Installation Guide

For INCA 2 version DB8202-A-10

INCA 2 Installation Guide

Copyright Copyright 1999-2009 by APD Communications Ltd. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the express written permission of APD Communications Ltd. This product runs Linux software that falls under the terms of the General Public License (the GPL) version 2. See http://www.gnu.org/licenses/old-licenses/gpl-2.0.html for details. If you wish to obtain the source code for this software, please contact APD Communications - visit www.apdcomms.com for details. Disclaimer APD Communications Ltd makes no representations or warranties with respect to the contents hereof, and specifically disclaims any implied warranties of satisfactory quality or fitness for any particular purpose. Further, APD Communications Ltd reserves the right to revise this publication and to make changes in the contents hereof without obligation to notify any person of such changes or revisions. The screenshots used in this manual are for illustration only. Note that some values/entries are site/operating system specific and all data entered must be verified/confirmed. If you are unsure then contact your Supervisor or Administrator. End User Licence Agreement By using this product you agree to the terms of the End User Licence Agreement at the end of this manual. Trademarks Windows is a registered trademark of Microsoft Corporation. INCA, INCA 2, and Co-Ordinator are all trademarks of APD Communications Ltd All product names mentioned in this publication, and not listed above, are acknowledged as the trademarks of the respective manufacturers and producers of such products. Version History Date 18/06/09 09/02/10 10/02/10 10/02/10 10/02/10 Version 4 5A 5 6A 6 Comment Minor edits Added version information. Reviewed and issued. For INCA 2 versions DB8201-A-10 and DB8201-B-10 only. Updated to match INCA 2 version DB8202-A10. Reviewed and issued. For INCA 2 version DB8202-A-10.

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Contents

Contents
Introduction............................................................. 2
Conventions ................................................................... 3

Installation Checklist ............................................... 4 Placement Considerations ......................................... 4 Wiring Considerations .............................................. 6

Outputs ......................................................................... 6 Inputs ........................................................................... 7 Circuit Protection ............................................................ 7 Cable Types ................................................................... 8

INCA 2 Ports and Connections ................................... 9

Status LEDs .................................................................. 11

Updating INCA 2 firmware and configuration ........... 12 Viewing INCA 2 diagnostic information ................... 13 Appendix A - Hardware Specification ....................... 14 Appendix B - Connector Pin Assignments ................. 16 Glossary................................................................. 20 End User Licence Agreement ................................... 22

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Introduction
This guide provides information and guidelines on the installation of an INCA 2 unit (version DB8202-A-10), and covers: Placement considerations Wiring considerations INCA 2 ports and connections Updating INCA 2 software and firmware Viewing diagnostic information

To check the version of the INCA 2 units you are installing, look
at the label on the underside of the INCA 2 units.

For information on how to install DB8201-A-10 and DB8201-B10 INCA 2 units, see version 5 of this guide. For information on INCA 2 that is not covered in this guide, refer to the following guides: INCA 2 Overview for an introduction to INCA 2 and the event table. INCA 2 Configuration and Update Guide for instructions on how to configure and update an INCA 2.

Installation of INCA 2 must only be carried out by an authorised

technician who is fully qualified to install electrical equipment in vehicles and who has a sound knowledge of communication systems. parts.

Never open an INCA 2 unit. It contains no user serviceable

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Introduction

Conventions
The following conventions are used throughout this guide:

Field Button

Note - Indicates additional information or a tip. Attention - Indicates a task that you must follow, or important information of which you must be aware. Warning Indicates a critical piece of information. Failure to adhere to warnings can lead to damaged equipment. Reference - Indicates related information that is available within this guide or in another guide. Bold text indicates field names and on-screen text. Bordered shaded text indicates a button.

