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Unitized Substation
Numerical Relay
F R O ST
ISO 14001:2004 OHSAS 18001:1999 Integrated Management System
S ULLIVAN
ISO 9001
Product Line Leadership Award for Outdoor Switchgear (OSG) Market in India Awarded to Crompton Greaves Limited (MV Switchgear Division)
Product Range
Products
Rated Current
Breaking Capacity
12 kV 36 kV 12 kV
Out door Vacuum Circuit Breakers Porcelain Clad VCB (PCVCB) Porcelain Clad VCB (PCVCB) Metal Clad VCB (KIOSK) - Line up Metal Clad VCB (KIOSK) - Roof Bushing Metal Clad VCB (KIOSK) - Roof Bushing 12 kV 36 kV 12 kV 12 kV 36 kV upto 1600 A upto 2000 A upto 2000 A upto 1250 A upto 2000 A upto 26.3 kA upto 40 kA upto 40 kA upto 26.3 kA upto 26.3 kA
Ring Main Unit SABRE Range (SF6 Insulated Vacuum RMU) SABRE Range (SF6 Insulated Vacuum RMU) MCR Range (SF6 Insulated Vacuum RMU) TRIDENT Range (Oil Insulated RMU) 12 kV 24 kV 12 kV 15.5 kV upto 630 A upto 630 A upto 630 A upto 630 A upto 21 kA upto 16 kA upto 21 kA upto 21.9 kA
On - Load Tap Changers F 33 F 66 36 kV 72 kV upto 300 A upto 300 A upto 17 position upto 17 position
Unitized Substation HV Compartment Transformer Compartment LT Compartment Upto 12 kV 12 kV, upto 1600 kVA 440 V, upto 2000 A
Protection Relays & IED Over Current & Earth Fault Relay Under Voltage, Over Voltage & Neutral Displacement Relay Self Powered Relay Circuit Breaker Manager
Distribution Automation Primary Distribution Automation using HMI, SCADA, Protection Relays & Bay Control Units Secondary Distribution Automation using Remote Terminal Units (RTU's) & Wireless communication
Product Overview
The Calix series was designed to provide compact, reliable switching & protection solutions for MV distribution network. With over 50,000 VCB's in operation globally, this time tested product is in service from 1986. Needless to mention, the product had several design upgrades & comply to the quality standards as per IEC 62271 - 100, 200. The Calix truck is of same pedigree for the entire range that ensures standardisation & ease for operator. The performance & reliability of the VCB has increased many folds with the compliance of M2 Class extended mechanical endurance. The aesthetically designed & compact product guarantees maximum operator safety, with a combination of mechanical & electrical interlocks.
4 Compartmentalized Panel with built in base frame & ramp. 4highly reliable vacuum interrupters & protection relays. CG make 4 for extended mechanical endurance of M2 class as Type tested per IEC 62271 100, ensuring 10,000 operating sequences. 4 Electrical parameter compliance (E2 & C2) can be Stringent provided on demand. 4 rapid auto reclosing duty with SCADA compatible Tested for control system. 4 features like draw-out type PT, Powerpack, Integral The optional earth switch, series trip arrangement for unmanned substation (without auxiliary supply) can be provided. 4 tested as per IEC 62271-200. Internal arc 4 tested product at renowned testing laboratories like Fully type KEMA - Netherlands, KERI Korea, CPRI / ERDA - India.
Vacuum Contactor
When the application demands for frequent switching operation, Vacuum contactors are used in place of VCB Truck. These can be used for protection & control of Motor feeders & Capacitor bank.
Salient Features
4 type breaker with horizontal isolation & horizontal Floor rolling draw-out. 4 live parts & rack in/out with door closed condition Inaccessible ensures operator safety.
Earthing Device
The following variants are available: 4 Integral Earth Switch 4 Portable earthing truck
VCB Panel
Calix Truck
Technical Data
Characteristics Rated Voltage Rated Current No of poles Frequency Symmetrical Breaking Capacity Making Capacity Power Frequency Withstand Voltage Impulse Withstand Operating Duty Total Break Time Make Time DC Component Degree of protection Applicable Standard * Rated Voltage : 15 / 17.5 kV avaliable for export market Units kV Amp nos Hz kA rms for 3sec kApk kV rms kVpk cycles cycles cycles % 3 3 < 50% IP 4X (std) / IP 5X (optional) IS 13118, IEC 62271-100 / 200 13.1 32.75 20 50 26.3 65.75 Upto 800 Upto 1250 VCB Upto 12 (Calix)* Upto 2000 3 50/60 31.5 78.75 40 100 50 125 Upto 2500 Upto 3150 Upto 4000
SWING PANEL
Dimensions
BUSBAR SPOUT BUSHING
CB Type Variant Fault Level: upto 26.3 kA, Rated Current : upto 1250 A BIL: 28/75 kV/kVp
POWER CABLE
VCB TRUCK
Calix
Fault Level: 26.3 to 31.5 kA, Rated Current : upto 1250 A BIL: 35/95 kV/kVp
VCB EARTHING
CT GLAND PLATE
Fault Level: Upto 50 kA Rated Current : 1600 to 4000 A 800 x 2060 x 2220
FRONT VIEW
SIDE VIEW
Ordering Information
Please furnish the following details while making an enquiry / order Parameters Application Site Conditions Rated Voltage Symmetrical Breaking Capacity Rated current Frequency System Earthing Bus bar Type CT Details PT Details Protection Relay Value Feeder / Transformer / Motor / Capacitor / Generator Protection Altitude / Pollution / Reference ambient temperature (Range: 3.6 to 12 kV) (Range: 13.1 to 50 kA) (Range: 400 to 4000 A) 50/60 Hz Effectively Earthed/ Unearthed/ Non effectively Earthed Copper / Aluminium Ratio / Burden / Class Accuracy Ratio / Burden / Class Accuracy / Fixed or Draw-out type Function - Provide ANSI code Electromechanical / Numerical If Communicable, please provide protocol Meters Control Supply Voltage A / V / F / PF / kWH / TVM etc. 24/30/48/110/220 V or Power Pack
Note: All other accessories shall be provided as per our standard. Please specify for any specific accessory requirement.
