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OIL & NATURAL GAS CORPORATION LTD.

INDIA 3 CLAMP ON PROJECT - HEERA FIELD ELECTRICAL BULK MTO HG, HJ, HZ PLATFORMS

PETRO6

LWIN

ONGC-OD

ONGC-OW

OIL & NATURAL GAS CORPORATION LTD

PROJECT TITLE:

3 CLAMP-ON PROJECT HEERA FIELD

LEIGHTON WELSPUN CONTRACTORS PVT LTD VP PETRO 6 ENGINEERS & CONSULTANTS PVT LTD
ALL RIGHTS RESERVED.NO PART OF THIS DRAWING MAY BE REPRODUCED,STORED IN A RETRIEVEL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS ELECTRONIC,MECHANICAL,PHOTOCOPYING,RECORDING OR OTHERWISE WITHOUT THE PRIOR PERMISSION OF LEIGHTON WELSPUN

DOCUMENT TITLE:

ELECTRICAL BULK MTO FOR HG, HJ, HZ PLATFORM COVER SHEET


DOCUMENT NUMBER SHEET No. REV No.

SCALE : NTS
PROJECT No.

3 REV DATE

AFC ISSUED FOR ONGC REVIEW AND COMMENTS

DESCRIPTION

SR SR BY

MT/AM MT/AM CHKD

AGR AGR APPD

I1158A

I1158A-GEN-PET6-ELEMTO-0401

1 OF 30

Page 1 of 30

Project No. ELECTRICAL BULK MATERIAL TAKE OFF Document No. Rev. Page No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 2 of 30

A) NOTES :
1. This bulk MTO presented is of Preliminary nauture, based on Rev 0 Electrical equipment layouts and preliminary Vendor inputs. This may change based on revisions to the Layouts, Engineering changes / modifications, PDMS Modelling and finalised Vendor data. 2. Electrical Installation Contractor / Vendor shall clearly indicate the delivery period of all the items to be supplied. General Arrangement drawing, technical details, catalogue etc. shall be also be submitted along with the Offer for Client's approval. 3 Items supplied shall be of good material and quality. The manufacturers test certificates for all supplied items shall be submitted. 4. Electrical Installation Contractor shall submit the drawings of fabricated items to Client / Site Engineer for approval prior to its procurement. 5. Make and country of origin of various electrical equipment / components shall be as per the attached ONGC "Suggested Vendor List". 6. All material / equipment supplied shall conform to the latest edition of relevant IS / IEC / IEEE / International Standards. 7. All Flameproof electrical items supplied by Vendor shall be suitable for hazardous area as mentioned in MTO. Vendor to submit CMRS (Dhanbad) / PESO /ATEX / FM etc Certificates. 8. Electrical contractor / Vendor shall submit Drawings / catalogue / Data sheet etc. of the supplied item for Client's approval. 9. Cable tray material has been considered as FRP (Fibre Reinforced Plastices) as per ONGC Spec FS-4005 Rev 2. 10. Cable tray support has been considered at every 2.5 meter interval. The Steel Support MTO shall be estimated and Provided. 11. The mounting Hardware required for the Cable Trays (clamps, nuts, bolts, cable ties, etc ) shall be estimated and supplied by the Vendor 12. Cable tray Elbow / Tee / Reducer / Bend etc have been estimated and included in the MTO. 13. Vendor shall furnish "UNIT Rates" for all Items covered irrespective of Quantities specified or not, Which shall be used for ADDITION / DELETION of quantities during and after order placement. 14. The Electrical Installation Contractor shall guarantee the items of their supply for a period of 12 months from due date of handling over or 18 months from date of supply against faulty material design, performance, workmanship and installation. If material supplied is found faulty, the same shall be replaced by Vendor without additional Cost & Time.

B) REFERENCE DOCUMENTS
1. MCT arrangement Drawing Doc.No. I1158A-HJ-PET6-ELE-DWG-423, I1158A-HZ-PET6-ELE-DWG-443, I1158A-HG-PET6-ELE-DWG-463. 2. Functional specification for FRP trays spec No. FS 4005 Rev.2, for Cables FS-4011 Rev 3 for JBs FS-4006 Rev 3. 3. Electrical Equipment Location Layout / Cable Routing layouts - I1158A-HG-PET6-ELE-DWG-468, I1158A-HZ-PET6-ELE-DWG-0448 & I1158A-HJ-PET6-ELE-DWG-0428. 4. Electrical Cable Schedule - Multiple - I1158A-HJ-PET6-ELE-DWG-0421, I1158A-HZ-PET6-ELE-DWG-0441 & I1158A-HG-PET6-ELE-DWG-0461. 5. Ligting & Earthing Layout drawings - I1158A-HG-PET6-ELE-DWG-0465, I1158A-HZ-PET6-ELE-DWG-0445 & I1158A-HJ-PET6-ELE-DWG-0425. 6. Electrical Design Criteria Spec.No.3.5 Rev-03 7. Functional specification for Electrical Instrumentation and Communication Cables Spec.No.FS 4011 Rev - 3 8. Electrical Installation Standard Drawing Doc.No. I1158A-GEN-PET6-ELE-DWG-0404

Page 2 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 3 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL NO. 1.0 XLPE CABLE AT HJ PLATFORM

DESCRIPTION

UNIT

QUANTITY

20% MARGIN

TOTAL REQUIRED

REMARKS

REVISION

1.1

XLPE CABLE FOR INCOMMER :Supply of 1R*4C+E*16 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire Braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables. The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant, low voltage power cables. Conductors shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1100V.

Length in Metres

30

38

1.2

XLPE CABLE FOR MOV'S AND FCV'S :Supply of 1R*3C+E*4 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables . The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1100V. XLPE CABLE FOR FLOOD LIGHTING AND NAV-AID RELOCATION :Supply of 1R*2C+E*4 Sq.mm, Mica glass tape Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables . The cable shall be Fire Resistant, low smoke, zero halogen, mica glass tape insulated, heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1100V.

Length in Metres

628

157

785

1.3

Length in Metres

56

14

70

Page 3 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 4 of 30 QTY.

