PDP-TELEVISION

Chassis : F30A(P_Europe_58FHD)_Saffron Model : PS58P96FDX/XEE

SERVICE
PDP-TELEVISION

Manual
CONTENTS
1. Precaution 2. Product Specification 3. Disassembly & Reassembly 4. Troubleshooting 5. Exploded View & Part List 6. Wiring Diagram 7. Schematic Diagram

PS-58P96FD

Refer to the service manual in the GSPN (see the rear cover) for the more information.

Table of Contents
1. Precaution
1-1 1-2 1-3 1-4 Safety Precautions ......................................................................................................................................................1-1 Servicing Precautions ..................................................................................................................................................1-3 Static Electricity Precautions .......................................................................................................................................1-4 Installation Precautions ...............................................................................................................................................1-5

2. Product Specification
2-1 Product Specification ...................................................................................................................................................2-1 2-2 Specifications Analysis ................................................................................................................................................2-3 2-3 Accessories .................................................................................................................................................................2-4

3. Disassembly & Reassembly

3-1 Overall Disassembly & Reassembly ............................................................................................................................3-1

4. Troubleshooting
4-1 Troubleshooting ...........................................................................................................................................................4-1 4-2 Adjustment...................................................................................................................................................................4-8 4-3 Upgrade .......................................................................................................................................................................4-26

5. Exploded View & Part List

5-1 PS58P96FDX/XEE Exploded View .............................................................................................................................5-1 5-2 PS58P96FDX/XEE Service Item .................................................................................................................................5-3

6. Wiring Diagram
6-1 Overall Wiring ..............................................................................................................................................................6-1

7. Schematic Diagram
7-1 Circuit Description .......................................................................................................................................................7-1 7-2 Schematic Diagram .....................................................................................................................................................7-3

GSPN (Global Service Partner Network) Area North America Latin America CIS Europe China Asia Mideast & Africa Web Site service.samsungportal.com latin.samsungportal.com cis.samsungportal.com europe.samsungportal.com china.samsungportal.com asia.samsungportal.com mea.samsungportal.com

This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Samsung Electronics Co.,Ltd. Oct. 2007 Printed in Korea AA82-04921A

Precaution

1. Precaution
To avoid possible damage, electric shocks or exposure to radiation, follow the instructions below with regard to safety, installation, service and ESD.

1-1 Safety Precautions

1. Make sure all protective devices are properly installed including non-metallic handles and compartment covers when installing or re-installing the chassis or chassis assemblies. Make sure that no gaps exist between the cabinets for children to insert their fingers in to prevent children from receiving electric shocks. Gaps mentioned above include ventilation holes between the PDP module and the cabinet mask, and the improper installation of the rear cabinet. Errors may occur when the resistance is below 1.0 or over 5.2 . In these cases, make sure that the device is repaired before sending it back to the customer. 3. Check for Electricity Leakage (Figure 1-1) Warning: Do not use an insulated transformer for checking the leakage. Use only those current leakage testers or mirroring systems that comply with ANSIC 101.1 and the Underwriter Laboratory's specifications (UL1410, 59.7). 5. Warning for Engineering Changes: Never make any changes or additions to the circuit design or the internal part for this product. Ex: Do not add any audio or video accessory connectors. This might cause physical damage. Furthermore, any changes or additions to the original design/engineering will invalidate the warranty. Warning - Hot Chassis: Some TV chassis are directly connected to one end of the AC power cord for electrical reasons. Without insulated transformers, the product can only be repaired safely when the chassis is connected to the earth end of the AC power source. To make sure the AC power cord is properly connected, follow the instructions below. Use the voltmeter to measure the voltage between the chassis and the earth ground. If the measurement is over 1.0V, unplug the AC power cord and change the polarity before reinserting it. Measure the voltage between the chassis and the ground again. 7. Some TV chassis are shipped with an additional secondary grounding system. The secondary system is adjacent to the AC power line. These two grounding systems are separated in the circuit using an unbreakable/unchangeable insulation material. When any parts, material or wiring appear overheated or damaged, replace them with new immediately. When any damage or overheating is detected, correct this immediately and make a regular check of possible errors.

2.

6.

DEVICE UNDER TEST TEST ALL EXPOSED METAL SURFACES 2-WIRE CORD ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)

LEAKAGE CURRENT TESTER

(READING SHOULD NOT BE ABOVE 0.5mA)

8.

EARTH GROUND

Fig. 1-1 AC Leakage Test 4. A high voltage is maintained within the specified limits using safety parts, calibration and tolerances. When voltage exceeds the specified limits, check each special part.

9. Check for the original shape of the lead, especially that of the antenna wiring, any sharp edges, the AC power and the high voltage power. Carefully check if the wiring is too tight, incorrectly placed or loose. Never change the space between the part and the printed circuit board. Check the AC power cord for possible damages. Keep the part or the lead away from any heat-emitting materials.

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Precaution

10. Safety Indication: Some electrical circuits or device related materials require special attention to their safety features, which cannot be viewed by the naked eye. If an original part is replaced with another irregular one, the safety or protective features will be lost even if the new one has a higher voltage or more watts. Critical safety parts should be bracketed with ( ! ). Use only regular parts for replacements (in particular, flame resistance and dielectric strength specifications). Irregular parts or materials may cause electric shock or fire.

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Precaution

1-2 Servicing Precautions

Warning 1: First carefully read the "Safety Instruction" in this service manual. When there is a conflict between the service and the safety instructions, follow the safety instruction at all times. Warning 2: Any electrolytic capacitor with the wrong polarity will explode. 1. 2. The service instructions are printed on the cabinet, and should be followed by any service personnel. Make sure to unplug the AC power cord from the power source before starting any repairs. (a) Remove or re-install parts or assemblies. (b) Disconnect the electric plug or connector, if any. (c) Connect the test part in parallel with the electrolytic capacitor. Some parts are placed at a higher position than the printed board. Insulated tubes or tapes are used for this purpose. The internal wiring is clamped using buckles to avoid contact with heat emitting parts. These parts are installed back to their original position. After the repair, make sure to check if the screws, parts or cables are properly installed. Make sure no damage is caused to the repaired part and its surroundings. Check for insulation between the blade of the AC plug and that of any conductive materials (i.e. the metal panel, input terminal, earphone jack, etc). Insulation Check Process: Unplug the power cord from the AC source and turn the switch on. Connect the insulating resistance meter (500v) to the AC plug blade. The insulating resistance between the blade of the AC plug and that of the conductive material should be more than 1 . 7. Any B+ interlock should not be damaged. If the metal heat sink is not properly installed, no connection to the AC power should be made. Make sure the grounding lead of the tester is connected to the chassis ground before connecting to the positive lead. The ground lead of the tester should be removed last. Beware of risks of any current leakage coming into contact with the high-capacity capacitor.

8.

9. 3.

10. The sharp edges of the metal material may cause physical damage, so protect yourself by wearing gloves during the repair. 11. Due to the nature of plasma display panels, partial afterimages may appear if a still picture is displayed on the screen for a long period of time. This is caused by brightness deterioration due to the storage effect of the panel, and to prevent this from happening, we recommend that the brightness and contrast are reduced. (e.g.) Contrast: 25, Brightness: 50

4.

5.

6.