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Installation Checklist
To install an INCA 2 unit you will require the following: an INCA 2 unit a fused source of 12V or 24V DC a GPS antenna a vehicle interface lead

Depending on the circumstances, you may also have: a Mobile Data Terminal a mounting bracket a GPRS antenna

Placement Considerations
INCA 2 is designed for fitting in vehicles. Consider all of the following when you are planning or undertaking an INCA 2 installation: Orientation INCA 2 can be mounted in any orientation, however, it is recommended that the unit be positioned so that the LEDs are visible. Exposure to Moisture an INCA 2 unit is NOT waterproof and you should select a vehicle placement that will keep it dry such as inside the cab or load compartment. Exposure to Heat avoid placing an INCA 2 in a position that might expose it to excessive heat. Choose a placement that: enables air to circulate around the unit keeps the unit out of direct sunlight

Exposure to Interference ensure that the antenna cables are kept away from possible sources of interference. Physical Attachment the unit needs to be securely attached to the vehicle. Mounting Bracket the mounting holes needed for the bracket are shown in the diagram below. Where possible you should use the outer holes, with M4 or No.8 pan head or flanged screws.

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Placement Considerations

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Wiring Considerations
The wiring required to install an INCA 2 unit will vary according to the particular application, and will be based on detailed discussions regarding the specific implementation of the AVLS system. This section provides information that you must be aware of when considering the wiring of an INCA 2 unit.

INCA 2 connections are NOT the same as INCA connections

For more information on INCA 2 ports and connections, see INCA 2 Ports and Connections on page 9.

Outputs
INCA 2 has up to four digital outputs, each of which provides a voltage output. The outputs get their power from an external source on the OUTC pin on the interface connector. The OUTC pin is typically connected to BREF. Each output is capable of supplying up to 200 mA. The outputs are shared with four of the inputs, so the number of outputs available depends on how INCA 2 is configured. Typical applications of outputs include: Relays Indicators Solenoids

A typical connection is:

Batt OUTC INCA 2 LOAD

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Inputs
INCA 2 has up to eight digital inputs (four are shared with outputs and four are on dedicated pins). Typical applications of inputs include: Switches for doors or lights Alarms

Typical connections are:

For more information on INCA 2 ports and connections, see INCA 2 Ports and Connections on page 9.

Circuit Protection
INCA 2 must be fused externally. It is essential to use a fuse on the positive lead connecting the battery to the unit. It is recommended that the fuse be of an anti-surge type located close to the vehicle battery and must be rated at no more than 5A. In accordance with good vehicle installation practice, APD also recommend that you use a fuse on the negative lead. The fuse used on the negative lead must be of an equal rating as the fuse used on the positive lead.

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Cable Types
Ethernet RS232 DTE and DCE GPS CAT5 or better Must be screened Must be RG223/U, RG174/U, or RG316/U. Cable lengths should be no more than 3m for passive antennas and no more than 8m for active antennas. Must be RG223/U, RG174/U, or RG216/U double screened. It is recommended that the cable lead length is kept below 5m. Use 24 20 AWG wire

GSM/GPRS

Vehicle Interface

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INCA 2 Ports and Connections

The following figure shows the ports and connections available on an INCA 2 unit.

1 2 3

Ethernet 10/100baseT USB Device DTE RS-232 port (Modem Port) DCE RS-232 port (Terminal Port) Status LEDs

Port for connecting to a network. Used as a dedicated diagnostic port for engineers and programming. Used to connect to modems and mobile radios. Used to connect to Mobile Data Terminals. Four status LEDs.

5 6

Vehicle Interface Between four and eight digital (DC) Connector inputs. These can be configured using INCA 2 Toolbox. CAN.

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Up to four digital (DC) outputs. 12V 24V power input. 7 8 9 USB Host Console RS-232 port GSM/GPRS Antenna input Used to connect to devices such as memory, printers, etc. For testing only. Not for permanent installation. Used to connect to a GSM or GPRS antenna. Used to connect a SIM card. The antenna can be either active or passive.

10 SIM card slot 11 GPS Antenna Input

The pin outs for these connectors are shown in Appendix B Connector Pin Assignments on page 16.

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INCA 2 Ports and Connections

Status LEDs
INCA 2 has the following status LEDs: Colour Monitored State Blue LED State

Power/Standby Off - If power is not connected Flashing - when power is connected but the device is in standby On - when the device is running

Red

GPS fix

Off No visible satellites and no valid fix Flashing Visible satellites but no valid fix On - Fix is valid

Yellow

Internal Bearer Off No serial link to modem Service Slow Flash (2 seconds) Serial (GSM/GPRS) link to modem but no network service Quick Flash (1 sec) Has network service but no IP connection (only if IP is supported on network) On All connections OK

Green

External Bearer Service

Off No serial link to modem Slow Flash (2 seconds) Serial link to modem but no network service Quick Flash (1 sec) Has network service but no IP connection (only if IP is supported on network) On All connections OK

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Updating INCA 2 firmware and configuration

See the INCA 2 Configuration and Update Guide for instructions on how to update an INCA 2 units software and configuration.

