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1.0 SCOPE 1.

1 Scope of Document

This specification covers the minimum requirements for the design, construction, materials, testing, inspection, and preparation for shipment of one (01) Crude Oil Horizontal Centrifugal Pump as per API-610 Code. The pump will be installed at the 1.2 1.2.1 Scope of Supply SELLERS Responsibility

The pump supplier, or their packaging representative, has the overall unit responsibility to provide a fully compatible pump/driver package and the responsible is henceforth deemed to be the SELLER. Unless otherwise indicated on the data sheets, the pump package equipment and materials furnished shall include, but not be limited to, the following: a b c d e f g h i j k l API-610 Horizontal Centrifugal Pump. Electric Motor Driver. Couplings with Guards (shall be non-spark type). Mounting Plates. Special Tools. Engineering Coordination, such as driver size, direction of rotation, pump compatibility and lubrication systems. Drawings and Data. Testing and Inspection. All construction materials subcontracted parts and/or required materials for correct and complete fabrication, including laboratory test. Priced Spare Parts List, for start-up spares and two (2) year operational spares. Shipment and Packing Boxes. Field Assistance. Documentation as per Attached Data. BUYERS Responsibility

1.2.2 a. b. c. d.

Foundations and Anchor Bolts. Site Unloading, Storage and Field Installation. Process Piping. Site Instrument and Electrical Interconnecting Wiring

2.0 SITE CONDITIONS Site and meteorological data to be considered for the design are:

Item Altitude Barometric Pressure Ambient temperature range Seismic Zone Relative Humidity min / max Average rainy days / year UBC Seismic zone factor Wind Velocity

Value 626 ft above sea level 14.41 psia 77 - 104 F UBC Zone 1 69 / 100 100 150 UBC-ZONE 1 Average velocity: 8.55 mph Wind direction: North-East to South-West Design wind load:62.5 mph

3.0 REFERENCE DOCUMENTS The equipment supplied under this specification shall comply with the Data Sheets and Standards listed below. Unless otherwise indicated, the codes, specifications and standards referenced in them or elsewhere in this specification shall be in accordance with the latest edition in effect at the date of order. Where the latest edition of a referenced code, specification or standard changes the original intent of that reference, the SELLER shall notify the BUYER in writing and get resolution of the conflict before proceeding. The descending order of invoking priority for specifications and reference documents shall be: a b c d e f 3.1 Purchase Order and subsequent change orders. Data Sheets. This Specification. Drawings. Project Specifications. Industry Standards. Industry Standards

American Petroleum Institute (API) Std. 610 Std. 671 API 614 (ISO10438) Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries. Special-Purpose Coupling for Refinery Service. Petroleum and Natural Gas Industries-Lubrication, ShaftSealing and Control-Oil Systems and Auxiliaries.

American Society of Mechanical Engineers (ASME) Section VIII Div. 1 ASME Boiler & Pressure Vessels Code Section IX ASME Boiler & Pressure Vessels Code B31.1 ASME Code for Process Piping American National Standards Institute (ANSI) B2.1 B16.5
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Standard for Pipe Threads. Pipe Flanges and Flanged Fittings.


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International Standardization Organization (ISO) ISO 9000 Quality Management and Quality Assurance Standards Parts 1 5.

National Electrical Manufacturers Association (NEMA) NEMA ICS 1 NEMA ICS 6 NEMA 250 Industrial Control Systems, General Requirements. Industrial Control and Systems Enclosures. Enclosures for Electrical Equipment (1,000 Maximum).

Volts

National Fire Protection Association (NFPA) ANSI/NFPA 70 National Electrical Code (NEC).

American Bearing Manufacturers Association (ABMA) ABMA 9 ABMA 11 3.2 Project Specifications Low Voltage Squirrel Cage Induction Motor Specification Bases y Criterios de Diseo Equipos Mecnicos General Quality Requirements. Material Traceability Requirements. Specification for Export Packing. Specification for Skidded Assemblies Load Ratings and Fatigue Life for Ball Bearings. Load Ratings and Fatigue Life for Roller Bearings.

