Power Plants Product Catalogue 2012 2nd Edition

2012
POWER PLANTS PRODUCT CATALOGUE

2nd EDITION
Wrtsil Power Plants is a leading global supplier of modern, highly efficient, and dynamic power plants that facilitate the construction of power systems with a maximum integration of intermittent renewable energy sources. In so doing, a low carbon footprint is made possible. We provide multi-fuel solutions to the worlds power generation markets, including base load generation, peaking, load following, and industrial self-generation applications. We also serve the oil and gas industry. Our fast-track deliveries of power plants, from 1 to 500 MW, are available with long-term operation and maintenance agreements. Whether the installation is in a metropolitan area or a challenging remote location, we offer high efficiency and flexible capacity. Wrtsil Smart Power Generation enables a global transition to a more sustainable and modern energy infrastructure.
SMART POWER GENERATION

Enabling the transition to a more modern and sustainable energy infrastructure ...................................... 4 Operational flexibility ................................................................ 6 Energy efficiency ..................................................................... 6 Fuel flexibility ........................................................................... 7 Multiple operating modes ........................................................ 8
WRTSIL POWER PLANTS

Power plant output range ..................................................... 12 Gas power plants .................................................................. 14 Dual-fuel power plants .......................................................... 18 Oil power plants .................................................................... 22 Liquid biofuel plants .............................................................. 23 Floating power plants ............................................................ 28 Flexicycle ........................................................................... 30 Combined cycles .................................................................. 32 Combined heat & power ....................................................... 34
OIL AND GAS INDUSTRY APPLICATIONS

Oil and gas industry applications ........................................... 42 Power generation .................................................................. 43 Utilisation of associated gases as fuel.................................... 44 Pumping and compression applications ............................... 46
FUEL FLEXIBILITY
Gaseous fuels ....................................................................... 58 Liquid fuels ............................................................................ 62
PLANT TECHNOLOGY
Modular solutions .................................................................. 72 Automation ........................................................................... 74 Emissions reduction and monitoring ...................................... 76
SERVICES
Wrtsil Development & Financial Services ............................ 82 Project management services ............................................... 84 Civil engineering and construction services ........................... 86 Lifecycle efficiency solutions by Wrtsil Services .................. 88
WORLDWIDE CONTACTS
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ENABLING THE TRANSITION TO A MORE MODERN AND SUSTAINABLE ENERGY INFRASTRUCTURE

Electricity consumption will continue to grow rapidly all over the world during the coming decades. At the same time, concerns related to global warming and declining fossil fuel resources have created a need, supported by political pressure, to reduce carbon emissions through renewable power. At present, renewable sources, hydropower excluded, cover less than 3% of total production, but their share is rapidly growing. Providing intermittency problems can be efficiently resolved, wind or solar based electricity offers great potential. The variability of wind and solar power creates new challenges to power systems which cannot be solved by any grid solution. Even small variations in wind speed which can happen many times per day within time frames of less than 15 minutes have a dramatic impact on wind power output. In power systems with high shares of installed wind power capacity, this is a challenge which the system is not designed to handle.
The existing power systems need to be complemented by dispatchable, dynamic capacity with the capability of handling frequent fast starts, stops and load ramps. To ensure a sustainable, reliable and affordable power system a dynamic capacity which corresponds to ~ 50% of the installed intermittent power capacity is required. SMART POWER GENERATION BALANCES THE POWER SYSTEM Wrtsil Smart Power Generation is a unique combination of features offering excellent operational flexibility, high efficiency and fuel flexibility, together with low emissions and proven long-term reliability. Wrtsil power plants have these features, which make them suitable for a number of different power system functions. The applications range from stationary and floating baseload power plants to dynamic grid stability and peaking services, as well as a wide variety of industrial self-generation applications. Reservoir hydropower, where available, and smart grids with demand response, assist in the balancing task. When complementing the power system with Smart Power Generation, all system balancing challenges can be solved, even with the maximised use of intermittent renewables.
OPERATIONAL FLEXIBILITY
Being able to operate in multiple modes, from efficient baseload power production to dynamic system balancing, Wrtsil power plants become a key factor in optimising power systems. They can generate megawatts to the grid in one minute from start-up and reach full load in five. They are designed to start and stop at the push of a button time after time without impact on maintenance. They ensure fast reserve, load following, and peaking capability, with a typical plant availability of 95%, plant reliability of 97% and starting reliability of more than 99%. Smart Power Generation plants are also easy to locate next to critical load pockets, i.e. in cities, thanks to their plant size, and low emission and noise levels. The infrastructural requirements are also modest, with little or no water consumption, and low pipeline gas pressure (5 bar) needed. Furhermore, locating Smart Power Generation capacity in load pockets notably reduces grid investment costs.
ENERGY EFFICIENCY
Smart Power Generation plants based on multiple generating units are far more reliable and fuel efficient than single or several large power stations. They also serve efficiently on part load and in demanding ambient conditions, enabling high dispatch even in hot climates and at high altitudes.
ENERGY EFFICIENCY
Smart Power Generation

FUEL FLEXIBILITY
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OPERATIONAL FLEXIBILITY
We also offer the highest available simple cycle energy efficiency of current technologies, 48% or more. With the Flexicycle solution the advantages of a flexible simple cycle plant are combined with the superb efficiency of a combined cycle plant.
FUEL FLEXIBILITY
Smart Power Generation enables the continuous choice of the most feasible fuel, including solutions for liquid and gaseous fuels as well as renewables. The possibilities gained from multi-fuel plants and fuel conversion solutions represent a hedge for the future. The role of natural gas in power generation is expected to grow significantly over the coming years. Recent technical breakthroughs and the commercialisation of shale gas have resulted in a substantial extension of the perceived depletion time of gas reserves, and have lowered the price of natural gas. With Smart Power Generation plants running on gas, the 20% renewable energy share target set for 2020 by many nations is within reach.
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MULTIPLE OPERATING MODES

The flexibility of Smart Power Generation is emphasised by its capability to serve various operating modes. These include: zz Base load generation z The technology is proven in base load applications with close to 49GW of references worldwide zz Rapid load following in the morning zz Starting and loading units one by one as the load increases zz Peaking during high demand periods zz Balancing wind power i.e. Wind chasing zz Starting, loading and stopping rapidly when wind conditions change zz System balancing z Fast frequency regulation and efficient spinning reserve zz Ultra fast, zero-emissions, non-spinning grid reserve for any contingency situation z Starting and producing power in just 1 minute, and reaching full power in just 5 minutes zz Fast grid black start in case of a power system black out
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NURTURING ALL POWER NEEDS

The right amount of power at the right time is what Smart Power Generation is all about. By enabling the maximum integration of wind and solar power capacity, and through overcoming the challenges created by wind variability and curtailment, Smart Power Generation offers a reliable, affordable and sustainable energy supply. Similarly, it removes the abusive stops and starts, and eliminates cyclic load from baseload plants that are not designed for such variations. This serves to optimise the operation of the entire power system and greatly enhances its overall efficiency and stability, while also reducing the overall emissions. Smart Power Generation also allows power producers to operate on multiple markets, for example by selling power to energy markets and selling fast starting and ramping capabilities to ancillary services and capacity markets. The high efficiency levels enable high dispatch, while the multiple parallel generating units offer dependability in making commitments. Plant delivery can be ordered on a fast-track basis, and full OEM and O&M services are available.
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wrtsil power plants
AMERICAS
Output......... 9.5 GW Plants ...............367 Engines...........1220
EXPERIENCE COUNTS
Wrtsil has a long history and extensive experience in the design, construction and turnkey supply of power plants, executing over 100 power plant projects each year. At the end of 2011, Wrtsil had close to 49 GW of power installed in power plants in 169 countries around the world. The supply and installation of these plants have provided Wrtsil with a wealth of experience in the implementation of successful projects in all kinds of ambient conditions. Most importantly, our global presence has enabled us
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EUROPE
Output....... 11.8 GW Plants .............1783 Engines...........3336
AFRICA & MIDDLE EAST

Output....... 10.4 GW Plants ...............830 Engines...........2116
ASIA
Output....... 17.2 GW Plants .............1619 Engines...........3487
TOTALLY 169 COUNTRIES

Output....... 48.8 GW Plants .............4599 Engines........10 159
to establish a worldwide network of our own dedicated service centres and workshops capable of supporting the operations and maintenance of our power plants throughout their lifecycle. Adding to this vast experience of land-based installations, Wrtsil has over 137 GWs installed as main or auxiliary engine applications in the active marine fleet, including merchant, offshore, navy, cruise and ferry and special vessels.
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wrtsil power plants

POWER PLANT OUTPUT RANGE
GAS ENGINES MW 1 50 100 150 200
Wrtsil 34SG Wrtsil 50SG

DUAL-FUEL ENGINES (GASEOUS FUEL/LIQUID FUEL)
Wrtsil 32GD Wrtsil 46GD Wrtsil 34DF Wrtsil 50DF

LIQUID FUEL ENGINES (LFO, HFO, CRO, FWE, LBF)
Wrtsil 20 Wrtsil 32 Wrtsil 46
12
250
300
350
400
450
500
LFO = light fuel oil HFO = heavy fuel oil CRO = crude oil
FWE = fuel-water emulsion LBF = liquid biofuel
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GAS POWER PLANTS

Wrtsil gas power plants are designed for optimal performance in a wide variety of power production applications, and provide fast and flexible capacity with multiple dynamic operation modes, from ultra-fast grid reserve to efficient base load generation. These sustainable and affordable power systems have the highest energy efficiency, thus enabling cost effective and secure power generation regardless of changes in pricing and availability of fuels. The benefits of gas power plants include:
zz plant electrical efficiency of over 52% in combined cycle mode Net zz Excellent plant availability and reduced need for backup capacity due to
multi-unit installation
zz plant output at high altitudes and in hot and dry ambient conditions Full zz High part-load efficiency due to multi-unit installation zz Agile dispatch, able to supply megawatts to grid within one minute and
5minutes to full plant load

zz Grid black-start capability zz Minimal water consumption with closed-circuit radiator cooling zz Stepwise investment with smaller risks and optimised profit generation zz Low gas fuel pressure requirement zz Maintenance schedule independent of the number of starts or stops
UTE LINHARES, ESPIRITO SANTO, BRAZIL Prime Movers.. 24 x Wrtsil 20V34SG Total output ............................ 204 MW Fuel ............................................... Gas Year of completion ...................... 2010
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ALIAGA, TURKEY Type .........Baseload power generation Prime movers . 28 x Wrtsil 20V34SG Total output ............................ 244 MW Fuel ............................................... Gas Year of completion ...................... 2010
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BONTANG, INDONESIA Type ...............Baseload, 2 x GasCubes Engines ............. 2 x Wrtsil 16V34SG Total output ........................... 13.9 MW Fuel ................................... Natural gas Delivered..................................... 2009
GASCUBE A Wrtsil GasCube plant is a multiple of engine modules designed to meet a total power need of 630 MW. A GasCube based on the Wrtsil 16V34SG or Wrtsil20V34SG, with all the auxiliaries and components needed to make up a working power production unit, provides 710 MWe per unit. Due to the self contained design, the GasCube is the optimal solution for agile, streamlined and exceptionally cost efficient project execution. zz High electrical efficiency zz Minimisation of the plants own electricity consumption zz Simple and reliable technical solutions zz Compact, pre-engineered plant design zz Perfect for EPC deliveries even to areas lacking infrastructure.
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GAS ENGINES
Wrtsil 34SG
Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/720 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 4169 7843 45.9 10400 2780 3840 77 7434 7819 46.0 11300 3300 4240 120 9341 7779 46.3 12890 3300 4440 130 Technical data 50 Hz/750 rpm Unit kW kJ/kWh % 9L34SG 4343 7843 45.9 16V34SG 7744 7819 46.0 20V34SG 9730 7779 46.3
Dimensions and dry weight of generating set
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/Nm3. Tolerance 5%. Power factor 0.8. Gas Methane Number > 80. Nm3defined at NTP (273.15 K and 101.3 kPa).
Wrtsil 50SG
Technical data 50 Hz/500 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/514 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 18 759 7411 48.6 18 800 5330 6340 360 Unit kW kJ/kWh % 18V50SG 18 321 7411 48.6
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/Nm3. Tolerance 5%. Power factor 0.8. Gas Methane Number > 80. Nm3defined at NTP (273.15 K and 101.3 kPa).
See www.wartsila.com for latest updates.
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wrtsil power plants
AZER ENERJI, SANGACHAL, AZERBAIJAN Type .........................Flexible baseload Prime movers . 18 x Wrtsil 18V50DF Total output ............................ 300 MW Fuel ....................Natural gas/dual fuel Year of completion ...................... 2008
DUAL-FUEL POWER PLANTS

Wrtsil dual-fuel power plants are based on engines that are able to run on natural gas, light fuel oil, heavy fuel oil or a number of other liquid fuels, offering the ultimate in fuel flexibility. The ability to switch to the most economical, or readiest available, fuel is of great value in a time of fluctuating fuel prices. Furthermore, the fuel can be switched whilst the engine is operating, for example if the gas supply is interrupted. This operational flexibility is a real advantage with the dual-fuel system.
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The benefits of dual-fuel power plants include:

zz Fuel and operational flexibility zz High efficiency zz Low emission rates zz Excellent reliability zz Operational cost advantages zz Easy adaptation to grid load variations.
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wrtsil power plants

