06 PIPELINER Consumables

PIPELINER 6P+
Cellulosic electrode
Classification
AWS A5.1 ISO 2560-A : E6010 : E 42 3 C 25
Back
General description
All-position cellulosic pipe electrode designed for all position pipe welding, including vertical down root pass welding Designed for root pass welding of pipe up to and including X80, fill and cap pass welding up to and including X60 Light slag with little slag interference for easy arc control Easy slag removal, smooth bead Deep penetration with maximum dilution X-ray quality welds, even out of position
Welding positions
Current type
DC + / -
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup PG/3Gdown
PE/4G
PF/5Gup PG/5Gdown
Chemical composition (w%), typical, all weld metal

C 0.11 Mn 0.55 Si 0.18 P 0.009 S 0.009
Mechanical properties, all weld metal

Condition Required: AWS A5.1 ISO 2560-A Typical values Yield strength (N/mm2) min. 331 min. 420 420-524 Tensile strength (N/mm2) min. 414 500-640 503-594 Elongation (%) min. 22 min. 20 24-33 Impact ISO-V(J) -29C -30C 27 47 51-85
AW
Packaging and available sizes

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg) 2.5 300 xx 4.5 3.2 350 xx 4.5 4.0 350 xx 4.5 5.0 350 xx 4.5
Unit: metal can
PIPELINER
Identification
Imprint: 6010 PIPELINER 6P+
Tip Color: none
PIPELINER 6P+: rev. EN 21
608
Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance Fumes: Consult information on Welding Safety Sheet, available upon request
www.lincolnelectric.eu
PIPELINER 6P+
Materials to be welded
Steel grades/Code Pipe material API 5LX Type X42, X46, X52, X56, X60
Back
Calculation data
Sizes Diam. x length (mm) 2.5x350 3.2x350 4.0x350 5.0x350 Current range (A) 40-70 65-130 90-175 140-225 Current type DC+/DC+/DC+/DC+/Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h) Weight/ 1000 pcs. (kg) Electrodes/ kg weldmetal B kg Electrodes/ kg weldmetal 1/N
Welding parameters, optimum fill passes

Diameter (mm) 3.2 4.0 5.0 Welding positions 5G up 90A 130A 150A 5G down 110A 150A 165A
Remarks/ Application advice

Preheating pipe material L360 (X52) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans
609
PIPELINER
PIPELINER 8P+
High strength cellulosic electrode
Classification
AWS A5.5 ISO 2560-A : E8010-P1 : E 46 4 1Ni C 25
Back
General description
Designed for vertical down welding of pipes up to and including X70 Excellent resistance to porosity, X-ray quality welds High stacking efficiency: fill joints in fewer passes Exceptional mechanical properties
Welding positions
Current type
DC +
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup PG/3Gdown
PE/4G
PF/5Gup PG/5Gdown
Approvals
ABS +

C 0.17 Mn 0.7 Si 0.25 Ni 0.8 Mo 0.2 P 0.01 S 0.01

Condition Required: AWS A5.5 ISO 2560-A Typical values 0.2% Proof strength (N/mm2) min. 460 min. 460 460-559 Tensile strength (N/mm2) min. 550 530-680 550-676 Elongation (%) min. 19 min. 20 20-27 -29C 27 62-99 Impact ISO-V(J) -40C min. 47 46-84 -46C
AW

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg) 3.2 350 xx 4.5 4.0 350 xx 4.5 5.0 350 xx 4.5
Unit: metal can
PIPELINER
Identification
Imprint: 8010-P1 PIPELINER 8P+
Tip Color: none
PIPELINER 8P+: rev. EN 21
610
PIPELINER 8P+
Steel grades/Code Pipe material API 5LX Type X56, X60, X65, X70
Back
Calculation data
Sizes Diam. x length (mm) 3.2 x 350 4.0 x 350 5.0 x 350 Current range (A) 75 - 130 90 - 185 140 - 225 Current type DC+ DC+ DC+ Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h) Weight/ 1000 pcs. (kg) Electrodes/ kg weldmetal B kg Electrodes/ kg weldmetal 1/N

