Verication of a Thermal Model for Aordable

Solar-Assisted Biogas Digesters in Cold Climates

by
Vergil C. Weatherford
B.S.E, Duke University, 2005
A project submitted to the
Faculty of the Graduate School of the
University of Colorado in partial fulllment
of the requirements for the degree of
Master of Science
Department of Civil Engineering
2010
This project entitled:
Verication of a Thermal Model for Aordable
Solar-Assisted Biogas Digesters in Cold Climates
written by Vergil C. Weatherford
has been approved for the Department of Civil Engineering
Prof. Z. John Zhai
Prof. Michael Brandemuehl
Jaime Mart Herrero
Date
The nal copy of this project has been examined by the signatories, and we nd that both the
content and the form meet acceptable presentation standards of scholarly work in the above
mentioned discipline.
iii
Weatherford, Vergil C. (M.S., Building Systems)
Verication of a Thermal Model for Aordable
Solar-Assisted Biogas Digesters in Cold Climates
Project directed by Prof. Z. John Zhai
Energy sources are scarce in the high mountains of the developing world. Solar-assisted
biogas digesters have recently been adapted to this climate providing an alternative cooking fuel
for some farmers, but little is known about the thermal performance of these digesters. Internal
slurry temperature is one of the important design factors in biodigesters. In this work, an existing 1-
Dimensional thermal computer simulation model is adapted to a particular experimental biodigester
in Cusco, Per u and is shown to predict thermal performance reasonably well. A set of design
recommendations for small-scale, cold-climate digesters is presented based on parametric runs of
the model considering multiple design parameters.
iv
Acknowledgements
I would like to thank my advisor John Zhai and my committee members Mike Brandemuehl
and Jaime Mart Herrero for their guidance in this project. Jaimes gracious invitation to Bolivia
allowed me to visit a number of GTZs biodigesters, and to participate in a technician training
workshop, both of which were valuable experiences. Also, my involvement in this project would
not have been possible without the initial invitation and coordination of Davide Poggio, who also
completed his graduate research in Cusco. I would also like to thank professors Ivet Ferrer of
the Polytechnic University of Spain (UPC) and Arcadio Calderon of the National University of
San Antonio Abad of Cuzco (UNSAAC), for providing the nancial resources and work space at
the Kayra agricultural campus in Cusco. Of course, without the work of Thibault Perrigault in
developing the model originally, this verication the need for this work would not exist. I would
like to also thank James Duncan for giving me an introduction to anaerobic digestion and biogas,
and Pete Haas, Steve Crowe, and Jose Ordo nez of the Appropriate Infrastructure Development
Group in Guatemala for giving me the opportunity to design, build, and x anaerobic digesters
during my internship there.
Here at at the University of Colorado, I would like to express my gratitude to the Engineering
Excellence Fund for providing the initial funding for the Pyranometer. Also, Lars Kalnajs and Sam
Dorsi provided indispensible help with the anemometer and pyranometer data acquisition systems.
I would also like to acknowledge Samuel LeBlanc and the Skywatch meteorological station crew for
help with the calibration of the pyranometer. Thanks also to those who have helped in other direct
and indirect ways.
v
Contents
Chapter
1 Introduction 1
1.1 The big picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 The role of biofuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Anaerobic digestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Challenges for small-scale biogas technology . . . . . . . . . . . . . . . . . . . . . . . 4
2 Literature Review 5
2.1 Tubular polyethylene biodigesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Eect of temperature on biogas production . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Solar-assisted digesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Active solar digesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.2 Passive solar digesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Non solar-assisted thermal models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Description of the Perrigault Thermal Model 16
3.1 Model assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Energy balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Radiative heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
vi
3.4.1 Radiative heat transfer to the sky . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Radiative heat transfer between model elements . . . . . . . . . . . . . . . . 22
3.4.3 Absorbed solar radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 Convective heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.1 Convective heat transfer to ambient air . . . . . . . . . . . . . . . . . . . . . 23
3.5.2 Convective heat transfer within the greenhouse . . . . . . . . . . . . . . . . . 24
3.5.3 Convective heat transfer within the digester headspace . . . . . . . . . . . . . 25
3.6 Conductive heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6.1 Soil temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6.2 Conductive heat transfer from the slurry to the ground . . . . . . . . . . . . 26
3.7 Mass ow heat transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8 Solution algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.9 Modications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4 Field Campaign/Data Collection 28
4.1 Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 Large test digesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.2 Gas storage and combustion testing . . . . . . . . . . . . . . . . . . . . . . . 30
4.2 Test equipment/sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.1 HOBO UA-002-64 pendant temperature and light loggers . . . . . . . . . . . 31
4.2.2 EKO MS-602 pyranometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.3 Davis anemometer and wind vane . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.4 Wind vane counter circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.5 HOBO U12-006 4 channel data logger . . . . . . . . . . . . . . . . . . . . . . 35
4.2.6 HOBO U12-013 temp/RH/2 external data logger . . . . . . . . . . . . . . . . 36
4.2.7 Weatherproof housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3 Experimental setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
vii
4.4 Preliminary data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.4.1 Weighting of internal digester temperatures . . . . . . . . . . . . . . . . . . . 42
4.4.2 Estimation of direct and diuse radiation components . . . . . . . . . . . . . 42
5 Model Verication and Parametric Analysis 44
5.1 Modications to the model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2 Model adjustment/calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2.1 Comparison: single pitch vs. double pitch . . . . . . . . . . . . . . . . . . . . 46
5.2.2 Substitution of meteorology data . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2.3 Correction of wind data and thermal lag . . . . . . . . . . . . . . . . . . . . . 47
5.2.4 Comparison of ambient temperature . . . . . . . . . . . . . . . . . . . . . . . 48
5.2.5 Examination of material property assumptions . . . . . . . . . . . . . . . . . 49
5.2.6 Adjustment of insulation to calibrate model . . . . . . . . . . . . . . . . . . . 51
5.3 Parametric studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.1 Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.2 Cover transmissivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3.3 Tube material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3.4 Digester orientation (azimuth) . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6 Conclusions 56
6.1 Factors inuencing solar-assisted digester performance . . . . . . . . . . . . . . . . . 56
6.2 Future work: experimentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3 Future work: models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4 General design recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5 Closing summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
viii
Bibliography 60
Appendix
A Reference 63
A.1 Equipment specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ix
Tables
Table
3.1 Nomenclature for discussion of model . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A.1 Specications for the UA-002-64 waterproof pendant loggers . . . . . . . . . . . . . . 65
A.2 Specications for the EKO MS-602 Pyranometer used in this study . . . . . . . . . . 65
A.3 Specications for the HOBO U12-002 data logger . . . . . . . . . . . . . . . . . . . . 66
x
Figures
Figure
1.1 The Energy Ladder and the biogas shortcut . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Chinese xed-dome digester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Indian KVIC-style oating dome digester . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 General schematic of a tubular plug-ow digester . . . . . . . . . . . . . . . . . . . . 6
2.4 Growth rate of methanogens for dierent temperature regimes . . . . . . . . . . . . 8
2.5 Fixed-dome type biogas plant with integrated solar collectors . . . . . . . . . . . . . 10
2.6 Fixed-dome type biogas plant modeled by axaopoulos . . . . . . . . . . . . . . . . . 11
2.7 Greenhouse structure over an 80 m
3
oating dome style digester in Masoodpur, India 12
2.8 Elements in the 1-D thermal model from the Sodha greenhouse digester . . . . . . . 12
2.9 A cross-sectional view of Guptas experimental greenhouse with thermal mass . . . . 14
2.10 Below-ground digester and heat transfer components for the Wu/Bibeu model . . . . 15
3.1 General cross-section of the digester simulated in the 1-d thermal computer model . 16
3.2 Energy balance for the greenhouse cover . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Energy balance for greenhouse air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Energy balance for Wall 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5 Energy balance for Wall 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6 Energy balance for the gas holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Energy balance for the gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
xi
3.8 Energy balance for the slurry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.9 General cross-section modeled in the original, single-sloped 1-d thermal model . . . . 27
4.1 Nine sampling ports in the side of digester 4 at Kayra . . . . . . . . . . . . . . . . . 29
4.2 Interior view of test digesters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3 Entrance to the Digester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4 HOBO Temperature/Light Intensity Pendant Logger . . . . . . . . . . . . . . . . . . 31
4.5 EKO MS-602 Pyranometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.6 Pyranometer calibration curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.7 Modied calibration curve with erroneous data removed . . . . . . . . . . . . . . . . 33
4.8 Anemometer and pyranometer mounted on a post near the digester . . . . . . . . . . 34
4.9 The completed frequency to voltage circuit . . . . . . . . . . . . . . . . . . . . . . . 35
4.10 Calibration curve for the wind vane counter circuit . . . . . . . . . . . . . . . . . . . 35
4.11 Wind Rose plot of direction and intensity of wind . . . . . . . . . . . . . . . . . . . . 36
4.12 HOBO U12-006 4-Channel data logger . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.13 Plot of the HOBOs external instrument voltage excitation . . . . . . . . . . . . . . 37
4.14 Signal processing circuitry mounted inside the logger box . . . . . . . . . . . . . . . 37
4.15 Penetrations in the side of the logger box . . . . . . . . . . . . . . . . . . . . . . . . 37
4.16 Sensor locations within the digester - end view . . . . . . . . . . . . . . . . . . . . . 38
4.17 Sensor locations within the digester - side view . . . . . . . . . . . . . . . . . . . . . 38
4.18 Plot of ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.19 Plot of wind speed at 1.8m o the ground near digester . . . . . . . . . . . . . . . . 39
4.20 Total Horizontal Solar Radiation at the site . . . . . . . . . . . . . . . . . . . . . . . 39
4.21 Plot of all 9 internal pendant temperature sensors . . . . . . . . . . . . . . . . . . . 40
4.22 Average Temperatures for Top three, Middle three, and Bottom three sensors . . . . 40
4.23 Temperature of the greenhouse air during the study period . . . . . . . . . . . . . . 40
4.24 Temperature of the gas in the headspace (gas holder) during the study period . . . . 40
xii
4.25 Temperature of the soil at 5 cm below the surface and 70 cm below the surface . . . 41