DUAL-FUEL ENGINES
Wrtsil 32GD
Power, electrical Heat rate Electrical efficiency Power, electrical Heat rate Electrical efficiency Length Width Height Weight Technical data 50 Hz/750 rpm kW kJ/kWh % kW kJ/kWh % mm mm mm tonne 6L32GD 2636 8304 43.4 2579 8304 43.4 8400 2780 3840 58 9L32GD 12V32GD 16V32GD 20V32GD 3974 8260 43.6 3888 8260 43.6 10400 2780 3840 77 5299 8091 44.5 5184 8091 44.5 10200 3300 4470 92 7124 8066 44.6 6970 8066 44.6 11300 3300 4240 120 8924 8049 44.7 8730 8049 44.7 12890 3300 4440 130
Technical data 60 Hz/720rpm
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 36 MJ/Nm3. Lower LHV can be compensated by liquid fuel. Tolerance 5%. Power factor 0.8. Gas pressure at engine inlet 350 bar. Nm3 defined at NTP (273.15 K and 101.3 kPa).
Wrtsil 46GD
Technical data 50 Hz/500 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/514 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 11384 7941 45.3 15400 5090 5700 265 17076 7941 45.3 18260 5090 5890 358 Unit kW kJ/kWh % 12V46GD 11384 7941 45.3 18V46GD 17076 7941 45.3
Dimensions and dry weight with generating set
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 36 MJ/Nm3. Tolerance 5%. Power factor 0.8. Gas Methane Number > 80. Nm3 defined at NTP (273.15K and 101.3kPa).
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Wrtsil 34DF
Technical data 50 Hz/750 rpm Power, electrical Heat rate Electrical efficiency Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % kW kJ/kWh % mm mm mm tonne 6L34DF 2579 9L34DF 3888 16V34DF 6970 20V34DF 8730
8347 (8257)* 8303 (8214)* 8048 (8146)* 8031 (8130)* 43.1 (43.6)* 43.4 (43.8)* 44.7 (44.2)* 44.8 (44.3)* 2493 3758 6737 8439
Technical data 60 Hz/720rpm 8347 (8437)* 8303 (8175)* 8048 (8107)* 8031 (8090)* 43.1 (42.7)* 43.4 (44.0)* 44.7 (44.4)* 44.8 (44.5)* 8400 2780 3840 58 10400 2780 3842 77 11300 3300 4240 120 12890 3300 4440 130
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/Nm3. Tolerance 5%. Power factor 0.8. Gas Methane Number > 80. Nm3 defined at NTP (273.15 K and 101.3 kPa). *In liquid fuel mode.
Wrtsil 50DF
Technical data 50 Hz/500 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/514 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 17076 7489 48.0 18780 4090 6020 355 17076 7933 45.4 18780 4090 6020 355 Unit kW kJ/kWh % 18V50DF 16638 7498 48.0 18V50DF* 16638 7933 45.4
Dimensions and dry weight with generating set
Heat rate and electrical efficiency at generator terminals, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/Nm3. Tolerance 5%. Power factor 0.8. Gas Methane Number > 80. Nm3defined at NTP (273.15 K and 101.3 kPa). *In liquid fuel mode. See www.wartsila.com for latest updates.
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wrtsil power plants

SUAPE II, BRAZIL Prime movers ....17 x Wrtsil 20V46F Total output ............................ 380 MW Fuel ...............................................HFO Year of completion ...................... 2011
OIL POWER PLANTS

Wrtsil oil power plants represent high efficiency and low emissions. Proven long-term reliability makes these plants suitable for stationary and floating baseload, and for standby applications. Worldwide deliveries of our liquidfuelled power plants exceed 36 GW. The benefits of our oil power plants include:
zz Fuel flexibility, the ability to run on heavy fuel oil, light fuel oil, crude oil,
emulsified fuels or liquid biofuel

zz Fast start-up, less than 5 min from hot standby to full plant load zz High efficiency resulting in low generation costs zz Excellent long-term reliability zz Large worldwide reference base and proven performance.
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LIQUID BIOFUEL PLANTS

Liquid biofuel can be produced from practically any oil-rich crop, including oil palm, soy, rapeseed, jatropha, olive, and sunflower seeds. Liquid biofuels can also be of non vegetable origin, for example oils or fats from fish or poultry. In order to minimise the lifecycle impact on greenhouse gas emissions, Wrtsil liquid biofuel plants are designed to operate on clarified crude vegetable oils without any supplementary energy for fuel refinement needed. Wrtsil offers liquid biofuel power plants in the range of 1300 MW using Wrtsil 20, Wrtsil 32 and Wrtsil 46 prime movers. As of 2011, Wrtsil has sold a total of approximately 800 MW of liquid biofuel power plants.
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wrtsil power plants

WRTSIL 20 POWERSKID.
Control panel
LO/LO heat exchanger Pre-heating unit
LFO cooler
HFO/HT heat exchanger Fuel filter Fuel booster pump Mixing, deaeration and heating tank Fuel feeder pump Separated fuel tank
8 x Wrtsil 9L20 containerised power plant next to the Nile river.
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THE WRTSIL 20 POWERSKID The Wrtsil 20 Powerskid represents an innovative new concept for the 115MW power plant range. The compact design is based on premanufactured modules that ensure fast and easy installation. The basic design comprises: zz Generating set: based on a 6-, 8- or 9-cylinder Wrtsil 20 engine zz Fuel, lube oil cooling and control system mounted on a common skid. WRTSIL 20 CONTAINERISED POWER PLANT The Wrtsil 20 Powerskid containerised power plant has been developed in response to the increasing demand for small diesel power plants running on heavy fuel oil or liquid biofuel. Designed to meet a flexible power demand, the containerised power plant contains all the essential systems and equipment for the power plant in two 40 foot high containers. OILCUBE The Wrtsil OilCube based on the Wrtsil 12V32, Wrtsil 16V32 or Wrtsil20V32 generating sets, is a complete power plant unit designed to meet a power demand of 5 to 30 MW. The OilCube is an extremely flexible, streamlined and exceptionally cost-efficient solution for power production. zz High electrical efficiency through minimising the plants own consumption zz Simple and reliable technical solutions zz Compact, pre-engineered design zz Perfect for EPC deliveries even to areas lacking infrastructure.
Wrtsil OilCube.
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wrtsil power plants

LIQUID FUEL ENGINES
Wrtsil 20
Technical data 50 Hz/1000 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/900 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 969 8519 42.3 5400 1850 2375 18 1292 8604 41.8 6540 1950 2620 23 1454 8561 42.0 6820 1950 2620 24 Unit kW kJ/kWh % 6L20 1026 8561 42.0 8L20 1368 8647 41.6 9L20 1539 8604 41.8
Heat rate and electrical efficiency at generator terminals, including engine-driven pumps. ISO 3046 conditions and LHV. Tolerance 5%. Power factor 0.8.
Wrtsil 32
Technical data 50 Hz/750 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/720rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 2579 8048 44.7 8765 2420 3740 58 3888 8006 45.0 5211 7840 45.9 6970 7815 46.1 7841 7814 46.1 8730 7799 46.2 kW kJ/kWh % 6L32 2636 8048 44.7 9L32 3974 8006 45.0 12V32 16V32 18V32 20V32 5327 7840 45.9 7124 7815 46.1 8032 7799 46.2 8924 7799 46.2
Dimensions and dry weight of generating set 11200 10030 11240 11500 12200 2410 3740 82 3050 4420 92 3300 4340 119 3300 4220 127 3300 4420 130
Heat rate and electrical efficiency at generator terminals, including engine-driven pumps. ISO 3046 conditions and LHV. Tolerance 5%. Power factor 0.8.
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HERA, EAST TIMOR Prime movers ........7 x Wrtsil 18V46 Total output ............................ 120 MW Fuel ...............................................HFO Year of completion ...................... 2012
Wrtsil 46
Technical data 50 Hz/500 rpm Power, electrical Heat rate Electrical efficiency Technical data 60 Hz/514 rpm Power, electrical Heat rate Electrical efficiency Length Width Height Weight kW kJ/kWh % mm mm mm tonne 11384 7732 46.6 15400 5090 5700 265 17076 7732 46.6 18780 5320 6020 358 Unit kW kJ/kWh % 12V46* 11384 7732 46.6 18V46* 17076 7732 46.6 20V46F/600 rpm 22425 7695 46.8 600 rpm 22425 7695 46.8 21410 6275 6230 414
Heat rate and electrical efficiency at generator terminals, including engine-driven pumps. ISO 3046 conditions and LHV. Tolerance 5%. Power factor 0.8. * Gas diesel version available. See www.wartsila.com for latest updates.
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FLOATING POWER PLANTS

Wrtsils floating power plants integrate our expertise in marine technology with the many benefits of flexible, decentralised power generation. Floating power plants are based on tested components and system solutions. They are constructed cost effectively and rapidly in a wellcontrolled industrial setting. When towed into place and connected to the grid, the plants are fully functional, providing a fail-safe option even in the remotest locations and under the most challenging ambient conditions. Floating power plants can also provide a rapid answer to an increase in power demand in advance of new, land-based plants. Our turnkey solutions include site preparation and operation and maintenance services, according to customer needs. The lead time from contract to start-up of commercial operations is short, guaranteeing a quick return on investment.
LIHIR, PAPUA NEW GUINEA Prime movers ........8 x Wrtsil 20V32 Total output ........................... 71.4 MW Fuel ...............................................HFO Year of completion ...................... 2011
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SEABOARD, DOMINICAN REPUBLIC Type ..................Combined cycle plant Prime movers ... 6 x Wrtsil 18V50DF Total output ......................... 106.3 MW Fuel ....... Dual fuel (natural gas & HFO) Year of completion ...................... 2011
Advantages of a floating power plant:

zz Provides fast supply of electricity to areas with limited infrastructure zz a mobile asset, possible to relocate or trade Is zz Does not require a large site zz less dependent of soil quality Is zz Provides secure power supply in the event of an earthquake or floods
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FLEXICYCLE
The new Flexicycle solution combines the advantages of a flexible simple cycle plant with the superb efficiency of a combined cycle plant, in a unique way. Flexicycle power plants can be optimised for different outputs in the 100 to 500MW range. The power plant solution is based on combustion engines and steam turbine combined cycle production. Each engine is equipped with a waste heat recovery steam generator. The power plant has one common steam turbine and condenser. The power plant cooling is typically arranged so that the combustion engines are cooled with closed loop radiators and the steam cycle with cooling towers. When equipped with an air cooled condenser, our combined cycle plants also have very low water consumption. Two operation modes are offered: dynamic and fast simple cycle, and highly efficient combined cycle. In simple cycle, the gross efficiency is 48.6%, and in combined cycle the net electrical efficiency is more than 52% at full load. zz Efficient baseload and intermediate load capacity zz Excellent load following and peaking power capabilities zz Superior part load performance zz Quick start and shut down, fast ramp up capability without restrictions or influence on maintenance schedule and costs zz Grid black-start without external power zz range 100500 MW Size zz Compliance with the strictest international and local emissions legislation
A flexible Flexicycle power plant based on 24 x Wrtsil 18V50SG has an output of 450 MW in simple cycle mode and 495 MW in combined cycle mode.
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rpm rpm Load
Load %
100 90
Loading (< 9minutes)
80 70
600 500 400 300 200 100 0 0 60
Synchronisation (<5s)
60 50 40 30 20
Speed acceleration (25s)
10 360 420 480 540 600 660 0

seconds
120
180
240
300
Prelubrication (30s)
Engine in hot standby mode, i.e. preheated (HT water temp. >70 C)
Normal Wrtsil Flexicycle starting and loading in simple cycle mode. Only 10 minutes from start command to full load.
zz Easy siting in grid nodes even within city limits zz impact at ambient conditions on plant performance Low zz water consumption Low zz Fast-track equipment or EPC delivery zz Wide range of operations and maintenance agreements available zz 24/7 service from more than 160 Wrtsil service outlets worldwide
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COMBINED CYCLES
ENGINE COMBINED CYCLE In terms of power production, our diesel and gas medium-speed engines are very efficient, already from their design and construction. The engine gross electrical efficiency at the alternator is 4649% and in combined cycle the net electrical efficiency is more than 52% at full load. This electrical efficiency is remarkably high, even when compared with large-sized power plants based on other technologies. The rest of the engine fuel input emerges in the form of heat in the exhaust gases and engine cooling. These engine waste heat sources can be utilised for valuable heat production. However, in many places there is no heat sink where the waste heat can be used, and therefore secondary power generation is preferred, recovering all waste heat for generating additional power, as in an engine combined cycle (ECC) configuration. The most common technique in ECCs is based upon conventional steam bottoming cycles with engine wise steam generators, a common steam turbine and a cooling system. Nevertheless, very high total plant efficiencies are easily obtainable, and with this ECC technique an addition in plant power output of 8 to more than 10% is achievable by using standardised steam cycle designs.
NISHAT POWER LIMITED, JAMBAR KALAN, PAKISTAN Type ........................Flexible baseload, heat recovery, combined cycle plant Prime movers ......11 x Wrtsil 18V46
Total output ............................ 200 MW Fuel ...............................................HFO Year of completion ...................... 2009
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COMBINED CYCLE SYSTEM
1. Exhaust gas boiler 2. Feed water tank 3. Steam turbine 4. Water cooled condenser
5. Condensate preheater 6. Heat recovery container including auxiliary boiler 7. Cooling tower 8. Engine preheater
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COMBINED HEAT & POWER

Wrtsils combined heat and power (CHP) plants incorporate both power and heat generation. The system for heat generation, in parallel with the production of electricity, steam, hot water, or chilled water, is optimally designed for the customers specific needs and requirements. Total plant efficiencies can rise to 90% and even higher. CHP plants can run on various fuels while maintaining low emissions and high efficiency. The heat recovery systems can be defined as post engine hang-on types, and do not directly affect either engine performance or running. The engine will give the same high electrical efficiencies and output, regardless of the rate of heat production. CHP plants run with significantly less fuel input than separate power and heat generation. Wrtsils CHP solutions for district cooling and trigeneration are attractive solutions for large facilities such as airports, shopping centres, housing areas, and other building complexes with substantial heating and cooling demands. Depending on the customers heating and/or cooling requirements, plant location, and the seasonal variations in ambient conditions, the plant can be equipped with standardised heat recovery and chiller solutions, with absorption chillers for heat recovery and electrically driven chillers for covering the peak demands.
HOT WATER GENERATION FOR DISTRICT HEATING APPLICATIONS
CHP module HT plus
Engine
District heat Lubricating oil HT cooling water
Exhaust gas boiler
LT cooling water Exhaust gas
Economiser Jacket water heat exchanger Lube oil back-up cooler LT CAC
Hot water system
HT CAC Lube oil cooler
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HOT WATER GENERATION FOR DISTRICT HEATING APPLICATIONS

