CHAPTER 18- PAINTING

Notes: 1 Rates Include-(a) All scaffoldings, ladders, paints, cans, brushes and other appliances required for the efficient execution of work. (b) Conveyance, delivery, handling unloading, storing, waste, protective cover and cleaning stains from floors walls, glass panes etc. (c) Preparatory work, such as knotting, priming stopping and rubbing down burning off or stripping. 2. 3. Paints will be supplied departmentally and the work shall be done on labour rates unless otherwise ordered by the Executive Engineer. Paints, oils, varnishes etc. of approved brand and manufacture shall be used. Ready mixed paints as received from the manufacturer without any admixture shall be used. If for any reason, thinning is necessary in case of ready mixed paint, the brand of thinner recommended by the manufacturer or as decided by the Engineer-in-Charge shall be used. Approved paints , oils or varnishes shall be brought to the site of work by the contractor in their original container in sealed condition. the materials shall be brought in at a time in adequate quantities to suffice for the whole work or at least a fortnight's work. The canal (and Dam) gates may be coated with 0.254 mm. thick film of cashew nut shell liquid,(CNSL) epoxy-coal tar pitch paint (I. P No. 127126 patented by the Research Designs and Standard Organisation, Ministry of Railways, which has life expectancy of 15 years. Surface which have been cleaned to bare metal should be primed (with one coat of red oxide zine chromate priming) within 4 hours. The primer should be allowed to dry thoroughly before application of first coat of CNSL epoxy-coal tar pitch paint and twelve hours should be allowed before application of each of the subsequent coats. Items 1854 and 1855 shall not be executed without prior sanction of the Superintending Engineer/Chief Engineer. Measurements. - (a) Dimensions shall be measured correct to the nearest cm. The area shall be calculated in the sq. m. correct to two places of decimal. (b) No deduction shall be made for openings not exceeding 0.5 sq. m each, and no addition shall be made for painting to beading, moulding, edges, jambs, soffits, sills etc., of such openings. (c) Corrugated sheet surfaces shall be included with plain surfaces after increasing their areas by the following percentages(i) Corrugated sheets 14 per cent. (ii) Asbestos cement sheets corrugated 20 per cent.

4.

5.

6. 7.

(iii) Asbestos cement sheets semi-corrugated 10 per cent. (d) Areas of uneven surfaces shall be converted into equivalent plain areas in accordance with table given below. Table of Equivalent Plain Areas of Uneven Surfaces Sr. Description of work No. (i) Panelled or framed and braced or ledged and battened or ledged, battened and braced joinery. (ii) Flush joinery Multiplying factor (for Measured flat (not girthed) 1.30 including chowkhat or each side) frame. Edges, chocks, cleats etc., shall be deemed to be included in this item. do 1.20 (for each side) 0.80 (for each side) 1 (for each side) 1.80 (for each side) 1.20 (for each side) 1.10 (for each side) 1.05 (for each side) 0.80 (for painting all over). 1.00 (for painting all over). How measured

(iii)

Fully glazed or gauged joinery. Partly panelled and partly glazed or gauged joinery Fully venetianed or louvered joinery. Weather boarding

do

(iv)

do

(v)

do

(vi)

(vii)

Wood shingle roofing

Measured flat (not girthed) supporting frame work shall not be measured separately. Measured flat (not girthed)

(viii ) (ix)

(x)

(xi)

do. Boarding with cover fillets and match Boarding. Tile and slate battening Measured flat overall no deduction shall be made for open spaces. Trellis (or Jaffari) work Measured flat overall no one way or two way deduction shall be made for open spaces supporting members shall not be measured separately. Guard bars do. balustrades gales

1.00 (for painting

Sr. No.

Description of work gratings. grills, expanded metal and railings Gates and open palisade fencing including standard braces, rails stays etc. Carved or enriched work Steel roller shutters

How measured

Multiplying factor all over)

(xii)

do.

1.00 (for painting all over). 2.00 (for each side) 1.10 (for each side)

(xiii)

Measured flat

(xiv)

(xv)

Plain sheet steel doors and windows. Fully glazed or gauged steel Partly Panelled and partly glazed steel doors. Collapsible gate.