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Precaution

1-3 Static Electricity Precautions

1. Some semi-conductive ("solid state") devices are vulnerable to static electricity. These devices are known as ESD. ESD includes the integrated circuit and the field effect transistor. To avoid any materials damage from electrostatic shock, follow the instructions described below. Remove any static electricity from your body by connecting the earth ground before handling any semi-conductive parts or assemblies. Alternatively, wear a dischargeable wrist-belt. (Make sure to remove any static electricity before connecting the power source - this is a safety instruction for avoiding electric shock) Remove the ESD assembly and place it on a conductive surface such as aluminum foil to prevent accumulating static electricity. Do not use any Freon-based chemicals. Such chemicals will generate static electricity that causes damage to the ESD. Use only grounded-tip irons for soldering purposes. 6. Use only anti-static solder removal devices. Most solder removal devices do not support an anti-static feature. A solder removal device without an anti-static feature can store enough static electricity to cause damage to the ESD. Do not remove the ESD from the protective box until the replacement is ready. Most ESD replacements are covered with lead, which will cause a short to the entire unit due to the conductive foam, aluminum foil or other conductive materials. Remove the protective material from the ESD replacement lead immediately after connecting it to the chassis or circuit assembly. Take extreme caution in handling any uncovered ESD replacements. Actions such as brushing clothes or lifting your leg from the carpet floor can generate enough static electricity to damage the ESD.

7. 2.

8.

3.

9.

4.

5.

CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

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Precaution

1-4 Installation Precautions

1. For safety reasons, more than two people are required for carrying the product. 6. Keep the antenna far away from any high-voltage cables and install it firmly. Contact with the high-voltage cable or the antenna falling over may cause fire or electric shock. When connecting the RF antenna, check for a DTV receiving system and install a separate DTV reception antenna for areas with no DTV signal. When installing the product, leave enough space (4") between the product and the wall for ventilation purposes. A rise in temperature within the product may cause fire. When moving a PDP with removable speakers, detach the speakers first before moving the main body. Moving the PDP main body without separating the speakers may cause the speakers to detach, possibly causing damage or injury.

7.

8. 2. Keep the power cord away from any heat emitting devices, as a melted covering may cause fire or electric shock. Do not place the product in areas with poor ventilation such as a bookshelf or closet. The increased internal temperature may cause fire. Bend the external antenna cable when connecting it to the product. This is a measure to protect it from being exposed to moisture. Otherwise, it may cause a fire or electric shock. Make sure to turn the power off and unplug the power cord from the outlet before repositioning the product. Also check the antenna cable or the external connectors if they are fully unplugged. Damage to the cord may cause fire or electric shock. 9.

3.

4.

5.

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Product Specification

2. Product Specification
2-1 Product Specification
Features Block RF PDP Module Power Video Sound Cabinet Model Dimensions (WxHxD) Weight Voltage PC Resolution Screen Size ANTENNA input Tuner Samsung SDI WF2 FHD Input Voltage: AC 100~240V, 50/60Hz Scaler Video Decoder Sound AMP Audio CODEC P9 Design Specification PS-58P96FD 1465.1 x 904.7 x 344.7 mm - with stand 64 kg AC 100~240V, 50/60Hz 1920 x 1080 @60Hz 58 inches, 57.7 x 35.6 x 13.5 inches (16:9) AIR IN (75 unbalanced) SCART1, SCART2 AV (Side), S-VIDEO (Side) COMPONENT IN (480i/P, 576i/P, 720P, 1080i) PC IN (MINI D-SUB 15P) HDMI1 HDMI2 (DVI IN) HDMI3 (Side) SCART1, SCART2 AV (Side), S-VIDEO (Side) Component PC DVI AUDIO (L/R) 15W + 15W Anynet+ SVP-WX68 NTP3000 SGTV5810 Neo Fidelity Specification 58FHD Major IC DNOS403MH261B(S) Remark SEMCO New Module

VIDEO input

AUDIO input

Audio Output Speaker Output New Features

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Product Specification

New Features explanation - Anynet+: Anynet+ is an AV network system that enables you to control all connected Samsung AV devices with your Samsung TVs remote.
To directly connect to TV
TV Anynet+ Device 1 Anynet+ Device 2 Anynet+ Device 3

Connect the [HDMI 1], [HDMI 2] or [HDMI 3] jack on the TV and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable.

HDMI Cable

HDMI Cable

HDMI Cable

To connect to Home Theater

TV

Anynet+ Device 1

Anynet+ Device 2

HDMI Cable Home Theater

HDMI Cable Anynet+ Device 3

1 Connect the [HDMI 1], [HDMI 2] or [HDMI 3] jack on the TV and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable. 2 Connect the HDMI IN jack of the home theater and the HDMI OUT jack of the corresponding Anynet+ device using the HDMI cable.

HDMI Cable Optical Cable

HDMI Cable

Connect only the optical cable between [Digital Audio Out (Optical)] on your TV and Digital Audio Input on the receiver. Connect only one receiver. You can listen to 5.1 channel sound through the home theaters speakers. Otherwise, you can only listen to 2 channel stereo sound in other cases. Make sure to connect the Digital Audio IN (Optical) of the home theater and the TV correctly to listen to TV sound through the home theater. However, you cannot listen to sound from the BD recorder that is sent to the home theater via the TV in 5.1 channel sound because the TV outputs only 2 channel stereo sound. Please see the manual for the home theater. You can connect an Anynet+ device using the HDMI cable. Some HDMI cables may not support Anynet+ functions. Anynet+ works when the AV device supporting Anynet+ is in the Standby or On status. Anynet+ supports up to 8 AV devices in total.

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Product Specification

2-2 Specifications Analysis

: application, : non-application
Model PS-58P96FD (Saffron-58FHD) PS-50Q96HD (Calla-50HD)

Design

Display Type Built-In Tuner Resolution Basic PDP Module Screen Size Picture ratio Dimensions (WxHxD) Weight Brightness Picture Contrast Ratio Picture Enhacer Equalizer Auto Volume Control Audio Surround Sound Speaker Output Speaker PIP Double Screen Caption Features Still Image My Color Control Color Weakness Energy Saving Screen Burn Protection Antenna CVBS S-Video Component (Y/PB/PR) Connections PC (D-SUB) DVI HDMI Scart Optical Coaxial

PDP TV 1920 x 1080 @60Hz W2A FHD 58 inches 16 : 9 1465.1 x 904.7 x 344.7 mm - with stand 64kg 1,300 Cd/m2 15,000 : 1 FBE2X SRS TruSurround 15W + 15W 2.2CH (2Way) 1 Input 1AV(Side) 1 Input 1 Input 3 Input 2 Input

PDP TV 1365 x 768 @75Hz W2A 50 inches 16 : 9 1231 x 848.5 x 316 mm (With stand) 44 kg (With stand) 1,300 Cd/m2 10,000 : 1 FBE2X SRS TruSurround 15W + 15W 2.2CH (2Way) 1 Input 1AV(Side) 1 Input 1 Input 3 Input 2 Input

the power supply and power consumption, refer to the label attached to the product. For

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Product Specification

2-3 Accessories
Accessories Item Remote Control Batteries Item code BN59-00603A 4301-000103 Remark

Power Cord

3903-000145

Owners Instructions Warranty Card Registration Card Safety Guide Manual Cloth-Clean

BN68-01352B BN68-00514E AA68-03575D AA68-03242K BN63-01798A Samsung Service center

Supplied Accessories

Ferrite Core for Power Cord Ferrite Core for Side-AV/S-VIDEO Ferrite Core for Headphone Cover-Bottom Screws (2ea) S-VIDEO Cable 1200mm HDMI Cable 3000mm HDMI/DVI cable 3000mm Component Cables (RCA) 1500mm

3301-001110

3301-001305

3301-001456

BN63-03459B 6003-001621

BN39-00149A

Accessories that can be purchased additionally

BN39-00641A Electronics Store/ Internal shopping mall BN39-00643A

BN39-00279A

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Product Specification

Accessories

Item Scart Cable

Item code None

Remark

Accessories that can be purchased additionally

PC Cable 1830mm PC Audio Cable 2000mm Antenna Cable 3000mm

BN39-00115A Electronics Store/ Internal shopping mall BN39-00061B

BN39-00333A

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Disassembly & Reassembly

3. Disassembly & Reassembly

3-1 Overall Disassembly & Reassembly
Notice - Be sure to separate the power cord before disassembling the unit. - Discharge the capacitors first when separating PCBs with high capacity capacitors such as SMPS, X Main Board, Y Main Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.) - Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit taking care not to damage the cables. - Take care not to scratch the Glass Filter in the front. - Assemble the boards in the reverse order of the disassembly. - The plasma must be layed down on a flat padded surface for disassembly and reassembly.

