Académique Documents
Professionnel Documents
Culture Documents
Animal-Driven
Published by United Nations 2.0. Box 500 A-1400 Vienna AusLz ia AvailabSe from: United Nations P.0, Box 500 A-1400 Vienna Austria
Division
of Narcotic
Drugs
Nations
Reproduction of this microfiche document in any form is subject to the same restrictions as those of the original document.
Unit@61
Natlams,
IS75
This accordance of Narcotic national control, purpose gear for replace United introduction
the policy
of the United
substitution in facilitating
sector.
is
to assist
level which
The pamphlet UNIDO, which and crop application Drugs, Palais Further
substitution
in remote Nations
pamphlet Geneva.
may be obtained
CONTENTS
Small Power Unit 1axg-e Power Unit Threshing Grinding Yinnower Root Cutter
C()NCJJJS;ON
.............. ..............
11 13
17 19
25
..................
25 27
----o(-J(-J-Jooo-----
INTRODUCTlqN
The world-wide problem of controlling illicit drugs is being tackled in many ways through different disciplines. Iaw enforcement act forcefully is one, but it against illicit is difficult cultiva.tion and inhumane to of the plants are
produced - drugs which are the source of most international illicit traffic - when farmers are heavily dependent on these crops for cash income. The United Nations, co-operating their with Specialized therefore,
concerned are,
trying to introduce alternative crops and other sources of they are already meeting with some success in income: Thailand. A major obstacle mechanical efficient combustion to progress, in the'remote areas
There is no electric
of a greater quantity of farm produce. of the internal power. Introduction because of the heavy
-l-
capital
xtlay,
hi&
Jxrating
costs and maintenc21: "ener,T crisis", available in order to the use of may power Variants I;F';: c?fforts kinds of
diffic>Alties. As a result of the recent have been made to gznerate sun, the wind or other fuel. itself land, illicit seeking The United Eations power by using Division the h~zt of the drugs is
of Narcotic of iniprovizg
gear* This has played a major part in boosting agricultural progress over wide areas of ISurcpe. Nachineqy for more efficient processing, recent tractors, however, which'are assistance research diesel by the Division engines small-scale of NareJtic crop
have also been used in the Nile basin from time immemorial. which has been developed ani modernized after
Drugs with
the replacement
gown in areas out of reach of such equipment. a source of power which can use local Animals are nearly always available to generate energy for other the operation sources of equipment until
become available,
-2-
TECHNICAL
DESCRIPTION
Animal-driven power gear works on the same principle as a bicycle which is basically an arrangement of levers and gears that transforms slow leg-movement into the speedy rotation of a wheel. EI one type (Fig. l), there is a compact set of iron gears which need only be firmly based on a clearing large horizontal of level input land, each about 4 metres long, wooden bars or levers, are bolted to the centre of the
TWO
gear.
two spokes
of a large wheel. A horse or other animal is hitched to the outer end of each bar, and it can be easily trained to walk slowly bullor,ks, turning times, in a circle. can be powered by horses, etc, cows9 camels, donkeys, The gear unit
Walking at a comfortable pace, the animal can make three complete circles per minute, thus the input gear at that speed. The series of of say 25 or 44 the is of
meshing gears gives a speed multiplication so the output gear rotates per minute. !I?he output number and the strength usually
at 75 or 135 revolutions
is, of course, dependent.on of the animals used, but it for operating a variety
-39
li
processing mill,
machines,
a or juice
a chaff-cutter
These machines are preferably close to the power gear unit. with gear by a drive-shaft
joints. The section of the shaft nearest the gear runs flat along the ground, SO that the animals can step over it easily as they circle round. angled up to couple it The outer section can then be to the processing machine. \
-6-
SMALL
POWER
UNIT
The machine
tW0
animals
bitched
of 24 : 1.
is 50 times. speed multiplication input the first in the axis meshes This gear on a vertical bevel-toothed but has a higher the final
in speed.
is integral
a larger
diameter.
The crown gear then multiplication. to the others, to 10 metres and thus able about angles
can be horizontal
-7-
-c
_i.~_i_-rr__
.,.
.^I-^-
'
which also
supports
As a found?!+iofl
be anchored
The two wooden bars are fastened ." " , the centre, to the large
the outer
attachment eyes on the gear rim behind the supporting flanges* These are placed behind the direction of movement of the bars and take the strain of the pulling animals
which can be placed on either side of the bars, according
of rotation. or anti-clockwise.