(xvi)

Measured flat (size of opening) overall, jamb guides, bottom rails and locking arrangement, etc., shall be included in the item (top cover shall be measured separately). Measured flat (not girthed) including frame, edges, etc. do

(xvii)

do

(xviii)

Measured flat (size of opening)

1.10 (for each side) 0.50 (for each side) 0.80 (for each side) 1.50 (for painting all over).

Explanatory Notes 1. For S. No. (xii) the height shall be taken from bottom of lowest rail, of palisades do not go below it or from lower end of palisades, if they project below lowest rail, up to top of palisades, but not up to top of standards, if they are higher than palisades. Where doors, windows, etc., are of composite types other than in those included in this table, different portions shall he measured separately with their appropriate multiplying factors, centre fine of common rail being taken as the dividing line between the two portions. Measurement of painting of doors, windows, collapsible gates, rolling shutters etc. as given in this table shall be deemed to include painting, if required, of all iron fittings in the same shade.

2.

3.

4.

When two faces of a door, window etc., are to be treated with different specified finishes, measurable under separate Items, edges of frames and shutters shall be treated with one or the other type of finish and measurement there of shall be deemed to be included in measurement of the face treated with that finish. The painting of spillway, sluice, Canal gates, stop logs and other components/ assemblies/ machinery /structures etc exposed to water and exposed embedded parts should be done strictly in accordance to IS Code 14177-1994.

5. (a)

(b) Prior to painting, the surface preparation should be done as per IS Code 14177-1994 para 4.2.1, 5.2.1.1, 5.2.2.1, 5.2.3. In case of maintenance operation, the surface preparation should be done as per para 7.00 of IS 14177:1994. (c) For primer and finishing coat, the painting work should be carried out strictly as per 5.2.1.2, 5.2.1.3, 5.2.2.2 and 5.2.2.3. of I.S. Code. (d) Painting should be done invariably using airless spray equipment as per IS : 14177-1994 wherever recommended. (e) Proper care should be taken for deciding the compatibility of primer paint with paints used for finishing coats, including thinner on the basis of manufacture's recommendation. 6. 7. Item 1854 to 1858 shall not be executed without prior approval of the concerned Chief Engineer. The Indian Standard Colour Numbers are given below.101 103 105 169 216 218 220 222 224 226 267 278 280 283 362 354 356 359 361 Sky blue Peacock blue Oxford blue Traffic blue Eau-de-nil Grass green Olive green Light bronze green Deep bronze green Middle burnswick green Traffic green Light Olive green Verdigris green Aircraft grey green Pale Cream Prim rose Golden yellow Middle Buff Light stone 102 104 106 174 217 219 221 223 225 227 275 279 281 309 353 355 358 360 362 Turquoise blue Azure blue. Royal blue Oriental blue Sea green Sage green Brilliant green Middle bronze green Light burnswick green Deep burnswick green Opaline green Steel furniture grey Apple green Canary yellow Deep cream Lemon Light buff Deep buff Middle stone

363 365 384 386 410 412 414 443 445 448 451 536 538 541 570 628 630 632 634 692 694 8.

Dark stone Vellum Light straw Beige Light brown Dark brown Golden brown Salmon pink Venetian red Deep Indian Red Chocolate Fire red Post office red Maroon Traffic red Silver grey French grey Dark Admiral grey Slate Smoke grey Dove grey

364 368 385 397 411 413 442 444 446 449 473 537 540 557 574 629 631 633. 635 693 697

Portland stone Traffic yellow Light biscuit Jasmine yellow Middle brown Nut brown Light salmon pink Terra cotta Red oxide Light purple brown Gulf red Signal red Crimson Light orange Indian Saffron Quaker grey Light grey RAF blue grey Lead Air craft grey Light admiral grey

The time interval for painting of dams and Canals Gates etc., shall be normally five to seven years but if the condition of painting deteriorates on account of frequent operations of the opening and closing of gates in every season, the painting work can be taken up earlier also to save the gate and ancillary steel structure with the prior approval of concerned Chief Engineer. For gates, structures, machinery etc. separate rates are worked out for works. (i) Upto 1.5 m height (ii) Beyond 1.5m height for items 1854, 1855, 1856, 1857 & 1858 etc. It is intended that the rates upto 1.5m height shall be payable where work is executed without the use of scaffolding etc. and the rates beyond 1.5 m height shall be payable where scaffolding etc., are used for the execution of the work. The measurement of height shall be taken from the sill level of gates, the place where component or job is situated or placed e.g. ground level, deck, bridge etc.