4.26 Temperatures inside and outside the straw insulation at 35 cm depth . . . . . . . . . 41
4.27 Interior and exterior surface temperatures of the Southeast adobe wall . . . . . . . . 41
4.28 9-point weighted average of the digester slurry temperature . . . . . . . . . . . . . . 41
4.29 Weighting areas for the 3 sensor heights . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.30 Direct, diuse, and total horizontal radiation . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Surface reference for view factor calculations . . . . . . . . . . . . . . . . . . . . . . 45
5.2 Comparison of single pitch vs. double pitched roof on digester, 30 degree slope . . . 46
5.3 Plot of modeled slurry temperature and weighted average of experimental data . . . 47
5.4 8760 hourly plot of wind speed used in rst model run . . . . . . . . . . . . . . . . . 48
5.5 Normalized 8760 hourly plot of wind speed used in subsequent model runs . . . . . . 48
5.6 Plot of onsite measured ambient temperature with data from Cusco airport . . . . . 49
5.7 Modeled slurry temperature and experimental results with updated weather le . . . 50
5.8 Modeled and experimental results with revised straw thermal conductivity . . . . . . 50
5.9 Modeled and experimental results calibrated using the thickness of straw insulation . 51
5.10 Plot of average modeled temperature increase with parameterized insulation . . . . . 52
5.11 Plot of average modeled temperature increase with parameterized cover transmittance 53
5.12 Average modeled temperature increase comparing three common tube materials . . . 54
5.13 Average modeled temperature increase with parameterized digester orientation . . . 55
A.1 Circuit diagram for the frequency to voltage counter . . . . . . . . . . . . . . . . . . 63
A.2 Circuit design for the pyranometer signal amplier . . . . . . . . . . . . . . . . . . . 64
Chapter 1
Introduction
I have no doubt that it is possible to give a new
direction to technological development, a direction
that shall lead it back to the real needs of man,
and that also means: to the actual size of man.
Man is small, and, therefore, small is beautiful.
E. F. Schumacher - Small is Beautiful
In 1957, Admiral Hyman G. Rickover spoke in front of an assembly of scientists in St. Paul,
Minnesota. He made the assertion that, because of fossil fuels, the modern middle-class U.S.
American posesses greater personal energy wealth than did most ancient kings[34]. His line of
reasoning can be summarized in brief, updated with todays gures: Given that a human can
expend roughly 35 watts of energy continuously while working and that the annual per-capita energy
consumption in the US in 2008 was around 100 million Watt-hours, an average U.S. American has
an equivalent of 330 slaves waiting on them around the clock[10]. It is undeniable then, that the
extraction and utilization of fossil fuels by human beings has fundamentally changed both our
lifestyles and ourinteraction with the rest of the natural environment. Coal, oil, and natural gas
have given humans an unprecedented ability to grow food, travel, manufacture goods, and recreate.
It has also contributed to a drastic alteration in the chemistry of our planets air and water which
may cause the planets ecosystems hardships as they adapt to the changing climate[4].
1.1 The big picture
While some inhabitants of this planet are living comfortably as a result of the extraction of
fossil fuels, others are struggling to simply exist. In the absence of a cheap, high-grade fuel, a great
physical eort is needed to fulll even the most basic necessities such as gathering fuel for cooking,
2
hauling water, and transporting goods to market. According to the International Energy Agency,
2.4 billion people rely on traditional biomass (wood, agricultural waste, and dung) for cooking and
heating[21]. Not only does this signify a large number of humans foraging for fuel every day (thus
diminishing the worlds forests), but also a massive health problem: typically biomass is burned
ineciently in primitive cook stoves. A signicant number of respiratory illnesses arise in people
exposed to poor indoor air-quality due to the smoke and particulate matter from cooking res[49].
There is a great need for small-scale, clean energy sources to help close the gap between the worlds
energy wealthy and its energy impoverished.
1.2 The role of biofuels
The issues of the energy wealth gap are exacerbated by the fact that fossil fuel is not a
renewable source of energy. The benet humans are receiving from fossil fuels today will only last
as long as the the sources themselves, which is, unequivocably speaking, a nite period of time.
As the worlds population grows, so does demand for energy which puts greater pressure on nite
stores of fossil fuels. Biofuels have been viewed as a way to sustainably harvest the suns energy
through biochemical conversion, which can boost energy production capacity. However, biofuels
have also been criticized because the agriculture for producing biofuel feed stocks are often in
direct competition with food agriculture, which can cause disruptions in global food supply. One
biofuel that does not generally produce this problem is biogas produced from Anaerobic Digestion
(AD). Anaerobic digestion is most often employed in dealing with excess organic wastes rather than
digesting fresh feedstocks. Furthermore, one of its main byproducts is an eective fertilizer used in
agriculture agriculture[23].
1.3 Anaerobic digestion
Anaerobic Digestion is the biological process by which organic materialssuch as agricultural-
or food-wasteare decomposed into biogas and stable humus material (fertilizer). The process is
carried out by a population of anaerobic microorganisms which work sequentially in a number of
3
stages to complete the conversion process. The work of designing anaerobic biogas digesters, or
Biodigesters, involves providing a suitable environment (free of oxygen) and a balanced diet of
appropriate organic material for the microorganisms. The anaerobic digestion process is divided
into 4 stages: Hydrolysis, Acetogenesis, Acidogenesis, and Methanogenesis. A separate population
of anaerobes is responsible for each stage, with each stage feeding the next in a chain of reactions[23].
Anaerobic digestion has a number of benets. It provides energy in the form of gas which is
mostly methane. It creates a highly eective fertilizer which, when spread on crops can increase
yield greatly. It reduces the demand for biomass fuels when used to fulll cooking needs in the
developing world. It reduces foul odors better than other forms of agricultural waste management,
and it reduces nutrient polution by lowering the both the Biological Oxygen Demand (BOD) and
Chemical Oxygen Demand (COD) of the waste euent[27]. For further information on the science,
benets, and societal issues of small-scale anaerobic digestion, the reader is referred to the vast
body of articles and books on this subject, such as The Biogas Handbook by David House[20].
1.4 Motivation
The divide between the developed nations and underdeveloped nations is most simply
described by a wealthor lackof energy. During his remarks in 1957, admiral Rickover went on
to discuss the lack of energy signifying a missed opportunity to accumulate knowledge, develop
technology, and aord leisure because of the great amount of time devoted to basic subsistence.
Anaerobic digestion technology is a direct way to increase the energy leverage of the small farmer.
Figure 1.1 shows how, with the help of biogas, farmers can move quickly up the energy ladder to
cleaner indoor air quality and a better standard of living. By using the gas along with higher forms
of technology like generators, they can even create the most useful and complex manifestation of
energy: electricity.
However, while these benets can be realized with a small investment by farmers living in
tropical climates, those who live in colder climates and higher altitudes cannot take advantage of
the same digesters, as the slurry requires a certain minimum temperature in order to be eective.
4
Figure 1.1: Energy ladder showing the shortcut biogas can provide to a cleaner, high-grade energy
source [8]
Thus, the design must be adapted to colder climates. A full review of the work done in this area is
found in chapter 2. The study outlined in this paper seeks to support the goal of adapting biogas
technology to cold climates and making it available to a wider range of the worlds population by
improving the thermal performance of these digesters.
1.5 Challenges for small-scale biogas technology
While there are still a large number of technical improvements that can be made to small-
scale biodigesters, another major obstacle to its widespread adoption are the complicating social
factors. Biogas programs have been introduced in many countries around the world by govern-
ments and NGOs, but these programs have been met with mixed success. It is not uncommon to
see the eventual rate of successful (utilized) installations in a biogas program be less than 50%.
Factors which inuence the successful adoption of the technology include economics, availability of
alternative other fuels, cultural norms and cooking habits, and end user education and training.
Although they are beyond the scope of this work, these social factors are often more important
than the technological factors to a successful biogas program and the reader is referred to Running
a Biogas Programme: A Handbook by David Fulford for a more thorough discussion[13].
Chapter 2
Literature Review
Perhaps our greatest distinction as a species is
our capacity, unique among animals, to make
counter-evolutionary choices.
Jared Diamond
Although the phenomenon of anaerobic digestion has been described by humans dating as far
back as 2000-3000 years ago, its exploitation as a means for generating a fuel and fertilizer is much
more recent. The rst biodigesters are said to have been built in the 1800s, and their development
has continued through the present. Domestic biogas plants, or plants built for the household scale,
came about in the early 20th century primarily in China and India. The predominant design in
China has been the underground, xed-dome digester in which gas is stored at naturally-generated
pressure in a sealed dome above the slurry (see gure 2.1. In India the predominant design has
been the oating drum digester, in which the gas holder is a rigid structure which oates up and
down in the slurry pit with the build-up and release of gas pressure. In both cases, the high cost
of construction is often a barrier especially to poorer farmers[13]. Only in the past 30 years has
a more aordable design emerged, making it a more feasible solution for the poor: the plug-ow,
polyethylene tubular biodigester.
2.1 Tubular polyethylene biodigesters
Tubular polyethylene biodigesters rst emerged in the early 1980s. They were introduced in
the developing world as a potential solution to the energy problems that are faced by rural farmers.
They are easily constructed out of basic and aordable materials, and only require the addition of
water and manure to operate. The rst truly low-cost tubular digester was the red mud PVC
6
Figure 2.1: Chinese xed-dome digester [12] Figure 2.2: Indian oating dome digester [12]
Figure 2.3: General schematic of a tubular plug-ow digester
7
digester, so called because it is made from a polyvinylchloride compound that exists as a reddish
slurry byproduct of the aluminum industry[32].
The technology has been improved upon considerably and adapted to many dierent geo-
graphical regions based on available resources and diering agricultural and cultural practices. Pre-
ston improved and simplied the design in Ethiopia (Preston Unpublished), and Botero adapted
the design to Columbia[6]. Later, Bui Xuan An improved the design in Vietnam[1]. Tubular
polyethylene biodigesters have been promoted in a number of other countries including Tanzania,
Vietnam, Cambodia, China, Costa Rica, Ecuador, Argentina, Chile, Mexico, etc.[41][36][38][44].
Improvements to the initial design have been largely been usability improvements, with the
basic design staying intact. However, these digesters were exclusively built for and in tropical
climates. Due to the nature of the microbial processes that take place during anaerobic digestion, a
certain minimum temperature is required for reasonable digestion eciency. In 2003, Mart Herrero
rst adapted Boteros design to cold climates in the altiplano of Bolivia by adding a simple shed-
roof adobe greenhouse structure[28]. Poggio, in Per u, proposed adding a solar water heating system
to the Mart Herrero design, taking advantage of the self-structure of a modied gabled roof[31].
2.2 Eect of temperature on biogas production
According to Meynell, biogas production becomes insignicant below 15

