Pump Division Appendix I

APPENDIX I
PART 1 ALLOWABLE NOZZLE LOADS DURCO PUMPS (ASME B73.1M)
FIGURE I-1: Axis System

The allowable nozzle loads listed in Figure I-2 may be applied to any Mark III Standard Horizontal, Sealmatic, Lo-Flo, Recessed Impeller, or Unitized Self-Priming pumps in Ductile cast iron, all Durco 18-8 alloys, Chlorimet, Durimet 20, Carbon Steel, Monel, and Inconel. The allowable loads must be multipled by 0.70 for pumps made of nickel, titanium, zirconium and high chrome iron.

The loads listed in Figure I-2 are the combined values resolved to the center of the pump, except for the Fr + Mr/3 limits, which apply to the separate suction and discharge flanges. Some piping analysis programs calculate forces and moments on each flange, and do not translate them to a common point at the center of the pump. The formulas in Figure I-3 and Dimensions in Figure I-4 can be used to translate the forces and moments on each flange to the common center point.

FIGURE I-2: Allowable Forces and Moments (U.S. Customary Units)

Pump Nozzle Sizes 1.5 x 1 1.5 x 1.5 2x1 2 x 1.5 2x2 3 x 1.5 3x2 3x3 4x3 6x4 8x6 10 x 8 Combined Loading at Center of Pump Forces (lbf) Moments (lbf ft) Fy Fz Mx My 295 295 365 405 435 545 590 650 815 1170 1520 1670 235 235 285 325 350 435 470 520 650 940 1215 1335 590 590 730 815 875 1090 1170 1300 1625 2345 3030 3350 295 295 365 405 435 545 590 650 815 1170 1520 1670 Flange Suction Frs+Mrs/3 325 325 435 435 435 650 650 650 865 1300 1730 1870 Loading Discharge Frd+Mrd/3 220 325 220 325 435 325 435 650 650 865 1300 1730

Fx 120 120 145 165 175 220 235 260 325 470 610 670

Mz 295 295 365 405 435 545 590 650 815 1170 1520 1670

81

Pump Division Appendix I

FIGURE I-2: Allowable Forces and Moments (Metric Units)

Pump Nozzle Sizes 1.5 x 1 1.5 x 1.5 2x1 2 x 1.5 2x2 3 x 1.5 3x2 3x3 4x3 6x4 8x6 10 x 8 Combined Loading at Center of Pump Forces (N) Moments (Nm) Fy Fz Mx My 1313 1313 1624 1802 1936 2425 2626 2893 3627 5207 6764 7432 1046 1046 1268 1446 1558 1936 2092 2314 2893 4183 5407 5941 802 802 993 1108 1190 1482 1591 1768 2210 3189 4121 4556 401 401 496 551 592 741 802 884 1108 1591 2067 2271 Flange Suction Frs+Mrs*1.09 1446 1446 1936 1936 1936 2893 2893 2893 3849 5785 7699 8322 Loading Discharge Frd+Mrd*1.09 979 1446 979 1446 1936 1446 1936 2893 2893 3849 5785 7699

Fx 534 534 645 734 779 979 1046 1157 1446 2093 2715 2982

Mz 401 401 496 551 592 741 802 884 1108 1591 2067 2271

FIGURE I-3: Load Translation Formulae

Formula for all pumps except Recessed Fx = Fxs + Fxd Fy = Fys + Fyd Fz = Fzs + Fzd Mx = Mxs + Mxd + (Fzd*H) + (Fzs*M) My = Mys + Myd + (-Fzs*L) Mz = Mzs + Mzd + (Fys*L) - (Fxd*H) - (Fxs*M) Mrs = (Mxs2 + Mys2 + Mzs2) Mrd = (Mxd + Myd + Mzd )
2 2 2

Formula for Recessed Impeller Same Same Same Mxs + Mxd + (Fzd*H) + (Fyd*M) Mys + Myd + (-Fzs*L) + (-Fxd*M) Mzs + Mzd + (Fys*L) - (Fxd*dH) Same Same Same Same Same Same Same Same

Frs = (Fxs + Fys + Fzs )

2 2 2 2 2 2

Frd = (Fxd + Fyd + Fzd )

Suction Loading (US Customary) = Frs + Mrs/3 Discharge Loading (US Customary) = Frd + Mrd/3 Suction Loading (Metric) = Frs + Mrs*1.09 Discharge Loading (Metric) = Frd + Mrd*1.09

Where: Forces are expressed lbf or N and moments are expressed in lbfft or Nm. Forces and Moments are positive in the directions shown on Figure I-1. Fx = Calculated total force in the x direction at the center of the pump. Fxs = Force in the x direction applied to the suction nozzle. Fxd = Force in the x direction applied to the discharge nozzle. Mx = Calculated total moment about the x-axis at the center of the pump. Mxs = Moment about the x-axis applied to the suction nozzle. Frs = Resultant force applied to the suction. Mrs = Resultant moment applied to the suction.

