High quality wire rope and chain fittings

Shackles

by Gunnebo Lifting

The Norwegian Forging Specialist

The company was established in 1918 as Andr. Jacobsen AS and is located on an island close to Bergen on the Norwegian west coast. The firm has grown to become the leading Scandinavian manufacturer of forged shackles and riggingscrews. Other main product lines are general forgings and The Gunnebo Lifting product range. The manufacturing program is constantly developed to meet our customers varying demands. Thus the company stands out as single point supplier. The products are made from a range of steel qualities, including stainless acid proof steel and high grade alloy steel to comply with the most stringent specifications. Our workshops comprise all facilities and systems for the manufacturing and control of top quality products. This include tool design, advanced tool shop, forging, heat threatment, machining, hot dip galvanizing and quality control. As a proof of our consistant work to maintain a high standard of quality the company is certified in accordance with the ISO 9001-2008 standard. The company was bought by Gunnebo in 2001 and changed name to Gunnebo Anja Industrier AS.

Information
Definitions
Working Load Limit (WLL) = The maximum load a component or lifting assembly is authorized to take in general use under straight pull. The WLL is often known as Safe Working Load (SWL). Proofload (PL) = The maximum load applies when prooftesting a component or lifting assembly. The tested item may not show visible permanent deformation after proofloading. Minimum Breaking Load (MBL) = The minimum load under straight pull at which the component or lifting assembly may break. Safetyfactor (S.F.) = The ratio between the MBL divided by WLL, for instance 6,0 Shockload = A resulting load from impact or jerk of a static load. A shockload is generally much larger than the static load and great care should be taken to avoid such hazardous loads.

Stock

Testing machine

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If there are any changes in our products we will keep our website updated. You will always find the latest updates at http://www.gunneboindustrier.no

Product documentation

Upon request at time of order, load rated products can be supplied with Alternative documentation. Work certificate acc. EN 10204 - 2.1 Certificate of basic rawmaterial acc. EN 10204 - 3.1 Proof load certificate Tracable rawmaterial / inspection certificate acc. EN 10204 - 3.1 Approval by official classification offices can be arranged

Marking

Gunnebo shackles which can be supplied with a workcertificate are normally marked with: Working Load Limit (metric tons) The manufacturers logo Tracability code Grade of steel CE mark confirm conformity with the Machinery Directive Within the lifting tackle industry onshore and offshore there is a growing awareness and concern about product safety and reliability. In Europe this is also expressed in The Machinery Directive 89/392/EEC and later amendments which further highlights the responsibility of the manufacturer, distributor and end user of lifting gear. Gunnebo shackles are specified, monitored and documented in compliance with the most stringent requirements for the product concerned. A certified ISO 9001-2000 system is an evidence of our quality standard. We appreciate the trust shown us when specifying, ordering and using Gunnebo Lifting shackles.

C E R T I F I C A T E
Gunnebo - Anja
Lonevg, Norway

www.nemko.co

Cert no:

PPO - B164

Industrier AS

has implemented and maintains an Environmen which fulfills Nemk tal Manageme os provision for nt System Management Syste the requirements m Certification of the following and standard

r AS Gunnebo-Anja Industrie
Inspection certificate Acc
Identification Safety factor
Object: Size: Standard:

Din 50049 - 3.1.B

Bow PPO Bolt B164 2,00
856

NS-EN ISO 14 001

The certificate

:2004
activities:

Manufacturing, testing and mark eting of hot forge and wire rope fitting d chain s and general forgi ngs

covers the follow ing

8,0

WLL

Ton

Shackles No Anja Offshore Safety Bow

Oslo, 2007-10-02

1/2 x 5/8'' (13x16mm) S-2973 Approval Certificate No NS-EN 13889 / DnV Type rs No 2.7-1 tion of offshore containe DnV standard for certifica painted. ed. Bolt and shackle eyes All parts hot dip galvaniz Alloy Steel Killed / fine grain threated

