Chap.

SUMMARY OF CONTENT Designation

1 1.1 1.2 1.3 1.4

PROCESS Unit Process Design Philosophy

Specification for Biomethanation plant

Basis of Design
Specification for Biomethanation plant

Relief/safety Valve List no Process Flow Diagrams (PFDs)

PFD: WWT Plant PFD: Decanter and Dryer PFD: Wet/Dry Cake Handling Storage&Loading PLOT PLAN PROCESS FLOW DIAGRAM FOR DECANTER PROCESS FLOW DIAGRAM FOR ABR PROCESS FLOW DIAGRAM FOR PHYSICAL CHEMICAL TREATMENT 1 PROCESS FLOW DIAGRAM FOR AEROTEN PROCESS FLOW DIAGRAM FOR PHYSIC CHEMICAL TREATMENT 2 PROCESS FLOW DIAGRAM FOR OXIDATION PROCESSING PROCESS FLOW DIAGRAM FOR BELT FILTER PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR CHEMICAL PROCESS FLOW DIAGRAM FOR BIOGAS PROCESS FLOW DIAGRAM FOR BIOGAS

1.5 1.6 1.7

Heat, Material and Utility Balances

Balance Of Plant Material Balance

1.8

Utility Summary Process Studies and Calculations - List of calculations - HAZOP Reports Equipment Process Data Sheets
Datasheet of DE-6001A/B Datasheet of PC-6007A/B Datasheet of SM-6008A/B Datasheet of PC-6009A/B/C/D Datasheet of PC-6010A/B/C/D Datasheet of PC-6011A/B Datasheet of BL-6013A/B

Datasheet of PC-6016A/B Datasheet of BL-6018A/B/C/D/E/F Datasheet of PC-6020A/B/C Datasheet of PC-6022A/B Datasheet of PC-6024A/B Datasheet of PC-6026A/B/C Datasheet of PC-6032A/B Datasheet of PC-6033A/B Datasheet of PC-6034A/B Datasheet of PC-6035A/B Datasheet of PC-6037A/B Datasheet of AG-6017 Datasheet of AG-6019 Datasheet of AG-6025 Datasheet for E-6001 A/B Datasheet for SB-6001 Datasheet for GF-6001 Datasheet for EDI Datasheet of AG-6015A/B Datasheet of AG-6023A/B Datasheet of AG-6027A/B Datasheet of AG-6028A/B Datasheet of AG-6029A/B/C/D/E Datasheet of AG-6030A/B Datasheet of AG-6043A/B Datasheet of AG-6047A/B Datasheet of AG-6057A/B Datasheet of AG-6062A/B Datasheet of AG-6031 Datasheet of AG-6053 Datasheet of AG-6054 Datasheet of PM-6040A/B Datasheet of AG-6006A/B/C/D Datasheet of PC-6002A/B/C Datasheet of PC-6003 Datasheet of DE-6036 Datasheet of DE-6038 Datasheet of PM-6039, PM-6041, PM-6044, PM-6048, PM-6049, PM-6050, PM-6058, PM-6063 Datasheet of PM-6042A/B, PM-6045A/B, PM-6046A/B, PM6049A/B, PM-6050A/B, PM-6051A/B, PM-6055A/B, PM6056A/B, PM-6059A/B, PM-6060A/B, PM6061A/B, PM6064A/B Datasheet of E-6002 Datasheet of E-6003 Datasheet for TK-6001,TK-6003,TK-6005A/B,TK-6007A/B,TK6009, TK-6011,TK-6013A/B,TK-6015A/B. Datasheet for TK-6002,TK-6004,TK-6006,TK-6008B,TK-6010, TK6012,TK-6014,TK-6016. Data sheet of MCC enclosure

Datasheet for FL-6002 Datasheet for FL-6001 Datasheet for BL-6012A/B/C/D Datasheet of AG-6026A/B CY-6001 CY-6002

Process data sheet for decantor Process data sheet for wet cake conveying system, storage and truck loading Process data sheet for DDFS conveying, storage and truck loading

1.9

Instrument Process Data Sheets (cc loi van iu khin, on/off, sign glass, cc loi transmitter, analyzer)
Valve Wiring Diagram Instrument hook-up (13 sheets) Level Datasheet (21 sheets) Temperature Datasheet (14 sheets) Flowmeter Datasheet (8 sheets) Pressure Datasheet (4 sheets) Datasheets For Analysis Transmitter Instrument Index IO lists Thermometer datasheet for waste water treatment plant (5 sheet) On-off control valve datasheet 3 parameter analysis transmitter (5 sheets)

