50BYN006-024 Single Packaged Air Cooled Vertical Packaged Units

Wiring Diagrams
INDEX
UNIT 50BYN 006 008 012 014 016 024 V-PH-Hz 208/230-3-60 460-3-60 575-3-60 208/230-3-60 460-3-60 575-3-60 208/230-3-60 460-3-60 575-3-60 LABEL DIAGRAM 11720011-C 11720960-B 1172007-C FIG. NUMBER 1 2 3

ACCESSORY WIRING
UNIT 50BYN ACCESSORY DESCRIPTION Winter Start Evaporator Defrost Thermostat TEMP Thermostat Variable Volume and Temperature (VVT ) and Relay Pack Airside Economizer Airside Economizer with Indoor Air Quality (IAQ) Sensor Fire and Smoke Control Heater FIG. NUMBER 4 5 6 7 8 9 10 11

006-024

CARRIER THERMOSTAT WIRING

UNIT 50BYN THERMOSTAT 33CS071-01 33CS220-01 33CS250-01 33CS220-LA 33CS250-LA 33CSPTN-01 33CSTM--01 and 33CSUCE-06 33CSTMT-01 and 33CSUCE-06 33CSVM--32 and 920008 33CSVMT-32 and 920008 DESCRIPTION Non-Programmable Programmable; 7-Day and Non-Communicating Programmable; 7-Day and Communicating Without Clock Programmable; 7-Day and Communicating With Clock VVT; Programmable Without Clock VVT; Programmable With Clock FIG. NUMBER 1, 2, 3 1, 2, 3 6 6 7 7

006-024

Manufacturer reserves the right to discontinue, or change at any time, specications or designs without notice and without incurring obligations. Book 1 4 PC 111 Catalog No. 535-051 Printed in U.S.A. Form 50BY-1W Pg 1 3-99 Replaces: New Tab 2b 7a

LEGEND FOR FIG. 1-7

C CB CLO CR DT EQUIP FSS GND HPS HS IAQ IFC Compressor Contactor Circuit Breaker Compressor Lockout Control Relay Defrost Thermostat (Evaporator) Equipment Filter Status Ground High-Pressure Switch Humidity Sensor Indoor Air Quality Indoor-Fan Contactor IFM IFP LPS NEC OFC OFM OFP R T TB TDR TRAN Indoor-Fan Motor Indoor-Fan Protector Low-Pressure Switch National Electrical Code Outdoor-Fan Contactor Outdoor-Fan Motor Outdoor-Fan Protector Resistor Timer Terminal Block Time-Delay Relay Transformer Field Splice Terminal Block Connection Marked Terminal Unmarked Terminal Factory Wiring Field Wiring

NOTES FOR FIG. 1-7

1. Wiring for eld power supply must be rated at 60 C minimum. Use copper or copper-clad aluminum conductors only. 2. Replacement of factory wires must be with 90 C (194 F) appliance wiring material or its equivalent. 3. Factory wiring is in accordance with NEC (National Electrical Code). Field modications or additions must be in compliance with all applicable codes. 4. Fan motors are inherently thermally protected. Three phase motors are protected under primary single phase conditions.

OPERATING SEQUENCE
All units require the addition of a thermostat accessory package to complete the control circuit. The sequence of operation may vary depending on which package is selected.

Carrier TEMP Thermostat The Carrier TEMP System is a control system which includes a relay pack, TEMP system thermostat, sensors and appropriate wiring. The TEMP thermostat is the system controller and works much like a room thermostat, but provides for communicating control. The TEMP thermostat requires the addition of an accessory relay pack to interface with the unit. This relay pack may be mounted in the low-voltage control compartment. The system operation is the same as stated in the Room-Mounted Thermostat section above. CARRIER VARIABLE VOLUME AND TEMPERATURE (VVT ) SYSTEM The VVT system is a control system that includes a relay pack (which may be mounted in the low voltage control compartment); monitor thermostat; zone controllers modulating supply duct dampers; modulating bypass controller sensors; and appropriate wiring. The VVT thermostat is the system controller. It sends messages to the relay pack which then sends the appropriate signals to the 50BYN unit for fan, heating and cooling. The monitor thermostat also gathers information from the zone controllers, which control the zone supply dampers. It provides a zoned, all-air system for both heating and cooling which supplies variable volume, variable temperature air to the zones conditioned. ALL UNITS The control circuit incorporates a currentsensing lockout relay (Cycle-LOC device) that locks off the compressor(s) when any safety device is activated (lowor high-pressure switches, outdoor-fan motor overload, or compressor internal overload). If any compressor safety device opens, the compressor(s) will stop and a 24-v signal will be sent to the X connection of the low-voltage terminal strip. The signal may be used to light an indicator light on the thermostat to show that service is required on the unit. Since the unit is protected by the Cycle-LOC device, the compressor(s) will not restart following a safety interruption unless the thermostat is satised without cooling operation. To reset the Cycle-LOC control device, manually turn the control power to the OFF, then back to the ON position. High- and low-pressure switches and motor overload protectors will reset automatically when the condition which caused the device to trip has dropped below the reset condition. 2

