Académique Documents
Professionnel Documents
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Index
Everything
Cover Page
Deficiencies Summary
Nozzle Schedule
Nozzle Summary
Pressure Summary
Revision History
Settings Summary
Thickness Summary
Weight Summary
Hydrostatic Test
Vacuum Summary
Cylinder #1
Top Head
Straight Flange on Top Head
Straight Flange on Bottom Head
Bottom Head
Nozzle #1 (N1)
Nozzle #2 (N2)
Nozzle #3 (N3)
Nozzle #4 (N4)
Legs
Cover Page
Cover Page
Custom Engineering
2800 McClelland Ave
Erie, PA 16510
Cover Page
Designer:
Date:
Location:
Purchaser:
Vessel Name:
George Clark
1/14/04
New Castle
Concast America, Inc.
Comp2
You can edit this page by selecting Cover Page settings... in the report menu.
Deficiencies Summary
Deficiencies Summary
Warnings Summary
Warnings for Nozzle #2 (N2)
A full penetration groove weld would qualify this nozzle as integral reinforcment likely reducing the
reinforcement required. (warning)
Warnings for Nozzle #3 (N3)
A full penetration groove weld would qualify this nozzle as integral reinforcment likely reducing the
reinforcement required. (warning)
Applicable Warnings
Nozzle #1 (N1) 1
Nozzle #2 (N2) 1
Nozzle #3 (N3) 1
Nozzle #4 (N4) 1
ASME B16.5 / 16.47 Flange Warnings
No.
Warning
For Class 150 flanges, ASME B16.5 para. 5.4.2 recommends gaskets to be in accordance with
Fig. E1, Group No. I.
Nozzle Schedule
Nozzle Schedule
Materials
Nozzle
Service
mark
Size
Nozzle
Impact Norm
N1
Nozzle
#1
1.500"
Sch 40
(Std)
SA-106
B Smls No
pipe
N2
Nozzle
#2
1.500"
Sch 40
(Std)
SA-106
B Smls No
pipe
N3
Nozzle
#3
1.500"
Sch 40
(Std)
SA-106
B Smls No
pipe
N4
Nozzle
#4
6" Sch
40 (Std)
SA-106
B Smls No
pipe
No
No
No
No
Fine
Grain
No
No
No
No
Pad
Impact Norm
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A
N/A
N/A
N/A
Fine
Grain
Flange
N/A
WN
A105
150#
N/A
WN
A105
150#
N/A
WN
A105
150#
N/A
WN
A105
150#
Nozzle Summary
Nozzle Summary
Nozzle OD
mark (in)
tn
Req tn
(in)
(in)
Reinforcement
Pad
Corr
A1? A2?
Nom t Design t User t Width tpad (in)
(in)
(in)
(in)
(in)
(in)
Shell
Aa/Ar
(%)
N1
N/A
N/A
0.0000 Exempt
N2
N/A
N/A
0.0000 Exempt
N3
N/A
N/A
0.0000 Exempt
N4
N/A
N/A
0.0000 100.0
tn:
Nozzle thickness
Req tn:
Corr:
Pressure Summary
Pressure Summary
Pressure Summary for Chamber bounded by Bottom Head and Top Head
MDMT Rating
Te
MAEP
external MDMT
( psi)
Exemption
(F)
(F)
Total
Corrosion
Allowance
(in)
P
T
MAWP
Design Design
( psi)
(F)
( psi)
MAP
( psi)
Top Head
100.0
150.0
178.28
178.28 61.33
150.0
-55.0
Note 1
0.000
No
Straight
Flange on
Top Head
100.0
150.0
177.35
177.35 33.07
150.0
-55.0
Note 2
0.000
No
Cylinder #1
100.0
150.0
146.44
146.44 33.33
150.0
-55.0
Note 3
0.000
No
Straight
Flange on
Bottom
Head
100.0
150.0
177.35
177.35 33.07
150.0
-55.0
Note 2
0.000
No
Bottom
Head
100.0
150.0
178.28
178.28 61.33
150.0
-55.0
Note 4
0.000
No
Legs
100.0
150.0
100.00
N/A
N/A
N/A
N/A
N/A
N/A
Nozzle #1
(N1)
100.0
150.0
209.14
209.14 33.33
150.0
-55.0
Note 5
0.000
No
Nozzle #2
(N2)
100.0
150.0
209.14
209.14 33.33
150.0
-55.0
Note 5
0.000
No
Nozzle #3
(N3)
100.0
150.0
209.14
209.14 33.33
150.0
-55.0
Note 5
0.000
No
Nozzle #4
(N4)
100.0
150.0
124.70
124.70 18.93
150.0
-55.0
Note 6
0.000
No
Identifier
N/A
Impact
Test
Pressure Summary
Details
1.