Earthing Device
The following variants are available: 4 Integral Earth Switch 4 Portable earthing truck
Salient Features
4 Floor rolling type breaker with horizontal isolation & horizontal draw-out. 4 Inaccessible live parts & rack in/out with door closed condition
VCB
Felix Truck
SF6 GCB
Technical Data
Characteristics Rated Voltage Rated Current No of poles Frequency Symmetrical Breaking Capacity Making Capacity Power Frequency Withstand Voltage Impulse Withstand Operating Duty TotalBreak Time Make Time DC Component Degree of protection Applicable Standard Units kV Amp nos Hz kA rms for 3 sec kApk kV rms kVpk cycles cycles cycles % O-0.3sec-CO-3min-CO 4 4 < 50% IP 4X (std) / IP 5X (optional) IS 13118, IEC 62271-100 / 200 VCB Upto 36 (Felix) 630 to 2000 3 50/60 26.3 / 31.5 / 40 65.75 / 78.75 / 100 70 170 / 195 (Optional) O-3min-CO-3min-CO GCB Upto 36
B SWING PANEL
BUSBAR Y
FIXED PT
D/W PT
PT SPOUT
CT
CT
EARTHING
FRONT VIEW
SIDE VIEW
Dimensions
CB Type Felix GCB Variant Fault Level: upto 40 kA Rated Current : upto 2000 A Fault Level: upto 40 kA Rated Current : upto 2000 A W x D x H (mm) 1200 X 3170 X 2650 1300 X 3130 X 2400
Ordering Information
Please furnish the following details while making an enquiry / order Parameters Application Site Conditions Rated Voltage Symmetrical Breaking Capacity Rated current Frequency System Earthing Bus bar Type CT Details PT Details Protection Relay Value Feeder / Transformer / Motor / Capacitor / Generator Protection Altitude / Pollution / Reference ambient temperature (Range: 22 to 36 kV) (Range: 26.3 to 40 kA) (Range: 630 to 2000 A) 50/60 Hz Effectively Earthed/ Unearthed/ Non effectively Earthed Copper / Aluminium Ratio / Burden / Class Accuracy Ratio / Burden / Class Accuracy / Draw-out ( only in VCB) Function - Provide ANSI code Electromechanical / Numerical If Communicable - pls provide protocol Meters Control Supply Voltage A / V / F / PF / kWH / TVM etc 24/30/48/110/220 V or Power Pack
Note: All other accessories shall be provided as per our standard. Please specify for any specific accessory requirement.
Product Overview:
The legendary Indoor Vertical Isolation VCB is a preferred product in various Utilities & Indian Railways. The vertical isolation & horizontal draw-out truck ensures more ground space & provides higher degree of compactness than horizontal isolation trucks. The product comes with high rigidity & best in class control solutions.
Salient Features
4 product for high reliability A time tested 4 spring charging mechanism. Motorized 4 Cost effective solution by add-on protective devices like Series tripping coils. 4 Portable earthing device for busbar feeder earthing. 4 Comprehensive range of electrical & mechanical interlocks.
Technical Data
Characteristics Rated Voltage Rated Current No of poles Frequency Symmetrical Breaking Capacity Making Capacity Power Frequency Withstand Voltage Impulse Withstand Operating Duty Total Break Time Make Time DC Component Degree of protection Applicable Standard Units kV Amp nos Hz kA rms kApk kV rms kVpk cycles cycles cycles % 13.1 32.75 28 75 O-0.3sec-CO-3min-CO 3 3 < 50% IP 4X IS 13118, IEC 62271-100 / 200 VCB 3.6 to 12 400 to 1250 3 50 20 50
Retrofit Solution
IP BOX
VT
SWING PANEL
2480
`R' `Y'
BUS BARS CT
SPOUT BUSHING
`B'
EARTH BAR
VCB
574
FRONT VIEW
Retrofit Solution
The legendary CG make Bulk Oil Circuit Breaker (BOCB) was a highly reliable product with world wide installations. The technology advancement has taken the power system protection & reliability factors to a new level. Over the years, BOCB was slowly discarded from the industry due to their high maintenance cost. There is a need to modify the existing BOCB and offer a fresh lease of life to cope up with the modern day demands for reliability & safety. truck is designed to resemble the BOCB truck by general arrangement with appropriate dimensions to ensure direct replacement without any hassle. The burden on economical & operational front is very minimal to an extent that even the day to day production schedule will not be affected by the replacement process.
Salient Features
4 operational performance by interrupting the arc in Superior vacuum. 4 reliability with bare minimal maintenance. Very high 4 spring charging mechanism. Motorized 4 Cost effective solution by add-on protective devices like Series tripping coils. 4 Portable earthing device for busbar feeder earthing.
