Motovario Maintenance

Maintenance and operational
instructions for motor variators and

helical geared motors.
GB
ST-UM-VZ 00/01
rev.15.01.2000
Warehouse storage
Installation
When moving the unit, care should be taken to protect external parts from breakage or damage Example of a pulley mounted correctly on the slow shaft of a reduction unit
due to accidental knocks or falls.
If the unit is to be stored in a hostile atmosphere or for a long period of time (2/4 months), it is
important to apply protective and waterproofing products to avoid deterioration of shafts and
rubber parts.
Before starting up the unit, carry out the following checks:
Check the data shown on the name plate of the reduction unit and/or the electric motor;
Check for any leaks of lubricant
If possible, remove any traces of dirt from the shaft and from the areas around the oil seal.
If the oil seal is not immersed in the lubricant inside the assembly during particularly long
storage periods (4/6 months) it is recommended that it should be replaced as the rubber
might stick to the shaft or even have lost the elasticity it needs to work.
Installation
Fig.1
Particular care must be taken when installing drives, as this often the source of damage and
of down time. Careful choice of the type of drive and mounting position can often avoid the
need for protection of sensitive areas, particularly underneath the unit from oil leaks, however
limited they may be.
- The machine must be firmly fastened in place in order to prevent any vibrations.
- Whenever possible, protect the reduction unit from direct sunlight and bad weather, especially
when it is mounted on its vertical axis.
Correct and incorrect examples of pulleys mounted on the main shaft of a reduction unit.
- Make sure the air intake on the fan side is unobstructed in order to ensure that the motor is
correctly cooled.
- In the case of temperatures of < -5 C or > +40 C, contact Technical Assistance.
Fig.2
- If the motor is to be started up very often under load, the use of a heat probe inserted into the
motor is recommended.
- The various machine members (pulleys, gear wheels, couplings, etc.) must be mounted on
the shafts using special threaded holes or other systems that ensure correct operation
without risk of causing damage to the bearings or the external parts of the assemblies (fig.1).
- Lubricate the surfaces that come into contact in order to prevent oxidation or seizure.
Installation
Starting up
The unit should be started up gradually: do not immediately apply the maximum load the
machine is able to take ; look for and correct any malfunction that may be caused by incorrect
mounting.
Running-in is not essential for the reduction unit to run properly since modern construction
techniques for the gears and castings, the extreme cleanliness of the internal parts, and the
excellent qualities of the lubricants used, ensure that the internal parts receive a high degree
of protection even during the first moments.
Correct and incorrect examples of coupling connections
Fig.3
Servicing
(A)
(B)
(C)
The pulley must be mounted on the main shaft as close as possible to the shoulder so that is
does not cause excessive radial load on the bearings (fig. 2).Great care must be taken when
connecting the couplings to ensure that they are well aligned, so as not to cause excessive
radial load on the bearings (fig.3).When it is applied, paint must never be used on rubber
parts: oil seal, etc. It must never be applied to any breather holes in plugs if they are mounted
on the unit.In the case of assemblies with oil plugs, remove the closed cap used for transport
and fit it with the breather plug that is supplied with the reduction unit.When the assembly is
supplied without a motor, the following precautions must be followed in order to ensure that
connections are properly made
The high degree of finish of the internal parts ensures that the unit will work correctly with only
a minimum amount of servicing
Generally speaking, the following rules should be followed: periodically check that the exterior
of the assembly is clean, especially in the cooling areas; periodically check to see if there are
any leaks, especially in the areas around the oil seals.
Assemblies that are lubricated for life and thus do not have any oil plugs do not require any
special maintenance except as stated above.
For other assemblies, low maintenance is required with an oil change at 8/10,000 hours of
use. The change of oil naturally depends on the type of environment and use to which the unit
is put.
Apart from the normal maintenance rules given above, make sure the breather hole in the plug
is clean and, using the oil window, periodically check that there is sufficient lubricant.
Should it be necessary to top up with lubricant, use the same type that is already in the reducer
or one that is compatible with it.
In case of doubtful incompatibility between lubricants, we recommend you empty out the oil
from the gearbox completely and, before refilling with new oil, wash out the unit to remove any
residue.
When changing the oil, follow the previous instructions.
Mounting the motor on the pam B5/B14 flange

Check that the tolerance of the motor shaft and the motor flange comply with at least one
normal class of quality. Carefully clean off any trace of dirt or paint from the shaft, the spigot
and the face of the flange. Carry out mounting operations making sure not to use force. If this
is not possible, check the tolerance of the motor key and ensure that it is correctly fitted. Apply
assembly grease to the shaft in order to prevent oxidation or seizure caused by contact.
Troubleshooting
Good quality motors should be used in order to ensure that the unit works correctly, without
vibrations or noise.
If any problems should arise when starting up the unit or during its first few hours of operation,
Before mounting the unit on the machine, check that the principal shaft of the reduction unit
contact the after sales service unit of Motovario.
rotates in the right direction.
The table shows a series of problems with a description of possible remedies.
It should be borne in mind however that the information given is for reference only as all the
Use the oil window, if present, to check that the lubricant reaches the correct level required for
drives manufactured by Motovario are thoroughly tested and checked before they leave the
the mounting position used.
factory.
Please note that tampering with the assembly without prior authorization from Motovario
immediately invalidates the warranty and often makes it impossible to ascertain the causes of
a defect or malfunction.
Troubleshooting
Gearbox
PROBLEMS
CAUSES
The motor does not

start.
Problems with power

supply. Defective motor.
Wrong size of motor.
Current absorbed by
the motor is greater
than shown on the
data plate.
Wrong size of motor.
Temperature of the
motor housing is very
high.
Temperature of the
reduction unit housing
is very high.
Incorrect rotation
speed of the main
reducer unit shaft.
ACTION (1)
Check power supply.
ACTION (2)
PROBLEMS
Replace electric motor.
No intermittent noise
from the gears.
Check the application.
Replace the electric

motor and, if necessary,
the reduction unit.
Defective motor. Wrong

size of motor. Incorrect
mounting of motor

motor and, if necessary,
the reduction unit.
Wrong size of reduction

unit. Mounting position
does not comply with the
order. Incorrect mounting
of motor
Correct the working

conditions: mounting
position and/or lubricant
level.
Incorrect reduction ratio.

Check reduction ratio.
Incorrect polarity of motor. Check polarity of motor.
Oil leak from oil seal.
Defective oil seal. Oil seal

damaged during shipment.
Defective motor shaft.
Oil leak from joint.
Flat gasket or O-ring

damaged.
Replace the oil seal.

Repair motor shaft (if
possible).
Replace reduction unit

and/or electric motor.
Replace the part or return

the assembly to
Motovario.
Replace damaged gasket Return the assembly to

or O-ring.
Motovario.
The main shaft rotates Incorrect connection of the Swap two phases of the
electric motor.
motor supply.
the wrong way.
No practical problem if
Intermittent noise from
Dents in the gear wheels. the noise has no effect on
the gears.
the application.
Troubleshooting
Return the assembly to

Motovario if there is
significant noise when
laaded.
Gearbox
CAUSES
ACTION (1)
ACTION (2)
Dirty inside the gearbox. the noise has no effect on
the application.

significant noise when
laaded.
Bearings incorrectly
Noise (whine) from the adjusted. Gears with mesh Check correct quantity of
errors. Insufficient
lubricant.
drive assembly.
lubricant.

Motovario.
Check geometric
tolerance of flange on
electric motor. Check
tolerance and geometry
of key on motor shaft.
Electric motor vibrates.
Measurement of the
assembly coupling.
Troubleshooting
Variator
PROBLEMS
CAUSES
ACTION 1
ACTION 2
The motor
does not start.
Problems with power

supply. Defective motor.
Wrong motor size.
Check power supply.
Current absorbed by
the motor is higher
than shown on
the data plate.
Wrong motor size.

motor and, if
necessary, the variator.
Very high temperature

of the motor housing.
Defective motor. Wrong

motor size.

motor and,
if necessary,
the variator.
Very high
temperature of the
variator housing.
Wrong variator size.

Mounting position does not
comply with the order.
Correct the working

conditions: mounting
position and/or
lubricant level.
Oil leakages
from oil seal.
Defective oil seal.

Oil seal damaged during
shipment. Defective
motor shaft seat.
Replace the oil seal.

