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DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP
1 a.
b.
2 a
c.
Raw & packaging material receipt Raw material Physical: None receipt (soda Chemical: None ash, silica Biological: None sand, limestone etc) Receipt of Physical :None packaging Chemical: None materials Biological. None (carton, polythene nylon etc) Raw & packaging material Storage Storage of raw Physical :None materials (soda ash, silica sand, Chemical: None limestone etc) Biological. None Storage of Physical :None packaging material (carton, Chemical: None polythene Biological. None nylon etc) Sand Physical : Dirt, treatment woods, stones
N N N N N N
N N N N N N Y
The possibility of physical hazard is not likely to occur since there is GMP in place Nil Nil The possibility of physical hazard is not likely to occur since there is GMP in place Nil Nil This is the last stage for sand treatment where physical hazards like stone can be removed
Nil Nil Nil Nil Nil Nil Use of sieves to remove foreign particles
Nil Nil Nil Nil Nil Nil Sieves remove foreign particles. The control here is essential to prevent physical contamination of product. There is no future step to remove foreign
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Cullet treatment
N N Y
Batch mixing
N N Y
Nil Nil This is the last stage where physical hazards like metals can be removed
Batch melting
Product formation
Chemical: None Biological: None Physical: None Chemical: None Biological: None Physical: None Chemical: shear lubricant, forming machine lubricants, mould machine lubricant
N N N N N N Y
Nil Nil Nil Nil Nil Nil There is a possibility of product (glass bottle) contamination through lubricants used on shears as well as forming and mould machines
Nil Nil Nil Nil Nil Nil Use food grade lubricants on shears, forming machine and mould machine
particles Nil Nil This control Measure ensures removal of metallic objects. There is no future step for metal removal Nil Nil Magnet removes metallic object. The control here is essential to prevent physical contamination of product. There is no future step to remove metallic object Nil Nil Nil Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass
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N N Y
Nil Nil There is a possibility of product surface contamination through chemicals used for coating glass bottles
Nil Nil Use safe organic metal oxides for coating the surface of formed glass bottles
Product annealing
N N Y
Nil Nil There is a possibility of product (glass bottle) contamination through lubricants used on conveyors leading to the lehr Nil Nil There is a possibility of product surface contamination through chemicals used for coating glass bottles
Nil Nil Use food grade lubricants on conveyors leading to the lehr
10
N N Y
Nil Nil Use food grade polyethylene wax for coating the surface of glass bottles
bottles) through the use of lubricants Nil Nil This control measure eliminates the possibility of chemical contamination of product surface through the use of metal oxides for coating Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of lubricants Nil Nil This control measure eliminates the possibility of chemical contamination of product surface through the use of coating chemicals
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11
Product inspection
12
Product packing
Biological: None Physical: bird swing, internal stuck glass, internal soft blister, checks, spike/stuck plunger, crizzle, contact inspection parts, internal loose glass, debris; hardened spray drips, mechanical parts, carton pieces Chemical: None Biological: None Physical: None Chemical: cleaning materials, grease/lubricant
N Y
Nil Epidemiological evidence suggests that the presence of defects such as birdswings, spikes, internal stuck glass among others in glass bottles pose serious health hazard to the potential end user
Nil Glass bottles inspection through the use of automatic machines and visual inspection of every glass bottle by operators for a variety of faults such as spikes, birdswings, checks, blisters, tears, stones, chipped finish, chokes, crizzles among others
Nil This control measure eliminates the possibility of having critical defects in finished glass bottles. The control here is essential to prevent physical contamination of product. There is no future step to remove these physical defects.
Nil CCP-3
N N N Y
Nil Nil Nil There is a possibility of product (glass bottle) contamination through cleaning agents and grease used prior to packing
Nil Nil Nil Use food grade cleaning agents on finished product (glass bottle)
13
Rework 1
Nil Y
Nil The possibility that the rework material will contain foreign particles, sand exist
Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of cleaning agents Nil This will prevent introduction of fresh physical hazards
Nil OPRP-7
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Ensure adherence to GMP rules. Chemical : None Biological: None Physical: None Chemical: None Biological: None Physical: None Chemical: inks/paints N N N N N N Y Nil Nil Nil Nil Nil Nil There is a possibility of product (glass bottle) contamination through inks/paints used for printing/decoration Nil Nil Nil Nil Nil Nil Use food grade inks/paints on finished product (glass bottle) for printing/decoration purposes Nil Nil Nil Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of inks/paints Nil Nil Nil Nil This will prevent introduction of fresh physical hazards Nil Nil Nil Nil Nil Nil OPRP-8
14
15
16
17
Biological: None Physical: None Chemical: None Biological: None Physical: foreign matter.
N N N N Y
Nil Nil Nil Nil The possibility that the rework material will contain foreign particles, sand exist
Nil Nil Nil Nil QA inspection and approval prior to introduction of rework. Ensure adherence to GMP rules. Nil Nil Nil Nil Nil
18
Chemical : None Biological: None Physical: None Chemical: None Biological: None
N N N N N
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19
20
Product strapping & shrink wrapping Product warehousing Loading/shippi ng/transportat ion Customer
Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None
N N N N N N N N N N N N
Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
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SIGNATURE
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