3-1-1 Separation of ASSY STAND P-BASE

Part Name Stand Description Remove 6 screws. : PH,+,WSP,S,M4,L40,ZPC(BLK), SWRCH18A, Pull the stand down to remove it from the unit. Please lay the PDP unit face down on a soft surface when removing the stand. Description Photo

3-1-2 Separation of ASSY COVER P-REAR

Part Name Cover Rear Description Remove 4 screws. ( ) : M8,L16,ZPC(BLK),SWRCH18A,WP Remove 16 screws. ( ) : BH,+,B,M4,L12,ZPC(BLK),SWRCH18 Remove 4 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 Remove the 2 Hex nuts for the PC input. ( ) : #4-40,L6,NI PLT,C3601,Remove the Nut and Washer for the Tuner Jack.( ) :INCH,3/8-32,NI PLT,SM2OC,T2.2 MBsBD,-,-,PI15,10,TO.8, Remove the rear cover. Description Photo

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Disassembly & Reassembly

3-1-3 Separation of ASSY PCB MISC-MAIN

Part Name Main Board Description Detach all connectors from the Main Board. Remove 6 screws. : PH,+,WWP,M3,L8,NI PLT Remove the Main Board. Description Photo

3-1-4 Separation of FILTER-EMI AC LINE

Part Name FILTER EMI AC LINE Description Detach connector from SMPS. Remove 2 screws. ( ) : FH,+,M3,L10,NI PLT,SWRCH18A,FP, Remove a screw. ( ) : PH,+,WSP,M4,L8,ZPC(WHT), SWRCH18A Remove 3 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 Remove FILTER-EMI AC LINE. Description Photo

3-1-5 Separation of BRACKET-PCB

Part Name Bracket PCB Description Remove 2 screws. : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 Remove the BRACKET-PCB. Description Photo

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Disassembly & Reassembly

3-1-6 Separation of ASSY BRACKET P-SUPPORT STAND

Part Name Bracket Support Stand Description Remove 6 screws. : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 Remove the BRACKET-SUPPORT STAND. Description Photo

3-1-7 Separation of ASSY BRACKET P-SUPPORT FILTER

Part Name Bracket Support Filter Description Remove 6 screws. : BH,+,WP,B,M4.0,L12,ZPC(BLK), SWRCH18A Remove the Speaker Connector. Description Photo

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Disassembly & Reassembly

3-1-8 Separation of HOLDER-MODULE

Part Name Holder Module Description Remove 6 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK),SWRCH18 Remove Holder Module. Please lay the PDP panel face down on a soft surface when separating front cover. Description Photo

3-1-9 Separation of SMPS-PDP TV

Part Name SMPS Description Detach all connectors from the SMPS. Remove 8 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A Remove the SMPS. Wear gloves when handling the power board as there may be some remaining electrical charge in the capacitor. Specifically, avoid touching any part of the capacitor. Description Photo

3-1-10 Separation of ASSY PDP MODULE P-LOGIC MAIN BOARD

Part Name Logic Board Description Detach all connectors from the Logic Main Board. Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A Remove the Logic Main Board. Description Photo

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Disassembly & Reassembly

3-1-11 Separation of ASSY PDP MODULE P-X MAIN BOARD

Part Name Description Description Photo Flat Cable Detach all Connectors from the X-Main Board. To separate the Flat Cable of the X-Board, press the upper and the lower sides of the connector.

X-Main Board

Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A Remove the X-Main Board.

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Disassembly & Reassembly

3-1-12 Separation of ASSY PDP MODULE P-Y MAIN BOARD

Part Name Description Description Photo Flat Cable Detach the 6 scan board connectors from the panel by pulling the holder from both the top and bottom ends.

Y-Scan Board

Remove 7 screws. : PH,+,WWP,M3,L8,NI PLT,SWRCH18A

Y-Main Board

Detach all connectors from the Y-Main Board. Remove 4 screws. : PH,+,WWP,M3,L8,NI PLT, SWRCH18A Remove the Y-Main Board.

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Disassembly & Reassembly

3-1-13 Separation of ASSY PDP MODULE P-ADDRESS BUFFER BOARD

Part Name Upper Adrress Buffer Board Description Detach the all connectors from the buffer board. Remove 12 screws. : PH,+,WWP,M3,L8,NI PLT Remove the E, F, G-Buffer Board. Description Photo

Lower Adrress Buffer Board

Detach the all connectors from the buffer board. Remove 12 screws. : PH,+,WWP,M3,L8,NI PLT Remove the E, F, G-Buffer Board.

3-1-14 Separation of ASSY PANEL BRACKETS

Part Name Panel Brackets Description Remove 3 screws. ( ) : BH,+,B,M4,L3,ZPC(BLK) Remove 4 screws. ( ) : BH,+,S,M4,L10,ZPC(BLK) Remove the Side Panel Brackets. Description Photo

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Disassembly & Reassembly

3-1-15 Separation of ASSY PCB FUNCTION

Part Name Function Board Description Detach the all connectors from the buffer board. Remove the Function Board. Description Photo

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Troubleshooting

4. Troubleshooting
4-1 Troubleshooting
4-1-1 First Checklist for Troubleshooting
1. Check the various cable connections first. - Check to see if there is a burnt or damaged cable. - Check to see if there is a disconnected or loose cable connection. - Check to see if the cables are connected according to the connection diagram. 2. Check the power input to the Main Board. 3. Check the voltage in and out between the SMPS Main Board, between the SMPS X, Y Main Board, and between the Logic Boards.

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Troubleshooting

4-1-2 Checkpoints by Error Mode

No Power
Symptom - The LEDs on the front panel do not work when connecting the power cord. - The SMPS relay does not work when connecting the power cord. - The unit appears to be dead.

The SMPS relay or the LEDs on the front panel does not work when connecting the power cord if the cables are improperly connected or the Main Board or SMPS is not functioning. In this case, check the following: - Check the internal cable connection. Major Checklist - Check the fuses. - Check the output voltages of the SMPS. - Replace the Main Board.

Troubleshooting Procedures

Check that the AC power cord is connected Yes If LED is set up as being ON when POWER-ON, check the ligt-on in LED Yes

No

Connect the AC power cord

No

Replace Fuse (FE801)

Is the AC Inlet socket connected? Yes

No

Connect AC Inlet socket

Check the connection between Fuse FE801 No and FE802 for checking SMPSs Fuse Yes Check the No. 4 STAND-BY power of CN801 Yes Replace the Main Board No

Replace Fuse

Replace the SMPS

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Troubleshooting

When the unit is repeatedly turning on and off

Symptom - The SMPS relay is repeatedly turning on and off. In general, the SMPS relay repeatedly turns on and off by the protection function due to a defect on a board connected to the SMPS. - Disconnect all cables from the SMPS, operate the SMPS alone and check if the SMPS works properly and if Major Checklist each voltage output is correct. - If the symptom continues even when SMPS is operated alone, replace the SMPS. - If the symptom is not observed when operating the SMPS alone, find any defective assemblies by connecting the cables one by one.

Troubleshooting Procedures

Check that the Va,Vs voltage of SMPS match the voltages marked on the module label Yes Did problem improve? Yes Did problem improve? Yes Did problem improve? Yes Did problem improve? Yes Did problem improve?

No

Replace the SMPS

No

Replace the Main Board

No

Replace the Y Main Board

No

Replace the X Main Board

No

Replace the Logic Board

No

Replace the X, Y Buffer Board

Caution

WhEN SEPARATINg AND CONNECTINg ThE CABLES SuCh AS CN807, CN808, CN809, CN810, CN811 Of ThE MAIN SMPS, CN4000 Of ThE X MAIN BOARD, AND CN5004 Of ThE Y MAIN BOARD, A SPARk MAY BE gENERATED BY ThE ELECTRIC ChARgE Of ThE hIgh CAPACITY CAPACITOR. ThEREfORE, WAIT SOME TIME AfTER DISCONNECTINg ThE POwER CORD FROM ThE uNIT.