H = Vertical distance from the centerline of the pump to the top of the discharge flange. L = Horizontal distance from the centerline of the discharge to the front of the suction flange. M = Vertical distance from the centerline of the pump to the centerline of the suction on Unitized Self-priming pumps or the horizontal distance from the centerline of the pump to the centerline of the discharge on Recessed Impeller pumps. These dimensions are listed in Figure I-4 and are shown in Figure I-5.

82

Pump Division Appendix I

FIGURE I-4: Dimensional Data

U.S. Customary (inches) Pump Size H L M H 1K1.5 x 1-6 6.5 4 0 0.165 1K3 x 1.5-6 6.5 4 0 0.165 1K3 x 2-6 6.5 4 0 0.165 1K1.5 x 1LF-4 6.5 4 0 0.165 1K1.5 x 1LF-8 6.5 4 0 0.165 11K1.5 x 1-8 6.5 4 0 0.165 1K3 x 1.5-8 7.5 4 0 0.191 2K3 x 2-8 9.5 4 0 0.241 2J4 x 3-8 11 4 0 0.279 2K2 x 1-10A 8.5 4 0 0.216 2J2 x 1LF-10 8.5 4 0 0.216 2K3 x 1.5-10A 8.5 4 0 0.216 2K3 x 2-10A 9.5 4 0 0.241 2K4 x 3-10 11 4 0 0.279 2K4 x 3-10H 12.5 4 0 0.318 2K6 x 4-10 13.5 4 0 0.343 2K6 x 4-10H 13.5 4 0 0.343 2K3 x 1.5-13 10.5 4 0 0.267 2K3 x 1.5LF-13 10.5 4 0 0.267 2K3 x 2-13 11.5 4 0 0.292 2K4 x 3-13 12.5 4 0 0.318 2K4 x 3-13HH 12.5 4 0 0.318 2K6 x 4-13A 13.5 4 0 0.343 3K8 x 6-14A 16 6 0 0.406 3K10 x 8-14 18 6 0 0.457 3K6 x 4-16 16 6 0 0.406 3K8 x 6-16A 18 6 0 0.457 3K10 x 8-16 19 6 0 0.483 3K10 x 8-16H 19 6 0 0.483 3K10 x 8-17 20 6 0 0.508 1J1x5 x 1US-6 7.25 4 2.5 0.184 1K1.5 x 1.5US-8 7.875 5 4 0.200 2K2 x 1.5US-10 10 5.25 4 0.254 2K3 x 2US-10 10.5 5.25 4 0.267 2K4 x 3US-10H 12.5 5.75 5 0.318 2K3 x 2US-13 12 5.25 4 0.305 2K4 x 3US-13 13.5 5.75 5 0.343 2K6 x 4US-13A 15 6 5 0.381 1J2 x 2R-6 6.5 3.25 2.75 0.165 2K2 x 2R-10 8.5 3.5 5.25 0.216 2K3 x 3R-10 9 4.25 5.125 0.229 2K4 x 3R-13 10.5 4.125 6.625 0.267 2K6 x 4R-13 11.5 4.75 6.625 0.292 Sealmatic versions have the same dimensions and allowable loads as the above standard pumps. Metric (meters) L 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.102 0.152 0.152 0.152 0.152 0.152 0.152 0.152 0.102 0.127 0.133 0.133 0.146 0.133 0.146 0.152 0.083 0.089 0.108 0.105 0.121 M 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.064 0.102 0.102 0.102 0.127 0.102 0.127 0.127 0.070 0.133 0.130 0.168 0.168

