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2.

6 | Sustainability Design Guidelines


2.6.1 | Introduction
The purpose of Milestone 10 Design Guidelines is to provide overall guidance to Globalfoundries when implementing sustainability practices at various phases of the project. This document has been developed assessing Estidama requirements with a brief initial analysis on various building rating systems, as per GFs advice on October 17th 2010. This report is intended to be a Living document to ensure that any changes with regards to project design development are incorporated into the design, while input from various project disciplines are being considered through an integrated approach.

Urban Planning Council (UPC), Leadership in Energy and Environmental Design (LEED) Green Building rating system administered by US Green Building Council and BREEAM Gulf (BRE Environmental Assessment Method), and a collaborative development by organizations in Qatar, Abu Dhabi and Dubai. LEED has greater international recognition and is the only system currently at use in the Semiconductor industry; however, LEED credits do not fully factor the importance of water in the region. BREEAM Gulf and Estidama are currently less-known due to being newer, but are weighted more appropriately for Gulf region priorities. Evaluation of the major criteria categories of each of the three relevant rating systems indicate that only BREEAM Gulf and Estidama emphasize water sufficiently for UAE, where water is scarce and therefore needs stronger emphasis in selection of a sustainability rating system when it comes to true performance. LEED, on the other hand, emphasizes siterelated concerns more than water.

2.6.2 | Analysis on Building Rating System: Estidama -- LEED


For Abu Dhabi project (AD01), three building rating systems are potentially relevant: Estidama Pearl Rating System developed by

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Figure 2.6-1: Comparison of Green Building Rating Systems Categories Weighting

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Table 2.6 -1 below compares the Green Building Systems and their implementation globally. This gives a good indication of system applicability and recognition.
Table 2.6-1: Building Rating System Comparison

Both the BREEAM Gulf and Estidama processes include 3 phases; design, construction, and operations. A Pearls Design Rating can be used to confirm that the proposed project design is consistent with the goals of Estidama. Once construction is complete as designed, a Pearls Construction Rating will be provided. The Pearls Operational Rating is awarded after 2 years of at least 80% occupancy. BREEAM also has a certification system for a design stage and a post-construction stage, but unlike Estidama, BREEAM does not require a post occupancy assessment except

for its highest rating (BREEAM Outstanding), which has a mandatory requirement for a BREEAM In Use certification within the first 3 years of operation. LEED has an optional design submission at which no certificates are issued, and has the leanest post occupancy assessment of the three systems. The new changes in LEED 2009 show a slow shift in the direction of postoccupancy assessment with the new requirement that the USGBC has access to projects Whole-Building Energy and Water Usage Data.

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Figure 2.6 -2: Certification Process

As BREEAM Gulf and Estidama have not been widely used in UAE, it remains to be seen how the amount of paperwork and

engineering/modeling/administrative effort will compare between the three systems.

Figure 2.6-3: Capital Investment per Rating System

We have been advised that LEED certification is a GFGF corporate requirement and shall be pursued. Estidama is now closely-tied to Abu Dhabi regulations and as of 1st September

2010, all new buildings must meet the minimum requirements in order to receive approval for construction to begin. The Estidama Pearl Rating System, developed by

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the Urban Planning Council (UPC) mandates that all buildings achieve at least ONE pearl rating. All government buildings or government led investments will be required to meet the requirements of TWO pearl rating. Considering mandatory requirement from UPC to pursue Estidama and GFGF corporate mandate for LEED certification, GF is considering pursuing both Estidama and LEED certification for AD 01 project. This document however, assesses only Estidama certification requirements consistent with clients request on October 17th 2010.

The building rating systems are generally not geared towards industrial applications like FAB. GF was clear in their direction in July 6, 2010 presentation that they would like to get the entire Phase 1 development certified and not just the office block. GF shared their approach for project certification boundary in the sustainability review session in Malta on August 12, 2010. It was informed that certification boundaries as shown below were selected to facilitate the energy modeling and baseline calculations. GF mentioned that they had series of discussions with GBCI to agree on the certification boundaries as shown below. Separate project boundaries were established for the Administration and FAB Building, with the utility systems (CUB building) included in the energy model calculations for the FAB.