Requirements Finish Material Quality

Claus Breyholtz Nemko AS, Certif ication Departmen

_______________

TEST RESULTS
____________
Dia Item Bow Bolt Cast No 8-3538 185279 mm 18 Marking PPO B164 Charpy ISO-V C
0,23 0,37

Si
0,29 0,16

Mn
0,96

Chemical Composition Cr S P
0,014 0,008 0,011 0,010 0,58 0,30

A Al
0,027 0,039

Re

Rm

Ni
0,41 0,04

N/mm2 N/mm2

15,0

920

990

0,77

Breaking

Proof Test

Test Date 05.11.07 05.11.07 Remarks

Certificate numb er: 901208 First time issued : 2007-10-02 Expires: 2010-10-02

Item Bow Bolt

HRC 30 33

Temp - 40C - 40C

Joule 95/80/80 77/90/92

) Load ( KN ) Load ( KN 40 160 160 40

and has been manufactured material described above We hereby certify that the industrial practise. requirements and sound to apply with the spesified

tested

QA Manager

( Sign. / stamp )

Instructions
Instructions for use
Shackles should be inspected before use to ensure that: All markings are legible The body pin are both indentifiable as being of the same size, type and make The threads of the pin and the body are undamaged Never use a safety bolt type shackle without using the split cotter pin The body and pin are free from nicks, gouges, cracks and corrosion Shackles may not be heat threated as this may affect their Working Load Limit Never modify, repair or reshape a shackle by welding, heating or bending as this will affect the Working Load Limit

Temperature
If extreme temperature situations are applicable, the following load reduction must be taken info account Temperature: 0 - 200 C 200 - 300 C 300 - 400 C > 400 C Reduction for elevtated temperatures New Working Load Limit 100% of original Working Load Limit 90% of original Working Load Limit 75% of original Working Load Limit not allowed

Side loads should be avoided as the products are not designed for this purpose. If side loads cannot be avoided, the following reduction factors must be taken into account: Load angle 0 45 90 Reduction for side loading New Working Load Limit 100% of original WLL 70% of original WLL 50% of original WLL

Avoid applications were due to movement the shackle pin can rotate

Shackle must be put weight on in stright directions

Avoid applications were due to movement the shackle can rotate

Shackle must be loaded in straigth direction

Gunnebo Lifting Shackles

GUNNEBO LIFTING STANDARD SHACKLES NO 855 bow shackles with safety bolt

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GUNNEBO LIFTING STANDARD SHACKLES NO 854 bow shackles with screw pin

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GUNNEBO LIFTING STANDARD SHACKLES NO 835 dee shackles with safety bolt

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GUNNEBO LIFTING STANDARD SHACKLES NO 834 dee shackles with screw pin

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GUNNEBO LIFTING ARCTIC SHACKLES NO 856 bow shackles with safety bolt

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GUNNEBO LIFTING SUPER SHACKLES NO 858 bow shackles with safety bolt

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GUNNEBO LIFTING ROV SHACKLES NO 860 GUNNEBO LIFTING WIDE BODY SHACKLES NO 859 GUNNEBO LIFTING HEAVY DUTY SHACKLES NO 857

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Gunnebo Lifting Standard Shackles No 855

bow shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature:
Art.no A085506 A085508 A085509 A085511 A085513 A085516 A085519 A085522 A085525 A085528 A085532 A085535 A085538 A085545 A085552 A085556 A085564 A085576 A085589 WLL tons 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 42,5 55,0 85,0 120,0 *

U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, brown painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
Nominal size d 1/4 - 6 5/16 - 8 3/8 - 9 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/4 - 57 2.1/2 - 65 3 - 75 3.1/2 - 95 Bolt dia d1 8 10 11 13 16 19 22 25 28 32 35 38 42 50 57 65 70 83 95 Inside width a 12 13 16 18 21 27 31 37 43 46 52 57 60 74 83 95 106 127 146 Inside length c 29 32 36 43 47 60 71 84 95 108 119 132 146 178 197 222 255 330 380 Outside eye d2 16 20 22 26 33 40 47 52 58 64 72 74 84 105 119 135 145 165 203 Inside bow e 20 21 26 29 33 42 51 58 68 74 83 89 98 127 138 160 185 190 235 Weight Safety Bolt 0,07 0,13 0,17 0,25 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 9,0 15,0 21,0 29,0 41,0 62,0 110,0

