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Erasmus LLP Intensive Programme

Steering systems
Subtitle: this is the subtitle of the presentation

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

Your speaker
Mark Pecqueur Onsiphore Pecqueur (1792 1852) Professor at KdG University college Independent expert on Engines and vehicles More than 18 years active in the world of alternative
fuels and drive systems
Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011 2

Erasmus LLP Intensive Programme

Overview
Introduction
Understeer & oversteer The perfect steering system Different steering principles

The Ackermann steering system Forces & Moment on the wheel Properties of the steering system Cornering performance Conclusion
Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011 3

Erasmus LLP Intensive Programme

Understeer & oversteer

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

Understeer & oversteer

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

The perfect steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

The perfect steering system


Equation of the straight AM:

y =x

l b r+ 2

Equation of the straight BM:

(x b )
f

l b r 2

From geometry we know that the mirroring is around Y axle equal to reversing the direction coefficient of straight. The equation for straight BS is then equal to: l l l b y = (x b ) y =x b b b r r r 2 2 2
f f f f f

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

The perfect steering system


If we define:

l b r + 2
f f

Q
f

l r

b 2

l b b r 2

Than we can say that AM is equal to:


y = x P and BS: y = x Q W

We will now calculate the X and Y coordinates of the intersection of this two straights with r as parameter: W AM = BS x p = x Q W X is than:x Q p = W x = Q p l l Qp = b b r r+ 2 2
f f

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

The perfect steering system


If we work this out we get:

l r +l Qp
=

b + b l r l 2 2 b + b r 2 r 2

f f f

Finaly:

Qp

2 l r b r 4
2 f 2

If we combine this with (d) we can calculate x:


l b b r 2 x = l 2 r b r 4
f f 2 f 2

+ bf b r 2 f= = 2 r

b r b + 2 2 r
f

2 f

2 r b +b = x 4 r
f

2 f

This is the equation of the x coordinate of the intersection of straight AM and BS we can now also calculate the y coordinate in the intersection.
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Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

Erasmus LLP Intensive Programme

The perfect steering system


y =x p

Fill in x and P and we get:


+ bf r 2 bf = r 2 l

b 2 In the end we get: r


+

bf l

2 r
2 f

2 r b +b x= 4 r
f

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

The perfect steering system


In a first evaluation we calculate the coordinates x and y during straight ahead driving. This means that the curvature is than equal to: Applying this to the equation we get:

2 r b +b x = lim 4 r
f r

2 f

=0 2 r b During this situation the intersection is: , 0 2

b 2

y = lim
r

bf l

We find this point in the middle of the front axle of the vehicle.
The second interesting point is the point with the smallest turning circle. This is when the vehicle is turning around his rear wheel the curvature is than equal to:

b 2

Aplying this value into the equation for x and y we b l get: 2 r b +b = y = lim = lim x b b 2 r 4 r b
2 f f
f

= l

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles

Turntable steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles


Pivot steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles


Pivot steering system

tg ( WU ) =

l r
+

tg ( Wi ) =

and

b 2
f

l r

b 2

The realtion between the two angels is than:


tg ( Wi ) tg ( WU ) =

l
f

ore:

b b r r+ 2 2 1 1 =b tg ( ) tg ( ) l
WU Wi

l
f

l b b r 4
f 2

2 f

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles


Pivot steering system

30,00

25,00

20,00 wheel angle ()

15,00

10,00

5,00

0,00 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55

radius (m)

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Different steering principles

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

The Ackermann steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Moments du to vertical forces

Influence of or caster

Fncos() Fnsin()

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Moments du to vertical forces

M=Fnsin()sin()ra

offset tot increase stability

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Influence of the lateral forces

M=lsFs n=lscos() The caster is relative small so cos() is almost equal to 1 so we get: MFsn

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Tire trail
Influence of the lateral forces

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Tire properties

Gough-diagram of a 195/70 VR 14 at a tire pressure of 2,2 bar


Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011 23

Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Influence of the camber offset

FRl FRr

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Forces & Moment on the steering angle center line.