Room-Mounted Thermostat These units use an electronic, communicating electronic, or mechanical thermostat mounted in the conditioned space. FAN CIRCULATION When the fan selector switch is set to the ON position, the indoor-fan motor is energized through G on the thermostat and the indoor-fan contactor is energized. This starts the indoor fan motor (IFM). The fan will operate to provide continuous air circulation. COOLING The indoor fan will operate continuously or when the compressor runs, depending on the setting of the thermostat fan selector switch. When the thermostat closes (on a call for cooling Y1 on the thermostat), the control relay (CR), outdoor-fan contactor (OFC) and compressor contactor(s) (C1 and C2 on 20 ton) close. The control relay will start the indoor fan if it is not already running. The outdoor fan contactor will start the condenser fan and the compressor contactors will immediately start the rst stage compressor(s). The 50BYN024 unit as wired from the factory has two compressors on rst stage and one on second stage. This may be altered (see application data section of the product data catalog). A second stage on 50BYN012-024 units will close if additional cooling demand is required, and will then start the second-stage compressor. When the thermostat is satised, the second stage compressor will stop rst, and then the rst stage compressors will stop when cooling demand is satised. The outdoor fan will also stop as soon as the rst stage cooling is satised. HEATING The indoor fan will operate continuously or when the heater runs, depending on the setting of the thermostat fan selector switch. When the thermostat closes (on a call for heating), the thermostat activates the water or steam control valve or electric heater to meet heating requirements.

A 5-minute timer (Time-Delay Relay [TDR]) will prevent the compressor(s) from restarting for 5 minutes after any compressor has stopped. If the condenser-fan motor overheats due to motor overload or lack of cooling air, the internal fan protector will open the circuit internally in the motor, and the fan will stop. If a safety control in the unit opens, the condenser fan will also stop.

Accessories Low ambient control on 50BYN units is accomplished with a refrigerant operated damper located on the condenser fan discharge. Low ambient operation does not affect operating sequence. WINTER START (38AE900021) Since these units are equipped with a 27 psig low-pressure switch, a 3-minute lowpressure switch bypass is recommended for operation below 50 F. Order Winter Start Control accessory no. 38AE900021 and install according to the instructions supplied with the kit. See Fig. 4 for low-pressure switch bypass wiring.
DEFROST THERMOSTAT (50BB-900---001) This thermostat is installed on the evaporator coil and is recommended with Winter Start control. Install thermostat according to instructions supplied with the kit. See Fig. 5 for proper wiring of defrost thermostat.

air and energizes Y1 of the unit. On a call for a second stage of cooling (Y2 energized), the actuator energizes Y1 on the unit if the outdoor air enthalpy is acceptable. If the outdoor air is unacceptable, the actuator logic module energizes Y2 of the unit. When the system is equipped with a CO2 sensor in a modulating conguration, the following applies: If the system is operating in the Cooling mode and the demand for fresh air to reduce the carbon dioxide level in the space is greater than the cooling load demand, the actuator modulates to reduce the carbon dioxide level and does not modulate towards closed if the leaving-air temperature is below 56 F. If, however, the cooling demand is greater than the demand to reduce the carbon dioxide level, the actuator modulates open and controls to a 56 F leaving-air temperature. The damper modulates open when the leaving-air temperature demand is greater than the airow demand required for the CO2 sensor to reduce carbon dioxide levels. When the CO2 sensor is installed, there is no minimum leaving air temperature control at the economizer. USING A CO2 SENSOR WITH THE ECONOMIZER A separately ordered carbon dioxide sensor (Fig. 9) can be used to signal the economizer to open the outdoor-air dampers to admit fresh air and dilute the indoor CO2 level. Sensor descriptions and part numbers are shown below. CO2 Sensor Accessories
CO2 SENSOR ACCESSORY PART NUMBERS CGCDXSEN001A00 CGCDXSEN002A00 CGCDXSEN003A00 CGCDXGAS001A00 CGCDXPRM001A00 DESCRIPTION Wall Mount Sensor (No Display) Wall Mount Sensor With Display Duct Mount Sensor (No Display) Sensor Calibration Service Kit User Interface Program (UIP)