2.
3.
4.
5.
UCS-66(b)(1)(b)
6.
Revision History
Revision History
No. Date
Operator Notes
3/12/2004 george
New vessel created with Vessel Wizard, ASME Division 1 [Build 6229]
Settings Summary
Settings Summary
COMPRESS Build 6242
Units: English
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2001 Edition, A03 Addenda
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Yes
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1.3 times vessel MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Code Interpretations
Apply interpretation VIII-1-83-66: Yes
Apply interpretation VIII-1-86-175: Yes
Apply interpretation VIII-1-83-115: Yes
Settings Summary
Thickness Summary
Thickness Summary
Component
Identifier
Material
Top Head
0.1870*
0.1054
0.8500 Internal
0.1870
0.1368
0.8500 External
Cylinder #1
0.1875
0.1368
0.7000 External
0.1870
0.1368
0.8500 External
Bottom Head
0.1870*
0.1054
0.8500 Internal
Joint E:
Load
internal:
external:
Wind:
Seismic:
Load
Weight Summary
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component Metal
Metal
Insulation &
Piping Operating Test
Lining
New* Corroded* Supports
+ Liquid Liquid
Liquid
Top Head
90.30
Cylinder #1
260.40 260.40
90.30
0.00
0.00
0.00
0.00
285.62
0.00
0.00
0.00
0.00
1,586.39
90.30
0.00
0.00
0.00
0.00
285.62
Legs
37.36
37.36
0.00
0.00
0.00
0.00
0.00
TOTAL:
478.36 478.36
0.00
0.00
0.00
0.00
2,157.63
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Body Flanges
Nozzles &
Flanges
0.00 0.00
0.00
Cylinder #1
0.00 0.00
0.00
Rings
&
Clips
Vertical
Loads
0.00
0.00
0.00
0.00
0.00
43.00 43.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Legs
0.00 0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
0.00 0.00
43.00 43.00
0.00
0.00
0.00
0.00
0.00
Weight Summary
Vessel Capacity
Vessel Capacity** (New):
258 US gal
Vessel Capacity** (Corroded): 258 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Hydrostatic Test
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Bottom Head and Top Head based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 130.000 psi at 70.00 F (the chamber MAWP = 100.000 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier
Top Head (1)
Stress
Allowable
Local test Test liquid UG-99 UG-99
Stress
pressure static head stress pressure during test test stress
excessive?
psi
psi
psi
ratio
factor
psi
131.509
1.509
1.0000
1.30
11,274
34,200
No
1.509
1.0000
1.30
12,593
34,200
No
Cylinder #1
131.509
1.509
1.0000
1.30
12,559
34,200
No
Straight Flange on
Bottom Head
131.509
1.509
1.0000
1.30
12,593
34,200
No
Bottom Head
131.509
1.509
1.0000
1.30
11,274
34,200
No
Nozzle #1 (N1)
130.217
0.217
1.0000
1.30
17,887
47,250
No
Nozzle #2 (N2)
130.284
0.284
1.0000
1.30
17,896
47,250
No
Nozzle #3 (N3)
130.284
0.284
1.0000
1.30
17,896
47,250
No
Nozzle #4 (N4)
130.217
0.217
1.0000
1.30
27,307
47,250
No
Notes:
(1) Top Head limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399,
pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the topmost flange.
The field test condition has not been investigated for the Chamber bounded by Bottom Head and Top
Head.
