Kirkpatrick Wire Rope Lubrication Systems

Catalog (NP) February 1, 2010

Manual, Hand Applied Method Controlled Application Photo: Naval Surface Warfare Center, P2 AFLOAT Program

Manufactured By: The Kirkpatrick Group, Inc. 701 East 15th ST., Suite 101 Plano, TX. 75074 USA Toll Free: (800) 466-4414 / Tel.: (972) 509-2468 / Fax: (972) 509-2554 E-Mail: TKG-Sales@thekirkpatrickgroup.com Website: www.thekirkpatrickgroup.com ________________________________________________________________ The Kirkpatrick Group, Inc. shall not be liable under any circumstances for consequential or incidental damages resulting from the use of their products relating to personal injury, property damage, labor costs or loss of profits. The Kirkpatrick Group, Inc. agrees to replace any of its products proved to be defective in material or manufacture.

Kirkpatrick Wire Rope Lubrication Systems Dynagard Environmental Wire Rope Lubricants

Since 1982 701 East 15th St., Suite 101, Plano, Texas 75074 USA Tel: (972) 508-2468 / Toll Free: (800) 466-4414 / Fax: (972) 509-2554 E-Mail: Sales@thekirkpatrickgroup.com Website: www.thekirkpatrickgroup.com

Why Pressure Lubricate?

Wire Rope goes through a controlled 100% pressurized immersion at up to 100 per minute* Outer surface and groove pattern wiped clean of water and contaminants allowing optimal penetration/coating Labor costs reduced. Safety increased Less Lubricant waste Increased wire rope life

Why Kirkpatrick?
Experience: Over 29 years in wire rope pressure lubrication as well as supporting our customers since 1967 for their maintenance requirements worldwide. We can troubleshoot our customers applications because of this long term direct onsite field experience. Our system design has evolved to incorporate design features to accommodate the broadest possible field application range in the world. Proven operational performance. Timely parts and system availability assured for our customers. We stock. 4 major successful independent U.S. Government evaluations from 1986 to 2002 proving system performance and reliability. Approved By: United States Coast Guard, U.S. Navy, U.S. Army, U.S. Army Corps of Engineers, NATO, Canadian Coast Guard, Canadian Navy, Australian Navy Dynagard Blue and Dynagard E approved: Type I and Type II Quality Products List ( NATO & U.S. Military)

Testimonials:
Naval Air Systems Command / Chief of Naval Operations Preproduction Evaluation 2002
The wire rope lubrication system evaluated during the project appears to have significant potential for reducing material usage and waste disposal costs. Significant labor savings are possible due to the reduced labor required to perform cable cleaning and lubricating events. Of equal importance, the wire rope lubrication system is a safer alternative than the previous method used because it does not require personnel to place grease on their gloves and wipe the crane cable. The cost analysis showed a 10-year ROI of approximately $ 135,900.60 and a breakeven point of .41 years.

P2 AFLOAT Award Submittal, Commander, Naval Base Norfolk, Secretary of the Navy 1998
The old cable cleaning method employed solvents and hand scraping, with a wire brush to remove the old grease. Afterwards the new grease was applied by hand. This process was time consuming and dangerous. A wire rope lubrication system is now used that automatically removes the old grease and re-applies new grease simultaneously. This process has reduced work time from 6 man-hours to 30 minutes for 450 of cable, saving a total of 1,080 Hours annually at a savings of nearly $ 43,000. Ex.: Kirkpatrick Cable Lubricator, USS Arctic: 10-year cost savings: $ 652,000, Labor reduction: 75%, Breakeven Point: .1 year.

Chief of Naval Operations Pilot Ergonomics Program Evaluation 2000:

The manual process required 6 workers and 2 full days to complete the cleaning and lubrication of a set of crane cables. Utilizing the wire rope lubrication system the process required 3 workers for 4 hours. Annual Cost Savings: $ 366,356.48 Breakeven Point: 10.5 Days. United States Coast Guard Naval Engineering Manual Chapter 613: Diligent use of pressure wire rope lubrication systems can increase the service life of wire rope. Wire Rope pressure lubrication systems with a proven history of performance in Coast Guard applications include systems manufactured by The Kirkpatrick Group, Inc., Dallas, TX. All new United States Coast Guard Buoy and Construction Tenders have a Kirkpatrick Model SU35B as part of their standard equipment when they leave the ship yard.

Table of Contents

General Description Section One: Standard Wire Rope Lubrication Systems Section Two: Jumbo Wire Rope Lubrication Systems Section Three: Jumbo System Internal Spray Applicators

Page 1 Pages 2-3 Pages 3-4 Pages 4-5

Section Four: Pages 6-8 o Seal and Scraper Plate Kits: Description and Part Number Chart Section Five: Page 8-9 o Groove Cleaner Kits: Description and Part Number Chart Section Six: Optional Components Available: o Manual Stripper o Digital Flow Meter Section Seven: Complete System Photo Series: o Standard System o Jumbo System o Jumbo System JUL Internal Spray Applicator Pages 10-11

Pages 11-13

Section Eight: Dynagard Wire Rope Lubricants o Dynagard Blue Environmental Wire Rope Lubricant o Dynagard E Wire Rope Lubricant o Dynagard LVL (Internal Spray Applicator dressing)

Pages 14-16

Section Nine: Customer Application Questionnaire: Section Ten: Ordering Procedure Section Eleven: Field Application Photo Series o Hoover Dam (3) o 4,000 ton Lifting Device (2) o United States Coast Guard Travel Lift (1/2)

Page 17

General Description

Page 1

Kirkpatrick Wire Rope Lubrication Systems are designed so that in only one application wire rope can have its surface and groove pattern scraped clean of product build-up and grit while at the same time new lubricant is uniformly applied to the newly cleaned surface and penetrates into any open spaces within the grooves and internal strands open to receive it. This is accomplished as the wire rope passes through a 100% pressurized immersion in the Seal Lubrication Chamber. Surface moisture trapped in the internal strands is displaced and replaced with the newly applied wire rope coating. Systems are functional with both low and high viscosity coatings. Each system comes complete with one diameter Seal and Scraper Plate Kit and one diameter and lay Groove Cleaner Kit, and all required components necessary to commence immediate operation. The customer must specify the diameter Seal and Groove Cleaner Kits required as part of their complete system components at the time they place their order. The user is responsible for providing the air source and enough lubricant to accomplish the task at hand. Recommended air pressure settings for various wire rope travel speeds in conjunction with lubricant consumption rates are provided in a detailed operating manual and Documentation CD included with each system. Additional wire rope diameters require (optional) corresponding diameter Seal and Scraper Plate Kits as well as Groove Cleaner Kits apart from that provided with the complete system. A heavy surface coating limits penetration of new product being applied to the wire rope. Therefore, Groove Cleaners are recommended in the event that the users wire rope has such a coating. All Seal and Scraper Plate Kits / Groove Cleaner Kits are easily interchangeable. The Seal Kits slip easily into corresponding configured sides of the Lubrication Collar while the Groove Cleaners snap directly into the matching groove pattern of the wire rope. Smooth Bore Groove / Surface Cleaners are available for non-spin, double armor or multi strand wire rope configurations. An optional Manual Stripper is also available allowing users the capability to surface clean the wire rope separate from the lubrication process. This allows for easy inspection of the wire rope to determine if it should be lubricated or taken out of service. An optional Digital Flow Meter is also available providing the user a means to keep track of their lubricant usage for specific applications.