Economizer
ECONOMIZER SEQUENCE OF OPERATION When the thermostat turns the indoor fan on, the economizer relay is energized and the actuator is powered on. The actuator moves the dampers to the minimum position as determined by the adjustment potentiometer on the actuator. If the system uses a CO2 sensor, the minimum position is determined by the potentiometer on the required eld-supplied adapter. On a call for heating from the thermostat (W1 and/or W2 energized), the economizer remains at the minimum position. NOTE: If a CO2 sensor is used, the economizer can modulate based on the carbon dioxide level in the space. There is no low leaving-air temperature limit control. Controls to accomplish this must be eld-supplied and installed. On a call for cooling from the thermostat (Y1 energized), the actuator logic module determines if the outdoor air enthalpy is acceptable according to the set point on the actuator. If the outdoor air enthalpy is acceptable, the economizer begins to modulate open and is controlled to maintain a 56 F leaving air temperature. If outdoor air enthalpy is unacceptable, the logic module bypasses the use of outdoor

The CO2 sensors listed above are all factory set for a range of 0 to 2000 ppm and a linear voltage output of 2 to 10 vdc. The relay normally open dry contacts (TB-3 and TB-4) are factory set to close at 1000 ppm. Refer to the installation instructions with the CO2 sensor for electrical ratings of contacts and information on connecting to power supply. Switch contacts can be used to set off an alarm or light to indicate CO2 levels higher than the switch set point. Any changes to the factory conguration require the purchase of the User Interface Program (UIP) or Sensor Calibration Service Kit, which also contains the UIP. For correct modulation of the economizer actuator motor, a separately ordered adapter (Honeywell part no. Q769C1007) is required.

Fig. 1 Wiring Schematic and Component Arrangement; 50BYN006-008; 208/230-3-60, 460-3-60, 575-3-60

Fig. 2 Wiring Schematic and Component Arrangement; 50BYN012-016; 208/230-3-60, 460-3-60, 575-3-60

Fig. 3 Wiring Schematic and Component Arrangement; 50BYN024; 208/230-3-60, 460-3-60, 575-3-60

BLK

ORN

RED

RED CB RED 3.2 AMPS BLU A 24V TRAN

C C BRN

50 BYN UNIT LOW VOLTAGE WIRING

CR 1 R TB2 G BLK 3 BLK

IFP RED C1 IFC C2

BRN C1 OFC C2 BRN BRN R1 LOGIC 3 2 1 TDR1 RED 2 LOGIC CLO1 X 1 BRN LPS1 BLU HPS1 BLU OFP BLU C1 C1 C2 BLU BLU

T1

ORN

Y1

ORN

ORN

BRN

C1 CR C2

BRN

TDR WINTER START

Fig. 4 Accessory Winter Start

BLK

ORN

RED

RED CB RED 3.2 AMPS BLU A 24V TRAN

C C BRN

50 BYN UNIT LOW VOLTAGE WIRING

CR 1 R TB2 G REMOVE ORN WIRE T1 ORN LOGIC Y1 1 TDR1 X ORN X 3 2 RED 2 LOGIC CLO1 1 BRN LPS1 BLU BLK 3 BLK

IFP RED C1 IFC C2

BRN C1 OFC C2 BRN R1 BRN BLU

HPS1 BLU

OFP BLU C1 C1 C2 BLU

BRN

C1 CR C2 DT

BRN

Fig. 5 Accessory Evaporator Defrost Thermostat

COMMUNICATION BUS

BLACK RED GREEN RED (+)