Product Overview
CG offer economical solution for upgrading BOCB to VCB technology by interchanging the BOCB truck with a VCB truck in the existing panel. There is no need to modify the associated Relays, Current Transformer / Potential Transformer, busbar chamber & Instrument cubicle on the existing panel. The vertical isolation & horizontal drawout VCB truck provides the best solution for switching from BOCB to Vacuum technology. The VCB
35
70
CABLE TERMINATION
1620
SIDE VIEW
Retrofit Solution
Product Overview
With over 50,000 PCVCB in operation globally, this time tested product is in service for over 3 decades. CG is the largest manufacturer of PCVCB in India and the same has been accredited by renowned market research firms like Frost & Sullivan. It is a highly sought product in the utilities distribution segment. The product is specially designed for outdoor application with rated voltage of 12 kV to 36 kV. Over the years, the product has undergone a frequent design improvement that brings you a sense of satisfaction over reliability & safety.
4 highly reliable vacuum interrupters & protection relays CG make are used. 4 Highly reliable spring- spring mechanism. 4 Slow closing facility shall be provided to close the CB in emergency. 4 Low operating noise level and requires very little maintenance with no special tools & techniques. 4 for extended mechanical endurance of M2 class as Type tested per IEC 62271 100, ensuring 10,000 operating sequences with minimal maintenance. 4for auto reclosing duty with SCADA compatible control Suitable systems. 4 tested product at renowned testing laboratories like Fully type KEMA - Netherlands, KERI -Korea, CPRI / ERDA - India.
Salient Features
4 Artful combination of compactness, simplicity & ruggedness. 4 This all-weather product comes with adequate clearances & sufficient creepage to suit highly polluted environment. 4 The CB system inside the pole is completely isolated from the atmosphere & filled with nitrogen gas to avoid ingress of moisture.
Technical Data
Characteristics Rated Voltage Rated Current No of poles Frequency Symmetrical Breaking Capacity Making Capacity Power Frequency Withstand Voltage Impulse Withstand Operating Duty Total Break Time Make Time DC Component Degree of protection Applicable Standard * Rated Voltage : 15 / 17.5 kV avaliable for export market Units kV Amp nos Hz kA rms for 3sec kApk kV rms kVpk cycles cycles cycles % 13.1 32.75 20 50 26.3 65.75 Upto 800 Upto 12* Upto 1250 Upto 1600 3 50 26.3 65.75 40 100 PCVCB 36 Upto 2000
DETAIL AT `#'
`#' `#'
A
4 SLOTS-14x18
LIFTING HOOK
SUPPORT PORCELAIN
INDICATOR'S WINDOW HOUSING HANDLE PADLOCKING EARTHING TERMINALS GLAND PLATE MOUNTING STRUCTURE
W
FRONT
80 250 50
FOUNDATION BOLT LOCATION
Z
FOUNDATION BOLT
480 1100
480
CONCRETE LEVEL
450
FRONT VIEW
SIDE VIEW
Optional Accessories 4 Control & Relay panel (Indoor / Outdoor) 4 Terminal connector 4 Current transformer mounting structure 4 Potential transformer mounting structure
DIMENSIONS (mm)
TYPES OF PCVCB (A)
1 (B) (C) (W) (X) (Y) (Z)
290 2790 370 2050 755 300 2910 370 2156 1010 420 3485 530 2411 1135 420 3485 530 2411 1135
Ordering Information Please furnish the following details while making an enquiry / order. Parameters Application Site Condition Rated Voltage Symmetrical Breaking Capacity Rated Current Motor Voltage Control Supply Voltage Auxiliary Switch Value Feeder / Transformer etc. Altitude / Pollution / Reference ambient temperature Range 3.6kV to 36kV Range 13.1 to 40kA Range 400 to 2000 A 110 / 220 AC or DC 24/30/48/110/220 V If not specified 6 NO + 6 NC shall be provided
450
900
Product Overview
The KIOSK is specially designed for unmanned substations in the Outdoor distribution network. It is a standalone vacuum switchgear system with built in self driven independent control supply for self tripping & closing of CB. The product is well equipped for metering, control, protection & SCADA compatibility. The product is available in two basic designs Roof bushing type with incoming & outgoing through roof bushings (Rated Voltage: 12 & 36 kV) Line up type with incoming through bottom, rear / side cable entry & outgoing through busbar / cables (Rated Voltage: 12 kV)
Salient Features
4 fixed / draw-out type (optional) VCB truck. Compact 4 SCADA Compatible with rapid autoreclosure duty. 4metering option with multifunction communicable Tri Remote Vector Meter. 4 extended mechanical endurance of M2 class as per Tested for IEC 62271 100, ensuring 10,000 operating sequences. 4 mounting to avoid rusting of bottom base & ease of Pedestal control cable wiring. 4non hygroscopic solid insulations. Usage of 4 as per IEC: 62271 - 100, 200. Type tested
Technical Data
Characteristics Rated Voltage Rated Current No of poles Frequency Symmetrical Breaking Capacity Making Capacity Power Frequency Withstand Voltage Impulse Withstand Operating Duty Total Break Time Make Time DC Component Degree of Protection Applicable Standard Units kV Amp nos Hz kA kApk kV rms kVpk cycles cycles cycles % upto 26.3 32.75 20 50 28 75 O-0.3sec-CO-3min-CO (Rapid Autoreclosing Duty) 3 3 < 50% IP 54 IS 13118, IEC 62271-100 / 200 3.5 3 Upto 1250 Upto 1250 Roof Bushing 12 Upto 1600 3 50 26.3 65.75 40 100 26.3 65.75 70 170 Upto 3150 Line up Roof Bushing 36 Upto 2000
INSTRUMENT PANEL
SWING PANEL
CTs
BUSBARS
B Y R
INSTRUMENT PANEL
VCB
CT
VCB MECHANISM
TRIP CLOSE
OPEN DISCHARGED
OP.COUNTER
CABLE TERMINATION
VTs
GLAND PLATE PT
SIDE VIEW
W
FRONT VIEW
FRONT VIEW
SIDE VIEW
Dimensions (mm)
Variants Line-Up - 12kV Fault level 20kA & Rated Current 1250 A Fault level 26.3kA & Rated Current 1600 A Fault level 31.5kA & Rated Current 1250 A Fault level 40kA & Rated Current 2000 A Roof Bushing - 36kV Fault level 26.3kA & Rated Current 1250 A Roof Bushing - 12kV Fault level 20kA & Rated Current 800 A Fault level 26.3kA & Rated Current 1250 A
ANTARIX - 36 kV GIS
Product Overview
As the world is moving towards highly compact and reliable power distribution equipment,GIS is emerging as the best solution for M.V. Primary Power Distribution. ANTARIX GIS offer latest technology with only incremental cost over Air Insulated Switchgear. The product comes with flexible SF6 gas insulated plug-in compartments to suit various network configurations. The cubicles are robotically welded hermetically sealed stainless steel enclosure and are safe from internal arc. The circuit breaker cubicle includes a vacuum circuit breaker with three position disconnector switch connected in series with it. The gases generated during internal arc are vented through a relief duct provided at the rear side. The plug-in busbar and cable connectors allow easy termination of busbar and power cables with circuit breaker cubicle. The control and cable termination are front accessible along with plug-in instrument transformers ensuring ease of approach to all the equipments.
