2005 Valve Catalog Full ASAHI

The Advantages of Thermoplastics
Thermoplastics vs. Metal

Understanding the benefits and limitations of both advanced thermoplastics and metals is essential to making an informed choice in valve materials. For services up to 250F and pressures up to 230 psi, thermoplastic valves outperform metal with respect to corrosion, abrasion and freeze resistance, and lower installed cost. Over 70% of all industrial valve applications fall within these ranges. In high pressure, high temperature applications, metals are your only choice. For all other process lines, from wet chlorine, plating solutions, and acid wastes to demineralized water, thermoplastic valve and piping materials are your best solution. Knowing the compatibility of the process material with the valve materials of construction, which include body, seat, seals, gaskets, diaphragms, discs, plugs, balls, packings and trims non-wetted as well as wetted parts impacts the valve's life and performance and contributes to its overall cost. In this catalog we have made every attempt to provide you with information which will allow you to make the right selection.
2 6 10 14 15 16 18 19 20 21 22 23 24 25 26 28 32 34 37 39 42 44 46 50 54 57 60 62 65 66 68 72 75 80 81 82 83 88 90 92 94 98 100 105 107 111 113
Thermoplastic Materials and Valve Types Type 21 Ball Valves Multiport Type 23 Ball Valves Omni Ball Valves Labcock Valves Quarter-Bloc Ball Valves Electromni Actuated Ball Valves Electrically Actuated Ball Valves Ball Valve Stem Extensions and Options Series 92 Electric Actuators Series 94 Electric Actuators Electrically Actuated Multiport Valves Pneumatic Actuators Pneumatically Actuated Ball Valves Pneumatically Actuated Multiport Valves Type 56 Butterfly Valves Type 75 Butterfly Valves Type 55 Butterfly Valves Pool Pro Butterfly Valves Damper Style Butterfly Valves PDCPD Giant Butterfly Valves Butterfly Valve Stem Extensions and Options Electric/Pneumatic Actuated Butterfly Valves Type 14 Flanged Diaphragm Valves Type 14 True Union Diaphragm Valves Type 14 Pneumatically Actuated Valves Type 15 Flanged Diaphragm Valves Type "G" Diaphragm Valves Diaphragm Valve Stem Extension and Options Electric and Pneumatic Actuator Options Swing Check Valves Ball Check and Foot Valves Gate Valves Gate Valve Stem Extensions and Options Electrically Actuated Gate Valves Gaskets Constant Flow Valves Sediment Strainers Sight Glass Gauge Valves Type A Pressure Relief Valves Type E Pressure Relief Valves Globe Valves Globe Control Valves Compact Control Valves AS-i Bus Systems Technical Data Part Numbers
DISTRIBUTED BY:
Thermoplastic Materials
The Benefits of Thermoplastics
The advantages of using thermoplastics are constantly being discovered. Over the past few years, there has been a dramatic increase in the application of thermoplastic valves and piping systems in areas where metal valves were thought to be the only solution. Even the most corrosion resistant metals are still susceptible to galvanic and electrolytic corrosion, resulting in scale build-up which reduces flow rates and increases pressure drop. Asahi/America is actively trying to educate end users to upgrade to thermoplastic systems. Thermoplastics are the following: Dielectric Low thermal conductivity Smoother than metal for better flow rates and less energy required to move fluids Made to last longer than metal, even when in contact with corrosive liquids. Pure, so they do not contaminate the fluids they transport. Chemically resistant
Materials Used in Asahi Valves

THERMOPLASTICS PVC (Polyvinyl Chloride) Cell Classification: 12454A, ASTM D 1784 (Formerly, TYPE I, GRADE I) Properties: Over-all balanced properties Excellent chemical resistance, strength, rigidity and modulus of elasticity Temperature Range: 32 140 F CPVC (Chlorinated Polyvinyl Chloride) Cell Classification: 23567A, ASTM D 1784 (Formerly, TYPE IV, GRADE I) Properties: Similar to PVC Temperature Range: 32 195 F PP (Polypropylene) Cell Classification: 0210B67272, ASTM D 4101-92b Properties: Excellent chemical resistance, highly crystalline, lightest of plastics Temperature Range: - 4 195 F
PVDF (Polyvinylidene Fluoride) Cell Classification: TYPE II, ASTM D 3222-91A Corrosion resistant, much more so than metals, Properties: Superior chemical and abrasion which is why thermoplastics are favored by the resistance, high mechanical strength, dielectric EPA properties Lightweight, averaging a weight of 1/16th of Temperature Range: - 40 250 F comparable metal materials. ELASTOMERIC AND OTHER MATERIALS Used in many industries including semiconductor, mining, pulp and paper, PTFE (Polytetrafluoroethylene) electroplating, printing, landfills, aquaculture, Properties: Nearly insoluble and chemically inert, waste water treatment, aquariums, theme thermal stability, non-flammable, dielectric, naturally parks and cruise ships. lubricant Lower in total material and installation costs Temperature Range: - 40 302 F than conventional metal systems EPDM (Ethylene Propylene Diene Terpolymer) More efficient than metals, especially in Properties: Good for acids, many aggressive operational efficiencies including chemical chemicals, alcohol, ozone/weathering inertness, resistance to permeation and Temperature Range: - 40 195 F impurity absorption, abrasion and freeze resistance. FKM (FKM = Fluorocarbon Rubbers) Advancing more steadily than their metal Properties: Most chemically resistant, balanced counterparts. These advances in thermoplastics and excellent over-all properties have made possible the needed strength and Temperature Range: - 20 302 F heat/pressure tolerance for the vast majority of fluid flow applications. NITRILE (NBR = Nitrile-Butadiene Rubbers) Properties: Excellent for oil, alcohol, abrasion Easier to install than metals, because of resistant lightness in weight, good maneuverability, and compact size. Temperature Range: - 5 212 F ASAHI/AMERICA
Rev. C 03-05
Thermoplastics
Materials Used in Asahi Valves
ELASTOMERIC AND OTHER MATERIALS (CONT.) HYPALON* (CSM = Chlorosulphonyl Polyethylene) Properties: Excellent for oxidizing acids, alkalis, abrasion resistant Temperature Range: - 5 175 F NEOPRENE * (CR = Chloroprene Rubbers) Properties: Good for acids, alkalis, lower gas permeability, impact resilient Temperature Range: - 5 175 F AFLAS ** (TFE Elastomer = Tetrafluoroethylene/propylene dipolymer) Properties: Wide varieties of Chemicals, Bleaches, Pulp and Paper Liquids Temperature Range: Up to 450 F BUTYL (IIR = Isobutene-isoprene rubbers) Properties: Acids and alkalis, weathering less gaspermeability, good flexing strength Temperature Range: - 22 195 F UHMWPE (Ultra High Molecular Weight Polyethylene) Properties: Abrasion and chemically resistant
* Trade mark of E. I. du Pont de Nemours and Company ** Trade mark of Asahi Glass Co., Ltd.
Valve Types
Product Discussion and Overview
Asahi/America thermoplastic valves provide a dependable and economical way to handle corrosive chemicals, including sulfuric and hydrofluoric acid, nitric acid, oxidizing chemicals, caustics, solvents, halogens, and various other hostile fluids. They perform at temperatures up to 250F, pressures up to 230 psi, and flows up to 18,500 gpm. All valves meet or exceed ANSI Class 6 shut-off. What follows are brief descriptions of the valve types offered by Asahi/America. For further details, see the individual valve sections contained herein. BALL VALVES This valve performs an on/off or modulating function. Its name is derived from the flowcontrolling ball located within the body of the valve. A hole through the center of the ball along one axis connects the inlet and outlet ports of the body. The ball itself is held in place by, and rotates 90 within, PTFE seats. These provide permanent lubrication and keep the valve "bubble-tight." They are backed by elastomeric cushions, which provide pressure against the ball and at the same time compensate for wear. Elastomer O-rings are used for stem and carrier seals to prevent leakage to the atmosphere. In the open position, the flow is straight-through, and there is minimal pressure drop when the porting through the ball is the same size as the inside diameter of the pipe. Asahi/America ball valves are quick opening and closing; a quarter turn is all that is necessary. They are easy to maintain, and they provide tight sealing with low torque. Asahi/America offers three major types of ball valves: (1) Type 21True Union ball valves; (2) Omni ball valves; (3) Type 23 True Union Multiport ball valves. True Union ball valves can be lifted from the line, without having to move the piping, simply by loosening the two union nuts. The valves can be disassembled, and parts may be replaced. The Omni series are economical, one-piece valves which cannot be taken apart. Multiport ball valves are threeway ball valves with True Union design. The use of a Multiport ball valve simplifies piping and eliminates the need for an additional valve and Tee fitting. An L ported ball valve permits flow from the bottom entry to either the left or right ports or to an OFF position. An optional Tee ported ball allows simultaneous left and right flow. The Asahi/America True Union ball valves and Multiport ball valves may be electrically or pneumatically operated. 3
Caution:
1. Actual temperature that any particular valves can be used is often different from the above, since individual valve structure is different and a variety of materials is used in the same product. Refer to tables of Working Pressure vs. Temperature. 2. For details of chemical compatibility, consult factory for recommendation. 3. Asahi/America valves are not recommended for use in compressed gas services. 4. Only hydrostatic pressure is recommended when testing, with a gradual increase in pressure. 5. Recommended fluid velocity is 5 ft/sec to minimize water hammer and premature wearing.
35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com 6 Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
Valve Types
BUTTERFLY VALVES The name of this valve comes from the wing-like action of the flow-controlling disc, which operates at right angles to the flow. The disc has about the same diameter as the connecting pipe, and the flow is straight-through, with a low pressure drop. Maintenance is easy due to the small number of moving parts. The Butterfly valve can be used either as an ON/OFF or modulating type of valve. Asahi/ America has recently developed the advanced Type 56 valve, which has no metal to media or environment contact whatsoever. These valves may be operated manually, electrically, or pneumatically. DIAPHRAGM VALVES The diaphragm valve offers many combinations of body materials and elastomeric diaphragm materials. The valve design is abrasion-resistant and non-clogging. When the diaphragm, which is connected to the stem of the valve by a compressor, is pulled away from the bottom of the valve body or weir, the path of the fluid has a smooth, streamlined flow. Slurries at low pressure that would normally clog most other valve designs easily pass through a diaphragm valve. The bonnet and working parts are completely isolated from the line fluid and only the body and diaphragm materials must be considered for service compatibility. The valve is a top-entry design, allowing in-line maintenance. The valve is suitable for throttling and ON/OFF service in applications ranging from water treatment to chemical abrasion processes. Diaphragm valves are operated manually, electrically, or pneumatically. CHECK VALVES Check valves are self-contained, automatic valves, which are used to prevent the reversal of flow in a line. When open and under flow pressure, the checking mechanism will move freely in the media, offering very little resistance and minimal pressure drop. Asahi/America provides two basic types of check valves: swing check valves and ball check valves. A swing check valve utilizes a swinging disc, which requires only minimal back pressure to close the valve. This valve can also be modified, with a lever and weight or spring, to assist in seating faster to eliminate shock. The Asahi/America ball check valve employs a free moving ball, which unseats to permit flow in one direction, but seals against a seat to prevent backflow. Both types of valves may be installed vertically or horizontally. 4 GLOBE VALVES The flow through a globe valve follows a course that takes nearly two 90 changes in direction. But, because the seating of a globe valve is parallel to the line of flow of the liquid, it can be used to throttle the flow to any required degree or to give positive shut-offs. The economy and dependability of the Asahi/ America globe valve make it desirable for many applications where this pressure drop is not critical. These valves are designed for manual operation only. GATE VALVES The gate valve is the most widely used ON/OFF valve for large diameter, full port applications. When the valve is fully open, it allows straightthrough passage through an opening that is essentially the same size as the inside diameter of the connecting pipe. This is why there is little pressure drop through an Asahi/America gate valve. The valve operates when the handwheel and stem screw (or electric actuator) move a cylindrical plug, the gate, up and down at right angles to the fluid flow. Traditionally, gate valves have been used only for ON/OFF service, but because the unique Asahi/America sliding plug design provides a larger seating area than conventional gate valves, it can be used for throttling. This significantly larger seating area, which runs 360 degrees around the cylindrical plug, has also virtually eliminated the valve chatter normally associated with Gate valves. Asahi/America features two types of gate valves, one with a solid polypropylene plug and the other with a resilient elastomeric plug. Each valve is specifically designed to handle unique corrosive applications. Both style valves are available in non-rising stem or in rising stem designs. LABCOCK VALVES This is another quarter-turn valve related to the family of ball valves. It has many process control monitoring and fluid sampling uses in the laboratory. These are quarter-turn valves, which come in a variety of configurations: male thread x male thread, male thread x hose, hose x hose, female thread x female thread, and female thread x male thread. They may be used for simple ON/OFF service or for calibrating flow. ASAHI/AMERICA
Rev. C 03-05
Valve Types
PRESSURE RELIEF VALVES The thermoplastic pressure relief valve protects equipment and systems against overpressures or sudden pressure surges. Able to handle highly corrosive or ultrapure liquids, it prevents pumps from dead-heading due to unexpected shut-offs downstream (also known as a bypass relief valve.) It maintains back pressure in closed-loop systems to make pumps run more smoothly (also known as a back pressure valve.) AUTOMATED VALVES Ball valves, butterfly valves, diaphragm valves, and gate valves are often automated with pneumatic or electric actuators. This allows remote operation for a variety of reasons: savings in labor, plant safety, product quality assurance, and automatic sequencing, to name a few. The choice of actuator type depends on many factors, including availability of air supply, cycling requirements, condition of the environment, compatibility with the type of control operation, and cost. Positioners may be mounted on these valves if flow control is required. GLOBE CONTROL VALVES The Asahi/America globe control valve is the most advanced available in design, features, performance, and cost effectiveness. Its design includes superior proportional control characteristics and safety features for a wide variety of applications, ranging from common fluids to the most aggressive chemicals. Accurate fluid control is achieved by positioning the valve plug to vary the aperture between the plug and the seat ring. The valve design allows the use of different plug/seat sets to provide desired flow versus travel characteristics. A wide range of controllable Cv is available, from 0.23 to a maximum of 105. Reduced trim is an option. For greater flow requirements, Asahi/America offers an extensive line of modulating ball and butterfly control valves. Both electric and pneumatic actuators are available for any control mode. PTFE bellows stem sealing eliminates old-fashioned packing glands, minimizing valve maintenance, and increasing performance, safety, reliability, and useful life. The Asahi/America Globe Control valves provide long, reliable, accurate, and economic life without resorting to highly expensive control valves in exotic materials. Cost is surprisingly low for initial purchase, installation, operation, and maintenance.
35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
SIGHT GLASS GAUGE The sight glass/gauge valve is the most convenient way to visually monitor the liquid level in tanks. Its thermoplastic construction produces excellent corrosion resistance, and its compact design permits it to be safely located close to the tank. SEDIMENT STRAINERS Sediment strainers protect pipeline components such as pumps and meters by removing suspended solids and impurities. Transparent thermoplastic construction permits easy detection of the screens condition. GASKETS Asahi valve gaskets offer a unique double convex ring design that gives optimum sealing with only 1/3 the torque commonly required with flat faced gaskets. Asahi/America offers EPDM gaskets from 1/2" to 12"; PTFE-bonded EPDM gaskets in sizes from 1/2" to 12"; and PVDF-bonded EPDM gaskets from 1/2" to 10". CONSTANT FLOW VALVES Using the constant flow valve provides an accurate way of controlling flow without automation (neither electricity nor an air supply is required). Accurate control is achieved by the globe style body and seatand-plug configuration. This unique design allows the valve to maintain a constant preset flow, even if the differential pressure changes. The all thermoplastic construction makes it ideal for semiconductor, chemical, swimming pool, and salt water applications.
Specifications Sizes: 1/2" 6" Models: PVC & CPVC: Socket, Threaded and Flanged (ANSI) PP & PVDF: IPS and Metric (DIN) Socket, Threaded, Butt and Flanged (ANSI) Bodies: PVC, CPVC, PP and PVDF Seats: PTFE backed with EPDM or FKM Seals: EPDM or FKM or AFLAS
Type 21 Ball Valve

Standard Features (Sizes 1/2" 6")
Pressure rated up to 230 psi (PVC, CPVC, PVDF) Double O-ring seals on stem for an added protection. Full bore, sizes 1/2" 2" Full vacuum rated, all sizes Blocks in two directions, upstream and downstream, leaving full pressure on the opposite end of the valve Integrally molded ISO mounting pad for both manual and actuated operations Integrally molded base pad to mount valves Securely or panel mounting PTFE seats with elastomeric backing cushions ensure bubble-tight shut-off and a low fixed torque, while at the same time compensating for wear True Union design for easier installation or repairs without expanding the pipe system Built-in spanner wrench on the handle for valve disassembly and assembly Two sets of end connectors (socket and threaded) included with all PVC and CPVC valves in sizes 1/2" 2" CPVC threaded end connectors on sizes 1/2" 1" come with stainless steel reinforcing rings
Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification

Trademark of Asahi Glass Co., Ltd.
Parts List (Sizes 1/2" 2")

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4a DESCRIPTION Body Ball Carrier End Connector Union Nut Stem Seat O-Ring (A) O-Ring (B) O-Ring (C) O-Ring (D) O-Ring (E) Stop Ring* Handle Ring** PCS. 1 1 1 2 2 1 2 2 1 2 1 1 2 1 2 MATERIAL PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PTFE EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others PVDF ABS 304 Stainless Steel
* Used for flanged end **Used for CPVC body, threaded end, 1/21
Options
6 Pneumatic and electric actuators & accessories Stem extensions 2" square operating nut or T nut Locking and/or spring return handles Limit switches Vented Ball ASAHI/AMERICA
Rev. C 03-05
Type 21
FLANGED END 14 6 12 11
Ball Valves
SOCKET END
d 2
D1
L 4
THREADED END
P.C.D.
d C D
H1
1 2 7 10 9 3 5 8 13 4 t L n- h
t d 1 D 1
SPIGOT END
2-S 2 Depth S3
S1
Dimensions (Sizes 1/2" 2")

FLANGED
NOMINAL SIZE
INCHES
SOCKET PVC, CPVC ASTM SCH 80 L 5.63 6.77 7.36 7.48 8.35 9.21 PP, PVDF (DIN) DIN 16962 L 3.90 4.49 4.84 5.47 5.83 6.93 d1 0.83 1.03 1.30 1.65 1.89 2.36 l 0.87 1.00 1.13 1.25 1.37 1.50 L 4.45 5.08 5.75 6.46 7.24 8.23 PP, PVDF (IPS)
ANSI CLASS 150 d 0.59 0.79 0.98 1.26 1.57 2.01 D 3.50 3.88 4.25 4.62 5.00 6.00 C 2.38 2.75 3.12 3.50 3.88 4.75 n 4 4 4 4 4 4 h 0.62 0.62 0.62 0.62 0.62 0.75
mm
1/2 3/4
15 20 25
d1 d2 d2 d1 t L l l 0.47 0.848 0.836 0.875 4.45 0.768 0.760 0.57 0.55 1.058 1.046 1.000 5.08 0.965 0.957 0.63 0.55 1.325 1.310 1.125 5.75 1.240 1.232 0.71 0.63 1.670 1.655 1.250 6.46 1.553 1.543 0.81 0.63 1.912 1.894 1.375 7.24 1.947 1.937 0.93 0.63 2.387 2.369 1.500 8.23 2.461 2.445 1.08
SPIGOT (BUTT END) PP,PVDF DIN 3442 PP PVDF
1 1/4 32 1 1/2 40 2 50
THREADED
NOMINAL SIZE
INCHES
mm
d1
1/2 3/4
15 20 25
1/2-14 NPT........ 0.59 3/4-14 NPT........ 0.67
L 4.02 4.72 5.16 5.91 6.42 7.76
D1 1.89 2.36 2.76 3.23 3.94 4.96
H 2.03 2.34 2.68 3.17 3.50 4.04
H1 1.14 1.38 1.54 1.85 2.17 2.60
d1 t t A L S1 l 3.62 0.787 0.728 0.098 0.075 4.882 0.75 3.94 0.984 0.866 0.106 0.075 5.670 0.75 4.33 1.260 0.886 0.118 0.094 6.063 0.75 4.76 1.575 1.024 0.146 0.094 6.850 1.18 5.16 1.969 1.260 0.181 0.118 7.638 1.18 6.26 2.480 1.417 0.228 0.118 8.819 1.18
4 4a
D 1
d 1
D 1
S2 0.29 0.29 0.29 0.35 0.35 0.35
S3 0.43 0.43 0.43 0.59 0.59 0.59
1-11 1/2 NPT........ 0.79 1 1/4-11 1/2 NPT........ 0.87 1 1/2-11 1/2 NPT........ 0.98 2-11 1/2 NPT........ 1.10
1 1/4 32 1 1/2 40 2 50
Type 21
PARTS (DIFFERENT NUMBERS FROM 1/2" 2") NO. 10 DESCRIPTION Cushion Screw PCS. 2 1 MATERIAL EPDM, FKM, Others 304 Stainless Steel
Ball Valves
SOCKET END
15
d 2 d 1 D 1 D 1 d 1
Rev. C 03-05
FLANGED END
A
NOTE: Quantity on Nos. 3 and 9 (see p. 6) is 2.
14 6 12
L 4
15
11
THREADED END
d C D
P.C.D.
H1
L 4
e2
SPIGOT END
2 1 7 9 10 3 5 8 13 4
L
D 1
n-h
t
S1
l
L
e1
Dimensions (Sizes 2 1/2" 4") FOR 6" SIZE CONSULT FACTORY

FLANGED
NOMINAL SIZE
INCHES
SOCKET PVC, CPVC ASTM SCH 80 L 10.2 t d1 d2 l 0.71 2.889 2.868 1.75 2 PP, PVDF (DIN) DIN 16962 L d1 d2 l 9.45 2.923 2.911 1.22 1.4 13.9 4.293 4.278 1.63
SPIGOT (BUTT END) PP,PVDF DIN 3442 PP PVDF e1 0.35 e2 0.24 0.28 0.31 S1 1.89 2.17 2.56
ANSI CLASS 150 d 2.56 3.07 D 7 7.5 9 C 5.5 6 7.5

THREADED
PP, PVDF (IPS) L 8.15 9.88 12.2 d1 L l 2.88 1.752 9.45 3.48 1.874 11.1 4.48 2.252 14.37
mm
21/2 65 3 4 80
n 4 4 8
h 0.75
0.75 11.97 0.71 3.516 3.492 1.875 11.1 3.512 3.498 0.75 14.65 0.71 4.518 4.491
100 3.94
NOMINAL SIZE
INCHES
mm
21/2 3 4
65 80 100
d1 2 1/2 - 8NPT
l 1.26
L 8.46
d3 2.28
D1 5.24 5.98 8.27
H 4.96 5.51 7.01
H1 2.83 3.35
t t d1 L A l 7.87 2.953 1.496 0.272 0.142 9.72
3 - 8NPT....... 1.38 10.39 2.70 4 - 8NPT....... 1.77 14.17 3.54
9.45 3.543 1.496 0.323 0.169 11.61 0.43
4.33 11.81 4.331 1.752 0.394 0.209 12.72 0.43
ASAHI/AMERICA
d 1
Type 21
Pressure vs. Temperature (PSI, WATER, NON-SHOCK)
NOMINAL SIZE
INCHES mm
Ball Valves
CPVC PP PVDF
PVC
30 F 71 F 106 F 121 F 30 F 71 F 106 F 121 F 141 F 176 F -5 F 86 F 121 F 141 F -5 F 71 F 106 F 141 F 176 F 70 F 105 F 120 F 140 F 70 F 105 F 120 F 140 F 175 F 195 F 85 F 120 F 140 F 175 F 70 F 105 F 140 F 175 F 210 F
1/2-2 15-50
2 1/2
230 230 3 230 100-150 150 4-6

65 80
170 170 170 150
150 150 150 150
30 NA NA NA
230 230 230 150
170 170 170 150
150 150 150 150
120 120 85 85
75 75 55 55
55 55 40 40
150 110 150 95 150 95 150 95
90 70 70 70
55 40 40 40
230 230 230 150
185 185 185 150
150 150 150 150
115 115 100 100
85 85 70 70
Sample Specification
All TYPE 21 Ball Valves, sizes 1/2 to 4, shall be of true union design with two-way blocking capability. All O-rings shall be EPDM or FKM with PTFE seats. PTFE seats shall have elastomeric backing cushion of the same material as the valve seals. Stem shall have double O-rings and be of blowout-proof design. The valve handle shall double as carrier removal and/or tightening tool. ISO mounting pad shall be integrally molded to valve body for actuation. PVC conforming to ASTM D1784 Cell Classification 12454-A, CPVC conforming to ASTM D1784 Cell Classification 23567-A, PP Conforming to ASTM D4101 Cell Classification PP0210B67272 and PVDF conforming to ASTM D3222 Cell Classification Type II. The ball valves, except PP, shall have a pressure rating of 230 psi for sizes1/2 to 3 and 150 psi for 4 (150 psi for PP, all sizes) at 70 F. Type 21 Ball Valves must carry a two-year guarantee, as manufactured by Asahi/America, Inc.
Caution
Do not use ball valves where media has suspended particles. Use the following valves: Butterfly Valves PVDF disc is most abrasion resistant and make sure of chemical compatibility. Diaphragm Valves Elastomeric diaphragm is designed for handling suspended particles. Volatile fluids such as sodium hypochlorite (NaClO) and hydrogen peroxide (H2O2) could be trapped and gasified within the valve. We can provide you with a Type 21 ball valve with a vented ball to relieve pressure build-up inside the valve.
Troubleshooting
What if the fluid still flows when valve is closed? 1. Carrier is not properly tightened. Tighten it. 2. PTFE seat is damaged or worn. Replace seat. 3. Foreign material is caught between ball and PTFE seat. Remove material and clean. 4. Ball is damaged or worn. Change ball. What if fluid leaks outside of valve? 1. Union nut not properly tightened. Retighten. 2. Carrier is not properly tightened. Thread it in firmly. 3. Carrier or face O-ring is damaged, worn, or missing. Replace O-ring. What if handle does not rotate smoothly? 1. Foreign material has formed on the ball or seat. Clean both. 2. Internal part(s) chemically attacked or swollen. Refer to Asahi/America Chemical Resistance Chart for compatibility. Replace part(s) as required. 3. Carrier over-tightened. Retighten properly. What if handle rotates too freely? 1. Stem is damaged. Replace stem. 2. Handle is not engaged with stem. Disassemble and reengage. Inspect. 3. Engaging part of stem and/or ball is damaged. Change stem and/or ball. 9
Cv Values
NOMINAL SIZE
INCHES
Weight (POUNDS)
NOMINAL SIZE
INCHES
CV 14 29 47 72 155 190 365 410 680
mm
mm
SOCKET THREADED 0.44 0.66 1.10 1.54 2.64 4.40 6.17 9.70 24.00
FLANGED 1.10 1.54 2.70 3.30 4.40 8.15 8.80 13.00 26.67
1/2 3/4
15 20 25
1/2 3/4
15 20 25
1 1/4 32 1 1/2 40 2 3 4 50 80 100 2 1/2 65
1 1/4 32 1 1/2 40 2 3 4 50 80 100 2 1/2 65
Caution
Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. Watch out for trapped fluid in valve. It is safe to close valve before removing it from the pipeline.
Specifications Sizes: 1/2 6 Models: PVC & CPVC: Socket, Threaded and Flanged (ANSI) Bodies: PVC, CPVC, PP, PVDF Seats: PTFE backed with EPDM or FKM Seals: EPDM or FKM or AFLAS Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification
Multiport Ball Valve Type 23

True Union design on all three ports Double O-ring seals on stem for added protection Integrally molded ISO mounting pad for both manual and actuated operations Blow-out proof, solid mold bottom entry design Blocks from left or right union ports, leaving full pressure on the opposite end of valve Standard L port ball permits flow from common port to either left or right port or to OFF position PTFE seats with elastomeric backing cushions ensure bouble-tight shut-off and a low fixed torque, while at the same time compensating for wear Built-in spanner wrench on the handle for valve disassembly and assembly All sizes rated for full vacuum service Eliminates need for additional valve and Tee
Trademark of Asahi Glass Co., Ltd.

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4a DESCRIPTION PCS. Body 1 Ball Carrier End Connector Union Nut Stem Seat O-Ring (A) O-Ring (B) Cushion* O-Ring (C)** O-Ring (D) O-Ring (E) Stop Ring*** Handle Screw Ring**** 1 2 3 3 1 2 3 2 2 1 1 3 1 1 3 MATERIAL PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PTFE EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others PVDF ABS 304 Stainless Steel 304 Stainless Steel
Options
Pneumatic and electric actuators & accessories Stem extensions 2" square operating nut or T nut Locking handles Limit switches T port, Double "L" port Cross Port Ball Options 4 different flow patterns through 3 separate ports are possible because of the crossed flow patterns within the ball Changing position of handle changes flow pattern. Handle rotates 360. 10
* Used for size 1/2" 2", **Used for size 3" and 4" *** Used for flanged end ****Used for CPVC body, threaded end, 1/2 1
ASAHI/AMERICA
Rev. C 03-05
Type 23
FLANGED END ("L" PORT: STANDARD)
L A
Multiport Ball Valves

3"&4"
14 6 12
SOCKET END
d 2
15
10
11 5
L
THREADED END
P.C.D.
DOUBLE "L" PORT DETAIL
d'
10 7 9 1 3 8 13 4
t
H1
d 1
n- h
L
SPIGOT END
4a
CROSS PORT DETAIL

4
Dimensions (Sizes 1/2" 4") For 6 size consult factory.

NOMINAL SIZE
INCHES
FLANGED ANSI CLASS 150 n 4 4 4 4 4 4 8 h 0.62 0.62 0.62 0.62 0.75 L t H1 5.63 0.47 3.70 6.77 0.55 4.50 7.36 0.55 5.24 8.35 0.63 6.50 9.21 0.63 7.34 d2
THREADED l 0.59 0.67 0.79 0.98 1.10 L 4.02 4.72 5.16 6.42 7.76 D1 H A H1 2.89 1.89 2.03 3.62 3.48 2.36 2.34 3.94 4.13 2.76 2.68 4.33 5.53 3.94 3.50 5.16 6.61 4.96 4.04 6.26
mm
1/2 3/4
d d' D C 15 0.59 0.59 3.50 2.38 20 0.79 0.79 3.88 2.75 25 0.98 0.98 4.25 3.12 50 2.01 1.69 6.00 4.75 80 3.07 2.70 7.50 6.00
1/2-14 NPT 3/4-14 NPT
1 2 3 4
1-11 1/2 NPT. 1 1/2-11 1/2 NPT. 2-11 1/2 NPT. 3-8 NPT 4-8 NPT
1 1/2 40 1.57 1.26 5.00 3.88
0.75 11.97 0.71 10.06 0.75 14.65 0.71 12.01
1.38 10.39 9.25 5.98 5.51 9.45 1.77 14.17 11.77 8.27 7.01 12.01
100 3.94 3.54 9.00 7.50
d 1 D1
D 1
d 1 D 1
4
11
Multiport Ball Valves Type 23

NOMINAL SIZE
INCHES mm
PVC
30 F 70 F
CPVC
-5 F 85 F
PP
PVDF
71 F 106 F 30 F 121 F 141 F 176 F 105 F 120 F 120 F 140 F 175 F 195 F
86 F 141 F -5 F 141 F 176 F 196 F 140 F 175 F 140 F 175 F 195 F 210 F
1/2-2
15-50
80-100
3-4
150 150
150 150
150 150
150 150
120 85
85 55
55 45
150 150
90 75
60 45
150 150
120 100
110 85
85 70
Available Flow Patterns L-Port
Double L-Port
T-Port
Cross Port
Automation
For Pneumatic Actuation: "Double L-Port" ball is supplied as a standard feature. Other configurations available as options. Pneumatic actuators are 2 position. For Electrical Actuation: "L-Port" ball is supplied as a standard feature. All other ball configurations are available as options. Electrical actuators are 2 position with the option for a third "Center" position.
12
ASAHI/AMERICA
Rev. C 03-05
Type 23
All Type 23 Multiport ball valves shall be of molded thermoplastic construction with union end on all three ports. Carriers must thread into the body in order to provide blocking capabilities in OFF position. Stem shall have double O-Rings and be of blow out proof design. The valve handle shall double as carrier removal and/or tightening tool. ISO mounting pad shall be integrally molded to valve body. PVC conforming to ASTM D1784 Cell Classification 12454-A, CPVC conforming to ASTM D1784 Cell Classification 23567-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272 and PVDF conforming to ASTM D3222 Cell Classification Type II. The valves shall be rated to 150 psi at 70 F. PTFE seats must have elastomeric backing cushion of the same material as the valve seals, as manufactured by Asahi/America, Inc.
Multiport Ball Valves

Troubleshooting
What if the fluid still flows when valve is closed? 1. Carrier is not properly tightened. Tighten it firmly. 2. PTFE seat is damaged or worn. Replace seat. 3. Foreign material is caught between ball and PTFE seat. Remove material and clean. 4. Ball is damaged or worn. Change ball. What if fluid leaks between body and nuts? 1. Carrier or face O-ring is damaged, worn, or missing. Replace O-ring. What if stem leaks ? 1. Stem is damaged. Replace stem. 2. O-ring is damaged. Replace O-ring. What if handle does not rotate smoothly? 1. Foreign material has formed on the ball or seat. Clean both. 2. Internal part(s) chemically attacked or swollen. Refer to Asahi/America Chemical Caution Resistance Chart for compatibility. Replace Never remove valve from pipeline under pressure. part(s) as required. Always wear protective gloves and goggles. 3. Carrier over-tightened. Tighten properly. Watch out for trapped fluid in valve. What if handle rotates too freely? Only L-port and T-port valves are closed when 1. Stem is damaged. Replace stem. Handle is positioned perpendicular (90 degrees). 2. Handle is not engaged with stem. Even if Handle is perpendicular, valve is not Disassemble and reengage. Inspect. closed if the ball is in the following positions, based upon the following porting configurations: (a.) Double L-Port Flow is to right or left (b.) Cross-Port Flow is horizontal as in regular ball valve.
Cv Values
NOMINAL SIZE
INCHES
Weight (POUNDS)
CV
NOMINAL SIZE
INCHES
SOCKET FLANGED THREADED 0.66 1.10 1.76 4.18 5.73 15.43 35.27 1.76 2.42 3.52 6.36 8.59 18.95 39.90
mm
1/2 3/4
L-PORT DBL-L 15 7.4 6.3 20 25 50 80 10 23 43 59 130 260 8.5 20 36 45 99 200
mm
1/2 3/4
15 20 25 50 80 100
1 2 3 4
1 2 3 4
1 1/2 40
1 1/2 40
100
13
Omni Ball Valve

Sizes: Models: Bodies: Seats: Seals: Specifications 3/8" 3" Socket and Threaded PVC, CPVC PTFE backed with EPDM EPDM
Sizes 3/8" - 3" PVC/EPDM Models available with NSF-61 Certification
Omni Ball Valve

Blocks in two directions Rugged structure Unibody construction Compact, low profile, short face-to-face dimensions PTFE seat backed by EPDM for low stem torque Rated for full vacuum service
NO. 1 2 3 4 5 6 7 8 1a
Omni is a Trademark of Asahi/America, Inc.

PARTS DESCRIPTION Body Ball End Connector Stem Handle Seat Cushion O-Ring Ring* PCS. 1 1 1 1 1 2 2 1 2 MATERIAL PVC, CPVC PVC, CPVC PVC, CPVC PVC, CPVC ABS PTFE EPDM, Others EPDM, Others 304 Stainless Steel
Options
FKM backing cushions and O-ring Electrically actuated

NOMINAL SIZE
INCHES mm
PVC 30 F 120 F 150 150 30 F 120 F 150 150
CPVC 121 F 140 F 120 120 141 F 175 F 90 90 176 F 195 F 60 60
*Used for CPVC body, threaded end, 1/21

SOCKET END A
3/8-2
13-50 80
5 4 8
H
d1 d D1 D
THREADED END
All OMNI ball valves size 3/8"- 3" shall be of one-piece compact design non-union type. All O-rings shall be EPDM or FKM with PTFE seats. Seats must have elastomeric backing cushions of the same material as the valve seals. PVC conforming to ASTM D1784 Cell Classification 12454A, and CPVC conforming to ASTM D1784 Cell Classification 23567-A. Valve shall be rated 150 psi at 70F, as manufactured by Asahi-America, Inc.
d2 d
D1
d1 D
1a
7 6
1 3 L

NOMINAL SIZE
INCHES
Weight (LBS.) Cv Values

NOMINAL SIZE
SOCKET ASTM SCH 40
THREADED d1
3/8-18 NPT 1/2-14 NPT 3/4-14 NPT
SOCKET THR'D 0.22 0.26 0.55 0.88 1.21 1.32 2.20 6.61
NOMINAL SIZE
INCHES
Cv 7.7 14 29 47 72 140 185 410
mm
3/8 1/2 3/4
l d1 d2 L 13 0.687 0.671 0.59 3.35 13 0.848 0.836 0.69 3.82 20 1.058 1.046 0.72 4.02 25 1.325 1.310 0.87 4.49
d A D D1 h INCHES mm L l 0.59 3.35 0.51 2.36 1.22 1.38 1.65 3/8 13 0.59 3.82 0.59 2.76 1.22 1.38 1.73 1/2 0.67 4.06 0.79 3.15 1.46 2.17 2.17 3/4 0.79 4.45 0.98 3.15 1.77 2.36 2.36
mm
3/8 1/2 3/4
13 13 20 25
13 20 25
1-11 1/2 NPT
1 1/4 30 1.670 1.655 0.94 5.00 1 1/4-11 1/2 NPT 0.87 5.00 1.22 3.74 2.13 2.76 2.76 1 1/4 30 1 1/2 40 1.912 1.894 1.09 5.98 1 1/2-11 1/2 NPT 0.98 5.94 1.38 4.33 2.50 2.99 2.99 1 1/2 40 2 3 50 2.387 2.369 1.16 6.93 80 3.516 3.492 1.87 9.29 2-11 1/2 NPT 3-8 PT 1.10 6.97 1.77 4.33 3.01 3.31 3.31 1.17 9.29 2.70 7.87 4.25 4.88 4.88
1 1/4 30 1 1/2 40 2 3 50 80
2 3
50 80
14
ASAHI/AMERICA
Rev. C 03-05
Labcock Specifications
Size: Bodies: Seats: Seals: Models: 1/4" PVC EPDM EPDM Male Thread x Male Thread Male Thread x Hose (ID 3/8) Male Thread x Female Thread Hose x Hose / Male Thread x Hose Female Thread x Female Thread Male Thread x Elbow (OD .63) Sizes 1/4" PVC/EPDM Models available with NSF-61 Certification
New 90 Labcock
Labcock
Standard Features
Pressure rated at 150 psi at 120 F (water) Precise fingertip control Calibrated flow indicator Rugged unibody construction, sturdy stem Full vacuum rated, 29.9" Hg 90 turn operation with lever handle Cv = 1.6 Optional FKM seats and stem O-ring
conforming to ASTM D1784 Cell Classification 12454A. All O-rings shall be EPDM or FKM. LABCOCK valves are rated to 150 psi at 70 F, as manufactured by Asahi/America, Inc.
Parts List (Size 1/4)

PARTS NO. 1 2 3 4 5 6 7 DESCRIPTION Body Ball and Stem End Connector Gland Seat O-Ring Handle PCS. 1 1 2 1 2 1 1 MATERIAL PVC PVC PVC PVC EPDM, Others EPDM, Others ABS
All LABCOCK valves shall be of compact, unibody construction having a lever handle, calibrated flow indicator and male threads, female threads, hose ends or elbow as part of the valves integral construction. Valves shall be constructed of PVC
FEMALE THREAD X FEMALE THREAD
FEMALE THREAD X HOSE
MALE THREAD X FEMALE THREAD

1 4-18NPT
1.18 7 4 6 1 4-18NPT
1 4-18NPT 0.59 3.58 1.20
0.39 0.51 2.70 0.59
1 4-18NPT
1.38
MALE THREAD X HOSE

1 4-18NPT 0.59 3 1 2 5 2.80 0.51 3.48 1.20 0.39
MALE THREAD X ELBOW

1 4-18NPT
0.51 0.69
HOSE X HOSE
MALE THREAD X MALE THREAD

1 4-18NPT
3.66
0.39 1.20 4.37 0.51 2.60
1.26
15
Quarter-Bloc
Specifications Sizes: Model: Body: Seats: Seals: 1/2" - 2" Socket PVC EPDM PTFE
Sizes 1/2" - 2" PVC/EPDM Models standard with NSF-61 Certification
Quarter-Bloc Ball Valves
Double O-ring Another safety feature. Stem is equipped with a double O-ring arrangement for superior durability and sealing.
Built-In Spanner Wrench The top of the handle is designed to be used as a spanner wrench for tightening and loosening the carrier. Interference Fit Interference fit between stem and handle lever.
ASTM SCH80 ASTM SCH80 socket end connector
Backing Cushion Secure and even sealing on the seat is accomplished by use of an O-ring backing cushion behind the PTFE seat.
Blocking Feature Safety comes first. With a safe blocking design it enables down line pipe removal. True union connectors allow for simple & quick disconnection. The ball design is engineered to prevent the ball from "popping out" when the Full Bore Excellent flow characteristics due union nut is loosened during to full orifice opening, equivalent to scheduled maintenance. inside pipe diameter.
16
ASAHI/AMERICA
Rev. C 03-05
Quarter-Bloc Ball Valve

l
11 6 12
Parts
PARTS NO. 1 2 3 4
B
DESCRIPTION Body Ball Carrier End Connector Union Nut Stem Seal O-Ring (A) O-Ring (B) O-Ring (C) Handle O-Ring (E)
PCS. 1 1 1 2 2 1 2 2 1 2 1 2
MATERIAL PVC PVC PVC PVC PVC PVC PTFE EPDM EPDM EPDM ABS EPDM
5 6 7 8 9 10 11 12
1 2 7 10 9 3 5 8
Dimensions
NOMINAL SIZE
INCHES mm
A F
Weight
PVC/Socket ASTM SCH 80
NOMINAL SIZE Socket
Cv Values
NOMINAL SIZE
INCHES mm
Cv
1/2 3/4 1 1 1/4 1 1/2 2
15 20 25 32 40 50
A B C D 0.848 0.836 0.875 4.29 1.058 1.046 1.000 5.08 1.325 1.310 1.125 5.75 1.670 1.655 1.250 6.46 1.912 1.894 1.375 7.24 2.387 2.369 1.500 8.23
E 0.59 0.79 0.98 1.26 1.57 1.97
F 1.14 1.38 1.69 2.09 2.32 2.84
G 1.89 2.36 2.76 3.15 3.78 4.72
H 2.13 2.44 2.68 3.11 3.46 4.02
I 2.95 3.15 3.15 3.94 4.53 5.12
INCHES
mm
1/2 3/4 1 1 1/4 1 1/2 2
15 20 25 32 40 50
0.36 0.63 0.92 1.33 1.99 3.50
1/2 3/4 1 1 1/4 1 1/2 2
15 20 25 32 40 50
14 29 47 72 155 190
Pressure vs Temperature
NOMINAL SIZE
INCHES mm
Standard Features
Double O-ring Stem Seals All Thermoplastic Construction Handle Doubles as Spanner (No Metallic Parts) Wrench for Maintenance True Union Design Blocking Feature in Both Directions PTFE Seats with Elastomeric Back Cushion Full Bore NSF Certified
PVC / EPDM (PSI, WATER, NON-SHOCK)
30 F - 70 F
71 F - 120 F
1/2-2
15-50
230
150
Sample Specifications
All Quarter-Bloc Ball Valves shall be NSF certified. True Union design, with two-way blocking capability. Quarter-Bloc Ball Valves shall feature all thermoplastic construction with no metalic parts and be of full bore design available in sizes 1/2 though 2. All O-Rings shall be EPDM with PTFE seats and elastomeric backing cushions of EPDM. End connectors shall be socket. The handle shall double as end carrier removal tool for disassembling of the valve. PVC shall conform to ASTM D1784 Cell Classification 12454-B. All Quarter-Bloc Ball Valves shall have a pressure rating of 230 psi. from 30-120 degrees F, as manufactred by Asahi/America Inc.
Chemical Resistance Rating

The Quarter-Bloc Ball Valve is rated for water and light chemical applications ONLY. Please consult the Quarter-Bloc chemical resistance guide for ratings for specific chemicals
17
Electric Actuators
Specifications Series 83:Motor Type - Unidirectional, Single phase Size - A83 1/2" - 2" valves Torque - 120 in-lbs Voltage - 120 Vac, 50/60 Hz Amp Draw - 2.1 Amps Temp - Ambient Temp - 150 F Switches - One single pole, Double throw (15 Amp rating) Corrosion/Weather proof NEMA 4X
Series 83 Electric Actuators

PVC or CPVC Omni valve (or other Asahi ball valves and multiport ball valves up to 2) 2-part PTFE seats with EPDM backing Available in threaded and socket models 115 Vac single phase thermally protected 2.2 amps unidirectional 1/4-turn motor 5 second cycle time Actuator housing of high impact ABS, NEMA 4X. weatherproof
Options
Other voltages (see table) Extra limit switch (SPDT) for sequencing with other equipment or remote indicator lights, built into base, displaying OPEN or Closed position 2-wire control which can be used for retrofitting solenoids (must provide constant voltage) or for direct-wiring timers, level switches, etc.
Electromni
1.67 1.87
ELECTROMNI
2.0
1.16
All open/close electrically actuated ball valves sizes 3/8" thru 2" shall have direct mounted unidirectional 90 turn actuators (115 Vac & 220 Vac, 12/24 AC & DC shall be reversing). Actuator shall be weatherproof (Nema 4X), have a green lead for grounding, and all wire leads protruding from 1/ 2" NPT conduit entry for customer hook-up. All valves shall be OMNI ball valves, size 3/8" 2", and shall be of one-piece, compact design, non-union type. All O-rings shall be EPDM or FKM with PTFE seats. Seats must have elastomeric backing cushions of the same material as the valve seals. PVC conforming to ASTM D1784 Cell Classification 12454-A, and CPVC conforming to ASTM D1784 Cell Classi-fication 23567-A. Valve shall be rated 150 psi at 70 F, as manufactured by AsahiAmerica, Inc.
5.15 H
1/2" NPT
FOR "L" DIM. SEE OMNI SECTION
Wt./Dimensions Voltage
NOMINAL SIZE
INCHES
mm
WT. (LBS.) 1.75 1.75 2.00 2.50 3.00 4.00
3/8 1/2 3/4
13 13 20 25 50
5.84 2.75 5.84 2.75 6.24 2.75 6.25 2.75 6.33 2.75 6.65 2.75
Current Cycle Duty Draw Time Cycle (amps) (sec) (%) 115 Vac 2.10 5 25 Voltage 220 Vac 12 Vac 24 Vac 12 Vdc 24 Vdc .60 2.25 4.00 2.00 3.50 5 5 5 5 5 25 75 75 75 75
1 2
1 1/2 40
18
ASAHI/AMERICA
Rev. C 03-05
Electrically Actuated Ball Valves

HARDWARE
5.15 H
COUPLING
HARDWARE
H1
2.75
Series 83 on Type 21 Ball Valve
HARDWARE
5.15 H
COUPLING
HARDWARE
H1
2.75
Series 83 on Multiport Ball Valve

Wiring
115 VAC WIRING
ELECTROMNI
white Cam/Coupling Customer Provided Wiring Switch and Optional Lights AC LINE VOLTAGE Single Pole Double Throw Switching red black comm. no limit switch (Closed) (Open) Position Indicating Lights green (ground)
Dimensions (IN.) SERIES 83 ON TYPE 21 (1/2"-2")

NOMINAL SIZE
INCHES
Dimensions (IN.) SERIES 83 ON MULTIPORT (1/2"-2")

NOMINAL SIZE
Motor
nc
mm 15 20 25 40 50
1/2 3/4
H H1* 6.33 3.08 6.59 3.56 6.86 4.32 7.55 5.71 8.00 6.66
INCHES
mm 15 20 25 40 50
1/2 3/4
H H1* 6.33 3.08 6.59 3.56 6.86 4.32 7.55 5.71 8.00 6.66
24 VDC WIRING
ELECTROMNI
Customer Provided Wiring Switch and Optional Lights green (ground) Cam Motor nc no comm. nc no white red black Lights Control Switch 3PDT DC (-) LINE (+) VOLTAGE
1 1 1/2 2
1 1 1/2 2
*PVC/CPVC Socket End

FOR FEATURES OF SERIES 83 ACTUATOR, SEE PAGE 16.