Forging tolerances: As per EN 13889 Table 2 * Safety factor: 5,0 / painted

Gunnebo Lifting Shackles

Gunnebo Lifting Standard Shackles No 854
bow shackles with screw pin - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature:
Art.no A085405 A085406 A085408 A085409 A085411 A085413 A085416 A085419 A085422 A085425 A085428 A085432 A085435 A085438 A085445 A085452 A085456 A085464 WLL tons 0,33 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 42,5 55,0

U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, brown painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
Nominal size d 3/16 - 5 1/4 - 6 5/16 - 8 3/8 - 9 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/4 - 57 2.1/2 - 65 Bolt dia d1 6 8 10 11 13 16 19 22 25 28 32 35 38 42 50 57 65 70 Inside width a 10 12 13 16 18 21 27 31 37 43 46 52 57 60 74 83 95 106 Inside length c 22 29 32 36 43 47 60 71 84 95 108 119 132 146 178 197 222 255 Outside eye d2 13 16 20 22 26 33 40 47 52 58 64 72 74 84 105 119 135 145 Inside bow e 16 20 21 26 29 33 42 51 58 68 74 83 89 98 127 138 160 185 Weight Screw Pin 0,02 0,06 0,11 0,15 0,21 0,37 0,65 1,1 1,5 2,2 3,1 4,2 6,0 8,0 13,5 18,5 26,5 38,0

Forging tolerances: As per EN 13889 Table 2

Gunnebo Lifting Standard Shackles No 835

dee shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature:
Art.no A083513 A083516 A083519 A083522 A083525 A083528 A083532 A083535 A083538 A083545 A083552 A083564

U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galv., brown painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
WLL tons 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0 Nominal size d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/2 - 65 Bolt dia d1 16 19 22 25 28 32 35 38 42 50 57 70 Inside width a 21 27 31 37 43 46 52 57 60 74 83 105 Inside length c 41 51 60 71 81 90 100 111 122 149 171 203 Outside eye d2 33 40 47 52 58 64 72 74 84 105 119 145 Weight Safety Bolt 0,30 0,60 1,10 1,50 2,2 3,1 4,2 5,6 7,5 13,0 18,0 36,0

Forging tolerances: As per EN 13889 Table 2

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Gunnebo Lifting Shackles

Gunnebo Lifting Standard Shackles No 834
dee shackles with screw pin - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature:
Art.no A083405 A083406 A083408 A083409 A083411 A083413 A083416 A083419 A083422 A083425 A083428 A083432 A083435 A083438 A083445 A083452 A083464

U.S. Fed. Spec. RR-C-271 - EN 13889 High Tensile Steel, Quenched and tempered, Grade 6 All parts hot dip galvanized, brown painted bolts/pins on top of galv. 6,0 Test certificate and traceable 3.1 certificate - 20 C - 200 C
WLL tons 0,33 0,5 0,75 1,0 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0 Nominal size d 3/16 - 5 1/4 - 6 5/16 - 8 3/8 - 9 7/16 - 11 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2.1/2 - 65 Bolt dia d1 6 8 10 11 13 16 19 22 25 28 32 35 38 42 50 57 70 Inside width a 10 12 13 16 18 21 27 31 37 43 46 52 57 60 74 83 105 Inside length c 22 29 32 36 43 41 51 60 71 81 90 100 111 122 149 171 203 Outside eye d2 13 16 20 22 26 33 40 47 52 58 64 72 74 84 105 119 145 Weight Screw Pin 0,02 0,06 0,11 0,15 0,21 0,25 0,55 1,0 1,3 1,9 2,8 3,6 4,6 6,5 11,5 16,5 33,0