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 2.0

DESCRIPTION CABLE TRAY AND ACCESSORIES AT HJ PLATFORM

CABLE TRAY TYPE

CABLE TRAY WIDTH

UNIT

SPARE (25%)

TOTAL

Holding Coupler Clamps Plate

REMARKS

2.1

All cable trays and accessories shall be made of the fibre glass and shall be corrosion resistant and fire retardant (Class 1, Fire rating) in accordance with the latest ASTM E-84 . An additive material shall be mixed with the Fibre Glass to make them resistant to ultraviolet light. The minimum glass content in FRP material shall be 45%. The ladder type trays shall have side rails and horizontal rungs. Both of these shall be of same material i.e. the Fibre glass with additive.The rungs shall be placed 300 mm apart from each other. The cable trays shall be supplied in standard lengths of 3000 mm. The overall width of the cable tray shall not exceed inside width by more than 100mm. The inside depth of the cable trays shall not exceed 150 mm. Each section of tray shall be complete with necessary connector plate and hardware. The Straight Cable hardware shall conform to NEMA FGI-198X and shall be able to withstand the loading as specified in Ladder Functional specification for FRP cable trays FS4005 Rev-2.The side rails and all accessories shall have the holes on each end for fixing connector plates.Vendor shall supply the coupler plates required for jointing of each cable trays between two sections of cable trays or a Section of cable trays with associated accessories shall also be supplied includings bolts. The cable tray section will be supported at 3000mm span. All other installation hardware such as coupling plates, Tray hold down clamps, cover clamps, bolts, nuts and washers, shall be calculated & supplied by Vendor according to the quantities of this take off. This MTO shall be read in conjuction with enclosed Job specification for FRP cable trays & Electrical Design Criteria document No. & SHALL COMPLY.

600 mm Wide

50

mtr

13

63

67

40

2.2

Same as above

90 Horizontal Bend,

600 mm Wide 150 mm Wide 150 mm Wide

10 Nos. 4 4 Nos.

3 1 1

13 5 5

13 -5 5 --

2.3

Same as above

45 Horizontal Bend, Equal Tee Horizontal Adjustable Connector in Loose Vertical Adjustable Connector Perforated cable trays

2.4

Same as above

600 mm Wide suitable for above cable trays suitable for above cable trays 300 mm Wide 150 mm Wide

Nos.

10

16

--

2.5

Same as above

20

Nos.

25

--

--

2.6

Same as above

10

Nos.

13

--

--

15 11

mtr mtr

4 3

19 14

20 15

12 9

2.7

Same as Ladder type trays

Notes to Vendor:1.0 2.0


PREPARED 3.0 4.0 5.0

Tray quanties in Meters All Cable trays shall be supported at every 2.5 mtrs, hence vendor shall consider and supply all the supporting clamps and its hardwares. APPROVED BY All CableCHECKEDshall be supplied with coupler / connecting plates and its hardwares. trays All FRP trays shall be resistant to ultraviolet light in overall life span of platform. Minimum glass content in FRP tray shall be 45%.

Page 4 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 5 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 3.0


CABLE GLANDS AT HJ PLATFORM

DESCRIPTION

Cable OD

Cable Gland CABLE SIZE ( Entry size) (SQ.MM)

UNIT

QTY.

SPARE (20%)

TOTAL

REMARKS

3.1

Cable Glands : Cable glands shall be Double compression type Dual certified Exde and deluge protected (IP-65) As per Functional Specification for Electrical Instrumentation and Communication cables FS 4011 Rev-3 and Electrical Design criteria spec. no 3.5 Rev03. All cable glands shall be made of Nickel-plated brass and shall be fitted with soft sealing nylon washers or integral nitrile washers. Fibre washers shall not be acceptable. Locknuts shall be used for entry into sheet steelboxes and enclosures. The cable glands shall be ET type.

15.5 15.5

3/4" 3/4"

2C+E x 4 3C+E x 4

Nos. Nos.

8 24

2 6

10 30

23

1"

4C+E x 16

Nos.

3.2

CABLE END PLUGS: END plugs Flameproof Ex "d" type IP 66 suitable for Class 1, Group D, Div II, temperature class T3. shall be made of nickel-plated brass. Notes to Vendor (applicable for supplied cable glands)

15.5

3/4"

3C+E x 4

Nos.

10

13

Cable glands shall be provided with shroudsin the form ofPVCblack hoods for all cable glands. The cable glands shall be ET type. Applicable Standards for cable Glands is - IS Standards Deluge protection(IP-65) shall be provided as same is required against rains in outdoor conditions / where water submersion is likely. All cable glands shall be supplied alongwith with Earth clamp/Earth tail. Cable glands sizes shall be supplied and suitable as per attached "Cable details" . 5% of Total glands for each type Or one piece for each type has been added as Engineering spare.

4 5
6

Page 5 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 6 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SR. NO.

DESCRIPTION

QTY.

UNIT

SPARE TOTAL

REMARKS

4.0

B) WEATHER PROOF JUNCTION BOX AT HJ PLATFORM:NAV-AID JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 rev 03 & the Design Criteria for Electrical. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided with nickel plated plug. FLOOD LIGHT JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 Rev.03 & Electrical Design Criteria. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided withnickel plated plug. Notes to Vendor:- (Applicable for supplied JB)

4.1

Nos.

4.2

Nos.

1 2 3 4 5

All JB shall be round shaped with diameter minimum 125 mm (TYPICAL). All above JBs shall be used for lighting circuit. All JB Accessories (bolts, nut, washers etc.) & Earth terminal etc. shall be supplied by Vendor for each JB. All weatherproof JB shall have neoprene gasket. All Junction box terminals shall have Current rating of minimum 50 Amps.

REV

STATUS

Page 6 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 7 of 30 UOM SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

QTY.

5.0 5.1

EARTHING AT HJ PLATFORM ELECTRICAL EARTHING:415V DB EARTHING AND NAV-AID EARTHING CABLES:1C X 70sqmm copper earth conductor with green/yellow PVC sheath cable shall be provided with Earth Boss

20

metre

25

Earth cable

5.2

INSTRUMENT EARTHING:-

EARTHING CABLES FOR INSTRUMENTATION JB, PRODUCTION MANIFOLD, LIFT GAS, SHUT DOWN PANEL :-

1C X 70sqmm copper earth conductor with green PVC sheath cable shall be provided with Earth boss.