Technical Data
Characteristics Rated Voltage Rated Current General Busbars Outgoing lines Rated Short circuit current Breaking Capacity Making Capacity Short time current withstand Lightening Impulse Between phase & phase to earth Isolating distance Power frequency for 1 min Between phase & phase to earth Isolating distance Frequency Internal Arc withstand IP Rating Tank Cubicile assembly SF6 gas pressure Dimension Width Depth Height 600 mm 1400 mm 2400 mm IP 67 IP 3X 0.4 bar G 70 kV 80 kV 50 / 60 Hz 26.3 kA - 1sec 170 kVp 195 kVp 26.3 kA 66 kAp 26.3 kA - 3 sec 1600 A 1250 A Value 36 kV
Salient Features
4 design & reduced space requirement. Compact 4 life breaker compartment. Sealed for 4 of reliability and safety. High degree 4 Virtually maintenance free equipment. 4 extensibility of the network through flexible plug-in Easy future connectors. 4 Current Transformers. Ring type 4 cable connectors & bus bars. Touch proof 4 total cost considering space requirement & long trouble Reduced free product life.
Product Overview
The SABRE range of RMU combines the most advanced Vacuum & SF6 technologies to meet the modern day requirements. It is fully extensible and highly flexible unit used in a wide range of applications including distribution switchboards, transformer substations, ring distribution networks and HV Connections to industrial & commercial sites. The units are developed to suit customer requirements for connection, supply, protection and sectionalising with remote operation. The SABRE RMUs ensure protection in the form of a circuit breaker being monitored & controlled by a self powered numerical relay. The sectionalising is enabled through ring switches.
Salient Features
4 Stainless steel enclosure fabricated by automatic robotic welding. 4 clean SF6 gas for Ring switch & in vacuum for CB. Isolation in 4 Indoor & Outdoor application. Suitable for 4 Common Switching chamber with Vacuum Tee off circuit breaker. 4duty in excess of IEC requirement. Enhanced 4 positions have pad-locking & Castell interlocking All switch facilities. 4 protection including cable boxes. Internal arc 4from both the sides. Extensible 4 compatible unit with remote switching. Fully SCADA
Circuit Breaker
The CB comprises of 3 vacuum interrupters, which have a fault-make, fault-break rating. Earthing of the outgoing cable is achieved by the use of CB in series with the off-load disconnector / selector switch. This will enhance the making capacity of the Earth switch.
Ring Switch
These are fault-make load break switches utilising a single break 3 position switches viz., ON, OFF & Earth functions.
VRN
VCE
SSE
Product Variants
Code VRN VRE VCE SSE DSE Product Description Vacuum Ring Main Unit - Non Extensible Vacuum Ring Main Unit Extensible Vacuum Circuit Breaker - Extensible Single Switch Extensible Double Switch Extensible
BUSBAR
BUSBAR
BUSBAR
BUSBAR
BUSBAR
CABLE TEST
CABLE TEST
CABLE TEST
CABLE TEST
CABLE TEST
CABLE TEST
CABLE TEST
VCB VCB RING SWITCH 1 RING SWITCH 2 RING SWITCH 1 RING SWITCH 2 VCB RING SWITCH 1 RING SWITCH 1 RING SWITCH 2 TEE
VRE
TEE
VRN
TEE
SSE
DSE
VCE
Optional Accessories
4 indicators / Fault passage indicators Earth Fault 4 Metering module 4 kit for automation. Motorized
Technical Data
Characteristics Rated Voltage kV Rated Current A Symmetrical Breaking Capacity kA / sec Making Current kAp Impulse Withstand kVp Min Gas Pressure Bar Filling Pressure Bar Index of protection Cable termination Incoming Tee off Cable Tests Dimensions Width Depth Height Weight kg 935 1030 1333 410 948 1085 1750 350 935 1078 1470 450 Bottom Side Bottom Rear Bottom Bottom Side Bottom Rear Bottom Bottom 0.4 IP 54 SABRE - VRE 12 / 15.5 630 21 / 3 52.5 75 / 110 (optional) 0 0.5 VRE - 6A SABRE 24 630 for Ring Switch & 400 for CB 16 / 3 40 125
Product Overview
MCR is a versatile SF6 insulated Vacuum Ring Main Unit a combination of vacuum circuit breaker unit and fault-make load break switches (Ring switch / Isolators). With front cable terminations, the system is highly compact and well protected with Pad-lock, interlock & earthing facilities. The unit is suitable for both indoor & outdoor applications and can be used either as a free standing unit or installed in compact minisubstation. The product can accommodate further extension of breakers & Isolators depending on application. With the most advanced vacuum switching technology in an SF6 gas filled enclosure, the units are compact and are easy to install & operate. Characterized by their reliability and operational safety, they are fully weatherproof with virtually zero maintenance.