Kirkpatrick Wire Rope Lubrication Systems come in three basic configurations:

Standard System, Accommodates wire rope diameters 1/4" (5mm-6mm) to 1-7/8" (48mm), Jumbo System, Accommodates wire rope diameters 3/8" (9mm-10mm) to 4" (104mm) Low Viscosity Internal Spray Configuration (Designed for the application of low viscosity, pourable coatings) JUL Systems accommodate wire rope diameters through 2-1/4 (57mm/58mm). v Standard Systems are available in three models: Each Standard System Model incorporates a 50:1 ratio / 120 ounce per minute maximum capacity Lubricant Delivery System as well as a Lubrication Collar capable of accommodating Seal and Scraper Plate Kit diameters from 1/4 (5mm/6mm) to 1-7/8" (48MM). v Model SU35B: Fit for 5-Gallon (35 Pound / 15.87 Kgs.) Pails v Model SU120: Fit for 16-Gallon (120 Pound / 54.43 Kgs.) Mid Sized Drum (Keg) v Model SU400: Fit for 55-Gallon (400 Pound / 181.44 Kgs.) Full Sized Drum v Jumbo Systems are available in three models: Each Jumbo System Model incorporates a higher volume 50:1 ratio / 22 pound per minute maximum capacity Lubricant Delivery System to accommodate medium to high viscosity lubricants, larger wire rope diameters, and faster wire rope travel speeds. In addition, the Lubrication Collar will accommodate Seal and Scraper Plate Kit diameters up to 3-7/8" (98MM) providing the user the ability to service broader ranges of wire rope diameters. v Model JU-5: Fit for 5-Gallon (35 Pound / 15.87 Kgs.) Pails v Model JU120: Fit for 16 Gallon (120 Pound / 54.43 Kgs.) Mid Sized Drum (Keg) v Model JU400: Fit for 55-Gallon (400 Pound / 181.44 Kgs.) Full Sized Drum. v Internal Spray Configuration Systems are available in three models. These Models are designed to apply low viscosity (liquid) product through four 4,000 psi rated spray nozzles. JUL Systems are not engineered to accommodate medium to high viscosity low flow coatings. v Model JU5L: Fit for 5-Gallon sized pails. Approximate Delivery Rate: 4-Gallon per minute v Model JU16L: Fit for 16-Gallon sized mid sized drums. Approximate Delivery Rate: 4-Gallon per minute. v Model JU55L: Fit for 55-Gallon full sized drums. Approximate Delivery Rate: 4-Gallon per minute.

SECTION ONE: STANDARD MODEL WIRE ROPE LUBRICATION SYSTEMS

Description: Accommodate Wire Rope / Seal & Scraper Plate Diameters from 1/4 (5mm / 6mm) to 1-7/8 (48mm). Each Model is provided with one diameter Seal & Scraper Plate Kit and one diameter & lay Groove Cleaner Kit as part of the complete system. Customers must specify the diameter and lay required when placing their order. Equipped as Follows: Light Weight Hinged Aluminum Lubrication Collar (22-Pounds / 9.9 Kgs). (Accommodates Wire Rope/Seal diameters up to 1-7/8 (48mm). o Hinged design feature provides safe maneuverability and set-up in cramped or high work locations. Single piece hinged design feature protects against accidental dropping of parts that can cause injury to those below. o High Grade Aluminum provides durable yet flexible protection against over-tightening o Discharge Tube allows excess lubricant to evacuate into catch container as well as allowing the operator to verify that the Lubrication Collar has become filled so wire rope travel can then commence. o A Recycling Valve is attached to the Discharge Tube Nipple. This item allows the user to redirect lubricant flow back to the wire rope entrance port of the Lubrication Collar for optimized consumption. Clear Excess Lubricant Discharge Hose o Attached to Recycling Valve Nipple. This item allows the operator to verify that the Lubrication Collar has filled so that wire rope travel can commence. It also provides controlled evacuation of lubricant overflow during system operation to a receptacle for possible recycling. Two each 3/8 Shackles Standard Seal & Scraper Plate Kit. (5-Pounds / 2.25 Kgs.) (Patent Pending) (The customer specifies the diameter required when placing their complete system order) Description: o Seals Lubrication Collar around the wire rope being treated. o Four piece Brass Scraper Plates provide a rotational base for the Groove Cleaner assemblies and smooth out the newly applied surface coating of the wire rope as it exits the Lubrication Collar. o Standard System Seals consist of specially formulated, durable, polyurea materials that provide better and longer-term protection against chemical and friction wear over less durable Nitrile Rubber materials that are used in other wire rope servicing applications. o Lubrication Chamber design is sized to specific wire rope diameters. This feature provides for optimum internal pressure to maintain controlled lubricant consumption and coating levels. o A proprietary Seal Interlock design increases penetration and coating performance by directing lubricants through and around hard to penetrate wire ropes from the internal lubrication chamber toward each end of the Lubrication Collar. Groove Cleaner Kit (Contains two individual groove cleaners) (1-Pound / .45 Kgs.) (The customer specifies the diameter & lay required when placing their complete system order) Description: o Cleans wire rope groove pattern and outer circumference for better penetration and coating inside the Lubrication Collar. (Smooth Bore Groover design can be substituted for non-spin or multi strand wire rope configurations). 7,000 PSI rated Stainless Steel Lubricant Flow Control Valve with Brass Quick Coupler Nipple. o Allows the operator to control lubricant flow to the Lubrication Collar when adjustments are required for any increase and decrease in wire rope travel speed and / or available air pressure. 50:1 Ratio, 128 oz. per minute Lubricant Delivery System. (Weight: 30-40 Pounds / 13.5-18 Kgs.) Description: o High volume feed keeps consistent pressurization at high wire rope travel speeds. o The flow specification is based on a 60 PSI air pressure setting utilizing NLGI Grade 2 grease consistency at 80 degrees F/27 C) Follower Plate (Helps prevent air pockets as the lubricant level lowers in the pail) Pail / Drum Cover (Covers the top of the pail and keeps the pump centered and secure during operation) Air Components (FRL) Description: o 150 PSI rated, Piggybacked, single piece FRL component regulates available air pressure, filters contaminants entering the air motor, and lubricates the air supply preventing time-consuming air motor icing during longer duration wire rope runs Lubricant Flow Meter (Optional): (Provides the user the capability to track lubricant consumption rates in either ounces or kilograms) 10 Length 3,500 PSI rated Lubricant Supply Hose with brass push to pull fittings for time saving and safe quick connect and disconnect function. Durable Storage Case for component parts (20 Pounds / 9 Kgs.). Military / Law Enforcement Approved

