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PIPING STANDARDS
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PART II
CONTENT
ABBREVIATIONS USED DRAWINGS ON EXAMPLE DRAWINGS LINES ANDCHECK GUIDE LISTS FORDRAWINGS PIPING DETAIL STANDARD SHORT CUTPROCESS EQUIPMENT DENOTATIONS SHORT CUTMEDIA DENOTAIONS STANDARD ECSDRAWING TITLEBLOCKS LINELIST STANDARD SYMBOLS BE USEDON DRAWINGS TO
8CS.02.007
PIPING.STD 07.I
PIPING DEPARTMEI\T
LIST
REV
DATE
SIGN
REV
DATE
SIGN
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8CS.02.007
DESCRIPTION
PIPING.STD 07.2
ABBREVIATION BOE BLE BOE BC BF BOB BOP BOS BR BW
A
Absolute AmericanNationalStandards Institute AmericanPetroleum Institute AmericanSocietyfor TestingandMaterials ABS ANSI API ASTM
Beveled Both Ends(pipenipple) Beveled LargeEnd (iribenibtei ' peyeledOnEnd 1pp nippfel Bolt Circle BottomFlat Bottom of BasePlate Bottomof Pipe Bottomof Stel Branch Butt Welded
CS C CL CM CONC CONN
E
Eccentric Elbolets Elbow Electric Fusion Welded Electric Resistance Welded Elevation
F
Female/ Force Fibre ReinforcedPipe Field Weld Flange Flansed
FIat ace
G
Galvanized Grade
H
Hexasonal Honzntal Hour
I
Inside Diameter Inside Screw (valve) Inside Screw & Yoke (valve) lnsulation Isometric drawing kon Pipe Size
J
Jacketed
JAC
Kilogram
KG
Lap Joint (pipenipple) I-atrolet Lrquto Long Radius NationalPipe uead (tapered thread) Net PositivSuctionFlead Nippolet(pipenipple) Non RisingStem(valve) (valve) NormallyClosed ' Normally Open(vve) North Not Applicable
Machured MACH Male M MalleableIron MI Manufacturer MFR MFR's Standardization SocietvSTD Practice MSS SP Material MAT Maximum MAX Meqa m Meler mtr Millimeter mm Minimum MIN Minute min Motor ControlCenter MTC
l1
8CS.02.007
DESCRIPTION
PIPING.STD 07.3
ABBREVI,AON PDS P&ID PBE PE PLE POE PSE PLT PSI PSIA PSIG
OD OS OS&Y OL
Piping Detail Standard Diagram Piping & lnstrument PlinEottrEnds(pipenifple) PlainEnd (pipenipple) PlainLargeEnd(pipenipple) Plain OneEnd (pipe nipple) Plain SmallEnd (pipenipple) Plate Poundsper SquareInch Poundsper SquareInch Absolute Poundsper Square Inch Gauge
R
Raced Face Random Length Reducing Reinforced Ring Tlpe Joint (flange) Rising Stem (valve)
S
SamplePoint Scheule (pipe wall thickness) Screwed Seamless Short Radius (elbow) Slip On (flange) Socket Welding (fittings) Sockolet South Stainless Steel Standard Steam Swage (reducing pipe nipple)
Ternperature Thickness Both Ends(pipe nipple) Threaded Threaded Lnge End (pipe nipple) OneEnd (pipe nipple) Threaded Threaded SmallEnd (pipe nipple) Threadolet Top Flat (eccentric reduceror swage) 'Iop Of Concrete Top Of Steel Tracing Tubular ExchanserManufacturers Association " Tack Welded Typical
TEMP THK TBO TLE TOE TSE TLET TF TOC TOS TR TEMA T\ i TYP
UndersiteConcrete UndersiteSteel
Vertical
VERT
w Thickness Wall
Water Weld WeldingNeck (flange) Weldolet Vest WorkrngPoint (elevationof slopedline)
)o(s
XS
WP
l2
ECSENGINEERINGB.V.
ECS.02.0lg
PIPING.STD 19.I
PAGE 01 02 03 04 05 06 07 08 09 l0 11 12 13 14 15 16 17 18 19 20 21
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8CS.02.011
PIPING.STD I,I.1
CHAPTBR
DESCRIPTION
Front page
PAGE I
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1 )
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3- 5 -10 It-t2 13 I4 t5
Piping PlanDrawings
Isometric Drawings
4 :) 6 7 9 10 11 t2 13
SIGN
REV
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22
ECS.02.0l I
PIPING.STD II.2
I.2 PREPARING A KEY PLAIT Plot Plan drawingsfor thosearea'swithout Divide the Site Plan into area'sin a logical way to produceseperate splitting up under 1-1 mentioned area'sor units with the NUMtsERING SYSTEM PROCEDURE Numberthe thus createdarea'sin accordance A small reproductionof this key plan needsto be put on the right top of the Plot Plan drawingswith the considered areashaded
21
8CS.02.011
PIPING.STD I1.3
the A.erthe Site Plan hasbeenapproved, Plot Planscanbe madewith the Site Plan as startingpoint. Trv to eet data sheetsof all main equipmentas mentionedon the ProcessFlow Diaeramsor Pioine and InJtrumntDiagrams. somedatasheeits not yet available,try to get the overalldimenionsfrom the poject If re management. quay'sif presentandboundaries roads,rail roadsif present, indicatedon thern. Make Plot Planswith access outlinesmarkedwith the equipment identificationnumber(seeECS Make scaledcardboardcopiesof equipment 02. 0 0 9 ). considering authorotyregulationsand ownersprescriptions Make a numberof viable equipmentaangements, piecesof equipment makecopiesof the arangements. the concerning savedistances between several the and Use pgIEIg&h2:LL mentionedcard boardcopiesfor this exercise.Seefor recommended clearances groupsimilar piecesof Equipment : If possible, because piles necessary grouped for Lessfoundation Equipmenton onefoundation. platformfor grouped Using onelargemaintenance operating and Equipmant possible. if Usineonesupportconstnrction a srouDof Equipment. for Usin! lessspae to the simrlarfo-rms'and due minienance operatingrequirements. and media because the requiredbund wall. of If possiblegroupEquipmentcontaininghazardous material betweenEquipmentstay as short as possible. Make sure that large diameterpipe lines of expensive This is also requiredfor pipe lines for which the pressure drop may not extenda certainamotrntdne to process conditions. of haveto be givenaswell asthe locationof major steel On the Plot Plansthe coordinates equipment centerlines structures pipe bridges. and The outlines of buildings and other main architecturalitems haveto be shownwith their coordinates. and of foundations haveto be shownon scaleif possibleand the dimensions locations the Outlines of equipment pumpfoundations haveto be given. The coordinatesof the pump location have to be given by meansof the shaft centerlineand either of the centerlineof the pump discharge of the faceof the pump foundation. or
2.'-'
RECOI{\ffiNDED CLEA
CE
Unit and : Boiler Room or Generator BetweenProcess Main PumpHouse WareHouse GasHolder OpenOil Reservoir Covered Seperator Oil Flare Stack Betweenthe centerlinesqf : 15 - 40 CoolineTowers 3 - 3.5 Columis with Reboilers 2 two Reboilers Between Vessels 1.5 HorizontalPressure Vessels 2 - 3 VerticalPressure
mtr timesthe diameterof the Columns times the diameterof the Reboilers times the outsidediameterof the Vessel(min. 1.5mtr for largeVessel) times the outsidediameter.
22
ECS.02.011
PIPING.STD II.4
HorizontalFurnaces 1.25- 1.5timesthe average Furnace width (min. 3 mtr between outside) Vertical Furnaces 2 times the averae diameterof the'Furnaces. HorizontalHeatExchangers - 3 2 timesthe avera[ediameterof the HeatExchangers (min. 750 mm.) ' Vertical HeatExchangeis 2.5 - 3 times the averalediameterof the HeatExchanlers -3 HorizontalPumps (min. 900 mm) 1.5 times the CL tdCL distance Vertical Pumps^ 2 -2.5 mtr Reciprocating Compressors1.5 times the total width of the Compressors a minimumof 2.5 mtr u"ith Remarks:
Take care of space for removal of a pipe bundle of Furnaces and Heat Exchangers Min. means the minimum clearancsbtween pieces of Equipment
Units Process CoolinsTowers " Flares Furnaces Car LoadineStations RailwavLodineStations Buildines Installaton Boundary Bund Wall Other Storage Tank Main Roads Secondary Roads kr Buildings In Stnrctures ln Process Area's
40 mtr 30 mtr 60 mtr 60 mtr l0 mtr 15mtr 30 mtr 60 mtr 3 mtr or .33timesthe lareest TankO.D. .5 timesthe lar[estTankO.D. 5 mtr 3.5mtr 2.2 mtr 2.2 mtr 2.5 mtr (ground level)
At one sideof a row of Reciprocating Compressors1.5timesthe width of the Compressors At the backof the Reciprocating Compressors2.5 mtr Pressurized Between ElectricalDistribution Stations, Transformer Stations andProcess etc. Equipment 15 mtr Atmospheric Between ElectricalDistribution Stations, Transformer Stations and Process etc. Equipment 30 mtr Betweena ControlRoomandanyUnit Structure 12 - 15 mtr PresstreVessels Between containing LPG and anyotherpieceof Equipment 20 mtr Between Furnaces otherEquipment 15 - 20 mtr and BetweenPipe RacksandBuildings 2 - 3 mtr 2.2 PREPARING A KEY PLAIV Divide the Plot Plan into area'sin a logical way to produceseperate Piping Plan drawingsfor thosearea'swithout splitting up piecesof Equipmentandto produce-seperat PipngPlansfor the pipe bdges.
Number the thus created area's in accordancewith the NUMBERING SYSTEM PROCEDURE A sm.all qeprodqcti.on of this key plan needs to be put on the right top of the Piputg Plan drawings with the considered rea shaded
23
CTTECKLIST FOR PLOT PLA}I Is North orientationgivenfor the true North as well as for the plant North on all the Plot Plan. Flow Diagramor iping and lnstrumentDiagramslocatedon the Plot Are all piecesof Eq[ipment as per Process Plan. piecesof Equipment accordance in Are the distances between aswell as the locationof - the several with : Authoroty regulations Aif regulations BOwnerprescriptions not ovemrledby authoroty if CRecommended minimum distances not ovemrledby ownersprescriptions guaranteed. for of Is accessability maintenance the piecesof Equipment routesguaranteed. Are emergency escape Is thereenoughspace reservd future extensions. for or Is all main stiuctural steelfor as far as known rndicatedand locatedby drmensions coordinates. itemsindicatedand located dimensions coordinates. by r Are all main architectural
23
ECS ENGINEERINGB.V.
