Description

TRACK- HOPPER

Stage-I
Length of hoppers 205.634 Meter Capacity 4000MT Height of track hopper 7.2 Meter Width of track hopper 6 Meter Depth from top of concrete floor 10.3 Height of flow table 2.6 Meter (from top liner) Hopper opening 1700 1700 +10 mm Tunnel inside 8 Meter CAPACITY SPEED WIDTH. Top Cover Thickness Bottom Cover Thickness No. OF PLY Motor Coupling Paddle Wheel dia. Travel Length Track rail Capacity Adjustment Reduction Gear Extra bearing unit No. Of vanes per feeder Paddle blade speed Motor Travel Speed Travel Wheel Impact Table : impact idler 1600 MTPH 3.35 M/Sec. 1400 mm 5 mm 2 mm 4 Hydraulic Motor Speed 14 145 Flexible Coupling. FC 13 2800 / 3100 mm 225 Meter 90 lbs/Yd 20% to 125% (Stepless range by varying speed) Bevel Helical Gear On output shaft of reduction gear KBV 280 Elecon , 7.1: 1 6 nos. 2 14 RPM 2 Nos.Hyd. Motor 0.75 to 2.5 m/min. Dia.- 315mm, Material- Cast Steel 190 mm Dia. rubber disc type

Stage-II

Belt Conv.

Paddle feeder

Travel Drive Unit

Description
Grizzly feeders TYPE CAPACITY DECK SIZE SOLID DECK GRIZZLY DECK MOUNTING FREQUENCY OF VIBRATIONS MOTOR Crushers (Ring granulator) Type Capacity Max. Coal Lump size Products size Electric Motor Rotor RPM Fluid coupling Gear Box Hammer Rings

Stage-I
Electro mechanical through unbalanced weight 800 TPH ( RATED) 960 TPH ( DESIGN) 2500 mm X 5000 mm 2500 mm X 2000 mm (IN 2 STEPS) 2500 mm X\ 3000 mm ( IN 3 STEPS ) 4 X 2 Nos. SPRING SUPPORTS 1000 CPM ( NOMINAL ) 2 X 22 KW X 1000 RPM Ring Granulator type ETK22-54B (Without bypass) Elecon make 800 TPH (Rated) 960 TPH ( Designed) - 250 mm -20 mm ( Nominal) 700 KW x 1440 RPM (Make Kirlar) 600 CDR 760xRNU SIME (France Make) SAN 355 S/SOI 2.5:1 with built in pump and Fan Cooling. Thermal Rating 970 KW Austenitic Manganese Cast Steel Gr 3, IS 276 A. Plain Hammers 30 Nos. Toothed Hammers 32 Nos. FC-630 ( Slow speed ) FCF 16 ( High speed) at drive end of fluid coupling

Stage-II

Flexible Coupling

Description
Belt Feeder Belt Speed Capacity Belt Tensioning Drive Motor Reduction Gear Box

Stage-I
0.5 m/sec. 800 MTPH ( Rated ) 900 MTPH (Design ) Screw take-up, Travel 450 mm 15 KW x 1000 RPM Helical gear Size : SCN225 Ratio : 60:1 Splash lubrication BZ WE 560 Gear Coupling (H speed) BZWE 1500 Gear Coupling (Sspeed) 0.5 m/sec. 800 MTPH ( Rated ) 900 MTPH (Design ) Screw take-up , Travel 450 mm 15 KW x 1000 RPM 04 Nos. ( 2 Nos. each for conv. 5A & 5B 0.302 M/Sec. 4.550 meter 11KW x 154 RPM x 415 Volts Type : NK-KCU 280/H Bevel Helical gear, Ratio 20:1 L.H. Handling Reversible, Splash lubrication 750 & 400 mm Double Flange ET 3250 Thrustor operated, 400 Dia. Brake drum FBC - 400 ( High Speed ) 60 lbs / Yard Manual operated type Mounted on tripper Provided 1 No. on each tripper 1 No. motorised per tripper

Stage-II

Coupling Belt Speed Capacity Belt Tensioning Drive Motor Motorised Trippers Quantity Tripper speed Tripper lift Drive Gear Box

Tripper Wheel Dia. Brake Coupling Rails Rail clamp Control Panel Anti colision device Cable reeling drum

Description
Stacker/Reclaimer Material characteristics Lump size Angle of repose Temperature Length of stockpile Height of stockpile Slewing range of boom Boom Hoisting Working Radious : Stacking Reclaiming Travel Mechanism Type of rail Rail Gauge Drive Wheels Driven wheels Travel speed Electric Motor Coupling Reduction Gear

Stage-I
800 Kg/M Cube of coal by volume 1040 kg/M Cube. -20 mm 380 ( approx ) 500 C 320.25 meters 10.0 meters 1050 Max. - 10.250 to +120 with horizontal Machine near head end Starting : 88 M ( Approx ) Operating : 48 M ( Approx ) Holding down pulleys will take care of. 50 kg/m ( 105 lb / yard ) 7.0 meters 12 Nos. 22 Nos. 20 M/Min.(Max) 6 M/Min. (minm) 6 x 7.5 KW, 1500 RPM AC Slip ring type foot mounted Reversible motor Flexible Brake coupling With 250 brake drum Size : FBC 250 Spiral Bevel & helical Gear Type : NK : KCU 160/H Ratio : 63 : 1 Reversible Handing : 3 Nos LH, 3 Nos. RH Thrustor operated, Jaw Brake suitable for 250 brake drum ET 240

Stage-II

Brake

Description
Boom Conveyor Boom Pulley Centre Stacking / Reclaiming capacity Belt Speed Belt width Electric Motor Fluid coupling Flexible coupling Brake Thrustor Gear Box Inter. Conveyor Int. Boom. Pulley CRS Capacity Belt speed Belt width Electric Motor Fluid Coupling Flexible coupling Brake Thrustor Reduction Gear Box

Stage-I
29.657 Mtrs. 1600 TPH ( Avg.) :1900 TPH (Maxm.) 3.39 meter /second 1400 mm 75 KW 1500 RPM AC. Sq.. Cage Reversible type Type:420 C DIR Nu Mounting XR FCFB 9 with 400 mm brake drum jaw brake for 400 mm brake drum, ET 2100 Bevel helical Gear Unit KCH 250,18 : 1 Rev. LH. Handling. 27.557 mtrs. 1600 TPH Avg. :1920 TPH Maxm. 3.39 m/sec. 1400 mm 90 KW, 1500 RPM AC Sq. Cage Type : 480 CDIR NU Mounting XR FCFB 10 with 400 Brake drum Jaw Brake for 400 brake drum ET 3150 Bevel Helical Gear Type : KCH 315, 18:1: RH Handing

