Rockwell Automation Allen-Bradley

Specification MicroLogix1500

PART 1 GENERAL 1.1 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years documented experience, and with service facilities within 100 miles of Project Supplier: Authorized distributor of specified manufacturer with minimum three years documented experience.

B.

1.2

REFERENCES A. Furnish Products listed and classified by Underwriters Laboratories, Inc. as suitable for purpose specified and indicated. UL 508, C-UL under CSA C22.2 No. 142 for Dielectric Withstand Class 1, Div 2, Groups A,B,C,D (UL 1604, C-UL under CSA C22.2 no. 213)

B. C.

1.3

ENVIRONMENTAL REQUIREMENTS A. Conform to specified service conditions during and after installation of programmable controllers. Maintain area free of dirt and dust during and after installation of products.

B.

1.4

SPARE MATERIALS A. B. C. D. Provide one spare processor unit for each unique processor installed. Provide one spare base unit for each unique base unit installed. Provide one spare I/O Module for each unique I/O module type installed. Provide one spare communication module for each unique communication module installed. Provide one spare power supply for each power supply installed.

E.

NOTICE: The specification guidelines shown in this document are intended to aid in the specification of products. Specific installations have specific requirements, and Rockwell Automation does not recommend or intend any specific application based solely upon the guidelines provided here. Because of the variety of uses for this information, the user of, and those responsible for applying this information, are responsible for ensuring the acceptability of each application and appropriate use of the guidelines. In no event will Rockwell Automation be liable for misuse, misapplication or reliance on these guidelines in connection with any specific application. Rockwell Automation also disclaims indirect or consequential damages resulting from the use or application of this information.

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Specification MicroLogix1500

PART 2 PRODUCTS 2.1 PROGRAMMABLE LOGIC CONTROLLER A. Manufacturers: 1. Allen-Bradley 2. Substitutions: Not Permitted Product Description: Programmable Logic Controller with the required memory and functional capacity to perform the specified sequence of operation with the scheduled input and output points. Common Hardware Ratings: 1. Operating Temperature of range of 0 degrees to +55 degrees C 2. Storage Temperature range of minus 40 degrees to +85degrees C 3. Humidity range of 5 to 95% relative humidity, non-condensing 4. Noise Immunity in compliance to NEMA Standard ICS 2-230 5. Operation Vibration Rating of 5.0 G at 10 to 500Hz, 0.030 inch peak-to-peak Relay operation 2 G 6. Input group to backplane isolation and input group to input group isolation for AC inputs: 1517V ac for one second or 2145V dc for one second 7. Input group to backplane isolation and input group to input group isolation for DC inputs: 1200V ac for one second or 1697V dc for one second 8. Output group to backplane isolation or output group to output group isolation for AC inputs:1517V ac for one second or 2145V dc for one second 9. Output group to backplane isolation or output group to output group isolation for DC inputs:1200V ac for one second or 1697V dc for one second

B.

C.

Formatted: Numbered + Level: 1 + Numbering Style: 1, 2, 3, + Start at: 1 + Alignment: Left + Aligned at: 1" + Tab after: 1.5" + Indent at: 1.5" Formatted: Bullets and Numbering
Deleted: 1836V

D.

Configuration: 1. Processor System: Include processor, base unit / power supply, random access erasable-programmable read only memory, input/output modules and communication modules. 2. Expansion Input/Output Unit: Include input/output modules, expansion power supply for system inputs and outputs and expansion cable. 3. Modules are to be supplied as specified unless system requirements dictate the use of alternative modules. Ratings 1. Input / Output Capacity capable of supporting up to 540 I/O points (16 I/O modules maximum) 2. Scan Rate of 1.0 milliseconds per 1k ladder logic program consisting of simple ladder logic and communication servicing 3. Programming Instructions: 89 4. Bit Execution Time (XIC) of 0.9 microsecond Programming Language: Ladder Logic Programming Software: 1. Include one licensed programming package for use with general purpose microcomputer and Microsoft Windows NT, Windows 2000 or Windows XP operating systems. 2. Provide one licensed communication package. 3. Programming Package: RSLogix500 Standard, CD ROM PROGRAMMABLE LOGIC CONTROLLERS Page 2 of 9

Deleted: 2596V

Formatted: Numbered + Level: 1 + Numbering Style: 1, 2, 3, + Start at: 1 + Alignment: Left + Aligned at: 1" + Tab after: 1.5" + Indent at: 1.5"

E.