C[29]. Gunnerson
and Stuckey introduced a model to describe the volumetric methane yield in m
3
gas per kg volatile
solid (VS), which was then improved upon by Saey and Westerman [15] [37]:
B = Q B
0

1
K
(
m
) 1 +K

(2.1)
Where B
0
is the maximum biodegradability at innite retention time (m
3
CH
4
/kg VS), Q is the
organic loading rate (kg VS/m
3
), is the Hydraulic Retention Time (HRT) of the solids, K is the
maximum utilization coecient (dimensionless), and
m
is the maximum groth rate of microbes
(day
1
). The growth rate of the microbes,
m
can be described by the Arrhenius equation [26]:
8

m
= A e
Ea/RT
(2.2)
Where
m
is the process rate (t
1
), A is the frequency factor (t

1), E
a
is the apparent
activation energy (J/mol), and R is the gas constant (8.31 10
5
J/mol K). It is easy to see that
as the temperature increases, the growth rate increases and (from equation 2.1) the gas production
also increases. According to Sweeten et Al., the population growth of the micro-organisms in an
Figure 2.4: Growth rate of methanogens for dierent temperature regimes [47]
anaerobic digester can be seen to fall into two distinct temperature regimes, namely the mesophilic
(27

C 43

C) and the thermophilic (45

C 65

C). There also exists a third regime in which

growth occurs called psychrophilic, but growth is much protracted[43]. Figure 2.4 shows the three
major regimes and relative growth rates. In addition to the temperature ranges shown, another
prerequisite for optimum methane production is the stability of the digester temperature to within
a 5

C band [7] during operation. If the temperature of the particular climate is low (below 15

C
average temperature), an outside source of heat is required to meet the temperature requirements
of the process. From a technological and economical perspective, the mesophilic temperature
requirements are easier to meet for domestic biodigesters than the thermophilic range. While the
temperature requirements can be met through a variety of heat sources, solar heating can provide
a simple, low-cost solution particularly suited to the developing world.
9
2.3 Solar-assisted digesters
There has been extensive research done on solar-assisted digesters since the early 1980s. It
is a natural t to use a low-grade, low-cost form of heat (solar radiation) in order to facilitate
the production of a high-grade form of energy (biogas). Although much of the work has been
theoretical (through the development of mathematical thermal models) there are also a number
of studies citing experimental verications of these models. The work can be divided into two
categories: active and passive solar heating.
2.3.1 Active solar digesters
Active solar includes any systems that require external energy inputs to run (pumps, fans,
etc.). While these systems tend to cost more, they can also be more eective at reaching and
maintaining temperature goals due to their more controllable nature. In 1980, Hills and Stephens
described a system for solar heating the inuent to an insulated dairy-manure digester, with an
electric heating element providing supplemental heat[19]. In 1986, Gupta, Rai, and Tiwari devel-
oped a transient model for the solar heating of an underground, xed-dome digester type. They
determined that in order to keep the temperature within the desired heating range at night, a thick
layer of insulation should be built around the digester. Figure 2.5 shows their modeled system[17].
In 1988 Tiwari, Sharma, and Gupta described a similar thermal model, adapted for a oating-dome
type digester. In the same year, Ali Beba simulated a new large-scale (100m
3
) hybrid solar-biogas
system, and determined payback to be 6 to 8 years depending on the solar resource and fuel
prices[5].
More recently, in Greece, Axaopoulos et Al. simulated the thermal performance (in TRNSYS)
and validated with experimental results an in-ground, plug-ow biodigester with a single-slope roof
consisting of solar hot water panels. They found that slurry temperature was inuenced greatly
by feeding rate and feedstock temperature, while the temperature of the air in the gas holder
was inuenced largely by the climate. Their simulation yielded good agreement with experimental
10
Figure 2.5: Fixed-dome type biogas plant integrated with solar collectors [17]
results[3].
A similar model was developed for a dierent geometrical conguration in 2004 by El-Mashad
et. Al. using Matlab and Simulink software. Thermal heat-recovery from the euent and waste-
heat utilization from the pumping equipment and a structurally-integrated solar hot water array
were considered, and found to improve the digester performance by about 4 to 6