110

metre

28

138

Earth cable

5.3

EARTH BOSS:- Earth Conductor shall be connected through Earth boss. Size M12

25

Nos

31

Earth cable

REV

STATUS

Page 7 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 8 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No. 10% MARGIN

SL NO. 6.0 MCT AT HJ PLATFORM

DESCRIPTION

UNIT

QUANTITY

TOTAL REQUIRED

REMARKS

REVISION

6.1

MULTI CABLE TRANSIT:Supply of S 6x1 AISI 316 RM30 multi cable transit frame with 24 numbers of RM30 Blocks. MCT shall be provided with 2 blocks suitable for 23 mm OD cable, 12 blocks suitable for 15.5 mm OD cable and 10 Spare blocks without hole. MCT shall confirm 'SOLAS'. MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed.

Nos.

A B C D E F

S 6x1 (MCT FRAME) WEDGE 120mm STAY PLATE RM30 (INSERT BLOCK) RM30 (SPARE BLOCK) LUBRICANT TUBE 25ML

Nos. Nos. Nos. Nos. Nos. As Required

1 1 5 14 10 As Required

0 0

1 1 5

0 0 0 0 0 0

0 0 -

14 10 -

NOTES 1 2 3 4 MCT shall confirm 'SOLAS'. MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed. All hardwares such as nuts, bolts, washers etc. shall be provided by vendor. MCT arrangement and number of blocks shall be as per final vendor drawing.

Page 8 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 9 of 30 UNIT QTY. SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

Cable size in Sq. mm

7.0

CABLE LUGS AT HJ PLATFORM

(2C+E) X 4

Nos.

24

30

Power cable

Tinned copper Heavy Duty Terminal cable lugs (Crimping type) shall be suitable for tinned copper conductor. Power Cables Termination RING TONGUE cable lugs shall be supplied

(3C+E) X 4

Nos.

100

25

125

Power cable

(4C+E) X 16

Nos.

20

25

Power cable

Copper Crimping type Tinned lugs SUITABLE for Earth Cable FIXING TO STRUCTURES/EARTH BUS

Tinned copper cable lugs (Crimping type) RING TYPE shall be suitable for tinned copper conductor, PVC insulated cables. Lugs shall be supplied with Green PVC protection Hood.

1C X 70

Nos.

40

10

50

Earth cable

Page 9 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 10 of 30 QTY. UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

8.0

LIGHT FITTINGS AT HJ PLATFORM

The Fitting shall be suitable for CLASS 1, DIVISION 1 or ZONE 1. Fixtures shall be weather proof IP56 NEMA 4 Temperature Class atleast T3 as per IEC. Fixtures shall be free from Frictional sparking hazard. Fixtures provided with Polished Aluminium type Refelector. All hardware such as nuts, bolts & washers shall be SS / cadmium plated. Fixtures shall be provided with an internal earthing terminal. Fixtures name plates shall bear the stamp of certifying agency. Fixtures shall be suitable for 240V, 1PH, 50HZ, 250W, MH type (as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.32). Fixtures shall have double side entry suitable for Armoured Copper Cable (2C+E x 4 sq.mm) complete with termination accesssories. Spare plug shall be provided to block the unused entry. The terminals shall be anti-loosening, Non-sparking type and in adequate numbers to terminate two cables. MH light fixtures shall have clamp holders suitable for Edison screw clamps of approximate ratings. Fixtures shall be provided with mounting bracket and base plate for horizontal and vertical movement shall be capable and being locked in position. The material of construction of the light fixtures shall be Copper free Aluminium with an Epoxy finish as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.23. Suitable fastening devices such as Clamps/Brackets required for installation shall also be supplied. All lighting Fixtures along with accessories to be used in Hazardous area shall be certified by BASEEFA, UL, FM, CMRI or internatinally recognized certification agency for the area and service for which they are to be used. The control assembly shall be integral type. The Painting shall be as per FS 2005 " Specification for Protective Coating". Testing shall be carried out as per FS 4006.

Nos.

Page 10 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 11 of 30 UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF


SL. NO. 9.0

Document No. Rev. Page No.

DESCRIPTION MISCELLANEOUS ITEMS AT HJ PLATFORM:CONDUITS:All conduits shall be rigid seemless steel, heavy wall, electrogalvanized. All conduits shall have PVC coated with 1mm thick "Plastibond" or equivalent. 19mm 25mm 50mm 100mm

QTY.

9.1 A B C D

NIL NIL NIL NIL

NIL NIL NIL NIL

9.2 A B C D E

STEEL SUPPORTS:100 X 100 X 6mm THK.Steel Angle 75 X 75 X 6 mm THK. Steel Angle 100 X 5 mm THK.steel plate Nuts, Bolts & Washers (M10 X 30mm Long Hex. Head Bold Nut, Flat washers and spring washers. 100 X 50 X 10.42kg/m Steel channel 40 20 10 10 50 metres metres metres EA metres 10 5 3 3 13 50 25 13 13 63

9.3 A

STRUCTURAL STEEL:Typical sections of steel to be considered ISMC 150mm X 75mm (16.80 Kg/mtr.) ( Based on Electrical Installation Standard Dwg No. I1158A-GEN-PET6-ELE-DWG-0404) FRLS WIRES:2.5 sqmm copper FRLS PVC wires ( LV switch gear modifications ) 4 sqmm copper FRLS PVC wires ( LV switch gear modifications ) Terminal Blocks Suitable for 4 Sqmm. & 2.5 Sqmm wires( LV switch gear modifications ) (10 terminals per Blocks) Notes: The insulation grade for these wires shall be 600 Volts grade Wires shall be FRLS zero halogen insulated copper conductor type Reference Document:
Structural Steel quantities are estimated from the Electrical Installation Standard Drawing
REV

20

metres

25

9.4 A B C

20 20 10

metres metres Nos.

5 5 0

25 25 10

STATUS

Page 11 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 12 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL NO. 10.0 XLPE CABLE AT HZ PLATFORM

DESCRIPTION

UNIT

QUANTITY

20% MARGIN

TOTAL REQUIRED

REMARKS

REVISION

10.1

XLPE CABLE FOR INCOMMER :Supply of 1R*4C+E*16 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire Braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables. The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant, low voltage power cables. Conductors shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1000V. XLPE CABLE FOR MOV'S AND FCV'S :Supply of 1R*3C+E*4 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables. The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1000V.