The test temperature of 70.00 F is warmer than the minimum recommended temperature of -25.00 F so
the brittle fracture provision of UG-99(h) has been met.
file:///C|/Codeware/COMPRESS/Temp/CW355EC34B.html (1 of 2) [9/6/2005 2:17:27 PM]
Hydrostatic Test
Vacuum Summary
Vacuum Summary
Component
Line of Support
Elevation
Length Le
above Datum
(in)
(in)
Top Head
55.09
N/A
48.97
N/A
46.00
53.94
44.00
53.94
Cylinder #1 Top
44.00
53.94
Cylinder #1 Bottom
0.00
53.94
0.00
53.94
-2.00
53.94
N/A
Bottom Head
N/A
-11.09
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
Cylinder #1
Cylinder #1
ASME Section VIII Division 1, 2001 Edition, A03 Addenda
Component:
Cylinder
Material specification:
SA-516 70 (ASME II-D p. 14, ln. 31)
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 48.7 F, (coincident ratio = 0.5470086)
Rated MDMT is governed by UCS-66(b)(2)
UCS-66 governing thickness = 0.1875 in
Internal design pressure: P = 100 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
Static liquid head:
Pth=1.5093 psi(SG=1.0000, Hs=41.8125", Horizontal test head)
Corrosion allowance:
Inner C = 0.0000"
Radiography:
Outer C = 0.0000"
No impact test performed
Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
corr = 262.6787 lb
corr = 189.8630 gal
OD = 36.0000"
Length Lc = 44.0000"
t = 0.1875"
=
=
Cylinder #1
0.1283"
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000.0000*0.70*0.1875 / (18.0000 - 0.40*0.1875) - 0.0000
146.4435 psi
=
=
=
S*E*t/(Ro - 0.40*t)
20000.0000*0.70*0.1875 / (18.0000 - 0.40*0.1875)
146.4435 psi
Cylinder #1
= 33.3320 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.1875 / 17.9063) * (1 - 17.9063 / )
= 0.5236 %
External Pressure + Weight Check (Bergman, ASME paper 54-A-104)
Pv
= W / (2**Rm) + M / (*Rm2)
= 390.01 / (2**17.9063) + 1003.47 / (*17.90632)
= 4.4627 lb/in
= Pv / (Pe*Do)
= 4.462692 / (15.0000*36.0000)
= 0.0083
=5
= 1.23 / (L/Do)2
= 1.23 / (53.937668/36.0000)2
= 0.5479
= W / (2**Rm) + M / (*Rm2)
= 390.01 / (2**17.9063) + 0.00 / (*17.90632)
= 3.4665 lb/in
= Pv / (Pe*Do)
= 3.466493 / (15.0000*36.0000)
= 0.0064
=5
Cylinder #1
= 1.23 / (L/Do)2
= 1.23 / (53.937668/36.0000)2
= 0.5479
Condition
Pressure
P ( psi)
Allowable Stress
Before UG-23
Stress Increase
( psi)
St
Temperature Corrosion
Location
(F)
C (in)
Sc
Operating,
Hot &
100.00
Corroded
Operating,
Hot &
100.00
New
Hot Shut
Down,
Corroded
Hot Shut
Down,
New
Empty,
Corroded
Empty,
0.00
0.00
0.00
Load
Req'd
Req'd Thk
Thk
Due to
Due to
Compression
Tension
(in)
(in)
top
Weight 0.0444
0.0443
Bottom
Weight 0.0443
0.0443
top
Weight 0.0444
0.0443
Bottom
Weight 0.0443
0.0443
top
Weight 0.0002
0.0003
Bottom
Weight 0.0003
0.0003
top
Weight 0.0002
0.0003
Bottom
Weight 0.0003
0.0003
top
Weight 0.0002
0.0003
Bottom
Weight 0.0003
0.0003
top
Weight 0.0002
0.0003
0.0000
0.0000
0.0000
0.0000
0.0000
Cylinder #1
New
0.00
Vacuum
Hot Shut
Down,
Corroded,
Weight &
Eccentric
Moments
Only
-15.00
0.00
0.0000
Bottom
Weight 0.0003
0.0003
top
Weight 0.0103
0.0104
Bottom
Weight 0.0103
0.0103
top
Weight 0.0000
0.0001
Bottom
Weight 0.0000
0.0000
0.0000
0.0000
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
Cylinder #1
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
(Pressure)
= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 1003.47/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 390.01/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0002"
tt = tp + tm - tw
Cylinder #1
= 0.0443"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
2*20000.0000*1.0000*1.00*(0.1875-0.000050+(0.000173)) / (17.8125 - 0.40*(0.18750.000050+(0.000173)))
= 423.1127 psi
=
(Pressure)
= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 1003.47/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 390.01/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0002"
tt = tp + tm - tw
Cylinder #1
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
Cylinder #1
tp = 0.0000"
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
Cylinder #1
tp = P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.0000*17.8125/(2*13265.5928*1.0000 + 0.40*|15.0000|)
= -0.0101"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 1003.47/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.00/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0000"
tt
= t p + tm - t w
(bending)
= 1003.47/(*17.90632*13265.5928*1.0000)
= 0.0001"
tc = tmc + twc - tpc
Cylinder #1
(Pressure)
= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 390.01/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0002"
tt = tp + tm - tw
(Pressure)
Cylinder #1
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 390.01/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0002"
tt = tp + tm - tw
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90632*13265.5928*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
Cylinder #1
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90632*13265.5928*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90632*13265.5928*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
Cylinder #1
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90632*13265.5928*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
(Pressure)
= -15.0000*17.8125/(2*13265.5928*1.0000 + 0.40*|15.0000|)
= -0.0101"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90632*13265.5928*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 390.01/(2**17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw|
Cylinder #1
= 0.0103"
tc = tmc + twc - tpc
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.00/(2**17.9063*20000.0000*1.0000*1.00)
= 0.0000"
tt = tp + tm - tw
Top Head
Top Head
ASME Section VIII, Division 1, 2001 Edition, A03 Addenda
Component:
Material Specification:
Straight Flange governs MDMT
Ellipsoidal Head
SA-516 70 (ASME II-D p.14, ln. 31)
Inner C = 0"
Radiography:
Outer C = 0"
Seamless No RT
None UW-11(c) Type 1
Estimated weight*:
new = 90.3 lb
Capacity*:
new = 34.3 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Insulation thk*:
0"
=
=
=
=
=
=
corr = 90.3 lb
corr = 34.3 US gal
36"
0.187"
2 (new)
2 (corroded)
2"
0.187"
density: 0 lb/ft3
weight: 0 lb
Top Head
weight: 0 lb
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
K (Corroded)
K
=
=
=
(1/6)*[2 + (D / (2*h))2]
(1/6)*[2 + (35.626 / (2*8.9065))2]
1
K (New)
K
=
=
=
(1/6)*[2 + (D / (2*h))2]
(1/6)*[2 + (35.626 / (2*8.9065))2]
1
=
=
=
=
=
Top Head
178.278 psi
=
=
=
=
=
=
0.125 / (Ro/t)
0.125 / (32.0669/0.092617)
0.000361
=
=
=
B/(Ro/t)
5,193.453/(32.0669/0.092617)
15 psi
=
=
=
Top Head
=
=
=
0.125 / (Ro/t)
0.125 / (32.0669/0.187)
0.000729
=
=
=
B/(Ro/t)
10,516.76/(32.0669/0.187)
61.3292 psi
=
=
=
Inner C = 0.0000"
Radiography:
Outer C = 0.0000"
Seamless No RT
None UW-11(c) Type 1
corr = 11.9083 lb
corr = 8.6306 gal
OD = 36.0000"
Length Lc = 2.0000"
t = 0.1870"
=
=
=
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870) - 0.0000
177.3481 psi
=
=
=
S*E*t/(Ro - 0.40*t)
20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870)
177.3481 psi
= 33.0722 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.1870 / 17.9065) * (1 - 17.9065 / )
= 0.5222 %
Design thickness = 0.1368"
The governing condition is due to external pressure.
The cylinder thickness of 0.1870" is adequate.
