LABORATORY TEST PLAN

Sl. No. A 1 2 3 4 5 6 7 B 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Aggregates Sampling Gradation Moisture content Materials finer than 75m. Organic impurities in sand Organic impurities strength of mortar Clay lumps and friable particles Light weight pieces Los Angeles abrasion ASTM D75 and D3665 ASTM C33 and C136 ASTM C70 and C566 ASTM C117 ASTM C40 ASTM C87 ASTM C142 ASTM C123 ASTM C131 or C535 Items to test Water and Ice Chemical limitations Compressive strength v/s distilled water standards Time of set v/s distilled water standards Chlorides Sulfates PH Total solids ASTM C94 ASTM C109 ASTM C191 ASTM D512 ASTM D516 ASTM D1293 AASHTO T26 Description of the test Referance standard

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Acceptance crireria

Soundness (sodium sulfate at 5 cycles) ASTM C88 Specific gravity and absorption Alkali recativity Alkali- Aggregate reactivity Shell content and particle shape Chlorides sulfates ASTM C127 and 128 ASTM C1260 ASTM C227 and 289 ASTM C295 AASHTO T260 BS 1377 part 3

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LABORATORY TEST PLAN

24 25 26 27 28 C 29 30 31 32 33 34 35 36 37 38 39 D 40 E 41 42 43 44 45 46 Fresh Concrete Sampling Slump test (Consistency of concrete) Air content Temperature Cement content Water content ASTM C31, C172 and C192 ASTM C143 ASTM C173 or C231 ASTM C1064 ASTM C1078 ASTM C1079 Admixtures Standard physical and chemical properties ASTM C494 Cement Standard Physical and chemical properties for portland cement Standard Physical and chemical properties for Ground Granulated Blast Furnace Slag Sampling Heat of hydration Chlorides Fineness of cement loss of ignition Setting time of cement Compressive strength Normal Consistency of cement Cube Strength of mortar (1:3 mix) ASTM C150 ASTM C595, ASTM C989, BS 146, BS 4247 ASTM C183 ASTM C186 AASHTO T260 BS4550 part 3, physical property tests. Sieve analysis preliminary field decantation test volume weight of compacted aggregates Aggregate crushing tests percentage of voids in aggregates

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ASTM C109

2/ 7 QA/ QC DEPARTMENT PRINTED ON: 10/17/2012

LABORATORY TEST PLAN

F 47 48 49 50 G 51 52 53 54 55 56 57 58 H 59 60 61 I 62 J 63 K 64 65 66 67 Reinforcement Cold bend of bars Rebend tensile tests Chemical tests BS 18, BS 4449, BS 4482, BS 4483, ASTM A370, ASTM A751 (EN 10002-1) Concrete coating Adhesion ASTM D4541 Epoxy Grout Compressive strength ASTM C579 Non shrinkable cementitious Grout Compressive strength Water penetration Rapid chloride permeability test (RCPT) ASTM C109 DIN 1048 ASTM C1202 Concrete Material and requirements Rapid chloride permeability test (RCPT) Water penetration Porosity Chloride permeability (90 days ponding) Water absorption Total Chlorides Total Sulfates Air voids ASTM C1202 DIN 1048 RILEM CPC 11.3 AASHTO T259 and T260 ASTM C642 ASTM C1152 and C1218 ASTM C856 ASTM C457 Hardened Concrete Sampling Strength (cubes) Strength (drilled cores) Cement content ASTM C823 and BS 1881 part 101 BS 1881 part 108 ASTM C42 ASTM C85 and C1084

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LABORATORY TEST PLAN

L Dowel Bars

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Average bond stress on debonded bars from concrete shall be 1.4MN/sq.m at 7 days and the total movement of the dowel bar relative to the concrete shall be 0.25mm at the stress. Size of concrete specimen shall be 150mm*150mm*450mm

