mfl67002602 0

Internal Use Only
North/Latin America Europe/Africa Asia/Oceania http://aic.lgservice.com http://eic.lgservice.com http://biz.lgservice.com
PLASMA TV SERVICE MANUAL

CHASSIS : PU14K
MODEL : 60PV400/430/450
60PV400-UB/50PV430-UC/ 60PV450-UA/
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL67002602 (1101-REV00)
Printed in Korea
CONTENTS
CONTENTS ............................................................................................................................... 2 SAFETY PRECAUTIONS ...........................................................................................................3 SPECIFICATION.........................................................................................................................4 ADJUSTMENT INSTRUCTION ..................................................................................................7 BLOCK DIAGRAM ...................................................................................................................12 EXPLODED VIEW .................................................................................................................. 13 CIRCUIT DIAGRAM .....................................................................................................................
Copyright 2011 LG Electronics Inc. All rights reserved. Only for training and service purposes
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LGE Internal Use Only
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts. Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
AC Volt-meter
Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
To Instrument's exposed METALLIC PARTS
0.15uF
Good Earth Ground such as WATER PIPE, CONDUIT etc.
1.5 Kohm/10W
-3-
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application Range
(1) This spec sheet is applied all of PDP TV with PU14K chassis. (2) Not included spec and each product spec in this spec sheet apply correspondingly to the following each country Model Name 60PV400-UB 60PV430-UC 60PV450-UA NORTH AMERICA LG PDP 60R3 Market Brand Remark
2. Specification
Each part is tested as below without special appointment. (1) Temperature : 20 C 5 C (2) Relative Humidity : 65 % 10 % (3) Power Voltage : Standard input voltage (100 V ~ 240 V @ 50/60Hz) * Standard Voltage of each product is marked by models (4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM. (5) The receiver must be operated for about 5 minutes prior to the adjustment.<-DQA Request
3. Test Method
(1) Performance : LGE TV test method followed. (2) Demanded other specification Safety : UL, CSA, IEC,CE specification EMC : FCC, ICES, IEC, CE specification Model Name 60PV400-UB 60PV430-UC 60PV450-UA NORTH AMERICA Market Remark Safety : UL1492, CSA C22.2.No.1 EMC : FCC Class B, IC Class B
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4. General Specification
No 1. 2. Item Receiving System Available Channel Specification 1) ATSC/64 & 256 QAM/ NTSC-M 1) VHF : 02~13 2) UHF : 14~69 3) DTV : 02-69 4) CATV : 01~135 5) CADTV : 01~135 3. 4. 5. Input Voltage Market Screen Size 1) AC 100 V ~ 240 V 50/60Hz 2) AC 100 V ~ 120 V 50/60Hz NORTH AMERICA 106 cm (42 inch) Wide(1024 768) 127 cm (50 inch) Wide(1024 768) 127 cm (50 inch) Wide(1920 1080) 152 cm (60 inch) Wide(1920 1080) 6. 7. 8. Aspect Ratio Tuning System PDP Module 16:9 FS PDP42T3#### (1024 768) PDP50T3#### (1024 768) PDP50R3#### (1920 1080) PDP60R3#### (1920 1080) 9. 10. Operating Environment Storage Environment 1) Temp : 0 deg ~ 40 deg 2) Humidity : ~ 80 % 1) Temp : -20 deg ~ 60 deg 2) Humidity : 0 % ~ 85 % 42T3N 50T3N 50R3 60R3 Remark
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5. Chroma
(1) 42T3N, 50T3N, 50R3, 60R3 Module No 1 Color coordinate Red Green Item White X Y X Y X Y Blue X Y Min 0.270 0.283 0.635 0.318 0.242 0.595 Unlimitedness Unlimitedness Typ 0.285 0.293 0.640 0.330 0.300 0.600 0.150 0.065 Max 0.300 0.303 Unlimitedness 0.345 0.305 Unlimitedness 0.158 0.075 Unit Remark 08.11.20 Xrange change +-0.015 09.10.13 blue Y Change 0.065~0.075 - White : 85IRE(216Gray) 100% 100% Window White Pattern R/G/B : 100IRE(255Gray) 100% Window White Pattern - Picture: Vivid(Medium ) - 100% Window - 85IRE 100% Window White 2 3 Color coordinate uniformity Color Temperature Medium -0.020 average +0.020 Pattern - Picture: Vivid(Medium) Cool 0.261 0.268 0.270 0.278 Warm 0.298 0.314 4 Brightness uniformity -10 0 +10 % 0.276 0.283 0.285 0.293 0.313 0.329 0.291 0.298 0.300 0.308 0.328 0.344 White : 85IRE(216Gray) 100% Window White Pattern - 100% Window 08.11.20 range change +-0.015 Warm : ColorGamut => WIDE Cool:Color temperature C30 Meduum:Color temperature 0 Warm:Color temperature W30 - 85IRE(216Gray) 100% Window White Pattern - Picture: Vivid(Medium)
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec sheet is applied to all of the PU14K Chassis.
3. PCB assembly adjustment method