Length in Metres

40

10

50

10.2

Length in Metres

225

56

281

10.3

XLPE CABLE FOR NAV-AID RELOCATION :Supply of 1R*2C+E*4 Sq.mm, Mica glass tape Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables . The cable shall be Fire Resistant, low smoke, zero halogen, mica glass tape insulated, heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS Length in Metres :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1100V.

56

14

70

Page 12 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 13 of 30 QTY.

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 11.0

DESCRIPTION CABLE TRAY AND ACCESSORIES AT HZ PLATFORM All cable trays and accessories shall be made of the fibre glass and shall be corrosion resistant and fire retardant (Class 1, Fire rating) in accordance with the latest ASTM E-84/IS . An additive material shall be mixed with the FRP to make them resistant to ultraviolet light. The minimum glass content in FRP material shall be 45%. The ladder type trays shall have side rails and horizontal rungs. Both of these shall be of same material i.e. the FRP with additive.The rungs shall be placed 300 mm apart from each other. The cable trays shall be supplied in standard lengths of 3000 mm. The overall width of the cable tray shall not exceed inside width by more than 100mm. The inside depth of the cable trays shall not exceed 150 mm. Each section of tray shall be complete with necessary connector plate and hardware. The hardware shall conform to NEMA FGI-198X and shall be able to withstand the loading as specified in Functional specification for FRP cable trays FS4005 Rev-2.The side rails and all accessories shall have the holes on each end for fixing connector plates on both sides of each rail.Vendor shall supply the coupler plates required for jointing of each cable trays between two sections of cable trays or a Section of cable trays with associated accessories shall also be suppliede includings bolts. The cable tray section will be supported at 3000mm span. All other installation hardware such as coupling plates, Tray hold down clamps, cover clamps, bolts, nuts and washers, shall be calculated & supplied by Vendor according to the quantities of this take off. This MTO shall be read in conjuction with enclosed Job specification for FRP cable trays & Electrical Design Criteria document No. & SHALL COMPLY.

CABLE CABLE TRAY TRAY TYPE WIDTH

UNIT

SPARE (25%)

TOTAL

Holding Coupler REMARKS Clamps Plate

11.1

Straight Cable Ladder

300 mm Wide

30

mtr

38

40

24

11.2

Same as above

90 Horizontal Equal Tee Horizontal Adjustable Connector in Loose Vertical Adjustable Connector Perforated cable trays

300 mm Wide

Nos.

--

11.3

Same as above

300 mm Wide suitable for above cable trays suitable for above cable trays 150 mm Wide

Nos.

--

11.4

Same as above

15

Nos.

19

--

--

11.5 11.6

Same as above Same as Ladder type trays

15 40

Nos. mtr

4 10

19 50

-53

-32

Notes to Vendor:1.0 2.0


PREPARED 3.0 4.0 5.0

Tray quanties in Meters. All Cable trays shall be supported at every 2.5 mtrs, hence vendor shall consider and supply all the supporting clamps and its hardwares. APPROVED BY All CableCHECKEDshall be supplied with coupler /connecting plates and its hardwares. trays All FRP trays shall be resistant to ultraviolet light in overall life span of platform. Minimum glass content in FRP tray shall be 45%.

Page 13 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 14 of 30 CABLE SIZE (SQ.MM) UNIT QTY. SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 12.0 CABLE GLANDS AT HZ PLATFORM

DESCRIPTION

Cable OD

Cable Gland ( Entry size)

12.1

Cable Glands : Cable glands shall be Double compression type Dual certified Exde and deluge protected (IP-65) As per Functional Specification for Electrical Instrumentation and Communication cables FS 4011 Rev-3 and Electrical Design criteria spec. no 3.5 rev-03. all cable glands shall be made of Nickel-plated brass and shall be fitted with soft sealing nylon washers or integral nitrile washers. Fibre washers shall not be acceptable. Locknuts shall be used for entry into sheet steelboxes and enclosures. The cable glands shall be ET type.

15.5 15.5

3/4" 3/4"

2C+E x 4 3C+E x 4

Nos. Nos.

4 16

1 4

5 20

23

1"

4C+E x 16

Nos.

12.2

CABLE END PLUGS: END plugs Flameproof Ex "d" type IP 66 suitable for Class 1, Group D, Div II, temperature class T3. shall be made of nickel-plated brass. Notes to Vendor (applicable for supplied cable glands)

15.5

3/4"

3C+E x 4

Nos.

10

13

Cable glands shall be provided with shroudsin the form ofPVCblack hoods for all cable glands. The cable glands shall be ET type. Applicable Standards for cable Glands is - IS Standards Deluge protection(IP-65) shall be provided as same is required against rains in outdoor conditions / where water submersion is likely.

All cable glands shall be supplied alongwith with Earth clamp/Earth tail.
5 6

Cable glands sizes shall be supplied and suitable as per attached "Cable details" . 5% of Total glands for each type Or one piece for each type has been added as Engineering spare.

Page 14 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 15 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SR. NO.

DESCRIPTION

QTY.

UNIT

SPARE

TOTAL

REMARKS

13.0

B) WEATHER PROOF JUNCTION BOX AT HZ PLATFORM NAV-AID JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 rev 03 & the Design Criteria for Electrical. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided with nickel plated plug. FLOOD LIGHT JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 Rev.03 & Electrical Design Criteria. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided withnickel plated plug. Notes to Vendor:- (Applicable for supplied JB)

13.1

Nos.

13.2

Nos.

All JB shall be round shaped with diameter minimum 125 mm(TYPICAL).

All above JBs shall be used for lighting circuit.

All JB Accessories (bolts, nut, washers etc.) & Earth terminal etc. shall be supplied by Vendor for each JB.

All weatherproof JB shall have neoprene gasket.

All Junction box terminals shall have Current rating of minimum 50 Amps.

Page 15 of 30

Project No. Document No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 16 of 30 UOM SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF


Rev. Page No. SL. NO. DESCRIPTION QTY.

14.0 14.1

EARTHING AT HZ PLATFORM ELECTRICAL EARTHING:-

415V DB EARTHING AND NAV-AID EARTHING CABLES:1C X 70sqmm copper earth conductor with green/yellow PVC sheath cable shall be provided with Earth Boss

20

metre

25

Earth cable

14.2

INSTRUMENT EARTHING:-

EARTHING CABLES FOR INSTRUMENTATION JB, PRODUCTION MANIFOLD, LIFT GAS MANIFOLD, SHUT DOWN PANEL :-

1C X 70sqmm copper earth conductor with green PVC sheath cable shall be provided with Earth boss.