Forging tolerances: As per EN 13889 Table 2

11

Gunnebo Lifting Arctic Shackles No 856

bow shackles with safety bolt - Standard: - Material: - Finish: - Safety factor: - Documentation: - Temperature: DnV 2.7.1 / U.S. Fed. Spec. RR.C-271/ DNV Type Approval No. S-5661 WLL 2,0 - 25T Special Alloy Steel, Quenched and Tempered, Grade 8 All parts hot dip galvanized + brown colour marking As per DnV 2.7.1 (8,0 - 6,0) Test certificate and traceable 3.1 certificate of the bow and the bolt in finished condition. - 40 C - 200 C

Art.no A085613 A085616 A085619 A085622 A085625 A085628 A085632 A085635 A085638 A085645 * A085652 * A085664 * A085676

WLL tons 2,0 3,25 4,75 6,5 8,5 9,5 12,0 13,5 17,0 25,0 35,0 55,0 85,0

Nominal size d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1.1/8 - 28 1.1/4 - 32 1.3/8 - 35 1.1/2 - 38 1.3/4 - 45 2 - 50 2 1/2 - 65 3 - 75

Bolt dia d1 16 19 22 25 28 32 35 38 42 50 57 70 83

Inside width a 21 27 31 37 43 46 52 57 60 74 83 105 127

Inside length c 47 60 71 84 95 108 119 132 146 178 197 255 330

Outside eye d2 33 40 47 52 58 64 72 74 84 105 119 145 165

Inside bow e 33 42 51 58 68 74 83 89 98 127 138 185 190

Weight Safety Bolt 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 9,0 15,0 21,0 41,0 62,0

Forging tolerances: As per EN 13889 Table 2 * Type DnV approved no S-5623

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Gunnebo Lifting Shackles

13

Gunnebo Lifting Super Shackles No 858

bow shackles with safety bolt
- Standard: - Material: - Finish: - Safety Factor: - Documentation: - Temperature: U.S Fed. Spec. RR-C-271 Type IVA Class 3, Grade B High Tensile Steel. Quenched and tempered, Grade 8 Hot dip galvanized + brown colour marking 5,0 Test certificate and traceable 3.1 certificate can be delivered - 20 C - 200 C

Art.no A085813 A085816 A085819 A085822 A085825 A085828 A085832 A085835 A085838 A085845 A085857 A085870 A085883 * A085895

WLL 3,3 T 5,0 T 7,0 T 9,5 T 12,5 T 15 T 18 T 21 T 30 T 40 T 55 T 85 T 120 T 150 T

Dim - d 1/2 - 13 5/8 - 16 3/4 - 19 7/8 - 22 1 - 25 1 1/8 - 28 1 1/4 - 32 1 3/8 - 35 1 1/2 - 38 1 3/4 - 45 2 - 57 2 1/2 - 70 3 1/4 - 83 4 - 95

d1 16 19 22 25 28 32 35 38 42 50 57 70 83 95

a 21 27 31 37 43 46 52 57 60 74 83 105 127 144

c 51 60 71 84 95 108 119 132 146 178 197 260 330 381

e 33 42 51 58 68 74 83 89 99 126 138 180 190 238

d2 33 40 47 52 58 64 72 74 89 105 133 159 171 215

Weight 0,42 0,7 1,2 1,7 2,5 3,4 4,8 7,0 8,8 15,0 22,0 42,0 70,0 110,0

Forging tolerances: As per EN 13889 Table 2 * Temperature 0 C - 200 C

14

Gunnebo Lifting Shackles

Gunnebo Lifting ROV Shackles No 860
bow shackles with threads and lockpin
- Material: - Finish: - Safety Factor: - Documentation:
Art.no A086032 A086038 A086045 A086052 A086064

High Tensile Steel. Quenched and tempered All parts hot dip galvanized + brown colour marking 6,0 Test certificate and traceable 3.1 certficate can be delivered
WLL tons 12T 17T 25T 35T 55T d 32 38 45 50 65 d1 35 42 50 57 70 a 52 60 74 83 106 c 100 122 149 197 255 Lockpin dim 6,0 6,0 6,0 8,0 8,0 Weight 4,80 9,00 15,0 20,0 41,0