TO CLOSE: NEG. TO WHITE POS. TO BLACK
TO OPEN: POS. TO WHITE NEG. TO RED
19
Ball Valve Stem Extensions and Options

Stem Extensions
WALL SUPPORT (PATENTED) AND COLLAR OPTIONAL
C
A B
TWO-PIECE STEM AND HOUSING
For submerged or buried applications. PVC housing protects stem extensions from aggressive environments or functions as a valve box.
ONE-PIECE, NONSUPPORTED
PANEL MOUNT
Valve handle can be extended away from the valve for out-ofreach locations.
Valve handle can be extended to allow for panel mount and pipe insulation
Style BV-A
Style BV-B
Style BV-P
Locking Handles
THIS SPECIAL LOCKING UNIT CONSISTS OF A HANDLE COVER AND PADLOCK TO PREVENT UNAUTHORIZED CYCLING OF A VALVE.
Panel Mount
VALVE HANDLE IS EXTENDED FOR PANEL MOUNT (STYLE BV-P) APPLICATION. PLEASE SPECIFY LENGTH OF EXTENSION.
Remote Operating Nuts

2" SQUARE OPERATING NUTS OR "T" OPERATING NUTS MAY BE INSTALLED ON ANY BALL VALVE. THEY ARE USED FOR REMOTE OPERATION OF A VALVE WITH AN EXTENDED WRENCH.
Limit Switches
MANUAL BALL VALVES ARE AVAILABLE WITH LIMIT SWITCHES (SPDT) FOR SEQUENCING WITH OTHER EQUIPMENT OR FOR REMOTE POSITION INDICATION WITH LIGHTS.
20
ASAHI/AMERICA
Rev. C 03-05
Electric Actuators
Series 92: Specifications Motor Type Reversing, 1/4 turn single phase Sizes S92, A92 for sizes 1/2" 4" ball valves Torque 400 to 700 in-lbs Voltage 120 Vac, 50/60 Hz Amp Draw For S92: .5 Amps For A92: .80 Amps Max Ambient Temp 150 F Switches Two single pole, double throw (15 Amp rating)
8.2

Brushless, capacitor-run motors (AC models) Integral thermal overload protection with autoreset (AC models) Permanently lubricated gear train Duty cycle 100% for high cycle applications Combination NEMA 4X, 7 and 9 enclosure with thermally bonded epoxy powder coating with stainless steel trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Declutchable manual override Standard travel-stop limit switches can simultaneously be used for indicator lights Highly visible position indicator
SERIES 92 ON TYPE 21 BALL VALVES
9.2
5.4
9.0
HARDWARE COUPLING H H1 PPG BRACKET HARDWARE
Options
Extra limit switches Feedback potentiometer Heater and thermostat (to -40 F) Positioner: 420mA or 010Vdc input 420 mA output position transmitter Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc Mechanical brake eliminates seating oscillation Bus systems
ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION
WHITE NO SW2 NC NO NC
SW1
Engineering Data
Actuator Torque Duty Cycle Weight Model (in-lbs.) Cycle Time (lbs.) (sec.)
Amp Draw
115 Vac 220 Vac 24 Vac 12 Vac 24 Vdc 12 Vdc
S92 A92
400 700
100 75
10 10
10.0 0.50 0.4 3.0 10.0 0.80 0.6 3.0
2.0 2.0
4.0 4.0
2.0 2.0
AC Wiring (For 115 Vac and 220 Vac only)

WHITE
M
BLUE
BLUE
6 L2
10
11
12
13
14
15
16
L1
CUSTOMER PROVIDED LIGHTS AND SWITCHES
AC VOLTS
SEE IMPORTANT NOTE
Duty cycle shown above is for 115 Vac at ambient temperature. NOTE TO WIRING DIAGRAM: 1. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 2. WIRING AS SHOWN IS FOR S92 AND A92 MOTOR. LEADS AT "A" AND "B" ARE REVERSED FOR B92 AND C92. 3. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM. (115 AND 220 VAC MODEL). 4. IF 115 & 220 VAC MODELS ARE PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR.
Dimensions
NOMINAL SIZE
INCHES
mm 15 20 25 30 40 50 65 80 100
1/2 3/4
H H1 2.76 1.14 3.01 1.38 3.29 1.54 3.64 1.85 3.98 2.17 4.43 2.60 5.12 2.83 5.47 3.35 6.97 4.33
1 1 1/4 1 1/2 2 2 1/2 3 4
YELLOW
BLACK
BROWN
WHITE
BLUE
21
SERIES 92
SERIES 94
Electric Actuators
Series 94: Specifications Motor Type Reversing, 1/4 turn, single phase Sizes A94, B94 for sizes 1/2" 3" ball valves Torque 150 to 300 in-lbs Voltage 120 Vac, 50/60 Hz Amp Draw For A94: .50 Amps For B94: .80 Amps Max Ambient Temp 150 F Switches Two single pole, double throw (15 Amp rating)
5.62 3.82

Brushless, capacitor-run motors (AC models) Integral thermal overload protection with autoreset (AC models) Permanently lubricated gear train Duty cycle 100% for high cycle applications Corrosion-proof/weatherproof NEMA 4X thermoplastic housing with stainless steel trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Compact design Declutchable manual override Standard travel-stop limit switches can simultaneously be used for indicator lights Visible position indicator
SERIES 94 ON TYPE 21 BALL VALVES
6.37
7.38
HARDWARE COUPLING PPG BRACKET
HARDWARE
H1
Options
Extra limit switches Feedback potentiometer Heater and thermostat (to -40 F) Positioner: 420 mA or 010 Vdc input signal 420 mA output position transmitter Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc Mechanical brake eliminates seating oscillation AC Wiring (For 115 Vac and 220 Vac only)
WHITE NO SW2 NC NO
SW1
Engineering Data
Weight Actuator Torque Duty Time Model (in-lbs) Cycle (lbs) (sec) Cycle Amp Draw
115 220 24 12 24 12 Vac Vac Vac Vac Vdc Vdc 0.50 0.4 4.0 0.80 0.6 4.0 2.0 2.0 4.0 2.0 4.0 2.0
A94 B94
150 300
100 75
5 5
3.5 3.5
WHITE
M
BLUE
NC
BLUE
6 L2
10
11
12
13
14
15
16
L1
AC VOLTS
SEE IMPORTANT NOTE
Duty cycle shown above is for 115 Vac at ambient temperature. NOTE TO WIRING DIAGRAM: 1. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 2. WIRING AS SHOWN IS FOR A94 AND B94 MOTOR. 3. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM. (115 AND 220 VAC MODEL). 4. IF 115 & 220 VAC MODELS ARE PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR.
Dimensions
NOMINAL SIZE
INCHES
mm 15 20 25 30 40 50 65 80
1/2 3/4
H H1 2.76 1.14 3.01 1.38 3.29 1.54 3.64 1.85 3.98 2.17 4.43 2.60 5.12 2.83 5.47 3.35
YELLOW
BLACK
BROWN
WHITE
1 1 1/4 1 1/2 2 2 1/2 3
BLUE
22
ASAHI/AMERICA
Rev. C 03-05
Electrically Actuated Type 23

9.25 5.44 8.22
9.06
HARDWARE
H
COUPLING

PPG BRACKET
H1
HARDWARE
SERIES 92 ON MULTIPORT BALL VALVES SIZES 1/2" 4"
6.37
5.62 3.82

7.38

NOMINAL SIZE
INCHES

NOMINAL SIZE
INCHES
HARDWARE
H
COUPLING
mm 15 20 25 40 50 80 100
1/2 3/4
H H1* 2.76 3.08 3.01 3.56 3.29 4.32 3.98 5.71 4.43 6.66 5.47 9.59 6.97 11.58
mm 15 20 25 40 50 80
1/2 3/4
H H1* 2.76 3.08 3.01 3.56 3.29 4.32 3.98 5.71 4.43 6.66 5.47 9.59
H1
PPG BRACKET
1 1 1/2 2 3 4
1 1 1/2 2 3
HARDWARE

*PVC/CPVC Socket End FOR FEATURES OF SERIES 94 ACTUATOR, SEE PAGE 20.
SERIES 94 ON MULTIPORT BALL VALVES SIZES 1/2" 3"
23
Pneumatic Actuators
Specifications Series 79 P: Type Double Piston, Double Rack and Pinion Bodies Aluminum, Glass-filled Polyamide, and 316 ss Torque 46 to 26,696 in-lbs Models Air-to-Air Spring Return (Fail Open) Spring Return (Fail Closed) Air Supply 60 psi 120 psi Air Connections 1/4" NPT Mounting Dim. ISO and NAMUR
Series 79P (Aluminum)

with solenoid valve
Series 79P (Glass-filled Polyamide)

with solenoid valve
Series 79P (316 Stainless Steel)

Standard Features
Manual override For A-A Insert wrench onto flats of stem and rotate For A-S Declutchable gear-operator is required
Standard Features
Standard actuator bodies glass-filled polyamide (highly corrosion resistant) Double piston, double rack and pinion design (polyamide) ISO mounting pattern with female square outdrive (for ease of valve mounting) NAMUR mounting pattern (for accessory mounting solenoids, limit switches, positioners, etc.) Recommended air supply 80 psi (normal) to 120 psi (maximum) filtered air Concentric spring sets (spring return models only) for consistent output torque Available in air-to-air (double acting) and air-to spring (spring return failsafe) models Position Indication through visible indicator knob and actuator shaft flats Actuator shaft in glass filled polyamide with SS insert (Model AP79P), 303 SS (Models B thru D79P) and steel covered by cataphoresis (Model E thru G79P) 24
Options
316 SS bodies (Models BS79P thru DS79P) Aluminum bodies with Rilsan and cataphoresis coating (Models A79P thru D79P) Flush mount NAMUR style solenoids in various NEMA ratings and voltages with mufflers, speed controls, and push button override standard. NAMUR double limit switches in a variety of NEMA ratings (NEMA IV and VII standard) and sensor options (2-mechanical SPDT switches standard) Positoners in either 3-15 psi or 4-20mA for modulating service requiring no solenoid (optional limit switch packages and 4-20mA output signal available) Bus systems ASAHI/AMERICA
Rev. C 03-05
Pneumatically Actuated Ball Valves

WITH OPTIONS
C1
C2
OPTIONS
Type 79 P on Type 21 Ball Valve
HARDWARE
COUPLING PPG BRACKET
H
HARDWARE
H1

NOMINAL SIZE
INCHES
A Model No. Model No. Air-Air Air-Spring AP79PN AP79PSN AP79PN AP79PSN AP79PN AP79PSN AP79PN AP79PSN AP79PN BP79PSN AP79PN CP79PSN CP79PN CP79PSN CP79PN DP79PSN H 2.76 3.01 3.29 3.64 3.98 4.43 5.12 5.47 6.97 H1 1.14 1.38 1.54 1.85 2.17 2.60 2.83 3.35 4.33 A-A 3.34 3.34 3.34 3.34 3.34 3.34 5.00 5.00 6.49 A-S 3.34 3.34 3.34 3.34 4.40 5.00 5.00 6.49 6.49 A-A 4.22 4.22 4.22 4.22 4.22 4.22 7.00 7.00 9.21
B A-S 5.55 5.55 5.55 5.55 5.86 7.64 8.74 11.49 11.49 A-A 1.47 1.47 1.47 1.47 1.47 1.47 1.97 1.97 2.56
C A-S 1.47 1.47 1.47 1.47 1.73 1.97 1.97 2.56 2.56 A-A 5.41 5.41 5.41 5.41 5.41 5.41 5.89 5.89 6.48
C1 A-S 5.41 5.41 5.41 5.41 5.41 5.41 5.89 5.89 6.48 A-A 1.21 1.21 1.21 1.21 1.21 1.21 1.85 1.85 2.36
C2 A-S 1.21 1.21 1.21 1.21 1.41 1.85 1.85 2.36 2.36
mm
1/2 3/4
15 20 25
1 1/4 32 1 1/2 40 2 3 4 50 80 2 1/2 65
100 DP79PN DP79PSN
25
Pneumatically Actuated Type 23

WITH OPTIONS
C1
C2
OPTIONS
C
12
11
14
10
13
Series 79P on Multiport Valve

B
HARDWARE COUPLING
PPG BRACKET
H
HARDWARE
H1

NOMINAL SIZE
INCHES
A Model No. Model No. Air-Air Air-Spring H AP79PN AP79PSN 2.76 AP79PN AP79PSN 3.01 AP79PN AP79PSN 3.29 AP79PN BP79PSN 3.98 AP79PN CP79PSN 4.43 H1 3.08 3.56 4.32 5.71 6.66 9.59 11.58 A-A 3.34 3.34 3.34 3.34 3.34 5.00 6.49 A-S 3.34 3.34 3.34 4.40 5.00 6.49 6.49 A-A 4.22 4.22 4.22 4.22 4.22 7.00 9.21
B A-S 5.55 5.55 5.55 5.86 7.64 11.49 11.49 A-A 1.47 1.47 1.47 1.47 1.47 1.97 2.56
C A-S 1.47 1.47 1.47 1.73 1.97 2.56 2.56 A-A 5.41 5.41 5.41 5.41 5.41 5.89 6.48
C1 A-S 5.41 5.41 5.41 5.66 5.89 6.48 6.48 A-A 1.21 1.21 1.21 1.21 1.21 1.85 2.36
C2 A-S 1.21 1.21 1.21 1.41 1.85 2.36 2.36
mm
1/2 3/4
15 20 25 50
1 2 3 4
1 1/2 40
80 CP79PN DP79PSN 5.47 100 DP79PN DP79PSN 6.97
26
ASAHI/AMERICA
Rev. C 03-05
Pneumatic Actuator and Options

SWITCH ASSEMBLY
2.3
OPEN
SWITCH ASSEMBLY WITH SOLENOID
2.9
OPEN
BEACON OPEN
5.4
2.6 5.4 3.3 1/2"NPT 1/2"NPT

A A
OPEN
1/4"NPT 2HOLES J 0.94 B
E F: DIA. K: THREAD L: DEPTH 4 HOLES 3D VIEW
H 7.5
VIEW A-A
4.8
INSTRUMENT AIR SUPPLY
CAM STOP
6.03
A 1.28 B
ECKARDT POSITIONER
WESTLOCK K-10 POSITIONER
Dimensions (INCHES) ACTUATOR WITH LIMIT SWITCH

E
ACTUATOR SIZE
Dimensions (INCHES) ACTUATOR WITH POSITIONER

E
ACTUATOR SIZE
Air
CONSUMPTION
MODEL NO.
A Cubic Inches 6.0 9.0 19.5 52.0
B C A-A A-S F H G J K L AP79P 1.75 2.56 4.22 5.55 1.65 1.21 1.48 3.34 6mm .16 BP79P 2.16 3.14 4.92 5.86 1.97 1.41 1.73 4.40 6mm .50 CP79P 2.16 3.81 7.00 8.74 2.76 1.85 1.96 5.00 8mm .62 DP79P 2.16 5.15 9.21 11.49 2.76 2.36 2.55 6.49 8mm .75
3-15 4-20 B C A-A A-S psi mA AP79P 1.75 2.56 4.22 5.55 2.28 4.15
AP79P BP79P CP79P DP79P
BP79P 2.16 3.14 4.92 5.86 2.28 4.15 CP79P 2.16 3.81 7.00 8.74 2.28 4.15 DP79P 2.16 5.15 9.21 11.49 2.28 4.15
27
Sizes: Models: Operators: Bodies: Discs: Seats: Seals: Stems:
Specifications Lever: 1-1/2" 8" Gear: 8" 16" Wafer Style Lever and Gear PVC, PP and PVDF PVC, PP and PVDF EPDM or FKM, Also Nitrile, Butyl, Hypalon, and Neoprene Same as seating material 403 and 316 stainless steel, titanium, Hastelloy C, etc.
Type 56 Butterfly Valve

Standard Features (Sizes 1-1/2" 16")
Standard model (1-1/2" 14") has PVC Body and PP Disc for better chemical resistance at temperatures higher than can be achieved with PVC. 16" has PP body and PP disc as standard. Our 316/403 stainless steel shaft has full engagement over the entire length of the disc and is a non-wetted part, totally isolated from the media. Only solid and abrasion-resistant plastic disc and elastomeric liner are wetted parts. ISO bolt circle on top flange no body or stem modifications required for accessories. Pneumatically and electrically actuated with accessories Alternate discs: (I) PVC : 1-1/2" 14" (III) PVDF : 1-1/2" 16" Gear operators for 1 -1/2" 6" Lug style (Stainless Steel 304 or 316) as blocking and end-of-line applications Stems in 316 stainless steel, titanium, Hastelloy C etc. 2" square nut on stem 2" square nut on gear operator Stem extensions (single stem and two-piece stem) Locking devices (Gear Type Standard on Lever) Chain operators Manual limit switch Tandem arrangements (Patented by A/A, Inc.)
Trademark of Cabot Corporation
Parts List (Lever: Sizes 1-1/2" 8")

PARTS NO. 1 2 3 4 5 6 7 8 16 16a 17 18 19 20 21 22 23 24 1a DESCRIPTION Body Disc Seat O-Ring (A)* O-Ring (B) O-Ring (C) Stem Stem Holder Handle Metal Insert in Handle Handle Lever Pin Spring Washer (A) Bolt (B) Locking Plate Screw (B) Cap (A) Ring** PCS. 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 4 1 2 MATERIAL PVC, PP, PVDF PVC, PP, PVDF EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others Stainless Steel 316 Stainless Steel 304 PP Stainless Steel 316 PPG PPG Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 PPG Stainless Steel 304 PP Steel
Options

28
* Used for sizes 2" through 8" **With powder coat finish and used for PP bodies 6" and 8"
ASAHI/AMERICA
Rev. C 03-05
Type 56 Lever Operated

A
Butterfly Valves
24 21 20 16a 22 23 8 6 5
17
19
18
16
H3 H2 H
D 1
P.C.D.
4 7 2
H1
n- h 1 L
Dimensions (Lever: Sizes 1-1/2" 8")

NOMINAL SIZE
INCHES
Cv Values
NOMINAL SIZE
Cv
(at various opening degrees )
ANSI CLASS 150 d 1.85 2.24 2.80 3.15 4.13 5.16 6.06 C 3.88 4.75 5.50 6.00 7.50 8.50 9.50 n 4 4 4 4 8 8 8 8 h 0.62 0.75 0.75 0.75 0.75 0.88 0.88 0.88 D 5.91 6.50 7.28 7.87 9.02 10.00 11.22 D1 3.23 3.43 4.41 4.84 5.79 7.09 8.27 L 1.54 1.65 1.81 1.81 2.20 2.60 2.80 3.43 H 6.14 6.37 6.81 7.08 7.79 9.49 10.00 11.26 H1 2.95 3.27 3.66 3.94 4.53 5.00 5.63 6.69 H2 3.94 4.17 4.61 4.88 5.59 6.77 7.28 8.54 H3 2.20 2.20 2.20 2.20 2.20 A 8.66 8.66 8.66 9.84 9.84
mm
INCHES
mm
30 2.9 3.9 5.9 9.3
60 43.3 56.1 85.4 231 445 671
90 71 92 140 380 730 1100
1 1/2 40 2 3 4 5 6 8 50 80 100 125 150 200 2 1/2 65
1 1/2 40 2 3 4 5 6 8 50 80 2 1/2 65
134.2 220
100 15.1 125 30.9 150 46.6 200 106
2.72 12.60 2.72 12.60 2.72 15.75
8.03 11.75
13.39 10.12
1425 2500
Pressure vs. Temperature (PSI, WATER, NON-SHOCK)*

BODY DISC NOMINAL SIZE
INCHES mm
Wt. (LBS) /Vacuum Service

NOMINAL SIZE
mm
PVC PP
PP PP
PVDF PVDF
LEVER OPERATED
NOMINAL SIZE
mm
30 F 121 F 141 F -5 F 141 F -5 F 141 F 176 F 211 F 120 F 140 F 175 F 140 F 175 F 140 F 175 F 210 F 250 F
INCHES
VACUUM SERVICE (INCHES OF MERCURY)
INCHES
1 1/2 2 2 1/2 3 4 5 6 8
40 50 65 80 100 125 150 200
150 150 150 150 150 150 150 150
70 70 70 70 45 45 45 40
30 30 30 30 30 30 30 20
150 150 150 150 150 150 150 150
100 100 100 100 100 100 100 85
150 150 150 150 150 150 150 150
100 100 100 100 100 100 100 85
85 85 85 85 85 85 85 75
75 75 75 75 75 75 75 60
1 1/2 40 2 3 4 5 6 8 50 80 100 125 150 200 2 1/2 65
2.70 3.10 3.50 4.00 5.50 10.80 13.30 19.90
1 1/2 40 2 3 4 5 6 8 50 80 100 125 150 200 2 1/2 65
-29.92 -29.92 -29.92 -29.92 -29.92 -29.92 -27.56 -27.56
* For lug style data consult factory 35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
29
Type 56 Gear Operated
Butterfly Valves
A D2
A1
A2
D3
H3
25
28
l
H2
5 4
D1
P.C.D.
7 2 3
H1
n- h L
Dimensions (Sizes 1- 1/2" 16") (NOTE: GEAR OPERATED VALVE IS STANDARD 8" 16";
SIZES 1-1/2 " 6" ARE OPTIONS.)
NOMINAL SIZE
INCHES
ANSI CLASS 150 d 1.85 2.24 2.80 3.15 4.13 5.16 6.06 8.03 C 3.88 4.75 5.50 6.00 7.50 8.50 9.50 11.75 n 4 4 4 4 8 8 8 8 12 12 12 16 h 0.62 0.75 0.75 0.75 0.75 D 5.91 6.50 7.28 7.87 9.02 D1 3.23 3.43 4.41 4.84 5.79 D2 3.94 3.94 3.94 3.94 3.94 5.51 5.51 D3 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 7.87 9.84 9.84 9.84 L 1.54 1.65 1.81 1.81 2.20 2.60 2.80 3.43 H 4.88 5.12 5.55 5.83 6.54 7.60 8.11 9.37 H1 2.95 3.27 3.66 3.94 4.53 5.00 5.63 6.69 7.99 9.53 H2 3.74 3.98 4.41 4.69 5.39 6.46 6.97 8.23 9.49 H3 2.36 2.36 2.36 2.36 2.36 l 8.03 8.27 8.70 8.98 9.69 A 6.57 6.57 6.57 6.57 6.57 A1 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.74 3.74 3.74 3.74 A2 1.85 1.85 1.85 1.85 1.85 1.85 1.85 1.85 2.36 2.99 2.99 2.99
mm
1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16
40 50 65 80 100 125 150 200 250 300 350 400
0.88 10.00 7.09 0.88 11.22 8.27
2.36 10.75 6.57 2.36 11.26 6.57 2.36 12.52 6.57 2.36 14.57 7.83
0.88 13.39 10.12 7.87 1.00 15.98 12.44 7.87 1.00 19.02 14.57 9.25 1.12 20.47 16.54 9.25 1.12 23.62 18.50 9.25
10.08 14.25 12.60 17.00 14.37 18.75 15.98 21.25
4.33 10.63 5.08 12.87
11.73 2.72 17.80 8.35
5.08 13.19 10.24 12.05 2.72 18.11 8.35 6.65 14.69 11.81 13.54 2.72 19.61 8.35
30
ASAHI/AMERICA
Rev. C 03-05
Type 56 Gear Operated

Parts List (Gear: Sizes 1-1/2" 16")
PARTS NO. 1 2 3 4 5 6 7 25 28 1a DESCRIPTION Body Disc Seat O-Ring (A) O-Ring (B) O-Ring (C) Stem** Gear Box Bolt(C) Ring PCS. 1 1 1 2 2 1 1 1 4 2 MATERIAL PVC, PP, PVDF PVC, PP, PVDF EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others Stainless Steel 316, 403 Diecast Aluminum Alloy* Stainless Steel 304 Steel
Butterfly Valves
All solid thermoplastic butterfly valves sizes 1-1/2" thru 16" shall be of the TYPE 56 lined body design and bubble-tight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only the liner and disc as wetted parts. The lever handle (sizes 1-1/2" thru 8") shall have a molded provision for a padlock. Gear operators shall be worm gear design, self locking with diecast aluminum body and corrosion resistant powder coat finish. The disc shall be of solid, abrasionresistant plastic, have double o-ring seals on top and bottom trunnions of the same material as the valve liner. Liner shall be molded and formed around the body, functioning as gasket seals with convex ring design on each side of the valve for lower bolt tightening torque. Stem shall be of 316/403 stainless steel, non wetted and have engagement over the full length of the disc. Valves shall have a molded ISO bolt pattern conforming to 5211/I 5211/II on top flange for actuator mount. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, and PVDF conforming to ASTM D 3222 Cell Classification Type II. All PVC (1-1/2" thru 14" only), PP and PVDF body valves shall be rated to 150 psi sizes 1-1/2" thru 10", 100 psi sizes 12" & 14" and 85 psi size 16" at 70 degrees F. Butterfly valves shall be wafer style, as manufactured by Asahi/America Inc.
*With powder coat finish
**14" and 16" 403 SS
Troubleshooting
What if fluid still flows when valve is closed? 1. Make sure lever or gear is in a fully closed position (gear type may require travel stop adjustment]. 2. Liner is damaged or worn. Replace liner. 3. Disc is damaged or abraded. Change disc. 4. Foreign material is caught between seat and disc. Remove the substance. 5. Mating flange bolts either over-tightened or unevenly tightened. Retighten properly. What if fluid leaks outside between seat and mating flange? 1. Seat damage. Change seat. 2. Mating flange bolts not tightened with proper torque or unevenly tightened. Retighten to the appropriate torque. What if valve does not operate smoothly? 1. Foreign material is caught between disc and seat. Remove the material and clean. 2. Lever or gearbox is damaged. Replace. 3. Mating flange bolts over-tightened. Retighten.
INCHES mm
Caution
Never remove valve from pipeline under pressure. Always wear protective gloves and goggles.
Cv Values
NOMINAL SIZE
INCHES
Cv
mm
30o 270 408 535
60o
90o
8 10 12 14 16
200 106 250 300 350
1425 2500 1476 3600 2140 5160 2770 6440 3760 8340
400 750
Pressure vs. Temperature (PSI, WATER, NON-SHOCK)*

PVC PP PP PP PVDF PVDF
Wt. (LBS) / Vacuum Service

NOMINAL SIZE
mm
30 F 121 F 141 F -5 F 141 F -5 F 141 F 176 F 211 F 120 F 140 F 175 F 140 F 175 F 140 F 175 F 210 F 250 F
INCHES
GEAR OPERATED
NOMINAL SIZE
mm
VACUUM SERVICE (INCHES OF MERCURY)
INCHES
8 10 12 14 16
200 250 300 350 400
150 150 100 100 NA
40 40 30 30 NA
20 20 15 7 NA
150 150 100 100 85
85 85 60 45 45
150 150 100 100 85
85 85 60 45 45
75 75 45 30 30
60 60 30 15 15
8
10
200 250 300 350 400
24.25 41.00 58.42 66.14 79.40
8 10 12 14 16
200 250 300 350 400
-27.56 -27.56 -23.62 -23.62 -23.62
12
14 16
31

Specifications 18" 24" Wafer Style Gear PP and PVDF PP and PVDF EPDM or FKM. Also Nitrile, Butyl, Hypalon, and Neoprene Same as seating material 403 and 316 stainless steel, titanium, Hastelloy C, etc.

Standard Features (Sizes 18" 24")
Standard model (18" - 24") has polypropylene body, disc and EPDM seat. 403 stainless steel stem has full engagement over the entire length of the disc and is a nonwetted part totally isolated from the media. Bubble-tight seating. Only abrasion resistant, solid plastic disc and elastomeric liner are wetted parts
Trademarks of E. I. du Pont de Nemours and Company Trademark of Cabot Corporation
Parts List (Sizes 18" 24")

PARTS NO. 1 2 3 4 5 6 7 7a 25 28 29 30 1a DESCRIPTION Body Disc Seat O-Ring (A) O-Ring (B) O-Ring (C) Stem Key (A) Gear Box Bolt (A) Bolt (D) Stand Ring 1 4 4 1 2 PCS. 1 1 1 2 2 1 1 MATERIAL PP, PVDF PP, PVDF EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others EPDM, FKM, Others Stainless Steel, 403 Stainless Steel, 403 Cast Aluminum Alloy* Stainless Steel 304 Stainless Steel 304 Steel* Steel*
Options:
Pneumatically and electrically actuated with accessories Lug style (Stainless Steel 304 and 316) as blocking and end-of-line applications Stems in 316 Stainless Steel, Titanium, Hastelloy C etc. 2 square nut on gear Stem extensions (single stem and two-piece stem) Locking device Chain operators Manual limit switch
* With epoxy powder coating
All solid thermoplastic butterfly valves (18" thru 24") shall be of the lined body design and bubble-tight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only the liner and disc as wetted parts. The disc shall be of solid, abrasion-resistant plastic, have double o-ring seals on top and bottom trunnions of the same material as the valve liner. Liner shall be molded and formed around the body, functioning as a gasket seal with convex ring design on each side of the valve for lower bolt tightening torque. Stem shall be of 403 stainless steel, non wetted and have engagement over the full length of the disc. PP shall conform to ASTM D4101 Cell Classification PP0210B67272 and PVDF conforming to ASTM D3222 Cell Classification Type II. PP and PVDF bodies shall be rated to 75 psi, size 18", and 50 psi, sizes 20" and 24" at 70 F. Butterfly valves shall be wafer style, as manufactured by Asahi/America Inc. ASAHI/AMERICA
Rev. C 03-05
Caution
FOR TROUBLESHOOTING, REFER TO PAGE 31.
32
Type 75
Butterfly Valves
A D2
A1 25 7a
D3
A2
29 30 28 6
l H
H3
5 4
H2
D
P.C .D.
d
D1
7 2
H1
3 1a
n-h 1 L
Dimensions (Sizes 18" 24")

NOMINAL SIZE
INCHES
ANSI CLASS 150
18 20 24
d C n 450 17.80 22.75 16 500 19.76 25.00 20 600 23.74 29.50 20
mm
A A1 h PP PVDF D1 D2 D3 L H H1 H2 H3 A2 l 1.25 24.92 24.80 20.67 13.39 16.14 7.05 17.52 12.40 14.57 6.22 25.59 12.56 3.35 4.33 1.25 26.89 26.77 22.64 13.39 16.14 7.48 18.70 13.78 15.75 6.22 26.77 12.56 3.35 4.33 1.38 31.22 31.10 27.01 13.39 16.14 8.23 21.26 16.69 18.31 6.22 29.33 12.56 3.35 4.33
Cv Values
NOMINAL
Wt.(LBS)/ Vacuum Service/ Pressure vs. Temperature (PSI, WATER)*

Cv
NOMINAL SIZE
INCHES
SIZE
INCHES
(at various opening degrees)
GEAR
NOMINAL SIZE
INCHES
mm
30o
60o
90o
mm
mm
VACUUM SERVICE (inches of Mercury)

INCHES mm
PP PP
PVDF PVDF
18 450 1100 5020 10890 18 450 195.00 18 20 500 1448 6620 14060 20 500 232.00 20 24 600 2130 9180 18500 24 600 285.00 24
350 500 600
-19.69 -19.69 -19.69
-5 F 141 F -5 F 141 F 176 F 211 F 140 F 175 F 140 F 175 F 210 F 250 F 75 75 45 30 75 50 45 30 30 25 15 15
18
450
20-24 500-600
33
Specifications 2" 10" Wafer Style Lever: 2" 5" Gear: 2" 10" Epoxy powder coated ductile cast iron PTFE PTFE backed with Neoprene Same as seating material Stainless steel 304

Standard Features
Highly corrosion resistant PTFE disc and seat Epoxy powder coated ductile iron body for corrosive atmosphere or environments Strong but thin disc with high Cv value Stainless steel stem has full engagement over the entire length of the disc and is a nonwetted part, totally isolated from the media Only PTFE disc and PTFE seat are wetted parts Bubble-tight shut-off Rated for full vacuum service Locking device
Trademarks of E. I. du Pont de Nemours and Company
Parts List (Lever: Sizes 2" 5")

PARTS NO. 1 2 2a 3 3a 4 5 6 7 11 12 13 14 15 16 17 18 19 DESCRIPTION Body Disc Disc Insert Seat Cushion Rubber Stem Bush O-Ring Bolt (A) Cap Handle Handle Lever Pin Spring Washer Bolt (C) Locking Plate Screw PCS. 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 4 MATERIAL Ductile Cast Iron* PTFE Stainless Steel 304 PTFE CR Stainless Steel 304 Stainless Steel 304 EPDM Stainless Steel 304 PP PP Stainless Steel 316 PPG PPG Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 PPG Stainless Steel 304
Options
Pneumatically and electrically actuated with accessories Gear operators for 2" 5" 2 square nut on valve stem 2 square nut on gear Stem extensions (single stem and two-piece stem) Chain operators Manual limit switch
12a Handle Metal Insert
*With epoxy powder coating
Caution
Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. 34 ASAHI/AMERICA
Rev. C 03-05
Type 55
X
Lever
X
A 11 17 16 12a 18 19 5 6 3 2a 2
H3
X-X SHUT
13 15 14 12
W
H2 H
7
P.C.D .C
d
D
OPEN 3a 4 1 L
H1
n-h

NOMINAL SIZE
INCHES
ANSI Class 150 d 2.17 3.15 3.94 4.92 C 4.75 6.00 7.50 8.50 n 2(4) -(4) 4(8) 4(8) h 0.75 0.75 0.75 0.88 D 3.54 4.92 6.06 7.13 L 1.73 2.13 2.32 2.52 H 6.34 7.09 7.72 9.25 H1 2.40 3.74 3.90 4.72 H2 4.13 4.88 5.51 6.54 H3 2.20 2.20 2.20 2.72 W 4.57 5.98 6.85 8.11 A 8.66 9.84 9.84 12.60
mm
2 3 4 5
50 80 100 125
Cv Values
NOMINAL SIZE
INCHES mm
Weight (POUNDS)
Cv 100 285 600 940 1500 2500 4200 2 3 4 5 6 8 10
NOMINAL SIZE
INCHES mm
Pressure vs.Temp.
GEAR 11.02 14.33 17.64 25.35 31.97 50.71 73.85
2 3 4 5 6 8 10
NOMINAL SIZE
INCHES mm
LEVER 6.61 9.92 13.23 23.15 -
-5 F 210 F 150 150 150 150 150 150 150
2 3 4 5 6 8 10
50 80 100 125 150 200 250
50 80 100 125 150 200 250
50 80 100 125 150 200 250
Troubleshooting
What if fluid still flows when valve is closed? 1. Make sure lever or gear is in a fully closed position (gear type may require travel stop adjustment). 2. Liner is damaged or worn. Replace liner. 3. Disc is damaged or abraded. Change disc. 4. Foreign material is caught between seat and disc. Remove the substance. 5. Mating flange bolts either over-tightened or unevenly tightened. Retighten properly.
What if fluid leaks outside between seat and mating flange? 1. Seat damage. Change seat. 2. Mating flange bolts not tightened to proper torque or unevenly tightened. Retighten to the appropriate torque. What if valve does not operate smoothly? 1. Foreign material is caught between disc and seat. Remove the material and clean. 2. Lever or gearbox is damaged. Replace. 3. Mating flange bolts over-tightened. Retighten. 35
Type 55
A A1 A2
Gear
D1
H3
9 5 6 3 2a 2
H2
d
P.C .D.
H
D
3a 4 n- h L 1

ANSI Class 150
NOMINAL SIZE
INCHES
mm
H1
2 3 4 5 6 8 10
50 80 100 125 150 200 250
d 2.17 3.15 3.94 4.92 5.91 7.52 9.65
C 4.75 6.00 7.50 8.50 9.50 11.75
n 2(4) -(4) 4(8) 4(8) 4(8) 4(8)
h 0.75 0.75 0.75 0.88 0.88 0.88 1.00
D 3.54 4.92 6.06 7.13 8.31 10.43 12.80
D1 6.30 6.30 6.30 6.30 6.30 6.30 7.87
L 1.73 2.13 2.32 2.52 2.95 3.35 3.78
H 5.08 5.83 6.46 7.36 8.03 9.21 10.59
H1 2.40 3.74 3.90 4.72 5.39 6.42 7.87
H2 3.94 4.69 5.31 6.22 6.89 8.07 9.45
H3 2.36 2.36 2.36 2.36 2.36 2.36 2.36
l 8.23 8.98 9.61 10.51 11.18
W 4.57 5.98 6.85 8.11 9.29
A 6.57 6.57 6.57 6.57 6.57 6.57 7.83
A1 3.15 3.15 3.15 3.15 3.15 3.15 3.74
A2 1.85 1.85 1.85 1.85 1.85 1.85 2.36
12.36 11.10 14.53 13.43
14.25 4(12)
Parts List (Gear: Sizes 2" 10")

PARTS NO. 1 2 2a 3 3a 4 5 6 7 8 9 DESCRIPTION Body Disc Disc Insert Seat Cushion Rubber Stem Bush O-Ring Bolt (A) Gear Box Bolt (B) PCS. 1 1 1 1 1 1 2 2 1 4 MATERIAL Ductile Cast Iron* PTFE Stainless Steel 304 PTFE CR Stainless Steel 304 Stainless Steel 304 EPDM Stainless Steel 304 Diecast Aluminum Alloy* Stainless Steel 304
All Type 55 butterfly valves shall be of epoxy powder coated ductile cast iron body design and bubbletight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only the liner and disc as wetted parts. The lever handle (sizes 2" thru 5") shall have a molded provision for a padlock. Gear operators shall be worm gear design, self-locking, with diecast aluminium body and corrosion resistant powder coat finish. Valves shall have a molded ISO bolt pattern conforming to 5211/I and 5211/II on top flange for actuator mount. The disc shall be of PTFE. Liner shall be of PTFE with Neoprene backing cushion. Stem shall be of stainless steel, not wetted and have engagement over the full length of the disc. The butterfly valves shall be wafer style, Valves shall be rated to 150 psi from 5 degrees F. to +210 degrees F., as manufactured by Asahi/America, Inc. ASAHI/AMERICA
Rev. C 03-05
*With epoxy powder coating
36
Pool-Pro
Sizes: Models: Operators: Bodies: Discs: Seats: Seals: Stems: Specifications 1-1/2" 12" Wafer Style Lever and Gear PVC PVC EPDM EPDM 316 stainless steel
Pool-Pro Type SP Butterfly Valve

Standard Features (Sizes 1-1/2" 12") Submersible
Material of construction allows complete submersion of valve body as all components are compatible with Chlorinated water.
Parts List (Sizes 1 1/2" - 12")

PARTS NO. 1 2 3 4 5 6 7 8 16 16a 17 18 19 20 21 22 23 24 25 DESCRIPTION Body Disc Seat O-Ring (A) * O-Ring (B) O-Ring (C) Stem Stem Holder Handle Metal Insert in Handle Handle Lever Pin Spring Washer (A) Bolt (B) Locking Plate Screw (B) Cap (A) Gear Box Bolt (C) PCS. 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4 MATERIAL PVC PVC EPDM EPDM EPDM EPDM Stainless Steel 316 Stainless Steel 304 PP Stainless Steel 316 PPG PPG Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 PPG Stainless Steel 304 PP Diecast Aluminum Power Coated ** Stainless Steel 304
PVC/PVC/EPDM Construction
Ideal for Chlorinated water applications.
Blue Handle Design

New blue handle designates the proper valve is in place for Chlorinated water applications.
316SS Non-wetted Stem

Stem does not come in contact with the media but is still compatible if in direct contact.
Thermoplastic Material
Lightweight construction allows for easy installation.
ISO Mounting Pad

Allows for field mounting of accessories including stem
extensions, gear operators & automation.
Sample Specifications
All Pool-Pro Type SP Butterfly Valves sizes 1 1/2-12 shallbe 28 of a Pvc Body,Pvc Disc and Epdm construction suitable for Chlorinated water applications. Stem shall be of 316 stainless steel and non-wetted.Valves shall be a self-gasketing design with a convex sealing arrangement. All Pool-Pro Type SP (1 1/2-10) valves shall be rated to 150 psi and size (12) 100 psi at 70 degrees F as manufactured by Asahi/America. Inc.
Dimensions
NOMINAL SIZE ANSI CLASS 150
INCHES
mm
D1
D2
D3
H H (Lever) (Gear)
H1
H2 H2 H3 H3 (Lever) (Gear) (Lever) (Gear)
A A (lever) (Gear)
A1
A2
1 1/2 2 2 1/2 3 4 6 8 10 12
40 50 65 80 100 150 200 250 300
1.85 2.24 2.80 3.15 4.13 6.06 8.03
3.88 4.75 5.50 6.00 7.50 9.50 11.75
4 4 4 4 8 8 8 12 12
0.62 0.75 0.75 0.75 0.75 0.88 0.88 1.00 1.00
5.91 6.50 7.28 7.87 9.02 11.22
3.23 3.43 4.41 4.84 5.79 8.27
3.94 3.94 3.94 3.94 3.94 6.50 7.87 7.87 9.25
6.30 6.30 6.30 6.30 6.30 6.30 7.87 7.87 9.84
1.54 1.65 1.81 1.81 2.20 2.80 3.43 4.33 5.08
6.14 6.37 6.81 7.08 7.79 10.00 11.26 -
4.88 5.12 5.55 5.83 6.54 8.11 9.37 10.63 12.87
2.95 3.27 3.66 3.94 4.53 5.63 6.69 7.99 9.53
3.94 4.17 4.61 4.88 5.59 7.28 8.54 -
3.74 3.98 4.41 4.69 5.39 6.97 8.23 9.49 11.73
2.20 2.20 2.20 2.20 2.20 2.72 2.72 -
2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.36 2.72
8.03 8.27 8.70 8.98 9.69
8.66 8.66 8.66 9.84 9.84
6.57 6.57 6.57 6.57 6.57 6.57 6.57 7.83 8.35
3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.74 3.74
1.85 1.85 1.85 1.85 1.85 1.85 1.85 2.36 2.99
11.26 12.60 12.52 15.75 14.57 17.80 -
13.39 10.12 15.98 12.44 19.02 14.57
10.08 14.25 12.60 17.00
37
Pool-Pro Type SP Butterfly Valve