REMOTE ROOM BLACK (-) SENSOR SEE NOTE BELOW

FIGURE "A" HUMIDITY SENSOR W R HS 10 11 FILTER STATUS SWITCH 10 FSS 11

TO HEATER IF USED

WHITE RED BLUE YELLOW GREEN IAQ SWITCH FAN STATUS SWITCH SEE "A"
BLACK BLACK BLACK RED RED RED

DX COIL TEMPERATURE SENSOR OUTSIDE AIR TEMPERATURE SENSOR

W R B Y G 6 7 8 9 10 11 12 13 14 15 16 17

COOL

HEAT

F A N

R V

FIELD-INSTALLED JUMPERS

13 12 11 10 9 8 7 6 5 4 3 2 1

FAN HEAT 2 HEAT 1 NC HEAT 1 HEAT/FAN COM COOL 2 COOL 1 COOL COM 24 VAC (REQ) 24 VAC (COMMON) GROUND JUMPER 7 TO 4 TO 3

SUPPLY AIR TEMPERATURE SENSOR

(MOUNT IN LOW VOLTAGE CONTROL COMPARTMENT)

50 BYN UNIT LOW VOLTAGE WIRING

BLK ORN RED

CB RED 3.2 AMPS RED A

C TRAN C 24V BRN

TB2 ORN R TB2 G BLK 1

CR 3 BLK

IFP RED C1 IFC C2

BRN C1 OFC C2 BRN BLU

BRN BRN T1 ORN LOGIC Y1 ORN 1 TDR1 X ORN X 3 2 RED 2 LOGIC CLO1 1 BRN LPS1 BLU HPS1 BLU OFP

BLU

C1 C1 C2 BLU

BRN LOGIC 3 2 1 TDR2 BRN RED 2 LOGIC CLO2 ORN X 1 BRN LPS1 ORN HPS1 BLU

C1 CR C2 BRN

Y2

BLK

T2

BLK

C1 C2 C2

NOTE: Filter status and humidity sensor may not be used simultaneously. Only one may be wired to the relay pack.

Relay contacts are rated for 1 amp/24 vac.

Fig. 6 Wiring Diagram; 50BYN Unit With Temp Thermostat 9

BLACK GREEN WHITE RED

COMMUNICATION BUS BLACK

RED (+)

HUMIDITY SENSOR

RED GREEN

DAMPER ACTUATOR
BLACK (-) RED WHITE BLUE YELLOW GREEN

WHT BLK GRN BLK ORN RED BLK RED BLK RED

WHITE RED BLACK GREEN BLACK RED

VELOCITY SENSOR

DX COIL SENSOR MONITOR STAT W/TIME CLOCK

BLACK RED

OUTSIDE AIR SENSOR

DC CONNECTOR HARNESS TO DAMPER ACTUATOR BOARD REMOTE ROOM SENSOR (RRS) (OPTIONAL) CHR06 RELAY PACK (LOCATE IN LOW VOLTAGE COMPARTMENT)

TRANSFORMER 24 VAC/25VA 24 VAC POWER CONNECTOR TO ZONE DAMPER BOARD

WHITE H1 BROWN H2 YELLOW C1 BLUE C2 GREEN FSN RED 24 VAC BLACK (RVH) ORANGE (RVC)

TO HEATING COIL (IF USED)