Influence of the tire deformation on the moment around the king pin

displacement from the camber offset while driving in a curve

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Properties of the steering system

wa=(wl+wr) is=ishiss

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Properties of the steering system


Dynamic steering ratio

+ i =
sw sdyn wgem

Left

Average steering angle

Right

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Properties of the steering system


stiffness of the steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Properties of the steering system


stiffness of the steering system

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Cornering performance
Stationary cornering just not drifting out of the curve

F cos( ) G sin( ) = F
c c

sl

+ F sr + F nr )

F cos( ) G sin( ) = (F

nl

F cos( ) G sin( ) =
c

F c sin( ) + G cos( )

The centriugal force is equal to:


m v = G v F = g r r
2 c 2

G v cos( ) G sin( ) = g r
2

2 G v sin( ) + G cos( ) g r

v g

G tg ( ) =

2 v tg ( ) + 1 g r

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Cornering performance
Stationary cornering just not drifting put of the curve

Now we calculate the speed v: g r v


2

1 tg ( ) = + tg ( )

+ tg ( ) g r 1 tg ( )
=

g max

+ tg ( ) g r 1 tg ( )

Let us suppose that we drive on a flat road we have than:

v = gr

Erasmus LLP Intensive Programme

Cornering performance
Stationary cornering just not roll over

F cos( ) h G sin( ) F sin( )


c c

b b G cos( ) = 0 2 2

Replacing Fc by

G v g r

and deviding by cos() we get:

g r

b h tg ( ) 2

= tg ( ) + b h 2

tg ( ) h v
k max

b 2 g r b h tg ( ) 2
+

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Cornering performance

k max

> v g max
+

Cornering stability

tg ( ) h

b 2 g r b h tg ( ) 2

>

+ tg ( ) g r 1 tg ( )

Square both terms and deviding by gr:


tg ( ) + b h 2 tg ( ) > + tg ( ) 1 tg ( ) b h 2

<

2
33

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011


Friction coefficient 0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,95 0,95

Erasmus LLP Intensive Programme

Cornering performance
Track Width Track Width Track Width Track Width 0,70 0,75 0,80 0,85 Height C G Height C G Height C G Height C G 0,70 0,75 0,80 0,85 0,64 0,68 0,73 0,77 0,58 0,63 0,67 0,71 0,54 0,58 0,62 0,65 0,50 0,54 0,57 0,61 0,47 0,50 0,53 0,57 0,44 0,47 0,50 0,53 0,41 0,44 0,47 0,50 0,37 0,39 0,42 0,45 0,37 0,39 0,42 0,45 0,70 0,90 Height center of gravity 0,80 0,70 0,60 0,50 0,40 0,30 0,5 0,6 0,7 0,8 0,9 1 friction coefficient 0,75 0,80 0,85

http://www.youtube.com/watch? v=o2ApDSgcnuQ&feature=relat ed

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Cornering performance
Instationary cornering behavior

Mg=Jgg

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Erasmus LLP Intensive Programme

Cornering performance
Instationary cornering behavior Slalom test

During this test the drive turns the steering wheel from left to right with a give frequency at a given speed. During the test the yaw rate and the lateral acceleration are measured. If we take a close look we see that the knik in the yaw rate and the drop in the lateral acceleration always accur between 1 and 2 Hz. This is the natural frequency of the suspension system in this situation. If the speed go up the lag also gos up. At 100 km/hour the lag is equal to 90. This means that the drive has already turned the steering wheel for 90 before he get any information back aboud the behavior of the vehicle.
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Erasmus LLP Intensive Programme

Conclusion
Cornering stability of the HPV is a serious issue The basics are the same bud the implementations must
be different

Light weight is a must Make a good project!

Powering the Future With Zero Emission and Human Powered Vehicles Terrassa 2011

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Erasmus LLP Intensive Programme

Thanks

Questions?

Mark Pecqueur +32 476 40 87 44

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