100

metre

25

125

Earth cable

14.3

EARTH BOSS:- Earth Conductor shall be connected through Earth boss. Size M12

30

Nos

38

Earth cable

REV

STATUS

Page 16 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 17 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No. 10% MARGIN

SL NO. 15.0 MCT AT HZ PLATFORM

DESCRIPTION

UNIT

QUANTITY

TOTAL REQUIRED

REMARKS

REVISION

15.1

MULTI CABLE TRANSIT:Supply of S 4x1 AISI 316 RM30 multi cable transit frame with 16 numbers of RM30 block . MCT shall be provided with 2 blocks suitable for 23 mm OD cable, 7 blocks suitable for 15.5 mm OD cable and 7 spare blocks without hole. MCT shall confirm 'SOLAS'. MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed. S 4x1 (MCT FRAME) WEDGE 120mm STAY PLATE RM30 (INSERT BLOCK) RM30 (SPARE BLOCK) LUBRICANT TUBE 25ML

Nos.

A B C D E F

Nos. Nos. Nos. Nos. Nos. As Required

1 1 3 9 7 As Required

0 0 0 0 0 -

1 1 3 9 7 -

0 0 0 0 0 0

NOTES

MCT shall confirm 'SOLAS'.

MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed.

All hardwares such as nuts, bolts, washers etc. shall be provided by vendor.

MCT arrangement and number of blocks shall be as per final vendor drawing.

Page 17 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 18 of 30 QTY. UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

Cable size in Sq. mm

16.0

CABLE LUGS AT HZ PLATFORM

(2C+E) X 4

12

Nos.

15

Power cable

Tinned copper Heavy Duty Terminal cable lugs (Crimping type) shall be suitable for tinned copper conductor. Power Cables Termination RING TONGUE cable lugs shall be supplied

(3C+E) X 4

80

Nos.

20

100

Power cable

(4C+E) X 16

20

Nos.

25

Power cable

Copper Crimping type Tinned lugs SUITABLE for Earth Cable FIXING TO STRUCTURES/EARTH BUS

Tinned copper cable lugs (Crimping type) RING TYPE shall be suitable for tinned copper conductor, PVC insulated cables. Lugs shall be supplied with Green PVC protection Hood.

1C X 70

40

Nos.

10

50

Earth cable

Page 18 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 19 of 30 QTY. UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

17.0

LIGHT FITTINGS AT HZ PLATFORM

The Fitting shall be suitable for CLASS 1, DIVISION 1 or ZONE 1. Fixtures shall be weather proof IP56 NEMA 4 Temperature Class atleast T3 as per IEC. Fixtures shall be free from Frictional sparking hazard. Fixtures provided with Polished Aluminium type Refelector. All hardware such as nuts, bolts & washers shall be SS / cadmium plated. Fixtures shall be provided with an internal earthing terminal. Fixtures name plates shall bear the stamp of certifying agency. Fixtures shall be suitable for 240V, 1PH, 50HZ, 250W, MH type (as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.32). Fixtures shall have double side entry suitable for Armoured Copper Cable (2C+E x 4 sq.mm) complete with termination accesssories. Spare plug shall be provided to block the unused entry. The terminals shall be anti-loosening, Non-sparking type and in adequate numbers to terminate two cables. MH light fixtures shall have clamp holders suitable for Edison screw clamps of approximate ratings. Fixtures shall be provided with mounting bracket and base plate for horizontal and vertical movement shall be capable and being locked in position. The material of construction of the light fixtures shall be Copper free Aluminium with an Epoxy finish as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.23. Suitable fastening devices such as Clamps/Brackets required for installation shall also be supplied. All lighting Fixtures along with accessories to be used in Hazardous area shall be certified by BASEEFA, UL, FM, CMRI or internatinally recognized certification agency for the area and service for which they are to be used. The control assembly shall be integral type. The Painting shall be as per FS 2005 " Specification for Protective Coating". Testing shall be carried out as per FS 4006.

Nos.

Page 19 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 20 of 30 UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

QTY.

18.0 18.1 A B C D

MISCELLANEOUS ITEMS AT HZ PLATFORM:CONDUITS:All conduits shall be rigid seemless steel, heavy wall, electrogalvanized. All conduits shall have PVC coated with 1mm thick "Plastibond" or equivalent. 19mm 25mm 50mm 100mm NIL NIL 14 NIL NIL NIL mtr NIL 4 18 -

18.2 A B C D E

STEEL SUPPORTS:-:100 X 100 X 6mm THK.Steel Angle 75 X 75 X 6 mm THK. Steel Angle 100 X 5 mm THK.steel plate Nuts, Bolts & Washers (M10 X 30mm Long Hex. Head Bold Nut, Flat washers and spring washers. 100 X 50 X 10.42kg/m Steel channel 30 30 20 10 50 metres metres metres EA metres 8 8 5 3 13 38 38 25 13 63

18.3 A

STRUCTURAL STEEL:Typical sections of steel to be considered ISMC 150mm X 75mm (16.80 Kg/mtr.) ( Based on Electrical Installation Standard Dwg No. I1158A-GEN-PET6-ELE-DWG-0404) 20 metres 5 25

18.4 A B C

FRLS WIRES:2.5 sqmm copper FRLS PVC wires ( LV switch gear modifications ) 4 sqmm copper FRLS PVC wires ( LV switch gear modifications ) Terminal Blocks Suitable for 4 Sqmm. & 2.5 Sqmm wires( LV switch gear modifications ) (10 terminals per Blocks) Notes: The insulation grade for these wires shall be 600 Volts grade Wires shall be FRLS zero halogen insulated copper conductor type Reference Documents:
Structural Steel quantities are estimated from the Electrical Installation Standard Drawing
REV

20 20 10

metres metres Nos.

5 5 0

25 25 10

STATUS

Page 20 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 21 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL NO. 19.0 XLPE CABLE AT HG PLATFORM

DESCRIPTION

UNIT

QUANTITY

20% MARGIN

TOTAL REQUIRED

REMARKS

REVISION

19.1

XLPE CABLE FOR INCOMMER :Supply of 1R*4C+E*16 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire Braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables. The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant, low voltage power cables. Conductors shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1000V.