Repair motor shaft
seat (if possible).
Replace the part or return

the unit to Motovario.
Oil leakages
from joints.
Flat gasket or O-ring

damaged.
Replace damaged
gasket or O-ring.
Return the unit to

Motovario.
The output shaft

rotates in the
wrong way.
Incorrect connection of the

electric motor.
Reverse two phases

of the power supply
of the motor.
Intermittent noise
from the gears.
Dents in the internal

components.
the noise has no effect
on the application.
Return the unit to

significant noise
in the application.
No intermittent
noise from the gears.
Dirty inside
the variator.
the noise has no effect
on the application.
Return the unit to

significant noise in
the application.
Geometrical errors
on the coupling.
Check geometric
tolerances of electric
motor flange.
Check tolerances and
geometry of key
on motor shaft.
Replace the
electric motor.
Electric motor vibrates.
Mounting position
B3
Normal motor-variator
B6-D
B6-S
- Breather
- Oil fill
- Oil level
- Oil drain
B8
V5
V6
B5
V1
V3
Mounting position
B3
Motor-variator with R1 gear unit

B6-D
B6-S
- Breather
- Oil fill
- Oil level
- Oil drain
B8
V5
V6
B5
V1
V3
Mounting position
R1- Geared motor
B3
B8
V5
V6
B3
B8
V5
V6
B5
B5-R
V1
V3
B6
B7
B6
B7
Mounting position
R2 - R3 Geared motor
B3
V5
V6
B5
V1
V3
B8
- Breather / Oil fill

- Oil level
- Oil drain
B6
B7
Mounting position
B3
Motor-variator with R2-3 gear unit

B6-D
B6-S
- Breather
- Oil fill
- Oil level
- Oil drain
10
B8
V5
V6
B5
V1
V3
Mounting positions
V5
V1
V6
V3
081
082 - 083
101
102 - 103
121
Nilos 30206 AV
Nilos 30206 JV
122 - 123
Nilos 32016 JV
Nilos 32010 JV
Nilos 32010 AV
Nilos 30305 AV
Nilos 30209 AV
Nilos 30209 JV
Nilos 32012 JV
Nilos 32012 AV
Nilos 30306 AV
Nilos 30211 AV
Nilos 30211 JV
Nilos 32016 AV
Nilos 32208 AV (RF)

Nilos 30308 AV (RT)
For mounting the assemblies in positions V5-V1-V6-V3, replace the components shown in
the previous figure with the ones shown in this table.
11
Lubrication
Gearbox
The standard fillings made by Spaggiari Trasmissioni are for the operation of the gear reduction Gear units R1
unit in normal conditions. In cases of ambient temperatures not envisaged in the table, call
our Technical Service. In the case of temperatures under -30C or over 60C it is necessary to
use oil seals with special properties. For operating ranges with temperatures under 0C it is
B3-B5
necessary to consider the following:
B8
B6-B7
V5-V1
V6-V3
1 The motors need to be suitable for operation at the envisaged ambient temperature.
2 The power of the electric motor needs to be adequate for exceeding the higher starting
torques required.
3 In the case of reduction units with a cast-iron case, pay attention to impact loads since cast
iron may have problems of fragility at temperatures under -15C.
4 During the early stages of service, problems of lubrication may arise due to the high level of Gear units R2-R3
viscosity taken on by the oil and so it is wise to have a few minutes of rotation under no load.
The oil needs to be changed after approximately 10,000 hours. This period depends on the
type of service and the environment where the reduction unit works.
For units supplied without oil plugs, lubrication is permanent and so they need no servicing.
R1 - R2 - R3
Quantity of oil in liters
Mineral oil
TC
ISO VG...
(-5) (+40)
ISO VG220
(-15) (+25)
ISO VG150
BLASIA
220
OMALA
OIL220
BLASIA
150
OMALA
OIL150
ESSO
SPARTAN
EP220
SPARTAN
EP150
MOBIL
MOBILGEAR
630
MOBILGEAR
629
CASTROL
ALPHA MAX
220
ALPHA MAX
150
BP
ENERGOL
GR-XP220
ENERGOL
GR-XP150
AGIP
SHELL
12
B3-B5
B8
B6-B7
V5-V1
V6-V3
40
50
63
80
100
125
0,25
0,5
1,75
2,75
0,50
0,75
1,25
2,25
40
50
63
80
100
125
0,4
0,8
1,65
3,5
6,5
12
0,5
1,1
14
0,2
Lubrication
Variator
All moving parts of the variator are metal, and therefore require constant lubrication.
Variator SC-SF-ST-SP-SPF
This is achieved by oil splash or jet. Once the variator has been installed on the driven
machine, proceed with these checks:
03
1 Once the mounting position has been established, arrange the filler plug, drain plug, breather
and level plugs as shown in the mounting position tables on pages xx.xx.xx.
2 Make sure that the oil is visible up to half way up the level indicator plug when the variator is
not the case, top up with oil until this level is reached.
B3-B5
B8
B6-B7
V5-V1
V6-V3
05
10
20
30/50
100
0,15
0,21
0,36
0,6
1,2
0,21
0,225
0,33
0,33
0,68
0,36
1,07
0,6
2,15
2,15
3,58
3,84
The oil must be changed ater the first 100 hours uf duty. Successive oil change intervals are
every 1000 hours. Always check that the variator is filled to half way up the level plug after Quantity of oil in liters
changing the oil. Variators are supplied with oil of the following type.
Variator
Recommended oils
IP
TRANSMISSION V.E.
IP
A.T.F. DEXRON FLUID
AGIP
A.T.F. DEXRON
BP
AUTRAN DX
CHEVRON
A.T.F. DEXRON
ESSO
A.T.F. DEXRON
FINA
A.T.F. DEXRON
MOBIL
A.T.F. 220
SHELL
A.T.F. DEXRON
CASTROL
TQ DEXRON II
13
Critical applications
Variator
Critical applications
Gearbox
In addition to the data specified in the table, underlining different critical situations for each The performance given in the catalogue correspond to mounting position B3 or similar, ie.
gear reducer size, following applications must be taken into consideration and carefully when the first stage is not entirely immersed in oil. For other mounting positions and/or
evaluated by consulting our Technical Service Department.
particular input speeds, refer to the above tables that highlight different critical situations for
each size of reduction unit.
- Avoid overdrive use.
It is also necessary to take due consideration of and carefully assess the following applications
by calling our Technical Service.
- Use in applications that could endanger human life in the event of variator failure.
- Particular high inertia applications.
- Use as lifting winch.
- As a speed increasing.
- Applications with high dynamic stresses on the variator casings.
- Use in services that could be hazardous for people if the reduction unit fails.
- Applications with especially high inertia.
- Use in ambient with T lower than -5C or higher than 40C.
- Use as a lifting winch.
- Use in ambient where chemical agents are present.
- Use in corrosive environment.
- Applications with high dynamic strain on the case of the reduction unit.
- Mounting positions not specified in the catalogue.
- In places with T under -5C or over 40C.
- Use in radioactive ambient.
- Use in chemically aggressive environments.
- Use in a salty environment.
- Use in ambient with pressure different from the atmospheric one.
- Mounting positions not envisaged in the catalogue.
- Avoid applications where variator immersion, even partial, is required.
- Use in radioactive environments.
- Use in environments pressures other than atmospheric pressure.
002
005
010
020
030
050
100
- Avoid applications where even partial immersion of the reduction unit is required.
1500 < n1 < 2000
B
B
B
pos. B3-B8-B5-B6
1500 < n1 < 2000

pos. V5-V6-V1-V3
2000 < n1 < 3000

pos. V5-V6-V1-V3
2000 < n1 < 3000

pos. B3-B8-B5-B6
n1 > 3000
pos. V5-V6-V1-V3
n1 > 3000
pos. B3-B8-B5-B6
A - Application not recommended

B - Check the application and/or call our technical service
14
RT - RF - RM
40
50
63
80
100
125
V5 - V1: 1500 < n1 < 3000

n1 > 3000
V3 - V6
B
B
B
B
B
B
B
A
B
B
A
B
B
A
B
A - Application not recommended

B - Check the application and/or call our technical service
Table index
Table1
Table2
Table3
Table4
Table5
Table6
Standard motor variator ...................................... pag. 1619

SC motor variator ............................................... pag. 20-21
SF motor variator ............................................... pag. 22-23
ST motor variator ............................................... pag. 24-25
ECE variator ...................................................... pag. 26-27
PAM variator ...................................................... pag. 28-29
Table index
Table7
Table8
Table9
Table10
Table11
15
Variator + gearbox
SRT1/SRF1/SRM1 motor variator ......................