* Caution: Set up RF mode(noise) after PCB assembly adjustment. *Download (1) Execute ISP program Mstar ISP Utility and then click Config tab. (2) Set as below, and then click Auto Detect and check OK message If display Error, Check connect computer, jig, and set. (3) Click Connect tab. If display Cant , Check connect computer, jig, and set.
(1) (3)
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 25 cC 5 cC of temperature and 65 % 10 % of relative humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100 V ~ 240 V, 50 / 60 Hz. (5) The receiver must be operated for about 5 minutes prior to the adjustment when module is in the circumstance of over 15 cC - In case of keeping module is in the circumstance of 0 cC, it should be placed in the circumstance of above 15 cC for 2 hours - In case of keeping module is in the circumstance of below -20 cC, it should be placed in the circumstance of above 15 cC for 3 hours. 1) Press the POWER ON KEY on R/C for adjustment. 2) Press the ADJ KEY on R/C and enter EZ ADJUST. Select 4. WHITE PATTERN by using D/E(CH +/-) and select White by using F/G(VOL +/-) - Set is activated HEAT run without signal generator in this mode. - Single color pattern (RED / BLUE / GREEN) of HEAT RUN MODE uses to check panel. Caution: If you turn on a still screen more than 20 minutes (Especially digital pattern, cross hatch pattern), an after image may be occur in the black level part of the screen.
(2)
vr
OK
Please Check the Speed : To use speed between from 200KHz to 400KHz
(4) Click Read tab, and then load download file(XXXX.bin) by clicking Read
(4)
filexxx.bin
Adjustment list PCB assembly adjustment method - ADC Adjustment - DDC EDID Write Confirmation
(5) Click Auto tab and set as below (6) Click Run. (7) After downloading, check OK message.
(5)
Total assembly line process - POWER PCB Assy Voltage adjustment - Adjustment of White Balance - RS-232C - OPTION - Outgoing condition Configuration - Internal pressure
(7) .OK
(6)
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4. ADC Process
4-1. Auto ADC Process (using DFT)
PC (for communication through RS-232C) UART Baud rate : 115200 bps Command : aa 00 00 (Start factory mode) Command : ad 00 10 (working Auto ADC) Command : aa 00 90 (End of Auto ADC Process)
6. Total Assembly line process

* Caution : Each PCB assembly must be checked by check JIG set.(Because power PCB Assembly damages to PDP Module, especially be careful) * Caution: Set up RF mode(noise) before voltage adjustment.
6-1. POWER PCB Assy Voltage adjustment (Va, Vs voltage adjustment)

(1) Test equipment : D.M.M 1EA (2) Connection Diagram for Measuring : refer to fig.1
4-2. Manual ADC Process using Service Remocon

After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at 0. ADC CALIBRATION.
< XPOWER4 60R3 PSU > (fig.1 : Power PCB Assy Voltage adjustment)
6-2. Adjustment method

(1) Vs adjustment (refer fig.1) 1) Connect + terminal of D.M.M. to Vs pin of P812(42:P811), connect -terminal to GND pin of P812(42:P811) 2) After turning VR901, voltage of D.M.M adjustment as same as Vs voltage which on label of panel left/top ( deviation ; 0.5V)
4-3. Confirmation
(1) We confirm whether 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 is 0xAA or not. (2) If 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 isnt 0xAA, we adjust once more (3) We can confirm the ADC values from 0xB9 ~ 0xBE(480i) / 0xC2 ~ (1080i) addresses in a page 0xA2 * Manual ADC Confirmation using Service Remocon. After enter Service Mode by pushing INSTART key,
(2) Va adjustment (refer fig.1) 1) After receiving 100% Full White Pattern, HEAT RUN. 2) Connect + terminal of D.M.M. to Va pin of P812(42:P811), connect -terminal to GND pin of P811(42:P812). 3) After turning VR502,voltage of D.M.M adjustment as same as Va voltage which on label of panel left/top (deviation; 0.5V)
7. DDC EDID Write MODEL NAME: LG TV (Not necessary)