Length in Metres

30

38

19.2

XLPE CABLE FOR MOV'S AND FCV'S :Supply of 1R*3C+E*4 Sq.mm, XLPE Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables. The cable shall be Flame retardant, low smoke, zero halogen heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS :8130/IEC-60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1000V.

Length in Metres

605

151

756

19.3

XLPE CABLE FOR NAV-AID RELOCATION :Supply of 1R*2C+E*4 Sq.mm, Mica glass tape Insulated, plain, annealed, high conductivity, stranded, tinned Copper conductor, Steel Wire braiding Cable as per FS 4011 Functional specification for Electrical Instrumentation and Communication Cables . The cable shall be Fire Resistant, low smoke, zero halogen, mica glass tape insulated, heat and oil resistant low voltage power cables. Conductor shall be complying with the requirement of IS :8130/IECLength in Metres 60228. The conductor insulation shall be extruded compound of low smoke material complying with the requirements of IEC 60502. The voltage grade for insulation shall be 600/1100V.

56

14

70

Page 21 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 22 of 30 QTY.

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 20.0

DESCRIPTION CABLE TRAY AND ACCESSORIES AT HG PLATFORM All cable trays and accessories shall be made of the fibre glass and shall be corrosion resistant and fire retardant (Class 1, Fire rating) in accordance with the latest ASTM E-84/IS . An additive material shall be mixed with the FRP to make them resistant to ultraviolet light. The minimum glass content in FRP material shall be 45%. The ladder type trays shall have side rails and horizontal rungs. Both of these shall be of same material i.e. the FRP with additive.The rungs shall be placed 300 mm apart from each other. The cable trays shall be supplied in standard lengths of 3000 mm. The overall width of the cable tray shall not exceed inside width by more than 100mm. The inside depth of the cable trays shall not exceed 150 mm. Each section of tray shall be complete with necessary connector plate and hardware. The hardware shall conform to NEMA FGI-198X and shall be able to withstand the loading as specified in Functional specification for FRP cable trays FS4005 Rev-2.The side rails and all accessories shall have the holes on each end for fixing connector plates on both sides of each rail.Vendor shall supply the coupler plates required for jointing of each cable trays between two sections of cable trays or a Section of cable trays with associated accessories shall also be suppliede includings bolts. The cable tray section will be supported at 3000mm span. All other installation hardware such as coupling plates, Tray hold down clamps, cover clamps, bolts, nuts and washers, shall be calculated & supplied by Vendor according to the quantities of this take off. This MTO shall be read in conjuction with enclosed Job specification for FRP cable trays & Electrical Design Criteria document No. & SHALL COMPLY.

CABLE TRAY TYPE

CABLE TRAY WIDTH

UNIT

SPARE TOTAL (25%)

Holding Clamps

Coupler REMARKS Plate

600 mm Wide

mtr

20.1

Straight Cable Ladder

300 mm Wide

25

mtr

31

33

20

20.2

Same as above

90 Horizontal Bend, Equal Tee Horizontal Adjustable Connector in Loose Vertical Adjustable Connector Perforated cable trays Ladder type Tray reducer

600 mm Wide 300 mm Wide 150 mm Wide

3 Nos. 4 4 Nos.

1 1 1

4 5 5

4 -5 8 --

20.3

Same as above

20.4

Same as above

suitable for above cable trays suitable for above cable trays 300 mm Wide 150 mm Wide 600 W X 300 W

Nos.

10

--

--

20.5

Same as above

6 6 35 2

Nos. mtr mtr NOS

2 2 9 1

8 8 44 3

-8 47 --

-4.8 28 --

20.6

Same as Ladder type trays

20.7

Same as above

Notes to Vendor:1.0 2.0


PREPARED 3.0 4.0 5.0

Tray quanties in Meters. All Cable trays shall be supported at every 2.5 mtrs, hence vendor shall consider and supply all the supporting clamps and its hardwares. APPROVED BY All CableCHECKEDshall be supplied with coupler /connecting plates and its hardwares. trays All FRP trays shall be resistant to ultraviolet light in overall life span of platform. Minimum glass content in FRP tray shall be 45%.

Page 22 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 23 of 30 CABLE SIZE (SQ.MM) UNIT QTY. SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 21.0 CABLE GLANDS AT HG PLATFORM

DESCRIPTION

Cable OD

Cable Gland ( Entry size)

21.1

Cable Glands : Cable glands shall be Double compression type Dual certified Exde and deluge protected (IP-65) As per Functional Specification for Electrical Instrumentation and Communication cables FS 4011 Rev-3 and Electrical Design criteria spec. no 3.5 rev-03. all cable glands shall be made of Nickel-plated brass and shall be fitted with soft sealing nylon washers or integral nitrile washers. Fibre washers shall not be acceptable. Locknuts shall be used for entry into sheet steelboxes and enclosures. The cable glands shall be ET type.

15.5 15.5

3/4" 3/4"

2C+E x 4 3C+E x 4

Nos. Nos.

4 30

1 8

5 38

23

1"

4C+E x 16

Nos.

21.2

CABLE END PLUGS: END plugs Flameproof Ex "d" type IP 66 suitable for Class 1, Group D, Div II, temperature class T3. shall be made of nickel-plated brass. Notes to Vendor (applicable for supplied cable glands)

15.5

3/4"

3C+E x 4

Nos.

10

13

Cable glands shall be provided with shroudsin the form ofPVCblack hoods for all cable glands. The cable glands shall be ET type. Applicable Standards for cable Glands is - IS Standards Deluge protection(IP-65) shall be provided as same is required against rains in outdoor conditions / where water submersion is likely.

All cable glands shall be supplied alongwith with Earth clamp/Earth tail.
5 6

Cable glands sizes shall be supplied and suitable as per attached "Cable details" . 5% of Total glands for each type Or one piece for each type has been added as Engineering spare.

Page 23 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 24 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

QTY.

UNIT

SPARE

TOTAL

REMARKS

22.0

B) WEATHER PROOF JUNCTION BOX AT HG PLATFORM NAV-AID JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 rev 03 & the Design Criteria for Electrical. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided with nickel plated plug.