Page 2

U.S., Canadian, & NATO Stock No.s: Model SU35B: (4930-01-424-2197) Model SU120: (4930-01-462-6338)

Page 3

Average Standard System Shipping Weights: (Add 6 pounds (2.5 Kgs.) per additional Seal Kit): v SU35B: 125 Pounds (56.70 Kgs.) v SU120: 130 Pounds (58.97 Kgs.) v SU400: 145 Pounds (65.77 Kgs.) Misc. Weights: v Additional Seal & Scraper Plate Kits: Add 6-Pounds (2.27 Kgs.) each v Additional Groove Cleaner Kits: Add .75-Pound (.34 Kgs.) each

SECTION TWO: JUMBO MODEL WIRE ROPE LUBRICATION SYSTEMS Description: Accommodate Wire Rope / Seal & Scraper Plate Diameters from 3/8 (9mm to 10mm) to 4 (101.6mm). These systems allow the user the capability of servicing a broader range of wire rope diameters due to a larger Wire Rope Lubrication Collar and a higher capacity Lubricant Delivery System. Each Jumbo Model is provided with one diameter Seal & Scraper Plate Kit and one diameter & lay Groove Cleaner Kit as part of its standard equipment. (Note: See Smooth Bore Cleaner description in Section Five). Equipped as Follows: Light Weight Hinged Aluminum Lubrication Collar (40 Pounds/18 Kegs.). (Accommodates Wire Rope/Seal diameters up to 4 (101.6mm). o Hinged design feature provides safe maneuverability and set-up in cramped or high work locations. Single piece design feature protects against accidental dropping of parts that can cause injury to those below. o High Grade Aluminum provides durable yet flexible protection against over-tightening o Twin Feed Duo-lube Assembly allows two-sided feed to better accommodate larger wire rope diameters. o Discharge Tube allows excess lubricant to evacuate into catch container in addition to allowing operator to verify Lubrication Collar has become filled so wire rope travel can commence. o A Recycling Valve is attached to Discharge Tube Nipple. This item allows the user to redirect lubricant flow back to the entrance portal of the Lubrication Collar for optimized consumption. Clear Excess Lubricant Discharge Hose o Allows operator to verify that the Lubrication Collar has filled so that wire rope travel can commence. Two each 5/8 Shackles Jumbo Seal & Scraper Plate Kit. (16 Pounds (8 Kgs.))
(The customer specifies the diameter required when placing their complete system order)

Description: o Seals Lubrication Collar around the wire rope being treated. o Four piece Brass Scraper Plates provide a rotational base for the Groove Cleaner Assemblies and smooth out the surface coating of the wire rope as it exits the Lubrication Collar after treatment. o Jumbo Seals consist of specially formulated, durable, polyurea materials that provide longerterm protection against chemical & friction wear as compared to Nitrile Rubber materials that are used in other wire rope servicing applications. o Lubrication chamber design is sized to specific wire rope diameters to provide optimum internal pressure and controlled lubricant consumption and coating levels. o A proprietary Seal Interlock design increases penetration and coating performance by directing lubricants through and around hard to penetrate wire ropes from the internal lubrication chamber toward each end of the Lubrication Collar. Groove Cleaner Kit (Contains two individual groove cleaners) (The customer specifies the diameter & lay required when placing their complete system order. Non-spin / multi-strand wire rope configurations may require Smooth Bore Groovers. See Section Four). Description: o Cleans Groove pattern along with the outer circumference of the wire rope for better penetration and coating inside the Lubrication Collar.

Page 4

7,000 PSI rated Stainless Steel Lubricant Flow Control Valve with Brass Quick Coupler Nipple. o Allows operator to control lubricant flow to the Lubrication Collar when adjustments are required for increases and decreases in wire rope travel speeds and available air pressure. 50:1 Ratio, 225 oz. per minute (NLGI Grade) Lubricant Delivery System. Description: o High volume feed keeps consistent pressurization at high wire rope travel speeds. o (Flow Specification is based on a 60 PSI air pressure setting utilizing NLGI Grade 2 grease consistency @ 70 degree F/27 C) Follower Plate (Helps prevent air pockets as the lubricant level lowers in the drum) Drum Cover (Covers the top of the pail keeping the pump centered during operation) Air Components (FRL) Description: o 250 PSI rated, Piggybacked, single piece FRL component regulates available air pressure, filters contaminants entering the air motor, and lubricates the air supply preventing timeconsuming air motor icing during longer duration wire rope runs 10 Length 3,500 PSI rated Lubricant Supply Hose with Brass Push to Pull Quick Coupler fittings for time saving and safe quick connect and disconnect functions. Storage Case Technical Manual with Technical / Video CD. (CD provides direct access to TKG website) SECTION THREE: JUMBO MODEL INTERNAL SPRAY WIRE ROPE APPLICATORS