Caution: Please only check write status in Instart-menu
7-1. Manual Download(using DFT)
5. DDC EDID Write Confirmation
PC(for communication through RS-232C), UART baud rate: 115200 bps Command : aa 00 00 (Start Factory mode) Command : ae 00 10 (Download All EDID) Command : aa 00 90 (End of Factory mode)
7-2. Manual EDID D/L using Service Remocon

(1) After enter Service Mode by pushing ADJ key, select 4. EDID D/L. (2) Finally execute START by pushing G or 9key.
-8-
7-3 FHD EDID DATA

RGB EDID DATA
8. Adjustment of White Balance

Caution: Press the POWER ON KEY on R/C before W/B adjustment.
8-1. Test Equipment

- Color Analyzer(CS-1000, CA-100+(CH.10), CA-210(CH.10) ) [ Please adjust CA-100+ / CA-210 by CS-1000 before measuring --> You should use Channel 10 which is Matrix compensated (White, Red, Green, Blue revised) by CS-1000 and adjust in accordance with White balance adjustment coordinate.
O
Color temperature standards according to CSM and Module
HDMI-1 EDID DATA
Change target luminance and range of the Auto adjustment W/B equipment. Target luminance Range 65 20
White balance adjustment coordinate and color temperature

Cool x y 3uv CS-1000 0.276 0.283 0.000 CS-1000 0.285 0.293 0.000 CS-1000 0.313 0.329 0.003 CA-100+ (CH.10) 0.2760.002 0.2830.002 0.000 CA-100+ (CH.10) 0.2850.002 0.2930.002 0.000 CA-100+ (CH.10) 0.3130.002 0.3290.002 0.003 CA-210 (CH.10) 0.2760.002 0.2830.002 0.000 CA-210 (CH.10) 0.2850.002 0.2930.002 0.000 CA-210 (CH.10) 0.3130.002 0.3290.002 0.003
HDMI-2 EDID DATA
Medium x y 3uv Warm x y 3uv
[ PC (for communication through RS-232C) ==> UART Baud rate : 115200 bps
8-2. Connecting Picture of the Measuring Instrument (On Automatic control )

HDMI-3 EDID DATA Inside PATTERN is used when W/B is controlled. Connect to auto controller or push control R/C ADJ Key Enter the mode of White-Balance, the pattern will come out.
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8-3. Auto-control interface and directions

(1) Adjust in the place where the influx of light like floodlight around is blocked. (illumination is less than 10ux). (2) In case of PDP: Measure and adjust after sticking the Color Analyzer (CA-100+, CA210 ) to the side of the module. In case of LCD: Adhere closely the Color Analyzer (CA210) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzers Prove vertically.(80~100). (3) Aging time 1) After aging start, keep the power on (no suspension of power supply) and heat-run over 5 minutes. 2) In case of PDP, keep white pattern using inside pattern. 3) In case of LCD, using no signal or full white pattern or the others, check the back light on.
O
9. HDCP SETTING(Not necessary)

Caution: Key is saved in external eeprom.
10. RS-232C
Press In-start key and select 4.Baud Rate menu. Check RS232C after changing Baud Rate 115200.
11. TOOL OPTION

11-1. Using DFT(Auto)
PC (for communication through RS-232C) UART Baud rate : 115200 bps Command : ab 00 00 DATA(Model Number(hexadecimal)) ITEM DATA(Model Number) 3 4 6 8 12 13 14 15 16 17 18 Model 50PT35*-U* 42PT35*-U* 50PV45*-U* 60PV45*-U* 42PT35*-U* 50PT33*-U* 50PV40*-U* 60PV40*-U* 50PV43*-U* 60PV43*-U* 42PT20*-U* 50PT20*-U* 42PT25*U-U* 50PT25*U-U* 50PV55*U-U* 60PV55*U-U* Z42PT32*-U* Z50PT32*-U* Z50PV22*-U* Z60PV22*-U* TOOL OPTION
Auto adjustment Map(RS-232C) RS-232C COMMAND [CMD ID DATA] Cool Mid R Gain G Gain B Gain R Cut G Cut B Cut jg jh ji Ja Jb Jc Warm jd je jf 00 00 00 MIN CENTER (DEFAULT) Cool 192 192 192 128 128 128 Mid 192 192 192 128 128 128 Warm 192 192 192 128 128 128 255 255 255 255 255 255 MAX
8-4. Manual white Balance