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Troubleshooting

No Sound
Symptom - Video is normal but there is no sound. - when the speaker connectors are disconnected or damaged. Major Checklist - when the sound processing part of the Main Board is not functioning. - Speaker defect.

Troubleshooting Procedures
Is the cable connection between the Main No Board and the speaker properly connected? Yes

Cable Connection

Check that the voltage of No.7,8 pin of SMPS CN801 has 18V Yes Is the speaker output terminal of the Main Board normal? Yes

No

Replace the SMPS

No

Replace the Main Board

Replace the Speaker

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Troubleshooting

4-1-3 Faults and Corrective Actions

Symptom A blank vertical cell (block) appears on the screen. Related Image Causes and Countermeasures Address buffer defect - Replace the corresponding upper/ lower buffers (E, f or g) COF defect (burnt) - Replace the module

A green screen appears when the TV is turned on.

The Scale is not reseting - Replace the Main board

The OSD box appears but there is no text.

Incorrect program version - Check the version of each program - Replace the Main board

A blank upper (or lower) block appears on the screen.

upper/Lower Y Buffer defect - Replace the corresponding upper/ lower buffers

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Troubleshooting

Symptom Either the main or sub picture does not appear.

Related Image

Causes and Countermeasures Replace the Main board

A vertical green line appears on the screen.

The SMPS voltage is incorrect - Adjust the SMPS voltage according to the voltage printed on the module label

Dim screen (blurred in red)

X-Main board defect - Replace the X-Main board

A blank screen appears

- Replace the Y-Main board

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Troubleshooting

4-1-4 Troubleshooting Procedures by assembly

No 1 2 3 4 5 6 7 8 9 10 11 12 SMPS-PDP TV ASSY PDP MODuLE P-X MAIN ASSY PDP MODuLE P-Y MAIN ASSY PDP MODuLE P-LOgIC MAIN ASSY PDP MODuLE P-Y-MAIN SCAN uPPER ASSY PDP MODuLE P-X MAIN SCAN LOWER ASSY PDP MODuLE P-ADDRESS E BuffER ASSY PDP MODuLE P-ADDRESS f BuffER ASSY PDP MODuLE P-ADDRSSS g-BuffER ASSY PCB MISC-MAIN ASSY BOARD P-SIDE hDMA AV ASSY BOARD P-fuNCTION&IR Assembly Blank screen Blank screen Blank screen, Screen noise upper screen is blank Lower screen is blank Corresponding Buffer Board block screen is blank Corresponding Buffer Board block screen is blank Corresponding Buffer Board block screen is blank No Power, Abnormal screen for each input source, PIP screen trouble, Sound trouble The AV2 and S-VIDEO2 modes do not work properly The side function key does not work properly. The remote control does not work properly, the LED does not work properly. Major Symptoms No power, Blank screen, the Relay repeats On and Off

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Troubleshooting

4-2 Adjustment
4-2-1 Service Instruction
Before Performing After Sales Services 1. Check if the measurement and test equipment is working properly. 2. Secure sufficient work space for disassembling the product. 3. Prepare a soft pad for disassembling the product. Service adjustment item after replacement of Board <If adjustment equipment is available> PDP Option of factory Mode set the factory Data Type item as the suitable value of relevant model. Adjust Calibration of Factory Mode for each mode. Adjust white Balance of Factory Mode.
<If adjustment equipment is not available>

write down the value of hDMI white Balance of Factory Mode before replacing Board. PDP Option of factory Mode set the factory Data Type item as the suitable value of relevant model. Set the value of hDMI white Balance with the value written down before.

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Troubleshooting

4-2-2 How to Access Service Mode

1. general Remote To Enter: POWER OFF To Exit: POWER OFF INFO POWER ON MENU MUTE POWER ON (Interval between key strokes: less than 3 sec)

2. Factory Remote To Enter: POWER ON To Exit: POWER OFF INFO POWER ON Factory Key (Interval between key strokes: less than 3 sec)

Press the Factory key twice with a key stroke interval of more than 1 second (Pressing once enters Aging Mode) 3. Settings when entering Factory mode - Sharp Screen (Dynamic), Color Tone (Cool1), factory (Dynamic CE Off) 4. Adjustment Procedures : Select an item. - Channel key : Adjust the value up or down. - Volume key - MENu key : Save the changes to the EEPROM and return to the higher-level mode. - using the Numeric (0~9) keys, you can select a channel. - using the SOuRCE key, you can switch AV modes. 5. Initial SERVICE MODE DISPLAY State Panel ON Time(hour) 0002 1. 2. 3. 4. 5. 6. Calibration Option Table(Service) white Balance SVP-uX Option Block SgTV5810/NTP3000 C4A_00000 7. YC Delay 8. Adjust 9. I2C Check 10. w/B MOVIE 11. Checksum 12. Reset 13. Spread Specturm

T-SFRPEuMD-xxxx(Main Micom Ver) T-BDPMPEuS-xxxx SAFFRON_TR xxxx(TR Ver) Month / Day / Year / hour / Min. / Sec. The version of the firmware displayed at the bottom of the screen may differ and the firmware is subject to change for the improvement of product functions. If you have adjusted the settings in Service Mode, you have to reset the product.

Samsung Electronics

4-9

Troubleshooting

4-2-3 Factory Data

1. Calibration Item AV Calibration Compnent Calibration PC Calibration hDMI Calibration DTV Calibration

The underlined are items applied during the service adjustment. None of the others should be adjusted.

Data Success Success Success Success Success

4-10

Samsung Electronics

Troubleshooting

2. Option Table(Service) Item

Ready Inch Option Panel Vender DDR Panel Type Model Option PDP Filter Anynet + Light Effect wM Calib Auto Power iDTV_Cntry LNA Menu TTX On/Off TTX List Carrier Mute high Deviation VOL.Curve hDMI hotplug hDMI Clock CtrI hDMI hotplug Dly hotel Option Shop Mode Color Space PC Ident Language Ch.Table TTX group Nordic PDP group OFF ON ON English SuwON Auto ON S58E_DfMA ON/OFF ON/OFF ON/OFF English/german SuWON/SESk/SEh/TTSEC Auto/West Europe ON/OFF

58
OFF 58 AMLCD_INT ETRON 40SC fhD Saffron 58fhD Eu MRT ON ON OFF ON uk ON ON Flof OFF OFF Small 1 1 9

Option index
ON/OFF 23/ 26 / 32 AuO/CMO SAMSuNg/ETRON Normal1/Normal2 Calla/Lily/Bord Plus/Jasmine/Saffron ON/OFF ON/OFF ON/OFF ON/OFF uk/france ON/OFF ON/OFF uk/france ON/OFF ON/OFF Small/Large

Samsung Electronics

4-11

Troubleshooting

3. white Balance Item Sub Brightness R-Offset g-Offset B-Offset Sub-Contrast R-gain g-gain B-gain 4. SVP-uX ComB Filter Item
Y-filter