1.10

Piping and Instrument Diagrams

P&ID DECANTER P&ID RECEIVING & HEAT EXCHANGER P&ID PUMPING AND MIXING TANK P&ID ABR POND AND PUMPING P&ID GAS SCRUBBER P&ID GAS BLOWER AND DRYER P&ID GAS FILTER P&ID COLLECTION TANK 1 P&ID PHYSICAL CHEMICAL TREATMENT 1 P&ID AEROTEN TANK P&ID PHYSICAL CHEMICAL TREATMENT 2 P&ID SU-6014 P&ID OXIDIZATION TREATMENT P&ID SAND FILTRATION AND EFFLUENT P&ID SLUDGE TREATMENT P&ID SLUDGE TREATMENT P&ID H2O2 V H2SO4 SOLUTION P&ID PAC P&ID POLYMER 1 P&ID POLYMER 2 P&ID NaOH P&ID FeSO4 P&ID: methane recovery unit and WWTP (1/2)

P&ID: methane recovery unit and WWTP (2/2)

1.11 1.12 2 2.1

Line List Operating Manual INSTALLATION & PIPING Equipment layout drawings
General piping and equipment layout Waste water piping end equipment layout Air piping and equipment layout Sludge piping and equipment layout General platform & handrail layout

2.2 2.3

General assembly drawings for equipment Piping layout drawings

SU6007, SU6008 - Wastewater & Sludge piping layout SU6007, SU6008 - Wastewater & Sludge - Section 1-1 SU6007, SU6008 - Wastewater & Sludge - Section A-A SU6006- Wastewater piping layout SU6006- Wastewater piping section A-A. 1-1 SU6006- Air piping layout SU6006- Air piping section 1-1, 2-2 SU6008, SU6009 - Wastewater piping layout SU6008, SU6009 - Wastewater section 1-1, 2-2, 3-3 SU6008, SU6009 - Wastewater section A-A, B-B SU6008, SU6009 - Air piping layout SU6008, SU6009 - Air piping section 1-1, 2-2 SU6010- Wastewater & Sludge piping layout SU6010- Wastewater & Sludge piping section 1-1, A-A SU6010- Wastewater & Sludge piping section B-B SU6010, SU6013- Wastewater & Sludge piping layout SU6010, SU6013- Wastewater & Sludge piping section 1-1 SU6010, SU6013- Wastewater & Sludge piping section A-A, B-B SU6004- General piping layout SU6014 - Section 1-1, 2-2, 3-3 SU6015, SU6016- Wastewater & Sludge piping layout SU6015, SU6016- Wastewater & Sludge piping section 1-1, 2-2 SU6015, SU6016- Wastewater & Sludge piping section A-A, B-B SU6015 Air piping layout SU6015 Air piping section 1-1, 2-2 SU6017- Wastewater & Sludge piping layout SU6017- Wastewater & Sludge section 1-1, 2-2 SU6021, SU6022 Air piping layout SU6021, SU6022 Air piping section 1-1, 2-2, 3-3 SU6021, SU6022 Air piping section 4-4, 5-5 SU6018, SU6019 - Cost +3,00 piping layout SU6018, SU6019 - Cost +0,215 piping layout SU6018, SU6019 - Cost +0,05 piping layout SU6018, SU6019 - Cost +1,16 piping layout

SU6018, SU6019 - section 1-1, 2-2 SU6018, SU6019 - section 3-3, A-A SU6018, SU6019 - section B-B, C-C B6006, Air piping layout & section 1-1 B6006 - Section 2-2, 3-3 B6005- Slugde piping & decanter layout B6005- Section 1-1 B6005- Section A-A B6005- Section B-B B6005- Detail flowmeter & valves B6003, TK6001 - Chemical general piping & equipment layout B6003 - Chemical general piping & equipment layout B6003- Section 1-1 TK6001 - Chemical general piping & equipment layout Detail TK6001 Chemical meter pumps & piping layout Detail chemical pump installation SU6001 - piping layout SU6001-section 1-1, 2-2 SU6001-section 3-3, 4-4 SU6001-section 5-5 SU6021, SU6022 waste water and slude piping layout SU6021, SU6022 - section A-A, B-B SU6021, SU6022 - section C-C, D-D B6004, piping layout B6004, section A-A B6004, section B-B B6004, section 1-1, 2-2 SU6020 piping layout SU6020 frest water pump layout SU6020 section A-A SU6020 section B-B SU6020 section C-C SU6020 section D-D TK5102- piping layout TK5102 section A-A TK5102 section B-B, C-C SU6014_wall pipe layout, section 4-4, 5-5 & pipe support SU6021,SU6022_wall pipe layout SU6021,SU6022_section 1-1,2-2,3-3 & wall pipe details General piping and Equipment layout detail 2 - ng ng qua ng W1 SU6015, SU6016_MT BNG NG CH SU6005_MT BNG NG CH SU6010_MT BNG NG CH SU6010_MT CT D-D, E-E SU6007,SU6008_MT BNG NG CH SU6007,SU6008_MT CT D-D