SRT2/SRF2 motor variator (size 03-05) .............
SRT3/SRF3 motor variator (size 03-05) .............
SRT2/SRF2 motor variator (size 10100) ..........
SRT3/SRF3 motor variator (size 10100) ..........
Table index
Table12
Table13
Table14
Table15
Table16
Table17
Table18
Table19
Variator
pag. 30-31
pag. 32-33
pag. 34-35
pag. 36-37
pag. 38-39
Accessories
Proximity probe on variator/differential ................ pag. 40-41

Differential ......................................................... pag. 42-43
Electric servo control (size 03100) .................... pag. 44-45
Electric servo control (size 100) .......................... pag. 46-47
Pneumatic servo control ..................................... pag. 48-49
Right angle control .............................................. pag. 50-51
Electric limit switch ............................................. pag. 52-53
B5 variator ......................................................... pag. 54-55
Table index
Table20
Table21
Table22
Table23
Table24
Table25
Gearbox
RT1/RF1/RM1 - ECE gearbox ............................ pag. 56-57

RT1/RF1/RM1 - PAM gearbox ............................ pag. 58-59
RT2/RF2 - ECE gearbox .................................... pag. 6063
RT2/RF2 - PAM gearbox .................................... pag. 64-65
RT3/RF3 - ECE gearbox .................................... pag. 6669
RT3/RF3 - PAM gearbox .................................... pag. 70-71
ST
TAV 001 1/2
03 100
( Excluded size 03 )
16
ST
pos.
1
2
3
4/5
6
7
8
9
10
11
12
13
14
15
16
17
18/19
20
21/22
21A/22A
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
17
TAV 001 1/2

03
Description
Electric motor
Motor seal
Motor mounting flange
Screw DIN 912
Cover disk
Gravitational indicator
Control knob
Dowel DIN 7344
Control screw
O-Ring
Control screw stop washer
O-Ring
Control block
Ball joint
Control cover
Control cover seal
Screw DIN 912 + flat washer
Oil breather with 90 bend
Seal plug + seal
Seal plug + seal
Adjuster screw
Nut DIN 934/6
Fixed annulus race
Circlip DIN 983
Spring holder ring
Belleville spring
Adjustable sun race
Fixed sun race
Planet carrier
Screw DIN 7991
Dowel DIN 7344
Planet disk friction bearing
Planet disk
Adjustable annulus race
Ball ring
Cam ring
Grub screw
Spring
Output flange seal
Variator casing
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
5
1
1
1
4
3
3
1
1
1
1
3
1
1
M5x16
3x20
2018
2018
M5x16
3/8"
M6x30
M6
E 18 K
M4x10
5x10
05
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
3
1
1
1
4
4
4
1
1
1
1
6
1
1
M6x16
3x20
2018
2018
M5x16
3/8"
M6x35
M6
E 25 K
M5x8
5x10
03 100
10
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
5
1
1
1
4
4
4
1
1
1
1
6
1
1
M6x20
4x20
106
106
M6x18
1/2"
M6x35
M6
E 30 K
M5x10
6x12
20
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
2
1
1
1
5
1
1
1
4
5
5
1
1
1
1
6
1
1
4x20
106
106
M6x18
3/8"
3/8"
1/2"
M6x40
M6
E 45 K
M5x10
6x12
30/50
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
2
1
1
1
7
1
1
1
4
1
4/6
4/6
1
1
1
1
10
1
1
5x30
108
108
M6x18
3/8"
3/8"
3/4"
M6x45
M6
E 55 K
M6x12
6x12
6x12
100
1
1
1
1
1
1
1
1
1
1
1
1
1
6
2
1
1
2
2
1
1
1
9
1
1
1
6
1
6
6
1
1
1
1
10
1
1
5x30
108
108
M6x18
3/8"
3/8"
3/4"
M6x50
M8
E 62 K
M6x12
6x14
6x12
ST
TAV 001 2/2
03 100
( Excluded size 03 )
18
ST
pos.
43/44
45/46
47
48/49
50
51
52
53
19
TAV 001 2/2

03
Description
Oil level plug + seal
Oil drain plug + seal
O-Ring
Screw DIN 931+ flat washer
Oil seal DIN 3760
Circlip DIN 472
Bearing
Circlip DIN 471
2
1
4
-
3/8"
3375
M5x16
05
2
1
1
4
-
3/8"
1/4"
2450
M5x16
03 100
10
2
1
1
4
-
1/2"
3/8"
2525
M8x20
20
2
2
1
4
-
1/2"
3/8"
M10x25
30/50
2
2
1
4
1
1
1
1
3/4"
3/8"
M12x30
20x35x7
I 35
6202
E 15
100
2
2
1
4
1
1
1
1
3/4"
3/8"
M12x35
22x40x7
I 40
4203
E 17
ST
20
TAV 002 1/1
03 20
ST
pos.
54
55
56
57
58
59
60
61
62
63
64
65
21
TAV 002 1/1

03
Description
Screw DIN 7991
Output shaft
Circlip DIN 472
Bearing
Circlip DIN 471
Key DIN 6885
Variator cover
Screw DIN 931
Oil seal DIN 3760
Stud bolt
Washer
Nut DIN 934/6
4
1
1
1
1
1
1
1
4
4
8
M4x10
I 35
6003
E 17
4x4x16
17x32x7
M6x45
M6x45
03 20
05
4
1
1
1
1
1
1
8
1
-
M5x8
I 52
6205
E 25
5x5x20
M6x16
25x47x7
10
4
1
1
1
1
1
1
8
1
-
M5x10
I 62
6206
E 30
6x6x30
M6x18
30x47x7
20
4
1
1
1
1
1
1
8
1
-
M5x10
I 72
6207
E 35
8x7x36
M6x20
35x62x7
ST
22
TAV 003 1/1
03 100
ST
pos.
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
23
TAV 003 1/1

03
Description
Screw DIN 7991
Dowel DIN 7344
Output shaft
Bearing
Circlip DIN 472
Bearing
Circlip DIN 471
Key DIN 6885
Variator cover
Screw DIN 931
Output flange
Screw DIN 7991
Plug
Plug seal
Variator cover
Screw DIN 931
Oil seal DIN 3760
4
1
1
2
1
1
1
1
4
1
4
1
M4x10
6003
I 35
6003
E 17
4x4x16
M6x20
M6x20
17x35x7
05
4
1
1
1
1
1
1
1
8
1
6
1
M5x8
6205
I 47
6005
E 25
5x5x20
M6x16
M6x20
25x47x7
03 100
10
4
1
1
1
1
1
1
1
8
1
6
1
M5x10
6206
I 55
6006
E 30
6x6x30
M6x20
M6x25
30x47x7
20
4
1
1
1
1
1
1
1
1
1
8
1
M5x10
6207
I 72
6207
E 35
8x7x36
3/8"
M6x25
35x62x7
30/50
4
1
1
1
1
1
1
1
1
1
1
8
1
M6x12
6x14
6210
I 80
6208
E 40
8x7x45
3/8"
M8x30
40x72x7
100
6
1
1
1
1
1
1
1
1
1
1
8
1
M6x12
6x14
6211
I 90
6210
E 50
10x8x60
3/8"
M8x35
50x80x8
ST
24
TAV 004 1/1
03 100
ST
pos.
83
84
85
86
87
88
89
90
91
92
93
25
TAV 004 1/1

03
Description
Screw DIN 7991
Dowel DIN 7344
Output shaft
Bearing
Circlip DIN 472
Bearing
Circlip DIN 471
Key DIN 6885
Variator cover
Screw DIN 912
Oil seal DIN 3760
4
1
1
1
1
1
1
1
4
1
M4x10
6003
I 35
6003
E 17
5x5x20
M6x18
17x32x7
05
4
1
1
1
1
1
1
1
8
1
M5x8
6205
I 47
605
E 25
6x6x30
M6x18
25x42x7
03 100
10
4
1
1
1
1
1
1
1
8
1
M5x10
6206
I 55
6006
E 30
8x7x36
M6x20
30x47x7
20
4
1
1
1
1
1
1
1
8
1
M5x10
6207
I 62
6007
E 35
8x7x45
M6x20
35x52x7
30/50
4
1
1
1
1
1
1
1
1
8
1
M6x12
6x14
6210
I 80
6208
E 40
10x8x60
M8x30
40x72x7
100
6
1
1
1
1
1
1
1
1
8
1
M6x12
6x14
6211
I 90
6210
E 50
12x8x60
M8x30
50x80x8
ST
26
TAV 005 1/1
03 100
ST
pos.
94
95
96
97
98
99
100
101
102
103
104
105
27
TAV 005 1/1