68

Pull out test

BS 4449

M 69 70 N 71 72 73 74 75 76 77 78 79 80 81 O 82 83 84 85

Concrete blocks Compression test of blocks Moisture content Suitable back filling material Optimum moisture content Liquid limit Plasticity index Total water soluble salts Minimum soaked CBR Maximum Particle size Maximum dry Density, MDD Sulphate content, acid soluble Chloride content, acid soluble In- situ Dry Density, layer 150mm In- situ Dry Density, layer >150mm Un suitable back filling material Organic material, stumps, and other perishable materials. material susceptable to spontaneous combustion Liquid limit exceeding 30% and plasticity index exceeding 6% Excessive moisture content BS1377 test 14 AASHTO T89 AASHTO T90 BS1377 BS1377 test 16 max. 30% max. 6% max. 5% 15% at 95% compaction. 100mm 95% ASTM C90

BS1377 test 13 BS1377 part 3 test max. 2.0% method 5 BS1377 part 3 test max. 2.0% method 7 Average shall be 95% of maximum dry BS1377 test 15A density and no individual results falls below 94%. BS1377 test 15B

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LABORATORY TEST PLAN

P 86 87 Q 88 89 90 91 92 93 94 95 96 97 R S Rock Fill Dynamic compaction 98 99 100 101 S 102 103 Natural Stone Pavers (Indian sand stone) Density Compressive strength ASTM C97 ASTM C170 2560 kg/ m3 137,900 Kpa (20,000psi) CPT (Cone Penetrometer Test). Trial compaction tests CPT Prior to trial compaction test. CPT after trial compaction test. Spec. 31 45 16 Spec. 31 45 16 Spec. 31 45 16 Spec. 31 45 16 Granular Sub- base Grading CBR at 95% of modified proctor density (96 hrs soaked) Organic impurities Liquid limit plasticity index Compaction tests, modified proctor Field Density Linear shrinkage Sulphate content Chloride content BS1377 part 2 test 9.2 BS1377 part 4 test 7 BS1377 part 3 method 3 BS1377 BS1377 BS1377 part 4 method 3 BS1377 part 9 test 15 BS1377 part 2 method 6.5 BS1377 BS1377 Subkha soil Sieve analysis Minimum soaked CBR BS sieve no.200 BS1377 test 16

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Not more than 30% by weight passing through the sieve. 30% at 95% compaction.

Min. 30% at 95% MDD Max. 2% Max. 30% Max. 6% 95% 95% min. MDD min. 3% max. 1% max. 1%

Average CPT tip resistance 'qc' shall be > 15Mpa on each building foot print. Minimum value of any CPT tip resistance 'qc' shall not be < 10Mpa

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LABORATORY TEST PLAN

104 105 106 T 107 108 109 110 111 Asphalt Bed Percentage by weight of asphalt cement Viscosity grade od asphalt cement Percentage by weight of sand Sieve analysis Tack Coat (Neoprene modified asphalt) ASTM D3381 ASTM D3381 ASTM C136 ASTM C136 Spec. Sec. 32 14 00 7% Modulus of rupture Water absorption by weight Flexural strength ASTM C99 ASTM C97 ASTM C880 13,900 Kpa (2000 psi) < 1%

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10 or 20 when heated to 300 F or 150 C 93% Passing through sieve no.4 2% neoprene, 10% fibre, 88% asphalt

Utility Pipes UPVC, Unplasticized PVC pipes and fittings for underground drainage for BS 4660 160mm. Unplasticized PVC pipes and fittings for gravity sewers and for underground drainage pipes of > 160mm. Poly propylene waste pipe and fittings, for 50mm . Thermoplastic/ UPVC waste pipe and fittings for > 50mm. UPV for domestic water services Code of practise for building drainage. BS 5481

BS 5254 BS 5255 BS 3505 Class E BS 8301

Code of practise for sanitary pipe works. BS 5572 Gully top and Manhole tops for vehicular BS EN 124: 1994 and pedestrian access area. GRP 6/ 7 QA/ QC DEPARTMENT PRINTED ON: 10/17/2012

LABORATORY TEST PLAN Raw Material: a) resin b) Sand c) glass Dimension Barcol Hardness Hydrostatic pressure test Visual Inspection Pipe composition. (loss of ignition) Destructive tests: Stiffness test Hoop tensile strength test Axial tensile strength BS 5480, AWWA C950, ASTM D 3754 BS 5480, ASTM D 3567 ASTM D 2583 ASTM 3517 ASTM D 2563 ASTM D 2584 ASTM D 2412 BS 5480, ASTM D 2290 ASTM D 638

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7/ 7 QA/ QC DEPARTMENT PRINTED ON: 10/17/2012