748

SLIDING ROOF/CONVERTIBLE SLIDING ROOF

SLIDING ROOF
7408X01

COMPONENTS
Front Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Rear Door Opening Trim Weatherstrip RH Front Pillar Garnish RH Roof Side Garnish Inner RH

Rear Door Scuff Plate RH

Package Tray Trim Panel Assy

41.2 (420, 30)

Center Pillar Garnish Lower RH Front Door Scuff Plate RH

41.2 (420, 30)

Roof Side Garnish Inner LH Rear Door Opening Trim Weatherstrip LH Center Pillar Garnish LH

Cowl Side Trim Board RH

Front Pillar Garnish LH

Front Door Opening Trim Weatherstrip LH

Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque

B66561

AVENSIS REPAIR MANUAL (RM1018E)

749
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Sedan Models

Assist Grip Subassy Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Visor Holder LH Visor Assy

Assist Grip Subassy

Assist Grip Subassy

Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy

B66562

AVENSIS REPAIR MANUAL (RM1018E)

7410
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Front Door Opening Trim Weatherstrip RH Center Pillar Garnish RH Rear Door Opening Trim Weatherstrip RH Front Pillar Garnish RH Roof Side Garnish Inner RH

Deck Trim Side Panel Assy RH Package Tray Trim Panel Assy

Rear Door Scuff Plate RH Center Pillar Garnish Lower RH Front Door Scuff Plate RH
41.2 (420, 30)

Rear Headlining Subassy Rear Floor Finish Plate

Cowl Side Trim Board RH Rear Door Opening Trim Weatherstrip LH Center Pillar Garnish LH
41.2 (420, 30)

Roof Side Garnish Inner LH

Front Pillar Garnish LH

Front Door Opening Trim Weatherstrip LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Cowl Side Trim Board LH Front Door Scuff Plate LH

Deck Trim Side Board LH

NVm (kgfVcm ftVlbf) : Specified torque

AVENSIS REPAIR MANUAL (RM1018E)

B66564

7411
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Liftback Models

Assist Grip Subassy Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Visor Holder LH Visor Assy Assist Grip Subassy

Lens Cover Room Lamp Assy No. 2 Lens Cover Map Lamp Assy

B66565

AVENSIS REPAIR MANUAL (RM1018E)

7412
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Front Pillar Garnish RH

Center Pillar Garnish Upper RH Rear Door

Roof Side Garnish Inner RH

Rear Window Side Garnish RH

Front Door Opening Trim Weatherstrip RH

Opening Trim Weatherstrip RH

Deck Trim Side Board RH

Cowl Side Trim Board RH

Center Pillar Garnish Lower RH Deck Floor Front Door Box Front Scuff Plate RH

Rear Door Scuff Plate RH Tonneau Cover Assy

Deck Floor Box RH Deck Board Subassy Deck Floor Box LH Rear Window Side Garnish LH

Deck Floor Box Rear Front Door Opening Trim Center Pillar Weatherstrip LH Garnish Upper LH Front Pillar Garnish LH Roof Side Rear Door Garnish Inner LH Opening Trim Weatherstrip LH

Cowl Side Trim Board LH Front Door Scuff Plate LH NVm (kgfVcm ftVlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)

Center Pillar Garnish Lower LH

Rear Door Scuff Plate LH

Deck Trim Side Board LH

B66546

B66546

7413
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Wagon Models

Assist Grip Subassy Assist Grip Subassy Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy Visor Holder Assist Grip Subassy LH Visor Assy

Lens Cover

Lens Cover Map Lamp Assy Room Lamp Assy No. 2

B66547

B66547

AVENSIS REPAIR MANUAL (RM1018E)

7414
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

Sliding Roof Glass Assy

Sliding Roof Weatherstrip Assy

Bracket Drain Hose

Sliding Roof Housing Subassy

Drain Hose

Drain Hose

Sliding Roof Drive Gear Subassy Bracket Bracket

Drain Hose

B67837

AVENSIS REPAIR MANUAL (RM1018E)