ECS.O2.O11
PIPING.STD I1.5
2.4 MAKING A PLOT PLAN TRANSPOSITION If the Plot Plansare finishedonecanmakepreliminaryPiping Planswith the useof a copyof the Plot Plans. the lines and major utililv lines from the Process Flow Diagramsto the This is doneby transpositioning process of mentioned copyof the Plot Plans.Give diameter, media,valve locationsand estimated elevations the lines and bundlelinesibossible. approvalis requiredwith a red marker. Mark up all lins for which authoroty Mark locationswere additional structural steelis required for supportingpurposes.
24
ECS ENGINEERINGB.V.
3 PIPING PLAN
ECS.O2.OII
PIPING.STI)
[1.6
3.1 PLAIT VTEWS Draw plan views for eachsectionof the Plot Plan andfor eachlevel of a (large)building or structure Plan views of levelsof buildingsor structures haveto showthe piping lay out betweenthe considered floor and the next floor viewedfrom abov.
3.2 SECTIONS AI\ID DETAILS drawings(sectionviews) shall be handledandnumbered a normalPiping Plan (see as Qqrytptetp-gleyatioqpiping ECSI2.0l9 sheet 12). Draw sectionsand/ordetailsof pipile plgns(parts)if it is not possibleto put all the requiredinformationon the plan drawingand a noteon the plan drawingdoesnot convene. Denotesections a PipingPlan with lettershke Seclipg-A and detailsby a numberlike Detail l. on For standard details one can refer to the appropriatedetail numbers and letter(s) from the PIPING DETAIL STANDARDlike PDS.07.BA.3 ECS.02. 005 pageg see One shall allwaystry to put the section(s) detail(s)on the appropriate or PipingPlan.If this is not possible one dravringfor section(s) deii1s;. Never^put section(s) and the and/ordetail(s)o'ronePiping llall makea.seprat " Planon another PipingPlan.
3.3 GUIDE LINBS TO PREPARE DRAWINGS (Remark: References madeto PDSnrs which canbe foundin document are ECS.02. 006)
3:3:1--CENERAL
All.piping of RotatingFluinmelt, Boilers andFurnaces exceptfor feedinganddischarge lines witl be engineered designed supplied and bl'manufacturer supplier a packaed or as unit. Be a-ware the fossibility -of freezingor solidifyingof media at decreasing of temperature and/orpressure and of -of freezingdue to eipanding mediaattmospheri piessure temperaturel and Branc connectins coneying gas or vapour shafi be connected top of the headerand branchcormections n conveyins liquid shallbe ccinnected thebottom of the header. to Consiilerlntrbduction block valvesfor removaland/orisolationof Equipment. of Determine the exactlocationof floor an<lwall penetrations a.s.a.pand snddocuments with exact coordinates, elevation,type of penetration floor or wall and mimmum requiredopeningdiameterconsidering i.e. insulation, tracingand/orstrppbrting document to control(seeECS.02.002 informtionIorm). fof lntroduce removablePipe Spoolswhere ever Equipment(parts) may have to be removedfor maintenance or replacement purposes. Referto Piping Detail Standards when everpossible. Steam,water or air cornections Process piping and -Equipmort(PDS 12) shall consistof a block valve,a 3/4" to bleeder,a checkvalveanda blind plate. Take carethat PlantAir, PurgingSteam,CoolingWaterandFire FightingWateris still availableafter emergency shut down.
3.3-2 ROT]NIG OF PIPELhIES any Allways preventobstructing passage pipe lines or piping items. by Do not routepipe lines underfoundations, roadsor largeequipment. If possibleroirtpipe hnesto outside.locted or equipmeit or strage- loadingfacilities on sleepers thereare no if shortterm future extensions expected. ln generaltake.careof goodacessability valves,instruments of and other items for which thrs is necessary for purposes. operatlon malntenance or discharge lines from reciprocating compressors (for instance sleepers) facilitate Try to keep suction.and low on to appropnatesupportmg.
25
ECS.02.011
PIPING.STD II.7
When changing direction of a pipe line in the horizontal plane, allways change the elevation as well, unless this is completely irnlgi cal .
3-3-3 BIIRRYING PPE LN{ES If possiblethen bury drain lines, water supplylines and gassupplylines belowthe frost level thuspreventing the neessaty tracing' of them. Neverbury steamlines,if installationbelow groundfloor is requiredthenput theselines in trenches.
3-34 VE].N TG. DRAtrVSTG AND SAffLIb'G or 4voidpockets in lines with no drain pointswhich haveto be drainedin Equipment otherlines. Consider necessa8 pump-out of connction Equipment. on Doubleblock andbleeil valvesshall be usedon diains and ventsconnected. closeddrarnage to systems(PDS0Z). Drains andlorvents(PDS 07) shall be providedon locationswherehazardous mediacan e trappedduring sht off. Drains, vents and sampleconnections with an openend shall allways be provided\l"ith a NPT threaded plug, unlessCodeor client prescribe otherwise. If .possibleslopesuciionlines towards a rotatingpump and allwaysslopesuctionand discharge lines from a rotatingcompressor untill a checkvalveor otherpiec-e ofequipments reached. pointsof suctibnlines bforerotatingEquipment. lntroduceventingpointsat hrghest Samplecorurections (PDS 13) shall be providedon all feedardproduclins'wrless samplingfrom Equipmentis possible . possibilities all high pointsanddraininepossibilities all low pointsof a line. Takecareof venting of of Vents and drains Shallbe installed in piocsslines in a way u'hich makesit possiblto purge,drain and vent theselines.
3-3-5 PPE LDTES PPE RAC n\{ Allways try to grouplines together putting themin a pipe rack or on sleepers. Grouphot'linesin pipe rack or on sleeprs together one sidedueto xpansion at loops. Locate utility stations,steamstations, bontroi-valvestationsand fire ho'se points nar a pipe rack stanchion if possible. Placethe largestlines if possible the stanchions get the bestloadingdistribution. at to
3-3-6 PPIII{GTO EAUPNG}II 3-3-6-I COMPRESSOR SUCTTON AND DISCFIARGE A checkvalve shallbe providednext to the dischargenozzleqf rotatingcompressors not part of the assembly) (if Considerthe necessaty tracingald/or insulationf the suction line from tie knock'outdrum (if not part of th of compressor) the suction nozzledue to moisturedevelopment. to Takeinto consideration temperature the increase dischargepiping. of 3-3-6-2 FIRED FIEATER Permanentsteam-airdecokingsystemshall be installed on heatersrequiring frequentdecokingturlessmechanical decoking prescribed. is 3-3-6-3 IIEAT EXCI{ANGER Cooledmediumshall enterthe erchanger and exit the exchanser top bottom. I{eated medium shall enterthe exchan[er bdttomand exit the exanger top. 3-3-64 PUMP SUCTIONAND DISCFIARGE A checkvalve shall be providedin the dischargeline (if possiblein a verticalleg) of rotatingpumpsbetween the pump nozzleand the bl^ock valveand if a reducris requiiedthis shall be instaildown strainnxt to the block valve. Suction line reducers shallbe top flat installednext to the pump nozzle. TemporaryConetype strainersshall be installed at pump sirctin nozzleif no permanentstrainer is provided.
26
ECS.02.011
PIPING.STT) I I.8
3-3-6-5 RELIEF VALVE Gasor non flammableVapouroutlet pipine shallbe providedwith a drain corurection onlv. or$letpip+ shall be pigidgq -it\ I ombrned dlain and steam connectiori grate(PDS l4). to $ydro .carboq
Iniet piping shall be s shrt as possble with an OD >= NPS valve inlet and self draining. Liehfhtdrcarbons shall be vented to atmosohere at a hish location. Lisht hdr atmosphere hieh pressure relief valve collectine header which is Liuid and condensable hvdro carbons shall be dischared in a pre able discharsd arso also useo Ior emergencYblow qown anc -Equrpmentdepressurizine. lnrs neaoeTsnall eno m Dlow do\ryn als used for emergencvblw down and Equipment deprssurizine. This header shall end in a blow down drum to Dlow oepressunzlng. seperate liquid an-dvaour. The liouia sfuitl be collected and the"vaoour shall be vented to atmosohere throush a vairour. liquia the"vapour atmosphere through leperate- l.iqui{
flare- or blow down statk. OD outlet piping shallbe >= NPS valveoutlet. Takeinto consideration installationof a spare the relief valvefor process continuityreasons.
3-3-6-6 STORAGE TANK
Provision shall be made for water draw of (i.e. open drain to sewer or special piping with cross over to tank discharge hne). Suction and discharge can take place through the same pipe hne, cormectedto the bottom of the tank. ^ Take into considerationtank setilement anexpansion.'
3-3-8 SEWERPIPN.{G
27
ECSENGINEERING B.V.
8CS.02.011
PIPING.STD I1.9
In most cases one might consider at least two, sometimes three systems : I ) Sanitary se\iler, 2) Oily water drain and 3) Relative oil free water drain includine surface u'ater. Proces Unit sewers shall be gastight and-of the gravity type with a compartmented gastrap with gastight manwavs and vents which dischee apours at safe lations. The dicharee of steam. condente r other hot material directlv to the sewer system shall be avoided, for instance by'using an atmospheric flash drum with quench water iniection to cool iarge quantities of disposed condensate. Trapped or sealed drains shall be provided for all paved area's ofthe process units except under hred heaters.
