Motion Control and Drive Technology

General
The 3G3MV is a sensorless flux vector control inverter for power sizes up to 7.5 kW. Vector control provides improved speed holding and motor torque at low speeds, without the need for an encoder feedback signal. To enable the 3G3MV to be integrated into systems, there are configurable digital I/O, configurable analogue I/O plus all digital I/O can be wired in NPN or PNP. Characteristics: Power range 0.1..7.5 kW Sensorless vector controlled inverter Compact size Frequency setting signal 0..10 V / 4..20 mA 150% overload / 60 sec 100% torques at 0.5 Hz Customised application software Overload detection Pulse input Programmable second analogue input Integrated PID controller 16 programmable fixed frequencies DC injection Inbuilt operator/copy unit Optional field bus modules (DeviceNet, PROFIBUS, CANopen, InterbusS) True PLC functionality as option PC configuration tool SYSDRIVE Configurator Approvals: CE, UL, cUL

Frequency Inverter 3G3MV

System Configuration
In order to conform to the applicable EMC directives, it is necessary to fit suitable EMC filters and follow the installation guidelines given.

Power supply
L1 L2 L3 PE

Control cabinet mounting on metal plate Shield Contact surface to metal plate

Mains filter (footprint style)

Shield
U V W PE

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Frequency Inverter

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Product Overview
Max. motor output

Frequency Inverter 3G3MV

Output current

Model code

Singlephase 230 V
0.12 kW 0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 4.0 kW 0.8 A 1.5 A 3.0 A 5.0 A 8.0 A 11 A 17.5 A 3G3MVAB001 3G3MVAB002 3G3MVAB004 3G3MVAB007 3G3MVAB015 3G3MVAB022 3G3MVAB040

Threephase 230 V
0.12 kW 0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 4.0 kW 0.8 A 1.5 A 3.0 A 5.0 A 8.0 A 11 A 17.5 A 3G3MVA2001 3G3MVA2002 3G3MVA2004 3G3MVA2007 3G3MVA2015 3G3MVA2022 3G3MVA2040

Threephase 400 V
0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 1.2 A 1.8 A 3.4 A 4.8 A 5.5 A 7.2 A 9.2 A 14.8 A 18.0 A 3G3MVA4002 3G3MVA4004 3G3MVA4007 3G3MVA4015 3G3MVA4022 3G3MVA4030 3G3MVA4040 3G3MVA4055 3G3MVA4075

Accessories
Mains filter, braking resistors, ferrite rings
Inverter Model code Mains filter (footprint style) AB001 AB002 AB004 AB007 AB015 AB022 AB040 A2001 A2002 A2004 A2007 A2015 A2022 A2040 3G3MVPFI1010E 3G3MVPFI1010E 3G3MVPFI1010E 3G3MVPFI1020E 3G3MVPFI1020E 3G3MVPFI1030E 3G3MVPFI1040E 3G3MVPFI2010E 3G3MVPFI2010E 3G3MVPFI2010E 3G3MVPFI2010E 3G3MVPFI2020E 3G3MVPFI2020E 3G3MVPFI2030E Braking resistors (3% ED) 3G3IVPERF150WJ401 (400 ) 3G3IVPERF150WJ401 (400 ) 3G3IVPERF150WJ201 (200 ) 3G3IVPERF150WJ201 (200 ) 3G3IVPERF150WJ101 (100 ) 3G3IVPERF150WJ700 (70 ) 3G3IVPERF150WJ620 (62 ) 3G3IVPERF150WJ401 (400 ) 3G3IVPERF150WJ401 (400 ) 3G3IVPERF150WJ201 (200 ) 3G3IVPERF150WJ201 (200 ) 3G3IVPERF150WJ101 (100 ) 3G3IVPERF150WJ700 (70 ) 3G3IVPERF150WJ620 (62 ) Braking resistors (10% ED) Ferrite rings 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/2 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/2

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Accessories (Continued)
Mains filter, braking resistors, ferrite rings (Continued)
Inverter Model code Mains filter (footprint style) A4002 A4004 A4007 A4015 A4022 A4030 A4040 A4055 A4075 3G3MVPFI3005E 3G3MVPFI3005E 3G3MVPFI3010E 3G3MVPFI3010E 3G3MVPFI3010E 3G3MVPFI3020E 3G3MVPFI3020E 3G3MVPFI3030E 3G3MVPFI3030E Braking resistors (3% ED) 3G3IVPERF150WJ751 (750 ) 3G3IVPERF150WJ751 (750 ) 3G3IVPERF150WJ751 (750 ) 3G3IVPERF150WJ401 (400 ) 3G3IVPERF150WJ301 (300 ) 2x 3G3IVPERF150WJ401 (200 ) 2x 3G3IVPERF150WJ301 (150 )