SU6006_MT BNG NG CH, MT CT 2-2 SU6012, SU6013_MT BNG NG CH SU6012, SU6013_MT CT D-D SU6012, SU6013_MT CT E-E, F-F SU6017_MT BNG NG CH SU6017_MT CT 3-3, 4-4 SU6018, SU6019_COST +3,0 MT BNG NG CH SU6018, SU6019_COST +0,215 MT BNG NG CH SU6018, SU6019_COST +0,05 MT BNG NG CH SU6018, SU6019_COST +1,61 MT BNG NG CH SU6018, SU6019_MT CT 4-4, 5-5 SU6018, SU6019_CHI TIT NG CH SU6001, SU6023_MT BNG NG CH SU6001, SU6023_MT CT A-A, B-B Mt bng tuyn ng x thi Mt bng tuyn ng x thi Trc dc tuyn ng x thi Mt bng on ng qua Mt ct on ng qua

2.4

Isometric drawings
Gas blower, E6001, E6002 & Gas filter_3D view Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter_Plan & section (sheet 1/7) Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric Gas blower, E6001, E6002 & Gas filter Piping isometric SU6001, E6001_3D view

SU6001, E6001_Top view SU6001, E6001_Front view & Back view SU6001, E6001_Right view & Back view SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6001, E6001 Piping isometric SU6003, SU6005_3D view SU6003, SU6005_Top view SU6003, SU6005_Front view & Back view SU6003, SU6005_Feed pump detail SU6003, SU6005_Section A-A, 1-1 SU6003, SU6005_Waste water detail SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric SU6003, SU6005 Piping isometric Scruhher & Cyclone_3D view Scruhher & Cyclone_Top view Scruhher & Cyclone_Right view Scruhher & Cyclone_Front view Scruhher & Cyclone Piping isometric Scruhher & Cyclone Piping isometric Scruhher & Cyclone Piping isometric Scruhher & Cyclone Piping isometric Scruhher & Cyclone Piping isometric Scruhher & Cyclone Piping isometric

2.5

Pipe Support Standard

2.6

Piping material specifications

Specification for Plastic pipes, stainless steel pipes and piping components Piping material procedure specification

2.7 2.8 2.9 3 3.1

Valves Bodies Specifications Piping Stress Analysis Critical Line List Stress Calculation Notes EQUIPMENTS SPEC VESSELS Vessels Specifications/Mechanical Data sheets Design Calculation
Calculation of SU2001-2002 Sevice water Calculation of SU2003-Wasewater basin Calculation of SU2002-RO water tank Calculation of TK2001-premininary Calculation of TK2005-Secondary Calculation of TK2006-Gravity filter A/B/C/D

3.2

3.3

3.4

HEAT EXCHANGER Heat Exchangers Specifications Design Calculation ROTATING EQUIPMENT Pumps and Compressors Specifications/Mechanical Process Data sheets Design Calculation PACKAGED EQUIPMENT Package Specifications/Mechanical Process Data sheets Design Calculation

4 4.1

INSTRUMENTATION, CONTROL INSTRUMENTS and F&G DETECTORS Instrument Data sheets/Specifications ( trnh trng vi PDS nh cp ti phn Process, phn ny n Instrument Calculation notes DETAIL DESIGN & INSTALLATION Instrument list Instrument Loop Diagrams Control Room and technical rooms layout Instrument Location layouts Instrument Main Cable Routing Cable schedule Instrument Wiring Diagrams Main Cable Transit (MCT) Schedule Instrument Hook up CONTROL SYSTEMS I/O List Control narratives F&G C&E Charts Instrument Power Distribution

4.2

4.3

F.O. Patch Panels 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.2.1 ELECTRICAL Single Line Diagrams Typical protection schemes Protection Relay Co-ordination Study General Notes and Symbols Load Summary Consumer List Switchgear Schedule Local Motor Control Equipment Schedule Lighting, Power and Earthing Layouts Schematic, Wiring and Interconnection Diagrams Lighting, Power and Control Cable Schedules Lighting calculation notes Lighting Protection CIVIL Unit Plot Plan Drawings Underground Systems techniques Drawings Underground facilities Plans Roads and Paving Drawings Drainage system Building Architecture Structure Underground structure Piling Foundation Above structure Steel structure Reinforcement concrete structure Water supply and drainage Bundwall Concrete tank and Soil lake Equipment Foundation and pipe support Executive methode drawing Scheduling

6.3.2.2

6.3.3 6.4 6.5 6.6 6.7 6.8

Doc Reference - FEED DOCUMENT

Doc Reference - VENDOR DOCUMENT Rev. Note

60-83T0040-139 60-83T0040-139

3 3

FA FA

60-83T0040-122 60-83T0040-157 60-83T0040-166

1 FA 2 FA 1 FA

D-60-1223-101 D-60-1223-102 D-60-1223-103 V-60-1223-001 V-60-1223-101 V-60-1223-102 V-60-1223-103 V-60-1223-104 V-60-1223-105 V-60-1223-106 V-60-1223-107 V-60-1223-108 V-60-1223-109 V-60-1223-110 V-60-1223-111 V-60-1223-112 V-60-1223-113 V-60-1223-114 V-60-1223-115