3-3-9 USE OF FrIT${GS. 3-3-9-1 FITTINGS shall be preferredinsteadof bends extremeabbrassive media deadendtee's and deadend crosses For conveying andtee's. piping as preferredto BW elbows^for compressor reciprocating suctionand discharge Min. 5 D bends sball be_ piping andfor conveying or abbrastve corrosrve media. well as for vaporrelief valvedischarge Casthon httings shallnot be usedin oil refinerypiping Threaded Welded fittings shall be preferredto flanged fittings. 3-3-9-2 VALVES ScrewandYoke. All>=3/4'Cast kon and>=21l2"BrassGate-Globe-andAnglevalvesshallhaveOutside in All valves>=2l/2" shallbe flangedin oil refinerypiping and-BWfor HP steam powersteamplants. be Block valves(i.e. openor close)shallpreferablv Gatevalves. flow control and not for wet steam,one shall apply a If a regulating vale >=2 ll2"'is requirednot for accurate Gatevalvein steadof a Globevalve. are for or equalizingduring startup if differences large. One shall considervalvebypasses temperature pressure on convenience ofinteeratedvents.drainsor bypasses valves. One shall consider for Plug alves >=6" and for Gatevalves)=14". One shall apply gearoperators lubrcated For Split wedge ddouble disk Gate valvessha[ nly be usedfor cleanliquids and dry gases. all othermedia oie shall upty a solid wedgeor flexible wedgeGatvalve. 3-3-9-3 FLANGES If a Cast Iron flaneeof 125lb or 250 lb will be boltedto a steelflangeof 150lb or 300 lb. the raisedfaceof the and steelflangeshall b removed a full facegasketshall be applied. flangesshallbe avoidedin oil refinerypipng. The usedf threaded
28
8CS.02.011
PIPING.STD 11.10
34-I -GENEBAL
and Are all foundations buildingsoutlinedon the drawine. with title andevision. Are all otherrelevantdrawingsleferenced Are match lines and continuaionsheetnumbersgiven in a correctway. beenperformed. Has a clashcheckwith all otherreferenced drawings(if applicable) Is title blockof PioinsPlanfilled in comoletelv. Is North urow ori'tnttionequalto that dtthe Plot Plan. 34-2 EOIiFN{E}m given. elevations Equipmentnozzles Equipment(if applicable) of Are all centerline and to identifiedrvith ffan-ge type,rating andominal diameter. Are all flangeconnections Equpment of equalto thoseon the Plot Plan. Are coordinates Equipment given. Are faceof flangeeleaiionsof ll verticalEquipment nozzles Is all Equipmentoutlined,correctlocatedandnumbered the drawing. on 34.3 PIPELINES Are all centerline-,centerlinework point- and bottomof pipe elevationsgiven. Are all instrumentconnections locatedand identified with the appropriatepipins detail standardnumber. given. Are all tag numbers block-,check-,control-andpressuesafetyvalvesarid'ofnstruments of Are drip-legs, steamtraps,drains,ents and steam-,water-, aii- and sampleconnections lcatedand identified piping detail standard with the appropriate number. Are flaneeto flangedimensions pressure and ratingsof all flaneednon standard items shown. Are flooi- and wa[ penetrations locatedand given"withelevatiu:ns applicable. if
Are following items clearly identified : Non Standard Flanges Reducine Elbows Reducin! Tees Reducers Short Radius Elbows Special Piping ltems. Swages
Are line direction changesunequal to 90 degrees completely given with two dirnensions and the angle. Are specihcation breaks clearly indicated. Are sirpport locations, type and numbers given (if no seperate support plans are made). Can all lines completely be vented and drained. Is insulation and/or tracing indicated as required by the line list Is the flow direction toEether with the line dimeter and -number siven for all the different line numbers according to the P&ID's.
29
8CS.02.011
PIPING.STD 11.11
4-1-1 GENERALGTIDE LN{ES to An isometric drawineshall showa completeline from onepieceof Equipment anotherpieceof Equipmentor another line. If this-is not possibleon shall use a flangconnectin, freld weld, a iveld at a tting or a a breakas a breakpoint. specification drawingnumberi shall be notedon the isometrictogether with the matchingline numbers. Continuation For as lar as possible-the exampleisometricshallbe usedas a eudeline. smallerthar DN 50, field run isometrics5hall be drawn, on which only overall dimensions For line diarireters to from directionchange directionchange shallbe givenand all materialshall-be filled in unerfreld material. see document For the useof abbreviations standard ECS.02.007. symbolsseestandard document 8CS.02.008. For the useof correctstandard If an isometricdrawingis meanf'tobe field run this shallbe clearly stamped the drawing. on will If pipe spool drawrng-s be made,all shopweldedmaterialstrattUlisted on the pift spooldrawings.This includes -oletswhichallwayswill be weldedin shop. all If possible try to introduceft every total line a frel weld (FW) in all three directionswith at least 150 mm ovrlensth OL). Isometrcdiawng doesnot haveto be on any scale,howeverfor easeof understanding is betterto draw them it roughlyin propoion. breaksshallbe avoidedon an isometric. Maieri'alsdecification Norht arrow orientationshallbe equalto the oneon the Pipine Plar. One shall give materialsand quantitiesof the piping itmJindicated on the isometricin accordance wrth the exampleisometric. 4-1-2 DI]vDNSIOND{GTFD ISOIvIETruC All diIerentline elevations shall be siven. from flangeto flanee"and from flanseto hne directionchanse All drmensions shall be given. from lineuection-change flange-to or All dimensions drain, vent or instnrient connetion shall be given. from line directionchanle or flanle to supprts shall be given. All dimensions or shallbe given. All dimensions from line directionchange flangeto wall penetrations from oneline directionc-hanee nothershttUesiven. to All dimensions shall be eivefr. Elevationof floor penetrations in Horizontaland Vertical set offs shall be"drawn a way which makesclearwhetherit is a horizontalor a vertical setof[. eivine all the dimensions well asthe ansleof the setoff as point like the C.L. of a piece to thc The lo'ction-of isometricshall be madeclearbvsivine dimensions a reference with the elevtion identihedwith coordinte"s, floor- or wall penetrationdentified or"a of Equipment,a stanchion and coordinates. the a.s.a.p. Try to get informationconcerning maximumspooldimensions When here are straightpipe leigths longerthan^six meteron the isomtric,give a field weld f-oreverylengh of six meter and denotethe overall length as randomlengh (RL)
30
ECS.02.0l l
PIPING.STI} \I.I2
line Are all continuationdrawine numbersand correspondine numbersgiven. t Are all flangeconnections Equipme4tidenlifie wrthlange type,rating andnominaldiameter. ofrectlocatedandidentifred Are all instumentconnections with title and revision. Are all other relevantdrawingsreferenced given. dimensions Are all ovgralldimenqions, langeto flangeandflanggtqdjrection change givn. and Are all valve tas numbers.'stemrientatins norinal diameters indicatedon the isometrictosetherfi,ith their locationand elevation. Are floor- and frall oenetrbtions Are flow direction,line numberand nominalline diametergiVen. Are following piping itemsclearlyidentified ' Flanges : ilg.r:Hdard - Reducine Elbows - ReducinE Tees - ShortRaius Elbows Piping Items - lpecial swages
Are insulationandtracineindicatedon the isometric. within the maximumallowabledimensions. Are spooldimensions Are sboolnumberssiven. tvpe Are srpport locatiofr's. andnumbergiven. gi.ven lhe drawing. nur4berq,.if rqgirgd,-be on Can.flfd.weldandwel'der oir Is all Equipmentcorrectlocatedand'identffred th isometric. equalto that of the PiprnePlan. Is Nortti afrow orientation isometric. to the Is the materiallisl {illed rn a^crc-ording exarirpl Is the title block filled in completelyl
31
ECS.02.011
PIPING.STD 1I.I3
Dennition :
5-1 CHECK LIST FOR DRAUGHTING SYSTEM ISOMETRICS given. Are all valvetag numbers Are Equipment: andnozzlenumbersqiven. given. indicated and floor pnetrgtion elevations Are pdnetrations Are testins, and/orflushinelettersanil numbers $ven. pessure. mecium test duration"eiven. test Are test and Piping andnstrumentation Diagram. Is flow dreclion liven and accolding Is locationof svslemisometricclearlv eiven. Is North arrow"orientation according ?iping Plan. Is system isometricdrawingnumbergiven.
5.2 TESTING AND FLUSHING LEGEI\ID TESTING LEGEND A B C D E F G H J K L M N Blank OpenEnd ConnectionPoint Second for TestGauge Connection Point for TestMarifold,Recorder and Gauge with Flexible Hose Connect Fully CloseValve Fully OpenValve Install Blind Flange Install Blind Union hstall Dummy Spool Install GraylocBlind Hub hstall Plug or Cap Install Test Spade Item Reinstalled Testing for JoinUp Existing PipeWork lnternals Lock CheckValve Openor Remove Remove Blind Flange Remove Specialltern Remove Vvalve Valve Internals Remove RotateSpool Spectacle Blind to be Closed Spectacle Blind to be Open Turn Ball Valve Half Open Vent throughFlangeCorutection F'LUSHING LEGEND
I 2
J
o
P R S T U V
4 5 6 7 8 9 10 1l t2 l3 t4 15
w
X Y Z
t7 18 l9 2A 2l 22 23
Flushing Entry Point FlushingExit Point Flush throughRemoved Pipe Spool or Pipe Work Fully CloseValve Fully OperValve HydroblastEntry Point Hldroblast Limit Install Blind Flange hstall Dummy Spool hstall Plug or Cap hstall Test Spade Join Up Flanges Lock CheckValve Openor Remove Internals Remove Blind Flange Remove Instrument Installedand consider: if Instrunent IsolationValve to be in OpenPosition. InstallingPlug or Cap if necessary RernovePipe Spool RemovePipe Work RemoveSpecialltem RemoveStraineror StrainerBasket RemoveValve RotateSpool Blind to be Closed Spectacle Spectacle Blind to be Open
32
ECS.O2.OII
PIPING.STD II.I4
All eccenkic reducersand swagesshall be denotedtogetherwith the appropriatediametersand with the remark TF or BF for top flat or bottomflat.
All -olets shall allways be welded to the pipe in the shop. All reducers and reducing tees shall be denoted togcther with the appropriate nominal diameters. Drawings do not have o be on any scale, howver to overcom^mi^sinterpretationsit is better to draw them roughly in proportion. Horizontal and vertical set offs shall be drawn in a way which makes clear whether it is a horizontal or vertical set offincludure the three dimensions and ansle of the st off. If required the"drawing shall give spaces for"writing down the ueld- and welders number for all welds by means of flairs If reqrired the material charge numbers of pipe material shall be written under stocknr in the drawing header. Out of spec flanges which have to be tapered shall be marked up on the drawing as . Taper under .... degrees to match WT pipe (-maximum ansle for taprine shall be 30 deerees). Piping detaltadaras shall always b fieldwelded with eicepton of any -olet used for the branch connection. Short radius elbows,. Reducing elbows, -- D bends, Mitered bends and Special piprng items shall be special indicated on the drawrns. The cutting lenglh of pi[e ends shall be mentioned on the spool drawings as well as in the spool drawings header under dimnsios.
The drawing shall mentionthe nominal diameter,type and rating of flanges. The flow diiection and nominal diameter shail b iicated/eive on thefuawine. The shopmaterial list shall specifyall materialsdenotedo the spooldrawin[ indicatedby meansof encircled numbersrefering to that list.
6.2 CIIECK LIST FOR DRAWINGS Are all flansesidentifiedwith flaneetwe. ratine andnominaldiameter. Are flow diiectiuonandnominaldiamtergivenl Are next items clearlv identified : " Bends Non standard flanges Reducers Reducine elbows Reducin tees Shortrac[ius elbows pipingiterns Special
DWAgeS Are welded atlachments detailed on the {raying and is the material of them given in the material list. Is material list filled in accordinq example dradine. Is the relevant isometric drawinreferehced with frumber and revision. Is title block of drawing filled icompletely.
