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PVP2009-77782
- modeling and interpretation of spring hanger loads For the subsequent discussion the following terms are
within calculation of sustained stresses. defined:
Being differently realized in the commercially available Design Load (RH) is a target hanger load that should
programs for piping flexibility analysis these effects are balance weight of the piping. Design load is calculated as
significant for flexible hot pipes and could introduce a big reaction of the vertical rigid restraint installed in the location of
scattering of results. the designed spring hanger. For this case it is assumed that
piping is subjected to sustained loads only (weight of insulated
pipe with medium content). Sometimes Design Load is also
NOMENCLATURE referred to as Hot Load due to the fact that for most cases a
weight balance should be achieved in the operational (hot) state.
RH = design (hot) load
RC = cold load
R0 = theoretical cold load
Design of spring hanger supports is a routine procedure Calculate "restrained" weight load case to define spring
that each piping analyst performs many times during his hangers design loads:
engineering career. However, in spite of apparent simplicity of 1
this process there are significant peculiarities that should be ( K + k R ) ⋅ u = W ; RH = k R u
addressed in piping flexibility and stress analysis.
One of the most significant factors influenced on the Define Hanger's Travel:
overall results of spring hanger design is criterion for load
variation. There are well-known requirements for limitation of 2
K ⋅ u0 = P + W + T + RH ; u0 → travel
spring variability values: according to western engineering
practice load variation for variable spring hangers should not
exceed 25% threshold [1]; otherwise constant load hangers
should be installed instead. In Russia, where Constant Load
Hangers practically are not used, this value is extended up to
3 Calculate R0 and select spring:
the level of 35% [2].
Figure 2
Iterative algorithm for spring hanger design
This algorithm performs first two load cases for cold (LC1) - Hot support configuration algorithm. As can be seen
and hot (LC2) loads. Then, additional "free thermal case" is from the results, the application of this algorithm leads to
executed (LC3). This load case assumes weightless piping. a substantial overestimation of stress values. The main
Sustained stresses (LC4) are calculated as difference between reason for this is that the free thermal load case is
LC2 and LC3. And simultaneously expansion stresses (LC5) are performed for a weightless piping and secondary friction
calculated as difference between hot and cold loads. forces are transferred to the primary sustained loads,
which is contrary to the nature of these loads. The
Modified Hot support configuration algorithm appearance of this discrepancy can be seen in the
horizontal section of the piping (nodes 195 - 225):
LC1: ( K + k S ) ⋅ u = P + W + T + R0 OPER HOT sustained stresses exceed the allowable values, although
the weight of this part is well balanced and there is no
RH = R0 − k S u save status one-way such problems should arise in principle.
Actual Spring Hot Load supports
- Modified Hot support configuration algorithm. It seems
LC2: K ⋅ u = P + W + RH SUST HOT that this approach is more robust to handle above effects:
(no friction & no lift-off supports) algorithm provides appropriate treatment of spring
hanger loads and accounting of nonlinearities is more
LC3: ( K + kS ) ⋅ u = W + R0 OPER COLD consistent.
LC4 = LC3 – LC1 EXP
- In case of linear systems both Hot and Modified Hot
This algorithm is used in Russia for the design of power algorithms lead to identical results.
piping since middle seventies [3]. Analysis starts from the hot
REFERENCES
Table 1
Example 1. Selection of springs according to one step algorithm (floating design).
Support Spring Rate, Rmin Rmax RH RC R0 var (RC) var (R0)
Designation
№ N/mm kN %
01 4/1 133.4 3.33 10 9.52 9.41 9.56 1 0
02 5/2 133.4 6.66 20 12.99 13.92 14.95 7 15
03 4/3 33.3 3.33 10 7.16 7.99 8.52 12 19
04 5/3 66.7 6.66 20 16.26 18.55 19.79 14 22
05 5/1 266.8 6.66 20 17.21 13.60 19.09 21 11
06 4/3 33.3 3.33 10 5.32 5.55 6.45 4 21
07 5/5 33.3 6.66 20 12.25 13.57 14.81 11 21
08 5/5 33.3 6.66 20 9.38 11.98 13.52 28 44 variation !
09 5/5 33.3 6.66 20 13.93 16.02 17.65 15 27 variation !