Range 0~255 0~1023 0~1023 0~1023 0~255 0~1023 0~1023 0~1023

RF 128 483 512 519 128 559 512 623

AV/S-Video 128 512 512 512 128 512 512 512

Compnent hD 128 512 512 512 128 512 512 512

PC 128 512 512 512 128 512 512 512

hDMI 128 512 512 512 128 512 512 512

Range 00h~FFh

Sharpness Item h2gain h4gain V2gain V4gain Sr2gain Sr4gain Sl2gain Sl4gain Peakth1 Peakth2 Peskth3 Range 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00 ~ 1Fh 00h~FFh 00h~FFh 00h~FFh RF 05h 04h 0Ch 0Ch 00h 00h 00h 00h 06h 2Fh 3Fh AV 05h 0Ah 0Ch 10h 00h 02h 00h 02h 02h 2Fh 3Fh Comp 480i 05h 05h 0Ah 0Ch 00h 00h 00h 00h 03h 2Fh 3Fh Comp 480p 05h 05h 0Ch 0Ch 00h 00h 00h 00h 03h 2Fh 3Fh Comp 720p 04h 02h 0Ah 0Ah 00h 02h 00h 02h 03h 2Fh 3Fh Comp 1080i 04h 02h 0Ah 0Ah 00h 02h 00h 02h 03h 2Fh 3Fh hDMI 0Ah 0Ah 10h 10h 00h 04h 00h 04h 03h 2Fh 3Fh PC 05h 05h 0Ah 0Ah 00h 02h 00h 02h 08h 2Fh 3Fh iDTV 05h 05h 0Ah 0Ah 00h 02h 00h 02h 04h 2Fh 3Fh

4-12

Samsung Electronics

Troubleshooting

NR Item
Y_NR_Off C_NR_OFF Y_NR_ON C_NR_ON

Range 00h~FFh 00h~FFh 00h~FFh 00h~FFh

Initial value 00h 00h 00h 00h

RgB Calibration Item R-Offset g-Offset B-Offset R-gain g-gain B-gan ADC Calibration Item TCD3 Contrast TCD3 Brightness TCD3 CR TCD3 CB TCD3 Delay Analog Y Offset Analog PB Offset Analog PR Offset Analog Y gain Analog PB gain Analog PR gain Black Level Svp Brightness Calibration Target Item AV ADC COMP ADC PC ADC ALL RgB Range 00h~FFh 00h~FFh 00h~FFh 00h~FFh low 10h 10h 10h 01h high DCh EBh DCh EBh Delta 02h 02h 04h 0Ah Range 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh TV/AV/S_Video 79h 29h 80h 80h 00h 40h 80h 80h D6h 80h 80h 00h 00h Component 78h 20h 80h 80h 00h 3Dh 80h 80h B3h B3h B3h 00h 00h PC 78h 20h 80h 80h 00h 44h 44h 44h A4h ACh A7h 00h 00h hDMI 78h 20h 80h 80h 00h 40h 80h 80h 80h 80h 80h 00h 00h Range 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh TV/AV/S_Video 3Ah 3Ah 3Ah A6h A6h A6h Component 40h 40h 40h 92h 92h 92h PC 32h 32h 32h A9h A9h A9h hDMI 82h 82h 82h 6Ch 6Ch 6Ch

Samsung Electronics

4-13

Troubleshooting

Color Management Item Skin Direction Skin Enhance green Stretch Blue Stretch 5. Option Block FRC(Micronas) FRC2 Item OuTCON gAMMA OCC_MODE fALLBACk DBg_MARk SPR_CBR BIT_EXPAND INV_BIT_EXPAND REPEAT_MODE DEMO_ON_OFF MMu_RD_START ME_RD_START MC_RD_START CMZL(0x36E) BLOL(0x2A7) LOgO(0x2A7) Range 1~3 1~7 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 00h~FFh 00h~FFh 00h~FFh 00h~0Fh 00h~0Fh 00h~0Fh Initial value 0 0 0 0 0 0 0 0 0 0 00h 00h 00h 0h 0h 0h Range Reddish/ Yellowish 00h~FFh 00h~FFh 00h~FFh Initial value Reddish 00h 00h 00h

4-14

Samsung Electronics

Troubleshooting

FBE2 Item Pattern Select BS-On B-Slope gain B-Tilt Min B-Tilt Max B-Tilt Slope LFunc-Basis hfunc-Basis Mean-Offset1 Mean Offset2 Mean Slope Input Offset Input gain ACR Offset ACR Th1 ARC Th2 Skin Enable Skin Tu Skin Tv M Skin Tu M Skin TV Sub Color M-Au-Sub Color M-wi-Sub Color Mw-Skin-Tu Mw-Skin-Tv Range 0~20 0/1 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~128 0~255 0~255 0/1 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 RF 0 1 34 20 120 128 30 30 20 120 56 128 128 15 30 130 1 165 140 128 128 115 128 128 128 128 COMP AV/ COMP COMP 720p/1080i/ S-VIDEO 480i/576i 480p/576p 1080p 0 1 44 20 120 128 20 40 100 200 56 128 128 15 30 130 1 165 140 128 128 128 128 128 128 128 0 1 64 20 120 128 50 50 75 155 45 128 128 15 30 100 1 150 140 128 128 135 128 128 128 128 0 1 64 20 120 128 40 40 75 155 45 128 128 15 30 130 1 150 140 128 128 135 128 128 128 128 0 1 64 20 120 128 70 75 75 225 85 128 128 15 30 130 1 165 128 128 128 140 128 128 128 128 hDMI 0 1 64 20 120 128 55 65 75 225 85 128 128 15 30 130 1 165 128 128 128 150 128 128 128 128 DTV 0 1 64 20 120 128 75 88 75 225 85 128 128 15 30 130 1 128 128 128 128 143 128 128 128 128 PC 0 1 64 20 120 128 55 65 75 225 85 128 128 15 30 130 1 165 128 128 128 150 128 128 128 128

Samsung Electronics

4-15

Troubleshooting

Pdp Logic Item Pattern Srlect Data updata Data Type CDC Sw CDC Strengh Th BRE Sw FRC Repeat Mode FRC CBg Mark On ERC Bypass Panel Type Panel Inch Panel Version Logic Sw Version 6. SgTV5810/NTP3000 Item ID Tone Shift ID Tone Thresh Demod Prescaler Master Volume PwM Modulation DRC Threshold Speaker EQ Range 1h~Fh 00h~FFh 00h~20h 00h~30h 80h~F2h 00h~7Fh ON/OFF Initial value 01h 7Fh 13h 13h F1h 06h OFF Range 0~63 ON/OFF 42Eu MRT/42Eu MESh/ ON/OFF 0~31 ON/OFF ON/OFF 0~15 ON/OFF 0h 0h 0h Initial value 0 OFF 42Eu MRT OFF 0 OFF OFF 0 OFF 0h SD

4-16

Samsung Electronics

Troubleshooting

7. YC Delay Item RF PAL-B/g Rf PAL - D/k RF PAL - I RF SECAM - B/g Rf SECAM - D/k RF SECAM -L/L Rf NTSC 3.58 RF NTSC 4.43 AV PAL AV SECAM AV NTSC 3.58 AV NTSC 4.43 AV PAL60 8. Adjust Item Video Mute Time Dynamic Contrast Dynamic Dimming Dynamic CE LNA PLuS RFDB-1 Level RFDB-2 Level RFDB-3 Level RFDB-4 Level Magazine LNA PixelShift Test Debug ACR D-watchdog uART Select FBE select Tuner Tuner Top Semco Tuner Top Alps D. gamma M. gamma MJC/PDP FRC Samsung Electronics 0~255 0~255 0~255 0~255 ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF MAIN/IDTV/PDP Lvds ON/PDP Lvds OFF fBE2/fBE2X ALOS/Semco/AuTO D~31 D~31 ON/OFF ON/OFF All On/All Off/MJC Only/FRC Only 2 5 7 24 OFF OFF OFF OFF ON OFF fBE2X AuTO 10 13 OFF OFF All On 4-17 Range 0~255 ON/OFF ON/OFF ON/OFF Initial value 10 OFF ON OFF Range 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh 00h~FFh Initial value AAh 99h 99h 88h 44h 88h 44h CCh AAh 88h 30h AAh 77h