BLK

ORN

RED C TRAN

CB RED 3.2 AMPS RED A

50 BYN UNIT LOW VOLTAGE WIRING

BRN

C 24V

TB2 ORN R TB2 G BLK 1

CR 3 BLK

IFP RED C1 IFC C2

BRN C1 OFC C2 BRN BLU

BRN BRN T1 ORN LOGIC Y1 ORN 1 TDR1 X ORN X 3 2 RED 2 LOGIC CLO1 1 BRN LPS1 BLU HPS1 BLU OFP

BLU

C1 C1 C2 BLU

BRN LOGIC 3 2 1 TDR2 BRN RED 2 LOGIC CLO2 ORN X 1 BRN LPS1 ORN HPS1 BLU

C1 CR C2 BRN

Y2

BLK

T2

BLK

C1 C2 C2

Fig. 7 Wiring Diagram; 50BYN With VVT and Relay Pack

10

BLK

ORN

RED C

CB
RED A

50 BYN UNIT LOW VOLTAGE WIRING

BRN

ER

TRAN
C

3.2 AMPS
RED

24V

FIELD THERMOSTAT NEC CLASS II CONT

TB2
R

CR
ORN 1 3 BLK

IFP
RED C1 IFC C2

BRN G BLK BRN BRN T1 ORN LOGIC Y1 ORN 1 3 2 RED 2 LOGIC 1 BRN BLU C1 OFC C2 BRN

AUTO COOL OFF

X ORN

TC1

TDR1
X

CLO1
3 BLU

LPS1

HPS1
BLU

OFP
BLU C1 C1 C2 BLU

BRN LOGIC 3 2 1 BRN RED 2 LOGIC 1 BRN

C1 CR C2 BRN

TC2

Y2

BLK

TDR2
T2 BLK ORN X

CLO2

LPS2
ORN

HPS2
BLU C1 C2 C2

TR

ER
WHT ENTHALPY + S SENSOR ORN WHT GRN SO + TR TR1 TR1

24 VAC

ECONOMIZER ACTUATOR

RESISTOR SEE NOTE 2

YEL

SR

S 1K 1 2 1S

RED

2K BRN 3 4 T GRA GRA T T1 1S1 T1

SAT

SENSOR

MIXED AIR SENSOR

C CB CLO CR ER HPS IFC IFP LPS NEC OFC OFP SAT TB TDR TR TRAN

LEGEND Compressor Contactor Circuit Breaker Compressor Lockout Control Relay Economizer Relay High-Pressure Switch Indoor-Fan Contactor Indoor-Fan Protector Low-Pressure Switch National Electrical Code Outdoor-Fan Contactor Outdoor-Fan Protector Supply-Air Temperature Terminal Block Time-Delay Relay Terminal Transformer Terminals

SEE NOTE 1

P1

MINIMUM POSITION ADJUSTMENT

P1 P

MINIMUM POSITION

BLU

NOTES: 1. If system has single-stage cooling, disregard and terminate blue wire in harness. If thermostat is single stage cooling, disregard and terminate brown wire. 2. Factory installed 620 ohm, 1 watt, 5% resistor should be removed only if a C7400 enthalpy sensor is added to SR and + for differential enthalpy. 3. Economizer relay closes outside air damper when fan is not powered.

Wire Nut or Equivalent Connection Field Wiring Factory Wiring

Fig. 8 Wiring Diagram; Airside Economizer

11

HONEYWELL DAMPER ACTUATOR M7415 AND W7459 LOGIC MODULE

MINIMUM POSITION POTENTIOMETER SET TO FULL OPEN POSITION. THIS WILL ALLOW FOR 100% OUTSIDE AIR AT 2250 PPM

P1

WHITE BLACK

HONEYWELL Q769 C1007 mA ADAPTER

OPTIONAL HIGH AND/OR LOW TEMPERATURE SWITCH

P1

BLACK REAR TOP IS "P1" WHITE REAR BOTTOM IS "P"

LEGEND P Pressurization Relay PPM Parts per Million TB Terminal Block

TB10

TB9

NOTES: 1. CO2 Ventilation controller can be mounted in return-air duct or wall mounted. Locate for best room air sampling. If duct mounted, install in aspiration box. 2. Damper actuator and logic module ordered separately. 3. The CO2 ventilation controller has a range of 350 to 2250 PPM and has a hysteresis of 50 PPM. 4. Optional temperature switches can be added to lockout occupied modes setting for extreme high or low temperatures.