Stage-II

Description
Slewing Meahaanism Slewing Range

Stage-I
105
0

Stage-II

Slewing speed at bucket wheel 8 - 32 m/min ( Approx) shaft Type of Slewing Ring Ball/Roller bearing without tooth. Toothed rim a. Nos. of tooth 232 b. Pressure Angle 200 c. Module 24 Nos of teeth on pinion 16 Electric Motor 2 X 10 KW DC Motor Coupling Elsi coupling: Type DA 200/M/1/Br. Brake Jaw Brake 315 brake drum Thrustor ET 240 Slewing Gear Box Type - VK5 S/424: Ratio : 570 : 1

Luffing Mechanism Type : Hydraulic system. Servo System - 68 Luffing Range -10.250 + 120 with horizontal Luffing speed at bucket wheel 5 m/min. Approx. centre Stroke Length Cylinder Hyd. Medium 1850 mm approx. Type- Differential hydraulic Cylinder Hyd. Oil ( Mineral Base Oil) of Viscosity : 2.8-380 CST for 5-300 mm Sq./Sec. At -10 to 700

SPECIFICATIONS - BELT CONVEYOR-ST- I

COMMON SPECIFICATION:
DESCRIPTION BELT CONVEYOR 1. CAPACITY - 1600 MTPH 2. SPEED - 3.35 M/Sec. 3. WIDTH. - 1400 mm 4. Top Cover Thickness - 5 mm 5. Bottom Cover Thickness - 2 mm 6. No. OF PLY -4 7.GEAR BOX - Elecon Make Bevel Helical With Fan Conv.6 Without Fan - Ratio - 18 : 1 BELT FEEDER 800 MTPH 0.5 M/Sec. 1400 mm 5 mm 2 mm 4 Elecon Make Helical Gear Ratio - 60 : 1

8. MOTOR

Lift (Meter) / Angel 25.8 /120 23 / 90 7.7 /11.20 46.32 / Conv.- 3.6 Tripper 4.5/15.50 2.5/1.2680 8/4.1070 Nil

Kirlosker Make SQ. Cage Induction Motor

Gear Box Specification KCN 400 (HB) SBN 355 (HB) SBN 355 (HB) KCN 450 (HB) KCN 355 (HB) SBN 255 (HB) KCN 280 (HB) SCN - 225 Motor Specification 350 KW 280 KW 280 KW 450 KW 250 KW 90 KW 125KW 15 KW Coupling Fluid Flexible CDR 660 CDIR-584 CDIR-584 CDR 660 CDR-584 CDIR-480 CDR-480 FCFB-14 FCFB-13 FCFB-13 FCFB-14 FCFB-13 FCFB-10 FCFB-10 Gear Coupling BZWE-7500 BZWE-5600 BZWE-5600 BZWE10600 BZWE-5600 BZWE-1500 BZWE-5600 Th. Brake ET-3250 500mm ET-3250 400mm ET-3250 400mm NIL NIL ET- 275 400mm NIL NIL C. Wt. (MT) 9.3 7.5 17.2 10.5 7.53 2.7 3.6 NIL

GENERAL SPECIFICATION
Sl. No. 01 02 03 04 05 06 07 08 Description Conv.1A/1B Conv. 2A Conv.2B Conv. 3A/3B Conv. 4A/4B Conv. 5A/5B Conv. 6 Conv. 7 Belt Feeder BF # 1 & 4 BF # 2 & 3 Conv. Length (Meter) 443.05 218.55 212.35 508.35 417.27 258 112.9 111.4 8.9 6.9 Belt Specification NN-14OO NN-1000 NN-1000 NN-14OO NN-1000 NN-630 NN-630 NN-630

High Speed G-Coupling BZWE-560 Low Speed G-Coupling BZWE-560

SPECIFICATIONS- BELT CONVEYOR - PULLEYS

COMMON SPECIFICATION:
1 1. LAGGING- 12mm (Drive Pulley Herring Bone Pattern) 1 2. Shaft Material - CK 45 N
Sl. N0. 1 Description Head Pulley Diameter (in mm ) Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size Tail Pulley Diameter Conv. 1A/1B 800 190 180 22240 CK +H3140 2 630 Conv. 2A/2B 800 190 180 22240 CK +H3140 630

3. Bearing - DRSA Spherical Roller Bearing 4. Width - 1600mm

Conv. 4A/4B 1000 210 200 22244 CK +H314 800 Conv. 5A/5B 800 190 180 22240 CK +H3140 630 Conv. 6 630 130 115 22226CK +H3126 500 Conv. 7 800 190 180 22240CK +H3140 630 Belt Feeder 630 130 115 22226 CK +3126 630 Tripper

Conv. 3A/3B 800 190 180 22240 CK +H3140 630

800 200 180 22240 CK +H3140 800

Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

140 125 22228 CK +H3128 500 115 100 22222 CK +H322 630 140 125 22228 CK +H3128 NIL

140 125 22228 CK +H3128 500 115 100 22222 CK +H322 630 140 125 22228 CK +H3128

140 125 22228 CK +H3128 500 115 100 22222 CK +H322 630 140 125 22228 CK +H3128 318 90 75 22217 CK +H320

150 140 22232 CK +H3132 630 140 125 22228 CK +H3128 800 150 140 22232 CK +H3132

140 125 22228 CK +H3128 500 115 100 22222 CK +H322 630 140 125 22228 CK +H3128

120 100 22222 CK +H3132 500 115 100 22222 CK +H322 500 115 100 22222 CK +H322

140 125 22228 CK +H3128 500 115 100 22222 CK +H322 630 140 125 22228 CK +H3128

130 115 22226 CK +H3126

200 180 22240 CK +H3140

Snub Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size GR. Bend Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size Holding down Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

318 90 75 22217 CK +H320

CHP SPECIFICATIONS
1. TRACK- HOPPER
1. 2. 3. 4. 5. 6. 7. 8. 9. No. Of hoppers : Length of hoppers : Capacity : Height of track hopper : Width of track hopper : Depth from top of concrete floor : (39.3) to bottom floor (29.0) Height of flow table : Flow table thickness : Hopper angle 10. Hopper sliding surface 11. Height of Paddle feeder rail top 12. Height of center roller of Tr. Idler 13. Hopper opening 14. Tunnel inside 1 205.634 Meter 4000MT 7.2 Meter 6 Meter 10.3 2.6 Meter (from top liner) 0.15 Meter : 6 Meter : 50 mm (thick Gunniting) : 2.012 Meter : 1.2 Meter : 1700 +10 mm : 8 Meter

2.