Description
Circlip DIN 471
Circlip DIN 472
Bearing
Spacer ring
Bearing
Input shaft ECE
Key DIN 6885
Key DIN 6885
O-Ring
Input flange ECE
Screw DIN 931
Oil seal DIN 3760
03
1
1
1
1
1
1
1
1
1
1
4
1
E 15
I 35
6202
6202
4x4x16
4x4x16
3375
M5x18
20x30x7
05
1
1
1
1
1
1
1
1
1
1
4
1
E 17
I 40
6203
6203
5x5x14
5x5x20
2450
M6x20
22x35x7
03 100
10
1
1
1
1
1
1
1
1
1
1
4
1
E 20
I 47
6204
6204
6x6x20
6x6x30
2525
M8x25
25x42x7
20
1
1
1
1
1
1
1
1
1
4
1
E 25
I 52
6205
6205
8x7x30
8x7x36
M10x30
30x47x7
30/50
1
1
1
1
1
1
1
1
1
4
1
E 30
I 62
6206
6206
8x7x30
8x7x45
M12x35
35x52x7
100
1
1
1
1
1
1
1
1
1
4
1
E 40
I 80
6208
6208
10x8x50
10x8x60
M12x35
45x72x8
ST
28
TAV 006 1/1
03 100
ST
pos.
106
107
108
109
110
111
112
113
114
115
116
117
118
119
29
TAV 006 1/1

03
Description
O-Ring
Circlip DIN 472
Circlip DIN 471
Bearing
Circlip DIN 471
Input shaft PAM
Key DIN 6885
Pam flange
Screw DIN 931
Pam flange
Screw DIN 931
Input flange
Screw DIN 912
Oil seal DIN 3760
1
1
1
1
1
1
1
1
4
1
3375
I 47
E 25
6005
E 25
4x4x16
M5x18
25x42x7
05
1
1
1
1
1
1
1
1
4
1
2450
I 62
E 30
6206
E 30
5x5x14
M6x20
30x52x7
03 100
10
1
1
1
1
1
1
1
1
4
1
2525
I 80
E 40
6208
E 40
6x6x20
M8x25
40x72x7
20
1
1
1
1
1
1
1
4
1
6
1
I 85
E 45
6209
E 45
8x7x30
M10x30
M8x20
45x72x8
30/50
1
1
1
1
1
1
1
4
1
6
1
I 90
E 55
6011
E 55
8x7x30
M12x35
M10x25
55x80x10
100
1
1
1
1
1
1
1
4
1
I 100
E 65
6013
E 65
10x8x50
350
M12x35
65x95x10
ST
TAV 007 1/1
03 100
R1
30
ST
pos.
120
120
121
122
122
123
124
125
126
127
127A
128
129
130
131
132
132A
132A
TAV 007 1/1

(40) 03-1
Description
Screw DIN 7991
Screw DIN 931
Dowel ISO 8734
Hollow shaft
Pinion carrier shaft
Bearing
Oil seal DIN 3760
Circlip DIN 472
Bearing
Circlip DIN 471
Circlip DIN 471
Mounting flange
Gasket
Screw DIN 912
Dowel ISO 8734
Screw DIN 912
Key DIN 6885
Key DIN 6885
4
1
1
1
2
1
1
1
1
1
1
6
2
4
1
-
(*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only
31
M4x10
16004
20x40x7
I 40
6203
E 17
E 16
M6x16
6x14
M6x18
5x5x14
(50) 05-1
4
1
1
1
2
1
1
1
1
1
1
7
2
8
1
1
M5x8
16005
25x42x7
I 42
6004
E 20
E 16
M6x18
6x16
M6x16
5x5x20
5x3.6x20 (*)
03 100
(63) 10-1
4
1
1
1
2
1
1
1
1
1
1
7
2
8
1
-
M5x10
16006
30x52x7
I 52
6205
E 25
E 22
M6x22
8x20
M6x18
6x6x25
(80) 20-1
4
1
1
1
2
2
1
1
1
1
1
7
2
8
1
1
M5x10
6007
35x60x10
I 62
6206
E 30
E 25
M8x25
8x20
M6x25
8x7x30
8x5.5x30 (*)
(100) 30/50-1
4
1
1
1
1
2
1
1
1
1
1
1
10
2
8
1
-
M6x12
6x14
6010
50x80x8
I 80
6209
E 45
E 32
M8x30
8x25
M8x25
10x8x40
(125) 100-1
6
1
1
1
1
2
1
1
1
1
1
10
2
8
1
-
M6x12
6x14
6013
65x95x10
6212
E 60
E 40
M10x35
10x30
M8x30
12x8x50
ST
TAV 008 1/1
03 - 05
R2
32
ST
pos.
133
134
134
135
136
137
138
139
140
141
142
142A
143
144/145
146
147
148
149
150
150A
150A
TAV 008 1/1
Screw DIN 7991

Hollow shaft
Bearing
Circlip DIN 472
Oil seal DIN 3760
Mounting flange
Oil seal DIN 3760
Circlip DIN 472
Bearing
Circlip DIN 471
Circlip DIN 471
Gearbox cover
Filler plug seal
Screw DIN 912
Screw DIN 931
Gasket
Screw DIN 912
Dowel ISO 8734
Key DIN 6885
Key DIN 6885
(*) For 1st reduction pinion R2-50 Z=18 only
33
03-2-40
Description
4
1
1
1
1
1
1
1
1
1
1
1
1
6
4
1
7
2
1
-
M4x10
6205
I 52
25x52x7
25x52x7
I 52
6205
E 25
E 16
1/4"
M6x22
M6x18
M6x16
6x12
5x5x14
03 - 05
03-2-50
4
1
1
1
1
1
1
1
1
1
1
1
1
1
6
4
1
7
2
1
1
M4x10
6205
I 52
25x52x7
25x52x7
I 52
6205
E 25
E 16
3/8"
M6x22
M6x16
M6x18
6x16
5x5x20
5x3.6x20 (*)
05-2-40
4
1
1
1
1
1
1
1
1
1
1
1
1
6
8
1
7
2
1
-
M5x8
6006
I 55
30x55x7
30x52x7
I 52
6205
E 25
E 16
1/4"
M6x25
M6x16
M6x16
6x12
5x5x14
05-2-50
4
1
4
1
1
1
1
1
1
1
1
1
1
1
6
8
1
7
2
1
1
M5x8
6006
I 55
30x55x7
30x52x7
I 52
6205
E 25
E 16
3/8"
M6x25
M6x16
M6x18
6x16
5x5x20
5x3.6x20 (*)
ST
TAV 009 1/1
03 - 05
R3
34
ST
pos.
151
152
153
154
155
156
157
158
159
160
161
162/163
164
165
166
167
168
35
TAV 009 1/1

03-3-40
Description
Screw DIN 7991
Hollow shaft
Bearing
Circlip DIN 472
Oil seal DIN 3760
Mounting flange
Oil seal DIN 3760
Circlip DIN 472
Bearing
Circlip DIN 471
Gearbox cover
Filler plug
Screw DIN 912
Screw DIN 931
Gasket
Screw DIN 912
Dowel ISO 8734
4
1
1
1
1
1
1
1
1
1
1
1
6
4
1
7
2
M4x10
6205
I 52
25x52x7
24x35x7
I 35
6202
E 15
1/4"
M6x22
M6x18
M6x16
6x12
03 - 05
03-3-50
4
1
1
1
1
1
1
1
1
1
1
1
6
4
1
7
2
M4x10
6205
I 52
25x52x7
24x40x7
I 35
6202
E 15
3/8"
M6x22
M6x16
M6x18
6x16
03-3-63
4
1
1
1
1
1
1
1
1
1
1
1
6
4
1
7
2
M4x10
6205
I 52
25x52x7
25x52x7
I 52
6205
E 25
3/8"
M6x22
M6x18
M8x25
8x20
05-3-50
4
1
1
1
1
1
1
1
1
1
1
1
6
8
1
7
2
M5x8
6006
I 55
30x55x7
24x40x7
I 35
6202
E 15
3/8"
M6x25
M6x16
M6x18
6x16
05-3-63
4
1
1
1
1
1
1
1
1
1
1
1
6
8
1
7
2
M5x8
6006
I 55
30x55x7
30x52x7
I 52
6205
E 25
3/8"
M6x25
M6x16
M8x25
8x20
ST
TAV 010 1/1
10 100
R2
36
ST
pos.
169
169
170
171
171
172
173
174
175
176
176A
177/178
179
180
181
182
183/184
185
185A
185A
TAV 010 1/1