9.

10.

The following Indian Standards may be referred to: -

I. S. No. 16(Pt.-I) 1991 16(Pt.-II) 1991 75-1973 77-1976 102-1962 104-1979

Title - Hand made shellac (second revision)(Amendment No. 1 to 3) (Reaffirmed 2003) - Machine made shellac (second revision) (Amendment No. 1 to 3) (Reaffirmed 2003) Linseed Oil, raw and refined (second revision) (with amendment No. 1) (reaffirmed 2006). Linseed oil, boiled, for paints (second revision). (Reaffirmed2006) Ready mixed paint, brushing red lead, setting priming (revised) (with amendment No. 1) (reaffirmed 1996). Ready mixed paint, brushing, zinc. Chrome, priming (second revision). (with amendment No. 1) (reaffirmed 2004). Ready mixed paint, brushing, priming, plaster, to Indian Standard Colour No. 361 light stone and No. 631 Light grey first revision) (with amendment No. 1) (reaffirmed 1976). Ready mixed paint, brushing grey filler, for enamels for use over primers (second revision) Enamel, interior (a) under coating, (b) finishing (third revision). Ready mixed paint, brushing matt or egg-shell, flat, finishing interior to Indian standard colour as required (revised) (with amendment No. 1) (reaffirmed 1999). Ready mixed paint, brushing, bituminous, black lead free, acid, alkali and heat resisting (third revision)(Amendment No. 1) (Reaffirmed1999). Creosote oil for use as wood preservative (second revision) (Reaffirmed1998) Coal tar black paint (revised) (reaffirmed 1996) Ordinary denature sprite (revised)(with amendment No. 1)(Reaffirmed 2002) Varnish, finishing, interior (first revision). (reaffirmed 2001) Varnish, mixing (first revision). Black Japan, types A,B, and C (first revision) (reaffirmed 2002). Wood filler, transparent, liquid (with amendment Nos. 1 and 2 (reaffirmed 1986). Varnish shellac for general purposes(first revision)(reaffirmed 2001) French polish (first revision) (with amendment Nos.1)

109-1968

110-1983 133-2004 137-1965

158-1981

218-1983 290-1961 324-1959 337-1975 340-1978 341-1973 345-1952 347-1975 348-1968

I. S. No. 384-2002 423-1961 430-1972 486-1983 487-1997 524-1983 525-1968 533-1998

Title (reaffirmed 2001). Bushes, paints & varnishes, flat(fourth revision) Plastic wood for joiners fillers (revised)(with amendment No. 1)(reaffirmed 2001) Paint remover, solvent type, non-flammable (second revision) (reaffirmed 1999). Brushes , sash tool, for paints & varnishes (third revision)(reaffirmed 1998) Brush, paint and varnish (i) oval, ferrule bound and (ii) round, ferrule bound (fourth revision) Varnish, finishing, exterior, synthetic, airdrying (second revision). (Reaffirmed2005) Varnish, finishing, exterior and general purposes (first revision) (with. amendment No.1) (reaffirmed 2001). Gum spirit of turpentine (oil of turpentine) (second revision) (with amendment Nos. 1 and 2) (reaffirmed 1978). Brushes artist's (third revision) (with amendment No. 1). (Reaffirmed2003) Brushes, lettering (lettering) (reaffirmed 2003) Glossary of terms relating to paints (second revision). (Reaffirmed2001) Round paint tins(second revision)(Reaffirmed 1987) Code of practice for painting of ferrous metals in buildings.: Pre-treatment(First Revision)(reaffirmed 1979)