(1) Press the POWER ON KEY on R/C for adjustment and heat run over 5 minutes. (2) Zero Calibrate CA-100+ / CA-210, and when controlling, stick the sensor to the center of PDP module surface. (3) Press the ADJ KEY on R/C and enter EZ ASJUST Select 3.W/B ADJUST and press ENTER(V) Set test-pattern on and display inside pattern. (4) Control is carried out on three color temperatures, COOL, MEDIUM, WARM.(Control is carried out three times) < Temperature: COOL > - R-offset / G-offset / B-offset is set to 128 - Control R-Gain and G-Gain. - Each gain is limited to 192 < Temperature: MEDIUM > - R-offset / G-offset / B-offset is set to 128 - Control R-Gain and G-Gain. - Each gain is limited to 192 < Temperature: WARM > - R-offset / G-offset / B-offset is set to 128 - Control G-Gain and B-Gain. - Each gain is limited to 192
19 20 21 22 23 30 31 32 33
11-2. Setting Manual

Press ADJ R/C In-start key and select 0.TOOL OPTION, Select Model Number by using R/C number(0~9) key or select Model Number by using F /G (VOL +/-) in accordance with destination. Finally press 9 (enter) key.
- 10 -
12. AREA OPTION

12-1. Using DFT(Auto)
PC (for communication through RS-232C) ==> UART Baud rate : 115200 bps Command : ah 00 00 DATA(Area Number(hexadecimal))
13-1. ADC-Set.
R-Gain adjustment Value (default 128) G-Gain adjustment Value (default 128) V B-Gain adjustment Value (default 128) V R-Offset adjustment Value (default 64) V G-Offset adjustment Value (default 64) V B-Offset adjustment Value (default 64)
V V
13-2. White balance.

CENTER (DEFAULT) Cool R Gain 184 189 192 128 128 128 G Gain B Gain R Cut G Cut B Cut Mid 192 184 161 128 128 128 Warm 192 150 128 128 128 128 255 255 255 255 255 255 MAX
12-2. Setting Manual

Press ADJ R/C In-start key and select 1.AREA OPTION, Select Model Number by using F/G(VOL +/-) in accordance with destination
12-3. Outgoing condition Configuration

- After all function test, press IN-STOP Key by SVC Remote controller. And Make Ship Condition. - When pressing IN-STOP key by SVC remocon, Red LED are blinked alternatively. And then Automatically turn off. (Must not AC power OFF during blinking)
12-4. Internal pressure

Confirm whether is normal or not when between power board's ac block and GND is impacked on 1.5kV(dc) or 2.2kV(dc) for one second
13. Default Service option.
- 11 -
BLOCK DIAGRAM
- 12 -
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
400
208
209
520
601
200
206
240
580
201
590
501
207
205
602
910
900 303 301 202 203 204

A4
304
305
120
300
302
570
LV1
A10 A2
- 13 -
A21
A12
Startrek Trouble Shooting Guide [PU14K]
LG Electronics/ PDP TV Division ATSC Gr.

Great Company Great People
Block Diagram
Air/Cable
PDP Module
IF +/-
MPEG2 8051
Half-NIM Tuner Chip Tuner AV Component 1 Component 2 D-sub RGB Audio L/R (for RGB) HDMI 1 JACK PACK at REAR HDMI 2
Option
VSB Demod.
TR Buffer
TS In[07] LVDS
TS_clk, SOP, Val TU_CVBS SIF SDA/SCL_5V Reset / IF_AGC CVBS, L/R Y Pb Pr, L/R Y Pb Pr, L/R
Reset IC
Reset Switch
12MHz
X-tal
Saturn4-L Saturn4Saturn4Saturn4L+(DivX)
EEPROM
RGB/H/V Audio L/R
SCL, SDA_3.3V or 5V
EEPROM 512Kb Serial Flash 8Mbyte
EEPROM
SPI
EEPROM
USB2.0 Digital Audio (Optic) Wired IR RS-232C (Ctrl./SVC) Side AV