Diameter (mm) 3.2 4.0 5.0 Welding positions 5G up 90A 130A 150A 5G down 110A 150A 165A

Preheating pipe material L360 - L480 (X56 - X70) required (acc. EN 1011-1). Pipeclamps to be removed after finishing root pass, start welding hot pass (within 5 min) after root pass Use electrodes directly from metal cans Use PIPELINER 6P+ for lower hardness in the root pass when required
611
PIPELINER
PIPELINER 16P
Basic electrode
Classification
AWS A5.1 ISO 2560-A : E7016 H4 : E 42 3 B 12 H5
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General description
Designed for vertical up root pass welding of pipes up to and including X80 Suitable for hot, fill, and cap pass welding for up to and including X65 Excellent low temperature impact properties Square burnoff makes welding easier, especially in critical pipe welding applications Open gap root pass welding with 2.5 and 3.2 mm electrodes using DC - / + polarity
Welding positions
Current type
DC - / +, AC
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup
PE/4G
PF/5Gup

C 0.06 Mn 1.3 Si 0.5 P 0.013 S 0.009

Condition Required: AWS A5.1 ISO 2560-A Typical values 0.2% Proof strength (N/mm2) min. 400 min. 420 448-566 Tensile strength (N/mm2) min. 480 500-640 550-640 Elongation (%) min. 22 min. 20 25-32 Impact ISO-V(J) -29C -30C 27 min. 47 54-122
AW

Unit: Metal can
PIPELINER
Identification
Imprint: 7016 H4 PIPELINER 16P
Tip Color: none
PIPELINER 16P: rev. EN 21
612
PIPELINER 16P
Steel grades/Code Pipe material API 5LX Type X42, X46, X52, X56, X60, X65
Back
Calculation data

Diameter (mm) 2.5 3.2 4.0 Welding positions 1G 80A 120A 170A 2F 85A 115A 180A 2G 85A 115A 180A 3Gup 85A 115A 180A 4G 80A 110A 160A

Preheating pipe material L360 - L445 (X56 - X65) required (acc. EN 1011-1).
613
PIPELINER
PIPELINER 18P
Basic electrode
Classification
AWS A5.5 ISO 2560-A : E8018-G-H4R : E 50 6 Mn1Ni B 32 H5
Back
General description
Designed for vertical up fill and cap pass welding of welding of high strength pipe up to and including X70 Excellent low temperature impact properties down to -60C Square burnoff makes welding easier, especially in critical pipe welding applications
Welding positions
Current type
AC / DC + / -
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup
PE/4G
PF/5Gup

C 0.05 Mn 1.5 Si 0.5 P 0.010 S 0.005 Ni 0.95

Condition Required: AWS A5.1 ISO 2560-A Typical values 0.2% Proof strength (N/mm2) min. 460 min. 500 550 Tensile strength (N/mm2) min. 550 560-720 640 Elongation (%) min. 19 min. 18 24 Impact ISO-V(J) -46C -60C not required min. 47 80
AW

Diameter (mm) Length (mm) Pieces / unit Net weight/unit (kg) 3.2 350 123 4.2 4.0 350 75 4.0
Unit: Metal can
PIPELINER
Identification
Imprint: 8018-G H4R PIPELINER 18P
Tip Color: none
PIPELINER 18P: rev. EN 21
614
PIPELINER 18P
Steel grades/Code Pipe material API 5LX Type X 56, X60, X65, X70, X80
Back
Calculation data
Sizes Diam. x length (mm) 3.2 x 350 4.0 x 350 Current range (A) 80 - 145 120 - 185 Current type DC+ DC+ Arc time Energy Dep.rate - per electrode at max. current (s)* E(kJ) H(kg/h) 66 77 220 355 1.2 1.6 Weight/ 1000 pcs. (kg) 37.7 54.1 Electrodes/ kg weldmetal B 48 29 kg Electrodes/ kg weldmetal 1/N 1.79 1.59