Lever Style
A 24 21 20 16a 22 23 8 6 5
17
19
18
16
H3 H2 H
D 1
P.C.D.
4 7 2
H1
3 1a 1 L
n- h
Gear Style
A D2 A1 A2
D3
H3
25
28
l
H2
5 4
D1
P.C.D.
7 2 3 1a
H1
n- h L
Pressue vs Temperature
NOMINAL SIZE
INCHES
Weight (lbs)
NOMINAL SIZE
INCHES
CV Values
NOMINAL SIZE
INCHES
30 o F 120 oF 150 150 150 150 150 150 150 150 100 PSI PSI PSI PSI PSI PSI PSI PSI PSI
Lever/Gear Operated 2.7 LBS 3.1 LBS 3.5 LBS 4.0 LBS 5.5 LBS 13.3 LBS 19.9 LBS 24.3 LBS 41.0 LBS 58.4 LBS
Cv ( at various opening degrees ) 30o 60o 2.9 43.3 3.9 56.1 5.9 85.4 9.3 134 15.1 231 46.6 671 106 1425 270 1476 408 2140 90o 71 92 140 220 380 1100 2500 3600 5160
11/2 2 21/2 3 4 6 8 10 12
mm 40 50 65 80 100 150 200 250 300
11/2 (L) 2 (L) 21/2 (L) 3 (L) 4 (L) 6 (L) 8 (L) 8 (G) 10 (G) 12 (G)
mm 40 50 65 80 100 150 200 250 300 350
11/2 2 21/2 3 4 6 8 10 12
mm 40 50 65 80 100 150 200 250 300
38
ASAHI/AMERICA
Rev. C 03-05
Specifications Sizes: 1-1/2" 24" Model: Wafer Style Operator: Lever: 1-1/2" 8" Gear: 8" 24" Body: PVDF Disc: PVDF Seal: PTFE (V-Packing) Stem: Titanium
Damper Style Butterfly Valve

Standard Features
For venting and flow control Highly corrosion resistant Low weepage Working temperature: -20 F 250 F Maximum working pressure: Sizes 1-1/2" 3": 100 psi Sizes 4" 6": 70 psi Size 8" 55 psi Sizes 10" 16" 40 psi Sizes 18" 24" 30 psi
Parts List (Lever: Sizes 1-1/2" 8")

PARTS NO. 1 2 3 4 5 6 7 8 8a 8b 8c 9 10 1a 1b DESCRIPTION Body Disc Stem V Packing Bush Gland Screw (B) Handle Spring Handle Lever Pin Washer Nut Locking Plate Screw (A) PCS. 1 1 1 1 set 1 1 1 1 1 1 1 1 1 1 3 MATERIAL PVDF PVDF Titanium PTFE PTFE PVDF Stainless Steel 304 PP Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304
Options
Pneumatically and electrically actuated with accessories Gear operators for 1-1/2" - 6" 2 square nut on valve stem 2 square nut on gear Stem extensions (single stem and two-piece stem) Locking device Chain operated Other thermoplastic materials: PVC body/ PP disc/PVC stem: Sizes 1-1/2" 14" Temperature Range: 30 120 F Max. Working Pressure: Sizes 1-1/2" 8": 15 psi Sizes 10" 14": 7 psi PP body/PP disc/PP stem: Sizes 1 -1/2" 24" Temperature Range: - 5 F 175 F Max Working Pressure: Sizes 1-1/2" 8": 15 psi Sizes 10" 24": 7 psi
OPTIONAL PVC DAMPER STYLE
All Damper Style butterfly valves shall be of PVDF body and disc with low weepage rate. The stem shall be of Titanium and V-packing of PTFE. PVDF shall conform to ASTM D3222 Cell Classification Type II. The operators shall be lever (1-1/2" thru 8") or gear (8" thru 24"). The butterfly valves shall be wafer style, Valves shall be rated to 100 psi (1-1/2" 3"), 75 psi (4" 6"), 60 psi (8"), 45 psi (10" 16"), and 30 psi (18" 24") at 70 degrees F., as manufactured by Asahi/America Inc.
39
Lever Operated Damper

X
A
Butterfly Valves
10 9
X-X Shut
S O
H3
1a
1b 6 5 7 4 90
8b
8a
8c
H2
Open 3
D
P.C.D .
C
2
n-
H1
D2
d1
Dimensions (Lever: Sizes 1-1/2" 8")

NOMINAL SIZE
INCHES
Cv Values
NOMINAL SIZE
Cv
ANSI CLASS 150 d1 1.57 1.97 2.64 3.07 3.94 4.92 5.83 C 3.88 4.75 5.50 6.00 7.50 8.50 9.50 n 4 4 4 4 8 8 8 8 h 0.62 0.75 0.75 0.75 0.75 0.88 0.88 0.88 D 5.91 6.50 7.28 7.87 9.02 10.00 11.22 D2 3.27 3.50 4.13 4.72 5.94 7.09 8.50 L 1.26 1.38 1.46 1.46 1.85 2.24 2.44 2.99 H 6.54 6.77 7.17 7.32 8.03 10.43 10.94 12.28 H1 2.95 3.27 3.66 3.94 4.53 5.00 5.63 6.69 H2 3.78 4.02 4.41 4.57 5.28 6.42 6.93 8.27 H3 2.76 2.76 2.76 2.76 2.76 A 8.62 8.62 8.62 8.62 9.80
mm
INCHES
mm
30 2.9 3.9 5.9 9.3
60 43.3 56.1 85.4 231 445 671
90 71 92 140 380 730 1100
1 1/2 40 2 3 4 5 6 8 50 80 100 125 150 200 2 1/2 65
1 1/2 40 2 3 4 5 6 8 50 80 2 1/2 65
134.2 220
100 15.1 125 30.9 150 46.6 200 106
4.02 12.72 4.02 12.72 4.02 12.72
7.64 11.75
13.39 10.40
1425 2500
Pressure vs.Temp.
BODY DISC NOMINAL SIZE INCHES mm
Weight (POUNDS)
NOMINAL SIZE LEVER OPERATED
Troubleshooting
What if weepage through disc increases? 1. Body or disc abraded. Replace defective part. 2. Travel stop is not set correctly. (May require travel stop adjustment). What if fluid leaks between body and mating flange? 1. Bolts not tightened properly. Retighten diagonally and uniformly. What if fluid leaks from gland? 1. Gland is loose. Retighten packing holder. 2. V-packing is abraded. Replace V-packing. What if valve cannot be operated? 1. Lever, gear box or stem damaged. Replace defective part. ASAHI/AMERICA
Rev. C 03-05
PVDF PVDF -40 F 250 F

PSI
INCHES
mm
1 1/2 2 2 1/2 3 4 5 6 8
40 50 65 80 100 125 150 200
100 100 100 100 75 75 75 60
1 1/2 2 2 1/2 3 4 5 6 8
40 50 65 80 100 125 150 200
2.20 3.30 3.75 3.75 5.29 9.92 12.13 41.89
40
Gear Operated Damper

A D3
H3 D 4
14 11 6 5 4
Butterfly Valves
A D3
D4
A1
A2
A1
14 3a 13 11
B
A2
H3
H2
H2
12
12
l
P.C.D .
D 2 d 1
D 2 d 1
P.C.D.
C
D
2 3
H1
n-h
H1
Detail of "B"
n- h L
1 6 1
Dimensions (Gear: Sizes 8" 24")

NOMINAL SIZE
INCHES
ANSI CLASS 150 d1 C 7.64 11.75 9.72 14.25 n 8 12 12 12 16 16 20 20 h 0.88 1.00 1.00 1.12 1.12 1.25 1.25 1.38 D3 D D2 13.39 10.40 7.87 15.98 12.64 7.87 19.02 14.57 9.25 20.47 16.54 9.25 23.62 18.50 9.25 D4 7.87 7.87 9.84 9.84 9.84 L 2.99 3.78 4.57 4.57 6.18 H1 6.69 7.99 H2 8.27 9.45 H3 H A l 3.15 10.04 13.19 6.57 3.15 11.22 15.16 7.63 A1 3.15 3.74 3.74 3.74 3.74 A2 1.85 2.36 2.99 2.99 2.99 4.33 4.33 4.33
mm
8 10 12 14 16 18 20 24
200 250
300 11.73 17.00 350 13.66 18.75 400 15.51 21.25 450 17.36 22.75 500 19.21 25.00 600 23.62 29.50
9.63 11.69 3.50 13.39 18.31 8.35 10.24 11.81 3.50 13.46 18.39 8.35 11.81 13.78 3.50 15.39 20.31 8.35
24.80 20.67 13.39 16.14 6.57 27.52 22.64 13.39 16.14 6.97 32.01 27.01 13.39 16.14 7.76
12.40 14.57 7.20 18.50 26.57 12.56 3.35 13.78 15.75 7.20 19.69 27.76 12.56 3.35 16.69 18.31 7.20 22.24 30.31 12.56 3.35
Parts List (Gear: Sizes 8" 24")

PARTS NO. 1 2 3 4 5 6 11 12 13 14 3a DESCRIPTION Body Disc Stem V Packing Bush Gland Spacer Bolt (A) Bolt (B) Gear Box Key PCS. 1 1 1 1 set 1 1 1 1 1 1 1 MATERIAL PVDF PVDF Titanium PTFE PTFE (sizes 14"-24") PVDF (sizes 8"-12") PVDF CPVC Stainless Steel 304 Stainless Steel 304 Powder Coated Aluminium Stainless Steel 304
(NOTE: GEAR OPERATED VALVE IS STANDARD 8" 16"; SIZES 1-1/2 " 6" ARE OPTIONS.)
Pressure vs.Temp./Cv/ Weight

BODY DISC NOMINAL SIZE INCHES mm
(LBS.)
PVDF PVDF -40 F 250 F

PSI
NOMINAL SIZE
Cv
NOMINAL SIZE
GEAR OPERATED
INCHES mm
INCHES mm
8 10 12 14 16 18 20 24
200 250 300 350 400 450 500 600
60 45 45 45 45 30 30 30
8 10 12 14 16 18 20 24
200 250 300 350 400 450 500 600
2500 3600 5160 6440 8340 10890 14060 18500
8 10 12 14 16 18 20 24
200 250 300 350 400 450 500 600
46.30 55.12 84.22 89.73 119.05 122.35 138.89 186.29
41
Specifications Sizes: 28" 40" Models: Wafer Style Operators: Gear Bodies: PDCPD Discs: PDCPD Seats: EPDM, FKM Stems: Stainless steel Max Working Press: 110 PSI Max Working Temp: 175 F
PDCPD "Giant" Butterfly Valve

O-Ring Seals (EPDM, FKM) For chemical resistance Non-Wetted Metal Parts No-metal components ever come in contact with the media ISO-5211 Top Flange Industry standard for accessory mounting
Body: Wafer Style minimizes space requirement
Disc: Spherical Design For reduced break away and seating torque
Liner (Seat): Full Seat Design Eliminates the need for additional gaskets
Stem: Dual Stems 2-piece stem fully engages with the disc
Ductile Cast Iron Inserted Metal into the Disc and Body for Strength
All PDCPD (Polydicyclopenthadiene) butterfly valves sizes 28 thru 40 shall be of the lined body design and bubble-tight seal (meeting or exceeding Class VI as defined by American National Standard Institute) with only the liner and disc as wetted parts. Gear operators shall be worm gear design, self locking with cast iron body and corrosion resistant epoxy coat finish. The disc shall be of Spherical design for long cycle life. Liner shall be molded and formed around the body, functioning as gasket seals with convex ring design on each side of the valve for lower bolt tightening torque. Stem shall be of 304 stainless steel non wetted, 2-piece design fully engaging with the disc. Valves shall have a molded ISO bolt pattern top flange for accessory mounting. All valves shall be rated to a maximum of 110 psi at 70 degrees F. Butterfly valves shall be wafer style, as manufactured by Asahi/America Inc.
42
ASAHI/AMERICA
Rev. C 03-05
PDCPD "Giant" Butterfly Valve

(92mm)
A1 D2
3.62
A2
H3
11
D3
16 17 18 Z 8 12 3a 10 7 5 6 4
Details:Z
H2
P.C.D
.C
D1
3 2 2a 1a 1 9 L 13 14 15
H1
n- h n1- M
Length:B
Dimensions (Inches)
NOMINAL SIZE INCHES mm 28 700 32 800 36 900 40 1000 ANSI CLASS 125/150 d 26.38 30.31 34.25 38.19 C 34.00 38.50 42.75 42.75 n 24 24 28 32 h 1.38 1.62 1.62 1.62 h1 4 4 4 4 M 1-1/4 1-1/2 1-1/2 1-1/2 B 1.38 1.38 1.38 1.65 D 36.54 41.34 45.98 50.00 D1 29.92 34.25 38.50 42.52 D2 13,78 13,78 13,78 18.11 D3 L 17.13 8.11 17.13 9.45 25.00 9.45 25.00 11.81 A1 A2 15.83 11.22 15.83 11.22 15.83 11.22 22.20 9.53 H1 23.19 24.37 27.72 29.49 H2 H3 23.23 9.76 24.41 9.76 27.76 9.76 29.52 10.39 H 26.97 28.15 31.50 33.27 I 35.31 36.50 44.00 45.55 Gear Box Model BRF10 BRF10 BRF10 BRF20
Dimensions (mm)
NOMINAL SIZE INCHES mm 28 700 32 800 36 900 40 1000 DIN PN10 d 670 770 870 970 C 840 950 1050 1160 n 20 24 24 24 h 30 33 33 36 h1 4 4 4 4 M M27 M30 M30 M33 B 35 35 35 42 D 928 1034 1168 1262 D1 760 870 978 1080 D2 350 350 350 460 D3 435 435 635 635 L 206 240 240 300 A1 402 402 402 564 A2 285 285 285 242 H1 589 619 704 749 H2 590 620 705 750 H3 248 248 248 264 H 685 715 800 845 I 897 927 1112 1157 Gear Box Model BRF-10 BRF-10 BRF-10 BRF-20
Parts List
PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION Body Disc Seat O-Ring (A) O-Ring (B) O-Ring (C) O-Ring (D) Stem (A) Stem (B) Key (A) Key (B) PCS. 1 1 1 11 3 1 1 1 1 1 1
CvValues
NOMINAL Cv SIZE MATERIAL PDCPD INCHES mm 30 60 90 PDCPD 28 700 3,600 13,000 32,000 FKM, EPDM 32 800 4,200 17,000 43,000 FKM, EPDM 36 900 5,600 22,000 55,000 FKM, EPDM 40 1000 7,000 26,000 70,000 NBR NBR Stainless Steel 304 Stainless Steel 304 Carbon Steel NOMINAL Carbon Steel Pressure Vs Temp. Weight SIZE Bronze Casting (For EPDM Liner) (Lbs) 12 Bush 2 PVDF (For FKM Liner) INCHES mm 30-120 F 121-175 F 13 Gasket (A) 1 Nonas Sheet 28 700 110 PSI 70 PSI 840 14 Stem Holder 1 Stainless Steel 304 32 800 110 PSI 70 PSI 1015 15 Bolt (A) 6 Stainless Steel 304 36 900 110 PSI 70 PSI 1215 16 Gear Box 1 Cast Iron (FC200 With Epoxy Coat) 40 1000 110 PSI 70 PSI 1830 17 Thrust Ring (A) 1 UHMEPE 18 Bolt (B) 8 Stainless Steel 304 3a Stabilization Ring 2 Stainless Steel 304 1a Inserted Metal of Body 1 Cast Iron (FCD450) 1b Inserted Metal of Disc 1 Cast Iron (FCD450) 35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
Pres. vs. Temp (Non-shock)
43
Butterfly Valve
OPERATING NUTS
Options
Operating nuts are available in 2" square or "T" configurations. They are used for remote operation of a valve with an extended wrench.
TRAVEL STOP 2" SQUARE OPERATING NUT
TANDEM ELECTRIC
VERTICAL POSITION
HORIZONTAL POSITION
Lug Style Valve

For end-of-line applications, mounted with a single flange or for use as a blocking valve, where either side can be unbolted, and the system pressure can still be maintained on the other side.
TANDEM PNEUMATIC
Tandem Valves
Asahi/America's patented, electric and pneumatic tandem operated butterfly valves are primarily used for three-way or diverting applications of slurries or media with suspended particles. Valves can be mounted on the straight run of the "T" or any combination of the branches. This tandem configuration can also be used for simultaneous cycling of the valves in parallel lines.
PROVIDED BY CUSTOMER
Limit Switches
Limit switches are used for remote position indication with the use of lights or for sequencing of other equipment.
LIMIT SWITCH "OPEN" LIMIT SWITCH "CLOSE"
Accessories
CHAIN OPERATORS These operators are used for valves in overhead locations. They can only be used with gear operated valves.
BUTTERFLY VALVE CHAIN OPERATOR
LEVER OPERATOR
LIMIT SWITCH
"OPEN/CLOSE" INDICATOR
GEAR OPERATOR
CHAIN
GEAR OPERATOR 44 ASAHI/AMERICA

Rev. C 03-05
Butterfly Valve
SHUT
Stem Extensions
A B
OPEN
A B
Two-Piece Stem and Housing

For submerged or buried applications. PVC housing protects stem extensions from agressive environments. Epoxy coated carbon steel housing is also available, which is designed to meet landfill specifications.
STYLE LBF-A (TWO PIECE, STEM & HOUSING) STYLE GBF-A (TWO PIECE, STEM & HOUSING)
Single Stem Extensions

Valve handle can be extended away from the valve for out-of-reach locations.
PATENTED WALL SUPPORT
A B B
STYLE LBF-B (ONE PIECE, NON-SUPPORTED)
STYLE GBF-B (ONE PIECE, NON-SUPPORTED)
STYLE GBF-C (ONE PIECE, NON-SUPPORTED)
45
Electric Actuators
Series 92: Specifications Motor Type Reversing, 1/4 turn single phase Models S92, A92, B92, C92 for sizes1-1/2" 8" ; Contact factory for sizes 10" 24" Torque 400 2000 in.-lbs. Voltage 120 Vac, 50/60 Hz Max Ambient Temp 150 F Switches Two single pole, double throw (15 Amp rating)
8.22

Brushless, capacitor-run motors (AC models) Integral thermal overload protection with autoreset (AC models) Permanently lubricated gear train Duty cycle 100% for high cycle applications Combination NEMA 4X, 7 and 9 enclosure with thermally bonded powder coating/304 ss trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Declutchable manual override Standard travel-stop limit switches can simultaneously be used for indicator lights Highly visible position indicator
9.25 5.44
SERIES 92 ON TYPE 56 BUTTERFLY VALVE
9.06

H
HARDWARE
H1
Options
Failsafe battery pack Extra limit switches Feedback potentiometer Heater and thermostat (to -40 F) Positioner: 420mA or 010Vdc input 420mA output position transmitter Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc Mechanical brake eliminates seating oscillation Bus systems AC Wiring (For 115 Vac and 220 Vac only)
SW1
Engineering Data
Actuator Torque Duty Cycle Weight Model (in-lbs.) Cycle Time (lbs.) (sec.)
Duty cycle shown above is for 115 Vac at ambient temperature.

Amp Draw
115 Vac 220 Vac 24 Vac 12 Vac 24 Vdc 12 Vdc
S92 400 100 A92 700 75 B92 1100 100 C92 2000 50
10 10 25 25
10.0 10.0 11.0 21.0
0.50 0.80 0.50 1.00
0.4 3.0 0.6 3.0 0.4 3.0 0.6 *
2.0 2.0 2.0 *
4.0 4. 0 4.0 *
2.0 2.0 2.0 *
(Contact factory for sizes above 8")

NOTE TO WIRING DIAGRAM: 1. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 2. MOTOR LEADS "A" AND "B" ARE REVERSED FOR B92 & C92 3. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM. (115 AND 220 VAC MODEL). 4. IF 115 & 220 VAC MODELS ARE PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR.
Dimensions/ Actuator Model

NOMINAL SIZE
INCHES
WHITE
M
BLUE
mm MODEL H H1 1 1/2 40 S92 5.51 2.95 2 2 1/2 3 4 5 6 8 50 65 80 100 125 150 200 S92 S92 S92 S92 A92 B92 C92 5.75 3.27 6.18 3.66 6.46 3.94 7.16 4.53 8.46 5.00 8.97 5.63 11.25 6.70
A
7 8
B
BLUE
YELLOW
BLACK
BROWN
WHITE
BLUE
6 L2
10
11
12
13
14
15
16
L1
AC VOLTS
SEE IMPORTANT NOTE
46
ASAHI/AMERICA
Rev. C 03-05
SERIES 92
SERIES 94
Electric Actuators
Series 94: Specifications Motor Type Reversing, 1/4 turn, single phase Sizes A94 for sizes 1-1/2" 2" B94 for sizes 2-1/2" 4" Torque 150 to 300 in-lbs Voltage 120 Vac, 50/60 Hz Amp Draw For A94: .5 Amps For B94: .80 Amps Max Ambient Temp 150 F Switches Two single pole, double throw (15 Amp rating)
5.62 3.82

Brushless, capacitor-run motors (AC models) Integral thermal overload protection with autoreset (AC models) Permanently lubricated gear train Duty cycle 100% for high cycle applications Corrosion-proof/weatherproof NEMA 4X thermoplastic housing with stainless steel trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Low in cost Declutchable manual override Standard travel-stop limit switches can simultaneously be used for indicator lights Visible position indicator
SERIES 94 ON TYPE 56 BUTTERFLY VALVES
6.37
7.38

H
HARDWARE
Options
Failsafe battery pack Extra limit switches Feedback potentiometer Heater and thermostat (to -40 F) Positioner: 420mA or 010 Vdc input signal 420mA output position transmitter Voltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 Vdc Mechanical brake eliminates seating oscillation AC Wiring (For 115 Vac and 220 Vac only)
SW1
Engineering Data
Weight Actuator Torque Duty Time Model (in-lbs) Cycle (lbs) (sec) Cycle
Duty cycle shown above is for 115 Vac at ambient temperature.
Amp Draw
115 220 24 12 24 12 Vac Vac Vac Vac Vdc Vdc 0.50 0.4 4.0 0.80 0.6 4.0 2.0 2.0 4.0 2.0 4.0 2.0
A94 B94
150 300
100 75
5 5
3.5 3.5
WHITE
M
BLUE
BLUE
6 L2
10
11
12
13
14
15
16
L1
AC VOLTS
SEE IMPORTANT NOTE
NOTE TO WIRING DIAGRAM: 1. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 2. WIRING AS SHOWN IS FOR A94 AND B94 MOTOR. 3. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM. (115 AND 220 VAC MODEL). 4. IF 115 & 220 VAC MODELS ARE PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR.
Dimensions/ Actuator Model

NOMINAL SIZE
INCHES
1 1/2 2 2 1/2
mm MODEL H H1 40 A94 5.51 2.95 50 65 80 100 A94 B94 B94 B94 5.75 3.27 6.18 3.66 6.46 3.94 7.16 4.53
YELLOW
BLACK
BROWN
WHITE
BLUE
3 4
47
Pneumatically Actuated Butterfly Valves

Recommended air supply pressure: 80 psi (filtered air) maximum air supply pressure 120 psi Double piston, double rack and pinion design (Polyamid-Nylon 66) Air-to-Air (double acting) or Air-to-Spring (spring return failsafe) models Position indication through highly visible indicator knob Manual override easily employed by inserting wrench onto flats of stem. A declutchable gear operator is required on Air-to-Air sizes 8" and above and on all Air-to-Spring sizes Actuator shaft 303 stainless steel-See page 22
OPTIONS WITH OPTIONS C
C1 B
C2
Air-to-Air actuators up to 6" and Air-to- Spring actuators up to 4" have PEG (polyamide glassfilled) plastic enclosures. Larger sizes feature aluminum bodies with Cataphoresis and Rilsan coating inside and outside. Concentric spring sets allow for consistent output torque. ISO and NAMUR mounting dimensions allow for valve accessory mounting All models are corrosion resistant to handle the most aggressive applications.
SERIES 79 ON TYPE 56 BUTTERFLY VALVES
H1
Options
Solenoids in various NEMA enclosure ratings and voltages are supplied with muffler speed control and push button override Double limit switches in NEMA IV and VII enclosures Positioner for modulating service: 420 mA or 3 15 psi control signal (requiring no solenoid) 316 stainless steel actuator body Bus systems
B C A-S 8.74 8.74 8.74 11.50 11.50 18.50 18.50 18.50 25.28 27.32 32.83 32.83 32.83 32.83 32.83 A-A 1.73 1.73 1.73 2.17 2.17 2.17 2.64 3.54 3.54 4.13 5.20 5.20 5.20 5.20 5.20 A-S 2.17 2.17 2.17 2.64 2.64 3.54 3.54 3.54 4.13 5.20 7.87 7.87 7.87 7.87 7.87 A-A 5.66 5.66 5.66 5.89 5.89 5.89 6.48 7.47 7.47 8.06 9.05 9.05 9.05 9.05 9.05 C1 A-S 5.89 5.89 5.89 6.48 6.48 7.47 7.47 7.47 8.06 9.05 11.72 11.72 11.72 11.72 11.72 A-A 1.41 1.41 1.41 1.85 1.85 1.85 2.36 3.23 3.23 3.78 4.76 4.76 4.76 4.76 4.76 C2 A-S 1.85 1.85 1.85 2.36 2.36 3.23 3.23 3.23 3.78 4.76 7.16 7.16 7.16 7.16 7.16
Dimensions (Sizes 1-1/2" 24")

NOMINAL SIZE
INCHES
A
MODEL NO. MODEL NO. AIR-AIR AIR-SPRING
H 5.51 5.75 6.18 6.46 7.16 8.46 8.97 11.27 12.46 14.69 14.81 16.78 17.57 18.75 21.31
H1 2.95 3.25 3.66 3.94 4.53 5.00 5.63 6.69 7.99 9.53 10.24 11.81 12.40 13.78 16.02
mm BP79PN CP79PSN BP79PN CP79PSN BP79PN CP79PSN 50
A-A 4.40 4.40 4.40 5.00 5.00 5.00 6.49 8.54 8.54 11.26 13.07 13.07 13.07 13.07 13.07
A-S 5.00 5.00 5.00 6.49 6.49 8.54 8.54 8.54 11.26 13.07 16.53 16.53 16.53 16.53 16.53
A-A 4.92 4.92 4.92 7.00 7.00 7.00 9.21 12.12 12.12 16.46 20.63 20.63 20.63 20.63 20.63
1 1/2 40 2 3 4 5 6 8 10 12 14 16 18 20 24 2 1/2 80
100 CP79PN DP79PSN 100 CP79PN DP79PSN 125 CP79PN 150 DP79PN 200 250 300 350 400 450 500 600 E79PN E79PN F79PN G79PN G79PN G79PN G79PN G79PN E79PSN E79PSN E79PSN F79PSN G79PSN K79PSN K79PSN K79PSN K79PSN K79PSN
48
ASAHI/AMERICA
Rev. C 03-05
Pneumatic Actuator and Options

SWITCH ASSEMBLY
2.3
OPEN
SWITCH ASSEMBLY WITH SOLENOID
2.9
OPEN
BEACON OPEN
5.4
2.6 5.4 3.3 1/2"NPT 1/2"NPT

A A
OPEN
1/4"NPT 2HOLES J 0.94 B
E F: DIA. K: THREAD L: DEPTH 4 HOLES 3D VIEW
H 7.5
VIEW A-A
4.8
INSTRUMENT AIR SUPPLY
CAM STOP
6.03
A 1.28 B
ECKARDT POSITIONER
WESTLOCK K-10 POSITIONER
Dimensions (IN.) ACTUATOR / LIMIT SWITCH Dim. (IN.) ACT./POSITIONER

ACTUATOR SIZE
Air
CONSUMPTION
CUBIC INCHES
BP79P CP79P DP79P E79P F79P G79P K79P
E B C A-A A-S 2.16 3.14 4.92 5.86 2.16 3.81 7.00 8.74 2.16 5.15 9.21 11.49 2.16 7.09 12.12 18.50 2.95 8.86 16.46 25.28 2.95 10.71 20.63 27.32 2.95 14.96 N/A 32.83
F 1.97 2.76 2.76 4.02 4.92 5.51 6.50
H 1.41 1.85 2.36 3.23 3.78 4.76 7.16
G J K L 1.73 4.40 6mm .50 2.17 5.00 8mm .62 2.64 6.49 8mm .75 3.54 8.54 10mm .79 4.13 11.26 12mm .79 5.20 13.07 16mm .98 7.87 16.53 3/4-10 1.14
ACTUATOR SIZE
E B C A-A A-S
3-15 psi
A
4-20 mA
MODEL NUMBER
2.16 3.14 4.92 5.86 2.16 3.81 7.00 8.74 2.16 5.15 9.21 11.49 2.16 7.09 12.12 18.50 2.95 8.86 16.46 25.28 2.95 10.71 20.63 27.32 2.95 14.96 N/A 32.83
2.28 2.28 2.28 2.28 2.28 2.28 2.28
4.15 4.15 4.15 4.15 4.15 4.15 4.15
9.0 19.5 52.0 125.0 243.0 640.0 1064.0
49
Specifications
Sizes: Body Materials: Bonnet Materials: Diaphragms: 1/2" 4" PVC, CPVC, PP and PVDF PVC, PP, PPG and PVDF EPDM and PTFE Also available in other materials such as Nitrile, FKM, Butyl, Hypalon and Neoprene
Type 14 Flanged Diaphragm

Standard Features
Flanged (ANSI) face-to-face dimensions are equivalent to most commonly used metallic valves Rugged body and bonnet are of solid thermoplastic for maximum corrosion resistance Uniquely designed body and bonnet together with diaphragms of new sealing designs by computer dynamic analysis for superior sealing Weir design for excellent throttling Bubble-tight sealing, even in applications such as slurries or suspended particles Bonnet seals to protect internals from corrosive environments Built-in travel stop to prevent over-tightening or compressive strain on diaphragm Integrally molded bottom stand for simple yet firm panel mounting Indicator at the top for indication of valve position and prevention of over-tightening PVDF Gas Barrier, which protects EPDM backing from gas permeation, is standard for PVDF valves Low profile 1/2" - 2" in bayonet structure to connect compressor and diaphragm easy diaphragm replacement
Parts Type 14 Flanged (Sizes 1/2" 2")

PARTS NO. 1 2 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 DESCRIPTION Body Bonnet Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier* Compressor Joint Stem Sleeve Hand Wheel Gauge Cover Name Plate Retaining Ring C Type O-Ring (A) O-Ring (B) Thrust Ring (A) Thrust Ring (B) Bolt, Nut, Washer Stopper (A) Screw PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Sets 1 1 MATERIAL PVC, CPVC, PP, PVDF PVC, PPG, PP, PVDF EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Stainless Steel 304 Copper Alloy Copper Alloy PP PC PVC Stainless Steel 304 EPDM EPDM UHMWPE UHMWPE Stainless Steel 304 Copper Alloy Stainless Steel 304
* Used on PTFE diaphragm
Options
PVDF gas barrier for aggressive fluids 2" square nut T operating nut for remote operation Stem extensions (single and two-piece design) Locking device for tamper-proofing Manual limit switches for remote position indication by lights or for sequencing of other equipment Pneumatic (all sizes) or electric (to 3") actuation 50
PVDF CPVC/PP
PVC PP
ASAHI/AMERICA
Rev. C 03-05
Type 14 Flanged
20 11 21 12 13 14 D2 16 15 8 9 2 18 D1 17 6
Diaphragm Valves
5 3 4
10
In case of PVDF body and PTFE diaphragm
H1
7 3a 3
3 4
1
LIFT
In case of PTFE diaphragm d C
H2
P.C.D.
Y-Y
2-S1 Depth S2
Y t L n- h
Detail of holes for insert metal fittings
Dimensions Type 14 Flanged (Sizes 1/2" 2")

NOMINAL SIZE
INCHES
ANSI CLASS 150 d 0.63 0.79 0.98 1.26 1.57 2.05 C 2.38 2.75 3.12 3.50 3.88 4.75 D 3.50 3.88 4.25 4.62 5.00 6.00 n 4 4 4 4 4 4 h 0.62 0.62 0.62 0.62 0.62 0.75 D1 D2 2.13 x 2.60 3.46 2.13 x 2.60 3.46 2.64 x 3.15 3.46 2.64 x 3.15 3.46 4.25 x 4.25 6.14 4.84 x 4.84 6.14 l 0.39 0.39 0.47 0.47 0.83 0.98 L 4.25 5.88 5.88 6.38 6.94 7.94 t 0.43 0.51 0.59 0.63 0.63 0.79 H 4.09 4.17 4.37 4.57 6.97 7.52 H1 3.39 3.46 3.66 3.82 5.67 6.22 H2 0.49 0.57 0.73 0.89 1.08 1.42 S 0.98 0.98 0.98 0.98 1.77 1.77 S1 0.28 0.28 0.28 0.28 0.35 0.35 S2 0.51 0.51 0.51 0.51 0.59 0.59
mm
1/2 3/4
15 20 25
1 1/4 32 1 1/2 40 2 50
Pressure vs. Temperature PSI, WATER, NON-SHOCK

PVC
NOMINAL ALL DIAPHRAGMS SIZE
Cv Values/Wt.
PVDF
PTFE DIAPHRAGM
NOMINAL SIZE mm
CPVC
ALL DIAPHRAGMS
PP
ALL DIAPHRAGMS
CV
INCHES
mm
30 F 105 F
106 F 140 F
30 F 106 F 141 F 176 F -5 F 106 F 141 F 176 F -40 F 141 F 176 F 211 F 105 F 140 F 175 F 195 F 105 F 140 F 175 F 195 F 140 F 175 F 210 F 250 F
WT. FLG. (SOC.) 1.50 1.80 2.40 3.10 6.20 8.00
INCHES
15 20 1 25 1 1/4 32 1 1/2 40 2 50
1/2 3/4
150 150 150 150 150 150
100 100 100 100 100 100
150 150 150 150 150 150
115 115 115 115 115 115
85 85 85 85 85 85
40 40 40 40 40 40
150 150 150 150 150 150
115 115 115 115 115 115
85 85 85 85 85 85
70 70 70 70 70 70
150 150 150 150 150 150
120 120 120 120 120 120
95 95 95 95 95 95
70 70 70 70 70 70
1/2 3/4
1 1 1/4 1 1/2 2
15 20 25 32 40 50
4.8 5.3 8.5 11.0 26 43
2 51
Type 14 Flanged
20 8a 11 10 88 2 18 D1 D2 14 13 12 16 15 8 17 9 89 6 94 3a 90 3 1a
LIFT
Diaphragm Valves
5 3 4

H
3
H1
1
l
In case of PTFE diaphragm

P.C.D.
H2
d C D
Y-Y
2-S1 Depth S2
Y L
n- h Detail of holes for insert metal fittings
Dimensions Type 14 Flanged (Sizes 2-1/2" 4")

NOMINAL SIZE
INCHES
ANSI CLASS 150 d 2.64 3.07 3.94 C 5.50 6.00 7.50 D 7.00 7.50 9.00 n 4 8 8 h 0.75 0.75 0.75 D1 6.89 7.91 D2 8.66 8.66 l 1.34 1.65
t PVC PP L CPVC PVDF H 9.84 0.87 0.91 10.47 10.38 0.87 12.94 0.87 0.91 0.94 11.02 12.95 H1 7.40 7.95 9.49 H2 2.40 2.48 3.07 S 3.35 3.94 4.72 S1 0.43 0.59 0.59 S2 0.79 1.10 1.10
mm
2 1/2 65 3 4 80 100
9.49 10.12 1.97

PVC
Cv Values/Wt.
PVDF
PTFE DIAPHRAGM
NOMINAL SIZE mm
CPVC
ALL DIAPHRAGMS
PP
ALL DIAPHRAGMS
CV
INCHES
mm
30 F 105 F
106 F 140 F
30 F 106 F 141 F 176 F -5 F 106 F 141 F 176 F -40 F 141 F 176 F 211 F 105 F 140 F 175 F 195 F 105 F 140 F 175 F 195 F 140 F 175 F 210 F 250 F
WT. FLG. (LBS.) 14.33 17.64 25.80
INCHES
21/2 65 3 80 4 100
150 150 150
115 115 115
150 150 150
120 120 120
95 95 95
85 85 85
150 150 150
120 120 120
95 95 95
85 85 85
150 115 150 115 150 115
85 85 85
70 70 70
2 1/2 65 3 80 4 100
85 115 185
Caution
After replacing diaphragm, do not tighten bolts for bonnet and body with diaphragm in the closed position. Excessive force could damage bonnet or body. Full vacuum rated 1/2" through 2 1/2" Vacuum Rating (1) Rubber Diaphragms (2) PTFE Diaphragm 3" - 25.59" - 9.84" 4" -19.69" - 3.94" Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. ASAHI/AMERICA
Rev. C 03-05
52
Type 14 Flanged
Parts Type 14 Flanged (2-1/2" 4")
PARTS NO. 1 2 3 3a 4 5 6 8 8a 9 10 11 12 13 14 15 16 17 18 20 88 89 90 94 1a DESCRIPTION Body Bonnet Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier* Compressor Stem Indicating Rod Sleeve Hand Wheel Gauge Cover Name Plate Retaining Ring C Type O-Ring (A) O-Ring (B) Thrust Ring (A) Thrust Ring (B) Bolt, Nut, Washer Stopper (A) Grease Nipple Compressor Pin Stud Bolt, Nut Metal of Compressor Inserted Nut PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Sets 1 1 1 1 4 MATERIAL PVC, CPVC, PP, PVDF PVC, PPG, PP, PVDF EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Copper Alloy Stainless Steel 304 Copper Alloy PP PC PVC Stainless Steel 304 EPDM EPDM UHMWPE UHMWPE Stainless Steel 304 Copper Alloy Copper Alloy Stainless Steel 304
Diaphragm Valves
Troubleshooting
What if fluid leaks when valve is fully closed? 1. Travel stop not set correctly. Adjust it per the Asahi Operation and Maintenance manual. 2. Solids build up inside valve. Clean inside, including weir and diaphragm. 3. Diaphragm and/or weir are worn or damaged. Change the part(s). What if valve cannot be fully opened? 1. Diaphragm is not properly engaged with compressor. Check engagement per Operation and Maintenance manual. What if fluid leaks to atmosphere? 1. Bonnet bolts not properly torqued. Retorque according to Operation and Maintenance manual. 2. Line pressure exceeds maximum recommended line pressure. Check or reduce system line pressure. 3. Diaphragm has ruptured or has been chemically attacked. Replace diaphragm.
4 Sets Stainless Steel 304, Others Stainless Steel 304 Stainless Steel 304 Copper Alloy2
1
All TYPE 14 flanged diaphragm valves shall be of solid thermoplastic construction for body and bonnet with molded flanged ends. The valves shall come standard with a position indicator, travel stop (to prevent overtightening) and bonnet o-ring sealing arrangement. The valve shall be weir type with a square bonnet body sealing design and bayonet connection diaphragm (1/2" 2") or round bonnet body sealing design and threaded stud diaphragm connection (2-1/2"4). All PTFE diaphragms shall accept the installation of a PVDF gas barrier between the layers of EPDM and PTFE for aggressive chemical service. The face-to-face dimensions shall conform to TYPE G. PVC conforming to ASTM D1784 Cell Classification 12454-A, CPVC conforming to ASTM D1784 Cell Classification 23567-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, PPG (Bonnet Only) conforming to ASTM D4101 Cell Classification PP0110M20A21130, and PVDF conforming to ASTM D3222 Cell Classification Type II. PVC, CPVC, PP and PVDF shall be rated to 150 psi for elastomeric and PTFE diaphragms at 70 degrees F., as manufactured by Asahi/America, Inc. 2 53
* Used on PTFE diaphragm 1 Used for PVC body 2 Used for PVC, CPVC, PP bodies
Specifications
Sizes: Body Materials: Bonnet Materials: End Connectors: 1/2" 2" PVC, CPVC, PP and PVDF PVC, PP, PPG and PVDF PVC, CPVC: IPS Soc. or Thr'd PP, PVDF: IPS & Metric(DIN) Socket, Threaded, Butt Diaphragms: EPDM and PTFE Also available in other materials such as Nitrile, FKM, Butyl, Hypalon and Neoprene
Type 14 True Union Diaphragm

Standard Features
True Union design permits installation or repairs without expanding pipeline Rugged square body and bonnet are of solid thermoplastic for maximum corrosion resistance Uniquely designed body and bonnet together with diaphragms of new sealing designs by the state-of-the-art computer aided analysis for superior sealing Weir design for excellent throttling Fully vacuum rated Bubble-tight sealing, even in applications such as slurries or suspended particles Bonnet seals to protect internals from corrosive environments Adjustable travel stop to prevent diaphragm from being over-tightened Bayonet structure to connect compressor and diaphragm for quick maintenance Integrally molded bottom stand for simple yet firm panel mounting Indicator at the top for valve position PVDF gas barrier, which protects EPDM backing cushion from gas permeation, is standard for PVDF valves Low profile
Trade marks of E. I. du Pont de Nemours and Company
Parts Type 14 True Union (1/2" 2")

PARTS NO. 1 2 25 26 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 27 25a DESCRIPTION Body Bonnet End Connector Union Nut Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier* Compressor Joint Stem Sleeve Hand Wheel Gauge Cover Name Plate Retaining Ring C Type O-Ring (A) O-Ring (B) Thrust Ring (A) Thrust Ring (B) Bolt, Nut, Washer Stopper (A) Screw O-Ring (C) RING** PCS. 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 MATERIAL PVC, CPVC, PP, PVDF PVC, PPG, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Stainless Steel 304 Copper Alloy Copper Alloy PP PC PVC Stainless Steel 304 EPDM EPDM UHMWPE UHMWPE Copper Alloy Stainless Steel 304 EPDM, FKM, Others Stainless Steel 304
4 Sets Stainless Steel 304, Others
Options
PVDF gas barrier for PVC, CPVC and PP valves 2 square or T operating nuts for remote operation Stem extensions Locking device for tamper-proofing 54
* Used for PTFE diaphragm ** Used for CPVC body, threaded end, 1/2" through 1"
Pneumatic or electric actuation Manual limit switches for remote position indication by lights or for sequencing of other equipment ASAHI/AMERICA
Rev. C 03-05
Type 14 True Union

SOCKET END
20 11 21 12 13 14
Diaphragm Valves
YY
S
D2
10
2
16 15 8 9 17 6 7 3a 3
2-S1 Depth S2 Detail of holes for insert metal fittings THREADED END
25a
5 3
18
H1
D1

C d2 d1 D
3 4
L SPIGOT END
t
l
H2
26 27 25
In case of PTFE diaphragm
Dimensions Type 14 True Union (Sizes 1/2" 2")

SOCKET
NOMINAL SIZE
INCHES
PVC, CPVC ASTM SCH 80
PP, PVDF (DIN) DIN 16962 L 4.92 5.55 6.46 6.97
PP, PVDF (IPS)
THREADED L PVC PP CPVC PVDF 5.04 5.04 5.83 6.77 7.40 9.65 10.95 5.83 6.77 7.40 9.65 10.95
mm
1/2 3/4
15 20 25
d1 d d1 d2 L d2 l l 0.63 0.848 0.836 0.875 5.47 0.768 0.760 0.57 0.79 1.058 1.046 1.000 6.18 0.965 0.957 0.63 0.98 1.325 1.310 1.125 7.32 1.240 1.232 0.71 1.26 1.670 1.655 1.250 7.95 1.553 1.543 0.81 1.57 1.912 1.894 1.375 10.47 1.947 1.937 0.93
d1 0.83 1.03 1.30 1.65 1.89
l 0.87 1.00 1.13 1.25
L 5.43 6.09 7.24
d1 1/2-14NPT
3/4-14NPT
l O.59 0.67 0.79 0.87 0.98 1.10
1-111/2NPT
1 1/4 32 1 1/2 40 2 50
7.80 11/4-111/2NPT 2-111/2NPT
9.09 2.05 2.387 2.369 1.500 11.54 2.461 2.445 1.08 10.79 2.36
1.37 10.28 11/2-111/2NPT 1.50 11.54
SPIGOT (BUTT END)