7415
SLIDING ROOF/CONVERTIBLE SLIDING ROOF
7408Y01

REPLACEMENT
1. 2. (a) 3. (a) (b) 4. (a) 5. (a) 6. (a) (b) 7. (a) REMOVE ROOF HEADLINING ASSY (See pages 7636, 7645 and 7654) REMOVE SLIDING ROOF GLASS SUBASSY Using a torx driver, remove the 4 screws and glass. REMOVE SLIDING ROOF HOUSING SUBASSY Remove the 8 bolts and 4 brackets. Remove the 8 nuts and roof housing. REMOVE SLIDING ROOF DRIVE GEAR SUBASSY Remove the 3 bolts and drive gear. INSTALL SLIDING ROOF DRIVE GEAR SUBASSY Install the drive gear with the 3 bolts. INSTALL SLIDING ROOF HOUSING SUBASSY Install the roof housing with the 8 nuts. Install the 4 brackets with the 8 bolts. ADJUST SLIDING ROOF GLASS SUBASSY Check for a difference in levels between the sliding roof (weatherstrip) and roof panel. Dimension (Front end and rear end): 0 " 1.5 mm (0 " 0.059 in.) Dimension (Corner of rear side): 0 " 2.0 mm (0 " 0.079 in.) Check for a difference in levels between the sliding roof (glass) and roof panel front end and rear end. Dimension (Front end and rear end): 6.0 mm (0.236 in.) Adjust the roof panel. (1) Loosen the adjusting screw to adjust the sliding roof panel position, and tighten the screw in the position where the sliding roof panel is fixed. Torque: 4.0 NVm (40 kgfVcm, 35 in.Vlbf) Inspect for leaks. (1) Adjusting the sliding roof, check that there are no water leaks. INSTALL SLIDING ROOF GLASS SUBASSY Install the glass with the 4 screws. CHECK FOR WATER LEAKS RESET SLIDING ROOF POSITION (See page 747) INSTALL ROOF HEADLINING ASSY (See pages 7636, 7645 and 7654)

(b) (c)

(d) 8. (a) 9. 10. 11.

AVENSIS REPAIR MANUAL (RM1018E)

741
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM

SLIDING ROOF SYSTEM

7408S01

LOCATION

Roof Console Box F Sliding Roof Motor Switch Assy

Combination Meter Assy

Sliding Roof Drive Gear Subassy

B67836

AVENSIS REPAIR MANUAL (RM1018E)

742
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM

LHD Models

Instrument Panel J/B Assy F GAUGE1 Fuse F S/ROOF Fuse F IG1 Relay F Integration Relay RHD Models

Instrument Panel J/B Assy F GAUGE1 Fuse F S/ROOF Fuse F IG1 Relay F Integration Relay

B67299

AVENSIS REPAIR MANUAL (RM1018E)

743
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7408T01

ONVEHICLE INSPECTION
1. (a) (b) 2. (a) CHECK WINDOW LOCK SWITCH Check that operation of the power windows excluding the driver side and the sliding roof are disabled when the window lock switch of the power window master switch is pressed. Check that the power windows and the sliding roof can be operated when the window lock switch is pressed again. CHECK AUTO SLIDEOPEN/CLOSE FUNCTION Check that the sliding roof switch can operate the sliding roof as follows when the tiltUP/ DOWN function is not being used: Standard:
Condition S Ignition switch ON S Window lock switch OFF Switch Condition SLIDE OPEN TILT UP Switch Operation Pressed for more than 0 3 sec 0.3 sec. Roof Glass Fully open Fully closed

HINT: The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation. 3. CHECK AUTO TILT UP/DOWN FUNCTION (a) Check that the sliding roof switch can operate the sliding roof as follows when the slideOPEN/CLOSE function is not being used: Standard:
Condition S Ignition switch ON S Window lock switch OFF Switch Condition TILT UP SLIDE OPEN Switch Operation Pressed for more than 0 3 sec 0.3 sec. Roof Glass Fully tilted up Fully closed

HINT: The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation. 4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF (a) When both of the following conditions are fulfilled, check that the power windows and the sliding roof can be operated even after the ignition switch is turned OFF: S Within 43 seconds after the ignition switch is turned OFF S When the driver side door is closed 5. CHECK JAM PROTECTION FUNCTION HINT: The jam protection function prevents any part of your body from getting caught by accident between the vehicle body and the roof glass during sliding roof operation. Operative condition: S AUTO CLOSE S AUTO CLOSE during sliding roof operation after the ignition switch is turned OFF S AUTO TILTDOWN S AUTO TILTDOWN during sliding roof operation after the ignition switch is turned OFF CAUTION: S Do not check this function using a part of your body such as your hand. Also, pay thorough attention that nothing gets caught by accident during this process. S If this function is checked by inserting a thin object (less than 5 mm (0.20 in.)) between the roof glass and vehicle body, it may not operate.