FIGURE I-5 M

H M L L
83 Standard, Lo-Flo, Sealmatic Unitized Self-Priming

H L

Recessed Impeller

Pump Division Appendix I

PART 2 MARK IIIA IN-LINE ALLOWABLE NOZZLE LOADS

Pump Mounting Please review Pump Mounting in Section 9.2. 1. Free mounted pump: the pump is free to move with the piping. A. the piping supports the pump. In this case, the suction and discharge pipes should be supported close to the pump to carry the pumps dead weight. B. The dead weight of the pump may also be supported underneath the casing foot or the optional pump stand. However, the pump is free to move with the piping in all directions except for vertically downward. In both cases, piping loads are limited only by the casing limitations. These are the recommended mounting methods as they reduce piping loads. 2. Rigid mounted pump: the pump is fixed in place and resists movement of the piping. A. The pump is supported by the optional pump stand that has been tied down to prevent pump movement. In this case, piping loads impart stress upon the casing and the pump stand. Piping loads are limited by both the casing and pump stand limitations. It may be necessary to use pipe supports to reduce loads on the pump assembly. Casing Limitations 1. To simplify or eliminate additional calculations, the In-Line casing may be treated as a spool of schedule 40 pipe with diameter equal to the discharge, length equal to the face to face dimension (SD) and material equal to that of the casing. In cases where pump movement is limited, the constraint may be placed at the center of the spool. Stress in pump flanges and bolting should not be ignored. This method allows for the use of automated piping programs to determine the acceptability of loads. 2. The casing limitations can also be determined by Hydraulic Institute Standard, ANSI/HI 9.6.2. For complete details, please review the standard. All information necessary to complete the evaluation is given below. A. Determine the appropriate casing Material Group from Figure I-7. B. Find the correct factor in Figure I-8 based upon the Material Group and operating temperature. Interpolation may be used to determine the correction factor for a specific temperature. C. Apply the correction factor to the allowable loads found in Figure I-9. The corrected loads are the allowable casing loads. D. Calculate the applied piping loads at the casing flanges according to the coordinate system found in Figure I-6. Please note the coordinate system used is that which has been adopted by Hydraulic Institute and is different from those previously used by Flowserve. The 12 forces and moments possible are designated as FXS, FYS, FZS, MXS, MYS, MZS, FXD, FYD, FZD, MXD, MYD, and MZD. For example, FXS designates Force in the x direction on the suction flange and FYD designates Force in the y direction on the discharge flange. MXS designates the Moment about the x-axis on the suction flange. E. The absolute value of the applied suction loads divided by the corrected allowable loads must be less than or equal to one. Also, the absolute value of the applied discharge load divided by the corrected allowable load must be less than or equal to one. For example: FXS FXD MZD 1.0, 1.0 1.0 FXCorrected FXCorrected MZCorrected FIGURE I-6: Axis System
Fz Mz Fy My Fx Fz

Suction
Fy Fx Mx

Discharge FIGURE I-7: Material Specifications Material Spec Designation Group No. 1.0 Ductile Cast Iron A395 1.1 Carbon Steel A216 2.1 Type 304 A744 2.2 Type 316 A744 2.3 Type 304L A744 Type 316L 2.4 Type 321 2.8 CD-4MCu A744 CD-4MCu A890 3.1 3.2 3.4 Alloy 20 Nickel Monel A744 A494 A744 Durco Symbol DCI DS D4 D4L CD4M D20 DNI DMM DMC DM DIN DC2 DC3 Ti Ti-Pd Zr 84

Grade(s) WCB CF-8 CF8-M CF-3 CF-3M CD-4MCu CD-4MCu Grade 1A, 1B CN-7M CZ-100 M-35-1 M30C M35-2 CY-40 CW-6MC Cu-5MCuC N-12MV N-7M CW-6M CW-2M CW-12MW CX-2MW C3 702C

3.5

3.7 3.8

Inconel 600 Inconel 625 Inconel 825 Hastelloy B Hastelloy C

A744 A744 A744 A494 A494

Use 1.0

Titanium Titanium Palladium Zirconium

B367 B752

Pump Division Appendix I

FIGURE I-8: Correction Factors Temp F Temp C 1.0 1.1 2.1 2.1 2.3 2.4 2.8 3.1 3.2 3.4 3.5 3.7 3.8 Austenitic Steels Nickel and Nickel Alloys Type Type Type CD-4MCu Alloy 20 Nickel Monel Inconel Hast B. Hast C. 316 304L 321 (-20 to Type 600F) 316L 1.00 0.83 1.00 1.00 0.83 0.5 0.83 1.00 1.00 1.00 0.86 0.7 0.98 1.00 0.77 0.5 0.74 0.93 1.00 1.00 0.78 0.63 0.83 1.00 0.73 0.5 0.69 0.89 1.00 1.00 0.72 0.58 0.69 0.98 0.67 0.5 0.67 0.85 0.98 0.98 0.67 0.53 0.64 0.92 0.65 0.5 0.66 0.83 0.92 0.92 0.63 0.5 0.6 0.84 0.63 0.5 0.66 0.8 0.84 0.84 0.62 0.49 0.6 0.82 0.63 0.66 0.78 0.82 0.82 0.6 0.48 0.58 0.79 0.62 0.66 0.77 0.79 0.79