Description: Accommodate Wire Rope / Seal & Scraper Plate Diameters from 1/4 (5mm / 6mm) to 2-1/4 (57mm-58mm). Each Model is provided with one diameter Seal & Scraper Plate Kit and one diameter & lay Groove Cleaner Kit with the complete system. Customer must specify the diameter and lay required when placing their order. The JUL Systems apply low viscosity product through four 4,000 PSI rated Spray Nozzles giving the user controlled 360 degree application within an enclosed Lubrication Chamber. Equipped as Follows: Light Weight Hinged Aluminum Lubrication Collar (40-Pounds / 18 Kgs). (Accommodates Wire Rope/Seal diameters up to 2-1/4 (57.5mm). o Hinged design feature provides safe maneuverability and set-up in cramped or high work locations. Single piece design feature protects against accidental dropping of parts that can cause injury to those below. o High Grade Aluminum provides durable yet flexible protection against over-tightening o Discharge port (leading from the central lubrication chamber) allows excess lubricant to evacuate into catch container in addition to allowing operator to verify Lubrication Collar has become filled so wire rope travel can commence. Two each 5/8 Shackles Clear Excess Lubricant Discharge Hose o Allows operator to verify that the Lubrication Collar has filled so that wire rope travel can commence and then allows controlled evacuation of lubricant excess during system operation. JUL Configured Seal & Scraper Plate Kit. (5-Pounds / 2.25 Kgs.) (The customer specifies the diameter required when placing their complete system order) Description: o Seals Lubrication Collar around the wire rope being treated. o Four piece Brass Scraper Plates provide a rotational base for the Groove Cleaner Assemblies and smooth out the surface coating of the wire rope as it exits the Lubrication Collar after treatment. o JUL System Seals consist of specially formulated, durable, polyurea materials that provide better longerterm protection against chemical & friction wear as compared to Nitrile Rubber materials that are used in other wire rope servicing applications. o Lubrication Chamber design is sized to specific wire rope diameters to provide optimum internal pressure and controlled lubricant consumption and coating levels through 4 high pressure application nozzles. o Proprietary Seal Interlock design increases penetration and coating performance by directing lubricants through and around hard to penetrate wire ropes from the internal lubrication chamber toward each end of the Lubrication Collar.

Groove Cleaner Kit (Contains two individual groove cleaners) (1-Pound / .45 Kgs.) (The customer specifies the diameter & lay required when placing their complete system order) Description: o Cleans Groove pattern along with the outer circumference of the wire rope for better penetration and coating inside the Lubrication Collar. (Smooth Bore Groove Cleaner design can be substituted for nonspin or multi strand wire rope configurations). 7,000 PSI rated Stainless Steel Lubricant Flow Control Valve with Brass Quick Coupler Nipple. o Allows operator to control lubricant flow to the Lubrication Collar when adjustments are required for increases and decreases in wire rope travel speeds and available air pressure. 50:1 Ratio, 4-Gallon per minute Lubricant Delivery System. (30-40 Pounds / 13.5-18 Kgs.) Description: o High volume feed keeps consistent pressurization at high wire rope travel speeds. o Flow Specification is based on a 30 PSI air pressure setting utilizing 30 weight oil viscosity coating products. Follower Plate (Helps prevent air pockets as the lubricant level lowers in the pail) Pail / Drum Cover (Covers the top of the pail keeping the pump centered during operation) Air Components (FRL) Description: o 150 PSI rated, Piggybacked, single piece FRL component regulates available air pressure, filters contaminants entering the air motor, and lubricates the air supply preventing time-consuming air motor icing during longer duration wire rope runs Lubricant Flow Meter: Provides User capability to track usage rates 10 Length 3,500 PSI rated Lubricant Supply Hose with Brass Push to Pull Brass fittings for time saving and safe quick connect and disconnect functions. Storage Case for component parts (20 Pounds / 9 Kgs.)

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Page 6

SECTION FOUR: SEAL AND SCRAPER PLATE DIAMETERS AVAILABLE (STANDARD, JUMBO, AND INTERNAL SPRAY CONFIGURATIONS)
Seal & Scraper Plate Kits are comprised of two specially formulated and designed polyurea halves and a four piece Scraper Plate Set. The two halved Seals are inserted in the corresponding configured Lubrication Collar Halves. The four Scraper Plates are attached to each end of the Lubrication Collar (two to each end). The Seals act to form a seal around the wire rope to be treated and the Scrapers act to scrape the wire rope outer strands of penetration limiting contaminants as the wire rope enters the Lubrication Collar / Seals. The Scrapers then evenly smooth the recently applied coating around the wire rope outer circumstance as it exits the Lubrication Collar. We now have tooling to provide Seals at 1MM increments through 4 (101MM). Call us for Part Numbers. Standard System Seal and Scraper Plate Kits designation: 9110-S Jumbo System Seal and Scraper Plate Kit designation: 9111-J JUL (Internal Spray) System Seal and Scraper Plate designation: 9111-L

SEAL & SCRAPER PLATE KIT PART NUMBER 9110-S1-8 9110-S1-4 9110-S5-16 NSN: 5330-01-461-6205 9110-S3-8 NSN: 5330-01-461-6202 9111-J3-8 9111-L3-8 9110-S7-16 9111-J7-16 9111-L7-16 9110-S1-2 NSN: 5330-01-419-8319 9111-J1-2 NSN: 5330-01-315-8370 9111-L1-2 9110-S9-16 NSN: 5330-01-461-6201 9111-J9-16 9111-L9-16 9110-S19-32 9111-J19-32 9111-L19-32 9110-S5-8 NSN: 5330-01-461-6200 9111-J5-8 NSN: 5330-01-315-8371 9111-L5-8 9110-S21-32 9111-J21-32 9111-L21-32 9110-S11-16 9111-J11-16 9111-L11-16 9110-S3-4 NSN: 5330-01-419-8320 9111-J3-4 NSN: 5330-01-315-8372 9111-L3-4 9110-S13-16 9111-J13-16 9111-L-13-16 9110-S27-32 9111-J27-32 9111-L27-32

DIAMETER: INCHES

DIAMETER: HUNDRETHS .125 .25 .31

DIAMETER: MILLIMETERS

1/8" 1/4" 5/16"

3MM to 4MM 5MM to 6MM 7MM TO 8MM

3/8"

.375

9MM TO 10MM

7/16"

.44

11MM TO 12MM

1/2"

.50

12.5 MM

9/16"

.56

13MM TO 14MM

19/32"

.59

15MM

5/8"

.625

16MM

21/32"

.67

17MM

11/16"

.69

18MM

3/4"

.75

19MM

13/16"

.81

20MM TO 21MM

27/32"