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Viewing INCA 2 diagnostic information

Viewing INCA 2 diagnostic information

You can view diagnostic information for an INCA 2 by connecting to it using a Type-A to Type-B USB cable and running a telnet session.

Port 23 must be open to run a telnet session to an INCA 2.

To run a telnet session to an INCA 2: 1. 2. Make sure the INCA 2 is powered on. Connect your computer to the INCA 2 using a USB Type-A to Type-B cable. This uses the USB Type-B port on the INCA 2:

USB Type-B port

If you are prompted for a driver for the USB connection, use the oem8.inf driver file on the INCA 2 installation CD. 3. 4. Click the Windows Start button and select Run to open the windows Run dialog. In the Run dialog type telnet 192.168.2.1 and click OK .0. This displays the INCA 2 diagnostics information:

Use the keys shown on this screen to navigate through the diagnostic information. To return to the Options Menu at any time use the space bar.

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Appendix A - Hardware Specification

This appendix covers the hardware specification of INCA 2.

For information on INCA 2 connector pin assignments, see Appendix B. Electrical USB ports Voltage Current (per port) Power consumption GPRS idle, USB disconnected GPRS idle, full USB load GPRS transmitting, full USB load Standby Supply voltage Communication GSM/GPRS Modem Antenna requirements Impedance Output Power Handling VSWR Navigation GPS chipset Coordinate system Channels Frequency Acquisition time (time to 1st fix) Cold start Warm start Hot start SiRFstarIII WGS-84 20 L1, 1575.42 MHz 40 s (typical) 30 s (typical) 2 s (typical) Dual Band Wavecom WISMO218 50 ohms >2W < 1.5:1 4.75 V (min) 500 mA (max) 1.8 W (typ) 6.9 W (typ) 7.6 W typ, 11 W max 28 mW (typ) 9-36 V DC

Positional accuracy Horizontal CEP (position error 50%) 1.5 m

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Appendix A - Hardware Specification

Active antenna requirements Bias voltage Current Gain Inputs and Outputs Digital inputs Input voltage (high sensing) Input current (high sensing) Input voltage (low sensing) Input current (low sensing) Digital outputs Output voltage Output current CAN Data rate Voltage Mechanical and Environmental Dimensions Weight Operating temperature Climatic

3V 150 mA (max) 10 dB 35 dB

4 36 V 9.5 mA max @ 36 V 0 0.2 V -0.2 mA max 5 36 V 0.2 A (max) 1 Mbit/s (max) 36 V (max)

140 mm (W) x 127 mm (D) x 36 mm (H) 450g -40 to 65 C IEC 60068-2-14, one cycle, -40 C 65 C IEC 60068-2-30, one cycle, 23 C 55 C IEC 60068-2-64, 8 h per axis, 57.9 m/s rms IP40 Automotive EMC Directive 2004/104/EC ITE emissions EN55022 class B ITE immunity EN55024 RoHS Directive 2002/95/EC

Vibration Protection EMC

Hazardous substances

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Appendix B - Connector Pin Assignments

This section lists the connectors used and their pin outs. GSM/GPRS FAKRA jack, code D (Bordeaux violet). GPS FAKRA jack, code C (signal blue). USB host Stacked series A connectors. Pin Signal 1 2 3 4 VBUS DD+ GND Comment 5 V bus power out Data to/from device Data to/from device Ground

USB device Series B connector. Pin 1 2 3 4 Signal VBUS DD+ GND Comment 5 V bus power in Data to/from host/hub Data to/from host/hub Ground

RS-232 DTE DE9P (9 way D plug). Pin 1 2 Signal DCD RXD Comment Data Carrier Detect input Received Data input

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Appendix B - Connector Pin Assignments

Pin 3 4 5 6 7 8 9

Signal TXD DTR GND DSR RTS CTS RI

Comment Transmitted Data output Data Terminal (DTE) Ready output Signal Ground Data Set (DCE) Ready input Request to Send output Clear to Send input Ring Indicator input