The machine can be rotated of operation, side bevel pinion the extends
of the machine.
*: ..^ I '.
along the entire base of the machine, and the drive-shaft leading to the attachments can be coupled to either end. It is, of course, important that rotation of the output shaft is in the correct direction to drive the attachment!
The drive-shaft universal joint, at sn angle. two pieces swivel-pins. castings hinged flexibility. The shaft five metres shallow inner tilted covered section
shaft
by a
to each other
This doubleangular
is made in two sections, The first trench, runs along joint so that A universal
long. easily.
the ground or in a animals can thi:E can be a then couples one, which
the circling
step over it
of the shaft
to the outer
to be coupled
number of machines
-Y-
- 10 -
LARGE
POWER
UNIT
for
two or turns at about one of the use there but with to the one
the output
two wooden drawbars be two bars, hitched design The basic for with there spindle spindle elasticity beams that blacksmith's with a larger two animals, the greater are three The large resting two animals
although
arc larger to cope Here again power which is generated. speed multiplication crown-type input on a fabricated stages. gear runs on a vertical The top of the iron base. which is rnoT!e smoothly. iron a desirable the parts amount cf
is supported
easy to make and which provides to the equipment can be bent forge, This wooden member is bolted
pinion
is integral spindle.
This output
large
final
on the the
shaft,
to the various
most of the parts of this unit E-E? entire assembly castings. in a simple coIlcrete
preferably
or wooden base.
Fig. 3 - Tivesher
- 12 -
THRESHING
MACHINE
threshing crops.
unit
(Fig,
4) is designed
of wheat,
to barley
There is a 1ong;ltudinal drum 1800 mm long and 230 mm in diameter rotated at about 1100 to 1250 r.p,m, This has six beater and is partially it is wider bars fixed around its is iadjustable, than at ._ encircled and cylinder by a concave wire
circumference, grid.
and is set so that the lower With and drum, forced beater kernels
settings in place
5) the harvested
the grid are the hopper the grain stalk? and the
then passes around the drum and the machine. of 300 kg of grain requires about by the be used, easily it
can also
- 13 -
14 -
Simple reduction
the correct
gearing
shaft pedal
gives enables
rotational
at any time. of wood, sheet metal, !!Jhe unit constructed to place. engine. for The use
which enable it
machine is also
by a tractor,
- 15 -
- 16 -
CHAFF-CUTTING
OR CHOPPING
MACHINE
(Fig. for
6) cuts straw,
animal feed.
hay or similar It
fodder
lengths
the same power gear unit. The machine has a flywheel two radial (possibly rollers rollers it forward knives on its inner from the adjacent which slowly rotate 1 metre in diameter face. are fed directly a pair of toothed directions. Armfu!-s of straw
thresher)
the hopper , and pushed by hand towards in opposite compress the straw bundle, ,towards the knives. With each half-revol,ution knives slices off
fodder.
ground.
may be either
10 or 18 mm, depending which determines each cut. can be mixed with The flywheel the rollers through To produce
of cast-iron
- 17 -
Replacing
or shifting
allows
train speed.
to the rollers
changing
Aside from the flywheel, gears and rollers, machine is made of wood.
- 18 -
GRINDING
;MILL
This
machine
(Fig.
power gear unit two circular other I grindstones A drive-shaft stone, ,. about .:. vi bottom central
produces
of 500 mm diameter
on a common horizontal
The first of these and has a hole in the centre. this hole supports the second of step-up joint. which holds by a series universal the hoGper,
through
I%.rough an adjustable opening in the down a t!be which feeds it through the stone.
hole
From here the grain the space between the two grindstones, where it rotates against theother. outward by the 017 inside into a force pushes the ground particles which At the same time, stone create air, several a foxed plus
in the stationary
fan blades
out through
- 19 -
20 -
metal
supports
a sack in which
the flour by an
can be
collected. of the flour which alters can be varied the spacing adjustment rotating nut at the end of the drive-shaft grindstone stone. supporting between it the and
the stationary
- 21 -
22
WINNOWER
grain
is ground it kernels
should
firs+,
be
a hand-driven
winnower a to
the animal-driven into the hopper horizontal crank wire is is turned fall of screens and
of four
This array
as the operating
The mesh tif the screens varies from top to bottom, with the coarsest at ti;e top. This one holds the chaff. Everything else falls onto-the second screen which is of less coarse mesh, This retains the husks, but allows the grain to pass through to the third screen. At the same
time, the hand-crank turns a large fan at the back of the and husks off the two '\
chaff
23
top
screens
at the front
of the machine. are tilted collected of air. back down container. The output
the heavier
is not affected Continuous the inclined is about dirt wLch screen All different The four slotted machine. The winnower sheets, with gears that arrangement screens around their turn
to a collecting
At the same time, any sand or the grain sifts through the third one, which has the finest have the same dimensions, a set of eight. various types grain All are order. of the have of grain.