Thickness Required Due to Pressure + External Loads
Condition
Temperature
(F)
Corrosion
C (in)
Sc
Load
Req'd
Thk
Due to
Tension
(in)
Req'd Thk
Due to
Compression
(in)
Operating,
Hot &
Corroded
100.00
0.0000
Weight 0.0635
0.0635
Operating,
Hot &
New
100.00
0.0000
Weight 0.0635
0.0635
Hot Shut
Down,
Corroded
0.00
0.0000
Weight 0.0001
0.0001
Hot Shut
Down,
New
0.00
0.0000
Weight 0.0001
0.0001
Empty,
Corroded
0.00
0.0000
Weight 0.0001
0.0001
Empty,
New
0.00
0.0000
Weight 0.0001
0.0001
Vacuum
-15.00
0.0000
Weight 0.0101
0.0101
Hot Shut
Down,
Corroded,
Weight &
Eccentric
Moments
Only
0.00
0.0000
Weight 0.0001
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
0.0001
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
(Pressure)
= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 90.30/(2**17.9065*20000.0000*1.0000*0.70)
= 0.0001"
tt = tp + tm - tw
(Pressure)
= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= 90.30/(2**17.9065*20000.0000*1.0000*0.70)
= 0.0001"
tt = tp + tm - tw
tp = 0.0000"
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
tp = 0.0000"
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
tp = P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.0000*17.8130/(2*13255.4551*1.0000 + 0.40*|15.0000|)
= -0.0101"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= 90.30/(2**17.9065*13255.4551*1.0000)
= 0.0001"
tt = |tp + tm - tw|
Inner C = 0.0000"
Radiography:
Outer C = 0.0000"
Seamless No RT
None UW-11(c) Type 1
corr = 11.9083 lb
corr = 8.6306 gal
OD = 36.0000"
Length Lc = 2.0000"
t = 0.1870"
=
=
=
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870) - 0.0000
177.3481 psi
=
=
=
S*E*t/(Ro - 0.40*t)
20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870)
177.3481 psi
= 33.0722 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.1870 / 17.9065) * (1 - 17.9065 / )
= 0.5222 %
Design thickness = 0.1368"
The governing condition is due to external pressure.
The cylinder thickness of 0.1870" is adequate.
Thickness Required Due to Pressure + External Loads
Condition
Temperature
(F)
Corrosion
C (in)
Sc
Load
Req'd
Thk
Due to
Tension
(in)
Req'd Thk
Due to
Compression
(in)
Operating,
Hot &
Corroded
100.00
0.0000
Weight 0.0636
0.0636
Operating,
Hot &
New
100.00
0.0000
Weight 0.0636
0.0636
Hot Shut
Down,
Corroded
0.00
0.0000
Weight 0.0001
0.0001
Hot Shut
Down,
New
0.00
0.0000
Weight 0.0001
0.0001
Empty,
Corroded
0.00
0.0000
Weight 0.0001
0.0001
Empty,
New
0.00
0.0000
Weight 0.0001
0.0001
Vacuum
-15.00
0.0000
Weight 0.0100
0.0100
Hot Shut
Down,
Corroded,
Weight &
Eccentric
Moments
Only
0.00
0.0000
Weight 0.0001
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
0.0001
= 0.125 / (Ro / t)
= 20000.0000 / 1.0000
= 20000.0000 psi
(Pressure)
= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
(Pressure)
= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
tp = 0.0000"
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
tp = 0.0000"
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
tp = P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.0000*17.8130/(2*13255.4551*1.0000 + 0.40*|15.0000|)
= -0.0101"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 0.00/(*17.90652*13255.4551*1.0000)
= 0.0000"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= -90.30/(2**17.9065*13255.4551*1.0000)
= -0.0001"
tt = |tp + tm - tw|
(Pressure)
tm = M/(*Rm2*St*Ks*Ec)
(bending)
= 0.00/(*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -90.30/(2**17.9065*20000.0000*1.0000*0.70)
= -0.0001"
tt = tp + tm - tw
Bottom Head
Bottom Head
ASME Section VIII, Division 1, 2001 Edition, A03 Addenda
Component:
Material Specification:
Straight Flange governs MDMT
Ellipsoidal Head
SA-516 70 (ASME II-D p.14, ln. 31)
Inner C = 0"
Radiography:
Outer C = 0"
Seamless No RT
None UW-11(c) Type 1
Estimated weight*:
new = 90.3 lb
Capacity*:
new = 34.3 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Insulation thk*:
0"
=
=
=
=
=
=
corr = 90.3 lb
corr = 34.3 US gal
36"
0.187"
2 (new)
2 (corroded)
2"
0.187"
density: 0 lb/ft3
weight: 0 lb
Bottom Head
weight: 0 lb
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
K (Corroded)
K