2.6.3 | Project Boundary for Certification ProjectBoundaryDefinition

Figure 2.6-4: Project Definition Malta FAB 8

Urban Planning Council called for a meeting to discuss with their Estidama team regarding the Pre-concept master plan submission. During this meeting with UPC, project certification boundary was discussed. Estidama team supported the idea for separate certification for Admin and Fab building considering their function and use. In addition, it was agreed that the CUB will be included in the

certification. Please find enclosed in Appendix 2.7 I the UPC response.

ProjectBoundaryOptionsand SelectedApproach
Further discussions were held in sustainability review meeting on Sep 13, 2010 wherein certification boundary options were discussed

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in detail. GF team concurred that it will be important to select consistent project boundaries for LEED and Estidama. It was agreed to proceed with Option 1 project boundary for certification at this stage. The FAB certification boundary will include the

CUB and GF team expressed confidence that there will be no concerns with Green Building Council (GBCI) to have slightly modified boundary selection for Abu Dhabi AD01 project.

Option 1: Select Project Certification Boundaries Suggested by Estidama Team

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Option 2: Select Project Certification Boundaries Accepted by GBCI on FAB 8, New York

Option 3: Separate Project Certification for Admin, FAB and CUB

2.6.4 | Sustainability Workshops CoordinationMeetingwithUPC


An initial meeting was held on the 29th of August with representatives from Urban

Planning Council, GF and CH2M HILL. The main purpose of the meeting was to discuss the Pre-Concept Plan submission and the way forward. UPC notes from the meeting can be found in the Appendix 2.7-I.

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The main outcome of the meeting can be summarized as follows: Estidama 1 Pearl will be a regulatory requirement for all buildings in Abu Dhabi as of September 2010 For governmental funded projects 2 Pearl rating will apply as a minimum requirement Estidama certification will require GF to include the Central Utility Building

issues, decisions need to be taken and monitor progress.

2.6.5 | International Energy Conservation Code Review


The International Energy Conservation Code (IECC) is a building code created by the International Code Council and is updated every three years. It establishes minimum standards for energy efficient buildings using prescriptive and performance-based provisions for residential and commercial buildings. The codes intent is to establish criteria for energy conservation with provisions that do not unnecessarily increase construction costs. It addresses the energy efficiency requirements for the design, materials, and equipment used for new buildings construction, renovations, and construction techniques. The Code applies to: Wall, floor, and ceiling Doors and windows Heating, ventilating, and cooling systems and equipment Lighting systems and equipment Water-heating systems and equipment. Materials

ProjectSustainabilityCharrettes
Sustainability Charrettes, one for each building type, will be undertaken at the programming stage to ensure that client values are considered at an early stage of the design. The main objective of these Charrettes is to assess each building anticipated rating, evaluate different design strategies, identify challenges and opportunities, as well as credit synergies and facilitate decision making process. During the Charrettes the Preliminary Estidama scorecards (please refer to Appendix) will be used to guide the brainstorming discussions. Key Project Stakeholders that will be engaged during the workshops are: GF Sustainability, Design Technical Leads (Mechanical, Electrical, Water Building Systems, Water Processes Systems, Architect, Planning Team, and Logistics). The main output of the workshops will be a revised set of the Preliminary Estidama Scorecards incorporating the input from various project stakeholders, while taking into consideration various client decisions during the evaluation process.

Table 2.6 -2 below includes a high level review of the IECC for commercial buildings. At later stages during the design the project team should review criteria for each building type to determine if provisions are achievable. The industrial nature of the FAB and CUB buildings and high-hazard provisions of the 2009 International Building Code (IBC) may warrant review of applicability. IBC provisions (based on life safety) shall supersede energy criteria. The advantages to IECC compliance include sustainable development, reduced consumption, enhancing quality of living and reducing energy costs. Other 2009 I-codes

CoordinationwithGF
Weekly Sustainability meetings have been scheduled with the client to discuss on key

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may also contribute to sustainable development as follows: International Plumbing Code (IPC): water and energy conservation International Mechanical Code (IMC): Carbon dioxide reduction,
Table 2.6-2: IECC Review

improved indoor air quality, reduction of ozone-depleting refrigerants, energy conservation, harvesting renewable resources such as solar power, etc.