Gunnebo Lifting Wide Body Sling Shackles No 859

bow shackles with safety bolt
- Material: - Finish: - Safety Factor: - Documentation:
Art.no A085940 A085945 A085955 A085970 A085985

High Tensile Steel. Quenched and tempered Coated, brown painted bolts 5,0 Test certificate and traceable 3.1 certficate can be delivered
WLL tons 30T 40T 55T 75T 125T d 79 97 100 120 150 d1 42 51 57 70 80 a 65 80 85 105 130 c 165 220 240 290 365 e 127 140 160 186 220 Weight 11,0 15,0 30,0 67,0 110,0

Gunnebo Lifting Heavy Duty Shackles No 857

- Material: - Finish: - Safety factor: - Documentation:
Art.no A857105 A857120 A857125 A857140 WLL 150,0 200,0 250,0 300,0 400,0 500,0 600,0 700,0

High tensile steel Quenched and Tempered Painted surface 5,0 Supplied with proof load test cert. and 3.1 material cert. for bow and bolt
d 105 120 125 140 170 180 200 200 d1 108 130 140 150 175 185 205 215 220 a 165 175 200 200 225 250 275 300 300 c 400 500 540 600 650 700 700 700 700 e 275 290 305 305 325 350 375 400 400 d2 216 242 254 280 330 360 410 430 440 Weight 153,0 210,0 260,0 335,0 570,0 630,0 980,0 1030,0 1100,0

800,0 210 Forging tolerances: +/- 5% on inside width/length Larger sizes on request

15

Gunnebo Anja Industrier AS, NORWAY Lonevg

Tel: +47 561 933 00 E-Mail: sales@gunneboindustrier.no www.gunneboindustrier.no

Gunnebo Industries (Pty) Ltd, SOUTH AFRICA

Tel: +27 11 614 6078 E-mail: info@gunneboindustries.co.za www.gunneboliftingibc.com

Gunnebo Industrier AB, SWEDEN

Business Area Lifting Tel: +46 317 643 700 E-mail: export@gunnebolifting.com www.gunnebolifting.com

Gunnebo Industries Ltda, BRAZIL

Tel: +55 11 4055 9800 E-mail: gunneboindustries@gunneboindustries.com.br www.gunneboliftingibc.com

Gunnebo Industries Co. LTD, P.R of CHINA (Kunshan)

Tel: +86 512 5525 2200 E-mail: info@gunnebolifting.cn www.gunneboliftingibc.com

Gunnebo Industries Ltd, UNITED ARAB EMIRATES

(Emirates Safety Services Ltd) Tel: +97 143 477 325 E-mail: emisafe@eim.ae www.gunneboliftingibc.com

Gunnebo Industries GmbH, GERMANY

Tel: +49 273 989 720 E-mail : info@gunneboindustries.de www.gunneboindustries.de

Gunnebo Industries Ltd, UNITED KINGDOM

Tel: +44 152 752 2560 E-mail: sales@gunneboindustries.co.uk www.gunneboindustries.co.uk

Gunnebo Industries Ltd, IRELAND

Tel: +353 1 4584 836 E-mail: Ireland@gunnebolifting.com

Gunnebo Johnson Corporation, USA

Tel: +1 918 832 8933 E-mail: sales@gjcorp.com www.gunnebojohnson.com www.gunneboliftingibc.com

Gunnebo Industries Pty Ltd, AUSTRALIA

Tel: +61 2 97 565 544 E-mail: general.info@gunneboindustries.com.au www.gunneboliftingibc.com

Gunnebo Industries Pty Ltd, AUSTRALIA

Tel: +61 2 97 565 544 E-mail: general.info@gunneboindustries.com.au www.gunneboliftingibc.com

Gunnebo Industries Sp.zo.o, POLAND

Tel: +48 552 422 926 E-mail: zawiesia@gunneboindustries.pl www.gunnebolifting.pl

Printed April 2010