Diameter (mm) 3.2 4.0 Welding positions 1G 140A 150A 2F 120A 140A 2G 145A 150A 3Gup 120A 140A 4G 120A 135A 5G up 120A 140A

Preheating pipe material L360 - L480 (X56 - X70) required (acc. EN 1011-1).
615
PIPELINER
PIPELINER LH-D80
High strength basic electrode
Classification
AWS A5.5 ISO 2560-A : E8048-P2 H4R : E 46 4 Z 1Ni B 45 H5
Back
General description
Specifically designed for vertical down Basic covered low hydrogen electrode primarily designed for vertical down hot, fill and cap pass pipe welding Recommended for pipe grades up to and including X70 Low temperature impact properties down to -46C. Unique hot start tip helps initiate the arc and quickly establish puddle control Slag design allows for easy control of weld puddle
Welding positions
Current type
AC / DC + / -
ISO/ASME
PA/1G
PB/2F
PC/2G
Pg/3Gdown
PE/4G
PG/5Gdown

C 0.05 Mn 1.15 Si 0.45 P 0.010 S 0.010

Condition Required: AWS A5.5 ISO 2560-A Typical values 0.2% Proof strength (N/mm2) min. 460 min. 460 523-543 Tensile strength (N/mm2) min. 550 530 - 680 599-618 Elongation (%) min. 19 min. 20 25-30 Impact ISO-V(J) -30C -46C 27 min. 47 80 50-95
AW

Unit: Metal can
S M AW
Identification
Imprint: LH-D80 8018-G
Tip Color: none
PIPELINER LH-D80: rev. EN 21
616
PIPELINER LH-D80
Steel grades/Code Pipe material API 5 L Type X60, X65, X70
Back
Calculation data

Diameter (mm) 3.2 4.0 4.5 Welding positions PG/5G down 140-170A 180-240A 200-260A
617
S M AW
PIPELINER LH-D90
Classification
AWS A5.5 ISO 18275 : E8010-45-P2 H4R : E 55 4 ZB 45 H5
Back
General description
Basic covered low hydrogen electrode primarily designed for vertical down hot, fill and cap pass pipe welding Recommended for pipe grades up to and including API 5L Grade X80 High deposition rates and excellent low temperature impact properties down to -46C. Unique hot start tip helps initiate the arc and quickly establisch puddle control Slag design allows for easy control of weld puddle
Welding positions
Current type
AC / DC + / -
ISO/ASME
PA/1G
PB/2F
PC/2G
Pg/3Gdown
PE/4G
PG/5Gdown

C 0.05 Mn 1.30 Si 0.50 P 0.010 S 0.010 Ni 0.90 (4.0 & 4.5mm) / 0.25 (3.2mm) Mo 0.2

Condition Required: AWS A5.5 EN 757 Typical values 0.2% Proof strength (N/mm2) min. 530 min. 550 550-600 Tensile strength (N/mm2) min. 620 610-780 630-670 Elongation (%) min. 17 min. 18 24-28 -29C 27 90-120 Impact ISO-V(J) -46C -50C min. 47 65-95
AW

Unit: Metal can
S M AW
Identification
Tip Color: None
618
PIPELINER LH-D90
Back
Calculation data

619
S M AW
PIPELINER LH-D100
Classification
AWS A5.5 ISO 18275 : E10045-P2 H4R : E 69 15 GA H5
Back
General description
Basic covered low hydrogen electrode primarily designed for vertical down hot, fill and cap pass pipe welding Recommended for pipe grades up to and including API 5L Grade X90 High deposition rates and excellent low temperature impact properties down to -46C. Unique hot start tip helps initiate the arc and quickly establisch puddle control Slag design allows for easy control of weld puddle
Welding positions
Current type
AC / DC + / -
ISO/ASME
PA/1G
PB/2F
PC/2G
Pg/3Gdown
PE/4G
PG/5Gdown

C 0.05 Mn 1.55 Si 0.50 P 0.010 S 0.010 Ni 0.9 Mo 0.45

Condition Required: AWS A5.5 Typical values 0.2% Proof strength (N/mm2) min. 600 620-690 Tensile strength (N/mm2) min. 690 700-750 Elongation (%) min. 16 21-28 Impact ISO-V(J) -29C -46C 27 75-110 55-85
AW

