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Introduction

In 1886, when Atlanta and Fulton County passed prohibition legislation, Pemberton responded by developing Coca-Cola, essentially a non-alcoholic version of French Wine Coca. The first sales were at Jacob's Pharmacy in Atlanta, Georgia, on May 8, 1886. It was initially sold as a patent medicine for five cents. a glass at soda fountains, which were popular in the United States at the time due to the belief that carbonated water was good for the health. Coca-Cola is a carbonated soft drink sold in stores, restaurants, and vending machines in more than 200 countries. It is produced by The Coca-Cola Company of Atlanta, Georgia, and is often referred to simply as Coke (a registered trademark of The Coca-Cola Company in the United States since March 27, 1944). Originally intended as a patent medicine when it was invented in the late 19th century by John Pemberton, Coca-Cola was bought out by businessman Asa Griggs Candler, whose marketing tactics led Coke to its dominance of the world soft-drink market throughout the 20th century. The company produces concentrate, which is then sold to licensed Coca-Cola bottlers throughout the world. The bottlers, who hold territorially exclusive contracts with the company, produce finished product in cans and bottles from the concentrate in combination with filtered water and sweeteners. Coca-Cola was sold in bottles for the first time on March 12, 1894. The first outdoor wall advertisement was painted in the same year as well in Cartersville, Georgia.

Mission, Vision & Value


Our Mission

Our Road map starts with our mission, which is enduring. It declares our purpose as a Company and serves as the standard against which we weigh our actions and decisions.

To refresh the world... To inspire moments of optimism and happiness... To create value and make a difference

Our Vision Our vision serves as the framework for our Road map and guides every aspect of our business by describing what we need to accomplish in order to continue achieving sustainable, quality growth.

People: Be a great place to work where people are inspired to be the best Portfolio: Bring to the world a portfolio of quality beverage brands that Partners: Nurture a winning network of customers and suppliers, together we Planet: Be a responsible citizen that makes a difference by helping build and Profit: Maximize long-term return to share owners while being mindful of our Productivity: Be a highly effective, lean and fast-moving organization

they can be

anticipate and satisfy peoples desires and needs

create mutual, enduring value

support sustainable communities

overall responsibilities

Our Winning Culture Our Winning Culture defines the attitudes and behaviors that will be required of us to make our 2020 Vision a reality.

Live Our Values Our values serve as a compass for our actions and describe how we behave in the world.

Leadership: The courage to shape a better future Collaboration: Leverage collective genius Integrity: Be real Accountability: If it is to be, its up to me Passion: Committed in heart and mind Diversity: As inclusive as our brands Quality: What we do, we do well

Focus on the Market


Focus on needs of our consumers, customers and franchise partners Get out into the market and listen, observe and learn Possess a world view Focus on execution in the marketplace every day Be insatiably curious

Work Smart

Act with urgency Remain responsive to change Have the courage to change course when needed Remain constructively discontent Work efficiently

Be the Brand

Inspire creativity, passion, optimism and fun

Company People

Water
Returning what we use Water is the foundation of life and of every beverage we make. But within 20 years, two-thirds of the worlds population may face severe water stress. Improving water quality and availability is vital to our business and the communities we serve. Its what drives our water stewardship commitment -- and our focus on reducing, recycling and replenishing. Reduce Recycle Replenish

Reduce
Water is a finite resource. Water will always be important to our Company, and we are continually working to reduce our impact and minimize our use. Our goal is to improve our water efficiency by 20% by 2012, compared with a 2004 baseline.

Recycle
Waters nature is to return to its source. Our goal is to ensure the water we use in our manufacturing processes, everywhere in the world, will be returned to the environment at a level that supports aquatic life by 2010 through comprehensive wastewater treatment. This ongoing recycling effort is critical to preserving local water resources -- and inspiring others to take similar steps.

Replenish
Water is lifes essence. On a global basis, we will expand support of healthy watersheds and sustainable community water programs to balance the water used in our finished beverages.

Package
Reduce Recover Recycle

Reduce
We're continually exploring new ways to optimize the amount of material and energy we use in our packaging. Since the introduction of all our major packages, we've significantly reduced the materials used to make them, without sacrificing quality.

Recover
Approximately 85% of our unit case volume today is delivered in recyclable bottles and cans. The recovery of these containers and their materials for reuse is critical to our sustainability aspirations worldwide.

Recycle
Were helping to foster demand for recovered materials because of our increased use of recycled content in our packages. We also are purchasing products that are made from recycled beverage packaging and enhancing the efficiency of our refillable bottles.