PADDLE FEEDER
A. PADDLE DRIVE 1 Motor 2. Coupling 3. Paddle Wheel dia. 4. Travel Length 5. Track rail 6. Capacity Adjustment 7. 8. 9. 10. 11. 15. 16. Reduction Gear Extra bearing unit No. Of vanes per feeder Paddle blade speed Paddle blade liner Skirt liner plate Material of blade : : : : :
:

Hydraulic Motor Speed 14 145 RPM Flexible Coupling. FC 13 2800 / 3100 mm 225 Meter 90 lbs/Yd 20% to 125% (Stepless range by varying speed) Bevel Helical Gear Size : KBV 280 Elecon Ratio : 7.1: 1 On output shaft of reduction gear 6 2 14 RPM 12 mm Tiscral C 45 6mm EN-8 / EN 42 ST- 42

: : : : : : :

B.Travel Drive unit

1. 2. 3. 4. Motor Travel Speed Propellor Shaft Travel Wheel : : : : 2 Nos.Hyd. Motor 0.75 to 2.5 m/min. Make: Relay Corpn. X LO India / Equip. Dia.- 315mm, Material- Cast Steel

92
C. Impact Table 2. 190 mm Dia. rubber disc type impact idler 3. 159 mm Dia Plain roller D. Buffers 1 4Nos. bufferrs are provided at both ends E. Limit Switch 2Nos. limit switch for over travel per Paddle feeder F. Anti-Collision switch Provided in each paddle feeder G. Cable reeling drum Motorised monospiral type Cable reeling drum H. Principal of operation Positive discharge I. Feeder carriage control Local & Remote control J. Rope Actuator stop switch 1 No. for travelling structure for emergency use K. Rail cleaners location Both at leading & trailing edge side of the feeder carriage

3. GRIZZLY FEEDERS
01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. TYPE CAPACITY LUMP SIZE MOISTURE CONTENT DENSITY OF COAL PRODUCT SIZE (PASSING THROUGH GRIZZLY BARS ) DECK SIZE SOLID DECK GRIZZLY DECK MOUNTING FREQUENCY OF VIBRATIONS DRIVE UNIT 01. 02. MOTOR CARDEN SHAFT 2 X 22 KW X 1000 RPM ELECTRO MECHANICAL THROUGH UNBALANCED WEIGHT 800 TPH ( RATED) 960 TPH ( DESIGN) - 250 MM 20% (MAX.) 800 KG/Cu.m. - 20 MM NOMINAL 2500 mm X 5000 mm 2500 mm X 2000 mm ( IN 2 STEPS ) 2500 mm X\ 3000 mm ( IN 3 STEPS ) 4 X 2 Nos. SPRING SUPPORTS 1000 CPM ( NOMINAL )

MATERIAL OF CONSTRUCTION 01. SOLID DECK TISCRAL / LA 55

93
02. 03. 04. 05. 06. LINER ON SOLID DECK GRIZZLY DECK PLATES TISCRAL / LA 55 SUPPORT SPRINGS SS Si7 / EN 45 / EQUIV. SPRING STEEL MATERIAL SUPPORT STRUCTURE St 42 AND BASE FRAME BEARIANG SPHERICAL ROLLER BEARING

4.

CRUSHERS ( RING GRANULATOR )

(A) CRUSHER 1 No. of crushers 2. Type 3. Capacity 4. Max. Coal Lump size 5. Products size 6. Max. Moisture (B) 1. 2. 3. 4. DRIVE Electric Motor Rotor RPM Fluid coupling Gear Box 700 KW x 1440 RPM ( Make Kirloskar ) 600 CDR 760 x RNU SIME ( France Make) SAN 355 S/SOI 2.5:1 with built in pump and Fan Cooling. Thermal Rating 970 KW FC-630 ( Slow speed ) FCF 16 ( High speed) at drive end of fluid coupling Austenitic Manganese Cast Steel Gr 3, IS 276 B. Plain Hammers 30 Nos. C. Toothed Hammers 32 Nos. Spherical Roller Bearing 22244 CCKC3 Grease Servogem EP-2 (IOC) 04 Ring Granulator type ETK22-54B (Without bypass) Elecon make 800 TPH (Rated) 960 TPH ( Designed) - 250 mm -20 mm ( Nominal) 20%

5. Flexible Coupling 6. Hammer Rings

7. Type of Bearing 8. Lubricant in Crusher Bearing

5.

RACK & PNION GATES

1. 2. 3. 4. Quantity Rotary Actuator Rack pitch Pinion 4 Nos. Type:PR2/PGH2, M/s PPE Co. Torque Rating - 450 kgm (Min) 25.14 mm Material : LA/55 PCD : 144 mm No. of teeth : 18 Material : CK 45N/Equiv.

94
5. 6. 7. 8. 9. 10. 11. Shaft Dia. Bearing Gate Plate Flange Roller Plain Roller Operation Limit switches 90 mm Material : CK 45N Sq. Flange bearing unit of 75 mm Dia. 10mm thick plate Material : ST42 IS : 226 with 10mm thick SS AISI 304 Liner plate 80 mm Dia. Singal Flange Roller Material : Nylon MOS.2 90 mm Dia. Material : Nylon MOS.2 Manual with chain wheel provided on actuator Long lever type : LL2 Make : Cutler Hammer

06. METAL DETECTOR

LOCATION : Conveyor 2A/2B & 5A/5B 01. Search Coil Type EQA 140 x 40 Make M/s PBL 02. Sand bag Marker Provided 03. Material to be detected Ferrous and non ferrous

07. BELT FEEDER

01. 02. 03. 04. 05. 06. Quantity Belt Speed Capacity Belt Tensioning Drive Motor Reduction Gear Box 4 Nos. 0.5 m/sec. 800 MTPH ( Rated ) 900 MTPH (Design ) Screw take-up Travel 450 mm 15 KW x 1000 RPM Sq. Cage Induction Motor Kirloskar make TEFC Frame LD200 LMKII Helical gear Size : SCN225 Ratio : 60:1 Splash lubrication BZ WE 560 Gear Coupling ( High speed ) BZWE 1500 Gear Copuling ( Slow speed) 1 No. V-Scraper provided per Belt Feeder 08 Nos. 04 Nos.

07. 08. 09. 10.

Coupling Internal Scraper Pull Cord Zero Speed

08. MAGNETIC SEPARATORS

LOCATION : Conveyor 1A/1B & 4A/4B 01. Type OVBM - N-KM 180/140 02. Magnet 1810 x 2120 x 935 H 03. Material High permeability Steel Magnet : ST 42/ST 42W Welded Construction

95
04. 05. 06. 07. 08. 09. 10. 11. 12. 13. 14. 15. 16. 17. Head Pulley & Tail Pulley Gear Box Belt Coil Winding Class of Insulation Zero Speed Switch Metal Detector Type Head Pulley Dia Control Panel Type Control Panel Rating Belt speed Operating height Megnet zone Head Pulley ST 42 IS : 226/ST 42W IS : 2062 1000 mm Dia. x 1450 mm Face Shaft Mounted - HFA 50 D 132 M 47.5 hp x 71 RPM PBL Make Cleated, 1400 mm Belt width, Nylon Belt Aluminium H Class Provided EQa 140 x 150 1000 mm EMS : 12 30 KW Conveyor Belt : 3.35 m/sec. Magnetic Separator : 3.72 m/sec. 400 mm 900 mm ( approx) Non Magnetic (Pulley shell & Diaphragm plate material SSA ISI304)