Unit: Metal can
S M AW
Identification
Tip Color: None
620
PIPELINER LH-D100
Back
Calculation data

621
S M AW
PIPELINER 70S-G
Solid wire
Classification
AWS A5.18 ISO 14341 : ER70S-G : G 38 3 M G2Si / G 38 3 C G2Si
Back
General description
Specially intended and packaged for the needs of semiautomatic and automatic root pass pipe welding Fluid puddle provides good wash-in at the weld toes and uniform bead shape Clean weld deposit Foil bag packaging guards against moisture Consistent X-ray quality welds Primarily intended for all position welding on pipe steels such as API 5L X42 through X65 Suitable for welding root passes for up to and including API 5L X80
Shielding gases (acc. ISO 14175)

M21 C1 Mixed gas Ar+ >5-25% CO2 Active gas 100% CO2
Chemical composition (w%) typical wire

C 0.07 Mn 1.25 Si 0.55 P 0.010 S 0.020
Mechanical properties, typical, all weld metal

Shielding gas Typical values C1 Condition AW Yield strength Tensile strength (N/mm2) (N/mm2) 439 525 Elongation (%) 30 Impact ISO-V(J) -18C 95
Steel grades/Code Pipe material API 5LX Type X42, X46, X52, X56, X60, X65

Unit 4.5 kg Plastic spool SFB 11.3 kg Plastic spool SFB SFB = Sealed Foil Bag Sizes (mm) 1.1 (0.045) 1.3 (0.052) X X X X
PIPELINER
PIPELINER 70S-G: rev. EN 21
622
PIPELINER 80S-G
Solid wire
Classification
AWS A5.18 ISO 14341 : ER80S-G : G 50 3 M G4Si1
Back
General description
Specially intended and packaged for the needs of semiautomatic and automatic root pass pipe welding Fluid puddle provides good wash-in at the weld toes and uniform bead shape Clean weld deposit Foil bag packaging guards against moisture Consistent X-ray quality welds Primarily intended for all position welding on pipe steels such as API 5L X65 through X80
Shielding gases (acc. ISO 14175)

M21 Mixed gas Ar+ >5-25% CO2
Chemical composition (w%) typical wire

C 0.09 Mn 1.72 Si 0.61 P 0.012 S 0.007 Mo 0.45
Mechanical properties, typical, all weld metal

Shielding gas Typical values M21 Condition AW Yield strength Tensile strength (N/mm2) (N/mm2) 634 710 Elongation (%) 23 Impact ISO-V(J) -29C 147
Steel grades/Code Pipe material API 5LX Type X65, X70, X80

Unit 4.5 kg Plastic spool SFB 11.3 kg Plastic spool SFB SFB = Sealed Foil Bag Sizes (mm) 1.1 (0.045)1.3 (0.052) X X X X
PIPELINER 80S-G: rev. EN 21

623
PIPELINER
PIPELINER G70M
Rutile cored wire
Classification
AWS A5.20/A5.20M EN 758 : E71T-1M-JH8 / E71T-9M-JH8 : T 46 4 P M 2 H10
Back
General description
Mix gas shielded flux cored wire for semi-automatic and mechanized hot, fill and cap pass pipeline welding Smooth, spray type arc transfer and low spatter level Slag system provides for puddle support, good wetting and bead shape in all positions All position single and multiple pass wire designed fo join pipe up to and including X70 Reliable weld metal properties For the root pass, Pipeliner 70S-G is recommended Excellent wire feeding In diameter 1.3 mm (0.052) the wire is called PIPELINER AUTOWELD G70M, and is designed to use with mechanized pipe welding systems. PIPELINER AUTOWELD G70M has tightly controlled cast and helix to assure proper wire placement every time
Welding positions
Current type/Shielding gas

DC + Ar+ (>5-25%) CO2 (ISO 14175: M21) 15-25 l/min
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup
PE/4G
PF/5Gup