Salient Features
4 cable box & all controls in the front facia. Front entry 4 Fully SCADA compatible unit with remote switching. 4 for motor actuation. Pre-wired 4 Safety interlocks on all switch positions to prevent mal-operation. 4 Padlockable switch & selector positions. 4 with IEC standards. Compliance MCR : 3-Way RMU
Technical Data
Characteristics Rated Voltage kV Rated Current A Symmetrical Breaking Capacity kA / sec Making Current kAp Impulse Withstand kVp Min Gas Pressure Bar Filling Pressure Bar MCR 12 630 21 / 3 52.5 75 / 95 (optional) 0 0.4 IP 54 Front Bottom Front Bottom Top 1300 900 1400 540 (3way)
Optional Accessories
4 indicators / Fault passage indicators Earth Fault 4 Metering module 4 kit for automation Motorized
Index of protection Cable termination Incoming Tee off Cable Tests Dimensions Width Depth Height Weight kg
Product Variants
As the product is a combination of Ring Switch (S) & Vacuum Circuit Breaker (V), the variants are indicated as shown below :
S-RING SWITCH V-VACUUM CIRCUIT BREAKER
SSS
SSV
SVV
VVV
SSSS
s v
s v v v v v
SSSV
SSVV
SVVV
VVVV
s v
s v v
s v v v v v v v
Product Overview
With over 10,00,000 units world wide, the TRIDENT range of Oil RMU has a service history of 35 years with trouble free operation. The product is designed to provide a compact arrangement with all control operations at the front facia. The circuit is protected by using HT HRC fuses immersed in oil. The basic product comprises of two (ring) oil switches in a common chamber at the top and one fused (tee-off) switch in a separate chamber underneath. The switches are fully interlocked to prevent any possible mal-operation and subsequent dangerous operations.
Salient Features
4 both indoor & outdoor application. Suitable for 4 Rugged construction with shot blasting, zinc sprayed & epoxy powder coated enclosure. 4 Remote control & Signalling. 4 indication. Earth fault 4 cable test facility. Interlocked 4 positions have pad-locking & Castell interlocking All switch facilities.
3 Way FRMU
Product Variants
Code FRMU FRMUE EFS NEFS EOS DEOS Product Description Fused Ring Main Unit Fused Ring Main Unit Extensible Extensible Switch Fuse Unit Non Extensible Switch Fuse Unit Extensible Oil Switch Double Extensible Oil Switch
Technical Data
FRMU / NEFS / EFS / EOS / DEOS Characteristics Rated Voltage kV Rated Current A Breaking Capacity Main / Earth kA Making Capacity Main / Earth kAp Impulse Withstand kVp Index of protection 630 0.63 55 / 55 110 IP 54 Ring Switch 12 / 15.5 400 20 50 / 7.8 110 Fuse Switch
RADIX Series
Product Overview
A unitized substation (USS) is a nutshell product comprising of various substation equipments housed inside a metal enclosure. The USS comprises of 4 HV compartment consisting of a Vacuum Circuit Breaker (VCB) or a Ring Main Unit (RMU). 4 Transformer (XMER). A step down 4 (LV) compartment consisting of LV distribution panel. Low Voltage
Salient Features
4 from unauthorized access. Protection 4 from environmental hazards. Protection 4design with enhanced safety aspects. Compact 4 SCADA compatibility. 4 aesthetics with long Product life. Appealing 4 Ease of operation & maintenance. 4charge. Ready to 4 tested as per IEC. Fully type
Technical Data
Degree of Protection Duty Type of Ventilation Standard Colour # Rated Voltage Rated Power Frequency withstand Voltage Rated lightening Impulse withstand Voltage * Higher degree of protection shall be provided on request. # Any other colour shades shall be provided on request. IP 23D* Outdoor Natural CG Blue 12 kV 28 kV 75 kV
Standard Variants
TYPE-1
RMU
TYPE-2
LV DIST LV ACB MCCB
RMU LV X'MER MV
LV DIST
X' MER
ACB MCCB
MV
MV METERING UNIT
TYPE-3
RMU
TYPE-4
LV DIST LV ACB MCCB
MV METERING UNIT
RADIX Series
Enclosure
4 All equipments mounted on a common galvanized GI base with fabricated enclosure. 4 polyurethane rust proof paint. Painted with 4 detachable side walls, ensuring ease of access to all Completely equipments. 4 provided for cross ventilation to allow natural cooling Louvers are inside enclosure. 4 doors are individually pad lockable from outside and are Enclosure interlocked to secure all doors by bolting LT Compartment door. 4 inside the cubicle are sleeved using heat shrinkable All busbars sleeves. 4 lifted directly from base frame by means of specially Enclosure designed detachable lifting arrangement ensures no distortion/damage to the enclosure during lifting/handling. 4layout of Transformer, LT & RMU inside enclosure and Compact yet without compromising access for maintenance.