Climate
Protecting our climate together At Coca-Cola India we believe that climate change is a profound challenge that will require concerted action by government, business and civil society. We also recognize that climate change may have long-term direct and indirect implications for our business and supply chain. We have a role to play in working to use the best possible mix of energy sources while improving the energy efficiency of our manufacturing and distribution processes. Our climate protection efforts start inside the Company, with a combination of action and education in the three areas explained below, where we have the biggest climate protection opportunity: Cold-drink equipment Our goal is to Improve the efficiency of our coolers, vending machines and fountain equipment, and reducing greenhouse gas emissions produced by this equipment. Facilities and bottling plants Increasing our energy efficiency and productivity and reducing manufacturing emissions.

Transportation Managing our distribution fleet to incorporate more fuel-efficient modes of product delivery.

Workplace
A Great Place to Work Coca-Cola India wins in the marketplace because of the pride, passion and dedication our people bring to the business of quenching the worlds thirst. We aspire to be a great place to work, where employees around the world are given opportunities to collaborate and build the worlds greatest brands, to develop their skills and expand their breadth of experience, and all while having fun in the process. Workplace rights We value the relationships we have with our employees. The success of our business depends on every employee in our global enterprise. Our Workplace Rights Policy and Human rights statement establish a consistent approach to managing our business in India in accordance with high standards of integrity. They confirm the Companys commitment to abide by applicable laws and regulations with regard to labor practices. Training and skill Development Associate training and skill development remains a focus area for the Coca-Cola system in India. There are several capability building programs like Pegasus, Eagles and the Coca-Cola University training programs for Company and bottler associates. Suppliers Our suppliers and business partners help us refresh the world and are vital to our success. We assess their adherence to our Supplier Guiding Principles, which emphasize the importance of responsible workplace policies and practices that comply, at a minimum, with applicable local labor laws, environmental laws and regulations.

Production Process
Production, Safety & Quality
The global nature of our business requires that the Coca-Cola system has the highest standards and processes for ensuring consistent product safety and quality from our concentrate production to our bottling and product delivery. We measure key product and package quality attributes to ensure our beverage products in the marketplace meet Company requirements and consumer expectations. Consistency and reliability are critical to our product quality and to meeting global regulatory requirements and Company standards.

1. Productio n Related Products - Chain Lubrication - Bottle Washing Compounds - Lubricants for Production equipment. 2. Cleaning and Sanitising - CIP Cleaners and Sanitisers Internal cleaning and sanitizing of production equipment - General Cleaning External cleaning of production equipment, floors, walls,etc. 3. Boiler water and cooling Tower treatment

Pricessing production
The production of a soft drink begins with the preparation or "batching" of a thick, high solids syrup. This syrup is made in a stainless steel tank by the blending of a flavoured concentrate containing various artificial and natural flavours sodium benzoate, sugar, and treated water. This syrup is checked by plant quality control for conformance to established parent company standards and then pumped to the proportioner in the filling area. At the proportioner, the syrup and treated water pass through pre-set orifices at a constant rate of flow and are blended at a ratio of approximately 1 part syrup to 5 parts treated water. The product is then pumped to the chiller/carbonator to produce the final soft drink of the proper carbonation and fed to the can or bottle filler. During the carbonating process the soft drink is chilled to approximately 2 - 5C to prevent foaming during the filling process. Returnable bottles to be filled are usually hand fed by the case onto a conveyor which carries the cases of empty bottles to the uncaser. The uncaser removes the bottles from the cases and places them onto the empty bottle conveyor. From the uncaser, theconveyor carries the bottles to the bottlewasher where they are immersed in a 35% hot caustic solution for a specified time period and rinsed with fresh water prior to their discharge from the bottlewasher. Prior to entering the filler, the bottles are

inspected either visually by employees or electronically by a light scanner to insure no foreign objects or debris are left in the bottle.

CONVEYOR LUBRICATION

The application of a conveyor lube serves two basic functions: 1) lubricity, 2) cleaning. Lubricity is required on conveyors to reduce friction wear on the conveyors, and to reduce drag on the drive motors. Without proper lubrication, maintenance costs and downtime become prohibitive. Electric drive motors tend to burn out more frequently and amperage to run the drive motors is greater, increasing operating costs. Without proper lubrication, chains tend to stretch. The slack has to be taken up or links removed so that the chains do not jump off the sprockets, causing bigger problems. This is particularly troublesome in areas approaching filling and casing equipment for the obvious reasons. Improperly lubricated case conveyors can cause stacks to tip over, and loss of product results. The cleaning function of a conveyor lubricant is important for the aesthetic sanitation reasons: to prevent undesirable odours from product build-up and to keep the containers clean en route to the customer. Properly applied conveyor lubricant is the most efficient and effective way to maintain conveyors in a clean condition.