Frequency Inverter 3G3MV

Braking resistors (10% ED) 3G3IVPLKEB41P5 (400 ) 3G3IVPLKEB42P2 (250 ) 3G3IVPLKEB43P7 (150 ) 3G3IVPLKEB43P7 (150 ) 3G3IVPLKEB45P5 (100 ) 3G3IVPLKEB47P5 (75 )

Ferrite rings 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/1 3G3IVPFO OC/2 3G3IVPFO OC/2 3G3IVPFO OC/2 3G3IVPFO OC/2

Other accessories
Description Connecting cable for 2nd analogue input DIN track adapter for installation without p mains filter i filt Cable length Model code 3G3MVPCNCN2 3G3EVPSPAT3 (<1.1 kW singlephase) 3G3EVPSPAT4 (>1.1 kW singlephase, 0.25..2.2 kW threephase)

Option cards
Description Option cards for DeviceNet Option cards for: CANopen Interbus S PROFIBUSDP Model code 3G3MVPDRTSINV1 On request

Programming and Documentation

Programming Description SYSDRIVE Configurator. Programming software for Frequency Inverter. For WINDOWS 95/98/NT4.0 see page 456 Connecting cable <> PC Cable length Model code SYSDRIVE Configurator

3m

3G3IVPCN329E

Technical Documentation

English g documentation d t ti

Product 3G3MV

Title User Manual

Model code I527E2

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Frequency Inverter

Motion Control and Drive Technology

Specifications
230 V class
Singlephase: 3G3MV_ Threephase: 3G3MV_ Maximum permissible motor output Output data p Inverter rating Rated output current Max. output voltage Output frequencies Supply Rated input voltage and frequency Max. voltage deviation Max. frequency deviation Weight kg kW kVA A AB001 A2001 0.12 0.3 0.8 AB002 A2002 0.25 0.6 1.6

Frequency Inverter 3G3MV

AB004 A2004 0.55 1.1 3.0

AB007 A2007 1.1 1.9 5.0

AB015 A2015 1.5 3.0 8.0

AB022 A2022 2.2 4.2 11.0

AB040 A2040 4.0 6.7 17.5

Proportional to input voltage: 0..240 V 0.1..400 Hz 200..240 VAC, 50/60 Hz 15%..+10% +5% 0.5 0.5 0.5 0.8 0.8 1.3 1.5

400 V class
Threephase: 3G3MV_ Maximum permissible motor output Output data p Inverter rating Rated output current Max. output voltage Output frequencies Supply Rated input voltage and frequency Max. voltage deviation Max. frequency deviation Weight kg kW kVA A A4002 0.25 0.9 1.2 A4004 0.55 1.4 1.8 A4007 1.1 2.6 3.4 A4015 1.5 3.7 4.8 A4022 2.2 4.2 5.5 A4030 3.0 5.5 7.2 A4040 4.0 7.0 9.2 A4055 5.5 11.0 14.8 A4075 7.5 13.8 18.0

Proportional to input voltage: 0..400 V 0.1..400 Hz 380..460 VAC, 50/60 Hz 15%..+10% +5% 1.3 1.3 1.3 1.3 1.5 2.0 2.0 2.0 2.0

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Specifications (Continued)
General data
Control functions Control methods Output frequency range Frequency tolerance q y

Frequency Inverter 3G3MV

Sinus PWM, switchable between V/f and voltage vector control 0.1..400 Hz Digital set value: 0.01% (10..+50C) Analogue set value: 0.5% (25 10 C)

Resolution of frequency set q y value Resolution of output frequency Overload capability Frequency set value q y

Digital set value: 0.01 Hz (<100 Hz), 0.1 Hz (>100 Hz) Analogue set value: 1/1000 of maximum frequency 0.01 Hz 150%/60 s 0..10 V (20 k), 4..20 mA (250 ), 0..20 mA (250 ) Pulse signal

Braking torque g q (short term peak torques)