.rJJ
8CS.02.011
PAING.STD 11.15
7.1 GUIDE LINES TO DRAIV SPECIAL PIPE SI]PPORTS All requiredmaterialsshallbe listed as qivenon the examoledrawine. PlantNorth orientationshall be siven in-thelocationplan in the left tp of the drarn'ine. clearlvnotedotherwise the'drawins. on shall be drawnon scale"unless Suooorts wit identiicationof the lines involvedincludingtheir elevation. Th^supported shallbe drawnclotted lines locationplan in the left top of the drawing. The supportlocationshallbe given on a seperate point i.e. structuralsteelor Equipment to centerline. The supportshall be clearlylocatedwith respect a reference and The sdplport shall be comfletely detailedby meansof one or more views,one or more sectibns/elevations if with necessary details.
7.2 STEEL PROFILES TO BE USED PROFILE ANGLE S]EEL UNP IPE FIEA STEELFLATS 204 DIMENSIONS 4040-5 70-70-7 100-100-10 80 80 120 120 120 40-6 160 160 160 8 0 -8 200 200 200 240 240 240 300 300 300 400 400 400
120-10 150-10
7.3 CI{ECK LIST F'OR DRAWINGS giyenin !!!.Canthespppo{be fabricated the shop!!! Are all relevan!{imensiolrs -line given. includingelevatioris ls/aresupported number-s Is locatidriand elevation siven. with examplesupportdrawing. !s 4aterial list f,rlledin iri'accordancp givenand correct. ' Is North arrow orientation Is the materiallist filled in-bomnletelv. Is title block filled in completely.
34
ECSENGINEERINGB.V.
ECS.O2.OO6
PDS.STD 06.1
ECS ENGINEERING
8CS.02.006
PDS.STD 06.2
NTENT
PAGE 1 2
J
PDS NR
01
4 5 6 7 8 9 10 t1 t2 l3 t4 l5 l 17 18 19 20 2l 22 23 24
a2
03 a4 05 06 01 08 09 t0 11 t2 l3 t4 15 l6A 168 t7A t7B l8
Drip Ring
Steam, Water or Air connection to ProcessPiping or Equipment Sample Connections ----------Drain and Steam Connection to relief valve outlet for hvdro-carbons
NUMBERING SYSTEM
PDS##.$$.##
PDS2dets.2Ltrs.2dsts
PDS standsfor Piping Detait Standard number First two digits standfor the PDS sequence The two letters standfor a type of the relevantPDS The last two disits standfor a mark numberfor the PDS
REMARKS I) 2) 3) -Olet stands Weldolet,Sockolet Threadolet or for (if beforeapplyinga pipe to pipe connection allowedby the pipe specif,rcation). Consultthe piping engineer, A hexagonHead Plug NPT shall only be usedfor a ThreadedConhguration,for a Butt Welded Conigurationone one shall apply a Nipple shall apply a WN Flangeand a Blind Flangeand for a SocketWelded Coniguration WeldedFlangeanda Blind Flange. PBE L=I00, a Socket of in For headersizessmallerthan 2" applya Tee (with reducerif necessafy) stead an -Olet.
4)
8CS.02.006
PDS.STD 06.3
THERMO\ryELL COT${ECTIOI{S
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Flow Direction
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Flff Direction
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Straisht on Tee DN min = 40 mm
D
BEMARK:
with pipe piece of250 mm or tee. IfDN lir rmaller than DN mil then usereducersand/u swages Swageonly to be usedfor Socketwelcledand Threaded configurationswith oneend srnallerthan DN 50 elseuseReducer.
ITEM
01 02 03 TYPE -Olet DN 40 Nipple DN 40 Flanee DN 40 04 05 06
Ecc. Red. Ecc. Cou
$ve
07 08 09
l0 12
MARK
A = Thermowellcormection locatedstraiehton a horizontalpipe line. on located unde an angleof 45 degres a horizontalpipe line. B = Thermowellcorurection locatedstraiehton a verticalpipe line. C = Thermowellconnection an on locatedunde"r angleof 45 srees a verticalpipe line. D = Thermowellconnection )= Line diameter DN 50. on line E = Thermowellconnection located a 90 deeres dirctionchanse. < Line diameter DN 50 on F = Thermowellcornectionlocated a 90 deeesline directionchane. A = Butt Weldedconfiguration. Second letter standsfor Weldedcori-fieuration. B = Socket the executionSpe : C = Threaded configuratin. lines. I = Nipple lensth is 100mm for uninsulated for First disit stands the (= 2 = Nifirle lenlth is 150mm for straightlocatedthermowelland insulationthickness 50 mm. lengthdf Nipple 02 : <= under45 degrees insulationthickness 50 mm. and 3 = Nibple lenthis 200 mm for thermowelllocated > 4 = Nib^ple lenthis 250 mm for straiehtlocatedthermowellandlnsulationthickness 50 mm. > and 5 = Niible len[th is 300 mm for therowell locatedunder45 degrees insulationthickness 50 mm. 4=DN40 5=DN50 3=DN25 2=DN20 Second disit stands the l = D N 1 5 for 7 = DN 100 and larger. 6=DN80 nominallie diameter: First letter stands the for thermowelllocation: (seealsodrawings)
See the relevant pipe class for . l) Branch Connection 4) Matenal 2) Flange Facing 5) Thread Type
8CS.02.006
PDS.STD 06.4
PDS 02
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Connected to a Vessel
DESCRIPTION OF' COMPON|ENTS ITEM DESCRIPTION Nipple DN 20 Block Valve DN 20 04 05 06 Nipple DN 20 L=100 Conc.Red.DN 50 x DN 20 Flange DN 50 TTEM 07 DESCRIPTION Nipple DN20 L=100 BOE *
* For Butt Welded configuration do not use Nipple 07, Valve shall be welded straight on the reducer.
TYPE
First letter stands the location: for Second letter stands the execution for type :
MARK
First digit stands the lengthof Nipple 02 : for Second for digit stands the diameter:
A = Connected a pipe line. to B = Connected a vessel. to A = Butt Weldedconfiguration. B = Socket Weldedcorifiewation. C = Threaded configuratin. 1 = Nipple lenethis 100mm for wrinsulated lines. <= 2 = Niffle len[th is 150mm for insulationthickness 50 mm. > 3 = Nipple lengthis 200 mm for insulationthickness 50 mm. 2=DN20
ECS ENGINEERINGB.V.
8CS.02.006
PDS.STD 06.5
PDS 03
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AA WeldedConfiguration AB
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Welded Confreuration
BB BC
DESCRIPTION COMPONENTS OF
ITEM 01 02 03 DESCRIPTON WN Flanse DN 50 Conc.Re. DN 50 x DN 20 NippleDN20 L=100 BOE 04 05 06 Block Valve DN 20 NippleDN 20 L=100 Flange 20 DN
Blind Flanse DN 20 Hex Head Plug DN 20 (NPT) only to be used lor Threaded Conf,reuration else use Flanges.
TYPE
First letter stands the drainingand venting: A = Drains and Vents with double block valves and blind flanges. for Second letter stands the execution for type :
B = Drains and Vents with srrgle block valve.. A = Butt Welded confrsuration. B = Socket Welded corfigwation. C = Threaded configuratin. 1 = No insulation or lnsulation not relevant for PDS 2=DN20
MARK
First digit stands the insulation: for Second digit stands the piping diameter: for Seethe relevantpipe classfor :
PIPE CLASS :
EN TNEERIN
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tr .1.,
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---,:a
DBSCRIPTION OF COMPOI\.ENTS
01 02 03 Block Valve DN 50 WN Flanee DN 50 Pioe DN 50 L=500 *
ITEM 04 05 06
ITEM 07 08
l0 II
for Includingoverlength freld weld. ConfigurationelseuseFlanges. Hex HeadPlug (I.{PT)only to be usedfor Threaded TYPE type : First letter standsfor the connection letter standsfor the executiontype : Second MARK First digit standsfor the insulation : Second digit stands the piping diameter: for Seethe relevantpipe classfor . on A = Lower corurection bottom of cilinder. on B = Both connections one sideof cilinder. A = Butt Weldedconfisuration. Weldedcorifizuration. B = Socket configuratn. C = Threaded 1 = No Insulationor Insulation not relevantfor PDS 2=DN20
l) Branch Connection 4) Material 7) Wall Thickness 2) Flange Facing 5) Thread Type
8CS.02.006
PDS.STD 06.7
ORIFICE FLAI{GE
of and Seal Weld
45" n A)C
Lro]lrp
GAS
l-DESCRIPTION OF COMPONENTS 0l Nipple DN 15 L=100 TBE NPT Rlck Valve Threaded NPT type : First letter standsfor the connection type : for Second letter stands the execution for MARK First digit stands the lengthof Nipple 0l : Second digit sknds for the piping diameter:
See the relevant pipe class for :
SIDE VIE\il
a2
TYPE
on A = Connection lowr sideof flangefor liquid medium. on B = Connection uppersideof flangefor gasmedium (NPT). configuration C = Threaded lines I = Nipple lensthis 100mm for uninsulated thicknes(= 50 mm 2 = Nibble lenthis 150mm forinsulation > f = Nibble len[tJris 200 nrm for insulationthickness 50 mm 1=DN15 1) Material 2) Valve Type 3) Wall Thickness
ECS ENGINEERINGB.V.
8CS.02.006
PDS.STD 06.8
PDS 06
//- \I
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Connected a standpiE to
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Cormectedto a Vessel
02)
91,
ITEM
05 06 A7
* For Butt Welded coniguration do not use Nipple 03, Valve shall be welded straight on the reducer.
TYPE
First letter standsfor the locationof the connection: (seealsodrawings) Second letter stands the execution for type : First digit stands the langthof Nipple 07 : for
Second diqit stands for the diameter :
MARK
A = Connected a pipe line or standprpe. to B = Connected a vessel. to A = Butt Weldedconfiguration. B = SocketWeldedconfisuration. C = Threaded configuratin. I = Nipple lensth is 100nrm for wrinsulated lines. <= 2 = Nibble lenlth is 150mm for insulationthickness 50 mm. > 3 = Nipple lengthis 200 mm for insulationthickness 50 mm. 2=DN20
PIPE CLASS :
ECS ENGINEERINGB.V.
8CS.02.006
Al{D VEI{TS
PDS.STD 06.9
PDS 07
,-
DRAINS
W
A
/-.:---
l* rl
r
300 -l
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30 x 6 L=250 To be drilled and cut on site
e{( au-+
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D
ITEM 01 A2 03 04
TYPE
x
(i:
MA-001-2for DN 20
S;@-3rorDN2s
DESCRIPTION OF COMPONENTS DESCRIPON -Olet Nipple Block Valve Flanse ITEM DESCRIPTION ITEM DESCRIPTION
l3 Hex Head Plug (NPT) only to be used for Threaded Configuration, else use Flanses
Second letter stands for the execution type : First digit stands for the length of Nipple 02 : Second digit stands for the vendiain diameter : PIPE CLASS :
A = SineleBlock Valve B = DoribleBlock Valve C = DoubleBlock Valve with Elbow and additionalSupport D = DoubleBlock Valve with Bleedconnection between in in and E = DoubleBlock Valve with Bleedconnection between with Elbow and additionalSupport A = Butt Weldedconfiguration. Weldedcorifieuration. B = Socket C = Threadedconfrguratin. lines. 1 = Nipple lengthis 100mm for uninsulated <= 2 = Nipple lensth is 150mm for insulationthickness 50 mm. > : = Nibble len[th is 250 mm for insulationthickness 50 mm. To be used on header diameters of 10" and smaller. 2=DN20 3=DN25 To be used on header diameters larger than 10".