and drops on to the bottom the wooden-framed meshes to permit screens into selected the vibrating are slotted screens with use with for into carrier
Spare screens
entirely
of wood and metal and a pair of there is a simple that give the and can be
the exception
of the crank-shaft
*30 kilogrammes
24
ROOT
CUTTER
This machine beet and other animal conical blades flywheel speed. feed. discs root It
(Fig. crops
9) slices into
potatoes, pieces
small
facing
26 short
The crank
is on a
which helps
The hopper can hold guide plates weight rotated, through against ensure that
25
Fig. 9
- 26 -
CONCLUSION
The construction simple, production not present All generally fouldries. difficulty. finishing mould. forged parts
of the basic
is and should
There are no complex or precision of the components serious be produced problems. castings, facilities in developing
from scrap metal and pouring sand moulds should and are used just parts like universal skilled
in existing present
grinding
blacksmith. slow speeds and the close for tolerances arc! the machining bolts requirements used to join transport parts of
The machine runs at relatively stressed to cut its so that the only the holes unnecessary. would be a drill various dismantled into In general,
components.
assembly
is easily
component p,,trts
to simplify
- 27 -
gear units
The plain bearing supporting Maintenance is simple. the large input gear requires only occasional lubrication; animal fat can be used for this if commercial grease is not
available. drip-feed
gears
are oil
holes
or
themselves attract * *
because this
wear.
would only
described in this booklet were made in Poland. Government generously provided and transported the equipment to Geneva as a gift
!I!hese are set up for demonstration Nations to the United et Horticoles Office
in the grounds
hboratoire
Ch&telaine,
de Techniques @icoles
near the United
in Geneva. Government,
By special
there are no licensing requirements for local manufacture of the power gear. This also applies to the processing machines, which could likewise be manufactured in most developtig countries.
The processing machines, which are considered in any very
useful
- 28 -
circumstances, can be attached to the power unit as well as to other driving engines. Variants of these machines already exist, for example, those for pressing seed for oil or sugar cane for husking, are well easily units.
juice. Others, like those used for countries, rice known in most Asian and could
animal-driven
power gear
oil seed very
of grain,
are normally
The animal-driven power gear, by labour-intensive and slow. directly to freeing human labour resources, could contribute This in turn would increase the increasing crop production. farmers' incomes, a matter of major concern to the Division of Narcotic Drugs in its activities to counter the illicit These same power gear units production of narcotic crops, could also be adapted for generating electricity in villages
and for powering small cottage industries, The major advantage of this equipment
is
that
it
can be
produced at a relatively low cost, and can then be sold at I prices which are compatible with farmers' low incomes. The additional cost of operation and maintensnce is minimal The equipment is where fm animals are already available. simple and the principles known in many countries. on which it
operates
are already
- 29 -
The release burdensome role with taking their articles community. handicrafts this the welfare an opportunity natural traditional
traditional of great
basic importance
and to
equipment, of rural
the sale
demand for
In the communities
Drugs is concerned,
important operate motors to the acquisition diesel
effective
use of animal
step towards
these goals.
of the capital
possibility
bringing
30
WHEllT GRIIJPDEMILLS - Tsps Ho., SD.U (Al23) .'.. 'phe t%lii grinding mill is designed for grinding or milling rye, barley, oats or the seede of leguminous plants. After adjastmant of the grindstones, it can be used for mill* wheat, it yields a ooaree: flour. . Teoknioal swcifioztions 1. 1. Hopper capaoity 2. .- Drsve - -: Weight 3. 49 , Height Width 5 6. Length . . &ad 70 Grindstonerotation 8, Grindstone diameter about 50 kg by a team of horses abcyt 210 kg 119 am 100 cm I.15 om 600 rpm niaxb 500 lm
Two
grin&3tones,
form a
working unit. The fineness of the flour dependa on the intwval between the grincLstones9 which is set by meau of an adjusting sorew. The power to drive the moving grindstone ia supplied by a team of boxes and transmitte..l through toothed wheels. Or& is plaoed in the hopper above the mill; when the catch is r~jleaseci, thus grain into a spiraltu'be. The grain slips don the spir&L between the grindstones. .The f3.ow is throw. out from the grixxdstones lqy centrifigal force and 5~3 thw aollect2d by sarapers a-i; the outlet, to whioh a sack is attached.