Shielding gas M21 C 0.05 Mn 1.60 Si 0.45 P 0.013 S 0.011 Ni 0.36

Shielding gas Required: AWS A5.20 EN 758 Typical values Condition Yield strength Tensile strength (N/mm2) (N/mm2) min. 400 min. 480 min. 460 530-680 550 612 Elongation (%) min. 22 min. 20 26 Impact ISO-V(J) -40C min. 27 min. 47 106
M21
AW

Unit type Plastic spool SFB Plastic spool SFB SFB = Sealed Foil Bag Net weight/unit (kg) (kg) 4.5 11.3 Diameter (mm) 1.1 (0.045)1.3 (0.052) X X X X
PIPELINER
PIPELINER G70M: rev. EN 21
624
PIPELINER G70M
Steel grades/Code Pipe material API 5LX Type X42, X46, X52, X56, X60, X65, X70
Back
Calculation data
Diameter (mm) 1.1 1.3 Electrical Stick-out (mm) 19 19 Wire feed speed (cm/min) 440-1330 380-1140 Current (A) 130-275 155-315 Arc Voltage (V) 23-30 22-31 Deposition Rate (kg/h) 1.4-4.4 1.6-4.9 kg Wire/ kg weldmetal 1.21 1.22
625
PIPELINER
PIPELINER G70M-E
Low temperature rutile cored wire
Classification
AWS A5.29/A5.29M EN 758 : E81T1-GM-H4 : T50 5 Z P M 2 H5
Back
General description
All position gas shielded 1% Ni, 0.15% Mo flux cored wire Specifically designed for pipeline applications Superior weldability, low spatter, good bead appearance Outstanding operators appeal Exceptional mechanical properties (CVN >47J at -50C) Very low hydrogen (HDM <5 ml/100g) Superior product consistency with optimal alloy control Excellent wire feeding
Welding positions

DC + Ar+ (>15-25)% CO2 (ISO 14175 : M21) 15-25 l/min
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3G up PF/5G up
PE/4G
Approvals
TUV Pending
Chemical composition (w%). typical. all weld metal

Shielding gas C M21 0.05 Mn 1.45 Si 0.2 Mo 0,15 P 0.013 S 0.010 Ni 0.95 HDM ml/100g 4

Shielding Condition gas Required: AWS A5.29/A5.29M EN758 Typical values: M21 Yield strength (N/mm2) min. 468 min. 500 580 Tensile strength (N/mm2) 550-689 560-720 630 Elongation (%) min. 19 min. 18 23 Impact ISO-V (J) -20C -40C -50C min. 47 min. 47
AW
100
60

Unit type Net weight/unit (kg) 4.5 15 Diameter (mm) 1.2 X X
PIPELINER
Plastic spool S200 Plastic spool B300
PIPELINER 70M-E: rev. EN 02
626
PIPELINER G70M-E
Steel Pipe material Fine grained steel Code EN 10208 API 5LX EN 10113
Back
Type L360, L360NB, L360QB, L360MB, L415MB, L415NB, L450MB, L485MB X52, X60, X65, X70 S355, S420, S460, S500N, S460NL, S500NL, S500NC, S550NC
Calculation data
Diameter (mm) 1.2 Electrical Stick-out (mm) 20 Wire feed speed (cm/min) 445 700 950 1270 1590 Current (A) 130 180 220 265 305 Arc Voltage (V) 20-22 23-25 25-27 27-29 30-32 Deposition Rate (kg/h) 1.6 2.5 3.4 4.5 5.9 kg Wire/ kg weld metal 1.20 1.20 1.20 1.20 1.20
Welding parameters, optimum fill, shielding gas Ar + (>15 - 25)% CO2