09. BELT WEIGHERS

Location : Conveyor 2A/2B & Conveyor 4A/4B 01. Make PBL-Ramsey 02. Type Microprocessor based electronic belt weighers 03. Weighing Range 20-120% of capacity ( 1600 TPH) 04. Weighing 0.5% accuracy 05. Weigh Bridge 10-20-2 type 06. Techo Generator 60/120 with mounting connection suitable to tail type pulley of conveyor 07. Control Cabinet 10-201 08. Remote accessories a) Totalisers 1 No. in track hopper control room 1 No. in CHP control room ( For BS#1&2 of Conv.2A/2B) 1 No. in CHP Control room ( For BS#3&4 of Conv. 4A/4B) b) Flow Indicator CHP control room 1 No. for each belt weigher

96

10 MOTORISED TRIPPERS :
01. 02. 03. 04. 05. Quantity Tripper speed Tripper lift Drive Gear Box 04 Nos. ( 2 Nos. each for conv. 5A & 5B 0.302 M/Sec. 4.550 meter 11KW x 154 RPM x 415 Volts TEFC enclosure Geared Motor P.B.L. make Type : NK-KCU 280/H Bevel Helical gear, Ratio 20:1 L.H. Handling Reversible, Splash lubrication 750 & 400 mm Double Flange ET 3250 Thrustor operated, 400 Dia. Brake drum FBC - 400 ( High Speed ) 2 Nos. per tripper 60 lbs / Yard Manual operated type Mounted on tripper Provided 1 No. on each tripper 1 No. motorised per tripper

06. 07. 08. 09. 10. 11. 12. 13. 14.

Tripper Wheel Dia. Brake Coupling Travel Limit Switch Rails Rail clamp Control Panel Anti colision device Cable reeling drum

11. STACKER RECLAIMER :

A. GENERAL SPECIFICATION 1. Material characteristics 2. Lump size 3. Angle of repose 4. Temperature 5. Length of stockpile 6. Height of stockpile 7. Slewing range of boom 8. Boom Hoisting 9 Working Radious : Stacking Reclaiming B. 800 Kg/M Cube of coal by volume 1040 kg/M Cube. -20 mm 380 ( approx ) 500 C 320.25 meters 10.0 meters 1050 Max. - 10.250 to +120 with horizontal Machine near head end Starting : 88 M ( Approx ) Operating : 48 M ( Approx ) Holding down pulleys will take care of.

TRAVEL MECHANISM 1. Type of rail 50 kg/m ( 105 lb / yard ) 2. Rail Gauge 7.0 meters 3. Drive Wheels 12 Nos.

97
4. Driven wheels 5. Travel speed 6. Electric Motor 7. Coupling 8. Reduction Gear 22 Nos. 20 M/Min.(Max) 6 M/Min. (minm) 6 x 7.5 KW, 1500 RPM AC Slip ring type foot mounted Reversible motor Flexible Brake coupling With 250 brake drum Size : FBC 250 Spiral Bevel & helical Gear Type : NK : KCU 160/H Ratio : 63 : 1 Reversible Handing : 3 Nos LH, 3 Nos. RH Thrustor operated, Jaw Brake suitable for 250 brake drum ET 240 29.657 Mtrs. 1600 TPH ( Avg.) 1900 TPH (Maxm.) 3.39 meter /second 1400 mm 152.4 mm - 350 toughing 152.4 mm - 2 piece 190 mm 75 KW 1500 RPM AC. Sq.. Cage Reversible type Type : 420 C DIR Nu Mounting XR Type : FCFB 9 with 400 mm brake drum Thrustor operated jaw brake for 400 mm brake drum ET 2100 Bevel helical Gear Unit Type : KCH 250 Ratio : 18 : 1 Reversible type LH. Handling.

9. Brake C. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13. BOOM CONVEYOR Boom Pulley Centre Stacking / Reclaiming capacity Belt Speed Belt width Carrying idler Return Idler Impact idler Electric Motor Fluid coupling Flexible coupling Brake Thrustor Gear Box

D. 01. 02. 03. 04. 05. 06.

BUCKET WHEEL Reclaiming capacity Dia of bucket wheel Nos. Of buckets Type of buckets Bucket capactiy Total ring volume

1600 TPH (Avg.) 1920 TPH (Maxm.) 7.2 M 10 Cell-less type 0.65 M3 excluding ring volume 3 M Cube

98
07. 08. 09. 10 11. 12. 13. 14. Discharge Speed of bucket Electric Motor Fluid coupling Flexible coupling Brake Thrustor Reduction Gear Box 65 buckets per min. 6.37 RPM 110 KW, 1500 RPM, A.C. Sq. Cage Reversible type foot mounted. Type : 480 CDIR NU Mounting XR Type FCFB 10 with brake durm 400 Thrustor Operated Jaw Brake 400 brake drum ET 3150 Bevel Helical Hear unit Ratio 219 : 1 RH handing 15. E. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13. Material specification of bucket wheel INTERMEDIATE CONVEYOR Int. Boom. Pulley CRS Capacity Belt speed Belt width Carring Idler Return Idler Impact idler Electric Motor Fluid Coupling Flexible coupling Brake Thrustor Reduction Gear Box Reversible type ST42 - IS : 226 & ST42W IS 2062 27.557 mtrs. 1600 TPH Avg. 1920 TPH Maxm. 3.39 m/sec. 1400 mm 152.4 mm - 350 Toughing 152.4 mm - 2 piece 190 mm 50 , 100 , 150 , 200 , 250 , 300 Toughing 90 KW, 1500 RPM AC Sq. Cage Type : 480 CDIR NU Mounting XR FCFB 10 with 400 Brake drum Thrustor Operated Jaw Brake for 400 brake drum ET 3150 Bevel Helical Gear Type : KCH 315 Ratio : 18:1 RH Handing F. 01. 02. 03. 04. SLEWING MEAHAANISM Slewing Range Slewing speed at bucket wheel shaft Type of Slewing Ring Toothed rim a. Nos. of tooth b. Pressure Angle c. Module Nos of teeth on pinion Electric Motor Coupling 1050 8 - 32 m/min ( Approx) Ball/Roller bearing without tooth. 232 200 24 16 2 X 10 KW DC Motor Elsi coupling Type DA 200/M/1/Br.

05. 06. 07.

