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: The Furnace
: The hairdryer
The calcium carbonate source: One could use limestone, which is very common. But limestone could have sulphur and iron impurity which does make quite a bad quality product. Also limestone could be dolomitic (contain magnesium carbonate in it). It is know that in early time if limestone couldnt be found sometime seashells where used instead. Seashells could be picked near a lake/ocean but one could buy some at the dollar store for a really low price. It is a good idea to test the seashells for calcium, dissolving one seashell in 10% HCl should make large amount of effervescence and a colorless solution, if this solution is added to a sodium carbonate and/or sodium sulphate solution a white precipitate should form. CaCO3 + 2HCl -) CaCl2 + H2O + CO2 CaCl2 + Na2CO3 -) 2NaCl + CaCO3 CaCl2 + Na2SO4 -) 2NaCl + CaSO4
:The seashells
The fuel:
If one live in a countryside he could use wood but he would have been warned that using wood in this type of furnace is really smelly since wood seam to char and only the carbon produced seam to burn. A better fuel is hardwood charcoal in large pieces. Hardwood charcoal burn with an hotter temperature than wood but produce a lot of carbon monoxide gas, In fact when the blower of the furnace is turned off large amount of blue flame is made proving that the charcoal does not burn completely to carbon dioxide.
:'' If one live in a countryside he could use wood (the forest near the backyard of my house) Using the kiln:
First make a layer of charcoal on the bottom of the furnace, add a layer of seashells on top of it, one handful of seashell is a good proportion, then add a layer of charcoal on top of the seashells. For
starting the furnace it is recommended to use some type of alcohol, like methanol (wood alcohol). Pour most of the methanol on the bottom of the furnace and light it, when the charcoal/wood seams to burn by itself start the hairdryer to maximum speed (Check for the cold mode to reduce electricity cost). It takes about 10minutes to complete a run.
: It takes about 10minutes to complete a run. Processing/drying: After the run the shells will be on the bottom of the furnace. Shells are now made mostly of calcium oxide, CaO. Simply mix the shells with distill water in a polypropylene container. After a few minutes the distilled water will become cloudy and large amount of heat will be generated, this is an indication that youre on the right track. Mix the shells in the water to make a paste, the mixture will heat a lot. At this point one could simply purify it by his own way, the paste is made mostly of calcium hydroxide and calcium carbonate impurity. First pour the mixt in a Stainless steel mug and heat the mug to boil off water. Then you will end up with a powder with some shells pieces. To remove the shells pieces use a Stainless steel mesh, this will remove most of the calcium carbonate contamination. You will end up with a white powder.
: Temperature rising when the calcium oxide react with water and the newly formed calcium hydroxide paste. Testing: To test the product for calcium hydroxide/calcium carbonate contamination I recommend to use this simple procedure, it does not show the percentage of carbonate contamination but it does give a good approximation. First dissolve some of your crude product in dilute HCl, if it makes almost no effervescence and a colorless solution your product doesnt have a lot of contamination from calcium carbonate/carbon. Then make a solution of ammonium salt and add your crude product to it, a strong odor of ammonia should be observed. For further purification one could dissolve the crude product in distilled water, filter the solution and dry it to get rid of most impurities. Description of the crude product: Pure white powders with few small black particles which I suppose are carbon.
:''Pure white powder with few small black particles which I suppose are carbon.''
Quote 1: CaCO3 -850degree Celsius-) CaO + CO2 Quote 2; CaO + H2O -) Ca(OH)2
Reference: Wikipedia -calcium hydroxide -calcium oxide -lime kiln My own work