NOMINAL SIZE
PP, PVDF DIN 3442 PP PVDF D 1.89 2.36 2.76 3.23 3.94 4.17 D1 2.13 X 2.60 2.13 X 2.60 2.64 X 3.15 2.64 X 3.15 4.25 X 4.25 4.84 X 4.84 D2 3.46 3.46 3.46 3.46 6.14 6.14 C
(LIFT)
INCHES
mm
1/2 3/4
t t d1 L l 15 0.787 0.728 0.098 0.075 5.906 20 0.984 0.866 0.106 0.075 6.772 25 1.260 0.886 0.118 0.094 7.677
0.39 0.39 0.47 0.47 0.83 0.98
H 4.09 4.17 4.37 4.57 6.97 7.52
H1 3.39 3.46 3.66 3.82 5.67 6.22
H2
0.49 0.57
S 0.98 0.98 0.98 0.98 1.77 1.77
d1 D
d2 D
S1 0.28 0.28 0.28 0.28 0.35 0.35
S2 0.51 0.51 0.51 0.51 0.59 0.59
0.73 0.89 1.08 1.42
1 1/4 32 1.575 1.024 0.146 0.094 8.346 1 1/2 40 1.969 1.260 0.181 0.118 10.866 2 50 2.480 1.417 0.228 0.118 12.087
Caution
2 55
Type 14 True Union

PVC
Diaphragm Valves
Cv Values/Wt.
PVDF
PTFE DIAPHRAGM 141 F 176 F 175 F 210 F
NOMINAL SIZE mm
CPVC
ALL DIAPHRAGMS 30 F 105 F 106 F 141 F 176 F -5 F 140 F 175 F 195 F 105 F
PP
ALL DIAPHRAGMS 106 F 140 F 141 F -40 F 175 F 140 F
CV
WT. FLG.
INCHES
mm
30 F 105 F
106 F 140 F
INCHES
15 20 1 25 1 1/4 32 1 1/2 40 2 50
1/2 3/4
150 150 150 150 150 150
130 130 130 130 130 130
150 150 150 150 150 150
115 115 115 115 115 115
85 85 85 85 85 85
40 40 40 40 40 40
150 150 150 150 150 150
115 115 115 115 115 115
85 85 85 85 85 85
150 150 150 150 150 150
120 120 120 120 120 120
95 95 95 95 95 95
1/2 3/4
1 1 1/4 1 1/2 2
15 20 25 32 40 50
4.8 5.3 8.5 11.0 26 43
1.1 1.3 2.0 2.4 5.8 6.4
Note:
Working temperature is different from flanged version.
All Type 14 True Union diaphragm valves shall be of solid thermoplastic construction for body and bonnet with socket, threaded or butt end connectors. The valves shall come standard with a position indicator, travel stop and bonnet O-ring sealing arrangement. The valve shall be weir type with a square bonnet body sealing design and bayonet connection diaphragm. All PTFE diaphragms shall accept the installation of a PVDF gas barrier between the layers of EPDM and PTFE for aggressive chemical service. PVC conforming to ASTM D1784 Cell Classification 12454-A, CPVC conforming to ASTM D1784 Cell Classification 23567-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, PPG (Bonnet Only) conforming to ASTM D4101 Cell Classification PP0110M20A21130, and PVDF conforming to ASTM D3222 Cell Classification Type II. PVC, CPVC, PP and PVDF shall be rated to 150 psi for elastomeric and PTFE diaphragms at 70 degrees F, as manufactured by Asahi/America, Inc.
Troubleshooting
56
ASAHI/AMERICA
Rev. C 03-05
Specifications
Sizes: Body Materials: Bonnet Materials: End Connectors: Diaphragms: Actuator Housing: Type: Air Supply: 1/2" 2" PVC, CPVC, PP and PVDF PPG See Valve Materials See Valve Materials PPG Air-to-Air; Air-to-Spring 60 psi (Recommended) 90 psi (Maximum
Type 14 Pneumatic Diaphragm

Features
Rugged solid thermoplastic construction for maximum corrosion resistance Uniquely designed body and bonnet together with diaphragms of new sealing designs by the-state-of-the-art computer aided analysis for superior sealing Weir design for excellent throttling NAMUR pad mount for easy installation of solenoid valves Fully vacuum rated Bubble-tight sealing, even in applications such as slurries or those with suspended particles Bonnet seals to protect internals from corrosive environments Adjustable travel stop to prevent diaphragm from being over-tightened Bayonet structure to connect compressor and diaphragm for quick maintenance Integrally molded bottom stand for simple yet firm panel mounting Indicator at the top for valve position PVDF gas barrier, which protects EPDM backing cushion from gas permeation, is standardized for PVDF valves Low profile
O-Ring End Connectors: EPDM

2" PVDF TYPE 14 AIR-TO-AIR FLANGED DIAPHRAGM VALVE
1" PP TYPE 14 AIR-TO-AIR TRUE UNION DIAPHRAGM VALVE
Options
Solenoid valves in all NEMA ratings and voltages Limit switches for interface with computers and other equipment Positioners: 3 15mA and 4 - 20mA inputs for throttling applications 4 20mA output for interface with computers and other equipment Manual over-ride for Air-to-Spring
2" PVC TYPE 14 AIR-TO-SPRING FLANGED DIAPHRAGM VALVE WITH NEMA IV DOUBLE LIMIT SWITCH AND NEMA IV SOLENOID VALVE
2 57
Type 14 Pneumatic
X 43 11 21 14 X 35a 41 46 48 32 38 49 45 37 36 35b 50 31 44 39 33 6 7 3a
Diaphragm Valves
5 3 4 3 4
S
Y-Y
2-S1 Depth S2 In case of PVDF body and PTFE diaphragm In case of PTFE diaphragm 43 11 21 14 Detail of holes for insert metal fittings. 35a 41 46 48 32 38 49 45 37 36 35b 50 31 44 39 33 6 7 3a 3
35c
35
H
34 34a D1
35c 35
H3
1
l
34 34a
P.C.D. C
H2
40
D1
FOR ADDITIONAL TRUE UNION VALVE DIMENSIONS, SEE PAGE 52
Y t L n - h 40 1
Air To Shut 0.94
X-X
D2
G 14 a
Double Acting 0.94
14
Air To Open 0.94 47
14
14
a 47
1.26l
1.26l
Face of air supply
Face of air supply
1.26l
Face of air supply
1.26
2-M5 Taps
Depth 0.28
2-M5 Taps
Depth 0.28
2-M5 Taps
Depth 0.28
NOTE: 1. Operating Pressure: 60 psi 90 psi 2. Double Acting Valve Open: Port (a) Exhaust Port (b) Supply Valve Shut: Port (a) Supply Port (b) Exhaust Air To Open Valve Open: Port (b) Supply Valve Shut: Port (b) Exhaust
Air To Shut
Valve Open: Port (a) Exhaust Valve Shut: Port (a) Supply
3. The shape and appearance of the actual assembly may differ slightly in nominal size as compared with this drawing
Dimensions Type 14 Pneumatic Flanged (Sizes 1/2" 2")

NOMINAL SIZE
INCHES
Weight/Cv
WT. (LBS.) Cv A-A A-S 4.8 5.3 8.5 26 43
ANSI CLASS 150

TRUE UNION
mm
1/2 3/4
d C D 15 0.63 2.38 3.50 20 0.79 2.75 3.88 25 0.98 3.12 4.25
n 4 4 4 4 4 4
L t H H 2 H3 D1 D2 S S1 S2 h l 0.62 2.13 x 2.60 5.12 0.39 4.25 0.43 7.32 0.49 7.32 0.98 0.28 0.51 4.80 5.12 0.62 2.13 x 2.60 5.12 0.39 5.88 0.51 7.40 0.57 7.40 0.98 0.28 0.51 5.11 5.78 0.62 2.64 x 3.15 5.12 0.47 5.88 0.59 7.60 0.73 7.60 0.98 0.28 0.51 6.00 6.50 0.62 4.25 x 4.25 6.85 0.83 6.94 0.63 11.54 1.08 11.54 1.77 0.35 0.59 12.82 14.29 0.75 4.84 x 4.84 6.85 0.98 7.94 0.79 11.89 1.42 11.89 1.77 0.35 0.59 13.00 14.50
1 1/4 32 1.26 3.50 4.62 1 1/2 40 1.57 3.88 5.00 2 50 2.05 4.75 6.00
0.62 2.64 x 3.15 5.12 0.47 6.38 0.63 7.76 0.89 7.76 0.98 0.28 0.51 6.50 7.00 11.0
58
ASAHI/AMERICA
Rev. C 03-05
Type 14 Pneumatic
Parts Type 14 Pneumatic (1/2" 2")
PARTS NO. 1 3 3a 4 5 6 7 11 14 21 31 32 33 34 34a 35 35a 35b 36 37 38 39 40 41 43 44 45 46 47 48 49 50 DESCRIPTION Body Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier** Compressor Joint Gauge Cover O-Ring (A) Screw Stem (A) Stem (B) Compressor Push Plate Cylinder Body Metal Insert for Above Cylinder Bonnet Metal Insert for Above Metal Insert for Above Cylinder Diaphragm Cylinder Diaphragm Plate Conical Spring Washer (B) Bolt (A) Bolt (B) Indicating Rod Stopper O-Ring (D) O-Ring (E) O-Ring (F) Nipple Spring (A) Spring (B) Spring (C) PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 8 2 1 2 1 8 4 1 1 1 1 1 1 1 1 1 MATERIAL PVC, CPVC, PP, PVDF EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Stainless Steel 304 PC EPDM Stainless Steel 304 Copper Alloy Copper Alloy Copper Alloy PPG Copper Alloy PPG Stainless Steel 304 Copper Alloy Stainless Steel 304 NBR Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel 304 NBR NBR NBR Copper Alloy Spring Steel Spring Steel Spring Steel
Diaphragm Valves
5. Air not supplied to solenoid valve. 6. By-pass valve is open. Close it. 7. Speed control on solenoid set incorrectly. Adjust. What if fluid flows even when closed? 1. Operating pressure is too low (Air-to-Air only). Adjust. Air not exhausted (Air-to-Spring only). Exhaust air. 2. Diaphragm is damaged or worn. Replace. 3. Body may be damaged. Inspect and replace. 4. Foreign material is caught between weir and diaphragm. Disassemble and clean. What if valve leaks to atmosphere? 1. Bolts for body and actuator improperly tightened. Tighten as specified in Operation and Maintenance manual. 2. True Union style: (a) Union nut(s) not tightened properly. Tighten; (b) O-ring between end connector and body is damaged. Replace. Valve cannot be opened or closed, even though actuator works. 1. Diaphragm is damaged or its joint metal fitting is broken. Replace part(s).
35c Threaded Insert for #35
All TYPE 14 actuated diaphragm valves shall be of solid thermoplastic construction for body (Molded Flanged or Tru-Union socket, threaded or butt end connectors) and bonnet with the actuator housing of glass filled polypropylene. The actuator shall come standard with an at a glance position indicator and pad mount according to NAMUR for solenoid mounting. Air supply shall be 60 90 psi. The valve body shall have a panel mount feature for support. Actuator to body mount shall be of square design, diaphragm shall be bayonet type connection. Face-to-face dimensions of flanged version shall conform to Type-G. PVC conforming to ASTM D1784 Cell Classification 12454-A, CPVC conforming to ASTM D1784 Cell Classification 23567-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, PPG (Bonnet Only) conforming to ASTM D4101 Cell Classification PP0110M20A21130, and PVDF conforming to ASTM D3222 Cell Classification Type II. PVC, CPVC, PP and PVDF shall be rated to 150 psi for elastomeric and PTFE diaphragms at 70 degrees F., as manufactured by Asahi/America, Inc. 2 59
* Used for PTFE diaphragm ** Used for PVDF body, PTFE diaphragm
Troubleshooting
What if valve does not open or close? 1. Air pressure is too low. Adjust the pressure. 2. Power source of solenoid valve is off. Check the connection. 3. Solenoid wiring is disconnected. Connect. 4. Solenoid voltage is low or incorrect. Check voltage with tester and reset.
Specifications
Sizes: Body Materials: Bonnet Materials: Diaphragms: 5" 6" PVC, PP and PVDF PVC, PP, PPG and PVDF EPDM and PTFE Also available in other materials such as Nitrile, FKM, Butyl, Hypalon and Neoprene
Type 15 Flanged Diaphragm

Parts Type 15 (5" 6")
PARTS NO. 1 2 3 3a 4 4a 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 1a DESCRIPTION Body Bonnet Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier* Compressor Compressor Nut Compressor Pin Stem Sleeve (A) Thrust Bearing (A) O-Ring (A) Grease Nipple Hand Wheel Name Plate Cap Sheet Gasket (A) Sheet Ring Stopper Nut Gauge Cover Stud Bolt, Nut Bolt, Nut, Washer Inserted Nut
1
PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
2
MATERIAL PVC, PP, PVDF PVC, PP, PPG, PVDF EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Copper Alloy Stainless Steel 304 Copper Alloy Copper Alloy High Carbon Chromium Bearing NBR Copper Alloy PP PVC PP EPDM Stainless Steel 304 Chromized Steel Stainless Steel 304 PC Stainless Steel 304 Stainless Steel 3041 Copper Alloy2
Used for PVC, PP, bodies
3 4 in case of PTFE diaphragm
3 4 4a
in case of PVDF body and PTFE diaphragm 20 19 18 17 16 14 11 12 10 9 7 5 6 3a 23 3
21 15
D2
13 8 2
D1
l (LIFT)
1a
Features
Flanged face-to-face dimensions are equivalent to those of Type G diaphragm valve Rugged body and bonnet are of solid thermoplastic for maximum corrosion resistance Bubble-tight sealing, even in applications such as slurries or suspended particles
4 Sets Stainless Steel 304, Others
* Used for PTFE diaphragm
Used for PVDF body
Dimensions Type 15 Flanged (Sizes 5" 6")

NOMINAL SIZE
INCHES
Cv Values/Weight
NOMINAL SIZE
INCHES
ANSI CLASS 150 d C D 4.92 10.00 8.50 5.83 11.00 9.50 n 8 8
Cv 300 400
P.C.D. C
n -h
24
H1
mm
5 6
125 150
PVC PP, PVDF D1 H H1 h L D2 l 0.88 16.14 0.87 0.94 12.60 11.81 2.36 16.54 12.13 0.88 18.90 0.94 1.06 15.16 16.14 2.76 18.74 13.15
mm
5 6
125 150
58.00 89.00
60
ASAHI/AMERICA
Rev. C 03-05
WT.
Type 15 Flanged
Features
Diaphragm Valves
What if valve cannot be fully opened? Weir design for excellent throttling 1. Diaphragm is not properly engaged with Uniquely designed body and bonnet together compressor. Check engagement per with diaphragms of new sealing designs by the Operation and Maintenance manual. state-of-the-art computer aided analysis for superior sealing What if fluid leaks to atmosphere? Bonnet seals to protect internals from 1. Bonnet bolts not properly torqued. Retorque corrosive environments according to Operation and Maintenance Built-in travel stop to prevent diaphragm from manual. being over-tightened 2. Line pressure exceeds maximum recommended Indicator at the top for valve position and line pressure. Check or reduce system line prevention of over-tightening pressure. PVDF gas barrier, which protects EPDM 3. Diaphragm has ruptured or has been chemically backing cushion from gas permeation, is attacked. Replace diaphragm. standardized for PVDF valves
Options
PVDF gas barrier for PVC and PP Diaphragm Valves 2 square operating nut T operating nuts for remote operation Stem extensions (single stem or two-piece stem) Chain operators Locking device for tamper-proofing Manual limit switches for remote position indication by lights or for sequencing of other equipment
All TYPE 15 flanged diaphragm valves shall be of solid thermoplastic construction for body and bonnet with molded flanged ends. The valves shall come standard with a position indicator, travel stop (to prevent overtightening) and bonnet o-ring sealing arrangement. The valve shall be weir type with a round bonnet body sealing design and threaded stud diaphragm connection. All PTFE diaphragms shall accept the installation of a PVDF gas barrier between the layers of EPDM and PTFE for aggressive chemical service. The face-to-face dimensions shall conform to TYPE G. PVC conforming to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, PPG (Bonnet Only) conforming to ASTM D4101 Cell Classification Troubleshooting PP0110M20A21130, and PVDF conforming to ASTM D3222 Cell Classification Type II. PVC, and PP shall What if fluid leaks when valve is fully closed? be rated to 115 psi for elastomeric diaphragms at 1. Travel stop not set correctly. Adjust it per the 70 degrees F. PVC, PP and PVDF shall be rated to 100 psi (5") and 70 psi (6") for PTFE diaphragms at Asahi Operation and Maintenance manual. 70 degrees F., as manufactured by Asahi/America, Inc. 2. Solids build up inside valve. Clean inside, including weir and diaphragm. 3. Diaphragm and/or weir are worn or damaged. Change the part(s).

NOMINAL SIZE
INCHES
PVC
ELASTOMERS 30 F 105 F 106 F 140 F PTFE 30 F 105 F 106 F 140 F ELASTOMERS -5 F 105 F 106 F 140 F
PP
PTFE -5 F 105 F 106 F 140 F 141 F 195 F -40 F 140 F ELASTOMERS 141 F 175 F 176 F 210 F 141 F 195 F
PVDF
PTFE 211 F 250 F -40 F 140 F 141 F 175 F 176 F 210 F 211 F 250 F
mm
5 6
125 150
115 115
100 70
100 70
80 55
115 115
95 90
70 55
100 70
80 60
55 40
115 115
100 95
85 75
70 55
100 70
85 60
70 50
55 40
2 61
Specifications
Sizes: Body Materials: Bonnet Materials: Model: Diaphragms: 8" 10" PVC, PP and PVDF PVC, PP, PPG and PVDF Flanged (ANSI) EPDM and PTFE Also available in other materials such as Nitrile, FKM, Butyl, Hypalon and Neoprene
Type G Flanged Diaphragm

Standard Features
Rugged body and bonnet of solid thermoplastic for maximum corrosion resistance Weir design for excellent throttling Bubble-tight sealing, even in applications such as slurries or suspended particles Bonnet seals to protect internals from corrosive environments Built-in travel stop to prevent diaphragm from being over-tightened Indicator at the top for valve position PVDF gas barrier, which protects backing cushion from gas permeation, is standardized for PVDF valves
Parts Type G Flanged (Sizes 8" 10")

PARTS NO. 1 2 3 3a 4 4a 5 7 8 9 10 11 12 13 14 15 16 17 18 20 21 23 24 25 26 27 DESCRIPTION Body Bonnet Diaphragm Diaphragm Metal Insert Cushion* PVDF Gas Barrier* Compressor Pin Stem Sleeve Thrust Bearing (A) O-Ring Grease Nipple Hand Wheel Name Plate Cap Sheet Gasket Sheet Ring Stopper Nut Gauge Cover Stud Bolt, Nut Bolt, Nut, Washer Conical Spring Washer Upper Bonnet Liner Body Liner Inserted Nut PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL PVC, PP, PVDF PVC, PP, PVDF, PPG EPDM, PTFE, Others Stainless Steel 304 EPDM PVDF PVDF Stainless Steel 304 Carbon Steel Cast Iron High Carbon Chromium Bearing NBR Copper Alloy PP PVC PP EPDM Stainless Steel 304 Chromized Steel Stainless Steel 304 PC Stainless Steel 304, Others Stainless Steel 304, Others Stainless Steel 304, Others1
Options
PVDF gas barrier for PVC and PP valves 2 square nut T operating nuts for remote operation Stem extensions (single stem or two-piece stem) Chain operators Locking device for tamper-proofing Manual limit switches for remote position indication by lights or for sequencing of other equipment
1 Set Stainless Steel 304, Others2 1 Set Stainless Steel 304, Others2 4 Stainless Steel 3041 Copper Alloy3
Caution
Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. 62
1a
* Used for PTFE diaphragm 1 Used for PVDF body 2 Used for PP and PVDF bodies 3 Used for PVC, and PP bodies
ASAHI/AMERICA
Rev. C 03-05
Type G Flanged
Diaphragm Valves
20 19 18 17 16 15 14 11 8 9 10 5
H
21 D2 13 12 2 7 24 25 26 27 1
D1 3a 23 3
l Lift H1
3 4 in case of PTFE diaphragm
1a
P.C.D.
d C D
3 4 4a t L n - h in case of PVDF body and PTFE diaphragm
Dimensions Type G (Sizes 8" 10")

NOMINAL SIZE
INCHES
Cv Values/Weight
NOMINAL SIZE
INCHES
ANSI CLASS 150 d D C n 7.72 13.50 11.75 8
Cv 700 1000
WT. 140 242
mm
8 10
200 250
h L PVC PP, PVDF D1 D2 H H1 l 0.88 22.24 1.10 1.26 16.93 16.14 3.74 24.69 16.50 1.46 21.26 22.05 5.04 30.63 20.08
mm
8 10
200 250
9.72 16.00 14.25 12 0.98 26.77 1.18

NOMINAL SIZE
INCHES
PVC
ELASTOMERS 30 F 105 F 106 F 140 F PTFE 30 F 105 F 106 F 140 F ELASTOMERS -5 F 105 F 106 F 140 F 141 F 195 F
PP
PTFE -5 F 105 F 106 F 140 F 141 F 195 F -40 F 105 F 106 F 140 F
PVDF
ELASTOMERS 141 F 250 F -40 F 140 F PTFE 141 F 250 F
mm
8 10
200 250
75 65
60 50
60 60
45 45
75 65
55 50
50 50
60 60
45 45
45 45
75 65
55 50
50 50
60 60
45 45
2 63
Type G Flanged
Troubleshooting
Diaphragm Valves
All TYPE G flanged diaphragm valves shall be of solid thermoplastic construction for body and bonnet with molded flanged ends. The valves shall come standard with a position indicator, travel stop (to prevent over-tightening) and bonnet o-ring sealing arrangement. The valve shall be weir type with a round bonnet body sealing design and threaded stud diaphragm connection. All PTFE diaphragms shall accept the installation of a PVDF gas barrier between the layers of EPDM and PTFE for aggressive chemical service. The face-to-face dimensions shall conform to TYPE G. PVC conforming to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, PPG (Bonnet Only) conforming to ASTM D4101 Cell Classification PP0110M20A21130, and PVDF conforming to ASTM D3222 Cell Classification Type II. PVC and PP shall be rated to 75 psi size 8"and 65 psi size 10" for elastomeric diaphragms at 70 degrees F. PVC, PP and PVDF shall be rated to 60 psi for PTFE diaphragms at 70 degrees F., as manufactured by Asahi/America, Inc.
Caution
64
ASAHI/AMERICA
Rev. C 03-05
Options
Operating Nuts
Available in 2" square or T configurations. Used for remote operation of a valve by a wrench.
Diaphragm Valves
Limit Switches
Limit switches are used for remote position indication with the use of lights or for sequencing of other equipment.
TO OPEN
TO CLOSE
Locking Handles
To prevent unauthorized operation, the valve handwheel can be padlocked in the open or closed position.
Chain Operators
Installed on the round handwheel of a valve in overhead, out-of-reach locations. The valve is operated by pulling on the chain.
Single Stem Extensions

C
Two-Piece Stem and Housing

For buried or submerged applications. A PVC housing surrounds the extended stem for protection from an aggressive environment, or to function as a box.
The valve handwheel can be extended from the valve for out-of-reach locations by a single A B extension. Support is required under the handwheel to prevent side movement.
PATENTED WALL SUPPORT Style DV-B
Style DV-A
2 65
Actuator Options
Diaphragm Valves
Electrically Actuated Diaphragm
ACTUATOR DEPTH: 9.25"
9.25
9.06

Brushless, capacitor-run motors (115V/60 Hz) Integral thermal overload protection with autoreset Permanently lubricated gear train Combination NEMA 4X, 7 and 9 enclosure with thermally bonded powder coating/304 ss trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Declutchable manual override Highly visible position indicator 3-layer rotary switch for dry contact indication
H1
H L
NOTE: CONSULT FACTORY FOR SIZES GREATER THAN 4" FOR TRUE UNION "L" DIMENSIONS SEE PAGE 51.
Options
Heater and thermostat (to -40 F) Milliamp positioner: 420mA or 010 Vdc input signal 420mA output position transmitter Extra limit switches for lights or sequencing other equipment Feedback potentiometer
AC Wiring (For 115 Vac only)

NOTE TO WIRING DIAGRAM: 1. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 2. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM.
RS-3
4. IF 115 VAC MODELS ARE PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR.
OPEN CLOSE
BLACK (COMMON)
Cycle Times Weight

NOMINAL SIZE
INCHES
Dimensions
NOMINAL SIZE
INCHES
mm
TIME (SEC.) 190 210 210 210 210 210 270 270
NOMINAL SIZE
INCHES
WHITE JUMPERS BLUE
RS-1
mm
WT. (LBS.)
WHITE
mm
1/2 3/4
15 20 25 50 80 100
1/2 3/4
15 16.50 20 16.80 25 17.40 50 23.00 80 32.64 100 40.80
1/2 3/4
BLUE SW-2 SW-1
20 1.94 3.61 5.88 25 2.13 3.77 5.88

BLACK WHITE BLUE BLUE
BROWN ORANGE
M
1 2 3 4
1 2 3 4
1 2 3 4
1 1/2 40 2 1/2 65
1 1/2 40 21.20 2 1/2 65 29.33
1 1/2 40 2.50 6.50 6.94 50 3.00 7.02 7.94 80 3.75 10.25 10.38 100 4.50 11.00 12.94
WHITE
2 1/2 65 3.50 9.52 9.84
4 CLOSE OPEN
10
AC VOLTS
*Duty Cycle: 25%
66
ASAHI/AMERICA
Rev. C 03-05
OPEN INDICATION CLOSED INDICATION
H H1 L 15 1.75 3.55 4.25
RS-2
PINK BLUE
BLUE
11
Actuator Options
Pneumatically Actuated Diaphragm
A W W A
Diaphragm Valves
Actuator Sizing
NOMINAL SIZE
INCHES
Weight
NOMINAL SIZE
INCHES
ACTUATOR P25 P25 P25 P25 P50 P50 P110 P110
mm
mm
WT. (LBS.) 15.5 17.0 18.0 21.5 30.0 34.5 82.0 87.0
1/2 3/4
15 20 25 40 50 65 80 100
1/2 3/4
15 20 25 40 50 65 80 100
1 1 1/2 2 2 1/2
SUPPLY AIR
1 1 1/2 2 2 1/2 3 4
H2
H2
3 4
INSTRUMENT H1 AIR

H1 H L
NOMINAL SIZE
INCHES
H L
mm
1/2 3/4
15 20 25 40 50 65 80 100
W 6.5 6.5 6.5 6.5 6.6 6.6 7.6 7.6
A 7.9 7.9 7.9 7.9 10.5 10.5 15.2 15.2
L 4.25 5.88 5.88 6.94 7.94 9.84 10.38 12.94
H .49 .57 .73 1.08 1.42 2.40 2.48 3.07
H1 2.35 2.43 2.69 4.27 4.84 5.81 6.28 7.86
H2 13.4 13.4 13.4 13.4 16.6 16.6 26.5 26.5
1 1 1/2

Air-to-Spring diaphragm actuator Choice of failsafe action can be either Spring-toClose or Spring-to-Open Corrosion resistant, coated, die-cast aluminum body Diaphragm of Nylon-reinforced Neoprene Actuator working pressure: 60 psi 1/4 NPT air connection Position indicator Travel stop
2 2 1/2 3 4
Specifications
SPECIFICATION Effective Diaphragm Area Air Volume (at zero stroke) Air Volume (at full stroke) Typical Stroke Time (60 psi) UNIT (in ) (in 3 ) (in ) (sec.)
3 2
P25 6.71 3
P50 21.35 4
P110 42.7 8
25.00 50.00 110.0 28.06 96.38 292.8
Options
Solenoids in all NEMA ratings and voltages 420mA output for interface with computers and other equipment Travel stops for limiting valve lift Limit switches for interface with computers and other equipment Positioners: 3-15mA and 4-20mA inputs for throttling applications Manual override
2 67
r Highe New ing re Rat Pr essu
Specifications Sizes: 3/4" 8" Models: Flanged (ANSI) Connection Only Lever and Weight Option Bodies: HI-PVC, PP and PVDF Seats: EPDM, FKM, PTFE Seal: EPDM, FKM, PTFE
Swing Check Valve

Minimum flow resistance - Low pressure drop Horizontal or vertical installation All sizes rated for full vacuum service Minimum back pressure to seat disc tightly Top access cover facilitates maintenance without body removal from pipeline All thermoplastic body All PVC parts made of high impact PVC PVC and PP Valves come with EPDM seals (Part #'s 5j, 5k, 6 and 7) as standard PVDF Valves, Part #'s 5j and 7 of PTFE and 6 of PVDF bonded EPDM 3/4" PP Valves supplied with Ring 1a

PARTS NO. 1 2 3 4 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5k 6 7 8 9 1a DESCRIPTION Body Bonnet Shaft Bolt Disc Seat Holder Bolt (A) Arm Washer Nut (A) Pin Bolt (B) Nut (B) Seat O-Ring (A) Gasket (A) Gasket (B) O-Ring (B) Ring PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Set 1 MATERIAL PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF PVC, PP, PVDF EPDM, PTFE, Others EPDM, PTFE, Others PTFE EPDM, PTFE, Others EPDM, PTFE, Others Stainless Steel 304 Stainless Steel 304
Options:
External lever and weight to assist disc in closing faster External spring to assist disc in closing faster PTFE or FKM Seat and O-Rings
Bolt, Nut, Washer Set
Parts List (Lever and Weight)

PARTS NO. 1 2 3 13 5 6 7 8 DESCRIPTION Fitting Nut Shaft Counter Weight Spacer O-Ring Hex Cap Bolt Set Screw PCS. 1 1 1 1 1 1 Set Set MATERIAL PVC, PP, PVDF PVC, PP, PVDF Stainless Steel 316 PVC PVC, PP, PVDF EPDM, FKM Stainless Steel 316 Stainless Steel 316
68
ASAHI/AMERICA
Rev. C 03-05
Swing Check Valves

PVC&PP (Elastomeric Seals)
3 /4 "
D1 9 1.42
(The opposite side)
1" 8"
D1 2 8 1 4 7 3
P.C.D. C
2 8 1a 1
H1
X
3 5d
X
H1
P.C.D.
d C D
5i 5b 5j 5a 5k 5h L
n- h
5c 5b 5j 5a L
5e 5f 5g
n- h
X-X
STANDARD PVDF MODEL PVDF 3 /4 "

D1 9 1.42
(The opposite side)
1" 8"
D1 2 6 1 4 7 3
P.C.D. C
2 6 1a 1 3 5d H
X X
P.C.D.
d C D
5i 5b 5j 5a 5k 5h L
n- h
5c 5b 5j 5a L
5e 5f 5g
n- h
X-X

NOMINAL SIZE
INCHES mm
ANSI CLASS 150 d 0.79 0.98 1.57 1.97 2.56 3.15 3.94 4.92 5.91 7.87 C 2.75 3.12 3.88 4.75 5.50 6.00 7.50 8.50 9.50 11.75 D 3.88 4.25 5.00 6.00 7.00 7.50 9.00 10.00 11.00 13.50 h 0.62 0.62 0.62 0.75 0.75 0.75 0.75 0.88 0.88 0.88 n 4 4 4 4 4 4 8 8 8 8 D1 3.39 5.12 5.71 7.09 7.87 8.07 10.43 12.99 14.57 16.73 L 5.51 6.30 7.09 7.87 9.45 10.24 11.81 13.78 15.75 19.69
PVC
t
PP,PVDF
3/4 1
20 25 40 50 65 80 100 125 150 200
0.59 0.63 0.71 0.79 0.87 0.87 0.94 0.94 0.98 1.18
0.59 0.63 0.71 0.83 0.91 0.98 1.02 1.06 1.06 1.34
H1 3.43 4.61 5.31 6.34 6.50 6.61 8.27 9.65 11.02 13.11
H 3.54 4.72 5.43 6.46 6.61 6.73 8.39 9.76 11.14 13.23
1 1/2 2 2 1/2 3 4 5 6 8
69
Swing Check Valve

LEVER AND WEIGHT (OPTION) PVC, PP, PVDF
7 2 5 8 3
6 4
1 A L
Dimensions (Lever &

Weight/External Spring)
NOMINAL SIZE
INCHES mm
SPRING ASSIST (OPTION) PVC, PP, PVDF
A
PVC,PP
H
PVDF
3/4 1
20 25 40 50 65 80 100 125 150 200
4.0 4.5 5.0 5.5 6.0 6.5 8.0 10.0 10.5 12.0
3.43 4.72 5.43 6.46 6.61 6.73 8.39 9.76 11.14 13.23
3.54 4.72 5.43 6.46 6.61 6.73 8.39 9.76 11.14 13.23
Spring Attachment Lever Hex Cap Bolt & Washer Rod Spring
1 1/2 2 2 1/2 3 4 5 6 8
All Swing Check valves shall be of solid thermoplastic construction, having no metal that comes in contact with media. (Except when Lever & Weight or SS spring option is installed) Valves shall incorporate a single disc design suitable for either horizontal or vertical installations. Valves shall be of top entry bonnet design for maintenance purposes. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272 and PVDF conforming to ASTM D3222 Cell Classification Type II. Valves shall be rated to 150 psi sizes 3/4 thru 3, 100 psi sizes 4 thru 6, 75 psi size 8 for PVC or PP with EPDM or FKM seals, 90 psi sizes 3/4 thru 2-1/2, 75 psi sizes 3 & 4, 60 psi size 5 and 45 psi sizes 6 & 8 for PVC with Teflon seals, 90 psi sizes 3/4 thru 2-1/2, 75 psi sizes 3 & 4, 60 psi size 5 and 45 psi sizes 6 & 8 for PP or PVDF with Teflon seals all at 70 degrees F, as manufactured by Asahi/America, Inc.
70
ASAHI/AMERICA
Rev. C 03-05
Swing Check Valves

PVC
NOMINAL SIZE
PP
ELASTOMERS 86 F 120 F -5 F 85 F 86 F 95 F 96 F 140 F 141 F 175 F -30 F 140 F
PVDF
ELASTOMERS 141 F 175 F 176 F 210 F
ELASTOMERS 30 F 80 F 81 F 85 F
INCHES
mm
3/4
20 25 40 50 65 80 100 125 150 200
150 150 150 150 150 150 100 100 100 75
135 135 135 135 135 135 100 100 100 75
100 100 100 100 100 100 75 75 75 55
150 150 150 150 150 150 100 100 100 75
150 150 150 150 150 150 90 90 90 65
100 100 100 100 100 100 75 75 75 40
85 85 85 85 85 85 55 55 55 30
90 90 90 90 90 75 75 60 45 45
75 75 75 75 75 60 60 45 40 40
60 60 60 60 60 45 45 40 30 30
1 1 1/2 2 2 1/2 3 4 5 6 8

PVC
NOMINAL SIZE
Minimum Back Pressure to Close Valve (PSI)

NOMINAL SIZE
PP
PTFE -5 F 140 F 141 F 175 F -30 F 140 F
PVDF
PTFE 141 F 175 F 176 F 210 F
PTFE 30 F 120 F
SEAT
ELASTOMERS PTFE
INCHES
mm
INCHES
mm
3/4 1 1 1/2 2 2 1/2 3 4 5 6 8
20 25 40 50 65 80 100 125 150 200
2.8 5.0 5.0 5.0 5.0 5.7 5.7 5.7 6.4 6.4
5.0 8.5 8.5 8.5 8.5 8.5 9.2 9.2 10.0 10.0
3/4
20 25 40 50 65 80 100 125 150 200
90 90 90 90 90 75 75 60 45 45
90 90 90 90 90 75 75 60 45 45
75 75 75 75 75 60 60 45 30 30
90 90 90 90 90 75 75 60 45 45
75 75 75 75 75 60 60 45 40 40
60 60 60 60 60 45 45 40 30 30
1 1 1/2 2 2 1/2 3 4 5 6 8
Weight
NOMINAL SIZE
INCHES
Cv Values
LBS. 2.20 4.40 6.61 10.14 14.33 16.53 26.45 44.00 59.52 92.59
NOMINAL SIZE
INCHES
Troubleshooting
Cv 14 24 81 140 250 280 510 750
mm
mm
3/4
20 25 40 50 65 80 100 125 150 200
3/4
20 25 40 50 65 80 100 125 150 200
1 1 1/2 2 2 1/2 3 4 5 6 8
1 1 1/2 2 2 1/2 3 4 5 6 8
What if valve leaks through the seat? 1. Sediment build-up around disc and seat. Clean disc and seat. 2. Disc or seat broken or damaged. Replace disc or seat. 3. Insufficient back pressure. Check the pressure. What if valve leaks between bonnet and body? 1. Bolts not tightened properly. Tighten firmly per specified torque. 2. Seal chemically attacked or worn. Replace seal. 3. Exceeds maximum allowable pressure rating
1100 1900
71
Sizes: Models: Bodies: Seats: Seals: Option:
Specifications True Union : 1 /2" 2" Single Union: 3" 4" Socket, Threaded, Flanged (ANSI), Butt End PVC, CPVC, PP and PVDF EPDM, FKM, PTFE EPDM, FKM, PTFE Foot Valve
True Union Ball Check Valve

Uniseat/seal of EPDM or FKM Ball is the only moving part. It unseats to permit flow in one direction but seals against seat to prevent backflow. May be used vertically or horizontally Minimum shut-off of 5 psi All sizes rated for full vacuum service Solid thermoplastic ball
NO. 1 2 3 4 5 8 9 10 3a
Sizes 1/2" - 4" PVC/EPDM/FKM Models are available with NSF-61 Certification
Parts List True Union (Sizes 1/2" 2")

PARTS DESCRIPTION Body Ball End Connector Union Nut Stop Ring (A) Stop Ring (B)* Seat O-Ring Ring** PCS. 1 1 2 2 1 1 1 1 1 MATERIAL PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVDF EPDM, FKM, PTFE EPDM, FKM, PTFE Stainless Steel 304
Options:
PTFE coated FKM uniseat/seal Spring-loaded ball to assist ball in seating faster
FLANGED END n-h t 3 8 4 9 5 1 2 10 L
* Used for flanged end ** Used for CPVC body, threaded end; 1/2" 1"
THREADED END 3 3a
SOCKET END 3
SPIGOT END 3 t
d2
d1 D
P.C.D. C
D1
d1 D

FLANGED
NOMINAL SIZE
THREADED PVC, CPVC PP, PVDF
SOCKET PP, PVDF (DIN) PP, PVDF (IPS) DIN 16962 L d1 d2 l L d1 l L
SPIGOT(BUTT END) PP, PVDF DIN 3442 PP PVDF d1 l t t L
ANSI CLASS 150 D C n h L t d1

1/2-14NPT 3/4-14NPT
INCHES
mm
d D1 d1
d2
1/2 3/4
15 3.50 2.38 4 0.62 5.12 0.47 20 3.88 2.75 4 0.62 6.10 0.55 25 4.25 3.12 4 0.62 6.50 0.55 -
0.59 3.39 0.59 1.89 0.848 0.836 0.688 3.43 0.768 0.760 0.57 3.19 0.83 0.87 3.31 0.787 0.728 0.098 0.075 4.00 0.67 4.06 0.79 2.36 1.058 1.046 0.719 3.86 0.965 0.957 0.63 3.70 1.03 1.00 4.43 0.984 0.866 0.106 0.075 4.35 0.79 4.45 0.98 2.76 1.325 1.310 0.875 4.37 1.240 1.232 0.71 4.13 1.30 1.13 4.35 1.260 0.866 0.118 0.094 4.75 -
1-111/2NPT
1 1/4 30
11/4-111/2NPT 0.87 5.00 1.22 3.78 1.670 1.655 0.938 4.92
1 1/2 40 5.00 3.88 4 0.62 7.56 0.63 11/2-111/2NPT 0.98 5.94 1.57 3.78 1.912 1.894 1.094 5.94 1.947 1.937 0.93 5.62 1.89 1.37 5.57 1.969 1.260 0.181 0.118 5.75 2 50 6.00 4.75 4 0.75 8.43 0.63 2-111/2NPT 1.10 6.97 2.01 4.17 2.387 2.369 1.156 6.77 2.461 2.445 1.08 6.69 2.36 1.50 6.49 2.480 1.417 0.228 0.118 6.50
72
ASAHI/AMERICA
Rev. C 03-05
d1 D1
Ball Check
SINGLE UNION FLANGED FOOT VALVES
NO. 1 2 3 4 5 6 7 DESCRIPTION Body Ball End Connector Union Nut Stop Ring (A) Flange Stub Stop Ring (B)* Seat
Single Union
Parts List Single Union (Sizes 3" 4")
PARTS PCS. 1 1 1 1 1 MATERIAL PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PP, PVDF PVC, CPVC, PVDF PVC, CPVC, PVDF 1 1 PVDF EPDM, FKM, PTFE
SINGLE UNION SOCKET
SINGLE UNION THREADED
8 9
* Used for flanged end

FLANGED
NOMINAL SIZE
SOCKET PVC, CPVC

ASTM SCH40
THREADED PP, PVDF (IPS)
SPIGOT (BUTT END) PP, PVDF

DIN 3442 PP PVDF
ANSI Class 150 d D1 D C n h L t1 t2
PP, PVDF (DIN)

DIN 16962
INCHES
mm
d1
d2
d1
d2
d1
d1
d1
3 4
80 3.07 5.98 7.50 6.00 4 0.75 12.20 0.71 0.87 3.516 3.492 1.875 9.57 3.512 3.498 1.40 8.46 3.480 1.874 9.55 3-8 NPT 1.38 8.74 3.543 1.496 0.323 0.169 11.67 100 3.94 8.27 9.00 7.50 8 0.75 15.63 0.71 0.87 4.518 4.491 2.000 12.20 4.293 4.278 1.63 11.46 4.480 2.252 12.60 4-8 NPT 1.77 12.09 4.331 1.752 0.394 0.209 13.93
FLANGED END
L n- h t1 3 8 4 9 5 1 2 7 6 3 t2 n- h
SPIGOT END
L 4 9 5 1 2 l l t
SOCKET END
L 3 4 9 5 1 2 l 4a
THREADED END
L 3 4 9 5 1 2 l l 4a
P.C.D.C
D1
P.C.D. C
d1
D1 d1
d1 D1 d1
D1
d2 d
d d2
True Union, Single Union, and Foot Valve Cv Values Weight (POUNDS)
NOMINAL SIZE
INCHES
Sample Specification (BALL CHECK VALVES)

All ball check valves and foot valves shall be of solid thermoplastic construction, and shall be designed with an elastomeric uniseat/seal for tight shut-off under pressure. Sizes 1/2" through 2" shall be of True Union design, while 3" & 4" shall be Single Union design. The same seal shall function as both the ball seat and the union seal. PVC shall conform to ASTM D1784 Cell Classification 12454-A, CPVC shall conform to ASTM D1784 Cell Classification 23567-A, PP shall conform to ASTM D4101 Cell Classification PP0210B67272 and PVDF shall conform to ASTM D3222 Cell Classification Type II. Ball Check valves and foot valves sizes 1/2" 2" shall be rated 150 psi at 70 degrees F, 3" and 4" rated 100 psi at 70 degrees F, as manufactured by Asahi/America, Inc. 73
SOCKET 0.22 0.44 0.66 1.54 2.20 6.17 14.99
FLANGED 0.66 1.10 1.54 2.20 3.31 9.92 24.25
NOMINAL SIZE
INCHES
Cv 6.5 17 25 86 130 280 500
mm
mm
1/2 3/4
15 20 25 40 50 80 100
1/2 3/4
15 20 25 40 50 80 100
1 1 1/2 2 3 4
1 1 1/2 2 3 4
d1
Ball Check
Parts List Foot Valve (Sizes 1/2" 2")
PARTS NO. 1 2 3 4 5 8 9 10 11 DESCRIPTION Body Ball End Connector Union Nut Stop Ring (A) Stop Ring (B)* Seat O-Ring Screen PCS. 1 1 1 1 1 1 1 2 1 MATERIAL PVC PVC PVC PVC PVC PVDF EPDM, FKM, PTFE EPDM, FKM, PTFE PVC NO. 1 2 3 4 5 6 7 9 11
Foot Valve Option

Parts List Foot Valve (Sizes 3" 4")
PARTS DESCRIPTION Body Ball End Connector Union Nut Stop Ring (A) Flange* Stub* Seat Screen PCS. 1 1 1 1 1 1 1 1 1 MATERIAL PVC PVC PVC PVC PVC PVC PVC EPDM, FKM, PTFE PVC
* Used for flanged end SIZES 1/2" 2"

FLANGED END
L 4 9 5 1 2 10 3 t n-h
* Used for flanged end SIZES 3" 4"

FLANGED END
L t 3 4 9 5 1 2 7 6 n- h
P.C.D. C
D2
d
L
1
11
11 3 3
L l
1
1 1
THREADED END
L SOCKET END
Pressure vs. Temperature BALL CHECK AND FOOT VALVES (PSI, WATER, NON-SHOCK)
NOMINAL SIZE
INCHES mm
PVC
CPVC -5 F 85 F 150 75
D1
PP
d1
PVDF
30 F 30 F 121 F 141 F 176 F 120 F 120 F 140 F 175 F 195 F 150 100 150 100 120 90 90 60 60 45
86 F 141 F -30 F 141 F 176 F 196 F 140 F 175 F 140 F 175 F 195 F 210 F 90 60 60 45 150 100 125 90 110 60 90 45
1/2 - 2
15-50 80-100
3-4
Foot Valve Wt. (LBS) Dimensions (1/2" 4") Caution

NOMINAL NOMINAL SIZE SIZE SOCKET FLANGED
INCHES
SOC. THR'D FLG.
mm
INCHES
mm
D2
L
4.69 5.52 6.32 8.33
L
5.40 6.40 6.90 8.50
1/2 3/4
15 20 25 50 80 100
0.22 0.44 0.66 1.54 2.20 7.71 15.43
0.66 0.88 1.32 3.31 3.31 11.02 23.14
1/2 3/4
15 2.36 4.73 20 2.76 5.32 25 3.78 6.24
1 2 3 4
1 1/2 40
1 1/2 40 5.24 8.33 2 3 4 50 5.24 8.97
9.17 10.50
80 11.80 12.60 11.80 14.60 100 18.25 18.25 18.25 20.25
74
ASAHI/AMERICA
Rev. C 03-05
P.C.D.
Specifications
Sizes: 1-1/2" 14" Body: High Impact PVC Models: Flanged (ANSI) Threaded (Type S, 2") Types /Sizes: 1. "P" Type: PP, 1-1/2" 14" 2. "S" Type: CPVC-SBR-lined (Non-Rising Stem) 1-1/2 " 8" Seals: EPDM, FKM(Optional) Sizes 1 1/2" - 14" PVC/PP/EPDM/FKM Models available with NSF-61 Certification
SBR: Styrene Butadiene Rubber
Gate Valve
Standard Features
Straight-through flow with minimal pressure drop Unique sliding cylindrical plug design provides larger seating area than conventional gate valves Made of durable, corrosion resistant plastic No metal to media contact anywhere in valve Clean-out (drain) plug in bottom area of valve body in models with polypropylene gate Rated for full vacuum service Light weight for easier and economical installation Positive bubble-tight shut-off, both PP and CPVC-SBR lined gates Visual position indicator
Type P Parts (Sizes 1-1/2" 6")

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 23 24
* Stem holder
DESCRIPTION Body Gate (Plug) Stem Bonnet (A) Bonnet (B)* Thrust Bearing Bolt, Nut, Washer Hand Wheel Indicating Cover Indicating Ring Guide Pin Guide Pin Holder Gasket O-Ring (A) Washer Nut O-Ring (B) O-Ring (C) Sheet Gasket Plug
PCS. 1 1 1 1 1 1 Set 1 1 1 1 1 1 1 1 1 1 2 1 1
MATERIAL PVC PP PVC PVC PVC PP Stainless Steel 304 PP PC PVC Stainless Steel 304 PVC EPDM EPDM PVC Stainless Steel 304 EPDM, Others EPDM, Others EPDM, Others PV C
Features (ON CPVC-SBR-LINED PLUG MODELS)

Shallow seat recess in bottom of valve body makes valve self-cleaning and eliminates sediment build-up Soft seal for easy shut-off
Options
2 square operating nut Stem extensions Locking handles Electric actuation, up to 3 FKM seals
2" SQUARE OPERATING NUT
Caution
2 75
Type P
Sizes 1-1/2" 6"
A 12 14
H2
Gate Valves
16 15 8 9 7 4 18
l (LIFT)
11 10 13 6
5 17 2
H1
3 D1 1
5", 6"
D C
P.C.D.
t n - h L
23 24
Troubleshooting
What if fluid still flows when fully closed? 1. Body or plug is worn or damaged. Replace. 2. Seat is worn or damaged. Replace. 3. Foreign material caught at the bottom of body. Needs cleaning. What if handle does not engage with stem? 1. Stem damaged or broken. Change stem. 2. Engaging part of stem and/or plug damaged or broken. Need to replace stem and/or plug. What if there are leaks between bonnet and body? 1. Bolts are not tightened properly. Tighten diagonally and evenly. 2. O-ring between body and bonnet damaged or worn. Change O-ring.
Dimensions (Sizes 1-1/2" 6")

NOMINAL SIZE
ANSI CLASS 150 d1 D C 5.00 3.88 6.00 4.75 7.00 5.50 7.50 6.00 9.00 7.50 n 4 4 4 4 8 8 8 h A H1 H2 H L t D1 l 0.62 6.50 0.87 4.72 4.72 1.93 4.21 5.20 9.41 0.75 7.01 0.91 5.12 5.12 2.36 5.28 5.35 10.63 0.75 7.48 0.94 6.10 6.10 2.95 5.98 5.91 11.89 0.75 7.99 0.98 6.69 6.69 3.35 6.69 6.10 12.79 0.75 9.02 1.06 7.68 7.68 4.33 8.15 6.42 14.57 0.88 10.24 1.06 9.25 9.25 4.61 8.94 7.09 16.03 0.88 10.51 1.06 10.63 10.63 5.43 10.35 7.17 17.52
d1
d 1 1/2 40 1.57
INCHES
mm
Pressure vs. Temp.