Troubleshooting

9. I2C Check 10. w/B MOVIE Item wB Movie Color Mode Color Tone Msub Brigh Msub Contr w1_RgAIN w1_BgAIN w1_R_OFFS w1_B_OFFS w2_RgAIN w2_BgAIN w2_R_OFFS w2_B_OFFS NO_RgAIN NO_BgAIN NO_R_OFFS NO_B_OFFS C2_RgAIN C2_BgAIN C2_R_OFFS C2_B_OFFS Movie Contr Movie Brigh Movie Color Movie Sharp 11. Checksum 12. Reset xxxx 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~100 0~100 0~100 0~100 Range ON/OFF Movie TV/AV/S_Video OFF Movie Cool1 128 128 157 76 119 138 142 48 129 143 141 104 126 136 124 142 128 128 100 45 55 75 Component OFF Dynamic Cool1 128 128 161 74 119 140 143 47 127 145 139 102 125 133 122 141 129 127 100 45 55 75 PC OFF Dynamic Cool1 128 128 144 117 127 110 149 93 124 110 137 123 126 114 123 156 117 116 100 45 55 75 hDMI OFF Dynamic Cool1 128 128 161 76 118 141 142 51 128 143 141 104 121 133 125 143 128 128 100 45 55 75 Scart1/2 OFF Dynamic Cool1 128 128 157 76 119 138 142 48 129 143 141 104 126 136 124 142 128 128 100 45 55 75

4-18

Samsung Electronics

Troubleshooting

13. Spread Spectrun Item Spectrum Delta Positive Negative Speed Time FBE Spectrum Range ON/OFF -128 ~ +128 0~99 0~99 0~7 0~7 0~5 Initial value ON 0 8 2 0 4 0

Samsung Electronics

4-19

Troubleshooting

4-2-4 Service Adjustment

White Balance - Calibration
If picture color is wrong, do calibration first. Execute calibration in Factory Mode 1. Source : VIDEO 2. Setting Mode : PAL Video (MODE: #2) 3. Pattern : Pattern #24 (Chess Pattern) 4. use Equipment : k-7256 or Equipment of equality level 5. Work order Enter by factory Mode select 1. CALIBRATION. Select AV CALIBRATION again in CALIBRATION MENu. After Completing Calibration, come out Av success. OSD on the screen (bottom-side) for about 3 seconds. Source AV : PAL composite, Component : 1280*720/60hz PC : 1024*768/60hz

< Chess Pattern >

4-20

Samsung Electronics

Troubleshooting

White Balance - Adjustment

If picture color is wrong, check White Balance condition. Equipment : CA210, Patten : Toshiba Adjust w/B in Factory Mode Sub brightness and R/g/B Offset controls low light region Sub contrast and R/g/B gain controls high light region Source AV : PAL composite, Component : 1280*720/60hz hDMI[DVI] : 1280*720/60hz

[ Test Pattern : MSPg-945 Series Pattern #16 ] * Color temperature 1500k +/-500, -6 ~-20 MPCD * Color coordinate h/L : 270/280 +/- 2 L/L : 270/280 +/- 3, 2.1 ft +/-0.05 ft

< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD >

Conditions for Measurement

1. On the basis of toshiba ABL pattern : high Light level (57 IRE) - INPuT SIgNAL gENERATOR : MSPg-925LTh * Mode No 2 : 744X484@60 hz No 6 : 1280X720@60 hz No 21 : 1024X768@60 hz * Pattern No 36 : 16 Color Pattern No 16 : Toshiba ABL Pattern 2. Optical measuring device : CA210 (fL) Please use the MSPg-925 LTh generator for model PS-50P96fD.

Samsung Electronics

4-21

Troubleshooting

Method of Adjustment
1. Adjust the white balance of AV, Component and DVI Modes. (AV Component) Set the input to the mode in which the adjustment will be made (Rf DTV PC DVI). * Input signal - VIDEO Mode : Model #2 (744*484 Mode), Pattern #16 - DTV, DVI Mode : Model #6 (1280*720 Mode), Pattern #16 - hDMI Mode : Model #6 (1280*720 Mode), Pattern #16 Enter factory color control, confirm the data. Adjust the low light. (Refer to table 1, 2 in adjustment position by mode) - Adjust sub - Brightness to set the Y value. - Adjust red offset (x) and blue offset (y) to the color coordinates.

< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD > * Do not adjust green offset data. Adjust the high light. (Refer to table 1, 2 in adjustment position by mode) - Adjust red gain (x) and blue gain (y) to the color coordinates.

< SAMSuNg whITE BALANCE Adjustment PATTERN with FPD > * Do not adjust the green gain and sub-contrast (Y) data.

4-22

Samsung Electronics

Troubleshooting

4-2-5 Replacements & Calibration

* Check items listed after changing each Replaced assembly items ASSY PCB MISC-MAIN SMPS-PDP TV ASSY PDP MODuLE P-X MAIN ASSY PDP MODuLE P-Y MAIN ASSY PDP MODuLE P-LOgIC MAIN ASSY PDP MODuLE P-Y MAIN SCAN uPPER ASSY PDP MODuLE P-Y MAIN SCAN LOWER ASSY PDP MODuLE P-ADDRESS E-BuffER ASSY PDP MODuLE P-ADDRESS f-BuffER ASSY PDP MODuLE P-ADDRSSS g-BuffER ASSY BOARD P-SIDE hDMA AV When replacing the SMPS or PDP panel, you have to check the voltage printed on the panel sticker and adjust it. Not to be adjusted Auto Program white Balance Adjust Vs, Va voltage check and adjust Check Items

Samsung Electronics

4-23

Troubleshooting

Voltage Adjustment
1. After replacing the SMPS or PDP panel, you must adjust the voltage referring to the voltage label printed on the panel. (If you do not adjust the voltage, an abnormal discharge symptom may appear.) Value Vs Va Vset Ve Vsc 210 63 94 -190 SMPS Board Adjustment

SMPS
Voltage Label

2. A point of adjusting SMPS-MAIN voltage.

Vs Test Point Vs Adjustment Va Test Point Va Adjustment

4-24

Samsung Electronics

Troubleshooting

Y-RR and Y-FR controls

Test Point

Test Point

Set the main reset (rising : 60usec, falling : 80usec) by change the value of variable resistor.
60usec

60usec

80usec

80usec

Rising ramp variable resistor

Rising ramp variable resistor

Falling ramp variable resistor

Falling ramp variable resistor

Samsung Electronics

4-25

Troubleshooting

4-3 Upgrade
4-3-1 How to Update Flash ROM (with RS-232C Cable)
1. Connect Set (Service Jack) and Jig Cable to execute Program update.

2. Turn Off (On Stand by mode) the Set - Run Download tool

(1) Check (2) Select MOT file by Open (3) Click Connect Button (4) Turn On the Set (5) Click 3. Turn off (= AC Power off) the Set (waiting a few seconds) and turn on again. S/W Down Load Time: 6min

4-26

Samsung Electronics

Troubleshooting

4-3-2 How to Check the Version of the Program

1. Procedures for checking in the Factory Menu. When entering factory Mode, the version of the software is displayed at the bottom of the menu as described on page 4-9. Panel ON Time(hour) 0002 1. 2. 3. 4. 5. 6. Calibration Option Table white Balance SVP-uX Option Block SgTV5810/NTP3000 C4A_RMA 7. YC Delay 8. Adjust 9. I2C Check 10. w/B MOVIE 11. Checksum 12. Reset 13. Spread Specturm S/w Version

T-CALMPEuh-xxxx (Main Micom Ver) T-BDPMPEuS-xxxx BORD2_CALLA_TR-xxxx (TR Ver) Month / Day / Year / hour / Min. / Sec.