22.1

Nos.

22.2

FLOOD LIGHT JB:The junction boxes, shall be increased safety type (Ex e) or non sparking type (Ex n) for division 2 area. Weatherproof Type minimum IP 56 (Weatherproof type NEMA 4 or equivqlent) for looping of single phase lighting circuits using cables upto 2C+E 4 sq.mm. armoured cable,minimum cable entries shall be four including double compression nickel plated brass cable glands with Black PVC hoods shall be supplied. JB shall be supplied as per enclosed Electrical Light fixtures & Junction Boxes Spec for use in classified area specification No.FS4006 Rev.03 & Electrical Design Criteria. The Material of Construciton of JB shall be Epoxy Coated Copper Free Aluminium & JBs shall be in Circular shape. Number of Terminals shall be 4, suitable for 4 mm2 wires. Out of the 4 cables entries, one entry shall be provided withnickel plated plug.

Nos.

Notes to Vendor:- (Applicable for supplied JB)

All JB shall be round shaped with diameter minimum 125 mm(TYPICAL).

All above JBs shall be used for lighting circuit.

All JB Accessories (bolts, nut, washers etc.) & Earth terminal etc. shall be supplied by Vendor for each JB.

All weatherproof JB shall have neoprene gasket.

All Junction box terminals shall have Current rating of minimum 50 Amps.

Page 24 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 25 of 30 UOM SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

QTY.

23.0 23.1

EARTHING AT HG PLATFORM ELECTRICAL EARTHING:-

415V DB EARTHING AND NAV-AID EARTHING CABLES:1C X 70sqmm copper earth conductor with green/yellow PVC sheath cable shall be provided with Earth Boss.

20

metre

25

Earth cable

23.2

INSTRUMENT EARTHING:-

EARTHING CABLES FOR INSTRUMENTATION JB, PRODUCTION MANIFOLD, LIFT GAS, SHUT DOWN PANEL :-

1C X 70sqmm copper earth conductor with green PVC sheath cable shall be provided with Earth boss.

120

metre

30

150

Earth cable

22.3

EARTH BOSS:- Earth Conductor shall be connected through Earth boss. Size M12

30

Nos

38

Earth cable

REV

STATUS

Page 25 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 26 of 30

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No. 10% MARGIN

SL NO. 24.0 MCT AT HG PLATFORM

DESCRIPTION

UNIT

QUANTITY

TOTAL REQUIRED

REMARKS

REVISION

24.1

MULTI CABLE TRANSIT:Supply of S 6x1 AISI 316 RM30 multi cable transit with 24 blocks. MCT shall be provided with 2 blocks suitable for 23 mm OD cable, 13 blocks suitable for 15.5 mm OD cable and 9 spare blocks without hole. MCT shall confirm 'SOLAS'. MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed. S 6x1 (MCT FRAME) WEDGE 120mm STAY PLATE RM30 (INSERT BLOCK) RM30 (SPARE BLOCK) LUBRICANT TUBE 25ML NOTES

Nos.

A B C D E F

Nos. Nos. Nos. Nos. Nos.

1 1 5 15 9

0 0 0 0 0 -

1 1 5 15 9 -

0 0 0 0 0 0

As Required As Required

1 2

MCT shall confirm 'SOLAS'. MCT to confirm to fire and blast rating adequate for the deck or wall in which they are to be installed. All hardwares such as nuts, bolts, washers etc. shall be provided by vendor. MCT arrangement and number of blocks shall be as per final vendor drawing.

3 4

Page 26 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 27 of 30 QTY. UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

Cable size in Sq. mm

25.0

CABLE LUGS AT HG PLATFORM

(2C+E) X 4

12

Nos.

15

Power cable

Tinned copper Heavy Duty Terminal cable lugs (Crimping type) shall be suitable for tinned copper conductor. Power Cables Termination RING TONGUE cable lugs shall be supplied

(3C+E) X 4

120

Nos.

30

150

Power cable

(4C+E) X 16

20

Nos.

25

Power cable

Copper Crimping type Tinned lugs SUITABLE for Earth Cable FIXING TO STRUCTURES/EARTH BUS

Tinned copper cable lugs (Crimping type) RING TYPE shall be suitable for tinned copper conductor, PVC insulated cables. Lugs shall be supplied with Green PVC protection Hood.

1C X 70

40

Nos.

10

50

Earth cable

Page 27 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 28 of 30 QTY. UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

26.0

LIGHT FITTINGS AT HG PLATFORM

The Fitting shall be suitable for CLASS 1, DIVISION 1 or ZONE 1. Fixtures shall be weather proof IP56 NEMA 4 Temperature Class atleast T3 as per IEC. Fixtures shall be free from Frictional sparking hazard. Fixtures provided with Polished Aluminium type Refelector. All hardware such as nuts, bolts & washers shall be SS / cadmium plated. Fixtures shall be provided with an internal earthing terminal. Fixtures name plates shall bear the stamp of certifying agency. Fixtures shall be suitable for 240V, 1PH, 50HZ, 250W, MH type (as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.32). Fixtures shall have double side entry suitable for Armoured Copper Cable (2C+E x 4 sq.mm) complete with termination accesssories. Spare plug shall be provided to block the unused entry. The terminals shall be anti-loosening, Non-sparking type and in adequate numbers to terminate two cables. MH light fixtures shall have clamp holders suitable for Edison screw clamps of approximate ratings. Fixtures shall be provided with mounting bracket and base plate for horizontal and vertical movement shall be capable and being locked in position. The material of construction of the light fixtures shall be Copper free Aluminium with an Epoxy finish as per Electrical Design Criteria spec.no.3.5 Rev-03 Clause.no.3.5.23. Suitable fastening devices such as Clamps/Brackets required for installation shall also be supplied. All lighting Fixtures along with accessories to be used in Hazardous area shall be certified by BASEEFA, UL, FM, CMRI or internatinally recognized certification agency for the area and service for which they are to be used. The control assembly shall be integral type. The Painting shall be as per FS 2005 " Specification for Protective Coating". Testing shall be carried out as per FS 4006.

Nos.

Page 28 of 30

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 29 of 30 UNIT SPARE (20%) TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO.

DESCRIPTION

QTY.