Plant auxiliaries 1.8%
Electricity 45.8% From the engines
Power (net) 44.0%
Fuel consumption 100%
High temperature heat 31% From the engines Heat to DH system 46% Low temperature heat 15.0% From the engines Losses 8.2%
Based on 20V34SG C2 at 25C and 30% RH
PLANT TOTAL EFFICIENCY DEPENDING ON HOT WATER TEMPERATURES

Supply temperature
75C 80C 90C 100C 110C 120C 130C Total Recovered heat efficiency 90% 85% 10,100 kW 9000 kW 7900 kW 6800 kW
70C
Return temperature
65C
80% 75%
60C
55C
76.0%78.0% 78.0%80.0% 80.0%82.0% 82.0%84.0%
50C
84.0%86.0% 86.0%88.0% 88.0%90.0%
45C
90.0%92.0%
Total efficiency 90%
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STEAM GENERATION FOR INDUSTRIAL APPLICATIONS
Steam consumer
Electricity
CAC 1 and 2
STEAM GENERATION FOR INDUSTRIAL APPLICATIONS

Plant auxiliaries 2%
Electricity 44.1% From the engines
Power (net) 42.1%
Fuel consumption 100%
Heat recovery from the engine
Steam generation 18.5%
Losses 37.4%
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Total efficiency 60.6%
TRIGENERATION
RINGKBING, DENMARK: Type of customer ....................... Utility Engine type ....... 1 x Wrtsil 20V34SG Total electrical output ............8.8 MWe Total heat output ................. 10.6 MWth Total efficiency............................. 96% Fuel ................................... Natural gas
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Performance data as guidelines for CHP calculations
Wrtsil gas fuelled generating sets at 50 and 60 Hz
Performance data Engine Wrtsil gas engines at frequency 50 Hz 16V34SG 20V34SG 20V34DF
Gas mode Liquid fuel mode
Engine optimisation: NOX (dry @ 15 vol-% O2)
mg/ Nm3
2000* 190*95 190*95 190*95 380*190 1460 (LFO) 2000 (HFO)
Electric power Heat rate 1) Efficiency 1) High temperature circuit inlet/outlet 2) HTCAC temperature inlet/outlet Cylinder temperature inlet/outlet Low temperature circuit inlet/outlet Lubrication oil circuit inlet/outlet LTCAC temperature inlet/outlet Charge air flow Exhaust gas flow Exhaust gas temp. Exhaust gas energy High temperature circuit-energy HTCAC energy Cylinder cooling energy Low temperature circuit-energy Lubrication oil energy LTCAC energy Heat losses by radiation 5% 5%
kW kJ/ kWh % C C C C C C kg/s kg/s
4343 7843 45.9 82/96 88/96 82/88 36/45 63/77 36/40 6.7 6.9 390 2809 1475 780 695 907 532 375 135
9L34SG
7744 7819 46.0 81/96 88/96 81/88 36/47 63/79 36/40 12.0 12.4 390 5013 2561 1326 1235 1684 945 739 240
9730 7779 46.3 79/96 87/96 79/87 36/48 63/80 36/41 15.1 15.5 390 6269 3178 1629 1549 2122 1184 938 300
8730 8130 44.8 82/96 89/96 82/89 36/47 63/79 36/41 14.2 14.6 380 5729 2650 1237 1413 1933 1070 863 350
8730 8127 44.3 73/91 81/91 73/81 36/49 63/80 36/42 17.5 17.9 336 5984 3440 1850 1590 2168 1150 1018 350
15C C 10% kW 10% kW 10% kW 10% kW 10% kW 10% kW 10% kW 20% kW
Note: Heat and mass balances are dependent of ambient conditions and plant application, above given figures are for guidance only and calculated at ISO 3046 reference conditions; 25C ambient temperature, 100 m above sea level and 30% relative humidity. Nm3 defined at NTP (273.15K and 101.3kPa) 1) Heat rate and electrical efficiency at generator terminals, including engine-driven pumps, ISO 3046 conditions and LHV.Tolerance 5%. Power factor 0.8. Gas Methane Number >80 2) Two-circuit cooling system.
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Wrtsil gas engines at frequency 60 Hz 18V50SG 16V34SG 20V34SG 18V50SG

Liquid fuel mode
18V50DF
20V34DF
Gas mode
Liquid fuel mode
Gas mode
Liquid fuel mode
Gas mode
2000* 380*190 2000 190*95 190*95190*95 190*95 380* 1460 380* 190 190 (LFO) 2000 (HFO) 16638 7498 48.0 79/91 84/91 79/84 36/48 63/74 36/42 27.2 27.9 373 10708 4960 2998 1962 2757 1397 1360 570 16638 18321 7933 45.4 74/91 81/91 74/81 42/57 63/79 42/48 32.0 32.9 358 6895 4021 2874 3563 2134 1429 600 7411 48.6 78/92 83/92 78/83 36/49 63/74 36/43 30.1 31.0 375 5733 3850 1883 2962 1436 1526 540 4169 7843 45.9 82/96 89/96 82/89 36/44 63/76 36/39 6.4 6.6 390 2687 1415 748 667 870 510 360 130 7434 7819 46.0 82/96 89/96 82/89 36/46 63/79 36/41 11.5 11.9 390 4810 2461 1276 1185 1615 907 708 230 9341 7779 46.3 80/96 88/96 80/88 36/48 63/80 36/41 14.5 14.9 390 6023 3057 1572 1485 2035 1136 899 288 8439 8031 44.8 82/96 90/96 82/90 36/47 63/78 36/41 13.6 14.0 380 5500 2553 1191 1362 1868 1040 828 340 8439 8090 44.5 73/91 82/91 73/82 36/48 63/79 36/42 16.7 17.2 335 5727 3301 1775 1526 2082 1110 972 340
18V50DF 7498 48.0 79/91 84/91 79/84 36/48 63/74 36/42 27.2 27.9 373 4958 2996 1962 2756 1397 1359 570 7933 45.4 74/91 81/91 74/81 42/57 63/79 42/48 31.9 32.9 358 6892 4018 2874 3562 2134 1428 600
9L34SG
2000 190*95
17076 17076 18759 7411 48.6 78/92 83/92 78/83 36/49 63/74 36/43 30.1 31.0 375 5731 3848 1883 2964 1436 1528 540
11763 11911
10722 11752 11925
* Adjustable NOX range according to local requierments. Heat rate given at the marked NOX optimization level. Heat rates at other NOX optimisation levels to be checked case by case. 1ppm-v @ 15% O2 2.054 mg/Nm3 dry @ 15% O2, NOX calculated as NO2, Nm3 defined at NTP (273.15K and 101.3kPa)
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wrtsil power plants

Performance data as guidelines for CHP calculations
Wrtsil liquid fuelled generating sets at 50 and 60 Hz
Performance data Engine Engine optimisation: NOX (dry @ 15 vol-% O2) Electric power Heat rate
1)
Wrtsil diesel engines at frequency 50 Hz 12V32 16V32 18V32 20V32 8924 7799 46.2 79/96 86/96 79/86 38/49 63/79 38/43 17.0 17.5 344 5975 3185 1802 1383 2041 1089 952 308
ppmvol kW kJ/ kWh % C C C C C C kg/s kg/s
710 1539 8604 41.8 84/91
9L20
780*710 780*710 780*710 780*710 5327 7840 45.9 79/96 87/96 7124 7815 46.1 80/96 87/96 80/87 38/49 63/78 38/43 13.6 14.0 348 4849 2453 1319 1134 1668 877 791 247 8032 7799 46.2 79/96 86/96 79/86 38/49 63/78 38/43 15.3 15.7 344 5370 2887 1645 1242 1824 980 844 278
Efficiency 1) High temperature circuit inlet/outlet 2) HTCAC temperature inlet/outlet Cylinder temperature inlet/outlet Low temperature circuit inlet/outlet Lubrication oil circuit inlet/outlet LTCAC temperature inlet/outlet Charge air flow Exhaust gas flow Exhaust gas temperature Exhaust gas heat High temperature circuit-energy HTCAC energy Cylinder cooling energy Low temperature circuit-energy Lubrication oil energy LTCAC energy Heat losses by radiation 5% 5%
84/91 34/47 63/78 34/44 3.5 3.6 303 1052 371
79/87 38/49 63/77 38/43 10.2 10.5 347 3629 1857 1010
15C C 10% kW 10% kW 10% kW 10% kW 10% kW 10% kW 10% kW 20% kW
371 832 246 586 68
847 1241 657 584 185
Note: Heat and mass balances are dependent of ambient conditions and plant application, above given figures are for guidance only and calculated at ISO 3046 reference conditions; 25C ambient temperature, 100 m above sea level and 30% relative humidity. 1) Electrical output at generator terminals, including engine-driven pumps at 100% load. ISO 3046 conditions and LHV. Tolerance 5%. Power factor 0.8.
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Wrtsil diesel engines at frequency 60 Hz 20V46F 20V46F 900 22425 7695 46.8 85/91 53/70 85/91 44/70 58/73 51/53 42.4 43.5 335 14451 8356 6085 2271 3282 2490 792 810 18V46 12V32 16V32 18V32 20V32 18V46 900 17076 7732 46.6 79/91 83/91 79/83 42/55 63/80 42/47 32.1 33.0 357 11771 5251 3557 1694 3819 2294 1525 519
900 17076 7732 46.6 79/91 83/91 79/83 42/55 63/80 42/47 32.1 33.0 357 11771 5251 3557 1694 3819 2294 1525 519
900 22425 7695 46.8 85/91 53/70 85/91 44/70 58/73 51/53 42.4 43.5 335 14451 8356 6085 2271 3282 2490 792 810
710 1454 8561 42.0 84/91
9L20
780*710 780*710 780*710 780*710 5211 7840 45.9 80/96 88/96 6970 7815 46.1 80/96 88/96 80/88 38/48 63/78 38/43 13.0 13.3 352 4686 2384 1266 1118 1617 862 755 240 7841 7814 46.1 80/96 87/96 80/87 38/48 63/78 38/43 14.6 15.0 348 5206 2800 1576 1224 1770 964 806 270 8730 7799 46.2 80/96 87/96 80/87 38/48 63/79 38/43 16.2 16.7 349 5792 3091 1728 1363 1980 1072 908 300
84/91 34/48 63/77 34/44 3.3 3.4 302 991 345
80/88 38/48 63/77 38/43 9.7 10.0 352 3515 1805 971
345 777 221 556 68
834 1205 646 559 180
2) Two-circuit cooling system. * Adjustable NOX range according to local requierments. Heat rate given at the marked NOX optimisation level. Heat rates at other NOX optimisation levels to be checked case by case. 1 ppm-v @ 15% O2 2.054 mg/Nm3 dry @ 15% O2, NOX calculated as NO2, Nm3 defined at NTP (273.15 K and 101.3 kPa)
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oil and gas industry applications
OIL AND GAS INDUSTRY APPLICATIONS

Wrtsil offers power solutions for every phase of oil and gas exploration, production, transportation and refining, both onshore and offshore. We offer state-of-the-art prime movers, complete pumping, compression and power plant solutions, EPC deliveries, and lifetime support solutions to maximise revenues and minimise downtime. We provide pre-engineered power generation equipment, and complete pump and compression drives and their auxiliaries tuned to meet the special needs of gas compression and pumping applications. These prime movers, ranging from 122 MW, can run on various liquid and gaseous fuels available from the process. From wellhead to refinery feed Wrtsil can offer the total power solution with guaranteed reliability and outstanding lifecycle economy.
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POWER GENERATION
Wrtsil power plants range from 1 to 500 MW. Proven reliability, fuel flexibility and low emissions make the plants suitable for demanding applications in the oil and gas industry. Our power plants can be run on associated gas, crude oil, residual, diesel oil or a combination of liquid and gaseous fuels. This enables the operator to choose the fuel with the lowest price and best availability. The system is also tolerant against fuel quality variations and is, therefore, highly suitable for oilfield power generation. The modular design of our field power plants enables trouble-free installation and fast-track delivery anywhere in the world. Prefabricated, functionally pretested modules guarantee consistent quality and performance. Site installation is simply a matter of assembling and connecting the modules.
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UTILISING ASSOCIATED GASES AS FUEL

The World Bank led Global Gas Flaring Reduction partnership (GGFR) estimates that globally, more than 130 billion cubic meters (bcm) of gas are flared or burned every year, causing some 400 million tons of carbon dioxide in annual emissions. That is equivalent to 30% of the European Unions gas consumption. Gas flaring not only harms the environment but also deprives countries of an energy source that is often cleaner and cheaper than others available. During the production of crude oil, gas usually comes to the surface as well and is often vented or flared instead of being used, particularly in locations that lack effective gas markets, and the necessary infrastructure to utilise the gas. Wrtsil gas-diesel technology revolutionises the concept of fuel flexibility. Thanks to the unique pilot fuel injection method for initiating combustion, associated gas can be used for power generation, mechanical drives or gas reinjection at the oil field. If the supply of gas varies in quantity and quality, the answer is fuel sharing. The basic concept provides electrical power generation for the field facility processes, from upstream to downstream oil shipping pumps. This power
WRTSIL 32GD FUEL SHARING WINDOW

Liquid fuel Gas share % share %
100
GD operation
10 20 30 40 50 60 70 80 90 100
90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100
Engine load% Transfer window Fuel oil operation Fuel Sharing Fuel Sharing
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POWER GENERATION
COMPRESSION
PUMPING
generation can even be provided with a combined heat and power (CHP) system, if needed. The excess of associated gas can be injected into the hydrocarbon reservoir to maintain the pressure, to enhance oil recovery, or even to be stored for later gas production. The separated water can also be injected using GD-engine driven high pressure pumps. The injection of excess associated gas underground is the ultimate flaring reduction solution, unless other gas utilisation systems are available.
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PUMPING AND COMPRESSION APPLICATIONS