99
08. 09. 10. G. 01. 02. 03. 04. 05. 06. Brake Thrustor Slewing Gear Box LUFFING MECHANISM Type Luffing Range Luffing speed at bucket wheel centre Stroke Length Cylinder Hyd. Medium Thrustor operated Jaw Brake 315 brake drum ET 240 Type - VK5 S/424 Ratio : 570 : 1 Hydrulic system . SERVO SYSTEM - 68 -10.250 + 120 with horizontal 5 m/min. Approx. 1850 mm approx. Type- Differential hydraulic Cylinder Hyd. Oil ( Mineral Base Oil) of Viscosity : 2.8-380 CST for 5-300 mm Sq./Sec. At -10 to 700 H. 01. 02. 03. 04. 05. 06. I BELT WEIGHER Type Location Weighting Range Capacity Weighing Accuracy Enclosure Class CABLE REELING DRUM Miscroprocessor based electronic weigher On boom conveyor of S/R 20 - 120% of Av. Capacity 1600 TPH Avg. : 1920 TPH Maxm. 5% IP-62 Type 19/1154 BH Motorised 240 Volts 8.6 KW J. LUBRICATION SYSTEM DE Mag Make Centralised 2 - Liner Grese Lubrication system (Motorised) for 58 lubricating points . Working Pr. : 125 kg/cm Sq. Quantity perpoint : 0.5-2 CC/Stroke K. LINER ELECTRIC ACTUATOR FOR 415 Volts 6%, 3 Ph BACK PLATE Push Pull force ; 450 kgs Push Pull Speed ; 100 mm/sec Stroke : 0 - 300 mm Quantity Required : 2 Nos. Totally enclosed weather proff Tropical treated trunion mnounted type.

COAL SAMPLERS TP # 3 ( CRUSHED COAL )

01. Primary sampler Model Speed Motor HyD 800, C type cuttter 450 mm/sec ( variable ) Hydraulic Motor

100
Matl of Construction Dust Door No. of sampler per hour Total samples collected per hour Limit switches Belt Feeder : Type Belt width Belt Belt speed Capacity Head Pulley Tail pulley Motor Gate Bias chute & Sample bin Crusher Type Capacity Size of product Drive Secondary sampler : Model No. Speed Stroke Size of cutter Sample collected Matl. Of construction a. Housing b. Hoper c. Cutter Drive Reject belt conveyor Capactiy Belt width Belt speed Drive motor Belt Head pulley Tail pulley 06. Sample collector Model Matl. Of Const. Can Housing Cutter - stainless steel 304 with cast SS 304 Tip Housing : M.S fabricated Hydraulic cyliner operated 43 2795 Kgs /hr. 2 nos of Control travel to righ or left. Reversuvke 350 mm Nylong/Nylon construction type NN 200/2 with 3 mm top and 1.5 mm bottom conver of FR grade 2.5 m/min 3.7 MTPH 300 mm having 10 mm thk natural rubber lagging 300 mm 1 HP variable speed pulley drive 1. No. Relief gate 3 mm thk M.S. plate construction Impactor type with gratebars and built in tramp. Iron collectors with a venting arrgt. 3.7 MTPH 95% passing 8 mesh 100% passing 4 mesh. 25 HP electric motor with V-belt drive guard & base plate. HYC 200, C type cutter 152 mm/sec ( variable) 250 mm Normal 32 mm Range 32 to 75 mm 20 kgs M.S. Construction Fabricated from SS 304 Fabricated from SS 304 Hydraulic cyliner 3.7 MTPH 300 mm 2.5 m/min 1 HP Nylon / nylon 200/2 with 3 mm top & 1.5 mm bottom of FR grade 300 mm with 10 mm thk natural rubber lagging 300 mm

3.

4.

5.

RSC-2100 ROTARY SS304 M.S.

101
Capacity Flap Gate Chute Work Before Crusher After crusher Reject chute Hydraulic Power Pack Tank Capacity Pump Capacity Electric Motor Other components Control Voltage 40 Ltrs/ can Manually ooperated 5 mm thk SS304 plate 3 mm thk SS304 Plate 3 mm thk M.S. Plate 250 Litres 20 GPM 10 HP x 1440 RPM Direction & brake control valves OFM filter Gauges, Speed Control Valves 240V, 50HZ, Single phase A.C.

07.

08.

COAL SAMPLER - TP # 1 - ( UNCRUSHED COAL ) 01. Primary Sampler Type Drive Material - Cutter HOusing Primary Belt Feeder Type Belt width Motor Speed Design. Capacity Toothing Angle Belt Secondary Sampler Type Design. Capacity Cutter speed Drive Materia - Cutter Hopper Houseing Sweep SWAX 700 30 HP Electric Motor M.S. with SS304 & Liners M.S. Fabricated Reversible 750 mm 2 HP .88 mm / min. 8 MTPH 20 Nylon Construction 315/3, 3mm top x 1.5 mm bottom Cover Grade FR 8 MTPH 152 mm/sec. 0.5 HP 250 mm SS 304 Fabricated SS 304 Fabricated M.S.Fabricated

02.

03.

04.

Primary Crusher Model Design Capacity Drive Product Size Sample Colector Model No. Canes

30 FT FLEX TOOTH 8 MTPH 40 HP 95% passing 8 mesh 100% passing 4 mesh RSC-2100 Rotary 8

05.

102
Can Capacity Drive Material - Can Housing Reject Screw Conveyor Screw Dia & Pitch Screw length Drive Flap Gate Model 4 Litres each 25 HP SS 304 Fabricated MS 276 mm 6875 mm 2 HP Motorised type

06.

07.

GEAR BOX BEARING DETAILS

SL. NO. 1. GEAR BOX DESCRIPTION KBV- 280
(GEAR-RATIO-18:1)

QTY

LOCATION

Paddle feeders

2.

KCN - 400(HB)
(GEAR-RATIO-18:1)

Conv. 1A / 1B

3. 4.

SBN - 355(HB)
(GEAR-RATIO-18:1)

4 2

Conv. 2A / 2B Conv. 3A / 3B Conv. 4A / 4B

KCN - 450 (HB)

(GEAR-RATIO-18:1)

5.

KCN- 355 (HB)

(GEAR-RATIO-18:1)

Conv. 5A / 5B

6. 7.

SBN- 255 (HB)

(GEAR-RATIO-14:1)

1 1

Conv. 6 Conv. 7

KCN - 280 (HB)

(GEAR-RATIO-18:1)

8.

SCN 225
(GEAR-RATIO-60:1)

Belt Feeder

9.

NK-KCU-280/H
(GEAR-RATIO-20:1)

04

Travelling Tripper

SHAFT BEARING DETAILS DETAIL ( ONE GEAR BOX) BEARING Qty. NO. NO. Input 22315 01 31315 02 Inter. 32319 02 Output 30228 02 Input 22315B 01 31315J2 02 1st Inter. 32319U 02 nd 2 Inter. 2232602 GC/W33 Output 32038 02 Input 30317U 01 Inter. 30324 02 Output 32034 XU 02 Input 22317 01 31317 02 st 1 Inter. 32322 02 2ndInter 22330 02 Output 32040 02 Lub oil 6005 02 Pump Input 22314 01 31314 02 st 1 Inter. 32317 02 2ndInter 30224 02 Output 32034 02 Input 30311 02 Inter. 32314 02 Output 30322 02 Input 2312 01 31312 02 st 1 Inter. 32312 02 2ndInter 32319 02 Output 30228 02 Input 308 02 st 1 Inter. 310 02 2ndInter 314 02 Output 30222 02 Input NUP2312 01 31312 02 1st Inter. 32312 02 2ndInter. 30319 02 Output SL182936 02