1) Branch Connection
,\ I ^+^-:^1 + t lvlalgllal
3) Flange Rating
TD
06.10
PDS 08
r.\
a\
v_ 0Lr
t.;t
--sEE
PIfs
Og
i . 0q
.ttxtr(odpt,
Driples FOK DN 50 NND sNEL LFtr DR}PLF(; ONf f RN It5 OLFT'.S AND BW C N 7. RtrD. TFF AND WAGtr N IPPLF FO'< I*
DESCRIPTION OF COMPONENTS DriplegPipe BW Capof Dri TTEM 03 04 DESCRIPTION -Olet NippleL=100 TTEM 05 06 DESCRIPON Block Valve Flanse ITEM 07 08 DESCRIPTION
Blind Flange Hex Head Pl
-l
Hex Head Plug (|IPT) only to be used for Threaded Configuration, else use Flanges,
First letter standsfor : Second letter stands for the executiontype : for First dieit stands the size"ofthe dnpleg .
A = Dripleg A = Butt Weldedconfisuration. B = Socket Weldedcorifiguration. C = Threaded configuratin. Dieitl234 NPBHeader inch in NPSDriplegin inch LengthL of driplegin mm
2 = DN 20 3 = DN 25
4u 3u 300
6" 4u 350
To be used on header diameters of 10" and smaller. To be used on header diameters larser than lOu.
PIPE CLASS :
8CS.02.006
PDS.STD O.II
PDS 09
-sEt- PDs OB
{i
@
03;
i 011
ffi
05
:.@i
7 1 12
05 0 A1 08
09 l0 II l2
ITEM l3
**
*rF*
Onlv requiredif not intesratedin Trao ' Only reciuired BuckeiTypeTrap for If requiredfor Trap First letter stands the type of Condensate for : Second letter stands the execution for type :
1q
r e Nf ppf L= 700
TYPE
MARK
A = For Collected Condensate B = For DrainedCondensate A = Butt Weldedconfisuration. B = SocketWeldedcofisuration. C = Threaded confrgtnatn. I = Nipple lengthis 100mm for uninsulated lines. <= 2 = Nipple lengthis 150mm for insulationthickness 50 mm. = Nipple lenglhis 250 mm for insulationthickness 50 mm. > 3
2=DN20 3=DN25
To be used on header diameters of 10" and smaller. To be used on header diameters larqer than 10".
3) ThreadType
ECS ENGINEERINGB.V.
8CS.02.006
PDS.STD T6.12
+1?*-+-*_*_
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---+
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7'75
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Blind and Spacer lor : 150# Rf' 8" and smaller 300# RF 6" and smaller
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BA Spectacle Blind (out of onepiece) RF for : 150# all sizes 300- 'E' 1500# RF 4" andsmaller (hole only for " andlarger)
First letter stands for : Second letter stands for : A B A B
:-*r {"
BB
= Blind and Spacer which shall not be used for pipe diameters of 10" NPS and larger : Spectacle Blind which can be used for all pipe diameters = Out of one piece = Welded
01 l 32 2s N.A.
07 8 218 i 00 13
08 l0 272 i20 1
09 12 322 i20 19
10 14 354 izn 25
1I 16 4A6 i40 25
12 18 456 i40 25
13 20 508 i40 30
14 24 610 i50 35
PIPE CLASS :
'A' 1) Flat Closures dimensions (= O.D. Plate)and 'T' (= PlateThickness*) for 'D' 2) Flanges dimensions (= Bolt Circle)and 'E' (: Bolt HoleDiameter) for 3) Material
* Given plate thickness needs to be incremented rvith 1.5 mm for corrosion allowance if applicable.
8CS.02.006
(Only for max. 900#RaisedFaceFlanges)
PI}S.STD 06.13
PDS 11
DRIP RII\G
+'E'
Drip Ring
stairdstbr:
The second letter stands for : MARI(
A=DnpRing
B = Socket Welding Configuration 'B' , 'C' , 'D' and 'E' :
The two digits stand for the pipe diameter with the corresponding dimensions
Thetwo disits are : PipeDiameterin inch 'B' Dimension in mm 'C' Dimension in mm 'D' Dimension in mm * Dimension'E' in mm *
Dimensions 'D'
01 234 60 40 27.2 2t
02 88 40 27.2 2t
03 ll4 4A 27.2 2l
05 2t8 40 27.2 21
06 272 40 27.2 2l
07
08
09
10
II 20 508 50 34 27
12
PIPE CLASS :
'A' (=O.D.Plate) for l) Flat Closures dimension 2) Material (identicalto materialflat closures)
8CS.02.006
PDS.STD 06.14
PDS 12
PDS 7D F} 01 B
trN Z5
ll L -\ ,f3--1F-JXl= Permanent Steam.Water or Air connection
06
7 3 Dg
i9@
_s__
DESCRIPTION OF COMPOI\TENTS 0l 02 03 04 05 TYPE DESCRIPTION NippleDN 25 Block ValveDN 25 NippleDN 25 L=100 Tee Red DN 25 x DN 20 CheckValve DN 25 ITEM 06 07 08 09 10 DESCRIPTON FlangeDN 25 Blind Flanse 25 DN PDS10-1InNZS; NippleDN 20 L=100 Block ValveDN20
ll
t2 13
L4
Flange 20 DN Blind Flange 20 DN Hex HeadPlugDN 20 (NPT) only to be usedfor Threaded Configuration, elseuseFlanees. ,N 25 OLET
First letter standsfor the type of Connection: Second letter standsfor the executiontype : First digit stands the lengthof Nipple 01 : for Second digit standsfor the diameter:
A = For Permanent Stearn,Water or Air Corurection B = For TemporarySteam,Water or Air Cornection A = Butt Weldedconfiguration. Weldedconfiguration. B = Socket C = Threaded configuration. I = Nipple lenethis 100mm for uninsulated lines. <= 2 : Nibble lenlth is 150mm for insulationthickness 50 mm. = Nifile len[th is 250 mm for insulationt-hickness 50 mm. > 3 3=DN25 l) BranchConnection 4) Material 7) Wall Thickness 2) FlangeFacrng 5) ThreadType 3) FiangeRatrng 6) Valve Type
PIPE CLSS :
8CS.02.006
PDS.STD O.15
PDS 13
SAMPLE POINT
Sample Connection
DESCRIPTION OF COMPONENTS ITEM 01 02 r :t* TYPE DESCRIPTION -Olet Nipple ITEM 03 04 DESCRIPTON Elbow Nipple L=100 ITEM 05 06 DESCRIPTION Block Valve **
Pioe + Elbows *
Elbows onlv ifreq[ired to run the piping from the Branchcomection to the SamplePoint if distancetretweenBranch Connectionand samDlePoint. Block Valv near SamolePoint onlv reo-uired there is a considerable First letter stands : for for type : Second letter stands the execution
First digit stands for the length of Nipple 02 :
Connection A = Sample A = Butt Weldedconieuration. B = Socket Weldedcori'fieuration. configuratn. C = Threaded lines. I = Nipple lenethis 100mm for uninsulated <= 2 = Nibble lenthis 150mm for insulationthickness 50 mm. > : = Nibple len[th is 250 mm for insulationthickness 50 mm. To be used on header diameters of 10" and smaller. I =DN20 To be used on header diameters larser than 10". 2=DN25
l) Branch Connection 4) Valve Type
3) ThreadType
ECSENGINEERINGB.V.
8CS.02.006
PDS.STI) 06.16
PDS 14
Drain and SteamConnection Relief Valve Outlet Pipine for Hazardous to inflammable)Media.
^::l--::.--__
OPEN DRAIN
B
ITEM 05 06 Ol 08 DESCRIPTION Swage DN...x DN 25 TeeEoual Pipe+ Elbows Union
DESCRIPTION OF COMPOI\-f,NTS 0l 02 03 04 TYPE DN Nipple 25 L=100 Elbow45 deereesDN 25 BlockValve"DN N.O. 25 Union DN 25 | | I I ITEM 09 10 II 12 DESCRIPTION NippleL=100 Swase DN...xDN 20 llloc<ValveDN 20 N.O. NipoleDN 20 L=100 ITEM
13 14 15 16
DESCRIPON
Block Valve Union Pipe DN 25 -OLET DN 25
First letter stands the type of Connection for . Second letter stands the execution for tlpe :
MARI(
First digit stands the insulation: for Second digit stands the line diameter: for
A = Drain and Steam Connection for one Relief Valve Outlet only. B = Drain and Steam Connection for more than one Relief Valve-Outlet. A = Butt Welded configuration. B = Socket Welded corifiguation. C = Threaded configuratin. I = No Insulation or lnsulation not relevant fbr PDS 3 = DN 25 NPS U.N.O. for one connectedRelief Valve Outlet 4 = DN 40 NPS U.N.O. for two to fiye connected Relief Valve Outlets 5 = DN 50 NPS U.N.O for more than five comected Relief Valve Outlets l) Branch Connection 4) Valve Tlpe 2) Material 5) Wall Thickness 3) Thread Type
PIPE CLASS :
ECS ENGINEERINGB.V.
PDS.STD
06.17
z'l
) \ \___-
>/t\r n/ tt
-=====.-o/
Remark : Steam and Water lines should be insulated together to prevent reezing DESCRIPTION OF COMPONENTS
ITEM
DESCRIPON
i ITEM
DESCRIPTION
Elbow 90 degrees Hose Coupling
9ll:J{ul.. -.----J
First letter stands for Steam piping : Second ietter stancisforWater piping : First digit stands for Air piping : Second digit stands tor the line diameter : A = Socket Welded Configuration B = Threaded Configuration A = Socket Welded Confisuration B = Threaded Configuratin 1 = Socket Welded Confisuration 2 = Threaded Configuratin 2 = DN 20 for Steam and DN 25 tor Water and Air 3 = DN 25 for Steam, Water and Air 4 = DN 40 for Water and DN 25 for Steam and Air 1) Branch Connection 4) Valve Type 2) Material 5) Wall Thickness
ASS :
8CS.02.006
PDS.STD 06.18
PDS 16A
l---------.--See PDS 07
in
-t___
v
l'fi'
I I i
--\--'-\-Tracer Lines
I i I I
rR' ,Fi'.,'Z
i
(T'"P)
+
See PDS08 & 09 A VERTICAL SUPPLYIIEADER
'1'- ,l/
a
if
t w
l'^' I
DESCRIPTION OF COMPONENTS ITEM 0t 02 03 04 05 DESCRIPTON -Olet Nipple L=150 GlobeValve Nipple L=100 TeeEqual
!iI
DN II DNtr DN Ii DNtr DN 50
A = Vertical Subheader B = Socket Welded conisuration. C = Threaded configuratin.