Deleted: 128 Deleted: 8

F. G.

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Rockwell Automation Allen-Bradley

Specification MicroLogix1500 RSLinx for Allen-Bradley, CD ROM

4. H.

Communication Package:

Minimum Programming Instruction Set 1. Language Characteristics: Ladder diagram 2. Logic Operations: AND, OR, XOR, NOT 3. Register Operations: Store, recall 4. Math Operations: Addition, subtraction, multiplication, division, square root, matrix operations 5. Process Control: Proportional-Integral-Derivative

2.2

PROCESSOR UNIT A. Manufacturer: 1. Allen-Bradley Model MicroLogix 1500 2. Substitutions: Not Permitted

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Specification MicroLogix1500

B.

Processor Memory 1. Program memory of 14K Words. 2. Data Logging or Recipe Storage memory of 48kbytes and independent of Program memory Performance 1. Capability of controlling up to (16) I/O modules 2. Typical Throughput Time of 1.0 k/ms program consisting of simple ladder logic and communications servicing. 3. Bit Execution Time of less than 0.9 microseconds 4. Proportional Integral Derivative Control with a 252 microsecond execution time 5. Offline programming and editing Features 1. Standard RAM Memory Back-up provided through minimum two year lithium battery 2. LED indicators for: POWER,RUN, CPU Fault, Forced I/O, Battery Low, Comms 3. Separate RS-232 channel that supports RS-232 DF1 full-duplex or DF1 halfduplex slave, DH-485, Modbus RTU Slave, Radio Modem and ASCII protocols 4. Real Time Clock through combination Real Time Clock and Memory Module 5. Memory back-up through combination Real Time Clock and Memory Module 6. Mode Switch Positions for Remote, Program and Run 7. Two analog trim potentiometers built into the controller

Formatted: Bullets and Numbering

Deleted: Logging Deleted:

C.

D.

2.3

BASE UNIT A. Manufacturer 1. Allen-Bradley Model 1764-24AWA 2. Substitutions: Not Permitted Features 1. Power Supply a. Line voltage of 85-265Vac b. Maximum inrush of 25A for 8ms 2. (12) inputs rated 120Vac 3. (12) relay outputs 4. Separate RS-232 channel that supports RS-232 DF1 full-duplex or DF1 halfduplex slave, DH-485, Modbus RTU Slave, Radio Modem and ASCII protocols

B.

2.4

DISCRETE INPUT MODULES (NON-ISOLATED) A. Manufacturer 1. Allen-Bradley Model 1769-IA16 2. Substitutions: Not Permitted Features 1. Operating voltage of 79 to 132V AC 2. (16) Non-isolated Inputs 3. Removable terminal block 4. Terminal identification diagram one each module 5. Terminal blocks to have barriers on 3 sides PROGRAMMABLE LOGIC CONTROLLERS Page 4 of 9

B.

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Specification MicroLogix1500

6. 7. 8. 9.

LEDs to indicate the status of each I/O point Optical isolation between digital and field circuits Wiring terminals with self-lifting pressure plates to secure two #14 AWG wires No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

2.5

DISCRETE INPUT MODULES (ISOLATED) A. Manufacturer 1. Allen-Bradley Model 1769-IA8I 2. Substitutions: Not Permitted Features 1. Operating voltage of 79 to 132V AC 2. (8) Isolated Inputs 3. Removable terminal block 4. Terminal identification diagram one each module 5. Terminal blocks to have barriers on 3 sides 6. LEDs to indicate the status of each I/O point 7. Optical isolation between digital and field circuits 8. Wiring terminals with self-lifting pressure plates to secure two #14 AWG wires 9. No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

B.

2.6

ANALOG INPUT MODULES A. Manufacturer 1. Allen-Bradley Model 1769-IF4 2. Substitutions: Not Permitted Features 1. (4) input channels per module 2. Ratings a. Current Rating of 0 to 20mA, 4 to 20mA b. Voltage Rating of Plus/Minus 10Vdc, 0 to 10Vdc, 0 to 5Vdc, 1 to 5Vdc 3. Input Impedance a. Current terminal 250 Ohms b. Voltage terminal 220KOhms Resolution of 14 bits unipolar; 14 bits plus sign bipolar with 50/60 Hz filter selected Overall Accuracy a. Current Terminal Rating of Plus or Minus 0.35 percent full scale at 25 degrees C b. Voltage Terminal Rating of Plus or Minus 0.2 percent full scale at 25 degrees C Non-linearity of plus or minus 0.03 percent of full scale Repeatability of plus or minus 0.03 percent PROGRAMMABLE LOGIC CONTROLLERS Page 5 of 9

B.