AVENSIS REPAIR MANUAL (RM1018E)

744
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM

(a)

When the slideOPEN/CLOSE function is operating: Check that the sliding roof opens approximately 200 mm (7.87 in.) right when something gets caught between the vehicle body and the roof glass during sliding roof operation.

B68295

(b)

When the tiltUP/DOWN function is operating: Check that the sliding roof fully tilts up when something gets caught between the vehicle body and the roof glass during sliding roof operation.

B68296

6. (a)

CHECK FAILSAFE FUNCTION If the sliding roof does not close because the jam protection function operates improperly, press the sliding roof switch on the TILT UP side and until the sliding roof fully closes. Then you can close the sliding roof using manual operation.

AVENSIS REPAIR MANUAL (RM1018E)

745
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7408U01

PROBLEM SYMPTOMS TABLE

Symptom AUTO function does not operate 1. 2. 3. 4. 5. 6. 7. 8. Suspected Area 1. Sliding roof motor assy S/ROOF fuse GAUGE1 fuse IG1 relay Integration relay Sliding roof housing assy Sliding roof motor switch assy Sliding roof motor assy Wire harness See Page 743 7415 746 743 743 743 743 7415

Sliding roof system does not operate

Sliding roof system stops operation halfway

1. Sliding roof motor assy 2. Wire harness 3. Sliding roof housing assy

AVENSIS REPAIR MANUAL (RM1018E)

746
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7408V01

INSPECTION

1. (a)
2 1 4 3

(b)

INSPECT SLIDING ROOF MOTOR SWITCH ASSY Remove the sliding roof motor switch (See pages 7636, 7645 and 7654). Check the resistance between the terminals when operating the switch. Standard:
Terminals No. 12 23 1, 3 2 Switch Operation TILT UP is pressed SLIDE OPEN is pressed OFF Specified Condition Below 1 W Below 1 W 10 kW or higher

B67892

If the result is not as specified, replace the switch assy.

2. (a) (b)
1 2 3 4 5 6 7 8 9 10

INSPECT SLIDING ROOF MOTOR ASSY Disconnect the sliding roof motor connector (See pages 7636, 7645 and 7654). Check the resistance and voltage between the terminals of the wire harness side connector. Standard:
Terminals No. 5 @ Body ground 35 10 5 65 15 85 Condition Constant Ignition switch ON Constant TILT UP is pressed SLIDE OPEN is pressed Ignition switch OFF " ON, Engine idle speed Specified Condition Below 1 W 10 to 14 V 10 to 14 V Below 1 W Below 1 W Pulse generation *

B67891

Reference (*): Using an oscilloscope

Item Tool Setting Vehicle Condition Contents 10 V/DIV., 20 ms/DV. Engine idle speed

If the result is not as specified, there may be a malfunction on the wire harness side.

A05115

AVENSIS REPAIR MANUAL (RM1018E)

747
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7408W01

RESET
1. (a) RESET SLIDING ROOF MOTOR If the AUTO operation function does not operate, reset the sliding roof motor as follows: (1) Press the sliding roof switch on the TILT UP side and hold it until the sliding roof motor stops. Then release the switch and leave it untouched for 10 seconds or more. (2) Press the sliding roof switch on the TILT UP side again for 10 seconds or more and hold it until the sliding roof glass stops at the fully open and up position. (3) Release the switch, press it again within 5 seconds and hold it until a series of movements indicated below have been completed: Fully closing " Fully opening " Fully closing

HINT: When the battery terminal is disconnected or after the jam protection function has operated, the sliding roof motor ECU may not detect the position of the roof glass. If the AUTO operation function is still disabled even after the sliding roof motor is reset, the Hall IC (built in the sliding roof motor) for detecting the roof glass position may be malfunctioning.

AVENSIS REPAIR MANUAL (RM1018E)