10-2-50
Description
Screw DIN 7991
Screw DIN 931
Dowel ISO 8734
Hollow shaft
Bearing
Oil seal DIN 3760
Circlip DIN 472
Bearing
Circlip DIN 471
Circlip DIN 471
Drain plug
Screw DIN 931
Mounting flange
Gasket
Dowel ISO 8734
Filler plug
Screw DIN 931
Key DIN 6885
Key DIN 6885
4
1
1
1
2
1
1
1
1
7
1
1
2
1
8
1
1
M5x10
16006
30x52x7
I 52
6205
E 25
E 16
M6x18
6x16
1/4"
M6x16
5x5x20
5x3.6x20 (*)
37
10-2-63
4
1
1
1
2
1
1
1
1
7
1
1
2
1
8
1
M5x10
16006
30x52x7
I 52
6205
E 25
E 22
M8x25
8x20
1/4"
M6x18
6x6x25
20-2-63
4
1
1
1
2
2
1
1
1
7
1
1
2
1
8
1
M5x10
6007
35x60x10
I 62
6206
E 30
E 22
M8x25
8x20
3/8"
M6x20
6x6x25
10 100
20-2-80
4
1
1
1
2
1
1
1
1
9
1
1
2
1
8
1
1
M5x10
6007
35x55xx10
6206
E 30
E 25
3/8"
M8x30
8x20
3/8"
M6x20
8x7x30
8x5.5x30 (*)
30/50-2-80
4
1
1
1
1
2
1
1
1
1
1
9
1
1
2
1
8
1
1
M6x12
6x14
6010
50xx80x8
I 80
6209
E 45
E 25
3/8"
M8x30
8x20
3/8"
M8x25
8x7x30
8x5.5x30 (*)
30/50-2-100
4
1
1
1
1
2
1
1
1
1
9
1
1
2
1
8
1
-
M6x12
6x14
6010
50x72x8
6209
E 45
E 32
3/8"
M8x30
8x20
1/2"
M8x25
10x8x40
100-2-100
4
1
1
1
1
2
1
1
1
1
9
1
1
2
1
8
1
-
M6x12
6x14
6013
65x95x10
6209
E 60
E 32
1/2
M8x30
8x25
1/2"
M8x30
10x8x40
100-2-125
4
1
1
1
1
2
1
1
1
1
9
1
1
2
1
8
1
-
M6x12
6x14
6013
65x95x10
6212
E 60
E 40
1/2"
M8x30
10x25
1/2"
M8x30
12x8x50
ST
TAV 011 1/1
10 100
R3
38
ST
pos.
186
186
187
188
189
190
191
192
193/194
195
196
197
198
199/200
201
39
TAV 011 1/1

10-3-63
Description
Screw DIN 7991
Screw DIN 931
Dowel ISO 8734
Hollow shaft
Bearing
Oil seal DIN 3760
Bearing
Circlip DIN 471
Drain plug
Screw DIN 931
Mouting flange
Gasket
Dowel ISO 8734
Oil seal
Screw DIN 912
4
1
1
2
1
1
7
1
1
2
1
8
M5x10
16006
30x52x7
6205
E 25
M8x25
8x20
1/4"
M6x18
10 100
10-3-80
4
1
1
2
1
1
1
9
1
1
2
1
8
M5x10
16006
30x52x7
6205
E 25
3/8"
M8x30
8x20
3/8"
M6x18
20-3-80
4
1
1
2
1
1
1
9
1
1
2
1
8
M5x10
6007
35x55x10
6206
E 30
3/8"
M8x30
8x20
3/8"
M6x20
20-3-100
4
1
1
2
1
1
1
9
1
1
2
1
8
M5x10
6007
35x55x10
6206
E 30
3/8"
M8x30
8x25
3/8"
M6x20
30/50-3-100
4
1
1
1
2
1
1
1
9
1
1
2
1
8
M6x12
6x14
6010
50x72x8
6209
E 45
1/2"
M8x30
8x25
1/2"
M8x25
ST
40
TAV 012 1/1
05 100
ST
pos.
202
203
204
205
TAV 012 1/1

Description
Proximity probe
Column
Toothed ring
Screw DIN 912
05
1
4
1
4
B 08/1
M5x40
05 100
10
1
4
1
4
B 08/1
M6x45
20
1
5
1
5
B 12/2
M6x60
30/50
1
4/3
1
4/3
B 12/2
M6x70
100
1
3
1
3
B 12/2
M8x90
Proximity probe on differential components list

pos.
206
207
208
41
Description
Proximity probe
Grub screw
Toothed ring
05
1
-
B08/1
10
1
2
1
B12/2
M5x10
20
1
2
1
B12/2
M5x10
30/50
1
2
1
B12/2
M5x10
100
1
2
1
B12/2
M5x10
ST
42
TAV 013 1/1
05 100
ST
pos.
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
43
TAV 013 1/1

05
Description
Differential casing
Sung gear bushing
Key DIN 6885
Circlip DIN 472
Bearing
Circlip DIN 471
Planet carrier disk
Planet carrier shaft
Circlip DIN 472
Bearing
Differential planet gear
Circlip DIN 472
Circlip DIN 471
Sun gear
Bearing
Circlip DIN 472
Differential crown wheel
Screw DIN 912
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
4
5x3x12
I 32
6002
E 15
I 26
6000
I 26
E 10
6000
I 26
M5x8
05 100
10
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
4
6x6x12
I 32
6002
E 15
I 26
6000
I 26
E 10
6000
I 26
M5x10
20
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
4
8x7x12
I 32
6002
E 15
I 26
6000
I 26
E 10
6000
I 26
M5x10
30/50
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
4
8x7x18
I 55
6006
E 30
I 40
6203
I 40
E 17
6002
I 32
M6x12
100
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
4
10x8x20
I 55
6006
E 30
I 40
6203
I 40
E 17
6002
I 32
M6x12
ST
44
TAV 014 1/1
03 30/50
ST
pos.
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
45
TAV 014 1/1

03/05
Description
Control block
Dowel ISO 8734
Screw DIN 931
Adjuster ring
Screw DIN 912
Control screw
Dowel DIN 7344
Bearing
Circlip DIN 472
Circlip DIN 471
Oil seal DIN 3760
Gearbox support bushing
Spring holder joint
Glycodur bearing GLY-PXG 2238015F
Key DIN 6885
Circlip DIN 472
Spacer
Belleville spring
Spring spacer
Connector hub
Screw DIN 6912
Grub screw
Worm gear
Electric motor
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
1
4x8
M4x8
M5x12
4x20
6001
I 28
E 12
12x28x7
5x5x20
I 38
M6x12
M6x10
03 30/50
10
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
1
4x8
M4x8
M5x12
4x20
6001
I 28
E 12
12x28x7
5x5x20
I 38
M6x12
M6x10
20
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
1
4x8
M4x8
M5x12
4x20
6001
I 28
E 12
12x28x7
5x5x20
I 38
M6x12
M6x10
30/50
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
3
1
1
4x8
M4x8
M5x12
4x20
6202
I 35
E 15
20x35x7
5x5x20
I 38
M6x12
M6x10
ST
46
TAV 015 1/1
100
ST
pos.
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
274A
47
TAV 015 1/1