OIL SEAL ( ONE GEAR BOX) DETAIL Qty. NO. AS 70x70x10 01 CS 40x200x15 01 90x70x10 190x220x15

120x85x12 200x170x15 AS 80x100x10 CS200x230 x15 01 01

65x85x10 170x200x15

85x55x8 130x110x12 55x72x8 140x170x15

40x72x7 110x130x12 CS130x210x15 50x72x8 Int. Circlip 472

104

GEAR BOX BEARING DETAILS

SL. NO. 10. 11. KCH - 315 2 GEAR BOX DESCRIPTION Qty LOCATION SHAFT BEARING DETAILS DETAIL ( ONE GEAR BOX) BEARING Qty. NO NO. Input 30203 02 Output 6304 01 3305W 01 Input NUP 2313C 01 31313 02 Inter. 32314 02 SL 162944 02 (Needle Roller) 02 Output 30322 02 Input 6076 02 Inter. 22222 02 22230 02 22317 02 Output NU316E 01 2316E 01 Input 3214 01 6044 01 Inter. 6209 04 6310 02 6318 01 Output 22216 01 NJ 2285 01 NJ318 01 NJ22265 01 Input 30310 02 Inter. 30306 02 30307 02 Output NUP2306 01 SL 182922 02 Input Output 32034 32226 02 02 OIL SEAL ( ONE GEAR BOX) DETAIL Qty. NO.

CRD Tr. Tripper St./Reclimer Int. Conv.

AS 60x80x8 CS220x250x15

01 04

12.

GR 219:1

St./Reclimer Bucket Wheel

AS 75x100x10 ASx95x120x10 365x40sx18

13.

VK 5 S/424 (GR-570:1)

02

St./Reclimer Slew Drive

AS 50x65x8 CS90x120X12 CS220x250x15

02 01 01

14.

NK-KCU-160M

12

St./Reclimer Long Travel Drive

AS 26x47x07 CS110x130x15

15

SAN 355

04

Crushers

150x180x15 170x200x15

105
EQUIPMENTS BEARING DETAILS
SL. NO. 1. EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS
(OFONE EQUIPMENT)

Remarks

Paddle Feeder

04

1. Extra Bearing Housing 2. Extra Bearing Housing 3. Travel Drive Bearing Block 4. M3 Hyd. Motor Bearing 5. Track Roller 6.CRD Gear Box 7. A2F Pump 8. A4V Pump

BEARING NO 32224 22224C UCF-216 NJ 211 6308 C3 6206-ZZ 6306 ZZC3 32207B 841771 CE 22244 HLK 22228 22326 C4 BBU 3652 P UCF X 15 UCF X 15
(For shaft dia. 90 mm)

Qty. No. 01 01 08 02 04 01 01 01 01 02 04 04 08 02 4x6 = 24 2x6 = 12 4x6 = 24 01 2x10 =20 02 1 1 1x2 = 2 8x2 = 16 01 01 02 2x2 =4

2. 3. 4. 5. 6.

Crusher Grizzly Feeder Magnetic Seperator Flap Gate STACKER / RECLAIMER

04 04 04

1. Rotor Shaft Bearing 2. Jack Shaft Bearing 1. Main shaft 2.Corden shaft Pulley Plummer Block Flap Ggate End Bearins

1. Drive Bogie 2. Drive Bogie 3. Idle bogie 4. Cross beam support point 5. Single wheel bogie 6. Boom support point 7. Torque arm for bucket wheel 8. Assembly for locking arm 9. Assembly of hyd. Rail clamp 10. Bucket wheel shaft 11. Slew mechanism 12. Auto greasing system 13. Boom luffing cylinder

23226C 22222C 23226C GE 180 UK 2RS 23226C GE 220 UK 2RS GE 70 ES 22207 HL 22207 HL 62082 RS 23060 HLK+AH 3060 23052 HLK+AH 3052H 22240 CC 32305C GE 120 D0

106
EQUIPMENTS BEARING DETAILS
SL. NO. 8. EQUIPMENT QTY LOCATION DESCRIPTION BEARING ETAILS
(OFONE EQUIPMENT)

Remarks

Coal sampler -1

01.

1. Primary B.F. Drive Pulley Non- Drive Pulley 2. Reject screw conv. DE NDE 3. Primary crusher DE NDE 4. Primary sampler DE NDE

BEARING NO. 1216 CK+ UC 214+ UCT 214 30208 30206 22218 CK+ 22218 CK+ 22220 22220 1210 CK+ 1209 CK + H 6314 CK 6036 1036/16036/6236/6 336 6032 6028 6028 6024 6032 6021 6018 6021 6004 ZZ 6202 ZZ 6201ZZ N205 N204 N209

Qty No. 02 02 01 01 01 01 01 01 2x2 =4 2x2 =4 02 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 02 1x 22 = 22 1x 22 = 22 2x4=8 Oil seal 210 x 240 x 50 170 x 200 x 15

9.

Coal sampler -2

01.

1. Primary B.F. & reject B.F. Head Pulley 2. Primary Belt Feeder Tail pulley 3. Primary crusher 1. CDR - 760 2. CDR - 660 3. CDR - 584 4. CDR - 480 5. CDR - 420

10

Fluid Coupling

11.

Thruster

ET - 5500 ET - 3250 ET - 3150 ET - 275 ET - 240 FNB / FND - DE NDE FQD DE & NDE

Oil seal 140 x 170 x 15 120 x 150 x 12 Oil sealCS 15 x 35 x 10

12

Dust Suppression pump

107
EQUIPMENTS BEARING DETAILS
SL. NO. 13 EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS
(OFONE EQUIPMENT)

Remark

Ventilation Fans / DE Fans

Ventilation Track Hopper DE (Crusher House) DE (Bunker Floor) ECS ( Control Room )

BEARING NO 21316 CCK + H316 23222 CCK + H3222 22211 EK + H311 21315 CCK + H315 22211 EK + H311 7307 CEP 6206 6204 6205/6204 6206 6206 6204 6205 UCF - 15 UCF - 13

Qty. NO. 2 x 5 = 10 2x2=4 2x4 =8 2x2=4 2x2=4 1x8=8 02 02 02 02 02 01 01 02 02

14. 15.

Sump Pump Idlers

ECS ( Track Hopper ) Track Hopper 1. Carrying Idlers 2. 02 piece return idlers 3. 01 return idler 4. Self cleaning idler 5. Impact Idler 6. Guide roller 7. Bunker sealing roller

16. 17.