No. 1 2

IECC Reference IECC Chapters 1, 2 101 102 IECC Chapter 3

Provision Administration and Definitions Application and compliance Alternate Materials-Method of Construction, Design or Insulating Systems Climate Zones and General Materials Requirements Validate Abu Dhabi climate zone: 2A (warm-humid)

Table 301.3(1) Table 301.3(2)

302.1

Interior design conditions: 22C maximum (heating) 24C minimum (cooling)

303.1

Materials, systems and equipment require labels for identification of performance. Insulation wider than 305cm marked with R-value Window, doors and skylights marked with U-factor

IECC Chapter 4 IECC Chapter 5 6 501.1

Energy Efficiency for Residential Buildings (Not Applicable) Energy Efficiency for Commercial Buildings Determine project buildings to comply with Chapter 5 requirements or ASHRAE alternative below: IECC 502, Building envelope IECC 503, Building mechanical systems IECC 504, Service water heating IECC 505, Electrical power and lighting systems

Or comply with ASHRAE/IESNA Standard 90.1, Energy Standard for Buildings Except for Low-Rise Residential Buildings in its entirety 7 Note: Below high level criteria is indicated if compliance follows IECC rather than ASHRAE/IESNA 90.1.

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IECC Reference 502.1.1

Provision Building thermal envelop shall meet requirements for Tables 502.2(1) and 502.3 based upon climate zone (use all other column). Roof insulation: R-20 Walls, mass: R5.7 Walls, metal buildings: R-16 Walls, metal framed: R-13 Walls, below grade: Not required Floors, mass: R6.3 Floors, joints/framing/steel: R-19 Slab-on-grade: Not required Doors, opaque (<50% glass): U Doors, swinging: U 0.70 Doors, roll-up or sliding: U 1.45

9 10

502.3 502.3

Fenestration <40% above-grade wall Metal framing with or without thermal break: Curtain wall/storefront: U- 0.70 Entrance door: U - 1.10 All other: 0.75

11 12 13

502.3 502.4.8 503

Use Table 502.3 for solar heat gain coefficient (SHGC) for glazing and skylights Recessed lighting sealed to limit air leakage Determine method of compliance for building mechanical systems: Simple systems: Section 503.3 Complex systems: Section 503.4

14 15

504.2 504.3

Performance of water-heating equipment Temperature controls for water-heating equipment: 32C setpoint 43C outlet temperature of lavatories

16

Comply with requirements for: Heat traps Piping insulation Controls

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IECC Reference 505.2 Controls

Provision Lighting shall comply with provisions for: Light reduction controls Automatic lighting shutoff

18 19 20 21

505.3 505.4 505.5 Table 505.5.2

Comply with tandem wiring fluorescent fixtures as prescribed Internally illuminated exit signs: maximum 5 watts per side Follow prescriptive interior lighting power requirements Interior lighting power allowances: Cafeteria: 1.4/0.0929m2 Fitness: 1.0/0.0929m2 Manufacturing: 1.3/0.0929m2 Parking: 0.3/0.0929m2 Warehouse: 1.0/0.0929m2

22 23 24

505.6 Table 505.6.2 506

Comply with exterior lighting provisions Comply with lighting power densities for building exteriors Comply with provisions for total building performance including: Heating systems Cooling systems Service water heating Fan systems Lighting power Receptacle loads Process loads

Develop annual energy consumption including documentation and compliance reports IECC Chapter 6 Referenced Standards

2.6.6 | Integrated Sustainability Decision Model and Cost Benefit Analysis


The Infrastructure Sustainability Decision Model (ISDM), developed by CH2M HILL, takes a triple bottom line approach, along with targeted Building certification requirements, to guide design, construction, materials

management, and operational decisions. The ISDM for GF will be arranged to assess various scenarios for two building types of the first development phase (AD-01) of the GF FAB Park: Administration building and the Industrial unit (FAB) including CUB.