1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

00-83T0040-220

FA

V-60-1380-101 V-60-1380-107 V-60-1380-108 V-60-1380-109 V-60-1380-110 V-60-1380-111 V-60-1380-113

0 0 0 0 0 0 0

FC FC FC FC FC FC FC

V-60-1380-116 V-60-1380-118 V-60-1380-120 V-60-1380-122 V-60-1380-124 V-60-1380-126 V-60-1380-132 V-60-1380-133 V-60-1380-134 V-60-1380-135 V-60-1380-137 V-60-1380-117 V-60-1380-119 V-60-1380-125 V-60-1380-181 V-60-1380-191 V-60-1380-192 V-60-1380-193 V-60-1380-115 V-60-1380-123 V-60-1380-127 V-60-1380-128 V-60-1380-129 V-60-1380-130 V-60-1380-143 V-60-1380-147 V-60-1380-157 V-60-1380-162 V-60-1380-131 V-60-1380-153 V-60-1380-154 V-60-1380-140 V-60-1380-106 V-60-1380-102 V-60-1380-103 V-60-1380-136 V-60-1380-138 V-60-1380-139

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 A A 0 0
A

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FA FA FC FC FA

V-60-1380-142 V-60-1380-182 V-60-1380-183 V-60-1352-201 V-60-1352-202 V-60-1380-201

V-60-1378-184 V-60-1380-184 V-60-1380-112

A A

FA

S-60-1224-101 S-60-1224-103 S-60-1224-104

A A A

FA FA FA

i van iu khin, on/off, sign glass, cc loi transmitter, analyzer)

V-60-1373-501 V-60-1373-101 S-60-1370-201 S-60-1370-202 S-60-1370-203 S-60-1370-204 S-60-1370-205 V-60-1375-101 S-60-1370-401 S-60-1370-208 S-60-1370-210 S-60-1370-211 V-60-1225-101 V-60-1225-102 V-60-1225-103 V-60-1225-104 V-60-1225-105 V-60-1225-106 V-60-1225-107 V-60-1225-108 V-60-1225-109 V-60-1225-110 V-60-1225-111 V-60-1225-112 V-60-1225-113 V-60-1225-114 V-60-1225-115 V-60-1225-116 V-60-1225-117 V-60-1225-118 V-60-1225-119 V-60-1225-120 V-60-1225-121 V-60-1225-122 D-60-1225-101

1 2 0 0 0 0 0 1 1 1 1 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 B

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FA

D-60-1225-102

FA

V-60-1361-001 V-60-1361-002 V-60-1361-003 V-60-1361-004 V-60-1361-005

0 0 0 0 0

FC FC FC FC FC

V-60-1361-006 V-60-1361-007 V-60-1361-008 V-60-1361-009 V-60-1361-010 V-60-1361-011 V-60-1361-012 V-60-1361-013 V-60-1361-014 V-60-1361-015 V-60-1361-016 V-60-1361-017 V-60-1361-018 V-60-1361-019 V-60-1361-020 V-60-1361-021 V-60-1361-022 V-60-1361-023 V-60-1361-024 V-60-1361-025 V-60-1361-026 V-60-1361-027 V-60-1361-028 V-60-1361-029 V-60-1361-030 V-60-1361-031 V-60-1361-032 V-60-1361-033 V-60-1361-034 V-60-1361-035 V-60-1361-036 V-60-1361-037 V-60-1361-038 V-60-1361-039

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

V-60-1361-040 V-60-1361-041 V-60-1361-042 V-60-1361-043 V-60-1361-044 V-60-1361-045 V-60-1361-046 V-60-1361-047 V-60-1361-048 V-60-1361-049 V-60-1361-050 V-60-1361-051 V-60-1361-052 V-60-1361-053 V-60-1361-054 V-60-1361-055 V-60-1361-056 V-60-1361-057 V-60-1361-058 V-60-1361-059 V-60-1361-060 V-60-1361-062 V-60-1361-063 V-60-1361-064 V-60-1361-065 V-60-1361-066 V-60-1361-067 V-60-1361-068 V-60-1361-069 V-60-1361-070 V-60-1361-071 V-60-1361-072 V-60-1361-073 V-60-1361-074 V-60-1361-087 V-60-1361-088 V-60-1361-090 V-60-1361-094 V-60-1361-095 V-60-1361-096

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

V-60-1361-098
V-60-1361-101 V-60-1361-102 V-60-1361-103 V-60-1361-104 V-60-1361-105 V-60-1361-106

V-60-1361-107 V-60-1361-108 V-60-1361-109 V-60-1361-110 V-60-1361-111 V-60-1361-112 V-60-1361-113 V-60-1361-114 V-60-1361-115 V-60-1361-116 V-60-1361-117 V-60-1361-118 V-60-1361-119 V-60-1361-120 V-60-1361-201(1) V-60-1361-201(2) V-60-1361-202 V-60-1361-203 V-60-1361-204 V-60-1350-030 V-60-1350-031