C on average[11].
In 2009 in a masters thesis, Buysman developed a model for an aordable solar heating
system for a domestic-size xed-dome digester in which the heat from the above-ground panel is
pumped in tubes to the underground digester. Results were simulated for a number of dierent
climates[8].
2.3.2 Passive solar digesters
In order to overcome the disadvantages of active solar systems (high cost and complicated
construction), a number of researchers have proposed and built or modeled passive solar heating
systems The most common approach to passive heating of digesters consists of adding a greenhouse
structure over the digester to capture and store the suns heat.
11
Figure 2.6: Fixed-dome type biogas plant modeled by axaopoulos showing 1, manure; 2, enclosed
biogas; 3, solar collector; 4, plastic cover; 5, heat exchanger; 6, pump; 7, ground.[3]
2.3.2.1 Greenhouse
In 1985, Dayal, Singh, Bansal, and Ram proposed a number of dierent passive solar methods
for heating a oating dome digester including a greenhouse, night insulation, shallow solar pond
(SSP), and an SSP with a greenhouse. They developed a simple, 1-D mathematical model in order
to compare performance with the 4 improvements. They found that the greenhouse coupled with a
Shallow Solar Pond brought the best performance[9]. The greenhouse model was further improved
in 1988 by Kumar et Al. to include more complex heat transfer mechanisms[24]. Sodha Conducted
an experimental validation of the Kumar model and found reasonable agreement between the
experimental and simulated temperatures. In 2008 Kumar and Bai revisted the question of solar
greenhouses and presented a eld study in which an above-ground plastic tank biodigester was
covered with a solar greenhouse and monitored for temperature. The temperature was higher than
a standard underground Deenabandhu model digester, used for comparison[25]. The concept of
building a greenhouse for aiding in the heating of tubular polyethylene digesters was rst introduced
by Jaime Mart Herrero as early as 2003. In order to keep costs down and improve thermal storage,
the greenhouse was built out of adobe bricks, and the digester lined with straw as insulation [28].
12
Figure 2.7: Greenhouse structure over an 80 m
3
oating dome style digester in Masoodpur, India
[40]
In 2007, Poggio added to this design a simple structure for pre-heating mixing water by suspending
a large PVC pipe inside the greenhouse lled with water to capture heat. The turn of a faucet
allows the pre-heated water to empy into the mixing box during loading[31].
Figure 2.8: Elements in the 1-D thermal model from the Sodha greenhouse digester [40]
13
2.3.2.2 Other passive solar heating methods
Although greenhouses have been extensively studied as a means for heating biodigesters, a
number of other passive solar techniques exist in the literature. In 1979, Reddy et. Al described
a shallow solar pond used to heat a KVIC oating dome biodigester[33]. A decade later, Subra-
manyam adapted the design for a dierent kind of digester[42]. Tiwari and Chandra added both
a blackened surface and night insulation to the KVIC style xed-dome design, building on the
original shallow solar pond design in a 3-way hybrid. A thermal model to describe this system
was presented[45]. In 1989 Sodha introduced a similar design concept of a low greenhouse over
a xed-dome digester, with a blackened area over the digester. In this instance, an experimental
model was built and its temperatures monitored, with good agreement with the model[39]. In a
separate work that year, Jayashankar found the optimum area for blackening and double-glazing
over a xed-dome biogas plant to maximize the temperature[22].
2.4 Non solar-assisted thermal models
A large number of the solar-assisted biodigester papers cited above develop mathematical
thermal models to aid in the analysis of the designs. A few other papers are worth mentioning
on the subject of thermal modeling, particularly those which describe thermal models of heated
biodigesters, or greenhouses with thermal masses.
Gupta and Tiwari developed and validated a computer model to predict temperatures inside a
simple polyethylene-covered greenhouse with a single, known quantity of liquid in a drum as thermal
mass. They found that their model predicted the experimental results with fair accuracy[16]. In
2005, Gebremedhin et Al. developed a 1-D thermal model for determining the heating requirements
for plug-ow digesters built below grade, partially below grade, and entirely above grade. Validation
of the model was carried out using data from two dairy-manure digesters. Agreement was fair, with
error less than 20% for all months of the year[14].
Wu and Bibeu developed a 3-D model also describing a plug-ow digester, particularly for
14
Figure 2.9: A cross-sectional view of Guptas experimental greenhouse with thermal mass (a) during
sunshine hours, (b) during o-sunshine hours [16]
use in cold climates. The model developed is exible, with multiple geometries considered. Using
the same data as Gebremedhin, the authors found better agreement with the experimental data
with the 3-D model. They also conducted a comparison of various geometries for digesters, and
found that, as predicted, the cylindrical digester design had lower heat loss than did shapes that
were rectangular, rectangular with arched top, or cylindrical with conical bottom[48].
15
Figure 2.10: Below-ground digester and heat transfer components for the Wu/Bibeu model [48]
Chapter 3
Description of the Perrigault Thermal Model
Waste equals food.
William McDonough - Cradle to Cradle
A 1-dimensional thermal model of a solar-assisted polyethylene tube digester was developed
by Thibault Perrigualt in early 2010. The model was written entirely in Matlab (a numeric comput-
ing language) and it calculates 8760 hourly values for temperatures of the elements of the digester.
Below follows a simplied description of the model summarized from Perrigualt. This is a rudimen-
tary summary, and is included to provide context. For a more thorough discussion of the model
physics, assumptions, and sources, the reader is referred to the original work[30].
Figure 3.1: General cross-section of the digester simulated in the 1-d thermal computer model
17
3.1 Model assumptions
The following assumptions were made to simplify the model physics:
(1) Each element of the system is represented by a single temperature (1-D). Stratication in
the uids is neglected.
(2) The thermal mass eects are neglected for the greenhouse cover, the air inside the green-
house, the gas holder (the bubble formed by the top of the polyethylene tube), and the
biogas.
(3) The gas layer inside the gas holder is assumed to be a rectangular prism whos height is
calculated based on the volume of totally inated gas holder.
(4) Solar radiation reected inside the system is neglected.
(5) Internal heat generation due to exothermic microbial activity are negligible.
(6) Properties of the feeding mixture added to the system are assumed to be equivalent to the
properties of the slurry with the exception of temperature.
(7) Heat loss through the small end-walls is neglected as well as losses out the entrance and
exit tubes.
(8) The soil is assumed to have uniform properties (specic heat, thermal conductivity, and
density) throughout the depth.
(9) Soil temperature is assumed to vary sinusoidally from grade level to a calculated depth and
assumed constant thereafter.
(10) Heat losses from evaporation inside the digester and the mass ow rate of the gas are
neglected.
(11) It is assumed that digester does not aect the soil temperature.
18
3.2 Nomenclature
Major Terms
T Temperature
S Solar insolation (cumulative radiation)
I Solar irradiance (instantaneous radiation)
Qr Radiative heat (gain or loss)
Qc Convective heat (gain or loss)
Q
cd
Conductive heat (gain or loss)
m Mass (gain or loss)
Cp Specic heat
A Area
F Radiative view factor
U Velocity
Thermal diusivity
Transmissivity
Emissivity
Stephan-Boltzmann Constant
Subscripts - Elements
gc Greenhouse cover
ga Greenhouse air
gh
Gas holder
g Gas
w1 Wall 1
w2 Wall 2
gr Ground (soil)
s Slurry
sky
Sky
amb
Ambient air
ext Exterior
int Interior
Table 3.1: Nomenclature for discussion of model
19
3.3 Energy balance
Energy balances for each element of the digester are shown below:
For the greenhouse cover:
Figure 3.2: Energy balance for the greenhouse cover, as shown in equation 3.1
0 = S
gc
+Q
r,w1gc
+Q
r,w2gc
+Q
r,ghgc
+Q
r,ghgc
+Q
wind,gc
+Q
c,gagc
(3.1)
For the interior of the greenhouse:
Figure 3.3: Energy balance for greenhouse air, as shown in equation 3.2
20
0 = Q
c,gcga
+Q
c,w1ga
+Q
c,w2ga
+Q
c,ghga
(3.2)
For wall 1 (the shorter of the two long walls if the wall heights are unequal):
Figure 3.4: Energy balance for Wall 2, as shown in equation 3.3
m
w1
C
p,w1
T
w1
t
= S
w1
+Q
r,w1sky
+Q
r,gcw1
+Q
r,w2w1
+Q
r,ghw1
+Q
c,w1ga
+Q
wind,w1
(3.3)
For wall 2:
Figure 3.5: Energy balance for Wall 2, as shown in equation 3.4
m
w2
C
p,w2
T
w2
t
= S
w2
+Q
r,w2sky
+Q
r,gcw2
+Q
r,w1w2
+Q
r,ghw2
+Q
c,w2ga
+Q
wind,w2
(3.4)
21
For the gas holder:
Figure 3.6: Energy balance for the gas holder, as shown in equation 3.5
0 = S
gh
+Q
c,ghg
+Q
c,ghga
+Q
r,ghw1
+Q
r,ghw2
+Q
r,ghs
+Q
r,ghgc
(3.5)
For the gas in the headspace above the slurry:
Figure 3.7: Energy balance for the gas, as shown in equation 3.6
T
g
=
(T
gh
+T
s
)
2
(3.6)
22
For the slurry:
Figure 3.8: Energy balance for the slurry, as shown in equation 3.7
m
s
C
p,s
T
s
t
= S
s
+Q
c,sg
+Q
r,ghs
+Q
cd,sgr
+Q
manure
(3.7)
3.4 Radiative heat transfer
3.4.1 Radiative heat transfer to the sky
The sky is modeled as a black body at the temperature equivalent to
T
sky
= 0.0552T
1.5
amb
(3.8)
With heat transfer from digester element i to the sky being
Q
r,isky
= F
c

c
A
i
(T
i
+T
sky
)(T
2
i
+T
2
sky
)(T
i
T
sky
) (3.9)
Having view-factor F
i
= (1 + cos(
i
))/2 for i {gc, w1, w2}.
3.4.2 Radiative heat transfer between model elements
The radiation heat transfer from one element of the system to another one is expressed as
Q
r,ij
= A
i
(T
2
j
+T
2
i
)(T
j
+T
i
)
(1
j
)A
i

j
A
j
+
1
F
ij
+
(1
i
)

i
(T
i
T
j
) (3.10)
With (i, j) {gc, w1, w1, gh}
2
or (i, j) {s, gh}
2
. F
ij
is the view factor from i to j.
23
3.4.3 Absorbed solar radiation
The solar radiation heat ux absorbed by the greenhouse cover is given by
S
gc
=
gc
A
gc
I
gc,T
(3.11)
And the solar radiation heat ux absorbed by each wall is
S
w1
=
w1
A
w1
(I
w1,ext,T
+
c
F
w1
I
w1,int,T
) (3.12)
and
S
w2
=
w2
A
w2
(I
w2,ext,T
+
c
F
w2
I
w2,int,T
) (3.13)
Where the ext subscript is used for the wall side in contact with ambient air, and the in subscript
for the wall side in contact with ambient air. The solar radiation heat ux absorbed by the gas
holder is:
S
gh
=
c

gh
F
gh
A
gh
I
gh,T
(3.14)
F
w1
, F
w2
, and F
gh
are shading factors. The shading factor represents the percentage of solar radi-
ation directly striking the surface of the element. These are dependent on latitude and elevation.
3.5 Convective heat transfer
3.5.1 Convective heat transfer to ambient air
The convective heat transfer, between an element of the greenhouse (cover and walls) and
the ambient air is expressed, with i {gc, w1, w2}:
Q
wind,i
= h
wind,i
A
i
(T
i
T
amb
) (3.15)
For simplicity, the digester is treated as a at plate and the convective heat transfer coecient of
air (h
wind
) is calculated from the from the Nusselt number
N
uL
=
h
wind
L
k
air
=

0.664Re
1
2
Pr
1
3
Re < 2 10
5
0.037Re
4
5
Pr
1
3
Re > 3 10
6

(3.16)
Re =
U
wind
L
v
air
=

air
U
wind
L

air
(3.17)
24
3.5.2 Convective heat transfer within the greenhouse
The air inside the greenhouse gains and loses heat by free convection along the two walls,
the greenhouse cover and the gas holder. The Nusselt number in those cases depends only on
heat transfer area orientation (in this study: horizontal, vertical and tilted) and the uid / solid
temperature dierence.
Q
c,iga
= h
c,iga
A
i
(T
i
T
ga
) (3.18)
Where i {gc, w1, w2, gh}. All convective heat transfer coecient calculations are based on the
Nusselt and Rayleigh Number calculations
h
c,iga
= N
uL

k
ga
L
(3.19)
and
R
aL
=
g
ga
(T
i
T
ga
)L
3

ga
v
ga
(3.20)
For vertical plates, the characteristic length (Ls) is the plate height
N
uL
=
h
wind
k
air
=

0.68 + (0.67R
a
1
4
L
)/

1 + (0.492/Pr)
9
16
4
9
R
aL
10
9

0.825 + (0.387R
a
1
6
L
)/

1 + (0.492/Pr)
9
16
8
27

2
R
aL
> 10
9

(3.21)
For horizontal plates, the characteristic length (Ls) is the ratio between the plate area and perimeter.
For the upper surface of hot plate or the lower surface of cold plate, the Nusselt Number is expressed
as:
N
uL
=
h
wind
k
air
=