.83

21MM

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SEAL & SCRAPER PLATE KIT PART NUMBER 9110-S7-8 NSN: 5330-01-419-8321 9111-J7-8 NSN: 5330-01-315-8372 9111-L7-8 9110-S15-16 9111-J15-16 9111-L15-16 9110-S1 NSN5330-01-461-6199 9111-J1 NSN: 5330-01-315-8374 9111-L1 9110-S1-116 9111-J1-116 9111-L1-116 9110-S1-18 NSN: 5330-01-461-6198 9111-J1-18 NSN: 5330-01-315-8375 9111-L1-18 9110-S1-316 9111-J1-316 9111-L1-316 9110-S1-14 NSN5330-01-419-8323 9111-J1-14 NSN: 5330-01-419-8323 9110-S1-516 9111-J1-516 9111-L1-516 9110-S1-38 NSN: 5330-01-461-6196 9111-J1-38 9111-L1-38 9110-S1-12 NSN: 5330-01-419-8322 9111-J1-12 NSN: 5330-01-315-8377 9111-L1-12 9110-S1-916 9111-J1-916 9111-L1-916 9110-S1-58 9111-J1-58 NSN-5330-01-315-8378 9111-L1-58 9110-S1-2132 9111-J1-2132 9111-L1-2132 9110-S1-1116* 9111-J1-1116 9111-L1-1116 9110-S1-34* 9111-J1-34 NSN: 5330-01-315-8379 9111-L1-34 9110-S1-1316* 9111-J1-1316 9111-L1-1316 9110-S1-78* 9111-J1-78 NSN: 5330-01-315-8380 9111-L1-78

DIAMETER: INCHES

DIAMETER: HUNDRETHS

DIAMETER: MILLIMETERS

7/8"

.88

22MM TO 23MM

15/16"

.94

24MM

1"

.98

25MM

1-1/16"

1.04

26MM TO 27MM

1-1/8"

1.10

28MM TO 29MM

1-3/16" 1-1/4"

1.19

30MM TO 31MM 32MM

1.25

1-5/16"

1.31

33MM TO 34MM

1-3/8"

1.40

35MM TO 36MM

1-1/2"

1.50

37MM TO 38MM

1-9/16"

1.56

39MM TO 40MM

1-5/8"

1.63

41MM

1-21/32

1.66

42MM

1-11/16"

1.69

43MM

1-3/4"

1.75

44MM TO 45MM

1-13/16"

1.81

46MM

1-7/8"

1.89

48MM

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SEAL & SCRAPER PLATE KIT PART NUMBER 9111-J1-1516 9111-L1-1516 9111-J2 9111-L2 9111-J2-120 9111-L2-120 9111-J2-18 9111-L2-18 9111-J2-14 9111-L2-14 9111-J2-38 9111-J2-716 9111-J2-12 9111-J2-916 9111-J2-58 9111-J2-1116 9111-J2-34 9111-J3 9111-J3-750 9111-J3-38 9111-J3-12 9111-J3-34 9111-J3-78 9111-J4 9111-J4-14

DIAMETER: INCHES 1-15/16 2 2-1/20 2-1/8 2-1/4 2-3/8 2-7/16 2-1/2 2-9/16 2-5/8 2-11/16 2-3/4 3 3-7/50 3-3/8 3-1/2 3-3/4 3-7/8 4 4-1/4

DIAMETER: HUNDRETHS 1.94 2.00 2.05 2.125 2.25 2.38 2.44 2.50 2.56 2.63 2.68 2.75 3.00 3.14 3.38 3.50 3.75 3.86 4.00 4.25

DIAMETER: MILLIMETERS 49.5MM 51MM 52MM 54MM 57.5MM 60MM 62MM 64MM 65.5MM 66.5MM 68MM 70MM 76MM 80MM 84MM 89MM 95MM 98MM 101MM 108MM

SECTION FIVE: GROOVE CLEANER KITS:

Groove Cleaner Kits are provided in three configurations: Right Lay, Left Lay and Smooth Bore. Groove Cleaners act to clean the outer circumference as well as the wire rope groove pattern of contaminants that hinder the penetration of new coatings being applied inside the Seal Lubrication Chamber. Non-Spin and/or Double Armor wire ropes do not have or have little groove pattern to clean. Therefore, the Smooth Bore Groove Cleaners are offered to clean the outer circumference of these types of wire rope configurations. Right and Left Lay groove Cleaners available. All Groove Cleaners are 6-Strand unless otherwise noted.
Groove Cleaner Part Number Right Lay GR38RL NSN: 4930-01-462-1175 GR38RL-7 (7-Strand) GR12RL NSN:4930-01-462-1149 GR12RL-7 (7-Strand) GR916RL NSN: 4930-01-462-1169 GR58RL NSN: 4930-01-462-1145 GR34RL NSN: 4930-01-462-1148 GR34RL-7 (7-Strand) GR34RL-8 (8-Strand) GR78RL NSN: 4930-01-462-1158 GR78RL-7 (7-Strand) GR1RL NSN: 4930-01-462-1172 GR1RL-7 (7-Strand) GR118RL NSN: 4930-01-462-1176 Groove Cleaner Part Number Left Lay GR38LL NSN: 4930-01-462-1160 GR12LL NSN: 4930-01-462-1142 GR916LL NSN: 4930-01-462-1139 GR58LL NSN: 4930-01-462-1146 GR34LL 4930-01-462-1157 GR78LL NSN: 4930-01-462-1170 GR1LL NSN: 4930-01-462-1174 GR118LL NSN: 4930-01-462-1141 Diameter Inches 3/8 Diameter Millimeters 9MM10MM

1/2

12.5MM

9/16 5/8

14MM 16MM

3/4 7/8 1

19MM 22MM-23MM 25MM

1-1/8

28MM-29MM

Page 9

Groove Cleaner Part Number Right Lay GR114RL NSN: 4930-01-462-1151 GR114RL-7 (7-Strand) GR138RL GR112RL GR112RLGL (6-Strand Long Lay) GR158RL GR134RL GR178RL GR2RL GR218RL GR214RL GR238RL GR212RL GR234RL GR3RL GR318RL GR312RL

Groove Cleaner Part Number Left Lay GR114LL NSN: 4930-01-462-1156 GR138LL GR112LL GR158LL GR134LL GR178LL GR2LL GR218LL GR214LL GR238LL GR212LL GR234LL GR3LL GR318LL GR312LL