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

A A

V-60-1350-032

A
V-60-1350-033

A
V-60-1350-034

A
V-60-1350-035

A
V-60-1350-036 V-60-1350-040 V-60-1350-041 V-60-1350-042 V-60-1350-043 V-60-1350-044 V-60-1350-045 V-60-1350-046 V-60-1350-047 V-60-1350-048 V-60-1350-049 V-60-1350-050 V-60-1350-051 V-60-1350-052 V-60-1350-053 V-60-1350-054 V-60-1350-055 V-60-1350-060

A A A A A A A A A A A A A A A A A A

V-60-1350-061 V-60-1350-062 V-60-1350-063 V-60-1350-065 V-60-1350-066 V-60-1350-067 V-60-1350-068 V-60-1350-069 V-60-1350-070 V-60-1350-071 V-60-1350-072 V-60-1350-073 V-60-1350-074 V-60-1350-075 V-60-1350-076 V-60-1350-077 V-60-1350-078 V-60-1350-080 V-60-1350-081 V-60-1350-082 V-60-1350-083 V-60-1350-084 V-60-1350-085 V-60-1350-088 V-60-1350-089 V-60-1350-090 V-60-1350-091 V-60-1350-092 V-60-1350-093 V-60-1350-094 V-60-1350-095 V-60-1350-096 V-60-1350-097 V-60-1350-098 V-60-1350-099 V-60-1350-100 V-60-1350-101 V-60-1350-110 V-60-1350-111 V-60-1350-112 V-60-1350-113 V-60-1350-114 V-60-1350-115 V-60-1350-116 V-60-1350-117 V-60-1350-118 V-60-1350-119

A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

S-60-1362-001 S-60-1362-002

0 0

FC FC

/Mechanical Process Data sheets

( trnh trng vi PDS nh cp ti phn Process, phn ny nn l cc spec)

Chap.

SUMMARY OF CONTENT Designation

1 1.1 1.2 1.3 1.4

PROCESS Unit Process Design Philosophy

Specifications for Water Treatment plant

Basis of Design
Specifications for Water Treatment plant

Relief/safety Valve List Process Flow Diagrams (PFDs)

General plot of raw water treament station Detal plot plan of RWT station PFD for water treatment plant PFD for process water distribution
PFD: raw water, demin water, process water, potable water treament package PFD of pumping station PFD of Raw water treatment station PFD of RO treatment PFD of DM treatment

1.5 1.6 1.7

Heat, Material and Utility Balances

Balance Of Plant Material Balance

1.8

Utility Summary Process Studies and Calculations - List of calculations - HAZOP Reports Equipment Process Data Sheets
Data sheet PC-2001A/B Data sheet PC-2003 Data sheet CN-2001 Data sheet PC-2002 Data sheet of F-2001 Data sheet M-2006 A/B/C/D Data sheet AG-2007A/B Data sheet AG-2008A/B Data sheet AG-2009A/B Data sheet M-2010A/B/C/D Data sheet PC-2011A/B Data sheet BL-2012 Data sheet PC-2014A/B Datasheet of TK-2011 Datasheet of TK-2012 Datasheet of TK-2013A/B, TK-2014A/B Data sheet AG-2017

Data sheet AG-2020A/B Data sheet AG-2022A/B Data sheet of PM-2016A/B Data sheet of PM-2018A/B/C/D Data sheet of PM-2020 A/B/C/D/E/F/G/H Data sheet of PM-2022A/B/C/D Data sheet AG-2023A/B Data sheet PC-2029A/B Data sheetAG-2004A/B Data sheet AG-2006A/B Data sheet M-2004 Data sheet of BPF-2001 Data sheet of M-2023 Data sheet AG-2024/2025 Data sheet of PM-2016A/B Datasheet of TK-2029, TK-2038 Data sheet of PC-2031A/B Data sheet of PC-2037A/B Data sheet of BL-2046 Data sheet of PC-2048A/B Data sheet of MMF-01A/B Data sheet of MMF-valve Data sheet of AMC for MMF Data sheet of PM-2033, PM-2035 A/B, PM-2044 A/B Datasheet of TK-2031, TK-2032, TK-2044, TK-2045, TK-2046 Data sheet of AG-2034, 2036, 2041, 2043, 2045 Data sheet of RO skid Data sheet of PC-2032 A/B Data sheet of AG-2038 Data sheet of PC-2039 Data sheet of SAC-2041 Data sheet of C100H Data sheet of AMC for SAC Data sheet of SBA-2042 Data sheet of A400 Data sheet of AMC for SBA Data sheet of MB-2044 Data sheet of MB400 Data sheet of AMC for MB Datasheet for PC-2049A/B Datasheet for PC-2050A/B

Main equipment list of RWTP

1.9

Instrument Process Data Sheets (cc loi van iu khin, on/off, sign glass, cc loi transmitter, analyzer)
Control valve data sheet Datasheets For Level Transmitter

Datasheets For Level Switch Datasheets For Flow Transmitter Datasheets For Analysis Transmitter Datasheet for On-Off Control Valve