0.54R
a
1
4
L
10
4
R
aL
10
7
0.15R
a
1
3
L
10
7
R
aL
10
11

(3.22)
and for the lower surface of hot plate or the upper surface of cold plate:
N
uL
= 0.27R
a
1
4
L
10
5
R
aL
10
10
(3.23)
For plates inclined at angle from the vertical where 0 60

and which are either the lower

surface of a hot plate or the upper surface of a cold plate, the calculations are the same as for a
vertical plate except that the Rayleigh number is calculated using g = g cos(). The characteristic
25
length is equal to the plate width. In all other cases the vertical plate calculations are used for
60

and and the horizontal plate calculations for > 60

.
3.5.3 Convective heat transfer within the digester headspace
The biogas contained in the gas holder can gain or lose heat by convection from the gas
holder and the slurry. To calculate the heat transfer, the gas holder is considered as a horizontal
rectangular cavity with upper and lower surfaces at dierent temperatures (gas holder and slurry,
respectively) while the remaining surfaces are assumed to be insulated from the surroundings.
Q
c,sgh
= h
c,sgh
A
i
(T
s
T
gh
) (3.24)
R
aL
= g
g
(T
s
T
gh
)
L
3

g
v
g
(3.25)
The characteristic length is the average height of the gas in the gasholder. For T
s
> T
gh
, the Nusselt
number is expressed
N
uL
=

h =
km
L
= 1 R
aL
5 10
4
0.069
1
3
Pr
0.074
m
3 10
5
< R
aL

(3.26)
3.6 Conductive heat transfer
3.6.1 Soil temperature
The soil temperature prole is modeled as
T
gr
(z, t) = T
gr,av
+A
0
e

z
d
sin

2
365
(t t
0
)
z
d


2

(3.27)
where T
gr
(z, t) is the soil temperature at time t (days) and depth z (m), T
gr,av
is the average soil
temperature (

C), A
0
is the annual amplitude of the surface soil temperature (

C), d is the is
the damping depth (m) of annual uctuation expressed as d =

2 3600
2

, with = 2/365,
=
k
Cp
and t
0
equal to the time lag (days) from an arbitrary starting date to the occurrence of
the minimum temperature in a year.
26
3.6.2 Conductive heat transfer from the slurry to the ground
Conduction heat transfer between the slurry and the ground is expressed as:
Q
cd,sgr
=
1