(PSI, WATER, NON-SHOCK)
NOMINAL SIZE
INCHES mm
2 3 4 5 6
50 1.97 80 2.95 100 3.94
2 1/2 65 2.56
30 F 120 F 150 110 75
1 1/2 - 8 10 12-14
40-200 250 300-350
125 4.92 4.33 10.00 8.50 150 5.91 5.12 11.00 9.50
76
ASAHI/AMERICA
Rev. C 03-05
Gate Valves
Type P Parts (Sizes 8" 14" )
NO. 1 2 3 4 4a 4b 5 5a 5b 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1a DESCRIPTION Body Gate (Plug) Stem Bonnet (A) Bush (A) Knock Pin (A) Bonnet (B)* Bush (B) Knock Pin (B) Thrust Bearing Bolt, Nut, Washer Hand Wheel Indicating Cover Indicating Ring Guide Pin Guide Pin Holder Gasket O-Ring (A) Washer Nut Screw O-Ring (B) O-Ring (C) O-Ring (D) O-Ring (E) O-Ring (F) Sheet Gasket Plug Body Metal Inserts** PARTS PCS. 1 1 1 1 1 1 1 1 1 1 Set 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 MATERIAL PVC PP PVC PVC PP PP PVC PP PP High Carbon Chromium Stainless Steel 304 PP PC PVC Stainless Steel 304 PVC EPDM EPDM PVC Stainless Steel 304 Stainless Steel 304 EPDM, Others EPDM, Others EPDM, Others EPDM, Others EPDM, Others EPDM, Others PVC Copper Alloy
Type P
Sizes: 8" 14"
12 14 11 13 21 5b 17 20 4b 19 4a 18 2 A 16 15 8 9 10 5 5a 6 22 4 7 3 1
H2
D1
H1
l (LIFT)
Detail of flange 14"
P.C.D. C
d d1
n- h
n- h n1- M 1a
23 24
Cv Values
NOMINAL SIZE
INCHES
Weight (POUNDS)
Cv 130 180 415 470 690 1000 1400 2900 3700 5200 7000
NOMINAL SIZE
INCHES
FLANGED
mm
mm
1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
40 50 65 80 100 125 150 200 250 300 350
1 1/2 2 2 1/2 3 4 5 6 8 10 12 14
40 50 65 80 100 125 150 200 250 300 350
7.50 10.20 13.00 16.60 22.00 29.00 42.00 68.50 95.00 150.00 188.00
* Stem holder ** 8" and 12" sizes: 4 inserts; 14" size: 8 inserts
All Gate Valves shall be constructed of High Impact PVC and have no metal-to-media contact. The gate shall be a tapered cylindrical plug design (PP or SBR). PVC shall conform to ASTM D1784 Cell Classification 12454-A, & PP to ASTM D4101 Cell Classification PP0210B67272. Valves shall have a pressure rating of 150 psi at 70 degrees F sizes 1-1/2" through 8", 110 psi at 70 degrees F size 10", and
75 psi at 70 degrees F sizes 12" and 14". The valve shall have a non-rising stem, come standard with sealed position indicator, clean-out plug (PP gate style only) and EPDM or FKM seals as manufactured by Asahi/America Inc.
Dimensions (Sizes: 8" 14")

NOMINAL SIZE
INCHES
ANSI CLASS 150 d 7.72 9.72 11.73 13.70 d1 6.61 8.27 10.04 11.69 D 13.50 16.00 19.00 21.00 C 11.75 14.25 17.00 18.75 n 6 12 10 8 h n1 M L 0.88 2 3/4 UNC 11.50 0.98 1.14 4 1 UNC 14.96 16.93 0.98 2 7/8 UNC 15.75 A t D1 1.10 12.20 12.20 1.18 14.17 14.17 l 7.09 8.90 H1 9.45 H2 H 13.27 22.72
mm
8 10 12 14
200 250 300 350
10.63 16.54 27.17
1.22 16.14 16.14 10.75 12.60 18.90 31.50 1.26 17.32 17.91 12.56 12.20 23.62 35.83
2 77
Type S
Sizes 2" 6"
FLANGED END A 26 27 29 28
H3
Gate Valves
25 24 21 6 9 5 8
l1 LIFT d1 d
5", 6"
22 23 7 4
3 1
H2
2c 2b THREADED END
D2
C d
P.C.D.
d1
H1
L t L n - h
Type S Parts "Soft Seal" (Sizes 2" 6" ) Type S Dimensions (Sizes 2" 6" )
PARTS NO. 1 2a 2c 3 4 5 6 7 8 9 21 22 23 24 25 26 27 28 29 DESCRIPTION Body Seat Gate (A) Stem Bonnet (A) Bonnet (B) Thrust Ring Bolt, Nut, Washer O-Ring (B) O-Ring (C) Packing Hand Wheel Indicating Cover Indicating Ring Guide Pin Guide Pin Holder O-Ring (G) Washer Box Nut PCS. 1 1 1 1 1 1 1 Set 1 2 1 1 1 1 1 1 1 1 1 MATERIAL PVC SBR CPVC PVC PVC PVC PP Stainless Steel 304 EPDM EPDM EPDM PP PC PVC Stainless Steel 304 PVC EPDM PVC Stainless Steel 304
NOMINAL SIZE
INCHES
FLANGED ANSI CLASS 150 n 4 4 4 8 8 8 h 0.75 0.75 0.75 0.75 L t A 7.00 0.91 5.12 7.50 0.94 6.10 8.00 1.00 6.69 9.00 1.06 7.68
mm
2 3 4 5 6
d d1 D C 50 1.97 1.97 6.00 4.75 7.00 5.50 7.50 6.00 9.00 7.50 80 2.95
2 1/2 65 2.56 100 3.94
125 4.92 4.33 10.00 8.50 150 5.91 5.12 11.00 9.50
0.88 10.25 1.06 9.25 0.88 10.50 1.06 10.63
Type S Dimensions
NOMINAL SIZE
INCHES
THREADED
mm
2 3 4 5 6
L d2 H H1 H2 H3 D2 l l1 50 2-11 1/2 NPT 1.10 5.12 5.12 2.05 10.63 2.28 5.28 5.35 6.10 2.64 11.89 2.68 5.98 5.91 6.69 3.03 12.79 3.03 6.69 6.10 7.68 4.02 14.57 3.50 8.15 6.42 9.25 4.41 16.03 3.50 8.94 7.09 10.63 5.20 17.52 4.02 10.35 7.17
2 1/2 65 80 100 125 150
78
ASAHI/AMERICA
Rev. C 03-05
d2
Gate Valves
A
Type S
29 28 26 27 25 14 17 16 9 15 10 8 2g 2f n -M 1a
Type S Parts "Soft Seal" (Size 8" )

PARTS NO. 1 1a 2a 2c 2e 2f 2g 2h 3 4 5 6 7 8 9 10 11 14 15 16 17 22 23 24 25 26 27 28 29 DESCRIPTION Body Body Metal Inserts Seat Gate (A) Gate (B) Gate Metal Inserts (A) Bolt (A) O-Ring (A) Stem Bonnet (A) Bonnet (B) Thrust Ring Bolt, Nut, Washer O-Ring (B) O-Ring (C) Bushing (A) Bushing (B) O-Ring (E) O-Ring (F) O-Ring (D) Set Screw (A) Hand Wheel Indicating Cover Indicating Ring Guide Pin Guide Pin Holder O-Ring (G) Washer Box Nut PCS. 1 4 1 1 1 4 4 1 1 1 1 MATERIAL PVC Copper Alloy SBR CPVC PP Copper Alloy Stainless Steel 304 EPDM PVC
H2 H H3
22 23 24 5 11 6 4 7 3 1 2e 2h 2c 2b D2
PVC
1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EPDM EPDM PP PP EPDM EPDM EPDM Stainless Steel 304 PP

INCHES
H1
t L
n- h
Type S Dimensions (Size 8" )

NOMINAL SIZE
mm
ANSI CLASS 150 n 6 h 0.88 n1 A M 2 W 3/4 12.20
PC PVC Stainless Steel 304 PVC EPDM PVC Stainless Steel 304
D C d d1 200 7.72 6.61 13.50 11.75
Type S Dimensions
NOMINAL SIZE
INCHES
L 200 11.50
mm
t D2 1.10 12.20
H H1 l1 6.89 22.72 5.63
H2 H3 9.45 13.27
Troubleshooting
What if fluid still flows when fully closed? 1. Body or plug is worn or damaged. Replace. 2. Seat is worn or damaged. Replace. 3. Foreign material caught at the bottom of body. Needs cleaning. What if there are leaks between bonnet and body? 1. Bolts are not tightened properly. Tighten diagonally and evenly. 2. O-ring between body and bonnet damaged or worn. Change O-ring.
Troubleshooting
What if there is difficulty in rotating handle? 1. Foreign material build-up on plug. Needs to be cleaned. 2. Disc damaged or swollen. Check chemical compatability. 3. Visual indicator not set properly What if handle does not engage with stem? 1. Stem damaged or broken. Change stem. 2. Engaging part of stem and/or plug damaged or broken. Need to replace stem and/or plug. 2 79
P.C.D.
PVC High Carbon Chromium 1 Set Bearing 12 Sets Stainless Steel 304
l 1LIFT
d1
C D d
Options
STYLE GT-A STYLE GT-B
Gate Valves
C A
COLLAR
A
B
WALL SUPPORT (OPTIONAL)
Two-piece Stem Housing

For submerged or buried applications. PVC housing protects stem extensions from aggressive environments. Stems are available in carbon steel with baked powder epoxy coating, stainless steel (303 and 316 etc.)
CHAIN OPERATOR
Single Stem Extensions (Non-supported)

Valve handle can be extended away from the valve for out-of-reach locations. Stems come in Carbon Steel with baked powder epoxy coating, stainless steel (303 and 316 etc.) Option: Wall-support (Patented) and Collar
2" SQUARE OPERATING NUT ORIGINAL GATE VALVE
CHAIN
Chain Operator For overhead, out-of-reach locations. The valve is operated by pulling on the chain installed on round hand-wheel. Locking Mechanism Prevents unauthorized cycling of a valve. Designed to be secured with a padlock. Two designs. 80
Remote Operating Nuts 2" square or T configurations on valve stem, replacing the hand-wheel. Used for remote operation of a valve by an extended wrench. Material: 6061 Aluminum, anodized finish Special O-Rings FKM O-rings for corrosive applications. ASAHI/AMERICA
Rev. C 03-05
Electric Actuator
Series 92: Specifications Motor Type Reversing, single phase Model S92 for sizes1-1/2" 3" Torque 400 in.- lbs. Voltage 120 Vac, 50/60 Hz Max Ambient Temp. 150 F Switches Two single pole, double throw (15 Amp rating)

Brushless, capacitor-run motors Integral thermal overload protection with autoreset Permanently lubricated gear train Combination NEMA 4X, 7 and 9 enclosure with thermally bonded powder coating/304 ss trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Declutchable manual override Highly visible position indicator 3-Layer rotary switch for dry contact indication
SERIES 92 ON TYPE P GATE VALVE
9.25
9.06
H1
Options
Extra limit switches Feedback potentiometer Heater and thermostat (to -40 F) Milliamp positioner: 420mA or 010 Vdc input signal 420mA output position transmitter
AC Wiring (For 115 Vac only)

RS-3
OPEN CLOSE
Engineering Data
ACTUATOR MODEL VOLTAGE DUTY CYCLE AMP DRAW WEIGHT
BLACK (COMMON)
WHITE JUMPERS BLUE
RS-1
S92
WHITE
120 VAC
25%
.50
10 lbs.
RS-2
PINK BLUE
OPEN INDICATION CLOSED INDICATION
BLUE SW-2 SW-1
BROWN ORANGE
M
4 CLOSE OPEN
10
11
AC VOLTS
NOTE TO WIRING DIAGRAM: 1. IF 120 VAC MODEL IS PLC DRIVEN, OUTPUT CONTACTS OF PLC SHOULD BE RATED AT A MINIMUM OF 1.5 TIMES REQUIRED INPUT VOLTAGE OF ACTUATOR. 2. EACH ACTUATOR MUST BE POWERED THROUGH ITS OWN INDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED. 3. MOTOR HAS A THERMAL PROTECTOR AS SHOWN BY M IN DIAGRAM.
Dimensions
NOMINAL SIZE
INCHES
BLUE
BLACK
WHITE
WHITE
BLUE BLUE
mm 40 50 80
1 1/2 2 3
H 2.50
H1 9.00
L 6.50
3.00 10.46 7.01 3.75 14.06 7.99
2 81
Low Torque AV Gaskets

Specifications Materials/Sizes: 1) EPDM: 1/2" - 12" 2) PTFE-bonded EPDM: 1/2" - 12" 3) PVDF-bonded EPDM: 1/2" - 10" (Except 1-1/4" and 2-1/2")
Low Torque AV Gaskets

Standard Features
EPDM durometer A, hardness 65 - 68 PTFE or PVDF-bonded EPDM for maximum corrosion resistance Perfect sealing at low bolt tightening torque ratings, longer gasket life Ideal for plastic piping systems, as well as metal or plastic-lined metal systems Working temperature: 1) EPDM: - 40 195 F 2) PTFE-bonded: - 40 250 F 3) PVDF-bonded: - 40 250 F Approx. a 1/3 bolt tightening torque ratings as compared with flat or envelope type gasket. Thickness of bonded materials PTFE: All Sizes: 0.016" (0.4mm) PVDF: Sizes 1/2" - 2": 0.016" (0.4mm) PVDF: Sizes 3" - 10": 0.020" (0.5mm) PTFE-bonded gasket excellent for most corrosive chemicals. PVDF-bonded gasket is ideal for the following: 1] Semi-conductor industry because of its purity 2] Aggressive chemicals (strong acids, bases, halogens, etc.) 3] Media that generates any volatile gas (PVDF gas permeation is only 1/50 of PTFE) Both the PTFE and PVDF-bonded gaskets employ a proprietary laminating process for bonding to EPDM, providing the greater elasticity required for lower sealing torques.

NOMINAL SIZE
INCHES
Recommended
Bolt Torque*
NOMINAL SIZE
mm
D1 D2 D3 D4 D5
INCHES
mm
PTFE PVDF EPDM 174 174 174 191 217 217 304 304 304 348 348 435 435 522 157 157 157 165 174 174 217 217 217 260 260 304 304 435
1/2 3/4
15 20 25
0.7 1.0 1.6 2.4 3.4 0.6 4 0.9 1.3 1.9 2.8 3.8 0.6 4 1.2 1.5 2.1 3.1 4.2 0.6 4 1.5 2.0 2.6 3.5 4.5 0.6 4 1.7 2.1 2.7 3.9 4.9 0.6 4 2.1 2.7 3.3 4.7 5.9 0.8 4 2.7 3.4 4.0 5.5 6.9 0.8 4 3.2 3.9 4.4 6.0 7.4 0.8 4
1/2 3/4
15 20 25
1 1/4 30 1 1/2 40 2 50
1 1/4 30 1 1/2 40 2 50
2 1/2 65 3 4 5 6 8 80
2 1/2 65 3 4 5 6 8 80 100 125 150 200
100 4.0 4.7 5.4 7.5 8.9 0.8 8 125 5.0 5.7 6.5 8.5 9.9 0.9 8 150 5.9 6.6 7.5 9.5 10.9 0.9 8 200 7.8 8.5 9.7 11.8 13.4 0.9 8
10 250 9.8 10.6 12.1 14.3 15.9 1.0 12 12 300 11.1 12.8 13.9 17.0 18.9 1.0 12
10 250 12 300
* Expressed in INCH-POUNDS
PVDF or PTFE-Bonded Gasket

PVDF or PTFE D3 D2 5/64
n-h
D1 D4 D5
EPDM Gasket
EPDM D3 D2 5/64
All AV Gaskets shall be of low torque, full face to ANSI B16.5 dimensions and shall have two concentric, convex, molded rings between center hole and bolt hole circle in EPDM, PTFE-bonded EPDM or PVDF-bonded EPDM, as manufactured by Asahi/America, Inc. 82
n-h
D1 D4 D5
ASAHI/AMERICA
Rev. C 03-05
Specifications
Sizes: PVC: 1/2", 3/4", 1", 2", 3", 4" CPVC: 1" and 2" Body: PVC, CPVC (1" and 2") Bonnet: PVC, CPVC (1" and 2") Models: Flanged ANSI Seals: EPDM Springs: Stainless Steel 304 with ETFE Coating Temperature: PVC: 30 120 F CPVC: 30 160 F (1" & 2" only)
Constant Flow Valves

Body and bonnet are of solid PVC or CPVC All wetted parts are of thermoplastic and elastomeric materials for superior corrosion resistance A preset constant flow rate is maintained by automatically regulating orifice opening area, responding to changes of pressure differentials across the valve see "Principles of Operation " on the following page Vertical or horizontal installations Flow rate accuracy: plus or minus 6 % of full scale flow rate (water at ambient temperature) Flow rate rangeability: 20 : 1 maximum Hand wheel permits ON/OFF opening and closing Hand wheel serves as a mechanism by which the flow rate setting may be adjusted without shutting down the pipeline Springs of Stainless Steel 304 with ETFE coating tested for long cycle life Prescribed flow setting is clearly visible on the indicator at the top
TYPE SIZES A 1", 2" 3" B 1/2", 3/4", 1", 2", 3", D 3", 4"
TYPE A (1" 3")
Options
Seals in Neoprene, FKM*, etc. Also available in flanged DIN (Metric), etc.
All constant flow valves shall be of solid thermoplastic-flanged construction, and all wetted parts shall be of non-metallic materials. Size 1/2" and 3/4" shall be of inline design, while 1" - 4" shall be a Y type design. PVC shall conform to ASTM D1784 Cell Classification 12454-A, CPVC shall conform to ASTM Cell Classification 23567-A. Spring construction shall be 304 ss with ETFE coating. All constant flow valves shall have a calibrated flow dial and position indicator. Valve accuracy shall be +/- 6% of full scale. Constant flow valve sizes 1/2"-3" shall have a maximum upstream pressure range of 150 psi at 120 degree F. and Size 4" 70 psi at 120 degree F as manufactured by Asahi/America, Inc.
*Consult Factory
CHARACTERISTICS Fluid flows through the valve Flow rate setting range is large (small to large flow rate) Lines with large pressure differ re High flow rate
TYPE B (1/2" TYPE C (1/2" 4") TYPE D (3"
eam)
P1
P2
P2
P1
FLOW
FLOW
83
Constant FlowValves
23 D2 19 24 22 17 21 3 8 2 13 16
P.C.D. C
1/2" 3/4"
Parts (Sizes 1/2" 3/4")
PARTS NO. 1 2 3 4 5 6 DESCRIPTION Body Bonnet Cylinder Piston Plug Orifice Seat Cap Nut Cap Spring Base Stop Ring Sleeve Spring (A) Spring (B) Nut O-Ring (A) O-Ring (B) O-Ring (C) O-Ring (D) Key Thrust Ring Handle Base Handle Cover Screw PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4
Model
MATERIAL PVC PVC PVC PVC PVC PVC EPDM PVC PVC PVC PVDF Copper Alloy
15 12 4 20 14 10 11
H1
7 8 9 10
5 6 7 1 18 9 W L t
H2
11 12 13
Stainless Steel 304* Stainless Steel 304* PVC EPDM EPDM EPDM EPDM PP PP PVC PVC Stainless Steel 304
n- h
14 15 16 17 18 19 20 21 22 23 24
Principles of Operation
1. When the upstream fluid pressure, P1, is introduced at the flow control orifice, it exerts a responding pressure on the upper surface of the flange on the piston type valve plug. 2. Likewise, the downstream pressure, P2, exerts a corresponding pressure to the lower surface of the valve plug flange. 3. Thus, when a differential exists between the fluid upstream and downstream of the orifice, the corresponding differential pressure acting on the surfaces of the flange moves the valve plug piston either downward against the force of the spring cartridge or upward by the force of the spring, depending upon the direction of the force induced by the existing differential pressure. 4. This upward or downward movement of the valve plug piston causes the flow orfice to be widened or narrowed accordingly, thus the flow rate of the fluid passing across the orifice is automatically adjusted. For example, if the differential pressure, (P1 P2) created between the upstream and downstream sides of the orifice increases, the valve plug piston moves downward to narrow the area of the orifice opening and automatically adjusts to the preset flow rate value. The reverse is also true when the differential pressure decreases, piston moves upward increasing the orifice opening area and allowing the fluid flow rate to increase to the preset value. 84
* With ETFE coating
Dimensions (Sizes 1/2" 3/4")

NOMINAL SIZE
INCHES
ANSI CLASS 150 d 0.63 0.79 D 3.50 3.88 c 2.38 2.75 n 4 4 h 0.62 0.62 L 6.30 6.30 t 0.47 0.51
mm
1/2 3/4
15 20
NOMINAL SIZE
INCHES
mm
1/2 3/4
15 20
W 3.23 X 3.23 3.23 X 3.23
D2 4.06 4.06
H 7.76 7.76
H1 5.08 5.00
H 2.01 2.09
NOTE: THE PISTON FOR TYPE B, C AND D DOES NOT HAVE INLET FLUID PASSAGE. THE PRESSURE DIF-FERENTIAL, (P1 P2), EXERTS DIRECTLY ON THE PLUG SURFACE.
ASAHI/AMERICA
Rev. C 03-05
Constant FlowValves
NOMINAL SIZE
23 12 22 14 13 11 16 21 2 15 10 1
INCHES
1" 4" Model

Preset Flow Rates
(AND WORKING DIFFERENTIAL PRESSURE)
TYPE FLOW RATE GAL./MIN. WORKING DIFFERENTIAL RANGEABILITY PRESSURE PSI
mm
19 17 20 18 4
1/2
15 20
B C B C A B C A
0.176 3.52 0.35 3.52 0.26 5.28 0.53 5.28 2.20 8.81 0.441 8.81 0.881 8.81 8.81 35.22 1.76 35.22 3.52 35.22 22.02 88.07 4.403 88.07 8.81 88.07 66.04 132.10 44.03 264.20 132.10 264.20
20:1 10:1 20:1 10:1 4:1 20:1 10:1 4:1 20:1 10:1 4:1 20:1 10:1 2:1 6:1 2:1
2.85 14.22 4.27 28.45 2.85 14.22 4.27 28.45 2.85 14.22 2.85 14.22 4.27 28.45 2.85 14.22 2.85 14.22 4.27 28.45 4.85 14.22 2.85 14.22 4.27 28.45 4.27 21.33 4.27 28.45 2.85 21.33
3 6 7 5 9 8
3/4
H
25
50
P.C.D. C
(TYPE A) FLOW (TYPE B,C)
50
B C A B C D C D
t n- h l1 L l2
80
Parts (Sizes 1" 4")

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 DESCRIPTION Body Bonnet Cylinder Piston Plug Spring Base Stop Ring Orifice Seat O-Ring (A) O-Ring (B) O-Ring (C) Sleeve Cap Key Thrust Ring Spring (A) Spring (B) Washer (A) Washer (B) Hand Wheel Screw Lift Indicator PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 MATERIAL PVC PVC PVC PVC PVC PVC PVDF PVC EPDM EPDM EPDM EPDM Copper Alloy PVC PVC PP Stainless Steel 304* Stainless Steel 304* PVC PVC PP Copper Alloy PVC
100
Weight (POUNDS)
NOMINAL SIZE
INCHES
FLANGED 3.31 3.31 3.31 11.02 18.74 36.38
mm
1/2 3/4
15 20 25 50 80 100
1 2 3 4
* With ETFE coating 35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
85
Constant FlowValves
NOMINAL SIZE
INCHES
ANSI CLASS 150 d 0.98 2.05 3.07 D 4.25 6.00 7.50 C 3.12 4.75 6.00 n 4 4 4 h 0.62 0.75 0.75 I1 1.57 2.17 2.76 I2 4.72 6.89 8.27 L 6.30 9.06 11.02 t 0.55 0.79 0.87 A 10.71 15.35 19.06 B 7.91 12.17 15.24 H 8.58 12.09 14.84 E 5.91 8.27 8.27 Degree 50 50 50
mm
1 2 3
25 50 80
NOMINAL SIZE
INCHES
ANSI CLASS 150 d 3.94 D 8.66 C 7.50 n 8 h 0.75 I1 3.35 I2 12.40 L 15.75 t 0.87 A 24.53 B 19.02 H 17.56 E 9.84 Degree 50
mm
100
Caution
Constant Flow valves are intended for Clean Fluid services. Should the possibility of foreign matters exist in the media, a sediment strainer of 60 mesh is to be installed in the upstream of the valve. For added protection, avoid installing valves with bonnet facing downward, regardless of vertical or horizontal installation. For the utmost functional accuracy, the following conditions apply: 1. Media specific gravity: Sizes 1/2" - 3" up to 1.4, Sizes 4" up to 1.1 2. Media viscosity: maximum 30 cp 3. Working pressures are grouped into 4 that correlate to working temperatures per the format below. For size 4", maximum upstream working pressure is 70 psi. Make sure of the Flow Direction, clearly marked on the valve body, before installation. Note that flow direction of Type A is different from that of Type B, C and D. The valve can be installed either vertically or horizontally as long as fluid always fills the valve fluid passage. Never operate the valves when indicator is out of the gauge range. Never attempt to disassemble indicator unit at the top (preset by the factory). Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. 86
Tips On Constant Flow Valve

Keep constant flow rate without power or labor. To operate, simply rotate handle clockwise to bring indicator to the designated position. Rotate handle clockwise to decrease the flow and counter-clockwise to increase. To fully close the valve, rotate handle clockwise to bring the indicator to 0 (zero) position. To properly set a new flow rate, rotate handle counter-clockwise till the indicator goes beyond the intended new rate. Then, reverse (rotate clockwise) to the new rate. Indicator must be positioned at 0 (zero) of the gauge, if bonnet is to be disassembled. The valves are ideal for: 1. Any constant media supply 2. Well-balanced fluid supply in parallel piping systems 3. Simultaneous and even fluid supply to multi-pipelines, multi- tanks, large and small pools 4. Cooling towers and scrubbers etc.
ASAHI/AMERICA
Rev. C 03-05
Constant FlowValves
Available Upstream Pressure Range
(Size 1/2" - 4", Type-A,B,C,D)
BODY MATERIAL TEMPERATURE
PVC 35 - 85 F
CPVC
86 - 105 F 106 - 120 F 121 - 140 F 141 - 160 F
0-35 PSI UPSTREAM PRESSURE RANGE 35-70 PSI 70-110 PSI 110-150 PSI
Max. Allowable Upstream Pressure

PVC 1/2" - 3"; 0 - 150 PSI PVC 4"; 0 - 70 PSI CPVC 1"&2"; 0 - 150 PSI
Ordering Information
Service Conditions 1. Media:___________ Conc:___________% 2. Specific Gravity________ Viscosity________ 3. Line Temperature:Max.______ ( F) Line Temperature:Min.______ ( F) 4. Flow Req'd: Max_________ (gpm) Min_________ (gpm) 5. Max Line Pressure:Upstream_________ (psi) Downstream_______ (psi) 6. Min Line Pressure:Upstream_________ (psi) Downstream_______ (psi) Valve Specifications 1. Line Size:_______________ 2. Type:__________________ 3. Temp. Range:___________ 4. Pres. Range:____________ 5. Seal Material:___________ 6. Connection:_____________
Troubleshooting
What if fluid flows even when valve is fully closed? 1. Either seat or plug is damaged. Replace body or cylinder. 2. Foreign material caught between plug and orifice. Clean seat and plug. What if valve cannot be closed? 1. Foreign material trapped or built up between plug and orifice. Disassemble and clean. What if fluid leaks outside? 1. O-ring is chemically attacked or damaged. Replace O-ring. What if flow is extraordinarily small? 1. Insufficient differential pressure. Adjust differential pressure. 2. Foreign material caught between plug and orifice. Clean. What if flow rate exceeds the preset range? 1. Differential pressure exceeded the range. Adjust differential pressure. 2. Damaged or worn plug and/or orifice. Consult factory. 3. Foreign material caught between plug and orifice.
87
Sediment Strainers
Sizes: Models: Body: Screens: Specifications 1/2 4 Socket, Threaded, Flanged (ANSI) PVC Standard: 20 mesh PVC Optional: PVC - 30 and 40 mesh Stainless Steel - 20, 40 and 60 mesh Seals: EPDM, FKM Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification
PARTS NO. 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Body Filter Screen Screen Support End Connector Union Nut Retaining Ring Split Ring O-Ring (A) O-Ring (B) Stop Ring PCS. 1 1 1 2 3 1 1 1 2 2 MATERIAL PVC PVC, Stainless Steel 316 PVC PVC PVC PVC PVC EPDM, FKM, Others EPDM, FKM, Others PVDF**
Sediment Strainers
Standard Features
True Union design facilitates installation or repair without expanding the pipeline Large filtration capacities and low pressure drops Transparent PVC strainer body permits easy evaluation of filter screens condition Complete thermoplastic construction Pressure rating: 1/2" 2", 150 psi; 3" and 4", 85 psi Sizes 1/2" 2" supplied with two sets of end connectors (socket and threaded)
Parts (Sizes 1/2" 4")
Options
FKM seals for corrosive media Stainless Steel 316 screens available in 20, 40 and 60 mesh Inline cleaning (clean out valve)
** Used for flanged end
All True Union Sediment Strainers, Sizes 1/2" 4", shall be of true union design and shall be constructed of transparent PVC. All O-rings shall be EPDM or FKM. Screens shall be 20, 30 and 40 mesh PVC or 20, 40 and 60 mesh 316 SS. Filter maintenance is achieved without removing strainer from the pipeline. PVC shall conform to ASTM D1784 Cell Classification 12454-A. Valves shall be rated to 150 psi sizes 1/2" thru 2" and 85 psi sizes 3" and 4" at 70 degrees F, as manufactured by Asahi/America, Inc.
Tips on Sediment Strainers

Clean screen regularly. Union nut of screening section can be removed for quick and easy maintenance (no need to remove body from pipeline). Sediment strainers protect pipelines important and costly components, such as pumps and meters, by removing suspended particles and impurities. Filtering section must face downward when installed. You must identify flow direction, shown by molded Arrow on the body, before installation. 88
ASAHI/AMERICA
Rev. C 03-05
Sediment Strainers
FLANGED END L SOCKET END
4
P.C.D.
THREADED END
4
H2
6 3 8 7 t
n- h
H1
L

NOMINAL SIZE
INCHES
FLANGED ANSI CLASS 150 D 3.50 3.88 4.25 5.00 6.00 7.50 9.00 C 2.38 2.75 3.12 3.88 4.75 6.00 7.50 n 4 4 4 4 4 4 8 h 0.62 0.62 0.62 0.62 0.75 0.75 0.75 L 8.11 10.00 11.02 13.23 14.20 18.78 23.94 t 0.47 0.55 0.55 0.63 0.63 0.71 0.71 d1 0.848 1.058 1.325 1.670 1.912 2.387 3.516 4.518
SOCKET ASTM CLASS 40 d2 0.836 1.046 1.310 1.655 1.894 2.369 3.492 4.491 l 0.688 0.719 0.875 0.938 1.094 1.156 1.875 2.000
THREADED L d1 6.42 1/2-14 NPT 7.76 3/4-14 NPT 8.90 1-111/2 NPT 11.28 11/4-111/2 NPT 11.61 11/2-111/2 NPT 12.56 2-111/2 NPT 17.84 3 8 NPT 23.06 4 8 NPT l 0.59 0.67 0.79 0.87 0.98 1.10 1.38 1.77 L 6.38 7.87 8.98 11.61 11.61 12.76 17.17 23.47 d 0.59 0.79 0.98 1.57 1.57 2.01 3.07 3.94 D1 1.89 2.36 2.76 3.78 3.78 4.17 5.98 8.27 H1 3.74 4.49 5.12 6.85 6.85 7.48 10.67 14.21 H2 3.19 3.74 4.33 5.79 5.79 6.57 9.21 12.44
mm
15 3/4 20 1 25 1 1/4 30 1 1/2 40 2 50 3 80 4 100

1/2
Weight (POUNDS)
NOMINAL SIZE
INCHES
Cv Values
FLANGED 1.10 2.20 3.31 5.51 8.82 18.74 45.19
NOMINAL SIZE
INCHES
Filter Screen Sizes*

MESH (HOLES PER LINEAR INCH) MAXIMUM PARTICLE SIZE (INCH) MICRON PARTICLE SIZE (10-30 )
* For 60 mesh consult factory
mm
SOCKET THREADED 0.66 1.32 1.76 4.41 5.51 15.43 40.78
Cv 5.2 7.5 14 34 50 110 165
20 .033 840
d1 D1
30 .023 595 40 .011 420
mm
1/2 3/4
15 20 25 50 80 100
1/2 3/4
15 20 25 50 80 100
1 2 3 4
1 2 3 4
Caution
Never remove strainer from pipeline under pressure. Always wear protective gloves and goggles. 2 89
1 1/2 40
1 1/2 40
d1 D1
5 9 10 4
d2
D
1
Specifications
Sizes: Bodies: Models: Diaphragms: Seals: 3/4" 1" PVC and PP Flanged ANSI EPDM, FKM and Others EPDM, FKM and Others
Sight Glass Gauge Valves

Standard Features
All-in-one sight glass isolation valve Eliminates the need for fittings and multiple valves No cementing required sight glass connects and seals, using double O-rings in packing gland One valve closes connection to tank and opens connection to drain plug to permit fluid sampling Compact valve enables sight glass to be located close to tank Easy maintenance of sight glass
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Body Bonnet Gland Nut Gland Hand Wheel Nut Diaphragm O-Ring (A) Compressor Compressor Pin Stem Metal Insert In Bonnet Indication of Material Drain Plug O-Ring (B)
Parts (Sizes 3/4" 1")

PARTS PCS. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL PVC, PP PVC, PP PVC, PP PVC, PP PP Stainless Steel 304 EPDM, FKM,Others EPDM, FKM, Others PVDF Stainless Steel 304 Copper Alloy Copper Alloy Paper PVC EPDM, FKM
All Sight Glass Gauge Valves shall be of thermoplastic construction (PVC or PP) and have no metal to media contact. PVC shall conform to ASTM D1784 cell classification 12454-A and PP shall conform to ASTM D4101 Cell Classification PP0210B67272. Valves shall be of compact design and shall eliminate the need for multiple valves and fittings. Valves shall incorporate a double O-ring union end design to allow easy maintenance of the glass, and a drain plug to permit sampling of fluid. All valves shall be rated to a maximum of 70 psi at 70 degrees F, as manufactured by Asahi/America, Inc.
PP MODEL
Weight (Pounds)
NOMINAL SIZE
INCHES
FLANGED END PVC 0.88 1.32 PP .66 1.10
mm
3/4 1
20 25
PVC MODEL
90
ASAHI/AMERICA
Rev. C 03-05
Sight Glass Gauge Valves

2.52
3 4 7 13
.71
S
O
.59
A'
6 5 11 3 4 8 13 12 2 9 7 1
.51
10
1.02
15 14 11 12 2 9 6 1
15 14
51
.39 .39 1.97 2.36
4 - .62 .94 3.54 .39 2.05 2.44
.51
10
3/ 4" GAUGE VALVE
.51 P.C.D. 2.75 3.88 A-A'
1" GAUGE VALVE
Tips On Gauge Valves

To Install: 1. Insert Asahis low torque gasket between flanges. 2. Insert bolts to mating flange and tighten by hand. 3. Further tighten them with a torque wrench at a specified torque rating. 4. Loosen union nut and insert sight glass. 5. Tighten union nut by hand. Do not overtighten it. To Operate: 1. Use hand only. 2. Just rotate handle gradually to close or open. 3. Do not over-tighten. To Replace Parts: 1. 2. 3. 4. Drain fluid in the tank and valve completely. Loosen union nut and remove sight glass. Remove bolts and nuts. Loosen nut on top of the handle to remove handle. 5. Loosen bonnet with a wrench and remove stem from bonnet. 6. To remove compressor, loosen two pins that connect stem.
Troubleshooting
What if it leaks between bonnet and body? 1. Bonnet is not tightened properly. Retighten. 2. Media crystallized. Disassemble and clean. What if diaphragm does not seal? 1. Foreign material caught between diaphragm and weir. Clean. 2. Diaphragm or weir is damaged. Replace diaphragm or replace body. What if it leaks between Sight Glass and Union Nut? 1. Union nut is not tightened. Retighten. 2. Foreign material caught between glass and union nut. Clean it. 3. O-ring seal is damaged. Replace O-ring. 4. Sight glass is damaged. Change the sight glass. What if it leaks from stem? 1. Diaphragm damaged or torn. Replace diaphragm.
Caution
Never remove valve from tank before tank and valve are completely drained. Always wear protective gloves and goggles. Compressor and diaphragm cannot be disassembled. 91
P.C.D.
.98 3.12 4.25
4 - .62 8 5
Specifications
Sizes: 1/2" 2" Materials: PVC and PP Models: 1) Threaded PVC 1/2" 2" PP 1/2" 1" 2) Flanged PVC 1/2" 2" PP 1/2" 2" Seals: EPDM, FKM Max.Line Pres: PVC 110 psi PP 85 psi Setting Range: PVC 5 - 100 psi PP 5 - 75 psi
Type A Pressure Relief Valve

Standard Features
Most extensive size range in the industry U-cup seals protect spring chamber while maintaining sensitive operation Designed for fewer flow restrictions and excellent flow capacity Repaired in line, easy maintenance Stainless Steel adjustment feature provides convenient relief pressure setting in the field (Factory set at no additional charge)

PARTS NO. 1 2 3 4 5 6 7 8 DESCRIPTION Body Bonnet Seat Orifice Seal Piston Guide Bushing Bonnet Spacer Upper Spring Keeper Lower Spring Keeper Adjustment Screw Guide Spring 5/8 Washer Adjustment Screw Seal Kit 5/8 Hex Nut 1/4 Hex Screw 5/16 Hex Screw Seat Spacer Cap Spring Housing MATERIALS PVC, PP PVC, PP PVC, PP EPDM, FKM PVC, PP PVC, PP PVC, PP PVC, PP PVC, PP 300 SS 17-7 SS Stainless Steel 316 SS EPDM, FKM 316 SS 316 SS 316 SS 316 SS PVC, PP PVC, PP
All Pressure Relief Valves shall be of Thermoplastic construction, (PVC or PP) and have no metal part that comes in contact with media. PVC shall conform to ASTM D1784 Cell Classification 12454-A and PP conforming to ASTM D4101 Cell Classification PP0210B67272. PVC valves shall be rated to 110 psi sizes 1/2" thru 2" and 75 psi sizes 2-1/2" thru 4", PP rated to 75 psi sizes 1/2" thru 4" at 70 degrees F, as manufactured by Asahi/America, Inc.
9 10 11 12 13 14 15 16 17 18 19 20
Troubleshooting
What if valve does not open fully? 1. Not enough overpressure is being applied to valve. Reset. What if valve does not seat fully? 1. Foreign particles may be caught between the seat and plug. Clean seat and plug area. 2. Plug and seat may be damaged or worn. Replace plug and seat. 3. Line pressure is not below set pressure. Check line pressure and reset. 92
Caution
The valves are not safety devices and must not be substituted for code approved safety relief valves or rupture discs. Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. ASAHI/AMERICA
Rev. C 03-05
Type A Pressure Relief Valves

19 15 12 13 10 8 11 16 9 H 14 20 2 6 5 4 3 1 L L 20 H 14 15 12 19 13 10 8 11 16 9 2 6 5 4 3 1
Dimensions (Thr'd 1/2" 2")

NOMINAL SIZE
INCHES
Dimensions (Flange 1/2" 2")

NOMINAL SIZE
INCHES
Ordering Information
Step 1. Determine Set Pressure (110 psi: Max. pres. rating for PVC valve) (85 psi: Max. pres. rating for PP valve) 1. Max. allowable working pressure (MAWP1) for system ______ psi: 2. Overpressure2 ______ psi: 3. Set pressure (normally 15 psi over operating pressure) ______ psi: 4. Normal operating pressure ______ psi:
1 2
L 3.36 3.74 4.33 5.51 7.09
H 9.30 9.40 9.40 12.70 13.00
L 3.36 3.74 4.33 7.48 7.87
H 9.30 9.40 9.40 12.70 13.00
mm
mm
1/2 3/4
15 20 25 40 50
1/2 3/4
15 20 25 40 50
1 1 1/2 2
1 1 1/2 2
Pressure vs. Temperature (PSI)