100
Description
Control block
Dowel ISO 8734
Screw DIN 931
Adjuster ring
Screw DIN 912
Circlip DIN 471
Bearing
Control screw
Key DIN 6885
Oil seal DIN 3760
Gearbox support bushing
Spring holder joint
Glycodur bearing GLY - PXG 3254015F
Connector hub
Key DIN 6885
Belleville spring
Spacer
Circlip DIN 472
Fixing plate
Screw DIN 6912
Screw DIN 6912
Grub screw
Worm gear
Electric motor
Dowel ISO 8734
1
2
2
2
4
1
1
1
1
1
1
1
2
1
1
2
1
1
1
4
4
3
1
1
1
4x8
M4x8
M5x12
E 17
4203
5x5x14
22x40x7
5x5x20
I 58
M6x12
M6x12
M6x10
2.5x8
100
ST
48
TAV 016 1/1
20 100
ST
pos.
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
49
TAV 016 1/1

20
Description
Control block
Control cover
Flat washer
Screw DIN 912
"UM" oil seal
Ring plate
Screw DIN 912
"RM" scraper ring
"UM" oil seal
Seal bushing
O-Ring
Grub screw
Screw DIN 912
Cylinder support bushing
Pneumatic cylinder
Grub screw
Spacer
Positioner fixing plate
Flat washer
Screw DIN 931
SGA96L25H pneum position
Flat washer
Screw DIN 912
Lever
Grub screw
Screw DIN 931
Nut DIN 934/6
20 100
1
1
4
4
1
1
2
1
1
1
1
1
4
1
1
3
2
1
2
2
1
2
2
1
1
1
3
M6x18
20x10x8
M5x14
1016
22x12x6
2100
M4x10
M8x20
D63
M6x10
M6x25
M6x30
M5x5
M5x40
M5
30/50
1
1
4
4
1
1
2
1
1
1
1
1
4
1
1
3
2
1
2
2
1
2
2
1
1
1
3
M6x18
22x10x6
M5x14
1016
32x16x8
2125
M4x10
M8x20
D80
M6x10
M6x25
M6x30
M5x5
M5x40
M5
100
1
1
6
6
1
1
2
1
1
1
1
1
4
1
1
3
2
1
2
2
1
2
2
1
1
1
3
M6x18
32x16x8
M5x14
1022
34x22x10
0360-20
M4x10
M10x25
D100
M6x10
M6x25
M6x30
M5x5
M5x40
M5
ST
50
TAV 017 1/1
03 100
ST
pos.
302
303
304
305
306
307
308
309
310
311
312
313
51
TAV 017 1/1

03/05
Description
Ringt angle control support
Bevel gear
Connector shaft
Dowel ISO 8734
Bearing
Circlip DIN 471
Dowel ISO 8734
Bevel gear
Bevel gear pinion
Dowel ISO 8734
End plate
Countersunk allen bolt
1
1
1
1
1
1
1
1
1
1
1
2
3x20
K202413
E20
3x20
3x12
M4x14
03 100
10
1
1
1
1
1
1
1
1
1
1
1
2
3x20
K202413
E20
4x20
3x12
M4x14
20
1
1
1
1
1
1
1
1
1
1
1
2
3x20
K202413
E20
4x20
3x12
M4x14
30/50
1
1
1
1
1
1
1
1
1
1
1
2
3x20
K202413
E20
5x20
3x12
M4x14
100
1
1
1
1
1
1
1
1
1
1
1
2
3x20
K202413
E20
5x20
3x12
M4x14
ST
52
TAV 018 1/1
03 100
ST
pos.
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
53
TAV 018 1/1

03/05
Description
Fixing plate
Microswitch support
Microswitch AV 3154
Cheese head slot screw
Nut DIN 934/6
Guide plate
Plate
Nut DIN 934/6
Grub screw
Dowel ISO 8734
End cover
Screw DIN 912
Connector rod
Connection joint
Key DIN 6885
Cross holder rod
Screw DIN 6912
Bearing
Circlip DIN 472
Circlip DIN 471
Female connector
Male connector
Cable guide
Grub screw
Self - lubricating bushing
1
2
2
4
4
4
1
1
2
2
2
1
1
1
4
1
1
4
1
1
1
1
1
M2x12
M2
M3x8
M3x6
M3
M3x16
M3x8
4x45
M5x12
M6x12
9 POLES
9 POLES
M4x4
KU 12.14.10
03 100
10
1
2
2
4
4
4
1
1
2
2
2
1
1
1
4
1
1
4
1
1
1
1
1
M2x12
M2
M3x8
M3x6
M3
M3x16
M3x8
4x45
M5x12
M6x12
9 POLES
9 POLES
M4x4
KU 12.14.10
20
1
2
2
4
4
4
1
1
2
2
2
1
1
1
4
1
1
4
1
1
1
1
1
M2x12
M2
M3x8
M3x6
M3
M3x16
M3x8
4x45
M5x12
M6x12
9 POLES
9 POLES
M4x4
KU 12.14.10
30/50
1
2
2
4
4
4
1
1
2
2
2
1
1
1
4
1
1
4
1
1
1
1
1
M2x12
M2
M3x8
M3x6
M3
M3x16
M3x8
4x45
M5x12
M6x12
9 POLES
9 POLES
M4x4
KU 12.14.10
100
1
2
2
4
4
4
1
1
2
2
2
1
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
-
M2x12
M2
M3x8
M3x6
M3
M3x16
M3x8
4x45
M5x12
3x3x10
M6x12
609
I 24
E9
9 POLES
9 POLES
M4x4
ST
54
TAV 019 1/1
03 100
ST
pos.
342
343
344
345
346
347
348
349
350
351
352
353
55
TAV 019 1/1

03
Description
End cover
Fixed sun race
Screw DIN 912
Circlip DIN 5417
Seal flange
O-Ring
Oil seal DIN 3760
O-Ring
B5 motor flange
Stud
Nut DIN 934/6
Oil seal DIN 3760
1
1
1
1
4
4
1
18
3375
M8
18x30x5
05
1
1
1
1
4
4
1
RCA22-4
2450
M8
25x42x7
03 100
10
1
1
1
1
4
4
1
RCA28-4
2525
M10
30x52x7
20
1
1
8
1
1
1
-
RCA35-7
M4x14
2500
45x62x8
30/50
1
1
1
1
1
1
-
RCA40-7
SB-195
3750
55x72x8
100
1
1
1
1
1
-
RCA52-7
4875
62x90x10
ST
TAV 020 1/1
40 125
R1
56
ST
pos.
1
2
3
4/5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
18
19
20
21
21A
22
23
24
25
26
27
28
29
30
31
31A
31A
TAV 020 1/1