1.10

Piping and Instrument Diagrams

Piping and instrument diagram of pumping station. Piping and instrument diagram of preliminary sedimentation basin Piping and instrument diagram of pH adjustment, coagulation and flocculation chamber. Piping and instrument diagram of secondary sedimentation basin. Piping and instrument diagram of gravity filter A/B Piping and instrument diagram of gravity filter C/D Piping and instrument diagram of service water storage basin SU2001/2002. Piping and instrument diagram of NaClO (TK2011) and NaOH (TK2012) dosing systems. Piping and instrument diagram of PAC (TK2013) dosing systems. Piping and instrument diagram of PAA (TK2014) and polyme (TK2015) dosing system. Piping and instrument diagram of sludge basin. Piping and instrument diagram of Pre-treatment of RO. Piping and instrument diagram of RO treatment. Piping and instrument diagram of CIP cleaning system. Piping and instrument diagram of DM treatment. Piping and instrument diagram of SU2003 and TK2001 basin. Piping and instrument diagram of technical air and technical water.

1.11 1.12 2 2.1 2.2 2.3 2.4 2.5

Line Lists Operating Manual INSTALLATION & PIPING Equipment layout drawings General assembly drawings for equipment Piping layout drawings Isometric drawings Pipe Support Standard

2.6 2.7 2.8 2.9 3 3.1

Piping material specifications Valves Bodies Specifications Piping Stress Analysis Critical Line List Stress Calculation Notes EQUIPMENTS SPEC VESSELS Vessels Specifications/Mechanical Data sheets Design Calculation

Calculation of SU2001-2002 Sevice water Calculation of SU2003-Wasewater basin Calculation of SU2002-RO water tank Calculation of TK2001-premininary Calculation of TK2005-Secondary Calculation of TK2006-Gravity filter A/B/C/D

3.2

3.3

3.4

4 4.1

HEAT EXCHANGER Heat Exchangers Specifications Design Calculation ROTATING EQUIPMENT Pumps and Compressors Specifications/Mechanical Process Data sheets Design Calculation PACKAGED EQUIPMENT Package Specifications/Mechanical Process Data sheets Design Calculation INSTRUMENTATION, CONTROL INSTRUMENTS and F&G DETECTORS Instrument Data sheets/Specifications ( trnh trng vi PDS nh cp ti phn Process, phn ny n Instrument Calculation notes DETAIL DESIGN & INSTALLATION Instrument list Instrument Loop Diagrams Control Room and technical rooms layout Instrument Location layouts Instrument Main Cable Routing Cable schedule Instrument Wiring Diagrams Main Cable Transit (MCT) Schedule Instrument Hook up CONTROL SYSTEMS I/O List Control narratives F&G C&E Charts Instrument Power Distribution F.O. Patch Panels ELECTRICAL Single Line Diagrams Typical protection schemes Protection Relay Co-ordination Study General Notes and Symbols Load Summary Consumer List Switchgear Schedule Local Motor Control Equipment Schedule Lighting, Power and Earthing Layouts Schematic, Wiring and Interconnection Diagrams

4.2

4.3

5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10

5.11 5.12 5.13 6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.2.1

Lighting, Power and Control Cable Schedules Lighting calculation notes Lighting Protection CIVIL Unit Plot Plan Drawings Underground Systems techniques Drawings Underground facilities Plans Roads and Paving Drawings Drainage system Building Architecture Structure Underground structure Piling Foundation Above structure Steel structure Reinforcement concrete structure Water supply and drainage Bundwall Concrete tank and Soil lake Equipment Foundation and pipe support Executive methode drawing Scheduling

6.3.2.2

6.3.3 6.4 6.5 6.6 6.7 6.8

Doc Reference - FEED DOCUMENT

Rev.

Note

20-83T0040-133 20-83T0040-133

2 2

FA FA

20-83J0040-120 20-83J0040-161

2 2

FA FA

00-83T0040-220

FA

van iu khin, on/off, sign glass, cc loi transmitter, analyzer)

Mechanical Process Data sheets

trnh trng vi PDS nh cp ti phn Process, phn ny nn l cc spec)

Doc Reference - VENDOR DOCUMENT

Rev.

Note

V-20-1225-001 V-20-1225-002

D-20-1223-101 V-20-1223-001 V-20-1223-002 V-20-1223-003 V-20-1223-004

1 2 2 2 2

FC FC FC FC FC

S-20-1351-001 S-20-1351-002 S-20-1351-003 S-20-1351-004 S-20-1351-005 S-20-1352-001 S-20-1352-002 S-20-1352-003 S-20-1352-004 S-20-1352-005 S-20-1352-006 S-20-1352-007 S-20-1352-008

0 0 0 1

0
1 1 1 1 1 1 0 1

S-20-1352-009 S-20-1352-010 S-20-1352-011

S-20-1352-013

0 0 0
1

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

S-20-1352-014 S-20-1352-015 S-20-1352-016 S-20-1352-017 S-20-1352-018 S-20-1352-019 S-20-1352-020 S-20-1352-021 S-20-1352-022 S-20-1352-023 S-20-1352-024 S-20-1352-025 S-20-1352-026 S-20-1352-027 S-20-1352-028