Wrtsil solutions for mechanical drives are tuned to meet the specific industry needs in gas compression and pumping applications. Our prime movers can run on most available liquid and gaseous fuels. The main component is the complete factory-assembled power train, with the engine, gearbox, and pump or compressor mounted on a structural baseframe. Systems for fuel treatment, cooling, control, automation and other supporting equipment are delivered as pre-tested factory-assembled modules. From wellhead to refinery feed Wrtsil can offer the total power solution with guaranteed reliability and outstanding lifecycle economy.
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The Carrico compressor station with two Wrtsil gas engines for underground gas storage in a salt cavern in Portugal.
DRIVER UNIT SIZES

Dual-fuel (LFO, HFO, CRO) Wrtsil 20 Wrtsil 32 Wrtsil 46 Dual-fuel (natural gas/liquid fuel) Wrtsil 34DF Dual-fuel (associated gas/liquid fuel) Wrtsil 32GD Gas Wrtsil 34SG MW 0 2 4 6 8 10 12 14 16 BHP 0 5000 10,000 15,000 20,000
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PUMPING
Wrtsil is the worlds leading provider of diesel and gas engines for crude oil pumping applications. Wrtsils pumping units are designed for pipelines conveying various fluids, such as crude oil, petroleum products, fresh water and waste water. Our diesel engines are multifuel engines able to run on crude oil, heavy fuel oil, light fuel oil, gas or gas/oil combination. The gas engines (Wrtsil 34SG and Wrtsil 32GD) can be utilised as pump drives as well. Wrtsils pump units comprise a complete train of engine, gearbox and pump on the baseframe along with the required auxiliary units. Pumps are selected according to the required pumping duty.
The Paramo Pump Station for Oleoducto de Crudos Pesados, Ecuador, is equipped with six Wrtsil 12V32 pump sets.
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The benefits of engine driven pump units include:

zz Variable speed range, 70100% of rated maximum speed zz Highest efficiency power generation zz Fuel directly from pipeline (crude oil pumping) zz wide range of fuel types can be utilised A zz Dependency on electrical grid minimised zz One stop supply of the pump train zz Close co-operation with major pump manufacturers zz Maintenance agreements available for the entire pump train zz Renowned track record worldwide.
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PUMP DRIVES
GAS ENGINES
Wrtsil 34SG
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 9L34SG 4050 5431 7724 46.6 16V34SG 7200 9655 7724 46.6 20V34SG 9000 12069 7724 46.6
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 6844 2366 3437 46.1 7803 3619 4100 70.8 8925 3670 4404 78.3
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/m3N. Tolerance 5%. Gas Methane Number > 80. Nm3 defined at NTP (273.15 K and 101.3 kPa).
DUAL-FUEL ENGINES
Wrtsil 32GD
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 6L32GD 2760 3701 7931 45.4 9L32GD 4140 5552 7929 45.4 12V32GD 5520 7402 7767 46.3 16V32GD 7360 9870 7807 46.1 20V32GD 9200 12337 7808 46.1
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 5260 2305 3645 32 6730 2305 3450 41 6615 3020 4140 56 7735 3020 3905 70 9276 3233 4139 89
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 36 MJ/m3N. Lower LHV can be compensated by liquid fuel. Tolerance 5%. Gas pressure at engine inlet 350 bar. Nm3 defined at NTP (273.15 K and 101.3 kPa).
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Wrtsil 34DF
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 6L34DF 2700 3621 7971 (7889)* 45.2(45.6)* 9L34DF 4050 5431 7971 (7889)* 45.2 (45.6)* 16V34DF 7200 9655 7790 (7889)* 46.2 (45.6)* 20V34DF 9000 12069 7790 (7889)* 46.2 (45.6)*
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 5280 2385 3705 31 6750 2385 3705 44 7735 3020 3870 70 8925 3670 4405 79
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/m3N. Tolerance 5%. Gas Methane Number > 80. Nm3 defined at NTP (273.15 K and 101.3 kPa). *In oil mode.
LIQUID FUEL ENGINES

Wrtsil 20
Shaft power Shaft power Heat rate Shaft efficiency Technical data 1000 rpm kW hp kJ/kWh % 6L20 1080 1448 8113 44.4 8L20 1440 1931 8198 43.9 9L20 1620 2172 8156 44.1
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 3108 1580 2170 9 3783 1715 2290 10 4076 1715 2275 11
Technical data is based on mechanical output at shaft, including engine-driven pumps, ISO conditions and LHV. Tolerance 5%.
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PUMP DRIVES
LIQUID FUEL ENGINES
Wrtsil 32
Shaft power Shaft power Heat rate Shaft efficiency Technical data 750 rpm kW hp kJ/kWh % 6L32 2760 3701 7767 46.3 8L32 3680 4935 7767 46.3 9L32 4140 5552 7767 46.3 12V32 5520 7402 7645 47.1 16V32 7360 9870 7645 47.1 18V32 8280 11104 7645 47.1 20V32 9200 12337 7645 47.1
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 5260 2305 3645 32 6245 2305 3450 41 6730 2305 3450 45 6615 3020 4140 56 7735 3020 3905 70 8295 3020 3905 77 9275 3235 4140 89
Wrtsil 46
Technical data Shaft power Shaft power Heat rate Shaft efficiency 500 rpm kW hp kJ/kWh % 9L46 8775 11767 7726 46.6 12V46 11700 15690 7726 46.6 16V46 15600 20920 7726 46.6
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BTC pump station with five pump sets driven by Wrtsil 18V34SG gas engines.
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Gas is stored under high pressure in underground used gas reservoirs or in salt dome caverns.
COMPRESSION
Wrtsil compressor drives are based on proven Wrtsil engines optimised to meet the special needs of gas compression, including a variable speed range of 70100%, and a constant torque range from 30 to 100%. Wrtsil gas compressor units contain a variety of compression solutions for the natural gas industry, perfect for applications such as gas gathering, underground storage, gas processing, and pipeline transmission. Wrtsil gas engines coupled with reciprocating or rotating compressors are considered the most modern and reliable technology on the market.
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The advantages of Wrtsils gas compression concept include:

zz Modularised solution: z Cost efficient z Fast delivery z Minimised fieldwork zz User friendly operating environment: z Piping under floor level z equipment located inside the compression hall All z Easy access to all maintenance
targets
z Each compression train is in an
individual hazardous area

z Compression trains in own cells
provide comfortable and safe conditions for operators during maintenance, while other cells are still producing.
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COMPRESSOR DRIVES
GAS ENGINES
Wrtsil 34SG
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 9L34SG 4050 5431 7724 46.6 16V34SG 7200 9655 7724 46.6 20V34SG 9000 12069 7724 46.6
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 6844 2366 3437 46.1 7803 3619 4100 70.8 8925 3670 4404 78.3
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 28 MJ/m3N. Tolerance 5%. Gas Methane Number > 80. Nm3 defined at NTP (273.15 K and 101.3 kPa).
The Szreg compression plant for gas storage in Hungary is equipped with five Wrtsil 9L34SG compressor drives (4050 kW).
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DUAL-FUEL ENGINES
Wrtsil 32GD
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 6L32GD 2760 3701 7931 45.4 9L32GD 4140 5552 7929 45.4
Dimensions and dry weight Length Width Height Weight mm mm mm tonne 5260 2305 3645 32 6730 2305 3450 41
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 36 MJ/m3N. Lower LHV can be compensated by liquid fuel. Tolerance 5%. Gas pressure at engine inlet 350 bar. Nm3 defined at NTP (273.15 K and 101.3 kPa).
Wrtsil 32GD
Technical data Shaft power Shaft power Heat rate Shaft efficiency 750 rpm kW hp kJ/kWh % 12V32GD 5520 7402 7767 46.3 16V32GD 7360 9870 7807 46.1 20V32GD 9200 12337 7808 46.1
Heat rate and efficiency at shaft, including engine driven pumps, ISO 3046 conditions and gas LHV > 36 MJ/m3N. Lower LHV can be compensated by liquid fuel. Tolerance 5%. Gas pressure at engine inlet 350 bar. Nm3 defined at NTP (273.15 K and 101.3 kPa). See www.wartsila.com for latest updates.
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FUEL flexibility
Wrtsil engines are able to run on a wide selection of fuels, ranging from natural gas to fuel-water emulsions. Fuels such as crude oil, fuel-water emulsions, associated gas, liquid biofuel, biogas and other fuels outside globally recognised standard fuel specifications, should be carefully analysed for each power plant project prior to use. Due to the nature of these types of fuels their quality might vary over time, and consequently fuel quality analyses should be carried out on a regular basis.
GASEOUS FUELS
NATURAL GAS Natural gas of commercial pipeline quality. These gases consist mainly of methane and are processed to meet guaranteed specifications for heating value, Wobbe index and cleanliness.
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PLAINS END I & II, COLORADO, USA Type ..........................Peaking power generation Prime movers ................ 20 x Wrtsil 18V34SG + 14 x Wrtsil 20V34SG Total output ...................................113+118 MW Fuel ...............................................................Gas
ASSOCIATED GAS Associated gas is a constituent that is separated from crude oil in oil field degassing equipment. The methane content is less than in natural gas, but the concentration of heavier hydrocarbons is higher, thus normally producing a high heating value. Gas-diesel engines are very suitable for burning associated gas, either in normal gas-diesel mode or using the fuel sharing mode. BIO GASES Bio gases are the result of treating biological matter in digesters or through other decomposing processes. The resulting gas consists of methane and carbon dioxide. COAL BED NATURAL GAS Coal bed natural gas is collected from underground coal layers. It contains methane, water and carbon dioxide in varying concentrations.
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FUEL flexibility
NATURAL GAS
Wrtsil gas engines are designed and developed for continuous operation on natural gas, without reduction in the rated output, and on gas qualities according to the specifications below. Gases other than pipeline quality natural gas can also be used and are considered on a case by case basis.
Property Lower heating value (LHV), min. Methane number (MN), min. Methane (CH4) content, min.
4)
Unit MJ/m3N 2)
Limit 281) 803)
Vol-% Vol-% Vol-%