DN I : I = D N 8 DN II : 2 = D N 2 0
2=DNl0 3=DN25
3=DN15 4=DN40
4=DN20 5=DN50
5= DN 25
DNtr
20 25 40 50
'l'
l ) N I = 8A ' ' 1A 70 70
-____-_'
67A 10 20 34
3) ThreadType
ECS ENGINEERING
ECS.02.006
PDS.STD 06.19
-.- .- SupplyLine
g
J. 'f
FutureExtensions
B
ITEM 0l 02 03 04 05 06 TYPE MARK
HORZONTAL SUPPLYFIEADER
DESCRIPTION OF COMPOI\-ENTS DESCRIPON -Olet Nipple L=150 GlobeValve Nipple L=100 TeeEqual Pi I ITEM 07 08 09 l0 l1 t2 DESCRtrTTON DN II DNtr Swage DN 50 x DNtr Tee Equal DN 50 Pipe DN 50 BW Cao DN 50 ITEM 13 14 15 16 ll DESCRIPTION -Olet Nipple GlobeValve Union Hex Plug DN I DN I DN I DN I DN I
First letter stands the orientation: for Second letter stands the execution for Rpe : First digit stands the : Tracer for Second digit for the : Supply Line
3=DN15 4=DN40
5= DN 25
DNI=25
6 l0 20 34
70 70 70 70
480 680 t2 l8
80 80
80
2 4
3) ThreadType
ECSENGINEERING
8CS.02.006
PDS.STD A6.20
PDS 17A
.*---. ReturnLine
CondensateFleader -r_.-<-'
/[
I I I
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'Fl ,
'
rtr
lrli\
L:.
ri\
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ii'l)
,;}
\T *i- -
t--j\F-rlr-fl-rlr+ I I L-=[\-rl*{Jr.r{rl-.
--{ --{
l--
TracerLines
LTVP) _y _.
=.-rlr-[[--rlr-=VF----r
-rlr{{E-W-----r
lL{- \ 7 - I '\-
'F',/
2_
I
I
-'---Tracer
.f:]|r
i
I
Extensions
^I
DESCRIPTION OF COMPOI\TENTS ITEM 0t 02 03 04 05 06 DESCRIPTION Nipple L=150 GlobeValve Nipple L=100 lee Equal Pipe DN II DN II DN II DN II DN II DN II
t
I I I
ITEM 07 08 09 10 11
DESCRIPON Elbow 90 deereesDN II Union DNtr Swase DN 50 x DNtr Pipd DN s0 -Olet DNI
ITEM l3 l4 l5 t6
DESCRIPTION
Union Steam Trap Check Valve * Hex Plug
DN DN DN DN
* CheckValve only requiredfor Buckettype Trap. TYPE MARK First letter stands the orientation: for Second letter stands the execution for type : First digit stands the : for Tracer Second disit for the : Return Line
DN I : I = DN 8 DN II '. ) = DN 20
2 = DN 10 3=DN25
4=DN20 5=DN50
5= DN 25
RETUPN IINE TABEL with maximumallowed numberof tracer lines 'n' (ftom one sr*cder v/ith diameterDN II) togetherwith dimension'A' : DNI=8 670 t0 2A 34 70 70 70 4 6 t2 l8 10 'A' 80 80 80 80 DNI= 15 280 480 880 t2 DNI=20
n'
DNI=25
80
2 4
3) ThreadType
ECS ENGINEERING
8CS.02.006
PDS.STD T6.2I
St t'
\--Tracer Lines
?
-r
11
I | 'Ffi -- i*-----*+. n7P )l
*i"
DESCRIPTION OF COMPONENTS
ITEM
01 02 03 04 05 06 -Olet Nipple L=150 GlobeValve Nipple L=100 TeeEqual DN II DN tr DN tr DN II DN II 13 t4 l5 l6 17 l8
DN I DN I DN I DN I DN I
DN I
DNtr
* CheckValve only requiredfor Buckettype Trap. First letter standsfor the orientation : type : letter stands the execution for Second for First digit stands the : Tracer Second digit for the : Return Line
B = Horizontal Subheader B = Socket Welded configuration. C = Threaded configuratn.
DN I : I = D N 8 DN II : 2 = D N 2 0
2=I)Nl0 3=DN25
3 = DN 15 4=DN40
4=DN20 5=DN50
5= DN 25
'n' (from onereturnline with diameterDN II) together with dimension'A' : DNI= 15 'n' 'A' DNI=20 'n' 1290 490 890
.nr
I
I
I
DNI=
tnt
DNI=25
.A'
4 6 I2 18
80 80 80 80
80
l290 490
3) ThreadType
8CS.02.006
PDS.STD 06.22
PDS 18
L-TYFl
,/
t
I
I
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; ni:
riilf-rlr:lzl-:
l_\
!
TracerLines
'n',/ z
C' YP)
L-- --f+-{lr-ff-rlr
See PDS08 & 098 ----..-| -_---l
'rlr-ff-rlr--lrrl -rlr-[F-rIL-V|
Futwe Extensions
.A'
,1,
t;
t-t
r
-t
r? T
L*l
r J@
fl
1'n'l
DESCRIPON
Steam Trap Check Valve *
DESCRIPTION OF COMPONENTS 01 02 03
t
DN 50 DN 50 DN 50
04 05 06
iTEM 07 08 09
Pl"g HS:*Bgad
nwl_
I
DNI DNI
Check Valve only required for Bucket tlpe Trap. First letter stands for the orientation : Second letter stands for the execution type : A B B C = = = = Vertical Tracer Return Header Horizontal Tracer Returrr I leader Socket Welded confisruation. Threaded conhguratin.
TYPE
MARK
First digit gives the Tracer Diameter DN I : 'A' Second digit stands lor the Dimension
2=DN10 3=DN15 I =DN8 I = 70 ; for TracerDiameterDN 8 DN 10andDN 15 2 = 80 ; for Tracer Diameter 3 = 90 ; for TracerDiameterDN 20 andDN 25
l) Branch Connection 4) Vahe Type
4=DN20
DN 25
3) ThreadType
ECS ENGINEARINGB.V.
8CS.02.006
PDS.STD 06.23
,/,
I
I
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8A'
3C"
!t.
A
.i .\
( rrP)i , . '
L ]
'1, 1'
TOP VIE}V
TABLE FOR GUSSETDIMENSIONS DN BranchI Lensth Wall Thickness CS SS DN l5 L=100 Flat Steel SS CS 2 5x 3 2 5x 2 2 5x 4 2 5x 3 25x6 25x4 D N 20 L= 110 Flat Steel CS SS 2 5 x 3 2 5 x2 2 5 x 4 2 5 x3 2 5x 6 2 5 x4 DN 25 L=l l5 Flat Steel SS CS 2 5x 4 2 5x 2 2 5x 6 2 5x 3 2 5 x 8 2 5x 4 DN 40 L=130 Flat Steel CS SS 2 5x 4 2 5x 2 25x6 25x3 2 5 x 8 2 5x 4
std XS XXS
For Material, Coatingand Welding seeSupportStandard. Gussets only to be applied for urneinforcedBranchConnections
8CS.02.006
PDS.STD 06.24
-3.J"
affil1+fiffibiand
(not if aclditional elbows mentioned therlrawing) requed give on are then these in thiscolumn. also
--l-.,-,-. .,.,_.
I I
f
!
I I t
I --I I s
f
8CS.02.009
PIPING.STD 09.I
PAGE I 2
15
8CS.02.009
DESCRIPTION ABBR.