NOMINAL SIZE
INCHES mm
PVC
PP
30 F 71 F 106 F -5 F 71 F 141 F 70 F 105 F 120 F 70 F 140 F 175 F 110 110 75 75 75 65 85 85 65 50 45 30
MAWP: Max. safe system pressure Overpressure: Amount of additional pressure required for disc to attain full lift, and therefore, full flow capacity. The Asahi/America design attains full lift at 25% overpressure.
1/2 -1 1/2 15-40
50
Step 2. Service Conditions 1. Media: _________ % Concentration: ______ Temp: ____(F or C) 2. Ambient Temperature: ___________(F or C) 3. Pipe Size: _______Material: ________________ 4. Body Material: PVC ____ Polypropylene ____ 5. End Connections: NPT Threaded ______ 150# ANSI Flat Faced Flanges ______ 6. Downstream Pressure: __________ psig 7. Flow Rate (gpm): Normal ____________or Cv Required ______ Max _______ Mini ______ 2 93
Specifications
Sizes: 1/2" 1 1/4" Materials: PVC, PP, PVDF and PTFE Model: 1) Threaded 1/2" -1 1/4" PVC 1/2" -1" PP 2) Flanged 1/2" -1"PP 1/2" -1 1/4" PVC, PVDF,PTFE Seals: EPDM,FKM Max. Line Pressure: 90 psi Max. Temp: PVC 32140 F, PP -5175F PVDF -40266 F, PTFE -5 284F 7-90 psi Setting Range:
Type E Pressure Relief Valve

Standard Features
High valve coefficient (CV)
Parts List (Sizes 1/2" 1 1/4")

PARTS NO. 1 2 4 5 6 7 8 9 10 DESCRIPTION Adjuster Nut Spring Valve Stem Spring Housing Bellows Housing Body O-Ring Bellows Valve Seat Valve Body PCS. 1 1 1 1 1 1 1 1 1 MATERIAL PVC/PP Coated Steel Stainless Steel PVC/PP PVC,PP,PVDF,PTFE EPDM, FKM PTFE PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE
Solid thermoplastic valve body provides excellent corrosion and chemical resistance PTFE bellows stem seal eliminates old style packing glands and minimizes maintenance Positive bubble tight shut-off No metal to media contact In-line repairs Lightweight for ease of installation Valves can be installed in piping system of any material Pressure setting is field adjustable Type E Pressure Relief Valves are virtually maintenance free
PTFE Encapsulated FKM
All Type E Pressure Relief Valves shall be of the Globe Valve design, have a PTFE stem seal of the bellows design, and have no metal to media contact. Valves shall be field adjustable and be rated to 90 psi. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP shall conform to ASTM D4101 Cell Classification PP0210B67272, PVDF shall conform to ASTM D3222 Cell Classification Type II, and PTFE shall conform to PTFE TFE 1600, as manufactured by Asahi/America, Inc.
Caution
These valves are not safety devices and must not be substituted for code approved safety relief valves or repture discs. Never remove valve from pipeline under pressure. Always wear protective gloves and goggles.
ASAHI/ AMERICA RECOMMENDS THE USE OF A/V GASKETS FOR THIS PRODUCT LINE
94
ASAHI/AMERICA
Rev. C 03-05
Type E Pressure Relief Valve w/PTFE Bellows Seal

Dimensions
Nominal Size inches mm
1
(INCHES)
PVC,PP PVDF,PTFE H 8.3 8.7 9.8 12.2 L (Flg) 5.1 5.9 6.3 7.0 H 8.3 8.7 9.8 12.2
L (Flg) L (Thd) 3.3 3.7 4.3 5.3 3.3 3.7 4.3 5.3
1/2 3/4 1 1 1/4
15 20 25 32
CV Values
5
CV Values 1/2" 4.7 3/4" 7 1" 9 1 1/4" 18
8
90
Pressure (psi)
PTFE PVC 60 PP
30 PVDF 70 100 140 175 212 248 284
Temperature (F)
9
Troubleshooting
What if fluid flows even when fully closed? 1. Plug or seat is damage. Change plug or seat. 2. Foreign matter caught or formed at plug and seat. What if the valve does not open? 1. No system pressure. 2. Set pressure set too high for system. What if fluid leaks from body? 1. Line pressure not below set pressure.
10
PVDF/PTFE
4
8 6
7 9
10
2 95
Specifications
Sizes: 1 1/2" 4" Materials: PVC, PP, PVDF and PTFE Model: 1) Threaded 1 1/2"-2" PVC,PP 2) Flanged 1 1/2"-4" PVC,PP, PVDF,PTFE Seals: EPDM,FKM Max. Line Pressure: 90 psi Max. Temp: PVC 32 140 F, PP -5 175 F PVDF -40 266 F, PTFE -5 284 F Setting Range: 1 1/2"-2" 7-90 psi 2 1/2-4 7-50 psi 50-90 psi
Type E Pressure Relief Valve w/PTFE Bellows Seal Standard Feature

High valve coefficient (CV) Solid thermoplastic valve body provides excellent corrosion and chemical resistance PTFE bellows stem seal eliminates old style packing glands and minimizes maintenan Positive bubble tight shut-off No metal to media contact In-line repairs Lightweight for ease of installation Valves can be installed in piping system of any material Pressure setting is field adjustable Type E Pressure Relief Valves are virtually maintenance free
PTFE Encapsulated FKM
Parts List (Sizes 1 1/2" 4")

PARTS NO. 1 2 3 4 6 7 8 9 10 DESCRIPTION Adjuster Nut Spring Posts Valve Stem Bellows Housing Body O-Ring Bellows Valve Plug & Seat Valve Body PCS. 1 1 2 1 1 1 1 1 1 MATERIAL Stainless Steel Stainless Steel Stainless Steel Stainless Steel PVC,PP,PVDF,PTFE EPDM, FKM, PTFE Encapsulated FKM PTFE PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE
All Type E Pressure Relief Valves shall be of the Globe Valve design, have a PTFE stem seal of the bellows design, and have no metal to media contact. Valves shall be field adjustable and be rated to 90 psi. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP shall conform to ASTM D4101 Cell Classification PP0210B67272, PVDF shall conform to ASTM D3222 Cell Classification Type II, and PTFE shall conform to PTFE TFE 1600, as manufactured by Asahi/America, Inc.
Caution
These valves are not safety devices and must not be substituted for code approved safety relief valves or repture discs. Never remove valve from pipeline under pressure. Always wear protective gloves and goggles.
96
ASAHI/AMERICA
Rev. C 03-05
Type E Pressure Relief Valve w/PTFE Bellows Seal

PVC/PP
1
Dimensions
Nominal Size inches mm 1 1/2 2 2 1/2 3 4
2
(INCHES)
PVDF,PTFE H 18.2 23.5 22.8 26.4 26.4 L (Flg) H (Max) 7.9 9.0 11.4 12.2 13.7 18.2 23.5 22.8 26.4 26.4
PVC,PP L (Flg) L (Thd) 7.5 7.8 8.6 9.4 11.5 7.5 7.8 N/A N/A N/A
40 50 65 80 100
CV Values
CV Values 1 1/2" 2" 47 2 1/2" 56 3" 74 4" 93 29
90
Pressure (psi)
PTFE PVC 60 PP
8 6
30 PVDF 70 100 140 175 212 248 284
Temperature (F)
7
Troubleshooting
What if fluid flows even when fully closed? 1. Plug or seat is damage. Change plug or seat. 2. Foreign matter caught or formed at plug and seat. What if the valve does not open? 1. No system pressure. 2. Set pressure set too high for system. What if fluid leaks from body? 1. Line pressure not below set pressure.
10
PVDF/PTFE
4
8 6
7 9
10
2 97
Specifications
Sizes: 1/2" 4" Bodies: PVC and PP Models: Flanged ANSI Socket PVC PP** Thread PVC PP Plug: PP Seals: EPDM or FKM 1/2" 4"* 1/2" 2" 1/2" 1" 1/2" 2" 1/2" 1"
Globe Valve
Used for effici ent throttling of flow Positive shut-off Displays excellent flow regulating characteristics throughout the entire lift of the disc All sizes rated for full vacuum service EPDM seals. Other elastomers optional
* 2-1/2" 4": Outside stem and yoke type ** DIN Socket also available
Parts List/Flanged (Sizes 1/2" 4")

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION Body Bonnet Stem Gland Gland Nut Gland Gasket Gland Packing Disc Stem Holder Stem with Trapezoid Screw Bolt, Nut, Washer Stud Bolt, Nut Stem Support Hand Wheel Nut (A) Washer Reinforcing Ring Inserted Nut Stem Metal Insert PCS. 1 1 1 1 1 1 1 1 1 1 8 2 1 1 1 2 1 1 1 1 1 MATERIAL PVC, PP PVC, PP PVC, PP PVC, PP PVC, PP EPDM, Others EPDM, Others PVC, PP PVC, PP Copper Alloy Stainless Steel 304 Stainless Steel 304 PP PP PVC* Stainless Steel 304 PVC* Stainless Steel 304 Stainless Steel 304 Copper Alloy Steel
Parts List/Thd-Soc (Sizes 1/2" 2")

PARTS NO. 1 2 3 4 5 6 7 8 9 13 14 15 16 DESCRIPTION Body Bonnet Stem Gland Gland Nut Sheet Gasket Gland Packing Disc Stem Holder Ring Hand Wheel Nut Washer PCS. 1 1 1 1 1 1 2 1 1 1 1 1 1 MATERIAL PVC, PP PVC, PP PVC, PP PVC, PP PVC, PP EPDM, Others EPDM, Others PP PP Stainless Steel 304 PP PVC PVC
20 Inserted Metal 1 Bronze All Globe Valves shall be of a thermoplastic * PVC nut and washer on sizes 1/2" through 2" construction and have no metal part that comes in contact with media. Sizes 1/2" through 2" shall be Pressure vs. Temperature (PSI, WATER, NON-SHOCK) of union bonnet design, 2 1/2" through 4" shall be PVC PP of outside stem and yoke type. PVC shall conform to NOMINAL SIZE ASTM D1784 Cell Classification 12454-A and PP 30 F 71 F 106 F -5 F 71 F 121 F conforming to ASTM D4101 Cell Classification 70 F 105 F 120 F 70 F 120 F 175 F INCHES mm PP0210B67272. PVC valves shall be rated to 150 1/2 - 1 1/2 15-40 150 150 110 110 95 65 psi at 70 degrees F sizes 1/2" thru 2" 110 psi at 2 50 150 150 95 110 75 45 70 degrees F sizes 2-1/2" thru 4". PP rated to 110 2 1/2 - 3 65-80 110 110 95 110 60 35 psi at 70 degrees F sizes 1/2" thru 4", as manu4 100 110 80 65 110 60 35 factured by Asahi/America, Inc. ASAHI/AMERICA 98
Rev. C 03-05
Globe Valves
SOCKET AND THREADED END 1 1 2" 2"
15 16 10
SOCKET END 1 2" 11 4 " 15 16 14 3 5 4 7 2 6 13 9 8 1

FLOW
THREADED END 1 2" 11 4 "
5 4 7 3 2 6 13 9 8 1
(LIFT)
d3
(LIFT)
d2
FLOW
d1 L
d1 L
d2
FLOW
l
12 18
15 16 14 19 20 10 13 4 11 2 6 7 3 9 1 8
FLANGED 2 1 2 " A
4" FLANGED 1 1 2" 2 " A 5 17
15 DETAIL OF "A"
1 2"
FLANGED 2 1 4"
15 5 17
(LIFT)
Dimensions (INCHES)
NOMINAL SIZE IN.
1/2 3/4
FLANGED WT. (LBS) d C D L t LIFT H C (open) n 4 4 4 4 4 4 4 4 8 h
d P.C.D. C D
n - h
SOCKET AND THREADED WT. THREADED (LBS) L d2

NPT 1/2 NPT 3/4 NPT 1 NPT11/4 NPT11/2 NPT 2
mm 15 20 25
0.88 0.71 2.38 3.50 3.35 0.47 0.31 5.20 1.10 0.94 2.75 3.88 3.74 0.55 0.31 5.51 2.20 1.10 3.12 4.25 4.33 0.55 0.43 6.34 2.90 1.46 3.50 4.62 5.31 0.63 0.51 6.57 4.41 1.61 3.88 5.00 7.48 0.63 0.79 9.06 5.30 2.05 4.75 6.00 7.87 0.63 0.94 9.92
0.62 0.66 0.62 1.10 0.62 1.10 0.62 1.30 0.62 2.70 0.75 3.50 0.75 0.75 0.75
A l 3.35 0.85 4.33 1.18 0.32 0.59 5.20 2.60 d2 L 3.74 1.06 5.12 1.38 0.32 0.71 5.51 2.60 4.33 1.33 5.91 1.58 0.43 0.98 6.34 3.58 5.32 1.67 5.32 0.98 0.51 1.38 6.58 3.58 5.51 1.91 5.51 0.98 0.79 1.61 9.06 5.31 7.09 2.38 7.09 1.06 0.95 2.05 9.92 5.31 7.28 7.28
SOCKET
LIFT C
d1
H (open)
Cv VALUES 4.1 6.4 9.7 18.0 22.0 29.0 57.0 78.0
1 1/4 32 1 1/2 40 2 3 4 50
2 1/2 65 13.25 2.64 5.50 7.00 8.66 0.71 1.38 13.58 80 15.00 3.07 6.00 7.50 9.45 0.71 1.38 14.13 100 22.00 3.94 7.50 9.00 11.42 0.71 1.57 16.50
7.28 115.0
2 99
Specifications
1/2" 4" PVC, PP, PVDF and PTFE Flanged (ANSI) PTFE Bellows FKM,, EPDM, PTFE encapsulated FKM Flow Char.: Linear or equal percentage Rangeability: 1: 50 for 1/2" 3", 1: 30 for 4" Temp. Range: PVC 32 140 F, PP -5 175 F PVDF -5 265 F, PTFE -5 284 F Sizes: Materials: Model: Stem Seal: Valve Seal:
Electric Globe Control Valve

Standard Features
Precise flow control Solid thermoplastic valve body provides excellent corrosion resistance PTFE bellows stem seal eliminates old style packing glands and minimizes maintenance Positive bubble tight shut-off Plug and seat can be changed to accommodate a variety of valve coefficients (Cv) Plug (trim) can be characterized (linear or equal percentage) per requirements, See below No metal to media contact Extremely corrosion resistant actuator constructed of glass-filled Polyester (PEG) with SS trim 115 VAC/1ph supply voltage Manual Override

PARTS NO. 1 2 4 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Electric Actuator Manual Override Actuator Valve Stem Actuator Standoffs Position Indicator Bellows Seal O-Ring Bellows Housing Body O-Ring Bellows Seat O-Ring Valve Seat Valve Plug Valve Body PCS. 1 1 1 2 1 1 1 1 1 1 1 1 1 MATERIAL Polyester Glass Filled (PEG) Polyester Glass Filled (PEG) 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel EPDM, FKM, PTFE Encapsulated FKM PVC, PP, PVDF, PTFE EPDM, FKM, PTFE Encapsulated FKM PTFE EPDM, FKM, PTFE Encapsulated FKM PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE
Options
Supply Voltage 4-20mA Positioner 4-20mA Output Transmitter Extra (Auxiliary) Limit Switches
Linear Equal Percentage
All Thermoplastic modulating control valves shall be of the Globe Valve design. Valves shall have interchangeable seat and plugs to accommodate various flow coefficients (Cv) and flow characteristics shall be either linear or equal percentage. Stem seal shall be PTFE and of the bellows design. Electric actuator shall be constructed of glass-filled polyester (PEG) with SS trim. Actuator shall operate with 115 VAC/1ph supply voltage and have a visual position indicator. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, and PVDF conforming to ASTM D3222 Cell Classification Type II. and PTFE shall conform to PTFE TFE 1600, as manufactured by AsahiAmerica, Inc. ASAHI/AMERICA RECOMMENDS THE USE OF AV GASKETS FOR THIS PRODUCT LINE
100
100
FLOW QUANTITY (% Cv Value)
80
80
60
60
40
40
20
20
20
40 60 80 VALVE OPENING (%)
100
Caution
20 40 60 80 VALVE OPENING (%) 100
100
ASAHI/AMERICA
Rev. C 03-05
Globe Control Valves

Dimensions PVC/PP
NOMINAL SIZE
INCHES
(INCHES)
PVC, PP L H 18.70 18.70 18.90 19.09 19.09 20.47 19.09 20.08 20.28 PVDF, PTFE L 5.12 5.91 6.30 7.09 7.87 9.06 11.42 12.20 13.78 H 19.69 19.88 19.88 20.08 20.28 20.47 21.46 21.85 21.81
mm 15 20 25 32 40 50 65 80
1/2
3.35 3.74 4.33 5.31 7.48 7.87 8.66 9.45
3/4
1 1 1/4 * 1 1/2 2 2 1/2
2 H 6 7 4 8 10 9 11 14 12 13 15 L
4 100 11.42 * PP Not Available
Operating Pressure vs. Temperature

150 120
Pressure (psi)
90 60 30
PP PVDF
PTFE
PVC
70 100 140 175 212 Temperature ( oF) 248 284
PVDF/PTFE
7 4 8 11 9 14 10 13 12 15
L
Troubleshooting
What if fluid flows even when fully closed? 1. Plug or seat is damaged. 2. Foreign matter caught or formed at plug and seat. What if it does not open? 1. No supply voltage 2. No instrument signal 3. Blown fuse in supply voltage line What if fluid leaks from body? 1. Bolts for bellows housing are not tight 2. O-ring(s) chemically attacked.
Specifications
1/2" 4" PVC, PP, PVDF and PTFE Flanged (ANSI) PTFE Bellows FKM,, EPDM, PTFE encapsulated FKM Flow Char.: Linear or equal percentage Rangeability: 1: 50 for 1/2" 3", 1: 30 for 4" Temp. Range: PVC 32 140 F, PP -5 175 F PVDF -5 265 F, PTFE -5 284 F Sizes: Materials: Model: Stem Seal: Valve Seal:
Pneumatic Globe Control Valve

Standard Features
Precise flow control
Solid thermoplastic valve body provides excellent corrosion resistance PTFE bellows stem seal eliminates old style packing glands and minimizes maintenance Positive bubble tight shut-off Plug and seat can be changed to accommodate a variety of valve coefficients (Cv) Plug (trim) can be characterized (linear or equal percentage) per requirements, See below No metal to media contact Extremely corrosion resistant actuator constructed of glass-filled Polyester (PEG) with SS trim Maximum required air pressure is 90 psi 3-15 psi direct acting for sizes up to 1"

PARTS NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Pneumatic Actuator Actuator Spring Diaphragm Actuator Valve Stem Air Connection Actuator Standoffs Position Indicator Bellows Seal O-Ring Bellows Housing Body O-Ring Bellows Seat O-Ring Valve Seat Valve Plug Valve Body PCS. 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 MATERIAL Polyester Glass Filled (PEG) Coated Steel BUNA-N (Nitrile) 316 Stainless Steel 1/4" FNPT 316 Stainless Steel Nylon Coated Steel EPDM, FKM, PTFE Encapsulated FKM PVC, PP, PVDF, PTFE EPDM, FKM, PTFE Encapsulated FKM PTFE EPDM, FKM, PTFE Encapsulated FKM PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE PVC, PP, PVDF, PTFE
Options
3-15 psi Pneumatic Positioner 4-20mA Electro-Pneumatic Positioner 4-20mA Output Transmitter Extra (Auxiliary) Limit Switches
All Thermoplastic modulating control valves shall be of the Globe Valve design. Valves shall have interchangeable seat and plugs to accommodate various flow coefficients (Cv) and flow characteristics shall be either linear or equal percentage. Stem seal shall be PTFE and of the bellows design. Pneumatic actuator shall be constructed of glass-filled polyester (PEG) with SS trim. Actuator shall have 1/4" FNPT air connections and a visual position indicator. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP conforming to ASTM D4101 Cell Classification PP0210B67272, and PVDF conforming to ASTM D3222 Cell Classification Type II. and PTFE shall conform to PTFE TFE 1600, as manufactured by AsahiAmerica, Inc. ASAHI/AMERICA RECOMMENDS THE USE OF AV GASKETS FOR THIS PRODUCT LINE
100
100
80
80
60
60
40
40
20
20
Caution
20 40 60 80 VALVE OPENING (%) 100
20
100
102
ASAHI/AMERICA
Rev. C 03-05

PVC/PP
D 1 2 3 4 5 6 H 7 8 9 10 11
120
Dimensions
NOMINAL SIZE
INCHES
(INCHES)
PVC, PP PVDF, PTFE D 8.66 8.66 8.66 8.66 8.66 8.66 8.66 8.66 8.66 L 5.12 5.91 6.30 7.09 7.87 9.06 11.42 12.20 13.78 H 17.71 17.91 17.91 18.11 18.31 18.50 18.70 19.88 20.37 D 8.66 8.66 8.66 8.66 8.66 8.66 8.66 8.66 8.66
mm 15 20 25 32 40 50 65 80 100
L 3.35 3.74 4.33 5.31 7.48 7.87 8.66 9.45 11.42
H 16.54 16.54 16.73 16.93 17.13 18.51 18.70 20.08 20.28
1/2 3/4
1 1 1/4 * 1 1/2 2 2 1/2 3 4
* PP Not Available
Operating Pressure vs. Temperature

150
12 13 14 L 15
Pressure (psi)
90 60 30
PP PVDF
PTFE
PVC
PVDF/PTFE
H 7 8 11 9 10
70
100
140 175 212 Temperature ( oF)
248
284
Troubleshooting
What if fluid flows even when fully closed? 1. Plug or seat is damage. Change plug or seat. 2. Foreign matter caught or formed at plug and seat. 3. Air not completely exhausted. What if it does not open? 1. Actuator diaphragm is damaged or worn. Replace. 2. Operating air pressure is low. What if fluid leaks from body? 1. Bolts for bellows housing and body are loose. Retighten 2. O-ring(s) chemically attacked.
12 13 14 L 15

Cv Values for PVC and PP
SEAT DIA.
INCHES
Cv Values for PVDF and PTFE

SEAT DIA 3 4
INCHES
VALVE SIZE (INCHES)

1/2 3/4
VALVE SIZE (INCHES)

1/2 3/4
1 1/4 1 1/2
2 1/2
1 1/4 1 1/2
2 1/2
.106 .149 .185 .236 .299 .374 .404 .578 .748 .944 1.181 1.496 1.909 2.047 2.244 2.696 2.897
.23 .46 .70 1.20 1.75 1.75 2.60 2.60 4.00 6.10 2.6 4.0 6.1 4.0 6.1 9.5 6.1 9.5 9.5
.106 .149 .185 .236 .299 .374 .404 .578 .748 .944 1.181 1.496 1.909 2.047 2.244 2.696 2.897
.23 .46 .70 1.20 1.75 1.75 2.60 2.60 4.00 6.10 2.6 4.0 6.1 4.0 6.1 6.1
10.5 10.5 10.5 10.5 14.0 14.0 14.0 14.0 18.0 18.0 18.0 18.0 18.0 29.0 29.0 29.0 29.0 29.0 40.0 40.0 40.0 40.0 52.0 52.0 52.0 70.0 70.0 93.0 105.0
10.5 10.5 10.5 10.5 16.0 16.0 16.0 16.0 25.0 25.0 25.0 25.0 40.0 40.0 40.0 46.0 46.0 46.0 64.0 64.0 81.0 93.0
REQUIRED DATA FOR CONTROL VALVE SIZING

SERVICE CONDITIONS 1. Media 2. Temperature: 3. Flow Required (gpm): 4. Line Pressure (psi): 5. 6. Max. Upstream: Upstream: Upstream:
o
Concentration F or Normal Downstream: Downstream: Downstream:

o
Specify Min. (Max. Flow) (Norm. Flow) (Min. Flow)
VALVE SPECS 7. Line Size: 8. Valve Chacteristics: 9. Valve Material: 10. Cv Value Required:
ACTUATOR SPECS 11. Actuator Type: 12. Supply Voltage for Electric: 13. Electric Control Signal: 14. Pneumatic Control Signal: 15. Position Feedback: mA or volts PSI Specify Electric or Pneumatic Specify Specify
Equal % or Linear: Max.: Norm.:
Specify Valve Seals: Min.:
104
ASAHI/AMERICA
Rev. C 03-05
Specifications
Sizes: 1/2" 2" Materials: PVC, PP, PVDF and PTFE Model: Flanged Stem Seals: PTFE, Bellows Valve Seals: EPDM, FKM, PTFE encapsulated FKM Flow Characteristics: Liner or Equal Percentage Rangeability: 1:50 Temp Range : PVC 32140 F, PP -5175F PVDF -40265 F, PTFE -5 284F
Compact Globe Control Valve Standard Features

Low cost control valve Precise flow control Solid thermoplastic valve body PTFE bellows stem seal Positive bubble tight shut-off Plug and seat can be changed to accommodate a variety of valve coefficients (Cv) Plug (trim) can be characterized (linear or equal percentage) per requirements-see below No metal to media contact Manual Override Field selectable cycle time Self diagnostic actuator Selectable signal of 0-10 VDC or 4-20 mA Reverse acting (field selectable) 0-10 VDC transmitter Corrosion resistant actuator constructed of glassfilled Polybutylene Teraphthalate (PBT GF30) 115 VAC/1ph supply voltage

PARTS NO. DESCRIPTION 1 Electric Actuator 2 Manual Override 4 Actuator Valve Stem 7 Position Indicator 8 9 10 11 12 13 14 15 Bellows Seal O-Ring Bellows Housing Body O-Ring Bellows Seat O-Ring Valve Seat Valve Plug Valve Body PCS. 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL PBT GF30 PBT GF30 Stainless Steel POM EPDM, FKM, PTFE Encapsulated FKM PVC,PP,PVDF,PTFE EPDM,FKM,PTFE Encapsulated FKM PTFE EPDM,FKM,PTFE Encapsulated FKM PVC,PP,PVDF,PTFE PVC,PP,PVDF,PTFE PVC,PP,PVDF,PTFE
All Thermoplastic modulating control valves shall be of the Globe Valve design. Valves shall have interchangeable seats and plugs to accommodate various flow coefficients (CV), and flow characteristics shall be either linear or equal percentage. Stem seal shall be PTFE and of the bellows design. Self-diagnostic electric actuator shall be constructed of glass-filled Polybutylene Teraphthalate (PBT GF30), have a manual override and position indicator. Actuator shall operate with 115 VAC/1ph supply voltage and a throttling positioner that accepts a field selectable signal of 0-10 VDC or 4-20 mA, and transmit a feedback signal of 0-10 VDC. PVC shall conform to ASTM D1784 Cell Classification 12454-A, PP shall conform to ASTM D4101 Cell Classification PP0210B67272, PVDF shall conform to ASTM D3222 Cell Classification Type II, and PTFE shall conform to PTFE TFM 1600, as manufactured by Asahi/America, Inc.
Options
Supply voltages Extra (Auxiliary) limit switches
100
100
80
80
60
60
40
40
20
20
Caution
20 40 60 80 VALVE OPENING (%) 100
20
100
Compact Type E Pressure Relief Valve w/PTFE Bellows Seal Globe Control Valve
PVC/PP Dimensions
Nominal Size inches mm 1/2 3/4 1 1 1/4 1 1/2 2 15 20 25 32 40 50 L 3.35 3.74 4.33 5.31 7.48 7.87
(INCHES)
PVDF,PTFE D 3.94 3.94 3.94 3.94 3.94 3.94 L 5.12 5.91 6.30 7.09 7.87 9.06 H 18.4 18.6 18.6 18.8 19.0 19.2 D 3.94 3.94 3.94 3.94 3.94 3.94 H 17.4 17.4 17.6 17.8 17.8 19.2
PVC,PP
2
150 120
7
Pressure (psi)
90 60 30
PP PVDF
PTFE
8 9 10 11 14 12 13 15
PVC
70 100 140 175 212 Temperature ( oF) 248 284
Troubleshooting
What if fluid flows even when fully closed? 1. Plug and/or seat damaged. 2. Foreign matter caught or formed at plug and seat. What if it does not open? 1. No supply voltage. 2. No instrument signal. 3. Blown fuse in supply voltage line. 4. Actuator is in Manual mode What if fluid leaks from body? 1. Bolts for bellows housing and body not tight. O-Rings chemically attacked
PVDF/PTFE
4 8 11 9 14 10 13 12 15
106
ASAHI/AMERICA
Rev. C 03-05
AS-i Bus System
Series 79 Pneumatic Actuator

A group of European Automation Companies had a vision for a simple, cost effective networking system. These companies worked together for a common goal, and in 1993 the AS-i (Actuator Sensor Interface) Network was formed. AS-i (Actuator-Sensor Interface) offers many of the benefits of more complex and costly bus systems, but does it at a substantially lower cost and with greater simplicity. The Actuator-Sensor Interface is ideally suited for controlling valves, actuators and many other field devices in your processing application. This interface can be used for stand-alone process control, or it can be used together with a higher-level bus control system. AS-interface does not compete with higher-level bus systems; it should be seen as a complimentary system that offers low cost, reliable device control for binary and analog devices. Reliability, simplicity and interoperability make AS-interface a cost effective connection/ control solution, particularly where low installation costs is imperative.
Series 92 Electric Actuator

A single pair of wires, which handles power and communications, is used to control the network by means of chaining the actuators with the PLC. Each actuator (or device) will then have its own unique address within the system and only that device with the proper address will respond to system commands. AS-i is best known for its yellow flat cable, which is pierced by insulation displacement connectors so that the expense of tees and complex connectors is avoided. Devices are simply clamped onto the cable. Digital signals are encoded on this cable in a sinusoidal signal, which has a very narrow frequency bandwidth. Filtering which is distributed through the network rejects all extraneous frequencies, and in this way AS-i can be operated in electrically noisy environments without experiencing transmission errors. The yellow flat cable carries low current (30 VDC) for input devices such as solenoids, relays, etc. as well as the AS-i signal. If power for outputs (such as electric actuators) is required, an additional BLACK flat cable is available.
AS-I Bus System
Series 79 Pneumatic Actuator and Ball Valve

Standard Features
Low profile, compact package for ease in mounting where space limitations are an issue. Actuators and accessories meet ISO and NAMUR Standards, therefore no special training is required for field installation/conversion. M12 SS connection utilized for network interfacing - NEMA 4X rated. No moving parts with proximity sensor triggered by a target puck. Sealed proximity switch so open cavity condensation is not an issue. Each actuator has visual indication and proximity feedback to the PLC. Each component meets NEMA 4X. Low power consumption allows power and data communications via the same two-wire cable. A system of 31 valves requires less than 5 amps of AS-i power. Expandability with gateway and/or insulation displacement connector. 5 ms reaction time from PLC to cycling of unit. Conformance to AS-i Certificate ZU15101.
Series 79 Pneumatic Actuator and Butterfly Valve
AS-i Bus System

Pneumatic Specifications Mounting: ISO/NAMUR Connection: M12 SS AS-i Current Draw: .16 AMP Electrical Design: 2-input/2-output Voltage Range: 26.5-31.6 VDC Sensor/relay supply: AS-i Air Connection: 1/4" FNPT Solenoid coil: Epoxy encapsulated Solenoid protection: NEMA 4x Reverse polarity protected
All pneumatically actuated AS-interface systems shall have a 2-input/2-output proximity sensor and a solenoid directly mounted to a Series 79 Actuator. The sensor shall be constructed of Pocan Thermoplastic Polyester, NEMA 4X protection, operation and function LEDs, voltage range of 20-30 VDC, and a stainless steel M12 socket connection to the network. The solenoid shall have an anodized aluminum body with a 1/4" NPT air inlet, manual over-ride, and NEMA 4X protection. Spool/piston shall be synthetic resin with NBR and FKM O-rings, and fitted with an epoxy-encapsulated coil directly coupled to the proximity sensor, as supplied by Asahi/America Inc. ASAHI/AMERICA
Rev. C 03-05
108
Series 92 Electric Actuator and Ball Valve

Standard Features
AS-i components are installed inside standard actuator housing; actuator dimensions and protection remain unchanged. M12 SS connection utilized for network interfacing NEMA 4X rated. No moving parts with proximity sensor triggered by cams. Each actuator has visual indication and proximity feedback to the PLC. Each component meets NEMA 4X. Low power consumption allows power and data communications via the same two-wire cable. A system of 31 valves requires less than 5 amps of AS-i power. Expandability with gateway and/or insulation displacement connector. 5 ms reaction time from PLC to cycling of unit. Conformance to AS-i Certificate ZU11601
Series 92 Electric Actuator and Butterfly Valve
AS-i Bus System

Electric Specifications Mounting: Inside actuator housing Connection: M12 SS* AS-i Current Draw: .13 AMP Electrical Design: 4-input/4-output Operating Voltage: 26.5-31.6 VDC Sensor/relay supply: AS-i Relay outputs: 12VAC/VDC, 24VAC/VDC, 115 VAC, or 220 VAC Actuator protection: NEMA 4x, (7 & 9)* Reverse polarity protected
*Consult factory for specifications
All electrically actuated AS-interface systems shall have a double proximity switch and a PCB card installed inside of the Series 92 Actuator without compromising the protection. The proximity switch shall have 2 independent spst contacts triggered by the standard actuator cams and enclosed in a Pocan Thermoplastic Polyester housing NEMA 4X rated. The PCB card shall be short circuit protected, reverse polarity protected with 4 relay outputs. Relay outputs shall be rated 6Amps and accept 12VAC/VDC, 24VAC/VDC, 115 VAC, OR 220 VAC. The PCB card shall wire direct to an M12 connector for acceptance of AS-i power/signal, as supplied by ASAHI/America Inc.
AS-i Bus System
Dimensions (IN.)
Series AP79PN AP79PSN BP79PN BP79PSN CP79PN CP79PSN DP79PN DP79PSN E79PN E79PSN F79PN F79PSN G79PN G79PSN A 4.36 4.36 5.38 5.38 5.62 5.62 6.96 6.96 8.89 8.89 11.47 11.47 12.67 12.67 B 4.22 5.55 4.92 6.22 7.01 9.06 9.21 12.13 12.13 18.50 15.98 25.43 20.63 27.32 C1 3.52 3.52 3.78 3.78 4.22 4.22 4.69 4.69 5.59 5.59 6.18 6.18 7.25 7.25 D 3.91 3.91 5.32 5.32 5.56 5.56 6.90 6.90 8.83 8.83 11.70 11.70 12.90 12.90
Dimensions (IN.)
NOMINAL SIZE
INCHES
mm 15 20 25 32 40 50 65 80 100 150 200
1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 8
H Dim. Type 21 Ball Valve 2.76 3.01 3.29 3.64 3.98 4.43 5.12 5.47 6.97 -
H1 Dim. Type 21 Ball Valve 1.14 1.38 1.54 1.85 2.17 2.60 2.83 3.35 4.33 -
H Dim. Type 56 Butterfly Valve 5.51 5.75 6.18 6.46 7.16 8.97 11.25
H1 Dim. Type 56 Butterfly Valve 2.95 3.27 3.66 3.94 4.53 5.63 6.70
110
ASAHI/AMERICA
Rev. C 03-05
Technical Data and Standards

Physical Properties of Thermoplastics Used In Asahi Valves*
Properties Specific Gravity Tensile Strength Elongation Tensile Modulus Flexural Strength Flexural Modulus Compressive Strength Compressive Modulus Poisson's Ratio Unit psi % 10 psi psi 10 psi psi 10 psi 3 3 3
PVC 1.43 7690 - 8700 60 - 120 421 - 479 377 - 406 232 - 261 0.37 114 - 116 3-5 32 ~ 140 163 - 167 6-8 0.15 0.90 2.17 x 10
15
HI-PVC 1.40 7110 - 7540 60 - 180 392 - 421 290 - 334 189 - 218 NA 112 - 116 10 - 15 23 ~ 140 162 - 165 7-8 0.11 NA NA NA NA NA NA NA NA NA NA
CPVC 1.54 8410 - 9280 30 - 80 479 - 508 421 - 450 247 - 290 0.35 117 4-6 32 ~ 194 250 6-8 0.14 0.90 2.28 x 10 NA 2.93 2.92 2.69 1.09 1.10 0.92 0.15
16
PP 0.92 4210 - 4930 200 - 400 116 - 174 7830 - 9280 203 - 232 131 - 160 0.44 95 4-7 - 4 ~ 194 230 - 244 11 - 12 0.09 1.02 1.93 x 10 NA 2.42 2.41 2.41 NA 0.044 0.063 0.01
16
PVDF 1.76 7980 - 8700 30 - 60 174 - 203 13490 - 14940 218 - 261 145 - 203 0.28 110 8 - 10 - 40 ~ 248 302 11 - 12 0.11 1.18 1.97 x 10 NA 9.8 9.5 7.5 0.05 0.048 0.160 0.03
15
Test Method ASTM D792 ASTM D638 ASTM D638 ASTM D638 ASTM D790 ASTM D790 ASTM D695 ASTM D695 ASTM D638/D790 ASTM D785 ASTM D256 ASTM D648 ASTM D696 ASTM C177 ASTM D149 ASTM D257
11310 - 15660 11310 - 12760 14210 - 15660 12760 - 14210 8410 - 11310
14210 - 15660 8410 - 10010 12760 - 14210
Hardness (Rockwell R) degrees Impact Strength (Izod) kJ/m2 with V-Notch Heat resistance F Deflection Temperature F (at 66 psi) -5 10 mm/ Thermal Expansion mm/C Thermal Conductivity Kcal/mhF Dielectric Strength Volume Resistivity Dielectric Constant 10 Hz 60 Hz 103 Hz 106 Hz Dissipation Factor 60 Hz 10 Hz 106 Hz Water absorption 24 hr. 1/8 inch thickness
3
kV/inch ohm-inch 10-2 10

-2
2.8 - 3.0 3.15 3.14 2.85 1.18 1.91 1.72 0.07
ASTM D150
ASTM D150
10-2 %
ASTM D570
Standards
ANSI B1.20.1 (Was B2.1) (American National Standards Institute) This specification details the dimensions and tolerance for tapered pipe threads. This standard is referenced in the ASTM standard for threaded fittings mentioned above.
* This data for reference only.
ANSI B16.5 This specification sets forth standards for bolt holes, bolt circles, and overall dimensions for steel 150 lbs flanges.
ASTM STANDARD D-3222 This standard covers the polymerization method and physical properties of PVDF (polyvinylidene fluoride) ASTM STANDARD D-1784 A fluoroplastic materials for molding and extrusion. (American Society for Testing and Materials) Organizations other than ASTM issue standards that This standard covers PVC and CPVC compounds used are commonly encountered in industrial in the manufacture of plastic pipe, valves, and fittings. thermoplastic piping design. The most important of It provides a means for selecting and identifying these are described here. compounds on the basis of a number of physical and chemical criteria. Conformance to a particular ASTM STANDARD D-4101 (FORMERLY D-2146) material classification in this standard requires This standard covers the polymeric content and meeting a number of minimum physical and chemical physical characteristics of PP (polypropylene) plastic properties. materials for injection molding and extrusion. 35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com 111 2
Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
Flow Characteristics
100 90 80 70
Cv VALUE (%)
Flow Characteristics
E ALV EV B VE LO G AL V M G G LU
G LU P
60 50 40 30 20 10 0 0 10 20 30
M
DI GA AP TE VA HR LV A E SB R P
VA LV E
LT I
PO
RT BA LL
40 50 60 70 VALVE OPENING (%)
TY P
E2
1B
AL L
VAL V
80
GA TE BU VA TT LV ER E FL -P Y P VA LV E
90
100
This table shows the relationship between valve opening and Cv values. Each curve is the representative average of all sizes for a particular type of valve. Cv value is the percentage of the full open Cv. The Cv value can be found in the appropriate section of this catalog. Using the Cv value to calculate the differential pressure or flow rate through a valve: Whenever a fluid passes through a valve, there will be a drop in pressure. The upstream pressure less the downstream pressure is know as the differential pressure, or: P1 - P2 = P where, P1 = upstream pressure P2 = downstream pressure P = differential pressure where, Cv is the flow rate through a valve which will produce a differential pressure of 1 psi. P = (Q/Cv)2 s.g. Q = Cv(P/s.g.) Cv = Q(s.g./P) P = differential pressure (psi) s.g.= specific gravity Q = flow rate (gpm)
112
For further technical information consult factory. ASAHI/AMERICA

Rev. C 03-05
Part Numbers
All part numbers for Asahi/America products are seven digits long. In general, the first four digits specify the product and the last three digits specify the size. In this catalog, part numbers will be referenced with the first four digits followed by "***", signifying that the size code should follow. The Part Numbers Table, below, defines the three digit code for various valve sizes.
Nominal Size (inches) 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 Asahi/America Part Number ****003 ****005 ****007 ****010 ****012 ****015 ****020 ****025 ****030 ****040 Nominal Size (inches) 5 6 8 10 12 14 16 18 20 24 Asahi/America Part Number ****050 ****060 ****080 ****100 ****120 ****140 ****160 ****180 ****200 ****240
Type 23 Multiport Ball Valves

Body PVC PVC PVC PVC PVC PVC CPVC CPVC CPVC CPVC CPVC CPVC PP PP PP PP PP PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF Elastomer EPDM EPDM EPDM FKM FKM FKM EPDM EPDM EPDM FKM FKM FKM EPDM EPDM EPDM EPDM EPDM FKM FKM FKM FKM FKM FKM FKM FKM FKM FKM Connection Soc Thd Flg Soc Thd Flg Soc Thd Flg Soc Thd Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg
1/2" - 4"
2510*** 2511*** 2512*** 2513*** 2514*** 2515*** 2516*** 2517*** 2518*** 2519*** 2520*** 2521*** 2522*** 2523*** 2524*** 2525*** 2526*** 2527*** 2528*** 2529*** 2530*** 2531*** 2532*** 2533*** 2534*** 2535*** 2536***
Type 21 Ball Valves

Body PVC PVC PVC PVC PVC PVC CPVC CPVC CPVC CPVC CPVC CPVC PP PP PP PP PP PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF Elastomer EPDM EPDM EPDM FKM FKM FKM EPDM EPDM EPDM FKM FKM FKM EPDM EPDM EPDM EPDM EPDM FK M FKM FKM FKM FKM FKM FKM FKM FKM FKM Connection Soc Thd Flg Soc Thd Flg Soc Thd Flg Soc Thd Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg
1/2" - 2"
2 1/2" - 6" 1602*** 1603*** 1604*** 1606*** 1607*** 1608*** 1610*** 1611*** 1612*** 1614*** 1615*** 1616*** 1638*** 1618*** 1619*** 1620*** 1621*** 1652*** 1622*** 1623*** 1624*** 1625*** 1666*** 1626*** 1627*** 1628*** 1629***
1601*** 1601*** 1604*** 1605*** 1605*** 1608*** 1609*** 1609*** 1612*** 1613*** 1613*** 1616*** 1638*** 1618*** 1619*** 1620*** 1621*** 1652*** 1622*** 1623*** 1624*** 1625*** 1666*** 1626*** 1627*** 1628*** 1629***
Quarter-Bloc Ball Valves

Body PVC Elastomer EPDM
Gate PP SBR
Connection SOC
Elastomer EPDM EPDM
1/2"-2" 1640***
Connection 1 1/2"-14" Flg Flg 1251*** 1252***
Gate Valves
Body PVC PVC
Constant Flow Valves

Body PVC Elastomer EPDM Connection Flg 1" - 4" 1307***
Trademarks
Air-Pro, Duo-Pro, Electromni, FloSonex, Fluid-Lok, Labcock, Multiport, Omni, PolyFlo, Poly-Pure, Purad, Proline, Pro-Tek, Pro-Vent, Proweld, and UltraPro are registered trademarks of Asahi/America, Inc. Hypalon is a registered trademark of E. I. du Pont de Nemours and Company. AFLAS is a registered trademark of Asahi Glass Co., Ltd. Halar is a registered trademark of Ausimont.
35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com 113 2 Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
Part Numbers
Labcock Ball Valves
Body PVC PVC PVC PVC PVC PVC PVC Elastomer EPDM EPDM EPDM EPDM EPDM EPDM EPDM Connection FT x FT MT x MT MT x H HxH FT x MT FT x H MT x EL 1/4" 1076002 1077002 1078002 1079002 1080002 1082002 1089002
Type 56 Butterfly Valves

Body PVC PVC PVC PP PP PP PVDF PVDF
3/8" - 3"
Disc PP PP PP PP PP PP PVDF PVDF
Elastomer EPDM FKM Nitrile EPDM FKM Nitrile EPDM FKM
1 1/2"-14" 1730*** 1731*** 1732*** 1752*** 1754*** 1753*** 1744*** 1745***
16" N/A N/A N/A 1730*** 1731*** 1732*** 1744*** 1745***
Omni Ball Valves

Body PVC PVC PVC PVC CPVC CPVC CPVC CPVC Elastomer EPDM EPDM FKM FKM EPDM EPDM FKM FKM Connection Soc Thd Soc Thd Soc Thd Soc Thd 1070*** 1071*** 1084*** 1085*** 1072*** 1073*** 1086*** 1087***
Type 56 Actuators
Series 92, Chief, Reversible Electric Pneumatic Series 79 Series 94, Quarter Master Electric - Fail Safe Air-to-Air Air-to-Spring 1792*** 1793*** 2048*** 1794*** 1795***