Diameter Inches 1-1/4

Diameter Millimeters 32MM

1-3/8 1-1/2 1-5/8 1-3/4 1-7/8 2 2-1/8 2-1/4 2-3/8 2-1/2 2-3/4 3 3-1/8 3-1/2

35MM-36MM 38MM 41MM 44MM-45MM 48MM 51MM 54MM* 57MM-58MM 60MM 64MM 71MM 76MM 80MM 89MM

Smooth Bore Cut (Outer Wire Rope Circumference) Groove Cleaners

Smooth Bore Groove Cleaner Normal Piece Diameter Part Number GR38SB GR12SB GR916SB GR58SB GR34SB GR78SB GR1SB GR118SB GR114SB GR138SB GR112SB GR1916SB GR158SB GR134SB GR178SB GR2SB GR218SB N/A N/A N/A N/A N/A Smooth Bore Groove Cleaner Wide Body 2-1/4 & Above Wire Rope Part Number N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Jumbo also available: GR214SB GR212SB GR3SB GR314SB GR312SB Center Hole Diameter Inches 3/8 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-9/16 1-5/8 1-3/4 1-7/8 2 2-1/8 2-1/4 2-1/2 3 3-1/4 3-1/2 Center Hole Diameter Millimeters 9mm-10mm 12.5mm 14mm 16mm 19mm 22mm-23mm 25mm 28mm-29mm 32mm 35mm 37mm-38mm 39mm-40mm 41mm 44mm-45mm 48mm 51mm 54mm 57mm-58mm 64mm 76mm 84mm 89mm

SECTION 6: OPTIONAL COMPONENTS AVAILABLE:

Page 10

MANUAL STRIPPER: The Manual Stripper provides a rotational base for the Groove Cleaners. This item allows the user the ability to surface strip a majority of their wire rope for inspection purposes apart from the lubrication process. It can either be tied off to allow the wire rope to pass through it or it can be pulled along the wire rope. A Centering (Alignment) Bushing with a center hole cut to the diameter of the wire rope is required to be inserted in the Manual Stripper to keep it centered. Each manual Stripper is provided with one diameter Centering Bushing. Additional diameters are priced separately.

Centering Bushings for 9110MS 3/8 to 2 Wire Rope Part No. MSB38S MSB12S MSB916S MSB58S MSB34S MSB78S MSB1S MSB118S MSB114S MSB1516S MSB138S MSB112S MSB1916S MSB158S MSB134S MSB178S MSB2S N/A N/A N/A N/A N/A

Centering Bushings for 9111MS 3/8 to 3 Wire Rope Part No. MSB38J MSB12J MSB916J MSB58J MSB34J MSB78J MSB1J MSB118J MSB114J MSB1516J MSB138J MSB112J MSB1916J MSB158J MSB134J MSB178J MSB2J MSB218J MSB214J MSB238J MSB212J MSB3J

Accommodates Wire Rope Diameters: Inches 3/8 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 1-5/16 1-3/8 1-1/2 1-9/16 1-5/8 1-3/4 1-7/8 2 2-1/8 2-1/4 2-3/8 2-1/2 3

Accommodates Wire Rope Diameters: Millimeters 9mm-10mm 12.5mm 13mm-14mm 16mm 19mm 22mm-23mm 25mm 28mm-29mm 32mm 33mm-34mm 35mm-36mm 37mm-38mm 39mm-40mm 41mm 44mm-45mm 48mm 51mm 54mm 57mm-58mm 60mm 64mm 76MM

Page 11

Digital Flow Meter: Provides a digital reading of the lubricant flow rate in ounces and pounds during the lubrication process. A final total is also provided after the maintenance project is complete. This allows the user an excellent method to assist them in accurately evaluating the amount of coating product required for a broad range of projects incorporating different viscosity coatings and wire rope diameters. Two different Meters are offered: One for heavier viscosity greases and the other for low viscosity oils to be use with the Internal Spray Applicators (JUL).

Section 7: Complete System Photos: STANDARD SYSTEM COMPONENT PHOTOS (SU35B, SU120, SU400)

Lubrication Collar Open Seal Halves Showing

Brass Scraper Plates Attached to End of Lubrication Collar

Page 12

JUMBO SYSTEM COMPONENT PHOTOS (JU120 AND JU400)

5
4

12

13

7
1. Groove Cleaners 8 2. Seals 3. Brass Scraper Plates 4. Air Components (FRL) 5. Pump Air Motor

14
10

6. Muffler 7. Flow Control Valve 8. Drum Cover

11

9. Follower Plate 10. Duo-Lube (Twin Sided Feed Hose) 11. Lubricant Supply Hose (Single) 12. Lubrication Collar 13. Lubricant Recycling Flow Valve 14. Storage Case

Page 13

Kirkpatrick Wire Rope Lubrication Systems Low Viscosity Internal Spray Applicator JUL Model Series

5 8

6 10 7

11

12 13

1. Groove Cleaner Kit 2. Seal Halves 3. Internal Spray Nozzles 4. Scraper Plates 5. Internal Spray Lubrication Collar 6. Lubricant Discharge Nipple/Hose 7. Duo-Lube (Twin-Sided Lubricant Supply Hose) 8. Air Supply Components (FRL) 9. JUL Pump Package 10. Flow Meter 11. Lubricant Flow Control Valve 12. Single Lubricant Supply Hose 13. Storage Case

SECTION EIGHT

Dynagard Wire Rope Lubricants and Solvents

Page 14

Dynagard Blue
Dynagard Blue is an extreme pressure unleaded environmental wire rope lubricant blended for excellent resistance to softening under severe working conditions, water resistance, and its compatibility with all Kirkpatrick Wire Rope Lubrication Systems in addition to manual hand application. Its slickness and viscosity allow it to stay alive with the wire rope as the strands move during load bearing operations. This attribute also allows it to continuously redistribute itself to cover any internal strand areas that may have been missed during the initial lubrication process. An unleaded extreme pressure additive provides exceptional protection against wear and shock loads, while additional additives enhance resistance to water wash-off, protection against fling off at high wire rope travel speeds, and long service in high temperature environments. Dynagard Blue has outstanding structural and chemical stability. It wont corrode steel and copper bearing alloys and is compatible with conventional seal materials. Aquatic toxicity tests on sensitive marine organisms performed by independent test laboratories have shown it to have over 25,000 PPM making it possibly the best LC-50 value of any wire rope lubricant marketed in the world. Copy of the test data is available upon request. National Stock Number 9150-01-520-8116 MIL-PRF-18458C (Type I & Type II) Pass o Meets or Surpasses Requirements. LC50 Bio-Aquatic Rating, EPA/600/4-90/027 (Over 25,000 ppm) o Test Duration: 48 hr., o Test Specimen Used: Salt Water Species Mysidopsis Bahia LC50 Bio-Aquatic Rating, EPA/821/R-02/012 (Over 25,000 ppm) o Test Duration: 48 hr. o Test Specimen: Fresh Water Species Ceriodaphnia dubia and Pimephales promelas Viscosity: NLGI Grade 2 Color: Blue Texture: Smooth/Creamy Mineral Oil %: 50% Nominal Oil Separation % (Fed 791-321.1) 1.94% Penetration: mm, (ASTM D217): 305 Viscosity, cST at 40 degrees Centigrade: 320 Viscosity, cST at 100 degrees Centigrade: 21-23 Dropping Point, C (F) 177 C (350 F) Low Temperature Flexibility (Section 4.4.4, No cracks @ 6 Degrees C) Pass Rust test, ASTM D-1743 Pass Salt Fog Corrosion Resistance ASTM B117 1,000 hr. / Pass Salt Spray, Fed. Standard 791, TM 4001 (10 days) Pass Accelerated Weathering (ASTM G 152, 153) Pass Load Wear Index (ASTM D2596) 34.43 Adhesive % (Sec. 4.6.6. 150 rpm @ 151 +/-2 deg. F): 99.7 Volatile Matter (2.0% Max.) 1.02 4-Weld, kg.: 250 4-Ball Wear Diameter, mm, max. 0.65

