Andritz Ref.No.

Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230 Customer Observation

Date

05.08.2012

Sheet No. 1 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02 Andritz Hydro Clarification

S No.

1. Drawing No. E4 V-0230 512 02 Control Philosophy of D & D

a) b) c) d) To provide Remote indications(ON & OFF) of pumps with alarm at control room for safe operation/monitoring of the system Thermal overload & phase failure relays shall be provided for drainage & dewatering pumps (Clause No. 3.47.03) To provide :HRC fuses to AC circuit. Panel Heaters with thermostat control. 10% spare terminal block for future use.

2. Drawing No. E4 V-0230 512 01 D & D drawing

a) To provide backup HRC fuses in addition to MPCBs for individual motors to isolate during repair/maintenance Requirements:When water level is below F1, all pumps will be off. At F2, pump1 will be in service. At F3, pump1 & 2 will be in service. At F4 pump1, 2& 3 will be in service. At F5, all pumps will be in service.

b)

Andritz Ref.No. Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230

Date

05.08.2012

Sheet No. 2 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02

As per working of Timers, the timer contacts NO & NC shown in Rev-0 may please be retained. c)

d)

Andritz Ref.No. Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230

Date

05.08.2012

Sheet No. 3 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02

S No.

Customer Observation The current rating of 3 pole power contactors provided is equal to the rated current of the corresponding motors. The power contactors of higher current rating considering 10% overload 5% tolerance shall be provided. At present, 2 Nos. of recently commissioned 50HP submersible pumps installed at power house are carrying/taking continuous load current of 85Amps. As per the manufacturer specifications, the rated full load current is 82Amps at 415Volts and 0.85 PF. Hence ratings of all the Power Contactors (Star-Delta) for all the Motors/submersible Pumps may be changed to 100Amps in order to have standardization and stock of minimum spares. Sht. No. 3: In the legend, description for V, A, VSS, ACK PB & ASS may be indicated Sht. No. 5: Refer grid reference A5, under the heading WIRING- Internal wiring will be done by Ring type and Pin type lugs shall be replaced by Internal wiring will be done by Ring type and Flat type lugs. Sht. No. 6: 1) The ammeter & voltmeter shall be provided with communication facilities/transducer 2) Ammeter shall be provided for each pump.

Andritz Hydro Clarification Agreed. Revised documents shall be provided to you.

c)

d) e)

Agreed. Revised documents shall be provided to you. Agreed. Revised documents shall be provided to you.

f)

1) According to contract, no communication facilities will be provided. 2) Agreed. Single phase current measurement provision will be provided. We have already provided two protections. One MCCB in main incomer and MPCB for individual motors, so there is no need of HRC fuses.

g)

Sht. No. 8: HRC fuses for backup protection shall be provided for all pumps.

Andritz Ref.No. Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230

Date

05.08.2012

Sheet No. 4 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02 1) Kindly clarify, In manual mode how many pumps will be ON at a time. If only one pump will be ON then Kaycee / Vaishno make 4 position with OFF switch will be provided. For more than one pump, no switch will be provided. 2) We will provide Star/Delta timer of EAPL make. Model : A1DS Contact Detail: 2NO 15,18 & 25,28 3) As per the working of timer, this contact will be NO only. 4) Agreed. Revised documents shall be provided to you. 1) We will provide Star/Delta timer of EAPL make. Model : A1DS Contact Detail: 2NO 15,18 & 25,28 2) As per the working of timer, this contact will be NO only. 3) Agreed. Revised documents shall be provided to you. Stud type Elmex make TBs For 6 to 35 sq. mm cable CBT M6S1 For 2.5 to 6 sq. mm cable CAT M4

Sht. No. 13, 14: 1) Details of Pump selection switch (SW1) shall be provided.

h)

2) Details of Timers - T1 & T2 shall be provided. 3) At grid reference G3, it is observed that the NO contact of timer is to be replaced by NC contact. The same may be reviewed and implemented. 4) At grid reference G5, it is observed that the NC contact of timer is to be replaced by NO contact. The same may be reviewed and implemented

i)

Sht. No. 15, 16: 1) Details of Timers- T3 & T4 shall be provided. 2) At grid reference G3, it is observed that the NO contact of timer is to be replaced by NC contact. The same may be reviewed and implemented. 3) At grid reference G5, it is observed that the NC contact of timer is to be replaced by NO contact. The same may be reviewed and implemented.

j)

Sht. No. 20: 1) TBs provided for AC circuits shall be matched for the cable sizes of the respective motors. Details of TBs provided shall be furnished.

Andritz Ref.No. Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230

Date

05.08.2012

Sheet No. 5 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02

S No

Customer Observation

Andritz Hydro Clarification

3. Drawing No. E4 V-0230 511 01 Top cover drain system drawing

a) Sht. No. 5: Refer grid reference A5, under the heading WIRING- Internal wiring will be done by Ring type and Pin type lugs shall be replaced by Internal wiring will be done by Ring type and Flat type lugs. Sht. No. 7: 1) HRC fuses for backup protection shall be provided for the drainage pump. 2) Details and specifications of 1KW Drainage pump shall be provided. 3) Please note that, existing 110V DC Top Cover Drainage Pumps are of compound DC type, using rheostat in series (smooth starter circuit) and with No Volt Relay for Field Failure protection. All these control equipments/protections may please be incorporated in the scheme drawings, if the same type or existing DC Motors are used. c) Sht. No. 8: 1) In grid reference D4, SW Auto manual selector switch shall be indicated properly. 2) Ammeter shall be provided for the Top cover drainage pump motor. Agreed. Revised documents shall be provided to you. 1) We have already provided two protections. One MCB for main incomer and one MCB for motor, so there is no need of HRC fuses. 2) Specification of 0.75KW motor has been attached. 3) For 0.75KW motor, DOL starter will be provided. There is no need of resistor for starting of such small rating motor. 1) Agreed 2) Agreed Revised document will be provided to you.

b)

Andritz Ref.No. Customer Project

Technical Clarifications BHEP/V-0230/HIP/SR-PM/TN/0070 dated 27.06.2012 BHEP/V-0230/HIP/SR-PM/TN/0076 dated 21.07.2012 M/s KARNATAKA POWER CORPORATION LIMITED Customer ref. BHADRA Project Code VAssembly 0230

Date

05.08.2012

Sheet No. 6 of 6

LOT/BHADRA/RBU/R&M/1112 D&D Drawing No. E4 V-0230 511/512 Panels 01/02 1) Provision has already been provided in the panel. Wiring from cubicle to control room is in customer scope.

d)

Sht. No. 9 & 10: 1) Alarm and indications for the maximum water Level may also be provided at Control Room.