PIPING.STD 09.2
DESCRIPTION ABBR
A
Absorbtion Column Adaptor Adsorbe AC AP AD
B
tsin Boiler
Belt Conveyer BucketConveyer BucketElevator
C
BI BO BC BU BE
Centrifuge Compressor Condensor Convector Cooler CrystallizingVessel Cyclone CE CP CD CV CO CR CY
D
Deaerator Defoamer Depressurizer Dialyser Distillation Column Divertor Drum Dryer DA DF DP DI DC DV DM DR
E
Eiector Elevator Evaporator ExlractionColumn EJ EL EV EC
F
Filter FlotationTank FractionationColumn Furnace FL FT FC FU
G
GasHolder Generator GH GN
H
Heat Excharger
}IE
IP IN IE
J
M
MilI Mixer ML lvfr
K
N
L
LeachingDrum LD
o
R
Reactor Reboiler RC RB
P
Pump PP
a
T
Thickener Turbine TH TU
Screen Screw Conveyer Scrubber Seperator Settline Tank Shakmg Conveyer Storage Tank Storage Tower Storale Vessel Strainer Stnpper
SR SC SB SE SL SH SO ST SV SN SP
w
WashingI)rum
X
WD
16
8CS.02.010
PIPING.STD I.0.1
PAGE I 2-3
17
ECS ENGINEERINGBV
MEDIUM RECOMMENDED MATERIAL
ECS02.010
MEDruM
<ARO> Absorbed substance Absorbtion Oil dictatesmaterial <BAC> CS ; T<60, PVC ; 304(L) for Refined Product Barium Chloride <ACS> CS : 3040) '304&) Acetate Solvents to Dreventdiscoloration <BAH> CS ;304(L) for Valve Trims Barium Hydroxide <ACA> Red Brass' <BAS> CS ;304(L) for Valve Trims Acetic Acid (Hac) Barium Srilphate ; T<:60, PVC <BAP> CS <ACN>Barium Sulphide Acetic Anhydrine (water free) Alluminium ; Glas lined piping <ACT> CS <BER> 304(L) ; PVC if cleaning solventsoermit it Acetone Beer <ACY> Red Brass for low P : CS <BEN> CS iAllovpipineforhi T Acetvlene Benzeno <AET> CS Aethlanol <BEZ> CS ; 316(L) for ontrofValves Berzine <AIC> Berzol Air CompressedHP <EIEO> CS ; Monel for Valve Trims CS ; 30a(L) for Valving <AIV> Bleaches Air Convevins (with product) 321' <BLE> Glas, PVC, Rubber or Saran lined pipe at low T <AID>; <AIS> Air Dilutidn o Sepertion ALMG3 Hastelloy C for higher T .-AIP>; <AII> Borax Air Plant or Instrument CS Galvanized <BOR> CS : Monel for Valve Seats <AT C> CS ; 304(L) for Perfume and Pharmaceuticals Alcohols <BOW> Bordeaux Mixtures (wine) CS ; Monel for Valve Trims <ALD> CS <BOA> T<60, PVC ; 304(L) or Monel Aldehvdes Boric Acid AlumJ; Alluminium Sulphates316(L) ; T>50, Inconel or Monel <ALU> ' <ALS> Brines (road salt etc.) <BRI> T<60, PVC ; Red Brass or Monel ; Glas lined pipe at <AMA> Ammonia (liquers) CS hi'glier P <AMC> Bromine (lethal!!!) <BRO> Glas lined pipe ; HastelloyC for higher P or T Ammoniu hlode CS : 304(L) in ourifrcation svstems <BL-IT> CS and Re Brs : Hardfuetall foiValve'trims Ammonium Hydroxide (pure) 304(t-1fiir heriricalpure an reagentgrades<AMH> Rutane " <AMN> Ammonium Nitrate 304(Li <AMP> Ammonium Phosphate CS <AMS> Calcium Bisulphate <CAI!> T<60, PVC ; 304(L) Ammonium Sulphate CS ; Freeacid requires316(L) Valves <AMT>CS : 304(L) to prevent discoloration Amvl Acetate Calcium Hvdrcixide <CAH> CS ; Ha-(ellv foiValve Trims ' <AMY>CS l:O+ft-l for Perfrrmeand Pharmaceuticals Aml dcohol Calcium Hypochlorite <CAC> T<60, PVC <ANE> CS ; 304(Li for Perfrrmeand Pharmaceuticals aniline <CAS> CS ; 30a(L) for Valve Trims Calcium Sfphate <ANO> 304(L) or Monel dependingon product value Aniline Oils Cane Sugar Liquers <CAN> CS ; Monel or Hastelloy for Control Valve Trims ' Aniline Dves (oaint) <AND> 304(L\ <CAA> AI. Monel and 316(L) Carbolic*Acid ' - " <ASP> CS Asphalts <CAD> CS : CS Allov for Valve Trims Carbon Dioxide <CAR> Red Brass or:O+(l) ; Al for low P Carbonic Acid <CAP> CS for Crude solution ; Ni pipe for Product ; T<60 Caustic Potash <DIS> T<60, PVC;304(L) Distilled Water P<10, PVC if concentrato,<75o/o Sodium Hydroxide -<CEL> <DIW> Tinned Copper Distillery Wort 316(L) Cellulosehish Cl corent) <DRC> 3l6L Drain Chemical <CEA> (depndingon used fluidizing solvenls) Cellulose Actate <CEN> ideendinon the presentsolents) Drain Non Chemical <DRN> CS Cellulose Nitrate <DRO> CS ; Al or 304(L) for refined product. Drying Oils <CHO> CS'; Al oilO+11-; or refined prodct China-wood Oil Chlorinated Solvefis <CHL> T<60, PVC; Monel <CHG> T<60, PVC ; CS ifno tnoisture is present Chlorine Gas <EDO> T<60, PVC or Glas lined pipe ; Al, 304(L) or Monel Chloracetic Acid <CHA> Silver or Hastellov Edible Oils <ETH> CS <CHR> T<60, PVC;304(L) Ethers Chromic Acid <CIA> 304(L) or Monel Citric Acid <COA> CS ; Monel for Valve Trims Coal-Tar Solvents <FAC> 321 Fatg- Alcohol <CON> CondensaGAtmospheric CS <FAT> Red Brass ; 30aG) ; T<:60, PVC Fat Condensate LP: MP <COP> 304(L);31(L) <FAA> Red_Brass !_0-1(L) ; _T<_:60,P.VC <COC> I.qg P_l!q, PVC ; Saran lined flanges pipeivalves Fatty Acids Copper Cyanide -; <cos> T<60, PVC ;304(L) <FEC> T<60 P<10, PVC or Glas lined pipe ; Ti or Ta pipe cobiro slphate Ferric Chloride <CQT> T60J PVC or Glas lincd pipe ; Al, 304(L) or Monel < F E S > T < 6 0 P < 1 0 ,P V C ; 3 1 6 ( L ) F e n i cS u l p h a t e CottonseedOil <FEH> T<60 P<10, PVC ; Monel or Nickel (Alloy) <CRE> Al, Monel and 316(L) Ferrous Chloride Creosotes <FEP> CS Ferrous Sulphate Ferrous Sulbhate.Chlorinated T<60 P<10, PVC ; Monel or Nickel (Alloy) <FEL> <FLR> CS <GAl> lvonel or Nickel (Allov) Flare (mediirm in) Gallic Acid <FOM:'CS <GAF> CS and Red Bras; Hsellov for Valve Trims Foamite Gases,Fuel <FOII> CS Gases,Hydrocarbon <GAH>CS and Red Brass; Hard MrJtall for Valve Trims Formaldehvde <FOA> T<60 P<10, PVC ;316(L) Tubing <GAI> CS Formic Acd (ants) Gases,lnrt <FRJ> T<60, PVC <GAR> CS ' Copper or Brass if no moisture is Dreszent Fruit Juices Gases.Refrieeranl <GAN>, <GAO>, <GAP> CS Gas Natural:Oily, Pilot <GAS> CS;316(L) for Control Valves Gasoline CS <GEL> T<60 P<10, PVC ; Al and 316(L) <IIEL> Gelatin Helium <HYC> T< 10, Glas lined pipe ; Hastclloy B or C and Ti <GLA> 304(L) or 316(L) Glauber Salt Hydrochloric Acid <HYN>CS ; Red Brass for gas purification <GLC> CS Glucose Hdrocyanic Acid <HYF> Ha-stelloyC <GLU> CS Hydrofuoric Acid Glue <GLY> CS ; 304(L) for Perfume and Pharmaceuticals Glycerin (Glycerol) Hdrofluosilic Acid <HYt> HaSelloy C <cLC> CS Glcol Hdroeen Peroxide <HYX> Al and 304(L) <HYG>CS <GRH> CS ;304(L) for Perfirmeand Pharmaceuticals Grin Alcohol Hdroen <HyS> T<60 P<10, PVC; CS Hdroen Sulohide <Hyp> 304(L), Inconel or Monel for refining ; CS Hypo <IOD> Glas lined pipe ; Hastelloy C or Ti Iodine Magnesium Chloride <MAC>T<60, PVC , Red Brass or Monel ; Glas lined gle at Masnesium Sulphate Meicurie Chloride Mercurie Methane Methanol Methvl Alcohol Milk' Milk of Lime Mine Waters Ir4ixedAcids Molasses <MAS> T<60, PVC ; 304(L) <ygg>Hastelloy C and Monel <MER>CS <MET> CS to <MEN>CS ; 304(L) if productneeds be pure to <MEA'CS ; 304(L) if productneeds be pure 304(L) or PVC and Saranlined pipe <MIK> <MlL> CS ; use flanged Crossesfor elbows ay11ry>PVC <MIA> 316(L) Passivated: Ti or Ta for hiCh T <MOL>T'-60, PVC ; CS or Teflon lined pipe Kerosene Lacquers Limd Sulphur Linseed il Lubricating Oils Lye <KER> CS ; 316(L) for Control Valves <LAK> <LIM> <LlN> <LIIB> CS ; Al and 304(L) for expaxive product CS ; 304(L; or Hastelloyfor Valv l'rims CS ; Al or 304(L) for refined product. QS-;f t-6-(L).forControl Valvs
Neon Nickel Chloride Nickel Sulnhate Nir". CrtdffruOtl Nitratins Aids Nitric Aid Nitrobenzene Nitrogen
Nf,,f o*
for olil of Vitriot (66-deg H2SO4) 20 CB3.with Tqflo." diaphragm Valves.;-RedB.rass dilute solutions; PVC for cold dilute solutions <OOV> <OOM> CS ; 304(L) for Valve Trims Oil of Mirbane <OLA> 316(L) in industry ; Monel for destilling Oleic Acid ' .r-Ct seei of Vitriol' Oleum Acid <OLS> C'S ; 316(L) for Control Valves Oleum Spirits <OXA> Red Brass and lr{onel Oxalic Acid <OXG> CS at low T ; Bra.ssat medium T Oxygen Red Oil Return, Conderuate ' Rosin <REO> 3t6(L) in industry ; Monel for destilling <REC> :^OJ(l-)!uUAg <ROS> CS for Crude ; Al or 304(L) for product
18
ECS ENGINEERING BV
MEDIUM
<PAA> Palmitic Acid <PEN> Pentane Petroleum Oils and Solvents <PHE> Phenol <PIO> Phosphoric Acid <PHT> PhthlicAcid <PIC> PickJingAcids <PIA> Picric Acid Potassium Carbonate <POT> <POS> PotassiumChloride <POC> PotassiumCyanidq PotassiumHvdroxide <POH> <PON> PotassiumNitrate PolassiumSulphate <POP> PolassiumSulphide <POL> <PRI> Printing InksCS <PRG> Producer Ga-s <PRO> Propzure <PRA> Propionic Acid <PRC> Profy! Alcohol Profylene Dichloride <PRD> <PRU> Pru-siic Acid <PYR> Pyridine Pwoeallic Acid Pwosallol) "<PyA) $nolgneous Acid" {rolipreous Liquor <PYL> fannery Liquors (leaftr prduaion; Tannic Ac-id Tar Tartaric Acid (wine stoneacid) Tiianium Chlorid Toluol Trichloracatic Acid Trichlorethvlene Triethalonalnine <TAN>