ODL-EO-ER1-000-IB-ELE-S-011 ODL-EO-ER1-000-IB-MEC-DC-001 META-000-PDE-MEC-S-0501 META-000-PDE-MEC-S-0503 META-000-PDE-MEC-S-0504 META-000-PDE-MEC-S-0505 3.3 Data Sheets

ODL-EO-ER1-810-IB-MEC-DS-002 ODL-EO-ER1-000-IB-ELE-DS-009 4.0 REQUIREMENTS

Relief Pump Data Sheet Low Voltage Squirrel Cage Induction Motors Data Sheet

Alternative requirements to those prescribed will be acceptable provided that it can be shown to the satisfaction of the BUYER that the required performance and function is attained. Referenced standards may be replaced by equivalent standards that are internationally or otherwise recognized provided that it can be shown to the satisfaction of the BUYER that they meet or exceed the requirements of the referenced standards. 4.1 General

The SELLER shall complete the Data Sheets with the inquiry.
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The pump shall be suitable for continuous operation and it shall be new. Pump model shall be identical or similar to other pumps, which the manufacturer regularly produces. Unless specific approval is obtained from BUYER the impeller diameter of pump shall not be greater than 90 percent of the maximum impeller diameter. Normally, minimum diameter of impellers shall not be used. Shaft sleeves are required for pumps having conventional packing. Shaft sleeves shall extend beyond the outer face of the packing gland. Unless special approval is obtained from the BUYER, the pump shall be capable of 5% increase or decrease in head at the rated capacity by installing a new impeller. Pump shall have stable head/capacity curves, which continuously rise to shut off from the rated capacity point. The pump head at shutoff shall be at least 105% but not more than 120% of the head at the rated capacity point. Rated flow shall be within the region of 80 % to 110 % of best efficiency flow rate of the pump as furnished. Pump shall be capable of operating at 110% of rated flow without exceeding the specified available NPSH. The maximum allowable working pressure (M.A.W.P.) for the pump casing and the discharge pipe shall be greater than the shut off head with the maximum diameter impeller, pumping water and maximum liquid level in the tank. Wear rings are required for pumps with closed type impellers. Both casing and impeller wear rings are preferred. A casing wear ring is required as a minimum. The impeller shall be secured to the pump shaft by a cap screw or cap nut that does not expose shaft threads and shall be retained against circumferential movement by keying. The shaft shall be one piece from the coupling to the impeller, designed for the highest expected torque. The SELLER shall supply, shop mount, align, and be responsible for all horizontal drive components. All horizontal drive components shall be fitted to the pump in the shop, aligned and match marked prior to being shipped. 4.2 Materials of Construction

Casing and impeller materials shall be as specified on the Data Sheets. Brazed or welded repairs on ductile iron parts shall not be accepted. The SELLER shall notify the BUYER of all plugged repairs on iron or major weld repairs on stainless steel parts.

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Materials for pressure containing parts, impellers and shafts must have their complete ASTM material specification documented according with the specification 4.3 Bearings and Bearing Housings

Thrust bearings shall be double acting and shall be designed to support at least 1.25 times the maximum axial load. Steady bearings shall be spaced at 60 inches maximum spacing and equipped with register fits and individual lubrication lines. Antifriction bearings shall be selected to give a minimum L-10 rating life of 3 years (25,000 hours) in continuous operation at rated pump conditions per ABMA 9 and/or 11. 4.4 Mechanical Seals

Mechanical seal shall be according to the standard API 682. The SELLER shall submit mechanical seals details to the BUYER for approval prior to installation. Mechanical seal nameplate shall be provided and attached to the pump. The nameplate shall include complete seal identification. When flushing pipe work is required, the SELLER shall supply stainless steel materials. 4.5 Nozzles and Connections

Flanged connections shall be furnished for connections NPS 1 and larger. Threaded connections may be used for connections NPS 1 and smaller. Flanged connections shall comply with ANSI B16.5. Threaded connections shall be tapered pipe threads (NPT) per ANSI B2.1. All raised face steel flanges shall be furnished with a grooved "stock" finish. NOTE: No threaded connections in hydrocarbon service are allowed. 4.6 Sound Levels

The noise level at any location 3 feet from the pump and driver shall not exceed 85 dBA. SELLER shall advise noise levels and indicate what can be done to reduce it if they exceed 85 dBA.

4.7

Electric Motor Driver

The motor shall be sized for end-of-pump-curve protection for the rated impeller, it shall be supplied according to specifications indicated in section 3.2 of this document and attached to data sheets.