1103-1984 1104-1984 1303-1983 1407-1980 1477(Pt.-I)1971 1477 1971

(Pt.-II) Code of practice for painting of ferrous metals in buildings :Painting(First revision)(Reaffirmed 1979) Ready mixed paint, air drying, red oxide-zinc chrome priming(first revision)(with amendment No. 1 to 4 )(Reaffirmed 2002)

2074-1992

2338 1967

(Pt.-I)- Code of practice for finishing of wood and wood based materials : Operations and workmanship(Reaffirmed2000)

2338 (Pt.-II)- Code of practice for finishing of wood and wood based 1967 materials Schedules(Reaffirmed2000) 2339-1963 2395(Pt.-I) Aluminium paint for general purposes, in dual container (with amendment No.1 & 2) (reaffirmed 2004). - Code of practice for painting concrete, masonry and

I. S. No. 1994

Title plaster surfaces:. workmanship(Reaffirmed2005) Operations and

2395 (Pt. II)- Code of practice for painting concrete, masonry and 1994 plaster surfaces :Schedules(Reaffirmed2005) 2524 1968 2524 1968 (Pt.I)- Code of practice for painting of non-ferrous metals in buildings: Pre-treatment(Reaffirmed2000) (Pt.II)- Code of practice for painting of non-ferrous metals in buildings : Painting(Reaffirmed2000) Steel drums (second revision) (Reaffirmed2006) Isopropylalcohol (first revision)(Reaffirmed 2005) Enamel, synthetic, exterior (a) under coating (b) finishing (third revision) (with amendment No. 1& 2) Enamel, exterior (a) under coating, (b) finishing (second revision)(with amendment No. 1 & 2)(Reaffirmed 2001). Code of practice for painting asbestos cement building products(Reaffirmed2000) Ready mixed paint, brushing, wood primer, pink (with amendment No. 1 to 4) Ready mixed paint, aluminium, brushing, priming water resistant for wood work (with amendment No. 1) (reaffirmed 1999).

2552-1989 2631-1976 2932-2003 2933-1975 3140-1965 3536-1999 3585-1966

5411 (Pt.I) - 1 Plastic emulsion paint for interior use (first revision) (with 974 amendment No. 1)(Reaffirmed 1993). 5660-1998 6005-1998 Ready mixed paint, brushing aluminium red oxide primer (Reaffirmed1998) Code of practice for phosphating of iron and steel (reaffirmed 1979).

S.P 1650 Standard colours for buildings decorative finishes (with 1973 supplement) (reaffirmed 1979). Standard Specifications - 1977 of "National Building Organisation" Specification - 1977 of Department" volume one. 14177-1994 "Central Public Works

Guidelines for painting system for hydraulic gates and hoists (Reaffirmed 1999) Item Unit Rate Remark

Item No.

Item No. Item 1801 Priming coat with ready mixed paint brushing, wood primer, pink (IS: 3536) on new wood work (hard or soft wood) including preparing the surface. 1802 Priming coat with ready mixed paint aluminium brushing, priming water resistant for woodwork (IS: 3585) on resinous wood and plywood surfaces including preparing the surface. 1803 Priming coat with ready mixed paint brushing Zinc chrome, priming (IS: 104) on new steel/ galvanised iron surfaces including preparing the surface. 1804 Cost of items 1801 to 1803 excluding the cost of primer. 1805 Labour only for Items 1801 to 1803 1806 Painting two or more coats (excluding priming coat) on new surfaces with ready mixed paint of approved brand and manufacture in all shades to give an even shade. 1807 Painting one or more coats on previously painted surfaces with ready mixed paint of approved brand and manufacture in all shades to give an even shade. 1808 Painting two or more coats (excluding priming coat) on new surfaces with enamel paint (IS:2933) to give an even shade. 1809 Painting one or more coats on previously painted surfaces with enamel paint (IS:2933) to give an even shade. 1810 Painting two or more coats (excluding primer) on G.S. sheets with ready mixed paint of approved brand and manufacture to give an even shade.