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ParametersToBeConsidered
The Decision Model has the capability to assess strategies on the following infrastructure components: Potable Water Energy Solid Waste Management (For office Building only) Embodied Carbon (Material Selection for: Concrete, Rebar, Structural Steel)

technologies while various measures will be compared against BAU by indicating the capital cost, energy demand and O&M cost variance. Water: scenarios will consider Make-up Air Units (MAU) condensate water reclamation, FAB water reclamation etc. Energy: scenarios will consider measures such as use of dual temperature chilled water system, MAU Variable Frequency Drives (VFDs), Utilization of Fan Energy for Reheat, Premium Efficiency Motors etc. Embodied Carbon: will provide options to choose different materials for Concrete, Rebar and Structural Steel

ScenariosToBeDeveloped
The model has the capability to assess up to 5 scenarios. The data will be arranged so as to assess Business as Usual (BAU) case against various conservation measures in line building certification credit goals, which will be defined as percent reduction of water, waste, energy from BAU. The different scenarios for both building types shall consider the following: Administration Building BAU: will be established based on previous experience in Abu Dhabi Water: scenarios will consider water conservation fixtures Energy: scenarios will consider measures such as Higher Thickness of Roof Insulation, Triple Glazing etc. Solid Waste Management scenarios will include waste segregation and reuse. Embodied Carbon: will provide options to choose different materials for Concrete, Rebar and Structural Steel FAB Unit Baseline will be established based on common practices or BAU

ISDMOutput
The ISDM for GF will have the capability to run various scenarios on water, energy, materials and waste strategies to be considered with the associated capital and operational costs as a result of saving energy, water and using sustainable materials. The model capabilities are presented in the Appendix with a dashboard arrangement demonstrating high level calculations on capital cost and additional cost & carbon saving during operation per building type.

2.6.7 | Technical Design Guidelines


In order to achieve the required building certification system, it is important to incorporate relevant requirements into the design guidelines and project specifications. A set of preliminary guidelines has been developed to ensure the implementation of the required strategies with regards to Construction Waste Management, Construction Indoor Air Quality, Minimum

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Energy Performance and Energy Reduction, Erosion and Sedimentation Control Management Plan. A brief overview of each Design Guideline is provided below; the actual Guidelines can be found in the Appendix.

These guidelines have been developed in accordance with the Estidama relevant credits and they should be reviewed at the end of the UPC Detailed Review to ensure that all Estidama requirements are incorporated.

Table 2.6-3: Design Guidelines - Estidama Credits Achieved (Overview)

Guideline Construction and Demolition Waste Management Construction Indoor Air Quality Minimum Energy Performance and Energy Reduction

Estidama Credit SM-R3: Basic Construction Waste Management SM-13 Credit: Improved Construction Waste Management

LBi-3: Construction Indoor Air Quality Management RE-R1 Credit: Minimum Energy Performance RE-1 Credit Improved Energy Performance

Erosion and Sedimentation Control Management Plan

Partial compliance with IDP-3 Credit: Construction Environmental Management *

* Estidama requires a Construction Environmental Management Plan approved by EAD. As per EAD Technical Guidelines the CEMP is required to address erosion and sedimentation impacts and stipulate specific control measures. However, the scope of the CEMP covers other issues during construction. It is understood that GF commissioned ERM to carry out the studies required (including CEMP) to obtain the necessary environmental permits.

ConstructionandDemolition WasteManagement(CDWM)
Objectives
a. Demonstrate Compliance with local regulation with respect to Construction and Demolition Waste Management

b. As a minimum requirement a 70 % (weight/volume) waste diversion rate from landfill for construction and demolition waste should be targeted to achieve credits under Estidama. The targeted credits to be obtained are shown on the table below.

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Table 2.6-4: CDWM and Estidama Credit Breakdown

Diversion Rate 30% (weight/volume) 50% (weight/volume) 70% (weight/volume)

Estidama SM R2: Basic Construction Waste Management SM-13 Credit: Improved Construction Waste Management (1 Additional Credits) SM-13 Credit: Improved Construction Waste Management (2 Additional Credits) Total: Mandatory + 2 Optional Credits

DesignRequirements
a. Adopt design and procurement methods to minimize use of materials and waste arising as Best Practice. b. Identify items to be recycled / salvaged and develop a log indicating activity/source of the generated for each type of waste as well as estimated volume. Consider materials such as concrete, brick, metal, wood, gypsum, plastic, cardboard etc. c. Identify potential Waste Service Providers to be appointed for each type of waste and indicate location. Waste Service Providers must be licensed by the Abu Dhabi Waste Management Center.

f.

