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Oil-injected Rotary Screw Compressors GA 30+-90/GA 37-90 VSD (30-90 kW/40-125 hp)
Unique integrated Variable Speed Drive (VSD) technology for on average 35% energy savings. Industry-leading operating turndown range and flexible pressure selection: 4-13 bar. Start under system pressure due to special VSD motor, no idling time. Integrated Dryer Saver Cycle saves up to 60% of the dryers electrical consumption. Smart Elektronikon graphic compressor controller with high-definition color display working to a set point minimizes pressure drops.
Industry-leading Free Air Delivery and low energy consumption. IE3 / NEMA Premium Efficiency motor combined with highly efficient element. Low noise emission suitable for workplace installation. Environmentally-friendly R410A integrated dryer reduces footprint and pressure drops. Smart Elektronikon graphic compressor controller with high-definition color display.
High performance Free Air Delivery. IE2 / NEMA Premium Efficiency motor in combination with highly efficient element. Premium quality at the lowest initial investment. Efficient environmentally-friendly R410A integrated dryer reduces footprint and pressure drops. Ensured efficiency of Elektronikon controller with connectivity.
On average 35% energy savings during fluctuations in production demand with an extensive turndown range. Integrated Elektronikon Graphic controller controls the motor speed and high efficiency frequency inverter. No wasted idling times or blow-off losses in normal operation. Compressor can start/stop under full system pressure without the need to unload with special VSD motor. Eliminates peak current penalty during start-up. Minimizes system leakage due to a lower system pressure. EMC Compliance to directives (2004/108/EG).
IME NO IDLINGT
Air demand Energy consumption Air demand Energy consumption
Air demand
Time
Air demand
Time
In almost every production environment, air demand fluctuates depending on different factors such as the time of the day, week or even month. Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand.
1 The
6 Mechanical
enhancements ensure that all components operate below critical vibration levels throughout the entire compressor speed range. highly efficient frequency converter in a cool overpressure cubicle ensures stable operation in high ambient temperatures up to 50C/122F*. * Standard up to 46C/114.8F .
4 Electric 5
motor specifically designed for low operating speeds with clear attention to motor cooling and compressor cooling requirements.
All Atlas Copco GA VSD compressors are EMC tested and certified. External sources do not influence compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.
10
Operating range
Non-integrated solution
minimum Flow
Speed windows
maximum
maximum
Integrated VSD
100% maintenance-free; totally enclosed and protected against dirt and dust. Suitable for harsh environments. High-efficiency drive arrangement; no coupling or slippage losses. Standard up to 46C/115F and for high ambient version 55C/131F .
IP55, insulation Class F B rise. , Non-drive side bearing greased for life. Designed for continuous operation in harsh environments.
High-efficiency, removing 300% smaller particles than a conventional filter. Integrated bypass valve with the oil filter.
Superior designed vacuum and air pressure controlled valve with minimal pressure drop and no springs. Smart stop/start which eliminates back-pressure oil vapor.
Low element outlet temperatures, ensuring long oil lifetime. Removal of nearly 100% condensate by mechanical separator. No consumables. Eliminates possibility of thermal shocks in coolers.
10
Excellence in air quality. 50% reduction in energy consumption compared to traditional dryers. Zero ozone depletion. Incorporates optional DD and PD filters according to Class 1.4.1.
8 5
Cubicle in overpressure minimizes ingress of conductive dust. Electrical components remain cool, enhancing lifetime of components.
Integrated smart algorithms reduce system pressure and energy consumption. Monitoring features include warning indications, maintenance scheduling and online visualization of machines condition.
3 7
Protects the compressor components by removing 99.9% of dirt particles down to 3 microns. Differential inlet pressure for proactive maintenance while minimizing pressure drop.
Ensures constant removal of condensate. Manual integrated bypass for effective condensate removal in case of power failure. Integrated with compressors Elektronikon with warning/alarm features.
improVeD user-frienDliness
3.5-inch high-definition color display with clear pictograms and extra 4th LED indicator for service. Graphical display of key parameters (day, week, month) and 32 language settings. Internet-based compressor visualization using a simple Ethernet connection.
On-screen Delayed Second Stop function and VSD savings indication. Graphical indication Serviceplan, remote control and connectivity functions. Software upgrade available to control up to 6 compressors by installing the optional integrated compressor controller.