27.0

MISCELLANEOUS ITEMS AT HG PLATFORM:CONDUITS:All conduits shall be rigid seemless steel, heavy wall, electrogalvanized. All conduits shall have PVC coated with 1mm thick "Plastibond" or equivalent. 19mm 25mm 50mm 100mm NIL NIL 26 NIL NIL NIL mtr NIL 7 33 -

27.1

A B C D

27.2 A B C D E

STEEL SUPPORTS:100 X 50 X 10.42kg/m Steel channel 100 X 100 X 6mm THK.Steel Angle 75 X 75 X 6 mm THK. Steel Angle 100 X 5 mm THK.steel plate Nuts, Bolts & Washers (M10 X 30mm Long Hex. Head Bold Nut, Flat washers and spring washers. 50 15 15 20 10 metres metres metres metres EA 13 4 4 5 3 63 19 19 25 13

27.3 A

STRUCTURAL STEEL:Typical sections of steel to be considered ISMC 150mm X 75mm (16.80 Kg/mtr.) ( Based on Electrical Installation Standard Dwg No. I1158A-GEN-PET6-ELE-DWG-0404) 20 metres 5 25

27.4 A B C

FRLS WIRES:2.5 sqmm copper FRLS PVC wires ( LV switch gear modifications ) 4 sqmm copper FRLS PVC wires ( LV switch gear modifications ) Terminal Blocks Suitable for 4 Sqmm. & 2.5 Sqmm wires( LV switch gear modifications ) (10 terminals per Blocks) Notes: The insulation grade for these wires shall be 600 Volts grade Wires shall be FRLS zero halogen insulated copper conductor type Reference Documents:
Structural Steel quantities are estimated from the Electrical Installation Standard Drawing
REV

20 20 10

metres metres Nos.

5 5 0

25 25 10

Page 29 of 30

STATUS

Project No.

I1158A I1158A-GEN-PET6-ELE-MTO-0401 0 30 of 30 HJ HZ QUANTITY HG TOTAL REMARKS

ELECTRICAL BULK MATERIAL TAKE OFF

Document No. Rev. Page No.

SL. NO. 28.0 28.1 A B C 28.2 A B C D E F G H I J K L M N 28.3 A B C 28.4 A 28.5 A B 28.6 A B C 28.7 A B 28.8 A B C D 28.9 28.10 A B C D E F G H I J PROCUREMENT:CABLES

ITEMS

DESCRIPTION

UNIT

Cables Cables Cables


CABLE TRAYS Cable Trays (Straight Cable Ladder) Cable Trays (Straight Cable Ladder) Cable Tray Accessories 900 Horizontal bend Cable Tray Accessories 90 Horizontal bend Cable Tray Accessories 900 Horizontal bend Cable Tray Accessories 450 Horizontal bend Cable Tray Accessories Equal Tee Cable Tray Accessories Equal Tee Cable Tray Accessories Equal Tee Cable Tray Accessories Horizontal adjustable connector in loose Cable Tray Accessories Vertical adjustable connector in loose Cable Trays (Perforated Ladder type) Cable Trays (Perforated Ladder type) Ladder type Tray reducer CABLE GLANDS Cable Glands Cable Glands Cable Glands CABLE END PLUGS Cable end plugs JUNCTION BOXES NAV-AID Juncton box Flood light Juncton box EARTHING 415V DB Earthing and NAV-AID Earthing Cables Earthing Cables for Instrumentation JB, Production Manifold, Lift gas, Shut down panel Earthing Cables Earth Boss MULTI CABLE TRANSIT S 6 X 1 AISI RM30 MCT S 4 X 1 AISI RM30 MCT CABLE LUGS Tinned copper Heavy Duty Terminal cable lugs (Crimping type) Tinned copper Heavy Duty Terminal cable lugs (Crimping type) Tinned copper Heavy Duty Terminal cable lugs (Crimping type) Tinned copper cable lugs (Crimping type) RING TYPE LIGHT FITTINGS Fixtures shall be suitable for 250W, 240V, 1PH, 50HZ supply MISCELLANEOUS ITEMS Conduits Steel channel Steel Angle Steel Angle Steel plate Nuts, Bolts & Washers (M10 X 30mm Long Hex. Head Bold Nut, Flat washers and spring washers. ISMC Terminal Blocks Copper FRLS PVC wires copper FRLS PVC wires
0

4C+E*16 Sq.mm 3C+E*4 Sq.mm 2C+E*4 Sq.mm 600mm 300mm 600mm 300mm 150mm 150mm 600mm 300mm 150mm

Length in Metres Length in Metres Length in Metres Metres Metres Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

38 785 70 63 -13 -5 5 10 --25 13 19 14 -8 30 10 13 2 2 25 138 25 1 -30 125 25 50 2 -63 50 25 13 13 25 10 25 25

50 263 70 -38 -5 ---5 -19 19 -50 -5 20 5 13 2 1 25 125 38 -1 15 100 25 50 2 18 63 38 38 25 13 25 10 25 25

38 756 70 4 31 4 5 ----5 10 8 8 44 3 8 38 5 13 2 1 25 150 38 1 -15 150 25 50 2 33 63 19 19 25 13 25 10 25 25

126 1804 210 67 69 17 10 5 5 10 5 5 54 40 27 108 3 21 88 20 39 6 4 75 413 101 2 1 60 375 75 150 6 51 189 107 82 63 39 75 30 75 75

300mm Wide 150mm Wide 600 W X 300 W 4C+E*16 Sq.mm 3C+E*4 Sq.mm 2C+E*4 Sq.mm 3C+E*4 Sq.mm

Metres Metres Nos. Nos. Nos. Nos. Nos. Nos. Nos.

1C X 70sqmm 1C X 70sqmm M12

Metres Metres Nos. Nos. Nos.

(2C+E) X 4 (3C+E) X 4 (4C+E) X 16 1C X 70sqmm 250W, 240V, 1PH, 50HZ 50mm 100 X 50 X 10.42kg/m 100 X 100 X 6mm THK. 75 X 75 X 6 mm THK. 100 X 5 mm THK.

Nos. Nos. Nos. Nos. Nos. Metres Metres Metres Metres Metres EA

150mm X 75mm (16.80 Kg/mtr.) suitable for 4 sqmm & 2.5 Sqmm (10 terminals per blocks) 2.5 sqmm 4 sqmm

Metres Nos. Metres Metres

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