MODULAR DUAL LINE

Dual Line Lubrication Divider Valves. INSTRUCTION AND PRODUCT DATA SHEET 1. DESCRIPTION:
The new modular Dual Line System consists of two main parts: The Base and the Metering Valves. Bases and Metering Valves are made in Stainless Steel AISI 316 or in zinc plated steel and are available with inlets and outlets in UNI-ISO 7/1 (BSP) or NPTF threads. The Metering Valves can be supplied with adjustable or fixed discharge. The Valves with adjustable discharge are fitted with turrets provided with integral adjusting screws together with a metacrylate cover and seal. A blanking plate to be ordered separately, can be provided on the Base to accommodate future additional points. The advantages of The Modular Dual Line system are: Versatility in lubrication layout planning. Flexibility to expand or reduce the number of elements to meet changing requirements. Reduced spare parts: fewer parts in stock = lower inventory costs. Blanking plate can be provided to accommodate future requirements. Save on labour and piping costs: the Metering Valves can be serviced without disturbing the assembly or existing pipework. Lower maintenance costs: the modular concept provides lower cost replacement components. Lubricant: Oil: Grease: Base threads: Inlets: Outlets: 3/8" BSP or 3/8" NPTF. 1/4" BSP or 1/4" NPTF. 15cSt - 1000cSt. NLGI 00 - NLGI 3. ENGLISH

SERIES 02

2. SPECIFICATION:
Temperature range: Frequency: Max. pressure (inlet): -30oC to +80oC 100 cycles/minute. 400 bar (5800 psi.).

In installations where backpressure exists with the system at rest, a check must be installed, at the metered outlet to prevent drainback.

3. INSTALLATION/OPERATION:
The Base: A modular Base is made up of a minimum of three elements: inlet; intermediate and end.

Fig. 1. 1

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KEY TO BASE PART NUMBERS

Item 1 2 3 4 5 5 6 6 7 7 Description Screw Screw Thread Insert O Ring (Viton). Plug BSP. Plug NPTF. Check Valve BSP. Check Valve NPTF Plug BSP. Plug NPTF Part No. Zinc 14090 14095 1523343 18880 926001 850304 92313 92340 926002 850305 S.St 675231 675238 675217 18880 519061 519071 519990 519901 519062 519072 Inlet (Zinc). BASE BSP 675311 NPTF 675321 675322 675324 675323 675071

Intermediate (Zinc) for valve: DMM-DM-DMMF-DMF 675312 DMG-DMG1-DMG2-DMGF-DMG 675314 F1-DMGF2. End (Zinc) Inlet (Stainless) 675313 675011

Intermediate (Stainless) for valve: DMMX-DMX-DMMXF-DMXF 675012 DMGX-DMGX1-DMGX2-DMGXF 675014 -DMGXF1-DMGXF2 End (Stainless) 675013

675072 675074 675073

Fig. 2.

MODULAR DUAL LINE SYSTEM

Each element is made of zinc plated or stainless steel and is available with UNI-ISO 7/1 (BSP-DIN) or NPTF threads. This concept can be extended to include up to 20 or more sections in a common assembly and eliminate the need for costly pipe and tubing connections The Base specified will accommodate its specific Metering Valves.

Metering Valves:
Adjustable:
Metering Valves (adjustable) Adjustable discharge cu.in. (cm3) .006-.061 (0,1-1) .015-.183 (0,25-3) .031-1.46 (0,5-24) .031-2.44 (0,5-40) 2.98-5.36 (49-88) Blanking Plate Zinc plated Part No. 675335 675300 675310 675320 675330 675305 Mark DMM DM DMG DMG1 DMG2 DBP Stainless Steel Part No. 675635 675600 675610 675620 675630 675605 Mark DMMX DMX DMGX DMGX1 DMGX2 DBPX