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4.8

Couplings

Couplings shall be Wood's Sure Flex types or BUYER approved equivalent. All couplings shall be furnished with easily removable guards, which meet all OSHA standard requirements. 4.9 Equipment Identification

A stainless steel tag shall be attached to the pump with stainless steel rivets. The tag as a minimum shall identify the manufacturer, model number and size, equipment tag number, service, and maximum allowable case working pressure. 4.10 Surface Preparation and Painting

All parts of the pump and motor shall be coated with SELLER's standard-coat system. The mounting plate and all parts below it shall be coated with coal tar epoxy. The minimum surface preparation shall be in accordance with NACE SSPC-SP-10. 5.0 QUALITY ASSURANCE 5.1 General

BUYER's surveillance rights and planned surveillance activities are specified in the specification META-000-PDE-MEC-S-0501 "General Quality Requirements and Surveillance Plan (Annex B) attached to this specification. SELLER shall perform inspections and tests as specified in this specification, on data sheets, and/or in referenced codes, standards, and specifications. 5.2 Inspection and Test

Pump performance shall be guaranteed to be within the following tolerances of the quoted performance: Rated head at rated flow Head at "shut off" NPSH required Efficiency 0 to +5% 0 to + 10% +0% -1/2 point of efficiency

SELLER shall supply performance curve for the pump showing head, NPSHR, efficiency, and power requirements versus capacity. If performance or NPSH tests are performed, the performance curve of the pump shall be based on actual test data and shall be reviewed by the BUYER prior to the pump being released for shipment. Viscosity corrections shall be per the Hydraulic Institute Standards. Extrapolating the NPSH required curve is not acceptable. If the pump offered requires an NPSH test, the SELLER shall state the type of test in their proposal.
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5.3

Surveillance Plan

BUYERS surveillance activities (inspection and testing) are specified in the Surveillance Plan (Annex B). BUYER representative shall have the right to inspect at all times and all locations, including subvendors works, during engineering, fabrication, assembly, and testing process, to witness all quality verifications required by this specification and procurement documents. 5.4 Verifications

SELLER shall submit inspection test results, certifications, and performance documentation as listed on the purchase order to be verified by BUYER representative. SELLER shall comply with requirements of the specification META-000-PDE-MEC-S-003 Material Traceability Requirements. Certified drawings showing all required dimensions, nominal sizes and list of materials used for assembly must be furnished to the BUYER. Each submitted document shall be signed and dated by an authorized representative of the SELLER, and shall be legible and reproducible. Requirements for recording data established by applicable code, specification, or purchase order requirement are not in any way reduced by this specification. 6.0 PREPARATION FOR SHIPMENT 6.1 General

SELLER shall be responsible for packaging and shipment of equipment and materials supplied by SELLER. The BUYER reserves the right to inspect and approve the packaging prior to shipment. The SELLER shall prepare the equipment for shipment and long term storage. The SELLER shall submit his shipping and long term storage procedures to the BUYER for approval. Export Packing shall be in accordance of the specification 6.2 Special Instructions

The Unit shall be suitably prepared for the type and mode of shipment specified. The preparation shall be suitable for at least six months of outdoor storage from time of shipment in a manner requiring no disassembly prior to operation. SELLER shall provide BUYER with the instructions necessary to preserve the integrity of the storage preparation after the equipment arrives at the jobsite as specified on the attached SDRL Seller Data Requirements List. (Annex A)
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Exterior machined surfaces shall be coated with a suitable rust preventative. Unit shall be warranted for one year from date of delivery against defects in workmanship and material.

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ANNEXES ANNEX A: SELLER DATA REQUIREMENTS LIST All documentation requirements of the SELLER are noted on the following SELLER Document Requirements Data Sheet: SELLER shall furnish the requested number of copies within the days indicated. All drawings and other documents specified are considered part of this order. Order shall not be considered complete for payment until all such items are received by BUYER. Clearly mark each piece of SELLER data on the front, by giving the Requisition Number, P.O. Number, Equipment Name and Number. Further, date stamp all material and clearly indicate its purpose, i.e. proposal, for approval, issued for fabrication, or final certified.
SELLER DOCUMENTS DATA DESCRIPTION NUMBER FOR APPROVAL COPIES INCLUDED WITH WEEKS QUOTE NUMBER AFTER COPIES PO 1C 1C 1C 1C 2C 2C 2C 3C 3C 3C 3C 3C 3C 3C 3C 2C 1C 1C 1C 1C 2C 2C 2C 3C 3C 1C 3C 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 4 WKS 2 WKS 2 WKS 4 WKS 3C+1E 2 WKS FINAL CERTIFIED AS-BUILT NUMBER COPIES WEEKS AFTER MATERIAL READY TO BE SHIPPED