A
sgr
(T
s
T
gr
)
(3.28)
One ground temperature is considered for the digester base and another ground temperature is
considered for the digester sides, equal to the squared mean temperature between the surface and
the digester base using equation 3.27.
3.7 Mass ow heat transfer
Energy required to heat inuent manure at T
s,in
, to reach the required operating temperature
inside the digester was calculated as
Q
manure
= m
manure
C
p,s
(T
s,in
T
s
) (3.29)
The model accounts for a regular digester feeding regime as a part of the inputs.
3.8 Solution algorithm
In order to solve the equations of the elements with thermal mass, nite dierences are
substituted for the partial derivatives as
T
i
t
=
T
i
(t + t) T
i
(t)
t
=
T
n+1
i
T
n
p
i
t
(3.30)
Where i {s, w1, w2}, t = 1 hour, and n is a given hour. The basic solution algorithm runs
iteratively as follows.
(1) Input all required information (digester dimensions, materials properties, weather condi-
tions, etc.)
(2) Assume values for T
s
, T
w1
, T
w2
for time n = 1
(3) Iterate to get T
gc
, T
gh
, T
ga
, T
g
at time n = 1 using equations: 3.1, 3.2, 3.5, and 3.6
27
(4) Calculate T
s
, T
w1
, T
w2
for time n + 1 using equations 3.3, 3.4, 3.7.
(5) Repeat this procedure from step 3.
The model is rst run for 365 days in order to get approximate initial conditions for the digester
elements, and then another full 365 days to calculate the nal temperature values in the digester.
3.9 Modications
The original Perrigualt model was designed for use with a single-sloped roof (as shown in
gure 3.9), rather than a double roof. Single-sloped roofs are a common conguration for these types
of digesters, particularly in Bolivia as described in Mart Herreros biodigester design guide[18]. In
collaboration with the author of the model, changes were made to the code in order to incorporate
the eects of having the double-sloped roof instead of a single-sloped roof. Heat transfer between
the two covers was neglected for simplicity, but all other eects were calculated. A more in-depth
description of the changes to the model are found in chapter 5
Figure 3.9: General cross-section modeled in the original, single-sloped 1-d thermal model. Cour-
tesy: Thibault Perrigualt
Chapter 4
Field Campaign/Data Collection
Put your faith in the two inches of humus that
will build under the trees every thousand years.
Wendell Berry
- Manifesto: The Mad Farmer Liberation Front
In February and March of 2010, a 7 week eld campaign was conducted in the highlands of
Peru and Bolivia to collect thermal data on digesters both in the eld and in a laboratory in Cusco,
Peru. Most of the research took place at the Kayra satellite agronomy and animal husbandry
campus of the Universidad Nacional San Antonio Abad del Cusco (UNSAAC). The research on
small-scale biodigesters there is done in association with GREDCH group from the Polytechnic
University of Catalunia (UPC) in Spain. A research facility for testing this technology has been set
up within the vermiculture and soil science compound at Kayra over the span of the last 5 years.
In addition to the laboratory work, a number of side trips were conducted to visit biodigesters
in the eld, including 10 days in Bolivia and an overnight in the small mountain town of Yanaoca,
Peru. Although some temperature data was collected at 2 eld sites, the majority of the visits were
for survey purposes only. The 30+ biodigester visits were conducted primarily to note dierences in
construction techniques and materials, to better inform the assumptions and inputs to the thermal
model. It was also a qualitative view of some of the technical and societal diculties in having
complete and successful integration of biogas technology on rural farms. However, only ndings
related to the verication of the thermal model are included here.
29
Figure 4.1: Nine sampling ports in the side of digester 4 at Kayra
4.1 Facilities
Located about a 30 minutes outside of Cusco, the Kayra campus of UNSAAC supports
approximately 500 students in the Agronomy and Animal Husbandry programs. The facilities
include classrooms, laboratories, barns, greenhouses, and crop elds. Although the majority of the
students are undergraduates, there are a number of graduate-level students conducting research as
well.
4.1.1 Large test digesters
The biodigester research facility at Kayra has four full-scale test digesters, each with a
capacity of 2.5 cubic meters of liquid volume. They are located inside a large walled compound,
which serves as the compost, soils and vermiculture center. The digesters are each constructed of a
long, polyethylene tube bag set in a hand-dug trench lined with straw for insulation. A low-walled
adobe structure has been built over each digester, and covered with agrolm, a common material
used in constructing greenhouses. The digesters are lined up side by side, for ease of access for
loading and mixing slurry in the inlet box. The outlet boxes of each of the digesters are plumbed
30
Figure 4.2: Interior of one of the large test di-
gesters
Figure 4.3: Typical entrance and mixing box for
the large digesters
to a canal which carries the processed liquid fertilizer to a common holding tank where it is allowed
to settle, and is then applied to crops. One of the digesters was constructed with 9 ports in the
side for taking samples and temperature measurements (see gure 4.1). There is an in-line gas ow
meter for each of the four digesters that measure the rate of gas production of each digester which
has been used to measure the inuence of dierent feedstocks on gas production.
4.1.2 Gas storage and combustion testing
After passing through the gas ow meters, the biogas produced by the test digesters is
piped into a 1 m
3
exible storage bag which is stored in a loft in the kitchen burner testing
laboratory. Pressure is provided by a metal oating dome reservoir (similar to the dome in gure
2.2). Combustion and burner eciency testing takes place at a station which is outtted with two
burner ports for attaching the testing stoves. This facility was not used in the present study aside
from cooking the occasional lunch of boiled corn and potatoes.
4.2 Test equipment/sensors
As the main goal of the eld campaign is to verify the existing thermal model (which predicts
the temperature of the components of the digester), the majority of the equipment purchased for
this study was for collecting temperature data in and around the digester, although measurements
31
of wind and solar radiation were also necessary. Although some limited thermal experiments had
been done by previous researchers at Kayra, they cited a lack of equipment as a major obstacle.
The following sections outline the equipment used in this study, all of which was purchased in the
U.S. and transported to Peru with the exception of the PCE T-395 4-channel thermocouple logger,
which was graciously loaned by the GREDCH researchers.
4.2.1 HOBO UA-002-64 pendant temperature and light loggers
16 HOBO brand pendant loggers were purchased for this project. Each logger has two
channels: light intensity, and temperature. The pendants are small and waterproof, and maintain
their hermetic seal when launching and reading out data, because data is transmitted through the
transluscent wall of the pendant to the docking station via infrared signal. The loggers each have 64
kilobytes of memory, which translates into approximately 28,000 samples. These loggers were used
for a number of dierent purposes including air temperatures, surface temperature of the walls,
and slurry temperature (inside the digesters). For full specications on these loggers, see table A.1.
Figure 4.4: HOBO Temperature/Light Intensity
Pendant Logger Figure 4.5: EKO MS-602 Pyranometer
4.2.2 EKO MS-602 pyranometer
The pyranometer used in this study was originally purchased with a grant from the Engi-
neering Excellence Fund at CU Boulder, for a separate research project in Guatemala regarding
32
aordable solar hot water collectors. As that research project had concluded, the pyranometer was
employed for this study (see gure 4.5. The EKO MS-602 is rated as a Second Class pyranometer
according to the ISO 9060 standards, though for the purposes of this research, it is of sucient
accuracy and precision. Table A.2 in appendix A outlines the full specications of the MS 602
Pyranometer.
4.2.2.1 Amplication circuit
Because the signal of the pyranometer is too weak for the standard range of most data loggers
(the pyranometer only outputs 7 mV at 1000 W/m
2
), a circuit was built up to amplify the signal.
The circuit is based around the INA122 instrumentation amplier chip, a precision op-amp used
for sensitive applications like data acquisition. Gain is set by an external resistor. Figure A.2 in
appendix A shows the circuit diagram including RC lters to smooth the signal. This circuit was
and mounted inside the waterproof logger box described in section 4.2.7 and used in conjunction
with the HOBO 4-channel logger to collect the raw voltages. The gain-adjusting resistor was
selected at 974 Ohms for a calculated gain of 203. However, a simple calibration test was carried
out once the circuit was complete in which small signal voltages were applied to the amplier. The
resulting output was 218.8 times the input, which means the circuit amplies the signal to produce
an output of roughly 1.5 V at 1000 W/m
2
. This is well within the 0-2.5 V range of the HOBO
U12-006 data logger described in section 4.2.5.
4.2.2.2 Calibration
In order to verify the accuracy of the pyranometer, amplication circuit, and data logger
setup, a simple post-mission calibration was carried out against a Kipp & Zonen CMP-3 second class
pyranometer at CU Boulders on-campus Skywatch meterology station (http://skywatch.colorado.edu/).
The EKO MS-602 pyranometer was set up on a level surface approximately 2 feet away from the
Skywatch stations pyranometer. Data was collected on 10 second intervals over a span of 5 days,
then linearly interpolated so that the recorded timestamps of the MS-602 matched those of the
33
Skywatch system. Plotting the raw voltage outputs of the MS-602 pyranometer against those of
the Kipp & Zonen CMP-3 pyranometer yielded the plot shown in gure 4.6. Upon inspection,
the radiation values are seen to deviate from linear in lower ranges of the instruments. It was
determined (by inspecting the ratios of the two signals over the time series) that these erroneous
points occurred every morning very near sunrise, and probably represent uneven shading from far
away buildings due to the horizontal spacing dierence in the instruments. As the relevant data for
this study occurs in the higher range of the instrument, a second plot was made in which the data
below 265 W/m
2
and 0.4 Volts was discarded in order to lter out the experimental setup error
and to develop a more appropriate linear t.
Figure 4.6: Raw Voltages of MS-602 plotted
against Skywatchs Kipp & Zonen CMP-3
Figure 4.7: Modied calibration curve with erro-
neous data removed
From the pyranometers calibration cercate and the gain setting on the instrumentation
amplier, the linear response of the system was calculated to be 642 W/m
2
per Volt. By tting a
line to the data (and forcing it through the origin), the linear response was calculated to be 652
W/m
2
per Volt (as shown in gure 4.7). While this analysis may not be statistically sound enough
to provide a rigorous calibration, the linear response is reasonably close (within 1.7%), and veries
that the equipment is functioning as intended.
34
Figure 4.8: Anemometer and pyranometer mounted on a post near the digester
4.2.3 Davis anemometer and wind vane
For collecting wind speed and direction, a Davis standard cup anemometer was mounted on
a post 1.8 meters o the ground, near the biodigesters to get a representative sample of windspeed
in the area. The anemometer circuitry consists of a small, stationary reed switch and a rotating
magnet which closes a circuit once per rotation of the cups. Because of the high cost of the OEM
counting and data logging equipment, it was decided that the a simple electronic circuit be built
that converts a signal of blips into an analogue voltage. This circuit is based on an LM2907
Frequency to Voltage Converter chip, along with some simple RC lters to make a clean output
signal. Figure 4.9 shows the completed circuit, and gure 4.10 shows a simple calibration curve
relating output voltage to frequency. Refer to gure A.1 in appendix A to see a diagram of this
circuit.
The anemometer is factory calibrated such that the rotation (in revolutions per second) is
approximately equal to the wind velocity in m/s. In other words, a rotation speed of 1 Hz is
equivalent to a wind velocity of 1.006 m/s. The sampling interval for all meterology during this
study was 30 seconds. While this is not ideal for capturing the variability of wind speed, since the
data is averaged over one hour, it should be suitable for the purposes of this study. Figure 4.11
shows a wind rose of the collected data during this study.
35
4.2.4 Wind vane counter circuit
Figure 4.9: The completed frequency to voltage
circuit
Figure 4.10: Calibration curve for the wind vane
counter circuit
The wind vane is integrated into the Davis Anemometer and consists of a variable resistance
potentiometer which turns as the vane points into the wind. The HOBO U12-006 sends out a
reference 2.5V pulse to all channels just before sampling a data point. The variable resistor in
the wind vane will return a voltage proportional to the direction the wind is blowing. A simple
circuit was built which takes advantage of the 2.5 volt excitation current put out by the U12-006
hobo logger tu run a current through the resistor just before recording a sample (see gure 4.13.
A simple onsite calibration with a needle compass allows a particular voltage to be associated with
a compass heading.
4.2.5 HOBO U12-006 4 channel data logger
This 12-bit logger has 64 kilobytes of memory, and has 4 inputs, which can record a 0-2.5V
analog input. Complete specs are shown in table A.3 in appendix . For this study, only 3 channels
were used: one for the wind vane (wind direction), one for the cup anemometer (wind speed),
and one for the pyranometer (solar radiation). The pyranometer amplication circuit required a
power supply, so the onboard hobo excitation voltage was wired into the circuit. To save battery,
the logger applies a 2.5V a short time before and after taking the measurement (see gure 4.13).
36
Figure 4.11: Wind Rose plot of direction and intensity of wind during the study period with digester
orientation overlayed
The logger was housed in the weatherproof box, along with the circuitry and power supply for the
anemometer/wind vane. See section 4.2.7 for a description of the housing.
4.2.6 HOBO U12-013 temp/RH/2 external data logger
This logger was used for collecting ambient temperature and relative humidity, and soil
temperature (using external probes) at 70cm below the surface, and at 5 cm below the surface.
Aside from the dierences in channels, the characteristics are very similar to those of the U12-006
logger.
4.2.7 Weatherproof housing
In order to house the signal-processing electronics and data loggers and keep them out of
the elements, a protective box was fashioned out of a waterproof camera case. The circuitry for
37
Figure 4.12: HOBO U12-006 4-Channel data log-
ger
Figure 4.13: External instrument voltage exci-
tation plot (grey band represents the period for
which a measurement is taken)
the pyranometer, anemometer, and wind vane were all housed inside, as well as a 9 volt battery
pack. Penetrations through the side (shown in gure 4.15) were made as waterproof as possible.
On site, the box was secured inside another lockable box to ensure the temperature of the circuitry
remained fairly steady.
Figure 4.14: Signal processing circuitry mounted
inside the logger box
Figure 4.15: Penetrations in the side of the logger
box
4.3 Experimental setup
The goal of this experiment and the fundamental objective of the eld campaign was to
capture both the local climatological (ambient) conditions and, simultaneously, a representative
sample of temperatures within the digester to ascertain the thermal performance of the digester
over time. Using the climatological data as inputs into the existing 1-dimensional model, model
38
outputs are then compared with the experimental results to determine the eectiveness of the
model.
In order to capture the temperatures inside the digester, the hobo pendant loggers (which
are buoyant) were tied at specic lengths along 3 strings, each weighted at the bottom and tied
to a central cord. Then, in a method quite like inserting a masted ship into a bottle, the strings
of sensors were pushed into the digester with a semi-rigid length of PVC tubing. Once inside the
digesters, the 3 strings oated upright in the slurry, collecting temperatures for the bottom, middle
and surface. Figure 4.16 shows the locations of the temperature loggers during the study period
and cross-sectional digester dimensions. Figure 4.17 shows a side view of the placement of the
pendant loggers laterally inside the digester.
Figure 4.16: Dimensions of the digester cross section and approximate locations of the temperature
sensors during the study
Figure 4.17: Approximate locations of the pendant temperature sensors ine slurry during the study
39
4.4 Preliminary data
The following plots show the data as it was collected on site during a study period of 5 days,
averaged on an hourly interval.
Figure 4.18: Plot of ambient temperature
Figure 4.19: Plot of wind speed at 1.8m o the
ground near digester
Figure 4.20: Total Horizontal Solar Radiation at
the site
40
Figure 4.21: Plot of all 9 internal pendant
temperature sensors corresponding to gure 4.17
Figure 4.22: Average Temperatures for Top three,
Middle three, and Bottom three sensors in gure
4.21
Figure 4.23: Temperature of the greenhouse air
during the study period
Figure 4.24: Temperature of the gas in the
headspace (gas holder) during the study period
41
Figure 4.25: Temperature of the soil at 5 cm
below the surface and 70 cm below the surface
during the study (logger malfunction beginning
March 24)
Figure 4.26: Temperature at digester wall inside
and outside the straw insulation at 35 cm depth,
halfway between the entrance and the exit
Figure 4.27: Interior and exterior surface tem-
peratures of the Southeast adobe wall during the
study period
Figure 4.28: 9-point weighted average of the di-
gester slurry temperature, with the temperature
35 cm below the surface of the digester, on the
inside of the insulation as point of comparison
42
4.4.1 Weighting of internal digester temperatures
Rather than simply averaging the 9 internal digester temperatures with an arithmetic mean,
a weighting system was developed to give greater inuence to the sensors in the middle of the uid
as shown in gure 4.29. This is because the top and bottom sensors are very near surfaces at which
heat transfer happens with another medium, and are thus inuenced by those other media. The
calculated area weighting percentages are: 11.4% for the bottom, 69.2% for the middle, and 19.4%
for the top.
Figure 4.29: Weighting areas for the 3 sensor heights
4.4.2 Estimation of direct and diuse radiation components
The insolation data captured by the EKO MS-602 pyranometer used in this study is a record
of the total global radiation falling on a horizontal surface. The Perrigault model requires diuse
and beam components in calculating the radiation incident on the surfaces of the digester. Several
models have been presented which approximate direct and beam components of the global radiation.
Recently, a number of dierent models for determining beam and diuse components were evaluated
[46]. The authors found that for hourly values, the models that account for dynamics (sun angle)
and persistence yielded the best results. Hence, the Boland-Ridley-Lauret (BRL) model was chosen
for calculating the diuse fraction of the solar radiation for this study. According to the BRL model,
the diuse fraction, k
d
, is dened by equation 4.1.[35]
k
d
=
1
1 +e
5.38+6.63kt+0.006AST0.007s+1.75Kt+131
(4.1)
43
Where:
k
t
is the hourly clearness index
AST is the apparent solar time, in decimal hours