Unit sq. m

Rate 17.00

Remark

sq. m

14.80

sq. m

19.00

sq. m sq. m sq. m

5.50 4.20 34.00

sq. m

21.00

sq. m

27.00

sq. m

17.00

sq. m

25.00

Item No. Item 1811 Painting one or more coats on previously painted surfaces of G.S. sheets with ready mixed paint of approved brand and manufacture to give an even shade. 1812 Painting two or more coats (excluding priming coat) with aluminium paint (IS: 2339) on new surfaces to give an even shade. 1813 Painting one or more coats with aluminium paint (IS:2339) on previously painted surfaces to give an even shade. 1814 Painting two or more coats with anti corrosive ready mixed paint brushing bituminous black paint (IS: 158)on new surfaces to give an even shade. 1815 Painting one or more coats with anti-corrosive ready mixed paint, brushing (IS: 158) bituminous black paint on previously painted surfaces to given an even shade. 1816 Painting two or more coats with synthetic enamel paint (IS: 2932) on new surfaces to give an even shade over an under coat of suitable shade with ordinary paint of approved brand and manufacture (excluding the cost of under coat with ordinary paint). 1817 Painting one or more coats with synthetic enamel paint (IS:2932) on previously painted surfaces in all shades to give an even shade. 1818 Wall painting two or more coats (excluding priming coat) on new surface with plastic emulsion paint (IS: 5411 -Pt. I) to give an even shade.

Unit sq. m

Rate 15.40

Remark

sq. m

24.00

sq. m

14.80

sq. m

17.00

sq. m

11.20

sq. m

42.00

sq. m

26.00

sq. m

53.00

Item No. Item 1819 Wall painting two or more coats (excluding priming coat) on previously painted surface with plastic emulsion paint (IS: 5411Pt.I) to give an even shade. 1820 Painting one or more coats with black Japan paint (type B) IS: 341, to give an even shade. 1821 Varnishing one or more coats with clear synthetic varnish, IS: 524 1822 Varnishing one or more coats with copal varnish, I S: 337 1823 Cost of items 1806, 1808, 1810, 1812, 1814, 1816 and 1818 excluding the cost of paint. 1824 Labour only for items 1806, 1808, 1810, 1812, 1814, 1816 and 1818 1825 Cost of items 1807, 1809, 1811, 1813, 1815, 1817, 1819 and 1820 excluding the cost of paint. 1826 Cost of items 1821 and 1822 excluding the cost of varnish. 1827 Labour only for items 1807, 1809, 1811, 1813, 1815, 1817, 1819 to 1822. 1828 Painting two or more coats with oil type wood preservative (IS: 218-1998) on new surfaces of woodwork. 1829 Cost of Item 1828 excluding the cost of wood preservative. 1830 Labour only for item 1828 1831 Painting one or more coats with oil type wood preservative (IS: 218-1998) on previously painted surfaces of woodwork. 1832 Cost of Item 1831 excluding the cost of wood preservative. 1833 Labour only for Item 1831 1834 Painting two coats of coal tar (IS: 290-1996) on new surfaces using 0. 16 and 0.12 liter of coal tar per sq. m in the first and

Unit sq. m

Rate 33.00

Remark

sq. m

16.00

sq. m

19.00

sq. m sq. m

16.00 9.60

sq. m

8.50

sq. m

6.40

sq. m sq. m

6.40 5.50

sq. m

16.00

sq. m sq. m sq. m

3.40 2.60 13.20

sq. m sq. m sq. m

2.80 1.60 11.20

Item No.

Item second coat respectively.

Unit

Rate

Remark

1835 1836 1837

1838 1839 1840

1841 1842 1843

1844 1845 1846

1847 1848

1849 1850

1851 1852

Cost of items 1834 excluding the cost of coal tar. Labour only for Item 1834 Painting one coat of coal tar (IS.290) on previously painted surfaces using 0.12 liter of coal tar per sq. m. Cost of Item 1837 excluding cost of coal tar Labour only for item No. 1837 Oiling two or more coats with raw linseed oil (I S:75) on new surfaces. Cost of item 1840 excluding the cost of linseed oil. Labour only for Item No. 1840 Oiling one or more coats with raw linseed oil (IS:75) on previously painted surface. Cost of item 1843 excluding the cost of linseed oil. Labour only for Item 1843 French spirit, polish, two or more coats (IS: 348) including cost of wood filler on new wood based surface. Labour only for item 1846 French spirit polish, one or more coats (IS: 348) on previously painted surfaces including a coat of wood based surface. Labour only for Item No. 1848 Polishing on woodwork with ready made wax polish of approved brand and manufacture on new surface. Labour only for Item No. 1850 Polishing on woodwork with ready made wax polish of approved brand and manufacture on previously