RS-232 DCE DE9S (9 way D socket). Pin 1 2 3 4 5 6 7 8 9 Signal DCD RXD TXD DTR GND DSR RTS CTS RI Comment Data Carrier Detect output Received Data output Transmitted Data input Data Terminal (DTE) Ready input Signal Ground Data Set (DCE) Ready output Request to Send input Clear to Send output Ring Indicator output

Ethernet RJ-45 socket. Pin 1 2 3 Signal TX+ TXRX+ Comment Transmit data output Transmit data output Receive data input

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Pin 4 5 6 7 8

Signal RX-

Comment Do not connect Do not connect Receive data input Do not connect Do not connect

RS-232 console RJ-10 (4P4C) socket. Pin Signal 1 2 3 4 DTXD DRXD GND Comment Data output Data input Signal ground Not connected

Vehicle Interface Molex Microfit, male.

Pin Signal 1 2 3 4 5 6 7 GND DIO7 GND GND CAN_GND CAN_H

Comment Ground reference for digital inputs Digital input/output 7 Not connected Ground reference for digital inputs Ground reference for digital inputs CAN ground reference CAN data high level

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Appendix B - Connector Pin Assignments

Pin Signal 8 9 10 11 12 13 14 15 16 17 18 19 20 DIO6 OUTC GND DIO8 DIN1 DIN2 DIN3 DIN4 CAN_L DIO5 BREF BATT

Comment Digital input/output 6 External supply input for digital outputs Battery return Not connected Digital input/output 8 Digital input 1 Digital input 2 Digital input 3 Digital input 4 CAN data low level Digital input/output 5 Battery reference for digital outputs Battery supply input

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Glossary
APD AVL AWG Bearer APD Communications Limited. Automatic Vehicle Location. American Wire Gauge. A measure of wire diameter. An application running on INCA 2 that facilitates communication between the INCA 2 and other system components. Battery reference for digital outputs. Circular Error Probability. A measure of precision of location.

BREF CEP

Co-Ordinator APDs back-end AVL suite. Comprised of database management, configuration management and map display applications. DCE Data Communications Equipment. The RS232 connection to the communications device (such as a modem). Data Terminal Equipment. The RS232 connection to the terminal device (such as a PC). Electro Magnetic Compatibility. A standard for electronic emissions and susceptibility. General Packet Radio System. A communications system implementing IP data transfer over a radio system. Global Positioning System. A method of establishing position on the Earth by means of a network of satellites in orbit. Global system for Mobile Communications. A standard for over-air communication networks. International Electrotechnical Commission. A standards body for electrical technology. Internet Protocol. A protocol for transmitting data across networks.

DTE

EMC GPRS

GPS

GSM IEC IP

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Glossary

ISO ITE LED mA MHz mV mW ohms OUTC RoHS

International Standards Organization. A group responsible for defining international standards. Information Technology equipment. Standards relating to IT equipment. Light Emitting Diode. An indicator light. Milliamps. A unit of current equal to one thousandth of an amp. Megahertz. A unit of frequency equal to 1,000,000 cycles per second. Millivolt. A unit of voltage equal to one thousandth of a volt. Milliwatt. A unit of power equal to one thousandth of a watt. A measure of electrical resistance. An external supply input for digital outputs. Restriction of Hazardous Substances. A European Union directive restricting the use of certain hazardous materials in electronic equipment. Subscriber Identity Module. A smartcard used to identify a device on an over-air network. Universal Serial Bus. A data transfer protocol. Volt. A measure of electrical potential. Voltage Standing Wave Ratio. The ratio of maximum voltage to minimum voltage along a line. Watt. A unit of power equal to one joule of energy per second.