NeT PreSSure
Without CoNtRoL
With CoNtRoL
1
Average Pressure Min. System Pressure
The Elektronikon continuously monitors critical parameters. Monitoring features include service and warning indications, error detection, compressor shut-down and maintenance scheduling.
Without DSS
Power Power
With DSS
Loaded unloaded
TiMe
integrateD purity
The optional DD/PD filters and integrated refrigerant air dryer (IFD) efficiently remove moisture, aerosols and dirt particles to protect your investment. This air quality prolongs the life of downstream equipment, increasing efficiency and ensuring quality of your final product.
oil concentration
* The table values reflect the maximum limits according to the temperature ISO gravity class. ** Water pressure dew point based on 100% RH at 20C/68F .
The GA+ can operate close to the point of use eliminating the need for a dedicated compressor room. The GA+ is delivered ready for use minimizing production downtime and reducing installation costs. Filtration equipment is integrated reducing the need for costly external piping and minimizing pressure drops. Low noise enables the above to be a reality.
With less external piping, the GA+ minimizes pressure drop across the system which can reduce energy costs. The filtration system produces clean air to prevent network corrosion minimizing energy, repair and maintenance costs. The GA+ operates at the lowest possible system pressure to reduce energy costs thanks to the Elektronikon advanced monitoring system.
OSCi is an efficient integrated solution that removes oil from condensate. Oil carryover contained in condensate can harm the environment. Treated condensate protects water, wildlife and ecosystems. The delivered water is harmless and can be disposed in a sewage system, reducing disposal costs.
ga 30+-90 Integrated filter kit class 1* Integrated filter kit class 2* Air treatment Condensate Dryer bypass* OSCi Oil retaining frame Motor space heater Motor space heater + thermistors Water shut-off valve** Phase sequence relay (GA 55-90) Tropical thermostat Freeze protection NEMA 4 cubicle NEMA 4X cubicle Pre-filter Advanced monitoring ANSI flange outlet Protection DIN flange outlet Rain protection Main power isolator switch Lifting device Public works Oversized motor (except GA 45+ & GA 90) ES 100 relays*** AIRconnect Elektronikon Graphic upgrade (only for GA 37 to GA 75) ES4i/ES6i (for Elektronikon Graphic) Communication Digital I/O expansion module Food grade oil Oils Roto Xtend duty oil (8000 hours) Witness performance test Energy recovery Power duct fan Modulating control High-ambient temperature version (HAV 55C, 131F)**** General options IT/TT ancillaries
ga 37-90 VsD
*FF units only. ** Water-cooled units. *** Includes potential-free contacts: motor running, compressor load/unload. **** FF units max 50C, 122F .
Auxiliary or main heating of warehouses, workshops etc. Industrial process heating. Water heating for laundries, industrial cleaning and sanitary facilities. Canteens and large kitchens. Food industry. Chemical and pharmaceutical industries. Drying processes.