4 Optional Metering Unit (MU). 4 SCADA compatibility. 4 Fault passage / Earth Fault indicators. Vacuum Circuit Breaker 4horizontal draw out type VCB. CG make 4SCADA Compatible solutions. Complete 4relay & Circuit Breaker Manager. CG make Transformer Compartment 4Oil cooled or Dry type transformer. Choice of 4 1600kVA with Voltage: 12 kV. Rating: Upto 4 Circuit / On Load tap changer arrangement. Optional Off 4 Oil filled transformer - Hermetically sealed / Corrugated tank. 4 Primary connection from transformer by XLPE cable & secondary connections by solid flats with expansion joints ensures proper joints and avoids stress / impact on transformer bushings.
HV Compartment
SF6 Gas filled Vacuum RMU 4RMU with side cable entry & rear Tee-off bushings helps CG make in direct & easy coupling of RMU with Transformer.
LV Compartment
4 2000 A, 440 V. Rating upto 4 LV Switchgear: ACB / MCCB feeder board upto 12 feeders. 4 Optional APFC panel with capacitor bank.
Dimensions
DIMENSIONS (mm)* COMBINATION RMU + X'MER + LT RMU + MU + X'MER + LT RMU + X'MER + LT + APFC L 3400 3900 3550 W 1900 2200 2200 H 2275 2450 2575
* The mentioned dimensions are indicative as they are subject to change based on equipment ratings and layout.
Product Overview
The 'CGI 14N/C' Numerical Protection Relay is a fully digital relay based on microprocessor technology with analogue to digital conversion of the measured values and subsequent numerical processing. It uses specialized digital signal processor (DSP) as the computational hardware, along with associated software. The relay has feature of IDMT as well as instantaneous protection for both over current & earth elements with breaker failure protection (50BF). The relay can be field programmed as 3O/C + 1E/F or 2 O/C + 1E/F + 1SE/F or 1RE/F (optional). The front panel features a 6-button keypad & a 16x2 LCD display that provides an easy user interface. Salient Features 4 Breaker Failure detection. 4 Communication port: RS485 / RS232 (optional). 4 through local Key pad. Programming 4Definite Time or IDMT curves as per IEC standards. Selectable 4 current selectable 1A or 5A. Rated input 4 protection to guard against unauthorized access & Password editing of settings. 4of ten last fault records with time stamping. Recording 4 Parameterization & downloading of records through CG View software (optional). Protection Functions IEEE / ANSI Code 50 / 51 50N / 51N 50N (S) 87N 50BF IEC Symbol 3I>, 3I>> Io>, Io>> IEE>, IEE>> IREF> CBFP Function Name Over current protection Earth fault protection Sensitive earth fault protection Restricted earth fault protection Breaker failure protection Application 4 Primary circuit protection on distribution networks at any voltage level. 4 Backup/auxiliary protection for transformers, generators and motors.
Technical Specification Rated Current (In) Auxiliary Power Supply Relay Settings Phase Fault I> (51) Phase Fault I>> (50) Earth Fault Io> (51N) Earth Fault Io>>( 50N) Current/Time Characteristics 5% to 200% , in steps of 1% 50% to 1600% , in steps of 1% 5% to 200% , in steps of 1% Trip relay(self or manual reset) 50% to 1600% , in steps of 1% a) Standard Inverse (SI) 3s @ 10 times b) Standard Inverse (SI) 1.3s @ 10 times c) Very Inverse (VI) 1.5s @ 10 times d) Extremely Inverse (EI) 0.8s @ 10 times e) Long Time Inverse(LTI) 13.33s @ 10 times f) Definite Time (DT) upto 99.9s Instantaneous Delay Pick up current Reset Current Reset Delay Breaker failure time 0 sec to 2 sec in steps of 0.05sec 110% of set current 90% of set current 0 to 2sec in steps of 0.5 sec 200ms to 1000ms insteps of 100ms Output contact rating Rated voltage Rated current Rated Breaking Capacity Over Load capacity 2000 VA 2 times rated current continuously 20 times rated current for 1 sec 250 V AC / 30 V DC 16A for Trip relay and 5A for other relays Annunciation-2 Relay for EF (self or manual reset) Breaker Fail Indication Relay (self or manual reset) Annunciation-1 Relay for PF (self or manual reset) Output Relay Contacts 1A or 5A(Programmable), 50Hz 18V to 52V DC or 75V to 250V DC Burden Indications Less than 0.2 VA/ phase at CT input Less than 6 W at Auxiliary Power supply 4 LED Indications for Power on, Alarm, Trip & Error 16x2 character LCD for parameter display and Setting 4 relay outputs (RL1, RL2, RL3, RL4)
Dimensions (mm)
FRONT VIEW
CUT OUT
SIDE VIEW
Product Overview
The 'CGV 24C' Numerical Protection Relay is a fully digital relay based on microprocessor technology with analogue to digital conversion of the measured values and subsequent numerical processing. It uses specialized digital signal processor (DSP) as the computational hardware, along with associated software. The relay has feature of Definite Time Lag (DTL) characteristic. The relay can be field programmed for Under voltage / Over Voltage and Neutral Displacement protection functions. The front panel features a 6-button keypad & a 16x2 LCD display that provides an easy user interface. Salient Features 4 Communication port: RS485 / RS232 (optional). 4 through local Key pad. Programming 4protection to guard against unauthorized access & Password editing of settings. 4 ten last fault records with time stamping. Recording of 4 Parameterization & downloading of records through CG View software (optional). Application 4 Primary circuit protection on distribution networks at any voltage level. 4 Backup/auxiliary protection for transformers, generators, motors & capacitor protection.