SIM USB V VSWR

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End User Licence Agreement

This End User Licence Agreement (EULA) applies to you if you have made your purchase outside of the United States and Canada. This EULA is a legal agreement between you and APD Communications Ltd, Newlands Centre, Inglemire Lane, Hull HU6 7TQ England (APD). You agree that this EULA is enforceable like any written negotiated agreement signed by you. This EULA applies to the use of software, pre-installed software on any of our hardware devices and accompanying items, including on cd-rom, floppy disc, memory card, download package or any other data carriers, and all contents and contents programs (Software). Please read this EULA carefully. By using all or any portion of the Software you accept all the terms and conditions of this EULA. Breaking the seal of a cd-rom, floppy disc or memory card, and pressing the I agree button for a download of any updates, upgrades or supplements is considered use of the Software. If you do not agree to the terms of this EULA, do not use the Software and promptly return the unused Software, as well as the hardware and accompanying items (Hardware) to the place where you obtained them. If you have already paid for the Software and/or Hardware you may obtain a refund of the purchase price provided that you (a) do not use the Software and/or Hardware, and (b) forthwith return the Software and/or Hardware, with proof of payment, to the location from which it was obtained. GRANT OF LICENCE This EULA grants a licence (Licence) that permits you to use the Software, provided the Software is installed on only one computer or Hardware device at any time and provided the Software is combined with only one INCA device. This Licence is non-exclusive and nontransferable. This Licence does not grant any rights to obtaining future upgrades, updates or supplements of the Software. If upgrades, updates or supplements of the Software are obtained, however, the use of such upgrades or updates is governed by this EULA and the amendments that may accompany them and may be subject to additional payments and conditions. COPYRIGHT Copyright and other intellectual, industrial and/or proprietary rights to the Software, to any copies that you may make are owned by APD and/or its suppliers. APD permits you to use the Software only in accordance with the terms of this EULA. All rights not specifically granted in this EULA are reserved by APD. You may either (a) make one copy of the Software solely for backup or archival purposes, or (b) transfer the Software to a single medium provided you keep the original solely for backup or archival purposes. You may not copy the product manual(s) or written materials accompanying the Software, except for own use. You only become the owner of the material data carrier and you do not acquire ownership of the Software. OTHER RESTRICTIONS Renting, lending, public presentation, performance or broadcasting or any other kind of distribution of the Software and/or the Hardware is prohibited. Other than as permitted by applicable legislation, you will not, and you will not allow any person to, modify the Software and/or the Hardware or any part thereof, to analyze it by means of reverse engineering, to decompile or disassemble the Software and/or the Hardware, or to make products derived from it. CONFIDENTIALITY You acknowledge and agree that the Software was developed at considerable time and expense by APD and is confidential to and a trade secret of APD and/or third parties. You agree to maintain the Software in strict confidence and not to disclose or provide access thereto to any person.

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End User Licence Agreement

LIMITED WARRANTY 1. APD does not and cannot warrant that the Software and/or Hardware operate errorfree. You should be particularly aware of the fact that calculation errors may occur when using Software and/or Hardware in a tracking system for instance caused by local environmental conditions and/or incomplete data. Except for the Limited Warranty document included with the Hardware (Limited Warranty), if any, and to the maximum extent permitted by applicable law, APD and its suppliers provide the Hardware and the Software AS IS AND WITH ALL FAULTS, and hereby disclaim all other warranties and conditions, whether express, implied or statutory, including, but not limited to, any (if any) implied warranties, duties or conditions of satisfactory quality, of fitness for a particular purpose, of reliability or availability, of accuracy or completeness of responses, of results, of workmanlike effort, of lack of viruses, and of reasonable care and skill, all with regard to the Software and/or the Hardware, and the provision of or failure to provide support or other services, information, software, and related content through the Software and/or the Hardware or otherwise arising out of the use of the Software and/or the Hardware. Also, there is no warranty or condition of quiet enjoyment, quiet possession, or noninfringement with regard to the Software and/or the Hardware. This exclusion does not apply to (i) any implied condition as to title and (ii) any implied warranty as to conformity with description. Notwithstanding the Warranty Period described in the Limited Warranty, if applicable, should you breach any term(s) of this EULA the Warranty Period will end on the date of such breach.0.

2.

3.