=
=
=
(1/6)*[2 + (D / (2*h))2]
(1/6)*[2 + (35.626 / (2*8.9065))2]
1
K (New)
K
=
=
=
(1/6)*[2 + (D / (2*h))2]
(1/6)*[2 + (35.626 / (2*8.9065))2]
1
=
=
=
=
=
Bottom Head
178.278 psi
=
=
=
=
=
=
0.125 / (Ro/t)
0.125 / (32.0669/0.092617)
0.000361
=
=
=
B/(Ro/t)
5,193.453/(32.0669/0.092617)
15 psi
=
=
=
Bottom Head
=
=
=
0.125 / (Ro/t)
0.125 / (32.0669/0.187)
0.000729
=
=
=
B/(Ro/t)
10,516.76/(32.0669/0.187)
61.3292 psi
=
=
=
Nozzle #1 (N1)
Nozzle #1 (N1)
tw(lower) = 0.1250 in
Leg41 = 0.1870 in
Located on:
Cylinder #1
Liquid static head included:
0
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 15)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
1.500" Sch 40 (Std)
Flange description:
1.5 inch 150# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55.00
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
272.50
psi @ 150.00F
ASME B16.5 flange rating MAP:
285.00
psi @ 70.00F
ASME B16.5 flange hydro test:
450.00
psi @ 70.00F
Nozzle orientation:
0
Nozzle #1 (N1)
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #1 (N1)
= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
Required thickness tr from UG-37(a)
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in
This opening does not require reinforcement per UG-36(c)(3)(a)
Nozzle #1 (N1)
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.1450 in
t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1015 in
t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
The weld size t1 is satisfactory.
t2(actual) = 0.125 in
The weld size t2 is satisfactory.
t1 + t2 = 0.2559 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
Nozzle #1 (N1)
A
required
A
available
A1
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #1 (N1)
Nozzle #1 (N1)
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
tmin
0.1269
Nozzle #1 (N1)
0.1250
tr1 = 0.0114 in
tr2 = 0.0300 in
tr3 = 0.0625 in
tr6 = 0.0625 in
Nozzle #1 (N1)
Nozzle #2 (N2)
Nozzle #2 (N2)
tw(lower) = 0.1250 in
Leg41 = 0.1870 in
Located on:
Cylinder #1
Liquid static head included:
0
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 15)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
1.500" Sch 40 (Std)
Flange description:
1.5 inch 150# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55.00
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
272.50
psi @ 150.00F
ASME B16.5 flange rating MAP:
285.00
psi @ 70.00F
ASME B16.5 flange hydro test:
450.00
psi @ 70.00F
Nozzle orientation:
0
Nozzle #2 (N2)
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #2 (N2)
Nozzle #2 (N2)
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.1450 in
t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1015 in
t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
The weld size t1 is satisfactory.
t2(actual) = 0.125 in
The weld size t2 is satisfactory.
t1 + t2 = 0.2559 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
Nozzle #2 (N2)
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #2 (N2)
Nozzle #2 (N2)
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
A
available
A2
A3
A5
A
welds
treq
tmin
0.1269
Nozzle #2 (N2)
Weld description
0.1015
0.1309
0.1250
tr1 = 0.0140 in
tr2 = 0.0300 in
tr3 = 0.0625 in
Nozzle #2 (N2)
tr6 = 0.0625 in
Nozzle #3 (N3)
Nozzle #3 (N3)
tw(lower) = 0.1250 in
Leg41 = 0.1870 in
Located on:
Cylinder #1
Liquid static head included:
0
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 15)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
1.500" Sch 40 (Std)
Flange description:
1.5 inch 150# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55.00
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
272.50
psi @ 150.00F
ASME B16.5 flange rating MAP:
285.00
psi @ 70.00F
ASME B16.5 flange hydro test:
450.00
psi @ 70.00F
Nozzle orientation:
0
Nozzle #3 (N3)
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #3 (N3)
Nozzle #3 (N3)
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.1450 in
t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1015 in
t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
The weld size t1 is satisfactory.
t2(actual) = 0.125 in
The weld size t2 is satisfactory.