5)
70 0.05 3.0 Not allowed 25 50 50 5 060
Hydrogen sulphide (H2S) content, max. Hydrogen (H2) content, max. 4) Water and hydrocarbon condensate before engine, max. Ammonia content, max. Chlorine + Fluorine content, max. Particles or solids content in engine inlet, max. Particles or solids size in engine inlet, max. Gas inlet temperature
Vol-% mg/m3N mg/m3N mg/m3N mm C
1) The required gas feed pressure is depending on the LHV, e.g. for SG and DF engines 28 MJ/m3N requires a 6 bar pressure for full engine output. In GD engines low LHV can be compensated with fuel sharing. 2) Values for volume (m3N) are given at 0C and 101.3 kPa. 3) SG and DF engine outputs is depending on the Methane Number. Full engine output at highest efficiency is achieved at MN80, lower MN can be used with an influence on engine performance and may cause derating of the engine. GD engines are not affected by MN. Methane Number (MN) can be assigned to any gaseous fuel based on its composition and it gives a scale to compare the resistance to knock of different gases. The MN is calculated by Wrtsil. 4) If the hydrogen content of gas is higher than 3.0 vol-%, or the methane content is lower than 70 vol-% the use of gas has to be considered case by case. 5) Dew point of natural gas is below the minimum operating temperature and pressure.
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61
FUEL flexibility
LIQUID FUELS
LIGHT FUEL OIL Light fuel oils or diesel oils are high value distillates that have traditionally been used to fuel diesel engine power plants, both for standby operation and baseload applications. The use of light fuel oils in baseload applications has decreased since it has become possible to use cheaper lower grade fuels. There are, however, certain applications, such as backup power plants, and installations on islands and in arctic conditions, where light fuel oil is still the preferred alternative. HEAVY FUEL OILS Heavy fuel oils are blended products based on the residues from various refinery distillation and cracking processes. They are black viscous liquids which require heating for storage and combustion. Heavy fuel oils are used for diesel engines in power plant and marine applications. CRUDE OIL Crude oil is a highly complex mixture of hydrocarbons and other components. The flash point of crude oil is low, typically below the ambient temperature. Crude oil can also be used as fuel in power plants with diesel
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GERAMAR I AND II, BRAZIL Type .................................Baseload power plant Prime movers .....................38 x Wrtsil 20V32 Total output ........................................... 332 MW Fuel ..............................................................HFO Year of completion ............................ 2009/2010
engines, for example in oilfield power production. Another application is for pumping stations located along a crude oil pipeline, where fuel from the pipeline can be used for the prime movers. LIQUID BIOFUEL Liquid biofuels are derived from biological material and can be produced from a variety of carbon sources. Common liquid biofuels approved for use in Wrtsil engines include oils from various oilseeds, such as palm oil, palm stearin, rape seed oil, sunflower oil and jatropha oil. Liquid biofuels can also be of non vegetable origin, i.e. oils or fats from fish, poultry and animals. Refined biofuel qualities such as transesterified biodiesel or hydrogenated renewable diesel, can also be used. FUEL-WATER EMULSION An oil-in-water type emulsion is one way of utilising the residue coming from a refinery as fuel in a diesel power plant. By making an emulsion with water the viscosity is dramatically reduced, enabling it to be pumped at ambient temperature in warm countries. Using it in the diesel engine requires only a fraction of the heating needed for heavy fuel oil.
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FUEL flexibility
LIGHT FUEL OIL
The fuel specification is based on the ISO 8217:2010(E) standard and covers the fuel categories ISO-F-DMADMB
Property Kinematic viscosity at 40C, min.i) Kinematic viscosity at 40C, max. Density at 15C, max. Cetane index, min. Sulphur, max.
b)
Unit mm/s a) mm/s a) kg/m % m/m C mg/kg mg KOH/g % m/m g/m
DMA 2.000 6.000 890.0 40 1.50 60.0 2.00 0.5 25 0.30 -6 0
DMZ 3.000 6.000 890.0 40 1.50 60.0 2.00 0.5
DMB
Test method reference
2.000 ISO 3104 11.00 900.0 ISO 3675 or ISO 12185 35 2.00 60.0 2.00 0.5 0.10 e) ISO 4264 ISO 8754 or ISO 14596 ISO 2719 IP 570 ASTM D664 ISO 10307-1 ISO 12205 ISO 10370 ISO 10370 ISO 3016 ISO 3733
Flash point, min. Hydrogen sulfide, max. c) Acid number, max. Total sediment by hot filtration (Total sediment existent), max. Oxidation stability, max.
25 0.30 -6 0
25 f) 0.30 0 6
e, f, g)
Carbon residue on 10 % v/v distillation bottoms, max.Carbon residue: micro % m/m method, max. Pour point (upper), max. d) Winter quality Summer quality Appearance Water, max. Ash, max. Lubricity, corrected to wear scar diameter (wsd 1,4) at 60C, max h)
a) 1 mm/s = 1 cSt
C % v/v % m/m m
Clear and bright j) 0.010 520 0.010 520
0.30 e)
0.010 ISO 6245 520 g) ISO 12156-1
b) Notwithstanding the limits given, the purchaser shall define the maximum sulphur content in accordance with relevant statutory limitations. c) The implementation date for compliance with the limit shall be 1 July 2012. Until such time, the specified value is given for guidance. d) Purchasers shall ensure that this pour point value is suitable for the equipment on board / at the plant, especially if the ship operates / plant is located in cold climates. e) If the sample is not clear and bright, the total sediment and water tests shall be required. f) If the sample is not clear and bright, the test cannot be undertaken and hence the oxidation stability limit shall not apply. g) If the sample is not clear and bright, the test cannot be undertaken and hence the lubricity limit shall not apply.
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h) The requirement is applicable to fuels with sulphur content below 500 mg/kg (0.050 m/m). i) Additional properties specified by the engine manufacturer, which are not included in the ISO 8217:2010(E) standard: Min. injection viscosities zWrtsil 20: 1.8 mm/s zWrtsil 26, Wrtsil 32, Wrtsil 38, Wrtsil 46CR and Wrtsil46F: 2.0 mm/s zWrtsil 46 (with conv. FIE) and Wrtsil 64: 2.8 mm/s zWrtsil 32DF and Wrtsil34DF: 2.0 mm/s for pilot and main/back-up fuel zWrtsil 50DF: 2.0 mm/s for pilot fuel and 2.8mm2/s for main/back-up fuel. Max. injection viscosity for all above mentioned 4-stroke diesel engine types: 24 mm/s zDF engines: 11.0mm/s for pilot fuel and 24.0 mm/s for main/back-up fuel. j) If the sample is dyed and not transparent, then the water limit and test method ISO 12937 shall apply. The fuel shall not contain any additive at the concentration used in the fuel, or any added substance or chemical waste that jeopardises the safety of installation or adversely affects the performance of the machinery or is harmful to personnel or contributes overall to additional air pollution.
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FUEL flexibility
HEAVY FUEL OIL
The fuel specification HFO 2 is based on the ISO 8217:2005(E) standard and covers the fuel categories ISO-F-RMA 30 RMK 700. Additionally, the engine manufacturer has specified the fuel specification HFO 1. This tighter specification is an alternative and by using a fuel fulfilling this specification, longer overhaul intervals of specific engine components may be expected (see the Engine Manual of a specific engine type).
Property Viscosity at 50 / 100C, max. at 100F, max. Viscosity bef. injection pumps 4) Density at 15C, max. CCAI, max. 4) Water max. Water bef. engine, max. 4) Sulphur, max. Ash, max. Vanadium, max.
3)
Unit
Limit HFO 1
Limit HFO 2
Test method reference
cSt 700 / 55 700 / 55 ISO 3104 Redwood No. 1 sec. 7200 7200 cSt kg/m 204 204
991.0 / 991.0 / ISO 3675 1010.0 1) 1010.0 1) or 12185 850 870 2) 0.5 0.3 4.50 0.15 600 50 30 80 15 22 14 60 30 0.10 30 15 15 ISO 8217, Annex B ISO 3733 ISO 3733 ISO 8754 or 14596 ISO 6245 ISO 14597 or IP 501 or 470 ISO 10478 ISO 10478 ISO 10478 or IP 501 or 470 ISO 10478 or IP 501 or 470 ISO 10370 ASTM D 3279 ISO 2719 ISO 3016 ISO 10307-2 IP 501 or 470 IP 501 or 470 IP 501 or 500 0.5 0.3 1.50 0.05 100 50 30 30 15 15 8 60 30 0.10 30 15 15
Vol-% Vol-% % m/m % m/m mg/kg mg/kg mg/kg mg/kg mg/kg % m/m % m/m C C % m/m mg/kg mg/kg mg/kg
Sodium, max. 3, 4) Sodium bef. engine, max. 3, 4) Aluminium + Silicon, max. Aluminium + Silicon bef. engine, max. 4) Carbon residue, max. Asphaltenes, max. 4) Flash point (PMCC), min. Pour point, max. Total sediment potential, max. Used lubricating oil 5) Calcium, max. Zinc, max. Phosphorus, max.
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1) Max. 1010 kg/m3 at 15C, provided the fuel treatment system is designed accordingly. 2) Straight run residues show CCAI values in the 770 to 840 range and are very good ignitors. Cracked residues delivered as bunkers may range from 840 to in exceptional cases above 900. Most bunkers remain in the max. 850 to 870 range at the moment. 3) Sodium contributes to hot corrosion on exhaust valves when combined with high sulphur and vanadium contents. Sodium also strongly contributes to fouling of the exhaust gas turbine blading at high loads. The aggressiveness of the fuel depends on its proportions of sodium and vanadium, but also on the total amount of ash. Hot corrosion and deposit formation are, however, also influenced by other ash constituents. It is therefore difficult to set strict limits based only on the sodium and vanadium content of the fuel. Also a fuel with lower sodium and vanadium contents than specified above, can cause hot corrosion on engine components. 4) Additional properties specified by the engine manufacturer, which are not included in the ISO specification. 5) A fuel shall be considered to be free of used lubricating oil (ULO), if one or more of the elements calcium, zinc and phosphorus are below or at the specified limits. All three elements shall exceed the same limits before a fuel shall be deemed to contain ULO.
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FUEL flexibility
CRUDE OIL
Property Kinematic viscosity bef. inj. pumps, min. bef. inj. pumps, max. Kinematic viscosity at 50 C, max. Density at 15C, max. CCAI, max. Water bef. engine, max. Sulphur, max. c) Ash, max. Vanadium, max. Sodium, max. Sodium bef. engine, max. Aluminium + Silicon, max. Aluminium + Silicon bef. engine, max. Calcium + Potassium + Magnesium bef. engine, max. Carbon residue, max. Asphaltenes, max. Reid vapour pressure, max. at 37.8C Pour point, max. Cloud point or Cold filter plugging point, max. Total sediment aged, max. Hydrogen sulphide, max. Acid number, max. % v/v % m/m % m/m mg/kg mg/kg mg/kg mg/kg mg/kg mg/kg % m/m % m/m kPa C C % m/m mg/kg mg KOH/g Unit mm/s a) mm/s a) kg/m Limit 2.0 24 700.0 ISO 3104 Test method reference
991.0 / ISO 3675 or 12185 1010.0 b) 870 0.30 4.50 0.15 450 100 30 30 15 50 20.00 14 65 30 60 d) 0.10 5 3.0 ISO 8217, Annex F ISO 3733 or ASTM D 6304-C ISO 8754 or 14596 ISO 6245 or LP1001 IP 501, IP 470 or ISO 14597 IP 501 or IP 470 IP 501 or IP 470 IP 501, IP 470 or ISO 10478 IP 501, IP 470 or ISO 10478 IP 501 or 500 for Ca and ISO 10478 for K and Mg ISO 10370 ASTM D3279 ASTM D323 ISO 3016 ISO 3015 IP 309 ISO 10307-2 IP 399 or IP 570 ASTM D664
a) 1 mm/s = 1 cSt. b) Max. 1010 kg/m at 15C, provided the fuel treatment system can reduce water and solids (sediment, sodium, aluminium, silicon, calcium, potassium, magnesium) before engine to the specified levels. c) Notwithstanding the limits given, the purchaser shall define the maximum sulphur content in accordance with relevant statutory limitations. d) Fuel temperature in the whole fuel system including storage tanks must be kept during stand-by, start-up and operation 1015 C above the cloud point in order to avoid crystallisation and formation of solid waxy compounds (typically paraffins) causing blocking of fuel filters and small size orifices. Additionally, fuel viscosity sets a limit to cloud point so that fuel must not be heated above the temperature resulting in a lower viscosity before the injection pumps than specified above.
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LIQUID BIOFUEL
Property Viscosity, max. Injection viscosity, min. Injection viscosity, max. Density, max. Ignition properties 3) Sulphur, max. Total sediment existent, max. Water, max. before engine Micro carbon residue, max. Ash, max. Phosphorus, max. Silicon, max. Alkali content (Na+K), max. Flash point (PMCC), min. Cloud point, max. Cold filter plugging point, max. Copper strip corrosion (3 hrs @ 50C), max. Steel corrosion (24 / 72 hours @ 20, 60 and 120C), max. Acid number, max. Strong acid number, max. Iodine number, max. Synthetic polymers % m/m % m/m Vol-% % m/m % m/m mg/kg mg/kg mg/kg C C C Rating Rating mg KOH/g mg KOH/g 0.05 0.05 0.20 0.50 0.05 100 15 30 60
4) 4)
Unit cSt @ 40C cSt cSt
Limit 100 1) 1.8 2.8 2) 24
Test method reference ISO 3104 ISO 3675 or 12185 FIA test ISO 8754 ISO 10307-1 ISO 3733 ISO 10370 ISO 6245 / LP1001 ISO 10478 ISO 10478 ISO 10478 ISO 2719 ISO 3015 IP 309 ASTM D130 LP 2902 ASTM D664 ASTM D664 ISO 3961 LP 2401 ext. and LP 3402
kg/m @ 15C 991
1b No signs of corrosion 15.0 0.0
g iodine /100 g 120 % m/m Report 5)
1) If injection viscosity of max. 24 cSt can not be achieved with an unheated fuel, fuel system has to be equipped with a heater 2) Min. limit at engine inlet in running conditions; Wrtsil 20: 1.8 cSt, Wrtsil 32: 2.0 cSt, Wrtsil 46: 2.8cSt, Wrtsil 34DF: 2.0 cSt, Wrtsil 50DF: 2.8 cSt 3) Ignition properties have to be equal to or better than the requirements for fossil fuels, i.e., CN min. 35 for LFO and CCAI max. 870 for HFO. 4) Cloud point and cold filter plugging point have to be at least 10C below fuel injection temperature. 5) Biofuels originating from food industry can contain synthetic polymers, like e.g. styrene, propene and ethylene used in packing material. Such compounds can cause filter clogging and shall thus not be present in biofuels.
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FUEL flexibility
BIODIESEL
Property Viscosity, min. - max. Injection viscosity, min. Density, min. - max. Cetane number, min. Sulphur content, max. Sulphated ash content, max. Total contamination, max. Water content, max. Carbon residue (on 10% distillation residue), max. Phosphorus content, max. Group I metals (Na + K) content, max. Flash point, min. Cold filter plugging point, max. (climate dependent requirement) Oxidation stability @ 110C, min. Copper strip corrosion (3 hrs @ 50C), max. Acid value, max. Iodine value, max. Ester content, min. Linolenic acid methyl ester, max. Polyunsaturated methyl esters, max. Methanol content, max. Monoglyceride content, max. Diglyceride content, max. Triglyceride content, max. Free glycerol, max. Total glycerol, max. mg/kg % m/m mg/kg mg/kg % m/m mg/kg mg/kg C C hrs Rating mg KOH/g % m/m % m/m % m/m % m/m % m/m % m/m % m/m % m/m % m/m Unit cSt @ 40C cSt kg/m @ 15C Limit 3.50 5.00 1.8 2.8 1) 860 - 900 51.0 10.0 0.02 24 500 0.30 10.0 5.0 5.0 120 -44 +5 2) 6.0 Class 1 0.50 96.5 12.0 1 0.20 0.80 0.20 0.20 0.02 0.25 EN 14110 EN 14105 EN 14105 EN 14105 EN 14105 / 14106 EN 14105 Test method reference EN ISO 3104 EN ISO 3675 / 12185 EN ISO 5165 rEN ISO 20846 / 20884 ISO 3987 EN 12662 EN ISO 12937 EN ISO 10370 EN 14107 EN 14108 / 14109 rEN 14538 rEN ISO 3679 EN 116 EN 14112 EN ISO 2160 EN 14104 EN 14111 EN 14103 EN 14103
Group II metals (Ca + Mg) content, max. mg/kg
g iodine / 100 g 120
1) Min. limit at engine inlet in running conditions; Wrtsil 20: 1.8 cSt, Wrtsil 32: 2.0 cSt, Wrtsil 46: 2.8cSt, Wrtsil 34DF: 2.0 cSt, Wrtsil 50DF: 2.0 cSt for pilot fuel & 2.8 cSt for main / backup fuel 2) Cold flow properties of renewable bio diesel can vary based on the geographical location and also based on the feedstock properties, which issues must be taken into account when designing the fuel system.
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PLANT TECHNOLOGY
MODULAR SOLUTIONS
A module is a self-contained component of a system, which has a well-defined interface to the other components. Something is modular if it includes or uses modules, which can be interchanged as units without disassembly of the module. As energy demand grows, the high modularity of Wrtsils products makes it easy to expand a power plant to meet increasing future demand. The common interfaces and flexibility of Wrtsils modular design, fulfilling a range of specifications and recommendations, addresses both the demand of todays customer and potential future needs. The focus of modularisation is around the engine and inside the power house, even though modules are also used elsewhere, starting with the unloading of fuel, lubricating oil and other process-related items. By using predefined modular solutions, Wrtsil can ensure that set performance targets are reached. Rapid installation time is one of the main benefits. Prefabrication also ensures consistent high quality. Other benefits include the compact and predefined design for container transportation, and the use of well-proven components from well-known suppliers. The use of portfolio modules leads to higher documentation quality during the tender phase. When compared to carrying out such work on site, the controlled manufacturing, cleaning, and painting processes associated with modularisation, have a positive environmental impact. For customers, modularised design means higher total feasibility in their power plant investment.
Oil plant Wrtsil 46 fuel treatment house.
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Gas plant Wrtsil 34SG auxiliary area.
Oil plant Wrtsil 46 auxiliary area.
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PLANT TECHNOLOGY
AUTOMATION
Wrtsil Power Plant Automation is based on the following building blocks:
zz WOIS (Wrtsil Operators Interface System) is the operators workstation,
for process displays, control actions, trends, alarm and event lists
zz WISE (Wrtsil Information System Environment) is the workstation for
reports, logbook, electronic documentation and 3rd party interfaces zz UNIC is the engine embedded control system, handling all the control, monitoring and protection functions of the engine, together with the PLC zz based process control system handles all the control, monitoring and PLC control functions of the genset and plant equipment zz Remote connection provides a secure internet or satellite link, to give remote access to the information in the WOIS and WISE systems zz Condition Based Maintenance (CBM) reporting system, is a subscriber based condition evaluation and reporting system created by Wrtsil experts. All these systems have been developed with complete integration, and have clear and easy user interfaces providing a uniform interface and logic for the operators.
Wrtsil Condition Based Maintenance Support Centre.
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The latest automation equipment and innovations are introduced based on systematically field tested solutions. Wrtsil Power Plant Automation provides a complete plant management solution with standardised modules, which can be tuned to the operators particular needs. OPERATIONAL FLEXIBILITY: ANY OPERATION MODE CAN BE MET Operational flexibility is applied in the same package supporting either baseload, intermediate, peaking or standby power generation. Thanks to the intelligent controllers, the Wrtsil solution provides: zz True kW control and power factor control for easy power management and import/export control zz Isochronous load sharing of both active and reactive power for island mode operation support zz Droop mode as a backup and traditional operation mode. All these operating modes are inbuilt and transfer between the modes is automatic and bump less.
Ergonomics have been taken into account in the design of the control room, giving the operator a comfortable and user friendly environment.
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PLANT TECHNOLOGY
EMISSIONS REDUCTION AND MONITORING