FITTINGS:
DIN 3852 x (tube mm.) Tube(8) Zinc 10 12 16 10 12 16 10 12 16 91406 91411 91416 91406 91411 91416 850202 850203 850204 Nut (9) S.St. 519045 519046 519048 519045 519046 519048 519056 519057 519058 Zinc 91601 91607 91612 91601 91607 91612 850222 850223 850224 Ring (10) S.St. 519015 519016 519018 METRIC RANGE 519015 519016 519018 IMPERIAL RANGE 519026 519027 519028 850255 850257 850259 519384 519385 519394 91972 91974 91703 519515 519516 519527 Connector Steel (11) Zinc 91967 91975 91983 S.St. 519115 519116 519127 Connector Viton (11) Zinc 91652 91653 91664 S.St. 519142 519143 519154

Tube mm. (12) Nut Item 13 Ring Item 14 6 8 10 6 8 10 Conntr.(Steel) Item 15 Conntr.(viton) Item 15 6 8 10 6 8 10

BSP/DIN Zinc 91396 91401 91406 91590 91596 91601 91952 91959 91966 91650 91651 91660 S.St. 519043 519044 519045 519013 519014 519015 519113 519114 519123 519140 519141 519150 Zinc

METRIC S.St. 519043 519044 519045 519013 519014 519015 519513 519514 519523

Tube in. (12) 1/4" 5/16" 3/8" 1/4" 5/16" 3/8" 1/4" 5/16" 3/8"

IMPERIAL Zinc 850200 850201 850202 850220 850221 850222 850250 860252 850254 S.St. 519045 519055 519056 519024 519025 519026 519382 519383 519390

91396 91401 91406 91590 91596 91601 91705 91704 91701

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Metering Valves:
Fixed:
Metering Valves (fixed) Fixed discharge cu.in. (cm3) .061 (1) ..183 (3) .1.46 (24) .2.44 (40) 5.36 (88) Blanking Plate Zinc plated Part No. 675385 675301 675315 675325 675345 675305 Mark DMMF DMF DMGF DMGF1 DMGF2 DBP Stainless Steel Part No. 675685 675601 675615 675625 675645 675605 Mark DMMXF DMXF DMGXF DMGXF1 DMGXF2 DBPX

Instruction Sheet. The Modular Dual Line System must not be used for any purpose other than specified without the agreement of the suppliers. In addition to the need to observe general safety requirements the following specific hazards apply: Disconnect the power supply from the system before servicing or adjusting the system. Ensure that all pressure is released from the system before installing or servicing Dual Line modules.

8. OPERATING ENVIRONMENT:
The Dropsa Modular Dual Line System must not be operated submersed in fluid or in excessively aggressive or corrosive environments. Use Stainless Steel versions for use in corrosive environments.

Turret Cover:
Turret Cover Part No. 622207 622210 671028 675524 675525 DMM DMMX DM - DMX DMG - DMGX DMG1 - DMGX1 DMG2 - DMGX2 Mark

9. DIAGNOSTIC TABLE:

FAILURES

PROBABLE CAUSE

REMEDY

Dimensions:
Refer to Figs. 2 & 3. (Values in parenthesis are for fixed discharge). Dimension A is obtained by adding to the dimensions of the Base Inlet and Base End 43,8 mm. (1.725 in.) the following values for each Intermediate Base. Base for Valves: DMM-DM-DMMF-DMF-DMMX-DMMXFDMX-DMXF Value 34,7 mm. (1.366 in.)

Piston does not move.

No pressure or not enough pressure in line.

Check that the pump is developing pressure.

DMG-DMGF-DMG1-DMGF1-DMG2-DMG 69,4 mm. F2-DMGX-DMGFX-DMGX1-DMGXF1-DM (2.732 in.) GX2-DMGXF2

Blocked line on outlet.

Check and clear blocked lubrication point.

4. TEST PROCEDURES:
Available on request.

5. ORDERING INFORMATION:
Refer to ORDERING MENU on page 6.

6. SPARES:
Refer to Fig. 4.

Not enough lubricant is discharged.

Blocked line.

Check for and clear blocked line.

7. SAFETY REQUIREMENTS:
The Dropsa Modular Dual Line System must be installed and operated in accordance with the requirements of this 4 MODULAR DUAL LINE SYSTEM

Fig. 3.

Fig. 4.

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 Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserve the right to withdraw or modify specifications without prior notice.

MODULAR DUAL LINE SYSTEM