Equipment Type: Document Description: Equipment Code: Technical Characteristic: Criticality: Rate: Material: Other Information

Equipment Waste gas fan Motor

Component Safety Safety Safety Motors Motors Motors Motors Motors Motors Motors Motors Motors VSD Drive VSD Drive VSD Drive VSD Drive VSD Drive VSD Drive VSD Drive

Cause of Failure Lighting House keeping Guards integrity and fixations Cable damage / gland failure / poor cabling Loose mountings and fixations Poor House keeping Bearing failure / gearbox teeth failure Over heating / overloading / Hot environment Bearing failure / gearbox teeth failure looseness / overheating / Broken connections Winding failure / insulation failure / dirty windings Panel integrity and fixations Dirty, Choked Panel filters Fan bearings and fins for build ups Airconditioning / house keeping / Capacitors shrting & degradation / leakage / IGBT's Degradation Capacitors shrting & degradation / leakage / IGBT's Degradation Cards damage,humidity, dust and accumulation

Inspection Control Inspection Type 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level Meggering and Polarisation index Specific 4 Senses First level 4 Senses First level 4 Senses First level 4 Senses First level Measure IGBT's Specific Measure IGBT', Diodes Specific 4 Senses First level

Inspection Mode 1 Week 1 Week 1 Week Running Running Running Running Running Running Running Stop Stop Running Running Stop Running Stop Stop Stop

Frequency Running Running Running Weekly Weekly Weekly Weekly Weekly Weekly Weekly 26 weeks 26 weeks Monthly Monthly 26 weeks 26 weeks 26 weeks 26 weeks 26 weeks

Responsibility Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E Inspector - E

Equipment Type: Document Description: Equipment Code: Technical Characteristic: Criticality: Rate: Material: Other Information IJP Code FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNISSE420 FNISSE420 FNISSE430 FNISSE430 FNISSE430 FNISSE430 IJP Description Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Equipment Safety Safety Safety WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 WGF RK2 Component House keeping Lighting Guards Motors Motors Motors Motors Motors Motors Motors VSD Drive VSD Drive VSD Drive Motors Motors VSD Drive VSD Drive VSD Drive VSD Drive Cause of Failure Inspection Control House keeping 4 Senses Lighting 4 Senses Guards 4 Senses integrity and fixations 4 Senses Cable damage / gland failure / poor cabling 4 Senses Loose mountings and fixations 4 Senses Poor House keeping 4 Senses Bearing failure / gearbox teeth failure 4 Senses Over heating / overloading / Hot environment 4 Senses Bearing failure / gearbox teeth failure 4 Senses Panel integrity and fixations 4 Senses Dirty, Choked Panel filters 4 Senses Airconditioning / house keeping / 4 Senses looseness / overheating / Broken connections 4 Senses Winding failure / insulation failure / dirty windings Meggering and Polarisation index Fan bearings and fins for build ups Check and record Cards damage,humidity, dust and accumulation Check and record Inverters Capacitors shorting & degradation / leakage / IGBT's Degradation Measure IGBT's DSU Capacitors shorting & degradation / leakage / IGBT's Degradation Measure IGBT', Diodes Inspection Type First Level First Level First Level First Level First Level First Level First Level First Level First Level First Level First Level First Level First Level First Level Specific Specific Specific Specific Specific

frequency 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 1 Week 26 weeks 26 weeks 26 weeks 26 weeks 26 weeks 26 weeks

Inspection Mode Responsibility Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Running Inspector - E Stop Inspector - E Stop Inspector - E Stop Inspector - E Stop Inspector - E Stop Inspector - E Stop Inspector - E

Equipment Type: Document Description: Equipment Code: Technical Characteristic: Criticality: Rate: Material: Other Information

IJP Code FNIFRE140 FNISSE420 FNISSE430

IJP Description Electrical Firstlevel 1 Week Running Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection 3 Inspections

Component

Cause of Failure

Inspection Control Inspection Type Inspection Mode Frequency

Responsibility

Equipment Type: Document Description: Equipment Code: Technical Characteristic: Criticality: Rate: Material: Other Information IJP Code FNIFRE140 FNISSE420 FNISSE430 IJP Description Electrical Firstlevel 1 Week Running Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Equipment Component Cause of Failure Inspection Control Inspection Type frequency Inspection Mode Responsibility

Freq
1 Week R

St

Act
INF/E

IJP Code IJP Code Description

FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 FNIFRE140 Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection Electrical Firstlevel 1 Week Running Inspection

26 Week

INS/E

FNISSE420 Electrical Specific 26 Week Stop Inspection FNISSE420 Electrical Specific 26 Week Stop Inspection FNISSE430 FNISSE430 FNISSE430 FNISSE430 Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection Electrical Specific 26 Week Stop Inspection

26 Week

INS/E

Component
Lighting House keeping Guards Motors Motors Motors Motors Motors Motors VSD Drive VSD Drive VSD Drive Motors Motors VSD Drive VSD Drive VSD Drive VSD Drive

IJP Content
10.Check lighting in the area if sufficient. 20.Check General house keeping and spillages 30.Check guards integrity and equipment guards are in position 40.Check motor integrity and fixations 50.Check Cable, gland for damage. 60. Cjheck for Loose mountings and fixations 70. Check motor House keeping 80.Feel for abnormal vibrations 80.Feel for abnormal Temperature 90.Check Panel integrity and fixations 100. check panel filters if Dirty and Choked Panel filters 110. Check Airconditioning. 10.looseness / overheating / Broken connections 20.Winding failure / insulation failure / dirty windings 10.Fan bearings and fins for build ups 20.Cards damage,humidity, dust and accumulation 30.Check and measure Inverters Capacitors shorting,degradation,leakage & IGBT's Degradation 40.Check and measure DSU Capacitors shorting,degradation,leakage & IGBT's Degradation