One of the principal aims of Wrtsils Power Plants business is to maintain a high level of expertise in cleaning methods for different power plant effluents and emissions, and to offer a variety of proven reduction technologies for different market needs. Sulphur dioxide (SO2) and particulate matter (PM) emissions are insignificant for power plants running on natural gas. Nitrogen oxide (NOX) emissions are also low. DRY METHODS (PRIMARY) Modern Otto gas engines use the lean-burn combustion process. In this process, natural gas and air are premixed in a low fuel/air ratio before being fed into the cylinders. The lean-burn process efficiently reduces NOX emissions due to a lower combustion temperature. An added advantage with the leanburn process is the high output and efficiency of the engine. Gas-fired lean-burn engines have sufficiently low NOX emissions to comply with most national/local regulations using lean-burn primary methods only. SELECTIVE CATALYTIC REDUCTION (SCR) In areas that are subject to stringent control of NOX emissions due to, for example, existing pollution levels in degraded airsheds or very strict local regulations, gas-fired engines can be equipped with SCR units. In the SCR, NOX emissions are reduced by a reagent that is either an aqueous solution of urea or ammonia. The SCR units can even reduce NOX emissions to a single digit level with lean-burn engines (in natural gas mode). OXIDATION CATALYSTS Gas-fired spark-ignited (SG) and dual-fuel (DF) engines can be equipped with oxidation catalysts for the abatement of carbon monoxide (CO) and/or hydrocarbon (HC) emissions, if required by national regulations or local air pollution levels. WRTSIL IOXI The Wrtsil IOXI (Integrated Oxidation Catalyst) is a compact, cost efficient product that is applicable for moderate CO and formaldehyde (CH2O) reduction
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EMISSIONS REDUCTION GAS ENGINES
The Humboldt power plant, located in Eureka, California, consists of 10 Wrtsil 18V50DF gas engines and has a total output of 162 MW. The dual fuel (DF) engines are able to operate on light fuel oil as back-up. The plant is equipped with combined SCRs and oxidation catalysts and is capable of meeting the strict Californian emission requirements both in gas and liquid fuel mode.
from gas engines. Gas engines equipped with IOXI can comply with stack emission limits of stationary regulations such as Germanys TA Luft 2002. COMBINED SCR AND OXIDATION CATALYST In some areas efficient multi-component emissions reduction is required. The combined catalyst system comprises SCR for NOX emissions and catalytic oxidation for CO and/or HC emissions. In combination with the combined catalyst system, a thorough optimisation of the engine operation under different conditions is carried out. This ensures the best overall performance.
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PLANT TECHNOLOGY
EMISSIONS REDUCTION DIESEL ENGINES
Nitrogen oxides (NOX), sulphur dioxide (SO2) and particulate matter (PM) are the main emissions of interest regarding stationary diesel engines. SO2 and PM emissions are mainly related to the quality of the liquid fuel. Diesel engines used in the power industry have low carbon monoxide (CO) and hydrocarbon (HC) emissions thanks to their high thermal efficiency. Wrtsils product development strategy for fuel oil-fired diesel power plants is to meet the stack emission limits set by the World Bank/IFC General/ Thermal Power Plants EHS Guidelines 2007/2008, for new stationary combustion engine installations up to 300 MWth in non-degraded airsheds by using dry primary methods. Secondary flue gas treatment methods are available for meeting emission requirements when necessary due to strict regulations, or when only low grade liquid fuels are commercially available.
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VIANA, ESPIRITO SANTO, BRAZIL Type ..................Stand-by power plant Prime movers ......20 x Wrtsil 20V32 Total output ............................ 175 MW Fuel ...............................................HFO Year of completion ...................... 2009
DRY METHODS (PRIMARY) The target of dry primary methods in the Wrtsil engine development process is to achieve the best overall emissions performance, while maintaining the good thermal efficiency of the engine. The main elements of the Low-NOX combustion process in Wrtsil diesel engines are: zz Late fuel injection start zz High compression ratio zz Optimised combustion chamber zz Optimised fuel injection rate profile zz Early inlet valve closing (Miller concept) together with high boost pressure. These are the key elements for suppressing the combustion peak temperatures, resulting in reduced NOX formation.
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PLANT TECHNOLOGY
SELECTIVE CATALYTIC REDUCTION (SCR) Wrtsils diesel engine power plants can be equipped with SCR units to reduce NOX emissions if required. NOX emissions are typically reduced by up to 8090% by using a reagent that is either an aqueous solution of urea or ammonia. The composition and structure of the catalyst element are selected based on fuel properties. At high reduction rates, the size of the SCR reactor increases and more complicated premixing and reagent injection systems are needed. In addition the control system becomes very critical due to operation within a narrow window. FLUE GAS DE-SULPHURISATION (FGD) Several FGD types are available for the power plant market. The most feasible methods in stationary engine plants have generally been proven to be wet sodium hydroxide (NaOH) FGD in smaller plants, and wet calcium carbonate (CaCO3) FGD in larger plants. Wet FGD systems are typically capable of removing up to 90% of the SO2 emissions. All wet FGD solutions require large quantities of water and reagents. The FGD end products produced, either liquid or solid depending on the chosen FGD technique, need to be disposed of in an environmentally acceptable way. The composition of the end product depends on the fuel oil used, lubrication oil, process water and reagents. The disposal and utilisation options available for the end product should be examined in the environmental assessment of the project, by considering the existing infrastructure and legislation/regulations. ELECTROSTATIC PRECIPITATOR (ESP) A dry ESP unit can be used to reduce PM emissions. The ESP technique provides a stable, low pressure-loss option to reduce PM emissions. ESPs dry end product, fly ash, needs to be disposed of in an environmentally acceptable way. The composition of the end product depends on the fuel and lubrication oil used. The disposal and utilisation options available for the end product should be examined in the environmental assessment of the project, by considering the existing infrastructure and legislation/regulations.
EMISSIONS MONITORING
The measurement of emissions on a regular basis, e.g. annually, in combination with strict compliance with fuel specifications, is commonly used for ensuring compliance with emission requirements.
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In cases where continuous data on emission levels is required, indicative or parametric emissions monitoring systems will provide robust, good quality and cost efficient emissions monitoring. In these systems, emissions are calculated based on process data, such as engine parameters, fuel composition and ambient data. In some installations, continuous emissions monitoring systems (CEMS) based on analysers are required. There are many different CEMS on the market and the choice of system needs to take into careful consideration the installations specific features, such as measured components, fuel and stack configuration. The integration of emissions data handling and reporting into the plant system is a crucial part of a successful emissions monitoring system.
EMISSIONS REDUCTION EFFLUENTS
The oily water collection and treatment system is an essential part of the engine power plant. The system is designed to collect water from areas that are potentially contaminated with oil and other impurities for treatment. Before discharge from the plant, contaminated water can be either treated on-site by the Wrtsil oily water treatment (OWT) unit or transported for proper treatment. In areas that are subject to stringent effluent limits, biological treatment might also be required. Wrtsil Senitec Biosys is a biological treatment system for grey water, treated oily water and/or similar effluents from power plants.
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SERVICES
WRTSIL DEVELOPMENT & FINANCIAL SERVICES

Wrtsil Development & Financial Services (WDFS) comprises a global team of power plant project developers, financial professionals and carbon finance experts. FINANCIAL SERVICES WDFS supports Wrtsils clients with advice and assistance in deal structuring and financing. Through its strong relationships with both local and international financing institutions, including export credit agencies (ECA), commercial banks and development banks, WDFS is uniquely situated to
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structure financing to suit each customers requirements. A manufacturing presence in several countries provides a competitive advantage for accessing ECA-backed funding, especially through Finnvera (Finland) and SACE (Italy). WDFS also offers financial advisory services including financial modelling and feasibility studies. PROJECT DEVELOPMENT WDFS develops independent power producer (IPP) projects based on Wrtsil combustion engine technology and know-how, supplying flexible and costefficient electric power to customers worldwide. The global organisation focuses on developing environmentally responsible power projects with sound financing structures. With a proven track record since 1991, WDFS has successfully developed and closed over 30 highly feasible IPP projects (approx. 3000 MW) around the world. For the IPP projects WDFS structures and negotiates project financing on a limited recourse or non-recourse basis. WDFS has over the years proven its ability to mobilise capital from multilateral and bilateral institutions, local and international commercial banks, and equity investors. CARBON FINANCE Carbon financing can be used to improve the profitability and bankability of clean and efficient power solutions. WDFS provides a carbon financing service that helps clients monetise emission reductions through carbon trading schemes such as the UNs Clean Development Mechanism. Using in-house expertise WDFS offers a complete set of carbon finance services for project developers including feasibility analyses, project documentation, and carbon credit sales. Under a unique industry approach, Wrtsil offers its carbon financing service as an integrated part of technical project development and financing. With WDFSs scope of services, from project development to assistance with the most appropriate financial structure, Wrtsil Power Plants can enhance its competitive product offering and its strategy of becoming a longterm partner to its customers.
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SERVICES
PROJECT MANAGEMENT SERVICES

The professional Power Plants Project Management organisation plans, leads, manages and executes projects for our customers. We support our customers with cost estimates, scheduling and project planning. The main project execution activities are engineering, purchasing, logistics and transport, contract management, risk management, site management and supervision, construction and installation, commissioning, training and the management of document deliverables up to final documentation. The projects are managed by our professional personnel using prudent, professional project management methodology and best practices, which have been developed over the years within Wrtsil Power Plants. We are able to offer a variety of service packages using alternative contract types: zz EPC (Engineering, Procurement, Construction) is a solution where the customer has only one point of contact, thereby minimising his risks. The contract covers project management, site management and supervision, engineering, materials and equipment, civil works, foundation and site infrastructure works, transport and installation, and commissioning, as well as schedule and performance guarantees for the entire solution. zz Process EPC includes the same features as for EPC, except installation is only done above floor level. Subsoil and foundation works, underground materials supply, and site area works are performed by the customer or his sub-contractor.
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SCOPE OF SUPPLY
Scope Options for all scopes
Emission control Full HRC / CC Substation / electrical interconnection Administration and service buildings Site preparation / soil improvement Site investigations package
EPC options EPC EPC
Foundations & in site infrastructure Process EPC EPC above 0-level Installation / power generation EPCM (Construction Management Service ) Extended EEQ BOP equipment and materials, detailed plant engineering Basic EEQ Basic equipment and process engineering / power generation Added value
zz Extended EEQ (Extended Engineered Equipment Delivery) is a complete
supply solution for defined scope including detailed engineering for total solutions, all materials and equipment, and technical advisory services for installation and commissioning. The customer needs to contract another contractor to perform installation and civil works on site. zz Basic EEQ (Basic Engineered Equipment Delivery) is the most basic service where only the main equipment and related auxiliary equipment and materials are engineered and supplied. The service includes configuration and engineering for supplied equipment and materials, transport, and technical advisory services for installation and commissioning. zz EPCM is a service contract providing Construction Management services to the customer. The service includes a variety of services: construction management and site management services, project and construction time scheduling services, sub-contracting services, site supervision, as well as documentation services for site works and sub-contracts. The service includes assistance to customers in local work sub-contracting, and in monitoring and reporting on the performance of sub-contractors. This service contract is made in connection with extended EEQ contracts.
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SERVICES
CIVIL ENGINEERING AND CONSTRUCTION SERVICES