BOTTLE WASHING
Bottle washing can pose a major sanitation problem in soft drink plants and often represents the largest chemical dollar expenditure in a soft drink operation. Proper product selection and proper machine function are essential in order that a thoroughly cleaned bottle is produced prior to filling.

An understanding of the bottle washing process, common terms, and ingredient makeup of compounds is necessary to effectively make product recommendations to any account.

GLOSSARY OF COMMON SOFT DRINK PLANT TERMS


Treated Water or Beverage Water - Water which has had various impurities removed by treatment with lime coagulation, and super-chlorination in a retention type water treatment system. This system is operated and maintained at the soft drink plant. This water is used in the making of syrup and during the bottling/canning of the soft drink. Syrup - A thick, high-solids liquid consisting of sodium benzoate, sugar, treated water, and various flavourings. The syrup preparation is the initial step in the making of a soft drink and provides the final product with its distinct flavour and colour. Syrup Room - The area of a soft drink plant in which the syrup is stored or prepared ("batched"). Syrup Batch Tank - Stainless steel tanks ranging in size from 500 litres to 20,000 litres. The syrup is prepared ("mixed" or "batched") and/or stored in these tanks. Syrup Transfer Line - A stainless steel line through which the syrup is pumped to the filling area. Proportioner - Equipment which prepares the final soft drink by blending the syrup and treated water at a specific ratio. Carbo-Cooler - Equipment which carbonates and cools the soft drink (2 - 5C) just prior to filling. CO2 - Carbon dioxide gas which gives a soft drink its carbonation via the carbocooler.

Filler Room - The enclosed area of a bottling line which contains the filler, capper, proportioner, and carbocooler. Packaging Area - The area of a bottling line which consists of all equipment other than that which is contained in the filler room. (i.e. labeller, case packer). Bottle Warmer (Can Warmer) - Equipment on a bottling line containing sets of warm. water sprays. The individual containers (bottles or cans) pass through the warmer after filling for the purpose of bringing them to room temperature. HFCS - An abbreviation for High Fructose Corn Syrup which is a liquid sweetener used by some bottlers in the making of the soft drink syrup. This ingredient is often received and stored in bulk by the bottlers. Invert - Or medium invert sugar - A liquid sugar used by some bottlers as the sweetening ingredient in the preparation of the syrup. NR's or non-returnables - ("one-ways") -. Glass bottles which are non-deposit in the trade and are not returned to the soft drink plant for washing and re-filling. (i.e. They are not sent through the bottlewasher). Returnables - Bottles which require a deposit in the trade. They are returned to soft drink plants to be washed and refined. Bottlewasher - A large machine located just prior to the filler on a bottling line containing a hot alkaline (caustic) solution. Returnable bottles pass through, soaking in this solution for the purpose of being thoroughly cleaned. Prior to their exit from the bottlewasher the bottles are completely rinsed with water to remove any residual caustic.

SOFT DRINK PLANT CLEANING AND SANITIZING PROCEDURES INTERNAL CLEANING Syrup Transfer Lines, Proportioner, Carbo Cooler, Filler. Products: Cleaners: Oxyclean or A-420 Sanitiser: CL-1 10 grams per 9 litres water at the filler. 1 to 125 at the filler. Concentration:

1. Decrease carbo cooler CO 2pressure to absolute minimum and flush lines and equipment with water to remove syrup and product residue. 2. Prepare solution of cleaner at 1 to 25 in clean syrup tank. Product will be diluted by residual water in lines and equipment, giving a final dilution of 1 to 125 at the filler. 3. Flood filler with cleaning solution according to manufacturer's instructions. 4. Run empty bottles under all filler valves; allow bottles to completely fill with solution. Flush and back flush all filler valves and snift valves. 5. Drain cleaning solution from all lines and equipment and flush thoroughly with water. 6. Prepare chlorine solution of CL-18, insuring that you have 100 ppm chlorine at the filler. 7. Pump the CL-18 sanitizing solution through all lines and equipment in the same manner as done with the cleaning solution, making sure that all equipment is exposed to the sanitizing solution for a minimum of 10 minutes. 8. Flush system completely with fresh water, insuring that all traces of chlorine are removed by testing with ortho-toluidine solution.

EXTERNAL CLEANING AND SANITATION Filler, Carbo Cooler, Proportioner, Seamer, Capper, and Rinsers Products - Chlorinall G, Pro-Clean Equipment - FoamMaster 890 or 865 The primary equipment listed above should be cleaned with a chlorinated-alkaline cleaner four days a week, and on the fifth day with acid material. Procedure-Chlorinated Alkaline Cleaning 4 days/week) 1. Mixing Instructions A. Select the mixing tip that will give a 1 to 40 dilution (Orange with model 890 and green with model 865). B. Adjust the water and air pressure until a dry clinging foam is produced. 2. Using Instructions A. The foam should be sprayed over all the primary equipment, making sure all areas are completely covered. B. Let the foam stand on the equipment for approximate 10 minutes and then rinse thoroughly. Procedure -Acid Cleaning (1 day/week) An acid cleaner should be used once a week to remove inorganic salts and mineral deposits from the stainless steel equipment. Pro-Clean may be used for this application which, in addition to brightening the stainless steel surfaces, provides a final sanitising rinse.