Ductile Cast Iron (20 to 650F) -20 to 100 -20 to 38 0.89 200 93 0.83 300 150 0.78 400 205 0.73 500 260 0.69 600 315 0.65 650 344 0.63 700 370

Carbon Type Steel 304

1.00 0.94 0.91 0.88 0.83 0.76 0.74 0.74

1.00 0.83 0.74 0.65 0.6 0.58 0.57 0.56

FIGURE I-9: Dimensional Data and Casing Limitations Dimensions (Feet) Allowable Casing Loads (Suction or Discharge) Forces (lbf) Moments (lbfft) FY FZ MX MY MZ 3976 410 510 720 510 3976 360 510 720 510 6328 635 900 1270 900 3976 320 510 720 510 6328 540 900 1270 900 6328 638 1330 1880 1330 6328 450 900 1270 900 6328 570 1330 1880 1330 18704 650 1630 2300 1630

2x1.5V-6 2x1.5V-8 3x2V-7 2x1.5V-10A 3x2V-10 4x3V-10 3x2V-13 4x3V-13 6x4V-13

SD 1.25 1.42 1.42 1.58 1.67 2.08 2.00 2.33 2.50

SRD 0.63 0.75 0.67 0.75 0.79 0.96 0.96 1.08 1.17

SRS 0.63 0.67 0.75 0.83 0.88 1.13 1.04 1.25 1.33

RS 0.53 0.53 0.53 0.65 0.65 0.65 0.81 0.81 0.81

FX 410 360 635 320 540 638 450 570 350

Dimensions (Meter)

2x1.5V-6 2x1.5V-8 3x2V-7 2x1.5V-10A 3x2V-10 4x3V-10 3x2V-13 4x3V-13 6x4V-13

SD 0.381 0.432 0.432 0.483 0.508 0.635 0.61 0.711 0.762

SRD 0.191 0.229 0.203 0.229 0.241 0.292 0.292 0.33 0.356

SRS 0.191 0.203 0.229 0.254 0.267 0.343 0.318 0.381 0.406

RS 0.163 0.163 0.163 0.197 0.197 0.197 0.248 0.248 0.248

Allowable Casing Loads (Suction or Discharge) Forces (Newton) Moments (Nm) FX FY FZ MX MY MZ 1824 17685 1824 692 976 692 1601 17685 1601 692 976 692 2824 28147 2824 1220 1722 1220 1423 17685 1423 692 976 692 2402 28147 2402 1220 1722 1220 2838 28147 2838 1803 2549 1803 2002 28147 2002 1220 1722 1220 2535 28147 2535 1803 2549 1803 1557 83195 2891 2210 3119 2210

85

Pump Division Appendix I

Pump Stand Limitations In cases where the pump is rigidly mounted by the pump stand, both the casing limitations and the pump stand limitations must be met. Due to the limited load capacity of the pump stands, it may be necessary to restrain the piping to prevent excessive loads. A. Ensure all applied loads are within the allowable limits of the casing. B. Translate the flange loads using the formulae found in Figure I-10. Dimensional variables SRS, SRD and RS can be found in Figure I-9. C. Calculate FT and FN using the formulae found in Figure I-10. D. FT and FN must be less than FT MAX and FN MAX found in Figure I-11. E. FT and FN must meet the combination formulae found in Figure I-11. Figure I-10: Pump Stand Load Translation Formulae Forces FXC = FXS + FXD FYC = FYS + FYD FZC = FZS + FZD Moments MXC = MXS + MXD + (FZSSRS) - (FZDSRD) MYC = MYS + MYD MZC = MZS + MZD - (FXSSRS) + (FXDSRD)

FT =

[ (
FXC + FZC +

0.707 * MZC
RS

)]

[ (
FYC +

0.707 *

MZC
RS

)]

FT MAX

FN =

MXC + MYC .707 RS

FN MAX

FIGURE I-11: Allowable Stand Loading FT MAX lbf GP1 Pumps GP2 10 Inch Pumps GP2 13 Inch Pumps 1,800 1,827 1,535 FT MAX N GP1 Pumps GP2 10 Inch Pumps GP2 13 Inch Pumps 8,020 8,129 6,792 FN MAX lbf 24,400 27,004 31,579 FN MAX N Combination Loading lbf FN + (13.556)FT 24400 FN + (0.0086)FT (0.941) FT 27004
2

FN + (0.0079)FT (8.453) FT 31579

2

Combination Loading N

108,531 FN + (13.556) FT 108531 120,115 FN + (0.0019)FT (0.941) FT 120115

2

140,461 FN + (0.0018)FT (8.453) FT 140461

2

86