t1 + t2 = 0.2559 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
Nozzle #3 (N3)
A
available
A2
A3
A5
A
welds
treq
0.1015
0.1309
0.1250
tmin
0.1269
Nozzle #3 (N3)
Nozzle #3 (N3)
tr2 = 0.1874 in
tr3 = 0.0625 in
tr6 = 0.1269 in
A
available
A2
A3
A5
A
welds
treq
tmin
0.1269
Nozzle #3 (N3)
Weld description
0.1015
0.1309
0.1250
tr1 = 0.0140 in
tr2 = 0.0300 in
tr3 = 0.0625 in
Nozzle #3 (N3)
tr6 = 0.0625 in
Nozzle #4 (N4)
Nozzle #4 (N4)
tw(lower) = 0.1313 in
Leg41 = 0.1875 in
Located on:
Cylinder #1
Liquid static head included:
0
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 15)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
6" Sch 40 (Std)
Flange description:
6 inch 150# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55.00
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
272.50
psi @ 150.00F
ASME B16.5 flange rating MAP:
285.00
psi @ 70.00F
ASME B16.5 flange hydro test:
450.00
psi @ 70.00F
Nozzle orientation:
0
Nozzle #4 (N4)
0.6881
0.6888
A2
0.4521 0.2066 --
--
treq
tmin
0.0301 0.1119
0.2450
0.1312
0.1312
0.1313
d = 6.0650 in
Nozzle #4 (N4)
Nozzle #4 (N4)
= 5*(tn - trn)*fr2*tn
= 5*(0.28 - 0.0222)*0.855*0.28
= 0.3086 in2
A41 = Leg2*fr2
= 0.18752*0.855 =0.0301 in2
Area = A1 + A2 + A41
= 0.4521 + 0.2066 + 0.0301
= 0.6888 in2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.1875 in
t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1312 in
t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
The weld size t1 is satisfactory.
t2(actual) = 0.1312 in
The weld size t2 is satisfactory.
t1 + t2 = 0.26245 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr2 = 0.1119 in
tr3 = 0.0625 in
tr6 = 0.1119 in
Nozzle #4 (N4)
Nozzle #4 (N4)
0.6881
0.6888
A2
0.4521 0.2066 --
treq
tmin
0.0301 0.1119
--
0.2450
0.1312
0.1312
0.1313
Nozzle #4 (N4)
tr = P*Ro/(S*E + 0.4*P)
= 124.6986*18/(20,000.00*1 + 0.4*124.6986)
= 0.1120 in
Area required per UG-37(c)
Allowable stresses: Sn = 17,100.00, Sv = 20,000.00 psi
fr1 = lesser of 1 or Sn/Sv = 0.855
fr2 = lesser of 1 or Sn/Sv = 0.855
A = d*tr*F + 2*tn*tr*F*(1 - fr1)
= 6.065*0.11195*1 + 2*0.28*0.11195*1*(1 - 0.855)
= 0.6881 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.4521 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= 6.065*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.4521 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.0645 in2
A2 = smaller of the following= 0.2066 in2
= 5*(tn - trn)*fr2*t
= 5*(0.28 - 0.0222)*0.855*0.1875
= 0.2066 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.28 - 0.0222)*0.855*0.28
= 0.3086 in2
A41 = Leg2*fr2
= 0.18752*0.855 =0.0301 in2
Area = A1 + A2 + A41
file:///C|/Codeware/COMPRESS/Temp/CW4511FE20.html (7 of 12) [9/6/2005 2:17:33 PM]
Nozzle #4 (N4)
tr2 = 0.1119 in
tr3 = 0.0625 in
tr6 = 0.1119 in
Nozzle #4 (N4)
0.4608
0.4609
A2
0.2247 0.2061 --
--
treq
0.0301 0.0625
tmin
0.2450
Nozzle #4 (N4)
0.1312
0.1312
0.1313
Nozzle #4 (N4)
Nozzle #4 (N4)
tr1 = 0.0229 in
tr2 = 0.0170 in
tr3 = 0.0625 in
tr6 = 0.0625 in
Legs
Legs
Leg material:
Leg description:
Number of legs:
N= 4
Overall length:
31.0000
Base to girth seam length:
23.0000
Bolt circle:
42.0000
Anchor bolt size:
0.75
Anchor bolt material:
Anchor bolts/leg:
1
Sb = 20,000
Anchor bolt allowable stress:
Anchor bolt corrosion allowance:
0.0000
Anchor bolt hole clearance:
0.3750
Base plate width:
6.0000
Base plate length:
6.0000
Base plate thickness:
0.5000
Base plate allowable stress:
36,000
Foundation allowable bearing stress:
750
Effective length coefficient:
K = 1.2
Cm = 0.85
Coefficient:
Fy = 36,000
Leg yield stress:
Leg Mat'l
2x2x1/8 Equal Angle (Leg in)
in
in
in
inch series 8 threaded
Bolt Material
psi
in
in
in
in
in (0.0463 in required)
psi
psi
psi
E = 29,600,000 psi
in (0.0009 in required)
0.2500
No
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
Loading
Axial
Shear Axial Bending Bending
Force
Ratio Ratio
Leg
fbx
fby
end load resisted fa
attack
H1-1 H1-2
position
lbf
lbf
angle
psi
psi
psi
Governing
Condition
Weight
operating
corroded
102.5
0.0
212
551
0.0375 0.0388
90
130.3
0.0
269
701
0.0478 0.0493
180
158.2
0.0
327
851
0.0582 0.0599
Moment =
Legs
83.6 lb-ft
270
130.3
0.0
269
701
0.0478 0.0493
Axial
Shear Axial Bending Bending
Force
Ratio Ratio
Leg
fbx
fby
end load resisted fa
Loading attack
H1-1 H1-2
position
lbf
lbf
angle
psi
psi
psi
Weight
empty
corroded
102.5
0.0
212
551
0.0375 0.0388
90
130.3
0.0
269
701
0.0478 0.0493
180
158.2
0.0
327
851
0.0582 0.0599
270
130.3
0.0
269
701
0.0478 0.0493
Moment =
83.6 lb-ft
Axial
Shear Axial Bending Bending
Force
Ratio Ratio
Leg
fbx
fby
end load resisted fa
Loading attack
H1-1 H1-2
position
lbf
lbf
angle
psi
psi
psi
Weight
vacuum
corroded
102.5
0.0
212
551
0.0375 0.0388
90
130.3
0.0
269
701
0.0478 0.0493
180
158.2
0.0
327
851
0.0582 0.0599
270
130.3
0.0
269
701
0.0478 0.0493
Moment =
83.6 lb-ft
Legs
Legs
Legs
Legs
Legs
tb = Sqr(0.5*P/Sb)
= Sqr(0.5*154.232/36,000.00)
= 0.0463 in
tb = 0.5*(N - d)*Sqr(3*fp/Sb)
= 0.5*(6 - 2)*Sqr(3*4.284222/36,000.00)
= 0.0378 in
The base plate thickness is adequate.
Circumferential shear:
Longitudinal moment:
Longitudinal shear:
Torsion moment:
Internal pressure:
Mean shell radius:
Local shell thickness:
Shell yield stress:
lbf
lbf-in
Vc = 0.00
ML = 101.57
lbf
VL = 158.21
Mt = 0.00
lbf
lbf-in
lbf-in
P = 100.000 psi
Rm = 17.9063 in
t = 0.1875 in
Sy = 35,700.00 psi
Maximum stresses due to the applied loads at the leg edge (includes pressure)
Rm/t =95.5
C1 = 1.4142, C2 = 5.6568 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t = 9,500.00 psi
Local longitudinal pressure stress = P*Ri/2t = 4,750.00 psi
Maximum combined stress (PL+Pb+Q) = 9,648.00 psi
file:///C|/Codeware/COMPRESS/Temp/CW4BACD99F.html (7 of 9) [9/6/2005 2:17:34 PM]
Legs
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
4.0903
0.2338
4C*
11.0431
0.1895
1C
0.0674
0.1390
2C-1
0.0360
0.1390
3A*
3.8081
0.1254
1A
0.0703
0.1463
3B*
7.3137
0.1990
-32
-32
32
32
1B-1
0.0194
0.1621
-116
116
116
-116
Pressure stress*
Primary membrane circumferential stress* 9,468 9,468 9,532 9,532 9,500 9,500 9,500 9,500
3C*
5.6148
0.1895
4C*
9.6078
0.2338
1C-1
0.0432
0.1974
2C
0.0342
0.1974
4A*
7.0586
0.1254
2A
0.0281
0.1837
4B*
3.4274
0.1990
-30
-30
30
30
2B-1
0.0177
0.2242
-76
76
76
-76
Pressure stress*
Legs
Shear from Mt
-37
-37
37
37
-37
-37
37
37