R.P. Gate Flow Devider

LUBRICATION SCHEDULE SR. NO. 1 (a) EQUIPMENT DRIVE Helical Gear Unit LUBRICANT RECOMMENDED Servomesh SP-320 of Indian Oil or Equip. QTY. OF LUBRICANT Refer Annexure 1 FREQUENCY OF LUBRICANT The first oil change after 200 working hours. Subsequent oil change must be made after every 1500 to 5000 operating hours depending upon working condition the oil change intervals not exceed 18 months. The first oil change after 500 working hours. Subsequent change after 3000 working hours. The intervals however should exceed 12 months. Refer attached Maint. Manual. Refer attached Maint. Manuals. At every 3 to 4 Months Level should be check @ 8000 hrs and regular interval. Before this period expires to ensure correct levels. It is recommended that grease be renewed at 2 year interval. Relubricate after 2 or 3 Months INSPECTION PERIOD Periodically check oil level to correct mark METHOD OF LUBRICANT Splash / Oil Filled

(b)

Arm Gear Unit

Servomesh 533 or Servomesh 40 of Indian oil or Equip. Servomesh HLP 46 of Indian oil or Equip. Servomesh SP 460 of Indian oil or Equip. Lithium base Grease - 6 Servogem EP- 2

Refer Annexure 1 Refer Annexure 2 Refer Annexure 3 Refer Annexure 3

Periodically check oil level to correct mark Periodically -

Splash / Oil Filled Oil Filled Oil Filled Grease Nipple Oil Filled

(c) (d) (e) (f)

Fluid Coupling ( High Speed ) Geared Motor for Tripper Bearing of Motor Geared Couplings

PULLEYS Bearing Blocks fitted with Spriroller bearing IDLERS

Brg. Block fitted with sphe. Roller bearing. Lithium base grease lithon 2 of H.P. Beacon 2 of Esso. Ball Brg. For all idler and guide rollers. High Grade Lithium base grease.

Refer Annexure 4

Periodically

Grease Nipple

Factory Lubricated

All Bearings labyrinth & grease chambers are grease packed for life time.

109
LUBRICATION SCHEDULE SR. EQUIPMENT LUBRICANT QTY. OF FREQUENCY OF NO. RECOMMENDED LUBRICANT LUBRICANT 4 H O RI Z O N TA L G R A V I T Y T A K E F O R C O N V. NO. 3A / 3B :(a) Trolley Wheels bush Lithium base Grease , Inject grease till it At the intervals 3 to 4 bearing Lithium 2 of H. P. or comeout from Months. Beacon 2 of ESSO or through outer Hylak -F-30 of H. P. periphery of cover (b) Wire Rope Sheave - do - do - do Bush 5. F L A P G A T E : (a) Liner Electric Actuator 1. Push Pull Shaft GEM EP-2 of Indian Oil Factory Lubricated Refer enclosed Manuals. or Equi. 2. Trunion Bracket - do Inject grease At every six Months through grease nipple 3 Ball Bearings Pillow Lithium base Grease Refer Relubricate every 3 Blocks Lithium 2 of HP or Beacon Annexure - 5 Months 2 of ESSO. 6 F L O W D I V I D E R :(a) Ball Bearing Pillow - do - do - do Blocks 7 RACK AND PINION GATES : (a) Rotary Actuator Lithium Base Grease Refer Relubricated after every 3 Lithon 2 of HP or Becon 2 Annexure - 5 Months of ESSO 8. Tripper Bearings - do Refer - do Annexure 5 9. Anticollision Device - do - do - do INSPECTION PERIOD Periodically METHOD OF LUBRICANT Grease Nipple

- do -

- do -

Periodically Periodically - do -

Through Grease Nipple - do -

- do - do - do - do -

- do - do - do - do -

110 ANNEXURE-1 LUBRICATION SCHEDULE FOR HELICAL , BEVEL HELICAL ,WORM GEAR UNIT
Sl. No. 1 2 3 4 5 6 7 8 9 10 Conv. No. 1A/B 2A/B 3A/B 4A/B 5A/B 6 7 Bed 1 to 4 Tripper Flow Divider M/C No. Size of Gear Unit KCN 400 Ratio 18 : 1 SBN 355 Ratio 18 : 1 SBN 355 Ratio 18 : 1 KCN 450 Ratio 18 : 1 KCN 355 Ratio 18 : 1 SBN 225 Ratio 18 : 1 KCN 280 Ratio 18 : 1 SCN 225 Ratio 18 : 1 NK-KCU 280 / H Ratio 20 : 1 Shaft mounted worm Gear SMM 4. Ratio 40 : 1 Lubricant Qty. of Lub. Per Gear Unit in Liters 125 60 60 180 90 14 46 22 70 1 No. Gear Unit In No. 2 2 2 2 2 1 1 4 4 2 Total Qty. of Lub In liters. 250 120 120 360 180 14 46 88 280 2

CO/1188/1 AB CO/1188/2 AB CO/1188/3 AB CO/1188/4 AB CO/1188/5 AB CO/1188/06 CO/1188/07 CO/1188/08 CO/1188/10

Servomesh SP-300 of Indian Oil or Equip. - Do - Do - Do - Do - Do - Do - Do - Do Servo system 533 Or Servomesh 40 of IOC

111

ANNEXURE-2

LUBRICATION SCHEDULE FOR FLUID COUPLINGS

Sl.No. Conv. No. 1 A/B M/C No. MOTOR K.W. FLUID COUPLING SIZE OIL FILLING ANGLE 80 APPROX OIL QTY. 36 X 2 TOTAL OIL QTY. LT. 72

CO / 1188 / 1AB

350

CDR 660

2 A/ B

CO / 1188 / 2AB

280

CDIR 584

72

27 X 2

54

3A

CO / 1188 / 3A

280

CDIR 584

70

27 X 1

27

3B

CO / 1188 / 3B

280

CDIR 584

70

27 X 1

27

4A/B

CO / 1188 / 4AB

450

CDR 660

80

36 X 2

72

5A/B

CO / 1188 / 5AB

250

CDR 584

80

23 X 2

46

CO / 1188 / 06

90

CDIR 480

80

14 X 1

14

CO / 1188 / 07

125

CDR 480

70

16 X 1

16

112 ANNEXURE-3

LUBRICATION SCHEDULE MOTOR FOR ELECTRIC HOIST FOR CROSS TRAVEL GEARED
SL. NO. 1 2 3 4 TYPE OF GEAR UNIT OF GEARED MOTOR 32.1 K 42. 1K HFA 50 FOR TRIPPER 72 K D160 RECOMMENDED LUBRICANT SERVOMESH SP 460 OF INDIAN OIL OR EQUP. - DO - DO - DO QTY. OF LUB. PER GEAR UNIT IN LITIRE 0.5 0.75 1.25 2.5 TOTAL NO GEARED MOTOR 17 NOS. 7 NOS. 1 NO. 4 NOS. TOTAL : TOTAL QTY. OF OIL IN LITRE 8.5 5.25 1.25 1.0 16 Litres.