Flow charts
VariaBle speeD DriVe: ga VsD
F
A B C
Intake air Air/oil mixture Oil Wet compressed air Condensate Dried compressed air
D E F
D B E
Vp
A C
Intake air
D F
A B C D E
A B E D
Intake air Air/oil mixture Oil Wet compressed air Condensate Dried compressed air
Vp
A B C
D E F
ga 37, 45 VsD ga 30+, 37+, 45+ ga 37, 45 ga 55, 75, 90 VsD ga 55+, 75+ ga 55, 75, 90
Width 1766 mm, 69.5" Depth 970 mm, 38.2" Height 1800 mm, 70.9" Width 2248 mm, 88.5" Depth 1080 mm, 42.5" Height 1955 mm, 76.9"
max. working pressure workplace bar(e) 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 psig 109 123 145 189 109 123 145 189 109 123 145 189 109 123 145 189 109 123 145 189 109 123 145 189 109 123 145 109 123 145 189 109 123 145 189 109 123 145 189 l/s 99 90 82 71 115 106 100 81 122 118 102 85 137 127 117 102 149 139 128 106 169 159 148 126 184 174 156 226 209 189 162 248 235 210 177 281 275 250 216
capacity faD* m3/min 5.9 5.4 4.9 4.3 6.9 6.4 6.0 4.9 7.3 7.1 6.1 5.1 8.2 7.6 7.0 6.1 8.9 8.3 7.7 6.4 10.2 9.5 8.9 7.6 11.1 10.4 9.5 13.5 12.6 11.4 9.7 14.9 14.1 12.6 10.6 16.9 16.5 15.0 13.0 cfm 209 191 175 151 243 225 213 172 258 250 216 180 291 268 248 217 315 295 270 225 359 336 313 267 390 369 331 478 444 401 344 526 497 445 375 596 582 529 458
installed motor power kw 30 30 30 30 37 37 37 37 37 37 37 37 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 75 75 75 75 75 75 75 75 90 90 90 90 hp 40 40 40 40 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 75 75 75 75 75 75 75 100 100 100 100 100 100 100 100 125 125 125 125
weight workplace kg 817 817 817 817 905 905 905 905 902 902 902 902 894 894 894 894 970 970 970 970 1229 1229 1229 1229 1358 1358 1358 1259 1259 1259 1259 1413 1413 1413 1413 1425 1425 1425 1425 lbs 1801 1801 1801 1801 1994 1995 1995 1995 1989 1989 1989 1989 1971 1971 1971 1971 2138 2138 2138 2138 2709 2709 2709 2709 2994 2994 2994 2776 2776 2776 2776 3115 3115 3115 3115 3142 3142 3142 3142
kg 898 898 898 898 820 820 820 820 987 987 987 987 979 979 979 979 1060 1060 1060 1060 1329 1329 1329 1329 1458 1458 1458 1379 1379 1379 1379 1533 1533 1533 1533 1545 1545 1545 1545
lbs 1980 1980 1980 1980 1807 1808 1808 1808 2176 2176 2176 2176 2158 2158 2158 2158 2337 2337 2337 2337 2930 2930 2930 2930 3214 3214 3214 3040 3040 3040 3040 3380 3380 3380 3380 3406 3406 3406 3406
GA 37
7.5 8.5 10 13
GA 37+
7.5 8.5 10 13
GA 45
7.5 8.5 10 13
GA 45 +
7.5 8.5 10 13
GA 55
7.5 8.5 10 13
GA 55+
7.5 8.5 10
GA 75
7.5 8.5 10 13
GA 75+
7.5 8.5 10 13
GA 90
7.5 8.5 10 13
* Unit performance measured according to ISO 1217, Annex C, Edition 4 Reference conditions: Absolute inlet pressure 1 bar (14.5 psi) Intake air temperature 20C, 68F FAD is measured at the following working pressures: 7.5 bar versions at 7 bar 8.5 bar versions at 8 bar 10 bar versions at 9.5 bar 13 bar versions at 12.5 bar ** A-weighted emission sound pressure level at the work station, Lp WSA (re 20 Pa) dB (with uncertainty 3 dB). Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614. Pressure dew point of integrated refrigerant dryer at reference conditions: 2C to 3C, 36F to 37F .