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Fabrication Schedule (Preliminary /quote) Catalogue data Material Specifications Preliminary Arrangement Drawings General Arrangements Outline Drawings Bill of Materials Completed Data Sheets Weights and Dimensions Detail Drawings Non-destructive Examination Procedures (NDE) WPS and PQR records Surface Preparation & Painting Specification Hydrostatic testing Procedures Code/Standard Compliance Certificate Design deviation Request Welder Performance Qualification Certificate NDE Records Material Traceability Records Pressure Test Certificate Buyers Inspection Completion Notes Design Data Dossier Manufacturing/Certification Data Dossier Quality Plan and System Certificate Preparation for Shipment/Packing Specifications

3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E 3C+1E

2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 3 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS 2 WKS
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1C

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SELLER DOCUMENTS DATA DESCRIPTION NUMBER FOR APPROVAL COPIES INCLUDED WITH WEEKS QUOTE NUMBER AFTER COPIES PO FINAL CERTIFIED AS-BUILT NUMBER COPIES WEEKS AFTER MATERIAL READY TO BE SHIPPED

FINAL DOCUMENTATION a. Final Data per above.

REQUIRED Vastar Resources, Inc. 3C + 3E

b. Final Data Book

3C + 3E

Company Name

NOTES: (1)1 Set of final documents to be sent with shipment. All others to be shipped to BUYER Office. Each set to be bound in three ring binders, or equivalent. (2)Submit "Issued for Fabrication" drawings 5 days after approved drawings are received from the Submitted By: BUYER. (3)Specific identification of all drawings and associated numbers shall be furnished with bid. (4)SELLER to provide electronic media for all drawings Date: (5)R= Reproducible Copy. C= Copy. E = Electronic Files

ANNEX B: SURVEILLANCE PLAN


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No

1. Inspection - Monitor/Witness by BUYER Representative 2. Records & Procedures reviewed by BUYER Representative

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

M M M RD RD RD RD RD RD RD

M M M M M M

RD RD RD RD RD

16 17 18 19 20 21 22

M M M M V M W

RD

Prefabrication Meeting Quality Plan Quality System Implementation Data Sheets Drawings Welding Procedure Specification / PQR Welder Qualification Record NDE Procedures Material Verification / Material Test Report Parts / Component Inspections Fabrication / Assembly Inspection Welding Inspections Non destructive Examinations Visual / Dimensional Examination Testing: A. Testing Procedures B. Hydrostatic Test C Test Reports / Test Certificates Nameplates Painting / Protective Coating Supplier Design/Manufacturing Data Book Surveillance Completion Note (See Note 2) Final Inspection Preparation For Shipment BUYER's Release Notice Required Prior to Shipment

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LEGEND AP/APROVAL W/WITNESS V/VERIFY M/Monitor RD/Review Approval by Buyer or its representative BUYER HOLD POINT, SELLER/fabricator shall give BUYER 5 days notice to witness identified activity SELLER to give BUYER 5 days advance notice to verify activity however shall continue the work irrespective of the presence of BUYER'S Representative. Monitor activity and/or verify material during shop visit, no notification required. BUYER'S Representative during each visit shall review documentation identified on the SDRL for completeness. Some documents may require prior approval by BUYER. All documents on the SDRL must be complete and forwarded to BUYER. 1 2 3 4. Certificates, charts, records, etc. shall be provided for BUYER'S Representatives' review prior to surveillance release and shall be in the English language. SURVEILLANCE COMPLETION NOTES MUST BE ISSUED BY BUYER'S QA REPRESENTATIVE PRIOR TO SHIPMENT. The SELLER shall provide the BUYER'S Representative with a copy of manufacturing certificates or records upon request. The surveillance requirements identified within this surveillance plan shall be taken by the SELLER as a general indication of BUYER'S requirements. Other specific requirements will be identified by BUYER on SELLER'S Quality Plan and may include additional M/V/W points not shown on this plan.

NOTES:

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