ECS O2.OTO
MD,DIUM
RECOMMENDEI' MATERIJ,
316(L) for hieh T in soapindustrv : Monel <SAI > CS : 304(L) in purifrcationsvstems Salammoniac CS n Red rass: Hard Metall fo Valve Trims <SAA> Non Ferrs mtcrial for Cnide ; Ni and Monel for Salasylic Acid <PET> CS ; 316(L) for Control Valves pharmaceuticalgrades; P;rex Glass where necessary Al, Monel and 316(L) <SAT> lee Sodium Chlride Salt 3l6G) or equivalent <SAC> see Sodium Acid Sulphate Salt Cake T<60, PVC 1 Al or 304(L) tubine CS ; 304(L) if costlyto ieflace CS or Al for molten Acid ; The Pharmaceutical <SAW>T<60 P<10, PVC ; Red- or Al Elrass low velocity. Salt (Sea) Water for industrv uses304(L) and Glass or PVC tubinp small OD , Concrete (lined) pipe ; Rubber lined Valve ' T<60 P<10. PVC : CS with Hastellovor Monel Tri or254 SMO. Cunifer. Morel 304(L) if required bv the product cosfs <SEW> Vitriied Clay, Brick, Concrete(lined) pipe ; Sewage T<60 P<lOi!V! Sqrtad lined flanges pipe/valves Cast Iron onlv in accessible ; nlaces see Sodium Hydroxide <SHE> Red Brass, NiCrMo or Monel ; accuratWT Shellac CS <SLU> Glazed vitriied clav with Acid proof cement Joints Sludee Acids CS : 304(L) for Valve Trims <SOA> T<60 P<10, PVC ; CS or 430 with tvtonelvalvc trims Soap* 304(L) or 316(L) <SOB> CS for Crude solrrtion ; Ni pipe for Procluct; T<60 Soda 304(L) P<10, PVC if concentrtio175oto Sodium i{vdroxide CS and Red Brass I Hastellov for Valve Trims <SOC> T<60 P'<10,PVC ; CS with Hastelloy or Moriel Trim Soda Ash CS and Red Brass I Hard Metall for Valve Trims Sodium Acid Sulphate, T'-60 P<10, PVC ; Red Brassand IBMM Valves Red Brass ; 304(I-) ; T<:60, PVC <SOA>, <SOB> Sodium Bisulphate CS Sodium Bicarbonate <SOD> T<60 P<10, PVC ; 316(L) with 20 CB3 Valves CS ; 304(L) for Perfume and Pharmaceuticals CS for fire fighting service CS ; Red Brass for gas purification <SOE> T<60 P<10, PVC ; CS with Hastelloy or Monel'Irim Sodium Carbonate CS <SOF> T<60 P<10, PVC ; Red Brassand IBMM valves: Sodium Chloride <PYG> AI. Monel and 316L) (NaCl) i and Ta for molten Sodium Chlorid <SOG> T<6-0 P<10, PVC ; Sartan lined flanges pipe/valves Red Brass ; 30a(L) ; T.:60, PVC Sodium 9yapidg pVC Red Brass I :O+(t-l i f<:OO, Sodium Hydroxide / Perborate CS for Crude solution ; Ni pipe for P;odir ; T<60 <SOH>,P< 10, PVC if concentratioir 27soto / Peroxide Sodium {vdroxide <sol>, <soK> 304(L) ; Inconel or Monel for higher concentrations Sodium Hypochlorite <SOL> Saran lined pipe/valves ; For low P, epoxy lined duct
TSPOrisodium Phophare) CS
<TAA> 304(L) sodium Hncosu lphite<so M> c s ro, proa,lioffi iitrtf"Slgl <TAR> CS Red Brss with IBBM vles oi lO+fLt : For low P Sodium Meiaohosohate <TAC> Glass, Al, 304(L) or Monel dependingon product cost (Glassy Phophafe) <SON> watertreatment work: PVC pipe A'fant tining <SOO> CS Sdium Nitrat <TlC> Glass, Monel or Ti (seeHcl) <SOP> CS Sodium Nitrite <TOL> CS ; Monel for Valve Trims <SOR> Sodium Phosph.Chhodibasic CS <TRA> Silver or Hastelloy <SOS> Orthomonobasic 304(L) .. <TRI> T<60. PVC: Monel fthotribasic .. CS ":SOT> <TRH>'CS <SOtl> CS Sodium Silicate
azediIes t
ruintin
<TSP> SodiumSulohare
<vAR> or3o4(L); ircolon.io, not Ar cs doca maner . \,EO2 304(L) or Monl <vlN>304(L)Monel' orri if Nacl psent : Inconel is .**'
.-Y4pt SulbhurChloid T<60, PVC ; Red Brass,Al o 304(L) WaterDeilled or Der'ii <WAc> CS Wa!rGla$ -Fie. T<60,PVC(P<10, Wat-City. -CoolinE" D< 4")orCS(Galv.)ICuo SulDhur Tioxid
<SUC> cS for moisrre freegasi lrrconlor Mong.lpipeor Ti tubjngf(, \{et gas. <SUT>CS r 3l6L) Valves <SL'H> 316(L)
<suA>x4sMluo2o fH,ff[&*Blo':fiJr"*,
znc chloride
Zinc Sulphale
"*#H"f#:.+ff*
Remarks:
t2-
Capital lefters located betweenbracketsi.e. <> are meant to be used as short cut denotationsfbr the medium. Colper and Brass pipe is in general only usedfor small diametersup to 3/4". It is available in diametersfrom 1/8" up to 12".
L9
ECSENGINEERINGB.V.
ECS.O2.OO3
PIPING.STI} O3.I
PAGE I 2 3 4 5 6
DESCRIPTION Front Sheet Title block of Plan Drawings Title Block of Special PipdSupports Title Block of System IsometricDrawings Title Block of IsbmetricDrawings Title Block of Pipe SpoolDrawigs
REV 01
REV
DATE
SIGN
REV
DATE
SIGN
REV
DATE
SIGN
ECSENGINEERINGB.V.
ECS.O2.OOI
PIPING.STD 03.2
DRAWING NUMBER PROJECT NUMBER NR CLIENT DRAWD,TG NR CLIENT PROJECT CLIENT ECS ENGIFTEERING B.V.
ECS ENGINEERINGB.V.
8CS.02.003
PIPING.STD 03.3
LOCATION PLAN
OTY
DESCRIPTTON DIMENSIONS
MATERI,AI,
REV DATE SIGN REV DATE SIGN REF PIPING PLAN REF ISOMETRIC ISO REV SPECIALPiPE SUPPORT NR SPS REV PROJECTNI.IMRER CLIENT DWG NR REV CLIENT PROJECT NR CLIENT ECS ENGII\-EERINGB.V.
ECStrNGINEERINGB.V.
ECS.O2.OO3
PIPING.STD 03.4
TEST PRESSI]RE
MAXIMUM TESTPRESSURE TEST DI.IRATION (YAO FLUSHING FLUSHING MEDIUM HYDROBLASTING DEGREASING YlN) DRYING YlI{)
SYSTEM ISOMETRIC
DWG NR SYS PROJECTNTIMBER CLIENT DWG NR CLIENT PROJECT NR CLIENT ECS ENGINEERING B.V. REV
ECSENGINEERINGB.V.
ECS.O2.OO3
PIPING.STD 03.5
DESIGN PRESSruEMP TESTPRESSA4EDIUM WELD. PROC.SPEC. WELD. OUAL. SPEC. FIEAT TREATMENT NDE PAINT SYSTEM INS. TYPE/THK TRACING
SIGN REV DATE COLORCODE LINE NUMBER ISOMETRICDWG NR PROJECT NUMBER CLIENT D\ryGNR NR CLIENT PROJECT CLtsNT ECS ENGINEERING B.V.
REV
DATE
SIGN
ISO
REV
ECS ENGINEERINGB.V.
ECS.O2.OO3
PIPING.STD 03.6
TESTPRESS4EDIUM WELD. PROC.SPEC. wELp. OJAL. SPEC. FNEAT TREATMENT NDE PAINT SYSTEM
SPL SPOOLDWG NR PROJECT NUMBER CLIENT DWG NR CLIENT PROJECTNR CLIENT B.v. ECS ENGII\IE.ERITiG
REV
8CS.02.028
PIPING.STD 28.I
PAGE 0t 02 03
DESCRIPTION Front sheet Remarks and first line designation sheet Line designation sheet
39
8CS.02.028
PIPING.STD 28.2
LINE NUMBER : Consistsof successivelyThe NominalDiameter,an abbreviation : representing Conveyed the Medium, a codeof two lettersand a digit representins approoriate the PipeClassand a Squence Number. SOURCE : This can be an equipment n[mbe, the atrosphei another^hne or number.lf it s anotherline number thenonly fill in th mediumlettersandthe sequence number. DESTINAION: Seesource. INSULAON : InsulationTHICKNESSshall be givenin mm. All TEMPERATURESand PRESSURES shall be givenin degrees.celcius respectively bar and needto be suppliedbv in the client by meansof the.pro.cess diagram(i.cl maximum,minimum and dperating flow temperatures -pressuis th and of equlpmentmentlonedon the ilagrart} The FLOW RATE shall be sivenin m3/hr. INS = Insulation; THK = Thickness , TR = Tracing ,
JAC = Jacketed
LINE NTIMBER
SOI]RCE
DESTINATON
DESIGN OPERATING TEST INS. TR JAC FLOW TEMP PRESS TEMP PRES PRESS TYPE THK YAI Y/l,I RATE
40
8CS.02.028
PIPING.STD 28.3
LINE NIIMBER
SOURCE
DESTINATION
OPERATING TEST INS. TR JAC FLOW DESIGN TEMP PRESS TEMP PRES PRESS TYPE THK Y/N YA{ RATE
4l
ECS.02.008
PIPING.STD 08.1
PAGE I 2 3 4 5 6 7 8
DESCRIPTION F'rontsheetwith content. Generaldenotations pipe to pipe corurections butt welded fittings. for and Dual end fittrngsand socktwelddfittrngsand -flanges. -flanges. lhreaded fittinls and Miscellaneous [iping item. Valves,valveconnections valveoperaturg and type. Valve operating type (cont'd), branchconnections, supports instrument and connections. Generalremarksconcerning useof the drawingsymbols. the
REV
DATE
SIGN
REV
DATE
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ECS.O2.OO8
PIPING.STD 08.8
Followingdescriptions the piping slmbol shall be statednext to the symbolon the drawing: of For flaneecorurections f 2 Nomid Diameter 3 Flangetype 4 Facing
: PoundClassorPNNumber : DN ...... (nominaldiameterin mm) : WN, LJ, SO, SCR'D or SW : RF, FF or RTJ
Examples 15(HDNf00 \ilN RF or PN10 DN40 SO FF : For diameter reducinsitems ffi 2 Reducer Eccentric BottomFlat 3 Reducer Eccentric Top Flat 4 Swage Concentric 5 SwaleEccentric BottomFlat 6 Swa[eEccentric TopFlat 7 TeeReducing
: CoNC RED : ECCRED BF : ECCRED TF : CONCSWG : ECC SWG BF : ECCSWG TF : RED TEE
DN .....x DN .....(nominaldiameter mm) in DN .....x DN ..... ,, DN .....x DN ..... ,, DN .....x DN ..... ,, DN .....x DN ..... ,, DN .....x DN ..... ,, DN .....x DN ..... 7,
Slmbols for unlistedpiping items shall be clear by either the form of the own inventedsymbolor by a descriptionnext to the symbol.
Nominal O.D. in mm and in inch : Table with Actual O.D. in mm and corresponding
9 21.3 26.9 33.7 48.3 60.3 88. 40 50 80 15 20 25 1.5 2 . 0 3 . 0 0.5 0.75 1.0
tr4.3 139.71 6 8 . 3219.1273 323.9355.6 406.4 457.2508 609.6 100 125 1 5 0 200 2s0 300 350 400 450 500 600 4.0 5.0 6.0 8.0 10.0 t2.0 14.0 16.0 18.0 24.0 24.0
t4