s
is the solar elevation angle, in degrees
K
t
is the daily clearness index
is the persistence factor, dened as an average of both the lag and lead of the clearness
index:
=

k
t+1
+k
t1
2
sunrise < t < sunset
k
t+1
sunrise
k
t1
sunset
(4.2)
The diuse fraction, k
d
was calculated from the insolation data collected in the eld. Solar elevation
angle, total hourly and daily extraterrestrial radiation (used for calculating clearness indices), and
AST were all calculated using the University of Oregons Solar Radiation Monitoring Laboratorys
online calculator. Direct (or beam) radiation was calculated simply by subtracting the diuse
radiation from the total. Figure 4.30 shows a plot of the direct, diuse, and total global radiation.
Figure 4.30: Direct, diuse, and total horizontal radiation during the 5 day study period
Chapter 5
Model Verication and Parametric Analysis
The longer I live the greater is my respect for
manure in all its forms.
Elizabeth von Arnim
The primary benet of having a thermal model of aordable polyethylene tube digesters is
to aid in making decisions for the design and construction. To that end, the following chapter
describes the verication of a 1-Dimensional thermal model.
5.1 Modications to the model
The original Perrigault model was coded and commented in Spanish. As a rst step for
understanding the model, it was translated into English line by line. This allowed for a detailed
view of the model assumptions, and operating procedure.
Next, as a full annual simulation took 5 hours to run, some changes were made to the code
to optimize the speed. A number of unnecessary loops were had been nested in the calculation of
solar radiation incident on each element of the digester, a little re-arrangement of the code allowed
for a reduction in the number of calculations per run by roughly 80 million. Furthermore, as the
view factors and incident solar radiation calculations take place on every run, by calculating them
once and saving the data for cases in which geometry and weather conditions did not change, run
time was reduced to one minute per simuluation. As the original model considers a digester with
a single-pitched roof, the code was modied with the help of the original author to include double-
pitched roofs, similar to the ones being built in the Peruvian altiplano. The process for accounting
for a double-pitched roof was primarily a theoretical exercise, and the fundamental energy balance
45
Figure 5.1: Surface reference for view factor calculations
equations were not changed. First, the roof was split into two dierent sections, and view factors
to the other digester elements were calculated for each. These factors were then summed to get the
total view factor from the cover to each element. For instance: referring to gure 5.1, the updated
view factor from the cover (2 and 3) to wall 1 is simply
F
231
= F
21
+F
31
(5.1)
Although the original author solved equations for determining view factors from fundamental ge-
ometric cases, the complications of changing these equations to include the second pitch would
have been time prohibitive, so a Matlab function called ViewFactor was used (written by Nicolas
Lauzier), which calculates view factors for any two planes.
Incident solar radiation was updated to be calculated individually for each pitch, and then
added to get the total incident solar radiation for the cover. Convection and radiation were treated
the same as before (as the fundamental angles do not change), with simple modications to alter
the area used in the calculations. The only major assumption made when making these changes
was to neglect heat transfer between the two covers.
46
5.2 Model adjustment/calibration
5.2.1 Comparison: single pitch vs. double pitch
Using the Cusco meteorology data from the original model but geometry for the actual
experimental digester, a comparison was made between the single-pitch and double-pitch roof con-
gurations, for an arbitrary period in the month of March (similar to the time period of this study,
for comparison). The gabled roof (double pitch) performed about 2 degrees warmer on average
than did the the shed roof (single pitch). This is because the main axis of the digester runs roughly
Northeast/Southwest, and thus having a high wall on one side shades the digester for a large portion
of the day.
Figure 5.2: Comparison of single pitch vs. double pitched roof on digester, 30 degree slope
5.2.2 Substitution of meteorology data
Because the model requires a full-year simulation to run, the original data le with Cusco
Meteonorm data was kept, and the data collected on site was inserted into the le in the proper
location. This includes ambient temperatures from March 5 to March 30, and wind speed and solar
47
radiation from March 13 to March 30. As evidenced from gure 5.3, the predicted temperatures
are much higher than actual temperatures, and are seen to be climbing steadily from the point at
which the on-site meteorology was inserted into the weather le.
Figure 5.3: Plot of modeled slurry temperature and weighted average of experimental data
5.2.3 Correction of wind data and thermal lag
In order to determine the cause of this anomaly, the weather data was inspected. The rst
discovery was that the original model used monthly averaged wind speeds for the local Cusco
airport at 10 meters of height. In other words, during times outside the study period, the model
uses very high wind-speeds in its simulation of the forced convection on the outside of the digester.
To remedy this problem, the monthly average values were normalized to experimental data using
the month of March. The ratio of average wind speed at the Cusco Airport to average wind speed
at the Kayra research station during march was roughly 16. Figures 5.4 and 5.5 show the original
and corrected annual hourly wind data.
48
Figure 5.4: 8760 hourly plot of wind speed used
in rst model run
Figure 5.5: Normalized 8760 hourly plot of wind
speed used in subsequent model runs
5.2.4 Comparison of ambient temperature
An examination of the ambient temperatures collected on site showed maximum tempera-
tures that were consistently quite high for normal temperatures in this climate. While this can
sometimes be explained by an anomalously hot experimental period, a comparison with ambient
temperatures from the Cusco airport (just 7 km away) during the study period showed that the am-
bient temperatures collected onsite were more than 5 to 10

C warmer than at the airport. Due to
a shortage of loggers, the ambient temperature measurement was taken as the internal temperature
channel from the HOBO U12-013 data logger, which was also taking soil measurements. Because
of this, the logger was placed low to the ground, near the inlet box to the digester where it received
radiation from a number of surfaces that were in the direct sunlight in the afternoons. As a point
of comparison, the Senamhi high and low temperatures (Senamhi stands for Servicio Nacional De
Meteorologia E Hidrologia Del Peru, of which the Cusco data is collected at the Kayra campus)
were plotted along with the onsite and Cusco airport ambient temperatures. Although the ambient
temperature data from the Cusco airport is not of the best quality, it is likely more accurate than
the temperatures collected onsite, judging by the Senamhi high and low recorded temperatures.
Because of this, temperature data from the Cusco airport was substituted in the weather data le
49
Figure 5.6: Plot of onsite measured ambient temperature with ambient temperature observations
from the Cusco airport during 5 day study period
for the onsite measured data for subsequent runs.
After making the above changes to the weather le, the model was run once more, this time
obviously reaching some stability (rather than continually increasing during the study period),
albeit at still higher than expected values. Figure 5.7 shows the results.
5.2.5 Examination of material property assumptions
With modeled results still higher than experimental values, the listed material properties and
sources for these values were reviewed. Although the majority of the values appeared reasonable,
the thermal conductivity of the straw seemed low. As the models original creator could not locate
a value for the thermal conductivity of straw, he selected a value of 0.065W/m K, which is on
the order of typical building insulation (berglass batt or cellulose). In reality, however, the straw
is compacted a great deal from the weight of the slurry in the trench. According to Apte et. Al,
the thermal conductivity of compacted straw bales is 0.32W/mK, or a factor of 5 greater than
the thermal conductivity originally used[2]. Figure 5.8 shows the model results as compared to the
50
Figure 5.7: Plot of modeled slurry temperature and weighted average of experimental data with
updated weather le
observed values once thermal conductivity of the straw has been updated to the value found in the
literature. Now the experimental and modeled data are much closer to one another.
Figure 5.8: Plot of modeled slurry temperature and weighted average of experimental data with
updated weather le and revised straw thermal conductivity
51
5.2.6 Adjustment of insulation to calibrate model
In order to compare the results more closely, the model was calibrated using a parametric
run on the thickness of straw insulation, to match the 5-day averages as closely as possible. By
increasing the straw insulation thickness by 10% over the intially chosen values, a close match
was found, as shown in gure 5.9. Although the model seems to have a higher capacitance (lower
Figure 5.9: Plot of modeled slurry temperature and weighted average of experimental data after
calibrating using the thickness of straw insulation
magnitude temperature swings, and slower reaction) than the experimental setup, it generally
follows the daily and nightly diurnal swings, and is within a similar order of magnitude variance.
Unfortunately, the data acquired for the biodigester doesnt cover a wide enough range of weather
variability to make this a robust calibration. This was due simply to time and budget constraints
for the eld campaign. However, the models usefulness does not necessarily lie in precise prediction
of results, but rather in the general characterization of the inuence of dierent design factors. In
the next section, some of these design factors are explored.
52
5.3 Parametric studies
The following parametric runs are based solely upon the digester tested in Cusco, Per u. This
means they may only be valid for the Cusco climate and for this particular conguration of digester.
However, the results should be suggestive of the relative inuence of various design parameters for
cold climate solar-assisted digesters built with similar materials.
5.3.1 Insulation
The design parameter which perhaps most greatly inuences average slurry temperatures is
the thickness of insulation along the bottom and sides of the trench. For this parameterization, it
is assumed that the insulation material is compact straw, and that it is the same thickness both
in the bottom and along the sides of the digester. Figure 5.10 shows the eects of changing the
amount of straw insulation for this particular digester setup in Cusco.
Figure 5.10: Plot of average modeled temperature increase (over average ambient temperature)
with parameterized insulation
53
5.3.2 Cover transmissivity
One signicant downfall of using an inexpensive material such as agrolm for the greenhouse
cover is that the suns rays can degrade the material, decreasing the transmissivity. On visual
inspection, the covers on the test digesters that had been built and sitting in the sun for over a year
appeared signicantly cloudier than the digester than new agrolm plastic. This degradation of
visual transmittance certainly aects the performance of the digester, as more sunlight is reected
and absorbed by the cover rather than allowing it to pass through. While new agrolm has a visual
transmittance of 0.65, a signicantly degraded material could have transmittance as low as 0.55 or
0.5. Figure 5.11 shows the eect that changing the visual transmittance of the cover has on average
temperature rise above the ambient (as compared to the T=0.65 case).
Figure 5.11: Plot of average modeled temperature increase (over average ambient temperature)
with parameterized cover transmittance normalized to the transmittance of new agrolm (0.65)
5.3.3 Tube material
There are several materials from which the tubular bags (containing the slurry and gas) can
be made. They vary in price as well as in durability, and also have dierent material properties
54
such as thickness, transmissivity, and absorptivity. The experimental digester in Cusco was made of
Geomembrane, which is a thick rubber material specially welded for the purpose of building this
test digester. Although it will likely last much longer than polyethylene or Agrolm, it is also much
more expensive. Figure 5.12 shows the relative temperature rise over ambient temperaturesthat is
acheivable using each material. As expected, the clear agrolm performs the best, because it allows
sunlight to penetrate directly to the surface of the slurry. The geomembrane performs second best
because it is black, and there for highly absorptive. The LDPE plastic is fairly opaque, but doesnt
absorb nearly as much radiation as the geomembrane.
Figure 5.12: Bar chart of average modeled temperature increase (over average ambient temperature)
comparing three common tube materials
55
5.3.4 Digester orientation (azimuth)
Figure 5.13: Plot of average modeled temperature increase (over average ambient temperature)
with parameterized digester orientation for single pitch and double-pitch roofs
Chapter 6
Conclusions
We will not change the world merely because we
can generate biogas. Rather, we face the more
dicult problem of generating hope, peace, justice
and even, outworn as the word may be, love.
David House - The Biogas Handbook
In this study, the thermal performance of solar assisted biogas digesters for cold climates was
explored through the verication of an existing thermal model and by subsequent parameterizations.
It is shown that, while it doesnt produce results with a high degree of accuracy, a 1-dimensional
thermal model can predict diurnal termperature uctuations in slurry temperatures and overall
temperature of the slurry within reasonable magnitude of temperature swings. Most importantly,
however, dierent design characteristics can be modeled so that recommendations for design and
construction can be made.
6.1 Factors inuencing solar-assisted digester performance
The following factors are shown to have an eect on the annual average slurry temperature
within a digester
Orientation - Depending on the climate and the roof design, it is possible that the optimum
orientation is a value other than due south (or north, if in the southerm hemisphere)
Insulation thickness - The thicker the insulation, the better the thermal performance of the
digester
57
Visible transmittance of the cover - As transmittance degrades with exposure to the suns
UV rays, the overall temperature of the digester can decrease by up to 2