fall8
a+ instruotions These
have been translated from Polish wd arcs a wxnuwy of IESXN&I g%w a detaltled description of the machties. Xode9.eof the wchiaeq have been supplied b the Goverrm~~t of Pcfand as a contri%ution in kind tc the United Hatfons Fund for Drug Abuse Control, Geneva.
.
l
-2Prwarationanduse Tha mill must be anchored to the ground. Before stzz*ting up0 a. &m.al check should be made to enswe that the grindstones are not too close toge5hero The mil!. must not be set in motion with the driven grind&one flush against the o-there when the mill is in opwation, sare must be t&m to t3rlsure that the grain hopper is not empty and that the hopper outlat ia unlatched. Tf the hopper is allowed to empty completely or the Back becomes over-full, themillmaybreekdown. The mill is not equipped with aqy device for cleaning tha grain before grindine;. All hazd objec%s, such as fr*agmetis of metal, must be removed to avcici dam@3to the grind3ton8s, The driven minds-tone rotates clock-wh~, as shown by the red txrmw painted on the mill. !Phedrivirx team must move a&i-clookwise.
This Widower ill used to winmw gscrin oomiq from a threshing machine whioh is nOt equipped with a crloaning device. The winnower is operated by two persons. Teohnical sgacifioati~ mm Leagth Width Heigbrt uM.!ght Birmber of uppar sienree
Si,a80f+ Upper eisnii3s
600 kg/h
2,150 10m
1,210 mm 1,320 mm
about 130 kg 7 500 x 5%
':.: ;;", ,<'.' .).. :~"-. -.--,'"J &: -$?A :::z y.#., ~-,
2 + 1
586 x ~00
-3-
Theprincipaloomponerrts ofthawinnowero 1. Fksme. 2. Input hopper. 3. Set of upper sieves. $- Set of lower &eves. 5. Vertical shsker. 6. Horizontal shaker. 7a Movable waste chute. 8. Rotmo 9* Damper. 10. Shsker-ejector. The working party of the winnow3r: 5. Vertioal shsker. 6. Horizontal shaker- 8, 11. Toothed whsel. 12. Crank. ODeration The grail is peursd into the hopper, from which it passes through an adjustable slit onto the shaker, whioh spreads it evenly over the top sieve. The draught from the rotor (fan) blows off dust and chaff, fif%er this first olsaning, the grain passes through the top sieve to the seoond sieve, whiohhas avergmmhfinermesh. The waste separated by the second sieve is carried anay by the ohute. The grab then passes to the third sieve of the winnower, which slopes forWBCZZ. This sieve has an svsn finer mesh, through whiuh sand and other wastes.pass. The grain, bg now almost oompletely clean, slidos from the third sieve into the bottom sieve. Here it is divided into two gradeso siftings, whioh pass through th3 mesh and fall on to the ground below the winnower, and pure grain9 whioh slides forwards down the sisve aud is oolleoted by the operratop. Rotor10, Shaker-ejector.
The winnower must be iurohorsd to the mound. It should not be on a alope but should be set level, so that the grain will fall easily on to the sieves* The msohinstillnotworkpropsrlyina highwind. If it is in the open air it should faoe into the wind. The sieves used for olesning and grading the grain sre in the following zs3shsizes (in mm): @per sisvssr chd3ag sievesa ti fdeOtiag
20 x 20, 10 x 10, 8 x 8, 7.1 x 7.1, 6.3 x 6.3, 5 x 5s 2 3,2 x 3.2, 2.5 x 2.5, 1.8 x 1.8.
x
2.