Kirkpatrick Wire Rope Lubrication Systems

The Kirkpatrick Group, Inc. 701 East 15th St., Suite 101 Plano, TX. 75074 USA Toll Free: (800) 466-4414 / Tel.: (972) 509-2468 / Fax: (972) 509-2554

E mail: TKG-Sales@thekirkpatrickgroup.com Website: www.thekirkpatrickgroup.com

Page 15

Dynagard E
(Environmentally Safe Wire Rope Lubricant)
Dynagard E is a revolutionary non-toxic 97% biodegradable wire rope lubricant that meets the performance levels of petroleum-based greases in areas of fluid film and corrosion protection of wire rope strands. Exceptional for manual application; Dynagard E also meets the operational requirements for all Kirkpatrick Wire Rope Lubrication System Models providing optimum coating and penetration prolonging the working life of wire rope while at the same time meeting the environmental concerns of our customers. Dynagard E was the first seed oil based high viscosity grease introduced onto the world market in 1993. It also was the benchmark product used in 2002 to establish MIL-PRF-18458C Type II requirements under the Environmentally Preferable Lubricants program (NSWCCD, Code 632). Documentation is available upon request. U.S. and Canadian National Stock Number 9150-01-520-8143 MIL-PRF-18458C (Type II) Approved 11/28/06 o DLA Qualified Products Database LC50 Acute Toxicity Bio-aquatic Rating, EPA/600/4-90/027 21,085 PPM o Test Duration: 48 Hours o Test Specimen Used: Mysidopsis Bahia Biodegradability Rating (CEC L-33-A-93) 97% Viscosity: NLGI Grade 2 Color: Semi-Clear Brown Texture: Smooth/Creamy Flash Point, ASTM D92 (C/F) 316C/601F Dropping Point, ASTM D566 Over 400 F Oil Separation % (Fed. Std. 791, TM 321) 1.37 Worked Penetration: mm, (ASTM D217): 301 Salt Spray, Fed. Std. 791, TM 4001 Pass Accelerated Weathering (Fed 791-4001, ASTM G152, 153) Pass Rust test, ASTM D-1743 Pass Salt Fog Corrosion Resistance ASTM B117 1,000 hr. / Pass Salt Spray, Fed. Standard 791, TM 4001 (10 days) Pass Accelerated Weathering (G23, 10 days) 2 Dots / Pass Low Temperature Flexibility (Sec. 4.4.4 no cracks @ 6 Degrees C) Pass (No Cracking) Load Wear Index (ASTM D2596) 35.58 Adhesive % (Sec. 4.6.6. 150 rpm @ 151 +/-2 deg. F): 99.7% Volatile Matter .02% Max.

Kirkpatrick Wire Rope Lubrication Systems The Kirkpatrick Group, Inc. 701 East 15th St., Suite 101 Plano, TX. 75074 USA Toll Free: (800) 466-4414 / Tel.: (972) 509-2468 / Fax: (972) 509-2554 E mail: TKG-Sales@thekirkpatrickgroup.com Website: www.thekirkpatrickgroup.com

Page 16

Dynagard LVL Wire Rope Dressing

Dynagard LVL is a highly tenacious adhesive wire rope dressing formulated for use in both Marine and Mining applications where a quickly penetrating product is required with the low fling off adhesive attributes of a much higher viscosity coating. This is especially important at high wire rope travel speeds where fling-off is more apt to occur after the initial application of product. Dynagard LVL penetrates the outer strands of wire rope and cable and is excellent in displacing moisture when used with the Kirkpatrick JUL Internal Spray Systems. This product is also excellent for Mine Friction Hoist applications where slippage is a safety concern. As the carrier solvent evaporates, a thin flexible film of lubricant is formed. This fluid film barrier prevents the incursion of moisture or dirt between the strands, and contains rust and corrosion inhibitors to prevent abrasive and corrosive wear. The fluid film barrier of the Dynagard LVL also protects against the formation of rust and prevents rust binding, which reduces cable flexibility and life; increasing friction wear between the wire strands. The barrier also offers protection against corrosion, preventing pitting of wire strands that can cause fatigue failure. The Dynagard LVL maintains optimal performance in both dry and high humidity/salt water environments. Product Characteristics: Thickener Organo Clay Resins Fluid Type Petroleum Oil & Resins Color/Appearance Black Semi-Fluid Dropping Point of Dried Film (ASTM D-566) 350 degrees F (177C) Specific Gravity 1.10 Density (lbs/gal) 9.15 Oil Separation o Wt. % Loss @ 212 degrees F (100 degrees C) >3.0 Flash Point (ASTM D-92) >430F (221C) Viscosity, Brookfield o (ASTM D-2196) 64,000 120,000 cps o (#7 Spindle, 10 rpm @ 77 degrees F (25 degrees C)) Additive Type Organic EP/AW/R&O/ Graphite/MoS Copper Strip Corrosion (ASTM D-4048) 1A Shell 4-Ball (ASTM D-2596) o Weld Point, kgf 620 o Load Wear Index >85 Service Rating -25F (-32C) to 350F (17C)

Kirkpatrick Wire Rope Lubrication Systems

The Kirkpatrick Group, Inc. 701 East 15th St., Suite 101 Plano, TX. 75074 USA Toll Free: (800) 466-4414 / Tel.: (972) 509-2468 / Fax: (972) 509-2554/ E mail: TKG-Sales@thekirkpatrickgroup.comWebsite: www.thekirkpatrickgroup.com

SECTION NINE

Customer Field Application Questionnaire

Customer Application Questionnaire

Page 17

Please answer the following to the best of your ability so that we can accurately provide you with a system that best suits your job requirements. __________________________________________________________________________ What are your wire rope diameters and lengths? What is the number of outer strands for each diameter and direction of lay? Example 3/4 (19mm) 6-strand right hand lay. Please also note if they are lang lay or long lay if you have that information as well.