4. 5.

6. 7.

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Rockwell Automation Allen-Bradley

Specification MicroLogix1500

8. 9. 10. 11. 12. 13. 14. 15.

Input channel configuration via configuration software screen or the user program Input Group to Bus Isolation of 500Vac for (1) minute Removable terminal block Terminal identification diagram one each module Terminal blocks to have barriers on 3 sides LEDs to indicate the status of each I/O point Wiring terminals with self-lifting pressure plates to secure two number 14 AWG wires No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

2.7

RELAY OUTPUT MODULES (NON-ISOLATED) A. Manufacturer 1. Allen-Bradley Model 1769-OW8 2. Substitutions: Not Permitted Features 1. Voltage rating of 5 to 265 V ac at 63 Hz 2. (8) Relay outputs 3. Continuous current rating per point: 2.5 A ac not to exceed 1440 VA for the module Make: 7.5A, Break: 0.75A @240V ac Make: 15A, Break 1.5A @ 120V ac 4. Continuous current rating per module: 16 A ac, 8.0A / common 5. Removable terminal block 6. Terminal identification diagram on each module 7. Terminal blocks to have barriers on 3 sides 8. LEDs to indicate the status of each I/O point 9. Optical isolation between digital and field circuits 10. Wiring terminals with self-lifting pressure plates to secure two number 14 AWG wires 11. No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

B.

2.8

RELAY OUTPUT MODULES (ISOLATED) A. Manufacturer 1. Allen-Bradley Model 1769-OW8I 2. Substitutions: Not Permitted Features 1. Voltage rating of 5 to 265 Vac 2. (8) Individually Isolated Relay outputs 3. Continuous current rating per point: 2.5A ac not to exceed 1440 VA for the module Make: 7.5A, Break: 0.75A @240V ac Make: 15A, Break 1.5A @ 120V ac 4. Continuous current rating per module: 16 A ac, 2.5A / common 5. Removable terminal block 6. Terminal identification diagram on each module 7. Terminal blocks to have barriers on 3 sides 8. LEDs to indicate the status of each I/O point PROGRAMMABLE LOGIC CONTROLLERS Page 6 of 9

B.

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Rockwell Automation Allen-Bradley

Specification MicroLogix1500

9. 10. 11.

Optical isolation between digital and field circuits Wiring terminals with self-lifting pressure plates to secure two number 14 AWG wires No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

2.9

ANALOG OUTPUT MODULES A. Manufacturer 1. Allen-Bradley Model 1769-OF2 2. Substitutions: Not Permitted Features 1. (2 ) output channels per module single-ended 2. Ratings a. Current Rating of 0 to 20mA, 4 to 20mA b. Voltage Rating of Plus/Minus 10Vdc, 0 to 10Vdc, 0 to 5Vdc, 1 to 5Vdc 3. Loading a. Inductive load of 0.1mH maximum for current outputs b. Resistive load of 0 to 500 Ohm on current output c. Capacitive load of 1 pico Farad maximum for voltage outputs d. Current load of 10mA maximum on voltage output e. Load range of greater than 1kOhm at 10Vdc Resolution of 14 bits unipolar; 14 bits plus sign bipolar with 50/60 Hz filter selected Non-linearity (in percent of full scale) of plus or minus 0.05 percent Repeatability (in percent of full scale) of plus or minus 0.05 percent Overall accuracy a. Plus or minus 0.35 percent full scale at 25 degrees C for current terminal b. Plus or minus 0.5 percent full scale at 25 degrees C for voltage terminal Open and short-circuit protection Output overvoltage protection Output Group to Bus Isolation of 500V ac for (1) minute Removable terminal block Terminal identification diagram one each module Terminal blocks to have barriers on 3 sides LEDs to indicate the status of each I/O point Wiring terminals with self-lifting pressure plates to secure two number 14 AWG wires No special tools shall be required to install or remove modules. Modules shall have upper and lower panel mounting tabs as well as latches for DIN rail mounting.

B.

4. 5. 6. 7.

8. 9. 10. 11. 12. 13. 14. 15. 16.

2.10

I/O POINT QUANTITY A. B. Provide digital inputs as required, plus 10 percent wired spare. Provide analog inputs as required, plus 10 percent wired spare. PROGRAMMABLE LOGIC CONTROLLERS Page 7 of 9

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Specification MicroLogix1500

C. D.

Provide digital outputs as required, plus 10 percent wired spare. Provide analog outputs required, plus 10 percent wired spare.