Body PP PP PP PVDF PVDF Disc PP PP PP PVDF PVDF Elastomer EPDM Viton Nitrile EPDM FKM 18" - 24" 1101*** 1102*** 1103*** 1104*** 1105***
Electromni Valves
Body PVC PVC PVC PVC CPVC CPVC CPVC CPVC Elastomer EPDM EPDM FKM FKM EPDM EPDM FKM FKM Connection Soc Thd Soc Thd Soc Thd Soc Thd
3/8" - 2"
2015*** 2016*** POA POA 2017*** 2018*** POA POA
Type 75 Actuators
Series 92, Chief, Reversible Electric Pneumatic Series 79 Series 94, Quarter Master Electric - Fail Safe Air-to-Air Air-to-Spring 2006*** 2086*** 2048*** 2315*** 2316***
Ball Valve Actuators

Series 92, Chief, Reversible Electric Series 94, Quarter Master Series 83, Electromni Electric - Fail Safe Pneumatic Series 79 Air-to-Air Air-to-Spring 2001*** 2085*** 2002*** 2048*** 2301*** 2302***

Body Epoxy Coated Ductile Iron Disc Seat Lever 2"-5" 1717*** Gear 2"-10" 1719***
PTFE PTFE
Damper Butterfly Valves

Body PVDF PVDF Disc PVDF PVDF Type Lever Gear 1 1/2" - 24" 1107*** 1107***
AS-i Bus System

Electric Pneumatic Series 79 Series 92, Chief (2-way) A79-E79 Air to Air Air to Spring (2-way) F79-G79 Air to Air Air to Spring (3-way) A79-E79 Air to Air Air to Spring 2407920 2407010
Type SP Pool-Pro Butterfly Valves

Body Disc Seat Lever 1 1/2"-8" Gear 8"-10" 1728***
Pneumatic Series 79
2407040
PVC
PVC EPDM 1728***
Pneumatic Series 79
2407011
PDCPD Butterfly Valves

Body & Disc PDCPD PDCPD Seat EPDM 1721*** FKM 1723*** Oper Gear Gear 28" 280 280 32" 320 320 36" 360 360 40" 400 400
Note: Not all ball or butterfly actuators can be used with all valve types and sizes. Consult price list. 114
ASAHI/AMERICA
Rev. C 03-05
Part Numbers
Type 14 TU Manual Diaphragm Valves
Body PVC PVC PVC PVC CPVC CPVC CPVC CPVC PP PP PP PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF Bonnet PVC PVC PVC PVC PP PP PP PP PP PP PP PP PP PP PP PP PPG PPG PPG PPG PVDF PVDF PVDF PVDF Elastomer EPDM EPDM PTFE PTFE EPDM EPDM PTFE PTFE EPDM EPDM EPDM EPDM PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE PTFE Connection SOC THD SOC THD SOC THD SOC THD DIN Soc IPS Soc Thd Butt DIN Soc IPS Soc Thd Butt DIN Soc IPS Soc Thd Butt DIN Soc IPS Soc Thd Butt
1/2" - 2"
Type 14 Flanged Manual Diaphragm Valves

Body PVC PVC CPVC CPVC PP PP PVDF PVDF Bonnet PVC PVC PP PP PP PP PPG PVDF Diaphragm EPDM PTFE EPDM PTFE EPDM PTFE PTFE PTFE
1/2" - 4"
1526*** 1527*** 1528*** 1529*** 1530*** 1531*** 1532*** 1533*** 1535*** 1534*** 1537*** 1536*** 1539*** 1538*** 1541*** 1540*** 1543*** 1542*** 1545*** 1544*** 1547*** 1546*** 1549*** 1548***
1461*** 1462*** 1463*** 1464*** 1465*** 1466*** 1468*** 1467***
Type 15 Flanged Manual Diaphragm Valves

Body PVC PVC CPVC CPVC PP PP PVDF PVDF Bonnet PVC PVC PP PP PP PP PPG PVDF Diaphragm EPDM PTFE EPDM PTFE EPDM PTFE PTFE PTFE 5" - 6" 1461*** 1462*** N/A N/A 1465*** 1466*** 1468*** 1467***
Type 14 Pnuematic Air-to-Spring Diaphragm

Body PVC PVC PVC PVC PVC PVC CPVC CPVC CPVC CPVC CPVC CPVC PP PP PP PP PP PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF Bonnet PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG Elastomer EPDM EPDM EPDM PTFE PTFE PTFE EPDM EPDM EPDM PTFE PTFE PTFE EPDM EPDM EPDM EPDM EPDM PTFE PTFE PTFE PTFE PTFE EPDM EPDM EPDM EPDM EPDM PTFE PTFE PTFE PTFE PTFE Connection Soc Thd Flg Soc Thd Flg Soc Thd Flg Soc Thd Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg
1/2" - 2"
Type 14 Pnuematic Air-to-Air Diaphragm

Body PVC PVC PVC PVC PVC PVC CPVC CPVC CPVC CPVC CPVC CPVC PP PP PP PP PP PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF PVDF Bonnet PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG PPG Elastomer EPDM EPDM EPDM PTFE PTFE PTFE EPDM EPDM EPDM PTFE PTFE PTFE EPDM EPDM EPDM EPDM EPDM PTFE PTFE PTFE PTFE PTFE EPDM EPDM EPDM EPDM EPDM PTFE PTFE PTFE PTFE PTFE Connection Soc Thd Flg Soc Thd Flg Soc Thd Flg Soc Thd Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg
1/2" - 2"
1589*** 1591*** 1423*** 1588*** 1590*** 1424*** 1597*** 1599*** 1425*** 1596*** 1598*** 1426*** 1844*** 1865*** 1842*** 1867*** 1427*** 1843*** 1866*** 1841*** 1868*** 1428*** 1884*** 1887*** 1885*** 1886*** 1422*** 1834*** 1869*** 1833*** 1870*** 1429***
1577*** 1576*** 1413*** 1579*** 1578*** 1414*** 1581*** 1580*** 1415*** 1583*** 1582*** 1416*** 1847*** 1860*** 1848*** 1861*** 1417*** 1849*** 1859*** 1850*** 1862*** 1418*** 1892*** 1895*** 1893*** 1894*** 1421*** 1846*** 1863*** 1845*** 1864*** 1419***
35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.com 115 2 Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com
Part Numbers
Type G Flange Manual Diaphragm Valves
Body PVC PVC CPVC CPVC PP PP PVDF Bonnet PVC PVC PP PP PP PP PPG Diaphragm EPDM PTFE EPDM PTFE EPDM PTFE PTFE 8" - 10" 1126*** 1127*** N/A N/A 1132*** 1133*** 1136***
Swing Check Valves

Body PVC PP PVDF Seat EPDM EPDM Teflon Connection Flg Flg Flg
3/4" - 8"
1201*** 1202*** 1203***
Sediment Strainers
Body PVC PVC PVC Elastomer EPDM EPDM EPDM Connection Soc Thd Flg
1/2" - 2"
3" - 4" 1256*** 1257*** 1258***
1257*** 1257*** 1258***
Ball Check Valves

Body PVC PVC PVC PVC PVC PVC CPVC CPVC CPVC CPVC CPVC CPVC PP PP PP PP PP PVDF PVDF PVDF PVDF PVDF Elastomer EPDM EPDM EPDM FKM FKM FKM EPDM EPDM EPDM FKM FKM FKM FKM FKM FKM FKM FKM FKM FKM FKM FKM FKM Connection Soc Thd Flg Soc Thd Flg Soc Thd Flg Soc Thd Flg DIN Soc IPS Soc Thd Butt Flg DIN Soc IPS Soc Thd Butt Flg
1/2" - 2"
Sight Glass Valves

3" - 4" 1210*** 1211*** 1212*** 1213*** 1214*** 1215*** 1216*** 1217*** 1218*** 1219*** 1220*** 1221*** 1276*** 1226*** 1227*** 1228*** 1229*** 1290*** 1230*** 1231*** 1232*** 1233***
Body PVC PVC PP PP Seals EPDM FKM EPDM FKM Connection Flg Flg Flg Flg
3/4" - 1"
1210*** 1210*** 1212*** 1213*** 1213*** 1215*** 1216*** 1216*** 1218*** 1219*** 1219*** 1221*** 1276*** 1226*** 1227*** 1228*** 1229*** 1290*** 1230*** 1231*** 1232*** 1233***
1333*** 1334*** 1336*** 1337***
Type A Pressure Relief Valves

Body PVC PVC PP PP Connection Thd Flg Thd Flg
1/2" - 2"
1361*** 1360*** 1363*** 1362***
Type E Pressure Relief Valves

Body PVC PVC PP PP PVDF PTFE Connection FLG THD FLG THD FLG FLG
1/2" - 2" 3" - 4"
1310*** 1311*** 1312*** 1313*** 1314*** 1315***
1310*** 1312*** 1314*** 1315***
Globe Valves
Body PVC PVC PVC PP Elastomer EPDM EPDM EPDM EPDM EPDM EPDM EPDM Connection Soc Thd Flg DIN Soc IPS Soc Thd Flg
1/2" - 4"
1260*** 1261*** 1262*** 1264*** 1267*** 1265*** 1266***
Ball Foot Valves

Body PVC PVC PVC PVC PVC PVC Elastomer EPDM EPDM EPDM FKM FKM FKM Connection Soc Thd Flg Soc Thd Flg
1/2" - 2"
PP PP PP
1235*** 1236*** 1237*** 1238*** 1239*** 1240***

Body PVC PVC PP PP PTFE PTFE PVDF PVDF Connection Flg Flg Flg Flg Flg Flg Flg Flg Actuated Pneumatic Electric Pneumatic Electric Pneumatic Electric Pneumatic Electric
1/2" - 4"
2501*** 2201*** 2502*** 2202*** 2503*** 2203*** 2504*** 2204***
AV Gaskets
Material EPDM PTFE-Bonded PVDF-Bonded
1/2" - 12"
3113*** 3114*** 3115***
116
ASAHI/AMERICA
Rev. C 03-05
ASAHI/AMERICA
Actuation and Controls
Series 92 & 94
Series 79 eumatic Actuators Globe Controls AS-i Bus Systems Positioners
s and
Actuators, Positioners & Accessories

Asahi/Americas pneumatic and electric actuators have pushed the state-of-the-art since 1987. Todays offerings have added numerous features and material choices to accommodate the broadest range of applications. We have been the principle pioneer of corrosion resistant thermoplastic valves, actuation and pipe in the United States, providing a broad product line, extensive engineering and custom design services. Our pneumatic and electric actuation products have been significantly expanded, dictated by customer needs. We have developed and currently manufacture the industrys most extensive line of corrosion resistant actuators. This product line consists of pneumatic actuators, electric actuators and a broad range of options and communication packages, which include solenoids for on/off applications, positioning devices for modulating applications, and auxiliary limit switches for position indication (also used for safety interlock). Asahi/America realizes that actuator performance is priority one for our customers, that is the reason that we consider quality as our number one priority. There is nothing worse than an actuator that has failed to perform. There are many repercussions resulting in a failed actuator such as lost product batches, costly repairs, costly downtime, etc. It is a well-known fact that a product that fails to perform will directly reduce the confidence of the user and almost always result in the user selecting another manufacturer; this is why Asahi/America has such high quality standards. Our high quality standards have paid off with multiple actuators (electric and pneumatic) in the Aquarium Industry, Water Treatment Municipalities, Chemical Manufacturing Facilities, Landfill Industries, Off-shore Industries, Semiconductor manufacturing, etc. All of Asahi/Americas actuators employ ISO and NAMUR mounting, which has become an industry standard. By conforming to these standards, Asahi/America is able to increase inventory levels of standard mounting kits for valves as well as for options (auxiliary limit switches, modulating devices, solenoids,etc.). These standards also allow for simple assembly and installation of the products in the field. The actuation products shown here were developed around the following objectives:
Variety:
We offer 8 models of electric actuators available in 3 materials; and 10 models of pneumatic actuators, which are also available in 3 materials.
Flexibility:
Our actuators have the ability to interface with a PLC/ DCS computer system, flow controllers, BUS Systems, etc; allowing for customization to meet specific customer needs. We also offer a full compliment of options such as auxiliary limit switches, solenoid valves, positioning devices, transmitters, spring return and battery back up failsafe units.
Reliability:
Each actuator has been designed for a minimum life of 250,000 cycles. Each actuator is also 100% cycle tested prior to shipment (not random sample tested) to ensure that you are receiving a quality product that will perform to your satisfaction.
Compact Size:
Asahi/Americas actuators have been designed with the highest torque to weight ratios in the industry. This low weight equates to less time, effort, and cost associated with installation.
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Rev. C 03-05
Actuators, Positioners & Accessories

Corrosion Resistance:
Asahi/America actuators are designed to withstand the toughest corrosive environments, with models available in Polyamide, Rilsan, SS, Zytel, and baked Powder Coating; all with SS Trim.
Response:
Since we design, manufacture, and inventory our actuator products at our Malden, Ma. facility, we can respond quickly to our customer needs. These needs could be actuator parts, complete actuators, or a complete actuated valve package.
Table of Contents
120 123 124 125 126 Pneumatic Actuators Series 79 A & B Series 79 C & D Series 79 E F & G Pneumatic Actuators Dimensions, Cycle Times & Weights 127 Pneumatic Actuator Options 128 Westlock Top-Mounted Switch Box 129 Pneumatic Actuator with Asco Solenoid 130 Pneumatic Option 131 Integral Travel Stop 132 Westlock K-10 Positioner 133 Westlock P-10 Positioner 134 High Temperature Actuator 180 Degree Actuator 135 AS-i Bus System 139 Electric Actuators 140 Series 92 Electric Actuator 142 Series 94 Electric Actuator 144 Series 87 Electric Actuator 145 Local Remote Station 146 Series 92, 94 & 87 Wiring Schematics 148 Electric Actuator Options 149 Part Numbers
Cost Effectiveness:
We pride ourselves on offering a superior product at competitive prices. Our goal is to offer the best quality and most features while priced at the level of less equipped actuators.
Engineering:
Since the design, manufacturing, and testing is done at our Massachusetts facility, we can supply exceptional technical support for installation and troubleshooting along with assuming full responsibility for product quality and performance.
Private Labeling:
We can design and fabricate a variety of products to suit customer needs. Customizing the look of our actuators is not an issue with the use of our Powder Coating Shop located in our facility.
Traceability:
Each actuator receives a serial number so that it may be traced back to the original parts. This allows us to know what actuator was shipped with what valve (if applicable) and with what options (if applicable).
Inspection:
All actuator components are fully inspected as our Assembly and Quality Control Department receives them. When actuators are ready to ship, they undergo cycle testing by our shop personnel, who then signs off on the product along with the Production Manager. The units are then sent to Quality Control Department where they again are tested and signed off by QC personnel.
Pneumatic Actuators
Asahi/Americas Series 79P pneumatic actuators for quarter turn ball and butterfly valves provide accurate and dependable control, especially in corrosive applications. The units are compact, yet extremely durable and available in output torques from 60 to 17,000 inch-pounds based on an 80-psi air supply. Three standard actuator materials are offered: glass reinforced polyamide, cataphoresis & rilsan coated cast aluminum alloy, and 316 Stainless Steel; all of which incorporate ISO and NAMUR mounting configurations for simple installation of accessories. These material choices provide excellent protection from adverse environments & corrosive process materials. Two versions of this actuator are offered: single acting (air to spring or failsafe) and double acting (air to air), both versions utilize a double piston, double rack and pinion design. There are definitive advantages for using the rack and pinion design; the accuracy of translating linear to rotary torque is one. This is especially important in a modulating application. Another advantage is the constant torque output throughout the travel, which simplifies actuator to valve sizing.
Introduction
Double Acting:
When the pressurized air is removed from the bottom port, the unit remains in the same position until pressurized air is applied to the top port (unlike the single acting actuator). When the pressurized air is introduced to the top port, it is channeled to the opposite side of the pistons. This pressure on the pistons drives them to their original position, which in turn rotates the actuator output shaft in a clockwise direction, which closes the valve.
Engineering Specifications
Body and End Cap Material: Cast Aluminum body
(Cataphoresis and Rilsan coated inside and outside), glass filled Polyamide, 316 SS Shaft: 303 SS or Cataphoresis coated with double O-ring seal on top and bottom Temperature Range: -25F to 195F* O-ring Material: Self Lubricating BUNA-N Output Torque Range: 60 in/lbs to 17,000 in/lbs Supply Air: 60 psi minimum, 120 psi maximum Air Connections: 1/4 FNPT Mounting Dimensions: ISO and NAMUR Standards
All Series 79 Pneumatic Actuators shall be double piston, double rack and pinion design with body and end cap materials cast aluminum Cataphoresis and Rilsan coated inside and outside, glass filled Polyamide, or 316 Stainless Steel. Shaft shall be 303 Stainless Steel or Cataphoresis coated steel with double O-ring seals on top and bottom. Actuators shall have 1/4 FNPT air connections, and visual position indicator. Single acting versions (spring return) shall have concentric spring sets. All actuators shall have ISO bolt circle and NAMUR mounting dimensions for the installation of optional accessories, as manufactured by Asahi/America, Inc.
Operation
Single and Double Acting:
Pressurized air is introduced via the bottom port and displaces two opposed pistons. When the pistons are displaced, they in turn rotate the actuator output shaft counterclockwise, which opens the valve. This action is the same for single acting and double acting actuators.
Single Acting:
When the pressurized air is removed from the bottom port, the compressed springs located at the opposite side of the pistons relax. As the springs relax, they in turn rotate the actuator output shaft in a clockwise rotation, which closes the valve. Although the term relax is used, the springs are NEVER fully relaxed, and are ALWAYS under tension, so caution must be exercised.
*For higher temperatures, see our High Temp Actuator on page 138.
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Rev. C 03-05
Pneumatic Actuators
Pneumatic Actuator Sales Questionnaire
The following questions need to be asked to make a proper recommendation: Air to Air or Air to Spring? Supply Air Available? On/Off Modulating? Positioner? 3-15 psi or 4-20 mA (analogue or digital) ? Solenoid NEMA Rating? 4 or 7? Environment ? Temp, Corrosion Resistance? Feedback? Switches NEMA 4 or NEMA 7?
A concentric spring set consists of a number of springs located inside one another. This has two (2) advantages. First, the spring pressure is in the center of the piston for a constant output torque and no side loading of the piston to create premature wearing of parts. Second, the concentric spring set allows the removal of springs to compensate for lower air supply pressures while maintaining constant output torque by applying pressure to the center of the piston. Torque output for single acting (spring return) models varies according to the compression rate of the springs. Output torque decreases on the air stroke as the springs are compressed, and decreases in the spring stroke as the springs relax and extend. Reference the torque chart on page 6 and use it to determine the correct number of springs required for your application.
Actuator Selection
DOUBLE ACTING
RACK AND PINION SCOTCH YOKE
TORQUE
0 TRAVEL
90
TORQUE
0 TRAVEL
90
SPRING RETURN
RACK AND PINION SCOTCH YOKE
TORQUE
0 AIR STROKE (CCW)
90 TRAVEL
TORQUE
90
Second is the air supply to which a conservative approach is required. If an actuator is located adjacent to the compressor, it will most likely see the full 80 psi. But if the actuator is located 100 yards away with leaky air fittings, then the actuator may see only a fraction of the 80 psi that the compressor is producing. So if an actuator is sized for a supply of 80 psi, and the actuator sees 60 psi because of leaky fittings, there will not be enough output torque from the actuator to cycle the valve. If the required torque of a valve (including the 25% safety factor) equals or exceeds the output torque of the actuator, then the next size actuator should be selected.
Torque and Air Pressure

Two (2) pieces of information are required for proper selection of a pneumatic actuator: First is Valve breakaway torque. This is the amount of torque required to break the ball, plug or disc away from the seat. It is calculated from the differential pressure, type of media, contact area between sealing members, etc. Once this is determined, it is multiplied by a safety factor to take into account unknowns such as the amount of time a valve has been in the closed position (some sealing members may take a set, making them difficult to separate) and corrosion buildup.
Example of Pneumatic Actuator Selection

Select the proper actuator for the following application: Single Acting (Spring Return) Fail Close Valve torque = 250 in/lbs SPECS: Air supply pressure = 60 psi Required valve torque 313 in/lbs FIND: Spring end torque (336) Air start torque @ 60 psi (348) C579PSN with 4 springs per side ANSWER:
Pneumatic Actuators
Torque Air to Air (Inch-Pounds)
Model No. A79P B79P B579P C79P C579P Supply Pressure (psi) 40 69 101 204 285 475 60 103 147 290 418 691 80 137 202 396 576 929 100 172 257 496 730 1162 120 208 308 535 867 1367
Actuator Selection
Torque Air to Air (Inch-Pounds)
Model No. D79P D579P E79P F79P G79P Supply Pressure (psi) 40 665 855 1859 3507 8797 60 979 1654 2737 5063 12861 80 1294 2349 3618 6798 17098 100 1698 2988 4734 8974 22446 120 2020 3311 5641 10637 26696
Torque Air to Spring

Model Spring Set 1 2 3 4* 1 2 3 4* 1 2 3 4* 1 2 3 4* 1 2 3 4 5* 1 2 3 4 5* 1 2 3 4 5* 1 2 3 4 5* 1 2 3 4 5* 1 2 3 4 5*
(Inch-Pounds)
Supply Pressure (psi) 60 PSI Start End 77 63 65 45 48 21 105 81 56 213 167 116 303 243 165 550 458 403 348 842 702 562 471 422 1028 849 670 2214 1792 1405 983 3905 3151 2537 1923 1686 10182 8500 6645 85 54 31 174 112 66 253 171 60 495 367 275 184 725 497 257 143 29 670 401 178 2011 1439 775 281 3570 2607 1574 695 143 8156 5306 2593 80 PSI Start End 111 97 99 79 86 55 79 45 160 140 136 109 111 86 102 61 306 265 257 199 203 150 184 97 461 411 401 329 323 218 290 163 773 714 675 578 617 480 558 382 487 298 1158 1041 1018 813 878 573 787 459 738 345 1723 1544 1365 1186 3095 2673 2286 1864 1692 5640 4886 4272 3658 3421 14419 12737 10882 9371 1365 1096 873 605 2892 2320 1656 1162 812 5305 4342 3309 2430 1878 12393 9543 6830 4151 100 PSI Start End 146 132 134 114 121 90 114 80 215 195 191 164 166 141 157 116 415 378 371 319 322 275 306 228 615 565 555 483 477 372 444 317 1021 969 934 847 882 760 830 673 769 594 1561 1444 1421 1216 1281 976 1190 862 1141 748 2362 2183 2004 1825 4211 3789 3402 2980 2808 7816 7062 6448 5834 5597 19767 18085 16230 14719 2004 1735 1512 1244 4008 3436 2772 2278 1928 7481 6518 5485 4606 4054 17741 14891 12178 9499 120 Start 182 170 157 150 266 242 217 208 497 445 387 367 752 692 614 581 1226 1121 1058 996 922 1883 1743 1603 1512 1463 2685 2506 2327 2148 5118 4696 4309 3887 3715 9479 8725 8111 7497 7260 24017 22335 20484 18969 PSI End 168 150 126 116 246 215 192 167 454 382 330 274 702 620 509 454 1163 1016 912 807 713 1766 1538 1298 1184 1070 2327 2058 1835 1567 4915 4343 3679 3185 2835 9144 8181 7148 6269 5717 21991 19141 16428 13749 Spring Stroke Start End 40 26 58 38 82 51 92 58 62 42 93 66 116 91 141 100 118 81 179 125 223 175 270 192 165 115 247 175 358 253 413 286 194 141 318 230 407 283 495 336 575 398 254 137 482 277 722 417 836 508 950 557 984 1253 1476 1744 726 1298 1962 2456 2806 1493 2456 3489 4368 4920 4705 7555 10268 12947 626 805 984 1163 523 945 1332 1754 1926 1158 1912 2526 3140 3377 2679 4361 6216 7727
A79PS
40 PSI Start End 43 29
B79PS
59
39
B579PS
123
89
C79PS
170
120
C579PS
33 4 252
285 171
D79PS
528 388
411 183
D579PS
564
235
E79PS
1336 914
1133 561
F79PS
2349 1595
2014 1051
G79PS
6118 4436
4092 1242
* Standard Spring Set Caution: Springs under tension. Only factory or authorized personnel may safely replace springs using special tools and equipment
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Rev. C 03-05
Pneumatic Actuators
8 5 4 2 1 3 6 7 9 10 11
A79,B79&B579
16 13 14 15
12
Parts List (A79,B79 & B579)

PARTS NO. DESCRIPTION PCS. 1 End Cap Retaining Ring 2 2 Double Acting End Cap 2 3 End Cap O-Ring 2 4 Piston 2 5 Actuator Body 1 6 Washer 1 7 Shaft Retaining Ring 1 1 2 2 2 2 2 1 2 1 MATERIAL Cataphoresis Coated Steel *1 See Note for Material Self Lubricating BUNA-N Polyarilamide See Note for Material Polyamide 6 Stainless Steel for A79 Nickel PTFE Coated Steel for B79 & B579 Polyacetal for A79-Polyamide for B79 & B579 Polyacetal Polyacetal Self Lubricating BUNA-N Self Lubricating BUNA-N Self Lubricating BUNA-N Cataphoresis Coated DIN-17223-C See Note Material 303 Stainless Steel B79 & B579 Polyamide with 303 SS Insert for A79
8 Position Indicator 9 Piston Guide * 10 Guide Ring 11 Piston O-Ring 12 Upper Shaft O-Ring 13 Lower Shaft O-Ring 14 Spring Set 15 Spring Return End Cap 16 Shaft
* Not used on A79 Actuators *1 Nickel PTFE Coated Steel For 316SS Actuators Note: Cataphoresis & Rilsan Coated Aluminum Available for A79, B79 & B579 Polyamide Available for A79 & B79 316SS Available for B79
Pneumatic Actuators C79,C579,D79&D579 Multiport Ball Valves

8 5 4 2 1 3 17 6 7 9 10 11
13 14 15
16
12
Parts List (C79, C579, D79 & D579)

PARTS NO. DESCRIPTION PCS. 1 End Cap Retaining Ring 2 2 Double Acting End Cap 2 3 End Cap O-Ring 2 4 Piston 2 5 Actuator Body 1 6 Washer 1 7 Shaft Retaining Ring 1 8 Position Indicator 1 9 Piston Guide 2 10 Guide Ring 2 11 Piston O-Ring 2 12 Upper Shaft O-Ring 2 13 Lower Shaft O-Ring 2 14 Spring Set 1 15 Spring Return End Cap 2 16 17 Shaft Pinion Gear 1 1 MATERIAL Cataphoresis Coated Steel *1 See Note for Material Self Lubricating BUNA-N Polyarilamide See Note for Material Polyamide 6 Nickel PTFE Coated Steel Polyamide Polyacetal Polyacetal Self Lubricating BUNA-N Self Lubricating BUNA-N Self Lubricating BUNA-N Cataphoresis Coated DIN-17223-C See Note Material 303 Stainless Steel for C79, C579 & D79 Cataphoresis Coated Steel for D579 Cataphoresis Coated Aluminum Alloy
*1 Nickel PTFE Coated Steel For 316SS Actuators Note: Cataphoresis Coated Aluminum Available for C79, C579,D79 & D579 Polyamide Available for C79 & D79 316SS Available for C79 & D79
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Rev. C 03-05
Pneumatic Actuators
9 8 5 4 2 3 17 20 6 7 10 11
E79,F79&G79
19
13 14 15
16
12
Parts List (E79, F79 & G79)

PARTS NO. DESCRIPTION PCS. MATERIAL 1 Allen Screw * 16 304 Stainless Steel 2 Double Acting End Cap 2 Cataphoresis & Rilsan Coated Aluminum Alloy 3 End Cap O-Ring 2 Self Lubricating BUNA-N 4 Piston 2 Aluminum Alloy 5 Actuator Body 1 Cataphoresis & Rilsan Coated Aluminum Alloy 6 Washer 1 Polyamide 6 7 Shaft Retaining Ring 1 Nickel PTFE Coated Steel Polyacetal for E79 8 Position Indicator 1 PP for F79 & G79 9 Piston Guide 2 PTFE + Bronze 10 Guide Ring 2 PTFE + Bronze 11 Piston O-Ring 4 Self Lubricating BUNA-N 12 Upper Shaft O-Ring 2 Self Lubricating BUNA-N 13 Lower Shaft O-Ring 2 Self Lubricating BUNA-N 14 Spring Set 1 Cataphoresis Coated DIN-17223-C 15 Spring Return End Cap 2 Cataphoresis & Rilsan Coated Aluminum Alloy 16 Shaft 1 Cataphoresis Coated Steel 17 Pinion Gear 1 Cataphoresis Coated Aluminum Alloy 19 End Cap Gasket 2 Self Lubricating BUNA-N 20 Set Screw 1 304 Stainless Steel
* E79 uses 12 Allen Screws
Pneumatic Actuators
BOTTOM VIEW
F: Bolt Circle
TOP VIEW R
Top Output: NAMUR
X Y S .47 .16 D M5 .16
K: Thread L: Depth, 4 Holes
4xM5, Depth:6mm
FRONT VIEW E
SIDE VIEW G H
Solenoid Pat: NAMUR 1/4" NPT 2 Holes
Bottom Output: DIN-3337
Z .944 J C
2xM5, Depth:8mm
Q1 45 1.26 P Q1
Dimensions (IN.)
Model A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P C 2.56 3.15 3.62 3.82 4.65 5.16 6.34 7.13 8.74 10.35 D 0.78 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.97 1.97 E A-A 4.29 4.92 5.75 7.16 7.99 9.21 10.87 13.74 17.48 20.63 AS 5.65 6.30 7.64 9.29 10.12 12.28 14.25 18.86 23.54 27.32 F 1.65 1.96 2.75 2.75 2.75 2.75 4.02 4.02 4.92 5.51 G 1.47 1.73 2.08 2.16 2.36 2.64 3.07 3.70 4.72 5.31 H 1.22 1.42 1.77 1.85 2.16 2.36 2.91 3.27 4.17 4.82 J 3.35 4.33 4.80 5.00 5.83 6.34 7.52 8.31 10.71 12.32 K 5 mm 6 mm 8 mm 8 mm 8 mm 8 mm 10 mm 10 mm 12 mm 16 mm L 0.39 0.47 0.47 0.59 0.59 0.59 0.79 0.79 0.79 0.98 P .55 1.03 1.26 1.26 1.26 1.26 1.57 1.57 1.93 1.93 Q1 0.433 0.79 0.95 0.95 0.95 0.95 1.18 1.18 1.42 1.42 R 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 5.12 5.12 S 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 1.18 X 0.31 0.39 0.39 0.39 0.39 0.63 0.63 0.63 1.26 1.26 Y 0.29 0.43 0.43 0.43 0.43 0.39 0.39 0.39 0.83 0.83 Z 0.53 0.59 0.59 0.59 0.59 0.75 1.18 1.18 1.50 1.50
Air Consumption (Cubic Inches.)

Air to Air Model No. A79P B79P B579P C79P C579P D79P D579P E 79P F79P G79P Open Port A 4.58 9.15 17.00 21.35 39.66 48.82 91.54 125.10 323.43 640.75 Close Port B 3.05 6.10 15.25 19.52 33.56 42.72 79.33 115.95 219 427.17 Air to Spring Air Stroke 4.58 9.15 17.00 21.35 39.66 48.82 91.54 125.10 323.43 640.75
Cycle Time (Seconds per Stroke)

Air to Air Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P Open Port A 0.10 0.15 0.20 0.25 0.30 0.40 0.50 0.60 1.20 2.00 Close Port B 0.10 0.15 0.20 0.25 0.30 0.40 0.50 0.60 1.20 2.00 Air to Spring Open Port A 0.15 0.20 0.40 0.60 1.00 1.70 2.70 3.80 5.80 18.20 Close Port B 0.30 0.40 0.80 1.10 1.50 2.00 3.90 5.50 12.00 19.00
Weight (In Pounds)

Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P Aluminum A-A 1.0 2.2 3.3 4.1 5.8 7.9 13 20 39 68 A-S 1.3 2.8 5.1 5.7 8.8 12.7 20.2 35 80.3 128.5 A-A 0.73 1.7 N/A 3.1 N/A 6.5 N/A N/A N/A N/A PAG *
Note: Actuator supplied with 80 psi, and no load

316 SS A-S 1.1 2.3 N/A 4.7 N/A 11 N/A N/A N/A N/A A-A N/A 3.9 N/A 8.2 N/A 13.3 N/A N/A N/A N/A A-S N/A 5.1 N/A 9.4 N/A 19 N/A N/A N/A N/A
* Polyamide Glass Filled
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Rev. C 03-05
Pneumatic Actuators
Troubleshooting
What if valve does not cycle? 1. No power source to solenoid. Check for power. 2. Power source disconnected. Check for broken wire or loose connection. 3. Low or wrong power source. Check for proper voltage. 4. Air not supplied to solenoid valve. Check air supply. 5. Air supply set too low. Adjust air pressure. 6. Speed control on solenoid valve set incorrectly. Adjust. 7. Filter regulator clogged or dirty. Inspect and clean. 8. Lubricant in air supply not compatible with O-ring material. Consult factory for chemical resistance. 9. Manual override engaged on solenoid. Dis-engage. What if the valve does not fully open or close? 1. Air supply set too low. Adjust pressure. 2. Speed control on solenoid valve set incorrectly. Adjust. 3. Foreign material is caught in valve limiting travel. Inspect valve and replace parts as needed as per the appropriate IOM. 4. Actuator not properly sized for an air supply of less than 80-psi. 5. Filter regulator clogged or dirty. Inspect and clean. 6. Camstop adjusted to limit travel. Check adjustment. What if air leaks out of solenoid? 1. Supply line not properly tightened into solenoid valve body. Check tightness. 2. Solenoid body damaged from over tightening. Inspect and replace if required. 3. Solenoid valve not properly tightened to actuator housing (NAMUR style). 4. Solenoid gasket not properly seated against actuator body. Inspect gasket and replace or reposition. 5. Piston O-rings worn. Rebuild actuator with appropriate repair kit per appropriate IOM.
Options Filter/Regulator
The filter/regulator filters the supply air to 20 microns while regulating the air supply from 0-125 psig. The filter/ regulator has a powder coated zinc body with 1/4 FNPT connection ports, is piston operated and self-relieving. The bowl is 1.5 ounces and features a manual drain port for cleaning.
Mechanical Travel Stop

A mechanical travel stop (camstop) is available for the Series 79 pneumatic actuators. The camstop allows for independent adjustment of the opening stroke, closing stroke or both simultaneously. It is mounted in between the actuator and the valve mounting kit, with the camstop acting as the actuator to valve coupling.
VIEW 3D
CAM VIEW A-A
Westlock Top-Mounted Switch Box

A limit switch box is mounted on and coupled to the actuator in order to operate position-indicating lights on control panels, to control other equipment such as pumps, compressors and mixers, to sequence other valves, or for feedback and PLC position confirmation. Two singlepole, double throw (SPDT) switches are mounted in one enclosure and are activated by individual, adjustable cams. The cams are connected to the cam shaft, which is direct coupled to the actuator shaft. Switches can be set to be activated in fully open or closed positions, or in any position in the quadrant of the actuator's operation. The limit switch box is availalbe in NEMA 4X and NEMA 7 enclosures, and switches can be supplied in mechanical or proximity models. The electrical rating of the standard mechanical switches is 15 amps at 250 Vac, which qualifies them for the following voltages: 12 and 24 Vdc, 12, 24 and 115 Vac.
Dimensions (IN.)
Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P A 1.75 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.95 2.95 B 2.56 3.15 3.62 3.82 4.64 5.16 6.34 7.12 8.74 10.35
6.42
(NEMA7)
2.94
(NEMA4x&7)
6.13
(NEMA7)
BEACON
OPEN
OPEN
2.63
(NEMA4x)
3.03
(NEMA7)
5.47
(NEMA4x)
A OPEN
128
OPEN
5.47
(NEMA4x)
ASAHI/AMERICA
Rev. C 03-05
Pneumatic Actuators with Solenoid

E1
SOLENOID
The solenoid valve used for our pneumatic actuators is a 4-way, on/off, electrically controlled valve. An electrical signal to the solenoid's coil switches the compressed air supply to the actuator cavities, as follows: The solenoid valve is used with the actuator, and simultaneously pressurizes Port A while exhausting the end cap cavities through Port B, or vice versa. The solenoids are furnished with mufflers and speed controls. The muffler reduces the sound of the exhausting air, and the speed control determines the cycle time of the actuator. The speed controls are manually set needle valves which can be adjusted. The cycle time can be slowed by restricting the flow of the exhausting air, thus maintaining back pressure on the opposite side of the pressured actuator cavity. Solenoids are available in NEMA 4X and NEMA 7 ratings, and in all voltages. The 115 Vac model has a 6.2 watt coil.
Upon electrical failure, actuators with single-coil solenoids will return to the de-energized position. This position can be either actuator position depending upon how the plumbing is connected from the solenoid block to the air connection of the actuator, Port A or Port B. Solenoids can be either close-coupled to the actuator (as shown), or they can be remotely installed, always considering that pneumatic air looses pressure over distance. During the absence of electric power, the actuator can be cycled by operating the manual override on the solenoid, providing that supply air is still available.
Dimensions (IN.)
Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P E1 5.77 6.02 6.38 6.46 6.65 6.93 7.36 8.00 9.01 9.61
Pneumatic Actuator Options
NEW
Asahi America, Inc. is pleased to introduce two new options that are now available for our pneumatic actuators. First is the Safety Spring option for single acting pneumatic actuators. This option allows the removal of the end caps for maintenance or changing of the fail orientation without the fear of injury due to the stored energy of the springs. We have incorporated a captive spring design (shown as the black, green and yellow items) into the concentric spring pack so that they are contained, and the stored energy remains just that; stored. The Safety Spring option is available for the C79P through the G79P. The output torque of the actuator and actuator dimensions are unaffected with this option.
Temperature range: -25 F 195 F O-Ring material: Self lubricating BUNA-N Output torque range: 286 in/lbs 17,000 in/lbs Piston guide & guide ring material: Polyacetyl or PTFE and bronze Spring Material: Cataphoresis coated DIN-17223-C Spring Design: Concentric safety spring with spring retainer, all Cataphoresis coated Supply air: 60psi 120psi Air connections: 1/4" FNPT Mounting dimensions: ISO and NAMUR
All Series 79P Pneumatic Actutors shall be double piston, double rack and pinion design. Piston guides and guide rings shall be polyacetyl or PTFE and bronze. Body and end cap materials shall be cast aluminum with a Cataphoresis and Rilsan coating inside and outside. Shaft shall be 303 Stainless Steel or Cataphoresis coated, each with double o-ring seals on top and bottom. Actuators shall have 1/4" FNPT air connections, and visual position indicator. Single acting versions (spring return) shall have concentric spring sets with Safety Spring design. All actuators shall have ISO bolt circle and NAMUR mounting dimensions for the installation of optional accessories, as manufactured by Asahi America, Inc.
Actuator design: Double rack and pinion Body and end cap material: Cataphoresis and Rilsan coated aluminum (inside and outside for maximum corrosion resistance) Output Shaft: 303SS or cataphoresis coated shaft, each with double O-Ring seal on top and bottom 130
ASAHI/AMERICA
Rev. C 03-05
New Product
Integral Travel Stop
NEW
Second is the Integral travel stop for double and single acting pneumatic actuators. The integral travel stop allows for independent adjustment of the close stroke (0 ) from -2 to +4 , and independent adjustment of the open stroke (90 ) from -4 to +2 ; and is available for models C79P through G79 P. This is a factory-installed option. All products that are manufactured have tolerances that must be met. When multiple manufactured products are assembled, the total tolerance for all of the components becomes exaggerated. When this occurs, it is possible that the actuator will rotate 90 degrees, but the valve will actually rotate less than 90 degrees. To compensate for this action, the actuator must travel more than 90 degrees so that the valve can travel to its full open and full closed positions. With this in mind, we have developed and now offer the integral travel stop option.
Body and end cap material: Cataphoresis and Rilsan coated aluminum (inside and outside for maximum corrosion resistance) Output Shaft: 303SS or cataphoresis coated shaft, each with double O-Ring seal on top and bottom Temperature range: -25 F 195 F O-Ring material: Self lubricating BUNA-N Output torque range: 286 in/lbs 17,000 in/lbs Piston guide and guide ring material: Polyacetyl or PTFE and bronze Integral Travel Stop: 300SS for sizes C79P E79P, Alloy steel for sizes F79P G79P all with Buna-N ORings seals Supply air: 60psi 120psi Air connections: 1/4" FNPT Mounting dimensions: ISO and NAMUR
All Series 79P Pneumatic Actuators shall be double piston, double rack and pinion design. Piston guides and guide rings shall be polyacetyl or PTFE and bronze. Body and end cap materials shall be cast aluminum with a Cataphoresis and Rilsan coating inside and outside. Shaft shall be 303 Stainless Steel or Cataphoresis coated, each with double o-ring seals on top and bottom. Actuators shall have 1/4" FNPT air connections, visual position indication, and a travel stop integral to the actuator body. All actuators shall have ISO bolt circle and NAMUR mounting dimensions for the installation of optional accessories, as manufactured by Asahi America, Inc.
Lateral
Ansi Blind Flange Actuator design: Double rack and pinion Sanitary Joint
Couplings
Slip Flanges
Westlock K-10 Pneumatic Positioner

The Westlock K-10 electro-pneumatic positioner accepts variable instrumentation signals (between 4 and 20 milliamps) from a PLC, DCS, set point controller, etc. and regulates the 80-psi air supply to and from the actuator. This process regulates the actuator position within its quadrant for precise modulation.
Standard Features
Simple calibration of positioner with AutoCal pushbuttons located inside of housing Corrosion resistant engineered resin enclosure, meets NEMA 4X Beacon visual position indication Pressure Gauges 3/4 FNPT conduit entry Split range capability Reverse acting capability NAMUR mount no linkage
Input current: 4 to 20 mA (analog) Supply air pressure: 40 to120 psi Resolution: 0.2% of span Linearity: 1% of span Hysteresis: 0.2% of span Repeatability: 0.2% of span Air connections: 1/4 NPT
Options
Hand held I/R calibration tool Flat Cover NEMA 7 enclosure (Aluminum) 303 or 316 SS manifold Mechanical switches Proximity switches 4 20 mA transmitter
All I/P modulating valves shall be equipped with a K-10 I/P positioner manufactured by Westlock Controls. Positioner housing shall be engineered resin meeting NEMA 4X, with stainless steel shaft & hardware, an anodized aluminum manifold with gauges, and a visual position indicator. Positioner shall be calibrated via AutoCal pushbuttons or with optional hand held calibration tool, and allow for standard (4-20 mA), split range (4-12 mA or 12-20 mA), or reverse acting (20-4 mA) instrument signals, as supplied by Asahi/America, Inc.
8.00 2.34 5.40 2.94

CLOSED CLOSED BEACON CLOSED
5.71
3.09 A B
OUT2
OUT1
SUPPLY
Dimensions
Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P A 1.75 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.95 2.95 B 2.56 3.15 3.62 3.82 4.64 5.16 6.34 7.12 8.74 10.35
132
ASAHI/AMERICA
Rev. C 03-05
Westlock P-10 Pneumatic Positioner

The Westlock P-10 pneumatic positioner accepts variable pneumatic instrumentation signals (typically between 3 and 15 psig) and regulates the 80-psi air supply to the actuator via a characterized cam, diaphragm and spool. The diaphragm receives an input pressure signal from the controller, which applies force to the spool valve spring causing the spool valve to move. This movement modifies the air pressure to the actuator, permitting the actuator to respond accordingly. The characterized cam transmits the actuator movement to the spool valve.
Standard Features
Epoxy coated die cast aluminum housing meeting
NEMA 4X Disc indication within a flat cover Split range capability Reverse acting capability NAMUR mount no linkage Independent adjustment of zero and span
Input range: 3 to 15 psig Supply air pressure: 60 to120 psig Repeatability: < 0.5% of span Linearity: < 2% of span Hysteresis: < 0.75% of span Deadband: < 0.3% of span Air connections: 1/4 NPT
Options
I/P (Transducer) in NEMA 4 or 7 Black and Yellow Beacon indication Degreed Beacon indication 6-30 psi Input signal Gauges Mechanical switches Proximity switches 4 20 mA transmitter
All pneumatic modulating valves shall be equipped with a P-10 pneumatic positioner manufactured by Westlock Controls. Positioner housing shall be die cast aluminum with an epoxy coating meeting NEMA 4X, with stainless steel shaft and hardware, and a flat disc position indicator, as supplied by Asahi/America, Inc.
Dimensions
7.48
+0.39
(OPTION)
5.31
S
OUT 2 OUT 1 INPUT
6.92
3.28 A B
Model No. A79P B79P B579P C79P C579P D79P D579P E79P F79P G79P
A 1.75 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.95 2.95
B 2.56 3.15 3.62 3.82 4.64 5.16 6.34 7.12 8.74 10.35
High Temperature Pneumatic Actuator
180 Pneumatic Actuator
The HT Series Pneumatic Actuator has been specifically designed for valves that are installed on or close to furnaces, boilers, kilns, reactor vessels; or valves handling thermal fluids in heat exchangers, thermal transfer equipment, process vessels, etc. Typically the valves are insulated however, conductive and radiant heat can increase the temperature around the actuator to levels higher than recommended for our standard pneumatic actuator (195F). With this in mind, the HT Series Actuator was developed. Dimensions and operation are the same as our standard Series 79 Pneumatic Actuators however; the materials of construction have been re-engineered to allow for temperatures up to 450F.
The 180 Actuator is for a 3-way or multiport valve, diverting flow from left port to right port and is available with an optional center-off position. This actuator is offered in cataphoresis and rilsan coated aluminum (inside and outside) with a steel rack and SS pinion. Mounting dimensions are the same as our standard pneumatic actuators (see page 130 for mounting details), output torques are different; please see table below.
E
Externals:
The body and end caps are die-cast aluminum alloy specially treated to prevent deformation at high temperatures, and fully jacketed in Xylan.
Double Acting Internals:

The shaft and pinion are 303 SS, the pistons are bichromated steel with graphite-filled PTFE piston guides, and FKM (VITON) O-rings. Spring return models have SS concentric spring sets.
Model No. C79P-180 D79P-180 E79P-180 Output E H Weight Torque Dimensions Dimensions LBS in/lbs Inches Inches 324 9.76 5.00 8.6 715 1871 11.65 18.46 6.34 8.31 10.8 21.3
Double Acting
Model No. BHT79P CHT79P DHT79P EHT79P Output Torque Weight IN/LBS LBS 199 3.2 567 1325 3776 6.4 12.9 26.3
Single Acting
Model No. BHT79PS CHT79PS DHT79PS EHT79PS Output Torque Weight IN/LBS LBS 62 3.7 230 416 1433 8.2 17.4 41
Note: Torque based on 80psi Air Supply
Single Acting
Model No. C79P-180 D79P-180 E79P-180 Output E H Torque Dimensions Dimensions Weight LBS in/lbs Inches Inches 112 11.89 5.00 10 268 717 14.72 23.58 6.34 8.31 14.9 36.2
134
ASAHI/AMERICA
Rev. C 03-05
AS-i Bus System
AS-i (Actuator-Sensor Interface) offers many of the benefits of more complex and costly bus systems, but does it at a substantially lower cost and with greater simplicity. The Actuator-Sensor Interface is ideally suited for controlling valves, actuators and many other field devices in your processing application. This interface can be used for stand-alone process control, or it can be used together with a higher-level bus control system. AS-interface does not compete with higher-level bus systems; it should be seen as a complimentary system that offers low cost, reliable device control for binary and analog devices. Reliability, simplicity and interoperability make AS-interface a cost effective connection/control solution, particularly where low installation costs is imperative. A single pair of wires, which handles power and communications, is used to control the network by means of chaining the actuators with the PLC. Each actuator (or device) will then have its own unique address within the system and only that device with the proper address will respond to system commands. AS-i is best known for its yellow flat cable, which is pierced by insulation displacement connectors so that the expense of tees and complex connectors is avoided. Devices are simply clamped onto the cable.
Digital signals are encoded on this cable in a sinusoidal signal, which has a very narrow frequency bandwidth. Filtering which is distributed through the network rejects all extraneous frequencies, and in this way AS-i can be operated in electrically noisy environments without experiencing transmission errors.The yellow flat cable carries low current (30 VDC) for input devices as well as the AS-i signal. If power for outputs (such as energizing relays) is required, an additional BLACK flat cable is available. Standard networking is capable of 62 units with a distance up to 100 meters, and a cycle time of 5ms. A maximum of 300 meters is achieved by installing repeaters. This system also responds well with products from other manufacturers, by installing a gateway to translate the commands of higher-level networks. This allows an existing system to be expanded simply by using the AS-i networking system.There are various wiring structures which can be used with this system such as the star, ring, branch, tree, etc. All are practiced and acceptable, but the loop has a distinguished property; if there were a break in the network cable the units would still cycle and the master would detect the loss of a node. This feature is unique to the ring structure.
AS-i Bus System

Pneumatic Specifications Mounting: ISO/NAMUR Connection: M12 SS AS-i Current Draw: .16 AMP Electrical Design: 2-input/2-output Voltage Range: 26.5-31.6 VDC Sensor/Relay Supply: AS-i Sensor Protection: NEMA 4X Air Connection: 1/4" FNPT Solenoid Coil: Epoxy encapsulated Solenoid Protection: NEMA 4x Reverse polarity protected
Standard Features
Low profile, compact package for ease in mounting where space limitations are an issue. Actuators and accessories meet ISO and NAMUR Standards, therefore no special training is required for field installation/conversion. M12 SS connection utilized for network interfacing NEMA 4X rated. No moving parts with proximity sensor triggered by a target puck. Sealed proximity switch so open cavity condensation is not an issue. Each actuator has visual indication and proximity feedback to the PLC. Each component meets NEMA 4X. Low power consumption allows power and data communications via the same two-wire cable. A system of 31 valves requires less than 5 amps of AS-i power. Expandability with gateway and/or insulation displacement connector. 5 ms reaction time from PLC to cycling of unit. Conformance to AS-i Certificate ZU15101.
Accessories
Master/Controller - AS-i Master/Controller - Gateway Power Supply Addressing Unit Operating Software Yellow Communications Cable Black Power Cable Displacement Connectors Displacement Splitter Cable Clip
All pneumatically actuated AS-interface systems shall have a 2-input/2-output proximity sensor and a solenoid directly mounted to a Series 79 Actuator. The sensor shall be constructed of Pocan Thermoplastic Polyester, NEMA 4X protection, operation and function LEDs, voltage range of 20-30 VDC, and a stainless steel M12 socket connection to the network. The solenoid shall have an anodized aluminum body with a 1/4" NPT air inlet, manual over ride, and NEMA 4X protection. Spool/piston shall be synthetic resin with NBR and FKM O-rings, and fitted with an epoxy-encapsulated coil directly coupled to the proximity sensor, as supplied by Asahi/America Inc.
136
ASAHI/AMERICA
Rev. C 03-05
AS-i Bus System

Electric Specifications Mounting: Inside actuator housing Connection: M12 SS* AS-i Current Draw: .13 AMP Electrical Design: 4-input/4-output Voltage Range: 26.5-31.6 VDC Sensor/Relay Supply: AS-i Relay Outputs: 12VAC/VDC, 24 VAC/VDC 115 VAC, or 220 VAC Actuator Protection: NEMA 4x, 7 & 9 Reverse polarity protected *Consult factory for specifications
Standard Features
AS-i components are installed inside standard actuator housing; actuator dimensions remain unchanged. M12 SS connection utilized for network interfacing NEMA 4X rated. No moving parts with proximity sensor triggered by cams. Each actuator has visual indication and proximity feedback to the PLC. Each component meets NEMA 4X. Low power consumption allows power and data communications via the same two-wire cable. A system of 31 valves requires less than 5 amps of AS-i power. Expandability with gateway and/or insulation displacement connector. 5 ms reaction time from PLC to cycling of unit. Conformance to AS-i Certificate ZU11601
Accessories
Master/Controller - AS-i Master/Controller - Gateway Power Supply Addressing Unit Operating Software Yellow Communications Cable Black Power Cable Displacement Connectors Displacement Splitter Cable Clip
All electrically actuated AS-interface systems shall have a double proximity switch and a PCB card installed inside of the Series 92 Actuator without compromising the protection (NEMA 4X, 7 &9). The proximity switch shall have 2 independent spst contacts triggered by the standard actuator cams and enclosed in a Pocan thermoplastic polyester housing NEMA 4X rated. The PCB card shall be short circuit protected, reverse polarity protected with 4 relay outputs. Relay outputs shall be rated 6 Amps and accept 12VAC/VDC, 24VAC/ VDC, 115 VAC, OR 220 VAC. The PCB card shall wire direct to an M12 connector for acceptance of AS-i power/signal, as supplied by ASAHI/America Inc..
AS-i Bus System

9.25 5.44
Electric Actuators
B
9.06
8.22
C1 21/20 PROXIMITY SENSOR TARGET PUCK AND VISUAL INDICATION
MOTOR
AS-i CONNECTOR (M12) SHAFT

IN
SENSOR
AS-i INTERFACE BOARD AS-i CONDUIT CONNECTOR (M12) SOLENOID
Dimensions (IN.)
Series A79PN A79PSN B79PN B79PSN B579PN B579PSN C79PN C79PSN C579PN C579PSN A 4.33 4.33 4.92 4.92 5.39 5.39 5.59 5..59 6.42 6.42 B 4.29 5.65 4.92 6.30 5.75 7.64 7.16 9.29 7.99 10.12 C1 3.52 3.52 3.78 3.78 4.14 4.14 4.22 4.22 4.41 4.41
Dimensions (IN.)
Series D79PN D79PSN D579PN D579PSN E79PN E79PSN F79PN F79PSN G79PN G79PSN A 6.93 6.93 8.11 8.11 8.90 8.90 10.51 10.51 12.12 12.12 B 9.21 12.28 10.87 14.25 13.74 18.86 17.48 23.54 20.63 27.32 C1 4.69 4.69 5.12 5.12 5.75 5.75 6.77 6.77 7.36 7.36
138
ASAHI/AMERICA
Rev. C 03-05
Electric Actuators
Basics of Operation
An electric actuator is basically a geared motor. The motor can be of various voltages and is the primary torque-generating component. To prevent heat damage from overwork or excessive current draw, electric actuator motors are usually equipped with a thermal overload sensor embedded in the motor windings. This sensor is wired in series with the power source and opens the circuit should the motor be overheated, then closes the circuit when the motor reaches a safe operating temperature. An electric motor consists of an armature, an electrical winding, and a gear train. When power is supplied to the winding, a magnetic field is generated causing the armature to rotate. The armature will rotate as long as there is power to the windings when the power is cut, the motor stops. Standard end of travel limit switches, which are a necessity for an electric actuator handle this task. Electric actuators rely on a gear train, which is coupled directly from the motor to enhance the motor torque and dictate the output speed of the actuator. The only way to change the output speed is to install a cycle length control module. This module allows an increase in cycle time only. If a decrease in cycle time is required, an alternate actuator with the desired cycle time and proper output torque must be used.
Introduction
Electric or Pneumatic?
The pneumatic actuator will probably continue to be the actuator of choice in the process industry however there are many applications where an electric actuator should be considered.
No Air Supply:
In many remote installations, it may be impractical to run an air supply line and maintain it.
Colder Climate:
Compressed air systems are vulnerable to freezing and clogging of the air lines, or potentially damaging the equipment if located in a climate that frequently sees temperatures below freezing.
PLC/DCS Controlled Process:

In the past, standard engineering practice called for pneumatically actuated valves even when the rest of the system was electronically controlled. This required a conversion from electric to pneumatic (I/P) that made systems more complicated to startup and maintain. With the increasing popularity of PLC/DCS systems, many process and instrumentation engineers are now specifying fully electronic actuation packages.
Installation Savings:
The cost to prepare a plant for pneumatically actuating a few valves (compressor, regulators, air lines, etc) far exceeds the cost of using electrically actuated valves. * Even though pneumatic actuators are used, electricity is still required to energize the solenoid valve coils that cycle the pneumatic actuators.
ARMATURE WINDING
Types of Motors
There are two (2) types of motors used for electric actuators; uni-directional and bi-directional (commonly known as reversing motors). Uni-directional motors are motors in which the armature rotates in one (1) direction, causing the valve to rotate in one direction. These actuators are typically used with a ball valve and rotate in 90 or 180 degree increments strictly for an on/off type of service. Reversing motors are motors in which there are two (2) sets of windings allowing the armature to rotate in either direction depending on which set of windings is powered. One (1) set of windings controls the clockwise direction for closing a valve, while the other set of winding controls the counter-clockwise direction for opening the valve. A major benefit of a bi-directional actuator is precise flow control, as the actuator is not required to travel the full stroke to begin the reverse stroke.
OUTPUT SHAFT OF GEAR BOX
GEAR TRAIN
Series 92
Standard Features
Motor: Reversing, brushless, capacitor run 115 VAC
50/60 Hz, single phase Overload protection: Integral thermal overload protection for motor windings with automatic reset Gear train: Permanently lubricated, solid gear that is Rockwell hardened Corrosion resistant housing: Thermally bonded baked powder coating with stainless steel trim ISO mounting configuration Conduit: Two 1/2 NPT conduit entries to eliminate cross feed between control, feedback, and power signals Position indication: Highly visible beacon position indicator for positive position of valve, even at a distance Declutchable manual override: Pull up on indicator knob, insert 5/8 wrench onto flats and rotate in the appropriate direction (CCW for open, CW for close). Models with handwheel override do not require a wrench. Simply push down on handwheel until engaged with cam and rotate Limit switches: Standard end of travel limit switches can be used for light indication (not to be use with PLC for position confirmation) Enclosure: Combination NEMA 4X, 7 & 9 enclosure for use in various environments Corrosion resistant mounting: Mounting is with PPG or stainless steel bracket, stainless steel coupling, and stainless steel hardware CE compliant motor: All 115 VAC and 230 VAC motors are CE compliant and stamped as such Extended duty cycles: Our extended duty cycles are ideal for modulating and high cycling applications Output torque: Series 92 Electric Actuators have an output torque range from 400 in/lbs to 2000 in/lbs
Electric Actuator
Options
Auxiliary (additional) limit switches Feedback potentiometer Heater and thermostat 4-20 mA Positioner (Modulating PCB) Mechanical brake 4-20 output source (Transmitter) Cycle length control module (CLC) Two-wire control Failsafe battery back up (Protek) Voltages Local Remote Station
See page 148 for more details regarding options.
Size: S92, A92, B92, C92 Torque: 400-2000 in/lbs Voltage: 120 VAC 1Ph 50/60 Hz Amp Draw: S92, B92 .5A, A92 .8A, C92 1.0A Conduit Entry: Two (2) 1/2" NPT Max Ambient Temperature: 150F Switches: Two (2) single pole, double throw (2SPDT) 15 amp rated Cycle Time per 90: S92, A92: 10 seconds B92, C92: 25 seconds
Engineering Data
115 Vac 230 Vac 12 Vdc
ENGINEERING DATA 24 Vdc 12 Vac 24 Vac Cycle Time per Weight Model Torque Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty 90 Degrees (in/lbs) (lbs) (seconds) Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle S92 400 0.5 100% 0.4 100% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 10 15.3 A9 2 700 0.8 75% 0.6 75% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 10 15.3 B92 1100 0.5 100% 0.4 100% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 25 15.3 C92 2000 1.0 50% 0.6 50% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 25 18.3
Note: Amp rating is considered locked rotor. Duty cycles are for ambient temperature (73F)
140
ASAHI/AMERICA
Rev. C 03-05
Series 92
18 52 51 35 39
18A
Electric Actuator
Parts List
PARTS LIST NO. 1 3 4 6 6A 7 8 9 10 11 14 15 15A 16 17 18 18A 19 23 24A 24B 25 26 27 27A 28 29 30 31 32 32A 35 36 38 39 44 45 51 52 Part Number 7401920 7401060 7401940 7401900 7401905 7401360 7401280 7402003 7402002 7401400 7401380 7401200 7401210 7401180 7401300 7401320 7401995 7401260 7401480 7401420 7401425 7401460 7401560 7402948 7402004 7403008 7401520 7401340 7401250 7401220 7401230 7401680 7401640 7401880 7401700 7401040 7401140 7401485 8100179 PCS. S92 A92 B92 C92 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 8 8 8 8 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Description Base Base Plate Cover Shaft Main Shaft Main Pin Shaft Stub Spur Gear 1B Spur Gear 1A Gear Pinion Gear Main Shaft Inner Shaft Inner Shaft Retainer Knob Lower Knob Upper Handwheel Collar Cam Terminal Block 1-8 Terminal Block 9-16 Switch O-Ring Base/Cover Capacitor 4.2 mFD Capacitor 6.7 mFD Capacitor 7.6 mFD Clamp Capacitor Motor Shell Spring Spring Collar Screw Cover Screw Key,Woodruff 3/32 Knob Set Screw Seal Base Seal Cover Handwheel Cam Cam Set Screw
17 19 45
Cover: Powder Coated Diecast Aluminium Cover Screw: Stainless Steel

4 5 36
27 28 30 29 50 38 23 16
25
24A 24B
32 31
15 9 11 10 8 38 14 7 3
Output Shaft: Electroless Nickel Plated

6
26
Base: Powder Coated Diecast Aluminium
1 49 44
10.00
11.60
(MODEL C)
9.06
(MODEL S, A & B)
.550 DEPTH 9.19 R.125 8.22 .948 - .000 SQ M8x .50DEPTH 4 HOLES
+.002
All Series 92 electric actuators shall have a thermally protected, bi-directional (reversing type), capacitor run motor with a permanently lubricated gear train. 115 Vac & 220 Vac motors shall conform to CE and be indicated on motor housing. Actuator shall have solid, heat-treated gearing encompassed in a baked powder coated die cast aluminum housing with stainless steel trim, which meets NEMA 4X, 7 & 9. Each actuator to have a declutchable manual override, visual position indication, and ISO mounting configuration as manufactured by Asahi/ America Inc.
2.75 BCD
Series 94
Standard Features
50/60 Hz, single phase Overload protection: Integral thermal overload protection for motor windings with automatic reset Gear train: Permanently lubricated Corrosion resistant housing: Zytel FR50 engineered resin with stainless steel trim ISO mounting configuration Conduit: Two 1/2" NPT conduit entries to eliminate cross feed between control, feedback, and power signals Position indication: Highly visible position indicator for positive position of valve, even at a distance Declutchable manual override: Push down on handle and rotate in the appropriate direction (CCW for open, CW for close) Limit switches: Standard end of travel limit switches can be used for light indication (not to be use with PLC for position confirmation) Corrosion resistant mounting: Mounting is with PPG or stainless steel bracket, stainless steel coupling, and stainless steel hardware CE compliant motor: All 115 VAC and 230 VAC motors are CE compliant and stamped as such Extended duty cycles: Our extended duty cycles are ideal for modulating and high cycling applications Output torque: Series 94 Electric Actuators have an output torque range from 150 in/lbs to 300 in/lbs
Electric Actuator
Options
Auxiliary (additional) limit switches Feedback potentiometer Heater and thermostat 4-20 mA Positioner (Modulating PCB) Mechanical brake 4-20 output source (Transmitter) Cycle length control module (CLC) Two-wire control Center-off Failsafe battery back up (Protek) Voltages Local Remote Station
All Series 94 electric actuators shall have a thermally protected, bi-directional (reversing type), capacitor run motor with a permanently lubricated gear train. 115 Vac & 230 Vac motors shall conform to CE and be indicated on motor housing. Actuator shall have a Zytel FR50 engineered resin housing with stainless steel trim, which meets NEMA 4X. Each actuator to have a declutchable manual override, visual position indication, and ISO mounting configuration as manufactured by Asahi/ America Inc.
Size: A94, B94 Torque: 150-300 in/lbs Voltage: 120 VAC 1Ph 50/60 Hz Amp Draw: A94 .5A, B94 .8A Conduit Entry: Two (2) 1/2" NPT Max Ambient Temperature: 150F Switches: Two (2) single pole, double throw (2SPDT) 15 amp rated Cycle Time per 90: A94, B94: 5 seconds
Engineering Data
ENGINEERING DATA 115 Vac 230 Vac 12 Vdc 24 Vdc 12 Vac 24 Vac Cycle Time per Model Torque Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty 90 Degrees (in/lbs) (seconds) Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle A94 150 0.5 100% 0.4 100% 2.0 75% 4.0 75% 2.0 75% 4.0 75% 5 B94 300 0.8 75% 0.6 75% 2.0 75% 4.0 75% 2.0 75% 4.0 75% 5 Weight (lbs) 3.5 3.5
Note:: Amp rating is considered locked rotor. Duty cycles are for ambient temperature (73F)
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Series 94
34 35 28 27
Electric Actuator
Parts List
PARTS LIST
Cover: Molded ZYTEL FR50
33
NO. 1 2 3 4 5 6 7 8 9 10 13A 13B 14 15 16 17 18 19 20 21 22 23 26 27 28 33 34 35
Cover Screw: Stainless Steel

21 22 15 14 20 18 17 16
7 9
13A 13B
10 19 23 6 5 4
Output Coupling: Stainless Steel
3 26 1
Part Number 7403002 7403000 7403017 7403005 7403004 7403022 7403011 7401420 7401425 7401600 7401948 7402004 7401460 7401620 7403016 7403006 7403009 7403018 7403014 7401480 7401740 7403010 7403007 7403001 7403020 7403032 7403003 7401700
Quantity 1 1 1 2 1 2 1 1 1 4 1 1 2 2 1 2 2 2 2 2 4 1 1 1 1 8 1 1
Description Base Base Seal Output Coupling Coupling Gasket Motor Motor Screw Base Plate Terminal Block 1-8 Terminal Block 9-16 Terminal Block Screw 4.2 mF Capacitor-A94 6.7 mF Capacitor-B94 Limit Switch Limit Switch Screw Outer Shaft Outer Shaft Gasket Retaining Ring Standoff Base Plate Screw Cam Cam Set Screw Pin Base Gasket Cover Cover Seal Cover Screw Handle Handle Screw
Base: Molded ZYTEL FR50

2
7.34 6.06
.60 DEPTH 6.37
1.97 BCD M6x .50DEPTH 4 HOLES
.788+.002 SQ -.000 R.125
5.67
Series 87 Electric Actuator

Standard Features
50/60 Hz, single phase Overload protection: Integral thermal overload protection for motor windings with automatic reset Gear train: Permanently lubricated Conduit: Two 3/4" NPTF conduit entries to eliminate cross feed between control, feedback and power signals Declutchable manual override: Push down on handwheel until engaged with cam and rotate Limit switches: Standard end of travel limit switches can be used for light indication (not to be used with PLC for position confirmation)
9.00
10.0 CLEARANCE FOR COVER REMOVAL
2.14 2x 3/4 NPTF 10.5 13.5 Max
2.69 3.33 3.30 12.36
2.69
2.06 8.36
2.06 4.18
Two (2) auxiliary (additional) limit switches Enclosure: NEMA 4X Corrosion resistant mounting: Mounting is with stainless
steel bracket, stainless steel coupling and stainless steel hardware Output torque: Series 87 Electric Actuators have an output torque range from 5000 in/lbs to 10,000 in/lbs Mechanical Brake
Size: E87, F87 Torque: 5,000-10,000 in/lbs Voltage: 120 VAC 1Ph 50/60 Hz Amp Draw: E87 1.7, F87 2.2 Conduit Entry: Two (2) 3/4" FNPT Max Ambient Temperature: 150F Cycle Time per 90o : E87, F87: 30 seconds
Engineering Data
ENGINEERING DATA Cycle Time per Weight Model 90 (lbs) Torque Amp Duty Amp Duty Degrees (in/lbs) Draw Cycle Draw Cycle (seconds) E87 5,000 1.7 50% 1.0 50% 30 34 F87 10,000 2.2 50% 1.2 50% 30 34 115 Vac 230 Vac
Options
Feedback potentiometer Heater and thermostat 4-20 mA Positioner (Modulating PCB) Mechanical brake 4-20 output source (transmitter) Cycle length control module (CLC) Two-wire control Center-off Voltages Local Remote Station
Note: Amp rating is considered locked rotor Duty cycles are for ambient temperature (73F)
All Series 87 electric acutuators shall have thermally protected, bi-directional (reversing type), capacitor run motor with a permanently lubricated gear train. Actuator shall have planetary gearing encompassed in a diecast aluminum housing with stainless steel trim, meeting NEMA 4X. Each actuator shall have a manual override, visual position indication, two (2) auxiliary limit switches and a mechanical brake as supplied by Asahi/America Inc..
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ASAHI/AMERICA
Rev. C 03-05
Troubleshooting
Troubleshooting
What if there is no output, but the motor runs? 1. Manual override engaged. Disengage. 2. Valve stem broken. Replace stem as per appropriate valve IOM Manual. What if valve does not cycle? 1. No power source to actuator. Check for power. 2. Power source disconnected. Check for broken wire, loose connection or no connection as per appropriate wiring diagram. 3. Mechanical brake jammed or misaligned. Check alignment of brake assembly. What if there is water and/or moisture inside of the unit? 1. Conduit fitting installed improperly. Re-install correctly. 2. Base gasket damaged or installed improperly. Check gasket and replace if necessary. 3. Temperature swings of more than 15 degrees F. Install heater and thermostat to eliminate condensation. 4. Unit has been submerged. Raise unit above liquid level. What if unit is oscillating? 1. Valve torque exceeds output torque of actuator. Check for chemical compatibility of valve, and flange torque. What if motor hums and no output is observed? 1. Foreign material caught in valve. Remove material and inspect valve for damaged and/or worn parts. Replace parts as necessary. 2. Unit wired incorrectly (simultaneously powering open and closed). Check wiring as per appropriate wiring diagram. 3. Capacitor worn. Replace. What if actuator over-shoots limit switches without stopping? 1. Actuators wired in parallel to each other. Please note that each actuator requires its own individual power source. What if thermal overload frequently cuts out motor? 1. Frequency of operation exceeds duty cycle rating. Check cycling period. 2. Unit is oscillating. Refer to above.
Local Remote Station
Standard Features
Visual Light Indication NEMA 4X Enclosure Constructed of Fiberglass
Polyester
Stainless Steel Trim Captive Cover Gasket Captive Cover Screws Two (2) Position Selector Switch (open and close) Three (3) Position Selector Switch (hand, off, auto) 40F - 266F Temperature Range Can be used with any Electric Actuator
(must specify before placing order)
Options
NEMA 7 Enclosure 316 Stainless Steel Enclosure Additional Terminal Block for Position Confirmation to
PLC Contact Factory for Specific Applications
1 1 2 3 4 5 6 7 8 9 11 10 14
OPEN CLOSE OFF HAND AUTO
LIMIT
17 120 VAC
LIMIT
GND
4
4
BLUE
G R
WHT
17 17
OPEN CLOSE
5 WHT/BLK
5
WHT
1 1 1
BLK
12
XO
BLK/RED
12 13 1
2
XOO
RED
2 3
WHT
OPEN
2
BLU
17
1
CLOSE
BLK
13
OX BLK
WHT/RED
3 7 2
ORANGE
XOO RED/BLK
ACTUATOR
RED/BLK REMOTE OPEN ORG WHT
OOX
8 9
GRN/BLK
8 9
RED
OOX ORANGE/BLK
REMOTE CLOSE ORG
3
OOX
ORANGE
BLK/WHT
BLU/BLK OOX
10 15
REMOTE POSITION STATUS LOCAL POSITION STATUS
RED/WHT
GRN/WHT XOO
Series 92 & 94 Wiring Schematics

Wiring Diagram for AC Units
Actuator Shown is Counter-Clockwise Extreme of Travel, or "Open" Position
WHITE SW2 NC WHITE
NO
M
NO SW1 NC BLUE
A
BLUE 7
YELLOW
BROWN
5
BLACK
WHITE
BLUE
10
11
12
13
14
15
16
L2 L1
Customer Provided Lights and Switches
Note: 1. Each Actuator Must Be Powered Thru Its Own Individual Switch Contacts To Avoid Cross Feed. 2. Wiring As Shown Is For S92 & A92 Motor Leads at "A" And "B" are Reversed for B92 & C92. 3. Motor Has a Thermal Protector as Shown By M ' in Diagram. 4. If 115vac & 220vac models are PLC driven, output contacts of PLC should be rated at minimum of 1.5 times required input voltage of actuator.
AC VOLTS
See Important Note
Wiring for Optional Equipment

6 7 8 6 7 8 9 10 11 12 13 14 15 16 A B
One Extra Limit Switch with Cam
Two Extra Limit Switches with Cams
BROWN/WHITE
WHITE/BLACK
GREEN
ORANGE
BROWN
PUPLE
PUPLE
BLUE
BLUE
PINK
PINK
GRAY
Heater/Thermostat
Feedback
Mechanical Brake
Wiring Diagram for DC Units

Actuator Shown is Counter-Clockwise Extreme of Travel, or "Open" Position
NO SW2 NC NO SW1 NC GRAY BLACK GRAY
YELLOW
BROWN
5
BLACK
WHITE
BLUE
10
11
12
13
14
15
16
L2 L1
Customer Provided Lights and Switches
Note: 1. Wiring as Shown is For S92 & A92, Motor Leads are Reversed for B92 & C92.
+ DC VOLTS _
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Series 92, 94 & 87 Wiring Schematics

Wiring Diagram for Series 92 & 94 with Protek Failsafe Battery Pack
Motor Leads at J3 reversed for B + C92
HEATER + THERMOSTAT MOTOR VDC
BLACK
RED EXTERNAL BATTERY LAMP
D12 406R LED RED
(OPTIONAL)
RED
J1 6 (-) 5 4 3 (+) CUSTOMER PROVIDED 2 1 F1
J3
SW4
REMOTE
J4 2 1 J2 3 2 1
BLACK
LOCAL
BLACK RED
PC BOARD FS1-01 JP1
BATTERY P/N P70AAS/FT-9-667 V=10.8 C=700MAH
"-" "+"
PC BOARD FS1-02
NEGATIVE
NEUTRAL
POSITIVE
NC
NC
SW3
J7 3 OFF 2 J5A 1 ON 4
NO
SW5 (OPTIONAL)
COM GREEN RED CLOSED
LOCAL REMOTE SWITCH
HOT
NO
COM
J5 1 2 3
OPEN
IMPUT
EXTRA LIMIT SWITCHES / INTERIOR LIGHT CONTROL
Wiring Diagram for Series 94 4-20mA

D9 "OPEN" J2
DATA BASE FLAT CABLE
Wiring Diagram for 4-20mA Output

POTENTIOMETER
5 J1
BRN/WHT 3 GRAY 2 1 WHT/BLK POTENTIOMETER
R1B 6
4
BRN
WHT/BLK
D8 "CLOSE"
2 R1A 3
PC BOARD QM1-1
J3 (+)
2 1
M
L2 L1
(-)
THERMOSTAT
J1 1 2 3 4 5 6 F1 J2 R6 U3
ZERO
SPAN R5 C6
C5
WHITE
BLUE
HEATER
"OPEN" COM
NC SW2
NC SW1
R8 REF D3 D4 R7 D1 D2 R2 TT1 R4
"CLOSE" COM
U2
NO WHITE C1 A
NO BLUE
TR1
REF JP
B D
D3
NEGATIVE POSITIVE
NEUTRAL (-)
C3 C4
NEUTRAL HOT
BLACK
WHITE
BLUE
J2 J3
3 2 1
J1
(-)
1 2 3 4 J3 R3 LD1 R1 BR1
PC BOARD QM1-2
U1 C2
VR1 C1 OUTPUT 4-20mA
POWER 115VAC
SOURCE 4-20mA
POWER 115 VAC
Note: 1. R1A#1 and R1A#3 are Reversed for Series 92. R1B#1 and R1B#3 are Reversed for Series 92. 2. Diagram for 4-20mA input, 4-20mA Output, or 4-20mA Input and Output. 3. If Both Options are used jumpers can be installed for power from QM-1-1 to 4-20 Output Board.
Wiring Diagram for Series 87 115/230VAC
TB +t'
HEATER
MANUAL LOCKOUT SWITCH
1
M1
10 C U S TO M E R P R O V I D E D LIGHTS AND SWITCHES 11 12

L1 COM
NO SWITCH 4 NC
THERMAL OVERLOAD AUTOMATIC RESET
M
M2 M3 CAPACITOR NO COM NC NO COM NC SWITCH 1 SWITCH 2 BRAKE
4 2
L2
5 3 7 8 9
AC VOLTS COM
NO SWITCH 3 NC
NEGATIVE (-) POSITIVE(+)
HOT (+)
4 3 2 1
FUSE
(+)
Options Series
Options
Auxiliary limit switches:
A total of four additional limit switches can be installed in the Series 92, and a total of two additional limit switches can be installed in the Series 94 for interlocking with other equipment or valves. Also widely used as valve position confirmation (end of travel) with a PLC, DCS, etc. These switches are SPDT with a 15 amp rating. Feedback potentiometer: A 1000-ohm, 1 watt feedback potentiometer with 5% linearity can be installed for position feedback. This varies from the auxiliary limit switches, as the feedback potentiometer provides a varying degree opening percentage from 0-1000 ohms. Heater and thermostat: A pre-wired heater and thermostat is available for maintaining a constant temperature inside of the actuator housing, eliminating condensation that can form when the temperature fluctuates. It is imperative when the actuator is used in lower operating temperatures. The heater and thermostat are effective to 40 degrees F. Modulation PCB: A solid state PCB can be installed inside of the actuator for precise modulating control. The standard PCB accepts 115 VAC supply voltage and a 4-20 mA control signal but can be configured at the factory for various voltage supplies such as 230 VAC, 24 VAC, etc and optional control signals such as 0-10 VDC. Mechanical brake: This prevents oscillation typically found with rubber seated Butterfly Valves. The brake is installed on top of the motor armature and is electro-mechanical. When power is applied to the actuator, it is also applied to the brake, which releases the armature and allows the unit to cycle. When the power is lost the springs within the brake lock the armature so that it can no longer rotate, thus eliminating oscillation. 4-20 Transmitter: A solid state PCB installed in the unit will provide precise valve position to a PLC, DCS, etc. via a 4-20 mA signal. This is an output signal from the actuator NOT a control signal to the actuator. This does not require the use of a modulating PCB as it is not for controlling the actuator only for reporting the position to the appropriate piece of equipment. Cycle length control (CLC): This option allows the field adjustment of the cycle time up to 10 minutes. The CLC can be configured at the factory for the open cycle only, for the close cycle only, or for the combination of open and close cycles.
Two-wire control:
The two-wire control option is a relay installed inside of the actuator for direct wiring to timers, level switches (SPST), or for replacing a solenoid valve. A constant power supply and a SPST switch of some sort are required for cycling of the actuator. When the SPDT switch is closed, the valve opens, and vice versa. Center off: This option is used when a 90-degree off position is required while using a three-way ball valve. Two limit switches and two cams are installed in the unit (not to be confused with auxiliary limit switches) and allow three positions for a three way valve; 0 degrees or left port open, 180 degrees or right port open, and 90 degrees or both ports closed. Failsafe battery back up: A solid state PCB along with a rechargeable battery pack are installed inside of the actuator. When power is lost, the unit will then travel to a pre-determined fail position. It is imperative that there be constant power to the unit to ensure that the battery pack maintains a full charge. This option allows for two selectable modes of operation: 1) The unit can be operated as an on/off unit; power open/ power close. A loss of power would result in the unit returning to the fail position. 2) The unit can be operated similar to a solenoid valve; power to one position and fail to the other position. Multiturn: This is more of a necessity than an option. When electrically actuating a Gate or Diaphragm Valve, there must be multiple revolutions to open and close the valve. Asahi installs a 10 position rotary switch in parallel with the standard limit switches to achieve this. By wiring in parallel, the rotary switch overrides the standard switch allowing for multiple revolutions. This parallel wiring also requires that both switches be open for the actuator to stop. This is only available with the Series 92 Electric Actuator. Bus System: A single pair of wires, which handles power and communications, is used to control the network by means of "chaining" the actuators with the PLC. Each actuator (or device) will then have its own unique address within the system and only that device with the proper address will respond to system commands.
148
ASAHI/AMERICA
Rev. C 03-05
Part Numbers
Size A B B5 C C5 D D5 E F G
Pneumatic Actuators
Code P S HT
Pneumatic Actuation Ordering Information

Material Cataphoresis and Rilsan Coated Aluminum Glass-filled Polyamide 316 SS Hi-Temp Xylan Coated
Series 79P
Action Double Acting Single Acting
Code S
Options No Solenoid NEMA 4 Solenoid NEMA 4 Dbl Limit Switch 3-15 psi Positioner 4-20 mA Positioner
Code N W115A (115 VAC) M2 C2 C1
Examples: BP79PSN: B Size, Glass-filled Polyamide, Series 79P, Single Acting, No Options F79PW115A: F Size, Aluminum, Series 79P, Double Acting, with 115 VAC NEMA 4 Solenoid
Cataphoresis and Rilsan Coated Aluminum Body

Air to Air Model No. A79PN B79PN B579PN C79PN C579PN D79PN D579PN E79PN F79PN G79PN Item No. 2350100 2351000 2351100 2352000 2352100 2353000 2353100 2354000 2355000 2358000 Air to Spring Model A79PSN B79PSN B579PSN C79PSN C579PSN D79PSN D579PSN E79PSN F79PSN G79PSN Item No. 2359100 2360000 2360100 2361000 2361100 2362000 2362100 2363000 2364000 2368000
High Temperature
Air to Air Model No. BHT79PN CHT79PN DHT79PN Item No. 2370000 2371000 2372000 Air to Spring Model BHT79PSN CHT79PSN DHT79PSN Item No. 2373000 2374000 2375000
180 Degree
Air to Air Model No. C79-180 D79P-180 E79P-180 Item No. Consult Factory Air to Spring Model No. C79PSN-180 D79PSN-180 E79PSN-180 Item No. Consult Factory
316 Stainless Steel Body

Air to Air Model No. BS79PN CS79PN DS79PN Item No. 2391000 2392000 2393000 Air to Spring Model BS79PSN CS79PSN DS79PSN Item No. 2395000 2396000 2397000
Option Series 79
Options Positioners: P10 3-15 PSI for Air-Air P10 3-15 PSI for Air-Spring K-10 4-20 mA for Air-Air K10 4-20 mA for Air-Spring AS-i Bus Options A79-E79 Air-Air, Air-Spring F79-G79 Air-Air, Air-Spring Limit Switches NEMA IV, Double (2-SPDT) NEMA VII, Double (2-SPDT) Solenoids NEMA IV, Plastic, 120 VAC NEMA VII, Plastic, 120 VAC Voltage: 12 VDC 24 VDC 12 VAC 24 VAC 220 VAC Camstops: BP79P CP79P DP79P E79P F79P G79P Filter Regulator with Gauge 79 Item No. 2416761 2416315 2416762 2416420 2407010 2407040 2403779 2403780 2401779 2401780 2415749 2415750 2415751 2415752 2415753 2221000 2222000 2223000 2224000 2225000 2439000 2123000
Glass-filled Polyamide
Air to Air Model No. AP79PN BP79PN CP79PN DP79PN Item No. 2379000 2376000 2377000 2378000 Air to Spring Model AP79PSN BP79PSN CP79PSN DP79PSN Item No. 2380000 2382000 2383000 2384000
Pneumatic Globe Control

Flanged Globe Control Air to Spring Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 PVC 2501005 2501007 2501010 2501012 2501015 2501020 2501025 2501030 2501040 PP 2502005 2502007 2502010 2502012 2502015 2502020 2502025 2502030 2502040 PTFE 2503000 2503007 2503010 2503012 2503015 2503020 2503025 2503030 2503040 PVDF 2504005 2504007 2504010 2504012 2504015 2504020 2504025 2504030 2504040
Part Numbers
Electric Actuation Ordering Information
Size S A BM CM
A B
EM FM
Electric Actuators
Code M1 M2 HT P DP CO 2WC FS C1 C3
NEMA Rating 4X, 4X, 4X, 4X, 7, 7, 7, 7, 9 9 9 9 Code XWJ XWJ XWJ XWJ Output Torque 400 700 1100 2000
Series 92 92 92 92
Options 1 Extra Limit Switch 2 Extra Limit Switches Heater & Thermostat Feedback Pot Dual Feedback Pot Center Off 2 Wire Contol Failsafe Battery Pack 4-20 mA Positioner 4-20 mA Transmitter
94 94 EM FM
4X 4X 4X 4X
WJ WJ WJ WJ
150 300 5000 10000
Examples: AM92M2PXWJ: A Size, Series 92 with mechanical brake, 2 extra (auxiliary) limit switches and a feedback potentiometer B94WJ: B Size, Series 94, no options
Options Series 92 and 94

Options Extra Limit Switch Double Extra Limit Switch Heater & Thermostat NEMA VII Explosion Proof Housing Feedback Potentionmeter Duel Feedback Potentionmeter 4-20 MA Positioner 4-20 Output Source 0-10 VDC option for 4-20 Kit Cycle Length Control Mechanical Brake Center OFF Switch 2-Wire Control Protek Failsafe Battery Pack Local/Remote Station (1) Voltages: 12 VDC 24 VDC 12 VAC 24 VAC 220 VAC AS-i Bus 92 Item # 2126001 2126002 2127001 Standard 2129001 2129002 2130763 2130420 2130010 2131001 2136001 2132001 2102001 2154000 2190000 2135749 2135750 2135751 2135752 2135753 2407920 94 Item # 2126003 2126004 2127001 N/A 2129003 2129004 2130766 2130421 2130010 2131003 2136001 2132003 2102008 2154001 2190000 2135749 2135750 2135751 2135752 2135753 N/A
Model S92XWJ A92XWJ BM92XWJ CM92XWJ Output Torque 400 In/Lbs 700 In/Lbs 1100 In/Lbs 2000 In/Lbs Part Number 2172000 2173000 2174000 2175000
Model A94WJ B94WJ
Output Torque 150 In/Lbs 300 In/Lbs
Part Number 2070800 2070900
Model EM87WJ FM87WJ
Output Torque 5000 In/Lbs 10000 In/Lbs
Part Number 2045000 2046000
(1) For open/close 120 VAC Units only, all others consult factory
Electric Globe Control

Flanged Globe Control Electric Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 PVC 2201005 2201007 2201010 2201012 2201015 2201020 2201025 2201030 2201040 PP 2202005 2202007 2202010 2202012 2202015 2202020 2202025 2202030 2202040 PTFE 2203000 2203007 2203010 2203012 2203015 2203020 2203025 2203030 2203040 PVDF 2204005 2204007 2204010 2204012 2204015 2204020 2204025 2204030 2204040
150
ASAHI/AMERICA
Rev. C 03-05

2005 Valve Catalog Full ASAHI

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2005 Valve Catalog Full ASAHI

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The Advantages of Thermoplastics

Thermoplastics vs. Metal

2 6 10 14 15 16 18 19 20 21 22 23 24 25 26 28 32 34 37 39 42 44 46 50 54 57 60 62 65 66 68 72 75 80 81 82 83 88 90 92 94 98 100 105 107 111 113

Materials Used in Asahi Valves

Type 21 Ball Valve

Sizes 1/2" - 4" PVC/EPDM/FKM Models available with NSF-61 Certification

Parts List (Sizes 1/2" 2")

Dimensions (Sizes 1/2" 2")

1/2-14 NPT........ 0.59 3/4-14 NPT........ 0.67

L 4.02 4.72 5.16 5.91 6.42 7.76

D1 1.89 2.36 2.76 3.23 3.94 4.96

H 2.03 2.34 2.68 3.17 3.50 4.04

H1 1.14 1.38 1.54 1.85 2.17 2.60

S2 0.29 0.29 0.29 0.35 0.35 0.35

S3 0.43 0.43 0.43 0.59 0.59 0.59

NOTE: Quantity on Nos. 3 and 9 (see p. 6) is 2.

Dimensions (Sizes 2 1/2" 4") FOR 6" SIZE CONSULT FACTORY

ANSI CLASS 150 d 2.56 3.07 D 7 7.5 9 C 5.5 6 7.5

D1 5.24 5.98 8.27

H 4.96 5.51 7.01

t t d1 L A l 7.87 2.953 1.496 0.272 0.142 9.72

3 - 8NPT....... 1.38 10.39 2.70 4 - 8NPT....... 1.77 14.17 3.54

9.45 3.543 1.496 0.323 0.169 11.61 0.43

4.33 11.81 4.331 1.752 0.394 0.209 12.72 0.43

230 230 3 230 100-150 150 4-6

170 170 170 150

150 150 150 150

230 230 230 150

170 170 170 150

150 150 150 150

150 110 150 95 150 95 150 95

230 230 230 150

185 185 185 150

150 150 150 150

115 115 100 100

CV 14 29 47 72 155 190 365 410 680

1 1/4 32 1 1/2 40 2 3 4 50 80 100 2 1/2 65

1 1/4 32 1 1/2 40 2 3 4 50 80 100 2 1/2 65

Multiport Ball Valve Type 23

Trademark of Asahi Glass Co., Ltd.

Parts List (Sizes 1/2" 6")

Multiport Ball Valves

DOUBLE "L" PORT DETAIL

CROSS PORT DETAIL

Dimensions (Sizes 1/2" 4") For 6 size consult factory.

1/2-14 NPT 3/4-14 NPT

1 1/2 40 1.57 1.26 5.00 3.88

0.75 11.97 0.71 10.06 0.75 14.65 0.71 12.01

100 3.94 3.54 9.00 7.50

Multiport Ball Valves Type 23

Available Flow Patterns L-Port

Multiport Ball Valves

L-PORT DBL-L 15 7.4 6.3 20 25 50 80 10 23 43 59 130 260 8.5 20 36 45 99 200

Omni Ball Valve

Sizes 3/8" - 3" PVC/EPDM Models available with NSF-61 Certification

Omni Ball Valve

Omni is a Trademark of Asahi/America, Inc.

Parts List (Sizes 3/8" 3")

Pressure vs. Temperature (PSI, WATER, NON-SHOCK)

PVC 30 F 120 F 150 150 30 F 120 F 150 150

CPVC 121 F 140 F 120 120 141 F 175 F 90 90 176 F 195 F 60 60

*Used for CPVC body, threaded end, 1/21

Dimensions (Sizes 3/8" 3")