10 5/4 44.5 6.66 20 12.63 13.06 15.22 3 20
11 5/3 66.7 6.66 20 10.68 8.81 12.05 18 13
12 5/2 133.4 6.66 20 9.40 6.05 11.27 36 20 Rc < Rmin !
13 5/3 66.7 6.66 20 11.65 12.32 14.10 6 21
14 5/5 33.3 6.66 20 9.98 11.84 12.26 19 23
15 5/4 44.5 6.66 20 12.85 15.03 15.35 17 19
16 5/1 266.8 6.66 20 14.36 13.06 14.98 9 4
17 5/1 266.8 6.66 20 16.50 15.31 15.79 7 4
Table 2
Example 1. Selection of springs according to iterative algorithm (floating design).
Support Spring Rate, Rmin Rmax RH RC R0 var (RC) var (R0)
Designation
№ N/mm kN %
01 4/1 133.4 3.33 10 9.52 9.38 9.56 2 0
02 5/1 266.8 6.66 20 12.99 13.92 16.90 7 30
03 4/2 66.7 3.33 10 7.16 8.21 9.87 15 38
04 5/2 133.4 6.66 20 16.26 19.18 23.31 18 43
05 5/2 133.4 6.66 20 17.21 13.68 18.15 21 5
06 4/1 133.4 3.33 10 5.32 4.61 9.86 13 85
07 5/3 66.7 6.66 20 12.25 14.05 17.37 15 42
08 5/5 33.3 6.66 20 9.38 11.52 13.52 23 44
09 5/3 66.7 6.66 20 13.93 17.15 21.36 23 53
10 5/1 266.8 6.66 20 12.63 11.32 28.13 10 123
11 5/4 44.5 6.66 20 10.68 8.79 11.59 18 9
12 4/3 33.3 3.33 10 9.40 8.11 9.87 14 5
13 5/1 266.8 6.66 20 11.65 11.68 21.46 0 84
14 5/4 44.5 6.66 20 9.98 12.26 13.02 23 30
15 5/3 66.7 6.66 20 12.85 15.95 16.60 24 29
16 5/1 266.8 6.66 20 14.36 12.38 14.98 14 4
17 5/1 266.8 6.66 20 16.50 15.13 15.79 8 4
Table 4
Example 2. Selection of springs according to iterative algorithm (rigid design).
Support Spring Rate, Rmin Rmax RH RC R0 var (RC) var (R0)
Designation
№ N/mm kN %
01 4/1 133.4 3.33 10 9.52 9.37 9.43 2 1
02 5/1 266.8 6.66 20 13.01 13.81 14.23 6 9
03 4/2 66.7 3.33 10 7.09 8.04 8.09 13 14
04 5/2 133.4 6.66 20 16.48 19.12 18.91 16 15
05 5/2 133.4 6.66 20 17.09 13.20 12.90 23 24
06 Excluded
07 Rod Hanger
08 5/3 66.7 6.66 20 13.43 16.33 16.43 22 22
09 5/3 66.7 6.66 20 16.00 18.98 18.98 19 19
10 Rod Hanger
11 5/3 66.7 6.66 20 15.00 11.92 11.92 21 21
12 4/3 33.3 3.33 10 9.56 8.21 8.19 14 14
13 Rod Hanger
14 5/4 44.5 6.66 20 10.07 12.38 12.48 23 24
15 5/3 66.7 6.66 20 12.80 15.93 16.12 24 26
16 5/1 266.8 6.66 20 14.35 12.47 13.22 13 8
17 5/1 266.8 6.66 20 16.52 15.18 15.38 8 7
Figure 5
Example 3. Influence of Friction
Figure 6
Example 4. Influence of Swing
70
Cold Hot Modified Hot
60
Sustained Stresses, MPa
allowable stresses
50
40
30
20
10
0
105 115 125 135 145 155 165 175 185 195 205 215 225
Nodes
Figure 7
Distribution of sustained stresses along pipe (Example 3)
90
80
Cold Hot Modified Hot
70
Creep Range Stresses, MPa
60
allowable stresses
50
40
30
20
10
0
105 115 125 135 145 155 165 175 185 195 205 215 225
Nodes
Figure 8
Distribution of creep range stresses along pipe (Example 3)