R EM HARA SA

Classification
AWS A5.1-91 : E7016-1 H4 R EN 499-94 : E 42 4 B 12 H 5

Conarc 51

General description
Basic extremely low hydrogen electrode (HDM < 3ml/100 g) Reliable impact toughness at -40C Good CTOD at -10C, meets offshore requirements Excellent root pass electrode (diam. 2,5 en 3,2 mm) Also available in Sahara ReadyPack (vacuum sealed)

Welding positions

Current type
AC / DC electr. +/-

12536
ISO/ASME

PA/1G

PC/2G

PF/3G up

PE/4G

PF/5G up

Approvals
LR BV ABS DNV GL Controlas TV 3-3YH5 3-3YH5 3-3YH5 3YH5 3YH5 + + DB + UDT + DWI +

Chemical composition (w%), typical, all weld metal

C 0.06
Condition As welded Required:

Mn 1.4

Si 0.5

P 0.015

S 0.010
Elongation (%) min. 22 min. 20 28 Impact ISO-V(J) -20C -29C -40C -46C min. 27 min. 47 115

Mechanical properties, all weld metal

Yield strength Tensile strength (N/mm2) (N/mm2) min. 399 min. 420 520 min. 482 500-640 560

AWS A5.1-91 EN 499 94 Typical values

CTOD-values at -10C: > 0.25mm

Packaging, available sizes and identification

Diameter (mm) Length (mm) Unit: box Pieces / unit (nominal) Net weight/unit (kg) Unit: Sahara ReadyPack (SRP) Pieces / unit Net weight/unit (kg) Identification 2.5 350 135 2.7 70 1.4 3.2 350 150 4.7 56 1.8 3.2 450 151 6.0 56 2.3 4.0 350 100 4.6 30 1.4 4.0 450 96 6.0 30 1.8 5.0 450 55 5.8 23 2.4 Tip colour: gold

Imprint: Imprint: Conarc 51/7016-1

Liability: All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes: Consult information on Welding Safety Sheet, available upon request MDE Conarc 51

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R EM HARA SA
Materials to be welded
General structural steel Ship plates Cast steel Pipe material

Conarc 51
S185, S235, S275, S355 Grade A, B, C, D, A(H)32 to D (H) 36. GP240R L210, L240, L290, L360 L240, L290, L360, L415, L445 X42, X46, X52, X60 P235T1, P235T2, P275T1 P275T2, P355N P235GH, P265GH, P295GH, P355GH S275, S275, S355, S420 S275, S355, S420

EN 10025 EN 10213-2 EN 10208-1 EN 10208-2 API 5LX EN 10216-1/ EN 10217-1 EN 10028-2 EN 10113-2 EN 10113-3

Boiler & pressure vessel steel Fine grained steel

Calculation data
Sizes Diam. x length (mm) 2.5 x 350 3.2 x 350 3.2 x 450 4.0 x 350 4.0 x 450 5.0 x 450 Current range (A) 40 - 80 70 - 120 70 - 120 100 - 160 100 - 160 180 - 240 Current type Arc time Energy Dep.rate Weight/ Electrodes/ kg Electrodes/ - per electrode at max. current - 1000 pcs. kg weldmetal kg weldmetal (s)* 53 62 71 104 E(kJ) 123 178 306 702 H(kg/h) 0.8 1.0 1.4 2.6 (kg) 19.6 30.8 48.0 103.0 B 86 57 37 13 1/N 1.68 1.74 1.78 1.36

DC+ DC+ DC+ DC+

* stub end = 35mm

Welding parameters, optimum fill passes

Welding position Diameter (mm) 2.5 3.0 3.2 4.0 5.0 1G Current (A) 75 100 150 220 2G 70 110 140 220 3G up 75 100 130 180 4G 70 100 125 5G up 75 100 125

Remarks

Application advice
Electrodes after removal from cardboard boxes rydry 2-4h 350 25C.

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