Diameter (mm) 1.2 Current/ Welding position Voltage PA/1G PB/2F (A) 230-280 230-280 (V) 26-32 26-32 PC/2G 200-240 25-32 PF/3G up 200-240 25-28 PF/5G up 200-240 25-28 PE/4G 160-220 23-28
627
PIPELINER
PIPELINER G80M
Rutile cored wire
Classification
AWS A5.29/A5.29M EN 12535 : E101T1-G-H8 : T 62 3 P M 2 H10
Back
General description
Mix gas shielded flux cored wire for semi-automatic and mechanized hot, fill and cap pass pipeline welding Smooth, spray type arc transfer and low spatter level Slag system provides for puddle support, good wetting and bead shape in all positions All position single and multiple pass wire designed fo join pipe up to and including X80 For the root pass, the use of PIPELINER 70S-G or 80S-G is recommended Reliable weld metal properties Excellent wire feeding In diameter 1.3 mm (0.052) the wire is called PIPELINER AUTOWELD G80M, and is designed to use with mechanized pipe welding systems. PIPELINER AUTOWELD G80M has tightly controlled cast and helix to assure proper wire placement every time
Welding positions

DC + Ar+ (>5-25%) CO2 (ISO 14175: M21) 15-25 l/min
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup
PE/4G
PF/5Gup

Shielding gas M21 C 0.04 Mn 1.75 Si 0.40 P 0.020 S 0.010 Ni 1.0 Cr 0.11 Mo 0.25

Shielding gas Required: AWS A5.29 EN 758 Typical values Condition Yield strength (N/mm2) min. 605 620 724 Tensile strength (N/mm2) 690-825 700-890 765 Elongation (%) min. 16 min. 18 21 Impact ISO-V(J) -29C -30C -40C not required min. 47 46 39
M21
AW

Unit type Plastic spool SFB Plastic spool SFB SFB = Sealed Foil Bag Net weight/unit (kg) (kg) 4.5 11.3 Diameter (mm) 1.1 (0.045)1.3 (0.052) X X X X
PIPELINER
PIPELINER G80M: rev. EN 21
628
PIPELINER G80M
Steel grades/Code Pipe material API 5LX Type X70, X80
Back
Calculation data
Diameter (mm) 1.1 1.3 Electrical Stick-out (mm) 19 19 Wire feed speed (cm/min) 440-1330 380-1140 Current (A) 130-275 155-315 Arc Voltage (V) 23-30 22-31 Deposition Rate (kg/h) 1.4-4.4 1.6-4.9 kg Wire/ kg weldmetal 1.21 1.22
629
PIPELINER
PIPELINER G80M-E
Low temperature rutile cored wire
Classification
AWS A5.29/A5.29M ISO 18276-A : E91T1-GM-H4 : T 55 4 Z P M 2 H5
Back
General description
All position gas shielded 1% Ni and 0.4%Mo alloyed flux cored wire for offshore and pipeline applications Superior weldability, low spatter, good bead appearance and outstanding operators appeal Exceptional mechanical properties Very low hydrogen (HDM <5 ml/100g) Superior product consistency with optimal alloy control Excellent wire feeding Specific design to withstand high heat input procedures
Welding positions

DC + Ar+ (>15-25%) CO2 (ISO 14175: M21) 15-25 l/min
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3Gup
PF/5Gup
PE/4G
Approvals
Available on request

Shielding gas M21 C 0.06 Mn 1.4 Si 0.3 P 0.013 S 0.010 Ni 0.95 Mo 0.4 HDM ml/100g 3

Shielding gas Required: AWS A5.29/A5.29M ISO 18276-A Typical values M21 Condition Yield strength (N/mm2) min. 540 min. 550 695 Tensile strength (N/mm2) 620-760 640-820 740 Elongation (%) min. 17 min. 18 21 Impact ISO-V(J) -40C -50C min. 47 65
AW

Unit type
PIPELINER
4.5kg plastic spool S200 15 kg spool B300
Diameter (mm) 1.2 X X
Pipeliner G80M-E: rev. EN 02
630
PIPELINER G80M-E
Steel grades/Code Pipe material EN 10208 API 5LX Type L360, L360NB, L360QB, L360MB, L415MB, L415NB, L485MB, L555MB X60, X65, X70, X80
Back
Calculation data
Diameter (mm) 1.2 Electrical Stick-out (mm) 20 Wire feed speed (cm/min) 445 700 950 1270 1590 Current (A) 130 180 220 265 305 Arc Voltage (V) 20-22 23-25 25-27 27-29 30-32 Deposition Rate (kg/h) 1.6 2.5 3.4 4.5 5.9 kg Wire/ kg weldmetal 1.20 1.20 1.20 1.20 1.20
Welding parameters, optimum fill passes in shielding gas Ar + (>15-25)% CO2