The CDWMP shall be included in the Project Specifications for contractors compliance

g. Prepare required documentation for Credit review under Estidama rating system

ConstructionRequirements
a. In accordance with the CDWMP developed at the design stage and as approved by Estidama, the General contractor is required to develop a CDWMP specific to their project construction activities. b. Compliance with the regulatory requirements and Estidama targets must be ensured through regular coordination meetings (engaging the Engineer/Client Representative as well as Subcontractors), regular site inspections and audits, as well as comprehensive waste tracking and reporting to fulfill Estidama required documentation. c. Key personnel, from the Engineer/Client Representative as well as the Contractor, must be assigned with the responsibility of supervising the implementation of CDWMP.

d. Establish targets for diversion from landfill at a minimum rate of 70% of total waste generated during construction (weight/volume) or more (to achieve additional points). e. Develop a Construction and Demolition Waste Management Plan (CDWMP). The Plan shall include targets estimated and shall incorporate local regulatory requirements and relevant approved documentation by Regulatory Authorities.

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d. Prepare required documentation for Credit review under Estidama rating system.

Construction IAQ Management Plan specific to their project work. b. Implement control measures identified through the different phases of the project, c. Compliance with Estidama requirements will be ensured through regular coordination meetings (engaging the Engineer/Client Representative as well as Subcontractors), regular site inspections and audits, as well as reporting to fulfill Estidama required documentation.

ConstructionIndoorAirQuality Management
Objectives
a. Meet requirements to achieve Estidama LBi-3: Construction Indoor Air Quality Management; and. b. Meet or exceed the recommended Design Approaches of the Sheet Metal and Air Conditioning Contractors National Association (SMACNA) IAQ Guidelines for Occupied Buildings under Construction, 2007, 2nd Edition.

DesignRequirements
a. Develop an Indoor Air Quality Management (IAQ) Management Plan to address at a minimum: Source Control during construction, Building Flush Out and Resuming Normal Building Operation upon construction completion as per Estidama requirements. b. Prepare IAQ Planning Checklists as per SMACNA IAQ Guidelines Appendix C. c. Identify and evaluate proposed controls measures as per SMACNA IAQ Guidelines - Appendix C.

d. Key personnel, from the Engineer/Client Representative as well as the Contractor, must be assigned with the responsibility of supervising the implementation of Construction IAQ Management Plan. e. Preparerequired documentation for Credit review under Estidama rating system.

MinimumEnergyPerformance andEnergyReduction
Objectives
a. To establish minimum level of energy efficiency for the building and systems and demonstrate a minimum of 12% performance improvement compared to baseline building performance to comply with RE-R1 Credit: Minimum Energy Performance (Estidama Rating System). b. Achieve additional reduction in the building energy consumption during operation to achieve RE-1 Credit Improved Energy Performance (Estidama Rating System).To obtain additional credits under the Estidama

d. Assess the duration of pre-occupancy flush-out per Estidama requirements. e. Prepare documentation for Credit review under Estidama rating system.

ConstructionRequirements
a. In accordance with the Construction IAQ Management Plan prepared at the design phase, the General Contractor is required to develop a

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the following energy reduction must be achieved:

with ANSI/ASHRAE/IESNA Standard, 2007. b. Ensure that the proposed design (Building envelop and systems) complies with baseline requirements as per the specified sections ASHRAE/IESNA 90.1 2007: Energy Standard for Building except Low-Rise Residential Buildings (Sections 5.4, 6.4, 7.4, 8.4, 9.4, 10.4) c. Compare energy efficiency measures and optimized performance against baseline energy performance.

Table 2.6-5: Minimum Energy Performance and Reduction - Estidama Credit Breakdown

Energy Reduction % 12% 14% 16% 18% 20% 22% - 22.5% 24 25 %

Estidama Additional Points None (Required Credit) 1 2 3 4 5 (22.5%) 6 (25%)

d. Develop and submit Energy Model Template and calculations summarizing the model results as per Estidama Design and Construction Submission requirements. e. Prepare required documentation for Credit review under Estidama rating system.

