Assume 20O full depth involute system external gear m = module TG = No of teeth of GEAR TP = No of teeth of PENION P = Power transmitted

in KWatt NP = PENION Speed in RPM CS = Service Factor CV = Velocity Factor Lubrication Class ( O = Enclosed oil lubrication, G = Grease lubrication ) Load type ( ST = Stady Load, M = Medium Load, H = Shock Load, ) GEAR Class ( O = Ordinary cut Gear, C = Carefully Cut Gear, P = Precission Gear ) Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) Teeth hardness in BHN PENION Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) Teeth hardness in BHN

6.00 125 10 7.50 310 1.92 0.698

CI 200 ST fch
220 10.269 13.816

soG x yG soP x yP
Gear is Weaker, so design based on GEAR teeth strength Since Ww<WD then Design is not safe on wear load. Since Ws<1.25WD then Design is not safe on Static load. GEAR soG = Allowable static stress Mpa or N/mm 2 seG = Flexural endurance limit Mpa or N/mm 2 sesG = Surface endurance limit in Mpa or N/mm 2 EG = Young's modulas for Gear material in N/mm2 PENION soP = Allowable static stress Mpa or N/mm 2 seP = Flexural endurance limit Mpa or N/mm 2 sesP = Surface endurance limit in Mpa or N/mm 2 EP = Young's modulas for Penion material in N/mm2 WT = Tangential Load in N WD = Dynamic Load in N WS = Static Load in N WW = Wear Load in N

70 84 630 125000 220 385 546 200000 8,106.8 18,888.2 13,937.1 8,403.4

VR = Velocity Ratio WW =Permissiable Tangential Teeth load in trams of power & service factor in N

12.50 14,786.0

v = Pitch line Velocity in m/sec DP = Pitch Diameter of PENION in mm DG = Pitch Diameter of GEAR in mm yP = half the Thickness of teeth at circular section of PENION yG = half the Thickness of teeth at circular section of GEAR b = Width of Gear Face (10xm) Q = Ratio factor C = Deformation factor e = Tooth error action in mm K = Load Stress Factor or Material combination factor in N/mm 2 Shear Stress value for shaft in N/mm2 Gear shaft dia in mm Penion shaft dia in mm WN = Normal Load in N WGG = Weight of gear in N WGN = Weight of penion in N WRG = Resultant Load on gear in N WRP = Resultant Load on penion in N MG = Moment of gear (considering 250 mm Brg. centre) in Nm MP = Moment of penion (considering 200 mm Brg. centre) in Nm Tg = Torque on gear shaft in Nm Tp = Torque on penion shaft in Nm Teg = Equivalent Torque on gear shaft in Nm Tep = Equivalent Torque on penion shaft in Nm

0.974 60.000 750.000 0.063 0.147 60.000 1.852 555.000 0.065 1.261

125.000
62.447 41.750 8,627.0 318.600 25.488 8,927.086 8,650.990 2,231.772 1,730.198 5,544.758 443.581 5,977.051 1,786.155

EN 8

Assume 20O full depth involute system external gear m = module TG = No of teeth of GEAR TP = No of teeth of PENION P = Power transmitted in KWatt NP = PENION Speed in RPM a = Helix angle CS = Service Factor CV = Velocity Factor

8.00 195 10 11.00 310 12.10 1.900 0.85

GEAR Class ( O = Ordinary cut Gear, C = Carefully Cut Gear, P = Precission Gear ) Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) Teeth hardness in BHN PENION Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) Teeth hardness in BHN soG x yG soP x yP Gear is Weaker, so design based on GEAR teeth strength Since Ww>WD therefore Design is safe on wear load. Since Ws>1.25WD therefore Design is safe on Static load. GEAR soG = Allowable static stress Mpa or N/mm 2 seG = Flexural endurance limit Mpa or N/mm 2 sesG = Surface endurance limit in Mpa or N/mm 2 EG = Young's modulas for Gear material in N/mm2 PENION soP = Allowable static stress Mpa or N/mm 2 seP = Flexural endurance limit Mpa or N/mm 2 sesP = Surface endurance limit in Mpa or N/mm 2 EP = Young's modulas for Penion material in N/mm2 WT = Tangential Load in N WD = Dynamic Load in N WS = Static Load in N WW = Wear Load in N

ci 180 ST fch 198 10.474 15.124

70 84 630 125000 220 346.5 484.4 200000 30,166.1 23,938.3 42,587.5 26,286.6

VR = Velocity Ratio WW =Permissiable Tangential Teeth load in trams of power & service factor in N

19.50 16,095.2

v = Pitch line Velocity in m/sec DP = Pitch Diameter of PENION in mm DG = Pitch Diameter of GEAR in mm yP = half the Thickness of teeth at circular section of PENION yG = half the Thickness of teeth at circular section of GEAR b = Width of Gear Face Q = Ratio factor C = Deformation factor e = Tooth error action in mm K = Load Stress Factor or Material combination factor in N/mm 2 TEG = Equivalent No of Teeth for gear TEP = Equivalent No of Teeth for pinion fN = Normal pressure angle

1.299 80.000 1,560.000 0.069 0.150 134.819 1.902 666.000 0.078 1.281 208.596 10.697 20.341

Shear Stress value for shaft in N/mm2 Gear shaft dia in mm Penion shaft dia in mm WN = Normal Load in N WA = Normal Load in N WGG = Weight of gear in N WGN = Weight of penion in N WRG = Resultant Load on gear in N WRP = Resultant Load on penion in N MG1 = Moment of gear due to overhang (considering 250 mm Brg. centre) in Nm MG2 = Moment of gear due to axial load in Nm MG = Resultant Moment of gear in Nm MP1 = Moment of penion (considering 200 mm Brg. centre) in Nm MP2 = Moment of penion due to axial load in Nm MP = Resultant Moment of penion in Nm Tg = Torque on gear shaft in Nm Tp = Torque on penion shaft in Nm Teg = Equivalent Torque on gear shaft in Nm Tep = Equivalent Torque on penion shaft in Nm

120.000 83.445 52.996 17,128.2 3,450.5 1,985.396 101.815 19,005.948 17,223.861 4,751.487 2,691.397 5,460.792 3,444.772 138.020 3,447.536 12,554.255 643.808 13,690.492 3,507.135