Diameter (mm) 1.2 Welding positions PA/1G PB/2F 230-280A 230-280A 26-32V 26-32V PC/2G 200-240A 25-32V PF/3G up 200-240A 25-28V PE/4G 160-220A 23-28V
631
PIPELINER
PIPELINER G90M-E
High strength rutile cored wire
Classification
AWS A5.29/A5.29M ISO 18276-A : E111T1-GM-H4 : T 69 4 Z P M 2 H5
Back
General description
All position gas shielded rutile flux cored wire, for high strength steel grades like grade X70-X80 Outstanding operator appeal Excellent mechanical properties (CVN >50J at -40C) Very low hydrogen (HDM <5 ml/100g) Superior product consistency with optimal alloy control Excellent wire feeding
Welding positions

DC + Ar+ (>15-25%) CO2 (ISO 14175: M21) 15-25 l/min
ISO/ASME
PA/1G
PB/2F
PC/2G
PF/3G up PF/5G up
PE/4G
Approvals
Available on request

Shielding gas M21 C 0.06 Mn 1.5 Si 0.2 P 0.015 S 0.010 Ni 2.0 Mo 0.5 HDM ml/100g 3

Shielding gas Required: AWS A5.29/A5.29M ISO 18276-A Typical values M21 Condition Yield strength (N/mm2) min. 690 740 Tensile strength (N/mm2) min. 680 770-970 790 Elongation (%) 760-900 min.17 19 Impact ISO-V(J) -30C -40C min.27 min.47 75 70
AW
Packaging and available sizes PIPELINER

Unit type 4.5kg plastic spool S200 15 kg spool B300 Diameter (mm) 1.2 1.6 X X X Pipeliner G90M-E: rev. EN 02
632
PIPELINER G90M-E
Steel grades/Code Pipe material EN 10208-2 API 5LX Type L485MB, L555MB X70, X80
Back
Calculation data
Diameter (mm) 1.2 Electrical Stick-out (mm) 20 Wire feed speed (cm/min) 445 700 950 1270 1590 320 510 635 760 890 1015 1080 Current (A) 130 180 220 265 305 170 235 275 310 350 385 400 Arc Voltage (V) 20-22 23-25 25-27 27-29 30-32 21-23 22-24 24-25 25-27 27-29 28-30 30-31 Deposition Rate (kg/h) 1.6 2.5 3.4 4.5 5.9 1.9 3.1 3.9 4.7 5.6 6.4 6.8 kg Wire/ kg weldmetal 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
1.6
20
Welding parameters, optimum fill passes in shielding gas Ar + (>15 - 25)% CO2
Diameter (mm) 1.2 1.6 Welding positions PA/1G PB/2F 230-280A 230-280A 26-32V 26-32V 250-350A 250-350A 24-29V 24-29V PC/2G 200-240A 25-32V 230-280A 24-28V PF/3G up 200-240A 25-28V 220-260A 24-26V PE/4G 160-220A 23-30V 170-240A 22-26V
633
PIPELINER
PIPELINER NR -207+
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-K6
Back
General description
Optimum performance on vertical down hot, fill and cap pass welding in pipe steels such as API 5L X42 through X70 Self-shielded, flux cored. No need for external gas or flux Produces quality welds in moderate wind conditions with no tenting Superior arc characteristics and feedability Very good crack resistance, CTOD and Charpy-V impact properties
Welding positions
Current type
DC -
ISO/ASME
PA/1G
PB/2F
PC/2G
PG/3Gdown
PE/4G
PG/5Gdown