27.5 28 % 30 % 32 32.5% 34 - 35 %

7 (27.5%) 8 9 (32.5%) 10 (35%)

ConstructionRequirements
a. Record any modifications to the Energy Model. Ensure that any changes in measures considered will not affect credit intent. b. Prepare required documentation for Credit review under Estidama rating system

40 %

11

44 45%

12 (45%)

ErosionandSedimentation
50% 55% 60% 13 14 15

Control(ESC)ManagementPlan
This section was initially prepared in line with LEED credit rating requirements. Following clients direction on 17th of October 2010 to include only Estidama requirements in this document, the Erosion and Sedimentation Control Management section is not considered relevant to the Estidama rating system. Comparing to LEED, under Estidama rating system, there is no individual credit on Erosion

DesignRequirements
a. Develop an Energy simulation model to calculate building energy consumption and identify the most cost effective energy efficiency measures. The model should comply

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and Sedimentation Control Management. Relevant control measures fulfilling Estidama requirements (Credit: IDP 3) are expected to be addressed under the Construction Environmental Management Plan in line with EAD CEMP - Technical Guidelines Document (April 2010). It is understood that the GF CEMP will be prepared by ERM.

d. Prepare required documentation for Credit review under Estidama/LEED rating system

ConstructionRequirements
a. In accordance with the Erosion and Sedimentation Control (ESC) Management Plan prepared at the design phase, the General Contractor is required to develop a Plan specific to their project work. b. Develop a Drawing showing erosion and sedimentation control measures as described in this Section. c. Installing erosion and sedimentation control products.

Objectives
a. Prevent the loss of soil from the construction site resulting from storm water runoff, wind erosion, and construction activities. b. Prevent the sedimentation of storm sewers and receiving waters. c. Prevent air pollution caused by dust and particulate matter.

d. Meet or exceed the requirements of LEED-NC Version 3.0 Sustainable Sites Prerequisite 1 Erosion & Sedimentation Control which specifies compliance with 2003, EPA Construction General Permit (Provisions for Phase I and Phase II of the National Pollutant Discharge Elimination System Programme), or local erosion and sedimentation control standards and codes, whichever is more stringent.

d. Supervise on site erosion and sedimentation control activities on a daily basis and coordinating erosion and sedimentation control tasks with subcontractors to ensure timely and orderly progress of the work. e. Conduct erosion and sedimentation control inspections and making necessary repairs. f. Prepare required documentation for Credit review under LEED rating system.

2.6.8 | Preliminary Scorecards PreliminaryScorecardsPurpose


Preliminary Scorecards have been prepared for the Administration and FAB (including CUB) buildings consistent to client decision with regards to Project Boundary definition. The purpose of preparing these preliminary scorecards is to use them as guidance for the Estidama Certification process. At this initial stage of programming, the scorecards can be viewed as valuable tools that can be used to:

DesignRequirements
a. Identify Construction Activities with potential soil erosion and sedimentation impacts. b. Carry out an analysis of site limitations and constraints such as slope, surface water streams, soil erodibility, etc. c. Develop an Erosion and Sedimentation Control (ESC) Management Plan to prevent soil erosion and stormwater runoff during construction in compliance with LEED and local regulatory requirements.

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Identify credits relevant to the project scope, building use, overall vision and GF corporate policies Identify Credits that can be easily achieved with minimum effort and least additional cost Identify potential opportunities that can be refined via ROI analysis in Design phase Identify Credits that require further screening between the project stakeholders through Sustainability Charrettes at this initial stage Provide an initial evaluation of the buildings expected rating while identifying challenges and opportunities Assist in decision making for GF and Design Team to follow certain design strategies Identify follow up tasks in order to facilitate credit intent implementation

progresses to the construction phase the team can monitor actual performance for each intended credit. The preliminary scorecards, since are developed at an early stage with limited information available, followed a rather conservative approach. Easy to achieve credits, with minimum effort or additional cost, were identified as intended (Yes), while a larger number of credits were indicated as possible with the intention of generating brainstorming discussions within the design team (Sustainability Charrettes, Section 3) and propose different options of design strategies for GF to consider.

PreliminaryScorecards SummaryOverview
A summary overview of the scorecards per category is provided below. The detailed scorecards can be found in the Appendix. Table 2.6 -6 below summarises credits identified per category for both buildings.

During later stages, during design, upon design completion and as the project
Table 2.6-6: Pearl Credits Overview Per Category

Category

Administration Building Yes Maybe 3 0 5 6 `9 15 17 1 66 No 0 10 3 1 9 15 5 0 43 Yes 10 2 5 14 19 10 6 2 68

FAB Building Maybe 3 0 5 1 10 10 15 1 45 No 0 10 3 8 14 23 7 0 65

Integrated Development Strategy Natural Systems Livable Buildings Outdoor Livable Buildings Indoor Precious Water Resourceful Energy Stewarding Material Innovating Practice Total

10 2 5 16 15 13 6 2 69

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AdministrationBuilding
The Preliminary Scorecard for the Administration Building indicates that the building can achieve a 2 Pearl rating, as required by Estidama (government led

development (Required Credits + 60 points at a minimum). The Figure below illustrates the initial assessment of the Administration building in relation to the Pearl Rating Categories.