Description
RM gearbox casing
RT gearbox casing
RF gearbox casing
Filler plug + seal
Output shaft
Bearing
Circlip DIN 472
Spacer collar
Output gear
Key DIN 6885
Circlip DIN 471
Key DIN 6885
Oil seal DIN 3760
Oil seal DIN 3760
Gearbox cover
Input shaft (hollow)
Input shaft (pinion carrier)
First reduction pinion
Circlip DIN 472
Circlip DIN 471
Bearing
Circlip DIN 472
Circlip DIN 472
Key DIN 6885
Circlip DIN 471
Bearing (2Z)
Circlip DIN 472
Bearing support bushing
Screw DIN 912
Oil seal DIN 3760
Gasket
Screw DIN 912
Dowel ISO 8734
Key DIN 6885
Key DIN 6885
40
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
6
2
1
-
(**) Output shafth end 38
57
3/8"
30203
I 40
5x5x10
E 17
24x40x7
E 25
I 52
NU 205EC
E 25
E 16
E52
6304
E 20
M6x30
20x40x7
M6x16
6x14
5x5x14
50
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
7
2
1
1
3/8"
30204
I 47
6x6x15
E 20
28x47x7
E 30
I 62
NU 206EC
E 30
E 16
E62
6305
E 25
M6x30
25x47x7
M6x18
6x16
5x5x20
5x3.6x20 (*)
40 125
63
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
7
2
1
-
3/8"
30205
I 52
8x7x18
E 25
32x52x7
E 35
I 72
NU 207EC
E 35
E 22
E80
6307
E 35
M8x45
35x62x7
M6x22
8x20
6x6x25
80
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
7
2
1
1
3/8"
30206
I 72
8x7x36
E 30
38x62x7
42x62x8 (**)
E 40
I 90
NU 308EC
E 40
E 25
E100
6309
E 45
M10x45
45x72x8
M8x25
8x20
8x7x30
8x5.5x30 (*)
100
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
10
2
1
-
3/8"
30209
I 85
14x9x36
E 45
52x85x10
E 45
I 100
21309 CC
E 45
E 32
6311
E 55
M12x45
55x80x8
M8x30
8x25
10x8x40
125
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
10
2
1
-
1/2"
30211
I 100
16x10x36
E 55
65x100x10
E50
I 110
21310 CC
E 50
E 42
6311
E 55
M12x45
55x80x8
M10x35
10x30
12x8x50
ST
TAV 021 1/2
40 125
R1
58
ST
TAV 021 1/2
pos.
Description
32
33
33A
34
34
34
35
36
36
37
37A
38
38A
39
40
40
40A
41
42
42A
43 (**)
44
45
45A
45A
Gearbox cover
Circlip DIN 471
Circlip DIN 471
Bearing
Bearing (only PAM 132)
Circlip DIN 472
Motor sleeve (hollow)
Motor sleeve (pinion carrier)
Circlip DIN 472
Circlip DIN 472 (only PAM 200/225)
Bearing (2Z)
Bearing (2Z) only PAM 200/225
Circlip DIN 472
Oil seal DIN 3760
Oil seal DIN 3760 (only PAM 90)
Oil seal DIN 3760 (only PAM 200/225)
Screw DIN 912
Screw DIN 912 (only PAM 200/225)
Dowel ISO 8734
Screw DIN 912
Dowel ISO 8734
Key DIN 6885
Key DIN 6885
Dowel ISO 8734 (from PAM 160
included)
45B
40
1
1
1
1
1
1
1
1
6
6
2
1
-
(**) Only from PAM 100/112 included
(***) Not included in PAM 200/225 version
59
E 25
E 16
6205
I 52
32x52x7
M6x16
M6x16
6x14
5x5x14
50
1
1
1
1
1
1
1
1
1
1
6
7
2
1
1
-
E 30
E 16
6206
I 62
35x55x10
40x55x7
M6x14
M6x18
6x16
5x5x20
5x3.6x20 (*)
40 125
63
1
1
1
1
1
1
1
1
1
6
1
7
2
1
-
E 35
E 22
6207
I 72
45x72x8
M8x20
8x20
M6x22
8x20
6x6x25
80
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
7
2
1
1
-
E 40
E 25
6308
NU 308EC
I 90
I 90
6011
I 90
55x90x10
M10x25
10x20
M8x25
8x20
8x7x30
8x5.5x30 (*)
100
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
10
2
1
1
E 45
E 32
6309
NU 309EC
I 100
I 110
6014
I 110
70x110x12
M12x30
12x22
M8x25
8x25
10x8x40
5x16
125
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
10
2
1
1
E 50
E 40
21310 CC
I 110
I 110
I 125
6014
6016
I 110 (***)
70x110x12
80x110x12
M12x30
M12x45
12x22
M10x35
10x30
12x8x50
5x16
ST
TAV 022 1/2
40 125
R2
60
ST
pos.
46
47
48/49
50
51
52
53
54
55
56
57
58
58
59
60
61
62
63
64
65
66
67
68
69
70
71/72
73/74
75
75
76
77
78
79
79A
80
81
82
83
84
TAV 022 1/2

40
Description
RT gearbox casing
RF gearbox casing
Output shaft
Bearing
Key DIN 6885
Output gear
Circlip DIN 471
Bearing
Oil seal DIN 3760
Key DIN 6885
Bearing
Bearing for RF Casing
Output pinion
Bearing
Key DIN 6885
Intermediate support
Screw DIN 912
Dowel ISO 8734
Circlip DIN 472
Circlip DIN 472
Spacer collar
First reduction gear
Circlip DIN 471
Gearbox cover
Filler plug + seal
Drain plug + seal
Input shaft (pinion carrier)
Circlip DIN 472
Bearing
Circlip DIN 471
Circlip DIN 471
Key DIN 6885
Circlip DIN 472
Bearing (2Z)
Circlip DIN 471
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
61
32004
6x6x20
E 20
30203
20x32x7
6201
6201
4x4x10
M6x22
6x20
I 40
I 32
E 12
1/4"
I 52
6205
E 25
E 16
5x5x20
I 47
6204
E 20
50
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
32006
8x7x30
E 30
322005X
30x47x7
30302
30302
5x5x14
M6x25
6x22
I 47
I 42
E 15
3/8"
I 52
6205
E 16
6x6x30
I 52
6205
E 25
40 125
63
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
32008
12x8x35
E 40
32007X
40x55x7
30304
30304
6x6x18
M8x35
8x28
I 62
I 52
E 20
3/8"
I 62
6206
E 22
8x7x36
I 72
6207
E 35
80
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3/8"
32010
14x9x45
E 50
32009X
50x65x8
30305
30305
8x7x20
M10x35
10x30
I 75
I 62
E 25
3/8"
3/8"
I 72
NU207EC
E 35
E 25
8x7x45
I 90
6308
E 40
100
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1/2"
32012
18x11x60
E 60
32011X
60x80x8
30306
30306
8x7x30
M12x40
10x30
I 90
I 72
E 30
1/2"
1/2"
I 90
NU308EC
E 40
E 32
10x8x60
6311
E 55
125
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1/2"
32016
22x14x70
E 80
32015X
80x100x10
30308
32208
30308
12x8x36
M12x35
12x30
I 115
I 90
E 40
GOLFARE
1/2"
I110
2131CC
E 50
E 40
12x8x90
6311
ST
TAV 022 2/2
40 125
R2
62
ST
pos.
85
86
87
88
89
89A
89A
TAV 022 2/2

40
Description
Screw DIN 912
Oil seal DIN 3760
Gasket
Screw DIN 912
Dowel ISO 8734
Key DIN 6885
Key DIN 6885
6
1
1
7
M6x25
20x40x7
2
1
-
63
M6x16
6x12
5x5x14
50
6
1
1
7
2
1
1
M6x25
25x47x7
M6x18
6x16
5x5x20
5x3.6x20 (*)
40 125
63
6
1
1
7
2
1
-
M8x40
36x62x7
M8x25
8x20
6x6x25
80
6
1
1
9
2
1
1
M10x45
40x72x8
M8x30
8x20
8x7x30
8x5.5x30 (*)
100
6
1
1
9
2
1
-
M12x50
55x80x8
M8x30
8x25
10x8x40
125
6
1
1
11
2
1
-
M12x45
55x80x8
M10x40
10x30
12x8x50
ST
TAV 023 1/1
40 125
R2
64
ST
pos.
90
91/92
93/94
95
95A
96
97
98
98
99
100
100
100A
101
102
102A
103
103
103
103
103A
104
105
105
105A
106 (**)
107
108
108A
108A
108B
TAV 023 1/1

40
Description
63
Gearbox cover
Filler plug + seal
Drain plug + seal
Circlip DIN 471
Circlip DIN 471
Bearing
Circlip DIN 472
Motor sleeve (hollow)
Motor sleeve (pinion carrier
Circlip DIN 471
Bearing (2Z)
Bearing (2Z) only PAM 132
Bearing (2Z) only PAM 200/225
Circlip DIN 471
Circlip DIN 472
Circlip DIN 472 (only PAM 200/225)
Oil seal DIN 3760
1
1
1
1
1
1
1
1
-
Oil seal DIN 3760 (only PAM 90-100/112)

Screw DIN 912
Screw DIN 912 (only PAM 80)
Screw DIN 912 (only PAM 200/225)
Dowel ISO 8734
Screw DIN 912
Dowel ISO 8734
Key DIN 6885
Key DIN 6885
1
6
6
7
2
1
-
1
6
7
2
1
1
1
6
1
7
2
1
-
Dowel ISO 8734 (from PAM 160 included)
(**) Only from PAM 100/112 included
(***) Not included in PAM 200/225 version
65
50
1/4"
E 25
E 16
6205
I 52
32x52x7
M6x16
M6x25
M6x16
6x12
5x5x14
1
1
1
1
1
1
1
1
1
1
3/8"
E 25
E 16
6205
I 52
32x52x7
38x52x7
M6x16
M6x18
6x16
5x5x20
5x3.6x20 (*)
40 125
1
1
1
1
1
1
1
1
1
-
3/8"
E 30
E 22
6206
I 62
35x62x7
45x62x7
M8x20
8x20
M8x25
8x20
6x6x25
80
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
3/8"
3/8"
E 35
E 25
NU 207EC
I 72
E 55
6010
6011
E 55
I 90
50x90x10
1
1
6
1
9
2
1
1
-
55x90x10
M10x25
8x20
M8x30
8x20
8x7x30
8x5.5x30 (*)
100
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1/2"
1/2"
E 40
E 32
NU 308EC
I 90
E 70
6014
E 70
I 110
70x110x12
125
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
6
1
9
2
1
-
1
1
6
6
1
11
2
1
-
M12x30
8x25
M8x30
M8x25
10x8x40
5x16
GOLFARE
1/2"
E 50
E 40
21310 CC
I 110
E 70 (***)
6014
6016
E 70 (***)
I 110 (***)
I 125
70x110x12
80x110x12
M12x30
M12x45
10x30
M10x40
10x30
12x8x50
5x16
ST
TAV 024 1/2
40 125
R3
66
ST
pos.
109
110
111/112
113
114
115
116
117
118
119
120
121
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141/142
143/144
145
146
147
148
149
150
67
TAV 024 1/2