Protection Functions IEEE / ANSI Code 27 59 60 IEC Symbol U< U> U0 Function Name Under Voltage protection Over Voltage protection Neutral Displacement protection
Note: Open Delta winding if available shall be connected as shown. In case the open delta winding is not available the relay can calculate the same internally through vector summation of the secondary voltages
Technical Specifications Auxiliary Power Supply Relay Settings U/V Settings 45% to 90% of line to neutral in step of 1% O/V Settings 105% to 170% of line to neutral in step of 1% NDR 1 V to 20 V of line to neutral (Secondary) No Voltage Settings 3 V to 20 V of line to neutral (Secondary) Definite Time Trip Characteristics Relay contact OV Pick up OV Dropout UV Pick up UV Dropout Self / Hand reset 5% above setting 10% below setting 5% below setting 10% above setting Output contact rating Rated voltage Rated current 250 V AC / 30 V DC 16A for Trip relay and 5A for other relays 0.0 to 600 sec in step of 0.1 sec Output Relay Contacts Indications 18V to 52V DC or 75V to 250V DC Burden Less than 0.5 VA/phase at VT inputs Less than 6 W at Auxiliary Power supply 4 LED Indications for Power on, Alarm, Trip & Error 16x2 character LCD for parameter display and Setting 4 relay outputs (RL1, RL2, RL3, RL4) Under Voltage Trip Over Voltage Trip Trip Neutral Displacement Trip
Dimensions (mm)
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Product Overview
The CGI 14S' Self Powered Numerical Protection Relay is designed for use in unmanned substation where dependable auxiliary power source is not available. The relay derives power for its operation from main current transformers. It also comprises integrated communication protocols for SCADA compliance. The relay has feature of IDMT, as well as, instantaneous protection for both over current & earth elements. It accomplish Digital filtering of measured quantities by using discrete Fourier analysis to suppress high frequency harmonics and transient DC components induced by faults or system operations. The front panel features a 8-button keypad & a 16x2 LCD display that provides an easy user interface. Salient Features 4 relay, auxiliary power supply not required. Self-powered 4 Communication port: RS485 / RS232. 4 Remote tripping via external voltage. 4 through local Key pad. Programming 4Definite Time or IDMT curves as per IEC standards. Selectable 4protection to guard against unauthorized access & Password editing of settings. 4 via external flag indicator with mechanical reset. Trip indication 4 free alarm contacts, latched type (bi-stable relay). Two potential 4of ten last fault records with time stamp. Recording 4 Parameterization & downloading of records through CG View software (optional). Protection Functions IEEE / ANSI Code 50 / 51 50N / 51N IEC Symbol 3I>, 3I>> Io>, Io>> Function Name Over current protection Earth fault protection Application 4 Primary circuit protection on distribution networks. 4 Auxiliary protection for transformers, generators, motors.
Technical Specification Burden IDMT < 5VA 5 Settings Curves as per IEC Standard: SI/VI/EI/LTI/DT Indications 4 LED Indications: Power on Alarm Trip Error Frequency CT Secondary Over Current setting Earth Fault setting 50Hz 1 Amps 20 200% 20 200% Auxiliary Power Supply Battery Digital Inputs Out Put Contacts High Set Features High Set Over Current High Set Earth Fault Pick up Current Re Set Current Over Load Capacity 50 1600% 50 1600% 110% of Set Current 90% of Set Current 2 times rated current continuously 20 times rated current for 3 sec. Impulse O/p for tripping coil: 12-24 V DC ( Energy < 0.1W/Sec) Potential free O/p contact: Two Change over contact for trip. Self Powered 3.7V/2000 mAH Li-ion 4 DI for Remote trip, Fast trip & 2 spare.
Product Overview
A new concept for increased reliability of Circuit Breaker operation CBM provides an integrated solution for control, monitoring & metering of a CB. The design is based on latest state of art technology using 16 bit digital signal controller which ensures error free operation, enhancing the system reliability. CBM is user friendly equipment with all programming & control functions through the front facia. Salient Features 4 Six digital fault inputs & four relay outputs plus two separate solid state outputs for trip & close operation. 4 Field Programmable control logic between fault inputs & relay outputs. 4 Field Programmable Current & Potential Transformer ratios. 4 Local / Remote mode selection. 4 Inbuilt Anti pumping logic. 4 trip relay logic. Inbuilt Master 4 Inbuilt trip circuit supervision logic. 4 Inbuilt operation counter & fault counter. 4 Under & Over voltage protection (Optional). Inbuilt 3phase 4 keyboard for programming with LCD display. Front panel 4 electromechanical switches Replaces all 4 Replaces analog / digital meters Key Advantages 4 wiring. Reduction in 4 panel space. Reduction in 4 High reliability. Control functions 4 CB Close / Trip along with Master trip relay function. 4 Anti pumping. 4Supervision. Trip Circuit Monitoring functions 4 Common alarm Scheme & 6 window annunciater. Measurement functions 4 & Current. 3ph Voltage 4 Power factor. 4 kW, kVA & kVAR. 4 Operation Counter & Fault Counter. Indications The following indications are provided in CB Manager - VCB ON, VCB Off, Spring Charge Indication, VCB in test, VCB in service, Six Fault indications & R Y & B ph healthy indication.