2.11

EXPANSION POWER SUPPLY A. Manufacturer 1. Allen-Bradley Model 1769-PA2 2. Substitutions: Not Permitted Features 1. Line Voltage rating of 85 to 265Vac 2. User Power Capacity of 250mA at 24Vdc 3. Short circuit protection via front access fuse with cover 4. 5V and 24V overvoltage protection 5. Line loss ride through of 10ms (minimum) to 10 seconds (maximum) 6. LED to indicate that input power is available 7. Provide terminal blocks with barriers on three sides of each terminal and fingersafe covers. 8. Allows for bank of I/O to be connected to the processor bank I/O via expansion cable 9. Capability of mounting the expansion bank of I/O either beside or below in relation to the processor bank of I/O

B.

2.12

COMMUNICATION INTERFACES A. DH-485 Network 1. Provide quantity of Allen-Bradley 1761-NET-AIC Interface modules to provide DH-485 network access. The module shall be compatible with existing SLC DH-485 networks that use 1747-AICs. 2. The module shall have the following features a. (2) isolated RS-232 connections (9-pin and 8-pin DIN) b. (1) RS-485 6-pin Phoenix connection c. Auto baud rate capability d. Diagnostic LEDs for network activity RS-232 Network 1. Provide and configure a modem through the RS-232 port on the processor to handle SCADA communications. Support baud rates between 300 and 38.4k 2. 3. Support RTS/CTS/DCD hardware handshake signals 4. Provide dial-out capability DeviceNet Master Network 1. Provide a 1769-SDN DeviceNet Adapter module to communicate with DeviceNet devices. 2. The module shall be of a similar form factor as the I/O modules 3. The module shall have the following features. a. The module shall allow for program upload/download and control program monitoring over the DeviceNet network.

B.

C.

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Specification MicroLogix1500

b.

c.

d.

e. f. g.

The module shall be capable of owning up to 180 input and 180 output words of data from up to 63 network slave devices. The module shall fully support change of state (COS), cyclic, polled or strobed services. The module shall be capable of simultaneously operating as a master and a slave device on the DeviceNet network. The module shall allow another master to own up to 32 input and 32 output words of data within the module. The module shall allow the control program to initiate or receive standard messages on the DeviceNet network. Compatible devices shall include other controllers using the 1769-SDN or 1761-NET-DNI communication interfaces. The module shall allow the control program to easily send native DeviceNet get/set messages to any DeviceNet product on the network. Provide network access via notebook computer with 1784-PCABL interface and RSNetworx software. The module shall have the following indicators 1.) Module Status Red / Green 2.) Network Status Red / Green 3.) I/O Status via 7-segment display 4.) Diagnostic Status via 7-segment display
Formatted: Bullets and Numbering

D.

DeviceNet Peer to Peer Network 1. Provide a 1761-NET-DNI Interface module to provide DeviceNet peer to peer connectivity. 2. The module shall have the following features. a. Provide upload / download of user programs over DeviceNet. b. Provide peer-to-peer communications with other Rockwell Automation DeviceNet controllers. c. Provide slave communications with other Rockwell Automation DeviceNet master controllers. d. Embedded LEDs for Network status, Module status, and transmit/receive activity Ethernet Network 3. Provide a 1761-NET-ENI Interface module to provide Ethernet/IP connectivity. 4. The module shall have the following features. e. Provide upload / download of user programs over Ethernet. f. Provide peer-to-peer communications with other Rockwell Automation Ethernet controllers. g. Provide E-Mail communications via ASCII string. h. 10 Base-T (RJ485) port with 10Mbps network speed i. Embedded LEDs for link and transmit/receive status

Formatted: Numbered + Level: 1 + Numbering Style: a, b, c, + Start at: 1 + Alignment: Left + Aligned at: 1.5" + Tab after: 2" + Indent at: 2" Formatted: Bullets and Numbering

E.

Formatted: Indent: Before: 0.5" Formatted: Bullets and Numbering

PART 3 EXECUTION 3.1 INSTALLATION A. B. C. D. Install in accordance with manufacturers instructions. Unload, unpack and transport equipment to prevent damage or loss. Replace damaged components as directed by Engineer. Protect from dust and other harmful materials. PROGRAMMABLE LOGIC CONTROLLERS Page 9 of 9 1764-SR001A-EN-P

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Specification MicroLogix1500

3.2

INTERFACE WITH OTHER PRODUCTS A. Provide all required cables, cords, and connective devices for interface with other control system components. Coordinate size and configuration of enclosure to meet project requirements.

B.

3.3

CLEANING A. Clean units as recommended by manufacturer.

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