LUBRICATION SCHEDULE FOR GEAR COUPLINGS

SR. NO. 1 2 3 4 5 6 7 8 CONVEYOR NO. CONVEYOR 1A / 1B CONVEYOR 2A / 2B CONVEYOR 3A / 3B CONVEYOR 4A / 4B CONVEYOR 5A / 5B CONVEYOR 6 CONVEYOR 7 BELT FEEDERS COUPLING SIZE BZWE - 7500 BZWE - 5600 BZWE 5600 BZWE 10600 BZWE 5600 BZWE 1500 BZWE 5600 BZWE 1500 QTY. OF LUBRICANT PER COUPLING IN KGS 0. 45 0.40 0.40 0.65 0.40 0.12 0.40 0.12 NO. OF COUPLING 2 2 2 2 2 1 1 4 TOTAL QTY. : TOTAL QTY. OF LUBRICANT IN KGS. 0.90 0.80 0.80 1.30 0.80 0.12 0.40 0.48 4.80 KGS

113 ANNEXURE-4

LUBRICATION SCHEDULE FOR BEARING BLOCK FOR PULLEYS

SR NO. 1 2 3 CONV. NO. M/C NO. SHAFT DIA AT BRG. IN MM 180 125 100 180 125 100 180 125 100 75 200 140 125 180 125 115 100 100 125 100 115 180 75 BRG BLOCK DESIGNATION 22-3200-00 22-3140-00 22-3110-00 22-3200-00 22-3140-00 22-3110-00 22-3200-00 22-3140-00 22-3110-00 22-3085-00 22-3220-00 22-3160-00 22-3140-00 22-3200-00 22-3140-00 22-3130-00 22-3110-00 22-3200-00 22-3140-00 22-3110-00 22-3130-00 22-3200-00 22-3085-00 BEARING DESIGNATION 22240 CCK + H 3140 22228 CCK + H 3128 22222 CCK + H 322 22240 CCK + H 3140 22228 CCK + H 3128 22222 CCK + H 322 22240 CCK + H 3140 22228 CCK + H 3128 22222 CCK + H 322 22217 CCK + H 320 22244 CCK + H 3144 22232 CCK + H 3232 22228 CCK + H 3128 22240 CCK + H 3140 22228 CCK + H 3128 22226 CCK + H 3126 22222 CCK + H 322 22240 CCK + H 3140 22232 CCK + H 3128 22222 CCK + H 322 22226 CCK + H 3126 22240 CCK + H 3140 22217 CCK + H 320 NO. OF BRG. BLOCK IN NOS. 4 16 4 4 16 4 4 24 4 4 4 16 8 4 16 2 10 2 8 2 16 16 8 QTY. OF LUBRICANT PER BRG. BLOCK IN KGS 2.7 1.6 0.9 2.7 1.6 0.9 2.7 1.6 0.9 0.6 3.0 1.6 1.6 2.7 1.6 1.4 0.9 2.7 1.6 0.9 1.4 2.7 0.6 TOTAL QTY. OF LUBRICANT IN KGS. 10.8 25.6 3.6 10.8 25.6 3.6 10.8 38.4 3.6 2.4 12.0 25.6 12.8 10.8 25.4 2.8 9.0 5.4 12.8 1.8 22.4 43.2 4.8

1 A/B 2 A/B 3 A/B

CO / 1188 / 1AB CO / 1188 / 2AB CO / 1188 / 3AB

4 5 6 7 8 9

4 A/B 5 A/B 6 7 BFD 1 TO 4 TRIPPER

CO / 1188 / 4AB CO / 1188 / 5AB CO / 1188 / 6 CO / 1188 / 7 CO / 1188 / 8 CO / 1188 / 10

114 ANNEXURE-5

LUBRICATION SCHEDULE FOR FLANGED MOUNTED BEARING BLOCKS

SR. 1 2 3 EQUIPMENT R. P. GATE FLAP GATE FLOW DEVIDER M/C NO. CO/1188/12 CO/1188/11B CO/1188/2AB SHAFT AT BRG IN MM 75 90 65 BEARING DESIGNATION UCF X 15 UCF X 18 UCF X 13 NO. OF BRG. BLOCKS 8 26 4 QTY. OF LUBRICANT PER BRG. BLOCK ( GMS.) APPROX. 20 25 26 TOTAL QTY. OF LUBRICANT ( GMS.) APPROX 160 650 64

LUBRICATION SCHEDULE FOR FESTON CABLE TROLLEY

ANTICOLLISION DEVICE & TRIPPER WHEELS
SR.NO. 1 2 3 4 M/C NO. CO / 1188 / 24 CO / 1188 / 10 CO / 1188 / 10 CO / 1188 / 10 BRG. DESIGNATION 6000 2Z 6210 6216 22232 CCK / W 33 NO. OF BRG. 640 32 16 16 QTY. OF LUBRICANT PER BRG. BLOCK IN GRAMS 15 50 65 1600 TOTAL QTY. OF LUBRICANT IN KGS. 10 1.6 1.1 25.6

HOIST DETAILS
Sl. No. 1. a. b. 2 a b c 3. a. b. c. d. 4. 5. 6. 7. a. b. c. 8.

Location
Track Hopper For PF For Sump Pump TP # 1 For Conv. 1A/1B For IMS 1 & 2 For CS # 1 CRUSHER HOUSE Conv. 2A/2B GF# 1,2, 3 & 4 Crusher BF # 1,2,3 & 4 TP # 2 Conv. - 3A TP # 4 Conv. 6 TP # 5 Conv.- 3B TP # 3 Conv. 4A/4B IMS 3 & 4 CS # 2 BUNKER FLOOR Conv.- 5A/5B

Model No.
W100S2/1R V16N4/1R 80N2/1R S0125N4/1R V63N2/1R 63N2/1R V16N4/1R S0125N4/1R 16N4/1R V63N2/1R V16N4/1R V63N2/1R V63N4/1R TVX320N2/1 63N2/1R VX100S2/1R Total Hoist

Qty.
2 2 1 1 1 1 2 2 2 1 1 1 1 1 1 2 22

Capacity In Ton
5 1.0 4.0 12.5 3.2 3.2 1.25 12.5 1.2 3.2 1.0 3.2 5.0 12.5 3.2 5.0

Lift (M)
23 13 8.5 23 19 8.5 13 27 6 19 13 19 8.5 60 8.5 40

HOIST TECHNICAL DETAILS

Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Model W100S2/1R V16N4/1R 80N2/1R S0125N4/1R V63N2/1R TVX320N2/1 63N2/1R 16N4/1R VX100S2/1R V63N4/1R Qty. 02 05 01 03 03 01 02 02 02 01 Capacity (MT) 5 1 & 1.25 4 12.5 3.2 12.5 3.2 1.25 5 5 Lift Mtr. 23 13 8.5 23 & 27 17 60 8.5 6 40 8.5 Motor Kw Trolley 0.55 0.55 0.55 0.75 0.55 2.2 0.55 0.55 0.55 0.75 Factor of Hoist Safety 12.5 6.4 3 9.46 6.3 6 12.5 5.12 6.3 7.5 18.5 4.7 6.3 7.5 3 9.46 12.5 6.4 6.3 9.6 Rope Dia. (mm) 16 6.5 14 16 14 22 14 6.5 16 14