Technical Specification Auxiliary Power Supply Rated Current Rated Voltage Over Voltage U> (59) Over Voltage Trip Time Under Voltage U< (27) Under Voltage Trip Time Burden 18V to 52V DC or 75V to 250V DC (In) 1A or 5A(Programmable), 50Hz (In - In) 110 V AC 110% to 160%, in steps of 1% 1 sec - 10 sec, in steps of 1 sec 45% to 90%, in steps of 1% 1 sec - 10 sec, in steps of 1 sec Less than 0.20 VA/ phase at CT/PT inputs Less than 6 W at Auxilliary Power Supply Output Contact Rating: Rated Voltage RatedCurrent 250 V AC / 30 V DC 5A Output Relay Contacts 4 General Purpose configurable relay outputs (Relay1, Relay2, Relay3, Relay4,
Rated Breaking Capacity 2000VA Over Load capacity 2 times rated current continuously 20 times rated current for 1 sec
Dimensions (mm)
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On-Load Tapchanger
F - Series
Product Overview CG is one of the first companies which started manufacturing OLTC from late 60s. The product started with F series tapchangers in collaboration with M/s.Fuller Electric Co UK. As being the latest technology of their times, they are satisfying the needs of present day customers too. Even today, the F33 & F66 are highly familiar names in the OLTC market.
However, over the years the product has undergone various design upgradation satisfying the new challenges & requirements of the customers. The product, a high speed resistor type is designed for use with 3 ph distribution substation transformer. It can be bolted directly to a port flange on the transformer.
Salient Features 4 a single tank of current diversion & tap selection. Housed in 4 limited power flow in reverse direction. Suitable for 4 is separated through an insulating terminal barrier. Transformer 4 SCADA compatible control operations. 4 long service with an absolute minimum maintenance. Designed for
36 kV OLTC
Technical Data Characteristics System Voltage Max Number of Positions Max Step Voltage : At rated current of 100 A At rated current of 200 A At rated current of 300 A Rated Current Power Frequency Withstand Rated Lightening Impulse Withstand Power Frequency Withstand between contacts Power Frequency Withstand between phases Max Impulse Withstand over the tapping range Max Impulse Withstand between phases Contact life at rated current Time per tap change Actual tap change transition time 1250V 1250V 625V 300A 70kV 200kV 25kV 70kV 100kV 200kV 100000 operations 5 sec 65 milli sec. 1250V 1250V 625V 300A 140kV 350kV 37kV 140kV 220kV 350kV 100000 operations 5 sec 65 milli sec. F33 36kV 17 F66 72kV 17
On-Load Tapchanger
F - Series
Ordering Information Parameters Remote Tap Changer Control Cubicle (RTCC) Type of Control Transformer Particulars MVA Rating Voltage Ratio Tapping Range No. of positions Tapping on Connection of tapped winding Whether tapped winding fully insulated / graded Maximum Step Voltage Maximum tap change through current Direction of power flow To be specified To be specified % to % No. of Steps To be specified HV / LV for variation of HV / LV Star / Delta To be specified To be specified To be specified HV to LV / LV to HV (Incase of bidirectional powerflow, indicate normal power flow direction and also the extent of reverse power flow) To be specified Value Yes / No Manual / Motorised / Automatic, Independent / Group simultaneous
Paralleling details (if any) Confirmation of operating voltages Motor Control Heating Any other extras / special features if required
Distribution Automation
Primary Distribution
System Integration System integration covers the networking and exchange of information among multiple disparate systems. The automation solutions are integrated using CG make Relays, IEDS, RTUs, Data Concentrators & SCADA Software on multiple protocols. Data Security 4 Login Password Facility 4 Database backup Data management It covers all aspects of collecting, analyzing, storing and providing data to users and applications including the issues of data identification, validation, accuracy, up dating, time-tagging, consistency across databases etc. Customized Control and protection schemes CG offers a wide range of tailor made protection schemes like Auto changeover schemes, various interlocks between the panels, Fast Bus transfer, Slow Bus transfer schemes, Synchronization & Load Shedding features etc. Key Features 4 Simplicity Operational 4 (due to LINUX) High Stability 4 virus attack (due to LINUX) Immunity to 4 Time synchronization with GPS clock The major benefits of primary distribution automation are 4 Increased revenue by achieving high system availability 4 Higher reliability by proactive problem detection & fault resolution 4 customer satisfaction by complying to power quality Increased requirements 4 Cost reduction by reduced manual operations
Automation Architecture
Distribution Automation
Secondary Distribution
Monitoring function 4 Circuit Breaker & Ring Switch status indication 4 Earth fault indication 4 Low gas pressure Salient Features 4 Local / Remote operation 4 Flexible Communications interface: Wireless, GSM, CDMA, PSTN and Fiber Optic 43.0 protocol as standard ( IEC: 60870 shall be offered on Uses DNP request) 4 processing Fault passage 4 Uses 24 V battery for continuous operation 4 Condition monitoring of battery and Gas pressure. The major benefits reaped by DAS are 4 Increased operator safety 4 time to diagnose, locate & isolate the faulty section of Reduced lag the network 4response time & network reconfiguration resulting in Increased reduced number of customer minutes lost and supply interruptions (SAIDI & SAIFI performance statistics) 4 of asset management through customized automation Optimization schemes 4 Reduced operational cost for routine network switching. RMUs can be made automation ready by pre-wiring the actuator circuits and auxiliary indications. This allows the purchaser to upgrade for a full automation on a later date to meet the evolving operational needs & reduce operational cost. The system can also be installed on the existing network RMUs without interrupting the power supply.
RTU