Figure 2.6-5: Administration Building - Initial Pearl Rating Assessment Pearl1 Required Credits

Pearl2 RE59

Pearl3 85114

Pearl4 115139

Pearl5 140+

6084

69points

66Points

FABUnit
The Preliminary Scorecard for the Administration Building indicates that the building can achieve a 2 Pearl rating, as required by Estidama (government led development (Required Credits + 60 points at

a minimum). GF will need to agree with UPC on the Baseline for energy and water consumption of the FAB which will determine the total number of credits achieved. The Figure below illustrates the initial assessment of the Administration building in relation to the Pearl Rating Categories.

Figure 2.6-6: FAB Building - Initial Pearl Rating Assessment Pearl1 Required Credits

Pearl2 RE59

Pearl3 85114

Pearl4 115139

Pearl5 140+

6084

68points

45Points

2.6.9 | Estidama Registration


Upon completion of the planning review stage with a planning permit obtained by UPC, GF can proceed with the project registration for Estidama Certification. The Estidama application form, which is included in the Appendix, must provide the following information: Estidama rating targeted, confirmation on project funding (private or governmental) to establish the

minimum rating requirements, general project information and details of the Project Qualified Professional assigned for the project (including documentation verifying that the PQP is an Accredited Professional). No administrative fees have been specified by UPC at the moment.

2.6.10 | Supply Chain Strategy


Maintaining an effective management of supply chain is important to sustainability

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objective. The diagram below demonstrates key parameters for effective supply chain

management from design to end of life disposal.

Figure 2.6-7: Supply Chain Key Parameters

For a typical building, 90% of carbon footprint (embodied carbon) and around 80% of building costs are attributed to just three

materials: Concrete, Steel and curtain walling windows.

Figure 2.6-8: Carbon Contribution of Materials in Buildings

Insulation Finishes 1% 2%

Wood 1%

Plaster Curtain 6% Walling Windows 10% Steel 21%

Concrete 59%

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For an effective strategy, we decided to focus on concrete, structural steel and rebar as they are the major materials with significant impact for AD01 development. A rough initial estimate of materials for AD01 is indicated below: Concrete: 120,000 cubic meters Steel: 14,000 metric tons Rebar: 5,000 metric tons

AL FALAH READY MIX

The suppliers listed below are based in the UAE. This list is indicative and it requires further investigation to identify additional local suppliers and evaluate their building products against Estidama requirements. It is recommended therefore, that a comprehensive pre-qualification process for suppliers is established at the design stage of the project to evaluate sustainability performance of their products (together with other criteria such as cost, availability, delivery timeframe etc.) and identify potential strategic partnerships.

AL FALAH READY MIX owns 36 production plants strategically located over the UAE. They have established around 20 Batch Plants in the Emirate of Abu Dhabi, which operate under an integrated Management System for Quality, Environment, Occupational Health & Safety, accredited and certified according to ISO 9001:2000, ISO 14001:2004 and OHSAS 18001:2007. Their green concrete uses re-cycled materials and byproducts from other industrial processes (such as GGBS and Pulverizes Fuel Ash) in order to reduce Portland cement and carbon impacts. Al Falah can provide an on-site batching plant working as partner with GF on the development of green concrete. UNIBETON Unibeton is present in the UAE for about 30 years with six production branches, with two to three Batching Plants in operation for each branch, within the Abu Dhabi emirate. They are accredited to QHS&E (Quality ISO 9001, Health & Safety OHSAS 18001, and Environment ISO 14001) Management System. Unibeton, recently introduced a new technology called iCrete applied for the production of optimized concrete and is closely working with UPC regarding concrete mixtures that would satisfy Estidama requirements.

Concrete
CastinPlace
The manufacturing of cement is one of the most CO2 intensive processes on the planet. It is estimated that 6% of the worlds carbon production will come from the manufacturing of cement. Cement is also one of the most widely utilized building materials as it is a key ingredient to the ready mix concrete production and usage. The concrete mixtures incorporating recycledcontent, Portland-cement-reducing admixtures such as fly-ash are desirable in order to obtain Material Selection related Credits under Estidama building rating system. Products listed below incorporate recycled content or have desirable environmental attributes:

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Unibeton has exclusive rights to use iCrete technology across UAE.