sq. m sq. m sq. m

3.40 2.60 6.90

sq. m sq. m sq. m

3.10 2.10 18.00

sq. m sq. m sq. m

4.40 3.70 12.40

sq. m sq. m sq. m

3.40 2.80 56.00

sq. m sq. m

24.00 30.00

sq. m sq. m

12.40 33.00

sq. m sq. m

12.70 16.00

Item No.

Item painted surface.

Unit

Rate

Remark

1853 1854

Labour only for item No. 1852. Painting of spillway gates, sluice gates, Canal gates (both vertical or radial), stop logs, exposed embedded parts and all unmachined ferrous surface (hoist cylinders, cylinders heads, hydraulic piping, pipe fittings, bonnet covers), exposed to water, as per IS 14177, for which surface preparation by blast cleaning of Class "B" primer coat (one coat) of inorganic Zinc silicate (preferably airless spray) or alternatively, two coats of zinc rich primer (containing not less than 85% zinc on dry film), to give dry film thickness of 70 5 microns and finish coat (two coats) of solvent less coal tar epoxy paint, using airless spray, to provide dry film thickness of 150 5 microns per coat. Thus, total dry film thickness of all the coats, including primer coating, should not be less than 350 microns. This will include expenses on mobilisation & demobilisation of equipments. For maintenance painting, the surface preparation shall be done by appropriate hand and power tool cleaning. Prior to hand and power tool cleaning, any heavy layer of rust should be removed by chipping. Visible oil, grease, dirt and other foreign material be cleaned using solvents like clean mineral spirits, xylol or white gasoline.

sq. m

6.30

Item No.

Item After hand and power tool cleaning, the surface should be cleaned of loose dust and debris and / or blast cleaned as laid down in para 7.0 of IS Code 14177. After the surface preparation, the primer and finishing coats shall be carried out as provided above for painting. (i) Upto 1.5 m Height (ii) Beyond 1.5 m Height Note : The rates for item 1854 (i) & (ii) are applicable only for installed gates etc. For painting of non-installed gates etc, the rates mentioned in item 1854 (i) shall applicable. Painting of lifting beam/lifting tackles are per IS : 14177, for which surface preparation by blast cleaning, as per class "C" or class "B", primer coat (two coats) of zinc Phosphate primer, to provide dry film thickness of 40 microns per coat and finish coat (two coats) of alkyd based micaceous iron oxide paint, suing airless spray, to provide minimum dry film thickness of 65 5 microns per coat, at an interval of 24 hours. Thus, total dry film thickness of all the coats, including primer coating, should not be less than 200 microns. This will include expenses on mobilisation and demobilisation of equipments. For maintenance painting, the surface preparation shall be done by appropriate hand and power tool cleaning. Prior to hand and power tool cleaning, any heavy layer of rust should be

Unit

Rate

Remark

Sqm sqm

541.00 555.00

1855

Item No.

Item removed by chipping. Visible oil,

Unit

Rate

Remark

1856

grease, dirt and other foreign material be cleaned using solvents like clean mineral spirits, xylol or white gasoline. After hand and power tool cleaning, the surface should be cleaned of loose dust and debris and / or blast cleaned as laid down in para 7.0 of IS Code 14177. After the surface preparation, the primer and finishing coats shall be carried out as provided above for painting. (i) Upto 1.5 m height (ii) Beyond 1.5 m height Note : The rates in item1855 (i) & (ii) are applicable only for installed machinery, for noninstalled machineries etc, rates mentioned in item1855 (i) shall be applicable. Painting of structural components of hoist including supporting structures and surfaces of hydraulic hoists unexposed to water as per IS:14177, for which surface preparation by blast cleaning of class 'B', primer coat (two coats) of Zinc phosphate primer to give dry film thickness of 40 5 microns per coat and finish coat (one coat) of alkyd based micaceous iron oxide paint give dry film thickness of 65 5 microns followed by two coats of synthetic enamel paint, using airless spray, to give dry film thickness of 25 5 microns per

Sqm sqm

239.00 252.00

Item No.