Samsung Electronics

4-27

Exploded View & Part List

5. Exploded View & Part List

5-1 PS58P96FDX/XEE Exploded View

M0013

FT532

M0150

M0006

T0165

T0079

M0412

T0101

M0150

T0044

M0149

M0146

T0456

M0150

M0146 T0003

T0074

T0268

M0027

5-1

Samsung Electronics

Exploded View & Part List

Loc. No. FT532 M0006 M0013 M0027 M0146 M0146 M0149 M0150 M0150 M0150 M0412 T0003 T0044 T0074 T0079 T0101 T0165 T0268 T0456

Code No. 2901-001465 BN96-06036A BN96-05719C BN96-05718A BN96-05714A BN96-05715A BN96-05712A BN96-05713A BN96-05716A BN96-05717A BN96-05720A BN96-05711C BN96-05638A BN59-00603A BN94-01501A BN61-03293A BN96-06008B 3903-000145 BN67-00200A

Description FILTER-EMI AC LINE ASSY SHIELD P-COVER ASSY COVER P-REAR ASSY STAND P-BASE ASSY BRACKET P-FILTER RIGHT ASSY BRACKET P-FILTER LEFT ASSY BRACKET P-FILTER TOP ASSY BRACKET P-FILTER BOTTOM ASSY BRACKET P-SUPPORT FILTER ASSY BRACKET P-SUPPORT FILTER ASSY BRACKET P-PCB ASSY COVER P-FRONT ASSY PDP MODULE P REMOCON ASSY PCB MISC-MAIN BRACKET-WALL ASSY COVER P-AV CBF-POWER CORD GLASS-FILTER EMI

Specification 250V,8A,EK,UL,CSA,TUV 58P9,SECC 0.8 58P9,EUP,SECC T0.5,,, -,58P9,-,ABS+PMMA HB,B -,58P9,-,AL -,58P9,-,AL A -,58P9,-,AL A6 -,58P9,-,AL -,58P9,-,A -,58P9,-,A -,58P9,-,SECC T0.8,-, 58P9,EUP,ABS+PMMA,HB, PL58FH001A,S58FH-XB01, BORDEAUX PLUS,TM87C,samsung 28p+ PS58P96FDX/XEC(P9),F3 58P9,SECC,2.0 58P9,EUP,HIPS HB,,BLK, DT,EU,FP3/YES,U(IEC C13-R 58 FHD with B/C,Mesh M

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

SA/SNA Remark S.A S.N.A S.A S.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.A S.A S.A S.A S.N.A S.N.A S.A S.A

Samsung Electronics

5-2

Exploded View & Part List

5-2 PS58P96FDX/XEE Service Item

This is the list which is available to repair the real material at the time of service.
Loc. No. M0013 M0027 M2893 M2893 T0003 T0044 T0074 T0079 T0764 T1910 T1911 T1912 T1912 T1914 T1915 T1916 T1917 Code No. BN96-05719C BN96-05718A BN39-00802Q BN39-00843C BN96-05711C BN96-05638A BN59-00603A BN94-01501A BN44-00183A BN96-05640A BN96-05642A BN96-05641A BN96-06496A BN96-05646A BN96-05647A BN96-05648A BN96-05645A Description ASSY COVER P-REAR ASSY STAND P-BASE LEAD CONNECTOR LEAD CONNECTOR ASSY COVER P-FRONT ASSY PDP MODULE P REMOCON ASSY PCB MISC-MAIN SMPS-PDP TV ASSY PDP MODULE P-X-MAIN BOARD ASSY PDP MODULE P-Y-MAIN BOARD ASSY PDP MODULE P-X-MAIN BUFFE ASSY PDP MODULE P-Y SCAN BUFFE ASSY PDP MODULE P-ADDRESS E-BU ASSY PDP MODULE P-ADDRESS F-BU ASSY PDP MODULE P-ADDRESS G-BU ASSY PDP MODULE P-LOGIC MAIN B Specification 58P9,EUP,SECC T0.5,,, -,58P9,-,ABS+PMMA HB,B PS58P96FDX,UL1617#22,24P/ FPT5084X/XAA,UL20276#30,4 58P9,EUP,ABS+PMMA,HB, PL58FH001A,S58FH-XB01, BORDEAUX PLUS,TM87C,samsung 28p+ PS58P96FDX/XEC(P9),F3 Saffran 58,SEM,AC/DC,679.9W, PL58FH001 PL58FH001 PL58FH001 S58FH-XB0 PL58FH001 PL58FH001 PL58FH001 PL58FH001 Qty Remark 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-3

Samsung Electronics

Wiring Diagram

6. Wiring Diagram
6-1 Overall Wiring
Y-BUFFER(UP)
CN2707 CN2708 CN5401 CN2706 CN2705 CN2704 CN2700 CN2703 CN2701 CN2607 CN2601 CN2606 CN2605 CN2604 CN2600 CN2603 CN2602 CN2507 CN2506 CN2502 CN2505 CN2504 CN2503

G-BUFFER

F-BUFFER

CN2500

CN2508

E-BUFFER

2
CN810 CN5400 CN5408 CN5402 CN5411 CN5410 CN5510 CN5511 CN5501 CN5508 CN5500 CN5012 CN5002 CN2010 CN2009 CN2008 CN2001 CN2003 CN2004 CN2002 CN5003 CN5006 CN5004

SMPS

CN809 CN808

CN4000

CN4014

CN4016

Y-MAIN
CN5005

CN800

CN801

CN811 CN807

X-MAIN
CN4015

3
CN4001

LOGIC BOARD

CN4017

12
CN5502

CN2006

CN2005

CN2000 CN2007

Y-BUFFER(LOW)

E-BUFFER
CN2503 CN2504

CN2508 CN2505

CN2502

CN2500 CN2507

CN2600 CN2602 CN2603

F-BUFFER
CN2606

CN2601 CN2607

CN2701 CN2703

CN2700

G-BUFFER
CN2705 CN2706

CN2708 CN2707

CN2506

CN2604 CN2605 CN1103 CN101

CN2704

MAIN BOARD

7
AC-INLET FUNCTION

CN203P

CN703S CN202 CN401

CN105

SIDE AV

CN1

11

10
SPEAKER

POWER SW

Samsung Electronics

6-1

Wiring Diagram

The code number of cable(Lead-connector) can be changed, see 5. Exploded View & Part List. Use Code LVDS 41P BN39-00843A POWER 24P BN39-00802G POWER 10P/8P BN39-00852A

Photo

Use Code

SIDE AV 41P BN96-05176A

FUNCTION 3P BN39-00855A

Photo

6-2

Samsung Electronics

Wiring Diagram

6-1-1 Pin Connection

CN809(SMPS) CN4000(X Board) Pin No. 1 2 3 4 5 Signal Vs Vs GND GND Vg CN810(SMPS) CN5004(Y Board) Pin No. 1 2 3 4 5 6 7 Signal Vs Vs NC GND GND GND Vg CN807(SMPS) CN2001(Logic Board) Pin No. 1 2 3 4 5 6 7 8 9 10 CN801(SMPS) CN101(MAIN Board) Pin No. 1 2 3 4 5 6 7 8 Signal NC(AUTO_V) PS_ON GND_STBY STBY GND_18V AMP GND_18V AMP 18V AMP 18V AMP Pin No. 9 10 11 12 13 14 15 16 Signal GND_5.3V GND_5.3V GND_5.3V GND_5.3V 5.3V 5.3V 5.3V 5.3V Pin No. 17 18 19 20 21 22 23 24 Signal GND_12V GND_12V GND_12V 12V 12V 12V NC(FAN_DET) NC(FAN_ON) Signal GND Vs_ON GND PS_ON GND 5.3V GND 5.3V 5.3V 5.3V CN203P(MAIN Board) FUNCTION Pin No. 1 2 3 Signal KEY_INPUT1 KEY_INPUT2 AGND CN808(SMPS) CN2508(E-BUFFER) Pin No. 1 2 3 Signal 5.3V GND Va CN811(SMPS) CN2708(G-BUFFER) Pin No. 1 2 3 Signal 5.3V GND Va