1 1

0 0 0 0
1 1 1 1 1

0 0
1 1

S-20-1352-029
S-20-1353-001 S-20-1353-012 S-20-1353-016 S-20-1353-017 S-20-1353-101 S-20-1353-102 S-20-1353-103 S-20-1353-111 S-20-1353-112 S-20-1353-113 S-20-1353-116 S-20-1353-117 S-20-1353-202 S-20-1353-203 S-20-1353-301 S-20-1353-302 S-20-1353-304 S-20-1353-311 S-20-1353-312 S-20-1353-314 S-20-1353-321 S-20-1353-322 S-20-1353-325 V-20-1225-349 V-20-1225-350 V-20-1225-901 S-20-1370-302 S-20-1370-201

0 0 0
1

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FA FA FC FC FC

0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
A A

3 0 0

S-20-1370-202 S-20-1370-203 S-20-1370-204 S-20-1370-301

0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

V-20-1225-101 V-20-1225-102 V-20-1225-103 V-20-1225-104 V-20-1225-105 V-20-1225-106 V-20-1225-107 V-20-1225-108 V-20-1225-109 V-20-1225-110 V-20-1225-111 V-20-1225-112 V-20-1225-113 V-20-1225-114 V-20-1225-115 V-20-1225-116 V-20-1225-117

C-20-1320-101 C-20-1320-201 C-20-1320-801 C-20-1320-501 C-20-1320-601 C-20-1320-701

0 0 0 0 0 0

FC FC FC FC FC FC

ny nn l cc spec)

Chap.

SUMMARY OF CONTENT Designation

1 1.1 1.2 1.3 1.4

PROCESS Unit Process Design Philosophy

Process design basic for BOP

Basis of Design
Design basis - Mechanical (BOP)

Relief/safety Valve List Process Flow Diagrams (PFDs)

PFD for bio-ethanol check off-spec storage tanks PFD for denaturant unloading and storage PFD for commercial bioethanol storage and truck loading PFD: fusel oil storage and truck loading

1.5 1.6 1.7

Heat, Material and Utility Balances Utility Summary

Utility summary for BOP

1.8

Process Studies and Calculations - List of calculations - HAZOP Reports Equipment Process Data Sheets
Process data sheet for PC-7002AB Process data sheet for PC-7003 Process data sheet for PC-7004AB Process data sheet for PC-7005AB Process data sheet for PC-7006 Process data sheet for PC-7007 Process data sheet for PC-7021 Process data sheet for PC-7022 Process data sheet for PC-7023AB Process data sheet for PC-7024 Process data sheet for Bio-ethanol check/off-spec tank storage tanks Process data sheet for commercial Bioethanol storage tanks Process data sheet for Bioethanol road tanker loading arm ( Z7003A/B )

Process data sheet for shell and Tube heat exchangers

Datasheet for product loading arm Datasheet for truck earthing connection Datasheet for batch controller Datasheet for flown control valve Datasheet for flown metter Datasheet for strainer & air eliminator Datasheet for local pressure gauge

Datasheet for check valve Datasheet for isolation valve Datasheet for pressure safety relief valve

1.9

Datasheet for drain valve Data sheet for on/off valves (Unit 70) Data sheet for safety relief valves Unit 70 Data sheet of Static Mixer (ME-7001) Datasheet for Flame Arrestors (FLA-7003AB;FLA-7005AB;FLA7006;FLA-7007

Instrument Process Data Sheets (cc loi van iu khin, on/off, sign glass, cc loi transmitter, analyzer)
Instrument index (BOP area) Specification for control valves Specification for level switches Specification for radar type level transmitters Specification for remote local indicator Specification for DP flow, DP level and pressure transmitters

1.10

Piping and Instrument Diagrams

P&ID: bioethanol check & off spec storage tank P&ID: for denaturant unloading and storage P&ID: for product bio ethanol storage P&ID: for commercial bio ethanol truck loading ( Z-7003A/B ) P&ID: fusel oil storage and truck loading Loading arm system- P&ID

1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1

Line Lists
Line list for BOP

Operating Manual
Decription operation for Loading arm system

INSTALLATION & PIPING Equipment layout drawings General assembly drawings for equipment Piping layout drawings Isometric drawings Pipe Support Standard Piping material specifications Valves Bodies Specifications Piping Stress Analysis Critical Line List Stress Calculation Notes EQUIPMENTS SPEC VESSELS Vessels Specifications/Mechanical Data sheets
Mechanical data sheet for TK-7003A/B tanks Mechanical data sheet for TK-7001A/B/C Tanks Mechanical data sheet for TK-7004A/B Tanks Mechanical data sheet for TK-7012 tank Material specification for TK-7012 tank

Design Calculation
Calculation sheet for TK-7001A/B/C Tanks

Calculation sheet for TK-7004A/B Tanks Calculation sheet for TK-7003 A/B tanks Calculation sheet for TK-7012 tank