Option
DP/DM +5V SPDIF
DDR_Data[0:15], DQS, DM Addr.[ ], ctrl. data
DDR2 (1Gbit)
Hynix / Samsung
IR RX/TX
MAX3232
CVBS, Y/C, L/R
EEPROM
RX/TX
I2S/mute/reset SCL, SDA_3.3V
Digital AMP TAS5707
Mstar L Option DP/DM
JACK PACK at SIDE
HDMI3
Mixer TLV320A
Option
Mic L
USB2.0/DivX
+5V
O.C. Protector
+5V
Power Flow Diagram

STBY P1 1 3 5 7 9 11 13 15 17 Wafe r 17V GND 5V 5V GND GND STBY RL-ON M5VON 2 4 6 8 10 12 14 16 18 17V GND 5V Error GND GND STBY
IC308 IC302
L2
EEPROM (RGB) MAX3232

AVDD_MPLL 1.3V_VDDC AVDD_MLINK
3.3VST
AP2121N
AC_DET AUTO_GND
MP2121DN
1.3V_VDDC
L10 L3 L4 L5 L6 L7 L8 L9 L323
VDDP AVDD_MEMPLL AVDD_ADC AVDD_DM AVDD_OTG AVDD_AU AVDD_LPLL AVDD_33
Mstar
AVDD_DDR
L320
IC303
3.3V_MST
IC301
SMW200-H18
1.8V_MST
AZ1085S-3.3 FET 5V_MST FET

(Q302)
AZ1117H-ADJ
L311
DDR1.8V
DDR
IC304
(Q303)
AZ1117H-1.2
1.2V_PVSB
1.2V_DVDD
3.3V_PVSB VSB IC VSB_Ctrl

L408 L409
3.3V_DVDD 3.3V_AVDD
Power_SW
NVRAM HDCP 17V Serial Flash 5V

L303 L1010 L1011
3.3V_AMP_DVDD 3.3V_AMP_AVDD
Audio AMP USB EEPROM (HDMI) HDMI switch
IC804
<Mstar Power Sequence>

5V
L315
MIC2009YM6
5V_USB
IC306
3.3V_TU
IC307
AZ1117H
AZ1117H
1.8V_TU
5V_TU_CVBS
Tuner
Trouble Shooting Guide
Power-Up Boot Fail
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB
DDR2 DDR2 128MB 128MB

12MHz
SPI CVBS(NT Main) AV1 AV2 RGB COMP1 COMP2 HDMI1 HDMI2 Side HDMI AV1 / L/R AV2 / L/R RGB L/R COMP1 L/R COMP2 L/R AV1 AV2 RGB Component 1 Component 2 HDMI 1 HDMI 2 HDMI 3 Analog Front End (8input) Analog RGB (3input) ATI Mstar X260 X260 Saturn 4L (# of MPEG decoder) UART Analog Audio (6input) TP SPDIF SIF GPIO I2S Analog Audio (3output) MAX3232 MAX3232 RS-232C ATI Video Scaler 0 RGB 30bit LVDS LVDS Con. Con. HD/FHD HD/FHD
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

N Check Power connector OK ? Y
Power-Up Boot Fail
Check P301 All Voltage Level (16V,5V) Y
Replace Power board
Check IC302 (pin2) Output Voltage Level (3.3V) Y Check C311 Voltage Level 5V Y
Replace IC302
Replace Q302
Check IC303 (pin2) Voltage Level 3.3V Y
Replace IC303
Check IC203 Flash Memory
No OSD
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Check P701/P703 : Disp_EN, P301 : M_ON Y N Check GPIO Path of IC1 Error PFC_DET Error 5V UVP 17V UVP M5V UVP Check SMPS Vs,Va, 5V,16V N Replace Power Board Vs OCP Vs UVP Y Check Error-Det count Check ADJ-Remocon (IN-START) 10.Power error history N Check P701 or P703 #21(RA2+) , #22(RA2-) , #19(RB2+) , #20(RB2-) Y Y N Maybe Mstar has problems Replace IC1 Y Maybe Module has problems Replace module Va UVP 5V OVP 17V OVP M5V OVP Vs OVP Va OVP Period(ms) 6 8 10 12 14 16 18 20 22 24 26 28
No OSD
Frequency(Hz) 166.7 125.0 100.0 83.3 71.4 62.5 55.6 50.0 45.5 41.7 38.5 35.7
Counter 4 6 8 10 12 14 16 18 20 22 24 26
Check LVDS Cable for damage or open conductors. N Check PDP Module Control board Refer to Module CAS
Replace Cable
Check CAS
Electrical Specifications Power Supply Sequence Input Signal Timing Specification Control Signal Register
It should satisfy the Pixel Clock on CAS.