What is the maximum and minimum wire rope travel speed for each rope? Describe the kind of work application each rope is being used for. Example: Crane Boom Hoist, Crane Load Line, Mine Vertical Hoist, Mooring Line How heavily coated is each wire rope from old coatings that have been applied or environmental contaminants. (This helps us determine whether Groove Cleaners will be beneficial). New wire ropes do not initially require the use of Groove Cleaners. What is your wire rope condition? Example: burrs, broken strands, rough with surface rust, smooth with no broken strands. How has your wire rope maintenance been performed up to this point? Example: By Hand, Spray, or Vat. Etc.) How often? How far will your work location be from your air source? What length and what diameter is your air line? What has been the viscosity of the wire rope coating you have been applying to this point? Example: Liquid, Molasses consistency, Gel, Peanut Butter consistency or soft grease. What is the Trade Name? What is the temperature range in your working environment during your wire rope maintenance procedure? Air Supply Required: Larger diameter (2 (51mm) and larger) 6-strand, 7-strand, 8-strand wire rope configurations require one of our Jumbo Systems. The air supply should therefore be at least 30 to 40 CFM for them to perform optimally. Most Plant or Shipboard air is adequate to run the Jumbo System Pump packages.

Standard Systems (Wire rope diameters to 1-7/8 (48mm)) can function with
compressors of 15 CFM or stronger capacity. Much depends on the wire rope travel speed that exists during the wire rope maintenance process.

SECTION TEN Ordering Procedure

Kirkpatrick Wire Rope Lubrication Systems Manufactured By: The Kirkpatrick Group, Inc. 701 East 15th St., Suite 101 Plano, TX. 75074 USA Toll Free: (800) 466-4414 / Tel.: (972) 509-2468 / Fax: (972) 509-2554 E-mail: TKG-Sales@thekirkpatrickgroup.com / Website: www.thekirkpatrickgroup.com

Points to Remember Prior to Ordering:

Please review our catalog for exact part numbers and component descriptions/graphics. Complete systems are provided with all components required to begin immediate operation except for the air source and the lubricant to be used. All systems are provided with one diameter seal & scraper plate kit and one diameter and lay groove cleaner kit. The customer must specify which diameters and lays they require with the complete system. Additional diameter and lay wire ropes require matching seal and groove cleaner kits. These are optional and are in addition to the complete system price. Wire ropes should be micro-metered prior to ordering seal and/or groove cleaner kits. Some new wire ropes can be nominally larger than their rated diameters. Conversely, older wire ropes can be nominally smaller in diameter than their rated size. This can be especially true for hemp / sisal core ropes after they have been in service. We now offer Seal diameters in 1MM increments through 4 (101M) It is a good idea to document the lay pattern and number of outer strands of your wire rope prior to ordering groove cleaner kits, Lay Pattern defined: Right or Left Regular Lay, Right or Left Lang Lay, Right or Left Long Lay. Number of Outer Strands defined: 6-Strand, 7-Strand, 8-Strand, 12-Strand or NonRotational Multi Strand.

SECTION TEN Field Application Photo Series

Silver State Wire Rope Hoover Dam Project, October 2006:

Description: Treating 3-1/2 Trolley Cable Extending From Arizona To Nevada Side Of Colorado River Gorge System: Kirkpatrick JU120 (Accommodates Wire Rope Diameters To 4) Lubricant: Dynagard E Environmental Wire Rope Lubricant

Hoover Dam

3-1/2 Prior to Treatment

Dynagard E Filling Groove Pattern

Pump Being Placed Through Follower Plate

Kirkpatrick Wire Rope Lubrication Systems Dynagard Environmental Wire Rope Lubricants www.thekirkpatrickgroup.com
For Job Information: Contact Bart Clifford, Silver State Wire Rope (702) 597-2010

Crane Lifts System to Trolley Deck

Readying System Several Hundred Feet Above Canyon Floor

Looking Down From Trolley

Field Application Photo Series Kirkpatrick Wire Rope Lubrication Systems Tel.: (972) 509-2468 / Fax: (972) 509-2554 Website: www.thekirkpatrickgroup.com

Gulf Coast Fabricators Corpus Christi, TX. USA 4,000 Ton Capacity Special Lifting Device 2 Hoist Rope

Untreated Rope As It Passes Through The Groover Into The Lubrication Collar

Treated Rope As It Passes From The Lubrication Collar

Trolley Begins

Untreated Rope

Treated Rope: Coating Has Been Wiped Away From Groove. Note Ridge of Lubricant Deep In The Groove Where Rag Could Not Reach.

Training Session United States Coast Guard Group / Air Station North Bend Coos Bay, Oregon / Travel Lift

10

11

12

13

14

15

16

17

18

19

20

21

22

Photo 1: Model SU35B System: Fit for 35 Pound Size Pails Photos 2 & 3: Classroom Training Prior To Hands On Training. Photos 4 & 5: Travel Lift Photo 6: Man Lift Used to Tie Off Lubrication Collar. Wire Rope Is Run Off of Reel Under The Man Lift. Photo 7: Shot of Reel behind Man Lift. Photo 8: The Lubrication Collar Is Tied Off To The Front Of The Man Lift. Photo 9: Wire Rope As It Is Laid Into The Seal Just Prior To Clamping The Lubrication Collar Shut. Photo 10: Lubrication Collar Has Been Clamped To The Wire Rope. Everything Is Set For Wire Rope Travel. Photo 11: Bob Kirkpatrick Shows Personnel How To Adjust Dynagard Blue Flow Rate From The Pump to The Lubrication Collar During As Wire Rope Travel Begins. Photo 12: USCG Personnel Mans The Pump Package. Photo 13: Wire Rope Prior To Travelling Through The Lubrication Collar. Photo 14: Wire Rope As It Travels From The Lubrication Collar To The Travel Lift. Photo 15: Shooting Video Of The Wire Rope As It Exits The Lubrication Collar. Photos 16, 17, & 18: Wire Rope On The Travel Lift. Grooves Filled With Dynagard Blue. Photo 20: Job Complete Empty Reel Moved Out Of The Way Photo 21: Group Photo After Training Has Been Concluded. Photo 22: Interested Spectator.
Misc.: 1,100 of 6x19 Treated. Filling The Groove Pattern Even With The Outer Circumference.