3.2

HEAT EXCHANGER Heat Exchangers Specifications

3.3

3.4

4 4.1

4.2

4.3

Design Calculation ROTATING EQUIPMENT Pumps and Compressors Specifications/Mechanical Process Data sheets Design Calculation PACKAGED EQUIPMENT Package Specifications/Mechanical Process Data sheets Design Calculation INSTRUMENTATION, CONTROL INSTRUMENTS and F&G DETECTORS Instrument Data sheets/Specifications ( trnh trng vi PDS nh cp ti phn Process, phn ny n Instrument Calculation notes DETAIL DESIGN & INSTALLATION Instrument list Instrument Loop Diagrams Control Room and technical rooms layout Instrument Location layouts Instrument Main Cable Routing Cable schedule Instrument Wiring Diagrams Main Cable Transit (MCT) Schedule Instrument Hook up CONTROL SYSTEMS I/O List Control narratives F&G C&E Charts Instrument Power Distribution F.O. Patch Panels ELECTRICAL Single Line Diagrams Typical protection schemes Protection Relay Co-ordination Study General Notes and Symbols Load Summary Consumer List Switchgear Schedule Local Motor Control Equipment Schedule Lighting, Power and Earthing Layouts Schematic, Wiring and Interconnection Diagrams Lighting, Power and Control Cable Schedules Lighting calculation notes Lighting Protection

5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13

6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.2.1

6.3.2.2

6.3.3 6.4 6.5 6.6 6.7 6.8

CIVIL Unit Plot Plan Drawings Underground Systems techniques Drawings Underground facilities Plans Roads and Paving Drawings Drainage system Building Architecture Structure Underground structure Piling Foundation Above structure Steel structure Reinforcement concrete structure Water supply and drainage Bundwall Concrete tank and Soil lake Equipment Foundation and pipe support Executive methode drawing Scheduling

Doc Reference - FEED DOCUMENT

Rev.

Note

00-83T0040-210 00-83T0040-209

2 4

FA FA

70-83J0040-131 70-83J0040-168 70-83J0040-169

2 1 0

FA FA FA

00-83T0040-211

FA

S-70-1224-112

FA

van iu khin, on/off, sign glass, cc loi transmitter, analyzer)

S-00-1370-002 S-70-1374-101 S-70-1373-304 S-70-1373-306 S-70-1373-701 S-70-1373-101 70-83J0040-132 70-83J0040-181 70-83J0040-182 70-83J0040-184 A A A A A A 2 1 1 2 FA FA FA FA FA FA FA FA FA FA

Mechanical Process Data sheets

trnh trng vi PDS nh cp ti phn Process, phn ny nn l cc spec)

Doc Reference - VENDOR DOCUMENT Rev.

Note

D-70-1223-701 D-70-1223-702 D-70-1223-703 D-70-1223-705

1 1 1 1

FC FC FC FC

S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-00-1224-101 S-70-1224-108 S-70-1224-110 S-70-1224-114

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC FC

S-215A-006-001 S-215A-006-002 S-215A-006-003 S-215A-006-004 S-215A-006-005 S-215A-006-006 S-215A-006-007

S-215A-006-008 S-215A-006-009 S-215A-006-010 S-215A-006-011 S-70-1374-103 S-70-1374-301 S-2150-001-008 S-00-136G-211

0 0 0 0 0 0 1 A

FC FC FC FC FC FC FC FA

D-70-1225-701 D-70-1225-702 D-70-1225-703 D-70-1225-704 D-70-1225-705 V-215A-006-003

1 1 1 1 1 1 0
1

FC FC FC FC FC FC FC
FC

S-00-1360-100
V-215A-006-012

S-70-1354-301 S-70-1354-101 S-70-1354-401 S-70-1354-C01 S-70-1354-C02 C-70-1354-101

0 1 0 1 0

FC FC FC FC FC

FC

C-70-1354-401 C-70-1354-301 C-70-1354-C01

0 0 1

FC FC FC

y nn l cc spec)

Chap.

SUMMARY OF CONTENT Designation

FIRE DETECTION/PROTECTION Hazardous Area Classification Drawing

Hazadous area classification for RWT plant

2 3 4 5 6 7 8 9 10 11 12

Safety Equipment Layout Drawings Fire & Gas Detection Layout Drawings Fire Proofing Zone Drawings Fire Protection layout Firewater demand calculation note Firewater PIDs Firewater lines list Fire-fighting equipments data sheets / Specifications Hazardous equipment table Material Safety Data Sheets (MSDS) Overall Safety studies

TK-2004A/B TK-2005A/B/C/D TK-2006A/B/C/D TK-2008 TK-2015 TK-2016 TK-2017 TK-2022 TK-2023 TK-2024 TK-2025 TK-2026 TK-2027 TK-2028 TK-2031 TK-2045 TK-2046 SBA-2003 SAC-2002 M-2024 MB-2004 BL-2047

PC-2005A/B PC-2006A/B TK-2001A/B/C/D TK-2002A/B TK-2003A/B

Doc Reference - FEED DOCUMENT

Doc Reference - VENDOR DOCUMENT

Rev.

V-20-1225-005

Note

FA