40
Description
RT gearbox casing
RF gearbox casing
Output shaft
Bearing
Key DIN 6885
Output gear
Circlip DIN 471
Bearing
Oil seal DIN 3760
Key DIN 6885
Bearing
Bearing for RF casing
Output pinion
Bearing
Key DIN 6885
Intermediate support
Screw DIN 912
Dowel ISO 8734
Circlip DIN 472
Circlip DIN 472
Spacer collar
Intermediate gear
Circlip DIN 471
Circlip DIN 472
Bearing
Second reduction pinion
Key DIN 6885
First reduction gear
Spacer collar
Bearing
Gearbox cover
Filler plug
Drain plug
Circlip DIN 472
Bearing
Circlip DIN 471
Key DIN 6885
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19
32004X
6x6x20
E 20
30203
20x32x7
6x6x30
6201
6201
4x4x1
M6x22
6x20
I 40
I 32
E 12
I 26
6000
3x3x8
6000
1/4"
14
I 35
6202
5x5x20
50
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
40 125
63
1
1
25
32006X
8x7x30
E 30
32005X
30x47x7
8x7x36
30302
30302
5x5x14
M6x25
6x22
I 47
I 42
E 15
I 35
6202
5x5x10
6202
3/8"
14
I 35
6202
5x5x20
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
35
32008X
12x8x35
E 40
32007X
40x55x7
10x8x50
30304
30304
6x6x18
M8x35
8x28
I 62
I 52
E 20
I 40
6203
5x5x14
6203
3/8"
19
I 52
6205
6x6x30
80
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3/8"
45
32010X
14x9x45
E 50
32009X
50x65x8
14x9x70
30305
30305
8x7x20
M10x35
10x30
I 75
I 62
E 25
I 52
6304
6x6x18
6304
3/8"
3/8"
24
I 62
6206
8x7x36
100
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1/2"
55
32012X
18x11x60
E 60
32011X
60x80x8
16x10x90
30306
30306
8x7x30
M12x40
10x30
I 90
I 72
E 30
I 62
6305
8x7x22
6305
1/2"
1/2"
28
I 80
NU307EC
E 35
8x7x45
125
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1/2"
70
32016X
22x14x70
E 80
32015X
80x100x10
20x12x110
30308
32208
30308
12x8x36
M12x35
12x30
I 115
I 90
E 40
I 80
6307
10x8x30
6307
GOLFARE
1/2"
38
I 100
NU309EC
E 45
10x8x60
ST
TAV 024 2/2
40 125
R3
68
ST
pos.
151
152
153
154
155
156
157
158
159
69
TAV 024 2/2

40
Description
Circlip DIN 472
Bearing (2Z)
Circlip DIN 471
Screw DIN 912
Oil seal DIN 3760
Gasket
Screw DIN 912
Dowel ISO 8734
1
1
1
1
6
1
1
7
2
I 35
6202
E 15
M6x30
15x30x7
M6x16
6x12
50
1
1
1
1
6
1
1
7
2
I 40
6203
E 17
M6x25
17x35x7
M6x18
6x16
40 125
63
1
1
1
1
6
1
1
7
2
I 62
6206
E 30
M6x30
30x52x7
M8x25
8x20
80
1
1
1
1
6
1
1
9
2
I 80
6207
E 35
M8x40
35x62x7
M8x30
8x20
100
1
1
1
1
6
1
1
9
2
I 100
6309
E 45
M10x45
45x72x8
M8x30
8x25
125
1
1
1
1
6
1
1
11
2
I 100
6309
E 45
M10x45
45x72x8
M10x40
10x30
ST
TAV 025 1/1
40 125
R3
70
ST
pos.
160
161/162
163/164
165
165
166
166
167
168
169
169
170
170
170
171
171
171
172
173
173
173
173
174
175
176
177
178
TAV 025 1/1
(*) Not included in PAM 132 version

(**) Not included in PAM 160 version
71
40
Description
Gearbox cover
Filler plug
Drain plug
Circlip DIN 471
Circlip DIN 471 (only PAM 160)
Bearing
Circlip DIN 472
Motor sleeve
Circlip DIN 471
Circlip DIN 471
Bearing (2Z)
Circlip DIN 471
Circlip DIN 472
Oil seal DIN 3760
Motor mouting flange
Screw DIN 912
Dowel ISO 8734
Screw DIN 912
Dowel ISO 8734
1
1
1
1
1
1
1
1/4"
E 15
6202
I 35
24x35x7
50
1
1
1
1
1
1
1
3/8"
E 15
6202
I 35
30x40x7
40 125
63
1
1
1
1
1
1
1
3/8"
E 25
6205
I 52
32x52x7
80
35x62x7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
45x62x7
M10x25
8x20
M8x30
8x20
1
1
6
1
9
2
1
6
7
2
1
6
7
2
1
6
7
2
1
6
1
9
2
M6x16
M6x16
6x12
M6x16
M6x18
6x16
M8x20
M8x25
8x20
100
1
1
1
1
1
1
1
1
3/8"
3/8"
E 30
6206
I 62
1/2"
1/2"
E 35
NU 307EC
I 80
E 50 (*)
E 55
6210
6011
E 50
E 55
I 90
50x90x10
125
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GOLFARE
1/2"
E 45
6309
NU 309EC
I 100
E 55 (**)
6211
6212
E 55
E 60
I 100
55x90x10
55x90x10
M12x30
10x20
M8x30
8x25
1
1
6
1
11
2
60x90x10
M12x30
10x30
M10x40
10x30
Commerciale:
Via Quattropassi, 1/3
41043 FORMIGINE (MO)
tel. 059579700 fax. 059579710
Amministrazione:
tel. 059579712
Logistica:
tel. 0536819402
Internet: www.motovario.it
e.mail: info@motovario.it

Motovario Maintenance

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Droits d'auteur :

Formats disponibles

Motovario Maintenance

Transféré par

Droits d'auteur :

Formats disponibles

Maintenance and operational

instructions for motor variators and

Correct and incorrect examples of coupling connections

Mounting the motor on the pam B5/B14 flange

The motor does not

Problems with power

Wrong size of motor.

Check power supply.

Replace electric motor.

Check the application.

Replace the electric

Defective motor. Wrong

Check the application.

Replace the electric

Wrong size of reduction

Check the application.

Correct the working

Incorrect reduction ratio.

Oil leak from oil seal.

Defective oil seal. Oil seal

Oil leak from joint.

Flat gasket or O-ring

Replace the oil seal.

Replace reduction unit

Replace the part or return

Replace damaged gasket Return the assembly to

Return the assembly to

Return the assembly to

Return the assembly to

Replace electric motor.

Electric motor vibrates.

Problems with power

Check power supply.

Replace electric motor.

Wrong motor size.

Check the application.

Replace the electric

Very high temperature

Defective motor. Wrong

Check the application.

Replace the electric

Wrong variator size.

Check the application.

Correct the working

Defective oil seal.

Replace the oil seal.

Replace the part or return

Flat gasket or O-ring

Return the unit to

The output shaft

Incorrect connection of the

Reverse two phases

Dents in the internal

Return the unit to

Return the unit to

Electric motor vibrates.

Motor-variator with R1 gear unit

R1- Geared motor

- Breather / Oil fill

Motor-variator with R2-3 gear unit

Nilos 32208 AV (RF)

Quantity of oil in liters

A.T.F. DEXRON FLUID