Item cost, at an interval of 24 hours. Thus total dry film thickness of all the coats, including primer coating, should not be less than 175 microns. This will include expenses on mobilisation and demobilisation of equipments. For maintenance painting, the surface preparation shall be done by appropriate hand and power tool cleaning. Prior to hand and power tool cleaning, any heavy layer of rust should be removed by chipping. Visible oil, grease, dirt and other foreign material be cleaned using solvents like clean mineral spirits, xylol or white gasoline. After hand and power tool cleaning, the surface should be cleaned of loose dust and debris and / or blast cleaned as laid down in para 7.0 of IS Code 14177. After the surface preparation, the primer and finishing coats shall be carried out as provided above for painting. (i) Upto 1.5 m Height (ii) Beyond 1.5 M Height Note : The rates in item 1856 (i) & (ii) are applicable only for installed components / Structures etc. For non-installed components/Structures rates mentioned in item 1856 (i) shall be applicable. Painting of machinery, including gearing, housing, shafting, bearing, pedestals, oil tanks, control cabinets, hoist beams, pipe support, clamps, leadders etc., of hoists and supporting

Unit

Rate

Remark

sqm sqm l

235.00 248.00

1857

Item No.

Item structures, as per IS 14177, for which surface preparation by blast cleaning of class 'B', primer coat (one coat) of Zinc phosphate paint to give a minimum dry film thickness of 50 5 microns and finish coat (three coats) of aluminium paint or synthetic enamel paint, using airless spray, to provide a dry film thickness of 25 5 microns per coat. Thus, total dry film thickness of all the coats, including primer coat, should not be less than 125 microns. This will include expenses on mobilisation and demobilisation of equipments. For maintenance painting, the surface preparation shall be done by appropriate hand and power tool cleaning. Prior to hand and power tool cleaning, any heavy layer of rust should be removed by chipping. Visible oil, grease, dirt and other foreign material be cleaned using solvents like clean mineral spirits, xylol or white gasoline. After hand and power tool cleaning, the surface should be cleaned of loose dust and debris and / or blast cleaned as laid down in para 7.0 of IS Code 14177. After the surface preparation, the primer and finishing coats shall be carried out as provided above for painting. (i) Upto 1.5 m Height (ii) Beyond 1.5 m Height

Unit

Rate

Remark

Sqm Sqm

181.00 198.00

Item No.

1858

Item Note : The rates in item 1857 (i) & (ii) are applicable only for installed machinery etc. For noninstalled machinery the rates mentioned in item 1857 (i) shall be applicable. Painting of unmachined surface, as per IS 14177, for which surface preparation by blast cleaning of class 'B', primer coat (one coat) of chlorinated rubber based zinc phosphate primer, to provide a dry film thickness of 50 5 microns and finish coat (three coats) of vinyl resin / chlorinated rubber, suing airless spray, to provide a dry film thickness of 30 5 microns per coat. Thus, total dry film thickness of all coasts including primer coat should not be less than 125 microns. Thus will include expenses on mobilisation and demobilisation of equipments. For maintenance painting, the surface preparation shall be done by appropriate hand and power tool cleaning. Prior to hand and power tool cleaning, any heavy layer of rust should be removed by chipping. Visible oil, grease, dirt and other foreign material be cleaned using solvents like clean mineral spirits, xylol or white gasoline. After hand and power tool cleaning, the surface should be cleaned of loose dust and debris and / or blast cleaned as laid down in para 7.0 of IS Code 14177. After the surface preparation, the primer and finishing coats shall be carried out as provided above for

Unit

Rate

Remark

Item No. painting.

Item

Unit

Rate

Remark

(i) Upto 1.5 m Height (ii) Beyond 1.5 m Height Note : The rates in item 1858 (i) & (ii) are applicable only for installed surfaces, For noninstalled surface the rates mentioned in item 1858 (i) shall be applicable.

Sqm Sqm

252.00 262.00