C depending on
the degree of degradation.
Tube material - the best material from a thermal performance standpoint is a clear one, so
that the suns radiation can directly penetrate to the slurry.
6.2 Future work: experimentation
Although the model was seen to predict digester temperatures within a short time-period
with some accuracy, the true ability of the model to predict digester temperatures across a wide
range of climatic and ambient temperature conditions is unknown. To more fully understand the
system, further experiments should be done in dierent climates, and over broader ranges of time
to encompass greater variability in weather conditions.
6.3 Future work: models
The model developed by Thibault Perrigault is a good rst step in advancing the understand-
ing of the thermal performance of these simple digesters. It has proven useful in predicting with
some accuracy the digester slurry temperatures in a given climate as well as the relative impact
of dierent design parameters. However, it has its limitations. Assuming a single temperature
for each element of the model does not capture some of the more complex physical phenomena
occuring within the digester. For instance, the walls have a temperature gradient from the inside
(warmer) to the outside (cooler). This gradient is not considered in the model, but certainly eects
the results. Also, there is stratication of the temperatures within the slurry and the greenhouse
air. Furthermore, the slurry should be modeled as a multi-phasic substance, as the solid particles
tend to settle to the bottom of the digester near the exit, and have dierent thermal properties
from the rest of the slurry.
Another aspect of the model that could stand improvement is in its congurability. Due to
58
its simple nature, the model can only be congured to simulate two very basic digester geometries.
However, there are many other greenhouse digester designs that exist, and it would be helpful to
be able to compare performance of those dierent designs as well.
The following recommendations are given for future work in thermal modeling for small-scale,
solar-assisted plug ow digesters for cold climates. Future models should:
take into account 3-dimensional thermal eects, including entrance and exit eects and
sidewall shading.
address slurry and greenhouse temperature stratication.
include the ability to model more complex geometries.
Although this model was intended solely for the purpose of academic research, it is conceivable
that others might be interested in using this model as well. In order to improve the usability and
make the model accessible to a wider audience, it should:
interface easily with a global weather database to allow the model to be run for a number
of dierent climates
include a wide array of construction materials and material properties to choose from
include a graphical user interface
incorporate some basic biogas output modeling based on anticipated organic material,
loading rate, temperature, etc.
6.4 General design recommendations
Based on the results of the model parameterizations and from observations during the eld
work, the following recommendations can be made to improve the design of this type of digester:
include drainage especially to protect organic insulation material
59
develop a method to prevent insulation from compacting
change cover material as the visual transmittance fades, and before it develops holes which
can let in water
when replacing covers, do not simply add another cover or keep the second for protection.
As the transmissivity decreases, so does digester performance
For North-South axis digesters, a gable roof (two pitch) will give the best performance. For
East-West axis digesters, a shed roof (single pitch) will give the best performance.
6.5 Closing summary
While Rickovers point that fossil fuels are providing us with unprecedented energy wealth
remains very poignant, technologies such as small-scale anaerobic digesters have promise to be
able to provide an energy alternative for the worlds rural poor. As this technology improves and
becomes more aordable, more farmers in colder climates can take advantage of this renewable,
clean-burning fuel source. While there is still much improvement needed in both the social and
technological aspects of this technology, it is comforting to know that there are currently NGOs,
governments, academics, and biogas-tinkerers all over the world working to improve this technology.
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Appendix A
Reference
Figure A.1: Circuit diagram for the frequency to voltage counter
64
Figure A.2: Circuit design for the pyranometer signal amplier
65
A.1 Equipment specications
Measurement range
Temperature: 20

to 70

C(4

to 158

F)
Light: 0 to 320,000 lux (0 to 30,000 lumens/ft
2
)
Accuracy
Temperature: 0.47

C at 25

C(0.85

F at 77

F)
Light intensity: Designed for measurement of relative light levels
Resolution Temperature: 0.10

C at 25

C(0.18

F at 77

F)
Drift Less than 0.1

C/year (0.2

F/year)
Response time
Airow of 2 m/s (4.4 mph): 10 minutes, typical to 90%
Water: 5 minutes, typical to 90%
Time accuracy 1 minute per month at 25

C(77

F)
Operating range
In water/ice: 20

to 50

C(4

to 122

F)
In air: 20

to 70

C(4

to 158

F)
Water depth rating 30m from 20

to 20

C(100ft from 4

to 68

F)
Battery life 1 year typical use
Memory UA-002-64: 64Kbytes (approximately 28K samples)
Materials Polypropylene case; stainless steel screws; Buna-N o-ring
Weight 18 g (0.6 oz)
Dimensions 58 x 33 x 23 mm (2.3 x 1.3 x 0.9 inches)
Table A.1: Specications for the UA-002-64 waterproof pendant loggers
Specications MS-602 / MS-601F
ISO 9060 classication Second class
Response time 95% 17 (sec)
Zero oset - Thermal radiation (200 W/m
2
) + 10 W/m
2
Zero oset - Temperature change (5 K/hr) 6 W/m
2
Non-stability (change/year) -1.70%
Non-linearity (at 1000 W/m
2
) 1.5%
Directional response (at 1000 W/mW/m
2
) 25 W/m
2
Spectral selectivity ( 0.35 1.5m ) -1.10%
Temp. response (for 50

C band) < 2%
Tilt response (at 1000 W/m
2
) < 2.0%
Sensitivity (mV/kW/m
2
) 7.12
Impedance () 20 to 140
Operating temperature (

C) -40 to +80
Cable length 10 m
Wavelength range (more than 50% of transmittance) 305 to 2800 nm
Table A.2: Specications for the EKO MS-602 Pyranometer used in this study
66
Measurement range External input channels: 0 to 2.5 DC Volts
Accuracy
2mV 2.5% of absolute reading
2mV 1% of reading for logger-powered sensors
Resolution 0.6 mV
Time accuracy 1 minute per month at 25

C(77

F)
Operating range 20

to 70

C(4

to 158

F)
Humidity range 0 to 95% RH, non-condensing
Battery life 1 year typical use
Memory 64Kbytes (approximately 43,000 12-bit measurements)
Weight 46 g (1.6 oz)
Dimensions 58 x 74 x 22 mm (2.3 x 2.9 x 0.9 inches)
Table A.3: Specications for the HOBO U12-002 data logger