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Different methods are used depending on the type and shape of the equipment to be purged and on the location of the purging inlets and outlets. 1. Displacement Purging This method is used for equipment with simple cross sections such as pipelines. The volume of nitrogen required corresponds to the physical volume of the pipe. In many pipelines, a rubber scraping piston, or "pig," is introduced and propelled through the pipe by the nitrogen pressure to clean the line. The nitrogen volume required to purge equipment with a simple cross section is determined using the following formula: V = VoP/14.7 = Total nitrogen volume required (scf) = Water volume of pipeline (cf) Absolute pressure of nitrogen in the pipeline during = purging (psia)
Where:
V Vo P
2. Pressurization Purging This method is used when conditions do not permit a sweeping action of nitrogen through the vessel. The vessel is repeatedly pressurized and mixed with nitrogen gas and then the mixture is exhausted. The total volume of nitrogen depends on the number of pressurizing purges required to reduce the contaminant to an acceptable level and can be determined by using this formula: V = 1.2nVoP/Pa Total nitrogen volume required (scf) Water volume of vessel or tank (cf) Absolute pressure after pressurization with nitrogen (psia) Absolute pressure after exhaust (psia) Number of purges = C log Co/(log Pa log P) Initial content of gas to be removed Final content of gas to be removed
Where:
V = Vo = P Pa n Co C = = = = =
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3. Dilution Purging This method is used for equipment cross sections such as distillation columns, kilns, reactors, etc. Nitrogen partially mixes with the gas to be purged out, and then the mixture exits through an outlet located as far as possible from the inlet. The nitrogen required to reduce a contaminate to a desired level can be found using the graph below and the total volume of nitrogen needed can be computed from the following formula: V = nVo = Total nitrogen volume required (scf) = Water volume of equipment (cf) = Number of nitrogen volumes required
Where:
V Vo n
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PURGING EFFICIENCY (C/Co) AS A FUNCTION OF NITROGEN VOLUME (TANK VOLUMES) FOR VARIOUS PURGING TECHNIQUES
Purging Technique: 1. Displacement 2. Dilution Pf = Pi = 14.7 3. Dilution Pi = 14.7; Pf = 29.4 4. Pressure Purge Pi = 19.7; Pf = 24.7 5. Pressure Purge Pi = 19.7; Pf = 34.7
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Heat MMbtu kw Heat MMbtu Rate Input Output Rate Input btu/kw btu/kw 10670 9970 9920 10370 10564 9977 9560 9273 11990 9330 9180 8795 10880 9980 10480 9890 10100 8950 8905 9270 10120 8980 10505 10670 8570 9910 9660 180.3 245.6 523.8 22800 35500 77700 7880 6755 6640 6825 6920 6550 6870 6850 8146 6637 7094 6620 7020 6440 6800 6460 6610 7010 6930 6230 6625 6890 7750 7230 6778 7024 6425 179.7 239.8 515.9 855.9 1017.9 1072.9 128.5 211.7 315.3 255.4 316.4 350.9 415.6 698.1 875.2 1148.6 1245.3 226.3 452.6 629.2 1000.4 1750.1 222.4 504.7 418.8 1180.5 1517.6
234.6 200.0 397.2 335.9 466.6 390.0 490.0 430.0 53.1 92.2 44.3 79.0
869.0 125400 1032.1 147100 1090.5 163.800 128.3 211.4 315.3 252.3 316.3 325.2 417.1 18700 30900 38700 38480 44600 53000 59200
1, 2 1, 2
143.4 119.6 100.7 84.6 1 259.9 238.0 132.9 109.5 193.2 168.8 330.7 293.9 399.8 343.8 517.2 450.0 707.8 621.7 85.0 67.0 190.0 134.0 296.8 260.0 512.3 442.9 602.9 589.1 48.9 40.8 233.0 200.0 145.0 110.0 530.0 450.0 750.0 660.0
1, 2 1 1, 2
700.1 108400 875.1 128700 1147.2 177800 1246.3 188400 227.5 455.0 32280 65310
1, 2 1, 2 2, 3 1 1 1
PG7161EC 116000
648.9 101000 1074.5 151000 1526.6 254000 112.4 508.7 417.3 28700 69800 61788
1, 2 2 2 1 2 2
Notes: This information is for preliminary estimating only. Accurate estimations require a detailed set of site conditions. Simple cycle output is at ISO conditions with no HRSG and with DLN burner technology where available. Combined cycle kw output is using most favorable steram generation conditions for equipment. ISO conditions and inlet and outlet drops of 4.0 and 10 inches respectively. Some machines can use water or steam injection for NOx control or power augmentation. Such injection may substantially alter kw output. Base steam is at GTG base rate, open cycle, open cycle, with no supplemental firing for two points only for illustration. Most any combination of pressure and temperature is available.
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Remarks: 1. 50 Hz configuration available with no appreciable change in output. 2. Can be steam or water injected for additional power output and/or NOx control. 3. 50 Hertz only. 4. Burns heavy oil fuel only.
Source:
http://www4.us.airliquide.com/cgi-bin/USBVP10/ReferenceLibrary.jsp?0&OID=-14860
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