Samsung Electronics

6-3

Wiring Diagram

CN703S(MAIN Board) SIDE AV Pin No. 1 2 3 4 5 6 7 8 9 10 11 Signal B3.3V_1 B1.8V_REPETER USB_VCC HP_OUT_L HP-OUT_R HP_IDENT VIDEO2_SL_IN VIDEO2_SR_IN GND VIDEO2_CVBS VIDEO2_IDENT Pin No. 12 13 14 15 16 17 18 19 20 21 22 Signal GND SVHS2_C GND SVHS2_Y SVHS2_IDENT GND USB2_DN USB2_DP GND DDC_WP HDMI3_IDENT Pin No. 23 24 25 26 27 28 29 30 31 32 33 Signal HDMI3_IDENT HDMI_HPD_SINK HDMI3_DDC_SDA HDMI3_DDC_SCL GND HDMI_CEC GND HDMI3_RXCLKHDMI3_RXCLK+ GND HDMI3_RX0Pin No. 34 35 36 37 38 39 40 41 Signal HDMI3_RX0+ GND HDMI3_RX1HDMI3_RX1+ GND HDMI3_RX2HDMI_RX2+GND

CN1103(MAIN Board) CN2010(Logic Board) Pin No. 1 2 3 4 5 6 7 8 9 10 11 Signal PANEL_VCC PANEL_VCC PANEL_VCC PANEL_VCC GND GND GND GND LCD_ODD_TX0LCD_ODD_TX0+ LCD_ODD_TX1Pin No. 12 13 14 15 16 17 18 19 20 21 22 Signal LCD_ODD_TX1+ LCD_ODD_TX2LCD_ODD_TX2+ LCD_ODD_TXCLKLCD_ODD_TXCLK+ LCD_ODD_TX3LCD_ODD_TX3+ LCD_ODD_TX4LCD_ODD_TX4+ LCD_ODD_TX5LCD_ODD_TX5+ Pin No. 23 24 25 26 27 28 29 30 31 32 33 Signal LCD_EVEN_TX0LCD_EVEN_TX0+ LCD_EVEN_TX1LCD_EVEN_TX1+ LCD_EVEN_TX2LCD_EVEN_TX2+ LCD_EVEN_TXCLKLCD_EVEN_TXCLK+ LCD_EVEN_TX3LCD_EVEN_TX3+ LCD_EVEN_TX4Pin No. 34 35 36 37 38 39 40 41 Signal LCD_EVEN_TX4+ LCD_EVEN_TX5LCD_EVEN_TX5+ SCL_LOGIC SDA_LOGIC WP_PLNEL LVDS_FORMAT DDC_CTRL_PANEL

CN401(MAIN Board) SPEAKER Pin No. 1 2 3 4 Signal R+_OUT R-_OUT L+_OUT L-_OUT

CN202(MAIN Board) POWER&IR Pin No. 1 2 3 4 5 Signal IR AGND_IN A5V LED_STB BUZZER Pin No. 6 7 8 9 10 Signal KEY_INPUT1 KEY_INPUT2 AGND_IN A5V LED_CTRL

CN800(MAIN Board) AC INLET Pin No. 1 2 3 Signal AC N NC AC L

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Wiring Diagram

6-1-2 Connector role

Loc. No. CN809 CN810 CN807 CN801 CN800 CN808 CN811 CN2010 CN2001 CN2003 CN2004 CN2002 CN2000 CN2007 CN2005 CN2006 CN2008 CN2508 CN2708 CN2502 CN2600 CN2700 CN5004 CN5002 CN4000 CN4001 CN203P CN202 CN401 CN703S CN101 CN1103 Description Vs(202V),Vg(15v) Power input connect(6Pin) of SMPS for X-Drive Vs(202V),Vg(15v) Power input connect(6Pin) of SMPS for Y-Drive Power input connect(10pin) for Logic Board Power input connect(10pin) for Main Board AC Power input connect from AC-inlet Va(65V) ,5.3V Power input connect(3Pin) of SMPS for E-Buffer Va(65V) ,5.3V Power input connect(3Pin) of SMPS for G-Buffer Image signal(LVDS) connect(41pin) of Logic board from Main Board Power input connect(10pin) of Logic Board from SMPS Address Data(641st~960th) connect for G-Buffer board Address Data(321st~640th) connect for F-Buffer board Address Data(1st~320th) connect for E-Buffer board X-Drive control signal of Logic Board Address Data(961st~1280th) connect for G-Buffer board Address Data(1281st~1600th) connect for F-Buffer board Address Data(1601st~1920th) connect for E-Buffer board Y-Drive control signal of Logic Board Va(65V) ,5.3V Power input connect(3Pin) from SMPS Va(65V) ,5.3V Power input connect(3Pin) from SMPS Address Data(1th~320th) connect for E-Buffer board Address Data(321th~640th) connect for F-Buffer board Address Data(641th~960th) connect for G-Buffer board Vs(202V),Vg(15v) Power input connect(6Pin) of Y-Drive Y-Drive control signal from Logic Board Vs(202V),Vg(15v) Power input connect(6Pin) of X-Drive X-Drive control signal from Logic Board Function input(source,ch up/down) connect on Main board Power SW input connect on Main Board Speak out connect on Main Board Video signal input connect on Side AV assy Power input connect(24Pin) from SMPS Image signal(LVDS) connect(41pin) for Logic board

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MEMO

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Schematic Diagram

7. Schematic Diagram
7-1 Circuit Description
Logic Board Y Main Board X Main Board

DRAM Input Data Processor Data Controller Driver Timing Controller

Display Data Display Timing Scan Timing

Row Driver Y-Pulse Generator

PDP Panel

X-Pulse Generator

Address Buffer
SMPS Board

LVDS

Main SMPS
Main Board

LVDS Trans Image Scaler TMDS Recever

Image Enhancer CPU Decoder A/D Converter

Deinterlacer Video Decoder Video S/W

Audio Processor Speaker Out Micom

Tuner

AC Power Source

SMPS Board The SMPS used for the PDP has been designed to be efficient, compact and lightweight. For VS and VA outputs, a LLC converter has been used. For the other outputs, a Flyback converter has been used. LOGIC Board The logic circuit consists of a Logic Main Board and an Address Buffer Board. The Logic Main Board decodes the video signal encoded by the Video Board, outputs the ADDRESS data signal for each pattern and generates X and Y drive signals. The Address Buffer Board buffers and transfers the ADDRESS data output signal using TCP IC. - LVDS with built-in video signal processing (W/L, error diffusion, APC, FCR, etc.) applied and 1 ASIC chip. - Outputs the address Drive IC control and data signals to the Buffer Board. - Outputs the control signal for the X and Y Drive Boards. - Monitors major drive voltages (Micom Circuit Block); detects if a surge voltage has been applied and protects the Drive Circuit. - Temperature Adaptive Operating Mode (Low Temperature/Room Temperature/High Temperature); Discharge optimization for each temperature level. X-MAIN Board Connects to the X terminal block, 1) provides maintaining voltage waveform (including ERC), and 2) maintains the Ve bias in the Scan section. Y-MAIN Board Connects to the Y terminal block, 1) provides maintaining voltage waveform (including ERC), 2) provides Y Rising, Falling Ramp waveforms, and 3) maintains the Vscan bias. Address Buffer Board It delivers the data signal and control signal to the TCP. Samsung Electronics 7-1

MEMO

7-2

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Schematic Diagram

7-2 Schematic Diagram

7-2-1 Power
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7-3

Schematic Diagram

7-2-2 Sound Processing

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7-4

Schematic Diagram

7-2-3 Input & Output Jack I

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7-5

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Schematic Diagram

7-2-4 Input & Output Jack II

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7-6

Schematic Diagram

7-2-5 MICOM
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Schematic Diagram

7-2-6 SVP-UX (Scaler)

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7-8

Schematic Diagram

7-2-7 DDR & Tuner

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Schematic Diagram

7-2-8 DTV Reset & AV out

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Schematic Diagram

7-2-9 DTV Memory & STi5105

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Schematic Diagram

7-2-10 PCMCIA & STi5105

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