Up to 200 W 550 W, 1.1 kW 1.5 kW >1.5 kW

150% 100% 50% 20%

Continuous braking torque approx. 20% without, 150% with external braking resistor Protection functions Motor overload protection Shortterm peak current Overload Overvoltage Undervoltage Mains failure, adjustable , j Electronically adjustable motor protection

Fault switch off at 150% rated current after 60 s Fault tripping at 410 V (820 V for 400V types) intermediate circuit voltage Fault tripping at 160 V (400 V for 400V types) intermediate circuit voltage Fault switch off for failure >15 ms Fault switch off for failure >0.5 s No fault tripping

Excess temperature of heat sink Stall prevention Fan monitoring Earth fault Functionality y Binary inputs Binary outputs Analogue output Analogue inputs Braking/acceleration times Display p y

Electronic protection Separately adjustable for braking, operation and acceleration Electronic stall prevention Electronic protection (earth current monitoring) 7 freely programmable inputs 1 relay output, 2 freely programmable open collector outputs 1 programmable analogue output (0..10 V)/pulse output 2 analogue inputs, 0..10 V, 4..20 mA, 0..20 mA 0.01..6000 s Optionally frequency, current or set value Error and status LED

Ambient conditions

Degree of protection Cooling Ambient temperature p

IP20, wall mounting Cooling fan for 0.75 kW (200 V), 1.5 kW (400 V) Open air mounting: 10 C..50 C Wall mounting: 10 C..40 C

Ambient humidity Storage temperature Installation Installation height Vibrations

95% (without condensation) 20 C..+60 C In control cabinet, free of dust and corrosive gases Max. 1000 m 1 g at <20 Hz, 0.2 g at <50 Hz

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Frequency Inverter

Fault switch off at 250% motor current

Motion Control and Drive Technology

Connection Diagram
(On singlephase devices, L3 remains free)

Frequency Inverter 3G3MV

Intermediate circuit throttle (optional) Braking resistor (optional)

+1

+2

B1

B2

Mains fuse

Mains Mains filter protection R/L1 S/L2 T/L3 U V W Threephase

Multifunction input 1 S1 Multifunction input 2 S2 Multifunction input 3 S3 Multifunction input 4 S4 Multifunction input 5 S5 Multifunction input 6 S6 Multifunction input 7 S7 Reference potential Multifunction inputs SC MA MB MC Multifunction relay NO contact NC contact Shared AC Analogue output 0V AM Multifunction analogue output 0..10 V

E Pulse set value +12 V, 20 mA Analogue set value RP FS FR P2 PC Reference potential set value FC 0V Multifunction output 2 open collector P1 Multifunction output 1 open collector

(R+) (R) Modbus interface (S+) (S)

Multifunction analogue inputs 0..10 V 4..20 mA Reference potential 1 2 (N2) 3

Digital operator

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Dimensions (mm)
3G3MVAB_
W 68 68 68 108 108 140 170 W1 56 56 56 96 96 128 158 D 76 89 138 140 156 163 180 Fig. 1 1 1 2 2 2 2 Model code 001 002 004 007 015 022 040

Frequency Inverter 3G3MV

118

128

8.5 W1 W D

3G3MVA2_
W 68 68 68 68 108 108 140 W1 56 56 56 56 96 96 128 D 76 76 108 128 131 140 143 Fig. 1 1 1 2 2 2 2 Model code 001 002

Figure 1

007 015 022 040

118

128

8.5 W1 W D

Figure 2

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Frequency Inverter

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Motion Control and Drive Technology

Dimensions (mm) (Continued)
3G3MVA4_
W 108 108 108 108 108 140 140 180 180 W1 96 96 96 96 96 128 128 164 164 D 92 110 140 156 156 143 143 170 170 Model code 002 004 007 015 022 030 040 055 075
W1 W

Frequency Inverter 3G3MV

244

260

8.5 D

Mains filter 3G3MVPFI_

W 71 111 144 174 82 111 144 111 111 144 184 W1 51 91 120 150 62 91 120 91 91 120 150 H 169 169 174 174 194 169 174 169 169 174 304 H1 156 156 161 161 181 156 161 156 156 161 288 D 45 50 50 50 50 50 50 45 45 50 56 Model code 1010E 1020E 1030E 1040E 2010E 2020E 2030E 3005E 3010E 3020E 3030E
W1 W D H1 H

422