C 0.04 Mn 1.22 Si 0.25 P 0.010 S 0.010 Ni 0.82 Al 1.1

Condition Required: AWS A5.29 Typical values Yield strength (N/mm2) min. 400 400-441 Tensile strength (N/mm2) 483-620 517-551 Elongation % 20 20-33 Impact ISO-V(J) -29C -40C 27 not required 176-230 147
AW

Unit type Coils 14C Net weight/unit (kg) (kg) 6.35 Diameter (mm) 2.0 X
PIPELINER
PIPELINER NR-207+: rev. EN 21
634
PIPELINER NR -207+
Suggestions for use
Back
Optimum performance on vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe
Calculation data
Diameter (mm) 2.0 Electrical Stick-out (mm) 19 Wire feed speed cm/min 170-330 Current (approx. A) 210-305 Arc Voltage (V) 18-21 Deposition Rate (kg/h) 1.6-3.0 kg Wire/ kg Weldmetal 1.21
635
PIPELINER
PIPELINER NR -207XP
Self-shielded cored wire
Classification
AWS A5.29/A5.29M : E71T8-K6
Back
General description
Optimum performance on vertical down hot, fill and cap pass welding in pipe steels such as API 5L X42 through X70 Self-shielded, flux cored. No need for external gas or flux Produces quality welds in moderate wind conditions with no tenting Great arc characteristics and superior feedability Superior Charpy-V impact properties, consistent down to -40C. Virtually eliminates Charpy-V impact values below 56J
Welding positions
Current type
DC -
ISO/ASME
PA/1G
PB/2F
PC/2G
PG/3Gdown
PE/4G
PG/5Gdown

C 0.04 Mn 1.15 Si 0.07 P 0.010 S 0.010 Ni 0.68 Al 1.0

Condition Required: AWS A5.29 Typical values Yield strength (N/mm2) min. 400 434 Tensile strength (N/mm2) 483-620 545 Elongation % 20 30 Impact ISO-V(J) -29C -40C 27 not required 234-340 199
AW

Unit type Coils 14C Net weight/unit (kg) (kg) 6.35 Diameter (mm) 2.0 X
PIPELINER
PIPELINER NR-207XP: rev. EN 21
636
PIPELINER NR -207XP
Suggestions for use
Back
Optimum performance on vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe For consistently high Charpy-V impact values
Calculation data
Diameter (mm) 2.0 Electrical Stick-out (mm) 19 Wire feed speed cm/min 170-330 Current (approx. A) 210-305 Arc Voltage (V) 18-21 Deposition Rate (kg/h) kg Wire/ kg Weldmetal
637
PIPELINER

06 PIPELINER Consumables

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06 PIPELINER Consumables

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PIPELINER 6P+

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: metal can

Imprint: 6010 PIPELINER 6P+

Tip Color: none

PIPELINER 6P+: rev. EN 21

Welding parameters, optimum fill passes

Remarks/ Application advice

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: metal can

Imprint: 8010-P1 PIPELINER 8P+

Tip Color: none

PIPELINER 8P+: rev. EN 21

Welding parameters, optimum fill passes

Remarks/ Application advice

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: Metal can

Imprint: 7016 H4 PIPELINER 16P

Tip Color: none

PIPELINER 16P: rev. EN 21

Welding parameters, optimum fill passes

Remarks/ Application advice

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: Metal can

Imprint: 8018-G H4R PIPELINER 18P

Tip Color: none

PIPELINER 18P: rev. EN 21

Welding parameters, optimum fill passes

Remarks/ Application advice

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: Metal can

Imprint: LH-D80 8018-G

Tip Color: none

PIPELINER LH-D80: rev. EN 21

Welding parameters, optimum fill passes

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: Metal can

Imprint: LH-D90 9018-G

Tip Color: None

PIPELINER LH-D90: rev. EN 21

Welding parameters, optimum fill passes

Chemical composition (w%), typical, all weld metal

Mechanical properties, all weld metal

Packaging and available sizes

Unit: Metal can

Imprint: LH-D100 10018-G

Tip Color: None

PIPELINER LH-D100: rev. EN 21

Welding parameters, optimum fill passes

Shielding gases (acc. ISO 14175)

Chemical composition (w%) typical wire