ret Ret = di * Gt / from figure 17 = 0.7 * 2.42 = from table 10 di = 0.620 in = Ret = 34180.5
1.694 lb / ft hr
0.0516 ft
Step # 7b
Tube side heat transfer coefficient hi from Figure 25 hi = 1240 Btu / hr ft2 0F hio = 1240 * ID / OD = 1240 * 0.620 / 0.75 = 1025 Btu / hr ft2 0F
Step # 8
Clean Overall Coefficient Uc Uc = hio * ho hio + ho
145.8 Btu / hr ft2 0F
Step # 9
Design Overall Coefficient UD from Fourier Equation UD = Q/A. t From Table 10 a = 0.1963 *ft2/ lin. Ft A = 204 * 0.1963 * 16 = 640.72 ft2 UD = 2399109.3 / 640.72 * 35.86 = 104.47 Btu / hr . Ft2 .0F
Step # 10
Rd
= Uc-Ud Uc*Ud = 145.8 - 104.47 145.8 * 104.47 = .0027 hr ft2 0F/Btu
Step # 11a
Pressure drop: (on shell side
For Res= 9356 (from fig.29) f=0.0035 ft2/in.2 No of crosses, N+1=12L/B N+1=(12 16)/7 N+1=27.42 ( Say,28) Ds=19.25 in./12 Ds=1.604 ft s=? engineering-resource.com
Step # 11a
Step # 11a
Step # 11a
Ps = fGs2Ds(N+1) 5.221010Dess Ps =0.0035 283025.6 21.60428 5.221010 0.0789ft ?1 Ps =7.0psi (allowable=10psi
Step # 11b
Pressure drop: (on tube side) Ret = 34180.5(from fig.26) f=0.0002ft2/in.2 Pt=(fGt2Ln)/(5.221010Dst) Pt= 4 psi Gt=973500,v2/2g=0.13 (from fig.) Pr=(4nv2)/(2gs) Pr=3.2 psi PT=Pt+Pr=7.2psi(allowable=10psi)
Step # 11b

2-4 Shell and Tube Heat Exchanger (Problem)

Transféré par

Informations du document

Description originale:

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

2-4 Shell and Tube Heat Exchanger (Problem)

Transféré par

Droits d'auteur :

Formats disponibles

2-4 Shell and Tube Heat exchanger

19 in 2 7 in Vertically Cut 10psi

in 16 160 1 in. Square 204 4 10psi

210 0F 105 0F 33114 lb/hr

Cold Fluid (Water)

Inlet temperature (t1) Outlet temperature (t2)

mhCph(T1 - T2) (1) 33,114 lb/hr 0.69 Btu/lboF (from fig.2)

2399109.3 / {1*(115 - 95)} 119955.46 lb/hr

210 0F 115 0F (T1-t2) (T2-t1)

True temperature Difference

Average temperatures can be used

jH * (k / De) * (C / k)1/3 from Table 4 0.096 Btu/ft.0F

Mass velocity Gt Gt = = = w/at 119955.46 0.1069 1122127.78 lb / hr ft2

Tube Side Velocity

Gt / p 1122127.78 62.5 *3600 4.987 fps

145.8 Btu / hr ft2 0F

= Uc-Ud UcUd = 145.8 - 104.47 145.8 104.47 = .0027 hr ft2 0F/Btu

Pressure drop: (on shell side

Ps = fGs2Ds(N+1) 5.221010Dess Ps =0.0035 283025.6 21.60428 5.221010 0.0789ft ?1 Ps =7.0psi (allowable=10psi

Vous aimerez peut-être aussi