LIMITATION OF LIABILITY 1. Neither APD nor its suppliers shall be liable to you or to any third party for any damages either direct, indirect, incidental, consequential or otherwise (including in each case, but not limited to, damages for the inability to use the equipment or access data, loss of data, loss of business, loss of profits, business interruption or the like) arising out of the use of or inability to use the Software and/or Hardware even if APD has been advised of the possibility of such damages. Notwithstanding any damages that you might incur for any reason whatsoever (including, without limitation, all damages referenced herein and all direct or general damages in contract or anything else), the entire liability of APD and any of its suppliers arising from or related to this EULA shall be limited to the amount actually paid by you for the Software and/or the Hardware. APD shall not be liable for (i) any fraud on the part of its employees and/or agents; or (ii) any fraudulent misrepresentation on the part of its employees and/or agents. Notwithstanding clauses 7(a), (b), and (c), or anything else contained in this EULA, neither partys liability for death or personal injury resulting from its own negligence shall be limited.0.

2.

3. 4.

TERMINATION Without prejudice to any other rights, APD may immediately terminate this EULA if you fail to comply with any of its terms and conditions. In such event, you must destroy all copies of the Software and all of its component parts. The provisions of this Agreement, which by their nature are intended to survive termination, will remain in effect after termination of this EULA. APD reserves the right, with or without notice, to discontinue update, upgrade and supplement services provided to you or made available to you through the use of the Software. LINKS TO THIRD PARTY SITES APD is not responsible for the contents of any third-party sites or services, any links contained in third-party sites or services, or any changes or updates to third-party sites or services. APD is providing these links and access to third-party sites and services to you only as a convenience, and the inclusion of any link or access does not imply an endorsement by APD of the third party site or service.

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THIRD PARTY RIGHTS A party which is not a party to this EULA has no rights under applicable legislation in relation to the rights of third parties to rely upon or enforce any term of this EULA but that does not affect any right or remedy of a third party which exists or is available apart from such applicable legislation. ENTIRE AGREEMENT This EULA (including any addendum or amendment to it which is included with the accompanying package of the Software and/or Hardware), plus the Limited Warranty, if applicable, and any other terms and conditions, if applicable, is the entire agreement between you and APD relating to the Software and/or the Hardware and the support services (if any) and they supersede all prior or contemporaneous oral or written communications, proposals and representations with respect to the Software or any other subject matter covered by this EULA. To the extent that the terms of any APD policies or programs for support services (other than the Limited Warranty) conflict with the terms of this EULA, the terms of this EULA shall govern. If any provision of this EULA is held to be void, invalid, unenforceable or illegal, the other provisions shall continue in full force and effect. TRANSLATIONS The English version of this EULA is the controlling version. Any translations are provided for convenience only. GOVERNING LAW This EULA and any disputes related to this EULA or to the use of the Software and/or Hardware or otherwise are subject to British law. The United Nations Convention on Contracts for the International Sales of Goods is hereby excluded from application to this EULA. All disputes arising out of this EULA shall be settled by the courts of Great Britain, which will have exclusive jurisdiction in respect of any such disputes. Should you have any questions concerning this EULA, or if you desire to contact APD for any reason, please visit APD on the World Wide Web at www.apdcomms.com.

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Innovation is the very essence of APD. Our 24 years' experience in communications technologies is testament to that; and each of our employees take pride every day in what we achieve for our customers.

APD's IP-Enabled Vehicle Tracking, Monitoring, Control and Connectivity Solution

APD is renowned for providing proven, missioncritical and business-critical solutions to Public Safety, Government and Service organisations. These solutions are typically used in control rooms/despatch offices and out in the field by mobile workers. Our success is based on a simple philosophy we listen. We work with our customers to create an understanding of their business and develop this into real solutions that work. In fact, our products are used in over 90 client sites right now, all over the United Kingdom, Scandinavia, Eastern Europe and the Middle East.

INCA 2 is APD's robust in-vehicle communications hub combining flexible vehicle monitoring and control with a single point of access for all invehicle systems to data networks and GPS location information. INCA 2 succeeds INCA, with thousands of units deployed with the emergency services, transport companies, local authorities and private organisations around the world.

APD Communications Ltd. Head Office

Newlands Centre Inglemire Lane Hull HU6 7TQ United Kingdom Tel: +44 (0) 1482 808300

Support Helpdesk
Tel: +44 (0) 8701 609080 Email: mobiledata@apdcomms.com www.apdcomms.com
Copyright 2007 APD Communications. All Rights Reserved. Other trademarks are registered trademarks and the property of their respective owners. Product specifications and features are subject to change without notice. E & OE. Doc Ref: HW001D40/6 Feb 2010