1. Mixing Instructions A. Select the mixing tip that will give a 1 to 40 dilution (Orange with model 890 and green with model 865). B. Adjust the water and air pressure until a dry clinging foam is produced. 2. Using Instructions Follow the same instructions as outlined in Step 2 above, using the Pro-Clean foam. SYRUP ROOM INTERNAL CLEANING AND SANITATION Products - Oxyclean or A-420, CL-18 1. Pre-flush system with hot water. 2. Circulate a solution of warm water (50 - 55C) and Oxyclean or A-420 at 10 ml per litre water for 10-15 minutes and drain. 3. Circulate a hot water solution for 10-15 minutes an drain. 4. Circulate a solution of CL-18 at 10 gram per 9 litres of water (100 ppm chlorine) for 10 minutes and drain. 5. Flush system completely with water and test for absence of chlorine using orthotoluidine solution

FLOOR CLEANING
Concrete Floors Products - General Clean or Refloor Equipment - Automatic Floor Scrubber, Drum Proportioner The cleaning of all concrete floors in production and warehouse areas should be done using General Clean at 1:40 or Refloor at 1:200. A Melrose drum proportioner should be used to fill the floor scrubbers. This drum proportioner is mounted on the drum and assures an accurate concentration.

Our Products

Cocacola

Limca

Maaza

Sprite

Thums up

Schweppes

Minute maid Neebu

Minute maid Orange

Fanta

Kinley

Burn

Diet Coke

Organization Executive Persons

Facility Layout

Logistics management can be defined as the management of transportation and distribution of goods. Facility layout means planning: For the location of all machines, utilities, employee workstations, customer service areas, material storage areas, aisles, restrooms, lunchrooms, internal walls, offices, and computer rooms. for the flow patterns of materials and people around, into, and within buildings.

Facility Layout Design Process Layouts The purpose of facility layout design is to determine the most productive way to design the layout of a building. Process Layout involves three basic steps, whether the design is for a new layout or for revising an existing one: (1) gather information (2) develop a block plan (3) design a detailed layout Good Layout Reduces bottlenecks in moving people or material. Minimizes materials-handling costs. Reduces hazards to personnel. Utilizes labor efficiently. Increases morale. Utilizes available space effectively and efficiently. Provides flexibility.

Provides ease of supervision. Facilitates coordination and face-to-face communication where appropriate.

Flow-Line Layout Applicable to both manufacturing and non manufacturing operations. Arrange machines and/or workers in accordance with the sequence of operations for a given product or service. Advantages of flow-line layout Reduces materials handling. Accommodates small amounts of work in process. Reduces transit times. Simplifies production planning and control systems. Simplifies tasks, enabling unskilled workers to learn task quickly.

Process Layout Grouping together of machines and/or workers doing similar tasks. Applicable to both manufacturing and non manufacturing operations.

Advantages Flexibility: equipment and personnel can be used where they are needed. Smaller investment in equipment: duplication is not necessary unless volume is large. Expertise: supervisors for each department become highly. knowledgeable about their functions Diversity of tasks: changing work assignments make work more satisfying for people who prefer variety. Fixed Position Layout

Manufacturing and non-manufacturing operations of bulky or fragile products, e.g., ships and planes. Move machines and/or workers to the site; products normally remains in one location for its entire manufacturing period.

Advantages of fixed position layout Reduces movement of work items; minimizes damage or cost of moving. More continuity of the assigned work force (since the item does not go from one department to another). This reduces the problems of re-planning and instructing people each time a new type of activity is to begin. facility location transportation goods handling and storage.

Some of the objectives in facility location decisions: (1) It must first be close as possible to raw material sources and customers; (2) Skilled labor must be readily available in the vicinity of a facilitys location; (3) Taxes, property insurance, construction and land prices must not be too high; (4) Utilities must be readily available at a reasonable price; (5) Local , state and other government regulations must be conducive to business;

Then the coca cola choose the Gujarat because of education level high, low cost maintained plant, low material handling cost, water are available, low cost power supply, transportation facility available, high living standard people, good quality material available, government free-firm policy to provide, large no of customer available, minimum legal expenses, import and export facility available, good road and infrastructure facility availabilities, etc are their select Gujarat established plant in this states.

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