TILT on Adjust Remocon : PDP internal pattern displays? N N
Module Control
PDP Module Power is OK?
Check SMPS & cable
SCL
Y Y
Replace PDP Module
SDA
PDP Module is OK. Check P701 / P703 MODULE_SCL,SDA line SCL,SDA line C715, C717
Check Signal : X1 output
Replace X1
< Sample Signal on C715, C717 >
1 SCL SDA Start By Master 0 0 0 1 1 1 0 W
A7
A6
A1 Command Address Addr=A[7:0] 9
A0
Chip ID Address Byte (0x1C) 9 1
Write ACK only By Slave
SCL (continue) SDA (continue) ACK By Slave D7 D6 Command Data for Addr D0 Stop ACK By Slave By Master
ACK signal Check Low : OK High : Error
Master : VSC(Image) Board Slave : PDP Module
Digital TV Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Check RF Cable Y Check Tuner Power IC306 2pin 3.3V IC307 2pin 1.8V Y Green Check LD401 color None N Bad Tuner. Replace Tuner. N
Digital TV Video
Replace IC306 or IC307
Check TP Clock, Data, Sync AR401 Y Check Demodulator Input Clock X402 (25MHz)
Maybe Tuner has problems : Replace Tuner
Replace it X402
Y Check P701 or P703 #21(RA2+) , #22(RA2-) , #19(RB2+) , #20(RB2-) Y Check PDP Module Control board Refer to Module CAS N
Replace Mstar(IC1) has problems
Analog TV Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
Analog TV Video
Check RF Cable Y Check Tuner Power IC306 2pin 3.3V IC307 2pin 1.8V Y N
Replace IC306 or IC307
Check CVBS signal IC401 #16 Pin Y
Replace Tuner(IC401)
Replace Mstar(IC1) < CVBS waveform sample > - Defend on the input signal.
Component Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
Component Video
Check input signal format Is it supported? Y
Check Component Cable Y N Check the damage of JK609 And Replace Connector
Check signal C25, C26, C27, C44,C46,C47 Y
Replace Mstar(IC1)
Replace IC1
Measured signals depend on the input signal.
RGB Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Check input signal format Is it supported? Y Check RGB Cable conductors for damage Y N
RGB Video
Check JK601 Y
Replace connector (JK601).
Check signal, Hsync, Vsync R666, R667 Y
Replace R645, R646.
Check signal R58, R59, R60 Y
Replace R15, R17, R18.
Check Signal C14, C16, C17 Y
Replace C14, C16, C17.
Replace Mstar(IC1)
AV Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
AV Video
Check input signal format Is it supported? Y Check AV Cable / S-Video Cable for damage or open conductors Y N
Check AV port of JK609 (Rear) Check JK603 (Side) Y Check signal R30 (Rear AV) (Rear) R29 (Side AV) Y
Replace or reseat connector
Replace Resistor
Replace Mstar(IC1)
HDMI Video
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Check input signal format Is it supported? Y
HDMI Video
Check HDMI Cable for damage or open conductors Y N
Check JK501 / JK502 / JK503 for proper connection or damage Y Check EDID EEPROM (IC502, 503, 504) Power(#8) & I2C Signal (#5, #6) Y Check HDCP (IC501) Power(#8) & I2C Signal (#5, #6) Y
Replace connector
Replace IC502, 503, 504
Replace IC501
Check Mstar(IC1)
Replace Mstar(IC1)
All Source Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Make sure you cant hear any audio Y Check Mstar I2S Output R817, R818, R819 Y Check IC801 Power 16V(L303), 3.3V(L801,L802) Y Check IC801 Status /PDN(#19), /Reset(#25) is High? Y Check Signal (PWM) L803, L804 Y Check Connector JK801 Y Check speaker for damage. N Replace the Speaker N N Replace L803, L804. Check /Reset (R829), /PDN (R812) :They must be High (3.3V) N Check 16V (P301 #1,2), 3.3V (IC303 #2) N Replace IC1.
All Source Audio
Replace JK801
Digital TV Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
Digital TV Audio
Check video output Y Follow procedure All source audio trouble shooting
Follow procedure digital TV video trouble shooting
Replace Mstar IC (IC1)
Analog TV Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
Analog TV Audio
Check video output Y
Follow procedure analog TV video trouble shooting
Check IC401 (pin38) for 3.3V Y
Check IC306 output
Check SIF signal (IC401 #18) Y
Replace IC401
Check SIF signal (C51) Y Follow procedure All source audio trouble shooting Y
Check SIF line
< SIF waveform sample > - Defend on the input signal.
Replace Mstar IC (IC1)
Component / RGB / AV Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio

Check Connector and cables JK609 (Component, AV Rear) JK601 (RGB) JK603 (AV Side) Y Check signal R619 / R623 (Component1) R606 / R608 (Component2) R637 / R638 (RGB) R616 / R618 (AV Rear) R633 / R634 (AV Side) Y Check IC1 signal C20,C21,C22,C23,C28, C29,C33,C34,C12,C13 Y
Component / RGB / AV Audio
Replace connector or cable if found damaged
Replace the Resistor
Replace Capacitor
Follow procedure All source audio trouble shooting
HDMI Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
HDMI Audio
Check EDID EEPROM (IC502, 503, 504) Power(#8) & I2C Signal (#5, #6) Y Follow procedure All source audio trouble shooting
Replace IC or re-download EDID data.
Optical Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
Optical Audio
Check SPDIF signal (R641) Y
Replace Mstar IC
Check Signal (JK604 #3) Y
Replace JK604
< SPDIF waveform sample > - Defend on the input signal.
USB Audio
25MHz
Air/Cable AT/NT
LGDT3305 LGDT3305
VSB VSB
TP_IN1
SIF
Flash Flash 8MB 8MB

12MHz
USB 2.0 24C512 24C512 24WC08 24WC08
USB (EMF)
NVRAM HDCP
Optical output SIF
TAS5709 TAS5709
TP Video Audio
USB Audio
Check USB 2.0 Cable for damage or open conductors Y N
Check JK702 Y
Replace JK702
Check L703 voltage level 5V Y
Replace L703
Check IC701 Y
Replace IC701
Replace Mstar IC
Exception - USB power could be disabled by inrushing current - In this case, remove the device and try to reboot the TV (AC power off/on)

mfl67002602 0

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Internal Use Only

North/Latin America Europe/Africa Asia/Oceania http://aic.lgservice.com http://eic.lgservice.com http://biz.lgservice.com

PLASMA TV SERVICE MANUAL

P/NO : MFL67002602 (1101-REV00)

LGE Internal Use Only

Leakage Current Hot Check (See below Figure)

Leakage Current Hot Check circuit

Leakage Current Cold Check(Antenna Cold Check)

Good Earth Ground such as WATER PIPE, CONDUIT etc.

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

3. PCB assembly adjustment method

LGE Internal Use Only

6. Total Assembly line process

6-1. POWER PCB Assy Voltage adjustment (Va, Vs voltage adjustment)

4-2. Manual ADC Process using Service Remocon

6-2. Adjustment method

7. DDC EDID Write MODEL NAME: LG TV (Not necessary)

7-1. Manual Download(using DFT)

5. DDC EDID Write Confirmation

7-2. Manual EDID D/L using Service Remocon

LGE Internal Use Only

7-3 FHD EDID DATA

8. Adjustment of White Balance

8-1. Test Equipment

Color temperature standards according to CSM and Module

HDMI-1 EDID DATA

White balance adjustment coordinate and color temperature

HDMI-2 EDID DATA

Medium x y 3uv Warm x y 3uv

8-2. Connecting Picture of the Measuring Instrument (On Automatic control )

LGE Internal Use Only

8-3. Auto-control interface and directions

9. HDCP SETTING(Not necessary)

11. TOOL OPTION

8-4. Manual white Balance

11-2. Setting Manual

LGE Internal Use Only

12. AREA OPTION

13-2. White balance.

12-2. Setting Manual

12-3. Outgoing condition Configuration

12-4. Internal pressure

13. Default Service option.

LGE Internal Use Only

LGE Internal Use Only

900 303 301 202 203 204

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

Startrek Trouble Shooting Guide [PU14K]

LG Electronics/ PDP TV Division ATSC Gr.

RGB/H/V Audio L/R

EEPROM 512Kb Serial Flash 8Mbyte