max. working pressure workplace bar(e) 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 7.4 9.1 10.8 12.5 psig 107 132 157 181 107 132 157 181 107 132 157 181 107 132 157 181 107 132 157 181 107 132 157 181 107 132 157 107 132 157 181 107 132 157 181 107 132 157 181 l/s 100 91 82 75 116 108 96 87 120 111 100 91 139 128 118 105 146 134 126 111 174 154 142 128 184 166 141 229 200 189 169 248 227 204 182 289 267 250 228
capacity faD* m3/min 6.0 5.4 4.9 4.5 7.0 6.5 5.8 5.2 7.2 6.6 6.0 5.4 8.3 7.7 7.1 6.3 8.8 8.0 7.5 6.7 10.5 9.3 8.5 7.7 11.0 10.0 8.5 13.7 12.0 11.4 10.1 14.9 13.6 12.3 10.9 17.4 16.0 15.0 13.7 cfm 212 192 174 158 246 229 204 185 255 234 212 192 294 271 250 222 310 284 266 236 369 327 300 272 390 352 299 485 424 401 358 525 481 433 385 613 565 530 484
installed motor power kw 30 30 30 30 37 37 37 37 37 37 37 37 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 75 75 75 75 75 75 75 75 90 90 90 90 hp 40 40 40 40 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 75 75 75 75 75 75 75 100 100 100 100 100 100 100 100 125 125 125 125
weight workplace kg 817 817 817 817 905 905 905 905 905 905 905 905 894 894 894 894 970 970 970 970 1229 1229 1229 1229 1358 1358 1358 1259 1259 1259 1259 1413 1413 1413 1413 1425 1425 1425 1425 lbs 1801 1801 1801 1801 1995 1995 1995 1995 1995 1995 1995 1995 1971 1971 1971 1971 2138 2138 2138 2138 2709 2709 2709 2709 2994 2994 2994 2776 2776 2776 2776 3115 3115 3115 3115 3142 3142 3142 3142
kg 898 898 898 898 820 820 820 820 987 987 987 987 979 979 979 979 1060 1060 1060 1060 1329 1329 1329 1329 1458 1458 1458 1359 1359 1359 1359 1533 1533 1533 1533 1545 1545 1545 1545
lbs 1980 1980 1980 1980 1808 1808 1808 1808 2176 2176 2176 2176 2158 2158 2158 2158 2337 2337 2337 2337 2930 2930 2930 2930 3214 3214 3214 2996 2996 2996 2996 3380 3380 3380 3380 3406 3406 3406 3406
GA 37
GA 37+
GA 45
GA 45 +
GA 55
GA 55+
GA 75
GA 75 +
GA 90
Please refer to the footnotes, reference conditions and FAD details of the 50 Hz versions.
installed motor power cfm min 55 55 55 85 55 55 55 85 69 55 54 78 80 79 102 124 78 84 102 126 max 263 260 226 185 310 307 271 226 418 371 328 273 529 530 465 386 621 619 545 454 kw 37 37 37 37 45 45 45 45 55 55 55 55 75 75 75 75 90 90 90 90 hp 50 50 50 50 60 60 60 60 75 75 75 75 100 100 100 100 125 125 125 125
noise level**
weight workplace
weight workplace full feature kg 1127 1127 1127 1127 1190 1190 1190 1190 1480 1480 1480 1480 1654 1654 1654 1654 1654 1654 1654 1654 lbs 2485 2485 2485 2485 2624 2624 2624 2624 3263 3263 3263 3263 3646 3646 3646 3646 3646 3646 3646 3646
max 7.4 7.4 6.4 5.2 8.8 8.7 7.7 6.4 11.8 10.5 9.3 7.7 15.0 15.0 13.2 10.9 17.6 17.5 15.4 12.9
dB(a) 66/67 66/67 66/67 66/67 69/72 69/72 69/72 69/72 69/72 69/72 69/72 69/72 69/70 69/70 69/70 69/70 73/74 73/74 73/74 73/74
kg 1042 1042 1042 1042 1100 1100 1100 1100 1380 1380 1380 1380 1534 1534 1534 1534 1534 1534 1534 1534
lbs 2297 2297 2297 2297 2425 2425 2425 2425 3042 3042 3042 3042 3382 3382 3382 3382 3382 3382 3382 3382
* Unit performance measured according to ISO 1217, Annex E, Edition 4 Maximum working pressure for VSD machines: 13 bar(e) (188 psig)
Driven by innovation With more than 135 years of innovation and experience, Atlas Copco will deliver the products and services to help maximize your companys efficiency and productivity. As an industry leader, we are dedicated to offering high air quality at the lowest possible cost of ownership. Through continuous innovation, we strive to safeguard your bottom line and bring you peace of mind. Building on interaction As part of our long-term relationship with our customers, we have accumulated extensive knowledge of a wide diversity of processes, needs and objectives. This gives us the flexibility to adapt and efficiently produce customized compressed air solutions that meet and exceed your expectations. a committed business partner With a presence in over 170 countries, we will deliver high-quality customer service anywhere, anytime. Our highly skilled technicians are available 24/7 and are supported by an efficient logistics organization, ensuring fast delivery of genuine spare parts when you need them. We are committed to providing the best possible know-how and technology to help your company produce, grow, and succeed. With Atlas Copco you can rest assured that your superior productivity is our first concern!
2935 0892 46 Printed in Belgium Subject to alteration without prior notice. Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.
www.atlascopco.com