Wrtsils professional civil engineer teams have conducted more than 500 projects over three decades with an unbeatable track record. Our services include everything from pre-planning inspections to installation. The project locations range from the African jungle to the Siberian Tundra. No conditions are too extreme or remote for us. We will get the job done, on any land or even at sea. We have broad experience in building power plants in challenging geotechnical locations, including areas where earthquakes, landslides, swelling soil and liquefaction may occur. The properties of foundations and structures are selected individually to ensure the best possible outcome. We also have the knowledge to make your power plants secure come rain or snow, earthquake or hurricane. It makes no difference if it is +50 C or -60 C. The buildings mainly consist of high-quality prefabricated structures to ensure shorter construction time and improved risk assessment. By choosing the right materials, even the energy efficiency can be improved, while the plants environmental impact is significantly reduced.
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Our aim is also to enhance safety and offer the best possible working conditions for the plant operators. By taking advantage of our expertise, you are free to concentrate on your core business.
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SERVICES
LIFECYCLE EFFICIENCY SOLUTIONS BY WRTSIL SERVICES

Optimising your operations and preventing the unexpected is our shared passion we serve you whenever, wherever. With more than 15 900 MW under service agreements, Wrtsil is recognised by customers as their preferred service supplier in ensuring the availability and cost-efficient operation of their installations. They benefit from having their entire power system fully serviced by one global supplier. Wrtsil serves and supports customers in improving and optimising their operational efficiency throughout the whole lifecycle of the installation. Our Services organisation currently features more than 11 000 dedicated professionals in 70 countries. Our Services solutions cover everything from product support with parts, field service and technical support, to service agreements, performance optimisation including upgrades and conversions, environmental solutions, training, and online support.
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The choice available extends from parts and maintenance services to a variety of comprehensive, customised long-term service agreements, including performance and asset management agreements. On the basis of our experience in operating and maintaining close to 515 installations located in more than 50 countries, and through the know-how and support of Wrtsils worldwide organisation, a Wrtsil service agreement has become established as a proven and reliable instrument for both parties. Wrtsil adds value to your business at every stage in the lifecycle of your installations. With us as your service partner, you receive many measurable and guaranteed benefits, such as availability and performance, productivity gains and cost benefits. Above all, you have peace of mind in the knowledge that your installation is being serviced by the most experienced partner you could have Wrtsil.
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WORLDWIDE CONTACTS
HEADQUARTERS
Wrtsil Corporation John Stenbergin ranta 2 P.O. Box 196, 00531 Helsinki Tel. .................................. +358 10 709 0000 Fax .................................. +358 10 709 5700
BRAZIL
Wrtsil Brasil Ltda. Rua da Alfndega, 33 5 to 9 floors. Centro Rio de Janeiro - RJ Tel. .................................. +55 21 2206 2500 Fax .................................. +55 21 2206 2558 Wrtsil Brasil Ltda. Rua Acar, 12 - Distrito Industrial 69075-030 - Manaus - AM Tel. .................................... +55 92 613 1481 Fax .................................... +55 92 237 3571
ARGENTINA
Wrtsil Argentina S.A. Tronador 963, C1427CRS Buenos Aires Tel. .........................+54 11 4555 1331/0164 Fax ............................ +54 11 4555 0099190
CANADA
Wrtsil Canada Inc. 1771 Savage Road Richmond, BC V6V 1R1 Tel. .................................... +1 604 244 8181 Fax .................................... +1 604 244 1181 Wrtsil Canada Inc. 104-455 Banga Place, Victoria, British Columbia, V8Z 6X5 Tel. .................................... +1 250 360 1557 Fax .................................... +1 250 360 1561 Wrtsil Canada Inc. 4420, rue Garand, Montral, Qubec H4R 2A3 Tel. .................................... +1 514 335 3150 Fax .................................... +1 514 332 4173 Wrtsil Canada Inc. 164 Akerley Boulevard, Halifax, Nova Scotia B3B 1Z5 Tel. .................................... +1 902 4681 264 Fax .................................... +1 902 4681 265 Wrtsil Canada Inc. 27 Sagona Ave., Mount Pearl, Newfoundland A1N 4P8 Tel. .................................... +1 709 747 4600 Fax .................................... +1 709 747 4486
AUSTRALIA
Wrtsil Australia Pty Ltd. 48 Huntingwood Drive Huntingwood, NSW 2148 Tel. .................................... +61 2 9672 8200 Fax .................................... +61 2 9672 8585 Wrtsil Australia Pty Ltd. 19 Alacrity Place, Henderson, WA 6166 Tel. ..................................... +618 9410 1300 Fax ..................................... +618 9410 1811 Wrtsil Australia Pty Ltd. Suite 10 (Lot 20) Bldg. 1 Portpark Corporate 574 Plummer Street Port Melbourne VIC 3207 Tel. ...................................... +61 396452620 Fax ...................................... +61 396452625 Wrtsil Australia Pty Ltd. HMNZ Dockyard, Queens Parade, Devonport Auckland 0624 New Zealand Tel. ...................................... +64 944 534 95 Fax ...................................... +64 447 308 31 Wrtsil Australia Pty Ltd. Porebada Road, Motukea Island Papua New Guinea Tel. ....................................... +67 5321 8160 Fax ....................................... +67 5321 8169
CHILE
Wrtsil Chile Ltda. Avenida Brasil 2060, Valparaso Tel. ..................................... +56 32 2570600 Fax ..................................... +56 32 2570601 Wrtsil Chile Ltda. Camino a Compaa Minera Zaldvar #355, sector La Negra, Antofagasta. Tel. ....................................... +56 55 595200 Fax ....................................... +56 55 595211
AZERBAIJAN
Wrtsil Azerbaijan LLG Salyan, Highway 22 Baku , AZ1023, Azerbaijan Tel. .................................... +99412 5459141 Tel. .................................... +99412 5459145
BANGLADESH
Wrtsil Bangladesh Ltd. SMC Tower (3rd Floor) 33 Banani C/A, Dhaka 1213 Tel. .................................... +880 2 883 6977 Fax .................................... +880 2 883 6978
CHINA
Wrtsil China Ltd. TYTL 108 RP, Sai Tso Wan Road, Tsing Yi Island, NT, Hong Kong Tel. ..................................... +852 2528 6605 Fax ..................................... +852 2529 6672
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Wrtsil China Ltd. Room 2601 Full Tower n. 9 Dongsanhuan middle road Chaoyang District, Beijing 100020 China Tel. ...................................(86) 10 6409 6211 Fax ...................................(86) 10 6409 6759 Wrtsil Services (Shanghai) Co.,Ltd. 3rd Floor, Building 11, No.170 Jin Feng Road Pudong New District Shanghai 201201 Tel. .................................. +86 21 5858 5500 Fax .................................. +86 21 5858 9331 Wrtsil Services (Shanghai) Co., Ltd. (Nansha Branch) No.1-11A,Section B of Nansha Auto Park, Xin Guang 3rd Road, Pearl River Management District, Nansha Development Zone, Guangzhou, Guangdong Province 511462 P.R. China Tel ................................... +86 20 3905 6288 Fax .................................. +86 20 3905 6299 Wrtsil Taiwan Ltd. 13F-4, No 186, Jian Yi Road, Chung Ho City, Taipei Hsieng, Taiwan R.O.C. Tel. .................................. +886 2 8227 1066 Fax .................................. +886 2 8227 1067
EGYPT
Wrtsil Arab Mediterranean Power Ltd. Service Office Cairo 5 A, El Hassan Street, Out of el Mousheir Ahmed Ismail, Masaken Sheraton, Cairo Tel. ...................................... +20 2 267 5978
FINLAND
Wrtsil Corporation John Stenbergin ranta 2, P.O.Box 196 00531 Helsinki Tel. .................................. +358 10 709 0000 Fax : ................................ +358 10 709 5700 Wrtsil Corporation Wrtsil Finland Oy Puotikuja 1, Powergate, 65380 Vaasa Tel. .................................. +358 10 709 0000 Fax (Power Plants): ............ +358 6 356 9133 Fax (Service): ..................... +358 6 356 7355 Wrtsil Finland Oy Jrvikatu 2-4, P.O.Box 244 65101 Vaasa Tel. .................................. +358 10 709 0000 Fax (Technology & Manufacturing): ................. +358 6 317 1906 Wrtsil Finland Oy Stlarminkatu 45, P.O.Box 50 20811 Turku Tel. .................................. +358 10 709 0000 Fax. ................................. +358 10 709 3169
COLOMBIA
Wrtsil Colombia S.A. Calle 98 No.69 64 Barrio La Floresta, Bogot Tel. ..................................... +57 1 64 32 150 Fax ..................................... +57 1 25 36 006
FRANCE
Wrtsil France s.a.s. 100 Quai dAlger, CS 91210 68100 Mulhouse Tel. ................................... +33 3 89 666 868 Fax ................................... +33 3 89 666 830 Wrtsil France s.a.s. Power Sales France, French Speaking Africa and French Overseas Departments and Territories Les Collines de lArche, Immeuble Opra E, 76, Route de la Demi-Lune, F-92057 Paris La Dfense Cedex Tel. .................................. +33 1 47 76 89 20 Fax .................................. +33 1 47 76 89 21 Wrtsil France s.a.s. Services France Sud-Est Enceinte portuaire - PORTE 4 Site CIMM, 13344 Marseille Cedex 15 Tel. .................................. +33 4 91 03 99 20 Fax .................................. +33 4 91 03 99 21 Wrtsil France s.a.s. Services France Nord, Centre et Est 22 rue Fulgence Bienvenue F-92238 Gennevilliers Cedex Tel. .................................. +33 1 41 21 84 20 Fax .................................. +33 1 41 21 84 29
DENMARK
Wrtsil Danmark A/S Jens Munksvej 1, P.O.Box 67 DK-9850 Hirtshals Tel. ...................................... +45 99 569 956 Fax ...................................... +45 98 943 920
DOMINICAN REPUBLIC
Wrtsil Dominicana C. por A. Km.13, Autopista Duarte Recidencial Almeda, Santo Domingo Oeste Tel. .................................... +1 809 564 4440 Fax .................................... +1 809 372 7968
ECUADOR
Wrtsil Ecuador S.A. Floripondios N57112 y Leonardo Murialdo (esquina) Edificio Wrtsil, Quito Tel. ..................................... +5932 2811 215 Fax ..................................... +5932 3280 785
91
WORLDWIDE CONTACTS
Wrtsil France s.a.s. Services France atlantique La Combe - BP 1213 F-17700 Surgres Cedex Tel. .................................. +33 5 46 30 31 32 Fax .................................. +33 5 46 07 35 37 Wrtsil India Ltd Camac Tower, 3rd Floor, 3C Camac Street Kolkata - 700 016 Tel. ...+91 33 2226 9567, +91 33 2217 2320 Fax .................................. +91 33 2249 7535 Wrtsil India Ltd Shreyas Vriddhi, 132, Velachery Main Road Guindy, Chennai 600 032 Tel. ..............................+91 44 22301080-88 Fax ................................... +91 44 22301089 Wrtsil India Ltd # 9-1-129/1, Flat # 301/1, 3rd Floor, Oxford Plaza, Sarojini Devi Road, Secunderabad - 500 003, Andhra Pradesh Tel. .................................. +91 40 2771 5383 Fax .................................. +91 40 2771 5377 INDUSTRIAL OPERATIONS Wrtsil India Ltd. Gate No.1, Opp. Govt Rest House, Mumbai - Pune Road, Shilphata, Dist.Raigad, Khopoli-410 203 Tel. ................................. +91 02192 262896 Fax ................................. +91 02192 263314 SPARE PARTS OFFICE Wrtsil India Ltd Gate No. 2, Opp. Govt Rest House, Mumbai - Pune Road, Shilphata Dist. Raigad, Khopoli - 410 203 Tel. ............................+91 2192 262896 / 97 Fax............................ +91 2192 262692
GERMANY
Wrtsil Deutschland GmbH Schlenzigstrasse 6, 21107 Hamburg Tel. ................................. +49 (0)40 75 190 0 Fax ............................. +49 (0)40 75 190 190
GREECE
Wrtsil Greece S.A. 25, Akti Miaouli, 18535 Piraeus Tel. .................................. +30 210 413 5450 Fax .................................. +30 210 411 7902
GUATEMALA
Wrtsil Guatemala, S.A Km. 19.5, Carretera al Pacifico, Parque Empresarial Naciones Unidas, Office No. 5, Guatemala, Guatemala C.A. Tel. .................................... +502 23 84 9600 Fax Service: ....................... +502 23 84 9620 Fax Sales: .......................... +502 23 84 9610
HUNGARY
Wrtsil Hungary Kft. H-2040 Budars, Gyr u. 2. Tel. ...................................... +36 23 532 127 Fax ...................................... +36 23 532 128
INDONESIA
PT Wrtsil Indonesia Cikarang Industrial Estate Jl. Jababeka XVI Kav. W-28 Cikarang Bekasi 17530 Tel. .................................... +62 21 893 7654 Fax .................................... +62 21 893 7660 PT. Wrtsil Indonesia Graha Surya Internusa Bldg. 10th Fl. Suite 1006 Jl. H.R. Rasuna Said Kav. X 0 Jakarta 12950 Tel. .................................. +62 21 5793 0515 Fax .................................. +62 21 5793 0516
INDIA
CORPORATE OFFICE Wrtsil India Ltd Kesar Solitaire, 21st Floor, Plot No.5, Sector No.19, Palm Beach Road, Sanpada, Navi Mumbai 400 705 Tel. ........................+91 22 27818300 / 8550 SALES & SERVICE OFFICES Wrtsil India Ltd B-Wing, 6th Floor, Rama Bhavan Complex, .. Kodialbail, Mangalore - 575 003 Tel. ...+91 824 2441 722, +91 824 2444 577 Fax .................................. +91 824 2443 556 Wrtsil India Ltd A-98, Sector - 5, Distt, Gautam Budh Nagar, Noida 201 301 ( U.P.) Tel. ................................... +91 120 4192000 Fax ................................... +91 120 4192099
IRELAND
Wrtsil Ireland Ltd. 54, Broomhill Drive Tallaght, Dublin 24 Tel. ..................................... +353 1462 6700 Fax ..................................... +353 1462 6722
92
ITALY
Wrtsil Italia S.p.A. Bagnoli della Rosandra 334 34018-S.Dorligo della Valle Trieste Tel. .................................. +39 040 319 5000 Fax .................................... +39 040 827 371 Wrtsil Italia S.p.A. B.U. Power Plants Piazza Duca DAosta, 8 20124 Milano Tel. .................................... +39 026 697 648 Fax .................................. +39 026 698 9215
NORWAY
Wrtsil Norway AS 5420 Rubbestadneset Tel. ..................................... +47 53 42 25 00 Fax ..................................... +47 53 42 25 01 Power Sales for Norway Wrtsil Sweden AB Box 8006, 40277 Gothenburg Tel. ...................................... +46 317444600 Fax ...................................... +46 317444670
JAPAN
Wrtsil Japan Ltd 6-7-2 Minatojima Chuo-ku, Kobe 650-0045 Tel. .................................... +81 78 304 7512 Fax .................................... +81 78 302 5143 Wrtsil Japan Ltd 5th Floor, NTC Building 1-11-2 Kyobashi, Chuo-ku Tokyo 104-0031 Tel. .................................... +81 3 5159 8746 Fax .................................... +81 3 3564 1736
PAKISTAN
Wrtsil Pakistan (Pvt) Ltd. 16-kilometer, Raiwind Road P.O.Box 10104, Lahore Tel. ............................... +92 (0)42 35418846 Fax ............................... +92 (0)42 35419833 Wrtsil Pakistan (Pvt) Ltd. Plot No. F-8, KDA Scheme 1 Tipu Sultan Road, Karachi Tel. .................................. +92-21-34375830 Fax .................................. +91-21-34375822
PANAMA
Wrtsil Panam, S. A. Panam Pacfico, Flex #2, Local #3 Parque Internacional de Negocios Antigua Base Area de Howard Corregimiento de Veracruz Panam, Repblica de Panam Tel. ....................................... (507) 317-4100 Fax. ...................................... (507) 317-6794
KENYA
Wrtsil Eastern Africa Ltd. House of Vanguard, Fuji Plaza, 5th Floor P.O. Box 66 782 00800 Nairobi, Chiromo Road, Westlands Tel. ................ +254-20-444 7988, 444 7989 Fax ................ +254-20-444 6719, 444 7102
MALAYSIA
Wrtsil Malaysia Sdn. Bhd. Suite C-10-05, Plaza Mont Kiara, No. 2, Jalan 1/70C, 50480 Kuala Lumpur Tel. ..................................... +60 36203 5072 Fax ..................................... +60 36203 5073
PERU
Wrtsil Per S.A.C Pasaje Mrtir Olaya N129, Oficina 604s, Miraflores, Lima-18 Tel. ...................................... +51 1 241 7030 Fax ..................................... + 51 1 444 6867
MEXICO
Wrtsil de Mexico Calle Laurel Lote 32, Esq Arrayanes Cd. Industrial Bruno Pagliai, C.P. 91697, Veracruz Tel. .................................. +52 229 155 3299 Fax .................................. +52 229 155 3298
PHILIPPINES
Wrtsil Philippines, Inc. No.6 Diode Street, Light Industry & Science Park I Cabuyao, Laguna 4025 Tel. ..........+63 49 543 0382/+63 2 843 7301 Fax ..........+63 49 543 0381/+63 2 843 7305
THE NETHERLANDS
Wrtsil Netherlands B.V. Hanzelaan 95, 8017 JE Zwolle P.O. Box 10608, 8000 GB, Zwolle Tel. .................................... +31 38 425 3253 Fax ....................................+31 38-425 3976
POLAND
Wrtsil Polska Sp. z.o.o. Ul. Jakuba Kubickiego 13 02-954 Warszawa Tel. .................................... +48 22 550 6172 Fax .................................... +48 22 550 6173
93
WORLDWIDE CONTACTS
PORTUGAL
Wrtsil Portugal, S.A. Zona Industrial Da Maia I Sector X - Lote 362/363, Apartado 1415, P 4471-909 Maia Codex Tel. .................................. +351 22 943 9720 Fax .................................. +351 22 943 9729
SOUTH AFRICA
Wrtsil South Africa (Pty) Ltd. 20 Dorsetshire Street, Paarden Eiland, 7405 P O Box 356, Paarden Eiland, 7420 Tel. .................................. +27 021 511 1230 Fax .................................. +27 021 511 1412
PUERTO RICO
Wrtsil Caribbean Inc. P.O. Box 7039, Carolina, PR 00986-7039 Street address: Julio N Matos Industrial Park, Road 887, km 0.6 Street A, Lot No. 5, Carolina, PR 00987 Tel. .................................... +1 787 701 2288 Fax .................................... +1 787 701 2211
SOUTH KOREA
Wrtsil Korea Ltd. 651-16 Eomgung-dong, Sasang-gu, Busan, 617-831 Tel. .................................... +82 51 329 0500 Fax .................................... +82 51 324 4350
SPAIN
Wrtsil Ibrica S.A. Poligono Industrial Landabaso, s/n, Apartado 137, 48370 Bermeo (Vizcaya) Tel. ................................... +34 94 617 01 00 Fax ................................... +34 94 617 01 12
RUSSIA
Wrtsil Vostok LLC 4th Dobryninsky Pereulok, 8, office E02-300, Moscow, 119049, Russia Tel. .................................. .+7 495 937 75 89 Fax ................................... +7 495 937 75 90 Wrtsil Vostok LLC Business centre Linkor 36 A Petrogradskaya naberezhnaya St. Petersburg, 197101 Russia Tel. ................................... +7 812 448 32 48 Fax ..... +7 812 448 32 40, +7 812 448 32 41 Wrtsil Vostok LLC Utkinskaya str., 9, 1st floor, Vladivostok, 690091, Russia Tel. ..................................... +7 4232 401600 Fax ..................................... +7 4232 432004
SWEDEN
Wrtsil Sweden AB Box 8006 SE-40277 Gothenborg Tel. .................................... +46 31 744 4600 Fax .................................... +46 31 744 4670
SWITZERLAND
Power Sales for Switzerland Wrtsil France s.a.s. Les Collines de lArche, Immeuble Opera E 76, Route de la Demi-Lune F-92057 Paris La Defense Cedex Tel. .................................. +33 1 47 76 89 20 Fax .................................. +33 1 47 76 89 21
SAUDI ARABIA
Wrtsil Power Contracting Company Ltd. Khalid Ibn Al Waleed Street P.O. Box 2132, Jeddah - 21451 Tel. .................................... +966 2 651 9001 Fax .................................... +966 2 650 3882
THAILAND
Wrtsil Singapore Pte. Ltd. (Thailand Rep. Office) 571 RSU Tower unit 4-5, 10th floor Klongton-Nua, Wattana, Bangkok 10110 Tel. ....................................... +662 759 6921
SENEGAL
Wrtsil West Africa S.A. B.P.21.861 Dakar-Ponty, Km 4,5, Bd du Centenaire de la Commune de Dakar Tel. ................................. +221 338 49 39 90 Fax ................................. +221 338 32 10 25
TURKEY
Wrtsil Enpa Dis Tic.A.S. Aydintepe Mah. D-100 Kara yolu (E-5) Cad. No: 14/D Bahar Is Merkezi 34947 Tuzla-Istanbul Tel. .................................. +90 216 494 5050 Fax .................................. +90 216 494 5048 Wrtsil Enpa Dis Tic.A.S. Aliaa Workshop, Aliaa Organize Sanayi Blgesi, Necati Atil Akkan Bulvari No: 8/1 35800 Aliaa-Izmir Tel.. .................................. +90 232 6215130 Fax ................................... +90 232 6215131
SINGAPORE
Wrtsil Singapore Pte. Ltd. 11, Pandan Crescent, Singapore 128467 Tel. ....................................... +65 6265 9122 Fax ....................................... +65 6264 3186
94
UKRAINE
Wrtsil Ukraine LLC 20/1, Transportnaya Str., Illyichevsk Odessa region 68000 Tel. .................................. +380 48 796 5646 Fax .................................. +380 48 796 5646
Wrtsil Defense, Inc. 26264 Twelve Trees Lane Poulsbo, WA 98370 Tel. ................................... +1 360 779 1444 Fax ................................... +1 360 779 5927 Wrtsil Defense, Inc. 3617 Koppens Way, Chesapeake Virginia 23323 Tel. .................................... +1 757 558 3625 Fax .................................... +1 757 558 3627 Wrtsil North America, Inc. 819 Central Ave. Jefferson, New Orleans, LA 70121 Tel. .................................... +1 504 733 2500 Fax .................................... +1 504 734 7730 Wrtsil North America, Inc. 2140 Technology Place Long Beach, CA 90810 Tel. .................................... +1 562 495 8484 Fax .................................... +1 562 495 8430 Wrtsil North America, Inc. 6306 215th St. SW, Suite 400 Mountlake Terrace, Washington 98043 Tel. ....................................... +425 640 8280 Fax ....................................... +425 640 5162
UNITED ARAB EMIRATES