MAMMUT TECHNOCRETE

GroundGranulatedBlastFurnaceSlag
Cement production is energy-intensive and polluting; concrete mixtures incorporating recycled-content, performance-enhancing, portland-cement-reducing admixtures such as fly-ash are desirable. Recycled materials used in place of mined stone aggregate - such as slag, a byproduct of steel production ease landfill burdens and can improve the concrete's strength-to-weight ratio and thermal properties. Products listed here incorporate recycled content or have other desirable environmental qualities. GULF CEMENT CO Gulf Cement Company claims annual production capacity of 2.5 million tons cement and 1.3 million tons clinker. GCC has been awarded with ISO 9002:1994, ISO 9001:2000, ISO 14001:2002. GCC grinds and sells pulverised slag as Ground Blast Furnace Slag (GGBS) complying with BS 6699. Also, their product carries the BSI KITEMARK. SHARJAH CEMENT FACTORY Sharjah Cement Factory produces Portland Cement, Moderate Sulfate - Resisting Portland Cement, Sulfate - Resisting Portland Cement, Ground Granulated Blast furnace Slag. GGBS produced is manufactured to comply with the requirement of BS 6699 and exceeds the minimum strength and fineness requirement by a considerable margin. Their product carries the BSI KITEMARK.

Mammut Technocrete (MTC) was formed in 2005 to manufacture pre-cast concrete products for the contracting sector. Their factory commenced supply to the UAE market within the year of 2005 with the ability to provide material with recycled concrete. Using precast concrete has the following advantages: 100% Elimination of slab formwork 50/75 % reduction of slab reinforcement work 15/50 % reduction of slab concreting work

ReinforcingSteel(Rebar)
A rebar, or reinforcing bar, is a common steel bar, and is commonly used in reinforced concrete and reinforced masonry structures. It is usually formed from carbon steel, and is given ridges for better mechanicalanchoring

intotheconcrete.

PrecastConcreteSlabs
For the production of precast concrete, concrete is cast in a reusable mould, cured in a controlled environment, transported to the construction site and lifted into place.

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EMIRATES STEEL INDUSTRIES

through a comprehensive pre-qualification process as mentioned earlier. MAMMUT BUILDING SYSTEMS Mammut Building Systems was established in 1997, in response to the increasing global demand for Quality Pre Engineered and Structural Steel Buildings. The total production capacity of their units is at 6000 tons of steel per month. CLEVELAND BRIDGE & ENGINEERING MIDDLE EAST

Emirates Steel Industries is a wholly owned government factory strategically located at the recently developed Industrial City of Abu Dhabi (ICAD). Their production asset has the capacity of producing more than 720,000 tons of rebar per annum (This figure applicable for 2007 capacity). Deformed Bar product produced by Emirates Steel complies with British Standard BS 4449/97 GR 460 B. According to their statement, Emirates Steel is applying a series of technologies to minimise environmental impacts during the production phase: minimization of CO2 emissions through CO2 absorption system, process generated waste supplies other types of industries (e.g. Iron oxide fines used in cement industry). Utilizes more than 50% post consumer recycled content in production. CICON CICON Building Materials imports, stocks and distributes building materials in the U.A.E. CICON owns an operating plant with an annual crude steel capacity of 1.200.000MT. According to their statement CICON is using Best Available Techniques to minimize energy consumption.

Cleveland Bridge & Engineering Middle East (Pvt) Ltd., (CBEME), is a Dubai based company specializing in the design, manufacture and erection/installation of structural steelwork and associated items.

Refer to the Appendix 2.7 I:


UPC Response on GF Pre-concept Review Submission ISDM Model output Sustainability Design Guidelines o Construction and Demolition Waste Management o Construction Indoor Air Quality Management o Minimum Energy Performance o Erosion and Sedimentation Control Plan Preliminary Estidama Scorecards (Follow up tasks identified) Estidama Registration Form Response to GF Comments on Draft Report

StructuralSteel
The list of the suppliers below is indicative: the recycled content of their products needs to be clarified during the forthcoming design stages

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