24V-DO NOT USE HVAC UNIT TRANSFORMER. PROVIDE 24V BY NON-GROUNDING TRANSFORMER

CO 2 VENTILATION CONTROLLER

Fig. 9 Wiring Diagram; Airside Economizer With Indoor Air Quality (IAQ) Sensor

12

BLK

ORN

RED C

CB
RED A

50BYN UNIT LOW VOLTAGE WIRING

BRN

ER

TRAN
C

3.2 AMPS FIRE OR SMOKE DETECTOR CONTACTS (SHUTS DOWN TB2 FIELD THERMOSTAT UNIT) NEC CLASS II
R RED

24V

CR
ORN 1 3 BLK

IFP
RED C1 IFC C2

CONT

P1
G BLK BRN BRN T1 ORN LOGIC Y1 ORN 1 3 2 RED 2 LOGIC 1 BRN BLU C1 OFC C2

BRN

AUTO COOL OFF

X ORN

BRN

TC1 P2

TDR1
X

CLO1
3 BLU

LPS1

HPS1
BLU

OFP
BLU C1 C1 C2 BLU

BRN LOGIC 3 2 1 BRN RED 2 LOGIC 1 BRN

C1 CR C2 BRN

F1 TC2
Y2 BLK

TDR2
T2 BLK ORN X

CLO2

LPS2
ORN

HPS2
BLU C1 C2 C2

ER FROM POWER SUPPLY

EXH FAN

TR

ER
WHT ENTHALPY + 5 SENSOR ORN WHT GRN SO + TR TR1 TR1

24 VAC

ECONOMIZER ACTUATOR

RESISTOR SEE NOTE 2

YEL

SR

1
S 1K 1 2 1S

RED

2K BRN 3 4 T GRA GRA T T1 1S1 T1

SAT

SENSOR

MIXED AIR SENSOR

ER

LEGEND C CB CLO CR ER HPS IFC IFP LPS NEC OFC OFP P1 R SAT TB TDR TRAN Compressor Contactor Circuit Breaker Compressor Lockout Control Relay T Economizer Relay High-Pressure Switch Indoor-Fan Contactor Indoor-Fan Protector Low-Pressure Switch National Electrical Code Outdoor-Fan Contactor Outdoor-Fan Protector Pressurization Relay Resistor Supply-Air Temperature Terminal Block Time-Delay Relay Transformer Terminals Wire Nut or Equivalent Connection Field Wiring Factory Wiring
SEE NOTE 1
P P1

MINIMUM POSITION ADJUSTMENT

P1 P

MINIMUM POSITION

BLU

NOTES: 1. If system has single-stage cooling, disregard and terminate blue wire in harness. If thermostat is single stage cooling, disregard and terminate brown wire. 2. Factory installed 620 ohm, 1 watt, 5% resistor should be removed only if a C7400 enthalpy sensor is added to SR and + for differential enthalpy. 3. Economizer relay closes outside air damper when fan is not powered.

Fig. 10 Wiring Diagram; Accessory Fire and Smoke Control

13

H1

H2

TO 1ST STAGE VALVE OR CONTACTOR TO 2ND STAGE VALVE OR CONTACTOR

BLK ORN RED C RED A

H1

CB 3.2 AMPS

TRAN
C BRN

H2

24V

RED

TB2
RC OFF HEAT AUTO COOL TH1 FAN SW ON G AUTO AHA W1 TH2 AHA W2 X OFF HEAT AUTO COOL TC1 Y1 CC CC L C RH

CR
ORN 1 3 BLK

IFP
RED C1 IFC C2

R BRN G BLK BRN BRN T1 ORN LOGIC Y1 ORN 1 3 2 RED 2 LOGIC 1 BRN BLU C1 OFC C2 BRN

TDR1
X ORN X

CLO1
3 BLU

LPS1

HPS1
BLU

OFP
BLU C1 C1 C2 BLU

BRN LOGIC 3 2 1 BRN RED 2 LOGIC 1 BRN

C1 CR C2 BRN

Y2

BLK

TDR2
T2 BLK ORN X

CLO2

LPS2
ORN

HPS2
BLU C1 C2 C2

TC2 Y2

FIELD THERMOSTAT

LEGEND AHA C CB CLO CR H1, H2 HPS IFC IFP LPS OFC OFP Adjustable Heat Anticipator Compressor Contactor Circuit Breaker Compressor Lockout Control Relay Heater Relay High-Pressure Switch Indoor-Fan Contactor Indoor-Fan Protector Low-Pressure Switch Outdoor-Fan Contactor Outdoor-Fan Protector R TB TDR TRAN Resistor Terminal Block Time-Delay Relay Transformer Terminal Block Connection Marked Terminal Unmarked Terminal Factory Wiring Field Wiring

Fig. 11 Wiring Diagram; Accessory Heater

14

Copyright 1999 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specications or designs without notice and without incurring obligations. Book 1 4 PC 111 Catalog No. 535-051 Printed in U.S.A. Form 50BY-1W Pg 16 3-99 Replaces: New Tab 2b 7a