Wrtsil Gulf FZE DIP Plot 597-572, Dubai Investment Park 2, Dubai, UAE Tel. ..................................... +9714 885 7222 Fax ..................................... +9714 885 7025
UNITED KINGDOM
Wrtsil UK Ltd. 30, Brunel Way, Segensworth Fareham, Hants PO15 5SD Tel. ............................... +44 (0)1489 550050 Fax ............................... +44 (0)1489 550055 Wrtsil UK Ltd. 11A Peterseat Drive, Altens Aberdeen, Scotland, AB12 3HT Tel. ................................... +44 1224 871166 Fax ................................... +44 1224 871188
U.S.A.
Wrtsil North America, Inc. Wrtsil Development & Financial Services Inc. 16330 Air Center Boulevard Houston, Texas 77032 5100 Tel. .................................... +1 281 233 6200 Fax .................................... +1 281 233 6233 Wrtsil North America, Inc. 900 Bestgate Road, Suite 400 Annapolis, MD 21401 Tel. .................................... +1 410 573 2100 Fax .................................... +1 410 573 2200 Wrtsil North America, Inc. 2900 SW 42nd Street Fort Lauderdale/Hollywood, FL 33312 Tel. .................................... +1 954 327 4700 Fax .................................... +1 954 327 4773
VENEZUELA
Wrtsil Venezuela C.A. Av. Branger, Zona Industrial II, C.E.I. Arturo Michelena, L-13, Valencia-Edo. Carabobo Tel. .................................. +58-241-8384659 Fax .................................. +58-241-8388443
VIETNAM
Wrtsil Vietnam Co. Ltd. 346 Ben Van Don Street Ward 1, District 4, Ho Chi Minh City Tel. .................................... +84-8-39450814 Fax .................................... +84-8-39450950
Information in this publication is subject to change without notice and the data given are not contract values. 95
Wrtsil is a global leader in complete lifecycle power solutions for the marine and energy markets. By emphasising technological innovation and total efficiency, Wrtsil maximises the environmental and economic performance of the vessels and power plants of its customers. In 2011, Wrtsils net sales totalled EUR 4.2 billion with approximately 18,000 employees. The company has operations in nearly 170 locations in 70 countries around the world. Wrtsil is listed on the NASDAQ OMX Helsinki, Finland.
WRTSIL is a registered trademark. Copyright 2012 Wrtsil Corporation.
DBAC050898 / 04.2012 Bocks Ofce / Arkmedia

Power Plants Product Catalogue 2012 2nd Edition

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Power Plants Product Catalogue 2012 2nd Edition

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2012

POWER PLANTS PRODUCT CATALOGUE

SMART POWER GENERATION

WRTSIL POWER PLANTS

OIL AND GAS INDUSTRY APPLICATIONS

SMART POWER GENERATION

ENABLING THE TRANSITION TO A MORE MODERN AND SUSTAINABLE ENERGY INFRASTRUCTURE

SMART POWER GENERATION

Smart Power Generation

SMART POWER GENERATION

MULTIPLE OPERATING MODES

NURTURING ALL POWER NEEDS

wrtsil power plants

AFRICA & MIDDLE EAST

TOTALLY 169 COUNTRIES

wrtsil power plants

Wrtsil 34SG Wrtsil 50SG

Wrtsil 32GD Wrtsil 46GD Wrtsil 34DF Wrtsil 50DF

Wrtsil 20 Wrtsil 32 Wrtsil 46

FWE = fuel-water emulsion LBF = liquid biofuel

wrtsil power plants

GAS POWER PLANTS

5minutes to full plant load

wrtsil power plants

Dimensions and dry weight of generating set

Dimensions and dry weight of generating set

See www.wartsila.com for latest updates.

wrtsil power plants

DUAL-FUEL POWER PLANTS

The benefits of dual-fuel power plants include:

wrtsil power plants

Technical data 60 Hz/720rpm

Dimensions and dry weight of generating set

Dimensions and dry weight with generating set

Dimensions and dry weight of generating set

Dimensions and dry weight with generating set

wrtsil power plants

OIL POWER PLANTS

emulsified fuels or liquid biofuel

LIQUID BIOFUEL PLANTS

wrtsil power plants

LO/LO heat exchanger Pre-heating unit

8 x Wrtsil 9L20 containerised power plant next to the Nile river.

wrtsil power plants

Dimensions and dry weight of generating set

Dimensions and dry weight of generating set

wrtsil power plants

FLOATING POWER PLANTS

Advantages of a floating power plant:

wrtsil power plants

rpm rpm Load

600 500 400 300 200 100 0 0 60

Speed acceleration (25s)

10 360 420 480 540 600 660 0

wrtsil power plants

COMBINED CYCLE SYSTEM

wrtsil power plants

COMBINED HEAT & POWER

HOT WATER GENERATION FOR DISTRICT HEATING APPLICATIONS

CHP module HT plus

Exhaust gas boiler

LT cooling water Exhaust gas

Hot water system

2000* 19095 19095 19095 380190 1460 (LFO) 2000 (HFO)