Sieves wheat upper sieves Top 2nd frcmthe top 3rd from the top Bottom sieves I 20 x 20 ~ 20 x 20 6.3 x 603 5x5 2x2 2x2 2*5 x 2+5 2.5 x 2.5 or 1,8 x 1.8 20 3c20
701 x 7.1
rye
barley
The mesh sisss givsn in this table are intended only far guidance. Sieves should be selected aocordiq to the siee and degree of impurity of the grain. !Vhedraught is rsgulated by adjust* the opening from the fan. If there am amor ears of wheat in the duet, it should be raised; if, on the'othk hqd, there is chaff in the duct, it should be lowered, T3.etilt of the uppsr sieves can also ba adjusted to EGdif5-t ik;2 smooth flow . ?f the grain to the lower sieves. The crank should be turned evenly at a speed of 45-60 -qm. The winnowsr should be lubricated aooording to the frequency of its use* Vegetable oil should not be used, and no grease should be appl&ed to toothed wheels. The two wheels srs used whsnths machine has to be moved a short distance. The -05 winnower is not designed for towing bcthind a trautor or other vehiole.
3.
The root outtsr is used for outting up beets, potatoes9 turnips and other vegetables. ~e~htliosl sDeoif%oatisns lliameter of outt;irrg plate Humberof bl8dc38 Hopper oapaoity
450 Jl?nl 56
-plrt =j&h,
Width
;,
The root
autter
Bhauld
be amhored
to
the gmund
by Pam
mt~
as shcmx
temporerilybymesne of a rod. Vegetables plated in the hopper fall under -their own weigh% b&uee~~the plates, whioh are; fitted with blades~ Tha vegetables cuw out by crtitiq The haA3.0 ix rotate the conical plates. The ~small pieces fall on to tha lower walls of the root attea and then slide into the rmeptaole positioned below the machine.
If the machine is lubricated regularl~~, the plates till. be easier to turn0 The bearings of the PC& utxtter m fi%Lxd tzith ~appsd grease-nipples. After filling with gmaae, the cap of the gxassm-tipple should be screwed dawn on the body until no more grease is visible on the cut~ide of the bearingO The blades should be oheoked from ,t;ine to time to axrum that they me not loows. E-there is atqy play, a hand atxvil should be placed under the head of the rivet and the rivet hammeredfrom the other Bide, The root c&ter should be thoroughly ol~a~~edafter use; if it is root to ba use1 again in the near futur6ro thas oonicsal plates and. blades should be coated with greafse. The free grease shculd be cleamd off h&one the: machina is lmm,&-~ baqk
ilrto use*
The MX38/'0 threshilagr machins is designa tirawfajirly straight. Tmhnica3 meoif ication
kmgthsfdrum
Mameter of drum BtmiBer of beaters Width crf beaters Drive IFnRlberof operator8 .kpart
Length
."
Width
&I the
front and rear0 there are two seatiq;s, hcllding Wr3 ball-b--s or; whicth a shsuft rot&es with the drum. Ths -t:hrde ri&t beaters lmd the three left beaters me fixed to the drum- ;I part u:? :he d.xwi 2s w~4rcled by a basket wh1c:1 consists of two curved pieces and OIW,kio, ;rsined 13~L~~.LW (be&ore), DELVS The 96 rods which pass through the bars farm the grate 0% the ba&~~t, which I.8 mounted on adjustable beariqs. The basket can ba moved towa.~ds or aww from the beaters of the dnua by me~ulsof a lever and the adjusi;i~~ screws on the b~&rg~~ BO aa to reduce or increase the gap into which thn sheaves are fed and 2x1which
threshing tek%s place. The dmm can be halted by meai2s sf a foci?-bralre.
The thresher is mounted on four taheals ti can be HOW&from place to p'laoe, The threshes frame carries z hopper, from which the wheat in fed &to the machine, and a weak table. The atraw ia ejected behind the saohine. The wheat for threw shcu3d be spread on the tsbl.e nrxd fed evanl.y MC the gap between the drw anti the basket, The bake-5 shoi!d be adjunxed so %hcct t,ze inlet gap is abut 22-24 mmtide and the axtfst gap 4-5 mmwide* Tf the grain ia damaged, the width of the g&p should be iicreased. After wh adjustment, the machine should be uheeked to ens*cure tha? the beaters are not rubb5ng again& the bars of the basset. zf the threi&xr rotates too rapidly, tfne gr&~. will be! wed; if it turns If the thrishtig machine is fao sldwly, the thre&:'urrg till n& be satisfa&ory. drivet~ by a team of hamsee, the horses must make 2 to i+S cticuitGt per minuta in order to rahte the drum at'&! rpm. The thrsdmr shauld be properly immobilizled by cho&%ng the wheels. All maving pa&-s &o@d be well ltiricated before use. The fdareshing machine &uld be run empty for about ten minutes and watched cavefklly to enam that the beararc mt heating up an3 the r&um lea not making a3qytunmu3X riaiser.